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JP7191766B2 - Method for producing non-graphitizable carbon material - Google Patents
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JP7191766B2 - Method for producing non-graphitizable carbon material - Google Patents

Method for producing non-graphitizable carbon material Download PDF

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JP7191766B2
JP7191766B2 JP2019097429A JP2019097429A JP7191766B2 JP 7191766 B2 JP7191766 B2 JP 7191766B2 JP 2019097429 A JP2019097429 A JP 2019097429A JP 2019097429 A JP2019097429 A JP 2019097429A JP 7191766 B2 JP7191766 B2 JP 7191766B2
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graphitizable carbon
carbon material
negative electrode
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infusibilization
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アトム 古谷
新一郎 松本
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JFE Chemical Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、難黒鉛化性炭素材料の製造方法に関する。 The present invention relates to a method for producing a non-graphitizable carbon material.

近年、地球環境保護に対する世界的な意識の高まりにより、化石燃料の使用削減およびCO2排出量低減を実現できるハイブリッド車(HEV,PHEV)や電気自動車(EV)に注目が集まっている。ハイブリッド車や電気自動車の駆動用電源としては体積および質量あたりのエネルギー密度が高く、小型化が可能なリチウムイオン二次電池(LIB)の研究開発が活発化している。現在、リチウムイオン二次電池の負極材として炭素材料が一般的に使用されている。炭素以外に、高エネルギー密度を有するSi,Sn,Ti,Vなどの金属または金属酸化物のリチウム塩や、炭素と金属とのハイブリッド材等が研究段階にあるとされている。 2. Description of the Related Art In recent years, due to growing global awareness of global environmental protection, hybrid vehicles (HEV, PHEV) and electric vehicles (EV) that can reduce the use of fossil fuels and reduce CO 2 emissions are attracting attention. 2. Description of the Related Art As a power source for driving hybrid vehicles and electric vehicles, lithium-ion secondary batteries (LIB) have high energy density per volume and mass and are capable of being miniaturized. Currently, carbon materials are generally used as negative electrode materials for lithium ion secondary batteries. In addition to carbon, metals such as Si, Sn, Ti, and V having high energy densities, lithium salts of metal oxides, hybrid materials of carbon and metals, and the like are said to be under research.

炭素材料の中でも、黒鉛系の材料は一般に高容量を有することからモバイル用電子機器等に広く使用されてきた。車載用電池の負極材としては高エネルギー密度である黒鉛材料が主流であるが、高い入出力特性とサイクル特性とを有する難黒鉛化性炭素材料が注目を集めている。特に、ハイブリッド車用電池では車を発進させたり回生エネルギーをとったりするための高い入出力特性と長期間の繰返し充放電が可能な寿命特性とが必要であり、難黒鉛化性炭素材料が適している。 Among carbon materials, graphite-based materials have been widely used in mobile electronic devices and the like because they generally have a high capacity. Graphite materials, which have high energy density, are the main materials used as negative electrode materials for automotive batteries, but non-graphitizable carbon materials, which have high input/output characteristics and cycle characteristics, are attracting attention. In particular, batteries for hybrid vehicles require high input/output characteristics for starting the vehicle and for obtaining regenerative energy, and life characteristics that enable repeated charging and discharging over a long period of time. Non-graphitizable carbon materials are suitable. there is

リチウムイオン二次電池の負極材料としての難黒鉛化性炭素材料については、石油系ピッチまたは石炭系ピッチを原料としたものが報告されている(例えば、特許文献1~4を参照)。 Regarding non-graphitizable carbon materials as negative electrode materials for lithium ion secondary batteries, those using petroleum-based pitch or coal-based pitch as raw materials have been reported (see, for example, Patent Documents 1 to 4).

特開平3-252053号公報JP-A-3-252053 特開平6-89721号公報JP-A-6-89721 特開平8-115723号公報JP-A-8-115723 特開平9-153359号公報JP-A-9-153359

石油系ピッチまたは石炭系ピッチを原料として難黒鉛化性炭素材料を製造する際の工程は、ピッチの架橋(酸化)処理工程、不融化処理工程、焼成工程などに大別でき、さらに、架橋処理工程と不融化処理工程との間に有機溶剤による溶剤抽出工程を含むことがある。 The process for producing a non-graphitizable carbon material using petroleum-based pitch or coal-based pitch as a raw material can be roughly divided into a pitch cross-linking (oxidation) process, an infusibilization process, a firing process, and the like. A solvent extraction step using an organic solvent may be included between the step and the infusibilizing step.

本発明者らは、このような難黒鉛化性炭素材料の製造方法について検討を行なった。その結果、不融化処理後に溶剤抽出処理および再不融化処理を施した後に、焼成工程を施した場合においては、得ようとする炭素材料の、充放電容量が増加する場合があることが明らかとなった。 The present inventors have investigated a method for producing such a non-graphitizable carbon material. As a result, it was found that the charging/discharging capacity of the carbon material to be obtained may increase when the firing process is performed after the solvent extraction treatment and the re-infusibility treatment after the infusibilization treatment. rice field.

本発明は、以上の点を鑑みてなされたものであり、得られる難黒鉛化性炭素材料の充放電容量を増加させる、難黒鉛化性炭素材料の製造方法を提供することを目的とする。 The present invention has been made in view of the above points, and an object of the present invention is to provide a method for producing a non-graphitizable carbon material that increases the charge/discharge capacity of the obtained non-graphitizable carbon material.

本発明者らが、上記目的を達成するために鋭意検討を行なった結果、不融化処理品に対して、溶剤抽出処理および再不融化処理を施した後、焼成工程を施すことにより、充放電容量を増加させることを見出し、本発明を完成させた。 As a result of intensive studies by the present inventors in order to achieve the above object, the charge-discharge capacity is was found to increase, and the present invention was completed.

すなわち、本発明は、次の[1]である。
[1] 難黒鉛化性炭素材料の原料を架橋処理する架橋工程と、
該架橋工程で得られた架橋処理品を不融化処理する不融化工程と、
該不融化工程で得られた不融化処理品と溶媒とを混合して溶媒抽出処理する溶媒抽出工程と、
該溶媒抽出工程で得られた溶媒抽出処理品を再び不融化処理する再不融化工程と、
該再不融化工程で得られた再不融化処理品を焼成して難黒鉛化性炭素材料を得る焼成工程とを有する難黒鉛化性炭素材料の製造方法。
That is, the present invention is the following [1].
[1] a cross-linking step of cross-linking the raw material of the non-graphitizable carbon material;
an infusibilization step of infusibilizing the crosslinked product obtained in the crosslinking step;
a solvent extraction step of mixing the infusibilized product obtained in the infusibilization step with a solvent and performing solvent extraction;
a re-infusibilization step of subjecting the solvent-extracted product obtained in the solvent-extraction step to infusibilization treatment again;
and a baking step of obtaining a non-graphitizable carbon material by baking the re-infusibilized product obtained in the re-infusible step.

本発明によれば、得られる難黒鉛化性炭素材料の充放電容量を増加させる、難黒鉛化性炭素材料の製造方法を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the non-graphitizable carbon material which increases the charge/discharge capacity of the non-graphitizable carbon material obtained can be provided.

評価用のコイン型二次電池を示す断面図である。FIG. 3 is a cross-sectional view showing a coin-type secondary battery for evaluation;

本発明において、範囲を「~」を用いて表示した場合、その範囲には「~」の両端を含むものとする。例えば、A~Bという範囲には、AおよびBを含む。 In the present invention, when a range is indicated using "-", the range includes both ends of "-". For example, the range AB includes A and B.

[難黒鉛化性炭素材料の製造方法]
本発明の難黒鉛化性炭素材料の製造方法(以下、単に「本発明の製造方法」ともいう。)は、難黒鉛化性炭素材料の原料に架橋処理する架橋工程と、該架橋工程で得られた架橋処理品を不融化処理する不融化工程と、該不融化工程で得られた不融化処理品と溶媒とを混合して溶媒抽出処理する溶媒抽出工程と、該溶媒抽出工程で得られた溶媒抽出処理品を再び不融化処理する再不融化工程と、該再不融化工程で得られた再不融化処理品を焼成して難黒鉛化性炭素材料を得る焼成工程とを有する。
以下、本発明の製造方法について詳細に説明する。
[Method for producing non-graphitizable carbon material]
The method for producing a non-graphitizable carbon material of the present invention (hereinafter also simply referred to as “the production method of the present invention”) comprises a cross-linking step of cross-linking a raw material of the non-graphitizable carbon material, and a solvent extraction step of mixing the infusible product obtained in the infusibilizing step with a solvent for solvent extraction; and a firing step of firing the re-infusibilized product obtained in the re-infusibilizing step to obtain a non-graphitizable carbon material.
The manufacturing method of the present invention will be described in detail below.

〔架橋工程〕
架橋工程では、難黒鉛化性炭素材料の原料(以下、単に「原料」ともいう。)を架橋処理する。これにより架橋処理品を得る。
[Crosslinking step]
In the cross-linking step, the raw material for the non-graphitizable carbon material (hereinafter also simply referred to as "raw material") is cross-linked. A crosslinked product is thus obtained.

ここで、本発明の製造方法に用いられる原料としては、特に限定されず、従来公知の原料を用いることができ、例えば、石炭系ピッチ、石油系ピッチなどのピッチ;フェノール樹脂、フラン樹脂などの樹脂;ピッチと樹脂との混合物;等が挙げられ、なかでも、経済性等の観点から、石炭系ピッチ、石油系ピッチなどのピッチが好ましい。 Here, the raw material used in the production method of the present invention is not particularly limited, and conventionally known raw materials can be used, for example, pitch such as coal-based pitch and petroleum-based pitch; resin; a mixture of pitch and resin;

上述した原料に架橋処理する方法としては、例えば、エアーブローイング反応による方法;酸化性ガス(空気、酸素、オゾン)による乾式法;硝酸、硫酸、次亜塩素酸、混酸等の水溶液による湿式法;等が挙げられ、なかでも、エアーブローイング反応による方法が好ましい。 Examples of the method for cross-linking the raw material described above include a method using an air blowing reaction; a dry method using an oxidizing gas (air, oxygen, ozone); a wet method using an aqueous solution of nitric acid, sulfuric acid, hypochlorous acid, mixed acid, or the like; etc., and among them, a method using an air blowing reaction is preferred.

エアーブローイング反応は、上述した原料を加熱し、酸化性ガス(例えば、空気、酸素、オゾン、これらの混合物)を吹き込むことにより、軟化点を上昇させる反応である。エアーブローイング反応によれば、例えば200℃以上の高軟化点を有する架橋処理品(例えば、エアーブロンピッチ)を得ることができる。 The air blowing reaction is a reaction to raise the softening point by heating the raw material described above and blowing in an oxidizing gas (eg, air, oxygen, ozone, or a mixture thereof). According to the air blowing reaction, it is possible to obtain a crosslinked product (for example, air blown pitch) having a high softening point of 200° C. or higher.

なお、特許文献4によれば、エアーブローイング反応は、液相状態での反応であり、固相状態での架橋処理と比較して炭素材料中への酸素原子の取り込みがほとんどないことが知られている。
エアーブローイング反応においては、酸化的脱水反応を主体とする反応が進行し、ビフェニル型の架橋結合により重合が進む。そして、その後の不融化工程、および焼成工程によって、この架橋部分が支配的になった配向性のない三次元構造を有し、リチウムが吸蔵される空隙を数多く残存させた難黒鉛化性炭素材料が得られる、とされている。
According to Patent Document 4, the air blowing reaction is a reaction in a liquid phase state, and it is known that almost no oxygen atoms are taken into the carbon material compared to a cross-linking treatment in a solid phase state. ing.
In the air blowing reaction, a reaction mainly composed of oxidative dehydration proceeds, and polymerization proceeds due to biphenyl-type cross-linking. Then, the non-graphitizable carbon material having a non-oriented three-dimensional structure in which the crosslinked portion becomes dominant in the subsequent infusibilization step and the firing step, leaving many voids in which lithium is occluded. is obtained.

エアーブローイング反応の条件は、特に限定されないが、温度が高すぎるとメソフェーズが発生し、低いと反応速度が遅くなるという理由から、反応温度としては、280~420℃が好ましく、320~380℃がより好ましい。また、酸化性ガスの吹き込み量としては、圧縮空気としてピッチ1000gあたり0.5~15L/分が好ましく、1.0~10L/分がより好ましい。反応圧力は、常圧、減圧、加圧のいずれであってもよく、特に限定されない。 The conditions for the air blowing reaction are not particularly limited, but the reaction temperature is preferably 280 to 420°C, more preferably 320 to 380°C, because mesophase is generated when the temperature is too high, and the reaction rate becomes slow when the temperature is too low. more preferred. The amount of oxidizing gas to be blown is preferably 0.5 to 15 L/min, more preferably 1.0 to 10 L/min, per 1000 g of pitch as compressed air. The reaction pressure may be normal pressure, reduced pressure, or increased pressure, and is not particularly limited.

このような架橋処理によって得られるエアーブロンピッチ等の架橋処理品の軟化点としては、次に実施する不融化工程における不融化処理のしやすさから、200~400℃が好ましく、250~350℃がより好ましい。 The softening point of the cross-linked product such as air blown pitch obtained by such a cross-linking treatment is preferably 200 to 400° C., more preferably 250 to 350° C., because of the ease of the infusibility treatment in the subsequent infusibility treatment. is more preferred.

なお、得られた架橋処理品については、不融化工程を実施する前に、アトマイザー等を用いて粗粉砕してもよい。 The obtained crosslinked product may be coarsely pulverized using an atomizer or the like before the infusibilizing step is performed.

〔不融化工程〕
不融化工程では、架橋工程で得られた、エアーブロンピッチ等の架橋処理品を不融化処理する。これにより、不融化処理品(例えば、不融化ピッチ)を得る。不融化処理は、固相状態で行われる一種の架橋処理(酸化処理)であり、これにより、架橋処理品の構造の中に酸素が取り込まれ、さらに架橋が進行することにより高温で溶融し難くなる。
[Infusibilization step]
In the infusibilization step, the crosslinked product such as air-blown pitch obtained in the crosslinking step is infusibilized. As a result, an infusibilized product (for example, infusible pitch) is obtained. The infusibilization treatment is a kind of cross-linking treatment (oxidation treatment) performed in a solid phase state. As a result, oxygen is taken into the structure of the cross-linked product, and further cross-linking progresses, making it difficult to melt at high temperatures. Become.

不融化処理の方法としては、特に限定されず、例えば、酸化性ガス(空気、酸素)による乾式法;硝酸、硫酸、次亜塩素酸、混酸等の水溶液による湿式法;等が挙げられ、なかでも、酸化性ガスによる乾式法が好ましい。 The method of infusibility treatment is not particularly limited, and examples thereof include a dry method using an oxidizing gas (air, oxygen); a wet method using an aqueous solution of nitric acid, sulfuric acid, hypochlorous acid, mixed acid, etc.; However, a dry method using an oxidizing gas is preferred.

不融化処理の処理温度としては、架橋処理品の軟化点以下を選択する必要がある。また、バッチ式で行う場合の昇温速度は、融着をより防止する観点から、5~100℃/時間が好ましく、10~50℃/時間がより好ましい。 The treatment temperature for the infusible treatment must be selected below the softening point of the crosslinked product. In the case of a batch method, the heating rate is preferably 5 to 100° C./hour, more preferably 10 to 50° C./hour, from the viewpoint of further preventing fusion.

不融化処理におけるその他の処理条件は特に限定されないが、例えば、酸化性ガスの吹き込み量としては、1000gあたりの圧縮空気として1.0~20L/分が好ましく、2.0~10L/分がより好ましい。反応圧力は、常圧、減圧、加圧のいずれであってもよく、特に限定されない。 Other treatment conditions in the infusible treatment are not particularly limited, but for example, the amount of oxidizing gas blown is preferably 1.0 to 20 L / min, more preferably 2.0 to 10 L / min, as compressed air per 1000 g. preferable. The reaction pressure may be normal pressure, reduced pressure, or increased pressure, and is not particularly limited.

〔溶媒抽出工程〕
溶媒抽出工程では、不融化工程で得られた、不融化ピッチ等の不融化処理品と溶媒とを混合して溶媒抽出処理する。これにより、揮発分の除去を行う。このため、最終的に得られる難黒鉛化性炭素材料の細孔容積を広げ、放電容量を向上させやすい。
これは、再不融化工程および焼成工程の実施前の不融化処理品から予め揮発分を除去することで、焼成工程実施時に揮発分によって細孔を塞ぐことを防止するためと推測される。
[Solvent extraction step]
In the solvent extraction step, the infusibilized products such as infusibilized pitch obtained in the infusibilization step are mixed with a solvent and subjected to solvent extraction. This removes the volatile matter. Therefore, it is easy to expand the pore volume of the finally obtained non-graphitizable carbon material and improve the discharge capacity.
It is presumed that this is because the volatile matter is removed in advance from the infusibilized product before the re-infusibilizing step and the baking step, thereby preventing the pores from being clogged with the volatile matter during the baking step.

溶媒抽出処理に用いる有機溶剤としては、特に限定されず、例えば、洗浄油、ベンゼン、エタノール、トルエン等が挙げられる。ピッチに対する有機溶剤量は特に限定されないが、1~5等量が好ましい。抽出到達温度は特に限定されないが、20~300℃であり、200~250℃が好ましい。抽出時間は特に限定されないが、2時間以上であり、4時間以上が好ましい。圧力は、常圧、減圧、加圧のいずれであってもよく、特に限定されない。 The organic solvent used for the solvent extraction treatment is not particularly limited, and examples thereof include washing oil, benzene, ethanol, and toluene. The amount of the organic solvent relative to the pitch is not particularly limited, but is preferably 1 to 5 equivalents. Although the extraction temperature is not particularly limited, it is 20 to 300°C, preferably 200 to 250°C. The extraction time is not particularly limited, but is 2 hours or longer, preferably 4 hours or longer. The pressure may be normal pressure, reduced pressure, or increased pressure, and is not particularly limited.

〔再不融化工程〕
再不融化工程では、溶媒抽出工程で得られた抽出処理品を再び不融化処理する。具体的には、圧縮空気を流通させながら焼成することにより、再不融化処理品(例えば、再不融化ピッチ)を得る。再不融化における到達温度は特に限定されないが、150~300℃であり、200~250℃が好ましい。
[Re-infusibilization step]
In the re-infusibilization step, the extracted product obtained in the solvent extraction step is again infusibilized. Specifically, a re-infusible product (for example, re-infusible pitch) is obtained by firing while circulating compressed air . The temperature reached in the re-infusibilization is not particularly limited, but is 150 to 300°C, preferably 200 to 250°C.

再不融化処理によって得られる再不融化処理品の酸素量としては、焼成時の融着を防止するという理由から、3~20質量%が好ましく、5~15質量%がより好ましい。
再不融化処理品の酸素量は、例えば、元素分析装置(FLASH2000,Thermo Fisher Scientific社製)を用いた定量分析により測定できる。
The oxygen content of the re-infusible product obtained by the re-infusibilizing treatment is preferably 3 to 20% by mass, more preferably 5 to 15% by mass, for the purpose of preventing fusion during firing.
The oxygen content of the re-infusibilized product can be measured, for example, by quantitative analysis using an elemental analyzer (FLASH2000, manufactured by Thermo Fisher Scientific).

〔焼成工程〕
焼成工程では、再不融化工程で得られた再不融化処理品を焼成して難黒鉛化性炭素材料を得る。具体的には、減圧または窒素等の不活性ガス雰囲気中において焼成することにより、難黒鉛化性炭素材料を得る。焼成工程における到達温度(焼成温度)は、900~1300℃であり、1000~1200℃が好ましい。このとき、昇温速度としては、50~150℃/時間が好ましく、80~120℃/時間がより好ましい。
[Baking process]
In the firing step, the re-infusible product obtained in the re-infusibilizing step is fired to obtain a non-graphitizable carbon material. Specifically, the non-graphitizable carbon material is obtained by firing under reduced pressure or in an inert gas atmosphere such as nitrogen. The attained temperature (firing temperature) in the firing step is 900 to 1300°C, preferably 1000 to 1200°C. At this time, the heating rate is preferably 50 to 150° C./hour, more preferably 80 to 120° C./hour.

[難黒鉛化性炭素材料]
以上説明したような本発明の製造方法によって得られる難黒鉛化性炭素材料(以下、「本発明の難黒鉛化性炭素材料」ともいう。)は、リチウムイオン二次電池用負極材料として好適に使用できる。
[Non-graphitizable carbon material]
The non-graphitizable carbon material obtained by the production method of the present invention as described above (hereinafter also referred to as "non-graphitizable carbon material of the present invention") is suitable as a negative electrode material for lithium ion secondary batteries. Available.

本発明の難黒鉛化性炭素材料において、窒素ガスの吸着によるBET法により求めた比表面積(BET)は、粒子径により異なるため一概には言えないが、電解液との反応性を抑制するという理由から、2m2/g以下であるのが好ましく、1.5m2/g以下であるのがより好ましい。 In the non-graphitizable carbon material of the present invention, the specific surface area (BET) obtained by the BET method by adsorption of nitrogen gas varies depending on the particle size, so it cannot be said unconditionally, but it is said that the reactivity with the electrolyte is suppressed. For this reason, it is preferably 2 m 2 /g or less, more preferably 1.5 m 2 /g or less.

次に、本発明の難黒鉛化性炭素材料を用いた負極材料として用いたリチウムイオン二次電池(以下、「本発明のリチウムイオン二次電池」ともいう。)について説明する。 Next, a lithium ion secondary battery using the non-graphitizable carbon material of the present invention as a negative electrode material (hereinafter also referred to as "lithium ion secondary battery of the present invention") will be described.

[リチウムイオン二次電池]
リチウムイオン二次電池は、通常、負極、正極および非水電解液を主たる電池構成要素とし、正・負極はそれぞれリチウムイオンの吸蔵可能な物質(層状化合物として)または化合物やクラスターからなり、充放電過程におけるリチウムイオンの出入は層間で行われる。充電時にはリチウムイオンが負極中にドープされ、放電時には負極から脱ドープする電池機構である。
本発明のリチウムイオン二次電池は、負極材料として本発明の難黒鉛化性炭素材料を用いること以外は特に限定されず、他の電池構成要素については一般的なリチウムイオン二次電池の要素に準ずる。
[Lithium ion secondary battery]
Lithium-ion secondary batteries usually have a negative electrode, a positive electrode, and a non-aqueous electrolyte as the main battery components. Lithium ions move in and out in the process between the layers. This is a battery mechanism in which lithium ions are doped into the negative electrode during charging and dedoped from the negative electrode during discharging.
The lithium ion secondary battery of the present invention is not particularly limited except that the non-graphitizable carbon material of the present invention is used as the negative electrode material, and the other battery components are those of general lithium ion secondary batteries. comply.

〔負極〕
本発明の難黒鉛化性炭素材料から負極を製造する方法は、特に限定されず、通常の製造方法に準じて行うことができる。負極製造時には、本発明の難黒鉛化性炭素材料に結合剤を加えた負極合剤を用いることができる。結合剤としては、電解質に対して化学的安定性、電気化学的安定性を有するものを用いるのが好ましく、通常、負極合剤全量中1~20質量%程度の量で用いるのが好ましい。結合剤としてポリフッ化ビニリデン、カルボキシメチルセルロース(CMC)、スチレンブタジエンラバー(SBR)等を用いることができる。
[Negative electrode]
The method for producing a negative electrode from the non-graphitizable carbon material of the present invention is not particularly limited, and can be carried out according to a normal production method. When manufacturing a negative electrode, a negative electrode mixture obtained by adding a binder to the non-graphitizable carbon material of the present invention can be used. As the binder, it is preferable to use one having chemical stability and electrochemical stability with respect to the electrolyte, and it is usually preferable to use the binder in an amount of about 1 to 20% by mass based on the total amount of the negative electrode mixture. Polyvinylidene fluoride, carboxymethyl cellulose (CMC), styrene-butadiene rubber (SBR) and the like can be used as binders.

具体的には、例えば、本発明の難黒鉛化性炭素材料を、結合剤と混合することによってペースト状の負極合剤塗料を調製し、この負極合剤塗料を、通常、集電体の片面または両面に塗布することで負極合剤層を形成する。この際、塗料調製には、通常の溶媒を用いることができる。負極に用いる集電体の形状としては、特に限定されず、例えば、箔状;メッシュ、エキスパンドメタルなどの網状;等が挙げられる。集電体としては、例えば、銅、ステンレス、ニッケル等が挙げられる。 Specifically, for example, the non-graphitizable carbon material of the present invention is mixed with a binder to prepare a paste-like negative electrode mixture paint, and this negative electrode mixture paint is usually applied to one side of a current collector. Alternatively, a negative electrode mixture layer is formed by coating both surfaces. In this case, a usual solvent can be used for paint preparation. The shape of the current collector used for the negative electrode is not particularly limited, and examples thereof include a foil shape; a net shape such as mesh and expanded metal; and the like. Examples of current collectors include copper, stainless steel, and nickel.

〔正極〕
正極の材料(正極活物質)としては、充分量のリチウムイオンをドープ/脱ドープし得るものを選択するのが好ましい。そのような正極活物質としては、例えば、遷移金属酸化物、遷移金属カルコゲン化物、バナジウム酸化物およびそれらのリチウム含有化合物、一般式MXMo68-y(式中Xは0≦X≦4、Yは0≦Y≦1の範囲の数値であり、Mは遷移金属などの金属を表す)で表されるシェブレル相化合物、活性炭、活性炭素繊維などが挙げられ、これらを1種単独で用いてもよく、2種以上を併用してもよい。例えば、正極中に炭酸リチウムなどの炭酸塩を添加することもできる。
[Positive electrode]
As the positive electrode material (positive electrode active material), it is preferable to select a material capable of doping/dedoping a sufficient amount of lithium ions. Such positive electrode active materials include, for example, transition metal oxides, transition metal chalcogenides, vanadium oxides and their lithium-containing compounds, and the general formula MXMo 6 S 8-y (wherein X is 0≤X≤4, Y is a numerical value in the range of 0 ≤ Y ≤ 1, and M represents a metal such as a transition metal). may be used, or two or more may be used in combination. For example, a carbonate such as lithium carbonate can be added to the positive electrode.

リチウム含有遷移金属酸化物は、リチウムと遷移金属との複合酸化物であり、リチウムと2種類以上の遷移金属を固溶したものであってもよい。リチウム含有遷移金属酸化物は、具体的には、LiM(1)1-pM(2)p2(式中Pは0≦P≦1の範囲の数値であり、M(1)、M(2)は少なくとも一種の遷移金属元素からなる)、または、LiM(1)2-qM(2)q4(式中Qは0≦Q≦1の範囲の数値であり、M(1)、M(2)は少なくとも一種の遷移金属元素からなる)で示される。ここで、Mで示される遷移金属元素としては、Co、Ni、Mn、Cr、Ti、V、Fe、Zn、Al、In、Snなどが挙げられ、Co、Fe、Mn、Ti、Cr、V、Alが好ましい。
このようなリチウム含有遷移金属酸化物は、例えば、Li、遷移金属の酸化物または塩類を出発原料とし、これら出発原料を組成に応じて混合し、酸素雰囲気下600~1000℃の温度範囲で焼成することにより得ることができる。なお、出発原料は酸化物または塩類に限定されず、水酸化物などからも合成可能である。
The lithium-containing transition metal oxide is a composite oxide of lithium and a transition metal, and may be a solid solution of lithium and two or more transition metals. Specifically, the lithium-containing transition metal oxide is LiM(1) 1-p M(2) p O 2 (wherein P is a numerical value in the range of 0≦P≦1, M(1), M (2) consists of at least one transition metal element), or LiM(1) 2-q M(2) q O 4 (wherein Q is a numerical value in the range of 0≤Q≤1, M(1 ) and M(2) consists of at least one transition metal element). Here, the transition metal elements represented by M include Co, Ni, Mn, Cr, Ti, V, Fe, Zn, Al, In, Sn, etc. Co, Fe, Mn, Ti, Cr, V , Al are preferred.
Such lithium-containing transition metal oxides are produced by, for example, using Li, transition metal oxides or salts as starting materials, mixing these starting materials according to the composition, and firing in an oxygen atmosphere at a temperature range of 600 to 1000 ° C. can be obtained by The starting materials are not limited to oxides or salts, and can be synthesized from hydroxides and the like.

このような正極材料を用いて正極を形成する方法としては、例えば、正極材料、結合剤および導電剤からなるペースト状の正極合剤塗料を集電体の片面または両面に塗布することで正極合剤層を形成する。結合剤としては、負極で例示したものを使用できる。導電剤としては、例えば、微粒の炭素材料、繊維状の炭素材料、黒鉛、カーボンブラック、VGCF(気相成長炭素繊維)を使用できる。集電体の形状は特に限定されず、負極と同様の形状のものが用いられる。集電体の材質としては、通常、アルミニウム、ニッケル、ステンレス箔などを使用することができる。 As a method for forming a positive electrode using such a positive electrode material, for example, a paste-like positive electrode material mixture coating composed of a positive electrode material, a binder, and a conductive agent is applied to one or both surfaces of a current collector to form a positive electrode. form a layer. As the binder, those exemplified for the negative electrode can be used. As the conductive agent, for example, fine carbon materials, fibrous carbon materials, graphite, carbon black, and VGCF (vapor growth carbon fiber) can be used. The shape of the current collector is not particularly limited, and one having the same shape as the negative electrode is used. As the material of the current collector, aluminum, nickel, stainless steel foil, etc. can be usually used.

上述した負極および正極を形成するに際しては、従来公知の導電剤や結着剤などの各種添加剤を、適宜使用することができる。 When forming the negative electrode and the positive electrode described above, conventionally known various additives such as a conductive agent and a binder can be appropriately used.

〔電解質〕
電解質としては、LiPF6、LiBF4などのリチウム塩を電解質塩として含む通常の非水電解質が用いられる。
非水電解質は、液系の非水電解液であってもよいし、固体電解質やゲル電解質などの高分子電解質であってもよい。
〔Electrolytes〕
As the electrolyte, a normal non-aqueous electrolyte containing a lithium salt such as LiPF 6 or LiBF 4 as an electrolyte salt is used.
The nonaqueous electrolyte may be a liquid nonaqueous electrolyte, or may be a polymer electrolyte such as a solid electrolyte or a gel electrolyte.

液系の非水電解質液とする場合には、非水溶媒として、エチレンカーボネート、プロピレンカーボネート、ジメチルカーボネートなどの非プロトン性有機溶媒を使用できる。 When a non-aqueous liquid electrolyte is used, a non-aqueous solvent such as ethylene carbonate, propylene carbonate, dimethyl carbonate, or other aprotic organic solvent can be used.

高分子電解質とする場合には、可塑剤(非水電解液)でゲル化されたマトリクス高分子を含む。このマトリクス高分子としては、ポリエチレンオキサイドやその架橋体などのエーテル系高分子、ポリメタクリレート系、ポリアクリレート系、ポリビニリデンフルオライドやビニリデンフルオライド-ヘキサフルオロプロピレン共重合体などのフッ素系高分子などを単独または混合して用いることができ、なかでも、酸化還元安定性等の観点から、フッ素系高分子が好ましい。
高分子電解質に含有される可塑剤(非水電解液)を構成する電解質塩や非水溶媒としては、液系の電解液に使用できるものを使用できる。
When the polymer electrolyte is used, it contains a matrix polymer gelled with a plasticizer (non-aqueous electrolyte). Examples of the matrix polymer include ether-based polymers such as polyethylene oxide and its crosslinked products, polymethacrylate-based polymers, polyacrylate-based polymers, fluorine-based polymers such as polyvinylidene fluoride and vinylidene fluoride-hexafluoropropylene copolymers. can be used alone or in combination, and among them, fluorine-based polymers are preferable from the viewpoint of oxidation-reduction stability and the like.
As the electrolyte salt and the non-aqueous solvent that constitute the plasticizer (non-aqueous electrolyte) contained in the polymer electrolyte, those that can be used in liquid electrolytes can be used.

本発明のリチウムイオン二次電池においては、通常、ポリプロピレン、ポリエチレンの微多孔体またはそれらを層構造としたもの;不織布;などのセパレータを使用する。ゲル電解質を用いることも可能である。この場合、例えば、本発明の難黒鉛化性炭素材料を含有する負極、ゲル電解質、正極をこの順で積層し、電池外装材内に収容することで構成される。
本発明のリチウムイオン二次電池の構造は任意であり、その形状、形態について特に限定されるものではなく、例えば、円筒型、角型、コイン型から任意に選択することができる。
In the lithium-ion secondary battery of the present invention, a separator such as a microporous body of polypropylene or polyethylene, or a layered structure thereof; a non-woven fabric; or the like is usually used. It is also possible to use gel electrolytes. In this case, for example, a negative electrode containing the non-graphitizable carbon material of the present invention, a gel electrolyte, and a positive electrode are stacked in this order and housed in a battery exterior material.
The structure of the lithium ion secondary battery of the present invention is arbitrary, and its shape and form are not particularly limited.

以下に、実施例を挙げて本発明を具体的に説明する。ただし、本発明はこれらに限定されるものではない。 EXAMPLES The present invention will be specifically described below with reference to examples. However, the present invention is not limited to these.

<実施例1>
(架橋工程)
石炭系QIレスピッチ(QI:0.1~0.5質量%、軟化点:82.5℃)を原料とし、架橋処理して架橋処理品を得た。具体的には、到達温度340℃、減圧条件下でエアーブローイング反応し、架橋処理品を得た。
(不融化工程)
架橋処理品を平均粒子径20~25μmに粉砕した後、ロータリーキルンにて、到達温度350℃で不融化処理して不融化ピッチ(不融化処理品)を得た。
(溶媒抽出工程)
得られた不融化ピッチ(不融化処理品)300gに対し、有機溶剤として洗浄油900g(3等量)を混合し、オートクレーブで常圧条件下、到達温度240℃で6時間溶媒抽出処理し、ろ過を施し、抽出ピッチ(溶媒抽出処理品)を得た。
(再不融化工程)
得られた抽出ピッチ(溶媒抽出処理品)を再び不融化処理した。具体的には、得られた抽出ピッチ(溶媒抽出処理品)100gに対し、圧縮空気を5L/分・1000gで流通させながら25℃/時間で昇温させ、250℃で6時間保持して再び不融化処理(再不融化処理)を施すことにより、再不融化ピッチ(再不融化処理品)を得た。
(焼成工程)
得られた再不融化ピッチ(再不融化処理品)を、黒鉛製の容器に入れ、窒素気流下で、140℃/時間の昇温速度で1100℃まで昇温させ、1100℃で2時間の焼成を行い、難黒鉛化性炭素材料を得た。
<Example 1>
(Crosslinking step)
A coal-based QI-less pitch (QI: 0.1 to 0.5% by mass, softening point: 82.5°C) was used as a raw material and crosslinked to obtain a crosslinked product. Specifically, an air blowing reaction was carried out at a temperature of 340° C. under reduced pressure to obtain a crosslinked product.
(Infusibilization step)
After the crosslinked product was pulverized to an average particle size of 20 to 25 μm, it was subjected to infusibilization treatment at a maximum temperature of 350° C. in a rotary kiln to obtain infusibilized pitch (infusibilized product).
(Solvent extraction step)
300 g of the obtained infusibilized pitch (infusibilized product) was mixed with 900 g (3 equivalents) of washing oil as an organic solvent, and subjected to solvent extraction in an autoclave under normal pressure conditions at a maximum temperature of 240° C. for 6 hours, Filtration was performed to obtain an extracted pitch (solvent extraction processed product).
(Re-infusibilization step)
The obtained extracted pitch (solvent-extracted product) was again subjected to an infusibilization treatment. Specifically, with respect to 100 g of the obtained extracted pitch (solvent extraction processed product), the temperature was raised at 25 ° C./hr while circulating compressed air at 5 L / min and 1000 g, and held at 250 ° C. for 6 hours. A re-infusible pitch (a re-infusible product) was obtained by applying the infusible treatment (re-infusible treatment).
(Baking process)
The obtained re-infusible pitch (re-infusible product) is placed in a graphite container, heated to 1100° C. at a rate of 140° C./hour under a nitrogen stream, and fired at 1100° C. for 2 hours. A non-graphitizable carbon material was obtained.

<比較例1>
実施例1において、不融化工程で得た不融化ピッチ(不融化処理品)に対し、溶媒抽出工程および再不融化工程を実施せず、実施例1と同じ条件で焼成工程を実施して、難黒鉛化性炭素材料を得た。
<Comparative Example 1>
In Example 1, the infusible pitch (infusibilized product) obtained in the infusible step was not subjected to the solvent extraction step and the re-infusibilizing step, but the firing step was performed under the same conditions as in Example 1. A graphitizable carbon material was obtained.

<比較例2>
実施例1において、溶媒抽出工程で得た抽出ピッチ(溶媒抽出処理品)に対し、再不融化工程を実施せず、実施例1と同じ条件で焼成工程を実施して、難黒鉛化性炭素材料を得た。
<Comparative Example 2>
In Example 1, the extracted pitch (solvent extraction treated product) obtained in the solvent extraction step was not subjected to the re-infusibilization step, but was subjected to the firing step under the same conditions as in Example 1 to obtain a non-graphitizable carbon material. got

<比較例3>
実施例1において、不融化工程で得た不融化ピッチ(不融化処理品)に対し、溶媒抽出工程を実施せず、再不融化工程を実施した。具体的には、不融化ピッチ(不融化処理品)を回転式の炉に入れ、圧縮空気を5L/分・1000gで流通させながら600℃/時間で昇温させ、300℃で10時間保持して再び不融化処理(再不融化処理)を施すことにより、再不融化ピッチ(再不融化処理品)を得た。得られた再不融化ピッチ(再不融化処理品)に対し、実施例1と同じ条件で焼成工程を実施して、難黒鉛化性炭素材料を得た。
<Comparative Example 3>
In Example 1, the infusible pitch (infusibilized product) obtained in the infusibilizing step was subjected to the re-infusibilizing step without performing the solvent extraction step. Specifically, the infusible pitch (infusibilized product) was placed in a rotary furnace, and the temperature was raised at 600°C/hour while circulating compressed air at 5L/min and 1000g, and held at 300°C for 10 hours. A re-infusible pitch (a re-infusible product) was obtained by applying the infusibilizing treatment (re-infusible treatment) again with the The obtained re-infusible pitch (re-infusible product) was subjected to the firing process under the same conditions as in Example 1 to obtain a non-graphitizable carbon material.

<評価>
(難黒鉛化性炭素材料の評価)
まず、実施例1および比較例1~3において得られた難黒鉛化性炭素材料について、下記手順で平均粒子径(単位:μm)、比表面積(単位:m2/g)を測定した。結果を下記表1に示す。
また、実施例1および比較例1~3において焼成原料(実施例1および比較例3は再不融化処理品、比較例1は不融化処理品、比較例2が溶媒抽出品)の酸素量(単位:質量%)を下記手順で測定した。結果を下記表1に示す。
<Evaluation>
(Evaluation of non-graphitizable carbon material)
First, the non-graphitizable carbon materials obtained in Example 1 and Comparative Examples 1 to 3 were measured for average particle size (unit: μm) and specific surface area (unit: m 2 /g) by the following procedure. The results are shown in Table 1 below.
In addition, in Example 1 and Comparative Examples 1 to 3, the oxygen content (unit :% by mass) was measured by the following procedure. The results are shown in Table 1 below.

〈平均粒子径〉
レーザー回折式粒度分布計(LMS-2000e,セイシン企業社製)により測定した粒度分布の累積度数が、体積百分率で50%となる粒子径(メジアン径、50%粒子径)とした。
<Average particle size>
The cumulative frequency of the particle size distribution measured by a laser diffraction particle size distribution meter (LMS-2000e, manufactured by Seishin Enterprise Co., Ltd.) was defined as the particle size (median size, 50% particle size) at which the volume percentage is 50%.

〈比表面積〉
粉体分析装置(MONOSORB(登録商標),カンタクローム社製)を用いて、窒素ガス吸着によるBET1点法で求めた。
<Specific surface area>
Using a powder analyzer (MONOSORB (registered trademark), manufactured by Quantachrome), it was determined by the BET one-point method by nitrogen gas adsorption.

〈酸素量〉
元素分析装置(FLASH2000,Thermo Fisher Scientific社製)を用いた定量分析により測定した。
<Oxygen content>
It was measured by quantitative analysis using an elemental analyzer (FLASH2000, manufactured by Thermo Fisher Scientific).

次に、実施例1および比較例1~3で得られた難黒鉛化性炭素材料を負極材料として用いて評価用のコイン型二次電池(図1参照)を作製し、各種の評価を行なった。 Next, using the non-graphitizable carbon materials obtained in Example 1 and Comparative Examples 1 to 3 as negative electrode materials, coin-type secondary batteries for evaluation (see FIG. 1) were produced, and various evaluations were performed. rice field.

(負極合剤ペーストの調製)
まず、得られた難黒鉛化性炭素材料を負極材料として、負極合剤ペーストを調製した。具体的には、プラネタリーミキサーに、炭素粉末(96質量部)と、ポリビニリデンジフルオライドの12%N-メチルピロリジノン溶液(固形分で4質量部)とを入れ、100rpmで15分間攪拌し、さらに、N-メチルピロリジノンを追加して固形分比が60質量%となるように調整して引き続き15分間攪拌を行い、負極合剤ペーストを調製した。
(Preparation of negative electrode mixture paste)
First, a negative electrode mixture paste was prepared using the obtained non-graphitizable carbon material as a negative electrode material. Specifically, carbon powder (96 parts by mass) and a 12% N-methylpyrrolidinone solution of polyvinylidene difluoride (4 parts by mass in terms of solid content) were placed in a planetary mixer and stirred at 100 rpm for 15 minutes. Furthermore, N-methylpyrrolidinone was added to adjust the solid content ratio to 60% by mass, followed by stirring for 15 minutes to prepare a negative electrode mixture paste.

(作用電極(負極)の作製)
調製した負極合剤ペーストを、銅箔上に均一な厚さになるように塗布し、さらに送風乾燥機内に入れて120℃で溶媒を揮発させ、負極合剤層を形成した。次に、負極合剤層をハンドプレスによって加圧し、さらに直径15.5mmの円形状に打ち抜くことで、銅箔からなる集電体に密着した負極合剤層を有する作用電極(負極)を作製した。なお、評価を行う前に、真空中100℃で5時間以上の乾燥を行なった。
作製した作用電極(負極)の電極密度を下記手順で測定した。
(Preparation of working electrode (negative electrode))
The prepared negative electrode mixture paste was applied on a copper foil to a uniform thickness, and placed in an air drier to volatilize the solvent at 120° C. to form a negative electrode mixture layer. Next, the negative electrode mixture layer was pressurized with a hand press, and then punched out into a circular shape with a diameter of 15.5 mm to fabricate a working electrode (negative electrode) having a negative electrode mixture layer adhered to a current collector made of copper foil. did. Before the evaluation, drying was performed at 100° C. in vacuum for 5 hours or longer.
The electrode density of the produced working electrode (negative electrode) was measured by the following procedure.

〈電極密度〉
乾燥後電極質量と厚みを測定し、銅箔質量を除いた質量と厚みから求めた負極合材層体積により電極密度(単位:g/cm3)を求めた。
<Electrode density>
After drying, the electrode mass and thickness were measured, and the electrode density (unit: g/cm 3 ) was determined from the negative electrode mixture layer volume determined from the mass and thickness excluding the copper foil mass.

(電解液の調製)
エチレンカーボネート(33体積%)とメチルエチルカーボネート(67体積%)とを混合して得られた混合溶媒に、LiPF6を1mol/dm3となる濃度で溶解させ、非水電解液を調製した。
(Preparation of electrolytic solution)
LiPF 6 was dissolved in a mixed solvent obtained by mixing ethylene carbonate (33% by volume) and methyl ethyl carbonate (67% by volume) at a concentration of 1 mol/dm 3 to prepare a non-aqueous electrolyte.

(評価電池の作製)
次に、作製した作用電極(負極)を用いて、図1に示す評価用のコイン型二次電池(単に「評価電池」ともいう。)を作製した。図1は、評価用のコイン型二次電池を示す断面図である。
まず、リチウム金属箔をニッケルネットに押し付け、直径15.5mmの円形状に打ち抜くことにより、ニッケルネットからなる集電体7aに密着した、リチウム箔からなる円盤状の対極4を作製した。
次に、電解質溶液が含浸されたセパレータ5を、集電体7bに密着した作用電極(負極)2と、集電体7aに密着した対極4との間に挟んで積層した後、作用電極2を外装カップ1内に、対極4を外装缶3内に収容して、外装カップ1と外装缶3とを合わせ、外装カップ1と外装缶3との周縁部を、絶縁ガスケット6を介してかしめ、密閉することにより、評価電池を作製した。
作製された評価電池においては、外装カップ1と外装缶3との周縁部が絶縁ガスケット6を介してかしめられ、密閉構造が形成されている。密閉構造の内部には、図1に示すように、外装缶3の内面から外装カップ1の内面に向けて順に、集電体7a、対極4、セパレータ5、作用電極(負極)2、および、集電体7bが積層されている。
(Production of evaluation battery)
Next, using the prepared working electrode (negative electrode), a coin-type secondary battery for evaluation (also referred to simply as “evaluation battery”) shown in FIG. 1 was prepared. FIG. 1 is a cross-sectional view showing a coin-type secondary battery for evaluation.
First, a lithium metal foil was pressed against a nickel net and punched out into a circular shape with a diameter of 15.5 mm to prepare a disc-shaped counter electrode 4 made of lithium foil and in close contact with the current collector 7a made of nickel net.
Next, the separator 5 impregnated with the electrolyte solution is sandwiched between the working electrode (negative electrode) 2 in close contact with the current collector 7b and the counter electrode 4 in close contact with the current collector 7a. is housed in the outer cup 1, the counter electrode 4 is housed in the outer can 3, the outer cup 1 and the outer can 3 are put together, and the peripheral portions of the outer cup 1 and the outer can 3 are crimped via the insulating gasket 6. , to produce an evaluation battery.
In the fabricated evaluation battery, the outer cup 1 and the outer can 3 are crimped at their peripheral edges via an insulating gasket 6 to form a sealed structure. Inside the sealed structure, as shown in FIG. 1, a current collector 7a, a counter electrode 4, a separator 5, a working electrode (negative electrode) 2, and a A current collector 7b is laminated.

(充放電試験)
作製した評価電池について、25℃で以下の充放電試験を行なった。なお、本試験では、リチウムイオンを炭素粉末中にドープする過程を「充電」、炭素粉末から脱ドープする過程を「放電」とした。
まず、0.39mAの電流値で回路電圧が0mVに達するまで定電流充電を行い、回路電圧が0mVに達した時点で定電圧充電に切り替え、さらに、電流値が20μAになるまで充電を続けた。その間の通電量から1回目の充電容量(単位:mAh/g)を求めた。その後、120分間休止した。次に、0.39mAの電流値で、回路電圧が1.5Vに達するまで定電流放電を行い、この間の通電量から1回目の放電容量(単位:mAh/g)を求めた。
(Charging and discharging test)
The following charging/discharging test was performed at 25° C. on the produced evaluation battery. In this test, the process of doping lithium ions into the carbon powder was defined as "charging", and the process of dedoping the carbon powder was defined as "discharging".
First, constant-current charging was performed with a current value of 0.39 mA until the circuit voltage reached 0 mV. When the circuit voltage reached 0 mV, the charging was switched to constant-voltage charging, and charging was continued until the current value reached 20 μA. . The first charge capacity (unit: mAh/g) was obtained from the amount of electricity supplied during that time. Then rested for 120 minutes. Next, constant-current discharge was performed at a current value of 0.39 mA until the circuit voltage reached 1.5 V, and the first discharge capacity (unit: mAh/g) was obtained from the amount of electricity supplied during this period.

〈初期効率〉
上記充放電試験の結果から、下記式に基づいて初期効率(単位:%)を求めた。
初期効率=(1回目の放電容量/1回目の充電容量)×100
<Initial efficiency>
From the results of the charge/discharge test, the initial efficiency (unit: %) was determined based on the following formula.
Initial efficiency = (first discharge capacity/first charge capacity) x 100

〈不可逆容量〉
上記充放電試験の結果から、下記式に基づいて不可逆容量(単位:mAh/g)を求めた。
不可逆容量=(1回目の放電容量)-(1回目の充電容量)
<Irreversible capacity>
From the results of the charge/discharge test, the irreversible capacity (unit: mAh/g) was determined according to the following formula.
Irreversible capacity = (first discharge capacity) - (first charge capacity)

Figure 0007191766000001
Figure 0007191766000001

Figure 0007191766000002
Figure 0007191766000002

上記表1に示す結果から明らかなように、実施例1では比較例1の通常焼成品に比べ、溶剤抽出工程を経ることで、充電容量、放電容量が増加している。比較例2では再不融化工程を経ずに、溶剤抽出工程後焼成を行ったが、充電容量、放電容量の増加は確認されなかった。比較例3では溶剤抽出工程を経ずに、再不融化工程のみ行い、焼成原料酸素濃度を増加させたが、実施例1より低い充電容量、放電容量を示した。よって不融化工程後、溶媒抽出工程および再不融化工程を経ることで、充放電容量を増加させることが分かった。 As is clear from the results shown in Table 1 above, in Example 1, the charge capacity and discharge capacity are increased as compared with the normal fired product of Comparative Example 1 through the solvent extraction step. In Comparative Example 2, calcination was performed after the solvent extraction process without going through the re-infusibilization process, but no increase in charge capacity and discharge capacity was confirmed. In Comparative Example 3, only the re-infusibilization step was performed without the solvent extraction step to increase the oxygen concentration of the firing raw material, but the charge capacity and discharge capacity were lower than those of Example 1. Therefore, it was found that the charge/discharge capacity was increased by performing the solvent extraction step and the re-infusibilization step after the infusibilization step.

1 外装カップ
2 作用電極
3 外装缶
4 対極
5 セパレータ
6 絶縁ガスケット
7a 集電体
7b 集電体
REFERENCE SIGNS LIST 1 outer cup 2 working electrode 3 outer can 4 counter electrode 5 separator 6 insulating gasket 7a current collector 7b current collector

Claims (1)

難黒鉛化性炭素材料の原料が液相状態で酸化性ガスを吹き込み、280~420℃で反応させて、該難黒鉛化性炭素材料の原料を架橋処理する架橋工程と、
該架橋工程で得られた架橋処理品が固相状態で酸化性ガスを吹き込み、酸素を取り込ませて、該架橋処理品を不融化処理する不融化工程と、
該不融化工程で得られた不融化処理品と溶媒とを混合して溶媒抽出処理する溶媒抽出工程と、
150~300℃で圧縮空気を流通させながら、該溶媒抽出工程で得られた溶媒抽出処理品を再び不融化処理する再不融化工程と、
該再不融化工程で得られた再不融化処理品を900~1300℃、不活性ガス雰囲気中において焼成して難黒鉛化性炭素材料を得る焼成工程とを有する難黒鉛化性炭素材料の製造方法。
a cross-linking step in which an oxidizing gas is blown into the raw material of the non-graphitizable carbon material in a liquid phase state and reacted at 280 to 420° C. to cross-link the raw material of the non-graphitizable carbon material;
an infusibilization step of infusibilizing the crosslinked product obtained in the crosslinking step by blowing an oxidizing gas into the solid state of the crosslinked product to take in oxygen ;
a solvent extraction step of mixing the infusibilized product obtained in the infusibilization step with a solvent and performing solvent extraction;
a re-infusibilization step in which the solvent-extracted product obtained in the solvent-extraction step is again infusibilized while circulating compressed air at 150 to 300°C ;
and a firing step of obtaining a non-graphitizable carbon material by firing the re-infusibilized product obtained in the re-infusibilization step at 900 to 1300° C. in an inert gas atmosphere .
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