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JP7124488B2 - Baked sweet potato having two-layer structure and method for producing the same - Google Patents
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JP7124488B2 - Baked sweet potato having two-layer structure and method for producing the same - Google Patents

Baked sweet potato having two-layer structure and method for producing the same Download PDF

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JP7124488B2
JP7124488B2 JP2018125137A JP2018125137A JP7124488B2 JP 7124488 B2 JP7124488 B2 JP 7124488B2 JP 2018125137 A JP2018125137 A JP 2018125137A JP 2018125137 A JP2018125137 A JP 2018125137A JP 7124488 B2 JP7124488 B2 JP 7124488B2
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sweet potato
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outer layer
moisture value
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慎平 塚本
潔 鈴木
康之 滝島
泰正 山田
一郎 山田
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Uha Mikakuto Co Ltd
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Description

本発明は、手に持ってもべたつかず、手を汚さずに喫食出来る二層構造の焼き芋およびその製造方法に関する。 TECHNICAL FIELD The present invention relates to a two-layer baked sweet potato which is not sticky even when held in the hand and which can be eaten without staining the hand, and a method for producing the same.

近年、食品においては、「素材・健康」を訴求したラインナップの商品が増加している。多種多様なドライフルーツや栗製品、芋製品など、素材そのものを活かした商品が開発され市場が拡大している。その中でも特にさつまいも(甘藷)は食物繊維やビタミンCを豊富に含み、栄養価値が高いことから、健康感のある素材として消費者の関心が高まっている。さつまいもの素材を活かした商品として、干し芋やさつまいものスナック菓子、焼き芋などがあるが、その中でも一番人気があるのは焼き芋である。 In recent years, there has been an increase in the number of products in the line-up of foods that appeal to "ingredients and health." Products such as a wide variety of dried fruits, chestnut products, and potato products have been developed and the market is expanding. Among them, sweet potato (sweet potato) is particularly rich in dietary fiber and vitamin C and has high nutritional value, so that consumers are increasingly interested in it as a material with a sense of health. Products that make use of sweet potato ingredients include dried sweet potatoes, sweet potato snacks, and baked sweet potatoes.

しかしながら、一般家庭で焼き芋をつくることは現在では殆ど行われていない。その要因としては、適した加熱調理器具が少ないことや、電子レンジで調理すると、調理作業に比較的長時間を要して煩雑であることなどが挙げられる。そのため、消費者はスーパーのような小売店や専門店で店頭販売されている焼き芋を購入し喫食することが多い。店頭販売されている焼き芋は利便性に優れるものの、通常、賞味期限が短いことが多いため、購入するタイミングが限定される。 However, making roasted sweet potatoes at ordinary homes is hardly done at present. Reasons for this include the lack of suitable cooking utensils, and the fact that cooking in a microwave oven takes a relatively long time and is complicated. Therefore, consumers often purchase and eat roasted sweet potatoes sold at retail stores such as supermarkets and specialty stores. Baked sweet potatoes sold in stores are very convenient, but they usually have a short shelf life, so there is a limit to when to buy them.

一方で、賞味期間を長くしたものに冷凍商品やレトルト食品加工したものがある。冷凍食品は喫食する際に解凍し常温に戻す必要があり、喫食したいときに手軽に喫食することができないことや、持ち歩きには不向きであること、さらに、保存には冷凍設備を必要とすることなど、手軽さに欠ける。また、レトルト食品は喫食したいときに喫食できることや常温保存ができるため持ち歩きも可能で、手軽さはある。しかしながら、高温高圧で殺菌処理を施すため、焼き芋から離水が発生し易く、表面がべたつく課題がある。この状況を鑑み、常温で保存ができ、表面がべたつかず、手軽に喫食できる焼き芋の研究が盛んに行われている。 On the other hand, there are frozen products and processed retort foods that have a longer shelf life. Frozen food needs to be thawed and returned to room temperature before being eaten, so it is not possible to eat it easily when you want to eat it, it is not suitable for carrying around, and it requires freezing equipment for storage. Etc. Lack of convenience. In addition, retort pouch foods are easy to carry around because they can be eaten when you want to eat them and can be stored at room temperature. However, since the sterilization treatment is performed at high temperature and high pressure, there is a problem that water is likely to separate from the baked sweet potato and the surface becomes sticky. In view of this situation, research has been actively conducted on roasted sweet potatoes that can be stored at room temperature, have a non-sticky surface, and are easy to eat.

例えば、特許文献1には、皮付き原料いもを蒸す、茹でる、フライする、焼成するなどの方法で加熱し(段落[0020])、加熱後の皮付き原料いもを、皮で覆われた部分(皮部)と切断面からなる部分(切断面部)の表面積比が1:1~2になるように切断し、得られた切断片を1~45℃で流体乾燥し、得られた乾燥片を耐熱性容器に収容して熱水レトルト殺菌した皮付き調理いもが記載されている。 For example, in Patent Document 1, a raw potato with skin is heated by a method such as steaming, boiling, frying, or baking (paragraph [0020]), and the portion covered with the skin is removed from the raw potato with skin after heating. Cut so that the surface area ratio of the part consisting of the (skin part) and the cut surface (cut surface part) is 1: 1 to 2, and fluid-dry the obtained cut piece at 1 to 45 ° C. The dried piece obtained is stored in a heat-resistant container and sterilized by hot water retort.

特許文献2には、皮付き原料いもを水洗および殺菌する工程と、100~130℃での1次焼成および200~230℃での2次焼成を施す工程と、得られた焼成芋をその外形を若干上回り余端部が生じる程度の熱可塑性包材に入れて該余端部をシールする工程と、焼成芋を該包材に収納したまま蒸気殺菌した後、急速冷却により該包材内の水分を結露させ、遠心分離により該包材の余端部に結露を集中させる工程と、余端部の基部を加熱シールし、余端部を切り離す工程とを含む、常温で長期保存できる焼芋の製造方法が記載されている。この方法は、工程数が多く、専用の包材や遠心分離機を必要とすることから、比較的多くのコストが掛かり、食品の加工には適していない。 In Patent Document 2, a step of washing and sterilizing raw potatoes with skins, a step of performing primary baking at 100 to 130 ° C. and secondary baking at 200 to 230 ° C., A step of putting it in a thermoplastic packaging material that slightly exceeds the amount of the remaining end and sealing the remaining end, steam sterilizing the baked sweet potato while it is stored in the packaging material, and then rapidly cooling the inside of the packaging material. A roasted sweet potato that can be stored for a long time at room temperature, including a step of condensing moisture and concentrating the condensation on the remaining end of the packaging material by centrifugal separation, and a step of heat-sealing the base of the remaining end and cutting off the remaining end. is described. This method involves a large number of steps and requires a special packaging material and a centrifuge, which is relatively costly and is not suitable for food processing.

特許文献3には、焼き芋を除湿乾燥して得られた、圧縮力5~15Nを負荷した状態での表面硬さと内部硬さとがほぼ等しく、糖度がほぼ60%以上である芋菓子が記載されている。特許文献3の芋菓子は、干し芋に近いものであり、焼き芋ではない。 Patent Document 3 describes a sweet potato obtained by dehumidifying and drying a roasted sweet potato, which has approximately the same surface hardness and internal hardness under a compressive force of 5 to 15 N and a sugar content of approximately 60% or more. ing. The sweet potato of Patent Document 3 is similar to dried sweet potato, and is not baked sweet potato.

特許文献4には、焼成した皮つき焼き芋をバリアー性耐熱包材に入れ、不活性ガス置換密封し、100~105℃に昇温後、123~130℃に急昇温させる2段階加圧加熱殺菌処理する、常温で長期保存可能な焼き芋の製造方法が記載されている。この方法で得られた焼き芋の表面は製造直後は乾燥しているものの、水分が経時的に表面に浸みだし、表面にべたつきを生じる傾向がある Patent Document 4 describes a two-stage pressurized heating method in which baked sweet potato with skin is placed in a barrier heat-resistant packaging material, sealed with an inert gas exchange, heated to 100 to 105 ° C., and then rapidly heated to 123 to 130 ° C. A method for producing a sterilized roasted sweet potato that can be stored at room temperature for a long period of time is described. Although the surface of the roasted sweet potato obtained by this method is dry immediately after production, moisture seeps into the surface over time, and the surface tends to become sticky.

特許文献5には、切断面を有する原料さつまいもに減圧処理を行い、さつまいもに由来しない糖類を切断面から内部に含浸させた後、オーブンなどで加熱処理を施した、焼き芋様の加工さつまいもが記載されている。焼き芋様の加工さつまいもは、その内部にさつまいもに由来しない糖類を比較的多く含むことから、その食感は焼き芋の実際の食感とは異なる傾向にある。 Patent Document 5 describes a processed sweet potato similar to roasted sweet potato, which is obtained by subjecting a raw material sweet potato having a cut surface to decompression treatment, impregnating the cut surface with sugars not derived from the sweet potato from the cut surface, and then heat-treating the sweet potato in an oven or the like. It is A roasted sweet potato-like processed sweet potato contains a relatively large amount of saccharides not derived from the sweet potato, and therefore its texture tends to differ from the actual texture of the roasted sweet potato.

特許文献6~11には、マッシュ状またはパウダー状のさつまいもを主原料として含有する生地を所定の形状に成形した後、焼成または凍結した、焼き芋様加工食品やさつまいも加工食品が記載されている。しかしながら、これらの加工食品は、さつまいもの組織を破壊したマッシュ状またはパウダー状のさつまいもを用いることから、焼き芋本来の食感を有するものではない。 Patent Documents 6 to 11 describe roasted sweet potato-like processed foods and sweet potato processed foods that are baked or frozen after molding dough containing mashed or powdered sweet potatoes as the main raw material into a predetermined shape. However, these processed foods do not have the original texture of roasted sweet potatoes because they use mashed or powdered sweet potatoes obtained by destroying the structure of the sweet potatoes.

特許文献12、13には、さつまいもを焼成し焼き芋を製造する装置が記載されている。これらの焼き芋の製造装置は、一般家庭に容易に設置できるものでもなく、低コストで焼き芋を製造できるものでもなく、また、表面のべたつきを抑制した焼き芋を得るための装置でもない。 Patent Literatures 12 and 13 describe apparatuses for baking sweet potatoes to produce roasted sweet potatoes. These roasted sweet potato production apparatuses cannot be easily installed in general households, cannot produce roasted sweet potatoes at low cost, and are not apparatuses for obtaining roasted sweet potatoes whose surface is less sticky.

特許第4175448号公報Japanese Patent No. 4175448 特公平7-2076号公報Japanese Patent Publication No. 7-2076 特許第5622888号公報Japanese Patent No. 5622888 特開平8-214769号公報JP-A-8-214769 特開2005-168394号公報JP 2005-168394 A 特開2001-346539号公報JP-A-2001-346539 特許第3275086号公報Japanese Patent No. 3275086 特開2004-16174号公報JP 2004-16174 A 特開2002-360209号公報Japanese Patent Application Laid-Open No. 2002-360209 特開2002-360210号公報Japanese Patent Application Laid-Open No. 2002-360210 特公平2-43466号公報Japanese Patent Publication No. 2-43466 特許第5693777公報Patent No. 5693777 publication 特開2016-171940号公報JP 2016-171940 A

特許文献1には、皮付き調理いもの、厚さ5mmの表皮部分(外層部)の水分値がそれぞれ43、43、41、46または35重量%であり、径5mmの中心部分(内層部)の水分値がそれぞれ47、47、46、47または46重量%であることが記載されている(実施例1~5)。また、表皮部分と中心部分との水分値差(以下単に「水分値差」とも言う)の好ましい範囲として、2~5重量%という範囲が記載されるものの(段落[0027])、実施例5のように水分値差が11重量%であるものも記載されている。しかしながら、特許文献1には、皮付き調理いもの全体の水分値についての記載はない。 In Patent Document 1, a cooked potato with skin has a moisture value of 43, 43, 41, 46 or 35% by weight in a skin portion (outer layer portion) having a thickness of 5 mm, and a central portion (inner layer portion) having a diameter of 5 mm. of 47, 47, 46, 47 or 46% by weight, respectively (Examples 1-5). In addition, although the preferred range of the moisture value difference between the epidermis portion and the central portion (hereinafter simply referred to as "moisture value difference") is described as 2 to 5% by weight (paragraph [0027]), Example 5 A water content difference of 11% by weight is also described. However, Patent Document 1 does not describe the moisture value of the whole cooked potato with skin.

本発明者らの研究によれば、水分値の異なる表皮部分と中心部分とから構成される皮付き調理いもは、製造当初は表面のべたつきが抑制されるものの、製造後長時間を経過すると、表面のべたつきを十分に抑制できない傾向にあることが判明した。これは、皮付き調理いもの全体の水分値が所定範囲になるように調整されていないことが、一因になっているものと推測される。 According to the studies of the present inventors, the cooked potato with skin, which is composed of a skin part and a central part with different moisture values, suppresses the stickiness of the surface at the beginning of production, but after a long time after production, It was found that there is a tendency that the stickiness of the surface cannot be sufficiently suppressed. It is presumed that one of the reasons for this is that the water content of the whole cooked potato with skin is not adjusted to be within a predetermined range.

本発明の目的は、生のさつまいもを原料とし、常温で保存ができ、表面がべたつかず、手軽に喫食でき、焼き芋本来の風味や食感を有する焼き芋を提供することである。 An object of the present invention is to provide a roasted sweet potato which can be stored at room temperature, has a non-sticky surface, can be easily eaten, and has the original flavor and texture of roasted sweet potato, using raw sweet potato as a raw material.

本発明者らは上記課題を解決するために鋭意研究を重ねた結果、驚くべきことに、生のさつまいもを焼成して得られた焼き芋において、水分値の異なる外層部と内層部とを設け、外層部の外表面から所定の厚さまでの厚さ領域の水分値と内層部の水分値との差を5~28重量%、かつ全体の水分値を30~60重量%に調整することにより、常温で保存ができ、長期間保存しても表面がべたつかず、手軽に喫食できる二層構造の焼き芋が得られること、および生のさつまいもを所定の条件で乾燥した後に焼成することにより、前述の各水分値を有する二重構造の焼き芋を容易に製造できることを見出し、本発明を完成するに至った。 As a result of intensive research by the present inventors to solve the above problems, surprisingly, in baked sweet potatoes obtained by baking raw sweet potatoes, an outer layer and an inner layer having different moisture values are provided, By adjusting the difference between the moisture value of the thickness region from the outer surface of the outer layer to a predetermined thickness and the moisture value of the inner layer to 5 to 28% by weight and the total moisture value to 30 to 60% by weight, It is possible to obtain a baked sweet potato with a two-layer structure that can be stored at room temperature, has a non-sticky surface even after long-term storage, and can be easily eaten. The inventors have found that baked sweet potatoes with a dual structure having different moisture values can be easily produced, and have completed the present invention.

本発明は、下記(1)~(3)の二層構造の焼き芋、および下記(4)~(5)の二層構造の焼き芋の製造方法を提供する。 The present invention provides a two-layer baked sweet potato described in (1) to (3) below and a method for producing a two-layer baked sweet potato described in (4) to (5) below.

(1)原料である生のさつまいもが乾燥され、次いで焼成及び殺菌された焼き芋であって、前記生のさつまいもが、厚み10~30mmの切断片であり、外表面を含む表層領域である外層部と、外層部以外の内部領域であり、かつ外層部よりも水分値が高い内層部と、からなり、外層部の外表面から所定の厚さまでの厚さ領域の水分値と内層部の水分値との差が5~28重量%、および全体の水分値が30~60重量%であることを特徴とする、二層構造の焼き芋
(2)直径2mmの円柱形プランジャーを、20℃の温度下にて貫入距離200%、貫入速度 2mm/secで、前記焼き芋の前記外表面から内部に貫入させて測定した硬さが、前記外層部が100~2000g、前記内層部が20~200gである、上記(1)の二層構造の焼き芋。
)上記(1)又は(2)の二層構造の焼き芋の製造方法であって、生さつまいもを1~70℃の温度下で流体乾燥または減圧乾燥し、表面が乾燥したさつまいも乾燥体を得る乾燥工程と、さつまいも乾燥体を焼成し、さつまいも焼成体を得る焼成工程と、さつまいも焼成体を殺菌する殺菌工程と、を備えることを特徴とする、二重構造の焼き芋の製造方法。
)乾燥工程の前に、生さつまいもを所定の形状に切断し、さつまいも切断体を得る切断工程をさらに備える、上記()の二重構造の焼き芋の製造方法。
(1) Raw sweet potato raw material is dried, then baked and sterilized, wherein the raw sweet potato is a cut piece with a thickness of 10 to 30 mm, and the outer layer portion is a surface layer region including the outer surface. and an inner layer portion, which is an internal region other than the outer layer portion and has a higher moisture value than the outer layer portion, wherein the moisture value of the thickness region from the outer surface of the outer layer portion to a predetermined thickness and the moisture value of the inner layer portion A two-layer baked sweet potato, characterized by a difference of 5 to 28% by weight and a total moisture value of 30 to 60% by weight .
(2 ) A cylindrical plunger with a diameter of 2 mm is penetrated from the outer surface of the baked sweet potato into the inside at a temperature of 20 ° C. at a penetration distance of 200% and a penetration speed of 2 mm / sec. The two-layer baked sweet potato according to (1) above, wherein the outer layer weighs 100 to 2000 g and the inner layer weighs 20 to 200 g.
( 3 ) The method for producing a two-layer baked sweet potato according to (1) or (2 ) above, wherein the raw sweet potato is fluid-dried or dried under reduced pressure at a temperature of 1 to 70 ° C. to obtain a dried sweet potato with a dry surface. A method for producing a double-structured roasted sweet potato, comprising a drying step of obtaining dried sweet potato, a baking step of baking a dried sweet potato to obtain a baked sweet potato, and a sterilization step of sterilizing the baked sweet potato.
( 4 ) The method for producing a double-structured roasted sweet potato according to ( 3 ) above, further comprising a cutting step of cutting the raw sweet potato into a predetermined shape to obtain cut sweet potatoes before the drying step.

本発明の二層構造の焼き芋は、常温で保存ができ、長期間保存しても表面がべたつかず、手軽に喫食でき、焼き芋本来の風味や食感を有する。また、本発明の二重構造の焼き芋は、食物繊維やビタミンCが豊富に含まれるため、ヘルシー・健康志向の高い消費者へ訴求することができ、焼き芋の新たな市場の開拓が期待できる。 The two-layered baked sweet potato of the present invention can be stored at room temperature, has a non-sticky surface even after long-term storage, can be easily eaten, and has the original flavor and texture of the baked sweet potato. In addition, since the double-structured baked sweet potato of the present invention is rich in dietary fiber and vitamin C, it can be appealed to consumers who are highly health-conscious and can be expected to develop a new market for baked sweet potato.

本発明の二重構造を有する焼き芋の一実施形態を模式的に示す断面斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a cross-sectional perspective view which shows typically one Embodiment of the roasted sweet potato which has a double structure of this invention.

本発明の二層構造を有する焼き芋(以下単に「本発明の焼き芋」とも言う)は、生のさつまいもを原料とし、水分値の異なる外層部と内層部とからなり、外層部と内層部との水分値差が5~28重量%であり、全体の水分値が30~60重量%である。本明細書において、水分値(重量%)は減圧乾燥法により測定した値である。 The baked sweet potato having a two-layer structure of the present invention (hereinafter also simply referred to as "the baked sweet potato of the present invention") is made from raw sweet potatoes and consists of an outer layer portion and an inner layer portion having different moisture values. The moisture value difference is 5-28% by weight, and the total moisture value is 30-60% by weight. In the present specification, the water content (% by weight) is a value measured by a vacuum drying method.

ここで、外層部の水分値は、外層部の外表面から所定厚さまで、好ましくは外表面から1~5mmまで、より好ましくは外表面から2.5~3.5mmまでの厚さ領域の水分値である。水分値を測定する外層部の外表面からの厚さが変化する理由としては、原料とするさつまいもの品種や産地、乾燥工程や焼成工程での加熱条件などにより外層部の厚さが変化する場合があることなどが挙げられる。外層部と内層部とは、色、硬度などが異なり、断面を目視観察することにより明確に区別することができる。内層部は例えば透き通った黄色領域と乳白色領域とが混じった一般的な焼き芋内部の色を有し、外層部は例えば内層部の乳白色領域よりもやや白みがかった色であり、これらの境界は明瞭である。また、焼き芋の組織が壊れないように気を付けて少し力を加えることにより、外層部と内層部とは容易に分離できる。表皮の少なくとも一部が外層部からの離れている場合は、該表皮を外層部に軽く押し付けた状態での、表皮の外表面から所定厚みまでの領域の水分値を測定し、外層部の水分値とする。なお、外層部の外表面に表皮がある場合、およびない場合のいずれにおいても、外層部の水分値は後述する所定の範囲になる。 Here, the moisture value of the outer layer part is the moisture content in the thickness region from the outer surface of the outer layer part to a predetermined thickness, preferably from the outer surface to 1 to 5 mm, more preferably from the outer surface to 2.5 to 3.5 mm. value. The reason for the change in the thickness from the outer surface of the outer layer where the moisture value is measured is that the thickness of the outer layer changes depending on the variety and production area of the sweet potato used as the raw material, the heating conditions in the drying process and baking process, etc. and so on. The outer layer portion and the inner layer portion differ in color, hardness, etc., and can be clearly distinguished by visual observation of the cross section. The inner layer has, for example, the color of the general roasted sweet potato interior, which is a mixture of a clear yellow region and a milky white region, and the outer layer has, for example, a slightly whitish color than the milky white region of the inner layer, and these boundaries are Clear. Also, the outer layer and the inner layer can be easily separated by applying a slight force while being careful not to break the structure of the roasted sweet potato. When at least part of the epidermis is separated from the outer layer, measure the moisture value of the region from the outer surface of the epidermis to a predetermined thickness while lightly pressing the epidermis against the outer layer, and measure the moisture content of the outer layer. value. The moisture value of the outer layer portion is within a predetermined range described later, regardless of whether the outer surface of the outer layer portion has a skin or not.

本発明の焼き芋は、前述のように、外層部と、外層部よりも水分値の高い内層部と、からなる。外層部は、本発明の焼き芋の外表面を含む表層領域であり、内層部は外層部を除いた内部領域全体である。本発明の焼き芋は、外表面の全体が表皮(さつまいもの焼成後の皮、以下同じ)で覆われた形態、外表面の一部が表皮で覆われた形態および外表面全体で表皮が除かれた形態を包含する。外表面に表皮(さつまいもの焼成後の皮)が存在する場合は、表皮の外表面を含む表層領域が外層部になる。例えば、図1は、輪切りの生さつまいもを用いて製造された、二重構造を有する焼き芋1を模式的に示す斜視図である。焼き芋1は、ここでは半切りにして断面を示しているが、全体としては、ほぼ円柱板状の内層部11の表面全体がほぼ同じ厚みの外層部10により覆われた構造になっている。 As described above, the baked sweet potato of the present invention comprises an outer layer and an inner layer having a higher moisture content than the outer layer. The outer layer portion is the surface layer region including the outer surface of the baked sweet potato of the present invention, and the inner layer portion is the entire inner region excluding the outer layer portion. The roasted sweet potato of the present invention has a form in which the entire outer surface is covered with the skin (skin after baked sweet potato, hereinafter the same), a form in which a part of the outer surface is covered with the skin, and a form in which the outer surface is entirely covered with the skin. It encompasses all forms. When the skin (skin after baked sweet potato) is present on the outer surface, the surface layer region including the outer surface of the skin is the outer layer portion. For example, FIG. 1 is a perspective view schematically showing a roasted sweet potato 1 having a double structure, which is produced using sliced raw sweet potatoes. The roasted sweet potato 1 is cut in half here and shown in cross section, but as a whole, it has a structure in which the entire surface of a substantially cylindrical plate-shaped inner layer 11 is covered with an outer layer 10 having substantially the same thickness.

本発明では、焼き芋の表面のべたつきを抑制するために、外層部と内層部の水分値及び全体の水分値を調整している。べたつきを抑制する正確な作用機序は現状では十分明らかになっていないが、次のように推察される。 In the present invention, the water content of the outer and inner layers and the water content of the whole are adjusted in order to suppress the surface stickiness of the roasted sweet potato. Although the exact mechanism of action for suppressing stickiness has not been sufficiently clarified at present, it is presumed as follows.

本発明では、後述するように生のさつまいもの乾燥および焼成をこの順序で実施し、さらに乾燥条件および焼成条件の調整を行い、外層部の水分値を内層部よりも減少させることで、外層部中の澱粉はα化やβ-アミラーゼによる酵素分解反応が起こらず、生澱粉の状態で固化し、皮膜を形成する。また、水分値を維持している内層部では、β-アミラーゼによる酵素分解反応が起こり、通常の焼き芋と同様に糖化が起きていると考えられる。以上により、内層部の組織と外層部の組織とに差異を生じ、二層構造の焼き芋ができると考えられる。それにより、外層部に澱粉の皮膜が形成されているため、内層から水分が表面に染み出てくることを抑制する。更に、焼成温度や焼成時間をコントロールし、全体の水分値を30~55重量%の範囲内に収めることで表面のべたつきが抑制されるものと推察される。 In the present invention, as described later, the drying and baking of raw sweet potatoes are performed in this order, and the drying conditions and baking conditions are adjusted to reduce the moisture value of the outer layer than the inner layer. The starch inside does not undergo alpha conversion or enzymatic decomposition reaction by β-amylase, and solidifies in the state of raw starch to form a film. In addition, it is considered that enzymatic decomposition reaction by β-amylase occurs in the inner layer part where the moisture content is maintained, and saccharification occurs in the same manner as in ordinary roasted sweet potato. As described above, it is considered that the structure of the inner layer portion and the structure of the outer layer portion are different from each other, resulting in a baked sweet potato having a two-layer structure. As a result, since a film of starch is formed on the outer layer, it is possible to prevent water from seeping out from the inner layer to the surface. Furthermore, it is presumed that the stickiness of the surface can be suppressed by controlling the baking temperature and baking time so that the total moisture content falls within the range of 30 to 55% by weight.

外層部の水分値、すなわち外層部の外表面から所定厚さまでの厚さ領域の水分値は、通常20~50重量%、好ましくは25~50重量%、より好ましくは28~48重量%である。内層部の水分値は、通常40~60重量%、好ましくは42~59重量%、より好ましくは45~58重量%)である。外層部と内層部との水分値差は、通常5~28重量%、好ましくは5~25重量%、より好ましくは8~25重量%、さらに好ましくは10~25重量%である。水分値差が、5重量%未満の場合は、内層から焼き芋由来の水分が経時的に染み出し、表面をべたつかせる傾向がある。水分値差が25重量%より大きい場合は、外層部に表皮が存在する場合に、該表皮が硬くなりすぎ、食感や風味が損なわれる傾向がある。。 The moisture value of the outer layer portion, that is, the moisture value in the thickness region from the outer surface of the outer layer portion to a predetermined thickness is usually 20 to 50% by weight, preferably 25 to 50% by weight, more preferably 28 to 48% by weight. . The moisture content of the inner layer is usually 40-60% by weight, preferably 42-59% by weight, more preferably 45-58% by weight). The difference in water content between the outer layer portion and the inner layer portion is usually 5 to 28% by weight, preferably 5 to 25% by weight, more preferably 8 to 25% by weight, still more preferably 10 to 25% by weight. If the moisture value difference is less than 5% by weight, moisture derived from the roasted sweet potato seeps out from the inner layer over time, tending to make the surface sticky. If the moisture value difference is more than 25% by weight, the skin, if present in the outer layer, becomes too hard and tends to impair the texture and flavor. .

全体の水分値とは、本発明の焼き芋の水分値である。全体の水分値は、通常30~60重量%、好ましくは33~58重量%、より好ましくは35~58重量%である。全体の水分値が30重量%未満の場合、焼き芋の食感が硬くなって、しっとりとした舌ざわりが無くなり、焼き芋本来の食感や風味から離れる傾向がある。全体の水分値が55重量%より多い場合は、外層部と内層部との水分値差が上記所定の範囲内でも、表面にべたつきが発生する傾向がある。 The overall moisture value is the moisture value of the roasted sweet potato of the present invention. The total moisture content is usually 30-60% by weight, preferably 33-58% by weight, more preferably 35-58% by weight. If the moisture content of the whole is less than 30% by weight, the texture of the roasted sweet potato becomes hard and loses its moist texture, and tends to deviate from the original texture and flavor of the roasted sweet potato. If the total moisture value is more than 55% by weight, the surface tends to be sticky even if the moisture value difference between the outer layer portion and the inner layer portion is within the predetermined range.

本発明において、水分値の異なる外層と内層を有し、外層と内層の水分値差異が5~25重量%であり、全体の水分値30~55重量%であれば、焼き芋の厚みに制限はないが、好ましくは10~30mmが食べやすい大きさであり、風味も良い。 In the present invention, if the baked potato has an outer layer and an inner layer with different moisture values, the difference in moisture value between the outer layer and the inner layer is 5 to 25% by weight, and the total moisture value is 30 to 55% by weight, the thickness of the roasted sweet potato is not limited. However, 10 to 30 mm is preferable, and the size is easy to eat, and the flavor is also good.

本発明において、外層部、および内層部の水分値を測定する際には、本発明の焼き芋から外層部全体を取り除き、そのまま水分値の測定に供してもよい。また、残りの内層部も、そのまま測定に供することができる。外層部および内層部は、水分値の違いに起因する硬さの違いなどから、比較的容易に分離できる。また、本発明の焼き芋から、外層部および内層部を含む所定寸法の試料(断片)を複数個採取し、これらの試料を外層部と内層部とに分離し、それぞれ水分値を測定し、測定値の平均値として外層部および内層部の各水分値を求めてもよい。本発明の焼き芋は、外層部および内層部がいずれもほぼ均一な水分値を有しているので、外層部および内層部のそれぞれ一部の水分値を、外層部および内層部全体の水分値として代用しても、ほぼ正確である。 In the present invention, when measuring the moisture value of the outer layer portion and the inner layer portion, the entire outer layer portion may be removed from the roasted sweet potato of the present invention, and the moisture value may be measured as it is. Also, the remaining inner layer portion can be used for measurement as it is. The outer layer portion and the inner layer portion can be separated relatively easily due to the difference in hardness caused by the difference in water content. Further, from the roasted sweet potato of the present invention, a plurality of samples (fragments) of a predetermined size including the outer layer and the inner layer are collected, these samples are separated into the outer layer and the inner layer, and the moisture value is measured. Each moisture value of the outer layer portion and the inner layer portion may be obtained as an average value of the values. In the roasted sweet potato of the present invention, both the outer layer portion and the inner layer portion have a substantially uniform moisture value, so the moisture value of each part of the outer layer portion and the inner layer portion is taken as the moisture value of the entire outer layer portion and the inner layer portion. Even if it is substituted, it is almost accurate.

本発明の焼き芋では、外層部の硬さの値は内層部の硬さの値よりも大きくなっている。外層部および内層部の硬さは、例えば、テクスチャー・アナライザー(商品名:Texture Analyzer TA.XT.plus、Stable Micro Systems社製)を用いて測定することができる。すなわち、直径2mmの円柱形プランジャ―を焼き芋の外表面に当接させ、20℃の温度下にて貫入距離200% 、測定速度2mm/sで焼き芋に貫入させ、該円柱形プランジャ―が焼き芋の外表面から貫入したときの最大値(g)を外層部の硬さとし、該円柱形プランジャ―が外層部を貫通した後、引き続いて内層部に貫入したときの最大値(g)を内層部の硬さとする。こうして測定される内層部の硬さは100~2000gであり、内層部の硬さは20~200gである。外層部および内層部の硬さがそれぞれ前記範囲内であることにより、焼き芋特有の外が硬くて中がほくほくして適度に柔らかい食感を十分に保持することができる。 In the baked sweet potato of the present invention, the hardness value of the outer layer portion is greater than the hardness value of the inner layer portion. The hardness of the outer layer portion and the inner layer portion can be measured using, for example, a texture analyzer (trade name: Texture Analyzer TA.XT.plus, manufactured by Stable Micro Systems). That is, a cylindrical plunger with a diameter of 2 mm is brought into contact with the outer surface of the baked sweet potato, and penetrated into the baked sweet potato at a temperature of 20 ° C. at a penetration distance of 200% and a measurement speed of 2 mm / s, and the cylindrical plunger is pressed against the baked sweet potato. The maximum value (g) when penetrating from the outer surface is the hardness of the outer layer, and the maximum value (g) when the cylindrical plunger penetrates the outer layer and then penetrates the inner layer is the hardness of the inner layer. Harden. The hardness of the inner layer portion thus measured is 100 to 2000 g, and the hardness of the inner layer portion is 20 to 200 g. When the hardness of the outer layer portion and the inner layer portion are each within the above range, it is possible to sufficiently maintain the texture that is peculiar to baked sweet potatoes, with the outside being hard and the inside being warm and moderately soft.

円柱形プランジャ―が外層部および内層部に順に貫入する際に、測定値が徐々に大きくなって所定の最大値(外層部の硬さ)に達した後、一旦低下して徐々に大きくなり再度所定の最大値(内層部の硬さ)に達する。したがって、1度目の最大値に達した時点で外層部への貫入がほぼ終了し、測定値が低下した時点で内層部への貫入が始まる。このように、測定値の大きさの変化によっても、本発明の焼き芋が外層部と内層部とからなる二重構造であることがわかる。 When the cylindrical plunger penetrates the outer layer and the inner layer in order, the measured value gradually increases and reaches a predetermined maximum value (hardness of the outer layer). A predetermined maximum value (hardness of the inner layer) is reached. Therefore, when the first maximum value is reached, the penetration into the outer layer is almost completed, and when the measured value drops, the penetration into the inner layer begins. Thus, it can be seen that the roasted sweet potato of the present invention has a double structure consisting of an outer layer portion and an inner layer portion, also from the change in the magnitude of the measured value.

本発明の焼き芋は、例えば、乾燥工程、焼成工程、および殺菌工程を備え、この順序で各工程が実施される第1の製造方法、切断工程、乾燥工程、焼成工程、および殺菌工程を備え、この順序で各工程が実施される第2の製造方法などにより製造される。第1、第2の製造方法において、乾燥工程、焼成工程、および殺菌工程は同じ工程である。なお、第1、第2の製造方法では、特に、生のさつまいもを流体乾燥または減圧乾燥により乾燥した後に、焼成することにより、最終製品である焼き芋の各水分値(外層部の水分値、内層部の水分値、および全体の水分値)および水分値差をそれぞれ所定範囲内に調整することができる。以下、各工程の詳細について説明する。 The roasted sweet potato of the present invention includes, for example, a drying step, a baking step, and a sterilization step, and a first production method in which each step is performed in this order, a cutting step, a drying step, a baking step, and a sterilization step. It is manufactured by the second manufacturing method or the like in which each step is performed in this order. In the first and second manufacturing methods, the drying step, baking step, and sterilization step are the same steps. In the first and second production methods, in particular, the raw sweet potato is dried by fluid drying or reduced pressure drying, and then baked, so that each moisture value of the baked potato as the final product (moisture value of the outer layer, inner layer It is possible to adjust the moisture value of the part and the moisture value of the whole) and the moisture value difference within a predetermined range. Details of each step will be described below.

切断工程は、最終製品である本発明の焼き芋の食べ易さ、持ち運びのし易さなどの観点から、必要に応じて、乾燥工程の前に実施される工程であり、生さつまいもを所定の形状、寸法に切断し、生さつまいもの切断片を得る。 The cutting step is a step that is performed before the drying step as necessary from the viewpoint of the ease of eating and portability of the baked sweet potato of the present invention, which is the final product, and cuts the raw sweet potato into a predetermined shape. , cut to size to obtain fresh sweet potato cut pieces.

本発明において、原料になる生のさつまいもとは、焼く、蒸す、茹でる、マイクロ波調理などといった加熱処理や、パウダー状やペースト状やマッシュ状などにするための均質化処理を行なっていないさつまいもである。なお、生のさつまいもは、その寸法や形状をそのまま生かしたものでもよいが、食べやすさや携帯性の観点から、切断片としたものでもよい。 In the present invention, the raw sweet potato as a raw material is a sweet potato that has not been subjected to heat treatment such as baking, steaming, boiling, microwave cooking, etc., or homogenization treatment to make powder, paste, mash, etc. be. The raw sweet potato may be one that retains its size and shape as it is, or may be cut into pieces from the viewpoint of ease of eating and portability.

原料となる生のさつまいもの品種としては特に制限されず、従来から知られている品種をいずれも使用でき、例えば、紅赤、太白、花魁、源氏、富の川越芋、農林一号、高系14号、クリマサリ、紅さつま、紅あずま、紅はるか、宮崎紅、紅こまち、パープルスイートロード(紫芋)、クイックスイート、ひめあやか、シルクスウイート、あやこまち(オレンジ芋)、玉豊、いずみ、玉乙女、あいこまち、人参芋、安納芋、あやむらさき(紫芋)、金時芋、ほしきらり、紅まさり、大栄愛娘、種子島芋(紫芋)、紅隼人、小金千貫、鳴門金時、五郎島金時などが挙げられる。中でも、焼き芋に適した、農林一号、高系14号、紅さつま、紅あずま、紅あさり、安納芋、紅こまち、紅はるかなどが好ましい。本発明の焼き芋は、1種または2種以上の品種を用いて製造することができる。 The variety of raw sweet potato used as a raw material is not particularly limited, and any conventionally known variety can be used. No. 14, Kurimasari, Beni Satsuma, Beni Azuma, Beni Haruka, Miyazaki Beni, Beni Komachi, Purple Sweet Road (Purple Sweet Potato), Quick Sweet, Hime Ayaka, Silk Sweet, Ayakomachi (Orange Potato), Tamatoyo, Izumi, Tamaotome, Aikomachi, Carrot Potato, Anno Potato, Ayamurasaki (Purple Potato), Kintoki Potato, Hoshikirari, Beni Masari, Daiei Amusume, Tanegashima Potato (Purple Potato), Beni Hayato, Kogane Sengan, Naruto Kintoki, Gorojima Kintoki, etc. Among them, Norin No. 1, Takakei No. 14, Beni Satsuma, Beni Azuma, Beni Asari, Anno Potato, Beni Komachi, Beni Haruka, and the like, which are suitable for baked sweet potato, are preferable. The baked sweet potato of the present invention can be produced using one or two or more varieties.

生のさつまいもの切断方法としては、さつまいもの組織を壊さないような切断方法であれば特に制限されないが、例えば、輪切り、半月切り、いちょう切り、乱切り、四つ切、さいの目切りなどが挙げられる。食べ易さ、持ち運び易さなどの観点から、輪切り、半月切りなどの切断方法が好ましく、得られる切断片は厚みが10mm~30mmのものが好ましい。また、生のさつまいもは、表皮の少なくとも一部が切除されたものでも、表皮が残されたものでもよい。 The method of cutting the raw sweet potato is not particularly limited as long as it is a cutting method that does not destroy the structure of the sweet potato. From the viewpoint of ease of eating and portability, a cutting method such as round slicing or half-moon slicing is preferable, and the resulting cut piece preferably has a thickness of 10 mm to 30 mm. Moreover, the raw sweet potato may be one from which at least a part of the epidermis has been removed, or one from which the epidermis has been left.

乾燥工程では、未切断の生のさつまいもまたはその切断片に、必要に応じて所望の調味液を含浸させた後に乾燥し、さつまいもの乾燥体を得る。乾燥は、1~70℃の温度下にて、流体乾燥または減圧乾燥により実施される。乾燥方法により最適な乾燥温度は異なる。流体乾燥は、例えば、30~70℃程度の温風を未切断の生のさつまいもまたはその切断片に0.5~20時間程度吹き付けて行なうことが好ましい。また、減圧乾燥は、例えば1~60℃程度の温度下および-1MPa~-0.5MPa程度の減圧下に0.5~10時間程度行なうことが好ましい。 In the drying step, uncut raw sweet potatoes or cut pieces thereof are impregnated with a desired seasoning liquid, if necessary, and then dried to obtain dried sweet potatoes. Drying is carried out by fluid drying or vacuum drying at a temperature of 1-70°C. The optimum drying temperature differs depending on the drying method. Fluid drying is preferably carried out by blowing hot air of about 30 to 70° C. onto uncut raw sweet potatoes or cut pieces thereof for about 0.5 to 20 hours. The drying under reduced pressure is preferably carried out at a temperature of about 1 to 60° C. and a reduced pressure of about -1 MPa to -0.5 MPa for about 0.5 to 10 hours.

必要に応じて未切断の生のさつまいもまたはその切断片に含浸される調味液は、焼き芋の各水分値(外層部の水分値、内層部の水分値、および全体の水分値)、焼き芋にしたときの表面のべとつきを抑制する効果や、焼き芋としての風味や食感などに影響を及ぼさない範囲で使用してもよい。該調味液としては、例えば、砂糖や黒糖、ソルビトールなどの糖質、甘味料、有機酸、アミノ酸、香料、塩、香辛料、醤油、酒、みりん、果汁、野菜、味噌などを1種単独でまたは2種以上を組み合わせて用い、所望の風味に調整した調味液が挙げられる。また、品質、作業性などの向上を目的として穀類、動物性タンパク質や植物性タンパク質、ゼラチンや多糖類のようなゲル化剤、発色剤、pH調整剤、乳化剤、着色料、保存料、キレート剤、酵素類など目的に合わせて様々な原料を組み合わせて調味液を調製することができる。未切断の生のさつまいもまたはその切断片の調味液による風味づけは、例えば、調味液への浸漬、調味液の塗布などにより行なわれる。 The seasoning liquid impregnated into the uncut raw sweet potato or its cut piece as needed is each moisture value of the baked potato (moisture value of the outer layer, moisture value of the inner layer, and moisture value of the whole), It may be used as long as it does not affect the effect of suppressing the stickiness of the surface when cooked, or the flavor and texture of the baked sweet potato. Examples of the liquid seasoning include sugars such as sugar, brown sugar, and sorbitol, sweeteners, organic acids, amino acids, flavorings, salts, spices, soy sauce, sake, mirin, fruit juice, vegetables, miso, and the like. A seasoning liquid adjusted to a desired flavor by using a combination of two or more types can be mentioned. In addition, for the purpose of improving quality and workability, cereals, animal and vegetable proteins, gelling agents such as gelatin and polysaccharides, color formers, pH adjusters, emulsifiers, coloring agents, preservatives, and chelating agents are used. , enzymes, etc., can be combined according to the purpose to prepare the seasoning liquid. The uncut raw sweet potato or cut pieces thereof are flavored with a seasoning liquid, for example, by immersion in the seasoning liquid, application of the seasoning liquid, or the like.

焼成工程では、さつまいもの乾燥体を、好ましくは150℃以上、より好ましくは150℃~250℃の温度下で0.5~5時間程度(好ましくは0.5~2時間程度)焼成することにより、さつまいもの焼成体を得る。さつまいもの焼成体は、実質的には焼き芋である。このとき、各水分値(外層部の水分値、内層部の水分値、および全体の水分値)がそれぞれ所定の範囲になるように、焼成温度および焼成時間を適宜調整する。なお、焼成温度および焼成時間の調整は、品種毎に寸法の異なる切断片などを用いて予備実験を実施することにより、容易に実施することができる。さつまいもの乾燥体を焼成する加熱設備に制限はないが、風味の観点から、ダッチオーブン、デッキオーブン、ラックオーブン、トンネルオーブンなどの150℃以上の温度域で加熱できる設備が好ましい。 In the baking step, the dried sweet potato is preferably baked at a temperature of 150° C. or higher, more preferably 150° C. to 250° C. for about 0.5 to 5 hours (preferably about 0.5 to 2 hours). , to obtain a baked sweet potato. The baked sweet potato is substantially a roasted sweet potato. At this time, the baking temperature and the baking time are appropriately adjusted so that each moisture value (the moisture value of the outer layer portion, the moisture value of the inner layer portion, and the moisture value of the entire portion) falls within a predetermined range. The firing temperature and firing time can be easily adjusted by conducting a preliminary experiment using cut pieces having different sizes for each product type. The heating equipment for baking the dried sweet potato is not particularly limited, but equipment capable of heating in a temperature range of 150° C. or higher, such as a Dutch oven, a deck oven, a rack oven, or a tunnel oven, is preferable from the viewpoint of flavor.

殺菌工程は、さつまいもの焼成体を焼き芋として常温で流通させるために、さつまいもの焼成体を加熱殺菌する工程である。加熱殺菌方法としては特に限定されず、例えば、ボイル殺菌、レトルト殺菌、超高圧殺菌などが挙げられる。また、加熱殺菌条件は、さつまいもの品種、大きさ、設備の能力、殺菌方法などによって適宜設定すればよい。 The sterilization step is a step of thermally sterilizing the baked sweet potato in order to distribute the baked sweet potato as a roasted sweet potato at room temperature. The heat sterilization method is not particularly limited, and examples thereof include boiling sterilization, retort sterilization, and ultra-high pressure sterilization. In addition, heat sterilization conditions may be appropriately set depending on the sweet potato variety, size, facility capacity, sterilization method, and the like.

次に、実施例によって本発明を詳細に説明するが、本発明はこれらの実施例により何ら制限されるものではない。下記実施例及び比較例において、特に断らない限り、部及び %は、それぞれ、重量部及び重量%を示す。また、下記実施例及び比較例において、水分値(%)の測定方法及び官能評価方法は次の通りである。 Next, the present invention will be described in detail with reference to Examples, but the present invention is not limited to these Examples. In the following examples and comparative examples, parts and % indicate parts by weight and % by weight, respectively, unless otherwise specified. In the following examples and comparative examples, the method for measuring the water content (%) and the method for sensory evaluation are as follows.

<水分値(水分含有量)>
水分値(重量%)は、減圧乾燥法により測定した。
<Moisture value (moisture content)>
Moisture content (% by weight) was measured by a vacuum drying method.

<水分値の測定箇所>
外層部の水分値(A)は、外層部の焼き芋外表面(表皮外表面および切断面の外表面)からの厚さが本実施例では約3mmであることから、焼き芋の外表面から3mmの厚み領域の水分値である。
内層部の水分値(B)は、焼き芋から外層部を除いた内部領域の水分値(B)である。
水分値差(C)は、内層部の水分値(B)から外層部の水分値(A)を減じた値である。
全体の水分値(D)は、焼き芋全体の水分値である。
<Measurement point of moisture value>
The moisture value (A) of the outer layer is about 3 mm from the outer surface of the baked potato (the outer surface of the skin and the outer surface of the cut surface) of the outer layer. Moisture value in the thickness region.
The moisture value (B) of the inner layer portion is the moisture value (B) of the inner region of the baked sweet potato excluding the outer layer portion.
The moisture value difference (C) is a value obtained by subtracting the moisture value (A) of the outer layer portion from the moisture value (B) of the inner layer portion.
The whole moisture value (D) is the moisture value of the whole roasted sweet potato.

テクスチャー・アナライザー(商品名:Te xture Analyzer TA.XT.plus、Stable Micro Syste ms社製)を使用し、貫入距離200% 、測定速度2mm/s、測定温度20℃で直径2mmの円柱形プランジャ―を用いて測定を行った。具体的な測定方法は、テクスチャー・アナライザーに添付のマニュアルに準じた。外層部の硬さは、円柱形プランジャ―が外表面から貫入したときの最大値(g)とした。内層部の硬さは、円柱形プランジャ―が外層部を貫通した後、内層部に貫入したときの最大値(g)とした。 Using a texture analyzer (trade name: Texture Analyzer TA.XT.plus, manufactured by Stable Micro Systems), a cylindrical plunger with a diameter of 2 mm was measured at a penetration distance of 200%, a measurement speed of 2 mm/s, and a measurement temperature of 20°C. was used for the measurement. A specific measurement method was in accordance with the manual attached to the texture analyzer. The hardness of the outer layer was the maximum value (g) when the cylindrical plunger penetrated from the outer surface. The hardness of the inner layer was defined as the maximum value (g) when the cylindrical plunger penetrated the inner layer after penetrating the outer layer.

<官能評価>
焼き芋の官能評価は、得られた焼き芋を手でつまんだときの表面のべとつきを以下の基準に従って、5名のパネラーが評価し、5名のパネラーの各評点の平均値を小数点第一位で四捨五入し、評点とした。
(表面のべとつき)
5:全くべとつかず、1年の常温保存後もべとつきはなかった。
4:殆どべとつかず、1年の常温保存後もべとつきはほとんどなかった。
3:製造直後から僅かにべたつく
2:製造直後からべたつく
1:製造直後からかなりべたつく
<Sensory evaluation>
For the sensory evaluation of the baked sweet potato, five panelists evaluated the stickiness of the surface when the baked sweet potato was pinched by hand according to the following criteria, and the average value of each score of the five panelists was calculated to the first decimal place. It was rounded off and used as a score.
(Surface stickiness)
5: No stickiness at all, no stickiness even after storage at room temperature for 1 year.
4: Almost no stickiness, almost no stickiness even after storage at room temperature for 1 year.
3: Slightly sticky immediately after production 2: Sticky immediately after production 1: Quite sticky immediately after production

また、本発明では、得られた焼き芋の風味・食感を下記の基準で評価し、10名のパネラーの平均値(平均値の小数点第1位を四捨五入)が「5」または「4」となるものを合格品とし、それ以外のものを不合格品と判定した。
5:風味的にはさつまいも特有の甘みが大変強く、食感的には組織およびその硬さが均一で、焼き芋独特の強いほくほく感を有している。
4:風味的はさつまいも特有の甘みが強く、食感的には組織およびその硬さがほぼ均一で、焼き芋特有のほくほく感を有している。
3:風味的にはさつまいも特有の甘みが強いものの、食感的には組織およびその硬さがやや不均一で、焼き芋特有のほくほく感を有する領域と、そうではない領域とがそれぞれ部分的に存在する。
2:風味的にはさつまいも特有の甘みを感じられるものの、食感的には組織およびその硬さが不均一で、焼き芋特有のほくほく感を有する領域が少ない。
1:風味的にはさつまいも特有の甘みが弱く、食感的には組織およびその硬さが不均一で、焼き芋特有のほくほく感を有する領域がほとんどない。
In addition, in the present invention, the flavor and texture of the obtained baked sweet potato were evaluated according to the following criteria, and the average value of the 10 panelists (the average value was rounded to the first decimal place) was "5" or "4". were judged to be acceptable products, and other products were judged to be unacceptable products.
5: In terms of flavor, the sweetness peculiar to sweet potato is very strong, and in terms of texture, the texture and its hardness are uniform, and it has a strong warm feeling peculiar to roasted sweet potato.
4: In terms of flavor, the sweetness peculiar to sweet potato is strong, and in terms of texture, the texture and its hardness are almost uniform, and it has a warm feeling peculiar to roasted sweet potato.
3: Although the sweet potato has a strong sweetness peculiar to sweet potatoes in terms of flavor, the structure and its hardness are slightly uneven in terms of texture, and there are regions that have a warm feeling peculiar to roasted sweet potatoes and regions that do not. exist.
2: Sweet potato peculiar to sweet potato can be felt in terms of flavor, but the structure and its hardness are uneven in terms of texture, and there are few regions having the warm feeling peculiar to roasted sweet potato.
1: In terms of flavor, the sweetness peculiar to sweet potato is weak, and in terms of texture, the structure and its hardness are uneven, and there are almost no areas with the warm feeling peculiar to roasted sweet potato.

(実施例1)
未加熱の皮付きさつまいも(直径4cm程度)を厚み20mmに輪切りし、重さ約25gの切断片を得た。次いで、このさつまいもの切断片を50℃の温風機で2時間流体乾燥した。乾燥後、得られたさつまいもの乾燥片を、コンベクションオーブンを用いて200℃で1時間焼成した。放冷後、得られたさつまいも焼成片(焼き芋)をレトルトパウチに充填し、ヒートシール後、85℃30分間熱水にて加熱処理し、焼き芋を得た。
(Example 1)
An unheated sweet potato with skin (approximately 4 cm in diameter) was sliced into 20 mm-thick slices to obtain slices weighing approximately 25 g. Then, the cut piece of sweet potato was fluid-dried with a hot air blower at 50° C. for 2 hours. After drying, the obtained dried pieces of sweet potato were baked at 200° C. for 1 hour using a convection oven. After standing to cool, the resulting baked sweet potato pieces (baked sweet potato) were filled in a retort pouch, heat-sealed, and heat-treated with hot water at 85°C for 30 minutes to obtain a baked sweet potato.

(実施例2)
未加熱の皮付きさつまいも(直径4cm程度)を厚み20mmに乱切りし、重さ約25gの切断片を得た。次いで、このさつまいもの切断片を60℃の温風機で3時間流体乾燥した。乾燥後、得られたさつまいもの乾燥片を、コンベクションオーブンを用いて200℃で1時間焼成した。放冷後、得られたさつまいもの焼成片(焼き芋)を、レトルトパウチに充填し、ヒートシール後、600MPa、17℃で5分間加圧殺菌処理し、焼き芋製品を得た。
(Example 2)
An unheated sweet potato with skin (approximately 4 cm in diameter) was cut into chunks of 20 mm in thickness to obtain cut pieces weighing about 25 g. Then, the sweet potato cut pieces were fluid-dried with a hot air blower at 60° C. for 3 hours. After drying, the obtained dried pieces of sweet potato were baked at 200° C. for 1 hour using a convection oven. After standing to cool, the resulting baked sweet potato pieces (baked sweet potato) were packed in a retort pouch, heat sealed, and autoclaved at 600 MPa and 17° C. for 5 minutes to obtain a baked sweet potato product.

(実施例3)
未加熱の皮付きさつまいも(直径4cm程度)を厚み20mmに輪切りし、重さ約25gの切断片を得た。次いで、このさつまいもの切断片を40℃、-0.1MPa、1時間の条件下で減圧乾燥した。乾燥後、得られたさつまいもの乾燥片を、コンベクションオーブンを用いて200℃で4時間焼成した。放冷後、得られたさつまいもの焼成片(焼き芋)をレトルトパウチに充填し、ヒートシール後、121℃で25分間熱水レトルトにて加熱処理し、焼き芋製品を得た。
(Example 3)
An unheated sweet potato with skin (approximately 4 cm in diameter) was sliced into 20 mm-thick slices to obtain slices weighing approximately 25 g. Then, the cut piece of sweet potato was dried under reduced pressure at 40° C. and −0.1 MPa for 1 hour. After drying, the resulting dried pieces of sweet potato were baked at 200° C. for 4 hours using a convection oven. After standing to cool, the resulting baked sweet potato pieces (baked sweet potato) were filled in a retort pouch, heat-sealed, and heat-treated in a hot water retort at 121° C. for 25 minutes to obtain a baked sweet potato product.

(比較例1)
未加熱の皮付きさつまいも(直径4cm程度)を、コンベクションオーブンを用いて200℃で1時間焼成した。放冷後、この焼き芋を厚み20mmに輪切りし、重さ約25gの焼き芋片を得た。これをレトルトパウチに充填し、ヒートシール後、85℃で30分間熱水にて加熱処理し、焼き芋製品を得た。
(Comparative example 1)
An unheated sweet potato with skin (about 4 cm in diameter) was baked at 200° C. for 1 hour using a convection oven. After standing to cool, the baked sweet potato was sliced into 20 mm-thick slices to obtain baked sweet potato pieces weighing about 25 g. This was filled into a retort pouch, heat-sealed, and then heat-treated with hot water at 85° C. for 30 minutes to obtain a roasted sweet potato product.

(比較例2)
未加熱の皮付きさつまいも(直径4cm程度)を厚み20mmに輪切りし、重さ約25gの切断片を得た。次いで、このさつまいもの切断片を60℃の温風機で30分流体乾燥した。乾燥後、得られたさつまいもの乾燥片を、コンベクションオーブンを用いて200℃で1時間焼成した。放冷後、得られたさつまいもの焼成片(焼き芋)をレトルトパウチに充填し、ヒートシール後、600MPa、17℃で5分間加圧殺菌処理し、焼き芋製品を得た。
(Comparative example 2)
An unheated sweet potato with skin (approximately 4 cm in diameter) was sliced into 20 mm-thick slices to obtain slices weighing approximately 25 g. Then, the cut piece of this sweet potato was fluid-dried with a hot air blower at 60° C. for 30 minutes. After drying, the obtained dried pieces of sweet potato were baked at 200° C. for 1 hour using a convection oven. After standing to cool, the resulting baked sweet potato pieces (baked sweet potato) were packed in retort pouches, heat-sealed, and autoclaved at 600 MPa and 17° C. for 5 minutes to obtain baked sweet potato products.

(比較例3)
未加熱の皮付きさつまいも(直径4cm程度)を厚み20mmに輪切し、重さ約25gの切断片を得た。次いで、このさつまいもの切断片を70℃の温風機で6時間流体乾燥した。乾燥後、得られたさつまいもの乾燥片を、コンベクションオーブンを用いて200℃で1時間焼成した。放冷後、得られたさつまいもの焼成片(焼き芋)をレトルトパウチに充填し、ヒートシール後、85℃で30分間熱水にて加熱処理し、焼き芋製品を得た。
(Comparative Example 3)
An unheated sweet potato with skin (about 4 cm in diameter) was sliced into 20 mm-thick slices to obtain cut pieces weighing about 25 g. Then, the sweet potato cut pieces were fluid-dried with a hot air blower at 70° C. for 6 hours. After drying, the obtained dried pieces of sweet potato were baked at 200° C. for 1 hour using a convection oven. After standing to cool, the resulting baked sweet potato pieces (baked sweet potato) were filled in a retort pouch, heat-sealed, and then heat-treated with hot water at 85°C for 30 minutes to obtain a baked sweet potato product.

実施例1~3と比較例1~で得られた焼き芋の各水分値、硬さ、製造直後の表面のべたつきの評価、および風味・食感評価を表1に示す。
Table 1 shows the moisture content, hardness, surface stickiness evaluation, and flavor/texture evaluation of the baked sweet potatoes obtained in Examples 1-3 and Comparative Examples 1-3.

Figure 0007124488000001
Figure 0007124488000001

表1の結果より、実施例1~3で得られた焼き芋は、表面のべたつきがなく、焼き芋らしい風味、食感があることが分る。 From the results in Table 1, it can be seen that the roasted sweet potatoes obtained in Examples 1 to 3 have no stickiness on the surface and have a flavor and texture typical of roasted sweet potatoes.

一方、比較例1は、焼き芋にしてから切断したものであり、外層部と内層部との水分値差が小さいこと及び全体の水分値が高いことにより、表面のべたつきが発生することが分かった。
比較例2は、生のさつまいもを切断した後、流体乾燥を行い焼成したものであり、実施例1と比較して流体乾燥の時間を短くしたことから、外層部と内層部の水分値差が小さくなり、表面のべたつきが発生することが分かった。
比較例3は、生のさつまいもを切断した後、流体乾燥を行い焼成したものであるが、実施例1と比較して流体乾燥の時間を長くしたことから、外層部と内層部の水分値差が大きくなり、かつ全体の水分値が小さいことから、表面のべたつきは発生しないものの、風味。食感が悪くなることが分かった
On the other hand, in Comparative Example 1, the baked sweet potato was cut after making it into a baked potato, and it was found that the surface stickiness occurred due to the small moisture value difference between the outer layer and the inner layer and the high overall moisture value. .
In Comparative Example 2, raw sweet potatoes were cut, then fluid-dried and baked. Compared to Example 1, the fluid-drying time was shortened, so the difference in moisture value between the outer layer and the inner layer was reduced. It turned out that it became small and the stickiness of the surface generate|occur|produced.
In Comparative Example 3, raw sweet potatoes were cut, then fluid-dried and baked. Compared to Example 1, the fluid-drying time was longer, so the difference in water content between the outer layer and the inner layer was is large and the overall moisture value is small, so the surface is not sticky, but the flavor is improved. I found that it tasted bad .

1 二重構造を有する焼き芋
10 外層部
11 内層部
1 baked sweet potato having a double structure 10 outer layer 11 inner layer

Claims (4)

原料である生のさつまいもが乾燥され、次いで焼成及び殺菌された焼き芋であって、
前記生のさつまいもが、厚み10~30mmの切断片であり、
外表面を含む表層領域である外層部と、前記外層部以外の内部領域であり、かつ前記外層部よりも水分値が高い内層部と、からなり、前記外層部の前記外表面から所定の厚さまでの厚さ領域の水分値と前記内層部の水分値との差が5~28重量%、および全体の水分値が30~60重量%であることを特徴とする、二層構造の焼き芋。
A roasted sweet potato obtained by drying raw sweet potatoes, then baking and sterilizing them,
The raw sweet potato is a cut piece with a thickness of 10 to 30 mm,
An outer layer portion that is a surface layer region including an outer surface, and an inner layer portion that is an inner region other than the outer layer portion and has a higher moisture value than the outer layer portion, and a predetermined thickness from the outer surface of the outer layer portion A baked sweet potato with a two-layer structure, characterized in that the difference between the moisture value of the thickness region and the moisture value of the inner layer is 5 to 28% by weight, and the moisture value of the whole is 30 to 60% by weight.
直径2mmの円柱形プランジャーを、20℃の温度下にて貫入距離200%、貫入速度 2mm/secで、前記焼き芋の前記外表面から内部に貫入させて測定した硬さが、前記外層部が100~2000g、前記内層部が20~200gである、請求項1に記載の二層構造の焼き芋。 A cylindrical plunger with a diameter of 2 mm is penetrated from the outer surface of the baked sweet potato into the inside at a temperature of 20 ° C. at a penetration distance of 200% and a penetration speed of 2 mm / sec. The two-layer baked sweet potato according to claim 1 , which weighs 100 to 2000 g and the inner layer weighs 20 to 200 g. 請求項1又は2に記載の二層構造の焼き芋の製造方法であって、
生さつまいもを1~70℃の温度下で流体乾燥または減圧乾燥し、表面が乾燥したさつまいも乾燥体を得る乾燥工程と、
前記さつまいも乾燥体を焼成し、さつまいも焼成体を得る焼成工程と、
前記さつまいも焼成体を殺菌する殺菌工程と、
を備えることを特徴とする、二重構造の焼き芋の製造方法。
A method for producing a two-layer baked sweet potato according to claim 1 or 2 ,
A drying step of fluid drying or vacuum drying the raw sweet potato at a temperature of 1 to 70 ° C. to obtain a dried sweet potato with a dry surface;
a baking step of baking the dried sweet potato to obtain a baked sweet potato;
A sterilization step of sterilizing the baked sweet potato body;
A method for producing a double-structured roasted sweet potato, comprising:
前記乾燥工程の前に、生さつまいもを所定の形状に切断し、さつまいも切断体を得る切断工程をさらに備える、請求項に記載の二重構造の焼き芋の製造方法。
4. The method for producing a double-structured roasted sweet potato according to claim 3 , further comprising a cutting step of cutting the raw sweet potato into a predetermined shape to obtain cut sweet potatoes before the drying step.
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Citations (4)

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Publication number Priority date Publication date Assignee Title
JP2001095523A (en) 1999-07-28 2001-04-10 Takara Shuzo Co Ltd Method for producing parched tuber and root, parched tuber and root koji, and liquor and food using them
JP2001275558A (en) 2000-03-31 2001-10-09 Kanebo Ltd Cooking method of skinned potatoes, cooked potatoes and peeling method of skinned potatoes
JP2005304419A (en) 2004-04-23 2005-11-04 Marusei Shoji Kk Baked dried sweet potato and method for producing the same
JP3186601U (en) 2013-08-02 2013-10-17 日本フードマテリアル株式会社 Baked rice cake in a container

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001095523A (en) 1999-07-28 2001-04-10 Takara Shuzo Co Ltd Method for producing parched tuber and root, parched tuber and root koji, and liquor and food using them
JP2001275558A (en) 2000-03-31 2001-10-09 Kanebo Ltd Cooking method of skinned potatoes, cooked potatoes and peeling method of skinned potatoes
JP2005304419A (en) 2004-04-23 2005-11-04 Marusei Shoji Kk Baked dried sweet potato and method for producing the same
JP3186601U (en) 2013-08-02 2013-10-17 日本フードマテリアル株式会社 Baked rice cake in a container

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