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JP7215969B2 - Centrifugal impeller and centrifugal impeller manufacturing method - Google Patents
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JP7215969B2 - Centrifugal impeller and centrifugal impeller manufacturing method - Google Patents

Centrifugal impeller and centrifugal impeller manufacturing method Download PDF

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JP7215969B2
JP7215969B2 JP2019117638A JP2019117638A JP7215969B2 JP 7215969 B2 JP7215969 B2 JP 7215969B2 JP 2019117638 A JP2019117638 A JP 2019117638A JP 2019117638 A JP2019117638 A JP 2019117638A JP 7215969 B2 JP7215969 B2 JP 7215969B2
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welding
centrifugal impeller
front plate
recess
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剛志 平子
徳人 伊香
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Astemo Ltd
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Hitachi Astemo Ltd
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Description

本発明は、支軸が挿通される挿通孔を中央部に有する円形主板と、略截頭円錐形状の外面を有しつつ前記挿通孔に同軸に連なる筒状に形成されて前記円形主板から前記挿通孔の軸方向一側に突出するハブと、捩じり上げられた捩じり部分を前記ハブ側の端部に有しつつ前記挿通孔の軸線方向から見て相互に重なり合うのを避ける位置で前記円形主板および前記ハブから前記軸方向一側に突出する複数の羽根部とを備える遠心羽根車、ならびにその遠心羽根車の製造方法に関する。 The present invention comprises a circular main plate having an insertion hole in the center through which a support shaft is inserted; A hub protruding to one side in the axial direction of the insertion hole, and a position where a twisted portion that is twisted up is provided at the end portion on the hub side so as to avoid overlapping with each other when viewed from the axial direction of the insertion hole. and a centrifugal impeller provided with a plurality of blade portions projecting from the circular main plate and the hub to one side in the axial direction, and a method for manufacturing the centrifugal impeller.

遠心ファンが、それぞれ軸方向に型抜き可能として形成された樹脂製の入口部と出口部とに軸方向に2分割されて成るようにしたものが、特許文献1で知られており、またハブに一体成形されるハブ側翼と、シュラウドに一体成形されるシュラウド側翼とで翼が構成されるようにしたものが、特許文献2で知られている。 Patent Document 1 discloses a centrifugal fan that is divided into two parts in the axial direction, that is, an inlet part and an outlet part made of resin, each of which is formed so as to be capable of being cut out from a mold in the axial direction. Patent Document 2 discloses a blade configured by a hub-side blade that is integrally formed with the shroud and a shroud-side blade that is integrally formed with the shroud.

特開昭59-018296号公報JP-A-59-018296 特許第5269025号公報Japanese Patent No. 5269025

上記特許文献1で開示されたものでは、入口部および出口部がそれぞれ軸方向に厚くなり、遠心羽根車の軸方向大型化を招いてしまう。しかも入口部の羽根部が宙に浮いた状態となって樹脂製の羽根部の剛性が脆弱になり易く、振動や騒音が生じ易くなる。 In the case disclosed in Patent Document 1, the inlet portion and the outlet portion are each thickened in the axial direction, resulting in an increase in axial size of the centrifugal impeller. Moreover, the blades of the inlet part are in a state of floating in the air, and the rigidity of the resin-made blades tends to become weak, and vibration and noise are likely to occur.

また上記特許文献2で開示されたものでは、翼による流体の送り出し効率を高めるためにハブと一体成形されるハブ側翼に捩じりを設ける際に、アンダーカットが生じないようにするためにはスライドコア、湾曲中子および引き抜き中子等を有する複雑な金型が必要となり、コストの増大を招いてしまう。 In addition, in the technique disclosed in Patent Document 2, in order to prevent undercuts from occurring when twisting the hub-side blades integrally formed with the hub in order to increase the efficiency of sending out the fluid by the blades, A complex mold having slide cores, curved cores, drawing cores, etc. is required, resulting in increased costs.

本発明は、かかる事情に鑑みてなされたものであり、高効率な三次元形状を有しつつ効率よく低コストで製造可能とした遠心羽根車を提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a centrifugal impeller that has a highly efficient three-dimensional shape and can be efficiently manufactured at low cost.

上記目的を達成するために、本発明は、支軸が挿通される挿通孔を中央部に有する円形主板と、略截頭円錐形状の外面を有しつつ前記挿通孔に同軸に連なる筒状に形成されて前記円形主板から前記挿通孔の軸方向一側に突出するハブと、捩じり上げられた捩じり部分を前記ハブ側の端部に有しつつ前記挿通孔の軸線方向から見て相互に重なり合うのを避ける位置で前記円形主板および前記ハブから前記軸方向一側に突出する複数の羽根部とを備える遠心羽根車において、前記円形主板、前記ハブおよび前記羽根部が樹脂製の羽根車本体に一体に設けられ、前記羽根車本体に、前記挿通孔の軸線方向での前記羽根部の投影を含む形状の切り抜き孔が形成され、当該切り抜き孔を埋めて前記円形主板、前記ハブおよび前記羽根部の表面に滑らかに連なる補間部を有する樹脂製の補間部材が、前記羽根車本体に前記挿通孔の軸線方向他側から当接され、複数の前記羽根部に前記補間部材とは反対側から樹脂製の前面プレートが当接され、前記円形主板および複数の前記羽根部に、前記円形主板の外周寄りに配置されて当該円形主板の外周に開口する切欠き部が形成され、前記切欠き部を埋めつつ前記前面プレート側に突出する複数の溶着ボス部が、前記補間部材の外周に連なる外端面を有しつつ当該補間部材に一体に突設され、前記複数の溶着ボス部の先端部をそれぞれ緩く嵌合させる複数の凹部が前記前面プレートに形成され、前記溶着ボス部の先端部が前記凹部に溶着されることを第1の特徴とする。 In order to achieve the above object, the present invention provides a circular main plate having an insertion hole in the center through which a support shaft is inserted, and a cylindrical main plate having a substantially frustoconical outer surface and continuing coaxially with the insertion hole. A hub projecting from the circular main plate to one side in the axial direction of the insertion hole, and a twisted portion that is twisted up at the end on the hub side and viewed from the axial direction of the insertion hole. A centrifugal impeller comprising the circular main plate and a plurality of blades protruding from the hub to one side in the axial direction at positions avoiding mutual overlap, wherein the circular main plate, the hub and the blades are made of resin. The impeller main body is provided with a cutout hole having a shape including the projection of the blade portion in the axial direction of the insertion hole. and an interpolating member made of resin having an interpolating portion smoothly connected to the surface of the blade portion is brought into contact with the impeller main body from the other side of the insertion hole in the axial direction, and the interpolating member is attached to the plurality of blade portions. A front plate made of resin abuts from the opposite side, and cutout portions are formed in the circular main plate and the plurality of blade portions and are arranged near the outer circumference of the circular main plate and open to the outer circumference of the circular main plate, A plurality of welding bosses projecting toward the front plate while filling the cutouts are provided integrally with the interpolating member while having an outer end surface continuous with the outer circumference of the interpolating member. A first feature is that a plurality of recesses into which the tip portions are loosely fitted are formed in the front plate, and the tip portions of the welding bosses are welded to the recesses.

また本発明は、第1の特徴の構成に加えて、前記凹部の閉塞端部に、前記溶着ボス部の先端部が溶着される溶着面と、前記前面プレートの周方向で前記溶着面の両側に配置される逃がし溝とが形成されることを第2の特徴とする。 Further, in addition to the configuration of the first characteristic, the present invention includes a welding surface to which the tip of the welding boss is welded to the closed end of the recess, and both sides of the welding surface in the circumferential direction of the front plate. A second feature is that an escape groove arranged in the groove is formed .

本発明は、第の特徴の構成に加えて、前記逃がし溝の前記前面プレートの外周側の端部が、当該前面プレートの外周から内方に間隔をあけた位置に設定されることを第3の特徴とする。 In the present invention, in addition to the configuration of the second characteristic, the end portion of the relief groove on the outer peripheral side of the front plate is set at a position spaced inwardly from the outer periphery of the front plate . 3.

本発明は、請求項1に記載の遠心羽根車を製造するための遠心羽根車の製造方法であって、前記溶着ボス部の前記外端面から内方に離隔した位置で当該溶着ボス部の先端部に、当該溶着ボス部の前記凹部への溶着前には縦断面三角形状である突部を、一体に突設しておくことを第4の特徴とする。 The present invention is a centrifugal impeller manufacturing method for manufacturing the centrifugal impeller according to claim 1, wherein a tip end of the weld boss portion is spaced inwardly from the outer end surface of the weld boss portion. A fourth feature is that a protrusion having a triangular vertical cross-section is integrally provided with the welding boss before the welding boss is welded to the recess .

発明は、第4の特徴の構成に加えて、前記突部の溶着前の前記凹部の閉塞端部に、少なくとも前記突部を溶着させるための溶着面と、前記前面プレートの周方向で前記溶着面の両側に配置される逃がし溝とを形成することを第5の特徴とする。 In addition to the configuration of the fourth characteristic, the present invention has a welding surface for welding at least the projection to the closed end of the recess before the projection is welded, and a welding surface for welding the projection in the circumferential direction of the front plate. A fifth feature is that escape grooves are formed on both sides of the welding surface .

本発明は、第5の特徴の構成に加えて、前記逃がし溝の前記前面プレートの外周側の端部を、当該前面プレートの外周から内方に間隔をあけた位置に設定することを第6の特徴とする。In addition to the configuration of the fifth feature, the sixth aspect of the present invention is that the end of the escape groove on the outer peripheral side of the front plate is set at a position spaced inwardly from the outer periphery of the front plate. characterized by

さらに本発明は、第の特徴を有する遠心羽根車を製造するための遠心羽根車の製造方法において、前記切欠き部を有する前記羽根車本体、前記凹部を有する前記前面プレートならびに先端部に縦断面が三角形状である突部が設けられた前記溶着ボス部を有する前記補間部材をそれぞれ射出成形する工程と;前記溶着ボス部を前記凹部に緩く嵌合して前記突部を前記凹部の閉塞端部に当接させつつ前記羽根車本体、前記前面プレートおよび前記補間部材を重ね合わせた状態で少なくとも前記突部を加熱溶融して前記溶着ボス部を前記凹部に溶着する工程と;をこの順に実行することを第の特徴とする。 Further, the present invention provides a centrifugal impeller manufacturing method for manufacturing a centrifugal impeller having the first characteristic, wherein the impeller main body having the notch, the front plate having the recess, and the front end portion are longitudinally cut. injection molding each of said interpolation members having said welding boss provided with a projection having a triangular surface ; and loosely fitting said welding boss into said recess to close said projection with said recess. a step of heating and melting at least the protrusions in a state in which the impeller main body, the front plate, and the interpolating member are superimposed while abutting on the end portions thereof to weld the welding boss portions to the recesses; A seventh feature is to execute.

本発明の第1の特徴によれば、円形主板、ハブおよび羽根部を一体に有する樹脂製の羽根車本体に、羽根部の投影を含む形状の切り抜き孔が形成されるので、羽根部が捩じり部分を有した三次元形状のものであっても樹脂成形時のアンダーカット形状を回避することが可能であり、また切り抜き孔が樹脂製の補間部材が有する補間部で埋められるので、高効率な三次元形状の羽根部を有する遠心羽根車を低コストで薄型に製作することができる。またこのような遠心羽根車を成形する金型装置は、スライドコア、湾曲中子および引き抜き中子等や、それらを動かすための可動機構が不要となることから、製造コストが著しく低減される。しかも可動機構が不要となることで余裕が生じたスペースには複数個のキャビティを設けることができ、いわゆる「多数個取りの樹脂成形金型」を使用して遠心羽根車の部品を一挙に大量に製作することができることから、低コストで三次元形状の遠心羽根車を製作することができる。また補間部材に突設される複数の溶着ボス部が、羽根車本体の複数の羽根部および円形主板に形成されて当該円形主板の外周に開口する切欠き部を埋めつつ前面プレートに形成された凹部に溶着されるので、補間部材が、羽根車本体および前面プレートに一挙に連結、固定されることになり、これにより三次元形状の遠心羽根車を容易に製作することができる。しかも溶着ボス部が、前面プレートの外周により近い位置で前面プレートの凹部に緩く嵌合された状態で溶着されることになり、溶着時のガス抜け性を高めて溶着不良が生じないようにすることができる。 According to the first feature of the present invention, a cut-out hole having a shape including the projection of the blade is formed in the impeller body made of resin integrally including the circular main plate, the hub, and the blade, so that the blade can be twisted. It is possible to avoid an undercut shape during resin molding even with a three-dimensional shape having an edge portion, and the cutout hole is filled with the interpolation portion of the resin-made interpolation member. A thin centrifugal impeller having efficient three-dimensional blades can be manufactured at low cost. In addition, a mold device for molding such a centrifugal impeller does not require slide cores, curved cores, drawing cores, etc., and a movable mechanism for moving them, so that the manufacturing cost can be significantly reduced. In addition, by eliminating the need for a moving mechanism, it is possible to create multiple cavities in the extra space, using a so-called "multi-cavity resin molding die" to produce a large amount of centrifugal impeller parts at once. Therefore, a three-dimensional centrifugal impeller can be manufactured at low cost. A plurality of welding bosses projecting from the interpolating member are formed on the front plate while filling notches formed on the plurality of blades of the impeller body and the circular main plate and opening to the outer periphery of the circular main plate. Since the interpolating member is welded to the concave portion, the interpolating member is connected and fixed to the impeller main body and the front plate all at once, thereby making it possible to easily manufacture a three-dimensional centrifugal impeller. In addition, the welding boss part is welded in a state of being loosely fitted in the recess of the front plate at a position closer to the outer periphery of the front plate, thereby improving the gas release property at the time of welding and preventing the occurrence of welding failure. be able to.

本発明の第2,第5の特徴によれば、凹部の閉塞端部に、溶着面と、その溶着面の両側の逃がし溝とが形成されるので、溶着時に生じたガスを前面プレートの外周側に逃がしつつ溶着時に溶けた樹脂が遠心羽根車の外周にはみ出すことを防止して、バリ取り仕上げを施すことを不要とすることができる。 According to the second and fifth characteristics of the present invention, the closed end of the concave portion is formed with a welding surface and escape grooves on both sides of the welding surface, so that the gas generated during welding can be removed from the outer periphery of the front plate. It is possible to prevent the melted resin from leaking to the side and to prevent the resin melted at the time of welding from protruding to the outer periphery of the centrifugal impeller, thereby eliminating the need for deburring finish.

本発明の第3,第6の特徴によれば、逃がし溝が前面プレートの外周に開口することがないので、樹脂が溶けた際に生じるガスを逃がし溝から前面プレートの外周側に逃がして溶着不良が生じることを防止しつつ、溶けた樹脂を逃がし溝側に溜めることで、溶着時に溶けた樹脂が遠心羽根車の外周側にはみ出すことをより確実に防止して、バリ取り仕上げを施すことを不要とすることができる。 According to the third and sixth characteristics of the present invention, since the relief groove does not open to the outer periphery of the front plate, the gas generated when the resin melts escapes from the relief groove to the outer periphery of the front plate for welding. To perform burr-removing finishing by more reliably preventing the melted resin from protruding to the outer peripheral side of a centrifugal impeller during welding by accumulating the melted resin on the escape groove side while preventing the occurrence of defects. can be made unnecessary.

また本発明の第4の特徴によれば、溶着ボス部の先端部に、当該溶着ボス部の凹部への溶着前には縦断面三角形状である突部が一体に突設され、その突部が、溶着ボス部の外端面から内方に離隔した位置に配置されるので、溶着時に溶着ボス部の先端部の突部を溶け易くしつつ、溶けた樹脂が遠心羽根車の外周側にはみ出すことを抑制することができ、溶着工程後に、たとえばショットブラスト加工等のバリ取り仕上げを施すことが不要となる。According to a fourth feature of the present invention, a protrusion having a triangular vertical cross section is integrally formed at the tip of the welding boss before welding to the recess of the welding boss. is spaced inwardly from the outer end surface of the welding boss, the melted resin protrudes to the outer peripheral side of the centrifugal impeller while making it easier to melt the protrusion at the tip of the welding boss during welding. This makes it unnecessary to perform deburring finishing such as shot blasting after the welding process.

さらに本発明の第の特徴によれば、羽根車本体、前面プレートおよび補間部材をそれぞれ射出成形し、その後で、溶着ボス部を前面プレートの凹部に緩く嵌合しつつ羽根車本体、前面プレートおよび補間部材を重ね合わせて加熱溶融により溶着ボス部の先端部を凹部に溶着することにより、溶着時に溶けた樹脂が遠心羽根車の外周にはみ出すことを防止しつつ、補間部材と、羽根車本体および前面プレートとを一挙に連結、固定することができ、これにより製作工程を簡易化するとともに、高効率な三次元形状の羽根部を有する遠心羽根車を低コストで薄型に製作することができる。 Furthermore, according to the seventh feature of the present invention, the impeller main body, the front plate and the interpolating member are injection molded, respectively, and then the impeller main body and the front plate are formed while the welding bosses are loosely fitted into the recesses of the front plate. and the interpolating member are overlapped and the tip of the welding boss portion is welded to the concave portion by heating and melting, thereby preventing the melted resin from flowing out to the outer periphery of the centrifugal impeller while preventing the interpolating member and the impeller main body. and the front plate can be connected and fixed at once, thereby simplifying the manufacturing process and making it possible to manufacture a thin centrifugal impeller having highly efficient three-dimensional blades at low cost. .

電動流体ポンプの一部切欠き斜視図である。1 is a partially cutaway perspective view of an electric fluid pump; FIG. 遠心羽根車の斜視図である。It is a perspective view of a centrifugal impeller. 遠心羽根車の分解斜視図である。It is an exploded perspective view of a centrifugal impeller. 前面プレートの凹部付近の斜視図である。It is a perspective view near the recessed part of a front plate. 図2の5-5線に沿う断面図である。FIG. 3 is a cross-sectional view taken along line 5-5 of FIG. 2;

本発明の実施の形態について添付の図1~図5を参照しながら説明すると、先ず図1において、この電動流体ポンプは、ポンプ室6を内部に有するケーシング7と、ケーシング7に支持される支軸8と、その支軸8に回転自在に支持されるロータ10と、当該ロータ10に固定されて前記ポンプ室6に収容される遠心羽根車9と、前記ケーシング7外で前記ロータ10を囲繞するステータ11とを備える。 An embodiment of the present invention will be described with reference to the attached FIGS. 1 to 5. First, in FIG. A shaft 8, a rotor 10 rotatably supported by the support shaft 8, a centrifugal impeller 9 fixed to the rotor 10 and housed in the pump chamber 6, and surrounding the rotor 10 outside the casing 7. and a stator 11 for

前記ケーシング7は、前記ポンプ室6の中央部上端に開口する吸入口12を形成しつつ上下方向に延びる吸入筒部13bならびに前記ポンプ室6内の外周部に連なって接線方向に延びる吐出筒部13cを有するポンプケース13と、当該ポンプケース13に結合される缶状のケース部材14とで構成され、当該ケース部材14および前記ポンプケース13間に前記ポンプ室6が形成される。 The casing 7 includes a suction cylinder portion 13b extending vertically while forming a suction port 12 opening at the upper end of the central portion of the pump chamber 6, and a discharge cylinder portion extending tangentially to the outer peripheral portion of the pump chamber 6. 13 c and a can-shaped case member 14 coupled to the pump case 13 , and the pump chamber 6 is formed between the case member 14 and the pump case 13 .

前記ポンプケース13は下方に開放した皿状のポンプケース主部13aと、そのポンプケース主部13aの上端中央部に連設される前記吸入筒部13bと、前記ポンプケース13の外周に連設される前記吐出筒部13cと、前記ポンプケース主部13a下端から半径方向外方に張り出す第1のフランジ部13dとを一体に有して合成樹脂で形成され、前記第1のフランジ部13dは、その半径方向外方側が内方側よりも前記ケース部材14側に寄せられた段付きに形成される。 The pump case 13 includes a dish-shaped pump case main portion 13a that is open downward, the suction cylinder portion 13b that is connected to the center of the upper end of the pump case main portion 13a, and the pump case 13 that is connected to the outer periphery of the pump case 13. and a first flange portion 13d projecting radially outward from the lower end of the pump case main portion 13a. is stepped such that its radially outer side is closer to the case member 14 side than its inner side.

前記ケース部材14は、前記ポンプケース主部13aの内径よりも小さな内径を有して上方を開放した有底円筒部14aと、その有底円筒部14aの上端部から半径方向外方に張り出して前記第1のフランジ部13dに下方から当接、嵌合される第2のフランジ部14bとを一体に有して合成樹脂により形成される。 The case member 14 includes a bottomed cylindrical portion 14a having an inner diameter smaller than the inner diameter of the pump case main portion 13a and having an open top, and a bottomed cylindrical portion 14a projecting radially outward from the upper end portion of the bottomed cylindrical portion 14a. It is formed of synthetic resin integrally with a second flange portion 14b that abuts and fits into the first flange portion 13d from below.

前記ケーシング7には、中間ケース部材15と、その中間ケース部材15を前記ケーシング7との間に挟むカバー部材16が結合される。前記中間ケース部材15は、前記有底円筒部14aを同軸に囲繞する円筒状のケース部材主部15aと、そのケース部材主部1
5aの上部から半径方向外方に張り出す第3のフランジ部15bと、前記ケース部材主部15aの下部から半径方向外方に張り出す第4のフランジ部15cとを一体に有し、前記ケース部材主部15aの上部および前記第3のフランジ部15bは、前記第2のフランジ部14bに前記第3のフランジ部15bを下方から当接させて前記第2のフランジ部14bに嵌合され、前記第1のフランジ部13dおよび第3のフランジ部15bが相互間に前記第2のフランジ部14bを挟んで結合される。
An intermediate case member 15 and a cover member 16 sandwiching the intermediate case member 15 and the casing 7 are coupled to the casing 7 . The intermediate case member 15 includes a cylindrical case member main portion 15a that coaxially surrounds the bottomed cylindrical portion 14a, and the case member main portion 15a.
5a and a fourth flange portion 15c projecting radially outward from the lower portion of the case member main portion 15a. The upper portion of the member main portion 15a and the third flange portion 15b are fitted to the second flange portion 14b by bringing the third flange portion 15b into contact with the second flange portion 14b from below, The first flange portion 13d and the third flange portion 15b are joined with the second flange portion 14b interposed therebetween.

前記カバー部材16は、下端部を閉じた有底筒状に形成されるカバー部材主部16aと、そのカバー部材主部16aの上端部から半径方向外方に張り出して前記中間ケース部材15の下端部の前記第4のフランジ部15cに下方から結合される第5のフランジ部16bが一体に設けられて成り、前記第4のフランジ部15cおよび前記第5のフランジ部16b間には環状のシール部材17が挟持される。 The cover member 16 includes a cover member main portion 16a formed in a bottomed tubular shape with a closed lower end portion, and a lower end of the intermediate case member 15 projecting radially outward from the upper end portion of the cover member main portion 16a. A fifth flange portion 16b coupled from below to the fourth flange portion 15c of the portion is integrally provided, and an annular seal is provided between the fourth flange portion 15c and the fifth flange portion 16b. A member 17 is clamped.

前記ケース部材14における前記有底円筒部14aの外面には前記ステータ11が固定されており、このステータ11は前記中間ケース部材15における前記ケース部材主部15aで囲繞される。また前記カバー部材16の前記カバー部材主部16a内には、制御回路基板18が収容、固定される。 The stator 11 is fixed to the outer surface of the bottomed cylindrical portion 14 a of the case member 14 , and the stator 11 is surrounded by the case member main portion 15 a of the intermediate case member 15 . A control circuit board 18 is accommodated and fixed in the cover member main portion 16 a of the cover member 16 .

前記支軸8の最上方位置にある一端部は、前記ケーシング7における前記ポンプケース13に設けられて前記吸入口12の内側に配置される保持部20に保持される。 One end portion of the support shaft 8 at the uppermost position is held by a holding portion 20 provided in the pump case 13 of the casing 7 and arranged inside the suction port 12 .

前記保持部20は、下方に開放した嵌合凹部21を有して前記吸入筒部13bの前記ポンプ室6側の端部内の中央部に配置されるものであり、この保持部20は、前記吸入筒部13bの前記ポンプ室6側の端部内周に、周方向に間隔をあけて配置される複数の支持腕部22を介して一体に連設される。また前記ケース部材14は、前記有底円筒部14aの下端閉塞部から上方に延びる円筒状の支持筒部14cを一体に有しており、前記支軸8の前記一端部が前記嵌合凹部21に嵌合、固定され、前記支軸8の他端部は前記支持筒部14c内に嵌合される。 The holding portion 20 has a fitting recess 21 that opens downward, and is disposed in the central portion of the end portion of the suction cylinder portion 13b on the pump chamber 6 side. It is integrally connected to the inner circumference of the pump chamber 6 side end portion of the suction cylinder portion 13b via a plurality of support arm portions 22 arranged at intervals in the circumferential direction. Further, the case member 14 integrally has a cylindrical support cylinder portion 14c extending upward from the bottom closed portion of the bottomed cylinder portion 14a, and the one end portion of the support shaft 8 is the fitting recess 21. , and the other end of the support shaft 8 is fitted into the support cylinder portion 14c.

前記ロータ10は、ロータハブ24と、そのロータハブ24に固定されるボンド磁石25とから成る。前記ロータハブ24は、前記支持筒部14cを同軸に囲繞する円筒状の磁石支持部24aと、その磁石支持部24aよりも小径に形成されて前記支軸8を同軸に囲繞しつつ前記磁石支持部24aの上端部から上方に延出される延出筒部24bとが同軸にかつ一体に連設されて成り、前記ボンド磁石25は前記磁石支持部24aの外周にアウトサート成形され、前記延出筒部24bの上部には、前記遠心羽根車9がスナップフィット等によって固定される。 The rotor 10 comprises a rotor hub 24 and bond magnets 25 fixed to the rotor hub 24 . The rotor hub 24 includes a cylindrical magnet support portion 24a that coaxially surrounds the support cylinder portion 14c, and a magnet support portion 24a that is smaller in diameter than the magnet support portion 24a and coaxially surrounds the support shaft 8. An extension cylinder portion 24b extending upward from the upper end portion of the magnet 24a is coaxially and integrally connected to the extension cylinder portion 24b. The centrifugal impeller 9 is fixed to the upper portion of the portion 24b by snap fitting or the like.

前記ロータ10と、そのロータハブ24が有する前記延出筒部24bに固定される前記遠心羽根車9とは、前記支軸8に、第1および第2の滑り軸受30,31を介して回転自在に支持される。 The rotor 10 and the centrifugal impeller 9 fixed to the extended cylindrical portion 24b of the rotor hub 24 thereof are rotatable on the support shaft 8 via first and second slide bearings 30 and 31. supported by

前記第1の滑り軸受30は、前記保持部20との間にワッシャ28を介在させて前記延出筒部24bの上部に圧入される。また前記第2の滑り軸受31は、前記第1の滑り軸受30とは軸方向に間隔をあけて前記延出筒部24bの下部に圧入される。 The first slide bearing 30 is press-fitted to the upper portion of the extended cylindrical portion 24b with a washer 28 interposed between the first sliding bearing 30 and the holding portion 20. As shown in FIG. Further, the second slide bearing 31 is press-fitted into the lower portion of the extended cylindrical portion 24b with a gap in the axial direction from the first slide bearing 30. As shown in FIG.

図2を併せて参照して、前記遠心羽根車9は、羽根車本体35と、前記支軸8の軸線方向両側から前記羽根車本体35を挟む補間部材36および前面プレート37とが接合されて成り、前記羽根車本体35、前記補間部材36および前記前面プレート37は、それぞれ樹脂製であり、たとえばガラス繊維が混入されたポリフェニレンサルファイド(PPS)樹脂により形成される。 Also referring to FIG. 2, the centrifugal impeller 9 is formed by joining an impeller body 35 to an interpolating member 36 and a front plate 37 sandwiching the impeller body 35 from both sides of the support shaft 8 in the axial direction. The impeller main body 35, the interpolating member 36 and the front plate 37 are each made of resin, for example, polyphenylene sulfide (PPS) resin mixed with glass fiber.

図3を併せて参照して、前記羽根車本体35は、前記支軸8および前記ロータ10の前記延出筒部24bが挿通される挿通孔38を中央部に有する円形主板39と、略截頭円錐形状の外面を有しつつ前記挿通孔38に同軸に連なる筒状に形成されて前記円形主板39から前記挿通孔38の軸方向一側(電動流体ポンプへの組み付け時に上側)に突出するハブ40と、前記ロータ10の回転進行方向(この実施の形態ではロータ10上方からみて右回り)に向かって捩じり上げられた捩じり部分41aを前記ハブ40側の端部に有しつつ前記挿通孔38の軸線方向から見て相互に重なり合うのを避ける位置で前記円形主板39および前記ハブ40から前記軸方向一側に突出する複数(たとえば5個の)羽根部41とを一体に有する。 Also referring to FIG. 3, the impeller main body 35 includes a circular main plate 39 having an insertion hole 38 in the central portion through which the support shaft 8 and the extension cylindrical portion 24b of the rotor 10 are inserted, and a substantially truncated main plate 39. It is formed in a tubular shape coaxially connected to the insertion hole 38 while having a frusto-conical outer surface, and protrudes from the circular main plate 39 to one axial side of the insertion hole 38 (upward when assembled to the electric fluid pump). It has a hub 40 and a twisted portion 41a at the end on the hub 40 side, which is twisted up in the direction of rotation of the rotor 10 (clockwise when viewed from above the rotor 10 in this embodiment). While viewed from the axial direction of the insertion hole 38, the circular main plate 39 and a plurality of (for example, five) blade portions 41 protruding from the hub 40 to one side in the axial direction are integrally formed at positions avoiding overlapping with each other. have.

また前記羽根車本体35には、前記挿通孔38の軸線方向での前記円形主板39および前記ハブ40への前記羽根部41の投影を含む形状の切り抜き孔42が、前記羽根部41に個別に対応して形成される。 Further, in the impeller main body 35, a cutout hole 42 having a shape including projection of the blade portion 41 onto the circular main plate 39 and the hub 40 in the axial direction of the insertion hole 38 is provided to the blade portion 41 individually. Correspondingly formed.

前記補間部材36は、前記羽根車本体35の前記切り抜き孔42を埋めて前記円形主板39、前記ハブ40および前記羽根部41の表面に滑らかに連なる補間部44を有するものであり、前記円形主板39に前記挿通孔38の軸線方向他側から当接する円形補助板43と、当該円形補助板43から突出する前記補間部44とを一体に有し、前記円形補助板43は、前記円形主板39と同径に形成される。 The interpolating member 36 has an interpolating portion 44 that fills the cutout hole 42 of the impeller main body 35 and smoothly continues to the surfaces of the circular main plate 39, the hub 40 and the blade portion 41. A circular auxiliary plate 43 abutting on the insertion hole 38 from the other axial direction side of the insertion hole 38 and the interpolating portion 44 protruding from the circular auxiliary plate 43 are integrally provided. formed to have the same diameter as

また前記補間部44は、前記切り抜き孔42のうち前記円形主板39に対応する部位を埋める主板補間部分44aと、前記切り抜き孔42のうち前記ハブ40に対応する部分を埋めるハブ補間部分44bとを有する。 Further, the interpolating section 44 includes a main plate interpolation portion 44a that fills a portion of the cutout hole 42 corresponding to the circular main plate 39, and a hub interpolation portion 44b that fills a portion of the cutout hole 42 corresponding to the hub 40. have.

前記前面プレート37は、前記羽根車本体35における複数の前記羽根部41の前記捩じり部分41aを除く部分に前記補間部材36とは反対側から当接するものであり、環状板部45と、その環状板部45の内周に連なって前記羽根車本体35とは反対側にわずかに突出する短円筒部46とを一体に有する。前記短円筒部46と、前記羽根車本体35の前記ハブ40に挿通される前記延出筒部24bのうち前記ハブ40からの突出部および前記ハブ40との間には、前記ケーシング7の前記吸入口12に通じる環状の入口部47(図1参照)が形成される。 The front plate 37 abuts on the portion of the impeller main body 35 excluding the twisted portions 41a of the plurality of blades 41 from the side opposite to the interpolating member 36. The annular plate portion 45, A short cylindrical portion 46 is formed integrally with the inner periphery of the annular plate portion 45 and projects slightly toward the opposite side of the impeller main body 35 . Between the short cylindrical portion 46 and the projecting portion from the hub 40 and the hub 40 of the extending cylindrical portion 24b inserted through the hub 40 of the impeller main body 35, the An annular inlet 47 (see FIG. 1) leading to the inlet 12 is formed.

前記羽根
車本体35の前記円形主板39および複数の前記羽根部41には、前記円形主板39の外周寄りに配置されて当該円形主板39の外周に開口する切欠き部50が形成され、前記補間部材36の前記円形補助板43には、前記切欠き部50を埋めつつ前記前面プレート37側に突出する複数の溶着ボス部51が、前記前面プレート37への溶着を可能として一体に突設される。これらの溶着ボス部51は、前記補間部材36の外周すなわち前記円形補助板43の外周に面一に連なる外端面51aを有しつつ前記切欠き部50を埋めた状態では前記羽根部41に滑らかに連なる湾曲形状に形成される。
The circular main plate 39 and the plurality of blade portions 41 of the impeller main body 35 are provided with cutout portions 50 that are arranged near the outer circumference of the circular main plate 39 and open to the outer circumference of the circular main plate 39. A plurality of welding bosses 51 protruding toward the front plate 37 while filling the notches 50 are integrally provided on the circular auxiliary plate 43 of the member 36 so as to enable welding to the front plate 37. be. These welding boss portions 51 have an outer end surface 51a that is flush with the outer circumference of the interpolating member 36, that is, the outer circumference of the circular auxiliary plate 43, and in a state in which the notch portion 50 is filled, the blade portion 41 is smooth. It is formed in a curved shape that continues to the

また前記溶着ボス部51の前記外端面51aから内方に離隔した位置で当該溶着ボス部51の先端部には突部52が一体に突設されており、前記突部52は、前記溶着ボス部51の前記前面プレート37への溶着前の縦断面形状を三角形状として前記溶着ボス部51の先端部から突出する。 A protrusion 52 is formed integrally with the tip portion of the welding boss portion 51 at a position spaced inward from the outer end surface 51a of the welding boss portion 51. The protrusion 52 projects from the welding boss. The portion 51 has a triangular vertical cross-sectional shape before being welded to the front plate 37 and protrudes from the tip portion of the welding boss portion 51 .

一方、前記前面プレート37の環状板部45には、図4で明示するように、前記溶着ボス部51の先端部をそれぞれ緩く嵌合させる複数個(この実施の形態では5個)の凹部53が形成され、前記溶着ボス部51の先端部は、図5で示すように、前記凹部53に溶着される。 On the other hand, as clearly shown in FIG. 4, the annular plate portion 45 of the front plate 37 has a plurality of (five in this embodiment) concave portions 53 into which the tip portions of the welding boss portions 51 are loosely fitted. is formed, and the tip of the welding boss portion 51 is welded to the concave portion 53 as shown in FIG.

前記突部52の溶着前の前記凹部53の閉塞端部には、少なくとも前記突部52を溶着させるための溶着面54と、前記前面プレート37の周方向で前記溶着面54の両側に配置される逃がし溝55とが形成され、前記逃がし溝55の前記前面プレート37の外周側の端部は、当該前面プレート37の外周から内方に間隔をあけた位置に設定される。 At the closed end of the recess 53 before the projection 52 is welded, at least welding surfaces 54 for welding the projection 52 are arranged on both sides of the welding surface 54 in the circumferential direction of the front plate 37. An end of the escape groove 55 on the outer peripheral side of the front plate 37 is set at a position spaced inwardly from the outer periphery of the front plate 37 .

ところで前記溶着ボス部51の前記凹部53への溶着時には、縦断面形状を三角形状とした前記突部52の頂点部位から加熱溶融されつつ前記溶着面54に圧し当てられ、これにより前記突部52は前記溶着面54と溶け合いつつ圧し延ばされて前記前面プレート37の前記環状板部45と一体化される。 By the way, when the welding boss portion 51 is welded to the concave portion 53, the protrusion 52 having a triangular vertical cross section is heated and melted from the apex portion thereof and is pressed against the welding surface 54. is melted with the welding surface 54 and rolled out to be integrated with the annular plate portion 45 of the front plate 37 .

しかも前記補間部材44は、金型の樹脂射出位置が前記突部52に配置されて射出成形されるものであり、それにより補間部材44を形成する樹脂がガラス繊維を含有するPPS樹脂であるときに、突部52でのガラス繊維含有量を低下させ、突部52を溶け易くして溶着を容易とすることができる。 Moreover, when the interpolating member 44 is injection-molded with the resin injection position of the mold positioned at the protrusion 52, and the resin forming the interpolating member 44 is PPS resin containing glass fibers. In addition, the glass fiber content in the projections 52 can be reduced to make the projections 52 easier to melt and to facilitate welding.

このような遠心羽根車9を製作するにあたっては、前記切欠き部50を有する前記羽根車本体35、前記凹部53を有する前記前面プレート37ならびに先端部に前記突部52が設けられた前記溶着ボス部51を有する前記補間部材36をそれぞれ射出成形する工程の後に、前記溶着ボス部51を前記凹部53に緩く嵌合して前記突部52を前記凹部53の閉塞端部に当接させつつ前記羽根車本体35、前記前面プレート37および前記補間部材36を重ね合わせた状態で少なくとも前記突部52を加熱溶融して前記溶着ボス部51を前記凹部53に溶着すればよい。 In manufacturing such a centrifugal impeller 9, the impeller main body 35 having the notch 50, the front plate 37 having the recess 53, and the welding boss provided with the protrusion 52 at the tip end thereof After the step of injection molding each of the interpolating members 36 having the portion 51, the welding boss portion 51 is loosely fitted into the recess 53, and the protrusion 52 is brought into contact with the closed end portion of the recess 53. With the impeller main body 35 , the front plate 37 and the interpolating member 36 superimposed, at least the protrusions 52 are heated and melted to weld the weld bosses 51 to the recesses 53 .

次にこの実施の形態の作用について説明すると、挿通孔38を中央部に有する円形主板39と、略截頭円錐形状の外面を有しつつ前記挿通孔38に同軸に連なる筒状に形成されて前記円形主板39から前記挿通孔38の軸方向一側に突出するハブ40と、捩じり上げられた捩じり部分41aを前記ハブ40側の端部に有しつつ前記挿通孔38の軸線方向から見て相互に重なり合うのを避ける位置で前記円形主板39および前記ハブ40から前記軸方向一側に突出する複数の羽根部41とが樹脂製の羽根車本体35に一体に設けられ、その羽根車本体35に、前記挿通孔38の軸線方向での前記羽根部41の投影を含む形状の切り抜き孔42が形成され、当該切り抜き孔42を埋めて前記円形主板39、前記ハブ40および前記羽根部41の表面に滑らかに連なる補間部44を有する樹脂製の補間部材36が、前記羽根車本体35に前記挿通孔38の軸線方向他側から当接される。 Next, the operation of this embodiment will be described. A circular main plate 39 having an insertion hole 38 in the center thereof and a cylindrical main plate 39 having a substantially truncated cone-shaped outer surface and continuing coaxially with the insertion hole 38 are formed. A hub 40 protruding from the circular main plate 39 to one axial side of the insertion hole 38, and a twisted portion 41a which is twisted up at the end on the hub 40 side. A plurality of blade portions 41 protruding from the circular main plate 39 and the hub 40 to one side in the axial direction are provided integrally with the impeller body 35 made of resin at positions avoiding mutual overlap when viewed from the direction. A cutout hole 42 having a shape including the projection of the blade portion 41 in the axial direction of the insertion hole 38 is formed in the impeller body 35 , and the circular main plate 39 , the hub 40 and the blades are filled in the cutout hole 42 . A resin interpolation member 36 having an interpolation portion 44 smoothly connected to the surface of the portion 41 is brought into contact with the impeller main body 35 from the other side of the insertion hole 38 in the axial direction.

したがって羽根部41が捩じり部分41aを有した三次元形状のものであっても樹脂成形時のアンダーカット形状を回避することが可能であり、また切り抜き孔42が樹脂製の補間部材36が有する補間部44で埋められることにより、高効率な三次元形状の羽根部41を有する遠心羽根車を低コストで薄型に製作することができる。またこのような遠心羽根車を成形する金型装置は、スライドコア、湾曲中子および引き抜き中子等や、それらを動かすための可動機構が不要となることから、製造コストが著しく低減される。しかも可動機構が不要となることで余裕が生じたスペースには複数個のキャビティを設けることができ、いわゆる「多数個取りの樹脂成形金型」を使用して遠心羽根車の部品を一挙に大量に製作することができることから、低コストで三次元形状の遠心羽根車を製作することができる。 Therefore, even if the blade portion 41 has a three-dimensional shape with a twisted portion 41a, it is possible to avoid an undercut shape during resin molding. By filling with the interpolating portion 44, the centrifugal impeller having the highly efficient three-dimensional blade portion 41 can be manufactured at low cost and thin. In addition, a mold device for molding such a centrifugal impeller does not require slide cores, curved cores, drawing cores, etc., and movable mechanisms for moving them, so that manufacturing costs can be significantly reduced. In addition, by eliminating the need for a moving mechanism, it is possible to create multiple cavities in the extra space, using a so-called "multi-cavity resin molding die" to produce a large amount of centrifugal impeller parts at once. Therefore, a three-dimensional centrifugal impeller can be manufactured at low cost.

また前記円形主板39および複数の前記羽根部41に、前記円形主板39の外周寄りに配置されて当該円形主板39の外周に開口する切欠き部50が形成され、前記切欠き部50を埋めつつ前記前面プレート37側に突出する複数の溶着ボス部51が、前記補間部材36の外周に連なる外端面51aを有しつつ当該補間部材36に一体に突設され、前記溶
着ボス部51の先端部をそれぞれ緩く嵌合させる凹部53が前記前面プレート37に形成され、前記溶着ボス部51の先端部が前記凹部53に溶着されるので、前記補間部材36が、前記羽根車本体35および前記前面プレート37に一挙に連結、固定されることになり、これにより三次元形状の遠心羽根車を容易に製作することができる。しかも前記溶着ボス部51が、前記前面プレート37の外周により近い位置で前記前面プレート37の前記凹部53に緩く嵌合された状態で溶着されることになり、溶着時のガス抜け性を高めて溶着不良が生じないようにすることができる。
Further, the circular main plate 39 and the plurality of blade portions 41 are provided with cutout portions 50 that are arranged near the outer circumference of the circular main plate 39 and open to the outer circumference of the circular main plate 39, and fill the cutout portions 50. A plurality of welding bosses 51 protruding toward the front plate 37 are provided integrally with the interpolation member 36 while having an outer end surface 51a that continues to the outer periphery of the interpolation member 36 . are formed in the front plate 37, and the tip of the welding boss 51 is welded to the recess 53, so that the interpolating member 36 is formed between the impeller main body 35 and the front plate 37 are connected and fixed at once, thereby making it possible to easily manufacture a three-dimensional centrifugal impeller. Moreover, the welding boss portion 51 is welded in a state of being loosely fitted in the concave portion 53 of the front plate 37 at a position closer to the outer periphery of the front plate 37, thereby enhancing the gas release property during welding. Poor welding can be prevented from occurring.

また前記溶着ボス部51の前記外端面51aから内方に離隔した位置で当該溶着ボス部51の先端部に、当該溶着ボス部51の前記凹部53への溶着前には縦断面三角形状である突部52が一体に突設されるので、溶着時に前記溶着ボス部51の先端部の前記突部52を溶け易くしつつ、溶けた樹脂が遠心羽根車の外周側にはみ出すことを抑制することができ、溶着工程後に、たとえばショットブラスト加工等のバリ取り仕上げを施すことが不要となる。 Further, at a position spaced inwardly from the outer end surface 51a of the welding boss portion 51, a tip portion of the welding boss portion 51 has a triangular vertical cross-sectional shape before the welding boss portion 51 is welded to the concave portion 53. Since the projecting portion 52 is integrally protruded, the projecting portion 52 at the tip portion of the welding boss portion 51 can be easily melted during welding, and the melted resin can be suppressed from protruding to the outer peripheral side of the centrifugal impeller. This eliminates the need for deburring finishing such as shot blasting after the welding process.

また前記突部52の溶着前の前記凹部53の閉塞端部に、少なくとも前記突部52を溶着させるための溶着面54と、前記前面プレート37の周方向で前記溶着面54の両側に配置される逃がし溝55とが形成されるので、溶着時に生じたガスを前記前面プレート37の外周側に逃がしつつ溶着時に溶けた樹脂が遠心羽根車の外周にはみ出すことを防止して、バリ取り仕上げを施すことを不要とすることができる。 In addition, welding surfaces 54 for welding at least the projections 52 are disposed on both sides of the welding surfaces 54 in the circumferential direction of the front plate 37 at the closed ends of the recesses 53 before the projections 52 are welded. Since the release groove 55 is formed, the gas generated during welding is released to the outer peripheral side of the front plate 37, and the melted resin during welding is prevented from overflowing to the outer periphery of the centrifugal impeller. can be made unnecessary.

しかも前記逃がし溝55の前記前面プレート37の外周側の端部が、当該前面プレート37の外周から内方に間隔をあけた位置に設定されるので、逃がし溝55が前面プレート37の外周に開口することがなく、樹脂が溶けた際に生じるガスを逃がし溝55から前面プレート37の外周側に逃がして溶着不良が生じることを防止しつつ、溶けた樹脂を前記逃がし溝55側に溜めることで、溶着時に溶けた樹脂が遠心羽根車の外周側にはみ出すことをより確実に防止して、バリ取り仕上げを施すことを不要とすることができる。 Moreover, since the end portion of the escape groove 55 on the outer peripheral side of the front plate 37 is set at a position spaced inwardly from the outer periphery of the front plate 37, the escape groove 55 opens to the outer periphery of the front plate 37. The melted resin is stored in the escape groove 55 side while preventing the occurrence of defective welding by releasing the gas generated when the resin melts from the escape groove 55 to the outer peripheral side of the front plate 37. Furthermore, it is possible to more reliably prevent the resin melted during welding from protruding to the outer peripheral side of the centrifugal impeller, thereby eliminating the need for deburring finishing.

さらに遠心羽根車9を製作するにあたっては、前記切欠き部50を有する前記羽根車本体35、前記凹部53を有する前記前面プレート37ならびに先端部に前記突部52が設けられた前記溶着ボス部51を有する前記補間部材36をそれぞれ射出成形する工程と、前記溶着ボス部51を前記凹部53に緩く嵌合して前記突部52を前記凹部53の閉塞端部に当接させつつ前記羽根車本体35、前記前面プレート37および前記補間部材36を重ね合わせた状態で少なくとも前記突部52を加熱溶融して前記溶着ボス部51を前記凹部53に溶着する工程とを、この順に実行するので、溶着時に溶けた樹脂が遠心羽根車の外周にはみ出すことを防止しつつ、前記補間部材36と、前記羽根車本体35および前記前面プレート37とを一挙に連結、固定することができ、これにより製作工程を簡易化するとともに、高効率な三次元形状の羽根部41を有する遠心羽根車を低コストで薄型に製作することができる。。 Furthermore, in manufacturing the centrifugal impeller 9, the impeller main body 35 having the notch 50, the front plate 37 having the recess 53, and the welding boss 51 provided with the protrusion 52 at the tip end thereof. and a step of injection molding each of the interpolating members 36 having the impeller main body while fitting the welding boss 51 loosely in the recess 53 and bringing the protrusion 52 into contact with the closed end of the recess 53. 35, in a state where the front plate 37 and the interpolating member 36 are overlapped, at least the protrusion 52 is heated and melted to weld the welding boss 51 to the recess 53. The interpolating member 36, the impeller main body 35 and the front plate 37 can be connected and fixed at once while preventing melted resin from protruding to the outer periphery of the centrifugal impeller. can be simplified, and a thin centrifugal impeller having a highly efficient three-dimensional blade portion 41 can be manufactured at low cost. .

以上、本発明の実施の形態について説明したが、本発明は上記実施の形態に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and various design changes may be made without departing from the scope of the present invention described in the claims. is possible.

8・・・支軸
9・・・遠心羽根車
35・・・羽根車本体
36・・・補間部材
37・・・前面プレート
38・・・挿通孔
39・・・円形主板
40・・・ハブ
41・・・羽根部
41a・・・捩じり部分
42・・・切り抜き孔
44・・・補間部
50・・・切欠き部
51・・・溶着ボス部
51a・・・溶着ボス部の外端面
52・・・突部
53・・・凹部
54・・・溶着面
55・・・逃がし溝
8 Support shaft 9 Centrifugal impeller 35 Impeller main body 36 Interpolation member 37 Front plate 38 Insertion hole 39 Circular main plate 40 Hub 41 Blade portion 41a Twisted portion 42 Cutout hole 44 Interpolation portion 50 Notch portion 51 Welding boss portion 51a Outer end face 52 of welding boss portion ... Projection 53 ... Recess 54 ... Welding surface 55 ... Relief groove

Claims (7)

支軸(8)が挿通される挿通孔(38)を中央部に有する円形主板(39)と、略截頭円錐形状の外面を有しつつ前記挿通孔(38)に同軸に連なる筒状に形成されて前記円形主板(39)から前記挿通孔(38)の軸方向一側に突出するハブ(40)と、捩じり上げられた捩じり部分(41a)を前記ハブ(40)側の端部に有しつつ前記挿通孔(38)の軸線方向から見て相互に重なり合うのを避ける位置で前記円形主板(39)および前記ハブ(40)から前記軸方向一側に突出する複数の羽根部(41)とを備える遠心羽根車において、
前記円形主板(39)、前記ハブ(40)および前記羽根部(41)が樹脂製の羽根車本体(35)に一体に設けられ、前記羽根車本体(35)に、前記挿通孔(38)の軸線方向での前記羽根部(41)の投影を含む形状の切り抜き孔(42)が形成され、当該切り抜き孔(42)を埋めて前記円形主板(39)、前記ハブ(40)および前記羽根部(41)の表面に滑らかに連なる補間部(44)を有する樹脂製の補間部材(36)が、前記羽根車本体(35)に前記挿通孔(38)の軸線方向他側から当接され、複数の前記羽根部(41)に前記補間部材(36)とは反対側から樹脂製の前面プレート(37)が当接され、前記円形主板(39)および複数の前記羽根部(41)に、前記円形主板(39)の外周寄りに配置されて当該円形主板(39)の外周に開口する切欠き部(50)が形成され、前記切欠き部(50)を埋めつつ前記前面プレート(37)側に突出する複数の溶着ボス部(51)が、前記補間部材(36)の外周に連なる外端面(51a)を有しつつ当該補間部材(36)に一体に突設され、前記複数の溶着ボス部(51)の先端部をそれぞれ緩く嵌合させる複数の凹部(53)が前記前面プレート(37)に形成され、前記溶着ボス部(51)の先端部が前記凹部(53)に溶着されることを特徴とする遠心羽根車。
A circular main plate (39) having an insertion hole (38) in the center through which the support shaft (8) is inserted, and a cylindrical main plate (39) having a substantially frustoconical outer surface and coaxially connected to the insertion hole (38). A hub (40) is formed and protrudes from the circular main plate (39) to one axial side of the insertion hole (38), and a twisted portion (41a) is twisted up on the side of the hub (40). and projecting from the circular main plate (39) and the hub (40) to one side in the axial direction at positions avoiding mutual overlap when viewed from the axial direction of the insertion hole (38). In a centrifugal impeller comprising a blade portion (41),
The circular main plate (39), the hub (40) and the blade portion (41) are integrally provided in an impeller body (35) made of resin. A cutout hole (42) having a shape that includes the projection of the blade portion (41) in the axial direction of is formed, and the circular main plate (39), the hub (40) and the blade are filled in the cutout hole (42). A resin interpolation member (36) having an interpolation portion (44) smoothly connected to the surface of the portion (41) abuts against the impeller body (35) from the other axial side of the insertion hole (38). A front plate (37) made of resin is brought into contact with the plurality of blades (41) from the side opposite to the interpolating member (36), and the circular main plate (39) and the plurality of blades (41) are in contact with each other. , a notch portion (50) arranged near the outer circumference of the circular main plate (39) and opening to the outer circumference of the circular main plate (39) is formed, and the front plate (37) is filled while filling the notch portion (50). ) side projecting integrally with the interpolating member (36) while having an outer end face (51a) that continues to the outer periphery of the interpolating member (36). The front plate (37) is formed with a plurality of recesses (53) into which the tips of the welding bosses (51) are loosely fitted, and the tips of the welding bosses (51) are welded to the recesses (53). A centrifugal impeller characterized by:
前記凹部(53)の閉塞端部に、前記溶着ボス部(51)の先端部が溶着される溶着面(54)と、前記前面プレート(37)の周方向で前記溶着面(54)の両側に配置される逃がし溝(55)とが形成されることを特徴とする請求項1に記載の遠心羽根車。A welding surface (54) to which the tip of the welding boss (51) is welded to the closed end of the recess (53), and both sides of the welding surface (54) in the circumferential direction of the front plate (37). 2. The centrifugal impeller according to claim 1, characterized in that relief grooves (55) arranged in are formed. 前記逃がし溝(55)の前記前面プレート(37)の外周側の端部が、当該前面プレート(37)の外周から内方に間隔をあけた位置に設定されることを特徴とする請求項2に記載の遠心羽根車。2. An end portion of the escape groove (55) on the outer peripheral side of the front plate (37) is set at a position spaced inwardly from the outer periphery of the front plate (37). Centrifugal impeller according to . 請求項1に記載の遠心羽根車を製造するための遠心羽根車の製造方法であって、前記溶着ボス部(51)の前記外端面(51a)から内方に離隔した位置で当該溶着ボス部(51)の先端部に、当該溶着ボス部(51)の前記凹部(53)への溶着前には縦断面三角形状である突部(52)、一体に突設しておくことを特徴とする遠心羽根車の製造方法 2. A centrifugal impeller manufacturing method for manufacturing the centrifugal impeller according to claim 1, wherein the welding boss portion (51) is spaced inwardly from the outer end surface (51a) of the welding boss portion (51). A protrusion (52) having a triangular vertical cross-section is integrally provided at the tip of (51) before the welding boss (51) is welded to the recess (53). A method for manufacturing a centrifugal impeller. 前記突部(52)の溶着前の前記凹部(53)の閉塞端部に、少なくとも前記突部(52)を溶着させるための溶着面(54)と、前記前面プレート(37)の周方向で前記溶着面(54)の両側に配置される逃がし溝(55)と形成ることを特徴とする請求項に記載の遠心羽根車の製造方法a welding surface (54) for welding at least the projection (52) to the closed end of the recess (53) before the projection (52) is welded, and a circumferential direction of the front plate (37); 5. The method of manufacturing a centrifugal impeller according to claim 4 , wherein relief grooves (55) arranged on both sides of the welding surface (54) are formed. 前記逃がし溝(5)の前記前面プレート(37)の外周側の端部、当該前面プレート(37)の外周から内方に間隔をあけた位置に設定ることを特徴とする請求項に記載の遠心羽根車の製造方法The end of the escape groove ( 55 ) on the outer peripheral side of the front plate (37) is set at a position spaced inwardly from the outer periphery of the front plate (37). 5. The method for manufacturing the centrifugal impeller according to 5. 請求項に記載の遠心羽根車を製造するための遠心羽根車の製造方法において、前記切欠き部(50)を有する前記羽根車本体(35)、前記凹部(53)を有する前記前面プレート(37)ならびに先端部に縦断面が三角形状である突部(52)が設けられた前記溶着ボス部(51)を有する前記補間部材(36)をそれぞれ射出成形する工程と;前記溶着ボス部(51)を前記凹部(53)に緩く嵌合して前記突部(52)を前記凹部(53)の閉塞端部に当接させつつ前記羽根車本体(35)、前記前面プレート(37)および前記補間部材(36)を重ね合わせた状態で少なくとも前記突部(52)を加熱溶融して前記溶着ボス部(51)を前記凹部(53)に溶着する工程と;をこの順に実行することを特徴とする遠心羽根車の製造方法。 2. The centrifugal impeller manufacturing method for manufacturing the centrifugal impeller according to claim 1 , wherein the impeller body (35) having the notch (50) and the front plate (35) having the recess (53) ( 37) and injection molding of the interpolating member (36) having the welding boss (51) provided with a projection (52) having a triangular vertical cross section at the tip; and the welding boss ( 51) is loosely fitted into the recess (53) and the protrusion (52) is brought into contact with the closed end of the recess (53), the impeller main body (35), the front plate (37) and a step of heating and melting at least the protrusion (52) with the interpolating member (36) superimposed to weld the welding boss (51) to the recess (53); A method for manufacturing a centrifugal impeller.
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US20170321705A1 (en) 2016-05-05 2017-11-09 Tti (Macao Commercial Offshore) Limited Mixed flow fan
JP2018119515A (en) 2017-01-27 2018-08-02 日立オートモティブシステムズ株式会社 Fluid pump

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