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JP7203422B2 - Cathode electrode for fuel cell, manufacturing method thereof, polymer electrolyte fuel cell provided with cathode electrode for fuel cell - Google Patents
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JP7203422B2 - Cathode electrode for fuel cell, manufacturing method thereof, polymer electrolyte fuel cell provided with cathode electrode for fuel cell - Google Patents

Cathode electrode for fuel cell, manufacturing method thereof, polymer electrolyte fuel cell provided with cathode electrode for fuel cell Download PDF

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JP7203422B2
JP7203422B2 JP2019094879A JP2019094879A JP7203422B2 JP 7203422 B2 JP7203422 B2 JP 7203422B2 JP 2019094879 A JP2019094879 A JP 2019094879A JP 2019094879 A JP2019094879 A JP 2019094879A JP 7203422 B2 JP7203422 B2 JP 7203422B2
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武昭 北村
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/847Vanadium, niobium or tantalum or polonium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
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    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
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    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/10Fuel cells with solid electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、燃料電池用カソード電極およびその製造方法、燃料電池用カソード電極を備えた固体高分子型燃料電池に関する。 TECHNICAL FIELD The present invention relates to a fuel cell cathode electrode, a manufacturing method thereof, and a polymer electrolyte fuel cell provided with a fuel cell cathode electrode.

近年、燃料電池のなかでも、プロトン伝道による高分子電解質膜を有する固体高分子型燃料電池は、作動温度が低く、出力密度が高く、小型軽量化が容易であることから、究極の地球温暖化対策として自動車等の電源等としての普及が期待されている。しかしながら、従来の内燃機関のPt使用量と比較して、5~10倍のPtが必要であること、負荷走行サイクルおよび起動停止時サイクルの過電圧による、Pt溶出および高分子電解質の劣化が課題になっている。 In recent years, among fuel cells, polymer electrolyte fuel cells, which have a polymer electrolyte membrane that conducts protons, have a low operating temperature, a high output density, and are easy to reduce in size and weight. As a countermeasure, it is expected to spread as a power source for automobiles and the like. However, compared to the amount of Pt used in conventional internal combustion engines, the amount of Pt required is 5 to 10 times, and there are problems with Pt elution and deterioration of the polymer electrolyte due to overvoltage during load driving cycles and start-stop cycles. It's becoming

高分子固体電解質燃料電池において、カソード電極の触媒表面では、酸素が還元され、カソード電極はアノード電極の触媒担持導電体から電子を受取り、水分子になる三相界面が形成されて連鎖的な反応が起きる。そのため、固体高分子型燃料電池においては、従来より、触媒担持導電体においては、比表面積を大きくして触媒活性点を増すこと、および触媒層を含フッ素イオン交換樹脂(以下、「アイオノマー」と言う場合がある)で被覆して電極とし、三相界面の形成が図られている。 In a polymer solid electrolyte fuel cell, oxygen is reduced on the catalyst surface of the cathode electrode, and the cathode electrode receives electrons from the catalyst-supporting conductor of the anode electrode, forming a three-phase interface that becomes water molecules, forming a chain reaction. happens. Therefore, in polymer electrolyte fuel cells, it has been conventionally practiced to increase the specific surface area of the catalyst-carrying conductor to increase the number of catalytic active sites, and to form the catalyst layer with a fluorine-containing ion-exchange resin (hereinafter referred to as "ionomer"). ) to form an electrode and form a three-phase interface.

上記の触媒を被覆するアイオノマーとしては、プロトン導電性が高めるために、側鎖に強酸性のスルホン酸基を有するパーフルオロカーボン重合体が使用されている。 As the ionomer for coating the above catalyst, a perfluorocarbon polymer having a strongly acidic sulfonic acid group in the side chain is used in order to increase the proton conductivity.

しかし、従来のカソード電極の触媒層は、発電による電位が生じると、触媒とアイオノマーとの隙間が広がり、そこに水生する水分子が介在して、プロトン伝道が低下することが知られている(図3)。図3の(1)~(6)に記載のように、従来のカソード電極では、発電過負荷時に、生成した過酸化水素と過電圧とにより、表層の白金が酸化されると、アイオノマーが白金と乖離する。そこへ、生成水が溜まり、酸素がその生成水に溶存する。さらに、アイオノマーからスルホン酸基の腐食による脱離が起き、白金の酸化が進み生成水に溶出して表層の白金が減少する。反応サイトとしての三相界面が保たれなくなる。また、酸素の透過性が低下し、触媒層内の酸素透過性が不十分となり、カソード電極における酸素還元反応の過電圧が大きくなり、過酸化水素の分解による白金の酸化および溶出、高分子固体電解質のスルホン酸基含有パーフルオロカーボンからスルホン酸が解離することが知られている。 However, it is known that in the catalyst layer of the conventional cathode electrode, when an electric potential is generated due to power generation, the gap between the catalyst and the ionomer widens, and water molecules intervene there, reducing proton conduction ( Figure 3). As shown in (1) to (6) in FIG. 3, in the conventional cathode electrode, when the platinum on the surface layer is oxidized by the generated hydrogen peroxide and the overvoltage during power generation overload, the ionomer is converted into platinum. deviate. The generated water is accumulated there, and oxygen is dissolved in the generated water. Further, sulfonic acid groups are detached from the ionomer due to corrosion, and oxidation of platinum progresses, eluting into the generated water and reducing platinum on the surface layer. The three-phase interface as a reaction site cannot be maintained. In addition, the oxygen permeability decreases, the oxygen permeability in the catalyst layer becomes insufficient, the overvoltage of the oxygen reduction reaction at the cathode electrode increases, the oxidation and elution of platinum due to the decomposition of hydrogen peroxide, and the solid polymer electrolyte. It is known that sulfonic acid dissociates from sulfonic acid group-containing perfluorocarbons.

これに対して、下記特許文献1、2、3においては、触媒を被覆するフッ素樹脂またはフッ素系シランカップリング剤で処理した固体高分子形燃料電池および電極層が提案されている。 On the other hand, Patent Literatures 1, 2, and 3 below propose polymer electrolyte fuel cells and electrode layers treated with a fluororesin or a fluorine-based silane coupling agent for coating a catalyst.

しかしながら、フッ素系樹脂およびフッ素系シランによる被覆処理では、自動車の走行負荷変動および起動停止に、フッ素樹脂の剥離およびシロキサン結合の加水分解が起き、耐久性の観点で十分でなかった。 However, the coating treatment with a fluororesin and a fluorosilane was insufficient in terms of durability because the fluororesin peeled off and the siloxane bond hydrolyzed when the running load of the automobile fluctuated and the start and stop of the automobile occurred.

一方、カソード電極層の酸素透過性に関して、において、触媒担持導電体の表面に、酸素吸放出のパイロクロア構造のCeZrO酸化物が、重なり合うことなく、個々に分かれて担持された方法が、下記特許文献4に開示されている。 On the other hand, regarding the oxygen permeability of the cathode electrode layer, there is a method in which Ce 2 Zr 2 O oxides having a pyrochlore structure that absorbs and releases oxygen are separately supported on the surface of the catalyst-supporting conductor without overlapping. , which is disclosed in Patent Document 4 below.

しかしながら、特許文献4に記載の固体高分子形燃料電池であっても、CeZrO酸化物は電子導電性が不十分であり、三相界面が生成できずカソード電極の内部抵抗が増加する。さらに、触媒と酸素吸放出のCeZrO酸化物が、重なり合うことがないことで、触媒金属粒子表面への酸素の到達が少なく、三相界面の形成が不十分であった。 However, even in the polymer electrolyte fuel cell described in Patent Document 4, the Ce 2 Zr 2 O oxide has insufficient electronic conductivity, a three-phase interface cannot be generated, and the internal resistance of the cathode electrode increases. do. Furthermore, since the catalyst and the Ce 2 Zr 2 O oxide that absorbs and releases oxygen do not overlap each other, less oxygen reaches the surface of the catalyst metal particles, resulting in insufficient formation of the three-phase interface.

韓国特許公開20090118262号公報Korean Patent Publication No. 20090118262 特開20015-056298号公報JP 20015-056298 A 特開平05-05182672号公報Japanese Patent Application Laid-Open No. 05-05182672 特開2008-091264号公報JP 2008-091264 A

本発明は、高分子固体電解質燃料電池のカソード電極において、触媒作用時に、三相界面と呼ばれる触媒、アイオノマーおよび酸素(言い換えれば、触媒金属粒子の表面で水素イオン、酸素、および電子と)が会合する反応サイトを、より多くの触媒金属粒子で有し、白金有効利用率を向上させることにある。さらに、自動車の走行負荷変動サイクルおよび起動停止サイクルの過電圧がともなっても、持続的に三相界面の反応サイトの保持を可能にすることにある。 In the present invention, the catalyst, ionomer, and oxygen (in other words, hydrogen ions, oxygen, and electrons on the surface of the catalyst metal particles) associate at the cathode electrode of a polymer solid electrolyte fuel cell during catalysis, which is called a three-phase interface. To improve the effective utilization of platinum by having a larger number of catalytic metal particles having reaction sites for reaction. Another object of the present invention is to make it possible to maintain the reaction site of the three-phase interface continuously even with the overvoltage of the running load fluctuation cycle and the start-stop cycle of the automobile.

特許文献1、2および3のように、フッ素樹脂またはフッ素系シランを触媒担持カーボン
に被覆処理して撥水性を付与すると、自動車の走行負荷変動および起動停止によって、フッ素樹脂の剥離およびシロキサン結合の加水分解が起き、触媒とアイオノマーとの界面に隙間が生じ水素イオン伝道が低下する。さらに、その隙間に水分が溜まり、酸素がその水分に溶存して酸素の供給が低下する。したがって、三相界面の反応サイトへの水素イオンおよび酸素の会合が減少し、発電性能が低下することが問題であった。
As in Patent Documents 1, 2 and 3, when the catalyst-carrying carbon is coated with a fluororesin or a fluorosilane to impart water repellency, the fluororesin peels off and the siloxane bond is formed due to fluctuations in the running load and starting and stopping of the automobile. Hydrolysis occurs, creating gaps at the interface between the catalyst and the ionomer and reducing hydrogen ion conduction. Furthermore, water accumulates in the gaps, and oxygen dissolves in the water, reducing the supply of oxygen. Therefore, there is a problem that the association of hydrogen ions and oxygen to the reaction sites of the three-phase interface is reduced, and the power generation performance is lowered.

一方、特許文献4のように、パイロクロア型CeZrからなる酸素吸放出体が、触媒担持導電体の表面に、触媒金属粒子と直接的に接することなく別々に存在する場合は、酸素が生成水に溶存しやすく、触媒金属粒子表面での三相界面の反応サイトへの供給が低下する。さらに、前記パイロクロア型CeZrからなる酸素吸放出体は、電子電導性が低いために、カソード電極の内部抵抗が増し、自動車の走行負荷変動サイクルおよび起動停止サイクルの過電圧が高くなり、白金の酸化、および溶出、アイオノマーのスルホン酸基の分解および触媒担持導電体(導電性カーボン)の腐食につながる。 On the other hand, as in Patent Document 4, when the oxygen absorbing/releasing material composed of pyrochlore-type Ce 2 Zr 2 O 7 exists separately on the surface of the catalyst-carrying conductor without being in direct contact with the catalyst metal particles, Oxygen tends to be dissolved in the generated water, and the supply to the reaction site of the three-phase interface on the surface of the catalyst metal particles is reduced. Furthermore, since the oxygen absorbing/releasing material comprising the pyrochlore-type Ce 2 Zr 2 O 7 has low electronic conductivity, the internal resistance of the cathode electrode increases, and the overvoltage during the running load fluctuation cycle and the start-stop cycle of the automobile increases. , oxidation and leaching of platinum, decomposition of ionomer sulfonic acid groups and corrosion of catalyst-supporting conductors (conductive carbon).

本発明者は、触媒金属粒子表面へ、水素イオンの伝導、電子の伝導および酸素が会合し、三相界面のサイトを、持続的に形成できるよう、突起状を有する金属酸化物が、触媒金属粒子と触媒担持導電体との間にあって直接的に接し、撥水性、電子電導性および酸素吸放出性を有することにより、上記課題が解決することを見出し本発明に至った。 The inventors of the present invention have found that the metal oxide having projections is formed so that hydrogen ion conduction, electron conduction, and oxygen can associate with the surface of the catalyst metal particle, and three-phase interface sites can be continuously formed. The present inventors have found that the above problems can be solved by having the particles directly contact between the particles and the catalyst-carrying conductor and having water repellency, electronic conductivity, and oxygen absorbing/releasing properties, thus leading to the present invention.

上記課題を解決するために、本発明の燃料電池用カソード電極は、触媒担持導電体と、高分子電解質とからなる触媒層を有し、前記触媒担持導電体の表面が、突起を有する導電性複合金属酸化物で覆われ、前記導電性複合金属酸化物に、触媒金属粒子が担持されている。 In order to solve the above-mentioned problems, the cathode electrode for a fuel cell of the present invention has a catalyst layer comprising a catalyst-carrying conductor and a polymer electrolyte, and the surface of the catalyst-carrying conductor is conductive with projections. It is covered with a composite metal oxide, and catalyst metal particles are supported on the conductive composite metal oxide.

前記導電性複合金属酸化物の前記突起の高さが、5nm~15nmであってもよい。 The height of the protrusions of the conductive composite metal oxide may be 5 nm to 15 nm.

前記導電性複合金属酸化物が、水との接触角で140度以上の撥水性を有してもよい。 The conductive composite metal oxide may have water repellency with a contact angle with water of 140 degrees or more.

前記触媒担持導電体が、0.2Ω・cm以下の比抵抗を有してもよい。 The catalyst-carrying conductor may have a specific resistance of 0.2 Ω·cm or less.

前記導電性複合金属酸化物が、酸素吸放出体であってもよい。 The conductive composite metal oxide may be an oxygen absorbing/releasing material.

前記導電性複合金属酸化物が、p型半導体であってもよい。 The conductive composite metal oxide may be a p-type semiconductor.

前記導電性複合金属酸化物が、Sn22(M=Taおよび/またはNb)からなるパイロクロア構造を有してもよい。 The conductive composite metal oxide may have a pyrochlore structure consisting of Sn 2 M 2 O 7 (M=Ta and/or Nb).

前記導電性複合金属酸化物が、TaドープSnO2(0.01質量%≦Ta≦1.0質量%)を含んでもよい。 The conductive composite metal oxide may contain Ta-doped SnO 2 (0.01% by mass≦Ta≦1.0% by mass).

前記触媒金属粒子が、Ptのシェル層からなるコアシェル構造を有してもよい。 The catalytic metal particles may have a core-shell structure consisting of a Pt shell layer.

前記コアシェル構造のコア層が、Pdと、Pt、RuおよびCoの少なくとも一つから選ばれてなる合金からなるものであってもよい。 The core layer of the core-shell structure may be made of an alloy selected from Pd and at least one of Pt, Ru and Co.

前記触媒担持導電体が、導電性カーボン、グラファイト、グラフェンおよびカーボンアロイから選ばれる少なくとも一つからなるものであってもよい。 The catalyst-carrying conductor may be made of at least one selected from conductive carbon, graphite, graphene and carbon alloy.

また、上記課題を解決するために、本発明の燃料電池用カソード電極の製造方法は、上記した本発明の燃料電池用カソード電極の製造方法であって、前記触媒担持導電体の懸濁液に、塩化スズ(II)および塩化タンタル(V)を加え、pH1.5~2.0に制御して前記導電性複合金属酸化物を得る工程を含む。 Further, in order to solve the above problems, a method for producing a cathode electrode for a fuel cell of the present invention is the method for producing a cathode electrode for a fuel cell according to the above-described present invention, comprising: , tin (II) chloride and tantalum (V) chloride are added to control the pH to 1.5 to 2.0 to obtain the conductive composite metal oxide.

前記導電性複合金属酸化物で被覆された前記触媒担持導電体の懸濁液に、コア層を構成する金属塩を加えたものを、40℃~80℃に加温して還元する第1還元工程を含み、前記第1還元工程により、前記触媒担持導電体の表面を被覆する突起状の前記導電性複合金属酸化物の表面に、前記触媒金属粒子のコア層が形成されてもよい。 A first reduction in which a metal salt constituting a core layer is added to a suspension of the catalyst-supporting conductor coated with the conductive composite metal oxide, and the resulting mixture is heated to 40° C. to 80° C. for reduction. A core layer of the catalyst metal particles may be formed on the surface of the conductive composite metal oxide projecting to cover the surface of the catalyst-carrying conductor by the first reduction step.

突起状の前記導電性複合金属酸化物の表面に、前記触媒金属粒子の前記コア層を有する前記触媒担持導電体の懸濁液に、Pt塩溶液と還元剤とを加えて還元する第2還元工程を含み、前記第2還元工程により、前記触媒金属粒子のPtシェル層が形成されてもよい。 A second reduction in which a Pt salt solution and a reducing agent are added to the suspension of the catalyst-carrying conductor having the core layer of the catalyst metal particles on the surfaces of the projecting conductive composite metal oxides. A Pt shell layer of the catalyst metal particles may be formed by the second reduction step.

また、上記課題を解決するために、本発明の固体高分子型燃料電池は、アノード電極と、上記した本発明のカソード電極と、前記アノード電極と前記カソード電極との間に配置された高分子電解質膜と、を有する。 Further, in order to solve the above problems, a polymer electrolyte fuel cell of the present invention comprises an anode electrode, the above-described cathode electrode of the present invention, and a polymer disposed between the anode electrode and the cathode electrode. and an electrolyte membrane.

前記導電性複合金属酸化物が、Sn22(M=Taおよび/またはNb)からなるパイロクロア構造を有してもよい。 The conductive composite metal oxide may have a pyrochlore structure consisting of Sn 2 M 2 O 7 (M=Ta and/or Nb).

前記導電性複合金属酸化物が、TaドープSnO2(0.01質量%≦Ta≦1.0質量%)を含んでもよい。 The conductive composite metal oxide may contain Ta-doped SnO 2 (0.01% by mass≦Ta≦1.0% by mass).

本発明によれば、燃料電池用カソード電極において、突起状を有するパイロクロア型SnTa、および/またはSnNbの結晶からなる複合金属酸化物が持続性のある撥水性を有し、さらに電子電導性および酸素吸放出性、もしくは、酸素吸放出体ではないTaドープSnO2 とから、触媒金属粒子表面に三相界面の反応サイトを高度に実現した酸素還元反応により、高い発電性能を得ることができた。 According to the present invention, in the cathode electrode for a fuel cell, a composite metal oxide composed of pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 crystals having a projecting shape has long-lasting water repellency. Furthermore, from electron conductivity and oxygen storage/release, or Ta-doped SnO 2 which is not an oxygen storage/release material, the reaction site of the three-phase interface is highly realized on the surface of the catalyst metal particle. A high power generation performance was obtained.

図1に、本発明のカソード電極における、触媒担体導電体、複合酸化物、触媒金属粒子およびアイオノマーの構成概念図を示す。FIG. 1 shows a conceptual diagram of the catalyst-supporting conductor, composite oxide, catalytic metal particles, and ionomer in the cathode electrode of the present invention. 図2に、触媒金属粒子表面への水素イオン、電子、酸素分子の移動による三相界面の反応サイトの概念図を示す。FIG. 2 shows a conceptual diagram of the reaction sites at the three-phase interface due to the migration of hydrogen ions, electrons, and oxygen molecules to the surface of the catalyst metal particles. 図3に、従来のカソード電極における発電時劣化挙動の概念図を示す。FIG. 3 shows a conceptual diagram of deterioration behavior during power generation in a conventional cathode electrode. 図4に、本発明のコアシェル型触媒の構成概念図を示す。FIG. 4 shows a structural conceptual diagram of the core-shell type catalyst of the present invention.

以下、本発明のカソード電極およびこれを備えた固体高分子型燃料電池の好適な実施形態について詳細に説明する。 Preferred embodiments of the cathode electrode of the present invention and a polymer electrolyte fuel cell having the same will be described in detail below.

本発明は、前記三相界面の反応サイトを確保するために、以下の(1)~(3)の3つの要素が成り立つことが好ましい。 In the present invention, it is preferable that the following three elements (1) to (3) are satisfied in order to secure the reaction site of the three-phase interface.

(1)本発明は、触媒担持導電体の表面に、5nm~15nmの突起状を有する複合金属酸化物を形成することで、アイオノマーとの濡れがよくて白金有効率が高く、水分を排出でき、かつ触媒作動時に触媒とアイオノマーとが密着できる、持続的な撥水性を保持できることにある。
(2)本発明は、前記複合金属酸化物がパイロクロア型SnTa、および/またはSnNbの結晶構造 からなる酸素吸放出性を有し、触媒金属粒子が前記金属酸化物の表面に接していて、酸素が生成する水分に溶存することなく、触媒金属粒子へ効率が高い供給を可能にすることにある。
(3)本発明は、パイロクロア型SnTa、および/またはSnNbの結晶構造からなる酸素吸放出性を有する前記複合金属酸化物が、触媒担持導電体と触媒金属粒子との間に接して設けられ、電子電導性を有することで、触媒金属粒子表面での三相界面の反応サイトへ、電子を供給することを可能にすることにある。同時に、金属酸化物が触媒担持導電体の腐食を防ぐことができる。
(1) In the present invention, by forming a composite metal oxide having protrusions of 5 nm to 15 nm on the surface of a catalyst-carrying conductor, it has good wettability with ionomers, a high platinum efficiency, and can discharge moisture. Furthermore, the catalyst and the ionomer can be brought into close contact with each other when the catalyst is activated, so that a sustained water repellency can be maintained.
(2) In the present invention, the composite metal oxide has a pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 crystal structure. The catalyst metal particles are in contact with the surface of the metal oxide, and oxygen is not dissolved in the moisture generated, and can be supplied to the catalyst metal particles with high efficiency. be.
(3) In the present invention, the composite metal oxide having an oxygen absorbing/releasing property consisting of a pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 crystal structure comprises a catalyst-carrying conductor and a catalyst metal. It is provided in contact with the particles and has electron conductivity, thereby making it possible to supply electrons to the reaction site of the three-phase interface on the surface of the catalyst metal particles. At the same time, the metal oxide can prevent corrosion of the catalyst-carrying conductor.

即ち、第1に、本発明は、触媒担持導電体と、アイオノマーとからなる触媒層を有する燃料電池用カソード電極の発明であって、触媒担持導電体の表面に、突起状のパイロクロア型SnTa、SnNbおよび/またはTaドープSnO2の結晶構造の導電性複合金属酸化物が形成され、さらに導電性複合金属酸化物の表面に触媒金属粒子が担持されていることが好ましい。 That is, firstly, the present invention is an invention of a fuel cell cathode electrode having a catalyst layer comprising a catalyst-supporting conductor and an ionomer, wherein projecting pyrochlore-type Sn 2 A conductive composite metal oxide having a crystal structure of Ta 2 O 7 , Sn 2 Nb 2 O 7 and/or Ta-doped SnO 2 is formed, and catalyst metal particles are supported on the surface of the conductive composite metal oxide. is preferred.

本発明のカソード電極は、触媒担持導電体の表面に微細な突起状のパイロクロア型SnTa、SnNbおよび/またはTaドープSnO2の結晶構造からなる導電性複合金属酸化物がさらに担持されている場合には、その突起形成により持続性のある撥水性を有し、導電性複合金属酸化物の表面に触媒金属粒子が担持されているので、触媒金属粒子へ導電性複合金属酸化物の酸素欠陥により電子を電導させ、さらに、前記パイロクロア型SnTa、SnNbおよび/またはTaドープSnO2の結晶構造の酸素欠陥により酸素キャリアが、直接的に触媒金属粒子へ酸素分子の拡散経路が確保される。 The cathode electrode of the present invention is a conductive composite metal having a crystal structure of fine projections of pyrochlore-type Sn 2 Ta 2 O 7 , Sn 2 Nb 2 O 7 and/or Ta-doped SnO 2 on the surface of a catalyst-carrying conductor. When the oxide is further supported, the formation of the projections provides a long-lasting water repellency, and since the catalyst metal particles are supported on the surface of the conductive composite metal oxide, the catalyst metal particles are electrically conductive. electrons are conducted by oxygen defects in the complex metal oxide, and oxygen carriers are generated by oxygen defects in the crystal structure of the pyrochlore-type Sn 2 Ta 2 O 7 , Sn 2 Nb 2 O 7 and/or Ta-doped SnO 2 . A diffusion path for oxygen molecules is ensured directly to the catalyst metal particles.

その結果、持続性の撥水性で水素イオンの伝導、パイロクロア型SnTa、SnNbおよび/またはTaドープSnO2の結晶構造の電子伝導性および酸素キャリア性により、電子および酸素分子を触媒金属粒子の表面に会合を確保して、電極反応における交換電流密度を増大させることができ過電圧を低減できる。すなわち、高い電極特性を得ることができる。特に、固体高分子型燃料電池のカソード電極として使用すれば、カソード電極の酸素還元反応の過電圧を効果的に低減させることができるので、カソード電極の電極特性を向上させることができる。酸素ガスの不足は、特に、燃料電池が運転中に生じるが、本発明により、長時間の運転中も高い電極特性を維持することが出来る。 As a result, the electron conductivity and oxygen carrier properties of the crystal structure of the pyrochlore-type Sn 2 Ta 2 O 7 , Sn 2 Nb 2 O 7 and/or Ta-doped SnO 2 lead to hydrogen ion conduction with persistent water repellency. And oxygen molecules can be secured to the surface of the catalyst metal particles to increase the exchange current density in the electrode reaction and reduce the overvoltage. That is, high electrode characteristics can be obtained. In particular, if it is used as a cathode electrode of a polymer electrolyte fuel cell, the overvoltage of the oxygen reduction reaction of the cathode electrode can be effectively reduced, so that the electrode characteristics of the cathode electrode can be improved. Oxygen gas shortage occurs especially during operation of the fuel cell, but the present invention enables the maintenance of high electrode properties even during long-term operation.

本発明は、20nm~50nmの粒子径からなる触媒担体導電体の表面に、導電性複合金属酸化物からなる5nm~15nmの高さと間隔を有する突起を形成し、過電圧および過酸化水素による腐食に耐えうる持続性のある撥水性の維持を可能にした。 The present invention forms projections having a height and spacing of 5 nm to 15 nm made of a conductive composite metal oxide on the surface of a catalyst carrier conductor having a particle diameter of 20 nm to 50 nm, and is resistant to overvoltage and corrosion by hydrogen peroxide. It made it possible to maintain durable water repellency.

本発明の導電性複合金属酸化物が、パイロクロア型SnTa、および/またはSnNbの結晶構造を有する場合には、酸素欠陥により正孔を生成し、P型半導体特性を有し電子導電性を可能にした。 When the conductive composite metal oxide of the present invention has a pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 crystal structure, oxygen defects generate holes, forming a P-type semiconductor It has properties and enables electronic conductivity.

さらに、本発明で用いることのできるパイロクロア型SnTa、および/またはSnNbの結晶は、近傍の酸素濃度の変動によって、その結晶の酸素欠陥により酸素の吸収と放出を可逆的に繰り返すことができる機能を有する酸素キャリア材の1種である。即ち、比較的O濃度が高い時に酸素を吸収し、O濃度が低い雰囲気下で酸素を放出するこができる。 Furthermore, pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 crystals that can be used in the present invention absorb and release oxygen due to oxygen defects in the crystal due to fluctuations in the oxygen concentration in the vicinity. It is a kind of oxygen carrier material that has the function of being able to reversibly repeat the That is, it can absorb oxygen when the O 2 concentration is relatively high, and can release oxygen in an atmosphere with a low O 2 concentration.

本発明においては、表面にパイロクロア型SnTa、および/またはSnNbが担持される触媒担持導電体として、多孔質カーボン粉末、グラファイト粉末またはグラフェン粉末であることが好ましい。 In the present invention, a porous carbon powder, graphite powder or graphene powder is preferably used as the catalyst-carrying conductor having pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 supported on its surface. .

また、第2に、固体高分子型燃料電池の発明であって、カソード電極は、触媒担持導電体と、アイオノマーとからなる触媒層を有し、触媒担持導電体の表面には、パイロクロア型SnTa、および/またはSnNbからなる酸素吸放出体、もしくは、酸素吸放出体ではないTaドープSnO2と、その表面に触媒金属粒子さらに担持されていることが好ましい。 Secondly, in the invention of a solid polymer fuel cell, the cathode electrode has a catalyst-supporting conductor and a catalyst layer made of an ionomer, and the surface of the catalyst-supporting conductor has pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 or Ta-doped SnO 2 which is not an oxygen storage/release material, and catalytic metal particles are further supported on the surface thereof. .

このように、先に述べた酸素還元反応に対する優れた電極特性を有する本発明のカソード電極を備えることにより、高い電池出力を有する固体高分子型燃料電池を構成することが可能となる。また、先に述べたように、本発明のカソード電極は、自動車の走行負荷変動サイクルおよび起動停止サイクルの過電圧が高くなり、白金の酸化、および溶出、アイオノマーのスルホン酸基の分解および触媒担持導電体(導電性カーボン)の腐食を防止することができるとともに、耐久性に優れているので、これを備える本発明の固体高分子型燃料電池は高い電池出力を長期にわたり安定して得ることが可能となる。 As described above, by providing the cathode electrode of the present invention having the excellent electrode characteristics for the oxygen reduction reaction described above, it is possible to construct a polymer electrolyte fuel cell having a high cell output. In addition, as described above, the cathode electrode of the present invention exhibits high overvoltage during vehicle running load fluctuation cycles and start-stop cycles, leading to oxidation and elution of platinum, decomposition of sulfonic acid groups of ionomers, and catalyst-supported conductivity. It can prevent corrosion of the body (conductive carbon) and has excellent durability, so the polymer electrolyte fuel cell of the present invention equipped with this can stably obtain high battery output over a long period of time. becomes.

図1が示すとおり、触媒担体導電体の表面に、微細な突起状を有する複合金属酸化物が被覆されている。その複合金属酸化物の表面に、触媒金属粒子が担持されている。このようにして複合された粒子は、その突起状がスペーサーの役割を果たし、アイオノマーが突起状の頂点まで均一な厚みで覆っている。 As shown in FIG. 1, the surface of the catalyst carrier conductor is coated with a composite metal oxide having fine protrusions. Catalytic metal particles are carried on the surface of the composite metal oxide. In the thus-composited particles, the protrusions serve as spacers, and the ionomer covers the apexes of the protrusions with a uniform thickness.

図2が示すとおり、まず、水素イオンが、アイオノマー中を伝導して触媒金属粒子表面へ移動する。次に、電子は、触媒担体導電体から導電性を有する複合金属酸化物を通り、触媒金属粒子表面へ移動する。さらに、酸素分子は、前記複合酸化物に貯蔵された酸素が触媒金属粒子表面に移動する。このようにして、本発明のカソード電極は、触媒金属粒子表面で三相界面の反応サイトが成立し、酸素還元反応が進行する。この酸素還元反応を[化1]に示す。 As shown in FIG. 2, first, hydrogen ions conduct through the ionomer and move to the surface of the catalyst metal particles. Next, the electrons move from the catalyst carrier conductor through the conductive composite metal oxide to the surface of the catalyst metal particles. Furthermore, the oxygen molecules stored in the composite oxide move to the surface of the catalyst metal particles. In this way, in the cathode electrode of the present invention, the reaction site of the three-phase interface is established on the surface of the catalytic metal particles, and the oxygen reduction reaction proceeds. This oxygen reduction reaction is shown in [Chem. 1].

[化1]
+ 4H + 4e→ 2H
[Chemical 1]
O 2 + 4H + + 4e → 2H 2 O

本発明は、触媒担持導電体の表面に、突起状を有するパイロクロア型SnTa、および/またはSnNbの導電性複合金属酸化物が担持される。この微細な突起状が、持続的な撥水性を有することにより、高出力時であっても触媒とアイオノマーとが密着を保持でき、多くの水素イオンが触媒金属粒子へ到達できる。 In the present invention, a conductive complex metal oxide of pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 having protrusions is supported on the surface of a catalyst-supporting conductor. Since the fine protrusions have persistent water repellency, the catalyst and the ionomer can maintain close contact even at high output, and many hydrogen ions can reach the catalyst metal particles.

酸素は、燃料電池が低出力時において、触媒での酸素消費量が少なく、酸素吸放出体近傍の酸素濃度が濃いため酸素吸放出体に余剰の酸素が吸蔵される。一方、触媒での酸素消費量が多く酸素吸放出体近傍の酸素濃度が薄くなるため、前記複合金属酸化物から触媒金属粒子へ酸素が直接的に移動されるため、触媒層のガス拡散の影響を受けることなく、生成水に酸素が溶存され酸素が消費されることなく、酸素が触媒上で還元されることにより、燃料電池性能が更に向上する。 When the output of the fuel cell is low, the amount of oxygen consumed by the catalyst is small and the oxygen concentration in the vicinity of the oxygen absorbing/releasing member is high, so excess oxygen is stored in the oxygen absorbing/releasing member. On the other hand, since the oxygen consumption in the catalyst is high and the oxygen concentration in the vicinity of the oxygen absorbing/releasing material is low, the oxygen is directly transferred from the composite metal oxide to the catalyst metal particles, so the effect of gas diffusion in the catalyst layer is Oxygen is dissolved in the generated water without being subjected to oxygen, and oxygen is reduced on the catalyst without being consumed, thereby further improving fuel cell performance.

電極反応は三相界面と呼ばれる反応ガス、触媒、電解質が会合するサイトにて進行する。三相界面への酸素の供給が一つの重要なトピックとしてある。電池の出力を高くした場合、反応に大量の酸素が必要となり、触媒近傍に酸素がなければ発電特性は急激に低下する。従来の技術では高濃度の酸素を供給するという形式であるが、図1に示すように、実際の反応は三相界面(触媒近傍)で行われるので、ここに酸素が供給されていなければその能力を十二分に発揮させることができない。特に、出力をあげた場合、触媒表面での酸素消費量は上昇するが、外部から触媒表面に至る酸素の拡散速度は殆ど変化することがない。その為、ある一定以上の触媒表面での酸素の消費速度が、触媒表面への酸素の供給速度を上回った場合、触媒近傍付近の酸素欠により発電特性は低下する。これに対して、図2に示すように、本発明では、触媒表面への酸素の供給速度を高めることによって、触媒近傍付近の酸素欠による発電特性の低下を防止している。 An electrode reaction proceeds at a site called a three-phase interface, where a reaction gas, a catalyst, and an electrolyte meet. One important topic is the supply of oxygen to the three-phase interface. When the output of the battery is increased, a large amount of oxygen is required for the reaction. In the conventional technology, high-concentration oxygen is supplied, but as shown in Fig. 1, the actual reaction takes place at the three-phase interface (near the catalyst). I can't make full use of my abilities. In particular, when the output is increased, the oxygen consumption on the catalyst surface increases, but the diffusion rate of oxygen from the outside to the catalyst surface hardly changes. Therefore, when the rate of oxygen consumption on the catalyst surface above a certain level exceeds the rate of oxygen supply to the catalyst surface, the power generation characteristics are degraded due to the lack of oxygen in the vicinity of the catalyst. In contrast, as shown in FIG. 2, in the present invention, the rate of oxygen supply to the catalyst surface is increased to prevent deterioration of power generation characteristics due to lack of oxygen in the vicinity of the catalyst.

本発明の固体高分子型燃料電池のカソード電極は、触媒層を備えるが、触媒層と、該触媒層に隣接して配置されるガス拡散層とからなることが好ましい。ガス拡散層の構成材料としては、例えば、電子伝導性を有する多孔質体(例えば、カーボンクロスやカーボンペーパー)が使用される。 The cathode electrode of the polymer electrolyte fuel cell of the present invention comprises a catalyst layer, and preferably comprises a catalyst layer and a gas diffusion layer arranged adjacent to the catalyst layer. As a constituent material of the gas diffusion layer, for example, an electronically conductive porous body (for example, carbon cloth or carbon paper) is used.

カソード電極の触媒層には、突起状による撥水性と、導電性および酸素吸放出性を有するパイロクロア型SnTa、および/またはSnNbが存在しており、カソード電極における酸素還元反応に対する過電圧を低減させることによるカソード電極の電極反応速度の向上が図られる。一方、酸素吸放出性を有さないTaドープSnO複合金属酸化物においても、カソード電極における酸素還元反応に対する過電圧を低減させることによるカソード電極の電極反応速度の向上が図られる。 The catalyst layer of the cathode electrode contains pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 having water repellency, conductivity, and oxygen storage/release properties due to projections. The electrode reaction rate of the cathode electrode can be improved by reducing the overvoltage for the oxygen reduction reaction in . On the other hand, even in a Ta-doped SnO 2 composite metal oxide that does not have oxygen storage/release properties, the electrode reaction rate of the cathode electrode can be improved by reducing the overvoltage for the oxygen reduction reaction in the cathode electrode.

また、触媒層に含まれている、パイロクロア型SnTa、および/またはSnNb複合金属酸化物の含有率は触媒担持導電体と高分子電解質と触媒金属粒子の合量に対して、0.01~30質量%であることが好ましく、0.01~20質量%であることがより好ましい。ここで、パイロクロア型SnTa、および/またはSnNbの含有率が0.01質量%未満であると、撥水性、電子電導性および酸素吸放出性の低下し、アイオノマーと触媒金属粒子の乖離、生成水へ酸素の溶存、触媒金属の酸化と溶出、アイオノマーのスルホン酸基の分解および触媒担持導電体の腐食が起こり十分な酸素還元反応が行えず、持続的な発電することが困難となる傾向が大きくなる。一方、パイロクロア型SnTa、および/またはSnNb複合金属酸化物の含有率が30質量%を超えると触媒層中に含有されるアイオノマーの含有率が相対的に低下し、その結果、触媒層中で有効に機能する反応サイトが減少するため高い電極特性を得ることが困難となる。 In addition, the content of the pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 composite metal oxide contained in the catalyst layer is the total of the catalyst-supporting conductor, the polymer electrolyte, and the catalyst metal particles. It is preferably 0.01 to 30% by mass, more preferably 0.01 to 20% by mass, based on the amount. Here, when the content of pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 is less than 0.01% by mass, the water repellency, electron conductivity and oxygen absorption/release properties are lowered, Separation between the ionomer and the catalyst metal particles, dissolution of oxygen in the generated water, oxidation and elution of the catalyst metal, decomposition of the sulfonic acid groups of the ionomer, and corrosion of the catalyst-carrying conductor can cause insufficient oxygen reduction reaction, resulting in continuous The tendency for it to become difficult to generate power increases. On the other hand, when the content of pyrochlore-type Sn 2 Ta 2 O 7 and/or Sn 2 Nb 2 O 7 mixed metal oxide exceeds 30% by mass, the content of ionomer contained in the catalyst layer relatively decreases. As a result, the number of reaction sites that function effectively in the catalyst layer decreases, making it difficult to obtain high electrode properties.

一方、触媒層に含まれている、TaドープSnO複合金属酸化物の含有率は触媒担持導電体と高分子電解質と触媒金属粒子の合量に対して、0.01~30質量%であることが好ましく、0.01~20質量%であることがより好ましい。TaドープSnOの含有率が0.01質量%未満であると、撥水性、電子電導性および酸素吸放出性の低下し、アイオノマーと触媒金属粒子の乖離、生成水へ酸素の溶存、触媒金属の酸化と溶出、アイオノマーのスルホン酸基の分解および触媒担持導電体の腐食が起こり十分な酸素還元反応が行えず、持続的な発電することが困難となる傾向が大きくなる。また、TaドープSnO複合金属酸化物の含有率が30質量%を超えると触媒層中に含有されるアイオノマーの含有率が相対的に低下し、その結果、触媒層中で有効に機能する反応サイトが減少するため高い電極特性を得ることが困難となる。 On the other hand, the content of the Ta-doped SnO 2 composite metal oxide contained in the catalyst layer is 0.01 to 30% by mass with respect to the total amount of the catalyst-supporting conductor, the polymer electrolyte, and the catalyst metal particles. is preferred, and 0.01 to 20% by mass is more preferred. If the content of Ta - doped SnO2 is less than 0.01% by mass, the water repellency, electronic conductivity, and oxygen storage/release properties are lowered, leading to separation between the ionomer and the catalyst metal particles, dissolution of oxygen in the generated water, and deterioration of the catalyst metal. Oxidation and elution of the ionomer, decomposition of the sulfonic acid group of the ionomer, and corrosion of the catalyst-carrying conductor occur, making it impossible to carry out a sufficient oxygen reduction reaction and making it difficult to generate power continuously. In addition, when the content of the Ta - doped SnO2 composite metal oxide exceeds 30% by mass, the content of the ionomer contained in the catalyst layer is relatively decreased, resulting in a reaction that functions effectively in the catalyst layer. Since the number of sites decreases, it becomes difficult to obtain high electrode properties.

前記TaドープSnOは、SnO中にTaの含有率が0.1~10質量%が好ましく、さらに0.5~5.0質量%であることがより好ましい。Taの含有率が0.1質量%未満であると、触媒金属へ電子の三相界面の会合が減少して発電力が低下する。 The Ta-doped SnO 2 preferably has a Ta content in SnO 2 of 0.1 to 10% by mass, more preferably 0.5 to 5.0% by mass. If the Ta content is less than 0.1% by mass, the association of electrons with the catalyst metal at the three-phase interface is reduced, resulting in a decrease in power generation.

本発明のカソード電極の触媒担持導電体に含まれる触媒は特に限定されるものではないが、白金、白金合金またはコアシェル型(例えば、図4に示すコア層5を囲むシェル層6が白金、コア層5がPd、Pt、Ruおよび/またはCoから選ばれる合金)が好ましい。更に、触媒担持導電体は、特に限定されないが、比表面積が200m/g以上のカーボン材料が好ましい。例えば、カーボンブラック、グラファイトまたはグラフェンなどが好ましく使用される。 The catalyst contained in the catalyst-carrying conductor of the cathode electrode of the present invention is not particularly limited, but may be platinum, a platinum alloy, or a core-shell type (for example, the shell layer 6 surrounding the core layer 5 shown in FIG. An alloy in which layer 5 is selected from Pd, Pt, Ru and/or Co) is preferred. Furthermore, the catalyst-carrying conductor is not particularly limited, but a carbon material having a specific surface area of 200 m 2 /g or more is preferable. For example, carbon black, graphite or graphene are preferably used.

また、本発明の触媒層に含有されるアイオノマーとしては、含フッ素イオン交換樹脂が好ましく,特に、スルホン酸型パーフルオロカーボン重合体であることが好ましい。スルホン酸型パーフルオロカーボン重合体は、カソード電極内において長期間化学的に安定でかつ速やかな水素イオン伝導を可能にする。 As the ionomer contained in the catalyst layer of the present invention, a fluorine-containing ion exchange resin is preferable, and a sulfonic acid type perfluorocarbon polymer is particularly preferable. The sulfonic acid-type perfluorocarbon polymer enables long-term chemically stable and rapid hydrogen ion conduction within the cathode electrode.

また、本発明のカソード電極の触媒層の層厚は、通常のアノード電極とカソード電極の間に挟まれる高分子固体電解質と同等であればよく、1~50μmであることが好ましく、5~20μmであることがより好ましい。 In addition, the layer thickness of the catalyst layer of the cathode electrode of the present invention may be equivalent to that of a polymer solid electrolyte sandwiched between an ordinary anode electrode and a cathode electrode, preferably 1 to 50 μm, more preferably 5 to 20 μm. is more preferable.

固体高分子型燃料電池においては、通常、アノード電極の水素酸化反応の過電圧に比較してカソード電極の酸素還元反応の過電圧が非常に大きいので、生成する過酸化水素によるアイオノマーのスルホン酸基の分解、触媒金属の酸化と溶出および触媒担体導電体の腐食が起こり易く、上記のように、突起形状による撥水性、電子電導性および酸素吸放出性を有する複合金属酸化物で触媒担体導電体を被覆することで防ぐことができる。また、カの撥水性の効果で生成水への酸素の溶存を防ぎ、酸素吸放出性の効果で触媒層内の反応サイトの酸素濃度を増加させて、過電圧を抑えことが、持続的なカソード電極の電極特性を向上させることは、電池の出力特性を安定化させる上で効果的である。 In polymer electrolyte fuel cells, the overvoltage of the oxygen reduction reaction at the cathode electrode is usually much higher than the overvoltage of the hydrogen oxidation reaction at the anode electrode, so that the generated hydrogen peroxide decomposes the sulfonic acid groups of the ionomer. , oxidation and elution of the catalyst metal and corrosion of the catalyst carrier conductor are likely to occur. can be prevented by doing In addition, the water repellent effect of mosquitoes prevents dissolution of oxygen in the generated water, and the oxygen absorption/release effect increases the oxygen concentration at the reaction site in the catalyst layer, suppressing overvoltage. Improving the electrode characteristics of the electrode is effective in stabilizing the output characteristics of the battery.

一方、アノード電極の構成は特に限定されず、例えば、公知のガス拡散電極の構成を有していてもよい。 On the other hand, the configuration of the anode electrode is not particularly limited, and may have, for example, the configuration of a known gas diffusion electrode.

また、本発明の固体高分子型燃料電池に使用するアノード電極とカソード電極に挟まれる高分子電解質膜は、湿潤状態下で良好なイオン伝導性を示すイオン交換膜であれば特に限定されない。高分子電解質膜を構成する固体高分子材料としては、例えば、スルホン酸基を有するパーフルオロカーボン重合体、ポリサルホン樹脂、ホスホン酸基またはカルボン酸基を有するパーフルオロカーボン重合体等を用いることができる。中でも、スルホン酸型パーフルオロカーボン重合体が好ましい。そして、この高分子電解質膜は、触媒層に含まれるアイオノマーと同じ樹脂からなっていてもよく、異なる樹脂からなっていてもよい。 Moreover, the polymer electrolyte membrane sandwiched between the anode electrode and the cathode electrode used in the polymer electrolyte fuel cell of the present invention is not particularly limited as long as it is an ion exchange membrane that exhibits good ion conductivity under wet conditions. As the solid polymer material constituting the polymer electrolyte membrane, for example, a perfluorocarbon polymer having a sulfonic acid group, a polysulfone resin, a perfluorocarbon polymer having a phosphonic acid group or a carboxylic acid group, or the like can be used. Among them, sulfonic acid-type perfluorocarbon polymers are preferred. The polymer electrolyte membrane may be made of the same resin as the ionomer contained in the catalyst layer, or may be made of a different resin.

本発明のカソード電極の触媒層は、予め、触媒担体導電体の表面を、突起状を有する複合金属酸化物で覆い、その表面に触媒金属粒子を担持させたものとアイオノマーとを、溶媒または分散媒に溶解または分散した塗工液を用いて作製することができる。ここで用いる溶媒または分散媒としては、例えばアルコール、含フッ素アルコール、含フッ素エーテル等が使用できる。そして、塗工液をイオン交換膜またはガス拡散層となるカーボンクロス等に塗工することにより触媒層が形成される。また、別途用意した基材に上記塗工液を塗工して塗工層を形成し、これを高分子固体電解質膜上に転写することによっても高分子固体電解質膜上に触媒層が形成できる。 In the catalyst layer of the cathode electrode of the present invention, the surface of the catalyst-supporting conductor is previously covered with a composite metal oxide having projections, and catalyst metal particles are supported on the surface of the composite metal oxide. It can be prepared using a coating liquid dissolved or dispersed in a medium. Examples of the solvent or dispersion medium used here include alcohols, fluorine-containing alcohols, and fluorine-containing ethers. Then, a catalyst layer is formed by applying the coating liquid to an ion-exchange membrane or a carbon cloth or the like serving as a gas diffusion layer. Alternatively, the catalyst layer can be formed on the solid polymer electrolyte membrane by applying the above coating solution to a separately prepared base material to form a coating layer, and transferring this onto the solid polymer electrolyte membrane. .

ここで、触媒層をガス拡散層上に形成した場合には、触媒層と高分子固体電解質膜とを接着法やホットプレス法等により接合することが好ましい。また、高分子固体電解質膜上に触媒層を形成した場合には、触媒層のみでカソード電極を構成してもよいが、更に触媒層に隣接してガス拡散層を配置し、カソード電極としてもよい。 Here, when the catalyst layer is formed on the gas diffusion layer, it is preferable to bond the catalyst layer and the solid polymer electrolyte membrane together by an adhesion method, a hot press method, or the like. Further, when the catalyst layer is formed on the polymer solid electrolyte membrane, the cathode electrode may be constituted only by the catalyst layer. good.

カソード電極の外側には、通常ガスの流路が形成されたセパレータが配置され、当該流路にアノード電極には水素を含むガス、カソード電極には酸素を含むガスが供給されて固体高分子型燃料電池が構成される。 A separator in which a gas flow path is formed is disposed outside the cathode electrode, and a hydrogen-containing gas is supplied to the anode electrode and an oxygen-containing gas is supplied to the cathode electrode to the flow path to form a solid polymer type separator. A fuel cell is constructed.

(粒径分布の測定)
触媒金属の粒径分布は、透過型電子顕微鏡(Titan Cubed G2 60-300、FEI社製)を用いて、測定100点数の測定をおこない、算術平均にて平均粒径とした。
(Measurement of particle size distribution)
The particle size distribution of the catalyst metal was obtained by measuring 100 points using a transmission electron microscope (Titan Cubed G2 60-300, manufactured by FEI) and taking the arithmetic average as the average particle size.

(複合金属酸化物形状の測定)
本発明の突起状を有する複合金属酸化物の形状(高さ、間隔)は、前記触媒金属の粒径分布と同様にして、透過型電子顕微鏡(Titan Cubed G2 60-300、FEI社製)を用いて、測定100点数の測定をおこない、算術平均にて高さおよび間隔とした。
(Measurement of composite metal oxide shape)
The shape (height, spacing) of the composite metal oxide having protrusions of the present invention was determined using a transmission electron microscope (Titan Cubed G2 60-300, manufactured by FEI) in the same manner as the particle size distribution of the catalyst metal. 100 points of measurement were measured using the tape, and the arithmetic average was taken as the height and the interval.

(導電性の測定)
本発明の突起状を有する複合金属酸化物の電気特性は、最終的な触媒粉末を円形状ペレットに成型し、このペレットの四隅に金属極を蒸着した試料を準備し、ホール効果測定装置(Resitest 8310、東陽テクニカ製)を用いて比抵抗の測定を行った。
(Measurement of conductivity)
The electrical properties of the composite metal oxide having projections of the present invention were evaluated by molding the final catalyst powder into circular pellets, preparing a sample in which metal electrodes were vapor-deposited on the four corners of the pellet, and using a Hall effect measuring device (Resitest). 8310, manufactured by Toyo Technica) was used to measure the specific resistance.

(撥水度の測定)
以下の実施例1~3において突起を有する複合金属酸化物の撥水度は、最終的な触媒粉末を円形状ペレットに成型した試料を準備し、液滴法(自動極小接触角計MCA-3、協和界面科学(株)製)を用いて行った。参考例1、比較例1~3についても、最終的な触媒粉末を円形状ペレットに成型した試料を用意し、同様に測定した。
(Measurement of water repellency)
In the following Examples 1 to 3, the water repellency of the composite metal oxide having projections was measured by preparing a sample obtained by molding the final catalyst powder into a circular pellet, and measuring the droplet method (automatic minimal contact angle meter MCA-3 , manufactured by Kyowa Interface Science Co., Ltd.). Also for Reference Example 1 and Comparative Examples 1 to 3, samples were prepared by molding the final catalyst powder into circular pellets, and measurements were made in the same manner.

以下、実施例および比較例を挙げて本発明のカソード電極および固体高分子型燃料電池について詳しく説明する。 EXAMPLES The cathode electrode and polymer electrolyte fuel cell of the present invention will be described in detail below with reference to examples and comparative examples.

(実施例1)
下記の手順でPt(5質量%)/パイロクロア型SnTa(20%)/カーボンブラック(75質量%)の混合物を調製し、MEAを作成し、MEAをセルに組み付け、性能評価した。
(Example 1)
A mixture of Pt (5% by mass)/pyrochlore-type Sn 2 Ta 2 O 7 (20%)/carbon black (75% by mass) was prepared by the following procedure, an MEA was prepared, the MEA was assembled into a cell, and performance was evaluated. bottom.

(1)塩化錫(II)、塩化タンタル(V)を純水に所定量溶解させて2時間攪拌した。
(2)カーボンブラック(ケッチェンブラックEC300J、BET比表面積800g/m2、ライオン・スペシャリティ・ケミカルズ(株)製)を粉末状に調整し、純水に所定量加え攪拌して懸濁液を作製した。
(3)前記懸濁液に攪拌しながら(1)の溶解液をゆっくりと加えて、希塩酸を用いてpH1.5に調整し、その状態を3時間保持した。その後、ろ過、水洗を3回繰り返し、カーボンブラック粒子にSnTaが被覆されたカーボンブラック粉末を得た。
(4)次に、(3)で得られたSnTaが被覆されたカーボンブラック粉末を、純水に攪拌しながら分散させ、所定量の塩化白金酸(IV)溶液(白金として1質量%)を加えた。そこに、ゆっくりとエタノールを少量加え、40℃に加温して3時間保持した。白金がSnTaの複合金属酸化物の表面に還元された。
(5)その後、ろ過、水洗を3回繰り返し、80℃で12時間乾燥し、乳鉢で粉砕した後、大気焼成炉で500℃、2時間焼成した。再び乳鉢で粉砕した。
(6)こうして得られたPt/パイロクロア型SnTa/カーボンブラックの粉末を、透過型電子顕微鏡にて観察したところ、白金の触媒金属粒子の平均粒径が3nm、パイロクロア型SnTaの形状が、平均高さ10nm、平均間隔(ピッチ)が10nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、150度であった。また、前記ペレットを用いて比抵抗を測定したところ、0.1Ω・cmであった。
(7)次に、前記Pt/パイロクロア型SnTa/カーボンブラックを、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、Pt(5質量%)/パイロクロア型SnTa(20%)/カーボンブラック(75質量%)の触媒インクを作成した。
(8)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、
電極膜とした。
(9)前記電極膜を、全溶解してICP分析したところ、Ptとして0.3mg/cm、SnTaとして1.2mg/cmであった。
(10)得られた前記カソード電極膜と、アノード電極を比較例1に記載の市販の触媒からなる電極膜とを用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(11)MEAをセルに組み付け、性能評価した。
(1) Predetermined amounts of tin (II) chloride and tantalum (V) chloride were dissolved in pure water and stirred for 2 hours.
(2) Carbon black (Ketjenblack EC300J, BET specific surface area 800 g/m2, manufactured by Lion Specialty Chemicals Co., Ltd.) was powdered, and a predetermined amount was added to pure water and stirred to prepare a suspension. .
(3) The solution of (1) was slowly added to the suspension while stirring, adjusted to pH 1.5 using dilute hydrochloric acid, and maintained in that state for 3 hours. Thereafter, filtration and washing with water were repeated three times to obtain carbon black powder in which carbon black particles were coated with Sn 2 Ta 2 O 7 .
(4) Next, the carbon black powder coated with Sn 2 Ta 2 O 7 obtained in (3) is dispersed in pure water with stirring, and a predetermined amount of chloroplatinic acid (IV) solution (as platinum 1% by mass) was added. A small amount of ethanol was slowly added thereto, and the mixture was heated to 40° C. and held for 3 hours. Platinum was reduced to the surface of the Sn 2 Ta 2 O 7 composite metal oxide.
(5) Thereafter, filtration and washing with water were repeated three times, dried at 80°C for 12 hours, pulverized in a mortar, and fired in an atmospheric firing furnace at 500°C for 2 hours. It was ground again in a mortar.
(6) When the Pt/pyrochlore-type Sn 2 Ta 2 O 7 /carbon black powder thus obtained was observed with a transmission electron microscope, the average particle size of the platinum catalyst metal particles was 3 nm, and the pyrochlore-type Sn 2 The shape of Ta 2 O 7 had an average height of 10 nm and an average interval (pitch) of 10 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 150 degrees. Moreover, when the specific resistance was measured using the pellet, it was 0.1 Ω·cm.
(7) Next, a predetermined amount of Pt/pyrochlore-type Sn 2 Ta 2 O 7 /carbon black was mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol (Nafion/Carbon=1 0% by mass, Pt (5% by mass)/pyrochlore-type Sn 2 Ta 2 O 7 (20%)/carbon black (75% by mass) catalyst ink was prepared.
(8) Cast the above catalyst ink on a Teflon (registered trademark) resin film (thickness 6 mil), dry it, cut it into 25 (cm 2 ),
It was used as an electrode film.
(9) When the electrode film was completely dissolved and subjected to ICP analysis, Pt was 0.3 mg/cm 2 and Sn 2 Ta 2 O 7 was 1.2 mg/cm 2 .
(10) Using the obtained cathode electrode film and the anode electrode film made of the commercially available catalyst described in Comparative Example 1, thermocompression bonding (150 °C) to prepare an MEA.
(11) The MEA was assembled into a cell and performance was evaluated.

(実施例2)
実施例2は、触媒金属を、Pt単一金属からコアシェル型触媒金属(シェル層Pt/コア層Pd・Ru・Co合金)に代えた以外は、実施例1と同様にして、コアシェル型触媒金属(5質量%)/パイロクロア型SnTa(20%)/カーボンブラック(75質量%)を用いたMEAを作製し、単セルで性能評価した。
(Example 2)
In Example 2, core-shell type catalyst metal was prepared in the same manner as in Example 1, except that the catalyst metal was changed from Pt single metal to core-shell type catalyst metal (shell layer Pt/core layer Pd·Ru·Co alloy). (5% by mass)/pyrochlore-type Sn 2 Ta 2 O 7 (20%)/carbon black (75% by mass) was used to fabricate an MEA, and the performance was evaluated in a single cell.

前記コアシェル触媒金属は、下記の手順で作製した。
(1)実施例1の(3)で、得られたSnTaが被覆されたカーボンブラック粉末を、純水に攪拌しながら分散させ、塩化パラジウム溶液(Pdとして1質量%)と塩化ルテニウム溶液(Ruとして1質量%)塩化コバルト溶液(Coとして1質量%)とを各所定量を加えた。
(2)そこに、ゆっくりとエタノールを少量加え、40℃に加温して3時間保持した。PdとRuとCoとがSnTaの複合金属酸化物の表面に還元した。その後、ろ過、水洗を3回繰り返し、80℃で12時間乾燥し、乳鉢で粉砕した後、大気焼成炉で500℃、2時間焼成した。再び乳鉢で粉砕した。
(3)次に、(2)で得られたコア部の触媒が担持されたSnTa被覆カーボンブラック粉末を、純水に攪拌しながら分散させ、塩化白金酸(IV)溶液を所定量加えた。そこに、ゆっくりとエタノールを少量加え、40℃に加温して3時間保持した。
(4)その後、ろ過、水洗を3回繰り返し、80℃で12時間乾燥し、乳鉢で粉砕した後、大気焼成炉で500℃、2時間焼成した。再び乳鉢で粉砕した。
(5)得られたコアシェル型触媒(Pt/Pd・Ru・Co合金)/パイロクロア型SnTa/カーボンブラックの粉末を、透過型電子顕微鏡にて観察したところ、コアシェル型触媒(Pt/Pd・Ru・Co合金)粒子の平均粒径が3nm、パイロクロア型SnTaの形状が、平均高さ10nm、平均間隔(ピッチ)が10nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、150度であった。また、前記ペレットを用いて比抵抗を測定したところ、0.1Ω・cmであった。
(6)次に、前記コアシェル型触媒(Pt/Pd・Ru・Co合金)/パイロクロア型SnTa/カーボンブラックを、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、コアシェル型触媒(Pt/Pd・Ru・Co合金)(5質量%)/パイロクロア型SnTa(20%)/カーボンブラック(75質量%)の触媒インクを作成した。
(7)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、電極膜とした。
(8)前記電極膜を、全溶解してICP分析したところ、Ptとして0.05mg/cm、Pdとして0.03mg/cm、Ruとして0.10mg/cm、Coとして0.11mg/cm、SnTaとして1.2mg/cmであった。
(9)得られた前記カソード電極膜と、アノード電極を比較例1に記載の市販の触媒からなる電極膜とを用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(10)MEAをセルに組み付け、性能評価した。
The core-shell catalyst metal was produced by the following procedure.
(1) The carbon black powder coated with Sn 2 Ta 2 O 7 obtained in (3) of Example 1 was dispersed in pure water with stirring, and a palladium chloride solution (1% by mass as Pd) and Predetermined amounts of a ruthenium chloride solution (1% by mass as Ru) and a cobalt chloride solution (1% by mass as Co) were added.
(2) A small amount of ethanol was slowly added thereto, heated to 40° C. and held for 3 hours. Pd, Ru and Co were reduced to the surface of the Sn 2 Ta 2 O 7 composite metal oxide. Thereafter, filtration and washing with water were repeated three times, drying at 80° C. for 12 hours, pulverizing in a mortar, and firing in an air firing furnace at 500° C. for 2 hours. It was ground again in a mortar.
(3) Next, the Sn 2 Ta 2 O 7 -coated carbon black powder supporting the catalyst in the core obtained in (2) was dispersed in pure water with stirring, and a chloroplatinic acid (IV) solution was added. A specified amount was added. A small amount of ethanol was slowly added thereto, and the mixture was heated to 40° C. and held for 3 hours.
(4) Thereafter, filtration and washing with water were repeated three times, dried at 80°C for 12 hours, pulverized in a mortar, and fired in an air firing furnace at 500°C for 2 hours. It was ground again in a mortar.
(5) When the obtained core-shell catalyst (Pt/Pd.Ru.Co alloy)/pyrochlore-type Sn 2 Ta 2 O 7 /carbon black powder was observed with a transmission electron microscope, the core-shell catalyst (Pt /Pd.Ru.Co alloy) particles had an average particle diameter of 3 nm, and the pyrochlore-type Sn 2 Ta 2 O 7 particles had an average height of 10 nm and an average interval (pitch) of 10 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 150 degrees. Moreover, when the specific resistance was measured using the pellet, it was 0.1 Ω·cm.
(6) Next, the core-shell type catalyst (Pt/Pd·Ru·Co alloy)/pyrochlore type Sn 2 Ta 2 O 7 /carbon black was mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol. (Nafion/Carbon=1.0% by mass, core-shell type catalyst (Pt/Pd-Ru-Co alloy) (5% by mass)/pyrochlore-type Sn 2 Ta 2 O 7 (20%)/carbon A black (75 mass %) catalyst ink was prepared.
(7) The catalyst ink was cast on a Teflon (registered trademark) resin film (thickness: 6 mil), dried, and cut into 25 (cm 2 ) pieces to obtain electrode films.
(8) When the electrode film was completely dissolved and subjected to ICP analysis, Pt was 0.05 mg/cm 2 , Pd was 0.03 mg/cm 2 , Ru was 0.10 mg/cm 2 , and Co was 0.11 mg/cm 2 . cm 2 and 1.2 mg/cm 2 as Sn 2 Ta 2 O 7 .
(9) Using the obtained cathode electrode film and the anode electrode film made of the commercially available catalyst described in Comparative Example 1, thermocompression bonding (150 °C) to prepare an MEA.
(10) The MEA was assembled into a cell and performance was evaluated.

(実施例3)
実施例3は、パイロクロア型SnTaを、TaドープSnOに代えた以外は、実施例2と同様にして、コアシェル型触媒金属(5質量%)/TaドープSnO(20%)/カーボンブラック(75質量%)を用いたMEAを作製し、単セルで性能評価した。
(Example 3)
In Example 3, core-shell catalyst metal ( 5 % by mass)/Ta - doped SnO 2 ( 20 % )/carbon black (75% by mass) was prepared, and the performance was evaluated in a single cell.

前記TaドープSnOの複合金属酸化物は、下記の手順で作製した。
(1)塩化錫(II)を純水に所定量溶解させて2時間攪拌した。
(2)カーボンブラック(ケッチェンブラックEC300J、BET比表面積800g/m、ライオン・スペシャリティ・ケミカルズ(株)製)を粉末状に調整し、純水に所定量加え攪拌して懸濁液を作製した。
(3)前記懸濁液に攪拌しながら(1)の溶解液をゆっくりと加えて、希塩酸を用いてpH1.5に調整し、その状態を3時間保持した。
(4)塩化タンタル(V)を純水に所定量溶解させて2時間攪拌した。
(5)次に、(3)の懸濁液を攪拌しながら、前記塩化タンタル(V)溶液をゆっくりと所定量加え、30℃に加温して、3時間保持した。
(6)その後、ろ過、水洗を3回繰り返し、TaドープSnOが被覆されたカーボンブラック粉末を得た。
(7)前記TaドープSnOが被覆されたカーボンブラック粉末を少量採取し、80℃で12時間乾燥し、乳鉢で粉砕した後、大気焼成炉で500℃、2時間焼成した。
(8)得られたTaドープSnOが被覆されたカーボンブラック粉末を、全溶解してICP分析したところ、TaがSnOに2.1質量%含まれていた。
(9)得られたコアシェル型触媒(Pt/Pd・Ru・Co合金)/TaドープSnO/カーボンブラックの粉末を、透過型電子顕微鏡にて観察したところ、コアシェル型触媒(Pt/Pd・Ru・Co合金)粒子の平均粒径が3nm、TaドープSnOの形状が、平均高さ10nm、平均間隔(ピッチ)が10nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、145度であった。また、前記ペレットを用いて比抵抗を測定したところ、0.2Ω・cmであった。
(10)次に、前記コアシェル型触媒(Pt/Pd・Ru・Co合金)/TaドープSnO/カーボンブラックを、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、コアシェル型触媒(Pt/Pd・Ru・Co合金)(5質量%)/パイロクロア型SnTa(20%)/カーボンブラック(75質量%)の触媒インクを作成した。
(11)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、電極膜とした。
(12)前記電極膜を、全溶解してICP分析したところ、Ptとして0.05mg/cm、Pdとして0.03mg/cm、Ruとして0.10mg/cm、Coとして0.11mg/cm、TaドープSnOとして1.2mg/cmであった。
(13)得られた前記カソード電極膜と、アノード電極を比較例1に記載の市販の触媒からなる電極膜とを用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(14)MEAをセルに組み付け、性能評価した。
The composite metal oxide of Ta - doped SnO2 was prepared by the following procedure.
(1) A predetermined amount of tin (II) chloride was dissolved in pure water and stirred for 2 hours.
(2) Carbon black (Ketjenblack EC300J, BET specific surface area 800 g/m 2 , manufactured by Lion Specialty Chemicals Co., Ltd.) is adjusted to powder, and a predetermined amount is added to pure water and stirred to prepare a suspension. bottom.
(3) The solution of (1) was slowly added to the suspension while stirring, adjusted to pH 1.5 using dilute hydrochloric acid, and maintained in that state for 3 hours.
(4) A predetermined amount of tantalum (V) chloride was dissolved in pure water and stirred for 2 hours.
(5) Next, while stirring the suspension in (3), a predetermined amount of the tantalum (V) chloride solution was slowly added, heated to 30°C, and held for 3 hours.
(6) Thereafter, filtration and washing with water were repeated three times to obtain carbon black powder coated with Ta-doped SnO 2 .
(7) A small amount of the Ta-doped SnO 2 -coated carbon black powder was sampled, dried at 80°C for 12 hours, pulverized in a mortar, and fired in an air firing furnace at 500°C for 2 hours.
(8) When the obtained carbon black powder coated with Ta-doped SnO 2 was completely dissolved and subjected to ICP analysis, it was found that 2.1% by mass of Ta was contained in SnO 2 .
(9) When the obtained core-shell type catalyst (Pt/Pd·Ru·Co alloy)/Ta-doped SnO 2 /carbon black powder was observed with a transmission electron microscope, the core-shell type catalyst (Pt/Pd·Ru Co alloy) particles had an average particle size of 3 nm, and the shape of the Ta-doped SnO 2 had an average height of 10 nm and an average interval (pitch) of 10 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 145 degrees. Moreover, when the specific resistance was measured using the pellet, it was 0.2 Ω·cm.
(10) Next, a predetermined amount of the core-shell type catalyst (Pt/Pd·Ru·Co alloy)/Ta-doped SnO 2 /carbon black is mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol. (Nafion/Carbon=1.0% by mass, core-shell type catalyst (Pt/Pd.Ru.Co alloy) (5% by mass)/pyrochlore type Sn 2 Ta 2 O 7 (20%)/carbon black (75% by mass %) catalyst ink was prepared.
(11) The above catalyst ink was cast on a Teflon (registered trademark) resin film (thickness: 6 mil), dried, and cut into 25 (cm 2 ) pieces to obtain electrode films.
(12) When the electrode film was completely dissolved and subjected to ICP analysis, Pt was 0.05 mg/cm 2 , Pd was 0.03 mg/cm 2 , Ru was 0.10 mg/cm 2 , and Co was 0.11 mg/cm 2 . cm 2 and 1.2 mg/cm 2 as Ta-doped SnO 2 .
(13) Using the obtained cathode electrode film and the anode electrode film made of the commercially available catalyst described in Comparative Example 1, thermocompression bonding (150 °C) to prepare an MEA.
(14) The MEA was assembled into a cell and performance was evaluated.

(参考例1)
参考例1は、パイロクロア型SnTaを除いた以外は実施例2と同様にして、コアシェル型触媒金属(5質量%)/カーボンブラック(75質量%)を用いたMEAを作製し、単セルで性能評価した。
(Reference example 1)
In Reference Example 1, an MEA using a core-shell catalyst metal (5% by mass)/carbon black (75% by mass) was prepared in the same manner as in Example 2, except that pyrochlore-type Sn 2 Ta 2 O 7 was omitted. , the performance was evaluated with a single cell.

(1)得られたコアシェル型触媒(Pt/Pd・Ru・Co合金)/カーボンブラックの粉末を、透過型電子顕微鏡にて観察したところ、コアシェル型触媒(Pt/Pd・Ru・Co合金)粒子の平均粒径が3nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、90度であった。また、前記ペレットを用いて比抵抗を測定したところ、0.5Ω・cmであった。
(2)次に、前記コアシェル型触媒(Pt/Pd・Ru・Co合金)/カーボンブラックを、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、コアシェル型触媒(Pt/Pd・Ru・Co合金)(5質量%)/カーボンブラック(95質量%)の触媒インクを作成した。
(3)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、
電極膜とした。
(4)前記電極膜を、全溶解してICP分析したところ、Ptとして0.05mg/cm、Pdとして0.03mg/cm、Ruとして0.10mg/cm、Coとして0.11mg/cmであった。
(5)得られた前記カソード電極膜と、アノード電極を比較例1に記載の市販の触媒からなる電極膜とを用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(6)MEAをセルに組み付け、性能評価した。
(1) When the obtained core-shell type catalyst (Pt/Pd·Ru·Co alloy)/carbon black powder was observed with a transmission electron microscope, the core-shell type catalyst (Pt/Pd·Ru·Co alloy) particles had an average particle size of 3 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 90 degrees. Moreover, when the specific resistance was measured using the pellet, it was 0.5 Ω·cm.
(2) Next, a predetermined amount of the core-shell type catalyst (Pt/Pd.Ru.Co alloy)/carbon black is mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol (Nafion/ Carbon = 1.0% by mass, a catalyst ink of core-shell type catalyst (Pt/Pd-Ru-Co alloy) (5% by mass)/carbon black (95% by mass) was prepared.
(3) Cast the above catalyst ink on a Teflon (registered trademark) resin film (thickness 6 mil), dry it, cut it into 25 (cm 2 ),
It was used as an electrode film.
(4) When the electrode film was completely dissolved and subjected to ICP analysis, Pt was 0.05 mg/cm 2 , Pd was 0.03 mg/cm 2 , Ru was 0.10 mg/cm 2 , and Co was 0.11 mg/cm 2 . cm2 .
(5) Using the obtained cathode electrode film and the anode electrode film made of the commercially available catalyst described in Comparative Example 1, thermocompression bonding (150 °C) to prepare an MEA.
(6) The MEA was assembled into a cell and performance was evaluated.

(比較例1)
比較例1は、触媒を市販のカーボンブラックに白金が担持されたTEC10E50E(Ptとして50質量%、田中貴金属工業製)を用いて、MEAを作成し、MEAをセルに組み付け、性能評価した。
(Comparative example 1)
In Comparative Example 1, an MEA was prepared using TEC10E50E (50% by mass as Pt, manufactured by Tanaka Kikinzoku Kogyo Co., Ltd.) in which platinum is supported on commercially available carbon black as a catalyst, and the MEA was assembled into a cell and performance was evaluated.

(1)市販のTEC10E50Eの触媒粉末を、透過型電子顕微鏡にて観察したところ、白金の触媒金属粒子の平均粒径が4nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、90度であった。また、前記ペレットを用いて比抵抗を測定したところ、0.01Ω・cmであった。
(2)次に、前記市販のTEC10E50Eの触媒粉末を、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、Pt(5質量%)/カーボンブラック(95質量%)の触媒インクを作成した。
(3)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、
電極膜とした。
(4)前記電極膜を、全溶解してICP分析したところ、Ptとして0.3mg/cmであった。
(5)得られた前記電極膜を、カソード電極およびアノード電極ともに用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(6)MEAをセルに組み付け、性能評価した。
(1) Observation of commercially available catalyst powder of TEC10E50E with a transmission electron microscope revealed that the average particle size of platinum catalyst metal particles was 4 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 90 degrees. Moreover, when the specific resistance was measured using the pellet, it was 0.01 Ω·cm.
(2) Next, a predetermined amount of the commercially available TEC10E50E catalyst powder was mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol (Nafion/Carbon = 1.0% by mass, Pt ( 5% by mass)/carbon black (95% by mass) catalyst ink was prepared.
(3) Cast the above catalyst ink on a Teflon (registered trademark) resin film (thickness 6 mil), dry it, cut it into 25 (cm 2 ),
It was used as an electrode film.
(4) When the electrode film was completely dissolved and subjected to ICP analysis, it was found to be 0.3 mg/cm 2 as Pt.
(5) Using both the cathode electrode and the anode electrode, the obtained electrode film was thermocompression bonded (150° C.) to a solid polymer electrolyte membrane (Nafion NR211, t=25 μm) to prepare an MEA.
(6) The MEA was assembled into a cell and performance was evaluated.

(比較例2)
比較例2は、パイロクロア型SnTaに代えて、パイロクロア型CeZrを複合金属酸化物として使用し、パイロクロア型CeZrに触媒金属粒子は担持させず、複合金属酸化物と触媒金属粒子とをそれぞれ個別にカーボンブラックに担持した以外は、実施例1と同様にしてMEAを作成し、MEAをセルに組み付け、性能評価した。
(Comparative example 2)
In Comparative Example 2, instead of pyrochlore-type Sn 2 Ta 2 O 7 , pyrochlore-type Ce 2 Zr 2 O 7 was used as a composite metal oxide, and catalyst metal particles were not supported on pyrochlore-type Ce 2 Zr 2 O 7 . A MEA was prepared in the same manner as in Example 1, except that the composite metal oxide and the catalyst metal particles were separately supported on the carbon black, and the MEA was assembled in a cell and evaluated for performance.

(1)硝酸二アンモニウムセリウムと、オキシ硝酸ジルコニウムとを純水に所定量溶解させて2時間攪拌した。
(2)120℃で、水分を蒸発させた後、真空乾燥した。その後、大気焼成炉にて350℃で、5時間焼成した。
(3)還元ガス(H、2%)雰囲気中900℃で2時間保持、その後不活性ガス(N)に切替えて徐冷した。
(4)得られた粉末を乳鉢で粉砕した後、その粉末をジニトロジアミン白金水溶液に浸漬・攪拌して120℃蒸発・乾固した。粉末に対し白金が5質量%であった。
(5)さらに、乳鉢で粉砕した後、大気焼成炉で500℃、2時間焼成した。再び乳鉢で粉砕した。
(6)得られたPt/パイロクロア型CeZr/カーボンブラックの粉末を、透過型電子顕微鏡にて観察したところ、白金の触媒金属粒子の平均粒径が3nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、75度であった。また、前記ペレットを用いて比抵抗を測定したところ、1.5Ω・cmであった。
(7)こうして得られたPt/パイロクロア型CeZr/カーボンブラックを、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、Pt(5質量%)/パイロクロア型CeZrO(20質量%)/カーボンブラック(95質量%)の触媒インクを作成した。
(8)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、
電極膜とした。
(9)前記電極膜を、全溶解してICP分析したところ、Ptとして0.3mg/cm、パイロクロア型CeZrOが1.2mg/cmであった。
(10)得られた前記カソード電極膜と、アノード電極を比較例1に記載の市販の触媒からなる電極膜とを用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(11)MEAをセルに組み付け、性能評価した。
(1) Predetermined amounts of diammonium cerium nitrate and zirconium oxynitrate were dissolved in pure water and stirred for 2 hours.
(2) After evaporating water at 120° C., vacuum drying was performed. After that, it was fired at 350° C. for 5 hours in an atmospheric firing furnace.
(3) Hold at 900° C. for 2 hours in reducing gas (H 2 , 2%) atmosphere, then switch to inert gas (N 2 ) and slowly cool.
(4) After pulverizing the obtained powder in a mortar, the powder was immersed in an aqueous solution of dinitrodiamine platinum, stirred, and evaporated to dryness at 120°C. Platinum was 5 mass % with respect to powder.
(5) Further, after pulverizing in a mortar, it was fired in an atmospheric firing furnace at 500° C. for 2 hours. It was ground again in a mortar.
(6) When the obtained Pt/pyrochlore-type Ce 2 Zr 2 O 7 /carbon black powder was observed with a transmission electron microscope, the average particle size of platinum catalyst metal particles was 3 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 75 degrees. Moreover, when the specific resistance was measured using the pellet, it was 1.5 Ω·cm.
(7) A predetermined amount of Pt/pyrochlore-type Ce 2 Zr 2 O 7 /carbon black thus obtained was mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol (Nafion/Carbon=1 0% by mass, Pt (5% by mass)/pyrochlore-type Ce 2 Zr 2 O (20% by mass)/carbon black (95% by mass) catalyst ink was prepared.
(8) Cast the above catalyst ink on a Teflon (registered trademark) resin film (thickness 6 mil), dry it, cut it into 25 (cm 2 ),
It was used as an electrode film.
(9) When the electrode film was completely dissolved and subjected to ICP analysis, Pt was 0.3 mg/cm 2 and pyrochlore-type Ce 2 Zr 2 O was 1.2 mg/cm 2 .
(10) Using the obtained cathode electrode film and the anode electrode film made of the commercially available catalyst described in Comparative Example 1, thermocompression bonding (150 °C) to prepare an MEA.
(11) The MEA was assembled into a cell and performance was evaluated.

(比較例3)
比較例3は、フッ素シラン処理(0.1質量%)/Pt(5質量%)/カーボンブラック(94.9質量%)とした以外は、比較例1と同様にしてMEAを作成し、MEAをセルに組み付け、性能評価した。
(Comparative Example 3)
In Comparative Example 3, an MEA was prepared in the same manner as in Comparative Example 1 except that fluorine silane treatment (0.1% by mass)/Pt (5% by mass)/carbon black (94.9% by mass) was used. was assembled into a cell and evaluated for performance.

(1)まず、攪拌しながら、エタノールにトリデカフルオロオクチルトリエトキシシラン(Dynasylan F8261、EVONIK社製)を所定量加え、そのまま0.5時間保持した。次に、比較例1で得られたPt/カーボンブラックの粉末を所定量加え、そのまま2時間保持した。その後、ろ過、水洗を3回繰り返し、80℃で5時間乾燥した。
(2)得られたフッ素シラン処理/Pt/カーボンブラックの粉末を、透過型電子顕微鏡にて観察したところ、白金の触媒金属粒子の平均粒径が4nmであった。次に、得られた粉末を、プレス機を用いて直径20mm×厚さ5mmのペレットを作製し、液滴法にて水との接触角で撥水度を測定した。この接触角は、150度であった。また、前記ペレットを用いて比抵抗を測定したところ、0.8Ω・cmであった。
(3)こうして得られたフッ素シラン処理/Pt/カーボンブラックを、イオン交換水、アイオノマー電解質溶液(Nafion D520)、エタノール、ポリエチレングリコールに所定量混合して(Nafion/Carbon=1.0質量%、フッ素シラン処理(0.1質量%)/Pt(5質量%)/カーボンブラック(94.9質量%)の触媒インクを作成した。
(4)上記触媒インクをテフロン(登録商標)樹脂膜にキャスト(膜厚6mil)して、乾燥し、25(cm)に切り出し、
電極膜とした。
(5)前記電極膜を、全溶解してICP分析したところ、Ptとして0.3mg/cmであった。
(6)得られた前記カソード電極膜と、アノード電極を比較例1に記載の市販の触媒からなる電極膜とを用いて、高分子固体電解質膜(NafionNR211、t=25μm)に熱圧着(150℃)してMEAを作成した。
(7)MEAをセルに組み付け、性能評価した。
(1) First, a predetermined amount of tridecafluorooctyltriethoxysilane (Dynasylan F8261, manufactured by EVONIK) was added to ethanol while stirring, and the mixture was kept for 0.5 hours. Next, a predetermined amount of the Pt/carbon black powder obtained in Comparative Example 1 was added, and the mixture was kept as it was for 2 hours. Thereafter, filtration and washing with water were repeated three times, and drying was performed at 80° C. for 5 hours.
(2) Observation of the obtained fluorosilane-treated/Pt/carbon black powder with a transmission electron microscope revealed that the average particle diameter of platinum catalyst metal particles was 4 nm. Next, the obtained powder was pressed into pellets of 20 mm in diameter and 5 mm in thickness, and the degree of water repellency was measured by the contact angle with water by the droplet method. This contact angle was 150 degrees. Moreover, when the specific resistance was measured using the pellet, it was 0.8 Ω·cm.
(3) A predetermined amount of the fluorine silane treatment/Pt/carbon black thus obtained is mixed with ion-exchanged water, ionomer electrolyte solution (Nafion D520), ethanol, and polyethylene glycol (Nafion/Carbon=1.0% by mass, A catalyst ink of fluorine silane treatment (0.1% by mass)/Pt (5% by mass)/carbon black (94.9% by mass) was prepared.
(4) Cast the above catalyst ink on a Teflon (registered trademark) resin film (thickness 6 mil), dry it, cut it into 25 (cm 2 ),
It was used as an electrode film.
(5) When the electrode film was completely dissolved and subjected to ICP analysis, it was found to be 0.3 mg/cm 2 as Pt.
(6) Using the obtained cathode electrode film and the anode electrode film made of the commercially available catalyst described in Comparative Example 1, thermocompression bonding (150 °C) to prepare an MEA.
(7) The MEA was assembled into a cell and performance was evaluated.

[発電性能評価試験]
電極面積25cmの単セル(JARI標準セル、(財)日本自動車研究所)にて下記の発電性能評価試験を行った。結果を表1の「発電性能」に示す。
「ガス流量」アノード:H 500NmL/min
カソード:空気 1000NmL/min
「加湿温度」アノード露点(相対湿度):77℃(RH88%)
カソード露点(相対湿度):60℃(RH42%)
「設定圧力」常圧
「セル温度」80℃
[Power generation performance evaluation test]
A single cell (JARI standard cell, Japan Automobile Research Institute) with an electrode area of 25 cm 2 was subjected to the following power generation performance evaluation test. The results are shown in Table 1, "power generation performance."
"Gas flow rate" anode: H2 500 NmL /min
Cathode: Air 1000NmL/min
"Humidification temperature" anode dew point (relative humidity): 77 ° C (RH 88%)
Cathode dew point (relative humidity): 60°C (RH42%)
"Preset pressure" Normal pressure "Cell temperature" 80°C

[電気化学的有効表面積(ECA)試験]
「ガス流量」アノード:H 200NmL/min
カソード:N 200→0NmL/min(測定前にN窒素を遮断)
「加湿温度」アノード露点(相対湿度):80℃(RH100%)
カソード露点(相対湿度):80℃(RH100%)
「設定圧力」常圧
「セル温度」80℃
「測定条件」窒素遮断後に0.05V~0.9Vの間を50mV/秒で、5回走査する。
[Electrochemical effective surface area (ECA) test]
"Gas flow rate" anode: H2 200 NmL/min
Cathode: N 2 200 → 0 NmL/min (N 2 nitrogen shut off before measurement)
"Humidification temperature" anode dew point (relative humidity): 80 ° C (RH 100%)
Cathode dew point (relative humidity): 80°C (RH100%)
"Preset pressure" Normal pressure "Cell temperature" 80°C
"Measurement conditions" Scan between 0.05 V and 0.9 V at 50 mV/sec five times after shutting off nitrogen.

[耐久評価(電位サイクル試験)]
電気化学的有効表面積(ECA)試験における触媒活性の半減期を確認するべく、以下の条件により耐久評価を行った。
「ガス流量」アノード:H 200NmL/min
カソード:N 800NmL/min
「セル温度」80℃
「電位サイクル」電位 1.0V ⇔ 1.5V
サイクル間隔 2秒/サイクル
電気化学的有効表面積(ECA)試験および耐久評価の結果に基づき、ECAサイクル数の半減期について、表1の「耐久性能」に示す。
[Durability evaluation (potential cycle test)]
In order to confirm the half-life of catalytic activity in an electrochemical effective surface area (ECA) test, durability was evaluated under the following conditions.
"Gas flow rate" anode: H2 200 NmL/min
Cathode: N2 800NmL/min
"Cell temperature" 80℃
"Potential cycle" potential 1.0V ⇔ 1.5V
Cycle interval: 2 seconds/cycle Based on the results of the electrochemical effective surface area (ECA) test and durability evaluation, the half-life of the number of ECA cycles is shown in Table 1, "Durability performance."

Figure 0007203422000001
Figure 0007203422000001

表1の結果より、本発明の触媒担持導電体の表面に、突起状を有する導電性複合金属酸化物が担持された電極を用いた燃料電池は、導電性、撥水性および/また酸素吸放出体は、通常の酸素吸放出体またはフッ素系処理からなる電極を用いた比較例2および比較例3と比べても、発電性能および耐久性能において優れていることが分る。さらに、本発明のコアシェル型を兼ねて用いれば、白金使用量を低減できることが分る。 From the results in Table 1, the fuel cell using the electrode in which the conductive composite metal oxide having projections is supported on the surface of the catalyst-supporting conductor of the present invention has conductivity, water repellency, and/or oxygen storage and release. It can be seen that the body is superior in power generation performance and durability performance even when compared with Comparative Examples 2 and 3 using electrodes made of ordinary oxygen absorbing/releasing material or fluorine-based treatment. Furthermore, it can be seen that the amount of platinum used can be reduced by also using the core-shell type of the present invention.

1:触媒金属担持体
2:突起状を有する導電性複合金属酸化物
3:触媒金属粒子
4:アイオノマー(高分子固体電解質)
5:コア層
6:シェル層
1: Catalyst metal carrier 2: Conductive composite metal oxide having protrusions 3: Catalyst metal particles 4: Ionomer (solid polymer electrolyte)
5: core layer 6: shell layer

Claims (17)

触媒担持導電体と、高分子電解質とからなる触媒層を有し、
前記触媒担持導電体の表面が、突起を有する導電性複合金属酸化物で覆われ、
前記導電性複合金属酸化物に、触媒金属粒子が担持されている、燃料電池用カソード電極。
Having a catalyst layer composed of a catalyst-carrying conductor and a polymer electrolyte,
the surface of the catalyst-carrying conductor is covered with a conductive composite metal oxide having projections;
A cathode electrode for a fuel cell, wherein catalyst metal particles are supported on the conductive composite metal oxide.
前記導電性複合金属酸化物の前記突起の高さが、5nm~15nmである、請求項1に記載の燃料電池用カソード電極。 2. The fuel cell cathode electrode according to claim 1, wherein the height of said projections of said conductive composite metal oxide is 5 nm to 15 nm. 前記導電性複合金属酸化物が、水との接触角で140度以上の撥水性を有する、請求項1または2に記載の燃料電池用カソード電極。 3. The fuel cell cathode electrode according to claim 1, wherein said conductive composite metal oxide has water repellency with a contact angle with water of 140 degrees or more. 前記導電性複合金属酸化物で覆われた前記触媒担持導電体が、0.2Ω・cm以下の比抵抗を有する、請求項1~3のいずれかに記載の燃料電池用カソード電極。 4. The fuel cell cathode electrode according to claim 1, wherein said catalyst-carrying conductor covered with said conductive composite metal oxide has a specific resistance of 0.2 Ω·cm or less. 前記導電性複合金属酸化物が、酸素吸放出体である、請求項1~4のいずれかに記載の燃料電池用カソード電極。 5. The fuel cell cathode electrode according to claim 1, wherein said conductive composite metal oxide is an oxygen absorbing/releasing material. 前記導電性複合金属酸化物が、p型半導体である、請求項1~5のいずれかに記載の燃料電池用カソード電極。 6. The fuel cell cathode electrode according to claim 1, wherein said conductive composite metal oxide is a p-type semiconductor. 前記導電性複合金属酸化物が、Sn(M=Taおよび/またはNb)からなるパイロクロア構造を有する、請求項1~6のいずれかに記載の燃料電池用カソード電極。 7. The fuel cell cathode electrode according to claim 1, wherein said conductive mixed metal oxide has a pyrochlore structure consisting of Sn 2 M 2 O 7 (M=Ta and/or Nb). 前記導電性複合金属酸化物が、TaドープSnO(0.01質量%≦Ta≦1.0質量%)を含む、請求項1~4のいずれかに記載の燃料電池用カソード電極。 5. The fuel cell cathode electrode according to claim 1, wherein said conductive mixed metal oxide contains Ta-doped SnO 2 (0.01% by mass≦Ta≦1.0% by mass). 前記触媒金属粒子が、Ptのシェル層からなるコアシェル構造を有する、請求項1~8のいずれかに記載の燃料電池用カソード電極。 9. The fuel cell cathode electrode according to claim 1, wherein said catalytic metal particles have a core-shell structure consisting of a Pt shell layer. 前記コアシェル構造のコア層が、Pdと、Pt、RuおよびCoの少なくとも一つから選ばれてなる合金からなる、請求項9に記載の燃料電池用カソード電極。 10. The fuel cell cathode electrode according to claim 9, wherein the core layer of the core-shell structure is made of an alloy selected from Pd and at least one of Pt, Ru and Co. 前記触媒担持導電体が、導電性カーボン、グラファイト、グラフェンおよびカーボンアロイから選ばれる少なくとも一つからなる、請求項1~10のいずれかに記載の燃料電池用カソード電極。 11. The fuel cell cathode electrode according to any one of claims 1 to 10, wherein said catalyst-carrying conductor comprises at least one selected from conductive carbon, graphite, graphene and carbon alloy. 請求項1~11のいずれかに記載の燃料電池用カソード電極の製造方法であって、
前記触媒担持導電体の懸濁液に、塩化スズ(II)および塩化タンタル(V)を加え、pH1.5~2.0に制御して前記導電性複合金属酸化物を得る工程を含む、燃料電池用カソード電極の製造方法。
A method for manufacturing a cathode electrode for a fuel cell according to any one of claims 1 to 11,
A fuel comprising the step of adding tin (II) chloride and tantalum (V) chloride to the suspension of the catalyst-supporting conductor and controlling the pH to 1.5 to 2.0 to obtain the conductive composite metal oxide. A method for manufacturing a cathode electrode for a battery.
前記導電性複合金属酸化物で被覆された前記触媒担持導電体の懸濁液に、コア層を構成する触媒の金属塩を加えたものを、40℃~80℃に加温して触媒金属として還元する第1還元工程を含み、
前記第1還元工程により、前記触媒担持導電体の表面を被覆する突起状の前記導電性複合金属酸化物の表面に、前記触媒金属粒子のコア層が形成される、請求項12に記載の燃料電池用カソード電極の製造方法。
A metal salt of the catalyst constituting the core layer is added to the suspension of the catalyst-supporting conductor coated with the conductive composite metal oxide, and the mixture is heated to 40° C. to 80° C. to obtain the catalyst metal. including a first reduction step of reducing,
13. The fuel according to claim 12, wherein in the first reduction step, a core layer of the catalyst metal particles is formed on the surface of the projecting conductive composite metal oxide covering the surface of the catalyst-carrying conductor. A method for manufacturing a cathode electrode for a battery.
突起状の前記導電性複合金属酸化物の表面に、前記触媒金属粒子の前記コア層を有する前記触媒担持導電体の懸濁液に、Pt塩溶液と還元剤とを加えてPtを還元する第2還元工程を含み、
前記第2還元工程により、前記触媒金属粒子のPtシェル層が形成される、請求項13に記載の燃料電池用カソード電極の製造方法。
A Pt salt solution and a reducing agent are added to the suspension of the catalyst-supporting conductor having the core layer of the catalyst metal particles on the surface of the projecting conductive composite metal oxide to reduce Pt. 2 including a reduction step,
14. The method of manufacturing a cathode electrode for a fuel cell according to claim 13, wherein the second reduction step forms a Pt shell layer of the catalyst metal particles.
アノード電極と、
請求項1~11のいずれかに記載のカソード電極と、
前記アノード電極と前記カソード電極との間に配置された高分子電解質膜と、
を有する固体高分子型燃料電池。
an anode electrode;
a cathode electrode according to any one of claims 1 to 11;
a polymer electrolyte membrane disposed between the anode electrode and the cathode electrode;
A polymer electrolyte fuel cell having
前記導電性複合金属酸化物が、Sn(M=Taおよび/またはNb)からなるパイロクロア構造を有する、請求項15に記載の固体高分子型燃料電池。 16. The polymer electrolyte fuel cell according to claim 15, wherein said conductive composite metal oxide has a pyrochlore structure consisting of Sn2M2O7 ( M = Ta and/or Nb). 前記導電性複合金属酸化物が、TaドープSnO(0.01質量%≦Ta≦1.0質量%)を含む、請求項15に記載の固体高分子型燃料電池。 16. The polymer electrolyte fuel cell according to claim 15, wherein said conductive composite metal oxide contains Ta-doped SnO2 ( 0.01% by mass≤Ta≤1.0% by mass).
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