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JP7202271B2 - Combustion exhaust gas treatment method and device - Google Patents
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JP7202271B2 - Combustion exhaust gas treatment method and device - Google Patents

Combustion exhaust gas treatment method and device Download PDF

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JP7202271B2
JP7202271B2 JP2019163912A JP2019163912A JP7202271B2 JP 7202271 B2 JP7202271 B2 JP 7202271B2 JP 2019163912 A JP2019163912 A JP 2019163912A JP 2019163912 A JP2019163912 A JP 2019163912A JP 7202271 B2 JP7202271 B2 JP 7202271B2
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哲也 吉柳
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株式会社川崎技研
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Description

本発明は燃焼排ガスの処理方法及び装置に関し、特に、ダイオキシン類を吸着しにくい活性炭を使用することによって、回収した飛灰中のダイオキシン類の含有率を低減すると共に、後続のダイオキシン類分解装置によって排ガス中のダイオキシン類を確実に分解する燃焼排ガスの処理方法及び装置に関する。 The present invention relates to a combustion exhaust gas treatment method and apparatus, and in particular, by using activated carbon that hardly adsorbs dioxins, the content of dioxins in the collected fly ash is reduced, and a subsequent dioxin decomposition device is used to reduce the content of dioxins. The present invention relates to a combustion exhaust gas treatment method and apparatus that reliably decomposes dioxins in the exhaust gas.

一般的に、廃棄物焼却処理施設では焼却処理後の排ガスは、灰分や塩素、硫黄等に由来するダスト、水銀、ダイオキシン類等の有害物質が含まれており、これらダストや有害物質は、集塵装置あるいは分解装置で除去された後に大気に排出される。
この集塵装置や分解装置では、アルカリ剤や酸性ガスを反応させて無害化処理を行い、あるいは、活性炭を集塵装置に吹き込む処理等により、ダイオキシン類の除去を行っている。
また、この集塵装置で捕集された飛灰は、水銀やダイオキシン類等の有害物質を多く含むため、溶融固化、セメント固化、薬剤処理、酸またはその他の溶媒による方法等の溶出を防止する処理が行われている。
このような廃棄物焼却処理施設における排ガス処理に関する技術として特許文献1、2の技術が知られている。
In general, the exhaust gas after incineration in a waste incineration facility contains dust derived from ash, chlorine, sulfur, etc., and hazardous substances such as mercury and dioxins. It is discharged to the atmosphere after being removed by dusting or decomposition equipment.
In the dust collector and the decomposer, dioxins are removed by detoxification by reacting with an alkaline agent or acid gas, or by blowing activated carbon into the dust collector.
In addition, the fly ash collected by this dust collector contains a large amount of harmful substances such as mercury and dioxins, so it is prevented from being eluted by melting and solidifying, cement solidification, chemical treatment, acid or other solvent methods, etc. processing is taking place.
Techniques of Patent Documents 1 and 2 are known as techniques related to exhaust gas treatment in such waste incineration facilities.

特開2014-213304号公報JP 2014-213304 A 特開2013-107023号公報JP 2013-107023 A

しかしながら、前記特許文献1、2の技術では、集塵装置で捕集された飛灰にはダイオキシン類が多く含まれており、ダイオキシン類の含有率ついては基準値が定められていることもあり、この基準値を超えた場合の処理が問題となっている。
本発明は係る従来の問題点を解決するためになされたものであって、その目的とするところは、ダイオキシン類を吸着しにくい活性炭を使用することによって、回収した飛灰中のダイオキシン類の含有率を低減すると共に、後続のダイオキシン類分解装置によって排ガス中のダイオキシン類を確実に分解する燃焼排ガスの処理方法及び装置を提供することにある。
However, in the techniques of Patent Documents 1 and 2, the fly ash collected by the dust collector contains a large amount of dioxins, and a standard value is set for the content of dioxins. The problem is what to do when this standard value is exceeded.
The present invention has been made in order to solve such conventional problems, and the object thereof is to use activated carbon that does not easily adsorb dioxins, so that the collected fly ash contains dioxins. The object of the present invention is to provide a flue gas treatment method and apparatus capable of reducing the dioxin rate and reliably decomposing dioxins in the flue gas by a subsequent dioxin decomposing device.

前記目的を達成するための手段として請求項1記載の燃焼排ガスの処理方法では、ダイオキシン類が吸着されにくい2nm以下の細孔を有する活性炭を吸着剤として使用して排ガス中の水銀並びにダストを捕集する捕集工程と、前記捕集工程を通過した排ガスの再加熱を行いダイオキシン類を分解させる分解工程と、前記捕集工程において、ろ過式集塵機のバグフィルター内に排ガスと共に前記活性炭を導入し、その排ガス中の水銀並びにダストを捕集した活性炭を回収する工程を有することを特徴とする。 As a means for achieving the above object, the combustion exhaust gas treatment method according to claim 1 uses as an adsorbent activated carbon having pores of 2 nm or less to which dioxins are less likely to be adsorbed, to capture mercury and dust in the exhaust gas. a collection step of collecting, a decomposition step of reheating the exhaust gas that has passed through the collection step to decompose dioxins, and in the collection step, introducing the activated carbon together with the exhaust gas into the bag filter of the filtration type dust collector. and a step of recovering activated carbon that has collected mercury and dust in the exhaust gas.

請求項2記載の燃焼排ガスの処理方法では、ダイオキシン類が吸着されにくい2nm以下の細孔容積が細孔全体に対して3分の1以上の割合で含まれる活性炭を吸着剤として使用して排ガス中の水銀並びにダストを捕集する捕集工程と、前記捕集工程を通過した排ガスの再加熱を行いダイオキシン類を分解させる分解工程と、前記捕集工程において、ろ過式集塵機のバグフィルター内に排ガスと共に前記活性炭を導入し、その排ガス中の水銀並びにダストを捕集した活性炭を回収する工程を有することを特徴とする。 In the method for treating combustion exhaust gas according to claim 2 , activated carbon containing a pore volume of 2 nm or less in which dioxins are difficult to adsorb is at a ratio of 1/3 or more of the entire pores as an adsorbent. A collection step of collecting mercury and dust in the collection step, a decomposition step of reheating the exhaust gas that has passed through the collection step to decompose dioxins, and a bag filter of a filtration type dust collector in the collection step It is characterized by having a step of introducing the activated carbon together with the exhaust gas and recovering the activated carbon that has collected mercury and dust in the exhaust gas.

請求項3記載の燃焼排ガスの処理装置では、請求項1または2記載の処理方法に使用する装置であって、吸着剤を使用したろ過式集塵機と、捕集工程後の排ガスを加熱する加熱装置と、ダイオキシン類を分解するダイオキシン類分解装置を備えたことを特徴とする。 The combustion exhaust gas treatment apparatus according to claim 3 is an apparatus used in the treatment method according to claim 1 or 2 , which includes a filtration type dust collector using an adsorbent and a heating device for heating the exhaust gas after the collection process. and a dioxin decomposing device for decomposing dioxins.

請求項1記載の燃焼排ガスの処理方法では、ダイオキシン類が吸着されにくい吸着剤を使用して排ガス中の水銀を主とするダストを捕集する捕集工程と、前記捕集工程を通過した排ガス中のダイオキシン類を分解させる分解工程とを有するので、捕集工程で回収される飛灰中のダイオキシン類の含有率が低減される。
そのため、回収された飛灰のダイオキシン類の濃度は所定の基準値に抑えられ、その処理に際して環境負荷が低減される。
In the method for treating combustion exhaust gas according to claim 1, there is provided a collection step of collecting dust mainly composed of mercury in the exhaust gas using an adsorbent that hardly adsorbs dioxins, and exhaust gas that has passed through the collection step. and a decomposition step for decomposing the dioxins in the fly ash, the content of dioxins in the fly ash recovered in the collection step is reduced.
Therefore, the concentration of dioxins in the collected fly ash is suppressed to a predetermined reference value, and the environmental load is reduced during its treatment.

請求項1記載の燃焼排ガスの処理方法では、捕集工程において、2nm以下の細孔を有する活性炭を使用するので、分子サイズが大きなダイオキシン類は活性炭に吸着されないまたは吸着されにくい。そのため回収された飛灰中のダイオキシン類の含有率は低減される。 In the method for treating combustion exhaust gas according to claim 1 , since activated carbon having pores of 2 nm or less is used in the collecting step, dioxins having a large molecular size are not or hardly adsorbed by the activated carbon. Therefore, the content of dioxins in the collected fly ash is reduced.

請求項2記載の燃焼排ガスの処理方法では、捕集工程において、2nm以下の細孔容積が細孔全体に対して3分の1以上の割合で含まれる活性炭を使用するので、メソ孔やマクロ孔が多少混在する活性炭を使用する場合であっても、回収された飛灰中のダイオキシン類の低減効果は実現される。 In the method for treating combustion exhaust gas according to claim 2 , in the collection step, activated carbon containing pore volume of 2 nm or less is used at a ratio of 1/3 or more of the total pores, so mesopores and macropores are used. Even when activated carbon containing some pores is used, the effect of reducing dioxins in collected fly ash is achieved.

本願の燃焼排ガスの処理方法では、分解工程において、排ガスの再加熱を行いダイオキシン類を分解するので、ろ過式集塵機で活性炭の吸着に適した温度に減温した排ガスを、ダイオキシン類の分解に適した温度に戻し、後続のダイオキシン類分解装置で確実に分解することができる。 In the combustion exhaust gas treatment method of the present application, the exhaust gas is reheated to decompose the dioxins in the decomposition process. It can be returned to the normal temperature and can be reliably decomposed in the subsequent dioxin decomposing unit.

請求項3記載の燃焼排ガスの処理装置では、吸着剤を使用したろ過式集塵機と、捕集工程後の排ガスを加熱する加熱装置と、ダイオキシン類を分解するダイオキシン類分解装置を備えたので、飛灰中のダイオキシン類の含有率を低く抑えられると共に、排ガス中のダイオキシン類を確実に分解することができる。 The apparatus for treating combustion exhaust gas according to claim 3 is equipped with a filter-type dust collector using an adsorbent, a heating device for heating the exhaust gas after the collection process, and a dioxin decomposition device for decomposing dioxins. The content of dioxins in the ash can be kept low, and the dioxins in the exhaust gas can be reliably decomposed.

本実施例に係る燃焼排ガス処理装置の概略構成を示すブロック図である。1 is a block diagram showing a schematic configuration of a combustion exhaust gas treatment apparatus according to an embodiment; FIG. 活性炭の積算細孔容積分布を表すグラフである。4 is a graph showing cumulative pore volume distribution of activated carbon. 廃棄物処理施設の説明図である。It is an explanatory view of a waste disposal facility.

本実施例の燃焼排ガスの処理装置は、図3に示すように、ストーカ炉を備えた廃棄物処理施設に組み込まれて稼働する。
ストーカ炉1は、ごみピット2に貯留したごみをごみホッパ3に投入し、燃焼装置下部より空気を供給して、火格子4(ストーカ)上で乾燥・加熱し、攪拌・移動させ、燃焼させる構成となっている。
As shown in FIG. 3, the flue gas treatment apparatus of this embodiment is installed in a waste treatment facility equipped with a stoker furnace and operated.
The stoker furnace 1 puts the waste stored in the waste pit 2 into the waste hopper 3, supplies air from the lower part of the combustion device, dries and heats it on the fire grate 4 (stoker), stirs and moves it, and burns it. It is configured.

前記ストーカ炉1で燃焼に伴って生じた燃焼排ガスは、ボイラ5、減温装置6を通過し、活性炭貯留サイロ7から活性炭を導入してろ過式集塵機8で処理され、誘引通風機9によって再加熱器10に送られ、ダイオキシン類分解装置11(触媒反応塔)を経たのち、最終的に清浄ガスとして煙突12から外気へ放出される。 The flue gas generated by combustion in the stoker furnace 1 passes through a boiler 5 and a temperature reducing device 6, is treated by a filtration type dust collector 8 after introducing activated carbon from an activated carbon storage silo 7, and is recycled by an induced draft fan 9. After being sent to a heater 10 and passing through a dioxin decomposition device 11 (catalytic reaction tower), it is finally discharged from a chimney 12 as a clean gas to the outside air.

図1に示すように、本実施例に係る燃焼排ガスの処理装置は、活性炭を利用したろ過式集塵機8と、ろ過式集塵機を経過した排ガスの再加熱を行う再加熱器10と、再加熱後にダイオキシン類の分解を行うダイオキシン類分解装置11を備えている。
廃棄物を燃焼させた後の排ガスは200℃以下に減温されてろ過式集塵機に導入される。
ろ過式集塵機ではバグフィルターが設けられており、このバグフィルター内に排ガスと共に活性炭が導入される。
バグフィルター内では排ガスと活性炭が接触し、活性炭の細孔に水銀及び有害物質並びにダストが吸着される。
これらろ過式集塵機による捕集工程において水銀及び有害物質並びにダストを吸着した活性炭は飛灰として回収される。
As shown in FIG. 1, the combustion exhaust gas treatment apparatus according to the present embodiment includes a filtration type dust collector 8 using activated carbon, a reheater 10 for reheating the exhaust gas that has passed through the filtration type dust collector, and after reheating A dioxin decomposing device 11 for decomposing dioxins is provided.
Exhaust gas after burning the waste is reduced in temperature to 200° C. or less and introduced into the filtration type dust collector.
A filter-type dust collector is provided with a bag filter, into which activated carbon is introduced together with exhaust gas.
In the bag filter, the exhaust gas and the activated carbon come into contact with each other, and the pores of the activated carbon adsorb mercury, harmful substances, and dust.
Mercury, harmful substances, and activated carbon that has adsorbed dust in the collection process using these filter-type dust collectors are recovered as fly ash.

ここで、活性炭は微細孔を有しており、活性炭が有する微細孔はその大きさにより次の分類がなされている。

Figure 0007202271000001
また、ダイオキシン類とは、ポリ塩化ジベンゾパラジオキシン(PCDD)、ポリ塩化ジベンゾフラン(PCDF)、ダイオキシン様ポリ塩化ビフェニル(DL-PCB)の総称であり、これらは塩素で置換された2つのベンゼン環という共通の構造を持っている。そして、このダイオキシン類は分子サイズが大きいため、活性炭のミクロ孔には吸着されにくい性質を有している。 Here, activated carbon has micropores, and the micropores possessed by activated carbon are classified as follows according to their size.
Figure 0007202271000001
Dioxins are a general term for polychlorinated dibenzoparadioxin (PCDD), polychlorinated dibenzofuran (PCDF), and dioxin-like polychlorinated biphenyl (DL-PCB), which are two benzene rings substituted with chlorine. have a common structure. Since dioxins have a large molecular size, they have the property of being difficult to be adsorbed by the micropores of activated carbon.

本実施例ではろ過式集塵機によるダスト等の捕集工程では、直径2nm(ナノメートル)以下の細孔を有する活性炭のみを使用し、分子サイズの大きなダイオキシン類は活性炭に吸着されない方法としている。
このように直径2nm以下の細孔を有する活性炭を使用するので、ダイオキシン類は吸着されず、ろ過式集塵機で捕集された飛灰中のダイオキシン類の含有率は低く抑えられる。
In this embodiment, in the step of collecting dust by a filtration type dust collector, only activated carbon having pores with a diameter of 2 nm (nanometers) or less is used, and dioxins having a large molecular size are not adsorbed by the activated carbon.
Since activated carbon having pores with a diameter of 2 nm or less is used as described above, dioxins are not adsorbed, and the content of dioxins in the fly ash collected by the filter type dust collector is kept low.

ろ過式集塵機を通過した排ガスは、再加熱器によってダイオキシン類の分解に適した180℃以上に加熱されてダイオキシン類分解装置に導入される。
再加熱は廃棄物焼却に伴って生成する蒸気等の熱源による。
ダイオキシン類分解装置では、排ガスはハニカム状の処理槽に導入され、この処理槽を数mにわたり通過する間に触媒との接触によりダイオキシン類が分解される。
ダイオキシン類が分解された排ガスは清浄ガスとして煙突を介して大気に排出される。
本実施例では、ろ過式集塵機においてダイオキシン類は捕集されないので、飛灰中のダイオキシン類の含有率は低く、自治体等の定める基準値を超えることなく回収処理される。
After passing through the filter type dust collector, the exhaust gas is heated by a reheater to 180° C. or higher, which is suitable for decomposing dioxins, and introduced into the dioxin decomposing device.
Reheating is based on a heat source such as steam generated with waste incineration.
In a dioxin decomposition apparatus, exhaust gas is introduced into a honeycomb-shaped treatment tank, and dioxins are decomposed by contact with a catalyst while passing through this treatment tank over several meters.
Exhaust gas from which dioxins are decomposed is discharged into the atmosphere through a chimney as clean gas.
In this embodiment, since dioxins are not collected by the filtration type dust collector, the content of dioxins in the fly ash is low and can be recovered without exceeding the standard value set by local governments.

次に、第2実施例に係る燃焼排ガスの処理方法を説明する。
前記実施例では直径2nm以下の細孔を有する活性炭のみを使用する方法としたが、本実施例では、メソ孔やマクロ孔が多少混在する活性炭を使用する方法である。
本実施例では直径2nm以下の細孔容積が細孔全体に対して3分の1以上の割合で含まれる活性炭を使用する。
ろ過式集塵機による捕集工程において水銀及び有害物質並びにダストを吸着した活性炭は飛灰として回収される。
直径2nm以下の細孔容積が細孔全体に対して3分の1以上の割合で含まれる活性炭を使用する場合であっても、ろ過式集塵機で捕集された飛灰中のダイオキシン類の含有率の低減効果は実現される。
なお、図2は本実施例で一例として使用される活性炭の積算細孔容積分布を表したグラフである。このグラフでは、横軸に細孔直径、縦軸に積算細孔容積を設定している。
Next, a method for treating combustion exhaust gas according to a second embodiment will be described.
In the above example, only activated carbon having pores with a diameter of 2 nm or less was used, but in the present example, activated carbon in which some mesopores and macropores are mixed is used.
In this embodiment, activated carbon containing pores with a diameter of 2 nm or less at a rate of one-third or more of the entire pores is used.
Activated carbon that adsorbs mercury, harmful substances, and dust in the collection process with a filtration dust collector is recovered as fly ash.
Content of dioxins in fly ash collected by a filtration type dust collector even when using activated carbon containing pore volume with a diameter of 2 nm or less at a ratio of 1/3 or more of the total pore volume A rate reduction effect is realized.
FIG. 2 is a graph showing cumulative pore volume distribution of activated carbon used as an example in this embodiment. In this graph, the horizontal axis is the pore diameter, and the vertical axis is the integrated pore volume.

次に、第3実施例に係る燃焼排ガスの処理方法を説明する。
第3実施例の燃焼排ガスの処理方法は、前記実施例で説明した吸着剤(活性炭)としてゼオライトを使用する方法である。
ゼオライトはその構造固有の細孔を有しており、通常0.2~1.0nmで分子径に相当するミクロ孔を持った多孔体である。
このゼオライトを使用することにより、分子サイズの大きなダイオキシン類は吸着されず、ろ過式集塵機で捕集された飛灰中のダイオキシン類の含有率は低く抑えられる。
その他の構成、方法については前記実施例と同様である。
Next, a method for treating combustion exhaust gas according to the third embodiment will be described.
The combustion exhaust gas treatment method of the third embodiment is a method of using zeolite as the adsorbent (activated carbon) described in the above embodiments.
Zeolite has pores inherent to its structure, and is generally a porous body with micropores of 0.2 to 1.0 nm corresponding to the molecular diameter.
By using this zeolite, dioxins having a large molecular size are not adsorbed, and the content of dioxins in the fly ash collected by the filter type dust collector is kept low.
Other configurations and methods are the same as those of the above embodiment.

以上、本発明の実施例を説明したが、本発明の具体的な構成はこの実施例に限定されるものではなく、発明の要旨を逸脱しない範囲における設定変更等があっても本発明に含まれる。
例えば、直径2nm以下の細孔容積が細孔全体に対して40%以上、あるいは過半数の割合で含まれる活性炭を使用する場合であっても本発明に含まれる。
また、前記実施例で説明した再加熱器、ダイオキシン類分解装置については、これに限らず、公知技術を採用する場合であっても本発明に含まれる。
また、前記実施例で説明した排ガス温度は適宜設定することが可能であり、減温塔で165℃に減温した排ガスを、さらに155℃に減温してろ過式集塵機に導入し、再加熱器によって180℃に加熱してダイオキシン類分解装置に導入する方法であっても本発明に含まれる。
さらに、減温塔で195℃に減温した排ガスを、さらに185℃に減温してろ過式集塵機に導入し、再加熱器を経由せずに、直接ダイオキシン類分解装置に導入する方法であっても本発明に含まれる。
Although the embodiment of the present invention has been described above, the specific configuration of the present invention is not limited to this embodiment. be
For example, the present invention includes the use of activated carbon containing pores with a diameter of 2 nm or less at a ratio of 40% or more, or a majority of the total pores.
Moreover, the reheater and the dioxin decomposing device described in the above embodiments are not limited to this, and are included in the present invention even if they employ known techniques.
In addition, the exhaust gas temperature described in the above embodiment can be set as appropriate, and the exhaust gas that has been reduced in temperature to 165°C in the temperature reduction tower is further reduced in temperature to 155°C, introduced into the filtration type dust collector, and reheated. The present invention also includes a method of heating to 180° C. with a vessel and introducing it into a dioxin decomposition apparatus.
Furthermore, the exhaust gas, which has been reduced in temperature to 195°C in the temperature reduction tower, is further reduced in temperature to 185°C, introduced into the filtration type dust collector, and introduced directly into the dioxin decomposition unit without passing through the reheater. are included in the present invention.

1 ストーカ炉
2 ごみピット
3 ごみホッパ
4 火格子
5 ボイラ
6 減温装置
7 活性炭貯留サイロ
8 ろ過式集塵機
9 誘引通風機
10 再加熱器
11 ダイオキシン類分解装置
12 煙突
1 Stoker Furnace 2 Garbage Pit 3 Garbage Hopper 4 Fire Grate 5 Boiler 6 Temperature Reduction Device 7 Activated Carbon Storage Silo 8 Filtration Dust Collector 9 Induced Draft Ventilator 10 Reheater 11 Dioxin Decomposition Device 12 Chimney

Claims (3)

ダイオキシン類が吸着されにくい2nm以下の細孔を有する活性炭を吸着剤として使用して排ガス中の水銀並びにダストを捕集する捕集工程と、
前記捕集工程を通過した排ガスの再加熱を行いダイオキシン類を分解させる分解工程と、
前記捕集工程において、ろ過式集塵機のバグフィルター内に排ガスと共に前記活性炭を導入し、その排ガス中の水銀並びにダストを捕集した活性炭を回収する工程を有することを特徴とする燃焼排ガスの処理方法。
a collection step of collecting mercury and dust in the exhaust gas using activated carbon having pores of 2 nm or less, which hardly adsorbs dioxins, as an adsorbent ;
a decomposition step of reheating the exhaust gas that has passed through the collection step to decompose dioxins;
A method for treating flue gas, characterized in that, in the collecting step, the activated carbon is introduced into a bag filter of a filtration type dust collector together with the flue gas, and the activated carbon that has collected mercury and dust in the flue gas is recovered. .
ダイオキシン類が吸着されにくい2nm以下の細孔容積が細孔全体に対して3分の1以上の割合で含まれる活性炭を吸着剤として使用して排ガス中の水銀並びにダストを捕集する捕集工程と、
前記捕集工程を通過した排ガスの再加熱を行いダイオキシン類を分解させる分解工程と、
前記捕集工程において、ろ過式集塵機のバグフィルター内に排ガスと共に前記活性炭を導入し、その排ガス中の水銀並びにダストを捕集した活性炭を回収する工程を有することを特徴とする燃焼排ガスの処理方法。
A collection step of collecting mercury and dust in exhaust gas using activated carbon as an adsorbent containing pore volume of 2 nm or less, which hardly adsorbs dioxins, at a ratio of 1/3 or more of the total pores. When,
a decomposition step of reheating the exhaust gas that has passed through the collection step to decompose dioxins;
A method for treating flue gas, characterized in that, in the collecting step, the activated carbon is introduced into a bag filter of a filtration type dust collector together with the flue gas, and the activated carbon that has collected mercury and dust in the flue gas is collected. .
請求項1または2記載の処理方法に使用する装置であって、吸着剤を使用したろ過式集塵機と、捕集工程後の排ガスを加熱する加熱装置と、ダイオキシン類を分解するダイオキシン類分解装置を備えたことを特徴とする燃焼排ガスの処理装置。 An apparatus used in the treatment method according to claim 1 or 2, comprising a filtration type dust collector using an adsorbent, a heating device for heating exhaust gas after the collection process, and a dioxin decomposition device for decomposing dioxins. A flue gas treatment device comprising:
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