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JP7107730B2 - Operation control method for oil-flooded screw compressor and oil-flooded screw compressor - Google Patents
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JP7107730B2 - Operation control method for oil-flooded screw compressor and oil-flooded screw compressor - Google Patents

Operation control method for oil-flooded screw compressor and oil-flooded screw compressor Download PDF

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JP7107730B2
JP7107730B2 JP2018083080A JP2018083080A JP7107730B2 JP 7107730 B2 JP7107730 B2 JP 7107730B2 JP 2018083080 A JP2018083080 A JP 2018083080A JP 2018083080 A JP2018083080 A JP 2018083080A JP 7107730 B2 JP7107730 B2 JP 7107730B2
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直幸 柳沼
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Airman Corp
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Hokuetsu Industries Co Ltd
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Description

本発明は油冷式スクリュ圧縮機の運転制御方法,及び前記制御方法を実行可能な油冷式スクリュ圧縮機に関する。 The present invention relates to an operation control method for an oil-cooled screw compressor, and an oil-cooled screw compressor capable of executing the control method.

油冷式スクリュ圧縮機100は,ケーシング内に形成されたシリンダ内にオス,メス一対のスクリュロータを噛み合い回転可能に収容し,前記一対のスクリュロータの噛み合い回転により吸入流路137を介して導入された被圧縮気体を冷却油と共に圧縮して気液混合流体として吐出する圧縮機本体130と,この圧縮機本体130より吐出された気液混合流体を導入して,圧縮気体と冷却油とに分離するレシーバタンク160,及び前記圧縮機本体130のロータ軸に対し回転駆動力を入力するためのエンジンやモータ等の駆動源(図示の例ではエンジン150)を備える(図6参照)。 The oil-cooled screw compressor 100 accommodates a pair of male and female screw rotors in a cylinder formed in a casing so as to be able to mesh and rotate. A compressor body 130 that compresses the compressed gas together with the cooling oil and discharges it as a gas-liquid mixed fluid, and introduces the gas-liquid mixed fluid discharged from the compressor body 130 to mix the compressed gas and the cooling oil. A separate receiver tank 160 and a driving source such as an engine or a motor (engine 150 in the illustrated example) for inputting rotational driving force to the rotor shaft of the compressor main body 130 are provided (see FIG. 6).

そして,レシーバタンク160内に導入された圧縮機本体130からの気液混合流体は,レシーバタンク130内で圧縮気体と冷却油に一次分離され,分離された冷却油はオイルクーラ163やオイルフィルタ162を備えた給油流路164を介して再度圧縮機本体130の噴射口に導入されると共に,冷却油が分離された圧縮気体は,オイルセパレータ160aによって圧縮気体中にミストの状態で残る冷却油が更に除去された後,図示せざる空気作業機等が接続された消費側に供給される。 Then, the gas-liquid mixed fluid from the compressor body 130 introduced into the receiver tank 160 is primarily separated into compressed gas and cooling oil in the receiver tank 130, and the separated cooling oil is stored in the oil cooler 163 and the oil filter 162. The compressed gas from which the cooling oil has been separated is introduced again into the injection port of the compressor main body 130 through the oil supply passage 164 provided with the oil separator 160a. After being further removed, it is supplied to the consumption side to which a pneumatic working machine (not shown) is connected.

このような油冷式スクリュ圧縮機100では,圧縮機本体130の吸入流路137に吸入制御弁111を設け,消費側における圧縮気体の消費量変化によってレシーバタンク160内の圧力が変化すると,吸入制御弁111による圧縮機本体130の吸入流路137の開度と,エンジンやモータ等の駆動源(図示の例ではエンジン150)の回転速度を変化させて,レシーバタンク160内の圧力が予め設定された所定の圧力に近付くように制御する「容量制御」を行うことで,消費側に安定した圧力の圧縮気体を供給できるように構成されている。 In such an oil-cooled screw compressor 100, a suction control valve 111 is provided in the suction passage 137 of the compressor body 130, and when the pressure in the receiver tank 160 changes due to changes in the consumption of compressed gas on the consumption side, suction The pressure in the receiver tank 160 is set in advance by changing the opening of the intake passage 137 of the compressor body 130 by the control valve 111 and the rotational speed of the drive source such as the engine or motor (the engine 150 in the illustrated example). By performing “capacity control” that controls the pressure to approach a predetermined pressure, it is configured to be able to supply compressed gas at a stable pressure to the consumer side.

この「容量制御」では,通常,レシーバタンク160内の圧力が予め設定した基準圧力Ps以下のときには,吸入制御弁111により圧縮機本体130の吸入流路137を全開すると共に,駆動源150の回転速度を定格回転速度Rrとした全負荷運転(フルロード運転)を行い,レシーバタンク160内の圧力が前記基準圧力Psよりも高い圧力として設定した無負荷運転圧力Puに達したときには,吸入制御弁111により圧縮機本体130の吸入流路137を全閉すると共に,エンジン150の回転速度を前述の定格回転速度Rrよりも所定の低い速度として設定した無負荷回転速度Ruに低下させて無負荷運転(アンロード運転)を行う。 In this "capacity control", normally, when the pressure in the receiver tank 160 is lower than the preset reference pressure Ps, the suction control valve 111 fully opens the suction passage 137 of the compressor main body 130 and rotates the drive source 150. Full-load operation is performed with the speed set to the rated rotation speed Rr, and when the pressure in the receiver tank 160 reaches the no-load operation pressure Pu set as a pressure higher than the reference pressure Ps, the suction control valve 111 fully closes the intake passage 137 of the compressor main body 130, and reduces the rotation speed of the engine 150 to the no-load rotation speed Ru set as a predetermined lower speed than the rated rotation speed Rr to perform no-load operation. (unload operation).

なお,油冷式スクリュ圧縮機100には,前述の運転状態の切替を,前述した全負荷運転と無負荷運転の2つの運転状態間で行うものの他,レシーバタンク160内の圧力が基準圧力Psと無負荷運転圧力Puとの間にあるときに,レシーバタンク160内の圧力に応じて吸入制御弁111の開度を全開と全閉間の所定位置とし,及び/又は,駆動源150の回転速度を定格回転速度Rrと無負荷回転速度Ru間の所定の速度として,前述した全負荷運転と無負荷運転の中間の負荷状態で運転する,中間負荷運転を行うものもあり,本発明ではいずれの油冷式スクリュ圧縮機100共に対象とする。 In the oil-flooded screw compressor 100, the operation state is switched between the two operation states of full-load operation and no-load operation. and the no-load operating pressure Pu, the opening of the suction control valve 111 is set to a predetermined position between full open and full close according to the pressure in the receiver tank 160, and/or the rotation of the drive source 150 There is also an intermediate load operation in which the speed is set to a predetermined speed between the rated rotation speed Rr and the no-load rotation speed Ru, and the operation is performed in an intermediate load state between the full-load operation and the no-load operation described above. , and the oil-cooled screw compressor 100.

このように,油冷式スクリュ圧縮機100ではレシーバタンク160内の圧力に応じて運転状態を切り換えることから,消費側で圧縮気体の消費が停止してレシーバタンク160内の圧力が上昇して無負荷運転圧力Puに達すると,前述した無負荷運転に移行し,無負荷運転の状態から消費側で圧縮空気の消費が再開されてレシーバタンク160内の圧力が基準圧力Ps以下になると,全負荷運転に復帰する。 In this manner, since the oil-flooded screw compressor 100 switches the operating state according to the pressure in the receiver tank 160, the consumption of the compressed gas on the consumption side stops, and the pressure in the receiver tank 160 rises to no effect. When the load operation pressure Pu is reached, the operation shifts to the no-load operation described above, and when the pressure in the receiver tank 160 becomes equal to or lower than the reference pressure Ps due to the consumption of compressed air being resumed on the consumption side from the no-load operation state, full load operation is performed. return to driving.

ここで,既知の一般的な油冷式スクリュ圧縮機100では,無負荷運転から全負荷運転に復帰する際,駆動源150の回転速度は,無負荷回転速度Ruから定格回転速度Rrに上昇するが,このような回転速度の上昇には,一定の時間を要するため,無負荷運転の状態で圧縮空気の大量消費が開始されると共に継続される等してレシーバタンク160内の圧力が基準圧力Psよりも大幅に低下すると,基準圧力Psに復帰させるまでには長時間を要し,消費側に接続された空気作業機が停止してしまう等の不都合が生じる。 Here, in the known general oil-cooled screw compressor 100, when returning from no-load operation to full-load operation, the rotational speed of the drive source 150 rises from the no-load rotational speed Ru to the rated rotational speed Rr. However, since it takes a certain amount of time to increase the rotation speed in this way, the pressure in the receiver tank 160 rises to the reference pressure when a large amount of compressed air starts and continues to be consumed during no-load operation. If the pressure drops significantly below Ps, it will take a long time to return to the reference pressure Ps, causing inconveniences such as stopping the pneumatic working machine connected to the consumption side.

このような問題を解消するために,後掲の特許文献1は,レシーバタンク160内の圧力変化に拘わらず,常に駆動源であるエンジン150の回転速度を高回転速度(例えば定格回転速度)に固定し,吸入制御弁111の開閉のみで容量制御を行うことを提案する。 In order to solve such a problem, Patent Document 1 described later discloses that the rotation speed of the engine 150, which is the drive source, is always set to a high rotation speed (for example, the rated rotation speed) regardless of the pressure change in the receiver tank 160. It is proposed that the intake control valve 111 is fixed and the capacity is controlled only by opening and closing the intake control valve 111 .

特開2002-168177号公報JP-A-2002-168177

前掲の特許文献1に記載のエンジン駆動型圧縮機100のように,無負荷運転時においてもエンジン150の回転速度を高回転速度に固定する構成では,無負荷運転時に消費側で大量の圧縮気体の消費が開始される等してレシーバタンク160内の圧力が急激に低下しようとした場合であっても,この圧力低下に即座に対応してレシーバタンク160に対する圧縮気体の導入を開始できるため,レシーバタンク160内の圧力が基準圧力Psよりも大幅に低下することを防止して,消費側に安定した圧力の圧縮気体を供給することができ,従って,消費側に接続された空気作業機が停止等することを防止できるものとなっている。 As in the engine-driven compressor 100 described in Patent Document 1 above, in a configuration in which the rotation speed of the engine 150 is fixed at a high rotation speed even during no-load operation, a large amount of compressed gas is generated on the consumption side during no-load operation. Even if the pressure in the receiver tank 160 suddenly drops due to the start of consumption of By preventing the pressure in the receiver tank 160 from dropping significantly below the reference pressure Ps, it is possible to supply compressed gas with a stable pressure to the consumption side, and therefore the air working machine connected to the consumption side can Stopping or the like can be prevented.

しかし,特許文献1に記載のエンジン駆動型圧縮機100の構成では,無負荷運転時にエンジンの回転速度を低下させる既知の一般的なエンジン駆動型圧縮機の構成に比較して,圧縮機本体130に設けられている軸受の交換サイクルが短くなる。 However, in the configuration of the engine-driven compressor 100 described in Patent Document 1, compared to the configuration of a known general engine-driven compressor that reduces the rotation speed of the engine during no-load operation, the compressor body 130 The replacement cycle of the bearings provided in the

すなわち,前述した圧縮機本体130のオス及びメスのスクリュロータのロータ軸は,軸受(ベアリング)によって支承されているが,この軸受は,正常な条件で使用していても,内輪や外輪の軌道面や転動体の転がり面が繰り返し圧縮応力を受けることで,材料の疲れによるフレーキング(表層部が鱗状にはがれる現象)を発生して使用できなくなる。 That is, the rotor shafts of the male and female screw rotors of the compressor body 130 described above are supported by bearings. When the surface and the rolling surface of the rolling elements are subjected to repeated compressive stress, flaking (a phenomenon in which the surface layer peels off in scales) occurs due to fatigue of the material, making it unusable.

軸受の「寿命」は,このフレーキングが発生するまでの「総回転数」として定義され,この「寿命」を迎える前に軸受を交換する必要があるが,前掲の特許文献1に記載の油冷式スクリュ圧縮機100のように,無負荷運転時においても高回転速度でエンジン150を駆動する構成では,無負荷運転時にエンジン150の回転速度を低速とする構成の既知の一般的なエンジン駆動型圧縮機100に比較して,短い作動時間のうちにフレーキングが発生する「総回転数」に達することとなることから,軸受の交換サイクルが短くなり,メンテナンス作業が煩雑となる。 The "life" of a bearing is defined as the "total number of rotations" until this flaking occurs, and it is necessary to replace the bearing before this "life" is reached. In a configuration in which the engine 150 is driven at a high rotation speed even during no-load operation, such as the cold screw compressor 100, a known general engine drive configuration in which the rotation speed of the engine 150 is reduced during no-load operation is used. Compared to the type compressor 100, the "total number of revolutions" at which flaking occurs is reached within a short operating time, shortening the bearing replacement cycle and complicating maintenance work.

無負荷運転時におけるエンジン150の回転速度を高回転速度に維持しつつ,軸受の交換頻度を減らしてメンテナンス作業の煩雑さを解消するためには,動定格荷重(100万回転で定格寿命が得られるような,軸受にかかる方向と大きさが一定の荷重)の高い軸受を採用することも考えられるが,一般に動定格荷重が高くなる程,軸受の価格も高くなるため,動定格荷重の高い軸受の採用は油冷式スクリュ圧縮機の価格を高めることとなるだけでなく,高価な軸受の定期的な交換に伴いメンテナンス費用も嵩むことになる。 In order to reduce the frequency of bearing replacement and eliminate the complexity of maintenance work while maintaining a high rotation speed of the engine 150 during no-load operation, a dynamic load rating (a rated life is obtained at 1 million rotations) is required. It is conceivable to use a bearing with a high dynamic load rating, such as a constant load applied to the bearing in the direction and magnitude). The use of bearings not only increases the price of oil-cooled screw compressors, but also increases maintenance costs due to the periodic replacement of expensive bearings.

なお,無負荷運転時に高回転速度でエンジン150を駆動する構成では,無負荷運転時にエンジン150を低回転速度で運転する既知のスクリュ圧縮機に比較して,無負荷運転時における圧縮機本体130の作動音や,エンジン150の作動音が増大するため,無負荷運転の際の騒音が増大する。 In addition, in the configuration in which the engine 150 is driven at a high rotation speed during no-load operation, compared to a known screw compressor that operates the engine 150 at a low rotation speed during no-load operation, the compressor body 130 and the operating noise of the engine 150 increases, noise increases during no-load operation.

そのため,無負荷運転時に高回転速度で運転しても,騒音の増大を抑え,又は低減することのできる構造が要望される。 Therefore, there is a demand for a structure capable of suppressing or reducing the increase in noise even when the motor is operated at a high rotational speed during no-load operation.

そこで本発明は,上記従来技術における欠点を解消するためになされたものであり,圧縮機本体のロータ軸を支承する軸受の交換サイクルを短くすることなく,無負荷運転時における騒音を増大させることなく,無負荷運転時の回転速度を高回転速度とすることで,無負荷運転時に大量の圧縮気体の消費が開始された場合であってもレシーバタンク内の圧力が大幅に低下して空気作業機が停止等することを防止できる油冷式スクリュ圧縮機の運転制御方法,及び前記制御方法を実行可能な油冷式スクリュ圧縮機を提供することを目的とする。 SUMMARY OF THE INVENTION Accordingly, the present invention has been made in order to eliminate the drawbacks of the prior art described above. Therefore, even if a large amount of compressed gas starts to be consumed during no-load operation, the pressure in the receiver tank will drop significantly and air work will not be possible. It is an object of the present invention to provide an operation control method for an oil-cooled screw compressor capable of preventing the machine from stopping, etc., and an oil-cooled screw compressor capable of executing the control method.

以下に,課題を解決するための手段を,発明を実施するための形態で使用する符号と共に記載する。この符号は,特許請求の範囲の記載と,発明を実施するための形態の記載との対応を明らかにするためのものであり,言うまでもなく,本願発明の技術的範囲の解釈に制限的に用いられるものではない。 Means for solving the problems are described below together with symbols used in the mode for carrying out the invention. This code is for clarifying the correspondence between the description of the claims and the description of the mode for carrying out the invention, and needless to say, it is used restrictively for the interpretation of the technical scope of the present invention. It is not something that can be done.

上記目的を達成するために,本発明の油冷式スクリュ圧縮機1の運転制御方法は,
圧縮機本体30と,前記圧縮機本体30が吐出した圧縮気体を導入するレシーバタンク60と,前記圧縮機本体30を駆動する駆動源50と,前記圧縮機本体30の吸入流路37を開閉する吸入制御装置10を備え,前記レシーバタンク60内の圧力が所定の基準圧力Ps以下のときに前記吸入流路37を全開とした全負荷運転を行うと共に,前記レシーバタンク60内の圧力が前記基準圧力Psよりも高い所定の無負荷運転圧力Puとなったときに前記吸入流路37を全閉とした無負荷運転に移行する油冷式スクリュ圧縮機1において,
前記無負荷運転時における前記駆動源50の回転速度である無負荷回転速度Ruを可変とし,
前記無負荷運転時,前記レシーバタンク60と前記圧縮機本体30の吸入口間を連通する負圧緩和流路82を介して前記レシーバタンク60内の圧縮気体を前記圧縮機本体30の前記吸入口に導入する負圧緩和処理を実行し,
前記負圧緩和流路82内を流れる圧縮気体の流量を調整する流量調整手段80を設け,前記負圧緩和処理時に前記圧縮機本体30に導入する圧縮気体の導入量を,前記無負荷回転速度Ruを相対的に低い回転速度に設定するときには相対的に減少するよう前記流量調整手段80で調整し,前記無負荷回転速度Ruを相対的に高い回転速度に設定するときには相対的に増大させるよう前記流量調整手段80で調整することを特徴とする(請求項1)。
In order to achieve the above object, the operation control method of the oil-cooled screw compressor 1 of the present invention comprises:
A compressor body 30, a receiver tank 60 for introducing compressed gas discharged from the compressor body 30, a driving source 50 for driving the compressor body 30, and opening and closing a suction passage 37 of the compressor body 30. A suction control device 10 is provided, and when the pressure in the receiver tank 60 is lower than a predetermined reference pressure Ps, full-load operation is performed with the suction flow path 37 fully opened, and the pressure in the receiver tank 60 is set to the reference pressure Ps. In an oil-cooled screw compressor 1 that shifts to no-load operation with the suction passage 37 fully closed when a predetermined no-load operating pressure Pu higher than the pressure Ps is reached,
The no-load rotation speed Ru, which is the rotation speed of the drive source 50 during the no-load operation, is variable,
During the no-load operation, the compressed gas in the receiver tank 60 is released from the suction port of the compressor body 30 through the negative pressure relief flow path 82 communicating between the receiver tank 60 and the suction port of the compressor body 30 . Execute the negative pressure relaxation process introduced to
A flow rate adjusting means 80 is provided for adjusting the flow rate of the compressed gas flowing in the negative pressure relaxation flow path 82, and the introduction amount of the compressed gas introduced into the compressor main body 30 during the negative pressure relaxation process is controlled by the no-load rotation speed. When Ru is set to a relatively low rotational speed, the flow rate adjusting means 80 is adjusted so as to relatively decrease, and when the no-load rotational speed Ru is set to a relatively high rotational speed, it is relatively increased. It is characterized in that it is adjusted by the flow rate adjusting means 80 (Claim 1).

前記圧縮機本体30は,これを多段式の圧縮機本体30とすることができ,
前記負圧緩和処理における圧縮気体の導入を,前記圧縮機本体30を構成する低圧段圧縮機本体31の吸入口,及び/又は高圧段圧縮機本体32の吸入口に対し行うことができる(請求項2,図1及び図3参照)。
The compressor main body 30 can be a multi-stage compressor main body 30,
The introduction of the compressed gas in the negative pressure relaxation process can be performed to the suction port of the low-pressure stage compressor main body 31 and/or the suction port of the high-pressure stage compressor main body 32 that constitutes the compressor main body 30 (claim 2, Figures 1 and 3).

また,前記圧縮機本体30を多段式の圧縮機本体30とする場合,
前記無負荷回転速度Ruを相対的に低い回転速度に設定するときには,前記圧縮気体の導入を,前記圧縮機本体30を構成する低圧段圧縮機本体31の吸入口(図示の例では低圧段圧縮機本体31の吸入口と連通する吸入流路37)に対してのみ行うことで,導入する圧縮気体量を相対的に減少し,
前記無負荷回転速度Ruを相対的に高い回転速度に設定するときには,前記圧縮機本体30に対する圧縮気体の導入を,前記低圧段圧縮機本体31の吸入口と高圧段圧縮機本体32の吸入口(図示の例では高圧段圧縮機本体32の吸入口と連通する中間流路33)の双方に対し行うことで,導入する圧縮気体量を相対的に増大するようにすることもできる(請求項3,図4及び図5参照)。
Further, when the compressor main body 30 is a multi-stage compressor main body 30,
When the no-load rotation speed Ru is set to a relatively low rotation speed, the introduction of the compressed gas is controlled by the suction port of the low-pressure stage compressor main body 31 constituting the compressor main body 30 (low-pressure stage compression in the illustrated example). By performing only the suction flow path 37) communicating with the suction port of the machine body 31, the amount of compressed gas to be introduced is relatively reduced,
When the no-load rotational speed Ru is set to a relatively high rotational speed, the compressed gas is introduced into the compressor main body 30 at the suction port of the low-pressure stage compressor main body 31 and the suction port of the high-pressure stage compressor main body 32. (In the illustrated example, the intermediate flow path 33 that communicates with the suction port of the high-pressure stage compressor main body 32) can be made to relatively increase the amount of compressed gas to be introduced. 3, see FIGS. 4 and 5).

更に,高圧段圧縮機本体32の吸入口に圧縮気体を導入する構成では,前記高圧段圧縮機本体32の吸入側の圧力(図示の例では高圧段圧縮機本体32の吸入側に連通する中間流路33内の圧力)を測定し,前記高圧段圧縮機本体32の吸入側の圧力が所定の圧力となるように前記高圧段圧縮機本体32の吸入口に対する前記圧縮気体の導入量を調整するものとしても良い(請求項4,図5参照)。 Furthermore, in the configuration in which the compressed gas is introduced into the suction port of the high-pressure stage compressor main body 32, the pressure on the suction side of the high-pressure stage compressor main body 32 The pressure in the flow path 33) is measured, and the introduction amount of the compressed gas to the suction port of the high-pressure stage compressor body 32 is adjusted so that the pressure on the suction side of the high-pressure stage compressor body 32 becomes a predetermined pressure. (See claim 4 and FIG. 5).

更に,前述の無負荷回転速度Ruは,これを多段階又は無段階に設定可能とするものとしても良い(請求項5,図5参照)。 Further, the no-load rotation speed Ru may be set in multiple steps or steplessly (see claim 5 and FIG. 5).

また,本発明の油冷式スクリュ圧縮機1は,
圧縮機本体30と,前記圧縮機本体30が吐出した圧縮気体を導入するレシーバタンク60と,前記圧縮機本体30を駆動する駆動源50と,前記圧縮機本体30の吸入流路37を開閉する吸入制御装置10を備え,前記レシーバタンク60内の圧力が所定の基準圧力Ps以下のときに前記吸入流路37を全開とした全負荷運転を行うと共に,前記レシーバタンク60内の圧力が前記基準圧力Psよりも高い所定の無負荷運転圧力Puとなったときに前記吸入流路37を全閉とした無負荷運転に移行する油冷式スクリュ圧縮機1において,
前記無負荷運転時における前記駆動源50の回転速度である無負荷回転速度を設定する無負荷回転速度設定手段(図示の例では回転速度切替スイッチ21又は回転速度設定ボリューム22)と,
前記レシーバタンク60と前記圧縮機本体30の吸入口間を連通する負圧緩和流路82と,
前記負圧緩和流路82に設けた流量調整手段80と,
前記無負荷回転速度設定手段21又は22で設定された無負荷回転速度に応じて,前記流量調整手段80を制御する制御手段(図示の例ではコントローラ70)を備え,
前記制御手段70が,
前記無負荷回転速度設定手段21又は22により設定された前記無負荷回転速度が相対的に低い回転速度であるとき,前記負圧緩和流路82を流れる圧縮気体の流量が相対的に減少するよう前記流量調整手段80を制御し,
前記無負荷回転速度設定手段により設定された前記無負荷回転速度が相対的に高い回転速度であるとき,前記負圧緩和流路82を流れる圧縮気体の流量が相対的に増大するよう前記流量調整手段80を制御することを特徴とする(請求項6)。
In addition, the oil-cooled screw compressor 1 of the present invention is
A compressor body 30, a receiver tank 60 for introducing compressed gas discharged from the compressor body 30, a driving source 50 for driving the compressor body 30, and opening and closing a suction passage 37 of the compressor body 30. A suction control device 10 is provided, and when the pressure in the receiver tank 60 is lower than a predetermined reference pressure Ps, full-load operation is performed with the suction flow path 37 fully opened, and the pressure in the receiver tank 60 is set to the reference pressure Ps. In an oil-cooled screw compressor 1 that shifts to no-load operation with the suction passage 37 fully closed when a predetermined no-load operating pressure Pu higher than the pressure Ps is reached,
No-load rotation speed setting means (rotation speed selector switch 21 or rotation speed setting volume 22 in the illustrated example) for setting the no-load rotation speed, which is the rotation speed of the drive source 50 during the no-load operation;
a negative pressure relief flow path 82 communicating between the receiver tank 60 and the suction port of the compressor body 30;
a flow rate adjusting means 80 provided in the negative pressure relief flow path 82;
Control means (controller 70 in the illustrated example) for controlling the flow rate adjusting means 80 according to the no-load rotation speed set by the no-load rotation speed setting means 21 or 22,
The control means 70
When the no-load rotation speed set by the no-load rotation speed setting means 21 or 22 is a relatively low rotation speed, the flow rate of the compressed gas flowing through the negative pressure relief passage 82 is relatively reduced. controlling the flow rate adjusting means 80,
When the no-load rotation speed set by the no-load rotation speed setting means is a relatively high rotation speed, the flow rate adjustment is performed so that the flow rate of the compressed gas flowing through the negative pressure relief flow path 82 relatively increases. It is characterized by controlling means 80 (Claim 6).

上記構成の油冷式スクリュ圧縮機1において,前記圧縮機本体30を多段式の圧縮機本体30とすることができ,
前記負圧緩和流路82の一端を前記レシーバタンク60に連通すると共に,他端を,前記圧縮機本体30を構成する低圧段圧縮機本体31の吸入口(図示の例では低圧段圧縮機本体31の吸入口と連通する吸入流路37)に連通した構成とするものとしても良い(請求項7,図1及び図3参照)。
In the oil-cooled screw compressor 1 configured as described above, the compressor main body 30 can be a multi-stage compressor main body 30,
One end of the negative pressure relaxation flow path 82 communicates with the receiver tank 60, and the other end is connected to the suction port of the low-pressure stage compressor main body 31 constituting the compressor main body 30 (low-pressure stage compressor main body in the illustrated example). It may be configured to communicate with a suction passage 37 communicating with the suction port of 31 (see claim 7, FIGS. 1 and 3).

また,前記圧縮機本体30を多段式の圧縮機本体30とする場合,
前記負圧緩和流路82の一端を前記レシーバタンク60に連通すると共に,他端側を分岐して,分岐された一方の流路83を,前記圧縮機本体30を構成する低圧段圧縮機本体31の吸入口(図示の例では低圧段圧縮機本体31の吸入口と連通する吸入流路37)に連通すると共に,他方の流路84を,高圧段圧縮機本体32の吸入口(図示の例では高圧段圧縮機本体32の吸入口と連通する中間流路33)に連通し,前記他方の流路84と,該他方の流路84を開閉する開閉手段(図示の例では電磁弁98,電空弁99)により,前記流量調整手段80を形成するものとしても良い(請求項8,図4及び図5参照)。
Further, when the compressor main body 30 is a multi-stage compressor main body 30,
One end of the negative pressure relaxation passage 82 is communicated with the receiver tank 60, and the other end is branched, and one of the branched passages 83 is connected to the main body of the low-pressure stage compressor constituting the main body 30 of the compressor. 31 (in the illustrated example, the suction flow path 37 communicating with the suction port of the low-pressure stage compressor main body 31), and the other flow path 84 is connected to the suction port of the high-pressure stage compressor main body 32 (illustrated In the example, the other flow path 84 communicates with the intermediate flow path 33 that communicates with the suction port of the high-pressure stage compressor main body 32, and an opening/closing means for opening and closing the other flow path 84 (the electromagnetic valve 98 in the illustrated example). , an electropneumatic valve 99) may form the flow rate adjusting means 80 (see claim 8, FIGS. 4 and 5).

この場合,前記高圧段圧縮機本体32の吸入口内の圧力を検出する圧力検出手段(図示の例では圧力センサ72)を設けると共に,前記他方の流路84を開閉する前記開閉手段を開度調整可能な流量調整弁(図示の例では電空弁99)とし,前記制御手段70が前記圧力検出手段72の検出圧力に基づいて前記高圧段圧縮機本体32の吸入側の圧力が所定の圧力となるように前記流量調整弁99を制御するように構成するものとしても良い(請求項9,図5参照)。 In this case, a pressure detecting means (pressure sensor 72 in the illustrated example) for detecting the pressure in the suction port of the high-pressure stage compressor main body 32 is provided, and the opening degree of the opening/closing means for opening/closing the other flow path 84 is adjusted. A possible flow rate control valve (electropneumatic valve 99 in the illustrated example) is used, and the control means 70 adjusts the pressure on the suction side of the high-pressure stage compressor main body 32 to a predetermined pressure based on the pressure detected by the pressure detection means 72. The flow rate control valve 99 may be configured to be controlled so that

更に,前記無負荷回転速度設定手段としては,前記無負荷回転速度を多段階又は無段階に設定可能なもの(図5の回転速度設定ボリューム22参照)とすることができる(請求項10,図5参照)。 Furthermore, as the no-load rotation speed setting means, the no-load rotation speed can be set in multiple stages or steplessly (see rotation speed setting volume 22 in FIG. 5). 5).

以上で説明した本発明の構成により,本発明によれば以下の顕著な効果を得ることができた。 According to the configuration of the present invention described above, the following remarkable effects can be obtained according to the present invention.

無負荷運転時の駆動源50の回転速度である無負荷回転速度Ruを可変としたことで,必要な状態の時にのみ無負荷回転速度Ruを高速(一例として定格回転速度)とすることができ,常時,無負荷回転速度Ruを高速とする場合に比較して,燃費又は消費電力を抑えて低コストで油冷式スクリュ圧縮機1を運転することができた。 By making the no-load rotation speed Ru, which is the rotation speed of the drive source 50 during no-load operation, variable, the no-load rotation speed Ru can be made high (for example, the rated rotation speed) only when necessary. , the oil-cooled screw compressor 1 could be operated at a low cost with reduced fuel consumption or power consumption, compared to the case where the no-load rotation speed Ru is always high.

さらに,前記無負荷運転時,前記レシーバタンク60内の圧縮気体を圧縮機本体30の吸入口に導入する負圧緩和処理を実行すると共に,この負圧緩和処理において圧縮機本体30の吸入口に導入する圧縮気体の導入量を,前記無負荷回転速度Ruを相対的に低い回転速度に設定するときには相対的に減少し,前記無負荷回転速度Ruを相対的に高い回転速度に設定するときには相対的に増大するように構成したことで,高回転速度での無負荷運転時には,圧縮機本体30の吸入側圧力が上昇し,低回転速度で無負荷運転をする場合と比較して吸入側と吐出側の圧力差が小さくなることで,スクリュロータのロータ軸を支承する軸受36a~36gに生じるアキシャル方向,及びラジアル方向いずれの荷重ともに減少させることができた。 Furthermore, during the no-load operation, a negative pressure relaxation process is executed to introduce the compressed gas in the receiver tank 60 into the suction port of the compressor main body 30. The introduction amount of the compressed gas to be introduced is relatively decreased when the no-load rotation speed Ru is set to a relatively low rotation speed, and is relatively reduced when the no-load rotation speed Ru is set to a relatively high rotation speed. As a result, the suction side pressure of the compressor body 30 rises during no-load operation at a high rotation speed, and the pressure on the suction side and the suction side increases compared to the case of no-load operation at a low rotation speed. By reducing the pressure difference on the discharge side, both the axial and radial loads generated in the bearings 36a to 36g that support the rotor shaft of the screw rotor could be reduced.

その結果,無負荷運転時の回転速度を高回転速度とした場合であっても,動定格荷重の高い軸受を使用することなく,軸受の交換サイクルが短くなることを防止できた。 As a result, even when the rotational speed during no-load operation is set to a high rotational speed, it is possible to prevent the bearing replacement cycle from being shortened without using a bearing with a high dynamic load rating.

しかも,負圧緩和処理によって圧縮機本体30の吸入側の負圧が緩和されることから,圧縮機本体30の騒音を低減することができる油冷式スクリュ圧縮機1を提供することができた。 Moreover, since the negative pressure on the suction side of the compressor main body 30 is alleviated by the negative pressure reducing process, the oil-cooled screw compressor 1 that can reduce the noise of the compressor main body 30 can be provided. .

本発明の1実施形態に係る油冷式スクリュ圧縮機の説明図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an explanatory diagram of an oil-cooled screw compressor according to one embodiment of the present invention; 図1の変形例を示した説明図(吸入制御装置10及び圧縮機本体30の変形例)。FIG. 2 is an explanatory diagram showing a modification of FIG. 1 (a modification of the suction control device 10 and the compressor main body 30); 図1の変形例を示した説明図(図1のECU51を機械式ガバナ52に変更した例)。FIG. 2 is an explanatory diagram showing a modification of FIG. 1 (an example in which the ECU 51 in FIG. 1 is changed to a mechanical governor 52); 本発明の別の実施形態に係る油冷式スクリュ圧縮機の説明図。FIG. 4 is an explanatory diagram of an oil-cooled screw compressor according to another embodiment of the present invention; 本発明の更に別の実施形態に係る油冷式スクリュ圧縮機の説明図。FIG. 4 is an explanatory diagram of an oil-cooled screw compressor according to still another embodiment of the present invention; 従来の油冷式スクリュ圧縮機の説明図。Explanatory drawing of the conventional oil-cooled screw compressor.

以下,添付図面を参照しながら本発明の油冷式スクリュ圧縮機1について説明する。 Hereinafter, an oil-cooled screw compressor 1 of the present invention will be described with reference to the accompanying drawings.

1.実施形態1
〔油冷式スクリュ圧縮機の全体構成〕
図1中の符号1は本発明の油冷式スクリュ圧縮機であり,油冷式スクリュ圧縮機1は,圧縮機本体30,前記圧縮機本体30を駆動する駆動源(本実施形態ではエンジン50),前記圧縮機本体30より吐出された圧縮気体を貯留するレシーバタンク60を備え,圧縮機本体30より吐出された圧縮気体を,レシーバタンク60内に貯留した後,逆止弁61を介して図示せざる空気作業機等が接続された消費側に供給するように構成されている。
1. Embodiment 1
[Overall configuration of oil-cooled screw compressor]
Reference numeral 1 in FIG. 1 denotes an oil-cooled screw compressor of the present invention. ), provided with a receiver tank 60 for storing the compressed gas discharged from the compressor main body 30, and after storing the compressed gas discharged from the compressor main body 30 in the receiver tank 60, through the check valve 61 It is configured to supply power to a consumption side to which a pneumatic working machine (not shown) is connected.

本発明で運転制御の対象とするエンジン駆動型圧縮機1は,圧縮機本体30として圧縮作用空間の潤滑,冷却及び密封のために潤滑油と共に被圧縮気体を圧縮する油冷式のスクリュ圧縮機を搭載したものであり,圧縮機本体30が潤滑油と共に吐出した圧縮気体を,一旦,レシーバタンク60内に導入することで,圧縮気体と潤滑油を気液分離し,潤滑油が分離された後の圧縮気体をオイルセパレータ60aを通過させた後,消費側に供給すると共に,レシーバタンク60内に回収された潤滑油を,オイルフィルタ62及びオイルクーラ63を備えた給油流路64を介して再度,圧縮機本体30に給油することで,潤滑油を循環使用することができるように構成されている。 The engine-driven compressor 1, which is the object of operation control in the present invention, is an oil-cooled screw compressor that compresses gas to be compressed together with lubricating oil for lubrication, cooling, and sealing of the compression working space as a compressor main body 30. By introducing the compressed gas discharged by the compressor body 30 together with the lubricating oil into the receiver tank 60, the compressed gas and the lubricating oil are separated from the gas and liquid, and the lubricating oil is separated. After the compressed gas is passed through the oil separator 60a, it is supplied to the consumption side, and the lubricating oil recovered in the receiver tank 60 is passed through the oil supply channel 64 having the oil filter 62 and the oil cooler 63. By supplying oil to the compressor body 30 again, the lubricating oil can be circulated.

〔圧縮機本体〕
図示の実施形態において,油冷式スクリュ圧縮機1に設けられた圧縮機本体30は,所謂「二段圧縮機」と呼ばれるもので,紙面上段に配置された低圧段圧縮機本体31の吐出口を,中間流路33を介して紙面下段に配置された高圧段圧縮機本体32の吸入口に連通することで,低圧段圧縮機本体31で圧縮された圧縮気体を,更に高圧段圧縮機本体32で圧縮することができるように構成したものである。
[Compressor body]
In the illustrated embodiment, the compressor main body 30 provided in the oil-cooled screw compressor 1 is a so-called "two-stage compressor", and the discharge port of the low-pressure stage compressor main body 31 arranged on the upper side of the page is is communicated with the suction port of the high-pressure stage compressor body 32 arranged at the bottom of the paper surface through the intermediate flow path 33, so that the compressed gas compressed by the low-pressure stage compressor body 31 is further transferred to the high-pressure stage compressor body. 32 can be compressed.

低圧段,高圧段の各圧縮機本体31,32は,それぞれケーシング内にロータ室を備え,このロータ室内に両端を軸受(36a~36g)で支承されたオス,メス一対のスクリュロータ34,34’;34,35’(図1において他方のロータ34’,35’は,一方のロータ34,35の背面に隠れている)がそれぞれ噛み合い回転可能に収容されていると共に,スクリュロータ34,35のロータ軸に対し,増速装置40を介してエンジンやモータ等の駆動源(図示の例ではエンジン50)からの回転駆動力を入力することができるように構成している。 Each compressor main body 31, 32 of the low-pressure stage and the high-pressure stage has a rotor chamber in its casing, and a pair of male and female screw rotors 34, 34 supported at both ends by bearings (36a to 36g) in the rotor chamber. '; 34, 35' (in FIG. 1, the other rotors 34', 35' are hidden behind the one rotor 34, 35) are accommodated so as to be rotatable in mesh with each other, and the screw rotors 34, 35 Rotational drive force from a drive source such as an engine or a motor (engine 50 in the illustrated example) can be input to the rotor shaft through a speed increasing device 40 .

この油冷式スクリュ圧縮機1のケーシングには,前述した低圧段圧縮機本体31の吸入口に連通する吸入流路37,低圧段圧縮機本体の吐出口と高圧段圧縮機本体の吸入口間を連通する中間流路33,及び高圧段圧縮機本体32の吐出口に連通する吐出流路38が形成されており,吸入流路37を介して導入された被圧縮気体が,低圧段圧縮機本体31で圧縮されて吐出された後,更に高圧段圧縮機本体32で圧縮され,吐出流路38を介して前述のレシーバタンク60に導入されるように構成されている。 The casing of this oil-cooled screw compressor 1 has a suction passage 37 that communicates with the suction port of the low-pressure stage compressor body 31 described above, a discharge port of the low-pressure stage compressor body and a suction port of the high-pressure stage compressor body. and a discharge passage 38 communicating with the discharge port of the high-pressure stage compressor main body 32 are formed, and the compressed gas introduced through the suction passage 37 flows into the low-pressure stage compressor After being compressed by the main body 31 and discharged, it is further compressed by the high-pressure stage compressor main body 32 and introduced into the above-described receiver tank 60 via the discharge flow path 38 .

なお,図1に示した油冷式スクリュ圧縮機1は,圧縮機本体30として二段式の圧縮機本体30を備えた構成として説明したが,本発明の油冷式スクリュ圧縮機1は,二段式の圧縮機本体30を備えた構成に限定されず,図2に示すように単段式の圧縮機本体を備えたものであっても良く,更には二段以上の多段式の圧縮機本体を備えたものにも応用可能である。 Although the oil-cooled screw compressor 1 shown in FIG. 1 has been described as having a two-stage compressor main body 30 as the compressor main body 30, the oil-cooled screw compressor 1 of the present invention It is not limited to the configuration provided with the two-stage compressor body 30, but may be provided with a single-stage compressor body as shown in FIG. It can also be applied to those provided with a machine body.

また,図1に示した実施形態では,圧縮機本体30が増速装置40を備えた構成を示したが,本発明の構成は,増速装置40を備えていない圧縮機本体30を備えた油冷式スクリュ圧縮機に対しても応用可能であり,図示の構成に限定されるものではない。 In the embodiment shown in FIG. 1, the compressor main body 30 has a speed increasing device 40, but the structure of the present invention has a compressor main body 30 without the speed increasing device 40. It can also be applied to an oil-cooled screw compressor, and is not limited to the illustrated configuration.

〔容量制御装置〕
以上のように構成された油冷式スクリュ圧縮機1では,消費側に安定した圧力の圧縮気体を供給することができるようにするために,レシーバタンク60内の圧力変化に応じて圧縮機本体30の吸気を制御すると共に,エンジン50の回転速度を制御する,容量制御が行われる。
[Capacity control device]
In the oil-flooded screw compressor 1 configured as described above, in order to be able to supply compressed gas of stable pressure to the consumption side, the compressor main body A capacity control is provided that controls the intake air of 30 and controls the rotational speed of the engine 50 .

このような容量制御を行うために,図示の油冷式スクリュ圧縮機1には,圧縮機本体30の吸入流路37を開閉制御する吸入制御装置10と,エンジン50の回転速度を制御する速度制御装置が設けられている。 In order to perform such capacity control, the illustrated oil-cooled screw compressor 1 is provided with a suction control device 10 for controlling the opening and closing of the suction passage 37 of the compressor body 30 and a speed control device 10 for controlling the rotation speed of the engine 50 . A controller is provided.

(1)吸入制御装置
図1に示す実施形態において,前述の吸入制御装置10は,圧縮機本体30の吸入流路37に設けたバタフライ弁11,このバタフライ弁11の回動軸に連結されたレバー12,バタフライ弁11を作動させるアクチュエータであるエアシリンダ13,このエアシリンダ13のピストンロッドと前記レバー12を連結する,連結杆14により構成されている。
(1) Suction Control Device In the embodiment shown in FIG. It comprises a lever 12 , an air cylinder 13 which is an actuator for operating the butterfly valve 11 , and a connecting rod 14 which connects the piston rod of the air cylinder 13 and the lever 12 .

この吸入制御装置10の動作は,レシーバタンク60内の圧力変化に応じて制御手段であるコントローラ70によって制御され,コントローラ70による吸入制御装置10の制御を可能とするために,油冷式スクリュ圧縮機1には,レシーバタンク60内の圧力を検出する圧力検出手段である圧力センサ71が設けられている。 The operation of the suction control device 10 is controlled by a controller 70, which is control means, according to pressure changes in the receiver tank 60. In order to enable the control of the suction control device 10 by the controller 70, an oil-cooled screw compression The machine 1 is provided with a pressure sensor 71 which is pressure detecting means for detecting the pressure in the receiver tank 60 .

また,レシーバタンク60内の圧力を作動圧力として前述した吸入制御装置10を作動させることができるよう,一端をレシーバタンク60に連通した制御流路81が設けられており,この制御流路81の他端を前述したエアシリンダ13に連通すると共に,コントローラ70は,前述した圧力センサ71が検出したレシーバタンク60内の圧力に対応して,制御流路81中に設けた電空弁91の開閉及び開度を制御することで,吸入制御装置10により圧縮機本体30の吸入流路37の開閉及び開度を制御することができるように構成されている。 In addition, a control channel 81 having one end communicating with the receiver tank 60 is provided so that the above-described intake control device 10 can be operated using the pressure in the receiver tank 60 as the operating pressure. The other end is communicated with the air cylinder 13 described above, and the controller 70 opens and closes the electropneumatic valve 91 provided in the control flow path 81 in response to the pressure in the receiver tank 60 detected by the pressure sensor 71 described above. The intake control device 10 can control the opening and closing of the intake passage 37 of the compressor body 30 and the opening by controlling the opening.

コントローラ70は,予め設定された基準圧力Psを記憶すると共に,圧力センサ71が検出したレシーバタンク60内の圧力と前記基準圧力Psとを比較して圧力センサ71の検出圧力が基準圧力Psを超えると,予め設定された対応関係に基づき電空弁91を開弁させる制御信号を出力する。 The controller 70 stores a preset reference pressure Ps, compares the pressure in the receiver tank 60 detected by the pressure sensor 71 with the reference pressure Ps, and detects when the pressure detected by the pressure sensor 71 exceeds the reference pressure Ps. , a control signal for opening the electropneumatic valve 91 is output based on a preset correspondence relationship.

すなわち,検出圧力と基準圧力Psとの圧力差と,電空弁の開度との対応関係を予め設定しておき,コントローラ70は,検出圧力と基準圧力Psとの圧力差に応じて前述した制御信号の信号強度を変化させることで,圧力差が0以下(検出圧力が基準圧力以下)のときには電空弁91の内部通路を閉塞し,圧力差が小さいときには電空弁の開度を小さく,圧力差が大きいときには開度を大きくする制御信号を出力する。 That is, the correspondence relationship between the pressure difference between the detected pressure and the reference pressure Ps and the opening degree of the electro-pneumatic valve is set in advance, and the controller 70 responds to the pressure difference between the detected pressure and the reference pressure Ps as described above. By changing the signal strength of the control signal, the internal passage of the electropneumatic valve 91 is closed when the pressure difference is 0 or less (detected pressure is less than the reference pressure), and the opening of the electropneumatic valve is reduced when the pressure difference is small. , and outputs a control signal to increase the opening when the pressure difference is large.

吸入制御装置10のエアシリンダ13に供給された圧縮空気の圧力が低いとき,即ち,電空弁91の開度が小さく,電空弁91の二次側における制御流路81内の圧力が低いときには,エアシリンダ13のロッドは縮小して,バタフライ弁11が圧縮機本体30の吸入流路37を開いている一方,電空弁91の開度が大きく,電空弁91の二次側における制御流路81内の圧力が高くなってエアシリンダ13に供給される圧縮空気の圧力が高くなると,エアシリンダ13のロッドが伸長し,バタフライ弁11が吸入流路37を閉じ,又は全閉する。 When the pressure of the compressed air supplied to the air cylinder 13 of the intake control device 10 is low, that is, the opening degree of the electropneumatic valve 91 is small and the pressure in the control flow path 81 on the secondary side of the electropneumatic valve 91 is low. Occasionally, the rod of the air cylinder 13 contracts and the butterfly valve 11 opens the suction passage 37 of the compressor body 30, while the opening of the electro-pneumatic valve 91 is large and the secondary side of the electro-pneumatic valve 91 is closed. When the pressure in the control channel 81 increases and the pressure of the compressed air supplied to the air cylinder 13 increases, the rod of the air cylinder 13 extends and the butterfly valve 11 closes or completely closes the intake channel 37. .

これにより,コントローラ70は,レシーバタンク60内の圧力が所定の基準圧力Ps以下では,圧縮機本体30の吸入流路37が全開となるように吸入制御装置10を作動させ,レシーバタンク60内の圧力が前述した基準圧力Psよりも所定の高い圧力として設定された無負荷運転圧力Puに至ると,圧縮機本体30の吸入流路37を全閉とするように吸入制御装置10の動作を制御する。 As a result, when the pressure in the receiver tank 60 is below the predetermined reference pressure Ps, the controller 70 operates the suction control device 10 so that the suction flow path 37 of the compressor body 30 is fully opened. When the pressure reaches the no-load operating pressure Pu set as a predetermined pressure higher than the reference pressure Ps, the operation of the suction control device 10 is controlled so that the suction passage 37 of the compressor body 30 is fully closed. do.

なお,図示の実施形態では,前述した吸入制御装置10をバタフライ弁11とエアシリンダ13,並びにこれらの間を連結する連結杆14やレバー12によって構成する例を説明したが,吸入制御装置10は,圧縮機本体30の吸気を制御し得るものであれば,既知の各種構造のものを採用可能である。 In the illustrated embodiment, the suction control device 10 is configured by the butterfly valve 11, the air cylinder 13, and the connecting rod 14 and lever 12 that connect them. As long as it can control the air intake of the compressor main body 30, various known structures can be adopted.

一例として,図2は,吸入制御装置10を,ノーマリオープン型の吸入制御弁11’によって構成した例である。 As an example, FIG. 2 shows an example in which the suction control device 10 is configured by a normally open suction control valve 11'.

この吸気制御弁11’は,閉弁受圧室15に対しレシーバタンク60内の圧縮気体を導入することで閉弁して圧縮機本体30の吸入流路37を閉じるように構成されており,図示の実施形態では,そのボディ(弁箱)16内に形成された空間によって,圧縮機本体30の吸入流路37に連通する吸気路17が形成されていると共に,この吸気路17内に設けた弁座17aに,弁体18を着座させることで,吸気路17を閉塞,従って圧縮機本体30の吸入流路37を閉塞することができるように構成している。 The intake control valve 11' is configured to close the intake passage 37 of the compressor main body 30 by introducing the compressed gas in the receiver tank 60 into the closed valve pressure receiving chamber 15. In this embodiment, the air intake passage 17 communicating with the intake passage 37 of the compressor body 30 is formed by the space formed in the body (valve box) 16, and the air intake passage 17 is provided with By seating the valve body 18 on the valve seat 17a, the intake passage 17 is closed, and thus the intake passage 37 of the compressor main body 30 can be closed.

(2)速度制御装置
前述したエンジン50には,コントローラ70が出力した回転速度指示信号を受信してエンジン50の回転速度を制御するエンジンコントロールユニット(以下,「ECU」と記載する。)51が設けられており,前述のコントローラ70は,予め記憶させておいた対応関係に基づきECU51に対して回転速度指示信号を出力する。
(2) Speed control device The engine 50 described above has an engine control unit (hereinafter referred to as "ECU") 51 that receives a rotational speed instruction signal output from the controller 70 and controls the rotational speed of the engine 50. The controller 70 described above outputs a rotational speed instruction signal to the ECU 51 based on a correspondence relation stored in advance.

従って,図1の実施形態では,コントローラ70とECU51によって,エンジンの回転速度を制御する速度制御装置が実現されている。 Therefore, in the embodiment of FIG. 1, the controller 70 and the ECU 51 implement a speed control device for controlling the rotational speed of the engine.

図1に示す実施形態では,無負荷運転速度設定手段を,二位置切替スイッチである回転速度切替スイッチ21により構成し,回転速度切替スイッチ21を紙面左側の「低速」の位置に操作すると,コントローラ70は,無負荷回転速度を,所定の低速無負荷回転速度LRuに設定すると共に,紙面右側の「高速」位置に操作すると,前記低速無負荷回転速度LRuに対し所定の高い回転速度として設定されている高速無負荷回転速度HRuに設定する。 In the embodiment shown in FIG. 1, the no-load operation speed setting means is configured by a rotational speed selector switch 21, which is a two-position selector switch. 70 sets the no-load rotation speed to a predetermined low-speed no-load rotation speed LRu, and when it is operated to the "high" position on the right side of the paper surface, it is set as a predetermined high rotation speed with respect to the low-speed no-load rotation speed LRu. set to the high no-load rotation speed HRu.

この高速無負荷回転速度HRuは,前述した低速無負荷回転速度LRuよりも高い回転速度の範囲から適宜設定することができ,速度制御における最大の回転速度であるエンジンの定格回転速度Rrを高速無負荷回転速度HRuとして設定するものとしても良い。 This high speed no-load rotation speed HRu can be appropriately set within a speed range higher than the low speed no-load rotation speed LRu. It may be set as the load rotational speed HRu.

一例として図1に示す油冷式スクリュ圧縮機1では,回転速度切替スイッチ21を「低速」とした場合,エンジン50の回転速度範囲の最低値(例えば1100min-1)を低速回転速度LRuとして設定,速度切替スイッチを「高速」とした場合には,エンジン50の定格回転速度(例えば1900min-1)を高速無負荷回転速度HRuに設定する。 As an example, in the oil-cooled screw compressor 1 shown in FIG. 1, when the rotation speed selector switch 21 is set to "low speed", the lowest value (for example, 1100 min -1 ) of the rotation speed range of the engine 50 is set as the low rotation speed LRu. , when the speed selector switch is set to "high speed", the rated rotational speed (for example, 1900 min -1 ) of the engine 50 is set to the high speed no-load rotational speed HRu.

コントローラ70は,低速無負荷回転速度LRuが選択された場合と,高速無負荷回転速度HRuが選択された場合のそれぞれについて,圧力センサ71が検出したレシーバタンク60内の圧力と基準圧力Psの圧力差と,エンジン50のECU51に対して出力する回転速度指示信号の対応関係を記憶しており,コントローラ70は,圧力差が0以下(検出圧力が基準圧力以下)のときには,エンジン50の回転速度を容量制御時におけるエンジンの回転速度範囲の最高値である定格回転速度Rrとすることを指令する回転速度指示信号をECU51に対し出力し,圧力差が基準圧力に対し所定の高い圧力として設定した無負荷運転圧力Puに至ったことを示す値になると,エンジン50の回転速度を,回転速度切替スイッチ21で設定された,高速又は低速いずれかの無負荷回転速度(HRu又はLRu)とすることを指令する回転速度指示信号をECU51に対し出力する。 The controller 70 detects the pressure in the receiver tank 60 detected by the pressure sensor 71 and the reference pressure Ps when the low-speed no-load rotation speed LRu is selected and when the high-speed no-load rotation speed HRu is selected. The correspondence relationship between the difference and the rotational speed instruction signal output to the ECU 51 of the engine 50 is stored, and the controller 70 controls the rotational speed of the engine 50 when the pressure difference is 0 or less (the detected pressure is equal to or less than the reference pressure). is output to the ECU 51, and the pressure difference is set as a predetermined high pressure with respect to the reference pressure. When the value indicating that the no-load operating pressure Pu has been reached, the rotation speed of the engine 50 is set to either high or low no-load rotation speed (HRu or LRu) set by the rotation speed selector switch 21. to the ECU 51.

なお,図1に示す実施形態では,エンジン50の速度制御をコントローラ70の回転速度指令信号に基づいてECU51が制御する構成について説明したが,図1におけるECU51に代えて,図3に示すようにエンジン50に機械式ガバナ52と,この機械式ガバナ52を作動させるアクチュエータであるエアシリンダ53を設け,制御流路81をこのエアシリンダ53に連通して,レシーバタンク60内の圧力によって,機械式ガバナ52を作動させてエンジン50の回転速度を制御できるようにしても良い。 In the embodiment shown in FIG. 1, the speed control of the engine 50 is controlled by the ECU 51 based on the rotation speed command signal of the controller 70. However, instead of the ECU 51 in FIG. The engine 50 is provided with a mechanical governor 52 and an air cylinder 53 which is an actuator for operating the mechanical governor 52. A control flow path 81 is communicated with the air cylinder 53 so that the pressure in the receiver tank 60 causes the mechanical A governor 52 may be operated to control the rotation speed of the engine 50 .

図3に示す実施形態では,図1に示す構成において制御流路81に設けていた電空弁91に代えて圧力調整弁92を設け,レシーバタンク60内の圧力が基準圧力Ps以上に上昇すると圧力調整弁92が制御流路81を開き始め,レシーバタンク60内の圧力が無負荷運転圧力Puに至ると制御流路81を全開とするように構成することで,圧力センサ71が検出した圧力に基づくコントローラ70による電気的な制御に代え,制御流路81の開閉を機械的に制御するように構成している。 In the embodiment shown in FIG. 3, a pressure regulating valve 92 is provided instead of the electropneumatic valve 91 provided in the control flow path 81 in the configuration shown in FIG. When the pressure regulating valve 92 begins to open the control flow path 81 and the pressure in the receiver tank 60 reaches the no-load operating pressure Pu, the control flow path 81 is fully opened. Instead of the electrical control by the controller 70 based on the above, the opening/closing of the control flow path 81 is mechanically controlled.

この場合,機械式ガバナ52を作動させるエアシリンダ53の一次側における制御流路81に電磁弁93を設け,回転速度切替スイッチ21を「高速」側に操作した際,コントローラ70は制御流路81を閉じる動作を行わせる信号を電磁弁93に対し出力するように構成することで,レシーバタンク60内の圧力変化によってエンジンの回転速度が変化せず,圧縮機本体30の吸入流路37を閉じた状態で行われる無負荷運転が,高速(定格回転速度)で行われるように構成しても良い。 In this case, an electromagnetic valve 93 is provided in the control flow path 81 on the primary side of the air cylinder 53 that operates the mechanical governor 52, and when the rotational speed selector switch 21 is operated to the "high speed" side, the controller By configuring to output to the electromagnetic valve 93 a signal that causes the closing operation to be performed, the rotation speed of the engine does not change due to the pressure change in the receiver tank 60, and the suction flow path 37 of the compressor body 30 is closed. The no-load operation, which is performed in the state where the engine is stopped, may be configured to be performed at a high speed (rated rotation speed).

また,図1に示す実施形態では,回転速度切替スイッチ21により無負荷回転速度を,低速無負荷回転速度LRuと高速無負回転速度HRuのいずれか一方を択一的に選択するように構成した例を示したが,二位置切替スイッチである回転速度切替スイッチ21に代え,図5に示すように可変抵抗器等のボリュームスイッチ(回転速度設定ボリューム22)とし,無負荷回転速度を多段階,又は無段階に設定できるように構成しても良い。 In the embodiment shown in FIG. 1, the no-load rotation speed is selected by the rotation speed selector switch 21 from either the low-speed no-load rotation speed LRu or the high-speed no-load rotation speed HRu. Although an example has been shown, instead of the rotational speed selector switch 21, which is a two-position selector switch, a volume switch (rotational speed setting volume 22) such as a variable resistor is used as shown in FIG. Alternatively, it may be configured so that it can be set steplessly.

〔負圧緩和流路〕
レシーバタンク60と圧縮機本体30の吸入流路37との間は,バキュームレリーフ弁94を備えた負圧緩和流路82によって連通されており,吸入制御装置10が吸入流路37を閉じた際にレシーバタンク60内の圧縮気体を導入して吸入流路37内の負圧を緩和する。
[Negative pressure relief channel]
The receiver tank 60 and the suction passage 37 of the compressor body 30 are communicated by a negative pressure relief passage 82 having a vacuum relief valve 94. When the suction control device 10 closes the suction passage 37, , the compressed gas in the receiver tank 60 is introduced to relieve the negative pressure in the intake passage 37 .

この負圧緩和流路82に設けたバキュームレリーフ弁94は,導入口94aと排出口94b,及び受圧室に連通する受圧口94cを備え,このうちの導入口94aは負圧緩和流路82を介してレシーバタンク60に,排出口94bは圧縮機本体30の吸入流路37にそれぞれ連通されていると共に,受圧口94cは電空弁91の二次側で制御流路81と連通しており,受圧口94cを介して受圧室に圧縮空気が導入されると,内部に形成されている通路が開いて導入口94aと排出口94bとが連通する構造となっている。 A vacuum relief valve 94 provided in the negative pressure relief flow path 82 has an inlet port 94a, an exhaust port 94b, and a pressure receiving port 94c communicating with the pressure receiving chamber. The discharge port 94b communicates with the suction flow path 37 of the compressor body 30, and the pressure receiving port 94c communicates with the control flow path 81 on the secondary side of the electropneumatic valve 91. When compressed air is introduced into the pressure receiving chamber through the pressure receiving port 94c, the passage formed inside opens and the inlet port 94a and the discharge port 94b communicate with each other.

従って,レシーバタンク60内の圧力が基準圧力Psを超えて電空弁91が開いて電空弁91の二次側の制御流路81にレシーバタンク60の圧縮気体が導入されると,吸入制御装置10が圧縮機本体30の吸入流路37を閉じると共に,バキュームレリーフ弁94の受圧室に対しても圧縮気体が導入されて負圧緩和流路82が開き,レシーバタンク60内の圧縮気体が圧縮機本体30の吸入流路37に導入されるようになっている。 Therefore, when the pressure in the receiver tank 60 exceeds the reference pressure Ps and the electro-pneumatic valve 91 opens and the compressed gas in the receiver tank 60 is introduced into the control flow path 81 on the secondary side of the electro-pneumatic valve 91, suction control The apparatus 10 closes the suction passage 37 of the compressor main body 30, and at the same time, the compressed gas is introduced into the pressure receiving chamber of the vacuum relief valve 94 to open the negative pressure relief passage 82, and the compressed gas in the receiver tank 60 is released. It is designed to be introduced into the suction flow path 37 of the compressor main body 30 .

バキュームレリーフ弁94の二次側において,負圧緩和流路82には絞り95を備えた主通路82aと,この絞り95を迂回する副通路82bを備え,このうちの副通路82bに絞り97と共に電磁弁96を設けることで,副通路82bを開閉可能に構成している。 On the secondary side of the vacuum relief valve 94, the negative pressure relief passage 82 is provided with a main passage 82a having a throttle 95 and a sub-passage 82b bypassing the throttle 95. By providing the electromagnetic valve 96, the auxiliary passage 82b can be opened and closed.

そして,コントローラ70は,回転速度切替スイッチ21が「低速」に切り換えられているときには副通路82bに設けた電磁弁96を閉じ,「高速」に切り換えられているときには副通路82bに設けた電磁弁96を開く信号を出力するように構成されており,低速時に対し,高速時では負圧緩和流路82を通過して圧縮機本体30に導入される圧縮気体量を相対的に増大させることができるように構成されている。 The controller 70 closes the solenoid valve 96 provided in the sub-passage 82b when the rotation speed selector switch 21 is switched to "low speed", and closes the solenoid valve 96 provided in the sub-passage 82b when it is switched to "high speed". 96 is configured to output a signal to open 96, and the amount of compressed gas introduced into the compressor main body 30 through the negative pressure relief passage 82 can be relatively increased at high speed compared to at low speed. configured to allow

従って,図1に示す実施形態では前述の副通路82bとこれを開閉する電磁弁96により,負圧緩和流路82を通過する圧縮気体の流量を変化させる流量調整手段80が構成されている。 Therefore, in the embodiment shown in FIG. 1, the auxiliary passage 82b and the electromagnetic valve 96 that opens and closes the auxiliary passage 82b constitute flow rate adjusting means 80 for changing the flow rate of the compressed gas passing through the negative pressure relief passage 82. As shown in FIG.

〔作用及び効果〕
以上のように構成された図1に記載の油冷式スクリュ圧縮機1において,消費側に多量の圧縮気体を消費する空気作業機が接続されている場合等,低速での無負荷運転状態で圧縮気体の消費が開始されるとエンジン50の回転速度の立ち上がりの遅れによってレシーバタンク60内の圧力が基準圧力Psに対し大幅に低下するおそれがある場合には,無負荷回転速度設定手段である回転速度切替スイッチ21を操作して,無負荷回速度として,高速無負荷回転速度(本実施形態において定格回転速度)を選択する。
[Action and effect]
In the oil-flooded screw compressor 1 shown in FIG. If there is a risk that the pressure in the receiver tank 60 will drop significantly from the reference pressure Ps due to the delay in the startup of the rotation speed of the engine 50 when the consumption of compressed gas is started, this is the no-load rotation speed setting means. A high speed no-load rotation speed (rated rotation speed in this embodiment) is selected as the no-load rotation speed by operating the rotation speed selector switch 21 .

この回転速度切替スイッチ21の操作により,コントローラ70は負圧緩和流路82の副通路82bに設けた電磁弁96に対し,これを開く信号を出力する。 By operating the rotation speed changeover switch 21, the controller 70 outputs a signal to open the electromagnetic valve 96 provided in the sub-passage 82b of the negative pressure relaxation flow passage 82. FIG.

そして,コントローラ70は,圧力センサ71からの検出信号に基づいてレシーバタンク60内の圧力を監視し,レシーバタンク60内の圧力が基準圧力Psとなるまで電空弁91を閉じる信号を出力すると共に,ECU51に対して定格回転速度Rrの回転速度指示信号を出力する。 The controller 70 monitors the pressure in the receiver tank 60 based on the detection signal from the pressure sensor 71, and outputs a signal to close the electropneumatic valve 91 until the pressure in the receiver tank 60 reaches the reference pressure Ps. , to the ECU 51, a rotational speed command signal of the rated rotational speed Rr.

これにより,油冷式スクリュ圧縮機1は,吸入制御装置10によって圧縮機本体30の吸入流路37が全開とされた状態で,エンジン50が定格回転速度Rrで運転された,全負荷運転を行う。 As a result, the oil-cooled screw compressor 1 is operated at full load, in which the engine 50 is operated at the rated rotational speed Rr with the suction flow path 37 of the compressor body 30 being fully opened by the suction control device 10. conduct.

このように,全負荷運転時には電空弁91が閉じているのでバキュームレリーフ弁94も閉じていることから,圧縮機本体30の吸入流路37に対し,負圧緩和流路82を介してレシーバタンク60内の圧縮気体が導入されることもない。 In this way, since the electro-pneumatic valve 91 is closed during full-load operation, the vacuum relief valve 94 is also closed. Nor is the compressed gas in the tank 60 introduced.

このような全負荷運転の継続により,レシーバタンク60内の圧力が上昇して基準圧力Psを超えると,コントローラ70は予め記憶している対応関係に基づき,圧力センサ71が検出した圧力と基準圧力Psの圧力差に応じた開度信号を電空弁91に対して出力する。 When the pressure in the receiver tank 60 rises and exceeds the reference pressure Ps due to the continuation of such full-load operation, the controller 70 detects the pressure detected by the pressure sensor 71 and the reference pressure Ps based on the correspondence relationship stored in advance. An opening degree signal corresponding to the pressure difference of Ps is output to the electropneumatic valve 91 .

これにより,電空弁91が制御流路81を開き,レシーバタンク60内の圧縮気体が吸入制御装置10のエアシリンダ13に導入されて吸入制御装置10による圧縮機本体30の吸入流路37の閉動作が開始されると共に,バキュームレリーフ弁94の受圧室に対する圧縮気体の導入が開始され,バキュームレリーフ弁94が開き,負圧緩和流路82を介してレシーバタンク60内の圧縮気体が圧縮機本体30の吸入流路37に導入される。 As a result, the electro-pneumatic valve 91 opens the control passage 81, the compressed gas in the receiver tank 60 is introduced into the air cylinder 13 of the intake control device 10, and the intake passage 37 of the compressor main body 30 is opened by the intake control device 10. At the same time as the closing operation is started, the introduction of compressed gas into the pressure receiving chamber of the vacuum relief valve 94 is started, the vacuum relief valve 94 is opened, and the compressed gas in the receiver tank 60 is released through the negative pressure relief flow path 82 to the compressor. It is introduced into the suction channel 37 of the main body 30 .

コントローラ70は,圧力センサ71の検出信号に基づき,レシーバタンク60内の圧力上昇に応じて電空弁91に対し出力する信号を変化させて電空弁91の開度を増大させ,これに伴い,吸入制御装置10は,圧縮機本体30の吸入流路37を絞り,レシーバタンク60内の圧力が所定の無負荷運転圧力Puに達すると,吸入制御装置10は圧縮機本体30の吸入流路37を全閉として,無負荷運転に移行する。 Based on the detection signal of the pressure sensor 71, the controller 70 changes the signal output to the electropneumatic valve 91 according to the pressure rise in the receiver tank 60 to increase the opening of the electropneumatic valve 91. , the suction control device 10 throttles the suction passage 37 of the compressor main body 30, and when the pressure in the receiver tank 60 reaches a predetermined no-load operating pressure Pu, the suction control device 10 closes the suction passage of the compressor main body 30. 37 is fully closed to shift to no-load operation.

但し,コントローラ70は,回転速度切替スイッチ21が「高圧」側へ操作されていることに対応して,無負荷回転速度Ruを高速無負荷回転速度HRu(本実施形態において「定格回転速度」)に設定しているため,無負荷運転に移行してもエンジン50の回転速度を低下せず,高速無負荷回転速度HRu(定格回転速度)に維持する回転速度指示信号をエンジン50のECU51に対し出力する。 However, the controller 70 changes the no-load rotation speed Ru to the high no-load rotation speed HRu (“rated rotation speed” in this embodiment) in response to the operation of the rotation speed selector switch 21 to the “high voltage” side. , the rotational speed of the engine 50 does not decrease even if it shifts to no-load operation, and a rotational speed instruction signal is sent to the ECU 51 of the engine 50 to maintain the high speed no-load rotational speed HRu (rated rotational speed). Output.

このように,回転速度切替スイッチ21により「高速」が設定されている場合,無負荷運転に移行してもエンジン50は高回転速度での運転を維持することになるが,無負荷運転時には,バキュームレリーフ弁94により負圧緩和流路82を開いていると共に,コントローラ70が負圧緩和流路82の副通路82bに設けた電磁弁96を開いているため,レシーバタンク60内の圧縮気体が,負圧緩和流路82の主通路82aと副通路82bの双方を通って圧縮機本体30の吸入流路37に導入される。 In this way, when "high speed" is set by the rotational speed changeover switch 21, the engine 50 maintains operation at a high rotational speed even after transitioning to no-load operation. Since the vacuum relief valve 94 opens the negative pressure relief passage 82 and the controller 70 opens the solenoid valve 96 provided in the sub passage 82b of the negative pressure relief passage 82, the compressed gas in the receiver tank 60 is released. , through both the main passage 82 a and the sub passage 82 b of the negative pressure relief passage 82 and into the suction passage 37 of the compressor body 30 .

その結果,無負荷運転時に圧縮機本体30を高速回転させたとしても,圧縮機本体30の吸入流路37に対しては,電磁弁96が閉じた「低速」設定の場合に比較して吸入流路37に導入される圧縮気体量が増加して圧縮機本体30の吸入側と吐出側の間の圧力差が大幅に緩和されることから,軸受36a~36gにかかるスラスト方向,アキシャル方向のいずれの荷重ともに低減させることができる。 As a result, even if the compressor main body 30 is rotated at a high speed during no-load operation, the suction flow path 37 of the compressor main body 30 does not absorb as much as in the case of the "low speed" setting in which the solenoid valve 96 is closed. Since the amount of compressed gas introduced into the flow path 37 increases and the pressure difference between the suction side and the discharge side of the compressor body 30 is greatly reduced, the thrust direction and axial direction pressure applied to the bearings 36a to 36g are reduced. Both loads can be reduced.

その結果,回転速度を高めたことに伴う軸受の転がり疲れの進行速度の上昇を,荷重の低減によって遅らせて相殺することができ,軸受の交換サイクルが短くなることを防止することができる。 As a result, it is possible to delay and offset the increase in rolling fatigue progression speed of the bearing that accompanies the increase in rotational speed by reducing the load, thereby preventing shortening of the bearing replacement cycle.

また,圧縮機本体30の吸入流路37に対し導入される圧縮気体の増量により,圧縮機本体30の吸入側の負圧が緩和されることで,圧縮機本体30の騒音が増大することを抑制できる。 In addition, it is expected that the increase in the amount of compressed gas introduced into the suction passage 37 of the compressor body 30 will reduce the negative pressure on the suction side of the compressor body 30, resulting in an increase in the noise of the compressor body 30. can be suppressed.

2.実施形態2
以上,図1を参照して説明した油冷式スクリュ圧縮機1の構成では,圧縮機本体30の吸入口に対する圧縮気体の導入を,低圧段側圧縮機本体31の吸入口と連通した吸入流路37を介してのみ行う構成について説明した。
2. Embodiment 2
As described above, in the configuration of the oil-cooled screw compressor 1 described with reference to FIG. The arrangement has been described as being only via path 37 .

これに対し,図4に示す実施形態では,レシーバシンク60に一端を連通した負圧緩和流路82の他端を二方向に分岐し,一方の分岐流路83を,吸入流路37を介して低圧段圧縮機本体31の吸入口に連通すると共に,他方の分岐流路84を,低圧段圧縮機本体31の吐出口と高圧段圧縮機本体32の吸入口間を連通する中間流路33に連通している。 On the other hand, in the embodiment shown in FIG. 4, the other end of the negative pressure relief channel 82, one end of which communicates with the receiver sink 60, is branched into two directions, and one of the branch channels 83 is connected via the suction channel 37. The intermediate flow path 33 communicates with the suction port of the low-pressure stage compressor main body 31 at the same time, and the other branch flow path 84 communicates between the discharge port of the low-pressure stage compressor main body 31 and the suction port of the high-pressure stage compressor main body 32. communicates with

そして,中間流路33に連通した他方の分岐流路84に電磁弁98を設け,回転速度切替スイッチ21により無負荷回転速度として「高速」が設定されている場合に他方の分岐流路84の電磁弁98を開き,高圧段側圧縮機本体32の吸入口に対し圧縮気体を導入できるように構成した。 A solenoid valve 98 is provided in the other branch flow path 84 communicating with the intermediate flow path 33, and when the rotational speed selector switch 21 is set to "high speed" as the no-load rotation speed, the other branch flow path 84 is closed. The electromagnetic valve 98 is opened to introduce compressed gas into the suction port of the high-pressure stage compressor main body 32 .

従って,図4に示す実施形態では,この電磁弁98によって他方の分岐流路84を開閉することで,負圧緩和流路82を通過して圧縮機本体30に導入される圧縮気体の流量を変化させる流量調整手段80が構成されている。 Therefore, in the embodiment shown in FIG. 4, by opening and closing the other branch flow path 84 with the solenoid valve 98, the flow rate of the compressed gas that passes through the negative pressure relief flow path 82 and is introduced into the compressor body 30 is reduced. A variable flow rate adjusting means 80 is configured.

その他の構成は,図1における油冷式スクリュ圧縮機1の構成と同様である。 Other configurations are the same as those of the oil-cooled screw compressor 1 in FIG.

以上のように構成された図4の油冷式スクリュ圧縮機1の構成より,回転速度切替スイッチ21を「高速」側に操作した状態で油冷式スクリュ圧縮機1を始動すると,コントローラ70は,レシーバタンク60内の圧力が基準圧力Ps以下の状態では電空弁91を閉じた状態,従って,圧縮機本体30の吸入流路37を全開とした状態と成すと共に,ECU51に対しエンジン50の回転速度を定格回転速度Rrと成す回転速度指示信号を出力して全負荷運転を行う。 With the configuration of the oil-cooled screw compressor 1 shown in FIG. , when the pressure in the receiver tank 60 is equal to or lower than the reference pressure Ps, the electro-pneumatic valve 91 is closed. A rotation speed instruction signal is output to make the rotation speed equal to the rated rotation speed Rr, and full load operation is performed.

全負荷運転の継続によって,レシーバタンク60内の圧力が基準圧力Psを超えると,コントローラ70はこの圧力上昇に応じて電空弁91の開度を拡大し,これにより電空弁91の二次側における制御流路81内の圧力が上昇して吸入制御装置10が圧縮機本体30の吸入流路37を閉じ始め,レシーバタンク60内の圧力が所定の無負荷運転圧力Puに至ると,圧縮機本体30の吸入流路37が全閉となって無負荷運転に移行する。 When the pressure in the receiver tank 60 exceeds the reference pressure Ps due to the continuation of full-load operation, the controller 70 expands the opening of the electropneumatic valve 91 in response to this pressure increase, thereby When the pressure in the control passage 81 on the side rises and the suction control device 10 begins to close the suction passage 37 of the compressor body 30, and the pressure in the receiver tank 60 reaches a predetermined no-load operating pressure Pu, the compression The suction flow path 37 of the machine main body 30 is fully closed and the operation shifts to no-load operation.

但し,コントローラ70は,回転速度切替スイッチ21による選択に従い,無負荷回転速度Ruを高速無負荷回転速度HRu(本実施形態では定格回転速度)に設定するため,エンジン50の回転速度は全負荷運転時の回転速度をそのまま維持する。 However, since the controller 70 sets the no-load rotation speed Ru to the high-speed no-load rotation speed HRu (the rated rotation speed in this embodiment) in accordance with the selection by the rotation speed selector switch 21, the rotation speed of the engine 50 is set to full-load operation. Maintain the same rotation speed.

また,電空弁91の開弁によって電空弁91の二次側における制御流路81内の圧力が上昇してバキュームレリーフ弁94の受圧室に圧縮気体が供給されるとバキュームレリーフ弁94の内部通路が開き,レシーバタンク60内の圧縮気体が負圧緩和流路82の一方の分岐流路83を介して圧縮機本体30の吸入流路37に導入される。 Also, when the pressure in the control flow path 81 on the secondary side of the electro-pneumatic valve 91 increases due to the opening of the electro-pneumatic valve 91 and the compressed gas is supplied to the pressure receiving chamber of the vacuum relief valve 94, the vacuum relief valve 94 is closed. The internal passage is opened, and the compressed gas in the receiver tank 60 is introduced into the suction passage 37 of the compressor main body 30 via one branch passage 83 of the negative pressure relief passage 82 .

このように,無負荷運転回転速度が「高速」に設定されている場合に,中間流路33を介して高圧段圧縮機本体32の吸入側に圧縮気体を導入することで,高圧段圧縮機本体32の吸入側と吐出側の圧力差を小さくでき,低圧段圧縮機本体31の軸受36a~36cに比較してより大きな荷重がかかっている高圧段圧縮機本体32の軸受36d~36gに加わる荷重を好適に低減することができ,無負荷運転を高回転速度で行った場合であっても,高圧段圧縮機本体32のロータ軸を支承する軸受36d~36gの交換サイクルが短くなることを防止することができた。 In this way, when the no-load operation rotational speed is set to "high", by introducing the compressed gas to the suction side of the high-pressure stage compressor main body 32 via the intermediate flow path 33, the high-pressure stage compressor The pressure difference between the suction side and the discharge side of the main body 32 can be reduced, and a larger load than the bearings 36a to 36c of the low pressure stage compressor main body 31 is applied to the bearings 36d to 36g of the high pressure stage compressor main body 32. The load can be suitably reduced, and even when no-load operation is performed at a high rotational speed, the replacement cycle of the bearings 36d to 36g that support the rotor shaft of the high-pressure stage compressor main body 32 is shortened. could be prevented.

なお,中間流路33に圧縮気体を導入することで,無負荷運転時の低圧段圧縮機本体31の吸入流路37と吐出側(中間流路33)の圧力差は,中間流路33に対し圧縮気体の導入を行わない場合に比較して大きくなる。 By introducing the compressed gas into the intermediate flow path 33, the pressure difference between the suction flow path 37 and the discharge side (intermediate flow path 33) of the low-pressure stage compressor main body 31 during no-load operation is reduced to the intermediate flow path 33. On the other hand, it becomes larger than when the compressed gas is not introduced.

しかし,無負荷運転時における低圧段圧縮機本体31の吸入側と吐出側の圧力差(吸入流路37と中間流路33の圧力差)は,高圧段圧縮機本体32の吸入側と吐出側の圧力差(中間流路33と吐出流路38の圧力差)に比較して十分に小さいだけでなく,全負荷運転時における低圧段圧縮機本体31の吸入側と吐出側の圧力差に比較しても十分に小さなものとなっており,無負荷運転時に中間流路33に圧縮気体を導入することで低圧段圧縮機本体31の吸入側と吐出側の圧力差が多少大きくなったとしても,低圧段圧縮機本体31の軸受36a~36cにかかる荷重は依然小さいままであり,その交換サイクルを短くするものではない。 However, the pressure difference between the suction side and the discharge side of the low-pressure stage compressor main body 31 (the pressure difference between the suction flow path 37 and the intermediate flow path 33) during no-load operation is not only is it sufficiently small compared to the pressure difference (pressure difference between the intermediate flow path 33 and the discharge flow path 38), but also compared to the pressure difference between the suction side and the discharge side of the low-pressure stage compressor main body 31 during full load operation. Even if the pressure difference between the suction side and the discharge side of the low-pressure stage compressor main body 31 increases somewhat by introducing compressed gas into the intermediate flow path 33 during no-load operation, , the load applied to the bearings 36a to 36c of the low-pressure stage compressor main body 31 is still small, which does not shorten the replacement cycle.

一方,無負荷運転時における高圧段圧縮機本体32の吸入側と吐出側の圧力差(中間流路33と吐出流路38の圧力差)は,全負荷運転時における圧力差よりも大きくなることから,無負荷運転時,高圧段圧縮機本体32の軸受36d~36gにはスラスト方向,アキシャル方向のいずれともに大きな負荷がかかっており,このように大きな負荷がかかった状態で高圧段圧縮機本体32を高回転速度で駆動すると,軸受36d~36gの交換サイクルは大幅に短くなる。 On the other hand, the pressure difference between the suction side and the discharge side of the high-pressure stage compressor main body 32 (the pressure difference between the intermediate flow path 33 and the discharge flow path 38) during no-load operation is larger than that during full-load operation. Therefore, during no-load operation, a large load is applied to the bearings 36d to 36g of the high-pressure stage compressor body 32 in both the thrust direction and the axial direction. 32 is driven at a high rotational speed, the replacement cycle of the bearings 36d-36g is greatly shortened.

従って,本実施形態のように無負荷運転時に中間流路33に対して圧縮気体を導入し,中間流路内の圧力を高めて高圧段圧縮機本体32の吸入側と吐出側の圧力差(中間流路33と吐出流路38の圧力差)を小さくすることで軸受36d~36gにかかる負荷を低減することで,より大きな荷重がかかっている高圧段圧縮機本体32の軸受36d~36gの交換サイクルを延ばすことができる。 Therefore, as in the present embodiment, compressed gas is introduced into the intermediate flow path 33 during no-load operation, and the pressure in the intermediate flow path is increased to increase the pressure difference ( By reducing the load on the bearings 36d to 36g by reducing the pressure difference between the intermediate flow path 33 and the discharge flow path 38, the load on the bearings 36d to 36g of the high-pressure stage compressor main body 32, which is subjected to a larger load, is reduced. It can extend the replacement cycle.

その結果,無負荷運転時において圧縮機本体を高速回転させたとしても,低速でのみ無負荷運転を行う場合に比較して軸受36a~36gの交換サイクルが短くなることを防止できた。なお,図4を参照して説明した本実施形態の構成では,無負荷回転速度を高速に設定した際,低圧段圧縮機本体31の吸入口(吸入流路37)と高圧段圧縮機本体32の吸入口(中間流路33)の双方に対し負圧緩和流路82を介してレシーバタンク60内の圧縮気体の導入を行う構成を説明したが,前述したように,高圧段圧縮機本体32の吸入口に対する圧縮気体の導入は,軸受にかかる負荷を軽減する上で有効であることから,例えば図1を参照して説明した構成において低圧段圧縮機本体31の吸入口(吸入流路37)に連通されている負圧緩和流路82の他端を,高圧段圧縮機本体32の吸入口(中間流路33)に連通し,圧縮機本体30に対する圧縮気体の導入を,高圧段圧縮機本体32の吸入口を介して行うように構成するものとしても良い。 As a result, even if the compressor body was rotated at high speed during no-load operation, it was possible to prevent the replacement cycle of the bearings 36a to 36g from being shortened compared to the case where no-load operation was performed only at low speed. It should be noted that in the configuration of the present embodiment described with reference to FIG. Although the configuration in which the compressed gas in the receiver tank 60 is introduced through the negative pressure relief flow path 82 to both of the suction ports (intermediate flow path 33) of the high pressure stage compressor main body 32 Since the introduction of the compressed gas into the suction port of the low-pressure stage compressor body 31 is effective in reducing the load applied to the bearing, for example, in the configuration described with reference to FIG. ) is communicated with the suction port (intermediate flow path 33) of the high-pressure stage compressor main body 32, and the introduction of the compressed gas into the compressor main body 30 is controlled by the high-pressure stage compression It may be constructed so as to be carried out through the suction port of the machine main body 32 .

3.実施形態3
図4を参照して説明した実施形態2の油冷式スクリュ圧縮機1の構成では,回転速度切替スイッチ21によって無負荷回転速度を「高速」と「低速」の二位置間でのみ切替可能と成すと共に,中間流路33に圧縮気体を導入する他方の分岐流路84に電磁弁98を設け,他方の分岐流路84の開閉のみ制御するように構成した。
3. Embodiment 3
In the configuration of the oil-cooled screw compressor 1 of Embodiment 2 described with reference to FIG. In addition, an electromagnetic valve 98 is provided in the other branch flow path 84 for introducing the compressed gas into the intermediate flow path 33, and is configured to control only the opening and closing of the other branch flow path 84.

これに対し,図5に示す実施形態では,回転速度切替スイッチ21を可変抵抗器等によって多位置又は無段階に切替可能な回転速度設定ボリューム22として構成し,無負荷回転速度を多段階又は無段階に設定できるように構成した。 In contrast, in the embodiment shown in FIG. 5, the rotation speed selector switch 21 is configured as a rotation speed setting volume 22 that can be switched in multiple positions or steplessly by a variable resistor or the like, and the no-load rotation speed can be set in multiple steps or steplessly. It is configured so that it can be set in stages.

また,中間流路33に圧縮気体を導入する前述の他方の分岐流路84に電空弁99を設け,コントローラ70からの制御信号によって他方の分岐流路84の開閉制御のみならず,開度についても制御できるように構成すると共に,低圧段圧縮機本体31と高圧段圧縮機本体32間を連通する中間流路33内の圧力を検出する圧力検出手段(圧力センサ)72を設けている。 In addition, an electro-pneumatic valve 99 is provided in the other branch flow path 84 for introducing the compressed gas into the intermediate flow path 33, and a control signal from the controller 70 not only controls the opening and closing of the other branch flow path 84, but also , and a pressure detection means (pressure sensor) 72 for detecting the pressure in the intermediate flow path 33 communicating between the low-pressure stage compressor main body 31 and the high-pressure stage compressor main body 32 is provided.

これにより,コントローラ70は,回転速度設定ボリューム22を操作して無負荷回転速度を最低速回転に設定したときに電空弁99を閉じ,回転速度設定ボリューム22を最低速回転から高速回転側へ操作して高い回転速度に設定すると,回転速度設定ボリューム22の操作量に応じて前記最低速回転に対し所定の高い回転速度を無負荷回転速度として設定する。 As a result, the controller 70 closes the electropneumatic valve 99 when the rotation speed setting volume 22 is operated to set the no-load rotation speed to the lowest rotation speed, and the rotation speed setting volume 22 is changed from the lowest rotation speed to the high rotation speed side. When it is operated to set a high rotation speed, a predetermined high rotation speed is set as the no-load rotation speed with respect to the minimum speed rotation according to the operation amount of the rotation speed setting volume 22 .

そして,コントローラ70は,圧力センサ72が検出した中間流路33内の圧力が,予め設定された所定の圧力となるように他方の分岐流路84に設けた電空弁99の開度を制御する。 The controller 70 controls the opening degree of the electropneumatic valve 99 provided in the other branch flow path 84 so that the pressure in the intermediate flow path 33 detected by the pressure sensor 72 becomes a predetermined pressure. do.

このように,回転速度設定ボリューム22の操作により無負荷回転速度を最低速回転速度よりも高い回転速度に設定した場合,負圧緩和流路82が開いて低圧段圧縮機本体31の吸入流路37に対する圧縮気体の導入が行われるだけでなく,他方の分岐流路84及び中間流路33を介して高圧段圧縮機本体32の吸入口に対しても圧縮気体が導入されることで,高圧段圧縮機本体32の吸入側と吐出側間の圧力差も小さくなり,低圧段圧縮機本体31及び高圧段圧縮機本体32の軸受36a~36gに掛かる荷重が低下することから,無負荷運転時において圧縮機本体30を高速回転速度で運転した場合であっても,軸受36a~36gの交換サイクルを,低速でのみ無負荷運転を行う場合の交換サイクルよりも短くする必要がない点は,図4を参照して説明した前掲の実施形態2として紹介した油冷式スクリュ圧縮機1の場合と同様である。 In this way, when the no-load rotation speed is set to a rotation speed higher than the lowest rotation speed by operating the rotation speed setting volume 22, the negative pressure relaxation passage 82 opens and the suction passage of the low-pressure stage compressor body 31 opens. 37, the compressed gas is also introduced to the suction port of the high-pressure stage compressor main body 32 via the other branch flow path 84 and the intermediate flow path 33. The pressure difference between the suction side and the discharge side of the stage compressor body 32 is also reduced, and the load applied to the bearings 36a to 36g of the low-pressure stage compressor body 31 and the high-pressure stage compressor body 32 is reduced. Even when the compressor body 30 is operated at a high rotational speed, the replacement cycle of the bearings 36a to 36g need not be shorter than the replacement cycle for no-load operation only at a low speed. 4, which is the same as the case of the oil-cooled screw compressor 1 introduced as the second embodiment described above.

また,本実施形態(実施形態3)の油冷式スクリュ圧縮機1では,回転速度設定ボリューム22の採用によって無負荷回転速度を多段階又は無段階に設定可能であることから,消費側に接続されている空気作業機における圧縮気体の消費量や,運転状態等に合わせて無負荷運転回転速度の設定が可変であり,低速無負荷回転速度では無負荷運時における圧縮気体の消費開始によってレシーバタンク内の圧力が基準圧力以下に低下するおそれがあるが,定格回転で無負荷運転を行う場合には過剰性能となり,むしろ燃費の点で不利となるような場合では,無負荷回転速度を最低値よりも高く定格回転速度よりも低い範囲で適宜設定できるので,無負荷運転時における燃料消費量や消費電力等の最適化を行うことができる点でも有利である。 In addition, in the oil-cooled screw compressor 1 of this embodiment (Embodiment 3), by adopting the rotation speed setting volume 22, the no-load rotation speed can be set in multiple stages or steplessly. The no-load rotation speed can be set according to the amount of compressed gas consumed by the pneumatic work equipment and the operating conditions. There is a risk that the pressure in the tank will drop below the standard pressure, but if the no-load operation is performed at the rated speed, the performance will be excessive. Since it can be appropriately set in a range higher than the value and lower than the rated rotation speed, it is also advantageous in that it is possible to optimize fuel consumption, power consumption, etc. during no-load operation.

しかも,中間流路33内の圧力を検出して,無負荷回転速度の設定が変化しても中間流路33内の圧力が所定の圧力範囲となるように制御することから,圧縮気体を中間流路33に導入しすぎて,導入された圧縮気体を高圧段圧縮機本体32で再圧縮する動力が増大し無負荷運転時の消費動力が増加するといった不都合の発生についても好適に防止することができた。 Moreover, the pressure in the intermediate flow path 33 is detected and controlled so that the pressure in the intermediate flow path 33 is within a predetermined pressure range even if the setting of the no-load rotation speed changes. To suitably prevent the occurrence of inconvenience such as excessive introduction into the flow path 33 and increase in power consumption for recompressing the introduced compressed gas in the high-pressure stage compressor main body 32 and power consumption during no-load operation. was made.

1 油冷式スクリュ圧縮機
10 吸入制御装置
11 吸入制御弁(バタフライ弁)
11’ 吸入制御弁(ノーマリオープン型)
12 レバー
13 アクチュエータ(エアシリンダ)
14 連結杆
15 閉弁受圧室
16 ボディ
17 吸気路
17a 弁座
18 弁体
21 回転速度切替スイッチ(無負荷回転速度設定手段)
22 回転速度設定ボリューム(無負荷回転速度設定手段)
30 圧縮機本体
31 低圧段圧縮機本体
32 高圧段圧縮機本体
33 中間流路
34,35(34’,35’) スクリュロータ
36a~36g 軸受
37 吸入流路
38 吐出流路
40 増速装置
50 エンジン
51 エンジンコントロールユニット(ECU)
52 機械式ガバナ
53 アクチュエータ(エアシリンダ)
60 レシーバタンク
60a オイルセパレータ
61 逆止弁
62 オイルフィルタ
63 オイルクーラ
64 給油流路
70 コントローラ(制御手段)
71 圧力検出手段(圧力センサ)(レシーバタンク用)
72 圧力検出手段(圧力センサ)(中間流路用)
80 流量調整手段
81 制御流路
82 負圧緩和流路
82a 主通路
82b 副通路
83 一方の分岐流路
84 他方の分岐流路
91,99 電空弁
92 圧力調整弁
93,96,98 電磁弁
94 バキュームレリーフ弁
94a 導入口
94b 排出口
94c 受圧口
95,97 絞り
100 油冷式スクリュ圧縮機
111 吸入制御弁
130 圧縮機本体
137 吸入流路
150 駆動源(エンジン)
160 レシーバタンク
160a オイルセパレータ
162 オイルフィルタ
163 オイルクーラ
164 給油流路
Ps 基準圧力
Pu 無負荷運転圧力
Rr 定格回転速度
Ru 無負荷回転速度
HRu 高速無負荷回転速度
LRu 低速無負荷回転速度
1 oil-cooled screw compressor 10 suction control device 11 suction control valve (butterfly valve)
11' intake control valve (normally open type)
12 lever 13 actuator (air cylinder)
Reference Signs List 14 connecting rod 15 valve closing pressure receiving chamber 16 body 17 intake path 17a valve seat 18 valve body 21 rotation speed selector switch (no-load rotation speed setting means)
22 rotation speed setting volume (no-load rotation speed setting means)
30 Compressor main body 31 Low-pressure stage compressor main body 32 High-pressure stage compressor main body 33 Intermediate passages 34, 35 (34', 35') Screw rotors 36a to 36g Bearings 37 Suction passage 38 Discharge passage 40 Speed increasing device 50 Engine 51 Engine control unit (ECU)
52 mechanical governor 53 actuator (air cylinder)
60 receiver tank 60a oil separator 61 check valve 62 oil filter 63 oil cooler 64 oil supply passage 70 controller (control means)
71 pressure detection means (pressure sensor) (for receiver tank)
72 pressure detection means (pressure sensor) (for intermediate flow path)
80 flow rate adjusting means 81 control channel 82 negative pressure relaxation channel 82a main channel 82b auxiliary channel 83 one branch channel 84 other branch channel 91, 99 electropneumatic valve 92 pressure regulating valve 93, 96, 98 solenoid valve 94 Vacuum relief valve 94a Inlet 94b Outlet 94c Pressure receiving port 95, 97 Throttle 100 Oil-cooled screw compressor 111 Suction control valve 130 Compressor body 137 Suction flow path 150 Drive source (engine)
160 receiver tank 160a oil separator 162 oil filter 163 oil cooler 164 oil supply passage Ps reference pressure Pu no-load operating pressure Rr rated rotation speed Ru no-load rotation speed HRu high-speed no-load rotation speed LRu low-speed no-load rotation speed

Claims (10)

圧縮機本体と,前記圧縮機本体が吐出した圧縮気体を導入するレシーバタンクと,前記圧縮機本体を駆動する駆動源と,前記圧縮機本体の吸入流路を開閉する吸入制御装置を備え,前記レシーバタンク内の圧力が所定の基準圧力以下のときに前記吸入流路を全開とした全負荷運転を行うと共に,前記レシーバタンク内の圧力が前記基準圧力よりも高い所定の無負荷運転圧力となったときに前記吸入流路を全閉とした無負荷運転に移行する油冷式スクリュ圧縮機において,
前記無負荷運転時における前記駆動源の回転速度である無負荷回転速度を可変とし,
前記無負荷運転時,前記レシーバタンクと前記圧縮機本体の吸入口間を連通する負圧緩和流路を介して前記レシーバタンク内の圧縮気体を前記圧縮機本体の前記吸入口に導入する負圧緩和処理を実行し,
前記負圧緩和流路内を流れる圧縮気体の流量を調整する流量調整手段を設け,前記負圧緩和処理時に前記圧縮機本体に導入する圧縮気体の導入量を,前記無負荷回転速度を相対的に低い回転速度に設定するときには相対的に減少するよう前記流量調整手段で調整し,前記無負荷回転速度を相対的に高い回転速度に設定するときには相対的に増大させるよう前記流量調整手段で調整することを特徴とする油冷式スクリュ圧縮機の運転制御方法。
a compressor body, a receiver tank for introducing compressed gas discharged from the compressor body, a drive source for driving the compressor body, and a suction control device for opening and closing a suction flow path of the compressor body, When the pressure in the receiver tank is lower than the predetermined reference pressure, full-load operation is performed with the suction passage fully opened, and the pressure in the receiver tank reaches a predetermined no-load operating pressure higher than the reference pressure. In an oil-cooled screw compressor that shifts to no-load operation with the suction passage fully closed when
variable no-load rotation speed, which is the rotation speed of the drive source during no-load operation;
Negative pressure for introducing the compressed gas in the receiver tank to the suction port of the compressor body through a negative pressure relief passage that communicates between the receiver tank and the suction port of the compressor body during the no-load operation. Execute the mitigation process,
A flow rate adjusting means is provided for adjusting the flow rate of the compressed gas flowing in the negative pressure relaxation flow path, and the introduction amount of the compressed gas introduced into the compressor main body during the negative pressure relaxation process is adjusted relative to the no-load rotational speed. When setting the rotation speed to a relatively low speed, the flow rate adjusting means adjusts the flow rate to relatively decrease, and when the no-load rotation speed is set to a relatively high rotation speed, the flow rate adjusting means adjusts to relatively increase. An operation control method for an oil-cooled screw compressor, characterized by:
前記圧縮機本体が多段式の圧縮機本体であり,
前記負圧緩和処理における圧縮気体の導入を,前記圧縮機本体を構成する低圧段圧縮機本体の吸入口及び/又は高圧段圧縮機本体の吸入口に対し行うことを特徴とする請求項1記載の油冷式スクリュ圧縮機の運転制御方法。
the compressor body is a multi-stage compressor body,
2. The method according to claim 1, wherein the introduction of the compressed gas in the negative pressure relaxation process is performed to an intake port of a low-pressure stage compressor main body and/or an intake port of a high-pressure stage compressor main body constituting the compressor main body. and an operation control method for an oil-cooled screw compressor.
前記圧縮機本体が多段式の圧縮機本体であり,
前記無負荷回転速度を相対的に低い回転速度に設定するときには,前記圧縮気体の導入を,前記圧縮機本体を構成する低圧段圧縮機本体の吸入口に対してのみ行うことで,導入する圧縮気体量を相対的に減少し,
前記無負荷回転速度を相対的に高い回転速度に設定するときには,前記圧縮機本体に対する圧縮気体の導入を,前記低圧段圧縮機本体の吸入口と高圧段圧縮機本体の吸入口の双方に対し行うことで,導入する圧縮気体量を相対的に増大することを特徴とする請求項1記載の油冷式スクリュ圧縮機の運転制御方法。
the compressor body is a multi-stage compressor body,
When the no-load rotation speed is set to a relatively low rotation speed, the compressed gas is introduced only to the suction port of the main body of the low-pressure stage compressor that constitutes the main body of the compressor. Relatively reduce the amount of gas,
When the no-load rotation speed is set to a relatively high rotation speed, the introduction of the compressed gas into the compressor body is directed to both the suction port of the low-pressure stage compressor body and the suction port of the high-pressure stage compressor body. 2. The operation control method for an oil-flooded screw compressor according to claim 1, wherein the amount of compressed gas to be introduced is relatively increased by performing the operation.
前記高圧段圧縮機本体の吸入側の圧力を測定し,前記高圧段圧縮機本体の吸入側の圧力が所定の圧力となるように前記高圧段圧縮機本体の吸入口に対する前記圧縮気体の導入量を調整することを特徴とする請求項3記載の油冷式スクリュ圧縮機の運転制御方法。 measuring the pressure on the suction side of the main body of the high-pressure stage compressor, and introducing the amount of the compressed gas into the suction port of the main body of the high-pressure stage compressor so that the pressure on the suction side of the main body of the high-pressure stage compressor becomes a predetermined pressure; 4. The method for controlling the operation of an oil-cooled screw compressor according to claim 3, wherein the adjustment is performed. 前記無負荷回転速度を多段階又は無段階に設定可能としたことを特徴とする請求項1~4いずれか1項記載の油冷式スクリュ圧縮機の運転制御方法。 The operation control method for an oil-cooled screw compressor according to any one of claims 1 to 4, wherein the no-load rotation speed can be set in multiple stages or steplessly. 圧縮機本体と,前記圧縮機本体が吐出した圧縮気体を導入するレシーバタンクと,前記圧縮機本体を駆動する駆動源と,前記圧縮機本体の吸入流路を開閉する吸入制御装置を備え,前記レシーバタンク内の圧力が所定の基準圧力以下のときに前記吸入流路を全開とした全負荷運転を行うと共に,前記レシーバタンク内の圧力が前記基準圧力よりも高い所定の無負荷運転圧力となったときに前記吸入流路を全閉とした無負荷運転に移行する油冷式スクリュ圧縮機において,
前記無負荷運転時における前記駆動源の回転速度である無負荷回転速度を設定する無負荷回転速度設定手段と,
前記レシーバタンクと前記圧縮機本体の吸入口間を連通する負圧緩和流路と,
前記負圧緩和流路に設けた流量調整手段と,
前記無負荷回転速度設定手段で設定された無負荷回転速度に応じて,前記流量調整手段を制御する制御手段を備え,
前記制御手段が,
前記無負荷回転速度設定手段により設定された前記無負荷回転速度が相対的に低い回転速度であるとき,前記負圧緩和流路を流れる圧縮気体の流量が相対的に減少するよう前記流量調整手段を制御し,
前記無負荷回転速度設定手段により設定された前記無負荷回転速度が相対的に高い回転速度であるとき,前記負圧緩和流路を流れる圧縮気体の流量が相対的に増大するよう前記流量調整手段を制御することを特徴とする油冷式スクリュ圧縮機。
a compressor body, a receiver tank for introducing compressed gas discharged from the compressor body, a drive source for driving the compressor body, and a suction control device for opening and closing a suction flow path of the compressor body, When the pressure in the receiver tank is lower than the predetermined reference pressure, full-load operation is performed with the suction passage fully opened, and the pressure in the receiver tank reaches a predetermined no-load operating pressure higher than the reference pressure. In an oil-cooled screw compressor that shifts to no-load operation with the suction passage fully closed when
no-load rotation speed setting means for setting a no-load rotation speed, which is the rotation speed of the drive source during the no-load operation;
a negative pressure relief flow path communicating between the receiver tank and the suction port of the compressor body;
a flow rate adjusting means provided in the negative pressure relief channel;
Control means for controlling the flow rate adjusting means according to the no-load rotation speed set by the no-load rotation speed setting means,
the control means,
When the no-load rotation speed set by the no-load rotation speed setting means is a relatively low rotation speed, the flow rate adjusting means relatively decreases the flow rate of the compressed gas flowing through the negative pressure relief passage. to control
When the no-load rotation speed set by the no-load rotation speed setting means is a relatively high rotation speed, the flow rate adjusting means relatively increases the flow rate of the compressed gas flowing through the negative pressure relief passage. An oil-cooled screw compressor characterized by controlling
前記圧縮機本体が多段式の圧縮機本体であり,
前記負圧緩和流路の一端を前記レシーバタンクに連通すると共に,他端を,前記圧縮機本体を構成する低圧段圧縮機本体の吸入口に連通したことを特徴とする請求項6記載の油冷式スクリュ圧縮機。
the compressor body is a multi-stage compressor body,
7. The oil according to claim 6, wherein one end of said negative pressure relief passage communicates with said receiver tank, and the other end thereof communicates with a suction port of a main body of a low-pressure stage compressor constituting said main body of said compressor. Cold screw compressor.
前記圧縮機本体が多段式の圧縮機本体であり,
前記負圧緩和流路の一端を前記レシーバタンクに連通すると共に,他端側を分岐して,分岐された一方の流路を,前記圧縮機本体を構成する低圧段圧縮機本体の吸入口に連通すると共に,他方の流路を,高圧段圧縮機本体の吸入口に連通し,前記他方の流路と,該他方の流路を開閉する開閉手段により,前記流量調整手段を形成したことを特徴とする請求項6記載の油冷式スクリュ圧縮機。
the compressor body is a multi-stage compressor body,
One end of the negative pressure relaxation passage is communicated with the receiver tank, the other end is branched, and one of the branched passages is connected to the suction port of the main body of the low-pressure stage compressor that constitutes the main body of the compressor. and the other flow path is connected to the suction port of the main body of the high-pressure stage compressor, and the flow rate adjusting means is formed by the other flow path and the opening/closing means for opening and closing the other flow path. 7. An oil-cooled screw compressor according to claim 6.
前記高圧段圧縮機本体の吸入口内の圧力を検出する圧力検出手段を設けると共に,前記他方の流路を開閉する前記開閉手段を開度調整可能な流量調整弁とし,前記制御手段が前記圧力検出手段の検出圧力に基づいて前記高圧段圧縮機本体の吸入側の圧力が所定の圧力となるように前記流量調整弁を制御することを特徴とする請求項8記載の油冷式スクリュ圧縮機。 A pressure detecting means for detecting the pressure in the suction port of the high-pressure stage compressor main body is provided, and the opening and closing means for opening and closing the other flow path is an adjustable flow rate control valve, and the control means detects the pressure. 9. An oil-cooled screw compressor according to claim 8, wherein said flow control valve is controlled so that the pressure on the suction side of said high-pressure stage compressor main body becomes a predetermined pressure based on the pressure detected by said means. 前記無負荷回転速度設定手段が,前記無負荷回転速度を多段階又は無段階に設定可能であることを特徴とする請求項6~9いずれか1項記載の油冷式スクリュ圧縮機。

An oil-cooled screw compressor according to any one of claims 6 to 9, wherein said no-load rotation speed setting means can set said no-load rotation speed in multiple stages or steplessly.

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