JP7273306B2 - Melting method of high Al content steel - Google Patents
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Description
本発明は、高Al含有鋼の溶製方法に関するものであり、特に、鋼中窒素含有量の低い高Al含有鋼の溶製方法に関するものである。 TECHNICAL FIELD The present invention relates to a method for melting high Al content steel, and more particularly to a method for melting high Al content steel with a low nitrogen content in the steel.
鋼品質の高品質化に伴い、鋼中の窒素(N)濃度の低減が求められている。 With the improvement of steel quality, reduction of the nitrogen (N) concentration in steel is required.
精錬炉によって鋼を溶製する際、精錬炉での精錬が完了した溶鋼は、精錬炉から取鍋へ出鋼される。精錬炉が転炉である場合は、転炉の炉腹に出鋼孔が配置されており、転炉を傾転することによって炉内の溶鋼を出鋼孔から流出させ、下方に配置した取鍋に収容する。 When smelting steel in a refining furnace, the molten steel that has completed refining in the refining furnace is tapped from the refining furnace into a ladle. When the refining furnace is a converter, tap holes are arranged in the belly of the converter. Place in pot.
精錬炉から取鍋への出鋼時には、溶鋼注入流が雰囲気ガスに触れるだけでなく取鍋壁や取鍋内溶鋼表面にたたき付けられるため、溶鋼と雰囲気ガスの共存下、局所的に強撹拌される。その結果、大気中の主成分N2が溶鋼と接触してガス成分/溶鋼間の吸窒反応(いわゆる窒素ピックアップ)を生じやすい。 When the steel is tapped from the refining furnace to the ladle, the molten steel flow not only touches the atmosphere gas, but also hits the ladle wall and the surface of the molten steel inside the ladle. be done. As a result, the main component N2 in the air comes into contact with the molten steel and tends to cause a nitrogen absorption reaction (so-called nitrogen pick-up) between the gas component and the molten steel.
特許文献1においては、転炉で精錬した溶鋼の出鋼に際して、Si脱酸を行うとともに、CaO-SiO2系フラックス(CaO/SiO2を0.7~1.1に限定)を添加して取鍋に受鋼し、低Al鋼を製造する方法が開示されている。出鋼時にCaO-SiO2系フラックスを添加することにより、添加されたフラックスは、出鋼中の溶鋼表面を溶融状態で被覆し、これによって出鋼中の吸窒を防止できるとしている。CaO/SiO2:0.7~1.1の組成範囲が最も融点が低く、被覆効果が良好になるとしている。 In Patent Document 1, when molten steel refined in a converter is tapped, Si deoxidation is performed, and a CaO—SiO 2 -based flux (CaO/SiO 2 is limited to 0.7 to 1.1) is added. A method of receiving steel in a ladle and producing low Al steel is disclosed. By adding CaO—SiO 2 based flux at the time of tapping, the added flux coats the molten steel surface during tapping in a molten state, thereby preventing absorption of nitrogen during tapping. CaO/SiO 2 : It is said that the composition range of 0.7 to 1.1 has the lowest melting point and a good coating effect.
特許文献2には、低Al鋼である極細線材用高炭素鋼の溶製方法として、転炉出鋼中に合成フラックスを添加してAr攪拌によりフラックス処理を行うに際して、Si脱酸が過剰に進行しないよう、出鋼時に取鍋内にSiO2の活量が0.4以上の合成フラックスを添加し、これによってレンガからのAl2O3混入を抑制するとしている。出鋼中の吸窒素抑制については何ら開示されていない。 In Patent Document 2, as a method for melting high-carbon steel for ultra-fine wire rods, which is low-Al steel, when synthetic flux is added to steel discharged from a converter and flux treatment is performed by Ar stirring, Si deoxidation is excessive. To prevent this from progressing, a synthetic flux with an SiO 2 activity of 0.4 or more is added to the ladle during tapping to suppress Al 2 O 3 contamination from the bricks. There is no disclosure of suppression of nitrogen absorption during tapping.
特許文献3は、軸受鋼の製造方法に関するものであり、取鍋内に、フッ素源を実質的に含有しないCaO-SiO2系フラックスを添加し、次いで、大気下において、Alにより脱酸された溶鋼と前記フラックスとを攪拌用ガスの溶鋼中への吹き込みによって攪拌する。Caを添加して溶鋼中のAl2O3介在物をCaO-Al2O3系介在物に強制的に組成変更するので、CaF2などのフッ素源を含有しないCaO-SiO2系フラックスを用いても、フラックスによる鋼浴中のCaO-Al2O3系介在物の吸収が促進され、清浄度の高い、転動疲労寿命特性に優れた軸受鋼が製造可能となる。CaO-SiO2系フラックスの組成については何ら言及されず、出鋼中の吸窒素抑制についても何ら開示されていない。 Patent Document 3 relates to a method for producing bearing steel, in which a CaO—SiO 2 -based flux containing substantially no fluorine source is added to a ladle, and then deoxidized with Al in the atmosphere. The molten steel and the flux are stirred by blowing a stirring gas into the molten steel. Since Ca is added to forcibly change the composition of Al 2 O 3 inclusions in the molten steel to CaO—Al 2 O 3 inclusions, a CaO—SiO 2 based flux that does not contain a fluorine source such as CaF 2 is used. Even so, the absorption of CaO-- Al.sub.2 O.sub.3 inclusions in the steel bath by the flux is promoted, making it possible to manufacture bearing steel with high cleanliness and excellent rolling contact fatigue life characteristics. No mention is made of the composition of the CaO--SiO 2 -based flux, and nothing is disclosed about the suppression of nitrogen absorption during tapping.
非特許文献1~3においては、溶鋼からの効率的な脱窒素のため、ガス-スラグ-メタル各相間の窒素の移動挙動について考察している。効率的な脱窒素を実現するため、ガス相の酸素分圧を高く、またスラグ-メタル界面での酸素ポテンシャルを低く保つことが重要であり、そのため、溶鋼中の酸素ポテンシャルを低下させ、溶鋼中窒素を還元してスラグへ移行できる元素を添加することが有効であるとしている。そして、溶鋼表面にCaO-Al2O3系スラグを形成し、還元剤としてAlを添加して所要時間経過後の溶鋼中窒素濃度の挙動を調査したところ、添加したAlの濃度の増加に対応して窒素濃度の減少が見られている。 Non-Patent Documents 1 to 3 discuss the migration behavior of nitrogen between gas-slag-metal phases for efficient denitrification from molten steel. In order to achieve efficient denitrification, it is important to maintain a high oxygen partial pressure in the gas phase and a low oxygen potential at the slag-metal interface. It is considered effective to add an element capable of reducing nitrogen and transferring it to slag. Then, CaO-Al 2 O 3 system slag was formed on the molten steel surface, Al was added as a reducing agent, and the behavior of the nitrogen concentration in the molten steel after the lapse of the required time was investigated. As a result, a decrease in nitrogen concentration is observed.
非特許文献4では、溶融ケイ酸塩スラグ(CaO-SiO2、CaO-MgO-SiO2、BaO-MgO-SiO2各系)の窒素溶解挙動について、気相中の窒素分圧、酸素分圧との関係として測定している。そして、CaO-SiO2系スラグを用いた場合、SiO2濃度が高くなるほど、あるいは気相中の窒素分圧が高くなるほど、スラグ中の%N3-が増大することを明らかにしている。ただし、溶鋼とスラグ間の窒素の挙動については何ら示されていない。 In Non-Patent Document 4, regarding the nitrogen dissolution behavior of molten silicate slag (CaO--SiO 2 , CaO--MgO--SiO 2 , BaO--MgO--SiO 2 systems), nitrogen partial pressure and oxygen partial pressure in the gas phase It is measured as a relationship between Then, when CaO-- SiO.sub.2 -based slag is used, the higher the SiO.sub.2 concentration or the higher the nitrogen partial pressure in the gas phase, the higher the % N.sub.3- in the slag. However, nothing is shown about the behavior of nitrogen between molten steel and slag.
特許文献1に記載のように、低融点のフラックスを添加して出鋼中の溶鋼表面を溶融状態で被覆し、これによって出鋼中の吸窒をある程度は防止できる。また特許文献1は、Si脱酸を行う鋼を対象としており、Al含有量が高い高Al含有鋼は対象としていない。これに対して本発明は、Al含有量が高い、高Al含有鋼を溶製するに際し、出鋼時の吸窒素抑制効果を一層高め、鋼中窒素含有量の低い高Al含有鋼の溶製方法を提供することを目的とする。 As described in Patent Document 1, a low-melting flux is added to coat the surface of molten steel during tapping in a molten state, thereby preventing absorption of nitrogen during tapping to some extent. Moreover, Patent Document 1 is intended for steels that undergo Si deoxidation, and is not intended for high-Al content steels having a high Al content. On the other hand, the present invention further enhances the effect of suppressing nitrogen absorption at the time of tapping when melting high Al content steel with a high Al content, and melts high Al content steel with a low nitrogen content in the steel. The purpose is to provide a method.
本発明は、精錬炉から取鍋へ溶鋼を出鋼するに際して、窒素吸収能の高いスラグ相(CaO-SiO2系フラックス)を高Al含有溶鋼と気相(≒大気)の間に介在させて、酸素ポテンシャルとして、気相/スラグ相界面≧スラグ相>スラグ相/溶鋼界面の状態として、溶鋼からスラグ相に窒素を移動させ、溶鋼を吸窒素抑制する。その際、溶鋼中の溶存Alが酸化によりAl2O3としてスラグへ移行するとともに、スラグ相中のSiO2が還元により溶鋼中に溶存Siとして溶鋼中に移行するため、溶鋼成分のAl量が減少しSi量が増加する。この酸化還元による成分変化を考慮して、Si量とAl量を決定する。 In the present invention, when tapping molten steel from a refining furnace to a ladle, a slag phase (CaO—SiO 2 flux) with a high nitrogen absorption capacity is interposed between the high Al content molten steel and the gas phase (≒ atmosphere). , gas phase/slag phase interface≧slag phase>slag phase/molten steel interface as oxygen potential, nitrogen moves from molten steel to slag phase, and nitrogen absorption is suppressed in molten steel. At that time, the dissolved Al in the molten steel is oxidized and transferred to the slag as Al 2 O 3 , and the SiO 2 in the slag phase is reduced and transferred to the molten steel as dissolved Si in the molten steel. decreases and the amount of Si increases. The amount of Si and the amount of Al are determined in consideration of the component change due to this oxidation-reduction.
即ち、本発明の要旨とするところは以下のとおりである。
[1]質量%で0.05%以上5%以下のAlおよび0.1%以上7%以下のSi含有を狙い組成とする鋼を、精錬炉で、狙い組成に対してSi量が低く、Al量が高い成分の溶鋼を溶製し、
取鍋に出鋼するにあたり、取鍋内にフラックスを添加し、取鍋内フラックスの添加時期は出鋼前または出鋼中であって、取鍋内フラックスの配合は質量%で、
20%≦CaO≦45%、
40%≦SiO2≦70%、
0≦Al2O3≦20%、
0≦MgO≦20%、
その他の酸化物と弗化物成分が合計10%未満であり、
添加フラックス中のCaO/SiO
2
が質量比で、
0.4≦CaO/SiO
2
<0.7
であることを特徴とする高Al含有鋼の溶製方法。
[2]出鋼時のSi濃度増加とAl濃度減少を予測することを特徴とする[1]に記載の高Al含有鋼の溶製方法。
[3]添加フラックスの総量を、溶鋼1tonあたり2kg以上30kg以下とすることを特徴とする[1]又は[2]に記載の高Al含有鋼の溶製方法。
That is, the gist of the present invention is as follows.
[1] A steel with a target composition containing 0.05% or more and 5% or less of Al and 0.1% or more and 7% or less of Si in mass% is smelted in a refining furnace so that the Si content is low relative to the target composition, Molten steel with a high Al content is melted ,
When tapping into the ladle, flux is added into the ladle. The timing of adding the flux in the ladle is before or during tapping.
20%≦CaO≦45%,
40%≦SiO 2 ≦70%,
0≦Al 2 O 3 ≦20%,
0≦MgO≦20%,
total less than 10% of other oxide and fluoride components ;
The mass ratio of CaO/SiO 2 in the added flux is
0.4≦CaO/SiO 2 <0.7
A method for melting high Al content steel , characterized in that
[2] The smelting method for high Al content steel according to [1], characterized by predicting an increase in Si concentration and a decrease in Al concentration during tapping .
[3] The method for melting high Al content steel according to [1] or [2], wherein the total amount of added flux is 2 kg or more and 30 kg or less per 1 ton of molten steel.
本発明は、質量%で0.05%以上のAlおよび0.1%以上のSi含有を狙い組成とする高Al含有鋼の溶製方法において、精錬炉から取鍋へ出鋼するにあたり、出鋼前または出鋼中に所定の配合成分を有するフラックスを取鍋中に添加して出鋼処理を行うことにより、吸窒素防止の効果を得ることができ、鋼中窒素含有量の低い高Al含有鋼の溶製方法を提供することができる。 The present invention relates to a method for smelting high-Al-containing steel in which the composition is aimed at containing 0.05% or more Al and 0.1% or more Si in terms of mass %. By adding a flux having a predetermined compounding composition to the ladle before or during tapping, the effect of preventing nitrogen absorption can be obtained. A method of melting containing steel can be provided.
以下、%は質量%を示し、ppmは質量ppmを示す。
前述のように、非特許文献1~3によると、溶鋼表面にCaO-Al2O3系スラグを形成し、還元剤としてAlを添加すると、添加したAlの濃度に対応して溶鋼中の窒素濃度の減少が見られている。そこで、高周波誘導溶解炉で溶解した溶鋼を取鍋に出鋼するに際し、取鍋内にCaO-Al2O3系フラックスを投入して取鍋内の溶鋼表面にスラグを形成し、還元剤として溶鋼中にAlを含有させたところ、出鋼時の溶鋼中窒素濃度上昇に対して十分な抑制効果が得られなかった。
Hereinafter, % indicates mass % and ppm indicates mass ppm.
As described above, according to Non-Patent Documents 1 to 3, when CaO—Al 2 O 3 system slag is formed on the surface of molten steel and Al is added as a reducing agent, nitrogen in the molten steel corresponding to the concentration of added Al is reduced. A decrease in concentration is seen. Therefore, when the molten steel melted in the high-frequency induction melting furnace is tapped into a ladle, CaO--Al 2 O 3 -based flux is put into the ladle to form slag on the surface of the molten steel in the ladle, and as a reducing agent When Al was added to the molten steel, it was not possible to obtain a sufficient suppressing effect on the nitrogen concentration increase in the molten steel during tapping.
一方、非特許文献4によると、溶融ケイ酸塩スラグと気相中窒素分との相互作用において、スラグ中のSiO2濃度が高くなるほど、あるいは気相中の窒素分圧が高くなるほど、スラグ中の%N3-が増大することを明らかにしている。ただし、あくまでスラグ中の窒素溶解度(ナイトライドキャパシティー)が評価されているのであって、ガス-スラグ-メタル各相間で、溶鋼から気相への窒素の移動挙動が評価されているわけではない。 On the other hand, according to Non-Patent Document 4, in the interaction between molten silicate slag and the nitrogen content in the gas phase, the higher the SiO 2 concentration in the slag or the higher the nitrogen partial pressure in the gas phase, the more %N 3- of . However, only the solubility of nitrogen in slag (nitride capacity) is evaluated, and the movement behavior of nitrogen from molten steel to the gas phase between gas-slag-metal phases is not evaluated. .
そこで、大気雰囲気中において、取鍋内の溶鋼表面に形成するスラグを、非特許文献1~3のCaO-Al2O3系から、酸素ポテンシャルの高いCaO-SiO2系に変更し、さらに溶鋼中に高い濃度でAlを含有させ、窒素の還元剤とするとともに溶鋼側の酸素ポテンシャルを低下させて、スラグ相>スラグ相/溶鋼界面の酸素ポテンシャル差を生じさせることで、溶鋼からスラグへと窒素がより効率的に移動できるのではないかと着想した。 Therefore, in an atmospheric atmosphere, the slag formed on the surface of the molten steel in the ladle was changed from the CaO-Al 2 O 3 system of Non-Patent Documents 1 to 3 to a CaO-SiO 2 system with a high oxygen potential, and the molten steel Al is contained at a high concentration in the molten steel to act as a reducing agent for nitrogen, and the oxygen potential on the molten steel side is lowered to create an oxygen potential difference at the interface of slag phase > slag phase/molten steel, thereby allowing molten steel to become slag. I came up with the idea that nitrogen could move more efficiently.
《溶鋼中のAlとSiの濃度変化の挙動》
CaO-SiO2系フラックスは酸素ポテンシャルが高いため、溶鋼中のAlが還元剤として働き、フラックス中のSiO2が還元されて溶鋼中に溶存Siとして溶け込むと同時に、溶鋼中の溶存Alが酸化して溶融フラックス中にAl2O3として移行する。その結果、溶鋼のSi濃度は増加しAl濃度は低下する。
<<Behavior of concentration change of Al and Si in molten steel>>
Since the CaO—SiO 2 -based flux has a high oxygen potential, the Al in the molten steel acts as a reducing agent, reducing the SiO 2 in the flux and dissolving it into the molten steel as dissolved Si, while simultaneously oxidizing the dissolved Al in the molten steel. migrates as Al 2 O 3 into the molten flux. As a result, the Si concentration in molten steel increases and the Al concentration decreases.
そこでまず、高周波誘導溶解炉で溶製した溶鋼を取鍋に出鋼するに際し、取鍋内にフラックスを投入して取鍋内溶鋼表面に溶融スラグを形成し、溶鋼表面に形成するスラグをCaO-SiO2系とし、溶鋼中にAlを高濃度で含有させた上で出鋼したときに、鋼中のAlが酸化され、スラグ中のSiO2が還元される反応がどのような比率で進行するのかを実験によって確かめるため、CaO-SiO2系フラックス共存時のSi,Alの濃度変化を調査することとした。 Therefore, first, when tapping molten steel melted in a high-frequency induction melting furnace into a ladle, flux is put into the ladle to form molten slag on the surface of the molten steel in the ladle, and the slag formed on the surface of the molten steel is replaced by CaO. - SiO 2 system, when molten steel is tapped after containing a high concentration of Al, at what rate does the reaction of oxidizing Al in the steel and reducing SiO 2 in the slag proceed? In order to ascertain by experiment whether or not this is possible, it was decided to investigate changes in the concentration of Si and Al when CaO-- SiO.sub.2 system flux coexists.
初期濃度0.01%C-3.0%Si-0.3%Mn-0.5%Alの1tonの溶鋼を取鍋に出鋼するに際し、後記表2に示すF7と同組成のフラックス15kgを取鍋内に予め投入した。溶鋼試料は、出鋼前の高周波誘導溶解炉内と、出鋼後の取鍋内で各々採取しSi量およびAl量を分析した。
濃度変化を△Si, △Al(質量%)で示す。
△Si=(出鋼後Si濃度)-(出鋼前Si濃度)=+0.05%
△Al=(出鋼後Al濃度)-(出鋼前Al濃度)=-0.12%
When tapping 1 ton of molten steel with an initial concentration of 0.01% C-3.0% Si-0.3% Mn-0.5% Al into a ladle, 15 kg of flux having the same composition as F7 shown in Table 2 below was put into the ladle in advance. Molten steel samples were taken in a high-frequency induction melting furnace before tapping and in a ladle after tapping, and analyzed for Si content and Al content.
Concentration changes are indicated by ΔSi and ΔAl (mass %).
ΔSi = (Si concentration after tapping) - (Si concentration before tapping) = +0.05%
ΔAl = (Al concentration after tapping) - (Al concentration before tapping) = -0.12%
このような溶鋼組成の変化は、溶鋼とスラグ(溶融フラックス)及び大気の間での酸化還元反応によるものであり、以下の化学式で表される。[ ]は溶鋼成分、( )はスラグ成分を意味する。
(SiO2)=[Si]+2[O] ・・・(1)
2[Al]+3[O]=(Al2O3) ・・・(2)
O2(gas)=2[O] ・・・(3)
式(1)はスラグ中SiO2が還元され溶存Siとして溶鋼中Siが増加する反応を示す。式(2)は溶鋼中Alが酸化されAl2O3としてスラグに吸収される反応を示す。また、式(3)は雰囲気から混入した酸素ガスが溶鋼に吸収される反応を示し、式(3)右辺のOは、式(2)左辺のOの一部として消費される。上記実測したΔSiとΔAlのバランスからは、上記式(1)による[O]の供給と式(3)による[O]の供給の合計により、式(2)の反応が進行していることがわかる。
Such changes in molten steel composition are due to oxidation-reduction reactions between molten steel, slag (molten flux), and the atmosphere, and are represented by the following chemical formula. [ ] means molten steel composition and ( ) means slag composition.
(SiO 2 )=[Si]+2[O] (1)
2 [Al]+3[O]=( Al2O3 ) (2)
O 2 (gas)=2[O] (3)
Equation (1) shows a reaction in which SiO 2 in slag is reduced and Si in molten steel increases as dissolved Si. Equation (2) shows the reaction in which Al in molten steel is oxidized and absorbed into slag as Al 2 O 3 . In addition, equation (3) shows a reaction in which oxygen gas mixed from the atmosphere is absorbed by molten steel, and O on the right side of equation (3) is consumed as part of O on the left side of equation (2). From the balance of ΔSi and ΔAl measured above, it is confirmed that the reaction of formula (2) proceeds by the sum of the supply of [O] according to formula (1) and the supply of [O] according to formula (3). Recognize.
《フラックス組成の影響》
以上の結果から、高周波誘導溶解炉から取鍋への出鋼時に、取鍋内にCaO-SiO2系フラックスを添加し、溶鋼中にAlを高濃度で含有させた上で出鋼を行ったときの、溶鋼中Al濃度の減少とSi濃度の増加の挙動が明らかとなった。次に、出鋼前に取鍋内にフラックスを添加した上で出鋼した際における、フラックスによる溶鋼の吸窒素の防止効果を実験で調査した。
《Influence of flux composition》
Based on the above results, when tapping from the high-frequency induction melting furnace to the ladle, a CaO—SiO 2 based flux was added to the ladle to make the molten steel contain Al at a high concentration before tapping. The behavior of the decrease in the Al concentration in the molten steel and the increase in the Si concentration was clarified. Next, an experiment was conducted to investigate the effect of flux on preventing nitrogen absorption in molten steel when the steel is tapped after adding flux to the ladle before tapping.
高周波誘導溶解炉を用い、表1の組成からなる1tonの鋼を溶解した。減圧手段を用いない実験のため、溶解原料には極低窒素原料として窒素含有量10ppm未満の電解鉄を用いた。また、溶解中の溶鋼表面からの吸窒素抑制のため、炉の上方からArガスを流量10NL/minで流すとともに、湯面と雰囲気ガスが直接触れないよう少量のカバースラグ1kg(成分は50質量%CaO、50質量%Al2O3)を湯面上に浮かべた。溶鋼成分調整の後、1650℃に温度調整した後、炉中から溶鋼試料を採取し、所定のフラックス(表2)8kgを取鍋の底部に添加した後、炉を傾動させて取鍋に出鋼した。このときに、溶鋼中の窒素がどのように挙動するかの評価を行った。なお、表中のF14ではフラックスを用いなかった。 Using a high-frequency induction melting furnace, 1 ton of steel having the composition shown in Table 1 was melted. Electrolyzed iron with a nitrogen content of less than 10 ppm was used as an ultra-low nitrogen raw material for the experiment without depressurization means. In addition, in order to suppress nitrogen absorption from the molten steel surface during melting, Ar gas is flowed from above the furnace at a flow rate of 10 NL / min, and a small amount of cover slag 1 kg (composition is 50 mass % CaO, 50 mass % Al 2 O 3 ) was floated on the surface of the water. After adjusting the molten steel composition, the temperature was adjusted to 1650 ° C., a molten steel sample was taken from the furnace, 8 kg of the prescribed flux (Table 2) was added to the bottom of the ladle, and the furnace was tilted to discharge it into the ladle. steeled. At this time, the behavior of nitrogen in molten steel was evaluated. No flux was used for F14 in the table.
出鋼前、出鋼後の溶鋼試料を採取し窒素濃度及びAl、Si濃度を調査した。出鋼前後の窒素濃度、及び下記式のΔN(ppm)を表2に示す。出鋼時の窒素濃度変化は、表2中の△N(ppm)で示すように、10~36ppmである。
△N=(出鋼後の窒素濃度)-(出鋼前の窒素濃度)
出鋼後Al含有量はフラックス成分によって異なり、0.35%~0.47%の範囲内であった。出鋼後Si含有量も、出鋼前に比較して0.05%程度の上昇が見られた。
Molten steel samples were taken before and after tapping, and the nitrogen concentration and the Al and Si concentrations were investigated. Table 2 shows the nitrogen concentration before and after tapping and ΔN (ppm) in the following formula. The change in nitrogen concentration during tapping is 10 to 36 ppm, as indicated by ΔN (ppm) in Table 2.
△N = (nitrogen concentration after tapping) - (nitrogen concentration before tapping)
The Al content after tapping varied depending on the flux composition and was in the range of 0.35% to 0.47%. The Si content after tapping was also increased by about 0.05% compared to before tapping.
フラックスを用いなかったF14の出鋼時の窒素濃度変化は+36ppmである。
F1~F10では、出鋼時の窒素濃度変化ΔNが+10~+18ppmであり、F11~F13に比べ更に窒素ピックアップが抑制された。F1~F10とF11~F13の差異は、フラックス組成による吸窒素抑制作用が異なるためと考えられた。すなわち、F11~F13は単に溶鋼と雰囲気ガスの接触を抑制するカバースラグとなったが、F1~F10はカバースラグの作用に加え、吸窒素抑制作用が働いたと推定した。
The nitrogen concentration change during tapping of F14 without using flux is +36 ppm.
In F1 to F10, the nitrogen concentration change ΔN during tapping was +10 to +18 ppm, and nitrogen pickup was further suppressed compared to F11 to F13. The difference between F1 to F10 and F11 to F13 was thought to be due to the difference in the inhibitory effect on nitrogen absorption depending on the flux composition. That is, F11 to F13 simply acted as cover slag to suppress the contact between the molten steel and the ambient gas, while F1 to F10 presumed that, in addition to the action of the cover slag, the action of suppressing nitrogen absorption worked.
以上の実験の結果、高Al鋼を精錬炉から取鍋に出鋼するに際し、取鍋内に所定のスラグ組成のスラグを形成することにより、溶鋼の吸窒素が抑制されること、スラグ組成によって吸窒素抑制の挙動が影響を受けることが判明した。そして、フラックス組成を以下の組成とすることにより、溶鋼の低窒素化が有効に得られることが確認された。ここで、フラックスとは、所定の成分を含有する酸化物を主成分とする添加剤を意味し、溶鋼表面に添加したフラックスが溶融した状態をスラグと称している。
取鍋添加フラックスの配合は質量%で
20%≦CaO≦45%、
40%≦SiO2≦70%、
0≦Al2O3≦20%
0≦MgO≦20%
その他の酸化物または弗化物成分の合計10%未満である。その他の酸化物または弗化物成分は含有しなくても良い。なお、前記表2において、上記フラックス組成範囲から外れる数値に下線を付している。
As a result of the above experiments, when high Al steel is tapped from a refining furnace to a ladle, nitrogen absorption of molten steel is suppressed by forming slag with a predetermined slag composition in the ladle. It was found that the behavior of nitrogen absorption suppression was affected. It was also confirmed that the nitrogen content of molten steel can be effectively reduced by setting the flux composition to the following composition. Here, the flux means an additive mainly composed of an oxide containing a predetermined component, and the molten state of the flux added to the surface of the molten steel is called slag.
The composition of the ladle additive flux is 20% ≤ CaO ≤ 45% by mass%,
40%≦SiO 2 ≦70%,
0≦Al 2 O 3 ≦20%
0≦MgO≦20%
Total less than 10% of other oxide or fluoride components. It may contain no other oxide or fluoride components. In Table 2, numerical values outside the flux composition range are underlined.
取鍋添加フラックスの主成分はCaO-SiO2系(CaO+SiO2:60~100%)である。この成分系のフラックス組成であれば、溶鋼と平衡させたときの鋼中平衡酸素[%O]=40~110ppm程度となり、Al2O3が最大20%入っても影響は小さい。また、Al2O3あるいはMgOが単独で最大20%入ってもフラックスの融点が1500℃以下であり、溶鋼上での溶融性も問題ない。 The main component of ladle additive flux is CaO--SiO 2 system (CaO+SiO 2 : 60-100%). With this flux composition, the equilibrium oxygen [%O] in the steel is about 40 to 110 ppm when equilibrated with the molten steel, and even if Al 2 O 3 is included at a maximum of 20%, the effect is small. Moreover, even if Al 2 O 3 or MgO alone is contained by a maximum of 20%, the melting point of the flux is 1500° C. or less, and there is no problem in the meltability on molten steel.
CaOが20%未満であると融点が高くなり溶鋼表面のシール効果が損なわれる。CaOが45%を越えると窒素吸収能が低下する。そこで、フラックスのCaO配合を上記範囲とした。吸窒素抑制作用を高めるより好ましい範囲は25%≦CaO≦40%である。 If CaO is less than 20%, the melting point becomes high and the sealing effect on the molten steel surface is impaired. If the CaO content exceeds 45%, the nitrogen absorption capacity decreases. Therefore, the content of CaO in the flux was set within the above range. A more preferable range for enhancing the nitrogen absorption suppressing action is 25%≦CaO≦40%.
SiO2が40%未満では窒素吸収能が低下する。SiO2が70%を越えると融点が高くなり溶鋼表面のシール効果が損なわれる。そこで、フラックスのSiO2配合を上記範囲とした。吸窒素抑制作用を高めるより好ましい範囲は45%≦SiO2≦65%である。 If the SiO 2 content is less than 40%, the nitrogen absorption capacity is lowered. If the SiO 2 content exceeds 70%, the melting point becomes high and the sealing effect on the molten steel surface is impaired. Therefore, the SiO 2 content of the flux was set within the above range. A more preferable range for enhancing the nitrogen absorption suppressing action is 45%≦SiO 2 ≦65%.
Al2O3が20%を越えると酸素ポテンシャルを低下させ吸窒素抑制作用が損なわれる。そこで、フラックスのAl2O3配合を上記範囲とした。Al2O3は初期フラックス成分として添加しなくともよいが、溶解中には溶鋼中Alの一部が酸化しAl2O3として溶融フラックスに吸収され不可避に増加する。 If the Al 2 O 3 content exceeds 20%, the oxygen potential is lowered and the nitrogen absorption suppressing action is impaired. Therefore, the content of Al 2 O 3 in the flux was set within the above range. Although Al 2 O 3 may not be added as an initial flux component, part of the Al in the molten steel is oxidized during melting and is absorbed by the molten flux as Al 2 O 3 to inevitably increase.
MgOはフラックスの融点を低下させ溶鋼表面のシール効果を高める。MgOが20%を越えると融点低下の効果は飽和し、固相MgOを形成する。MgOは含有しなくても良い。そこで、フラックスのMgO配合を上記範囲とした。 MgO lowers the melting point of flux and enhances the sealing effect on the molten steel surface. When MgO exceeds 20%, the effect of lowering the melting point saturates and solid phase MgO is formed. MgO may not be contained. Therefore, the content of MgO in the flux is set within the above range.
その他成分の酸化物または弗化物成分(BaO,Na2O,CaF2等)はフラックスの融点を低下させ溶鋼表面のシール効果を高める。その他成分の合計が10%以上とすると、フラックスの吸窒素抑制作用が低減する。そこで、フラックスのその他成分の酸化物または弗化物成分配合を上記範囲とした。なお、その他成分の酸化物または弗化物成分は含有しなくても良い。 Other oxide or fluoride components (BaO, Na2O , CaF2 , etc.) lower the melting point of the flux and enhance the sealing effect on the surface of the molten steel. If the total content of other components is 10% or more, the nitrogen absorption inhibitory action of the flux is reduced. Therefore, the blending of the other oxide or fluoride components of the flux is set within the above range. It should be noted that other oxide or fluoride components may not be contained.
前記表2に示す結果から、フラックスの塩基度の指標となるCaOとSiO2の配合比CaO/SiO2(質量比)について、以下に示す範囲が好適範囲であることがわかった。
0.4≦CaO/SiO2<0.7
CaO/SiO2が0.4未満または0.7以上では吸窒素抑制作用が低減し易くなる。
From the results shown in Table 2, it was found that the following ranges are suitable for the compounding ratio CaO/SiO 2 (mass ratio) of CaO and SiO 2 , which is an index of the basicity of the flux.
0.4≦CaO/SiO 2 <0.7
When CaO/SiO 2 is less than 0.4 or greater than 0.7, the nitrogen absorption suppressing action tends to decrease.
《溶鋼成分の影響》
本発明においては、高Al含有溶鋼とCaO-SiO2系スラグを形成し、溶鋼中のAlが酸化してスラグ中のSiO2を還元することにより、出鋼時の溶鋼の吸窒素低減が実現する。溶製する溶鋼については目標成分が定められ、Al含有量も品種ごとに目標含有量が定められる。ここでは、目標Al含有量によって本発明の吸窒素低減挙動がどのような影響を受けるのかについて評価を行った。
《Influence of Molten Steel Components》
In the present invention, CaO—SiO 2 -based slag is formed with molten steel with a high Al content, Al in the molten steel is oxidized and SiO 2 in the slag is reduced, thereby reducing the nitrogen absorption of the molten steel at the time of tapping. do. A target composition is determined for the molten steel to be melted, and a target Al content is also determined for each product type. Here, an evaluation was made as to how the target Al content affects the nitrogen absorption reduction behavior of the present invention.
表3の組成を狙いとして高Al含有鋼を溶製するに際し、高周波誘導溶解炉を用いて1tonの鋼を溶解し、実験1と同様、溶解中の溶鋼湯面からの吸窒素抑制のため、炉の上方からArガスを流量10NL/minで流すとともに、湯面と雰囲気ガスが直接触れないよう少量のカバースラグ1kg(成分は50質量%CaO、50質量%Al2O3)を湯面上に浮かべた。溶鋼成分調整の後、1650℃に温度調整した後、炉中から溶鋼試料を採取した。出鋼前の溶鋼中の成分について、Al含有量は表3の狙い成分より0.12%程度高め、Si含有量は表3の狙い成分より0.05%程度低めの成分とした。溶鋼中へのAl添加について、表3のS7~S9は精錬炉(高周波溶解炉)内の溶鋼にすべて添加し、S1~S6、S10~S12については出鋼前の取鍋中にAlを入れ置きし、出鋼中の取鍋内溶鋼にAlを添加することとした。
表2中のF7の組成からなるフラックス8kgを取鍋の底部に添加した後、炉を傾動させて取鍋に出鋼した。
When smelting high Al content steel aiming at the composition shown in Table 3, 1 ton of steel was melted using a high-frequency induction melting furnace. Ar gas is flowed from above the furnace at a flow rate of 10 NL / min, and a small amount of 1 kg of cover slag (composition: 50% by mass CaO, 50% by mass Al 2 O 3 ) is placed on the surface of the melt so that the surface of the melt does not come into direct contact with the atmosphere gas. floated on After adjusting the components of the molten steel and adjusting the temperature to 1650° C., a molten steel sample was taken from the furnace. Regarding the components in the molten steel before tapping, the Al content was higher than the target composition in Table 3 by about 0.12%, and the Si content was lower than the target composition in Table 3 by about 0.05%. Regarding the addition of Al to the molten steel, S7 to S9 in Table 3 are all added to the molten steel in the refining furnace (high-frequency melting furnace), and for S1 to S6 and S10 to S12, Al is added to the ladle before tapping. Al was added to the molten steel in the ladle during tapping.
After adding 8 kg of flux having the composition of F7 in Table 2 to the bottom of the ladle, the furnace was tilted and tapped into the ladle.
出鋼前、出鋼後の溶鋼試料について窒素濃度を分析した結果、出鋼時の窒素濃度変化は、表3中の△N(ppm)で示すように、11~23ppmである。 As a result of analyzing the nitrogen concentration of molten steel samples before and after tapping, the change in nitrogen concentration during tapping is 11 to 23 ppm, as indicated by ΔN (ppm) in Table 3.
S1~S10では出鋼時の窒素濃度変化ΔNは16ppm以下であり、顕著な吸窒素抑制作用が確認された。また、溶鋼中Si、Al含有量は、表3の「取鍋内溶鋼成分」に示すように、いずれも狙い組成の溶製が達成された。S1は狙いAl量が0.05%と比較的低位であったが、出鋼時のAl濃度低下に応じたAl量を予め取鍋内に添加して行うことで狙いAl量に調整できた。 In S1 to S10, the nitrogen concentration change ΔN at the time of tapping was 16 ppm or less, and a remarkable nitrogen absorption suppression effect was confirmed. As for the contents of Si and Al in the molten steel, as shown in Table 3, "Components of molten steel in the ladle", melting with the target composition was achieved. The target Al content of S1 was 0.05%, which was relatively low, but the target Al content could be adjusted by adding in advance to the ladle the amount of Al corresponding to the decrease in the Al concentration at the time of tapping. .
S11は狙いAl量が0.03%と低く、出鋼時のAl濃度低下に応じたAl量を取鍋内に予め添加したにもかかわらず出鋼時の窒素濃度変化は23ppmに達した。溶鋼中Alが出鋼時に雰囲気から混入した酸素ガスとの反応により消費され、Al濃度が低下した出鋼流が雰囲気ガスに晒されたため吸窒素抑制作用が損なわれたと推定される。
S12は出鋼時の吸窒素抑制作用が認められたものの、出鋼時のSi量増加が生じたため、狙いSi量の0.05%に対し、実績Si量が0.10%と過剰となった。
For S11, the target Al content was as low as 0.03%, and the nitrogen concentration change during tapping reached 23 ppm even though the amount of Al corresponding to the decrease in Al concentration during tapping was added in advance to the ladle. It is presumed that the Al in the molten steel was consumed by the reaction with the oxygen gas mixed in from the atmosphere during tapping, and the tapped stream with a reduced Al concentration was exposed to the atmosphere gas, thereby impairing the nitrogen absorption suppressing action.
Although S12 was found to have an effect of suppressing nitrogen absorption during tapping, the Si content increased during tapping, so the actual Si content was 0.10%, which was excessive compared to the target Si content of 0.05%. rice field.
狙いとするAlが0.05%未満であるとフラックスの吸窒素抑制作用が著しく損なわれる。Alが0.05%未満であると溶鋼中の酸素ポテンシャルが上昇し、溶融フラックス(スラグ)/メタル界面の酸素ポテンシャル差が小さくなり、溶鋼中のAl酸化とフラックス中のSiO2還元が十分に起こらず、フラックスによる窒素吸収が進行しないためである。
狙いとするSiが0.1%未満であるとフラックスと溶鋼間の反応による溶鋼中Siの増加に対応できず成分外れとなるおそれがある(特に上限は設けない)。
If the targeted Al content is less than 0.05%, the nitrogen absorption inhibitory action of the flux is significantly impaired. When Al is less than 0.05%, the oxygen potential in the molten steel rises, the oxygen potential difference at the molten flux (slag)/metal interface becomes small, and Al oxidation in the molten steel and SiO2 reduction in the flux are sufficient. This is because nitrogen absorption by the flux does not proceed.
If the target Si content is less than 0.1%, there is a risk that the Si content in the molten steel will not increase due to the reaction between the flux and the molten steel, resulting in an out-of-composition (there is no particular upper limit).
以上の結果から、本発明において、製造する溶鋼の目標とするAl含有量を0.05質量%以上、Si含有量を0.1質量%以上に限定することとした。なお、AlとSi含有量の上限は特に設けないが、Al:5質量%、Si:7質量%までであれば本発明を好適に用いて、出鋼時の吸窒素抑制を図ることができる。 Based on the above results, in the present invention, the target Al content of the molten steel to be produced is limited to 0.05% by mass or more and the Si content is limited to 0.1% by mass or more. Although there is no particular upper limit for the Al and Si contents, the present invention can be suitably used as long as the Al: 5% by mass and the Si: 7% by mass can be used to suppress nitrogen absorption during tapping. .
Al、Si以外の鋼成分については、MnおよびCrは添加すると溶鋼の窒素吸収能を高めるため含有量が低位であることが好ましい。MnまたはCrが1.5%を越えるとフラックスの吸窒素抑制作用が著しく損なわれる。Mn、Crは含有しなくても良い。 With respect to steel components other than Al and Si, the content of Mn and Cr is preferably low in order to increase the ability of molten steel to absorb nitrogen when added. If the Mn or Cr content exceeds 1.5%, the nitrogen absorption inhibitory action of the flux is significantly impaired. Mn and Cr do not have to be contained.
そこで、本発明の対象となる鋼の好ましい成分組成は以下の通りとなる。
Al≧0.05%
Si≧0.1%
さらに好ましくは
Mn≦1.5%
Cr≦1.0%
その他、低合金レベルの合金元素成分してもよい。また、他の成分は、たとえばC:0.001~1.0%(極低炭~高炭)、P:0.01~0.20%、S:0.0005~0.01%の範囲を選択することができる。
Therefore, the preferred chemical composition of the steel that is the object of the present invention is as follows.
Al≧0.05%
Si≧0.1%
More preferably Mn≤1.5%
Cr≦1.0%
In addition, low alloying level alloying elements may be used. In addition, other components are, for example, C: 0.001 to 1.0% (very low carbon to high carbon), P: 0.01 to 0.20%, S: 0.0005 to 0.01%. can be selected.
《処理前の溶鋼成分》
前述のように、本発明の組成を有するフラックスを精錬炉中に添加して高Al含有鋼の溶製を行うに際し、溶鋼中のAl濃度が減少し、Si濃度が増加する。そこで、精錬炉と取鍋、容量(鋼量)、フラックスの組成と添加量等に応じて、事前の5ヒート程度の評価結果の平均値から、処理中における鋼中Al減少量とSi増加量を予測し、狙い組成に対してSi量が低く、Al量が高い初期成分の溶鋼を用いて溶製することとすると好ましい。
溶鋼へのAl添加時期としては、出鋼前に精錬炉内溶鋼に対してAlを添加してもよく、あるいはAl添加量の一部又は全部を、出鋼後の溶鋼中に添加しても良い。出鋼後の溶鋼へのAl添加については、少なくともフラックスと接触する際の溶鋼中のAl含有量が0.05%以上となるよう、少なくとも"出鋼所要時間の1/10"迄に添加するのが好ましく、取鍋入置き(出鋼前)とするのがより好ましい。
<<Molten steel components before treatment>>
As described above, when the flux having the composition of the present invention is added to the refining furnace to produce high Al content steel, the Al concentration in the molten steel decreases and the Si concentration increases. Therefore, depending on the refining furnace and ladle, capacity (steel amount), flux composition and amount added, etc., from the average value of the evaluation results of about 5 heats in advance, the amount of Al decrease and the amount of Si increase in the steel during processing is predicted, and it is preferable to melt using molten steel having initial components with a low Si content and a high Al content with respect to the target composition.
As for the timing of adding Al to the molten steel, Al may be added to the molten steel in the refining furnace before tapping, or part or all of the added amount of Al may be added to the molten steel after tapping. good. Regarding the addition of Al to the molten steel after tapping, it should be added at least until "1/10 of the time required for tapping" so that the Al content in the molten steel when it comes into contact with the flux is 0.05% or more. is preferable, and it is more preferable to put it in the ladle (before tapping).
《フラックスの添加》
フラックスは、予め所定の配合比で混合したフラックス原料を1500℃で加熱して溶融し、冷却後に粉砕し、粉体あるいは顆粒としたものを添加剤として用いるのが望ましい。このような予備溶融を行わず、出鋼前の取鍋および/または出鋼中の取鍋内溶鋼(出鋼流を含む)に対して、たとえば生石灰と珪砂等フラックス原料単体を直接添加してもよい。溶鋼の輻射熱によりフラックス原料が反応して溶融フラックスを形成するためである。
《Addition of Flux》
As for the flux, it is desirable to use as an additive the flux raw material that has been mixed in advance at a predetermined compounding ratio, which is melted by heating at 1500° C., cooled and pulverized into powder or granules. Without performing such pre-melting, flux raw materials such as quicklime and silica sand are directly added to the ladle before tapping and/or the molten steel in the ladle during tapping (including the tapped stream). good too. This is because the radiant heat of the molten steel reacts the flux material to form molten flux.
フラックスは、溶鋼表面を覆うことで、溶鋼と雰囲気ガス間を遮断し、雰囲気からの酸素および窒素の吸収を抑制するとともに、高Al含有溶鋼に含有する窒素を吸収する作用を有する。 By covering the molten steel surface, the flux has the effect of blocking the molten steel from the atmosphere gas, suppressing the absorption of oxygen and nitrogen from the atmosphere, and absorbing the nitrogen contained in the high Al content molten steel.
フラックスの添加は、出鋼前の取鍋および/または出鋼中の取鍋内溶鋼(出鋼流を含む)に対して行う。特に溶鋼と大気が直接接触する出鋼前に予め取鍋内に添加しておくのが望ましい。予め取鍋内に添加しておくのが望ましい理由は出鋼流が取鍋に注入される初期段階から溶鋼とフラックスが強撹拌される状態が得られ、フラックスによる吸窒素抑制作用が効果的となるためである。
フラックスの添加を出鋼中に行う場合には、一括添加あるいは断続的/連続的添加を行えばよい。出鋼開始からフラックス添加終了までの時間を、出鋼開始から出鋼終了までの全出鋼時間の1/3以内とすると好ましい。これにより、出鋼中におけるフラックスによる吸窒素抑制作用を十分に発揮させることができる。
Flux is added to the ladle before tapping and/or the molten steel in the ladle during tapping (including the tapping stream). In particular, it is desirable to preliminarily add Ni to the ladle before tapping, when the molten steel and the air come into direct contact with each other. The reason why it is desirable to add it to the ladle in advance is that the molten steel and flux are strongly stirred from the initial stage when the tapped stream is poured into the ladle, and the nitrogen absorption effect of the flux is effective. It is for the sake of becoming.
When flux is added during tapping, it may be added all at once or intermittently/continuously. It is preferable that the time from the start of tapping to the end of flux addition be within 1/3 of the total tapping time from the start of tapping to the end of tapping. As a result, the nitrogen absorption suppressing action of the flux during tapping can be sufficiently exhibited.
精錬炉が大気溶解炉の場合、更に窒素吸収を抑制するには、精錬炉内の溶鋼にフラックスを添加して、予め溶鋼湯面上にスラグ層を形成させた上で、出鋼前の取鍋内にフラックスを添加しておくのがよい。出鋼の前段階から出鋼流の注入段階まで継続して溶鋼と雰囲気ガスの接触を抑制できるため、顕著な窒素低減効果が得られる。上記精錬炉内へのフラックス添加に加えて、更に出鋼の途中に注入流に対して直接フラックスを添加するとより効果的な吸窒抑制作用が得られる。 If the refining furnace is an air melting furnace, in order to further suppress nitrogen absorption, flux is added to the molten steel in the refining furnace to form a slag layer on the surface of the molten steel in advance, and then remove it before tapping. Add some flux to the pot. Since the contact between the molten steel and the atmosphere gas can be continuously suppressed from the previous stage of tapping to the injection stage of the tapping stream, a remarkable nitrogen reduction effect can be obtained. In addition to adding flux into the refining furnace, adding flux directly to the injection stream during tapping provides a more effective suppression of nitrogen absorption.
フラックスの添加量は、溶鋼1tonあたり2kg以上30kg以下とするのが好ましい。2kg/ton未満では溶融フラックスが出鋼時の溶鋼流と接触することによる吸窒素抑制作用を得たり、溶鋼表面を覆う効果が小さくなる。30kg/tonを越えても吸窒素抑制作用の効果が飽和する。また、過剰な添加はフラックスへの伝熱により溶鋼の温度低下を招き易くなる。 The amount of flux to be added is preferably 2 kg or more and 30 kg or less per ton of molten steel. If it is less than 2 kg/ton, the effect of suppressing nitrogen absorption due to the contact of the molten flux with the molten steel flow at the time of tapping and the effect of covering the surface of the molten steel are reduced. Even if it exceeds 30 kg/ton, the effect of suppressing nitrogen absorption is saturated. Moreover, excessive addition tends to cause a temperature drop of molten steel due to heat transfer to the flux.
《精錬炉》
本発明の高Al含有鋼の溶製方法を適用する精錬炉としては、転炉、高周波誘導溶解炉を好適に用いることができる。精錬炉が転炉の場合、窒素含有量の低い溶鋼を出鋼可能であり、加えて、本発明を適用して出鋼時の吸窒素を抑制することで、極低窒素の取鍋溶鋼が得られる。
《Smelting Furnace》
As a refining furnace to which the high Al content steel smelting method of the present invention is applied, a converter and a high frequency induction melting furnace can be suitably used. When the refining furnace is a converter, it is possible to tap molten steel with a low nitrogen content. can get.
《本発明例》
鋼スクラップおよび合金鉄からなる溶解原料10tonを高周波誘導溶解炉内に装入し、炉上にArガスを10L/minの供給速度で流し、誘導加熱により溶解原料を溶解した。溶解後、溶鋼の迅速分析により合金添加による成分調整を行った。その際、出鋼時の組成変化を考慮し、表4に示す目標組成に対し、Siを低めの2.95%、Alを高めの0.45%に調整した。
<<Example of the present invention>>
10 tons of raw material to be melted consisting of steel scrap and ferroalloy was charged into a high-frequency induction melting furnace, Ar gas was supplied to the furnace at a rate of 10 L/min, and the raw material was melted by induction heating. After melting, composition adjustment by alloy addition was performed by rapid analysis of molten steel. At that time, the target composition shown in Table 4 was adjusted to a lower Si content of 2.95% and a higher Al content of 0.45%, taking into account composition changes during tapping.
取鍋内にCaO:30%、SiO2:60%、Al2O3:5%、MgO:5%から成るフラックスを100kg添加した後、出鋼し、取鍋に受鋼し、取鍋内溶鋼から試料採取を行い、試料分析した。結果、溶鋼中窒素は48ppmであり、出鋼前の溶鋼中窒素36ppmに比べ、12ppmの窒素ピックアップに留まっており、フラックスによる吸窒作用が認められた。また、Siは表4の目標組成±0.1%以内、Alは表4の目標組成±0.05%以内が各々得られ、成分的中した。 After adding 100 kg of flux consisting of CaO: 30%, SiO 2 : 60%, Al 2 O 3 : 5%, and MgO: 5% in the ladle, the steel is tapped, the steel is received in the ladle, and the steel is placed in the ladle. Samples were taken from the molten steel and sampled for analysis. As a result, the nitrogen in the molten steel was 48 ppm, and compared with the nitrogen in the molten steel of 36 ppm before tapping, the nitrogen pick-up remained at 12 ppm, and the absorption of nitrogen by the flux was recognized. In addition, the target composition of Si in Table 4 within ±0.1% and the target composition of Al in Table 4 within ±0.05% were obtained, and the composition hit the target.
《比較例》
上記と同様の条件で、CaO:50%、SiO2:10%、Al2O3:35%、MgO:5%から成るフラックスを取鍋内に添加した後、出鋼し、取鍋に受鋼した場合、出鋼時の窒素ピックアップは21ppm以上であった。
<<Comparative example>>
Under the same conditions as above, a flux consisting of CaO: 50%, SiO 2 : 10%, Al 2 O 3 : 35%, and MgO: 5% is added into the ladle, then tapped and placed in the ladle. When steeled, nitrogen pick-up at tapping was greater than 21 ppm.
上記と同様の条件で、フラックスを用いない場合、出鋼時の窒素ピックアップは28ppm以上であった。 Under the same conditions as above, when no flux was used, the nitrogen pickup during tapping was 28 ppm or more.
Claims (3)
取鍋に出鋼するにあたり、取鍋内にフラックスを添加し、取鍋内フラックスの添加時期は出鋼前または出鋼中であって、取鍋内フラックスの配合は質量%で、
20%≦CaO≦45%、
40%≦SiO2≦70%、
0≦Al2O3≦20%、
0≦MgO≦20%、
その他の酸化物と弗化物成分が合計10%未満であり、
添加フラックス中のCaO/SiO 2 が質量比で、
0.4≦CaO/SiO 2 <0.7
であることを特徴とする高Al含有鋼の溶製方法。 Steel with a target composition of 0.05% or more and 5% or less of Al and 0.1% or more and 7% or less of Si in terms of mass% is smelted in a refining furnace with a low Si content and a high Al content relative to the target composition. Molten steel with high composition ,
When tapping into the ladle, flux is added into the ladle. The timing of adding the flux in the ladle is before or during tapping.
20%≦CaO≦45%,
40%≦SiO 2 ≦70%,
0≦Al 2 O 3 ≦20%,
0≦MgO≦20%,
total less than 10% of other oxide and fluoride components ;
The mass ratio of CaO/SiO 2 in the added flux is
0.4≦CaO/SiO 2 <0.7
A method for melting high Al content steel, characterized in that
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| JP2009039745A (en) | 2007-08-08 | 2009-02-26 | Nippon Steel Corp | Continuous casting powder and steel continuous casting method |
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| JP2010242178A (en) | 2009-04-07 | 2010-10-28 | Kobe Steel Ltd | Method for manufacturing steel for high strength steel wire excellent in fatigue characteristics |
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