Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP7108810B2 - Dew condensation sensor and refrigerator using the same - Google Patents
[go: Go Back, main page]

JP7108810B2 - Dew condensation sensor and refrigerator using the same - Google Patents

Dew condensation sensor and refrigerator using the same Download PDF

Info

Publication number
JP7108810B2
JP7108810B2 JP2018177667A JP2018177667A JP7108810B2 JP 7108810 B2 JP7108810 B2 JP 7108810B2 JP 2018177667 A JP2018177667 A JP 2018177667A JP 2018177667 A JP2018177667 A JP 2018177667A JP 7108810 B2 JP7108810 B2 JP 7108810B2
Authority
JP
Japan
Prior art keywords
dew condensation
vegetable compartment
condensation sensor
sensor
compartment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2018177667A
Other languages
Japanese (ja)
Other versions
JP2020046409A (en
Inventor
健一 柿田
桂 南部
翔伍 河杉
剛樹 平井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Intellectual Property Management Co Ltd
Original Assignee
Panasonic Intellectual Property Management Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Intellectual Property Management Co Ltd filed Critical Panasonic Intellectual Property Management Co Ltd
Priority to JP2018177667A priority Critical patent/JP7108810B2/en
Publication of JP2020046409A publication Critical patent/JP2020046409A/en
Priority to JP2022066709A priority patent/JP7429846B2/en
Application granted granted Critical
Publication of JP7108810B2 publication Critical patent/JP7108810B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Defrosting Systems (AREA)
  • Cold Air Circulating Systems And Constructional Details In Refrigerators (AREA)
  • Removal Of Water From Condensation And Defrosting (AREA)

Description

本発明は、未然に結露防止するために結露を事前に検知する結露センサーと、それを利用した冷蔵庫に関する。 The present invention relates to a dew condensation sensor for detecting dew condensation in advance to prevent dew condensation, and a refrigerator using the dew condensation sensor.

近年では、住宅の気密性が向上し快適な住居になってきた反面で、壁表面、天井面、押し入れなどでの結露の問題があり、結露を事前に予知することが求められている。 In recent years, houses have become more airtight and comfortable, but on the other hand, there is a problem of dew condensation on wall surfaces, ceiling surfaces, closets, etc., and it is required to predict dew condensation in advance.

また、断熱性能が向上した冷蔵庫でも、温湿度を検知してヒーター加熱で、本体表面や庫内壁面を結露防止する手段が採られている。しかしながら、野菜の保鮮性向上のため野菜収納ケースを密閉構造にして、高湿度で保存するとケース壁面が結露し、結露水の影響で野菜が水腐れするという不具合が発生する。 In addition, even refrigerators with improved heat insulation performance are equipped with a means to prevent dew condensation on the surface of the main body and the wall surface inside the refrigerator by detecting the temperature and humidity and heating the heater. However, if the vegetable storage case has a sealed structure to improve the freshness of the vegetables and is stored at high humidity, dew condensation occurs on the wall surface of the case, causing the vegetables to rot due to the dew condensation.

このような結露を事前に検知するという課題に対し、検知するデバイスを周囲環境温度よりも低温化することにより、そのデバイスの露点温度を下げることで周囲よりも早く結露させて検知するものがある(例えば、特許文献1参照)。 In response to the problem of detecting condensation in advance, there is a device that detects condensation earlier than the surrounding environment by lowering the dew point temperature of the device by lowering the temperature of the device to be detected below the temperature of the surrounding environment. (See Patent Document 1, for example).

図11は特許文献1に記載された従来の結露センサーの側面図を示すものである。図11において、結露検出部1の櫛形電極間に水滴が付着すると抵抗値が変化することを利用するもので、検出面とは逆側に冷却パネル3が熱伝導良く密着し、さらに順に加熱パネル4、断熱材層5が密着しており、これらの部材で結露センサーを構成している。具体的な検知方法としては、結露を検知する場合には、冷却パネル3のみをペルチェ素子等のデバイスで冷却し、密着部2aを所定温度まで下げることで周囲よりも早く結露検出部1に結露させる。また結露検知を次回素早く行うために、結露後に加熱パネル4のみを面発熱ヒーター等のデバイスで加熱し、密着部2bを所定温度まで上げることで結露検知部1の乾燥を早くする。尚、この結露センサーを本体に取付ける場合に、本体側からの熱影響を排除するために、断熱材層5が設けられている。この様な構成と動作で、結露を事前に検知することになる。 FIG. 11 shows a side view of a conventional dew condensation sensor described in Patent Document 1. As shown in FIG. In FIG. 11, the resistance value changes when water droplets adhere between the comb-shaped electrodes of the dew condensation detection unit 1. A cooling panel 3 is in close contact with the opposite side of the detection surface with good heat conduction, and then a heating panel. 4. A heat insulating material layer 5 is in close contact, and these members constitute a dew condensation sensor. As a specific detection method, when detecting condensation, only the cooling panel 3 is cooled by a device such as a Peltier element, and the contact portion 2a is cooled to a predetermined temperature, so that condensation is detected by the condensation detection unit 1 earlier than the surroundings. Let Also, in order to quickly detect condensation next time, only the heating panel 4 is heated by a device such as a surface heater after the condensation, and the contact portion 2b is heated to a predetermined temperature, thereby speeding up the drying of the condensation detection portion 1. When the dew condensation sensor is attached to the body, a heat insulating material layer 5 is provided in order to eliminate the heat effect from the body side. With such a configuration and operation, dew condensation can be detected in advance.

特開平4-54444号公報JP-A-4-54444

しかしながら、上記従来の構成では、結露検出部1が剥き出しのため結露センサーを本体に取り付ける場合に、傷付き発生の可能性がある。その対応として保護カバーを結露検知部1に取り付けることが考えられるが、気密性の良いカバーを取付けると、異常結露で検知検出部1に大きな水滴が付着すると、カバー内に水が溜まり排出できないという課題を有していた。 However, in the above-described conventional configuration, since the dew condensation detection unit 1 is exposed, there is a possibility that the dew condensation sensor may be damaged when the dew condensation sensor is attached to the main body. As a countermeasure, it is conceivable to attach a protective cover to the condensation detection unit 1, but if a cover with good airtightness is attached, if abnormal condensation causes large water droplets to adhere to the detection detection unit 1, water will accumulate inside the cover and cannot be discharged. had an issue.

本発明は、上記の課題を解決するもので、結露検出部の傷付き防止だけでなく、異常結露で結露検出部に水滴が過剰付着したとしても、保護カバーには水が溜まらない結露センサーを備えた冷蔵庫を提供することを目的とする。
The present invention solves the above problems by providing a dew condensation sensor that not only prevents the dew condensation detection part from being damaged, but also prevents water from accumulating in the protective cover even if excessive water droplets adhere to the dew condensation detection part due to abnormal dew condensation. The purpose is to provide a refrigerator equipped with

上記従来の課題を解決するために、本発明の冷蔵庫は、野菜室と、野菜室に設けられた結露センサーとを備え、結露センサーは、配線基板上に設けた結露検知素子を少なくとも有し、結露検知素子を覆う素子カバーを設けるとともにこの素子カバー内に生成した結露水を通す貫通孔を素子カバーに設け、野菜室の天面には凹部が設けられ、結露センサーは、凹部に設けられ、貫通孔は、素子カバーの側面のうち野菜室の底面と対向する側面に設けられているものである。
In order to solve the conventional problems described above, the refrigerator of the present invention includes a vegetable compartment and a condensation sensor provided in the vegetable compartment, the condensation sensor having at least a condensation detection element provided on a wiring board , An element cover is provided to cover the dew condensation detection element, a through-hole is provided in the element cover for passing dew condensation water generated in the element cover, a recess is provided in the top surface of the vegetable compartment, and the condensation sensor is provided in the recess. The through hole is provided in a side surface of the element cover that faces the bottom surface of the vegetable compartment .

これにより、結露検知素子の特に取付け作業時の傷付きが防止でき、素子カバー内に過剰な結露が発生してもカバー内からは排出されるので高精度な結露検知が可能となる。 As a result, the dew condensation detection element can be prevented from being damaged, particularly during the installation work, and even if excessive dew condensation occurs inside the element cover, it will be discharged from the cover, making it possible to detect dew condensation with high accuracy.

本発明の冷蔵庫は、結露センサーの結露を検知する結露検知部を開口孔を設けた素子カバーで覆うので、異常な過剰結露となった場合でも、素子カバー内に水が溜まることがなく、正しい結露検知が可能になり、加水状態による素子の信頼性劣化も防止できる。
In the refrigerator of the present invention, the dew condensation detection part for detecting dew condensation of the dew condensation sensor is covered with the element cover provided with the opening hole. It is possible to detect dew condensation and prevent deterioration of the reliability of the element due to the presence of water.

本発明の実施の形態1による結露センサーの平面図1 is a plan view of a dew condensation sensor according to Embodiment 1 of the present invention; FIG. 本発明の実施の形態1による結露センサーの側面図1 is a side view of a dew condensation sensor according to Embodiment 1 of the present invention; FIG. 本発明の実施の形態1による結露センサーの素子カバー貫通孔付の平面図FIG. 1 is a plan view of a dew condensation sensor with an element cover through hole according to Embodiment 1 of the present invention; 本発明の実施の形態1による結露センサーの素子カバー貫通孔付の側面図1 is a side view of a dew condensation sensor with an element cover through-hole according to Embodiment 1 of the present invention; FIG. 本発明の実施の形態1による結露センサーの温湿度による露点とセンサー出力の関係を示す図FIG. 2 is a diagram showing the relationship between the dew point and the sensor output depending on the temperature and humidity of the dew condensation sensor according to Embodiment 1 of the present invention; 本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の縦断面図A longitudinal sectional view of a refrigerator using a dew condensation sensor on the back according to Embodiment 2 of the present invention. 本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の野菜室の縦断面図A vertical sectional view of a vegetable compartment of a refrigerator using a dew condensation sensor on the back surface according to Embodiment 2 of the present invention. 本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の野菜室の要部拡大縦断面図FIG. 11 is an enlarged vertical cross-sectional view of a main part of a vegetable compartment of a refrigerator using a dew condensation sensor on the back surface according to Embodiment 2 of the present invention; 本発明の実施の形態2による、結露センサーを天面に用いた冷蔵庫の野菜室の縦断面図A vertical cross-sectional view of a vegetable compartment of a refrigerator using a dew condensation sensor on the top surface according to Embodiment 2 of the present invention. 本発明の実施の形態2による、結露センサーを天面に用いた冷蔵庫の野菜室の要部拡大縦断面図FIG. 10 is an enlarged vertical cross-sectional view of a main part of a vegetable compartment of a refrigerator using a dew condensation sensor on the top surface according to Embodiment 2 of the present invention; 従来の結露センサーの側面図Side view of conventional condensation sensor

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によってこの発明が限定されるものではない。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by this embodiment.

(実施の形態1)
図1は本発明の実施の形態1による結露センサーの平面図、図2は同実施の形態1による結露センサーの側面図、図3は同実施の形態1による結露センサーの素子カバー貫通孔付の平面図、図4は同実施の形態1による結露センサーの素子カバー貫通孔付の側面図、図5は同実施の形態1による結露センサーの温湿度による露点とセンサー出力の関係を示す図である。
(Embodiment 1)
1 is a plan view of a dew condensation sensor according to Embodiment 1 of the present invention, FIG. 2 is a side view of the dew condensation sensor according to Embodiment 1, and FIG. FIG. 4 is a side view of the dew condensation sensor according to the first embodiment with an element cover through hole, and FIG. 5 is a diagram showing the relationship between the dew point and the sensor output depending on the temperature and humidity of the dew condensation sensor according to the first embodiment. .

図1~4において、結露検知素子11は配線基板12の一面に実装され、同一面に複数の電子部品13で構成される検知回路部14が実装され、導体パターン17により外部接続部15に電気的に接続されており、結露検知素子11は全体が隠れるように素子カバー16で覆われており、配線基板12と素子カバー16との間は図示しないが、通湿できる程度のわずかな隙間が設けられている。以上の部品で結露センサー18が構成されている。また、配線基板12の他面には実装部品はなく冷却面とし、冷却源からの冷却により配線基板12を介して結露検知素子11が冷やされる構造としている。配線基板12としては、紙フェーノール・コンポジット・ガラスエポキシなどの材料で板厚1.6mmが一般的であるが、冷却源からの冷却効率をあげるために薄い基材を使用しても良く、あるいは熱電率の高い絶縁性高熱伝導性樹脂材の加工品を使用しても構わない。 1 to 4, the dew condensation detection element 11 is mounted on one surface of the wiring board 12, the detection circuit portion 14 composed of a plurality of electronic components 13 is mounted on the same surface, and the external connection portion 15 is electrically connected by the conductor pattern 17. The dew condensation detection element 11 is entirely covered with an element cover 16 so as to hide it. Although not shown, there is a slight gap between the wiring board 12 and the element cover 16 that allows moisture to pass through. is provided. The dew condensation sensor 18 is composed of the above components. The other surface of the wiring board 12 has no mounted components and is a cooling surface, and the dew condensation detection element 11 is cooled through the wiring board 12 by cooling from the cooling source. The wiring board 12 is generally made of a material such as paper phenol, composite, or glass epoxy and has a board thickness of 1.6 mm. A processed product made of an insulating and highly thermally conductive resin material having a high thermal conductivity may be used.

結露検知素子11としては、水付着なしの乾燥状態と、水が付着した結露状態との物理量の変化が大きいほど好ましく、ここではポリアミドなどの吸湿樹脂とカーボンなどの導電体粉の混合物を用いることとした。一般的に容量式の湿度センサーに使用される樹脂だけでは、90%RH以上の高湿度での精度が悪く、また高湿度と結露との判別が不可能である。そこで前記混合物を用いれば、結露時に吸湿樹脂が非常に大きく膨潤し、導電体間同士の接触率を非常に小さくするので、乾燥時と結露時の抵抗値変化を非常に大きくさせることができる。例えば、通常乾燥状態で数kΩの抵抗値が、結露すると数百kΩと高抵抗になり、100倍以上の変化量として捉えることができる。また、この混合物はペースト状の材料加工が可能で、配線基板12上の導体回路パターン17間に直接印刷成形できる。あるいは、一般の面実装抵抗器型のように両端電極のベース基材間に混合物を形成すれば、既存設備で実装できる部品としても加工できる。 As the dew condensation detection element 11, it is preferable that the change in physical quantity between the dry state without water adhesion and the dew condensation state with water adhesion is large. and Generally, only the resin used for capacitive humidity sensors has poor accuracy at high humidity of 90% RH or more, and it is impossible to distinguish between high humidity and condensation. Therefore, if the above mixture is used, the hygroscopic resin swells greatly when dew condensation occurs, and the contact ratio between the conductors becomes extremely small, so that the resistance value change between drying and dew condensation can be greatly increased. For example, a resistance value of several kΩ in a dry state becomes a high resistance value of several hundred kΩ when dew condensation occurs, which can be regarded as a variation of 100 times or more. Moreover, this mixture can be processed into a paste form, and can be directly printed and molded between the conductor circuit patterns 17 on the wiring board 12 . Alternatively, if a mixture is formed between the base substrates of both end electrodes like a general surface-mounted resistor type, it can be processed as a component that can be mounted by existing equipment.

次に、素子カバー16として貫通孔を設けた結露センサー18を図1~4に示している。図1では、素子カバー16の天面に貫通孔として天面開口部19が設けられ、図3、4では、素子カバー16の天面に貫通孔として天面開口部19が設けられ、加えて、側面には貫通孔として側面開口部20が設けられている。図3、4では、天面開口部19と側面開口部20の両方を素子カバー16に設けているが、結露センサー18の取付姿勢により、図1のように素子カバー16の天面のみに、もしくは側面のみに貫通孔を設けても構わない。 Next, FIGS. 1 to 4 show a dew condensation sensor 18 provided with a through hole as the element cover 16. FIG. 1, the top surface opening 19 is provided as a through hole in the top surface of the element cover 16, and in FIGS. 3 and 4, the top surface opening 19 is provided as a through hole in the top surface of the element cover 16, and A side opening 20 is provided as a through hole on the side surface. In FIGS. 3 and 4, both the top surface opening 19 and the side opening 20 are provided in the element cover 16, but depending on the mounting posture of the dew condensation sensor 18, only the top surface of the element cover 16 may Or you may provide a through-hole only in the side surface.

以上のように構成された結露センサーの動作、作用について、図5を用いて説明する。 The operation and action of the dew condensation sensor configured as described above will be described with reference to FIG.

まず、結露センサー18が結露を事前検知することができる動作を説明する。図5では分かりやすくするために、結露センサー18が設置される周囲環境温度t2を10℃としている。この時は冷却源から冷却がないので、結露検知素子11の温度t1も点線で示す10℃となり、相対湿度が上昇してきて100%RHになった時(時間T2)に結露が始まる。すなわち露点温度は10℃である。この時間T2になった時に結露センサー18は結露したと判断し、出力電圧を乾燥時のV1からV2へ点線の様に変化させる。 First, the operation by which the dew condensation sensor 18 can detect dew condensation in advance will be described. In FIG. 5, the ambient environment temperature t2 where the dew condensation sensor 18 is installed is 10° C. for the sake of clarity. Since there is no cooling from the cooling source at this time, the temperature t1 of the dew condensation detection element 11 also reaches 10° C. indicated by the dotted line, and dew condensation begins when the relative humidity rises to 100% RH (time T2). That is, the dew point temperature is 10°C. At this time T2, the dew condensation sensor 18 determines that dew condensation has occurred, and changes the output voltage from V1 during drying to V2 as indicated by the dotted line.

次に、冷却源で配線基板12を冷却し、例えば結露検知素子11の温度t1を周囲環境温度10℃から2℃下げた8℃とした場合、結露検知素子11の温度t1は実線のようになる。そして相対湿度が上昇してきて90%RHになった時に(時間T1)結露が始まる。すなわち露点温度は8℃で、相対湿度が90%RHになると結露する。この時間T1になった時に結露センサー18は結露したと判断し、出力電圧を乾燥時のV1からV2へ実線の様に変化させる。 Next, when the wiring board 12 is cooled by the cooling source and the temperature t1 of the dew condensation detection element 11 is lowered by 2 degrees from the ambient temperature of 10 degrees C. to 8 degrees C., the temperature t1 of the dew condensation detection element 11 is as shown by the solid line. Become. Then, when the relative humidity rises to 90% RH (time T1), condensation begins. That is, the dew point temperature is 8° C., and condensation occurs when the relative humidity reaches 90% RH. When the time T1 is reached, the dew condensation sensor 18 determines that dew condensation has occurred, and changes the output voltage from V1 during drying to V2 as shown by the solid line.

ここまでを整理すると、周囲環境温度10℃の環境に結露センサー18を設置して、結露検知素子11を8℃に冷却すると、周囲が結露していない相対湿度が90%RHでも結露センサー18は結露を判断することになる。すなわち、図5に示す時間T2よりも早いタイミングの時間T1で、結露の検知が可能になる。尚、説明では相対湿度90%RHでの判定のため結露検知素子11の温度を8℃としたが、もう少し高湿側の場合は8℃よりも高めの冷却設定にすれば良く、低湿側の場合は逆に低めの設定にすれば良い。 To summarize, if the dew condensation sensor 18 is installed in an environment with an ambient temperature of 10° C. and the dew condensation detection element 11 is cooled to 8° C., the dew condensation sensor 18 will not detect the dew even if the relative humidity is 90% RH and the surrounding environment is not dew-condensed. Condensation will be determined. That is, dew condensation can be detected at time T1, which is earlier than time T2 shown in FIG. In the description, the temperature of the dew condensation detection element 11 was set to 8°C for determination at a relative humidity of 90% RH. On the contrary, it should be set to a lower value.

次に、結露を事前検知したが結露防止制御が正しく動作しなかった時などに発生する異常結露状態について説明する。この場合、結露検知素子11は周囲より低温に冷却されているので、素子カバー16内は過剰な結露水が溜まってしまう。しかしながら、結露センサー18がZ軸方向下向きに取付けられている場合には(図3)、天面開口部19から結露水は自然落下で排水されて、素子カバー16内に留まることはない。また、Y軸下向き方向の場合には(図4)、側面開口部20から排水される。ここで、開口部の大きさとしては、結露水が表面張力により素子カバー16内に留まろうとする力よりも、結露水の自重による重力が勝るサイズ以上とする。さらに、素子カバー16には結露検知素子11に素手が触れる、または、工具が当たるなどによる傷を付けさせない役割もあり、その不具合が発生しないサイズ以下とする。実験で確認した結果、その開口孔サイズは3~5mm程度が好ましい。 Next, an abnormal dew condensation state that occurs when dew condensation is detected in advance but the dew condensation prevention control does not operate correctly will be described. In this case, since the dew condensation detection element 11 is cooled to a lower temperature than the surroundings, excessive dew condensation water accumulates inside the element cover 16 . However, when the dew condensation sensor 18 is attached downward in the Z-axis direction (FIG. 3), the condensed water naturally falls from the top opening 19 and does not remain in the element cover 16 . Also, in the downward direction of the Y axis (FIG. 4), water is drained from the side opening 20 . Here, the size of the opening is set to a size larger than the gravity of the dew condensation water due to its own weight over the force of the dew condensation water trying to stay in the element cover 16 due to the surface tension. Furthermore, the element cover 16 also has a role of preventing the dew condensation detection element 11 from being scratched by touching it with a bare hand or being struck by a tool, and the size of the element cover 16 is set so as not to cause such a problem. As a result of confirmation by experiment, the opening hole size is preferably about 3 to 5 mm.

尚、結露検知素子11を冷却する内容を説明したが、本体側適用範囲において周囲環境に分布差があるならば、最も湿度の高い、あるいは温度の低い部分に結露センサー18を設置すれば、その箇所が時間的に早く結露を開始するので、冷却することなく結露の事前検知は可能である。 The content of cooling the dew condensation detection element 11 has been explained, but if there is a distribution difference in the surrounding environment in the main body side application range, it is possible to install the dew condensation sensor 18 in the area with the highest humidity or lowest temperature. Preliminary detection of condensation is possible without cooling, since the location begins to condense earlier in time.

以上のように、本実施の形態においては、配線基板12上に設けた結露検知素子11を少なくとも有し、前記結露検知素子11を覆う素子カバー16を設けるとともにこの素子カバー16内に生成した結露水を通す貫通孔を前記素子カバー16に設けたことにより、結露センサー18の運搬や搬送、本体側への取付け作業等での結露検知素子11への素手や工具の接触による傷が防げ、更に異常な結露状態が長時間続き、素子カバー16内に水滴が溜まった場合でも、貫通孔から水滴は排水されるので、結露継続判定の異常な本体側制御は回避でき、結露センサー18の加水状態による信頼性劣化も防ぐことができる。 As described above, in the present embodiment, at least the dew condensation detection element 11 provided on the wiring board 12 is provided, and the element cover 16 is provided to cover the dew condensation detection element 11 and dew condensation generated in the element cover 16 is provided. By providing the element cover 16 with a through-hole through which water passes, the dew condensation detection element 11 can be prevented from being scratched due to contact with bare hands or tools when the dew condensation sensor 18 is transported, transported, or attached to the main body. Even if the abnormal dew condensation state continues for a long time and water droplets accumulate in the element cover 16, the water droplets are drained from the through hole, so that the abnormal body side control of the dew condensation continuation determination can be avoided, and the water addition state of the dew condensation sensor 18. It is also possible to prevent deterioration of reliability due to

また、貫通孔として、天面開口部19、側面開口部20等を複数設けることにより、素子カバー16内の結露水はより排水されやすくなるので、結露センサーの取付け姿勢の制約条件は緩和される、すなわち、取付けの自由度が向上する。更に信頼性が高い状態で結露センサー18を使用することができる。 In addition, by providing a plurality of through holes such as the top opening 19 and the side opening 20, the condensation water in the element cover 16 can be drained more easily, so that the restrictions on the mounting posture of the condensation sensor can be relaxed. That is, the degree of freedom of attachment is improved. Furthermore, the dew condensation sensor 18 can be used with high reliability.

また、貫通孔は、鉛直方向に設けたことにより、素子カバー16内で異常結露した水滴は、重力による自身の重さで貫通孔から落下する方向に働くので、水の排水性を高めることができるので、誤検知のない結露の事前検知が行え、収納室を高湿度状態に維持することができる。 In addition, since the through-holes are provided in the vertical direction, the water droplets abnormally condensed inside the element cover 16 work in the direction of dropping from the through-holes due to their own weight due to gravity. Therefore, it is possible to detect dew condensation in advance without erroneous detection, and to maintain the storage room in a high humidity state.

また、貫通孔の面積は、素子カバー16内に溜まった結露水の表面張力よりも自重による重力の方が大きくなるようにしたことにより、素子カバー16内に水滴として水が溜まることは物理的に不可能になるので、異常結露に対する信頼性が更に向上し、結露センサー16の本体側への適用が容易にできる。 In addition, the area of the through-hole is set so that the gravity due to its own weight is greater than the surface tension of the dew condensation water accumulated in the element cover 16, so that the accumulation of water droplets in the element cover 16 is physically prevented. Therefore, the reliability against abnormal dew condensation is further improved, and the dew condensation sensor 16 can be easily applied to the body side.

また、詳細には説明しないが、素子カバー16の表面を親水処理することで、結露水が水滴となる確率は低くなり、表面を流動して貫通孔から排出されるので、更に信頼性を高めることが可能になる。 In addition, although not described in detail, by applying a hydrophilic treatment to the surface of the element cover 16, the probability that dew condensation water becomes water droplets is reduced, and the surface is flowed and discharged from the through holes, thereby further enhancing reliability. becomes possible.

(実施の形態2)
図6は本発明の実施の形態2による、結露センサーを背面に用いた冷蔵庫の縦断面図、図7は同冷蔵庫の野菜室の縦断面図、図8は同冷蔵庫の野菜室の要部拡大縦断面図、図9は同実施の形態2による、結露センサーを天面に用いた冷蔵庫の野菜室の縦断面図、図10は同冷蔵庫の野菜室の要部拡大縦断面図である。
(Embodiment 2)
FIG. 6 is a vertical cross-sectional view of a refrigerator using a dew condensation sensor on the back surface according to Embodiment 2 of the present invention, FIG. 7 is a vertical cross-sectional view of the vegetable compartment of the refrigerator, and FIG. FIG. 9 is a longitudinal sectional view of the vegetable compartment of the refrigerator using the dew condensation sensor on the top surface according to the second embodiment, and FIG. 10 is an enlarged longitudinal sectional view of the main part of the vegetable compartment of the same refrigerator.

まず、図6~8において、冷蔵庫100の断熱箱体101は、主に鋼板を用いた外箱102と、ABSなどの樹脂で成型された内箱103と、外箱102と内箱103との間の空間に充填発泡される例えば硬質発泡ウレタンなどの発泡断熱材とからなり、周囲と断熱し、複数の貯蔵室に区分されている。 First, in FIGS. 6 to 8, the heat insulating box body 101 of the refrigerator 100 is composed of an outer box 102 mainly using steel plates, an inner box 103 made of resin such as ABS, and an outer box 102 and an inner box 103. The spaces between the storage compartments are filled with a foamed heat insulating material such as rigid foamed urethane, and are insulated from the surroundings and divided into a plurality of storage compartments.

最上部には第一の貯蔵室としての冷蔵室104が設けられ、その冷蔵室104の下部に左右に並んで第四の貯蔵室としての切換室105と第五の貯蔵室としての製氷室106が横並びに設けられ、その切換室105と製氷室106の下部に第二の貯蔵室としての野菜室107が設けられ、そして最下部に第三の貯蔵室としての冷凍室108が配置される構成となっている。 A refrigerating chamber 104 as a first storage chamber is provided at the top, and a switching chamber 105 as a fourth storage chamber and an ice making chamber 106 as a fifth storage chamber are arranged horizontally below the refrigerating chamber 104. are provided side by side, a vegetable compartment 107 as a second storage compartment is provided below the switching compartment 105 and the ice making compartment 106, and a freezer compartment 108 is arranged at the bottom as a third storage compartment. It has become.

冷蔵室104は、冷蔵保存のために凍らない温度を下限に通常1℃~5℃とし、野菜室107は、冷蔵室104と同等もしくは若干高い温度設定の2℃~7℃としている。冷凍室108は、冷凍温度帯に設定されており、冷凍保存のために通常-22℃~-15℃で設定されているが、冷凍保存状態の向上のために、例えば-30℃や-25℃の低温で設定されることもある。切換室105は、1℃~5℃で設定される冷蔵温度帯、2℃~7℃で設定される野菜用温度帯、通常-22℃~-15℃で設定される冷凍温度帯以外に、冷蔵温度帯から冷凍温度帯の間で予め設定された温度帯に切換えることができる。切換室105は製氷室106に並設された独立扉を備えた貯蔵室であり、引出し式の扉を備えることが多い。 The refrigerating compartment 104 is normally set to a temperature of 1° C. to 5° C., which is the lowest temperature that does not freeze for refrigerated storage. The freezer compartment 108 is set in a freezing temperature range, and is normally set at −22° C. to −15° C. for frozen storage. It may be set at a low temperature of °C. In addition to the refrigerating temperature range set between 1°C and 5°C, the vegetable temperature range set between 2°C and 7°C, and the freezing temperature range normally set between -22°C and -15°C, It is possible to switch to a preset temperature range between the refrigeration temperature range and the freezing temperature range. The switching compartment 105 is a storage compartment provided with an independent door provided side by side with the ice making compartment 106, and is often provided with a drawer type door.

尚、本実施の形態では、切換室105を、冷蔵、冷凍の温度帯までを含めた貯蔵室としているが、冷蔵は、冷蔵室104、野菜室107、冷凍は、冷凍室108に委ねて、冷蔵と冷凍の中間の上記温度帯のみの切換えに特化した貯蔵室としても構わない。また、特定の温度帯に固定された貯蔵室でもかまわない。 In the present embodiment, the switching compartment 105 is a storage compartment including the temperature range of refrigeration and freezing. The storage compartment may be specialized for switching only the temperature zone between refrigeration and freezing. Alternatively, a storage room fixed to a specific temperature zone may be used.

製氷室106は、冷蔵室104内の貯水タンク(図示せず)から送られた水で室内上部に設けられた自動製氷機(図示せず)で氷を作り、室内下部に配置した貯氷容器(図示せず)に貯蔵する。 The ice-making chamber 106 makes ice with an automatic ice-making machine (not shown) installed in the upper part of the room with water sent from a water storage tank (not shown) in the refrigerating room 104, and an ice storage container (not shown) arranged in the lower part of the room. (not shown).

断熱箱体101の天面部は、冷蔵庫100の背面方向に向かって階段状に凹みを設けた形状であり、この階段状の凹部に機械室101aを形成して圧縮機109、水分除去を行うドライヤ(図示せず)等の冷凍サイクルの高圧側構成部品が収容されている。すなわち、圧縮機109を配設する機械室101aは、冷蔵室104内の最上部の後方領域に食い込んで形成されることになる。 The top surface of the heat-insulating box 101 has a stepped recess toward the back of the refrigerator 100. A machine room 101a is formed in this stepped recess to accommodate a compressor 109 and a dryer for removing moisture. (not shown) and other high pressure side components of the refrigeration cycle are housed. That is, the machine room 101a in which the compressor 109 is installed is formed by cutting into the uppermost rear region in the refrigerating room 104. As shown in FIG.

尚、本実施の形態における、以下に述べる発明の要部に関する事項は、従来一般的であった断熱箱体101の最下部の貯蔵室後方領域に機械室を設けて、そこに圧縮機109を配置するタイプの冷蔵庫に適用しても構わない。また、冷凍室108と野菜室107の配置を入れ替えた、いわゆるミッドフリーザーの構成の冷蔵庫100であっても構わない。 In the present embodiment, regarding the essential part of the invention described below, a machine room is provided in the lowermost storage room rear region of the heat insulating box body 101, which has been conventionally common, and the compressor 109 is installed therein. It may be applied to the type of refrigerator that is arranged. Also, the refrigerator 100 may have a so-called mid-freezer configuration in which the freezer compartment 108 and the vegetable compartment 107 are interchanged.

次に、野菜室107と冷凍室108の背面には冷気を生成する冷却室110が設けられ、野菜室107と冷却室110の間もしくは冷凍室108と冷却室110との間には、断熱性を有する各室への冷気の搬送風路141と、各室と断熱区画するために構成された奥面仕切壁111が構成されている。 Next, a cooling chamber 110 for generating cool air is provided behind the vegetable compartment 107 and the freezing compartment 108, and between the vegetable compartment 107 and the cooling compartment 110 or between the freezing compartment 108 and the cooling compartment 110, heat insulation is provided. and a rear partition wall 111 configured to partition each room with heat insulation.

冷却室110内には、冷却器112が配設されており、冷却器112の上部空間には強制対流方式により冷却器112で冷却した冷気を冷蔵室104、切換室105、製氷室106、野菜室107、冷凍室108に送風する冷却ファン113が配置され、冷却器112の下部空間には、冷却時に冷却器112やその周辺に付着する霜や氷を除霜するためのガラス管製のラジアントヒータ114が設けられ、さらにその下部には除霜時に生じる除霜水を受けるためのドレンパン115、その最深部から庫外に貫通したドレンチューブ116が構成され、その下流側の庫外に蒸発皿117が構成されている。 A cooler 112 is disposed in the cooling chamber 110. In the space above the cooler 112, cold air cooled by the cooler 112 is supplied to the refrigerator chamber 104, the switching chamber 105, the ice making chamber 106, and the vegetables. A cooling fan 113 for blowing air to the chamber 107 and the freezer chamber 108 is arranged, and a glass tube radiant is provided in the lower space of the cooler 112 for defrosting frost and ice adhering to the cooler 112 and its surroundings during cooling. A heater 114 is provided, and a drain pan 115 for receiving defrosted water generated during defrosting is provided below the heater 114. A drain tube 116 penetrates from the deepest part of the heater 114 to the outside of the refrigerator. 117 are configured.

野菜室107には、野菜室107の引出し扉118に取り付けられたフレームに載置された下段収納容器119と、下段収納容器119の上に載置された上段収納容器120が配置されている。引出し扉118が閉ざされた状態で主に上段収納容器120を略密閉するための蓋体122が、野菜室107の上部に備えられた第一の仕切壁123及び内箱103に保持されている。引出し扉118が閉ざされた状態で蓋体122と上段収納容器120の上面の左右辺、奥辺が密接し、上面の前辺は略密接している。さらに、上段収納容器120の背面の左右下辺と下段収納容器119の境界部は、上段収納容器120が稼働する上で接触しない範囲で食品収納部の湿気が逃げないよう隙を詰めている。 In the vegetable compartment 107, a lower storage container 119 mounted on a frame attached to a drawer door 118 of the vegetable compartment 107 and an upper storage container 120 mounted on the lower storage container 119 are arranged. A lid body 122 for substantially sealing mainly the upper storage container 120 in a state where the drawer door 118 is closed is held by a first partition wall 123 and the inner box 103 provided in the upper part of the vegetable compartment 107. . When the drawer door 118 is closed, the lid body 122 and the upper storage container 120 are in close contact with each other at the left, right, and deep sides of the upper surface, and substantially in close contact with each other at the front side of the upper surface. Further, the boundary between the left and right bottom sides of the back surface of the upper storage container 120 and the lower storage container 119 is closed to prevent moisture from escaping from the food storage portion within a range where the upper storage container 120 does not come into contact with the upper storage container 120 during its operation.

蓋体122と第一の仕切壁123の間には、奥面仕切壁111に構成された野菜室107用の吐出口124から吐出された冷気の風路が設けられている。また、野菜室107付近の奥面仕切壁111には冷却部材200が貫通して埋設されており、一端を搬送風路141内に露出させ、他端には結露センサー18が装着されている。 Between the lid body 122 and the first partition wall 123, an air passage for cold air discharged from the discharge port 124 for the vegetable compartment 107 formed in the inner partition wall 111 is provided. A cooling member 200 is embedded through the back partition wall 111 near the vegetable compartment 107, one end of which is exposed in the conveying air passage 141, and the dew condensation sensor 18 is attached to the other end.

さらに、下段収納容器119と下段収納容器119の下の第二の仕切壁125との間にも空間が設けられ冷気風路を構成している。野菜室107の背面側に備えられた奥面仕切壁111の下部には、野菜室107内を冷却し熱交換された冷気が冷却器112に戻るための野菜室107用の吸込口126が設けられている。 Further, a space is also provided between the lower storage container 119 and the second partition wall 125 below the lower storage container 119 to form a cold air passage. A suction port 126 for the vegetable compartment 107 is provided in the lower part of the inner partition wall 111 provided on the back side of the vegetable compartment 107 for cooling the inside of the vegetable compartment 107 and returning the cool air, which has been heat-exchanged, to the cooler 112. It is

奥面仕切壁111は、ABSなどの樹脂で構成された表面と、搬送風路141や冷却室110を隔離、断熱性を確保するための発泡スチロールなどで構成された断熱材で構成されている。 The rear partition wall 111 is composed of a surface made of resin such as ABS, and a heat insulating material made of expanded polystyrene or the like for isolating the conveying air passage 141 and the cooling chamber 110 and ensuring heat insulation.

次に、結露センサー18付近の構成について、もう少し詳細に説明する。搬送風路141内に一端を露出させた冷却部材200は、断熱性のある奥面仕切壁111を貫通し、他端には実施の形態1で説明した結露センサー18が熱的に密着固定されている。具体的には結露センサー18の部品が実装されていない配線基板12の裏面側に、例えば、放熱シリコンシートや衝撃吸収する高熱伝導樹脂材料を介して冷却部材200を固定する。合わせてネジ止め等で物理的に固定すれば更に良い。尚、冷却部材200としては極めて高熱伝導の材料が良く、アルミ等の金属や高熱伝導樹脂成型品等が好ましい。この時、結露センサー18の取付け方向は、実施の形態1の図4で示すY軸下向きであり、側面開口部20が鉛直下方向に開放されている状態である。 Next, the configuration around the dew condensation sensor 18 will be described in a little more detail. The cooling member 200 having one end exposed in the conveying air passage 141 passes through the inner partition wall 111 having heat insulating properties, and the dew condensation sensor 18 described in Embodiment 1 is thermally fixed to the other end. ing. Specifically, the cooling member 200 is fixed to the back side of the wiring board 12 on which the components of the dew condensation sensor 18 are not mounted, for example, via a heat-dissipating silicon sheet or a shock-absorbing high-heat-conducting resin material. It is even better if they are combined and physically fixed with screws or the like. It should be noted that the cooling member 200 is preferably made of a material having extremely high thermal conductivity, and is preferably made of metal such as aluminum or molded products of high thermal conductivity resin. At this time, the dew condensation sensor 18 is mounted downward along the Y axis shown in FIG. 4 of the first embodiment, and the side opening 20 is open vertically downward.

また、下段収納容器119の結露センサー18と当接する部分には、結露センサー18外形よりも大きな寸法Rを持つセンサー挿入口部材202が装着されており、引出し扉118を閉扉した時に、結露センサー18が下段収納容器119の内部に設置されるようになっている。センサー挿入口部材202としては、放射状スリットがあるゴム製グロメット等を用いれば、挿入する時の結露センサー18との衝撃緩和や、挿入後の気密性確保が実現できる。 A sensor insertion opening member 202 having a dimension R larger than the outer shape of the dew condensation sensor 18 is attached to a portion of the lower storage container 119 that contacts the dew condensation sensor 18. When the drawer door 118 is closed, the dew condensation sensor 18 is installed inside the lower storage container 119 . If a rubber grommet with radial slits or the like is used as the sensor insertion port member 202, it is possible to reduce the impact on the dew condensation sensor 18 during insertion and ensure airtightness after insertion.

さらに、下段収納容器119の奥側背面には調湿機構201が装着されており、野菜室内の結露センサー18の情報によって、空間の密閉や開放を行う。調湿機構201としては、電磁石によるフラップ開閉(本体側に電磁石、容器側に磁性体フラップ)、非接触給電による電動ダンパー駆動(本体側に1次側給電、容器側に2次側受電とモーター)、本体側フラップ機構への容器側挿入等を用いることで、引出し扉118の開閉がハーネスレスで操作できる。 Furthermore, a humidity control mechanism 201 is attached to the inner rear surface of the lower storage container 119, and the space is sealed or opened according to information from the dew condensation sensor 18 in the vegetable compartment. As the humidity control mechanism 201, a flap opening and closing by an electromagnet (an electromagnet on the main body side and a magnetic flap on the container side), an electric damper driven by non-contact power supply (primary power supply on the main body side, secondary power receiving on the container side and a motor ), insertion of the container side into the main body side flap mechanism, etc., the opening and closing of the drawer door 118 can be operated without a harness.

以上のように構成された冷蔵庫について、以下その動作、作用を説明する。 The operation and function of the refrigerator configured as described above will be described below.

まず、冷凍サイクルの動作について説明する。庫内の設定された温度に応じて制御基板(図示せず)からの信号により冷凍サイクルが動作して冷却運転が行われる。圧縮機109の動作により吐出された高温高圧の冷媒は、凝縮器(図示せず)である程度凝縮液化し、さらに冷蔵庫100の側面や背面、また冷蔵庫100の前面間口に配設された冷媒配管(図示せず)などを経由し冷蔵庫100の結露を防止しながら凝縮液化し、キャピラリーチューブ(図示せず)に至る。その後、キャピラリーチューブでは圧縮機109への吸入管(図示せず)と熱交換しながら減圧されて低温低圧の液冷媒となって冷却器112に至る。 First, the operation of the refrigeration cycle will be described. A refrigerating cycle is operated in response to a signal from a control board (not shown) according to the set temperature in the refrigerator to perform the cooling operation. The high-temperature and high-pressure refrigerant discharged by the operation of the compressor 109 is condensed and liquefied to some extent in a condenser (not shown), and further flows into refrigerant pipes ( (not shown), etc., while preventing dew condensation in the refrigerator 100, it is condensed and liquefied, and reaches a capillary tube (not shown). After that, in the capillary tube, the pressure is reduced while exchanging heat with a suction pipe (not shown) to the compressor 109 to become a low-temperature, low-pressure liquid refrigerant and reach the cooler 112 .

ここで、低温低圧の液冷媒は、冷却ファン113の動作により搬送する冷凍室108の搬送風路141などの各貯蔵室内の空気と熱交換され、冷却器112内の冷媒は蒸発気化する。この時、冷却室110内で各貯蔵室を冷却するための冷気を生成する。 Here, the low-temperature, low-pressure liquid refrigerant exchanges heat with the air in each storage chamber such as the air passage 141 of the freezer compartment 108 conveyed by the operation of the cooling fan 113, and the refrigerant in the cooler 112 evaporates. At this time, cold air for cooling each storage compartment is generated in the cooling compartment 110 .

冷却室110内で生成された低温の冷気は、冷却ファン113から冷蔵室104、切換室105、製氷室106、野菜室107、冷凍室108に冷気を風路やダンパー145を用いて分流させ、それぞれの目的温度帯に冷却する。 The low-temperature cold air generated in the cooling chamber 110 is diverted from the cooling fan 113 to the refrigerating chamber 104, the switching chamber 105, the ice making chamber 106, the vegetable chamber 107, and the freezing chamber 108 using air paths and dampers 145. Cool to each target temperature zone.

冷蔵室104は、冷蔵室104に設けた温度センサ(図示せず)により、冷気量をダンパー145により調整され、目的温度に冷却されている。特に、野菜室107は、冷気の配分や加熱手段(図示せず)などのON/OFF運転により、2℃から7℃になるように調整される。 Refrigerating compartment 104 is cooled to a target temperature by adjusting the amount of cool air with damper 145 using a temperature sensor (not shown) provided in refrigerating compartment 104 . In particular, the temperature of the vegetable compartment 107 is adjusted from 2° C. to 7° C. by the distribution of cold air and the ON/OFF operation of heating means (not shown).

野菜室107は、冷蔵室104を冷却した後、その空気を冷却器112に循環させるための冷蔵室戻り風路の途中に構成された野菜室107用の吐出口124から野菜室107に吐出し、上段収納容器120や下段収納容器119の外周に流し間接的に冷却し、その後、野菜室107用の吸込口126から再び冷却器112に戻る。 After the refrigerator compartment 104 is cooled, the air in the vegetable compartment 107 is discharged to the vegetable compartment 107 from an outlet 124 for the vegetable compartment 107 formed in the middle of the refrigerator compartment return air path for circulating the air to the cooler 112 . , the outer periphery of the upper storage container 120 and the lower storage container 119 to indirectly cool it, and then return to the cooler 112 again from the suction port 126 for the vegetable compartment 107 .

このようにして野菜室107は、野菜にとって最適な温度に設定されるわけであるが、逆に冷却することは除湿作用もあるため、時間が経過するとどうしても野菜からの水分蒸散が加速され、野菜重量が減少し、特に葉野菜は萎びてきて商品価値が劣化してしまうので、下段収納容器119、上段収納容器120を略密閉構造にすることで容器内を高湿保持している。しかしながら、密閉状態を継続すると野菜からの水分蒸散により、容器内が結露し底面に溜まると野菜が水腐れする可能性がある。そのために、本実施の形態では結露センサー18と調湿機構201を用いて、特に野菜収納が多い下段収納容器119内を適度に調湿することで、結露がない高湿状態を維持させるようにしている。 In this way, the vegetable compartment 107 is set to the optimum temperature for the vegetables. Since the weight of the vegetables is reduced and the product value of the leaf vegetables is deteriorated due to the wilting, the lower storage container 119 and the upper storage container 120 are made to have a substantially closed structure to keep the inside of the containers at high humidity. However, if the closed state is continued, water transpiration from the vegetables may condense inside the container, and if the dew accumulates on the bottom surface, the vegetables may rot. For this reason, in the present embodiment, the dew condensation sensor 18 and the humidity control mechanism 201 are used to moderate the humidity in the lower storage container 119, which particularly stores a lot of vegetables, so that a high humidity state without condensation is maintained. ing.

次に、結露を事前検知する動作について説明する。搬送風路141内に一端が露出された冷却部材200は、冷気により冷却され熱伝導により結露センサー18の配線基板12の裏面を冷却する。冷却されると結露センサー18内の結露検知素子11も冷却され、下段収納容器119の周囲環境温度よりも低温になる。従って、下段収納容器119が高湿に推移して行くと、容器内壁よりも結露検知素子11の方が低温で露点温度も低いので、容器内壁よりも早く(事前)に結露が検知できる。具体的な例として、野菜室107内が5℃に設定されている場合で、相対湿度90%RHを検知するには、結露検知素子11の温度を3℃に設定にすれば良い。冷却部材200の体積や搬送風路141内露出長さ、冷却部材200と結露センサー18との接触熱伝導率などの構造的なハード調整や、冷却部材200の冷却時間(冷却ファン113運転時間)、冷却開始からの結露センサー18の検知タイミング等の制御的なソフト調整で、希望の露点温度に対応すれば良い。 Next, the operation of detecting condensation in advance will be described. The cooling member 200, one end of which is exposed in the conveying air passage 141, is cooled by cold air and cools the back surface of the wiring board 12 of the dew condensation sensor 18 by thermal conduction. When cooled, the dew condensation detection element 11 in the dew condensation sensor 18 is also cooled and becomes lower than the ambient temperature of the lower storage container 119 . Therefore, when the humidity of the lower storage container 119 increases, the dew condensation detection element 11 has a lower temperature and a dew point temperature than the inner wall of the container, so the condensation can be detected earlier (in advance) than the inner wall of the container. As a specific example, when the inside of the vegetable compartment 107 is set at 5°C, the temperature of the dew condensation detection element 11 should be set at 3°C in order to detect a relative humidity of 90% RH. Structural hardware adjustment such as the volume of the cooling member 200, the exposed length in the conveying air passage 141, the contact thermal conductivity between the cooling member 200 and the dew condensation sensor 18, and the cooling time of the cooling member 200 (cooling fan 113 operating time) , the desired dew point temperature can be achieved by control software adjustment such as the detection timing of the dew condensation sensor 18 from the start of cooling.

そして、結露を事前検知した場合に、調湿機構201の動作を開始させ、開閉フラップによる開放や、あるいは固体高分子電解質膜のような電気分解式除湿素子による除湿により、下段収納容器119内を低湿化する。その後、結露センサー18が復帰(乾燥)となった時に、動作を停止させ容器内を略密閉構造に戻して高湿状態へ戻す。 When the dew condensation is detected in advance, the operation of the humidity control mechanism 201 is started, and the inside of the lower storage container 119 is cleared by opening with an opening/closing flap or dehumidification by an electrolytic dehumidification element such as a solid polymer electrolyte membrane. Low humidity. After that, when the dew condensation sensor 18 returns (dries), the operation is stopped and the inside of the container is returned to the substantially sealed structure to return to the high humidity state.

ここで、調湿機構201の動作停止や、多大な野菜投入等があった場合、特に結露事前検知のため容器内壁よりも結露センサー18は冷却されているので、素子カバー16内も多量な水滴が付着するが、鉛直下方向に側面開口部20を設けているので、素子カバー16内に長時間水滴が溜まることはない。 Here, when the operation of the humidity control mechanism 201 is stopped or when a large amount of vegetables are put in, the dew condensation sensor 18 is cooled more than the inner wall of the container especially for the purpose of detecting dew condensation in advance. However, since the side opening 20 is provided in the vertically downward direction, water droplets do not remain in the element cover 16 for a long time.

以上で下段収納容器119について説明したが、次に、本発明の結露センサーを上段収納容器120へ適用した形態について、図9、10を用いて特に構造面について説明する。 The lower storage container 119 has been described above. Next, the configuration in which the dew condensation sensor of the present invention is applied to the upper storage container 120 will be described, particularly in terms of structure, with reference to FIGS.

野菜室107の上には野菜室107よりも低温に設定されている切替室105あるいは製氷室106が設置され、その間を断熱性のある第一の仕切り壁123で区分している。第一の仕切り壁123には仕切り壁凹部203があり、実施の形態1で説明した結露センサー18が図3で示すZ軸下向き方向に、すなわち天面開口部19を鉛直下方向に開放され、熱的に密着固定されている。具体的には結露センサー18の部品が実装されていない配線基板12の裏面側に、熱伝導部材204を介してネジ止め等で固定されている。熱伝導部材204としては、放熱シリコンシートや衝撃吸収する高熱伝導樹脂材料が好ましく、絶縁性や安全性が確保できるのであればアルミ等の金属を用いることもできる。 Above the vegetable compartment 107, a switching compartment 105 or an ice-making compartment 106, which is set to a temperature lower than that of the vegetable compartment 107, is installed. The first partition wall 123 has a partition wall concave portion 203, and the dew condensation sensor 18 described in Embodiment 1 is opened downward in the Z-axis direction shown in FIG. It is thermally adhered and fixed. Specifically, the dew condensation sensor 18 is fixed to the rear surface side of the wiring board 12 on which the components of the dew condensation sensor 18 are not mounted, by screwing or the like via the heat conducting member 204 . As the heat-conducting member 204, a heat-dissipating silicon sheet or a shock-absorbing high heat-conducting resin material is preferable, and a metal such as aluminum may be used as long as insulation and safety can be ensured.

また、上段収納容器120が第一の仕切り壁123と当接する部分には、調湿部材205が設けられ上段収納容器120の気密性を確保し、結露センサー18はこの空間内に配置させている。調湿部材205としては、電動式開閉フラップ機能を有する手段であれば確実だが高コストのため、柔軟性のあるフォーム部材で上段収納容器120外周を覆い、第一の仕切り壁123との隙間を最適化することでの対応も可能である。 A humidity control member 205 is provided at a portion where the upper storage container 120 contacts the first partition wall 123 to ensure the airtightness of the upper storage container 120, and the dew condensation sensor 18 is arranged in this space. . As the humidity control member 205, means having an electric opening/closing flap function is reliable, but due to its high cost, the outer periphery of the upper storage container 120 is covered with a flexible foam member, and the gap with the first partition wall 123 is filled. It is also possible to deal with it by optimizing it.

この構成での動作、作用については、結露センサー18を背面に設置し、下収納容器119に適用した場合と同様なので説明は省略し、異常結露時について説明する。 Since the operation and effect of this configuration are the same as when the dew condensation sensor 18 is installed on the back and applied to the lower storage container 119, description thereof will be omitted, and abnormal dew condensation will be described.

結露センサー18は第一の仕切り壁123の仕切り壁凹部203すなわち壁厚みの薄い部分に設置されているので、特に結露事前検知のため上段収納容器120内壁よりも結露センサー18は冷却されている。従って、素子カバー16内も多量な水滴が付着しやすくなるが、鉛直下方向に天面開口部19を設けているので、素子カバー16内に長時間水滴が溜まることはない。 Since the dew condensation sensor 18 is installed in the partition wall concave portion 203 of the first partition wall 123, that is, in the portion where the wall thickness is thin, the dew condensation sensor 18 is cooled more than the inner wall of the upper storage container 120 especially for detecting dew condensation in advance. Therefore, although a large amount of water droplets tend to adhere to the inside of the element cover 16, water droplets do not stay in the element cover 16 for a long time because the top surface opening 19 is provided in the vertically downward direction.

以上のように、本実施の形態においては、結露センサー18設置する冷蔵庫100の収納室内の最冷部分に、結露センサー18の結露検知素子11が実装された配線基板12の反対面を当接させ、素子カバー16内の空間に対して鉛直下方向が貫通孔としたことにより、異常結露時の素子カバー16内からの水滴の排水性が向上されるので、調湿機構201や調湿部材205との連携で結露限界まで高湿度状態の保持が安全に行え、野菜の鮮度保持を向上することができる。 As described above, in the present embodiment, the opposite surface of the wiring substrate 12 on which the dew condensation detection element 11 of the dew condensation sensor 18 is mounted is brought into contact with the coldest part of the storage room of the refrigerator 100 where the dew condensation sensor 18 is installed. Since the through hole is formed in the vertically downward direction with respect to the space inside the element cover 16, the drainage of water droplets from the inside of the element cover 16 at the time of abnormal condensation is improved. In cooperation with , high humidity conditions can be safely maintained up to the limit of condensation, and the freshness of vegetables can be improved.

以上のように、本発明にかかる結露センサーは、結露検知素子の保護用の素子カバー内に異常な水滴が溜まることがなく結露を事前に検知できるので、家庭用又は業務用冷蔵庫もしくは野菜専用庫に対して適用可能であることはもちろん、野菜以外の食品も含めた高湿保存が必要な流通、倉庫などの用途にも適用できる。 As described above, the dew condensation sensor according to the present invention can detect dew condensation in advance without accumulating abnormal water droplets in the element cover for protecting the dew condensation detection element. Not only can it be applied to food products other than vegetables, but it can also be applied to applications such as distribution and warehouses that require high-humidity storage, including foods other than vegetables.

11 結露検知素子
12 配線基板
13 電子部品
14 検知回路部
15 外部接続部
16 素子カバー
17 導体パターン
18 結露センサー
19 天面開口部(貫通孔)
20 側面開口部(貫通孔)
100 冷蔵庫
101 断熱箱体
102 外箱
103 内箱
104 冷蔵室
105 切換室
106 製氷室
107 野菜室(貯蔵室)
108 冷凍室
109 圧縮機
110 冷却室
111 奥面仕切壁
112 冷却器
113 冷却ファン
114 ラジアントヒータ
115 ドレンパン
116 ドレンチューブ
117 蒸発皿
118 引出し扉
119 下段収納容器
120 上段収納容器
122 蓋体
123 第一の仕切壁
124 吐出口
125 第二の仕切壁
126 吸込口
141 搬送風路
200 冷却部材
201 調湿機構
202 センサー挿入口部材
203 仕切り壁凹部
204 熱伝導部材
205 調湿部材
REFERENCE SIGNS LIST 11 dew condensation detection element 12 wiring board 13 electronic component 14 detection circuit section 15 external connection section 16 element cover 17 conductor pattern 18 dew condensation sensor 19 top opening (through hole)
20 side opening (through hole)
100 Refrigerator 101 Heat Insulation Box 102 Outer Box 103 Inner Box 104 Refrigerator Chamber 105 Switching Chamber 106 Ice Making Chamber 107 Vegetable Compartment (Storage Compartment)
108 freezer compartment 109 compressor 110 cooling compartment 111 inner partition wall 112 cooler 113 cooling fan 114 radiant heater 115 drain pan 116 drain tube 117 evaporating dish 118 drawer door 119 lower storage container 120 upper storage container 122 lid 123 first partition wall 124 discharge port 125 second partition wall 126 suction port 141 conveying air passage 200 cooling member 201 humidity control mechanism 202 sensor insertion port member 203 partition wall concave portion 204 heat conduction member 205 humidity control member

Claims (6)

野菜室と、
前記野菜室に設けられた結露センサーとを備え、
前記結露センサーは、配線基板上に設けた結露検知素子を少なくとも有し、
前記結露検知素子を覆う素子カバーを設けるとともにこの素子カバー内に生成した結露水を通す貫通孔を前記素子カバーに設け
前記野菜室の天面には凹部が設けられ、
前記結露センサーは、前記凹部に設けられ、
前記貫通孔は、前記素子カバーの側面のうち前記野菜室の底面と対向する側面に設けられている冷蔵庫
vegetable room,
A dew condensation sensor provided in the vegetable compartment,
The dew condensation sensor has at least a dew condensation detection element provided on a wiring board,
An element cover is provided to cover the dew condensation detection element, and a through hole is provided in the element cover for passing dew condensation water generated in the element cover ,
A concave portion is provided on the top surface of the vegetable compartment,
The dew condensation sensor is provided in the recess,
The refrigerator, wherein the through hole is provided on a side surface of the element cover that faces the bottom surface of the vegetable compartment .
前記野菜室の上方には前記野菜室よりも低温に設定されている貯蔵室が設けられている請求項1に記載の冷蔵庫。2. The refrigerator according to claim 1, further comprising a storage compartment set to a lower temperature than said vegetable compartment above said vegetable compartment. 前記野菜室には収納容器が設けられ、A storage container is provided in the vegetable compartment,
前記野菜室の天面と前記収納容器とが当接する部分には調湿部材が設けられ、A humidity control member is provided at a portion where the top surface of the vegetable compartment and the storage container abut,
前記結露センサーの検知結果に基づいて、前記調湿部材を制御する請求項1または2に記載の冷蔵庫。3. The refrigerator according to claim 1, wherein said humidity control member is controlled based on a detection result of said dew condensation sensor.
前記貫通孔は、前記素子カバーの側面のうち前記野菜室の底面と対向する側面とは別の側面に更に設けられている請求項1~3のいずれか一つに記載の冷蔵庫。4. The refrigerator according to any one of claims 1 to 3, wherein said through-hole is further provided in a side surface of said element cover different from a side surface facing a bottom surface of said vegetable compartment. 前記貫通孔の面積は、前記素子カバー内に溜まった結露水の表面張力よりも自重による重力の方が大きくなるようにした請求項1~のいずれか一つに記載の冷蔵庫5. The refrigerator according to any one of claims 1 to 4 , wherein the area of said through-hole is such that the gravitational force due to its own weight is greater than the surface tension of the dew condensation water accumulated in said element cover. 前記貫通孔は、3mm以上5mm以下である請求項1~5のいずれか一つに記載の冷蔵庫。The refrigerator according to any one of claims 1 to 5, wherein the through-hole is 3 mm or more and 5 mm or less.
JP2018177667A 2018-09-21 2018-09-21 Dew condensation sensor and refrigerator using the same Active JP7108810B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2018177667A JP7108810B2 (en) 2018-09-21 2018-09-21 Dew condensation sensor and refrigerator using the same
JP2022066709A JP7429846B2 (en) 2018-09-21 2022-04-14 refrigerator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018177667A JP7108810B2 (en) 2018-09-21 2018-09-21 Dew condensation sensor and refrigerator using the same

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2022066709A Division JP7429846B2 (en) 2018-09-21 2022-04-14 refrigerator

Publications (2)

Publication Number Publication Date
JP2020046409A JP2020046409A (en) 2020-03-26
JP7108810B2 true JP7108810B2 (en) 2022-07-29

Family

ID=69901173

Family Applications (2)

Application Number Title Priority Date Filing Date
JP2018177667A Active JP7108810B2 (en) 2018-09-21 2018-09-21 Dew condensation sensor and refrigerator using the same
JP2022066709A Active JP7429846B2 (en) 2018-09-21 2022-04-14 refrigerator

Family Applications After (1)

Application Number Title Priority Date Filing Date
JP2022066709A Active JP7429846B2 (en) 2018-09-21 2022-04-14 refrigerator

Country Status (1)

Country Link
JP (2) JP7108810B2 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006138523A (en) 2004-11-11 2006-06-01 Matsushita Electric Ind Co Ltd Condensation sensor and heat pump system using it
JP2007278569A (en) 2006-04-05 2007-10-25 Matsushita Electric Ind Co Ltd refrigerator
WO2018147358A1 (en) 2017-02-09 2018-08-16 パナソニックIpマネジメント株式会社 Dew condensation sensor, dew condensation sensing system and refrigerator
WO2018147253A1 (en) 2017-02-09 2018-08-16 パナソニックIpマネジメント株式会社 Refrigerator

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5221953Y1 (en) * 1970-06-15 1977-05-20
JPS63208751A (en) * 1987-02-25 1988-08-30 Matsushita Electronics Corp Condensation sensor
JPH0274855A (en) * 1988-09-09 1990-03-14 Matsushita Electric Ind Co Ltd Dew condensation device
JPH08122290A (en) * 1994-10-24 1996-05-17 Matsushita Electric Ind Co Ltd Condensation sensor
JP2011042277A (en) 2009-08-21 2011-03-03 Toyoda Gosei Co Ltd Weather strip

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006138523A (en) 2004-11-11 2006-06-01 Matsushita Electric Ind Co Ltd Condensation sensor and heat pump system using it
JP2007278569A (en) 2006-04-05 2007-10-25 Matsushita Electric Ind Co Ltd refrigerator
WO2018147358A1 (en) 2017-02-09 2018-08-16 パナソニックIpマネジメント株式会社 Dew condensation sensor, dew condensation sensing system and refrigerator
WO2018147253A1 (en) 2017-02-09 2018-08-16 パナソニックIpマネジメント株式会社 Refrigerator

Also Published As

Publication number Publication date
JP2022109257A (en) 2022-07-27
JP7429846B2 (en) 2024-02-09
JP2020046409A (en) 2020-03-26

Similar Documents

Publication Publication Date Title
CN101970961B (en) Cold storage
WO2017029782A1 (en) Refrigerator
JP5402779B2 (en) refrigerator
JP4367569B1 (en) refrigerator
EP2578970B1 (en) Refrigerator
JP5078829B2 (en) refrigerator
KR20160001389A (en) Refrigerator and method for controlling the same
JP7016002B2 (en) refrigerator
JP2012092986A (en) Refrigerator
JP6799760B2 (en) Condensation sensor, condensation detection system, and refrigerator
JP7108810B2 (en) Dew condensation sensor and refrigerator using the same
JP7170165B2 (en) refrigerator
JP2016161231A (en) Refrigerator
JP2005172306A (en) Refrigerator
JP6694538B2 (en) refrigerator
JP6956900B2 (en) refrigerator
JP6862094B2 (en) refrigerator
CN110131958A (en) Refrigerator
KR100638922B1 (en) Control structure and control method of wine cellar
JP2006071163A (en) refrigerator
KR20250135073A (en) Refrigerator and method for controlling refrigerator
JP2007147100A (en) refrigerator
WO2023030185A1 (en) Refrigerator
CN117897585A (en) refrigerator
JP2022014324A (en) refrigerator

Legal Events

Date Code Title Description
RD01 Notification of change of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7421

Effective date: 20190124

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210416

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20211228

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220105

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220302

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220315

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220328

R151 Written notification of patent or utility model registration

Ref document number: 7108810

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151