JP7216902B2 - ERW steel pipe for oil well and manufacturing method thereof - Google Patents
ERW steel pipe for oil well and manufacturing method thereof Download PDFInfo
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Description
本発明は、油井用に好適な電縫鋼管およびその製造方法に関する。さらに詳しくは、API規格 5CT R95相当の強度(降伏強度YS:655MPa以上758MPa以下、引張強度TS:724MPa以上)を有し、さらに、靭性に優れた油井用電縫鋼管およびその製造方法に関する。 TECHNICAL FIELD The present invention relates to an electric resistance welded steel pipe suitable for oil wells and a method for manufacturing the same. More specifically, the present invention relates to an oil well electric resistance welded steel pipe having a strength equivalent to API standard 5CT R95 (yield strength YS: 655 MPa or more and 758 MPa or less, tensile strength TS: 724 MPa or more) and excellent toughness, and a method for manufacturing the same.
油井管は、ガスやオイルを地中から採取する際に使用する鋼管であるが、近年の天然資源の掘削地域の過酷化に伴い、油井管に求められる特性が変化しつつある。
そのひとつの例として、深井戸化が進んでおり、圧潰特性(外圧に対して座屈しない特性)の向上および高靱性化が求められ始めた。
圧潰特性は、鋼管の周方向降伏強度が高いこと、鋼管の形状精度(特に偏肉・真円度)が高いことで、向上する。電縫鋼管は形状精度が高いことから、同サイズ(外径・肉厚)の他管種に比べて圧潰特性が高いことが知られている。
圧潰強度を向上させるためのもう一つの方策は高強度化であるが、強度と靱性はおおむね相反特性であり、両立が困難である。
Oil country tubular goods (OCTG) are steel pipes used to extract gas and oil from the ground. However, with the increasing severity of natural resource drilling areas in recent years, the properties required of oil country tubular goods are changing.
As one example, deep wells are being developed, and improvements in crushing characteristics (characteristics that do not buckle against external pressure) and higher toughness have begun to be required.
The crushing property is improved by the high circumferential yield strength of the steel pipe and the high shape accuracy (especially uneven wall thickness and roundness) of the steel pipe. Due to its high shape accuracy, ERW steel pipes are known to have higher crushing characteristics than other types of pipes of the same size (outer diameter and wall thickness).
Another measure to improve the crushing strength is to increase the strength, but strength and toughness are generally contradictory properties, and it is difficult to achieve both.
以下の特許文献1、2では、降伏強度655MPaクラスの電縫油井管の製造方法が開示されている。
特許文献1には、C、Si、Mn、Ti、B、Mo、V、Nbを規定量含有し、P、S、Oを低く抑えた熱延鋼板において、金属組織を焼戻し上部ベイナイトとし、楕円状の旧γ粒の短径を25μm以下とした電縫鋼管用熱延鋼板が開示されている。
特許文献2には、C、Si、Mn、Nb、V、Ti、Mo、Ni、Alを規定量含有しMo量とNi量の合計値を規定の範囲とした電縫鋼管において、10面積%以下のポリゴナルフェライトと残部がベイネティックフェライトからなり、引張強度と降伏強度とシャルピー吸収エネルギーを特定の範囲とした高強度電縫鋼管が開示されている。
Patent Documents 1 and 2 below disclose a method for manufacturing an electric resistance welded oil country tubular good having a yield strength of 655 MPa class.
Patent Document 1 discloses a hot-rolled steel sheet containing specified amounts of C, Si, Mn, Ti, B, Mo, V, and Nb and containing low amounts of P, S, and O. A hot-rolled steel sheet for electric resistance welded steel pipes in which the short diameter of the prior γ grains is 25 μm or less is disclosed.
Patent Document 2 describes an electric resistance welded steel pipe containing specified amounts of C, Si, Mn, Nb, V, Ti, Mo, Ni, and Al, and having a total value of Mo and Ni in a specified range of 10 area% Disclosed is a high-strength electric resistance welded steel pipe consisting of the following polygonal ferrite and the balance bainetic ferrite, with specific ranges of tensile strength, yield strength, and Charpy absorbed energy.
特許文献1、2に記載の電縫鋼管はともに0℃でのシャルピー吸収エネルギーが22J以上であることを特徴とするものであり、特許文献1では0℃でのシャルピー吸収エネルギー46~76Jの実施例が開示されており、特許文献2では0℃でのシャルピー吸収エネルギー75~170Jの実施例が開示されている。 The electric resistance welded steel pipes described in Patent Documents 1 and 2 are both characterized by having a Charpy absorbed energy of 22 J or more at 0°C. Examples have been disclosed, and Patent Document 2 discloses an example with a Charpy absorbed energy of 75 to 170 J at 0°C.
しかしながら、前述したように近年はさらなる高靱性化、具体的には-20℃でのシャルピー吸収エネルギー100J以上が求められており、特許文献1,2に記載の電縫鋼管ではこの要求を満足することができない。 However, as described above, in recent years there has been a demand for even higher toughness, specifically a Charpy absorbed energy of 100 J or more at −20° C., and the electric resistance welded steel pipes described in Patent Documents 1 and 2 satisfy this demand. I can't.
本発明は、上述のような実状に鑑みてなされたものであり、母材、電縫溶接部ともに655MPa以上の降伏強度を有し、シャルピー破面遷移温度が-40℃以下であり、-20℃におけるシャルピー靭性値が100J以上である油井用電縫鋼管とその製造方法を提供することを目的とする。 The present invention has been made in view of the actual situation as described above, and both the base material and the electric resistance welded portion have a yield strength of 655 MPa or more, a Charpy fracture surface transition temperature of −40 ° C. or less, and −20 An object of the present invention is to provide an electric resistance welded steel pipe for oil wells having a Charpy toughness value of 100 J or more at °C and a method for manufacturing the same.
前記課題を解決することを目的とした本発明の要旨は以下の通りである。
(1)本形態の油井用電縫鋼管は、質量%で、C:0.030~0.100%、Mn:1.30~2.00%、Ti:0.010~0.100%、Nb:0.010~0.100%、N:0.0010~0.0200%、Si:0.01~0.50%、Al:0.001~0.100%、Mo:0.010~0.500%、V:0.010~0.100%、B :0.0001~0.0010%を含み、P:0.030%以下、S:0.010%以下に制限し、残部がFe及び不可避的不純物からなる成分組成を有し、Mo%+V%(X%は元素Xの質量%)が0.10%以上、フェライトの面積率が10%以上50%以下であり、かつフェライトの平均結晶粒径が20μm以下であり、残部がベイナイト組織からなり、母材の降伏強度が655MPa以上758MPa以下、母材の引張強度が724MPa以上であり、母材のシャルピー破面遷移温度が-40℃以下、-20℃のシャルピー吸収エネルギーが100J以上であり、電縫溶接部の降伏強度が655MPa以上758MPa以下であることを特徴とする。
The gist of the present invention, which aims to solve the above problems, is as follows.
(1) The electric resistance welded steel pipe for oil wells of this embodiment has, in mass%, C: 0.030 to 0.100%, Mn: 1.30 to 2.00%, Ti: 0.010 to 0.100%, Nb: 0.010-0.100%, N: 0.0010-0.0200%, Si: 0.01-0.50%, Al: 0.001-0.100%, Mo: 0.010- 0.500%, V: 0.010 to 0.100% , B: 0.0001 to 0.0010% , P: 0.030% or less, S: 0.010% or less , and the balance is It has a component composition consisting of Fe and unavoidable impurities, Mo% + V% (X% is mass% of element X) of 0.10% or more, a ferrite area ratio of 10% or more and 50% or less, and ferrite The average crystal grain size is 20 μm or less, the balance consists of a bainite structure, the yield strength of the base material is 655 MPa or more and 758 MPa or less, the tensile strength of the base material is 724 MPa or more, and the Charpy fracture surface transition temperature of the base material is − The Charpy absorbed energy at 40° C. or less and −20° C. is 100 J or more, and the yield strength of the electric resistance welded portion is 655 MPa or more and 758 MPa or less.
(2)本形態の油井用電縫鋼管において、板厚が10mm以上、25mm以下であることが好ましい。
(3)本形態の油井用電縫鋼管において、質量%で、Cu:0.05~0.50%、Ni:0.05~0.50%、Cr:0.05~0.50%、Ca:0.0001~0.0100%、REM:0.0001~0.0100%の1種又は2種以上を含有してもよい。
(2) In the electric resistance welded steel pipe for oil wells of this embodiment, it is preferable that the plate thickness is 10 mm or more and 25 mm or less.
(3) In the electric resistance welded steel pipe for oil well of this embodiment, Cu: 0.05 to 0.50%, Ni: 0.05 to 0.50%, Cr: 0.05 to 0.50%, One or more of Ca: 0.0001 to 0.0100% and REM: 0.0001 to 0.0100% may be contained.
(4)本形態に係る油井用電縫鋼管の製造方法において、(1)~(3)までのいずれかに記載の油井用電縫鋼管の製造方法であって、(1)または(3)に記載の化学組成を有するスラブを、950℃以下の累積圧下率が50%以上、仕上圧延終了温度が850℃以下の条件で仕上圧延した後、600~700℃まで平均冷却速度20℃/s以上で冷却し、その後450~600℃まで平均冷却速度2~10℃/sで冷却し巻取りした熱延鋼板を造管、電縫溶接した後、電縫溶接部を900~1050℃に加熱し、加熱後に平均冷却速度10~50℃/sで400~700℃まで冷却する。 (4) In the method for manufacturing an electric resistance welded steel pipe for oil well according to this aspect, the method for manufacturing an electric resistance welded steel pipe for oil well according to any one of (1) to (3), wherein (1) or (3) After finish rolling the slab having the chemical composition described in 950 ° C. or less with a cumulative reduction rate of 50% or more and a finish rolling end temperature of 850 ° C. or less, the average cooling rate is 20 ° C./s to 600 to 700 ° C. After cooling to 450 to 600° C. at an average cooling rate of 2 to 10° C./s, the hot-rolled steel sheet is coiled and welded. After heating, it is cooled to 400-700°C at an average cooling rate of 10-50°C/s.
本発明によれば、母材、電縫溶接部ともに655MPa以上の降伏強度を有し、母材のシャルピー破面遷移温度が-40℃以下であり、-20℃におけるシャルピー靭性値が100J以上である油井用電縫鋼管を提供することができ、産業上の貢献が極めて顕著な効果を奏する。 According to the present invention, both the base material and the electric resistance welded portion have a yield strength of 655 MPa or more, the Charpy fracture surface transition temperature of the base material is -40 ° C. or less, and the Charpy toughness value at -20 ° C. is 100 J or more. An electric resistance welded steel pipe for a certain oil well can be provided, and the industrial contribution is extremely effective.
以下、本発明に係る油井用電縫鋼管の一実施形態について説明する。
まず、本発明に係る一実施形態の油井用電縫鋼管に好適な鋼の成分組成について述べる。なお、成分組成における「%」は、特に断りがない限り質量%を意味する。また、成分組成における数値範囲において、「~」を用いて表される数値範囲は、特に指定しない限り、「~」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。よって、例えば、0.03~0.10%は0.03%以上、0.10%以下の範囲を意味する。
An embodiment of an electric resistance welded steel pipe for oil wells according to the present invention will be described below.
First, the chemical composition of steel suitable for the electric resistance welded steel pipe for oil well use according to one embodiment of the present invention will be described. In addition, "%" in a component composition means the mass % unless there is particular notice. Further, in the numerical range in the component composition, the numerical range represented by using "~" means a range including the numerical values described before and after "~" as lower and upper limits, unless otherwise specified. Therefore, for example, 0.03 to 0.10% means a range of 0.03% or more and 0.10% or less.
本実施形態に係る油井用電縫鋼管は、以下に説明するように、質量%で、C:0.030~0.100%、Mn:1.30~2.00%、Ti:0.010~0.100%、Nb:0.010~0.100%、N:0.0010~0.0200%、Si:0.01~0.50%、Al:0.001~0.100%、Mo:0.010~0.500%、V:0.010~0.100%を含み、P:0.030%以下、S:0.010%以下、B:0.0010%以下に制限し、残部がFe及び不可避的不純物からなる成分組成を有し、Mo%+V%が0.10%以上である。
以下、本発明の油井用電縫鋼管の成分組成を限定した理由について説明する。
As described below, the electric resistance welded steel pipe for oil wells according to the present embodiment has C: 0.030 to 0.100%, Mn: 1.30 to 2.00%, and Ti: 0.010% by mass. ~0.100%, Nb: 0.010-0.100%, N: 0.0010-0.0200%, Si: 0.01-0.50%, Al: 0.001-0.100%, Mo: 0.010 to 0.500%, V: 0.010 to 0.100%, P: 0.030% or less, S: 0.010% or less, B: 0.0010% or less , the balance being Fe and unavoidable impurities, and Mo%+V% is 0.10% or more.
The reasons for limiting the chemical composition of the electric resistance welded steel pipe for oil well use of the present invention will be described below.
「C:炭素(0.030~0.100%)」
Cは、鋼の強度発現に寄与する重要な元素であり,C含有量を0.030%以上とする。これより低い炭素量では、母材の強度が低下する。一方、C含有量が0.100%超になると、強度が超過するため、C含有量の上限を0.100%とする。
"C: carbon (0.030 to 0.100%)"
C is an important element that contributes to strength development of steel, and the C content is made 0.030% or more. Below this amount of carbon, the strength of the base material decreases. On the other hand, if the C content exceeds 0.100%, the strength becomes excessive, so the upper limit of the C content is made 0.100%.
「Mn:マンガン(1.30~2.00%)」
Mnは、鋼の固溶強化元素であり強度確保のために、Mn含有量を1.30%以上とする。Mn含有量が1.3%未満になると固溶強化が不足し、母材強度および電縫溶接部強度が劣化する。Mnを過剰に含有すると、板厚の中央部に粗大なMnSが生成し、母材靭性を損なう場合がある。そのため、Mn含有量の上限を2.00%とする。
「Ti:チタン(0.010~0.100%)」
Tiは、鋼中に炭窒化物を形成し、母材の強度を向上させる元素であるとともに、結晶粒の微細化にも寄与する元素である。Tiを0.010%以上含有することで、鋼の組織を微細化させることが可能であり、Ti含有量を0.010%以上とする。しかし、Ti含有量が0.100%を超えると、粗大な炭窒化物を生成し、母材靭性の低下を招くため、Ti含有量の上限は0.100%とする。
"Mn: manganese (1.30 to 2.00%)"
Mn is a solid-solution strengthening element of steel, and the Mn content is made 1.30% or more to ensure strength. If the Mn content is less than 1.3%, solid-solution strengthening is insufficient, and base material strength and electric resistance weld strength deteriorate. When Mn is contained excessively, coarse MnS is generated in the central portion of the plate thickness, which may impair the toughness of the base material. Therefore, the upper limit of the Mn content is set to 2.00%.
"Ti: titanium (0.010 to 0.100%)"
Ti is an element that forms carbonitrides in steel to improve the strength of the base material and also contributes to grain refinement. By containing 0.010% or more of Ti, it is possible to refine the structure of the steel, and the Ti content is made 0.010% or more. However, if the Ti content exceeds 0.100%, coarse carbonitrides are formed and the toughness of the base material is lowered, so the upper limit of the Ti content is made 0.100%.
「Nb:ニオブ(0.010~0.100%)」
Nbは、靭性の向上及び母材の強度向上にも寄与するために含有する。未再結晶圧延による靭性向上のため、Nb含有量を0.010%以上とする。Nb含有量が0.100%を超えると、粗大炭化物により母材靭性が劣化するため、Nb含有量の上限は0.100%とする。
「N:窒素(0.0010~0.0200%)」
Nは、鋼中に合金窒化物を形成することで結晶粒の粗大化を抑制し、母材の靭性を向上させる。その効果を得るため、N含有量を0.0010%以上とする。一方、0.0200%を超えて含有すると、合金窒化物の生成量が増加し、母材靭性が劣化するため、N含有量の上限は0.0200%とする。
"Nb: niobium (0.010 to 0.100%)"
Nb is contained in order to contribute to improvement of toughness and strength of the base metal. The Nb content is set to 0.010% or more in order to improve toughness by non-recrystallization rolling. If the Nb content exceeds 0.100%, coarse carbides deteriorate the toughness of the base material, so the upper limit of the Nb content is made 0.100%.
"N: Nitrogen (0.0010 to 0.0200%)"
N forms alloy nitrides in the steel to suppress grain coarsening and improve the toughness of the base material. In order to obtain the effect, the N content is made 0.0010% or more. On the other hand, if the N content exceeds 0.0200%, the amount of alloy nitrides produced increases and the toughness of the base material deteriorates, so the upper limit of the N content is made 0.0200%.
「Si:ケイ素(0.01~0.50%)」
Siは、鋼の脱酸剤として使用される元素であり、母材に粗大な酸化物が生成することを抑制し、靭性を向上させる効果がある。その効果を得るため、Si含有量を0.010%以上とする。一方、Si含有量が0.50%を超えると介在物が生成し、靭性が低下する可能性があることから、Si含有量の上限を0.50%とする。
「Al:アルミニウム(0.001~0.100%)」
Alは、Si同様、鋼に脱酸材として含有される。フリー酸素起因の割れ防止のため、Al含有量を0.001%以上とする。一方、Al含有量が0.100%を越えると、Al系酸化物の生成に伴い、靭性が低下するため、Al含有量の上限を0.100%とする。
"Si: silicon (0.01 to 0.50%)"
Si is an element used as a deoxidizing agent for steel, and has the effect of suppressing the formation of coarse oxides in the base material and improving toughness. In order to obtain this effect, the Si content is set to 0.010% or more. On the other hand, if the Si content exceeds 0.50%, inclusions may form and the toughness may decrease, so the upper limit of the Si content is made 0.50%.
"Al: aluminum (0.001 to 0.100%)"
Al, like Si, is contained in steel as a deoxidizer. The Al content is set to 0.001% or more to prevent cracks caused by free oxygen. On the other hand, if the Al content exceeds 0.100%, the toughness is lowered due to the formation of Al-based oxides, so the upper limit of the Al content is made 0.100%.
「Mo:モリブデン(0.010~0.500%)」
Moを含有する理由は、析出強化により強度を向上させるためである。その効果を得るため、Mo含有量を0.010%以上とする。多量に含有するとMo炭窒化物の生成により母材靭性を低下させる可能性があるため、Mo含有量の上限を0.500%とする。
「V:バナジウム(0.010~0.100%)」
Vは、鋼の圧延中に炭窒化物を形成し、ピン止め効果により組織を微細化する効果がある。その効果を得るため、V含有量を0.010%以上とする。Vを多量に含有するとV炭窒化物が粗大となり、母材靭性が低下するため、V含有量の上限を0.100%とする。
"Mo: Molybdenum (0.010-0.500%)"
The reason for containing Mo is to improve the strength by precipitation strengthening. In order to obtain the effect, the Mo content is made 0.010% or more. If a large amount of Mo is contained, Mo carbonitrides are formed, which may reduce the toughness of the base material. Therefore, the upper limit of the Mo content is made 0.500%.
"V: vanadium (0.010 to 0.100%)"
V forms carbonitrides during rolling of steel and has the effect of refining the structure due to the pinning effect. In order to obtain this effect, the V content is set to 0.010% or more. If a large amount of V is contained, V carbonitrides become coarse and the toughness of the base material is lowered, so the upper limit of the V content is made 0.100%.
「P:リン(0.030%以下)」
Pは、鋼中に不可避的不純物として存在する元素で、P含有量が0.030%を超えると、粒界に偏析することで靭性を損なうため、P含有量の上限を0.030%とする。
「S:硫黄(0.010%以下)」
Sは、鋼中に不可避的不純物として存在する元素であり、過剰に含有されると鋼の靱性を劣化させるために、S含有量の上限を0.0100%とする。
「B:ホウ素(0.0010%以下)」
Bは、微量で鋼の焼入れ性を高める元素である。B含有量が0.0010%を超えると母材強度が上限を上回るため、B含有量の上限を0.0010%とする。
"P: phosphorus (0.030% or less)"
P is an element that exists as an unavoidable impurity in steel, and if the P content exceeds 0.030%, it segregates at grain boundaries and impairs the toughness. do.
"S: sulfur (0.010% or less)"
S is an element that exists as an unavoidable impurity in steel, and an excessive S content deteriorates the toughness of the steel.
"B: boron (0.0010% or less)"
B is an element that enhances the hardenability of steel even in a very small amount. If the B content exceeds 0.0010%, the base material strength exceeds the upper limit, so the upper limit of the B content is made 0.0010%.
本実施形態では、上記の元素に加えて、前記母材鋼板に、更に、質量%で、Cu:0.05%~0.50%、Ni:0.05%~0.50%、Cr:0.05%~0.50%、Ca:0.0001%~0.0100%、REM:0.0001%~0.0100%から選ばれる1種又は2種以上の元素を含有してもよい。 In the present embodiment, in addition to the above elements, the base steel plate further contains, in mass%, Cu: 0.05% to 0.50%, Ni: 0.05% to 0.50%, Cr: May contain one or more elements selected from 0.05% to 0.50%, Ca: 0.0001% to 0.0100%, REM: 0.0001% to 0.0100% .
「Cu:銅(0.05~0.50%)」
Cuは、母材の強度向上に有効な元素であり、その効果を得るためには、Cu含有量を0.05%以上とする。しかし、多量に含有しすぎると、微細なCu粒子を生成し、靭性を著しく劣化させるおそれがある。そのため、Cu含有量の上限を0.50%とする。
「Ni:ニッケル(0.05~0.50%)」
Niは、鋼の強度及び靭性の向上に寄与する元素である。それらの効果を得るためには、Ni含有量を0.05%以上とする。しかし、Niを多量に含有すると、強度が高くなりすぎるため、Ni含有量の上限は0.50%とする。
「Cr:クロム(0.05~0.50%)」
Crは、鋼において固溶強化元素であり、その効果を得るためには、Cr含有量を0.05%以上とする。一方で、溶接性を低下させる元素でもあり、多量に含有すると電縫溶接部に生成したCr系介在物により溶接欠陥が発生する。そのため、Cr含有量の上限を0.50%とする。
"Cu: Copper (0.05-0.50%)"
Cu is an element effective in improving the strength of the base material, and in order to obtain this effect, the Cu content is made 0.05% or more. However, if it is contained in an excessively large amount, fine Cu particles may be generated and the toughness may be significantly deteriorated. Therefore, the upper limit of Cu content is set to 0.50%.
"Ni: Nickel (0.05-0.50%)"
Ni is an element that contributes to improving the strength and toughness of steel. In order to obtain those effects, the Ni content is set to 0.05% or more. However, if a large amount of Ni is contained, the strength becomes too high, so the upper limit of the Ni content is made 0.50%.
"Cr: Chromium (0.05-0.50%)"
Cr is a solid-solution strengthening element in steel, and the Cr content is set to 0.05% or more in order to obtain its effect. On the other hand, it is also an element that lowers weldability, and if it is contained in a large amount, welding defects will occur due to Cr-based inclusions formed in the electric resistance welded portion. Therefore, the upper limit of the Cr content is set to 0.50%.
「Ca:カルシウム(0.0001~0.0100%)」
Caは、硫化物系介在物の形態を制御し、鋼の低温靭性を向上させる元素である。その効果を得るため、Ca含有量を0.0001%以上とする。Ca量が0.0100%を超えると、Ca系の粗大な介在物やクラスターが生成し、靭性に悪影響を及ぼすおそれがある。そのため、Ca含有量の上限を0.0100%とする。
"Ca: calcium (0.0001 to 0.0100%)"
Ca is an element that controls the morphology of sulfide inclusions and improves the low temperature toughness of steel. In order to obtain the effect, the Ca content is made 0.0001% or more. If the amount of Ca exceeds 0.0100%, Ca-based coarse inclusions and clusters are formed, which may adversely affect toughness. Therefore, the upper limit of Ca content is set to 0.0100%.
「REM:希土類元素(0.0001~0.0100%)」
REMは、脱酸剤及び脱硫剤として含有される元素であり、REM含有量を0.0001%以上とする。一方、0.0100%を超えてREMを含有すると、粗大な酸化物を生じて母材の靱性を低下させることがあり、REM含有量の上限を0.0050%とする。
"REM: rare earth element (0.0001 to 0.0100%)"
REM is an element contained as a deoxidizing agent and a desulfurizing agent, and the REM content is made 0.0001% or more. On the other hand, if the REM content exceeds 0.0100%, coarse oxides may be formed and the toughness of the base metal may be lowered, so the upper limit of the REM content is made 0.0050%.
上記元素以外の残部は、Fe及び不可避不純物からなる。上記元素以外に、本実施形態の作用効果を害さない元素を微量に含有してもよい。
本実施形態において、Mo%+V%を0.10%以上とする。
MoとVは、電縫溶接部ではともに析出強化により強度向上に寄与する元素である。電縫溶接部強度確保の観点から、Mo%とV%の和で0.10%以上を含有する。
The balance other than the above elements consists of Fe and unavoidable impurities. In addition to the above elements, a trace amount of elements that do not impair the effects of the present embodiment may be contained.
In this embodiment, Mo%+V% is set to 0.10% or more.
Mo and V are elements that contribute to the improvement of the strength of the electric resistance weld by precipitation strengthening. From the viewpoint of ensuring the strength of the electric resistance welded part, the sum of Mo% and V% is 0.10% or more.
本実施形態の油井用電縫鋼管の金属組織およびその比率は以下の通りである。
本実施形態では、フェライトの面積率が10%以上50%以下であり、かつフェライトの平均結晶粒径が20μm以下であり、残部がベイナイト組織となることで、電縫鋼管の母材の強度と靱性をともに向上できるとの知見を得た。本実施形態の成分範囲では、フェライトの面積率が10%未満では靱性が劣化し、50%を超えると強度が低下する。また、フェライトの平均結晶粒径が20μmを超えると靱性が劣化する。残部組織にパーライトが生成すると靱性が劣化する。これらの金属組織は、後述する熱間圧延プロセスを高度に制御することで作りこむことが可能である。
The metal structure and ratio of the metal structure of the electric resistance welded steel pipe for oil well use according to the present embodiment are as follows.
In the present embodiment, the area ratio of ferrite is 10% or more and 50% or less, the average grain size of ferrite is 20 μm or less, and the balance is a bainite structure, so that the base material of the electric resistance welded steel pipe has strength and It was found that both toughness can be improved. In the composition range of the present embodiment, if the area ratio of ferrite is less than 10%, the toughness deteriorates, and if it exceeds 50%, the strength decreases. Further, when the average grain size of ferrite exceeds 20 μm, the toughness deteriorates. The formation of pearlite in the residual structure deteriorates the toughness. These metal structures can be produced by highly controlling the hot rolling process, which will be described later.
なお、フェライトの面積率と平均結晶粒径の測定は、電縫溶接部から管周方向に90°ずれた位置の断面(詳細には、管軸方向に対して垂直な断面)における肉厚中央部において、EBSD(Electron Back Scatter Diffraction Patterns)法により得られた結晶方位情報を基に、Grain Average Misorientation解析(以下GAM解析)により求めることができる。 The area ratio of ferrite and the average crystal grain size are measured at the center of the wall thickness in a cross section (specifically, a cross section perpendicular to the pipe axis direction) at a position shifted by 90° in the pipe circumferential direction from the electric resistance welded part. In part, it can be obtained by grain average misorientation analysis (hereinafter referred to as GAM analysis) based on crystal orientation information obtained by EBSD (Electron Back Scatter Diffraction Patterns) method.
詳細には、該断面を鏡面研磨後、コロイダルシリカによる仕上げ研磨を行った後、Field-Emission型Scanning Electron Microscope(JEOL社製・7001F)を用いて、200μm×300μmの領域について、0.3μmステップにてEBSD法で結晶方位解析を行う。
その後のGAM解析において、15°の結晶方位差で囲まれる領域を一つの結晶粒と定義し、その中の平均の結晶方位差が1°以下のものをフェライトと判定する。判定された各フェライトの円相当直径の相加平均値をフェライトの平均結晶粒径とする。また、上記の測定を別視野で5視野以上測定し、得られた各視野のフェライトの面積率を相加平均することで得られる値を調査した電縫鋼管のフェライトの面積率とする。
また、残部組織の同定は、フェライトの面積率や粒径を測定した断面を鏡面研磨後、ナイタールでエッチングし、光学顕微鏡を用いて400倍で観察することにより行う。
Specifically, after the cross section is mirror-polished and then finished with colloidal silica, a Field-Emission Scanning Electron Microscope (manufactured by JEOL, 7001F) is used to perform a 0.3 μm step on an area of 200 μm × 300 μm. Crystal orientation analysis is performed by the EBSD method.
In the subsequent GAM analysis, a region surrounded by 15° crystal misorientation is defined as one crystal grain, and grains with an average crystal misorientation of 1° or less are determined to be ferrite. The arithmetic mean value of the determined equivalent circle diameters of each ferrite is taken as the average grain size of the ferrite. In addition, the value obtained by performing the above measurements in 5 or more different fields and averaging the ferrite area ratios of the obtained fields is taken as the ferrite area ratio of the investigated electric resistance welded steel pipe.
The residual structure is identified by mirror-polishing the cross section on which the area ratio and grain size of ferrite are measured, etching it with nital, and observing it with an optical microscope at a magnification of 400.
次に、本実施形態における油井用電縫鋼管の製造方法について説明する。
まず、上述の組成に調整した溶鋼から連続鋳造法などにより得た鋳片を、加熱炉に装入し加熱する。本実施形態で用いる鋼はTi、Nbの含有量が多いので、鋼片の加熱温度が低いと、未固溶のNb炭化物が生成し、靭性が劣化するために、加熱温度は、1100℃以上にすることが好ましい。一方、加熱温度が高すぎると組織が粗大になり、靭性が劣化するため、加熱温度は1350℃以下とすることが好ましい。
加熱した鋳片を粗圧延した後、950℃以下の温度での累積圧下率が50%以上で、かつ、圧延終了温度が850℃以下の条件で仕上圧延を行う。これらの条件は、鋼の金属組織を微細化し、強度と靱性をともに向上させるために必要である。
Next, a method for manufacturing an electric resistance welded steel pipe for oil wells according to the present embodiment will be described.
First, a slab obtained by a continuous casting method or the like from molten steel adjusted to the above composition is charged into a heating furnace and heated. Since the steel used in the present embodiment contains a large amount of Ti and Nb, if the heating temperature of the steel slab is low, undissolved Nb carbides are formed and the toughness deteriorates. It is preferable to On the other hand, if the heating temperature is too high, the structure becomes coarse and the toughness deteriorates, so the heating temperature is preferably 1350° C. or lower.
After rough rolling of the heated slab, finish rolling is performed under the conditions that the cumulative rolling reduction at a temperature of 950° C. or less is 50% or more and the rolling end temperature is 850° C. or less. These conditions are necessary to refine the metallographic structure of steel and improve both strength and toughness.
仕上圧延後、Ar3点以上の温度で冷却を開始することが好ましい。これは、仕上圧延後、フェライト変態が開始されるAr3点未満まで空冷すると、粗大なポリゴナルフェライトが生成し、強度及び靭性が劣化することがあるからである。
Ar3点は母材鋼板の成分から、下記(式1)によって求めることが出来る。
Ar3(℃)=910-310C%-80Mn%-55Ni%-20Cu%-15Cr%-80Mo%…(式1)
After finish rolling, it is preferable to start cooling at a temperature of Ar3 or higher. This is because, after finish rolling, if the steel is air-cooled to less than the Ar 3 point at which ferrite transformation starts, coarse polygonal ferrite may be formed and the strength and toughness may deteriorate.
The Ar3 point can be obtained from the composition of the base steel sheet by the following (Equation 1).
Ar3 (° C.) = 910-310C%-80Mn%-55Ni%-20Cu%-15Cr%-80Mo% (Formula 1)
ここで、(式1)において、C%、Mn%、Ni%、Cu%、Cr%、Mo%は、それぞれ、C、Mn、Ni、Cu、Cr、Moの含有量(質量%)である。
Ni、Cu、Crは任意の含有元素であり、意図的に含有しない場合は、上記(式1)では0として計算する。
前記冷却の開始温度は圧延終了温度に対応する。仕上げ圧延終了後5秒以内に冷却を開始することが好ましい。
Here, in (Formula 1), C%, Mn%, Ni%, Cu%, Cr%, and Mo% are the contents (% by mass) of C, Mn, Ni, Cu, Cr, and Mo, respectively. .
Ni, Cu, and Cr are optional elements, and when they are not intentionally contained, they are calculated as 0 in the above (formula 1).
The cooling start temperature corresponds to the rolling end temperature. It is preferable to start cooling within 5 seconds after finishing rolling.
本実施形態の油井用電縫鋼管を構成する鋼材において、主相であるベイナイトと副相であるフェライトの面積率及びフェライト粒径を制御することは、強度・靱性をバランスさせるために不可欠である。 In the steel material constituting the electric resistance welded steel pipe for oil wells of this embodiment, it is essential to control the area ratio of the main phase bainite and the subphase ferrite and the ferrite grain size in order to balance strength and toughness. .
そのために、圧延後のROT(ランアウトテーブル)において、冷却パターンの高度制御を行う。具体的には、第一段の冷却パターンとして、冷却の開始から600~700℃の範囲の冷却停止温度までを平均冷却速度20℃/s以上の冷却速度で冷却する。これにより、仕上圧延により形成された未再結晶組織内の歪みに多数のフェライト核生成サイトが生じる。
第一段の冷却速度が、平均冷却速度20℃/s未満になると、フェライト核生成サイトが少なくフェライトが粗大に生成し、靱性が劣化する。第一段の冷却停止温度が600℃より低いと第二段の冷却でフェライトが十分生成する前にベイナイト変態が起こり、ベイナイト分率が増大することで靱性が劣化する。第一段の冷却停止温度が700℃より高いと第二段の冷却でフェライト粒径が粗大になり靱性が劣化する。
Therefore, the cooling pattern is highly controlled in the ROT (run-out table) after rolling. Specifically, as the cooling pattern of the first stage, cooling is performed at an average cooling rate of 20°C/s or more from the start of cooling to a cooling stop temperature in the range of 600 to 700°C. This creates a large number of ferrite nucleation sites in the strain within the unrecrystallized structure formed by finish rolling.
If the cooling rate in the first stage is less than the average cooling rate of 20° C./s, the number of ferrite nucleation sites is small, ferrite is coarsely formed, and the toughness deteriorates. If the cooling stop temperature in the first stage is lower than 600° C., bainite transformation occurs before ferrite is sufficiently formed in the second stage cooling, and the bainite fraction increases, resulting in deterioration of toughness. If the cooling stop temperature in the first stage is higher than 700° C., the grain size of ferrite becomes coarser in the cooling in the second stage and the toughness deteriorates.
第一段の冷却の後、第二段の冷却パターンとして、第一段の冷却終了温度から450~600℃の範囲の冷却停止温度までを平均冷却速度2~10℃/sで冷却する。これにより、第一段の冷却時に生成した多数の核生成サイトから微細なフェライトが生成し、次いで残部がベイナイトに変態する。
第二段の冷却速度が平均冷却速度で2℃/s未満となると、パーライトが生成し、靱性が劣化する。第二段の冷却速度が平均冷却速度で10℃/sを超えると、フェライトが十分生成せず、ベイナイト分率が増大することで靱性が劣化する。第二段の冷却停止温度が450℃より低いと巻き取り後に析出元素が析出できず、強度が低下する。第二段の冷却停止温度が600℃を超えると、パーライトが生成し、靱性が劣化する。なお、第二段の冷却時間が短すぎると所望の金属組織が得られない恐れがあるため、20秒以上であることが好ましい。
After the first stage cooling, the second stage cooling pattern is to cool from the first stage cooling end temperature to a cooling stop temperature in the range of 450 to 600° C. at an average cooling rate of 2 to 10° C./s. As a result, fine ferrite is generated from numerous nucleation sites generated during the first stage of cooling, and then the remainder transforms into bainite.
If the average cooling rate of the second stage is less than 2°C/s, pearlite is formed and the toughness deteriorates. If the cooling rate in the second stage exceeds 10° C./s as an average cooling rate, ferrite is not sufficiently formed and the bainite fraction increases, resulting in deterioration of toughness. If the cooling stop temperature of the second stage is lower than 450°C, the precipitated elements cannot be precipitated after winding, resulting in a decrease in strength. If the cooling stop temperature of the second stage exceeds 600°C, pearlite is formed and the toughness deteriorates. If the cooling time in the second step is too short, the desired metal structure may not be obtained, so the cooling time is preferably 20 seconds or longer.
第二段の冷却停止後10秒以内に巻き取りを実施することが好ましい。
なお、本実施形態で用いる鋼は、板厚10~25mmの鋼管において特に有効である。
Winding is preferably carried out within 10 seconds after stopping cooling in the second stage.
The steel used in this embodiment is particularly effective for steel pipes with a plate thickness of 10 to 25 mm.
熱延鋼板を連続的にロール成型し、オープンパイプとした後、突合せ部近傍を融点以上に加熱し、スクイズロールで圧接する電縫溶接を行い、電縫鋼管を得る。その後、電縫溶接部を再加熱した後、平均冷却速度10~50℃/sで400~700℃の範囲の冷却停止温度まで冷却する。
電縫溶接部の再加熱温度は、好ましくは900~1050℃とする。電縫溶接部の加熱温度が900℃を下回ると溶接時に生成した粗大な金属組織が残存する。再加熱温度が1050℃より高いと結晶粒が粗大化する。電縫溶接部再加熱後の平均冷却速度が10℃/sを下回ると電縫溶接部強度が低下する。平均冷却速度が50℃/sを超過すると電縫溶接部に硬質な組織が生成するため電縫溶接部強度が上限を超過する。冷却停止温度が400℃を下回ると析出強化が十分に発現せず、電縫溶接部強度が低くなる。冷却停止温度が700℃を超過すると結晶粒が粗大となり電縫溶接部強度が低くなる。
熱処理・冷却が完了した後、常温まで冷却しサイザーロールにより縮径圧延を行う。縮径圧延の縮径率は0.3~5.0%の範囲とすることが好ましい。
After the hot-rolled steel sheet is continuously roll-formed to form an open pipe, the vicinity of the butted portion is heated to the melting point or higher, and electric resistance welding is performed by pressure welding with a squeeze roll to obtain an electric resistance welded steel pipe. Thereafter, the electric resistance welded portion is reheated and then cooled to a cooling stop temperature in the range of 400 to 700°C at an average cooling rate of 10 to 50°C/s.
The reheating temperature of the electric resistance welded portion is preferably 900 to 1050°C. If the heating temperature of the electric resistance welded portion is lower than 900° C., a coarse metal structure produced during welding remains. When the reheating temperature is higher than 1050°C, the crystal grains become coarse. If the average cooling rate after reheating the electric resistance welded portion is less than 10° C./s, the strength of the electric resistance welded portion is lowered. If the average cooling rate exceeds 50° C./s, a hard structure is generated in the electric resistance welded portion, so that the electric resistance welded portion strength exceeds the upper limit. If the cooling stop temperature is lower than 400°C, the precipitation strengthening is not sufficiently exhibited, and the strength of the electric resistance welded portion becomes low. If the cooling stop temperature exceeds 700°C, the crystal grains become coarse and the strength of the electric resistance weld zone becomes low.
After the heat treatment and cooling are completed, the material is cooled to room temperature and diameter-reducing rolling is performed using sizer rolls. The diameter reduction ratio of the diameter reduction rolling is preferably in the range of 0.3 to 5.0%.
以上のようにして製造した電縫鋼管の特性を測定する方法は以下の通りである。
母材部の引張試験は、鋼管の軸方向(圧延方向)の全厚試験片を引張試験片として上記電縫鋼管より採取し、引張試験を行い、降伏強度(YS:0.2%オフセット)及び引張強度(TS)を測定した。ここで、母材の引張試験片は、電縫鋼管のシーム部から周方向に90°の位置に対応する部分から採取する。電縫溶接部の引張試験は、鋼管の周方向(圧延垂直方向)の全厚試験片を引張試験片として、上記電縫鋼管の電縫溶接部が引張試験片の評点間の略中央部になるように採取し、反り矯正をした後、引張試験を行い降伏強度(YS:0.2%オフセット)を測定する。
さらに、電縫鋼管の靭性の測定方法は以下の通りである。
靭性については、周方向(圧延垂直方向)のフルサイズVノッチシャルピー試験片を電縫鋼管の母材(電縫鋼管のシーム部から周方向に90°の位置に対応する部分)より採取し、試験温度0℃~-100℃でVノッチシャルピー試験を行い破面遷移温度を調査するとともに、-20℃での吸収エネルギーを測定する。
The method for measuring the properties of the electric resistance welded steel pipe manufactured as described above is as follows.
In the tensile test of the base material portion, a full-thickness test piece in the axial direction (rolling direction) of the steel pipe was taken as a tensile test piece from the above electric resistance welded steel pipe, and a tensile test was performed to determine the yield strength (YS: 0.2% offset). and tensile strength (TS) were measured. Here, the tensile test piece of the base material is sampled from a portion corresponding to a position 90° in the circumferential direction from the seam portion of the electric resistance welded steel pipe. In the tensile test of the electric resistance welded part, a full-thickness test piece in the circumferential direction (vertical direction of rolling) of the steel pipe is used as a tensile test specimen, and the electric resistance welded part of the electric resistance welded steel pipe is placed approximately in the center between the scores of the tensile test specimen. After correcting the warp, a tensile test is performed to measure the yield strength (YS: 0.2% offset).
Furthermore, the method for measuring the toughness of the electric resistance welded steel pipe is as follows.
For toughness, a full-size V-notch Charpy test piece in the circumferential direction (perpendicular to the rolling direction) was taken from the base material of the electric resistance welded steel pipe (the portion corresponding to the position at 90° in the circumferential direction from the seam of the electric resistance welded steel pipe), A V-notch Charpy test is performed at a test temperature of 0°C to -100°C to investigate the fracture surface transition temperature, and the absorbed energy at -20°C is measured.
得られた電縫鋼管は、母材の降伏強度が655MPa以上758MPa以下、母材の引張強度が724MPa以上であり、母材のシャルピー破面遷移温度が-40℃以下、-20℃のシャルピー吸収エネルギーが100J以上であり、電縫溶接部の降伏強度が655MPa以上758MPa以下であることが好ましい。 The resulting electric resistance welded steel pipe has a base material yield strength of 655 MPa or more and 758 MPa or less, a base material tensile strength of 724 MPa or more, and a Charpy fracture transition temperature of the base material of -40°C or less and a Charpy absorption of -20°C. It is preferable that the energy is 100 J or more and the yield strength of the electric resistance welded portion is 655 MPa or more and 758 MPa or less.
以下に実施例を示す。但し、以下に記載の実施例は具体的な例に沿って説明を行うものであり、本願発明は、以下の実施例で用いた条件に限定されるものではない。
表1に示す組成のNo.1~No.14の発明例のスラブと表1、表2に示すNo.15~No.49の比較例のスラブを、連続鋳造により製造し、1200~1250℃に加熱して粗圧延した後、表3、表4に示す950℃以下の累積圧下率、仕上圧延終了温度の条件で仕上圧延を行い、厚さ17.5mmの鋼板とした。
これらの熱延後の鋼板に対し、仕上圧延後のROT(ランアウトテーブル)において、第一段の冷却パターンとして、表3、表4に示す第一段平均冷却速度にて、第一段冷却停止温度まで冷却を行った。第一段の冷却後、表3、表4に示す第二段平均冷却速度にて、第二段冷却停止温度まで冷却して巻き取りを行い、熱延鋼板を得た。
Examples are shown below. However, the examples described below are for explanation along specific examples, and the present invention is not limited to the conditions used in the following examples.
The slabs of invention examples No. 1 to No. 14 having the compositions shown in Table 1 and the slabs of comparative examples No. 15 to No. 49 shown in Tables 1 and 2 were produced by continuous casting at a temperature of 1200 to 1250 ° C. After heating to 17.5 mm and rough rolling, finish rolling was performed under the conditions of a cumulative rolling reduction of 950° C. or less and a finish rolling end temperature shown in Tables 3 and 4 to obtain a steel plate having a thickness of 17.5 mm.
For these hot-rolled steel sheets, in the ROT (run-out table) after finish rolling, the first-stage cooling is stopped at the first-stage average cooling rate shown in Tables 3 and 4 as the first-stage cooling pattern. Cooled to temperature. After the first stage cooling, the steel sheet was cooled to the second stage cooling stop temperature at the second stage average cooling rate shown in Tables 3 and 4, and coiled to obtain a hot-rolled steel sheet.
得られた熱延鋼板について、連続的にロール成型し、オープンパイプとした後、突き合わせ部近傍を融点以上に加熱し、スクイズロールで圧接する電縫溶接を行い、電縫鋼管とした。
電縫鋼管の電縫溶接部を表3、表4に示す温度(ERW部加熱温度)に再加熱し、その後、表3、表4に示す平均冷却速度で、表3、表4に示す冷却停止温度まで冷却し、その後冷却を停止し放冷した。常温まで冷却した後、サイザーロールにより縮径圧延を行い、外径406mm、肉厚17.5mmの電縫鋼管を得た。
The obtained hot-rolled steel sheet was continuously roll-formed into an open pipe, then the vicinity of the butted portion was heated to a melting point or higher, and electric resistance welding was performed by pressure welding with squeeze rolls to obtain an electric resistance welded steel pipe.
The electric resistance welded portion of the electric resistance welded steel pipe was reheated to the temperature (ERW portion heating temperature) shown in Tables 3 and 4, and then cooled at the average cooling rate shown in Tables 3 and 4 as shown in Tables 3 and 4. Cool to stop temperature, then stop cooling and allow to cool. After cooling to room temperature, diameter reduction rolling was performed using sizer rolls to obtain an electric resistance welded steel pipe having an outer diameter of 406 mm and a wall thickness of 17.5 mm.
以上のようにして製造した電縫鋼管について、電縫鋼管の金属組織を前述した方法で調査した。また、母材および電縫溶接部の引張試験、母材のシャルピー試験を前述した方法で実施した。 Regarding the electric resistance welded steel pipe manufactured as described above, the metallographic structure of the electric resistance welded steel pipe was investigated by the method described above. In addition, the tensile test of the base material and the electric resistance welded portion, and the Charpy test of the base material were performed by the methods described above.
表3、表4にフェライト面積率、フェライト平均結晶粒径(μm)と、残部組織の種別として、ベイナイトをB、パーライトをPとして表3、表4に記載した。
また、表3、表4に電縫鋼管の母材降伏強度(MPa)、母材引張強度(MPa)、母材シャルピー吸収エネルギー(J)、母材シャルピー破面遷移温度(℃)、電縫溶接部降伏強度(MPa)をまとめて示す。
Tables 3 and 4 show the ferrite area ratio, the ferrite average crystal grain size (μm), and the type of the residual structure, with B being bainite and P being pearlite.
In addition, Tables 3 and 4 show base material yield strength (MPa), base material tensile strength (MPa), base material Charpy absorbed energy (J), base material Charpy fracture surface transition temperature (°C), and electric resistance welded steel pipes. Weld zone yield strength (MPa) is collectively shown.
表1、表3に示すように、本発明例のNo.1~No.14の試料は、油井用として好適な母材の降伏強度が655MPa以上758MPa以下、母材の引張強度が724MPa以上であり、母材のシャルピー破面遷移温度が-40℃以下、-20℃のシャルピー吸収エネルギーが100J以上であり、電縫溶接部の降伏強度が655MPa以上758MPa以下であった。 As shown in Tables 1 and 3, the samples No. 1 to No. 14 of the present invention have a base material yield strength of 655 MPa or more and 758 MPa or less and a base material tensile strength of 724 MPa or more, which are suitable for oil wells. The Charpy fracture surface transition temperature of the base material was −40° C. or less, the Charpy absorbed energy at −20° C. was 100 J or more, and the yield strength of the electric resistance weld was 655 MPa or more and 758 MPa or less.
表1に示すNo.15の試料はC含有量が望ましい範囲の下限を下回ったため、表3に示すように母材降伏強度が望ましい範囲の下限を下回った。
表1に示すNo.16の試料はC含有量が望ましい範囲の上限を超過したため、表3に示すように母材降伏強度が超過した。
表1に示すNo.17の試料は、Mn含有量が望ましい範囲を下回ったため、固溶強化が不足し、表3に示すように母材降伏強度が下限を下回った。
表1に示すNo.18の試料は、Mn含有量が望ましい範囲の上限を上回ったため、MnS起因の脆化が起こり母材靱性が劣化した。
No. shown in Table 1. Since the C content of sample No. 15 was below the lower limit of the desirable range, the yield strength of the base metal was below the lower limit of the desirable range as shown in Table 3.
No. shown in Table 1. The 16 samples exceeded the upper limit of the desired range for C content, and as shown in Table 3, exceeded the base metal yield strength.
No. shown in Table 1. In sample No. 17, the Mn content was below the desired range, so solid-solution strengthening was insufficient, and as shown in Table 3, the yield strength of the base material fell below the lower limit.
No. shown in Table 1. In sample No. 18, the Mn content exceeded the upper limit of the desirable range, so embrittlement due to MnS occurred and the toughness of the base metal deteriorated.
表1に示すNo.19の試料は、Ti含有量が望ましい範囲の下限を下回ったため、結晶粒径が大きくなり、母材靱性が劣化した。
表1に示すNo.20の試料は、Ti含有量が望ましい範囲の上限を超過したため、Ti系炭窒化物が多量に生成し、表3に示すように母材靱性が劣化した。
表1に示すNo.21の試料は、Nb含有量が望ましい範囲の下限を下回ったため、フェライトの結晶粒径が大きくなり、表3に示すように母材靱性が劣化した。
表1に示すNo.22の試料は、Nb含有量が望ましい範囲の上限を超過したため、Nb系炭窒化物が多量に生成し、表3に示すように母材靱性が劣化した。
No. shown in Table 1. In sample No. 19, the Ti content was below the lower limit of the desirable range, so the crystal grain size increased and the toughness of the base material deteriorated.
No. shown in Table 1. In sample No. 20, the Ti content exceeded the upper limit of the desirable range, so a large amount of Ti-based carbonitrides was generated, and as shown in Table 3, the toughness of the base material deteriorated.
No. shown in Table 1. In sample No. 21, the Nb content was below the lower limit of the desirable range, so the crystal grain size of ferrite increased and, as shown in Table 3, the toughness of the base material deteriorated.
No. shown in Table 1. In sample No. 22, the Nb content exceeded the upper limit of the desirable range, so a large amount of Nb-based carbonitrides was formed, and as shown in Table 3, the toughness of the base material deteriorated.
表1に示すNo.23の試料は、N含有量が望ましい範囲の下限を下回ったため、炭窒化物が生成せず、結晶粒径が粗大となり、母材靱性が劣化した。
表1に示すNo.24の試料は、N含有量が望ましい範囲の上限を超過したため、合金炭化物の生成が多くなり,母材靱性が劣化した。
No. shown in Table 1. In sample No. 23, since the N content was below the lower limit of the desirable range, carbonitrides were not formed, the crystal grain size became coarse, and the toughness of the base material deteriorated.
No. shown in Table 1. In sample No. 24, since the N content exceeded the upper limit of the desirable range, the formation of alloy carbide increased and the toughness of the base material deteriorated.
表2に示すNo.25の試料は、Si含有量が望ましい範囲の下限を下回ったため、脱酸が不十分となり、表4に示すように母材靱性が劣化した。
表2に示すNo.26の試料は、Si含有量が望ましい範囲の上限を超過したため、多量のSi酸化物が生成し、表4に示すように母材靱性が劣化した。
表2に示すNo.27の試料は、Al含有量が望ましい範囲の下限を下回ったため、脱酸が不十分となり、表4に示すように母材靱性が劣化した。
表2に示すNo.28の試料は、Al含有量が上限を超過したため、多量のAl酸化物が生成し、表4に示すように母材靱性が劣化した。
No. shown in Table 2. In sample No. 25, the Si content was below the lower limit of the desired range, so deoxidation was insufficient, and as shown in Table 4, the toughness of the base material deteriorated.
No. shown in Table 2. In sample No. 26, the Si content exceeded the upper limit of the desirable range.
No. shown in Table 2. In sample No. 27, the Al content was below the lower limit of the desired range.
No. shown in Table 2. In sample No. 28, the Al content exceeded the upper limit, so a large amount of Al oxide was generated, and as shown in Table 4, the toughness of the base material deteriorated.
表2に示すNo.29の試料は、Mo含有量が望ましい下限を下回ったため、析出強化が不足し表4に示すように母材強度が低下した。
表2に示すNo.30の試料は、Mo含有量が望ましい範囲の上限を超過したため、Mo炭窒化物が多量に生成し、表4に示すように母材靱性が劣化した。
表2に示すNo.31の試料は、V含有量が望ましい範囲の下限を下回ったため、結晶粒径が大きくなり、表4に示すように母材靱性が劣化した。
表2に示すNo.32の試料は、V含有量が望ましい範囲の上限を超過したため、V炭窒化物が多量に生成し、表4に示すように母材靱性が劣化した。
No. shown in Table 2. In sample No. 29, the Mo content was below the desired lower limit, so the precipitation strengthening was insufficient and the base metal strength decreased as shown in Table 4.
No. shown in Table 2. In sample No. 30, the Mo content exceeded the upper limit of the desirable range.
No. shown in Table 2. In sample No. 31, since the V content was below the lower limit of the desirable range, the crystal grain size increased and, as shown in Table 4, the toughness of the base material deteriorated.
No. shown in Table 2. In sample No. 32, the V content exceeded the upper limit of the desirable range, so a large amount of V carbonitride was formed, and as shown in Table 4, the toughness of the base material deteriorated.
表2に示すNo.33の試料は、P含有量が望ましい範囲の上限を上回ったため、粒界脆化が起こり、表4に示すように母材靱性が劣化した。
表2に示すNo.34の試料は、S含有量が望ましい範囲の上限を上回ったため、粗大な介在物を生成し、表4に示すように母材靱性が劣化した。
表2に示すNo.35の試料は、B含有量が望ましい範囲の上限を上回ったため、焼入れ性が高くなり、表4に示すように母材強度が上限を超過した。
表2に示すNo.36の試料は、(Mo%+V%)の値が望ましい下限を下回ったため、表4に示すように電縫溶接部強度が低下した。
No. shown in Table 2. In sample No. 33, since the P content exceeded the upper limit of the desirable range, intergranular embrittlement occurred and the toughness of the base material deteriorated as shown in Table 4.
No. shown in Table 2. In sample No. 34, since the S content exceeded the upper limit of the desirable range, coarse inclusions were formed and, as shown in Table 4, the toughness of the base material deteriorated.
No. shown in Table 2. In sample No. 35, the B content exceeded the upper limit of the desirable range, so the hardenability was high, and as shown in Table 4, the base material strength exceeded the upper limit.
No. shown in Table 2. Sample No. 36 had a lower electric resistance weld strength as shown in Table 4 because the value of (Mo%+V%) was below the desired lower limit.
表2に示すNo.37の試料は、仕上げ圧延終了温度が望ましい範囲の上限を超過したため、フェライト平均結晶粒径が大きくなり、表4に示すように母材靱性が劣化した。
表2に示すNo.38の試料は、累積圧下率が望ましい範囲の下限を下回ったため、フェライト平均結晶粒径が大きくなり、表4に示すように母材靱性が劣化した。
表2に示すNo.39の試料は、熱間圧延後の第一段の冷却速度が望ましい範囲の下限を下回ったため、フェライト平均結晶粒径が大きくなり、表4に示すように母材靱性が劣化した。
No. shown in Table 2. In sample No. 37, the finish rolling end temperature exceeded the upper limit of the desired range, so the ferrite average crystal grain size increased and, as shown in Table 4, the base metal toughness deteriorated.
No. shown in Table 2. In sample No. 38, the cumulative rolling reduction fell below the lower limit of the desirable range, so the average ferrite crystal grain size increased and, as shown in Table 4, the toughness of the base material deteriorated.
No. shown in Table 2. In sample No. 39, the cooling rate in the first stage after hot rolling was below the lower limit of the desirable range, so the average grain size of ferrite increased and, as shown in Table 4, the toughness of the base material deteriorated.
表2に示すNo.40の試料は、第一段の冷却停止温度が望ましい範囲の下限を下回ったため、金属組織分率が規定を満足せず、表4に示すように母材靱性が劣化した。
表2に示すNo.41の試料は、第一段の冷却停止温度が望ましい範囲の上限を上回ったため、フェライト平均結晶粒径が大きくなり、表4に示すように母材靱性が劣化した。
表2に示すNo.42の試料は、第二段の冷却速度が望ましい範囲の下限を下回ったため、パーライト組織が生成し、金属組織分率が規定を満足せず、表4に示すように母材靱性が劣化した。
表2に示すNo.43の試料は、第二段の冷却速度が望ましい範囲の上限を上回ったため、金属組織分率が規定を満足せず、表4に示すように母材靱性が劣化した。
No. shown in Table 2. In sample No. 40, the cooling stop temperature of the first stage fell below the lower limit of the desired range, so the metal structure fraction did not satisfy the regulation, and as shown in Table 4, the base metal toughness deteriorated.
No. shown in Table 2. In sample No. 41, the cooling stop temperature in the first stage exceeded the upper limit of the desirable range, so the ferrite average crystal grain size increased and, as shown in Table 4, the base metal toughness deteriorated.
No. shown in Table 2. In sample No. 42, the second-stage cooling rate fell below the lower limit of the desired range, so a pearlite structure was formed, the metal structure fraction did not satisfy the regulation, and the base metal toughness deteriorated as shown in Table 4.
No. shown in Table 2. In sample No. 43, the second-stage cooling rate exceeded the upper limit of the desirable range, so the metal structure fraction did not satisfy the regulation, and as shown in Table 4, the base metal toughness deteriorated.
表2に示すNo.44の試料は、第二段の冷却停止温度が望ましい範囲の下限を下回ったため、析出物が生成せず、表4に示すように母材強度が低下した。
表2に示すNo.45の試料は、第二段の冷却停止温度が望ましい範囲を超過したため、パーライト組織が生成し、金属組織分率が規定を満足せず、表4に示すように母材靱性が劣化した。
表2に示すNo.46の試料は、電縫溶接部熱処理時の冷却速度が望ましい範囲の下限を下回ったため、表4に示すように電縫溶接部強度が低下した。
表2に示すNo.47の試料は、電縫溶接部熱処理時の冷却速度が望ましい範囲の上限を超過したため、表4に示すように電縫溶接部強度が上限を上回った。
No. shown in Table 2. In sample No. 44, the second-stage cooling stop temperature was below the lower limit of the desirable range, so precipitates were not formed and the base material strength decreased as shown in Table 4.
No. shown in Table 2. In sample No. 45, the cooling stop temperature in the second stage exceeded the desired range, so a pearlite structure was formed, the metal structure fraction did not satisfy the regulation, and the base metal toughness deteriorated as shown in Table 4.
No. shown in Table 2. In the sample No. 46, the cooling rate during the heat treatment of the electric resistance welded portion was below the lower limit of the desirable range, so the strength of the electric resistance welded portion decreased as shown in Table 4.
No. shown in Table 2. Sample No. 47 exceeded the upper limit of the desirable range for the cooling rate during the heat treatment of the electric resistance welded portion, so that the electric resistance welded portion strength exceeded the upper limit as shown in Table 4.
表2に示すNo.48の試料は、電縫溶接部熱処理時の冷却停止温度が望ましい範囲の下限を下回ったため、析出物が生成せず表4に示すように電縫溶接部強度が低下した。
表2に示すNo.49の試料は、電縫溶接部熱処理時の冷却停止温度が望ましい範囲の上限を超過したため、表4に示すように電縫溶接部強度が低下した。
No. shown in Table 2. In sample No. 48, the cooling stop temperature during the heat treatment of the electric resistance welded portion was below the lower limit of the desirable range, so precipitates were not formed and the strength of the electric resistance welded portion decreased as shown in Table 4.
No. shown in Table 2. In sample No. 49, the cooling stop temperature during the heat treatment of the electric resistance welded portion exceeded the upper limit of the desirable range, so the electric resistance welded portion strength decreased as shown in Table 4.
表1~表4の記載から、先に説明した組成範囲であって、先に説明したフェライト面積率、フェライト平均結晶粒径を有する電縫鋼管用鋼板、電縫鋼管であるならば、前述の望ましい降伏強度範囲、引張強度範囲を有し、シャルピー破面遷移温度が-40℃以下であり、-20℃のシャルピー吸収エネルギーが100J以上の優れた特性を得ることができることがわかった。 From the descriptions in Tables 1 to 4, if it is a steel sheet for electric resistance welded steel pipe and an electric resistance welded steel pipe having the composition range described above and the ferrite area ratio and ferrite average grain size described above, the above It has been found that it has desirable yield strength and tensile strength ranges, a Charpy fracture surface transition temperature of -40°C or less, and a Charpy absorbed energy of -20°C of 100 J or more, which are excellent properties.
Claims (4)
C :0.030~0.100%、
Mn:1.30~2.00%、
Ti:0.010~0.100%、
Nb:0.010~0.100%、
N :0.0010~0.0200%、
Si:0.01~0.50%、
Al:0.001~0.100%、
Mo:0.010~0.500%、
V :0.010~0.100%、
B :0.0001~0.0010%
を含み、
P :0.030%以下、
S :0.010%以下
に制限し、残部がFe及び不可避的不純物からなる成分組成を有し、Mo%+V%(X%は元素Xの質量%)が0.10%以上、フェライトの面積率が10%以上50%以下であり、かつフェライトの平均結晶粒径が20μm以下であり、残部がベイナイト組織からなり、母材の降伏強度が655MPa以上758MPa以下、母材の引張強度が724MPa以上であり、母材のシャルピー破面遷移温度が-40℃以下、-20℃のシャルピー吸収エネルギーが100J以上であり、電縫溶接部の降伏強度が655MPa以上758MPa以下であることを特徴とする油井用電縫鋼管。 in % by mass,
C: 0.030 to 0.100%,
Mn: 1.30-2.00%,
Ti: 0.010 to 0.100%,
Nb: 0.010 to 0.100%,
N: 0.0010 to 0.0200%,
Si: 0.01 to 0.50%,
Al: 0.001 to 0.100%,
Mo: 0.010 to 0.500%,
V: 0.010 to 0.100% ,
B: 0.0001 to 0.0010%
including
P: 0.030% or less,
S: 0.010% or less
with the balance being Fe and unavoidable impurities, Mo% + V% (X% is the mass% of element X) of 0.10% or more, and a ferrite area ratio of 10% or more and 50% and the average grain size of ferrite is 20 μm or less, the balance is composed of a bainite structure, the yield strength of the base material is 655 MPa or more and 758 MPa or less, the tensile strength of the base material is 724 MPa or more, and the Charpy An electric resistance welded steel pipe for an oil well, characterized by having a fracture surface transition temperature of −40° C. or less, a Charpy absorbed energy at −20° C. of 100 J or more, and an electric resistance welded portion having a yield strength of 655 MPa or more and 758 MPa or less.
Cu:0.05%~0.50%、
Ni:0.05%~0.50%、
Cr:0.05%~0.50%、
Ca:0.0001%~0.0100%、
REM:0.0001%~0.0100%
の1種又は2種以上を含有することを特徴とする請求項1または請求項2に記載の油井用電縫鋼管。 in % by mass,
Cu: 0.05% to 0.50%,
Ni: 0.05% to 0.50%,
Cr: 0.05% to 0.50%,
Ca: 0.0001% to 0.0100%,
REM: 0.0001% to 0.0100%
3. The electric resistance welded steel pipe for oil well use according to claim 1 or 2, characterized by containing one or more of
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