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JP7134591B2 - Continuous hot-dip galvanizing method and continuous hot-dip galvanizing equipment - Google Patents
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JP7134591B2 - Continuous hot-dip galvanizing method and continuous hot-dip galvanizing equipment - Google Patents

Continuous hot-dip galvanizing method and continuous hot-dip galvanizing equipment Download PDF

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JP7134591B2
JP7134591B2 JP2016186086A JP2016186086A JP7134591B2 JP 7134591 B2 JP7134591 B2 JP 7134591B2 JP 2016186086 A JP2016186086 A JP 2016186086A JP 2016186086 A JP2016186086 A JP 2016186086A JP 7134591 B2 JP7134591 B2 JP 7134591B2
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steel sheet
dip galvanized
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JP2018048387A (en
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茂 橋本
芳明 廣田
将人 平
智史 内田
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Nippon Steel Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、鋼板に溶融亜鉛めっきし、該溶融亜鉛めっきされた鋼板を誘導加熱装置により加熱し溶融亜鉛めっき層を合金化する連続溶融亜鉛めっき方法及び連続溶融亜鉛めっき装置に関する。 The present invention relates to a continuous hot-dip galvanizing method and a continuous hot-dip galvanizing apparatus for hot-dip galvanizing a steel sheet and heating the hot-dip galvanized steel sheet with an induction heating device to alloy the hot-dip galvanized layer.

鋼板に連続的に亜鉛めっきする連続溶融亜鉛めっき装置では、鋼板を溶融亜鉛浴に通した後に加熱して溶融亜鉛めっき層の表層に亜鉛と鉄の合金化層を形成する。合金化の際の鋼板の加熱は、高周波電流で加熱する誘導加熱で行われ、誘導加熱としては一般的にLF(Longitudinal Flux:平行磁束)方式が採用されている(特許文献1参照)。なお、LF方式では、鋼板の周囲を囲んだ誘導コイルに高周波電流(一次電流とする)を流すことで、磁束が鋼板の進行方向と平行に発生し、この磁束を打ち消す方向に鋼板表面で発生する渦電流が集積して一次電流と逆方向に誘導電流が発生し、これにより、非接触で鋼板を加熱する。 In a continuous hot-dip galvanizing apparatus for continuously galvanizing a steel plate, the steel plate is passed through a hot-dip zinc bath and then heated to form an alloyed layer of zinc and iron on the surface layer of the hot-dip galvanized layer. Heating of the steel sheet during alloying is performed by induction heating using high-frequency current, and LF (Longitudinal Flux: parallel magnetic flux) method is generally adopted as induction heating (see Patent Document 1). In the LF method, a high-frequency current (primary current) is passed through an induction coil that surrounds the steel plate to generate magnetic flux parallel to the direction in which the steel plate advances. The resulting eddy currents accumulate to generate an induced current in the opposite direction to the primary current, thereby heating the steel plate without contact.

特開平6-330276号公報JP-A-6-330276

誘導加熱の方式として、上述のLF方式の他に、TF(Transverse
Flux:垂直磁束)方式がある。TF方式では、誘導コイルを巻き回したインダクタ(良磁性体)を、鋼板を挟んで配置することで、誘導コイルに電流を流して発生させた磁束が鋼板を貫通し、インダクタ形状や配置に応じた経路で誘導電流が発生し、これにより鋼板を加熱する。
従来、合金化のための誘導加熱の方式として特許文献1に記載のようにLF方式が採用されていたが、現在では、LF方式では加熱することが容易ではない鋼種が製造されてきていること等の背景から、合金化のための誘導加熱の方式としてTF方式の導入も検討されている。
In addition to the above-mentioned LF method, TF (Transverse
Flux: vertical magnetic flux) method. In the TF method, an inductor (a good magnetic material) wound with an induction coil is placed on both sides of a steel plate. An induced current is generated along the route, which heats the steel plate.
Conventionally, the LF method has been adopted as an induction heating method for alloying, as described in Patent Document 1, but at present, steel types that are not easy to heat by the LF method are being manufactured. For these reasons, introduction of the TF method as an induction heating method for alloying is also under consideration.

ところで、誘導加熱により合金化を行う場合には、鋼板面に沿った力が働き、薄手の鋼板の場合にはとりわけ変形が起こりやすい。鋼板が変形すると、鋼板上に形成された溶融亜鉛めっき層も影響を受け変形する。鋼板の変形は、該鋼板が誘導加熱装置を通過すると解消するが、めっきの変形は解消せず該変形による凹凸だけが、溶融亜鉛めっきされた鋼板(以下、溶融亜鉛めっき鋼板)の表面に残存する場合がある。
そして、誘導加熱の方式としてTF方式を採用して鋼板の溶融亜鉛めっき層の合金化を行った場合は、溶融亜鉛めっき鋼板の板幅方向に延在する筋模様が発生することがある。
By the way, when alloying is performed by induction heating, a force acts along the surface of the steel sheet, and thin steel sheets are especially susceptible to deformation. When the steel sheet is deformed, the hot-dip galvanized layer formed on the steel sheet is also affected and deformed. The deformation of the steel sheet is resolved when the steel sheet passes through the induction heating device, but the deformation of the coating is not resolved, and only the unevenness due to the deformation remains on the surface of the hot-dip galvanized steel sheet (hereinafter referred to as hot-dip galvanized steel sheet). sometimes.
When the hot-dip galvanized layer of the steel sheet is alloyed by adopting the TF method as the induction heating method, streak patterns extending in the width direction of the hot-dip galvanized steel sheet may occur.

本発明は、かかる点に鑑みてなされたものであり、溶融亜鉛めっき層がTF方式の誘導加熱により加熱され合金化された鋼板であって筋模様のないものを生産することができる連続溶融亜鉛めっき方法及び連続溶融亜鉛めっき装置を提供することを目的とする。 The present invention has been made in view of this point, and is capable of producing a steel sheet in which the hot-dip galvanized layer is heated and alloyed by induction heating of the TF method and has no streak pattern. An object of the present invention is to provide a plating method and a continuous hot-dip galvanizing apparatus.

前記の目的を達成するため、本発明は、鋼板に溶融亜鉛めっきし、該溶融亜鉛めっきされた鋼板を加熱装置により加熱し溶融亜鉛めっき層を合金化する連続溶融亜鉛めっき方法であって、前記加熱装置は、少なくとも垂直磁束方式で誘導加熱を行うTF加熱装置を有し、前記加熱装置を通過した鋼板の温度が低下していくよう鋼板の温度を制御する工程を含み、前記制御する工程は、前記TF加熱装置を通過してから0.5秒以上である所定時間経過後の鋼板の溶融亜鉛めっき層の温度が510℃以上545℃以下となると共に、前記0.5秒以上である所定時間経過後から2秒後の前記溶融亜鉛めっき層の温度が500℃以上540℃以下となるよう、鋼板の温度低下率を制御し、幅方向に延在し通板方向5~10mmピッチで板幅方向の長さが50~200mmの筋模様が前記TF加熱装置を通過したときに生じた、前記溶融亜鉛めっき層を平滑化する、ことを特徴としている。 In order to achieve the above object, the present invention provides a continuous hot dip galvanizing method for hot dip galvanizing a steel sheet, heating the hot dip galvanized steel sheet with a heating device, and alloying the hot dip galvanized layer, The heating device includes a TF heating device that performs induction heating at least by a vertical magnetic flux method, and includes a step of controlling the temperature of the steel plate so that the temperature of the steel plate that has passed through the heating device decreases. , the temperature of the hot-dip galvanized layer of the steel sheet after a predetermined time of 0.5 seconds or more has passed after passing through the TF heating device is 510 ° C. or more and 545 ° C. or less , and the predetermined time of 0.5 seconds or more The temperature drop rate of the steel sheet is controlled so that the temperature of the hot-dip galvanized layer 2 seconds after the elapse of time is 500° C. or more and 540° C. or less , and the temperature is extended in the width direction and at a pitch of 5 to 10 mm in the sheet threading direction. It is characterized by smoothing the hot-dip galvanized layer, which is produced when a streak pattern having a length of 50 to 200 mm in the sheet width direction passes through the TF heating device .

前記加熱装置が、平行磁束方式で加熱を行うLF加熱装置を有し、鋼板の溶融亜鉛めっき層の温度が480℃になるまで前記LF加熱装置により鋼板を加熱した後、該加熱された鋼板を前記TF加熱装置により所定の温度まで加熱することが好ましい。 The heating device has an LF heating device that performs heating by a parallel magnetic flux method, and after the steel plate is heated by the LF heating device until the temperature of the hot-dip galvanized layer of the steel plate reaches 480 ° C., the heated steel plate is It is preferable to heat to a predetermined temperature by the TF heating device.

前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層にガスを吹き付け、前記溶融亜鉛めっき層を平滑化することが好ましい。 It is preferable to blow gas onto the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device to smooth the hot-dip galvanized layer.

前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層に当接部材を当接させ、前記溶融亜鉛めっき層を平滑化するが好ましい。 Preferably, a contacting member is brought into contact with the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device to smooth the hot-dip galvanized layer.

さらに別な観点による本発明によれば、鋼板に溶融亜鉛めっきし、該溶融亜鉛めっきされた鋼板を加熱装置により加熱し溶融亜鉛めっき層を合金化する連続溶融亜鉛めっき装置であって、前記加熱装置は、少なくとも垂直磁束方式で誘導加熱を行うTF加熱装置を有し、前記加熱装置を通過した鋼板の温度が低下していくよう鋼板の温度を制御する置であって、前記TF加熱装置を通過してから0.5秒以上である所定時間経過後の鋼板の溶融亜鉛めっき層の温度が510℃以上545℃以下となると共に、前記所定時間経過後から2秒後の前記溶融亜鉛めっき層の温度が500℃以上540℃以下となるよう、鋼板の温度低下率を制御し、幅方向に延在し通板方向5~10mmピッチで板幅方向の長さが50~200mmの筋模様が前記加熱装置を通過したときに生じた、前記溶融亜鉛めっき層を平滑化する温度制御装置を備えることを特徴としている。 According to another aspect of the present invention, there is provided a continuous hot-dip galvanizing apparatus for hot-dip galvanizing a steel sheet, heating the hot-dip galvanized steel sheet with a heating device, and alloying the hot-dip galvanized layer, The apparatus has a TF heating device that performs induction heating at least by a vertical magnetic flux method, and controls the temperature of the steel plate so that the temperature of the steel plate that has passed through the heating device decreases, wherein the TF heating device The temperature of the hot-dip galvanized layer of the steel sheet after a predetermined time of 0.5 seconds or more after passing through the steel sheet reaches 510 ° C. or higher and 545 ° C. or lower , and the hot-dip galvanized layer 2 seconds after the predetermined time has elapsed. The temperature reduction rate of the steel sheet is controlled so that the temperature of the layer is 500 ° C. or higher and 540 ° C. or lower , and the stripes extending in the width direction of the plate and having a pitch of 5 to 10 mm in the plate passing direction and a length in the width direction of 50 to 200 mm It is characterized by comprising a temperature control device for smoothing the hot-dip galvanized layer generated when the pattern passes through the heating device .

前記加熱装置は、平行磁束方式で加熱を行うLF加熱装置を有し、該LF加熱装置は、鋼板の溶融亜鉛めっき層の温度が480℃になるまで鋼板を加熱し、前記TF加熱装置は、前記LF加熱装置により加熱された鋼板を所定の温度まで加熱することが好ましい。 The heating device has an LF heating device that performs heating by a parallel magnetic flux method, the LF heating device heats the steel sheet until the temperature of the hot-dip galvanized layer of the steel sheet reaches 480 ° C., and the TF heating device It is preferable to heat the steel plate heated by the LF heating device to a predetermined temperature.

前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層にガスを吹き付け、前記溶融亜鉛めっき層を平滑化する平滑化装置を備えることが好ましい。 It is preferable to include a smoothing device for blowing gas onto the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device to smooth the hot-dip galvanized layer.

前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層に当接することにより、前記溶融亜鉛めっき層を平滑化する平滑化装置を備えることが好ましい。 It is preferable to provide a smoothing device for smoothing the hot-dip galvanized layer by contacting the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device.

本発明の連続溶融亜鉛めっき方法及び連続溶融亜鉛めっき装置によれば、溶融亜鉛めっき層がTF方式の誘導加熱により加熱され合金化された鋼板であって筋模様のないものを生産することができる。 According to the continuous hot-dip galvanizing method and the continuous hot-dip galvanizing apparatus of the present invention, it is possible to produce a steel sheet in which the hot-dip galvanized layer is heated and alloyed by induction heating of the TF method and has no streak pattern. .

本発明の実施の形態に係る連続溶融亜鉛めっき装置の概略を示す図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the outline of the continuous hot-dip galvanizing apparatus which concerns on embodiment of this invention. 図1のTF加熱炉の概略を示す図である。FIG. 2 is a diagram showing an outline of the TF heating furnace of FIG. 1; 図1の連続溶融亜鉛めっき装置を通板される鋼板の温度変化の一例を示す図である。1. It is a figure which shows an example of the temperature change of the steel plate passed through the continuous hot-dip galvanizing apparatus of FIG. 本発明の第2の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。It is a figure which shows the outline of the continuous hot-dip galvanizing apparatus which concerns on the 2nd Embodiment of this invention. 図4の連続溶融亜鉛めっき装置を通板される鋼板の温度変化の一例を示す図である。5 is a diagram showing an example of temperature change of a steel sheet that is passed through the continuous hot-dip galvanizing apparatus of FIG. 4. FIG. 本発明の第3の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。It is a figure which shows the outline of the continuous hot-dip galvanizing apparatus which concerns on the 3rd Embodiment of this invention. 図6の連続溶融亜鉛めっき装置を通板される鋼板の温度変化の一例を示す図である。7 is a diagram showing an example of temperature change of a steel sheet that is passed through the continuous hot-dip galvanizing apparatus of FIG. 6. FIG. 本発明の第4の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。It is a figure which shows the outline of the continuous hot-dip galvanizing apparatus based on the 4th Embodiment of this invention. 本発明の第5の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。It is a figure which shows the outline of the continuous hot-dip galvanizing apparatus based on the 5th Embodiment of this invention. 本発明の第6の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。It is a figure which shows the outline of the continuous hot-dip galvanizing apparatus which concerns on the 6th Embodiment of this invention.

以下、本発明の実施の形態について図面を参照して説明する。なお、本明細書及び図面において、実質的に同一の機能構成を有する構成要素については、同一の符号を付することにより重複説明を省略する。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present specification and drawings, constituent elements having substantially the same functional configuration are denoted by the same reference numerals, thereby omitting redundant description.

(第1の実施形態)
図1は、本発明の第1の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。
図の連続溶融亜鉛めっき装置1では、鋼板Hは、不図示の焼鈍炉で焼鈍された後、溶融亜鉛めっき浴2に導入される。
溶融亜鉛めっき浴2に導入された鋼板Hは、該浴2内に設けられたシンクロール3により、上向きに方向転換され、サポートロール4で反りが矯正された後、溶融亜鉛めっき浴2から引き出される。
そして、溶融亜鉛めっきされた鋼板Hは、その両面に向けてガスワイピングノズル5からワイピングガスが吹き付けられ、めっき付着量が調整される。
(First embodiment)
FIG. 1 is a schematic diagram of a continuous hot-dip galvanizing apparatus according to a first embodiment of the present invention.
In the continuous hot-dip galvanizing apparatus 1 shown in the figure, a steel sheet H is introduced into a hot-dip galvanizing bath 2 after being annealed in an annealing furnace (not shown).
The steel sheet H introduced into the hot-dip galvanizing bath 2 is turned upward by sink rolls 3 provided in the bath 2, and warped by support rolls 4, and then pulled out of the hot-dip galvanizing bath 2. be
A wiping gas is sprayed from the gas wiping nozzle 5 toward both sides of the hot-dip galvanized steel sheet H to adjust the coating amount.

めっき付着量が調整された鋼板Hは、該鋼板Hの振動を抑制する制振装置6を通過する。制振装置6は、鋼板Hの振動を抑制する機能の他に、合金化加熱炉7に対する鋼板Hの角度を規定する機能を有していてもよい。
制振装置6による振動の抑制や角度の規定のための方式としては、高温ガス(例えば450℃以上)を鋼板Hの端部に吹き付ける方式が考えられる。また、電磁力による方式であってもよい。
さらに、例えば450℃以上に加熱したローラが鋼板Hの端部に当接することにより、鋼板Hの振動を抑制し鋼板Hの角度を規定する方式であってもよい。なお、ローラなどが当接することにより鋼板Hの溶融亜鉛めっき層は変形するが、鋼板HがTF加熱炉7を通板されている間において、溶融亜鉛めっき層の粘度が低くなるため、溶融亜鉛めっき層の変形部分は変形前の状態に戻る。上記ローラの幅は例えば5~10mmである。
The steel plate H with the adjusted coating weight passes through a damping device 6 that suppresses the vibration of the steel plate H. As shown in FIG. The damping device 6 may have a function to regulate the angle of the steel plate H with respect to the alloying heating furnace 7 in addition to the function of suppressing the vibration of the steel plate H.
As a method for suppressing vibration and regulating the angle by the vibration damping device 6, a method of blowing a high temperature gas (for example, 450° C. or higher) to the end portion of the steel plate H is conceivable. Alternatively, a method using electromagnetic force may be used.
Further, for example, a roller heated to 450° C. or more may be brought into contact with the end portion of the steel plate H to suppress the vibration of the steel plate H and regulate the angle of the steel plate H. Although the hot-dip galvanized layer of the steel sheet H is deformed by contact with rollers, the viscosity of the hot-dip galvanized layer decreases while the steel sheet H is being passed through the TF heating furnace 7. The deformed portion of the plating layer returns to the state before deformation. The width of the roller is, for example, 5 to 10 mm.

なお、上述の制振装置6を設けずに、ガスワイピングノズル5からのワイピングガスにより鋼板Hの振動の抑制や角度の規定を行ってもよい。
また、制振装置6を設けずに、サポートロール4のインターメッシュ量(ロール押し込み量)を調整して、鋼板Hの振動の抑制や角度の規制を行ってもよい。
Note that the wiping gas from the gas wiping nozzle 5 may be used to suppress the vibration of the steel plate H and to regulate the angle without providing the damping device 6 described above.
Also, without providing the damping device 6, the amount of intermesh (roll pushing amount) of the support rolls 4 may be adjusted to suppress the vibration of the steel plate H and regulate the angle.

制振装置6を通過後、鋼板Hは、本発明に係る加熱装置としてのTF加熱炉7にて加熱され、例えば550±10℃まで昇温される。TF加熱炉7は、後述するようにTF方式の誘導加熱で鋼板Hを加熱する
また、TF加熱炉7を通過後、鋼板Hは、該鋼板Hの温度低下率を制御する温度制御装置8を通過する。
After passing through the damping device 6, the steel plate H is heated in a TF heating furnace 7 as a heating device according to the present invention, and the temperature is raised to 550±10° C., for example. The TF heating furnace 7 heats the steel plate H by induction heating of the TF method as described later. pass.

鋼板HがTF加熱炉7から温度制御装置8を介して上部ロール9に至るまでの間に鋼板Hの溶融亜鉛めっき層が合金化される。温度制御装置8は、温度低下率を制御することにより、溶融亜鉛めっき層を低粘度の状態で保持する。温度低下率を制御する方法としては、バーナなどを用いた燃焼ガスによる方法、高温(例えば450℃以上の)のガスによる方法、輻射熱による方法、断熱材とガス上昇流の抑制(堰やホットガスシール)を併用する方法、などがある。
合金化された鋼板Hは、不図示の冷却装置により冷却され、上部ロール9により通板方向が変換される。
The hot-dip galvanized layer of the steel sheet H is alloyed while the steel sheet H reaches the upper roll 9 from the TF heating furnace 7 via the temperature control device 8 . The temperature controller 8 keeps the hot-dip galvanized layer in a low-viscosity state by controlling the rate of temperature drop. Methods for controlling the temperature drop rate include a method using combustion gas using a burner, etc., a method using high-temperature (e.g., 450 ° C. or higher) gas, a method using radiant heat, heat insulating materials and suppression of gas upward flow (weirs and hot gas There is a method of using a seal) together.
The alloyed steel plate H is cooled by a cooling device (not shown), and the passing direction is changed by the upper roll 9 .

このように溶融亜鉛めっき層を合金化することにより、鋼板Hの溶接性、耐食性、プレス性等を良好にすることができる。 By alloying the hot-dip galvanized layer in this manner, the weldability, corrosion resistance, pressability, etc. of the steel sheet H can be improved.

図2は、TF加熱炉7の概略を示す図であり、図2(A)はTF加熱炉7の模式側面図、図2(B)はTF加熱炉7の鋼板Hの板幅方向中央部分における模式断面図である。 FIG. 2 is a diagram schematically showing the TF heating furnace 7, FIG. 2A is a schematic side view of the TF heating furnace 7, and FIG. It is a schematic cross-sectional view in.

TF加熱炉7は、例えば図2に示すように、側面視及び断面視でE字型のE字型コア71、72が鋼板Hを挟んで対向するように設けられている。
E字型コア71、72は、フェライト、積層した電磁鋼板、アモルファス合金等の強磁性体コアで構成されている。また、E字型コア71、72には、その中央の凸部71a、72aに誘導コイル73、74が巻き回されている。
The TF heating furnace 7 is provided, for example, as shown in FIG. 2, so that E-shaped cores 71 and 72, which are E-shaped in side view and cross-sectional view, face each other with the steel plate H interposed therebetween.
The E-shaped cores 71 and 72 are composed of ferromagnetic cores such as ferrite, laminated electromagnetic steel sheets, and amorphous alloys. Further, the E-shaped cores 71 and 72 have induction coils 73 and 74 wound around the center protrusions 71a and 72a.

誘導コイル73、74は、銅などの導体で構成されており、不図示の電源に接続されている。誘導コイル73、74によって発生する磁束Mは、鋼板Hを厚さ方向に貫通する。TF加熱炉7では、この磁束Mに垂直な誘導電流が鋼板Hの板面内に発生し、該誘導電流により鋼板Hを加熱する。つまり、TF加熱炉7は、TF方式の誘導加熱で鋼板Hを加熱する。なお、図2に示す方式以外でも、鋼板Hを厚さ方向に貫通させる磁束を生じさせる方法であれば、同様の加熱効果を得ることができる。 The induction coils 73 and 74 are made of a conductor such as copper and connected to a power source (not shown). A magnetic flux M generated by the induction coils 73 and 74 penetrates the steel plate H in the thickness direction. In the TF heating furnace 7, an induced current perpendicular to this magnetic flux M is generated in the plate surface of the steel plate H, and the steel plate H is heated by the induced current. That is, the TF heating furnace 7 heats the steel sheet H by induction heating of the TF method. A similar heating effect can be obtained by any method other than the method shown in FIG.

図3は、連続溶融亜鉛めっき装置1を通板される鋼板Hの温度変化の一例を示す図である。図3の縦軸は、鋼板Hの温度を示し、横軸は鋼板Hが溶融亜鉛めっき浴2から引き出されてからの経過時間を示す。
連続溶融亜鉛めっき装置1では上述のように合金化温度までの昇温にTF方式の誘導加熱を用いている。そのため、合金化完了後に、溶融亜鉛めっき鋼板Hの表面に、板幅方向に延在する筋模様が発生することがある。例えば、通板方向5~10mmピッチで、板幅方向の長さが50~200mm、高さが数μmの模様が発生することがある。
FIG. 3 is a diagram showing an example of temperature change of the steel sheet H passing through the continuous hot dip galvanizing apparatus 1. As shown in FIG. The vertical axis in FIG. 3 indicates the temperature of the steel sheet H, and the horizontal axis indicates the elapsed time after the steel sheet H is withdrawn from the hot-dip galvanizing bath 2 .
As described above, the continuous hot-dip galvanizing apparatus 1 uses TF induction heating to raise the temperature to the alloying temperature. Therefore, after the alloying is completed, the surface of the hot-dip galvanized steel sheet H may have a streak pattern extending in the sheet width direction. For example, a pattern with a pitch of 5 to 10 mm in the sheet threading direction, a length of 50 to 200 mm in the sheet width direction, and a height of several μm may occur.

そこで、連続溶融亜鉛めっき装置1では、図3に示すように、TF加熱炉7により溶融亜鉛めっき鋼板Hを誘導加熱した後、温度制御装置8によって溶融亜鉛めっき鋼板Hの温度低下率を制御し該鋼板Hの溶融亜鉛めっきを低粘度の状態で保持する。そのため、溶融亜鉛めっき鋼板Hが温度制御装置8を通過する間に、該鋼板Hの溶融亜鉛めっき層が平滑化される。したがって、溶融亜鉛めっき鋼板Hの表面に発生した上記筋模様の高さを1μm未満とし該筋模様を目立たなくさせることができる。 Therefore, in the continuous hot-dip galvanizing apparatus 1, as shown in FIG. The hot-dip galvanization of the steel sheet H is maintained in a low-viscosity state. Therefore, while the hot-dip galvanized steel sheet H passes through the temperature control device 8, the hot-dip galvanized layer of the steel sheet H is smoothed. Therefore, the height of the streak pattern generated on the surface of the hot-dip galvanized steel sheet H can be set to less than 1 μm to make the streak pattern inconspicuous.

温度制御装置8は、加熱装置としてのTF加熱炉7を通過してから所定時間経過後の溶融亜鉛めっき層の温度が所定温度以上となると共に、所定時間経過後から所定秒後の溶融亜鉛めっき層の温度が別の所定温度以上となるよう、鋼板Hの温度低下率を制御する。
上記所定時間は、昇温された溶融亜鉛めっき層全体の元素組成の均一化や、誘導加熱部分通過時の鋼板変形の解消、形状安定化に必要な時間であり、温度が高いほど短時間で均一化/解消する傾向がある。元素組成が均一で、かつ変形解消後でないと平滑化の効果が低減することから、上記所定時間は、均一化と変形解消に必要な0.5秒以上が好ましく、1秒以上がより好ましい。なお、上記所定時間の上限は、鋼板がTF加熱炉7の出側の端部を通過してから所定時間経過後さらに上記所定秒経過した時に、鋼板が温度制御装置8の出側の端部を通過する時間である。
また、上記所定秒は2秒である。本実施形態で目標とする鋼板の冷却速度すなわち温度低下率を指定するにあたり、時間間隔をあけて温度を測定する必要があり、実機において温度の測定が可能な時間間隔が上記「2秒」であるため、上述のように上記所定秒として2秒を用いることができる。なお、上記時間間隔は、温度計の設置可能な領域で決まる。
さらに、上記所定温度及び上記別の所定温度はそれぞれ510℃及び500℃である。
したがって、温度制御装置8は、例えば、TF加熱炉7を通過してから1秒後の溶融亜鉛めっき層の温度が510℃以上となると共に、3秒後の溶融亜鉛めっき層の温度が500℃以上となるよう、鋼板Hの温度低下率を制御する。
より具体的には、温度制御装置8は、例えば、鋼板Hの鋼種が非磁性体率が高いものである場合、TF加熱炉7を通過してから1秒後の溶融亜鉛めっき層の温度が510℃以上545℃以下の範囲となり、TF加熱炉7を通過してから3秒後の同温度が500℃以上540℃以下の範囲となるよう、溶融亜鉛めっき鋼板Hの温度低下率を抑制する。
なお、TF加熱炉7を通過してから1秒後の鋼板Hの温度が545℃以上である場合や、通過後3秒後の温度が540℃以上である場合は、鋼板Hの組織の変態が一部で生じ、材質が変化してしまう。
また、TF加熱炉7を通過してから1秒後の温度が510℃未満である場合や、通過後3秒後の温度が500℃未満である場合は、溶融亜鉛めっきの粘度が高くなってしまい、平滑化効果が発揮されなくなる。なお、TF加熱炉7を通過してから1秒後の温度が510℃以上545℃以下であっても通過後3秒後の温度が500℃未満である場合も、平滑化効果が発揮されなくなる。
The temperature control device 8 controls the temperature of the hot-dip galvanized layer after a predetermined time has passed since it passed through the TF heating furnace 7 as a heating device so that the temperature of the hot-dip galvanized layer reaches a predetermined temperature or higher, and the hot-dip galvanized layer is stopped after a predetermined second after the predetermined time. The temperature drop rate of the steel plate H is controlled so that the temperature of the layer is equal to or higher than another predetermined temperature.
The predetermined time is the time necessary for homogenizing the elemental composition of the hot-dip galvanized layer as a whole, eliminating the deformation of the steel sheet when passing through the induction heating part, and stabilizing the shape. Tend to equalize/dissolve. Since the effect of smoothing is reduced unless the elemental composition is uniform and deformation is eliminated, the predetermined time is preferably 0.5 seconds or longer, more preferably 1 second or longer, which is required for uniformity and deformation elimination. In addition, the upper limit of the predetermined time is that the steel plate reaches the exit side end of the temperature control device 8 after the predetermined time has passed since the steel sheet passed through the exit side end of the TF heating furnace 7 and the above predetermined seconds have passed. It's time to go through
Also, the predetermined second is 2 seconds. In specifying the target cooling rate, that is, the temperature drop rate, of the steel sheet in this embodiment, it is necessary to measure the temperature at intervals of time. Therefore, 2 seconds can be used as the predetermined second as described above. The above time interval is determined by the area where the thermometer can be installed.
Further, the predetermined temperature and the another predetermined temperature are 510° C. and 500° C., respectively.
Therefore, the temperature control device 8, for example, sets the temperature of the hot-dip galvanized layer to 510° C. or higher one second after passing through the TF heating furnace 7, and increases the temperature of the hot-dip galvanized layer to 500° C. three seconds after passing through the TF heating furnace 7. The temperature drop rate of the steel plate H is controlled so as to achieve the above.
More specifically, for example, when the steel type of the steel sheet H has a high non-magnetic content, the temperature control device 8 controls the temperature of the hot-dip galvanized layer one second after passing through the TF heating furnace 7 to The temperature drop rate of the hot-dip galvanized steel sheet H is suppressed so that the temperature is in the range of 510° C. or higher and 545° C. or lower, and the temperature 3 seconds after passing through the TF heating furnace 7 is in the range of 500° C. or higher and 540° C. or lower. .
When the temperature of the steel sheet H one second after passing through the TF heating furnace 7 is 545° C. or higher, or when the temperature three seconds after passing is 540° C. or higher, the transformation of the structure of the steel plate H occurs in part, and the material changes.
Further, when the temperature 1 second after passing through the TF heating furnace 7 is less than 510°C or when the temperature 3 seconds after passing is less than 500°C, the viscosity of the hot-dip galvanizing increases. , and the smoothing effect is no longer exhibited. Even if the temperature 1 second after passing through the TF heating furnace 7 is 510° C. or higher and 545° C. or lower, the smoothing effect is not exhibited even if the temperature 3 seconds after passing is lower than 500° C. .

(第2の実施形態)
図4は、本発明の第2の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。図5は、図4の連続溶融亜鉛めっき装置1を通板される鋼板Hの温度変化の一例を示す図である。図5の縦軸は、鋼板Hの温度を示し、横軸は鋼板Hが溶融亜鉛めっき浴2から引き出されてからの経過時間を示す。
(Second embodiment)
FIG. 4 is a diagram showing an outline of a continuous hot-dip galvanizing apparatus according to a second embodiment of the present invention. FIG. 5 is a diagram showing an example of temperature change of the steel sheet H passing through the continuous hot dip galvanizing apparatus 1 of FIG. The vertical axis in FIG. 5 indicates the temperature of the steel sheet H, and the horizontal axis indicates the elapsed time after the steel sheet H is pulled out of the hot-dip galvanizing bath 2 .

図4の連続溶融亜鉛めっき装置1は、第1の実施形態の同装置の構成と異なり、加熱装置10を備え、該加熱装置10がTF加熱炉7と昇温装置11を有する。
加熱装置10の昇温装置11は、TF加熱炉7により加熱された溶融亜鉛めっき鋼板Hをさらに加熱し昇温させるものであり、TF加熱炉7と温度制御装置8との間に設けられている。昇温装置11での加熱方式は、例えば、バーナなどを用いた燃焼ガスによる方式、高温のガスによる方式、LF方式の誘導加熱による方式である。
The continuous hot-dip galvanizing apparatus 1 of FIG. 4 is provided with a heating device 10 having a TF heating furnace 7 and a temperature raising device 11, unlike the configuration of the same device of the first embodiment.
The temperature raising device 11 of the heating device 10 further heats the hot-dip galvanized steel sheet H heated by the TF heating furnace 7 to raise the temperature, and is provided between the TF heating furnace 7 and the temperature control device 8. there is The heating method in the temperature raising device 11 includes, for example, a method using combustion gas using a burner or the like, a method using high-temperature gas, and a method using induction heating such as the LF method.

図4の連続溶融亜鉛めっき装置1では、図5に示すように、TF加熱炉7により溶融亜鉛めっき鋼板Hを誘導加熱した後、昇温装置11により該鋼板Hを加熱し、溶融亜鉛めっき層を所定の温度すなわち合金化温度まで昇温させる。この昇温中、溶融亜鉛めっき鋼板Hの溶融亜鉛めっきの粘度は低い。そのため、TF加熱炉7での加熱時すなわちTF方式での誘導加熱時に溶融亜鉛めっき鋼板Hの表面に生じた板幅方向の筋模様を、昇温中に小さくすることができる。そして、昇温装置11による昇温後、温度制御装置8によって溶融亜鉛めっき鋼板Hの温度低下率を抑制し該鋼板Hの溶融亜鉛めっきを低粘度の状態で保持する。これにより、溶融亜鉛めっき鋼板Hが温度制御装置8を通過する間に、該鋼板Hの溶融亜鉛めっき層がさらに平滑化される。したがって、溶融亜鉛めっき鋼板Hの表面に発生した小さな上記筋模様をさらに小さくし、該筋模様を消滅させることができる。 In the continuous hot-dip galvanizing apparatus 1 shown in FIG. 4, as shown in FIG. is heated to a predetermined temperature, that is, the alloying temperature. During this temperature rise, the viscosity of the hot-dip galvanized steel sheet H is low. Therefore, the streak pattern in the sheet width direction generated on the surface of the hot-dip galvanized steel sheet H during heating in the TF heating furnace 7, that is, during induction heating by the TF method, can be reduced during the temperature rise. After the temperature is raised by the temperature raising device 11, the temperature control device 8 suppresses the temperature drop rate of the hot-dip galvanized steel sheet H to maintain the hot-dip galvanized steel sheet H in a low-viscosity state. As a result, while the hot-dip galvanized steel sheet H passes through the temperature control device 8, the hot-dip galvanized layer of the steel sheet H is further smoothed. Therefore, the small streak pattern generated on the surface of the hot-dip galvanized steel sheet H can be further reduced and the streak pattern can be eliminated.

なお、昇温装置11がLF方式の誘導加熱で溶融亜鉛めっき鋼板Hを加熱する場合、該鋼板Hの表面に筋模様が生じるが、該筋模様は板幅方向に延在するものでなく、また、電源周波数を高周波とすることで筋模様を非常に小さくすることができる。 When the heating device 11 heats the hot-dip galvanized steel sheet H by induction heating of the LF method, a streak pattern occurs on the surface of the steel sheet H, but the streak pattern does not extend in the sheet width direction, Also, by setting the power supply frequency to a high frequency, the streak pattern can be made very small.

昇温装置11は、例えば、溶融亜鉛めっき鋼板Hを1秒加熱し、5℃以上昇温させて溶融亜鉛めっき層の温度を例えば550±10℃にする。5℃以上昇温させる理由は以下の通りである。すなわち、高速で移動する鋼板H上の溶融状態のめっきの温度測定には±5℃程度の誤差が予想されるため、確実に昇温できるように5℃以上昇温させることとしている。なお、昇温の上限は600℃であり、この温度を超えると急速に鋼板-めっき界面の過合金化が進むため、パウダリング等、めっき剥離の原因となるため望ましくない。また、昇温装置11での加熱時間は1秒以上であることが好ましい。これは、550℃前後では、鋼板H上の溶融亜鉛めっきの流動性が安定するためには、すなわち、鋼板H上の溶融亜鉛めっきの状態が均一になるためには、1秒以上かかるからである。 The temperature raising device 11 heats the hot-dip galvanized steel sheet H for 1 second, for example, and raises the temperature by 5°C or more to raise the temperature of the hot-dip galvanized layer to, for example, 550±10°C. The reason for raising the temperature by 5° C. or higher is as follows. That is, since an error of about ±5° C. is expected in measuring the temperature of the molten coating on the steel plate H moving at high speed, the temperature is raised by 5° C. or more so as to reliably raise the temperature. The upper limit of the temperature rise is 600° C., and if this temperature is exceeded, overalloying at the steel plate-plating interface rapidly progresses, which is undesirable because it causes peeling of the plating such as powdering. Moreover, it is preferable that the heating time in the temperature raising device 11 is 1 second or longer. This is because at around 550° C., it takes one second or more for the fluidity of the hot-dip galvanizing on the steel sheet H to stabilize, that is, for the state of the hot-dip galvanizing on the steel sheet H to become uniform. be.

また、本実施形態における温度制御装置8は、例えば、加熱装置10すなわち昇温装置11を通過してから所定時間経過後において、言い換えると、昇温装置11による加熱の終了後から所定時間経過後において、溶融亜鉛めっき鋼板Hの溶融亜鉛めっき層の温度が510℃以上となると共に、所定時間経過後から2秒後の溶融亜鉛めっき層の温度が500℃以上となるよう、鋼板Hの温度低下率を制御する。
より具体的には、温度制御装置8は、例えば、昇温装置11を通過してから1秒後の溶融亜鉛めっき層の温度が510℃以上545℃以下の範囲となり、昇温装置11を通過してから3秒後の同温度が500℃以上540℃以下の範囲となるよう、溶融亜鉛めっき鋼板Hの温度低下率を制御する。
Further, the temperature control device 8 in the present embodiment operates, for example, after a predetermined time has elapsed after passing through the heating device 10, that is, the temperature raising device 11, in other words, after a predetermined time has elapsed since the end of heating by the temperature raising device 11. In the above, the temperature of the hot-dip galvanized layer of the hot-dip galvanized steel sheet H becomes 510° C. or higher, and the temperature of the hot-dip galvanized layer becomes 500° C. or higher two seconds after the elapse of the predetermined time. control the rate.
More specifically, the temperature control device 8, for example, the temperature of the hot-dip galvanized layer one second after passing through the temperature raising device 11 is in the range of 510 ° C. or higher and 545 ° C. or lower. The temperature drop rate of the hot-dip galvanized steel sheet H is controlled so that the temperature after 3 seconds is in the range of 500° C. or more and 540° C. or less.

(第3の実施形態)
図6は、本発明の第3の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。図7は、図6の連続溶融亜鉛めっき装置1を通板される鋼板Hの温度変化の一例を示す図である。図7の縦軸は、鋼板Hの温度を示し、横軸は鋼板Hが溶融亜鉛めっき浴2から引き出されてからの経過時間を示す。
(Third embodiment)
FIG. 6 is a diagram showing an outline of a continuous hot-dip galvanizing apparatus according to a third embodiment of the present invention. FIG. 7 is a diagram showing an example of temperature change of the steel sheet H passing through the continuous hot-dip galvanizing apparatus 1 of FIG. The vertical axis in FIG. 7 indicates the temperature of the steel sheet H, and the horizontal axis indicates the elapsed time after the steel sheet H is pulled out of the hot-dip galvanizing bath 2 .

図6の連続溶融亜鉛めっき装置1は、第1の実施形態の同装置の構成と異なり、加熱装置13を備え、該加熱装置13がLF加熱炉14とTF加熱炉7とを有する。LF加熱炉14は、LF方式で誘導加熱するLF加熱装置であり、TF加熱炉7の上流側であって制振装置6の下流側に設けられている。そして、TF加熱炉7の下流に、温度制御装置8が設けられている。 The continuous hot-dip galvanizing apparatus 1 of FIG. 6 is provided with a heating device 13, which has an LF heating furnace 14 and a TF heating furnace 7, unlike the configuration of the same device of the first embodiment. The LF heating furnace 14 is an LF heating device that performs induction heating by the LF method, and is provided upstream of the TF heating furnace 7 and downstream of the damping device 6 . A temperature control device 8 is provided downstream of the TF heating furnace 7 .

図6の連続溶融亜鉛めっき装置1では、図7に示すように、まずLF加熱炉12により溶融亜鉛めっき鋼板Hを合金化温度すなわち所定温度より低い別の所定温度まで加熱し、その後、TF加熱炉7により合金化温度まで加熱する。そのため、合金化温度まで加熱する際にTF加熱炉7での加熱すなわちTF方式で誘導加熱を行う時間を短くすることができるため、溶融亜鉛めっき鋼板Hの溶融亜鉛めっき層の合金化の際に該鋼板Hの表面に生じる、板幅方向の筋模様を小さくすることができる。そして、温度制御装置8によって溶融亜鉛めっき鋼板Hの温度低下率を制御し該鋼板Hの溶融亜鉛めっきを低粘度の状態で保持する。これにより、溶融亜鉛めっき鋼板Hが温度制御装置8を通過する間に、該鋼板Hの溶融亜鉛めっき層が平滑化される。したがって、溶融亜鉛めっき鋼板Hの表面に発生した小さな上記筋模様をさらに小さくし、該筋模様を消滅させることができる。 In the continuous hot-dip galvanizing apparatus 1 of FIG. 6, as shown in FIG. 7, the hot-dip galvanized steel sheet H is first heated to the alloying temperature, that is, another predetermined temperature lower than the predetermined temperature, by the LF heating furnace 12, and then heated by the TF. The furnace 7 heats to the alloying temperature. Therefore, when heating to the alloying temperature, the time for heating in the TF heating furnace 7, that is, induction heating by the TF method can be shortened. It is possible to reduce the streak pattern in the sheet width direction that occurs on the surface of the steel sheet H. Then, the temperature control device 8 controls the temperature drop rate of the hot-dip galvanized steel sheet H to maintain the hot-dip galvanized steel sheet H in a low-viscosity state. As a result, while the hot-dip galvanized steel sheet H passes through the temperature control device 8, the hot-dip galvanized layer of the steel sheet H is smoothed. Therefore, the small streak pattern generated on the surface of the hot-dip galvanized steel sheet H can be further reduced and the streak pattern can be eliminated.

LF加熱炉12は、例えば、溶融亜鉛めっき鋼板Hの溶融亜鉛めっき層の温度が480℃になるまで該鋼板Hを加熱する。その後、TF加熱炉7が、LF加熱炉12により加熱された溶融亜鉛めっき鋼板Hを、溶融亜鉛めっき層が550±10℃となるまで加熱する。 The LF heating furnace 12 heats the steel plate H until the temperature of the hot dip galvanized layer of the hot dip galvanized steel plate H reaches 480° C., for example. Thereafter, the TF heating furnace 7 heats the hot-dip galvanized steel sheet H heated by the LF heating furnace 12 until the hot-dip galvanized layer reaches 550±10°C.

また、本実施形態における温度制御装置8は、例えば、加熱装置13すなわちTF加熱炉7を通過してから所定時間経過後において、溶融亜鉛めっき鋼板Hの溶融亜鉛めっき層の温度が510℃以上となると共に、所定時間経過後から2秒後の溶融亜鉛めっき層の温度が500℃以上となるよう、溶融亜鉛めっき鋼板Hの温度低下率を制御する。
より具体的には、温度制御装置8は、TF加熱炉7を通過してから1秒後の溶融亜鉛めっき層の温度が510℃以上545℃以下の範囲となり、TF加熱炉7を通過してから3秒後の同温度が500℃以上540℃以下の範囲となるよう、溶融亜鉛めっき鋼板Hの温度低下率を制御する。
Further, the temperature control device 8 in the present embodiment, for example, after a predetermined time has elapsed after passing through the heating device 13, that is, the TF heating furnace 7, the temperature of the hot-dip galvanized layer of the hot-dip galvanized steel sheet H is 510° C. or higher. At the same time, the temperature drop rate of the hot-dip galvanized steel sheet H is controlled so that the temperature of the hot-dip galvanized layer becomes 500° C. or higher two seconds after the elapse of the predetermined time.
More specifically, the temperature control device 8 sets the temperature of the hot-dip galvanized layer one second after passing through the TF heating furnace 7 to be in the range of 510 ° C. or higher and 545 ° C. or lower. The temperature drop rate of the hot-dip galvanized steel sheet H is controlled so that the temperature after 3 seconds is in the range of 500° C. or more and 540° C. or less.

(第4の実施形態)
図8は、本発明の第4の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。
図8の連続溶融亜鉛めっき装置1は、第1の実施形態の同装置の温度制御装置8に代えて、平滑化装置15を備える。
(Fourth embodiment)
FIG. 8 is a diagram showing an outline of a continuous hot-dip galvanizing apparatus according to a fourth embodiment of the present invention.
The continuous hot-dip galvanizing apparatus 1 of FIG. 8 includes a smoothing device 15 instead of the temperature control device 8 of the same device of the first embodiment.

平滑化装置15は、鋼板Hの表面を平滑化させるものであり、TF加熱炉7の下流に設けられている。平滑化させる方式としては、高温(例えば450℃)ガスを吹き付ける方式が考えられる。
図8の連続溶融亜鉛めっき装置1では、上述の平滑化装置15を備えるため、TF方式の誘導加熱により溶融亜鉛めっき鋼板Hの表面に生じた筋模様を消滅させることができる。
The smoothing device 15 smoothes the surface of the steel plate H, and is provided downstream of the TF heating furnace 7 . As a smoothing method, a method of blowing a high-temperature (for example, 450° C.) gas is conceivable.
Since the continuous hot-dip galvanizing apparatus 1 shown in FIG. 8 is provided with the above-described smoothing device 15, it is possible to eliminate streak patterns formed on the surface of the hot-dip galvanized steel sheet H by induction heating of the TF method.

(第5の実施形態)
図9は、本発明の第5の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。
図9の連続溶融亜鉛めっき装置1は、第1の実施形態の同装置から温度制御装置8を除いた構成である。
(Fifth embodiment)
FIG. 9 is a diagram showing an outline of a continuous hot-dip galvanizing apparatus according to a fifth embodiment of the present invention.
A continuous hot-dip galvanizing apparatus 1 of FIG. 9 has a configuration in which the temperature control device 8 is removed from the same apparatus of the first embodiment.

そして、本連続溶融亜鉛めっき装置1では、TF加熱炉7に対する電源周波数を一定とせずに変化させる。
TF加熱炉7に対する電源周波数を25kHzで一定とした場合、例えば、通板方向5~10mmピッチで、板幅方向の長さが50~200mm、高さが数μmの模様が合金化後の溶融亜鉛めっき鋼板Hの表面に発生してしまう。それに対し、TF加熱炉7に対する電源周波数を250kHzとした場合、例えば、通板方向1~3mmピッチで鋼板Hの表面に筋模様が発生する。また、TF加熱炉7に対する電源周波数を2.5kHzとした場合、例えば、通板方向15~30mmピッチで鋼板Hの表面に筋模様が発生する。したがって、本連続溶融亜鉛めっき装置1では、TF加熱炉7に対する電源周波数を一定とせずに変化させ、具体的には、例えば、2.5kHzと250kHzとに数秒ごとに変化させる。これにより、鋼板Hの表面に生じる筋模様は目視では判別できなくなる。
In the continuous hot-dip galvanizing apparatus 1, the power supply frequency for the TF heating furnace 7 is not kept constant but varied.
When the power supply frequency for the TF heating furnace 7 is constant at 25 kHz, for example, a pattern with a pitch of 5 to 10 mm in the sheet passing direction, a length of 50 to 200 mm in the width direction, and a height of several μm is melted after alloying. It occurs on the surface of the galvanized steel sheet H. On the other hand, when the power supply frequency for the TF heating furnace 7 is set to 250 kHz, for example, streak patterns are generated on the surface of the steel sheet H at a pitch of 1 to 3 mm in the sheet passing direction. Further, when the power frequency for the TF heating furnace 7 is set to 2.5 kHz, for example, stripe patterns are generated on the surface of the steel sheet H at a pitch of 15 to 30 mm in the sheet passing direction. Therefore, in the continuous hot-dip galvanizing apparatus 1, the power supply frequency for the TF heating furnace 7 is not constant, but is changed, specifically, for example, between 2.5 kHz and 250 kHz every few seconds. As a result, the streak pattern formed on the surface of the steel sheet H cannot be visually determined.

(第6の実施形態)
図10は、本発明の第6の実施形態に係る連続溶融亜鉛めっき装置の概略を示す図である。
図10の連続溶融亜鉛めっき装置1は、第1の実施形態の同装置の構成に加えて、平滑化装置15を備える。
(Sixth embodiment)
FIG. 10 is a diagram showing an outline of a continuous hot-dip galvanizing apparatus according to a sixth embodiment of the present invention.
The continuous hot-dip galvanizing apparatus 1 of FIG. 10 includes a smoothing device 15 in addition to the configuration of the same apparatus of the first embodiment.

平滑化装置15は、鋼板Hの表面を平滑化させるものであり、温度制御装置8の下流に設けられている。平滑化させる方式としては、高温(例えば450℃)ガスを鋼板Hの表面に吹き付ける方式が考えられる。ただし、この方式に限られず、高温(例えば450℃)に暖められたローラやブレードを鋼板Hの表面に当接させる方法等であってもよい。 The smoothing device 15 smoothes the surface of the steel plate H and is provided downstream of the temperature control device 8 . As a smoothing method, a method of blowing a high-temperature (for example, 450° C.) gas onto the surface of the steel plate H can be considered. However, the method is not limited to this method, and a method of bringing a roller or blade heated to a high temperature (for example, 450° C.) into contact with the surface of the steel plate H may be used.

図10の連続溶融亜鉛めっき装置1では、温度制御装置8の下流に平滑化装置15を備えるため、温度制御装置8の通過後に鋼板Hの表面に筋模様が残っていても、残っていた筋模様を平滑化装置15により消滅させることができる。 In the continuous hot dip galvanizing apparatus 1 of FIG. 10, since the smoothing device 15 is provided downstream of the temperature control device 8, even if a streak pattern remains on the surface of the steel plate H after passing through the temperature control device 8, the remaining streaks The pattern can be eliminated by the smoothing device 15 .

本発明は、鋼板の溶融亜鉛めっき層をTF方式の誘導加熱で合金化する技術に有用である。 INDUSTRIAL APPLICABILITY The present invention is useful for a technique of alloying a hot-dip galvanized layer of a steel sheet by TF induction heating.

1…連続溶融亜鉛めっき装置
2…連続溶融亜鉛めっき浴
3…シンクロール
4…サポートロール
5…ガスワイピングノズル
6…制振装置
7…TF加熱炉
8…温度制御装置
9…上部ロール
10…加熱装置
11…昇温装置
12…LF加熱炉
13…加熱装置
14…LF加熱炉
15…平滑化装置
DESCRIPTION OF SYMBOLS 1... Continuous hot-dip galvanizing apparatus 2... Continuous hot-dip galvanizing bath 3... Sink roll 4... Support roll 5... Gas wiping nozzle 6... Vibration damping device 7... TF heating furnace 8... Temperature control device 9... Upper roll 10... Heating device REFERENCE SIGNS LIST 11: Temperature raising device 12: LF heating furnace 13: Heating device 14: LF heating furnace 15: Smoothing device

Claims (8)

鋼板に溶融亜鉛めっきし、該溶融亜鉛めっきされた鋼板を加熱装置により加熱し溶融亜鉛めっき層を合金化する連続溶融亜鉛めっき方法であって、
前記加熱装置は、少なくとも垂直磁束方式で誘導加熱を行うTF加熱装置を有し、
前記加熱装置を通過した鋼板の温度が低下していくよう鋼板の温度を制御する工程を含み、
前記制御する工程は、前記TF加熱装置を通過してから0.5秒以上である所定時間経過後の鋼板の溶融亜鉛めっき層の温度が510℃以上545℃以下となると共に、前記0.5秒以上である所定時間経過後から2秒後の前記溶融亜鉛めっき層の温度が500℃以上540℃以下となるよう、鋼板の温度低下率を制御し、板幅方向に延在し通板方向5~10mmピッチで板幅方向の長さが50~200mmの筋模様が前記TF加熱装置を通過したときに生じた、前記溶融亜鉛めっき層を平滑化する、ことを特徴とする連続溶融亜鉛めっき方法。
A continuous hot-dip galvanizing method comprising hot-dip galvanizing a steel plate and heating the hot-dip galvanized steel plate with a heating device to alloy the hot-dip galvanized layer,
The heating device has a TF heating device that performs induction heating at least by a vertical magnetic flux method,
including a step of controlling the temperature of the steel plate so that the temperature of the steel plate that has passed through the heating device decreases,
In the step of controlling, the temperature of the hot-dip galvanized layer of the steel sheet after a predetermined time of 0.5 seconds or more after passing through the TF heating device becomes 510 ° C. or higher and 545 ° C. or lower, and the 0.5 The temperature drop rate of the steel sheet is controlled so that the temperature of the hot-dip galvanized layer is 500° C. or higher and 540° C. or lower two seconds after the predetermined time of at least seconds has elapsed, and the Continuous hot-dip galvanizing characterized by smoothing the hot-dip galvanized layer generated when a streak pattern having a pitch of 5-10 mm and a length of 50-200 mm in the width direction of the plate passes through the TF heating device. Method.
前記加熱装置は、平行磁束方式で加熱を行うLF加熱装置を有し、
鋼板の溶融亜鉛めっき層の温度が480℃になるまで前記LF加熱装置により鋼板を加熱した後、該加熱された鋼板を前記TF加熱装置により所定の温度まで加熱することを特徴とする請求項1に記載の連続溶融亜鉛めっき方法。
The heating device has an LF heating device that performs heating by a parallel magnetic flux method,
After heating the steel sheet by the LF heating device until the temperature of the hot-dip galvanized layer of the steel sheet reaches 480° C., the heated steel sheet is heated to a predetermined temperature by the TF heating device. The continuous hot-dip galvanizing method described in .
前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層にガスを吹き付け、前記溶融亜鉛めっき層を平滑化することを特徴とする請求項1または2に記載の連続溶融亜鉛めっき方法。 3. The continuous hot-dip galvanizing method according to claim 1 , wherein the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device is sprayed with gas to smooth the hot-dip galvanized layer. 前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層に当接部材を当接させ、前記溶融亜鉛めっき層を平滑化することを特徴とする請求項1または2に記載の連続溶融亜鉛めっき方法。 3. The continuous hot-dip galvanizing method according to claim 1 , wherein a contacting member is brought into contact with the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device to smooth the hot-dip galvanized layer. 鋼板に溶融亜鉛めっきし、該溶融亜鉛めっきされた鋼板を加熱装置により加熱し溶融亜鉛めっき層を合金化する連続溶融亜鉛めっき装置であって、
前記加熱装置は、少なくとも垂直磁束方式で誘導加熱を行うTF加熱装置を有し、
前記加熱装置を通過した鋼板の温度が低下していくよう鋼板の温度を制御する装置であって、前記TF加熱装置を通過してから0.5秒以上である所定時間経過後の鋼板の溶融亜鉛めっき層の温度が510℃以上545℃以下となると共に、前記所定時間経過後から2秒後の前記溶融亜鉛めっき層の温度が500℃以上540℃以下となるよう、鋼板の温度低下率を制御し、板幅方向に延在し通板方向5~10mmピッチで板幅方向の長さが50~200mmの筋模様が前記TF加熱装置を通過したときに生じた、前記溶融亜鉛めっき層を平滑化する温度制御装置を備えることを特徴とする連続溶融亜鉛めっき装置。
A continuous hot-dip galvanizing apparatus for hot-dip galvanizing a steel sheet and heating the hot-dip galvanized steel sheet with a heating device to alloy the hot-dip galvanized layer,
The heating device has a TF heating device that performs induction heating at least by a vertical magnetic flux method,
A device for controlling the temperature of the steel plate so that the temperature of the steel plate that has passed through the heating device decreases, wherein the steel plate melts after a predetermined time of 0.5 seconds or more has elapsed after passing through the TF heating device. The temperature drop rate of the steel sheet is adjusted so that the temperature of the galvanized layer is 510 ° C. or higher and 545 ° C. or lower and the temperature of the hot dip galvanized layer two seconds after the predetermined time has elapsed is 500 ° C. or higher and 540 ° C. or lower. The hot-dip galvanized layer was formed when a streak pattern extending in the sheet width direction, with a pitch of 5 to 10 mm in the sheet passing direction and a length of 50 to 200 mm in the sheet width direction passed through the TF heating device. A continuous hot-dip galvanizing apparatus comprising a smoothing temperature control device.
前記加熱装置は、平行磁束方式で加熱を行うLF加熱装置を有し、
該LF加熱装置は、鋼板の溶融亜鉛めっき層の温度が480℃になるまで鋼板を加熱し、
前記TF加熱装置は、前記LF加熱装置により加熱された鋼板を所定の温度まで加熱することを特徴とする請求項に記載の連続溶融亜鉛めっき装置。
The heating device has an LF heating device that performs heating by a parallel magnetic flux method,
The LF heating device heats the steel sheet until the temperature of the hot-dip galvanized layer of the steel sheet reaches 480 ° C.,
6. The continuous hot-dip galvanizing apparatus according to claim 5 , wherein the TF heating device heats the steel sheet heated by the LF heating device to a predetermined temperature.
前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層にガスを吹き付け、前記溶融亜鉛めっき層を平滑化する平滑化装置を備えることを特徴とする請求項5または6に記載の連続溶融亜鉛めっき装置。 7. The continuous hot-dip galvanizing apparatus according to claim 5 , further comprising a smoothing device for smoothing the hot-dip galvanized layer by blowing gas onto the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device. . 前記TF加熱装置を通過した鋼板の溶融亜鉛めっき層に当接することにより、前記溶融亜鉛めっき層を平滑化する平滑化装置を備えることを特徴とする請求項5または6に記載の連続溶融亜鉛めっき装置。 7. The continuous hot-dip galvanizing according to claim 5 or 6 , further comprising a smoothing device for smoothing the hot-dip galvanized layer by coming into contact with the hot-dip galvanized layer of the steel sheet that has passed through the TF heating device. Device.
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