Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP7122380B2 - Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for manufacturing decorated metal tube - Google Patents
[go: Go Back, main page]

JP7122380B2 - Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for manufacturing decorated metal tube - Google Patents

Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for manufacturing decorated metal tube Download PDF

Info

Publication number
JP7122380B2
JP7122380B2 JP2020529996A JP2020529996A JP7122380B2 JP 7122380 B2 JP7122380 B2 JP 7122380B2 JP 2020529996 A JP2020529996 A JP 2020529996A JP 2020529996 A JP2020529996 A JP 2020529996A JP 7122380 B2 JP7122380 B2 JP 7122380B2
Authority
JP
Japan
Prior art keywords
heat
tube
metal pipe
shrinkable tube
shrinkable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2020529996A
Other languages
Japanese (ja)
Other versions
JPWO2020012741A1 (en
Inventor
恵二 石橋
遼太 福本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Fine Polymer Inc
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Fine Polymer Inc
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Fine Polymer Inc, Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Fine Polymer Inc
Publication of JPWO2020012741A1 publication Critical patent/JPWO2020012741A1/en
Application granted granted Critical
Publication of JP7122380B2 publication Critical patent/JP7122380B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C61/00Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
    • B29C61/02Thermal shrinking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/38Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
    • B29C63/42Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses using tubular layers or sheathings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/12Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

本開示は、金属管加飾用熱収縮チューブ、加飾金属管及び加飾金属管の製造方法に関する。本出願は、2018年07月12日出願の日本出願第2018-132730号に基づく優先権を主張し、上記日本出願に記載された全ての記載内容を援用するものである。 TECHNICAL FIELD The present disclosure relates to a heat-shrinkable tube for decorating a metal pipe, a decorated metal pipe, and a method for manufacturing a decorated metal pipe. This application claims priority based on Japanese Application No. 2018-132730 filed on July 12, 2018, and incorporates all the content described in the above Japanese Application.

従来から、金属管、食缶等の金属材を加飾する手段として、塗装、印刷等が行われている。この塗装により形成された塗膜は剛体で靭性が低いため、衝撃により欠け、剥がれ等のおそれがある。また、塗装を施す技術は、焼き付け工程が複雑であるばかりでなく、多大な処理時間を必要とし、製造コストが高くなる不都合もある。 BACKGROUND ART Conventionally, painting, printing, and the like have been performed as means for decorating metal materials such as metal pipes and food cans. Since the coating film formed by this coating is rigid and has low toughness, there is a risk of chipping or peeling due to an impact. Moreover, the technique of applying a coating not only requires a complicated baking process, but also requires a long processing time, which is disadvantageous in that the manufacturing cost increases.

そこで、表面加飾用の塗装の代替として、3次元曲面に貼り付けることができるシート状の加飾フィルムに関する技術が提案されている(特開2017-205962号公報参照)。 Therefore, as an alternative to painting for surface decoration, a technology related to a sheet-like decorative film that can be attached to a three-dimensional curved surface has been proposed (see Japanese Patent Application Laid-Open No. 2017-205962).

特開2017-205962号公報JP 2017-205962 A

本開示の一態様に係る金属管加飾用熱収縮チューブは、酸変性樹脂を含むベース樹脂と、フィラーとを含有する単層の熱収縮層からなり、上記ベース樹脂に対する上記酸変性樹脂に結合している酸成分の含有量が0.4質量%以上1.2質量%以下であり、内表面の算術平均粗さRaが0.1μm以上5.0μm以下である。 A heat-shrinkable tube for decorating a metal pipe according to one aspect of the present disclosure is composed of a single-layer heat-shrinkable layer containing a base resin containing an acid-modified resin and a filler, and is bonded to the acid-modified resin for the base resin. The content of the acid component is 0.4% by mass or more and 1.2% by mass or less, and the arithmetic mean roughness Ra of the inner surface is 0.1 μm or more and 5.0 μm or less.

本開示の別の態様に係る加飾金属管は、金属管と、上記金属管の加飾対象部位の外表面に形成された被覆層とを備え、上記被覆層が当該金属管加飾用熱収縮チューブの加熱による収縮体である。 A decorated metal pipe according to another aspect of the present disclosure includes a metal pipe and a coating layer formed on an outer surface of a portion to be decorated of the metal pipe, wherein the coating layer is heat for decorating the metal pipe. It is a shrinkable body obtained by heating a shrinkable tube.

本開示のさらに別の態様に係る加飾金属管の製造方法は、当該金属管加飾用熱収縮チューブを金属管の加飾対象部位の外表面に被せ、これを加熱収縮させることにより被覆層を形成する工程を備える。 In a method for manufacturing a decorated metal pipe according to yet another aspect of the present disclosure, the heat-shrinkable tube for decorating a metal pipe is covered on the outer surface of a portion to be decorated of the metal pipe, and the coating layer is formed by heat-shrinking it. A step of forming is provided.

本開示の一実施形態に係る加飾金属管を示す模式的斜視図である。1 is a schematic perspective view showing a decorated metal tube according to an embodiment of the present disclosure; FIG.

[本開示が解決しようとする課題]
金属材にシート状の加飾フィルムを貼り付ける方法では、加飾フィルムをつなぎ合せる部分につなぎ目や不自然な厚みムラが生じたり、複雑な形状に追従できず触感及び意匠性を低下させることがある。また、加飾フィルムには実質的に接着力がないことから、接着層を設けることが必要とされるが、接着層を設けると、湿度の影響により剥離するおそれがあり、さらに、加飾フィルムの厚みが増大することによる触感及び意匠性の低下、コストの上昇等が生じるおそれがある。
[Problems to be Solved by the Present Disclosure]
In the method of attaching a sheet-shaped decorative film to a metal material, joints and unnatural thickness unevenness occur at the joints of the decorative film, and complex shapes cannot be followed, resulting in a decrease in tactile sensation and design. be. In addition, since the decorative film has substantially no adhesive strength, it is necessary to provide an adhesive layer. An increase in the thickness of the film may lead to a decrease in tactile sensation and design properties, an increase in cost, and the like.

本開示は、上述のような事情に基づいてなされたものであり、金属管の加飾対象部位の端部を過不足なく被覆でき、良好な意匠性を得ることができる金属管加飾用熱収縮チューブ、良好な意匠性を有する加飾金属管及び加飾金属管の製造方法の提供を目的とする。 The present disclosure has been made based on the circumstances as described above. It is an object of the present invention to provide a shrinkable tube, a decorated metal tube with good design, and a method for manufacturing the decorated metal tube.

[本開示の効果]
本開示の一態様に係る金属管加飾用熱収縮チューブは、金属管の加飾対象部位の端部を過不足なく被覆でき、良好な意匠性を得ることができる。本開示の別の態様に係る加飾金属管は、良好な意匠性を有する。本開示のさらに別の態様に係る加飾金属管の製造方法は、良好な意匠性を有する加飾金属管を製造できるとともに、品質のバラツキを低減できる。
[Effect of the present disclosure]
The heat-shrinkable tube for decorating a metal pipe according to one aspect of the present disclosure can cover the end portion of the target portion of the metal pipe to be decorated, and can obtain good design. A decorated metal tube according to another aspect of the present disclosure has good designability. A method for manufacturing a decorated metal pipe according to still another aspect of the present disclosure can manufacture a decorated metal pipe with good design and reduce variations in quality.

[本開示の実施形態の説明]
本発明者らは、加飾フィルムと比較してつなぎ目の問題が生じない熱収縮チューブを用いて金属管を加飾する方法について検討を行った。そして、熱収縮チューブが接着層を備えていない場合、層の厚みが小さくなることで意匠性は向上するが、金属管に固定されていないため、加熱により熱収縮チューブの収縮体を金属管に被覆した後に衝撃を受けた場合に上記収縮体と金属管との位置ずれが生じやすいことを知見した。また、熱収縮チューブが径方向に収縮する際に熱収縮率のばらつきにより上記熱収縮チューブの熱収縮による長手方向の長さが変化して、金属管が露出したり、熱収縮チューブの端部が余る場合があることを知見した。これらの課題に基づきさらに検討を進めた結果、熱収縮チューブの内表面の算術平均粗さRaを適正化するとともに、熱収縮チューブを構成するベース樹脂として被覆対象の金属管と親和性が高い樹脂を選定することで、これらの課題を解決できることを見出した。
[Description of Embodiments of the Present Disclosure]
The present inventors have studied a method of decorating a metal pipe using a heat-shrinkable tube that does not cause the joint problem compared to a decorative film. If the heat-shrinkable tube does not have an adhesive layer, the thickness of the layer is reduced and the design is improved. It has been found that the contracted body and the metal pipe are likely to be misaligned when subjected to an impact after being coated. In addition, when the heat-shrinkable tube shrinks in the radial direction, the length of the heat-shrinkable tube changes in the longitudinal direction due to heat shrinkage due to variations in the heat shrinkage rate, and the metal tube may be exposed or the end of the heat-shrinkable tube may be exposed. was found to be left over. As a result of further studies based on these issues, we found that the arithmetic mean roughness Ra of the inner surface of the heat-shrinkable tube was optimized, and a resin that has a high affinity with the metal pipe to be coated as the base resin that constitutes the heat-shrinkable tube. We found that these problems can be solved by selecting

本開示の一態様に係る金属管加飾用熱収縮チューブ(以下、熱収縮チューブともいう。)は、酸変性樹脂を含むベース樹脂と、フィラーとを含有する単層の熱収縮層からなり、上記ベース樹脂に対する上記酸変性樹脂に結合している酸成分の含有量が0.4質量%以上1.2質量%以下であり、内表面の算術平均粗さRaが0.1μm以上5.0μm以下である。なお、酸変性樹脂に結合している酸成分(以下、酸成分ともいう。)とは、樹脂の酸変性に寄与している酸成分をいう。また、上記算術平均粗さRaは、JIS-B0601(2013)に準拠して測定した値である。 A heat-shrinkable tube for decorating a metal pipe according to one aspect of the present disclosure (hereinafter also referred to as a heat-shrinkable tube) is composed of a single-layer heat-shrinkable layer containing a base resin containing an acid-modified resin and a filler, The content of the acid component bonded to the acid-modified resin relative to the base resin is 0.4% by mass or more and 1.2% by mass or less, and the arithmetic mean roughness Ra of the inner surface is 0.1 μm or more and 5.0 μm It is below. The acid component bound to the acid-modified resin (hereinafter also referred to as acid component) means an acid component that contributes to the acid modification of the resin. Further, the arithmetic mean roughness Ra is a value measured according to JIS-B0601 (2013).

熱収縮チューブは、径方向に熱収縮する際に長手方向にも収縮してこの長手方向の長さの変化が生じるが、当該金属管加飾用熱収縮チューブは、ベース樹脂が酸変性樹脂を含む。そして、上記ベース樹脂に対する酸成分の含有量が上記範囲であることで、金属管と上記熱収縮チューブとの摩擦抵抗が増加して熱収縮チューブの熱収縮による長手方向の長さの変化を抑制できる結果、金属管の加飾対象部位の端部を過不足なく被覆でき、良好な意匠性を得ることができる。また、ベース樹脂が酸変性樹脂を含むことで、ベース樹脂が良好な極性を有することになり、吸着結合がされやすくなるので、金属との親和性を向上できる。これにより、上記熱収縮チューブの収縮体を金属管に被覆した後に衝撃を受けた場合の上記収縮体と金属管との位置ずれに対する抑制効果が優れる。
さらに、内表面の算術平均粗さRaが0.1μm以上5.0μm以下であることで、金属管上でチューブを熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化を抑制できるとともに、上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果を向上できる。
また、当該金属管加飾用熱収縮チューブでは、加飾フィルムで生じやすい塗膜の剥離や、継ぎ目による意匠性の低下がない。また、当該金属管加飾用熱収縮チューブは接着層を必要とせず、単層の熱収縮層からなることで、製造コストを低減できる。
When the heat-shrinkable tube is heat-shrunk in the radial direction, it also shrinks in the longitudinal direction, causing a change in length in the longitudinal direction. include. When the content of the acid component with respect to the base resin is within the above range, the frictional resistance between the metal tube and the heat-shrinkable tube increases, suppressing the change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube. As a result, the end portion of the portion to be decorated of the metal pipe can be covered just enough, and a good design property can be obtained. In addition, since the base resin contains the acid-modified resin, the base resin has good polarity, and adsorption bonding is facilitated, so that the affinity with metals can be improved. As a result, the effect of suppressing positional displacement between the shrinkable body and the metal pipe when receiving an impact after covering the metal tube with the shrinkable body of the heat-shrinkable tube is excellent.
Furthermore, the arithmetic mean roughness Ra of the inner surface is 0.1 μm or more and 5.0 μm or less, so that when the tube is heat-shrunk on the metal tube, the change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube can be suppressed, and the effect of suppressing misalignment between the shrinkable body of the heat-shrinkable tube and the metal tube can be improved.
In addition, the heat-shrinkable tube for decorating a metal pipe does not suffer from delamination of the paint film, which tends to occur with decorative films, and deterioration in design due to seams. Moreover, the heat-shrinkable tube for decorating a metal pipe does not require an adhesive layer, and is composed of a single-layer heat-shrinkable layer, so that the manufacturing cost can be reduced.

上記酸変性樹脂としては、無水マレイン酸変性オレフィン系樹脂が好ましい。上記酸変性樹脂が、無水マレイン酸変性オレフィン系樹脂であることで、金属管との親和性を向上できるので、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果を高めることができる。 As the acid-modified resin, a maleic anhydride-modified olefin resin is preferable. Since the acid-modified resin is a maleic anhydride-modified olefin resin, the affinity with the metal tube can be improved, so the effect of suppressing the positional displacement between the shrinkable body of the heat-shrinkable tube and the metal tube due to impact is enhanced. be able to.

上記ベース樹脂に対する上記フィラーの含有量としては、5体積%以上30体積%以下が好ましい。このように上記フィラーの含有量を上記範囲とすることで、当該金属管加飾用熱収縮チューブの内表面の表面粗さを適正な範囲に調整できるので、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果を高めることができる。また、上記フィラーの含有量を上記範囲とすることで、ベース樹脂とフィラーとの剥離による筋状の模様の発生を抑制できる。 The content of the filler with respect to the base resin is preferably 5% by volume or more and 30% by volume or less. By setting the content of the filler in the above range, the surface roughness of the inner surface of the heat-shrinkable tube for decorating the metal pipe can be adjusted to an appropriate range. It is possible to enhance the effect of suppressing the positional deviation between the metal pipe and the metal pipe. Further, by setting the content of the filler in the above range, it is possible to suppress the generation of streaky patterns due to separation between the base resin and the filler.

上記フィラーの平均粒子径としては、0.5μm以上20.0μm以下が好ましい。フィラーの平均粒子径を上記範囲とすることで、内表面の算術平均粗さRaを良好な範囲に制御できるので、金属管上で上記熱収縮チューブを熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化を抑制できる。また、当該金属管加飾用熱収縮チューブの内表面の表面粗さを適正な範囲に調整できるので、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果を高めることができる。さらに、フィラーの平均粒子径を上記範囲とすることで、良好なマット調の外観が得られ、触感及び意匠性を向上できる。 The average particle size of the filler is preferably 0.5 μm or more and 20.0 μm or less. By setting the average particle size of the filler in the above range, the arithmetic mean roughness Ra of the inner surface can be controlled within a good range, so when the heat shrinkable tube is heat-shrunk on the metal tube, the heat of the heat-shrinkable tube A change in length in the longitudinal direction due to contraction can be suppressed. In addition, since the surface roughness of the inner surface of the heat-shrinkable tube for decorating the metal pipe can be adjusted to an appropriate range, it is possible to enhance the effect of suppressing positional displacement between the shrinkable body of the heat-shrinkable tube and the metal pipe due to impact. can. Furthermore, by setting the average particle size of the filler within the above range, a good matte appearance can be obtained, and the tactile sensation and design can be improved.

上記フィラーとしては、極性を有する無機粒子が好ましい。上記フィラーとして極性を有する無機粒子を用いることで、ブルーム(bloom)を抑制することができる。ここで、極性を有するとは、表面に分極構造を有することをいう。極性を有する無機粒子とは、例えば無機粒子の表面にOH基を有するものをいう。 As the filler, inorganic particles having polarity are preferable. By using inorganic particles having polarity as the filler, bloom can be suppressed. Here, having polarity means having a polarized structure on the surface. The inorganic particles having polarity refer to, for example, inorganic particles having OH groups on their surfaces.

上記ベース樹脂がエチルアクリレート単位を有する樹脂をさらに含み、上記ベース樹脂に対する上記エチルアクリレート単位の含有量が3.0質量%以上20.0質量%以下であることが好ましい。このようにベース樹脂がエチルアクリレート単位を有する樹脂をさらに含み、上記エチルアクリレート単位の含有量を上記範囲とすることで、金属管との親和性を向上できるので、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果を高めることができる。さらに、エチルアクリレート単位の含有量を上記範囲とすることで、ベース樹脂とフィラーの親和性を向上できるので、ベース樹脂とフィラーとの剥離による筋状の模様の発生を抑制できる。 It is preferable that the base resin further includes a resin having an ethyl acrylate unit, and the content of the ethyl acrylate unit with respect to the base resin is 3.0% by mass or more and 20.0% by mass or less. In this way, the base resin further includes a resin having an ethyl acrylate unit, and the content of the ethyl acrylate unit is within the above range, so that affinity with the metal tube can be improved. It is possible to enhance the effect of suppressing positional deviation between the body and the metal pipe. Furthermore, by setting the content of the ethyl acrylate unit within the above range, the affinity between the base resin and the filler can be improved, so the generation of streaky patterns due to peeling between the base resin and the filler can be suppressed.

上記ベース樹脂がエチレン系共重合体を含み、上記ベース樹脂におけるエチレン系共重合体の上記酸変性樹脂に対する質量比が40/60以上95/5以下であることが好ましい。上記ベース樹脂がエチレン系共重合体を含み、上記ベース樹脂におけるエチレン系共重合体と上記酸変性樹脂との質量比が上記範囲であることで、ベース樹脂とフィラーとの接着性を向上してベース樹脂とフィラーとの剥離による筋状の模様の発生を抑制できる。また、上記ベース樹脂の結晶度並びに上記酸変性オレフィン系樹脂のフィラーを介した疑似的な架橋度が適度な範囲となるので、50℃以下の温度での収縮率が抑制されて保管時における形状保持性を向上できる。 Preferably, the base resin contains an ethylene copolymer, and the mass ratio of the ethylene copolymer to the acid-modified resin in the base resin is 40/60 or more and 95/5 or less. The base resin contains an ethylene-based copolymer, and the mass ratio of the ethylene-based copolymer and the acid-modified resin in the base resin is within the above range, thereby improving the adhesion between the base resin and the filler. It is possible to suppress the generation of streaky patterns due to peeling between the base resin and the filler. In addition, since the crystallinity of the base resin and the degree of pseudo-crosslinking through the filler of the acid-modified olefin resin are in an appropriate range, the shrinkage rate at temperatures of 50 ° C. or less is suppressed, and the shape during storage is reduced. It can improve retention.

本開示の別の態様に係る加飾金属管は、金属管と、上記金属管の加飾対象部位の外表面に形成された被覆層とを備え、上記被覆層が当該金属管加飾用熱収縮チューブの加熱による収縮体である。 A decorated metal pipe according to another aspect of the present disclosure includes a metal pipe and a coating layer formed on an outer surface of a portion to be decorated of the metal pipe, wherein the coating layer is heat for decorating the metal pipe. It is a shrinkable body obtained by heating a shrinkable tube.

当該加飾金属管は、金属管と、上記金属管の加飾対象部位の外表面に形成された被覆層とを備え、上記被覆層が当該金属管加飾用熱収縮チューブの加熱による収縮体であるので、良好な意匠性を有する。 The decorative metal tube includes a metal tube and a coating layer formed on the outer surface of a portion of the metal tube to be decorated, wherein the coating layer shrinks by heating the heat-shrinkable tube for decorating the metal tube. Therefore, it has good designability.

また、本開示のさらに別の態様に係る加飾金属管の製造方法は、当該金属管加飾用熱収縮チューブを金属管の加飾対象部位の外表面に被せ、これを加熱収縮させることにより被覆層を形成する工程を備える。 Further, in a method for manufacturing a decorated metal pipe according to still another aspect of the present disclosure, the heat-shrinkable tube for decorating the metal pipe is covered on the outer surface of the portion to be decorated of the metal pipe, and the portion is heat-shrunk. A step of forming a coating layer is provided.

当該加飾金属管の製造方法は、当該金属管加飾用熱収縮チューブを金属管の加飾対象部位の外表面に被せ、これを加熱収縮させることにより被覆層を形成する工程を備えることで、良好な意匠性を有する加飾金属管を製造できるとともに、品質のバラツキを低減できる。 The method for manufacturing the decorated metal pipe includes the step of covering the outer surface of the portion of the metal pipe to be decorated with the heat-shrinkable tube for decorating the metal pipe, and heat-shrinking it to form a coating layer. In addition, it is possible to manufacture a decorated metal pipe having a good design and to reduce variations in quality.

上記金属管の外表面の算術平均粗さRaとしては、0.05μm以上3.00μm以下が好ましい。このように上記金属管の外表面の算術平均粗さRaを上記範囲とすることで、上記金属管の外表面と当該金属管加飾用熱収縮チューブの内表面との間の摩擦力が適度に大きくなる。これにより金属管上で上記熱収縮チューブを熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化に対する抑制効果及び衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果に優れる加飾金属管を製造できる。 The arithmetic mean roughness Ra of the outer surface of the metal tube is preferably 0.05 μm or more and 3.00 μm or less. By setting the arithmetic mean roughness Ra of the outer surface of the metal pipe within the above range, the frictional force between the outer surface of the metal pipe and the inner surface of the heat shrink tube for decorating the metal pipe is moderate. grow to As a result, when the heat-shrinkable tube is heat-shrunk on the metal tube, the effect of suppressing the change in length in the longitudinal direction due to the heat shrinkage of the heat-shrinkable tube and the position of the shrinkage body of the heat-shrinkable tube and the metal tube due to impact It is possible to manufacture a decorated metal pipe that is excellent in the effect of suppressing displacement.

[本開示の実施形態の詳細]
以下、本開示の各実施形態について詳説する。
[Details of the embodiment of the present disclosure]
Each embodiment of the present disclosure will be described in detail below.

<金属管加飾用熱収縮チューブ>
本開示の一実施形態に係る金属管加飾用熱収縮チューブは、金属管に意匠性を付与するための加飾用の被覆材として使用される。より具体的には、金属管が挿入された金属管加飾用熱収縮チューブを金属管上で加熱し、上記熱収縮チューブの収縮体で金属管を被覆することで、金属管が加飾される。当該金属管加飾用熱収縮チューブは、円筒状の単層の熱収縮層からなる。熱収縮層は、ベース樹脂と、フィラーとを含有する。当該金属管加飾用熱収縮チューブでは、加飾フィルムで生じやすい塗膜の剥離や、継ぎ目による意匠性の低下がない。また、当該金属管加飾用熱収縮チューブは接着層を必要とせず、単層の熱収縮層からなることで、製造コストを低減できる。
<Heat-shrinkable tube for metal pipe decoration>
A heat-shrinkable tube for decorating a metal pipe according to an embodiment of the present disclosure is used as a decorative covering material for imparting design to a metal pipe. More specifically, the metal tube is decorated by heating the metal tube decorating heat-shrinkable tube into which the metal tube is inserted on the metal tube and covering the metal tube with the shrinkable body of the heat-shrinkable tube. be. The heat-shrinkable tube for decorating a metal pipe is composed of a cylindrical single-layer heat-shrinkable layer. The heat-shrinkable layer contains a base resin and a filler. The heat-shrinkable tube for decorating a metal pipe does not cause detachment of the coating film, which tends to occur with decorative films, and deterioration of designability due to seams. Moreover, the heat-shrinkable tube for decorating a metal pipe does not require an adhesive layer, and is composed of a single-layer heat-shrinkable layer, so that the manufacturing cost can be reduced.

当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaの下限としては、0.1μmであり、0.3μmが好ましく、0.9μmがより好ましい。当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaが上記下限未満の場合、当該金属管加飾用熱収縮チューブの内表面と金属管との間の摩擦抵抗が小さくなり、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれを抑制する効果が低下するおそれがある。一方、上記当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaの上限としては、5.0μmであり、3.0μmが好ましく、2.0μmがより好ましい。当該金属管加飾用熱収チューブの内表面の算術平均粗さRaが上記上限を超える場合、当該金属管加飾用熱収縮チューブと金属管との接触面積が減少し、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれを抑制する効果が低下するおそれがある。さらに、熱収縮チューブは、径方向に熱収縮する際に長手方向にも収縮してこの長手方向の長さが変化するが、当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaを上記範囲とすることで、当該金属管加飾用熱収縮チューブの内表面と金属管との間で適度な摩擦抵抗が生じる。これにより金属管上で上記熱収縮チューブが熱収縮されたときの上記熱収縮チューブの熱収縮による長手方向の長さの変化を抑制できる。 The lower limit of the arithmetic mean roughness Ra of the inner surface of the heat-shrinkable tube for decorating a metal pipe is 0.1 μm, preferably 0.3 μm, more preferably 0.9 μm. When the arithmetic mean roughness Ra of the inner surface of the heat shrinkable tube for decorating the metal pipe is less than the above lower limit, the frictional resistance between the inner surface of the heat shrinkable tube for decorating the metal pipe and the metal pipe becomes small, There is a possibility that the effect of suppressing the positional displacement between the shrinkable body of the heat-shrinkable tube and the metal tube due to impact may be reduced. On the other hand, the upper limit of the arithmetic mean roughness Ra of the inner surface of the heat-shrinkable tube for decorating a metal pipe is 5.0 μm, preferably 3.0 μm, more preferably 2.0 μm. When the arithmetic mean roughness Ra of the inner surface of the heat absorption tube for decorating the metal pipe exceeds the above upper limit, the contact area between the heat shrinkable tube for decorating the metal pipe and the metal pipe decreases, and the heat shrinkage due to impact There is a possibility that the effect of suppressing the positional deviation between the contracted body of the tube and the metal tube may be reduced. Furthermore, when the heat-shrinkable tube is heat-shrinked in the radial direction, it also shrinks in the longitudinal direction, and the length in this longitudinal direction changes. By setting Ra within the above range, moderate frictional resistance is generated between the inner surface of the heat-shrinkable tube for decorating the metal pipe and the metal pipe. Thereby, when the heat-shrinkable tube is heat-shrunk on the metal pipe, it is possible to suppress the change in the length in the longitudinal direction due to the heat-shrinkage of the heat-shrinkable tube.

当該金属管加飾用熱収縮チューブの外表面の算術平均粗さRaの下限としては、0.5μmが好ましく、0.8μmがより好ましく、1.2μmがさらに好ましい。当該金属管加飾用熱収縮チューブの外表面の算術平均粗さRaが上記下限未満の場合、表面が平滑化して光沢が強くなり、触感及び意匠性が低下するおそれがある。一方、上記当該金属管加飾用熱収縮チューブの外表面の算術平均粗さRaの上限としては、5.0μmが好ましく、であり、3.0μmがより好ましく、2.2μmがさらに好ましい。当該金属管加飾用熱収縮チューブの外表面の算術平均粗さRaが上記上限を超える場合、当該金属管加飾用熱収縮チューブの外表面が荒れてしまい、触感及び意匠性が低下するおそれがある。 The lower limit of the arithmetic mean roughness Ra of the outer surface of the heat-shrinkable tube for decorating a metal pipe is preferably 0.5 μm, more preferably 0.8 μm, and even more preferably 1.2 μm. If the arithmetic mean roughness Ra of the outer surface of the heat-shrinkable tube for decorating a metal pipe is less than the above lower limit, the surface may become smooth and glossy, and the tactile sensation and design may deteriorate. On the other hand, the upper limit of the arithmetic average roughness Ra of the outer surface of the heat-shrinkable tube for decorating a metal pipe is preferably 5.0 μm, more preferably 3.0 μm, and even more preferably 2.2 μm. If the arithmetic average roughness Ra of the outer surface of the heat shrinkable tube for decorating a metal pipe exceeds the above upper limit, the outer surface of the heat shrinkable tube for decorating a metal pipe may become rough, and the tactile sensation and design may be deteriorated. There is

当該金属管加飾用熱収縮チューブを金属管上で熱収縮させたときの径方向の熱収縮率としては、30%以上75%以下が好ましい。上記径方向の熱収縮率が上記範囲であることで、金属管被覆時に金属管にかかる応力を良好な範囲に維持できるので、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれを抑制できる。また、上記径方向の熱収縮率が30%未満の場合、当該金属管加飾用熱収縮チューブの金属管に対する密着性が不十分となるおそれがある。一方、上記径方向の熱収縮率が75%を超えると熱収縮層の厚みのばらつきが生じたり、製造コストが増加するおそれがある。
なお、上記径方向の熱収縮率(%)は下記式で求められる。
径方向の熱収縮率(%)=(熱収縮前内径-熱収縮完了後内径)/熱収縮前内径×100
When the heat-shrinkable tube for decorating a metal pipe is heat-shrunk on a metal pipe, the heat shrinkage in the radial direction is preferably 30% or more and 75% or less. When the heat shrinkage rate in the radial direction is within the above range, the stress applied to the metal pipe when covering the metal pipe can be maintained within a favorable range, so that the positional deviation between the contracted body of the heat shrinkable tube and the metal pipe due to impact can be prevented. can be suppressed. Further, if the heat shrinkage rate in the radial direction is less than 30%, the adhesion of the heat shrinkable tube for decorating the metal pipe to the metal pipe may be insufficient. On the other hand, if the heat shrinkage rate in the radial direction exceeds 75%, the thickness of the heat shrinkable layer may vary and the manufacturing cost may increase.
The heat shrinkage rate (%) in the radial direction is obtained by the following formula.
Heat shrinkage rate in the radial direction (%) = (inner diameter before heat shrinkage - inner diameter after completion of heat shrinkage) / inner diameter before heat shrinkage x 100

当該金属管加飾用熱収縮チューブを金属管上で熱収縮させたときの上記熱収縮チューブの熱収縮による長手方向の長さの変化率の下限としては、-10%が好ましく、-5%がより好ましい。上記熱収縮チューブの熱収縮による長手方向の長さの変化率の上限としては、5%が好ましく、0%がより好ましい。上記熱収縮チューブの熱収縮による長手方向の長さの変化率が上記範囲であることで、金属管の加飾対象部位の端部まで過不足なく被覆することが容易になり、良好な意匠性を有する加飾金属管を得ることができる。 The lower limit of the rate of change in length in the longitudinal direction due to heat shrinkage of the heat shrinkable tube when the heat shrinkable tube for decorating the metal tube is heat shrunk on the metal tube is preferably -10%, and -5%. is more preferred. The upper limit of the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube is preferably 5%, more preferably 0%. When the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube is within the above range, it becomes easy to cover the end of the part to be decorated of the metal tube without excess or deficiency, and good designability is achieved. can be obtained.

当該金属管加飾用熱収縮チューブの平均厚さは、意匠性向上及び機械的強度維持の観点から例えば0.05mm以上0.8mm以下とできる。上記熱収縮チューブの平均厚さが0.05mmよりも薄い場合には、チューブの強度が低下して裂けや破れが生じるおそれがある。上記熱収縮チューブの平均厚さが0.8mmよりも厚い場合には、端面でのチューブ厚みが目立ち意匠性が低下するおそれがある。 The average thickness of the heat-shrinkable tube for decorating a metal pipe can be, for example, 0.05 mm or more and 0.8 mm or less from the viewpoint of improving designability and maintaining mechanical strength. If the average thickness of the heat-shrinkable tube is less than 0.05 mm, the strength of the tube may be reduced and the tube may be torn or broken. If the average thickness of the heat-shrinkable tube is more than 0.8 mm, the thickness of the tube at the end face may be conspicuous and the design may be deteriorated.

当該金属管加飾用熱収縮チューブの平均内径は、特に限定されず用途等に合わせて適宜変更可能である。当該金属管加飾用熱収縮チューブの平均内径としては、例えば0.5mm以上110mm以下とできる。 The average inner diameter of the heat-shrinkable tube for decorating the metal pipe is not particularly limited, and can be appropriately changed according to the application. The average inner diameter of the heat-shrinkable tube for decorating the metal pipe can be, for example, 0.5 mm or more and 110 mm or less.

当該金属管加飾用熱収縮チューブの色は、着色剤を添加することにより所望の色に調整することができる。着色剤の種類、量により色味を調整できる。着色剤はカラーバッチとして添加することで混合ムラを抑制して均一な色味を発現できる。 The color of the heat-shrinkable tube for decorating the metal pipe can be adjusted to a desired color by adding a coloring agent. The color can be adjusted by changing the type and amount of the coloring agent. By adding the colorant as a color batch, it is possible to suppress uneven mixing and express a uniform color.

[熱収縮層]
熱収縮層は、加熱されることで縮径するチューブとして形成される。熱収縮層は、酸変性樹脂を含むベース樹脂と、フィラーとを含有する。
[Heat shrinkable layer]
The heat-shrinkable layer is formed as a tube that shrinks in diameter when heated. The heat-shrinkable layer contains a base resin containing an acid-modified resin and a filler.

(ベース樹脂)
ベース樹脂は、酸変性樹脂を含む。ベース樹脂が酸変性樹脂を含むことで、ベース樹脂が良好な極性を有することになり、吸着結合がされやすくなるので、金属との親和性を向上できる。これにより、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果が優れる。
(base resin)
The base resin contains an acid-modified resin. By including the acid-modified resin in the base resin, the base resin has good polarity, and adsorption bonding is facilitated, so that affinity with metals can be improved. As a result, the effect of suppressing displacement between the contracted body of the heat-shrinkable tube and the metal tube due to impact is excellent.

ここで、酸変性樹脂とは、酸性官能基を側鎖に有する樹脂、主鎖中に酸性官能基が組み込まれた樹脂又は酸性官能基を側鎖に有するとともに、主鎖中に酸性官能基が組み込まれた樹脂をいう。 Here, the acid-modified resin is a resin having an acidic functional group in the side chain, a resin in which an acidic functional group is incorporated in the main chain, or a resin having an acidic functional group in the side chain and an acidic functional group in the main chain. Refers to the embedded resin.

酸変性の対象となる樹脂としては、例えば、オレフィン系樹脂、スチレン系樹脂等が挙げられる。これらの中でも、適切な熱収縮性を付与できるとともに、比較的安価に入手できる観点からオレフィン系樹脂が好ましい。 Examples of resins to be acid-modified include olefin-based resins and styrene-based resins. Among these, olefinic resins are preferable from the viewpoint of being able to impart appropriate heat shrinkability and being available at relatively low cost.

上記オレフィン系樹脂としては、例えば
ポリエチレン、エチレン-アクリレート共重合体、エチレン-メタクリレート共重合体、エチレン-アクリレートエステル共重合体、エチレン-メタクリレートエステル共重合体等のエチレン系樹脂、
ポリプロピレン、プロピレン-アクリレート共重合体、プロピレン-メタクリレート共重合体、プロピレン-アクリレートエステル共重合体、プロピレン-メタクリレートエステル共重合体等のプロピレン系樹脂などが挙げられる。
これらの中でも、エチレン系樹脂が好ましい。
Examples of the olefin resin include ethylene resins such as polyethylene, ethylene-acrylate copolymer, ethylene-methacrylate copolymer, ethylene-acrylate ester copolymer, ethylene-methacrylate ester copolymer,
Propylene-based resins such as polypropylene, propylene-acrylate copolymers, propylene-methacrylate copolymers, propylene-acrylate ester copolymers, propylene-methacrylate ester copolymers, and the like are included.
Among these, ethylene-based resins are preferred.

上記エチレン系樹脂としては、例えば超低密度ポリエチレン(VLDPE)、直鎖状低密度ポリエチレン(LLDPE)、エチレン-ビニルアセテート共重合体(EVA)、エチレン-エチルアクリレート共重合体(EEA)、エチレン-メチルメタクリレート共重合体等が挙げられる。これらの中でも、樹脂の柔軟性の観点から超低密度ポリエチレン及び直鎖状低密度ポリエチレンが好ましい。 Examples of the ethylene resin include ultra-low density polyethylene (VLDPE), linear low density polyethylene (LLDPE), ethylene-vinyl acetate copolymer (EVA), ethylene-ethyl acrylate copolymer (EEA), ethylene- A methyl methacrylate copolymer and the like are included. Among these, ultra-low-density polyethylene and linear low-density polyethylene are preferred from the viewpoint of resin flexibility.

酸変性に用いる酸は、本開示の効果を損なわない限り特に限定されないが、例えば、不飽和カルボン酸又はその誘導体などを用いることができる。不飽和カルボン酸としては、例えば、アクリル酸、メタクリル酸、マレイン酸、イタコン酸、フマル酸等が挙げられる。不飽和カルボン酸の誘導体としては、例えばマレイン酸モノエステル、無水マレイン酸、イタコン酸モノエステル、無水イタコン酸、フマル酸モノエステル、無水フマル酸等が挙げられる。これらの中でも、フィラーとの親和性を高めることでフィラーの保持性を向上するとともに、金属管との親和性を高めることで衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果を向上できる観点から不飽和カルボン酸の誘導体が好ましく、無水マレイン酸がより好ましい。 The acid used for acid modification is not particularly limited as long as it does not impair the effects of the present disclosure. For example, unsaturated carboxylic acids or derivatives thereof can be used. Examples of unsaturated carboxylic acids include acrylic acid, methacrylic acid, maleic acid, itaconic acid, and fumaric acid. Examples of unsaturated carboxylic acid derivatives include maleic acid monoester, maleic anhydride, itaconic acid monoester, itaconic anhydride, fumaric acid monoester, and fumaric anhydride. Among these, by increasing the affinity with the filler, the retention of the filler is improved, and by increasing the affinity with the metal tube, it is possible to suppress the misalignment of the shrinkable body of the heat-shrinkable tube and the metal tube due to impact. From the viewpoint of improving the effect, unsaturated carboxylic acid derivatives are preferable, and maleic anhydride is more preferable.

酸変性樹脂としては、無水マレイン酸変性超低密度ポリエチレン、無水マレイン酸変性直鎖状低密度ポリエチレン、無水マレイン酸変性エチレン-ビニルアセテート共重合体、無水マレイン酸変性エチレン-エチルアクリレート共重合体、無水マレイン酸変性エチレン-メチルメタクリレート共重合体等が好ましい。これらの中でも、樹脂の柔軟性、フィラーの保持性及び当該金属管加飾用熱収縮チューブと金属管との位置ずれに対する抑制効果の観点から無水マレイン酸変性超低密度ポリエチレン及び無水マレイン酸変性直鎖状低密度ポリエチレンがより好ましい。 Acid-modified resins include maleic anhydride-modified ultra-low density polyethylene, maleic anhydride-modified linear low-density polyethylene, maleic anhydride-modified ethylene-vinyl acetate copolymer, maleic anhydride-modified ethylene-ethyl acrylate copolymer, Maleic anhydride-modified ethylene-methyl methacrylate copolymer and the like are preferable. Among these, maleic anhydride-modified ultra-low density polyethylene and maleic anhydride-modified straight polyethylene are used from the viewpoint of the flexibility of the resin, the retainability of the filler, and the effect of suppressing misalignment between the heat-shrinkable tube for decorating the metal pipe and the metal pipe. Linear low density polyethylene is more preferred.

上記酸変性樹脂に結合している酸成分の含有量としては、0.5質量%以上6質量%以下が好ましい。
ここで、酸成分の含有量とは、下記式で表される。
酸成分の含有量(質量%)=上記酸成分の官能基含有モノマー由来部分の質量/酸変性樹脂全体の質量×100
The content of the acid component bound to the acid-modified resin is preferably 0.5% by mass or more and 6% by mass or less.
Here, the content of the acid component is represented by the following formula.
Content of acid component (% by mass)=mass of functional group-containing monomer-derived portion of acid component/mass of entire acid-modified resin×100

上記ベース樹脂に対する酸成分の含有量の下限としては、0.4質量%であり、0.6質量%が好ましい。上記酸成分の含有量が上記下限未満の場合、金属管と上記熱収縮チューブとの摩擦抵抗が十分得られず、熱収縮チューブの熱収縮による長手方向の長さの変化に対する抑制効果が小さくなるおそれがある。一方、上記酸成分の含有量の上限としては、1.2質量%であり、1.0質量%が好ましい。上記酸成分の含有量が上記上限を超える場合、熱収縮層の機械的強度が低下して変形しやすくなることにより、当該金属管加飾用熱収縮チューブを金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化率を低減する効果が小さくなるおそれがある。当該金属管加飾用熱収縮チューブは、上記ベース樹脂に対する酸成分の含有量が上記範囲であることで、金属管と上記熱収縮チューブとの摩擦抵抗が増加して熱収縮チューブの熱収縮による長手方向の長さの変化を抑制できる結果、金属管の加飾対象部位の端部を過不足なく被覆でき、良好な意匠性を得ることができる。酸成分の含有量の測定には、NMR(Nuclear Magnetic Resonanse)等の公知の方法を用いることができる。 The lower limit of the acid component content relative to the base resin is 0.4% by mass, preferably 0.6% by mass. If the content of the acid component is less than the lower limit, sufficient frictional resistance cannot be obtained between the metal tube and the heat-shrinkable tube, and the effect of suppressing changes in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube is reduced. There is a risk. On the other hand, the upper limit of the acid component content is 1.2% by mass, preferably 1.0% by mass. If the content of the acid component exceeds the upper limit, the mechanical strength of the heat-shrinkable layer is reduced and the heat-shrinkable layer is easily deformed. There is a risk that the effect of reducing the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube will be reduced. In the heat-shrinkable tube for decorating the metal tube, the content of the acid component with respect to the base resin is within the above range, so that the frictional resistance between the metal tube and the heat-shrinkable tube increases, and the heat shrinkage of the heat-shrinkable tube increases. As a result of being able to suppress the change in length in the longitudinal direction, the ends of the portion of the metal pipe to be decorated can be covered just enough, and good design can be obtained. A known method such as NMR (Nuclear Magnetic Resonance) can be used to measure the content of the acid component.

上記ベース樹脂に対する酸変性樹脂の含有量の下限としては、10質量%が好ましい。上記酸変性樹脂の含有量が上記下限未満の場合、金属管と上記熱収縮チューブとの摩擦抵抗が十分得られず、熱収縮チューブの熱収縮による長手方向の長さの変化に対する抑制効果が小さくなるおそれがある。一方、上記酸変性樹脂の含有量の上限としては、60質量%が好ましい。上記酸変性樹脂の含有量が上記上限を超える場合、チューブの製造性が悪くなるおそれがある。 The lower limit of the content of the acid-modified resin with respect to the base resin is preferably 10% by mass. If the content of the acid-modified resin is less than the lower limit, sufficient frictional resistance cannot be obtained between the metal tube and the heat-shrinkable tube, and the effect of suppressing the change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube is small. may become On the other hand, the upper limit of the content of the acid-modified resin is preferably 60% by mass. If the content of the acid-modified resin exceeds the above upper limit, the manufacturability of the tube may deteriorate.

上記酸変性樹脂以外のベース樹脂の樹脂成分としては、適切な熱収縮性を付与できるとともに、比較的安価に入手できる観点からオレフィン系樹脂が好ましい。オレフィン系樹脂としては、例えばポリエチレン(低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、超低密度ポリエチレン(VLDPE)、直鎖状低密度ポリエチレン(LLDPE)等)、ポリプロピレン、ポリブテン、ポリイソブチレン等のオレフィン樹脂、
エチレン-プロピレン共重合体、エチレン-メチルアクリレート共重合体(EMA)、エチレン-エチルアクリレート共重合体(EEA)、エチレン-ブチルアクリレート共重合体(EBA)等のエチレン-アクリレートエステル共重合体、エチレン-メチルメタクリレート共重合体等のエチレン-メタクリレートエステル共重合体、エチレン-アクリレート共重合体、エチレン-メタクリレート共重合体、エチレン-ビニルアセテート共重合体(EVA)等のエチレン系共重合体などが挙げられる。
オレフィン系樹脂としては、これらの中でもポリエチレン及びエチレン系共重合体が好ましい。
なお、オレフィン系樹脂は、単独で用いられても二種以上が併用されてもよい。
As the resin component of the base resin other than the acid-modified resin, an olefin resin is preferable from the viewpoint of being able to impart appropriate heat shrinkability and being available at a relatively low cost. Examples of olefinic resins include polyethylene (low-density polyethylene, medium-density polyethylene, high-density polyethylene, very-low-density polyethylene (VLDPE), linear low-density polyethylene (LLDPE), etc.), polypropylene, polybutene, polyisobutylene, and other olefins. resin,
Ethylene-propylene copolymer, ethylene-methyl acrylate copolymer (EMA), ethylene-ethyl acrylate copolymer (EEA), ethylene-acrylate ester copolymer such as ethylene-butyl acrylate copolymer (EBA), ethylene - Ethylene copolymers such as ethylene-methacrylate ester copolymers such as methyl methacrylate copolymers, ethylene-acrylate copolymers, ethylene-methacrylate copolymers, ethylene-vinyl acetate copolymers (EVA), etc. be done.
Among these, polyethylene and ethylene copolymers are preferable as the olefin resin.
In addition, the olefin resin may be used alone or in combination of two or more.

上記ベース樹脂の樹脂成分としては、これらの中でも柔軟性を有し、環境に与える負荷が小さく、比較的安価に入手できる観点からエチレン-エチルアクリレート共重合体(EEA)等のエチルアクリレート単位を有する樹脂を含むことが好ましい。 As the resin component of the base resin, among these, it has flexibility, has a small burden on the environment, and has an ethyl acrylate unit such as ethylene-ethyl acrylate copolymer (EEA) from the viewpoint of being available at a relatively low cost. It preferably contains a resin.

上記ベース樹脂が、エチルアクリレート単位を有する樹脂を含む場合、上記ベース樹脂に対する上記エチルアクリレート単位の含有量の下限としては、3.0質量%が好ましく、5.0質量%がより好ましい。上記エチルアクリレート単位の含有量が上記下限未満の場合、金属管との親和性が低下し、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれを抑制する効果が小さくなるおそれがある。一方、上記エチルアクリレート単位の含有量の上限としては、20.0質量%が好ましく、12.0質量%がより好ましい。上記エチルアクリレート単位の含有量が上記上限を超える場合、熱収縮層の機械的強度が低下して変形しやすくなることにより、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれを抑制する効果が小さくなるおそれがある。
なお、エチルアクリレート単位の含有量の測定には、赤外分光法IR(Infrared spectroscopy)等の公知の方法を用いることができる。
When the base resin contains a resin having ethyl acrylate units, the lower limit of the ethyl acrylate unit content relative to the base resin is preferably 3.0% by mass, more preferably 5.0% by mass. If the content of the ethyl acrylate unit is less than the above lower limit, the affinity with the metal tube may decrease, and the effect of suppressing the positional deviation between the shrinkable body of the heat-shrinkable tube and the metal tube due to impact may decrease. . On the other hand, the upper limit of the content of the ethyl acrylate unit is preferably 20.0% by mass, more preferably 12.0% by mass. If the content of the ethyl acrylate unit exceeds the above upper limit, the mechanical strength of the heat-shrinkable layer is reduced and the heat-shrinkable layer is easily deformed, thereby suppressing displacement between the heat-shrinkable tube and the metal tube due to impact. There is a risk that the effect of
In addition, well-known methods, such as infrared spectroscopy IR (Infrared spectroscopy), can be used for the measurement of content of an ethyl acrylate unit.

上記ベース樹脂がエチレン系共重合体を含み、上記ベース樹脂におけるエチレン系共重合体の上記酸変性樹脂に対する質量比が40/60以上95/5以下であることが好ましい。上記ベース樹脂がエチレン系共重合体を含み、上記ベース樹脂におけるエチレン系共重合体と上記酸変性樹脂との質量比が上記範囲であることで、ベース樹脂とフィラーとの接着性を向上してベース樹脂とフィラーとの剥離による筋状の模様の発生を抑制できる。また、上記ベース樹脂の結晶度並びに上記酸変性オレフィン系樹脂のフィラーを介した疑似的な架橋度が適度な範囲となるので、50℃以下の温度での収縮率が抑制されて保管時における形状保持性を向上できる。 Preferably, the base resin contains an ethylene copolymer, and the mass ratio of the ethylene copolymer to the acid-modified resin in the base resin is 40/60 or more and 95/5 or less. The base resin contains an ethylene-based copolymer, and the mass ratio of the ethylene-based copolymer and the acid-modified resin in the base resin is within the above range, thereby improving the adhesion between the base resin and the filler. It is possible to suppress the generation of streaky patterns due to peeling between the base resin and the filler. In addition, since the crystallinity of the base resin and the degree of pseudo-crosslinking through the filler of the acid-modified olefin resin are in an appropriate range, the shrinkage rate at temperatures of 50 ° C. or less is suppressed, and the shape during storage is reduced. It can improve retention.

ベース樹脂には、必要に応じて添加剤を添加してもよい。そのような添加剤としては、例えば強度保持剤、酸化防止剤、難燃剤、銅害防止剤、滑材、着色剤、熱安定剤、紫外線吸収剤等が挙げられる。ベース樹脂における添加剤の含有量は、20質量%未満とすることがより好ましく、10質量%未満とすることがさらに好ましい。添加剤の含有量が上記上限以上の場合、熱収縮層の特性にバラツキが生じ易くなるおそれがある。 Additives may be added to the base resin as necessary. Examples of such additives include strength retention agents, antioxidants, flame retardants, copper damage inhibitors, lubricants, colorants, heat stabilizers, ultraviolet absorbers, and the like. The content of the additive in the base resin is more preferably less than 20% by mass, more preferably less than 10% by mass. If the content of the additive is more than the above upper limit, the properties of the heat-shrinkable layer may easily vary.

(フィラー)
熱収縮層はフィラーを含有することで、当該金属管加飾用熱収縮チューブの内表面の表面粗さを適正な範囲に調整できる。フィラーの材質としては、熱収縮層のブルームを抑制する観点から極性を有する無機粒子が好ましい。熱収縮層にブルームが生じると当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaの低下及び、当該金属管加飾用熱収縮チューブ表面での意匠性の低下のおそれがある。
(filler)
The heat-shrinkable layer contains a filler, so that the surface roughness of the inner surface of the heat-shrinkable tube for decorating a metal pipe can be adjusted to an appropriate range. As the material of the filler, inorganic particles having polarity are preferable from the viewpoint of suppressing blooming of the heat-shrinkable layer. If bloom occurs in the heat shrinkable layer, there is a risk of a decrease in the arithmetic mean roughness Ra of the inner surface of the heat shrinkable tube for decorating metal pipes and a decrease in designability on the surface of the heat shrinkable tube for decorating metal pipes. .

フィラーの材質としては、例えばアルミナ、シリカ、カルシア、マグネシア等の金属酸化物、窒化アルミニウム、窒化ケイ素等の金属窒化物、水酸化アルミニウム、水酸化マグネシウム等の金属水酸化物、炭酸カルシウム、炭酸マグネシウム等の金属炭酸化合物、ムライト、タルク、マイカ等の複合化合物等が挙げられる。フィラーとしては、複数の材質を用いてもよい。 Examples of filler materials include metal oxides such as alumina, silica, calcia, and magnesia, metal nitrides such as aluminum nitride and silicon nitride, metal hydroxides such as aluminum hydroxide and magnesium hydroxide, calcium carbonate, and magnesium carbonate. and complex compounds such as mullite, talc, and mica. A plurality of materials may be used as the filler.

なお、フィラーの材質は食品、飲料、医薬、おもちゃ等の用途により食品衛生法の規格基準に対応させる場合は、原子番号が20以下の元素で構成されるフィラーが好ましい。原子番号が20以下の元素で構成されるフィラーとしては、例えばアルミナ、シリカ、カルシア、マグネシア、窒化アルミニウム、窒化ケイ素、水酸化アルミニウム、水酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、ムライト、タルク等が挙げられる。 The material of the filler is preferably a filler composed of an element with an atomic number of 20 or less in order to meet the specifications and standards of the Food Sanitation Act depending on the application such as food, beverage, medicine, and toy. Examples of fillers composed of elements having an atomic number of 20 or less include alumina, silica, calcia, magnesia, aluminum nitride, silicon nitride, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, mullite, and talc. be done.

フィラーの形状としては、内表面の表面粗さを制御できれば制限はなく、粒子状、扁平状、棒状であってもよい。なお、フィラーのアスペクト比が極端に大きな長繊維の場合は、ベース樹脂中にフィラーを均一に分散することが困難になるおそれがある。 The shape of the filler is not limited as long as the surface roughness of the inner surface can be controlled, and may be particulate, flat, or rod-like. In the case of long fibers having an extremely large filler aspect ratio, it may be difficult to uniformly disperse the filler in the base resin.

フィラーの平均粒子径によっても当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaを調整でき、フィラーの平均粒子径の下限としては、0.5μmが好ましく、1.0μmがより好ましい。上記フィラーの平均粒子径が上記下限未満の場合、当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaが低下することにより位置ずれに対する抑制効果が低下するおそれがある。一方、上記フィラーの平均粒子径の上限としては、20.0μmが好ましく、10.0μmがより好ましい。上記フィラーの平均粒子径が上記上限を超える場合、当該金属管加飾用熱収縮チューブと金属管との密着性が低下するおそれがある。フィラーの平均粒子径を上記範囲とすることで、内表面の算術平均粗さRaを良好な範囲に制御できるので、金属管上で上記熱収縮チューブを熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化を抑制できる。さらに、フィラーの平均粒子径を上記範囲とすることで、良好なマット調の外観が得られ、触感及び意匠性を向上できる。 The arithmetic mean roughness Ra of the inner surface of the heat-shrinkable tube for decorating metal pipes can also be adjusted by the average particle size of the filler, and the lower limit of the average particle size of the filler is preferably 0.5 μm, more preferably 1.0 μm. preferable. If the average particle size of the filler is less than the above lower limit, the arithmetic mean roughness Ra of the inner surface of the heat-shrinkable tube for decorating the metal pipe is lowered, which may reduce the effect of suppressing positional deviation. On the other hand, the upper limit of the average particle size of the filler is preferably 20.0 µm, more preferably 10.0 µm. If the average particle size of the filler exceeds the above upper limit, the adhesion between the metal pipe decorating heat shrinkable tube and the metal pipe may deteriorate. By setting the average particle size of the filler in the above range, the arithmetic mean roughness Ra of the inner surface can be controlled within a good range, so when the heat shrinkable tube is heat-shrunk on the metal tube, the heat of the heat-shrinkable tube A change in length in the longitudinal direction due to contraction can be suppressed. Furthermore, by setting the average particle size of the filler within the above range, a good matte appearance can be obtained, and the tactile sensation and design can be improved.

上記ベース樹脂に対する上記フィラーの含有量の下限としては、5体積%が好ましく、10体積%がより好ましい。上記フィラーの含有量が上記下限未満の場合、当該金属管加飾用熱収縮チューブの内表面の算術平均粗さRaが低下して当該金属管加飾用熱収縮チューブと金属管との引っ掛かりが小さくなり、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果が低下するおそれがある。一方、上記炭素原子割合の上限としては、30体積%が好ましく、20体積%がより好ましい。上記フィラーの含有量が上記上限を超える場合、当該金属管加飾用熱収縮チューブの機械的強度が低下するおそれがある。また、上記フィラーの含有量を上記範囲とすることで、ベース樹脂とフィラーとの剥離による筋状の模様の発生を抑制できる。 The lower limit of the filler content relative to the base resin is preferably 5% by volume, more preferably 10% by volume. When the content of the filler is less than the above lower limit, the arithmetic mean roughness Ra of the inner surface of the heat shrinkable tube for decorating the metal pipe is reduced, and the heat shrinkable tube for decorating the metal pipe is not caught by the metal pipe. As a result, there is a risk that the effect of suppressing positional displacement between the shrinkable body of the heat-shrinkable tube and the metal tube due to impact will be reduced. On the other hand, the upper limit of the carbon atom ratio is preferably 30% by volume, more preferably 20% by volume. If the content of the filler exceeds the upper limit, the mechanical strength of the heat-shrinkable tube for decorating a metal pipe may decrease. Further, by setting the content of the filler in the above range, it is possible to suppress the generation of streaky patterns due to separation between the base resin and the filler.

(用途)
当該金属管加飾用熱収縮チューブは、例えば各種工業用、食品、飲料、医薬、おもちゃ等の用途の金属管の加飾材として好適に使用できる。なお、清浄度が必要となる用途では、原料の不純物が少ないことが重要である。ベース樹脂、フィラー、着色剤の清浄度により適切なものを選定することができる。
(Application)
The heat-shrinkable tube for decorating metal pipes can be suitably used as a decorative material for metal pipes, for example, for various industrial uses, foods, beverages, medicines, toys, and the like. In applications where cleanliness is required, it is important that the raw material contains few impurities. An appropriate one can be selected according to the cleanliness of the base resin, filler, and colorant.

<加飾金属管>
当該加飾金属管は、金属管と、上記金属管の加飾対象部位の外表面に形成された被覆層とを備え、上記被覆層が当該金属管加飾用熱収縮チューブの加熱による収縮体である。当該加飾金属管は、金属管の加飾対象部位の外表面に形成された被覆層が、当該金属管加飾用熱収縮チューブの加熱による収縮体であるので、良好な触感及び意匠性を有する。図1は、本開示の一実施形態に係る加飾金属管を示す模式的斜視図である。図1に示すように、加飾金属管10は、金属管1と、金属管の加飾対象部位の外表面に形成された被覆層2とを備える。本実施形態では、金属管の外表面全体が加飾対象部位とされている。
<Decorative metal tube>
The decorative metal tube includes a metal tube and a coating layer formed on the outer surface of a portion of the metal tube to be decorated, wherein the coating layer shrinks by heating the heat-shrinkable tube for decorating the metal tube. is. In the decorative metal pipe, the coating layer formed on the outer surface of the portion to be decorated of the metal pipe is a shrinkable body obtained by heating the heat-shrinkable tube for decorating the metal pipe, so that it has good tactile sensation and designability. have. FIG. 1 is a schematic perspective view showing a decorated metal tube according to one embodiment of the present disclosure. As shown in FIG. 1, a decorated metal tube 10 includes a metal tube 1 and a coating layer 2 formed on the outer surface of a portion of the metal tube to be decorated. In the present embodiment, the entire outer surface of the metal pipe is the portion to be decorated.

(金属管)
当該金属管加飾用熱収縮チューブの被覆対象としては、例えばステンレス、アルミニウム、真鍮等からなる金属管を用いることができる。なお、金属管には、円筒形状の金属管以外にも、円柱形状の金属材、有底円筒状の金属管等が含まれる。また、複数の径を持つ段差のある円筒形状でもよい。
(metal tube)
Metal pipes made of, for example, stainless steel, aluminum, brass, or the like can be used as objects to be coated with the heat-shrinkable tube for decorating metal pipes. In addition to the cylindrical metal pipe, the metal pipe includes a cylindrical metal material, a bottomed cylindrical metal pipe, and the like. It may also have a stepped cylindrical shape with a plurality of diameters.

上記金属管の外表面の算術平均粗さRaの下限としては、0.05μmが好ましく、0.30μmがより好ましい。上記金属管の外表面の算術平均粗さRaが上記下限未満の場合、当該金属管加飾用熱収縮チューブと上記金属管の外表面との摩擦力が小さくなり、衝撃による上記熱収縮チューブの収縮体と金属管との位置ずれに対する抑制効果が低下するおそれがある。一方、上記金属管の外表面の算術平均粗さRaの上限としては、3.00μmが好ましく、1.00μmがより好ましい。上記金属管の外表面の算術平均粗さRaが上記上限を超える場合、被覆後の当該金属管加飾用熱収縮チューブの表面に影響して外観が粗くなり、意匠性が低下するおそれがある。 The lower limit of the arithmetic mean roughness Ra of the outer surface of the metal tube is preferably 0.05 μm, more preferably 0.30 μm. When the arithmetic mean roughness Ra of the outer surface of the metal tube is less than the above lower limit, the frictional force between the heat shrinkable tube for decorating the metal tube and the outer surface of the metal tube becomes small, and the heat shrinkable tube is damaged by impact. There is a possibility that the effect of suppressing the positional deviation between the contraction body and the metal pipe may be reduced. On the other hand, the upper limit of the arithmetic mean roughness Ra of the outer surface of the metal tube is preferably 3.00 μm, more preferably 1.00 μm. If the arithmetic average roughness Ra of the outer surface of the metal pipe exceeds the upper limit, the surface of the heat-shrinkable tube for decorating the metal pipe after coating may be affected, resulting in a rough appearance and a reduced design. .

<加飾金属管の製造方法>
当該加飾金属管の製造方法は、当該金属管加飾用熱収縮チューブを金属管の加飾対象部位の外表面に被せ、これを加熱収縮させることにより被覆層を形成する工程を備える。当該加飾金属管の製造方法は、良好な意匠性を有する加飾金属管を製造できるとともに、品質のバラツキを低減できる。なお、金属管の加飾対象部位とは、金属管の全外表面のみならず、金属管の外表面の所定の一部の範囲も含まれる。当該加飾金属管の製造方法はその他の工程も含め、例えば以下の工程を備える。
(1)熱収縮層を形成するための熱収縮層用樹脂組成物(以下、熱収縮層用樹脂組成物ともいう)を調製する工程(熱収縮層用樹脂組成物調製工程)
(2)熱収縮層用樹脂組成物を溶融押出成形機により押出成形する工程(押出成形工程)(3)押出成形品を拡径して当該金属管加飾用熱収縮チューブを得る工程(拡径工程)
(4)当該金属管加飾用熱収縮チューブを金属管の加飾対象部位の外表面に被せ、この熱収縮チューブを加熱収縮させることにより被覆層を形成する工程(被覆層形成工程)
<Manufacturing method of decorated metal tube>
The method for manufacturing the decorated metal pipe includes the step of covering the outer surface of the portion to be decorated of the metal pipe with the heat-shrinkable tube for decorating the metal pipe, and heat-shrinking it to form a coating layer. The method for producing a decorated metal tube can produce a decorated metal tube with a good design and can reduce variations in quality. Note that the decoration target portion of the metal pipe includes not only the entire outer surface of the metal pipe, but also a predetermined partial range of the outer surface of the metal pipe. The method for manufacturing the decorated metal pipe includes other steps, for example, the following steps.
(1) A step of preparing a heat-shrinkable layer resin composition for forming a heat-shrinkable layer (hereinafter also referred to as a heat-shrinkable layer resin composition) (heat-shrinkable layer resin composition preparation step)
(2) Step of extruding the resin composition for the heat-shrinkable layer with a melt extruder (extrusion molding step) diameter process)
(4) A step of covering the outer surface of the portion of the metal pipe to be decorated with the heat-shrinkable tube for decorating the metal pipe, and heat-shrinking the heat-shrinkable tube to form a coating layer (coating layer forming step).

(1)熱収縮層用樹脂組成物調製工程
熱収縮層用樹脂組成物調製工程では、各樹脂成分、フィラー及び必要に応じて添加剤を溶融混合機等により混合することにより熱収縮層を形成するための熱収縮層用樹脂組成物を調製する。溶融混合機としては、公知のもの、例えばオープンロール、バンバリーミキサー、加圧ニーダー、単軸混合機、多軸混合機等を使用できる。
(1) Heat-shrinkable layer resin composition preparation step In the heat-shrinkable layer resin composition preparation step, a heat-shrinkable layer is formed by mixing each resin component, filler and, if necessary, additives with a melt mixer or the like. A resin composition for a heat-shrinkable layer is prepared. As the melt mixer, a known one such as an open roll mixer, a Banbury mixer, a pressure kneader, a single screw mixer, a multi-screw mixer and the like can be used.

(2)押出成形工程
押出成形工程では、熱収縮層用樹脂組成物を溶融押出成形機により押出成形する。具体的には、熱収縮層に対応する層を押出す円筒状の空間を有する押出ダイスを用いて熱収縮層用樹脂組成物を押出成形する。これにより、熱収縮層に対応する押出成形品が得られる。
(2) Extrusion molding process In the extrusion molding process, the resin composition for the heat-shrinkable layer is extruded using a melt extruder. Specifically, the resin composition for the heat-shrinkable layer is extruded using an extrusion die having a cylindrical space for extruding a layer corresponding to the heat-shrinkable layer. Thereby, an extruded article corresponding to the heat-shrinkable layer is obtained.

押出成形品の寸法は、用途等に応じて設計することができる。押出成形品の平均内径としては、例えば0.3mm以上100mm以下とされ、押出成形品の平均厚さとしては、例えば0.1mm以上1.5mm以下とされる。 The dimensions of the extruded product can be designed according to the application. The average inner diameter of the extruded article is, for example, 0.3 mm or more and 100 mm or less, and the average thickness of the extruded article is, for example, 0.1 mm or more and 1.5 mm or less.

本工程では、押出成形品のベース樹脂を架橋することにより、熱収縮チューブとしての形状記憶効果を発現することができ、また耐熱性を向上することができる。ベース樹脂を架橋する方法としては、樹脂に放射線を照射する方法(ベース樹脂の照射架橋)が好ましい。放射線の照射によりベース樹脂を架橋した後は成形が困難になるので、放射線の照射(架橋工程)は押出成形工程後に行われる。押出成形後に放射線の照射を行うことにより、成形を確実に実施し、かつ放射線の照射による効果を充分に得ることができる。 In this step, by cross-linking the base resin of the extruded product, the shape memory effect of the heat-shrinkable tube can be exhibited and the heat resistance can be improved. As a method for cross-linking the base resin, a method of irradiating the resin with radiation (radiation cross-linking of the base resin) is preferable. Since molding becomes difficult after the base resin is crosslinked by irradiation with radiation, irradiation with radiation (crosslinking step) is performed after the extrusion molding step. By irradiating radiation after extrusion molding, molding can be carried out reliably and the effects of radiation irradiation can be sufficiently obtained.

ベース樹脂の照射架橋に使用される放射線としては、電子線(β線)、γ線等が挙げられる。電子加速器はランニングコストが低く、大出力の電子線が得られ、また、制御も容易であるので、放射線としては電子線が好ましい。 Radiation used for irradiation crosslinking of the base resin includes electron beams (β-rays), γ-rays, and the like. Electron beams are preferable as the radiation because electron accelerators have low running costs, can produce high-power electron beams, and are easy to control.

放射線照射量は、特に限定されないが、放射線照射量が多すぎるときは、チューブの強度が増加して拡径が困難になるおそれがある。一方、放射線照射量が少なすぎるときは、熱収縮チューブとしての収縮特性を発現させるために必要な架橋度が得られない場合がある。そこで、収縮特性が十分に発現する範囲で、なるべく小さい放射線照射量を選択することが好ましく、80kGy以上200kGy以下の範囲が好ましい。 The radiation dose is not particularly limited, but when the radiation dose is too large, the strength of the tube may increase and the diameter expansion may become difficult. On the other hand, when the irradiation dose is too small, the degree of cross-linking necessary for exhibiting shrinkage properties as a heat-shrinkable tube may not be obtained. Therefore, it is preferable to select a radiation dose that is as small as possible within a range in which the contraction property is sufficiently exhibited, and the range of 80 kGy or more and 200 kGy or less is preferable.

ベース樹脂の架橋度の指標となるゲル分率の下限としては、40%が好ましく、50%がより好ましい。一方、上記ゲル分率の上限としては、80%が好ましく、70%がより好ましい。上記ゲル分率が上記範囲であることで、当該金属管加飾用熱収縮チューブの収縮特性を良好な範囲に設定することができる。なお、ゲル分率とは、キシレンに上記熱収縮層を浸し120℃で24時間加熱溶解させた後の固形分質量をW1[g]とし、キシレンに浸す前の上記熱収縮層の質量をW2[g]としたとき、下記式より求められる値をいう。
ゲル分率[質量%]=[W1/W2]×100 ・・・(1)
The lower limit of the gel fraction, which is an index of the degree of crosslinking of the base resin, is preferably 40%, more preferably 50%. On the other hand, the upper limit of the gel fraction is preferably 80%, more preferably 70%. When the gel fraction is within the above range, the shrinkage characteristics of the heat-shrinkable tube for decorating a metal pipe can be set within a favorable range. The gel fraction is defined as W1 [g], which is the mass of the solid content after the heat-shrinkable layer is immersed in xylene and heated and dissolved at 120° C. for 24 hours, and W2, which is the mass of the heat-shrinkable layer before the heat-shrinkable layer is soaked in xylene. When [g] is used, it means the value obtained from the following formula.
Gel fraction [% by mass]=[W1/W2]×100 (1)

(3)拡径工程
拡径工程では、押出成形品を拡径する。押出成形品の拡径の方法としては、従来の熱収縮チューブの作製に通常使用されている公知の拡径方法を用いることができる。例えば、押出成形品を融点以上の温度に加熱した状態で内部に圧縮空気を導入する方法や、外部から減圧する方法、金属棒を装入する方法等により所定の内径となるように拡径させた後、冷却して形状を固定させることで行われる。このような押出成形品の拡径は、例えば押出成形品の内径が例えば1.2倍以上4倍以下となるように行われる。拡径した押出成形品の形状を固定することで、当該金属管加飾用熱収縮チューブが得られる。この固定方法としては、例えばベース樹脂成分の融点以下の温度に冷却する方法等が挙げられる。なお、拡径工程において、上記熱収縮チューブの内表面の表面粗さへの影響を小さくするために、金属棒の粗さを低減したり、コーティングや潤滑剤の塗布を行うことができる。また、拡径の速度を低減することによっても上記熱収縮チューブの内表面の表面粗さへの影響を小さくすることができる。
(3) Diameter-expanding step In the diameter-expanding step, the diameter of the extruded product is expanded. As a method for expanding the diameter of the extruded product, a known diameter-expanding method that is commonly used for producing conventional heat-shrinkable tubes can be used. For example, the extruded product is heated to a temperature above its melting point and then compressed air is introduced into the interior, the pressure is reduced from the outside, or a metal rod is inserted to expand the diameter to a predetermined inner diameter. After that, it is cooled to fix the shape. Such expansion of the diameter of the extruded product is performed, for example, so that the inner diameter of the extruded product becomes, for example, 1.2 times or more and 4 times or less. By fixing the shape of the diameter-expanded extruded product, the heat-shrinkable tube for decorating the metal pipe can be obtained. Examples of this fixing method include a method of cooling to a temperature below the melting point of the base resin component. In order to reduce the influence on the surface roughness of the inner surface of the heat-shrinkable tube in the diameter-expanding process, the roughness of the metal rod can be reduced, or coating or lubricant can be applied. Also, by reducing the expansion speed, the influence on the surface roughness of the inner surface of the heat-shrinkable tube can be reduced.

(4)被覆層形成工程
被覆層形成工程では、金属管を当該金属管加飾用熱収縮チューブ内に挿入し、当該金属管加飾用熱収縮チューブを上記金属管の加飾対象部位の外表面に被せ、これを加熱収縮させることにより被覆層を形成して加飾金属管を製造する。被覆層形成工程における熱収縮温度としては、80℃以上200℃以下が好ましい。なお、被覆層形成工程の際には、当該加飾用熱収縮チューブの熱収縮時に上記熱収縮チューブの熱収縮による長手方向の長さの変化率を考慮して、金属管に対する上記熱収縮チューブの長さを調整することができる。
(4) Coating layer forming step In the coating layer forming step, a metal pipe is inserted into the heat shrinkable tube for decorating the metal pipe, and the heat shrinkable tube for decorating the metal pipe is placed outside the portion to be decorated of the metal pipe. The coated metal pipe is produced by covering the surface and heat-shrinking it to form a coating layer. The heat shrink temperature in the coating layer forming step is preferably 80° C. or higher and 200° C. or lower. In addition, in the coating layer forming process, the rate of change in the length in the longitudinal direction due to the heat shrinkage of the heat shrinkable tube is taken into account when the heat shrinkable tube for decoration is heat-shrunk. length can be adjusted.

[その他の実施形態]
今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本開示の範囲は、上記実施形態の構成に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内での全ての変更が含まれることが意図される。
[Other embodiments]
It should be considered that the embodiments disclosed this time are illustrative in all respects and not restrictive. The scope of the present disclosure is not limited to the configurations of the above-described embodiments, but is indicated by the scope of the claims, and is intended to include all modifications within the scope and meaning equivalent to the scope of the claims. be.

次に、本開示を実施例に基づいてさらに詳細に説明する。ただし、実施例は本開示の範囲を限定するものではない。 Next, the present disclosure will be described in further detail based on examples. However, the examples are not intended to limit the scope of the present disclosure.

<金属管加飾用熱収縮チューブNo.1~No.18>
以下の手順により単層の熱収縮層からなるNo.1~No.18の金属管加飾用熱収縮チューブを形成した。
<Heat-shrinkable tube for metal pipe decoration No. 1 to No. 18>
No. 4 consisting of a single-layer heat-shrinkable layer was formed by the following procedure. 1 to No. 18 heat-shrinkable tubes for decorating metal pipes were formed.

ベース樹脂として直鎖状低密度ポリエチレンと無水マレイン酸成分の含有量が2質量%の無水マレイン酸変性超低密度ポリエチレン(無水マレイン酸変性VLDPE)を用い、フィラーとして炭酸カルシウムを用いて熱収縮層用樹脂組成物を調製した。ベース樹脂の組成、ベース樹脂に対する上記酸成分の含有量、フィラーの平均粒子径及び含有量を表1に示す。なお、EAはエチルアクリレートを示す。「-」は該当する成分を用いていないことを示す。上記酸成分の含有量は、ベース樹脂を構成する樹脂成分の混合比率で調整した。また、着色剤としてポリオレフィン等衛生協議会の自主基準に対応する顔料濃度32質量%の黒色カラーバッチをベース樹脂に対して1質量%となるように添加した。 Linear low-density polyethylene and maleic anhydride-modified ultra-low-density polyethylene (maleic anhydride-modified VLDPE) with a maleic anhydride component content of 2% by mass are used as the base resin, and calcium carbonate is used as the filler to form a heat-shrinkable layer. A resin composition for was prepared. Table 1 shows the composition of the base resin, the content of the above acid component relative to the base resin, and the average particle size and content of the filler. EA indicates ethyl acrylate. "-" indicates that the corresponding component was not used. The content of the acid component was adjusted by the mixing ratio of the resin components constituting the base resin. Further, as a coloring agent, a black color batch having a pigment concentration of 32% by mass corresponding to the voluntary standards of the Polyolefin Sanitation Council was added so as to be 1% by mass with respect to the base resin.

熱収縮層用樹脂組成物を調製後、金型をセットし、熱収縮層用樹脂組成物を加圧して金型から押出成形することで成形チューブを得た。次に、この成形チューブに120kGyの条件で放射線照射を行った。ベース樹脂のゲル分率は、65%であった。成形チューブの外径は6.6mm、内径は6mmであった。次に、押出チューブを拡径装置により拡径させることで、外径12.3mm、内径が12mmの金属管加飾用熱収縮チューブを得た。 After preparing the resin composition for the heat-shrinkable layer, a mold was set, and the resin composition for the heat-shrinkable layer was pressurized and extruded from the mold to obtain a molded tube. Next, this molded tube was irradiated with radiation at 120 kGy. The gel fraction of the base resin was 65%. The molded tube had an outer diameter of 6.6 mm and an inner diameter of 6 mm. Next, by expanding the diameter of the extruded tube with a diameter expanding device, a heat-shrinkable tube for metal pipe decoration having an outer diameter of 12.3 mm and an inner diameter of 12 mm was obtained.

次に、得られた金属管加飾用熱収縮チューブに金属管を通した後、その熱収縮チューブを150℃で5分間加熱することによって収縮させ、当該金属管加飾用熱収縮チューブにより金属管の外表面の全面を被覆した。金属管としては、外径10mm厚み0.2mmのステンレスパイプを用いた。 Next, after passing a metal pipe through the obtained heat-shrinkable tube for decorating a metal pipe, the heat-shrinkable tube is shrunk by heating at 150° C. for 5 minutes, and the heat-shrinkable tube for decorating a metal pipe shrinks the metal. The entire outer surface of the tube was coated. A stainless steel pipe having an outer diameter of 10 mm and a thickness of 0.2 mm was used as the metal pipe.

(金属管加飾用熱収縮チューブの内表面の算術平均粗さ)
金属管加飾用熱収縮チューブの内表面の算術平均粗さRaは、触針式の表面粗さ計を用い、JIS-B0601(2013)に準拠して金属管加飾用熱収縮チューブの内表面の長さ15mmにわたって測定した。
(Arithmetic mean roughness of the inner surface of the heat-shrinkable tube for metal pipe decoration)
The arithmetic mean roughness Ra of the inner surface of the heat-shrinkable tube for decorating metal pipes was measured using a stylus-type surface roughness meter, and the inner surface of the heat-shrinkable tube for decorating metal pipes was measured in accordance with JIS-B0601 (2013). Measurements were taken over a surface length of 15 mm.

(金属管加飾用熱収縮チューブの熱収縮による長手方向の長さ変化率)
金属管上での上記熱収縮チューブの熱収縮による長さ変化率は、上記熱収縮チューブ単体での熱収縮による長さ変化率の影響を受けるので、上記熱収縮チューブの完全収縮後の長さ変化率は、下記表1の金属管加飾用熱収縮チューブNo.1~No.18についてはいずれも-15%とした。上記熱収縮チューブの完全収縮後の長さ変化率は、拡径工程におけるサプライ速度及び引き取り速度により調整できる。上記熱収縮チューブの完全収縮後の長さ変化率は、長さ100mmに切断した上記熱収縮チューブを150℃で5分間収縮させ、上記熱収縮チューブの収縮前後での長手方向の長さから算出した。
長さ変化率は下式により定義する。
長さ変化率(%)=(熱収縮後の長さ-熱収縮前の長さ)/熱収縮前の長さ×100
(Longitudinal length change rate due to heat shrinkage of heat shrinkable tube for metal tube decoration)
The length change rate due to heat shrinkage of the heat shrinkable tube on the metal tube is affected by the length change rate due to heat shrinkage of the heat shrinkable tube alone, so the length of the heat shrinkable tube after complete shrinkage The rate of change is based on the heat-shrinkable tube No. for decorating metal pipes in Table 1 below. 1 to No. For 18, it was set to -15%. The rate of change in length of the heat-shrinkable tube after complete shrinkage can be adjusted by the supply speed and take-up speed in the diameter-expanding process. The rate of change in the length of the heat-shrinkable tube after complete shrinkage is calculated from the longitudinal length of the heat-shrinkable tube before and after shrinkage by shrinking the heat-shrinkable tube cut to a length of 100 mm at 150°C for 5 minutes. did.
The length change rate is defined by the following formula.
Length change rate (%) = (length after heat shrinkage - length before heat shrinkage) / length before heat shrinkage x 100

次に金属管の外表面の全面を被覆後の上記熱収縮チューブの熱収縮による長手方向の長さ変化率を算出した。そして、上記熱収縮チューブの熱収縮による長手方向の長さ変化率に基づいてA~Dの四段階で評価した。上記熱収縮チューブの熱収縮による長手方向の長さ変化率の評価基準は以下の通りとした。
A:特に優れる
B:優れる
C:良好である
D:劣る
なお、試験No.11、18は、チューブ強度が低下して変形しやすくなり、金属管との摩擦抵抗に対してチューブ強度が弱いために均一に収縮しなかったことから、長さ変化率を×にしている。
Next, the length change rate in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube after covering the entire outer surface of the metal tube was calculated. Evaluation was made on a four-grade scale from A to D based on the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube. The evaluation criteria for the length change rate in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube were as follows.
A: Especially excellent B: Excellent C: Good D: Inferior Test No. In Nos. 11 and 18, the strength of the tube was lowered and it became easy to deform, and the strength of the tube was weak against the frictional resistance with the metal tube, so that the tube did not shrink uniformly.

(基材加飾用熱収縮チューブの収縮体の位置ずれ)
加飾金属管の被覆層である上記熱収縮チューブの収縮体において、長手方向に応力をかけることにより、上記熱収縮チューブの収縮体の位置がずれるかについて評価を行った。上記位置ずれはA~Cの三段階で評価した。上記位置ずれの評価基準は以下の通りとした。
A:50Nの応力でずれることがなく、特に優れる
B:20Nの応力でずれることがなく、良好である
C:20Nの応力でずれてしまい、劣る
(Positional deviation of shrinkable body of heat-shrinkable tube for base material decoration)
It was evaluated whether the position of the heat-shrinkable tube, which is the coating layer of the decorative metal tube, is displaced by applying a stress in the longitudinal direction to the heat-shrinkable tube. The misalignment was evaluated in three grades from A to C. The evaluation criteria for the misalignment are as follows.
A: No shift at 50N stress, particularly excellent B: No shift at 20N stress, good C: 20N stress, poor

上記熱収縮チューブの内表面の算術平均粗さ、熱収縮による長手方向の長さ変化率、及び上記熱収縮チューブの収縮体の位置ずれの評価結果を表1に示す。 Table 1 shows the evaluation results of the arithmetic average roughness of the inner surface of the heat-shrinkable tube, the rate of change in length in the longitudinal direction due to heat shrinkage, and the displacement of the heat-shrinkable body of the heat-shrinkable tube.

Figure 0007122380000001
Figure 0007122380000001

表1に示すように、ベース樹脂に対する上記酸成分の含有量が0.4質量%以上1.2質量%以下であり、かつ内表面の算術平均粗さRaが0.1μm以上5.0μm以下であるNo.1~No.10の金属管加飾用熱収縮チューブは、金属管加飾用熱収縮チューブを金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化率を低減する効果及び収縮体の位置ずれに対する抑制効果が良好であった。一方、ベース樹脂に対する上記酸成分の含有量が0.4質量%未満若しくは1.2質量%超であるか、又は内表面の算術平均粗さRaが0.1μm未満若しくは5.0μm超であるNo.11~No.18の金属管加飾用熱収縮チューブは、上記熱収縮チューブの熱収縮による長手方向の長さの変化率を低減する効果及び収縮体の位置ずれに対する抑制効果が劣っていた。
なお、フィラーとして炭酸カルシウムを用いたNo.1~No.18の金属管加飾用熱収縮チューブは、食品衛生法の規格基準の重金属試験法に基づく重金属の溶出量及び過マンガン酸カリウム消費量試験法に基づく過マンガン酸カリウム消費量のいずれにおいても食品衛生法に適合していた。
As shown in Table 1, the content of the acid component with respect to the base resin is 0.4% by mass or more and 1.2% by mass or less, and the arithmetic mean roughness Ra of the inner surface is 0.1 μm or more and 5.0 μm or less. No. 1 to No. The heat-shrinkable tube for decorating the metal pipe of No. 10 has the effect of reducing the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube for decorating the metal pipe when the heat-shrinkable tube for decorating the metal pipe is heat-shrunk on the metal pipe. And the effect of suppressing the positional deviation of the contraction body was good. On the other hand, the content of the acid component with respect to the base resin is less than 0.4% by mass or more than 1.2% by mass, or the arithmetic average roughness Ra of the inner surface is less than 0.1 μm or more than 5.0 μm No. 11 to No. The heat-shrinkable tube for metal pipe decoration of No. 18 was inferior in the effect of reducing the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube and in the effect of suppressing displacement of the shrinkable body.
No. 4 using calcium carbonate as a filler. 1 to No. No. 18 metal tube decorative heat-shrinkable tube is tested for both the elution amount of heavy metals based on the heavy metal test method specified in the Food Sanitation Act and the potassium permanganate consumption amount based on the potassium permanganate consumption test method. complied with sanitary laws.

<金属管加飾用熱収縮チューブNo.19~No.29>
ベース樹脂として、上述の直鎖状低密度ポリエチレン及び酸成分の含有量が2質量%の酸変性超低密度ポリエチレンに加えてエチルアクリレート単位の含有量15%のエチレン-アクリレートエチル共重合体(EEA)を用いた以外は、No.1~No.18の金属管加飾用熱収縮チューブと同様にして金属管加飾用熱収縮チューブを形成した。ベース樹脂の組成、ベース樹脂に対する上記酸成分の含有量、ベース樹脂に対するエチルアクリレート単位の含有量、フィラーの平均粒子径及び含有量を表2に示す。上記酸成分の含有量及びエチルアクリレート単位の含有量は、ベース樹脂の混合比率で調整した。なお、表中のEA15%はエチルアクリレート単位の含有量が15質量%を示す。また、表中のEA25%はエチルアクリレート単位の含有量が25質量%を示す。
<Heat-shrinkable tube for metal pipe decoration No. 19 to No. 29>
As the base resin, in addition to the above-mentioned linear low-density polyethylene and acid-modified ultra-low-density polyethylene having an acid component content of 2% by mass, an ethylene-acrylate ethyl copolymer (EEA) having an ethyl acrylate unit content of 15% ), except that No. 1 to No. A heat-shrinkable tube for decorating a metal pipe was formed in the same manner as the heat-shrinkable tube for decorating a metal pipe of No. 18. Table 2 shows the composition of the base resin, the content of the acid component relative to the base resin, the content of ethyl acrylate units relative to the base resin, and the average particle size and content of the filler. The content of the acid component and the content of the ethyl acrylate unit were adjusted by the mixing ratio of the base resin. In addition, EA 15% in the table indicates that the content of ethyl acrylate units is 15% by mass. In addition, EA 25% in the table indicates that the content of ethyl acrylate units is 25% by mass.

得られたNo.19~No.29の金属管加飾用熱収縮チューブについて、チューブの完全収縮後の長さ変化率をいずれも-10%とした以外はNo.1~No.18の金属管加飾用熱収縮チューブと同様にして金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さ変化率、位置ずれ、内表面の算術平均粗さ及び下記に示す筋状の模様の発生に対する抑制性を評価した。 Obtained No. 19 to No. No. 29 except that the rate of change in length after complete shrinkage of the tube was set to -10%. 1 to No. When the heat shrink tube is heat shrunk on the metal tube in the same manner as the heat shrink tube for decorating the metal tube in 18, the length change rate in the longitudinal direction due to heat shrinkage of the heat shrink tube, the positional deviation, the arithmetic mean roughness of the inner surface and The inhibitory property against the generation of streaky patterns shown below was evaluated.

(筋状の模様の発生に対する抑制性)
上記拡径工程後の各金属管加飾用熱収縮チューブ表面の筋状の模様の発生に対する抑制性ついて外観評価を行った。上記基材加飾用熱収縮チューブの外表面の筋状の模様の発生については、蛍光灯下において目視で判定した。筋状の模様の発生に対する抑制性は、以下のA及びBの二段階の評価基準で評価した。
A:チューブ表面に筋状の模様が見られない
B:チューブ表面に筋状の模様が発生
(Inhibitory property against generation of streaky pattern)
Appearance evaluation was performed with respect to the ability to suppress the occurrence of streaky patterns on the surface of each metal pipe decorative heat shrinkable tube after the diameter expansion step. Occurrence of streaky patterns on the outer surface of the heat-shrinkable tube for decorating the base material was determined visually under a fluorescent lamp. The ability to suppress the occurrence of streaky patterns was evaluated according to the following two-level evaluation criteria of A and B.
A: No streaky pattern on tube surface B: Streaky pattern on tube surface

上記熱収縮チューブの熱収縮による長手方向の長さ変化率、位置ずれ、内表面の算術平均粗さ及び筋状の模様の発生に対する抑制性の評価結果を表2に示す。 Table 2 shows the evaluation results of the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube, misalignment, arithmetic mean roughness of the inner surface, and inhibitory effect on the occurrence of streaky patterns.

Figure 0007122380000002
Figure 0007122380000002

表2に示すように、ベース樹脂に対する酸成分の含有量が0.4質量%以上1.2質量%以下である酸変性樹脂に加え、エチルアクリレート単位の含有量が3.0質量%以上20.0質量%以下であるエチルアクリレート単位を有する樹脂をさらに含み、内表面の算術平均粗さRaが0.1μm以上5.0μm以下であるNo.19~No.22及びNo.24~No.29の金属管加飾用熱収縮チューブは、金属管加飾用熱収縮チューブを金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化率を低減する効果及び収縮体の位置ずれに対する抑制効果がより良好であった。
さらに、ベース樹脂がエチレン系共重合体を含み、ベース樹脂におけるエチレン系共重合体の上記酸変性樹脂に対する質量比が40/60以上95/5以下であるNo.19~No.22及びNo.24~No.29の金属管加飾用熱収縮チューブは、筋状の模様の発生に対する抑制性も良好であった。
なお、フィラーとして炭酸カルシウムを用いたNo.19~No.29の金属管加飾用熱収縮チューブもNo.1~No.18の金属管加飾用熱収縮チューブと同様に、食品衛生法の規格基準の重金属試験法に基づく重金属の溶出量及び過マンガン酸カリウム消費量試験法に基づく過マンガン酸カリウム消費量のいずれにおいても食品衛生法に適合していた。
As shown in Table 2, in addition to the acid-modified resin having an acid component content of 0.4% by mass or more and 1.2% by mass or less based on the base resin, the ethyl acrylate unit content is 3.0% by mass or more. No. 0.0 mass % or less of a resin having an ethyl acrylate unit and an inner surface arithmetic mean roughness Ra of 0.1 μm or more and 5.0 μm or less. 19 to No. 22 and no. 24 to No. The heat shrink tube for decorating the metal pipe of 29 has the effect of reducing the rate of change in length in the longitudinal direction due to heat shrinkage of the heat shrink tube for decorating the metal pipe when the heat shrink tube for decorating the metal pipe is heat shrunk on the metal pipe. And the effect of suppressing the displacement of the contraction body was better.
Furthermore, the base resin contains an ethylene copolymer, and the mass ratio of the ethylene copolymer in the base resin to the acid-modified resin is 40/60 or more and 95/5 or less. 19 to No. 22 and no. 24 to No. The heat-shrinkable tube for metal pipe decoration of No. 29 was also excellent in suppressing the occurrence of streaky patterns.
No. 4 using calcium carbonate as a filler. 19 to No. No. 29 heat-shrinkable tube for metal pipe decoration is also available. 1 to No. As with the 18 metal tube decorative heat shrinkable tubes, in either the elution amount of heavy metals based on the heavy metal test method of the standards of the Food Sanitation Act and the potassium permanganate consumption based on the potassium permanganate consumption test method also complied with the Food Sanitation Act.

<金属管加飾用熱収縮チューブNo.30~No.39>
ベース樹脂としてエチルアクリレート単位の含有量15%のエチレン-アクリレートエチル共重合体(EEA)及び酸成分の含有量が2質量%の酸変性直鎖状低密度ポリエチレン(酸変性LLDPE)を含み、種類、平均粒子径及び含有量が異なる種々の極性を有するフィラーを用いた以外は、No.1~No.18の金属管加飾用熱収縮チューブと同様にして金属管加飾用熱収縮チューブを形成した。ベース樹脂の組成、ベース樹脂に対する酸成分の含有量、フィラーの組成、平均粒子径及び含有量を表3に示す。上記酸成分の含有量及びエチルアクリレート単位の含有量は、ベース樹脂の混合比率で調整した。なお、表中のEA15%はエチルアクリレート単位の含有量が15質量%を示す。
<Heat-shrinkable tube for metal pipe decoration No. 30 to No. 39>
Ethylene-acrylate ethyl copolymer (EEA) with an ethyl acrylate unit content of 15% and an acid-modified linear low-density polyethylene (acid-modified LLDPE) with an acid component content of 2% by mass as a base resin. , except that fillers having various polarities with different average particle sizes and contents were used. 1 to No. A heat-shrinkable tube for decorating a metal pipe was formed in the same manner as the heat-shrinkable tube for decorating a metal pipe of No. 18. Table 3 shows the composition of the base resin, the content of the acid component with respect to the base resin, the composition of the filler, the average particle size and the content. The content of the acid component and the content of the ethyl acrylate unit were adjusted by the mixing ratio of the base resin. In addition, EA 15% in the table indicates that the content of ethyl acrylate units is 15% by mass.

得られたNo.30~No.39の金属管加飾用熱収縮チューブについて、チューブの完全収縮後の長さ変化率をいずれも-5%とした以外はNo.1~No.18の金属管加飾用熱収縮チューブと同様にして金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さ変化率、位置ずれ及び内表面の算術平均粗さを評価した。上記熱収縮チューブの熱収縮による長手方向の長さ変化率、位置ずれ及び内表面の算術平均粗さの評価結果を表3に示す。 Obtained No. 30 to No. No. 39 except that the rate of change in length after complete contraction of the tube was -5%. 1 to No. In the same manner as the heat-shrinkable tube for decorating the metal tube of 18, when the heat-shrinkable tube is heat-shrunk on the metal tube, the length change rate in the longitudinal direction due to heat shrinkage, the positional deviation and the arithmetic mean roughness of the inner surface are measured. evaluated. Table 3 shows the evaluation results of the length change rate in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube, positional deviation, and arithmetic mean roughness of the inner surface.

Figure 0007122380000003
Figure 0007122380000003

表3に示すように、酸成分の含有量が0.4質量%以上1.2質量%以下である酸変性樹脂及びベース樹脂に対する上記エチルアクリレート単位の含有量が3.0質量%以上20.0質量%以下であるエチルアクリレート単位を有する樹脂、並びに含有量が5体積%以上30体積%以下であり、平均粒子径が0.5μm以上20.0μm以下である極性を有するフィラーを含み、内表面の算術平均粗さRaが0.1μm以上5.0μm以下であるNo.30~No.39の金属管加飾用熱収縮チューブは、金属管加飾用熱収縮チューブを金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化率を低減する効果及び収縮体の位置ずれに対する抑制効果が良好であった。
なお、フィラーとして原子番号が20以下の元素で構成されるフィラーを用いたNo.30~No.39の金属管加飾用熱収縮チューブもNo.1~No.18の金属管加飾用熱収縮チューブと同様に、食品衛生法の規格基準の重金属試験法に基づく重金属の溶出量及び過マンガン酸カリウム消費量試験法に基づく過マンガン酸カリウム消費量のいずれにおいても食品衛生法に適合していた。
As shown in Table 3, acid-modified resins having an acid component content of 0.4 mass % or more and 1.2 mass % or less and ethyl acrylate content of 3.0 mass % or more and 20.0 mass % or less of the base resin. A resin having an ethyl acrylate unit of 0% by mass or less, and a polar filler whose content is 5% by volume or more and 30% by volume or less and whose average particle diameter is 0.5 μm or more and 20.0 μm or less, No. 1 having a surface arithmetic mean roughness Ra of 0.1 μm or more and 5.0 μm or less. 30 to No. The heat-shrinkable tube for decorating the metal pipe of No. 39 has the effect of reducing the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube for decorating the metal pipe when the heat-shrinkable tube for decorating the metal pipe is heat-shrunk on the metal pipe. And the effect of suppressing the positional deviation of the contraction body was good.
In addition, No. 1 using a filler composed of an element having an atomic number of 20 or less as a filler. 30 to No. No. 39 heat-shrinkable tube for metal pipe decoration is also available. 1 to No. As with the 18 decorative heat-shrinkable tubes for metal tubes, in either the elution amount of heavy metals based on the heavy metal test method of the standards of the Food Sanitation Act and the potassium permanganate consumption based on the potassium permanganate consumption test method also complied with the Food Sanitation Act.

以上の結果より、当該金属管加飾用熱収縮チューブは、酸変性樹脂を含むベース樹脂と、フィラーとを含有する単層の熱収縮層からなり、ベース樹脂に対する上記酸成分の含有量が0.4質量%以上1.2質量%以下であり、内表面の算術平均粗さRaが0.1μm以上5.0μm以下であることで、この金属管加飾用熱収縮チューブを金属管上で熱収縮したときの上記熱収縮チューブの熱収縮による長手方向の長さの変化率を低減する効果及び収縮体の位置ずれに対する抑制効果が高いことが示された。従って、当該金属管加飾用熱収縮チューブは、加飾金属管の品質のバラツキを低減し、加飾金属管の生産効率の向上にも寄与できると考えられる。 From the above results, the heat-shrinkable tube for decorating a metal pipe is composed of a single-layer heat-shrinkable layer containing a base resin containing an acid-modified resin and a filler, and the content of the acid component with respect to the base resin is 0. .4% by mass or more and 1.2% by mass or less, and the arithmetic mean roughness Ra of the inner surface is 0.1 μm or more and 5.0 μm or less, so that the metal pipe decorating heat shrinkable tube can be placed on the metal pipe. It was shown that the effect of reducing the rate of change in length in the longitudinal direction due to heat shrinkage of the heat-shrinkable tube when heat-shrunk and the effect of suppressing displacement of the shrinkable body are high. Therefore, it is considered that the heat-shrinkable tube for decorating a metal pipe can reduce variations in the quality of the decorated metal pipe and contribute to improving the production efficiency of the decorated metal pipe.

1 金属管
2 被覆層
10 加飾金属管
1 metal tube 2 coating layer 10 decorated metal tube

Claims (10)

酸変性樹脂を含むベース樹脂と、フィラーとを含有する単層の熱収縮層からなり、
上記ベース樹脂に対する上記酸変性樹脂に結合している酸成分の含有量が0.4質量%以上1.2質量%以下であり、
内表面の算術平均粗さRaが0.1μm以上5.0μm以下である金属管加飾用熱収縮チューブ。
Consists of a single-layer heat-shrinkable layer containing a base resin containing an acid-modified resin and a filler,
The content of the acid component bonded to the acid-modified resin relative to the base resin is 0.4% by mass or more and 1.2% by mass or less,
A heat-shrinkable tube for decorating a metal pipe, the inner surface of which has an arithmetic mean roughness Ra of 0.1 μm or more and 5.0 μm or less.
上記酸変性樹脂が無水マレイン酸変性オレフィン系樹脂である請求項1に記載の金属管加飾用熱収縮チューブ。 2. The heat-shrinkable tube for metal pipe decoration according to claim 1, wherein the acid-modified resin is a maleic anhydride-modified olefin resin. 上記ベース樹脂に対する上記フィラーの含有量が5体積%以上30体積%以下である請求項1又は請求項2に記載の金属管加飾用熱収縮チューブ。 3. The heat-shrinkable tube for decorating a metal pipe according to claim 1, wherein a content of said filler with respect to said base resin is 5% by volume or more and 30% by volume or less. 上記フィラーの平均粒子径が0.5μm以上20.0μm以下である請求項1、請求項2又は請求項3に記載の金属管加飾用熱収縮チューブ。 4. The heat-shrinkable tube for metal pipe decoration according to claim 1, 2 or 3, wherein the filler has an average particle size of 0.5 [mu]m or more and 20.0 [mu]m or less. 上記フィラーが極性を有する無機粒子である請求項1から請求項4のいずれか1項に記載の金属管加飾用熱収縮チューブ。 5. The heat-shrinkable tube for metal pipe decoration according to any one of claims 1 to 4, wherein the filler is inorganic particles having polarity. 上記ベース樹脂がエチルアクリレート単位を有する樹脂をさらに含み、
上記ベース樹脂に対する上記エチルアクリレート単位の含有量が3.0質量%以上20.0質量%以下である請求項1から請求項5のいずれか1項に記載の金属管加飾用熱収縮チューブ。
The base resin further comprises a resin having ethyl acrylate units,
The heat-shrinkable tube for decorating a metal pipe according to any one of claims 1 to 5, wherein the ethyl acrylate unit content relative to the base resin is 3.0% by mass or more and 20.0% by mass or less.
上記ベース樹脂がエチレン系共重合体を含み、
上記ベース樹脂におけるエチレン系共重合体の上記酸変性樹脂に対する質量比が40/60以上95/5以下である請求項6に記載の金属管加飾用熱収縮チューブ。
The base resin contains an ethylene-based copolymer,
7. The heat-shrinkable tube for metal pipe decoration according to claim 6, wherein the mass ratio of the ethylene copolymer to the acid-modified resin in the base resin is 40/60 or more and 95/5 or less.
金属管と、
上記金属管の加飾対象部位の外表面に形成された被覆層と
を備え、
上記被覆層が請求項1から請求項7のいずれか1項に記載の金属管加飾用熱収縮チューブの加熱による収縮体である加飾金属管。
a metal tube;
a coating layer formed on the outer surface of the portion to be decorated of the metal pipe,
A decorated metal pipe, wherein the coating layer is a shrinkable body obtained by heating the heat-shrinkable tube for decorating a metal pipe according to any one of claims 1 to 7.
請求項1から請求項7のいずれか1項に記載の金属管加飾用熱収縮チューブを金属管の加飾対象部位の外表面に被せ、これを加熱収縮させることにより被覆層を形成する工程を備える加飾金属管の製造方法。 A step of covering the outer surface of a portion of a metal pipe to be decorated with the heat-shrinkable tube for decorating a metal pipe according to any one of claims 1 to 7, and heat-shrinking it to form a coating layer. A method for manufacturing a decorated metal tube. 上記金属管の外表面の算術平均粗さRaが0.05μm以上3.00μm以下である請求項に記載の加飾金属管の製造方法。 10. The method for manufacturing a decorated metal tube according to claim 9 , wherein the outer surface of said metal tube has an arithmetic mean roughness Ra of 0.05 [mu]m or more and 3.00 [mu]m or less.
JP2020529996A 2018-07-12 2019-04-10 Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for manufacturing decorated metal tube Active JP7122380B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2018132730 2018-07-12
JP2018132730 2018-07-12
PCT/JP2019/015561 WO2020012741A1 (en) 2018-07-12 2019-04-10 Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for producing decorated metal tube

Publications (2)

Publication Number Publication Date
JPWO2020012741A1 JPWO2020012741A1 (en) 2021-08-05
JP7122380B2 true JP7122380B2 (en) 2022-08-19

Family

ID=69141534

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020529996A Active JP7122380B2 (en) 2018-07-12 2019-04-10 Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for manufacturing decorated metal tube

Country Status (2)

Country Link
JP (1) JP7122380B2 (en)
WO (1) WO2020012741A1 (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011116010A (en) 2009-12-02 2011-06-16 Mitsubishi Plastics Inc Polyphenylene sulfide-based heat shrinkable tube and member coated therewith
JP2017132865A (en) 2016-01-27 2017-08-03 三菱ケミカル株式会社 Heat-shrinkable tube and electronic component or battery covered with the tube

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11277626A (en) * 1998-03-31 1999-10-12 Toyo Plastic Seiko Kk Method and apparatus for manufacture of heat-shrinkable tube

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011116010A (en) 2009-12-02 2011-06-16 Mitsubishi Plastics Inc Polyphenylene sulfide-based heat shrinkable tube and member coated therewith
JP2017132865A (en) 2016-01-27 2017-08-03 三菱ケミカル株式会社 Heat-shrinkable tube and electronic component or battery covered with the tube

Also Published As

Publication number Publication date
WO2020012741A1 (en) 2020-01-16
JPWO2020012741A1 (en) 2021-08-05

Similar Documents

Publication Publication Date Title
ES2265177T3 (en) COMPOSITION OF ADHESIVE RESIN AND THERMO-RECOVERY ARTICLE IN WHICH SUCH COMPOSITION IS USED.
CN104710645B (en) Polyolefin resin expanded particle
JPWO1999035206A1 (en) Adhesive resin composition and heat-recoverable article using same
CA2436695A1 (en) Label film with improved adhesion
JP7558139B2 (en) Fluoroplastic tear-away tube
ES2217877T3 (en) PROCEDURE FOR THE MANUFACTURE OF A THERMOPLASTIC FILM OF MULTIPLE LAYERS, HIGHLY BIAXIALALLY ORIENTED, CONTRAIBLE BY HEAT.
JP2008247011A (en) Transfer decorative sheet, method for producing decorative molded product, and decorative molded product
JPWO2008099799A1 (en) Stretched laminated film and bag
WO2019097820A1 (en) Heat-resistant bilaminar heat-shrinkable tube and method for covering to-be-covered object
KR20020069149A (en) Method for producing biaxially strectched film made of ethylene-vinyl alcohol copolymer
ES2222026T3 (en) THERMELIBLE MULTI-POLYMER POLYMER FILMS.
JP2016521372A (en) Label for in-mold molding and plastic container with label using the same
JP7122380B2 (en) Heat-shrinkable tube for decorating metal tube, decorated metal tube, and method for manufacturing decorated metal tube
JP7323687B2 (en) HEAT SHRINK TUBE FOR BASE DECORATION, DECORATED METAL TUBE, AND METHOD FOR MANUFACTURING DECORATED METAL TUBES
KR20150123890A (en) In-mold label for use in stretch blow molding and stretch blow molding-molded product having the label
WO2020012784A1 (en) Heat-shrinkable tube for metal pipe decoration, decorated metal pipe, and method for producing decorated metal pipe
JP6347718B2 (en) Skin-coated foamed particle molded body
JPH10237235A (en) Polyolefin-based resin composition and molded article using the same
US20160072265A1 (en) Resin-coated wire harness pipe
JP4906085B2 (en) Stretch shrink laminated film and manufacturing method thereof
JP7189673B2 (en) Films, packages, film rolls
JP7137148B2 (en) oriented polyester film
WO2021131814A1 (en) Film and laminate comprising same
JP4042219B2 (en) Paint substitute film
JP7524549B2 (en) Base film for automotive painting

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210921

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220510

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20220601

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220701

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220719

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220808

R150 Certificate of patent or registration of utility model

Ref document number: 7122380

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250