JP7162184B2 - Frame assembly panel assembly jig, frame assembly panel assembly jig set, and frame assembly panel assembly jig method - Google Patents

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a frame panel assembling jig, a frame panel assembling jig set, and a frame panel assembling method used for assembling a frame panel.

As this type of framed panel, there is a panel in which a panel is provided for each area partitioned by a center frame (see, for example, Patent Document 1). In this document, the middle vertical frame and the middle horizontal frame are arranged so as to form a right angle. It is connected to the horizontal frame in a butt-like manner.

A fitting groove for connecting the end plate is formed in the frame frame and the middle frame, and the end plate is fitted into the fitting groove to be connected. Moreover, the connection between the stiles is made such that they are fitted and connected to each other by using, for example, fittings and fitting grooves.

JP-A-6-58056

However, the frame-assembled panel as in the above-mentioned document has many members, and since they must be connected by fitting, the work is time-consuming. In particular, the work of arranging the central and horizontal stiles horizontally and arranging the central and horizontal stiles perpendicularly to the middle and traverse stiles requires a high degree of accuracy and takes a lot of time.

SUMMARY OF THE INVENTION The present invention has been proposed in consideration of such circumstances, and its object is to provide a jig for assembling a frame panel and a jig for assembling a frame panel by which a frame panel can be assembled efficiently and accurately. To provide a set and a method for assembling a frame assembly panel.

In order to achieve the above object, a jig for assembling a framed panel according to the present invention has framed stiles on all four sides, and a first centered stile arranged in one direction constituting a plurality of stiles within the frame and other A stile arranged so that it forms a right angle with the second middle stile arranged vertically and horizontally , and the short side edge of the first middle stile is connected to the long side edge of the second middle stile. A jig for assembling a frame-assembled panel, which is used for assembling a panel assembly and is formed into a substantially rectangular plate-like body , wherein one surface of the plate-like body is used as an arrangement surface for arranging the center frame, It is used by placing it on a work plane with the arrangement surface facing upward . A first groove for accommodating an end middle stile of the first middle stile having one short side edge connected to the frame stile and a second groove for housing the second middle stile are formed. and one end edge of the first recessed groove in the groove passing direction is connected to one end edge of the second recessed groove in the groove width direction in a perpendicular state so that the grooves communicate with each other, The length of the first concave groove is substantially the same as that of the end center stile in the longitudinal direction, and is characterized by extending to the edge of the plate-like body.

In the frame assembly panel assembly jig set of the present invention, the frame assembly panel includes two second center frames, two end center frames, and one internal center frame not in contact with the frame frame. It is characterized by using six end plates arranged between frame members, and having two frames assembly panel assembly jigs corresponding to each of the second middle frames.

Further, the method of manufacturing a frame-assembled panel of the present invention includes a preparation step of placing the jig for assembly of the frame-assembled panel on a work plane with the arrangement surface facing upward; a temporary assembling step of placing the frame stiles on corresponding locations of an assembling jig, placing the frame stiles at corresponding positions on the outside of the middle stile and the end plate, and temporarily assembling those members; a pressing step of pressing inwardly from the outside of two opposing edges in each of the two directions to connect the members; and a removing step of removing the jig for assembling the frame panel. and

Since the frame assembly panel assembling jig according to the present invention is configured as described above, the frame assembly panel can be assembled efficiently and accurately.
In addition, according to the jig set for assembling the frame panel of the present application, the frame panel can be assembled efficiently and accurately by using two jigs for assembling the frame panel at the same time.

Further, according to the method for manufacturing a frame-assembled panel of the present invention, the frame-assembled panel can be assembled efficiently and accurately by using the jig for assembly of the frame-assembled panel.

1 is an explanatory diagram of a jig set for frame assembly panel assembly according to an embodiment of the present invention; FIG. (a) is a perspective view of one frame assembly panel assembly jig (first jig) included in the same set, and (b) is a perspective view of the other frame assembly panel assembly jig (second jig). It is a diagram. (a) is a plan view of a first jig, and (b) is a cross-sectional view taken along line AA of (a). (a) is a plan view of a second jig, and (b) is a cross-sectional view taken along line BB of (a). (a) is a front view of a frame panel assembled using a jig set for frame panel assembly, and (b) is a plan view. (a) is a partially omitted front view of a second center frame, (b) is a side view of the same, (c) is a partially omitted front view of the first center frame, and (d) is a side view of the same. (a) is a schematic longitudinal section of the jig for assembling the frame panel in part C of FIG. It is a plan view. (b) is a partial perspective view of the same model. FIG. 3 is a schematic plan view (1/3) for explaining a method for manufacturing a frame-assembled panel according to an embodiment of the present invention; It is the same schematic plan view (2/3). It is the same schematic plan view (3/3).

BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the accompanying drawings.
First, the basic configuration will be explained.

The jig 1 for assembling the framed panel (hereinafter simply referred to as the jig 1) has frame frames 30 on all four sides, and a plurality of center frames 40 are arranged in the frame so as to form a right angle in the vertical and horizontal directions. It is used for assembling the frame assembly panel 3. This jig 1 is formed in a substantially rectangular plate-like body. Here, the center frame 40 has a first center frame 41 arranged in one direction and a second center frame 44 arranged in the other direction. It is arranged so as to be connected to the longitudinal edge 44a of the second frame 42 .

The jig 1 is used by setting one surface of the plate-like body as an arrangement surface 1a for arranging the frame 40, and putting the arrangement surface 1a upward on the working plane 5. As shown in FIG. The arrangement surface 1a accommodates the first concave groove 11 in which the end intermediate stile 42 of the first intermediate stile 41 connected to the frame stile 30 at one short side edge can be accommodated, and the second intermediate stile 44. A second recessed groove 12 that can be formed is formed. One edge of the first groove 11 in the groove-passing direction is perpendicularly connected to one edge of the second groove 12 in the groove width direction so that the grooves communicate with each other. The length dimension of the first groove 11 is substantially the same as or smaller than the longitudinal dimension of the end middle frame 42, and extends to the edge of the plate-like body.

Next, the jig 1 will be specifically described. A jig 1 of the present embodiment is used for assembling a frame assembly panel 3 as illustrated in FIG. This frame panel 3 has frame frames 30 (vertical frame 31 and horizontal frame 32) arranged vertically around the four sides, and a second center frame 44 (center horizontal frame) and a second frame 44 (center horizontal frame) within the frame. 1 center frame 41 (middle vertical frame) is arranged, and furthermore, a panel 50 is arranged in an area partitioned by the frame material. This type of frame panel 3 is used for hinged doors, sliding doors, and the like.

In this embodiment, the middle frames 40 thus include two second middle frames 44 parallel to the horizontal frames 32 and three first middle frames 41 parallel to the vertical frames 31 . The three first center rails 41 are arranged on the same vertical straight line so as to be vertically separated by the second center rails 44 .

In this embodiment, the first center frame 41 is a center vertical frame, and the second center frame 44 is a center horizontal frame. The first middle stile 41 includes an end middle stile 42 arranged on the end side of the frame and having one short side edge connected to the frame stile 30 (horizontal stile 32), and the end middle stile 42. An inner middle frame 43 is arranged so as to sandwich the second middle frame 44 therebetween and extends in the same direction as the end middle frame 42 .

Therefore, the frame assembly panel 3 shown in FIG. Six end plates 50 are used.

As shown in FIG. 5, both the first middle frame 41 and the second middle frame 44 are formed with fitting grooves 41b and 44b into which the end plate 50 is fitted in the center of the four circumferences in the thickness direction. The end plate 50 is fitted into the fitting grooves 41b and 44b, and a fitting (not shown) for connecting with the frame stile 30 is fitted. As shown in FIGS. 5(b) and 5(d), the fitting grooves 44b and 41b of the second middle stile 44 and the first middle stile 41 have substantially the same groove width, but the overall thickness dimension is the same. The second middle frame 44 is larger than the first middle frame 41 .

Next, the detailed configuration of the jig set for assembling the frame panel 3 shown in FIG. 4 will be described with reference to FIGS. 1 to 3 and 6. FIG. This jig set includes two types of jigs 1 shown in FIGS. 1(a) and 1(b). These jigs 1 are used to assemble frame members (frame frame 30 and center frame 40) on a flat and substantially horizontal working plane 5 (see FIG. 6). In the following description, the vertical direction of the jig 1 is defined with reference to the state where it is placed on the working plane 5 .

The jig 1 shown in FIG. 1(a) is a jig used for the lower part of the frame panel 3 when it is installed, and the jig 1 shown in FIG. 1(b) is the upper part when the frame panel 3 is installed. It is a jig used for Although these jigs 1 are different in target part and size, they are provided with the same constituent parts, so that they will be described without distinguishing between them.

This jig 1 is formed in a rectangular plate-like body. The bottom surface 1b of the jig 1 is used as a surface to be installed on the working plane 5, and is formed substantially flat. The upper surface of this jig 1 is used as a placement surface 1a on which the plurality of types of inner frames 40 and end plates 50 are placed. In addition to the above-described first grooves 11 and second grooves 12 being formed on the arrangement surface 1a, second grooves 11 and 12 are formed on the extension lines of the first grooves 11 so as to sandwich the second grooves 12 therebetween. 3 grooves 13 are formed. That is, the third groove 13 is connected orthogonally to the edge of the second groove 12 on the side not connected to the first groove 11 so that the second groove 12 communicates with the groove. ing. An internal intermediate frame 43 is arranged in the third recessed groove 13 when the frame assembly panel 3 is assembled.

In short, the first groove 11, the third groove 13, and the second groove 12 are formed on the arrangement surface 1a so as to vertically cross each other. However, although the first groove 11 and the third groove 13 communicate with each other through the second groove 12 , the groove path itself is separated by the second groove 12 .

The first groove 11 and the third groove 13 have substantially the same depth, and the second groove 12 is formed deeper than the first groove 11 and the third groove 13 . Further, the groove width of the first groove 11 and the third groove 13 may be any size as long as the first middle frame 41 can be accommodated. It is desirable to match The same applies to the second recessed groove 12, and it is desirable that the width substantially matches the width of the second middle frame.

Further, the length of the first concave groove 11 is substantially the same as or smaller than the longitudinal dimension of the end middle frame 42 . That is, when the end center frame 42 is arranged in the first groove 11 so as to be in contact with the second center frame 44 accommodated in the second groove 12 , the end of the jig 1 will be in contact with the end center frame 42 . It is desirable not to protrude beyond the edge. The ends of the center frame 42 are connected to the horizontal frame 32. Since the horizontal frame 32 is thicker than the center frame 42, the jig 1 does not interfere with the connection (see FIG. 8). reference). The groove length of the second concave groove 12 is also desirably substantially the same as or smaller than the longitudinal dimension of the second intermediate frame 44, and in this embodiment, it is sufficiently small.

The plate surface excluding the first groove 11, the second groove 12, and the third groove 13 of the arrangement surface 1a of the jig 1 has a general shape on which the end plate 50 is placed when the frame assembly panel 3 is assembled. A flat mounting portion 14 is formed.

The edge corners of each mounting portion 14 on the recessed groove side are chamfered. By being chamfered in this way, the middle frame 40 can be easily mounted and housed in the corresponding concave groove. In addition, the corners of each mounting portion 14 in a plan view are rounded so that the groove width is widened at the ends of the recessed grooves in the groove passing direction. As a result, the intermediate frame 40 can be easily slidably mounted in the corresponding recessed groove from the end opening in the groove passing direction.

Next, the positional relationship in the thickness direction of the jig 1 when the first middle stile 41, the second middle stile 44, and the end plate 50 are installed in corresponding predetermined positions on the jig 1 will be described with reference to FIG. .

FIG. 6(a) is an enlarged view of C in FIG. 2(b), and FIG. 6(b) is an enlarged partial perspective view of that portion. As shown in these figures, when the first middle stile 41 (end middle stile 42) is accommodated in the first groove 11 and the second middle stile 44 is accommodated in the second groove 12, the first middle stile The height position of the fitting groove 41b of 41 and the fitting groove 44b of the second middle frame 44 are substantially matched. In short, as shown in FIG. 6A, the difference in depth between the first groove 11 and the second groove 14 (the difference in thicknesses H1 and H2 from the bottom surface 1b of the jig 1 to the groove bottom surfaces 11a and 12a). approximately matches the half of the difference between the thickness W1 of the first middle frame 41 and the thickness W2 of the second middle frame 44 .

Furthermore, the height H3 of the fitting grooves 41b and 44b to the lower groove wall surfaces 41ba and 44ba substantially matches the height to the upper surface of the mounting portion . Therefore, the end plate 50 can be easily fitted into the fitting grooves 41b and 44b by placing the end plate 50 on the mounting portion 14 and sliding the end plate 50 in the groove direction.

Since the groove bottom surfaces 13a and 11a of the third groove 13 and the first groove 11 have the same height position, even when the inner frame 43 is accommodated in the third groove 13, the fitting groove 41b , 44b, and the height positions of the fitting grooves 41b, 44b and the mounting portion 14 substantially coincide with each other.

Thus, by using this jig 1, it is possible to efficiently connect the center frames 40 to each other by means of a joint (not shown) and to connect the end plate 50 to the center frame 40. FIG.

Also, as shown in FIG. The height positions of the fitting grooves 41b and 44b whose positions are matched between the frames 40 are substantially matched.

In other words, the thicknesses H1 and H2 from the bottom surface 1b to the groove bottom surfaces 11a and 12a are adjusted so that the height positions of the fitting grooves 41b, 44b and 32a between the middle frame 40 and the horizontal frames 32 match each other. thicknesses W1 and W2 of the horizontal frame 32 and the thickness W3 of the horizontal frame 32.

For example, the thickness W1 of the first middle frame 41 is 20.8 mm, and the thickness W2 of the second middle frame 44 is 25.8 mm. Since the thickness difference (W2-W1) is 5.0 mm, if the fitting grooves 41b and 44b are aligned at the center of the thickness, the thicknesses of the first groove 11 and the second groove 12 are The difference (H1-H2) should be 5.0/2=2.5 mm. If the thickness W3 of the horizontal frame 32 is 30.8 mm, the difference in thickness (W3-W2) between the horizontal frame 32 and the second middle frame 44 is 5.0 mm. is 5.0/2=2.5 mm. Also, the thickness H1 of the first concave groove 11 may be set to (2.5 mm+2.5 mm)=5.0 mm.

Next, a method of manufacturing the frame assembly panel 3 shown in FIG. 4 will be described with further reference to FIGS. 7 to 9. FIG. The method of manufacturing the frame-assembled panel 3 is performed by sequentially executing the following steps.

(a) Preparatory Step The jig 1 is placed on the working plane 5 with the arrangement surface 1a facing upward (see broken lines in FIGS. 7 to 9). Since a jig set (two kinds of jigs 1 shown in FIGS. 1(a) and 1(b)) is used for the frame assembly panel 3 shown in FIG. Just do it.

(b) Temporary assembly process Place the middle frame 40 and the end plate 50 on the corresponding parts of the jig 1, place the frame frame 30 at the corresponding position outside the middle frame 40 and the end plate 50, and are temporarily assembled.
Specifically, first, the middle frame 40 and the end plate 50 are arranged at predetermined positions of the jig 1, the horizontal frames 32 are arranged outside the jig 1, and the first middle frame 41 and the second middle frame 44 are arranged. Also, the height positions of the fitting grooves 41b, 44b, and 32a of the horizontal frame 32 and the mounting height position of the end plate 50 are matched (see FIG. 7). After that, the members may be temporarily assembled (temporarily connected).
Since the vertical frame 31 used in the frame assembly panel 3 shown in FIG. 4 is thicker than the horizontal frame, as shown in FIG. and the vertical frame 31 can be temporarily assembled. A plurality of dowels (not shown) are used for connecting the horizontal frame 32 and the vertical frame 31 .
If the vertical frame 31 has the same thickness as the horizontal frame 32, the vertical frame 31 may be attached before the horizontal frame 32 is installed.

(c) Pressing Step The frame 30 of the temporarily assembled frame assembly panel 3 is pressed inward from the outside of the two opposite sides in each of the two directions to connect the members.

(d) Removal step The jig 1 is removed from the rear surface of the assembled frame panel 3 . In the jig 1 of the present embodiment, the groove length dimension of the second groove 12 is sufficiently smaller than that of the second middle frame 44, so that it can be easily removed from the stepped portion with the end plate 50 on the back side. can.

As described above, if the jig 1 is used in the temporary assembling work, the first middle frame 41 can be removed because the first groove 11 (the third groove 13) and the second groove 12 are orthogonal to each other. can be arranged perpendicular to the second center frame 44 . Further, if the end plate 50 is connected to the middle frame 40, then the horizontal frame 32 can be arranged perpendicular to the first middle frame 41, and the vertical frame 31 can be arranged parallel to the first middle frame 41. .

Further, in this jig 1, grooves are formed so that the height positions of the fitting grooves 41b, 44b, and 32a of the first middle frame 41, the second middle frame 44, and the horizontal frame 32 match. Temporary assembly of the middle frame 41, the second middle frame 44, the end plate 50 and the horizontal frame 32 can be easily performed. In addition to the connection of the end plate 50, the connection between the first middle frame 41 and the second middle frame 44, between the first middle frame 41 and the horizontal frame 32, and between the second middle frame 44 and the horizontal frame 32 is also efficient. can be done.

Further, the jig 1 may have a configuration that does not aim to efficiently connect such members. In other words, the thickness direction of the jig 1 (such as the depth of the groove) is not specified, and only the orthogonal relationship between the first groove 11 (the third groove 13) and the second groove 12 is formed. It may be the jig 1 . That is, it is sufficient that the jig 1 has at least a defined vertical relationship between the concave grooves so that the first middle frame 41 and the second middle frame 44 can be arranged with high precision.

As shown in FIG. 4, the jig 1 for the frame assembly panel 3 in which the first middle frame 41 and the second middle frame 44 are arranged orthogonally has been exemplified above. , that is, it can be substituted for a frame assembly panel that does not have the internal frame 43 . In other words, for such a frame assembly panel, a jig in which the first groove and the second groove without the third groove 13 are provided in a T shape may be used. When assembling a frame panel in which the end center frame 42 and the internal center frame 43 are not arranged in a straight line, a jig having first and third grooves at corresponding positions is used. Just do it.

In the above, the frame assembly panel 3 having the first middle frame 41 as the middle vertical frame and the second middle frame 44 as the middle and horizontal frame was illustrated. is used as the second middle frame 44, a jig corresponding thereto may be used.

1 Frame assembly panel assembly jig (jig)
1a Arrangement surface 11 First concave groove 12 Second concave groove 13 Third concave groove 14 Mounting portion 3 Frame assembly panel 30 Frame frame 31 Vertical frame 32 Horizontal frame 32a Fitting groove 40 Middle frame 41 First middle frame 41a Short side Side edge 41b Fitting groove 42 End middle frame 43 Internal middle frame 44 Second middle frame 44a Longitudinal side edge 44b Fitting groove 50 Head plate 5 Working plane

Claims (7)

It has a frame frame on all four sides, and the first center stile arranged in one direction and the second center stile arranged in the other direction forming a plurality of center stiles in the frame are perpendicular to each other , and It is formed into a substantially rectangular plate-like body used for assembling a frame assembly panel in which the short side edge of the first middle frame is connected to the long side edge of the second middle frame. A jig for assembling a frame assembly panel ,
One surface of the plate-shaped body is used as an arrangement surface for arranging the center frame, and the arrangement surface is directed upward and placed on a work plane,
On the arrangement surface, an end of the first middle stile is connected at one short side edge to the frame stile placed outside the jig for assembling the stile panel when assembling the stile panel. A first concave groove in which a central frame can be accommodated and a second concave groove in which the second central frame can be accommodated are formed, and one end edge of the first concave groove in the groove passing direction is formed with the second concave. connected perpendicularly to one end edge of the groove in the groove width direction so that the grooves communicate with each other;
The first concave groove has a length dimension substantially the same as a longitudinal dimension of the end center frame, and extends to a peripheral edge of the plate-like body. equipment. In claim 1,
The first center stile has an internal center stile that is separated from the end center stile so as to sandwich the second center stile with the end center stile in the same direction as the end center stile. and
The inner frame, which is connected orthogonally to the second groove so as to communicate with the groove, is accommodated in the edge of the second groove that is not connected to the first groove. A jig for assembling a frame assembly panel, characterized in that a third concave groove is formed therein. A frame assembly panel assembly jig set using the frame assembly panel assembly jig according to claim 2 ,
The frame assembly panel includes two second center frames, two end center frames, one inner center frame not in contact with the frame frame, and six end plates arranged between frame members. serve,
A jig set for assembling a frame assembly panel, comprising two pieces of the jig for assembling the frame assembly panel corresponding to each of the second middle frames. In claim 1 or 2,
A frame assembly panel assembly jig, characterized in that the mounting surface is formed with a mounting portion on which an end plate disposed between the frame members of the frame assembly panel is placed. claim4in,
A fitting groove for fitting the end plate is formed in the middle frame,
The upper surface position of the mounting portion is substantially the same among the plurality of center frames when the center frames are arranged at predetermined positions of the frame assembly panel assembly jig. position of the opening lower edge of the fitting groove in the thickness direction of the middle frameWhenA frame assembly panel assembly jig characterized by being formed so as to substantially match each other. claim5in
The frame has a fitting groove into which the end plate is fitted,
a fitting groove of the center frame when the center frame is placed at a predetermined position of the frame assembly panel assembly jig; the fitting groove of the stile placed on the working plane;ButApproximately the same position in the thickness direction of the middle frameformed to beA frame assembly panel assembly jig characterized by: A method for manufacturing a frame panel using the frame panel assembly jig according to any one of claims 4 to 6 ,
a preparation step of placing the frame assembly panel assembly jig on a work plane with the arrangement surface facing upward;
The middle stile and the end plate are placed on the corresponding parts of the jig for assembling the frame assembly panel, the frame stile is placed on the outer side of the middle stile and the end plate at the corresponding position, and the members are separated. a temporary assembly process for temporary assembly;
a pressing step of pressing inwardly from the outside of the two opposite sides of the frame in each of the two directions to connect the members;
and a removal step of removing the jig for assembling the frame panel.

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