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JP7283455B2 - Reduction reaction electrode - Google Patents
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JP7283455B2 - Reduction reaction electrode - Google Patents

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JP7283455B2
JP7283455B2 JP2020142937A JP2020142937A JP7283455B2 JP 7283455 B2 JP7283455 B2 JP 7283455B2 JP 2020142937 A JP2020142937 A JP 2020142937A JP 2020142937 A JP2020142937 A JP 2020142937A JP 7283455 B2 JP7283455 B2 JP 7283455B2
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泰明 河合
直彦 加藤
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Toyota Central R&D Labs Inc
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Description

本発明は、カーボン系シートを用い二酸化炭素(CO)を還元する還元反応電極に関する。 TECHNICAL FIELD The present invention relates to a reduction reaction electrode that uses a carbon-based sheet to reduce carbon dioxide (CO 2 ).

従来より、COの還元反応によってギ酸などを生成する人口光合成について各種の提案がある。例えば、特許文献1には、金属や半導体などの基板の表面に、カーボンナノチューブから成るカーボン層とこのカーボン層の表面を覆う錯体触媒とを備える還元反応電極が開示されている。この提案によれば、カーボンナノチューブを約2mg/cmの密度でスプレーしてカーボン層を形成している。 Conventionally, there have been various proposals for artificial photosynthesis in which formic acid is produced by a reduction reaction of CO2 . For example, Patent Literature 1 discloses a reduction reaction electrode including a carbon layer made of carbon nanotubes and a complex catalyst covering the surface of the carbon layer on the surface of a substrate such as a metal or semiconductor. According to this proposal, carbon nanotubes are sprayed at a density of about 2 mg/cm 2 to form a carbon layer.

特開2017-125242号公報JP 2017-125242 A

ここで、従来の提案では、どのような材料が好ましいかなどを実験的に検証しているのであって、実際の装置を構成する場合における多くの課題については検証をしていない。人工光合成によるCOの還元を実用化する場合には、大規模な装置によって大量のCOを処理したいという要求があり、このためには、反応セルを大型として、効率的なCO還元反応を維持することが必要となる。例えば、大面積(1m角)仕様で、高電流密度が安定して得られる還元反応電極が望まれる。
特に、従来技術では、還元電極に高い(負の大きな)電位を印加すると、大きな還元電流が流れるが、HOの還元により水素が大量に発生するため、選択率が低くCO還元生成物であるギ酸生成量が低くなるという問題があった。一方で、還元電極の電位を低い(負の小さな)もの(例えば、-1.2Vvs.Hg/HgSO)にすると、選択率が向上するが、電流密度が低い(-2~-2.5mA/cm)ため、ギ酸生成量が少なくなるという問題があった。
本発明は、小さな負の印加電圧でも、高い電流密度が得られる還元電極を提供する。
Here, in the conventional proposals, what kind of material is preferable is experimentally verified, and many problems in constructing an actual device are not verified. When the reduction of CO2 by artificial photosynthesis is put into practical use, there is a demand to process a large amount of CO2 using a large-scale apparatus. must be maintained. For example, a reduction reaction electrode that has a large area (1 m square) specification and can stably obtain a high current density is desired.
In particular, in the prior art, when a high (large negative) potential is applied to the reduction electrode, a large reduction current flows, but the reduction of H 2 O generates a large amount of hydrogen, resulting in low selectivity and CO 2 reduction products. There was a problem that the amount of formic acid produced was low. On the other hand, when the potential of the reduction electrode is low (small negative) (for example, -1.2 V vs. Hg/Hg 2 SO 4 ), the selectivity is improved, but the current density is low (-2 to -2 .5 mA/cm 2 ), there was a problem that the amount of formic acid produced was small.
The present invention provides a reduction electrode with which a high current density can be obtained even with a small negative applied voltage.

本発明は、COを還元するための還元反応電極であって、多孔質のカーボン系のシート材と、シート材の表面上に設けられたカーボンナノチューブ層と、カーボンナノチューブ層に担持されたRu錯体ポリマーと、を含み、かさ密度が0.65~0.85g/cmであり、シート材の厚みが、0.3mm以上であるThe present invention provides a reduction reaction electrode for reducing CO 2 , comprising a porous carbon-based sheet material, a carbon nanotube layer provided on the surface of the sheet material, and Ru supported on the carbon nanotube layer. and a complex polymer, a bulk density of 0.65 to 0.85 g/cm 3 , and a thickness of the sheet material of 0.3 mm or more .

シート材は、カーボンペーパーであり、カーボンナノチューブ層は、マルチウォールカーボンナノチューブにより形成されるとよい。 The sheet material is carbon paper, and the carbon nanotube layer is preferably formed of multi-wall carbon nanotubes.

還元反応電極に-1.2Vvs.Hg/HgSOの電位を印加した際の電流密度が、-3.5mA/cmより大きな値であるとよい。 −1.2 V vs. to the reduction reaction electrode. It is preferable that the current density when a potential of Hg/Hg 2 SO 4 is applied is greater than −3.5 mA/cm 2 .

本発明によれば、シート材がカーボンナノチューブ層およびRu錯体ポリマーを比較的多く取り込んで、CO還元反応を効果的に行うことができる。 According to the present invention, the sheet material can incorporate a relatively large amount of the carbon nanotube layer and the Ru complex polymer to effectively perform the CO 2 reduction reaction.

カーボンペーパー(CP)にMWCNTs含浸塗布とRu錯体ポリマーを担持したカソードシートの断面構造イメージの比較を示す図であり、(a)は従来のCP厚み0.19mm、(b)は本実施形態のCP厚み0.35mmのCPを利用するものである。It is a diagram showing a comparison of cross-sectional structure images of a carbon paper (CP) impregnated with MWCNTs and a cathode sheet supporting a Ru complex polymer, (a) is a conventional CP thickness of 0.19 mm, (b) is a conventional CP thickness of 0.19 mm. A CP having a CP thickness of 0.35 mm is used. CP厚み0.35mmを用いたMWCNTsの含浸塗布回数と、15×20mm角シートの重量の関係を示す図である。FIG. 10 is a diagram showing the relationship between the number of impregnation coating times of MWCNTs using a CP thickness of 0.35 mm and the weight of a 15×20 mm square sheet. CP厚み0.19mmと0.35mmの2回含浸塗布と3回含浸塗布のMWCNTs塗布量(面積当たりのと塗布量)の比較を示す図である。FIG. 10 is a diagram showing a comparison of the MWCNTs coating amount (per area and coating amount) between two-time impregnation coating and three-time impregnation coating with CP thicknesses of 0.19 mm and 0.35 mm. CP厚み0.35mmのMWCNTs2回と4回含浸塗布のシート表面SEM画像を示す図である。FIG. 10 is a diagram showing SEM images of the sheet surface of MWCNTs with a CP thickness of 0.35 mm, two times and four times of impregnation coating. CP/MWCNTsの含浸塗布回数の異なるカソードシート(Ru錯体ポリマー量を1.33倍一定)を用いたi-t(電流/時間)測定結果を示す図である。FIG. 10 is a diagram showing it (current/time) measurement results using cathode sheets with different impregnation coating times of CP/MWCNTs (the amount of Ru complex polymer is constant at 1.33 times). 図5のCP/MWCNTsの含浸塗布回数と、i-t測定(-1.2Vvs.Hg/HgSO)3h後(3時間後)の電流密度の平均値の関係を示す図である。FIG. 6 is a diagram showing the relationship between the number of impregnation coating times of CP/MWCNTs in FIG. 5 and the average value of the current density after 3 hours (3 hours) after it measurement (−1.2 V vs. Hg/Hg 2 SO 4 ). CP/MWCNTsの含浸塗布回数を4回にして、Ru錯体ポリマー量を増加させて、電流密度の向上を検討した結果を示す図である。FIG. 10 is a diagram showing the results of examining improvement in current density by increasing the amount of Ru complex polymer by increasing the number of impregnation coatings of CP/MWCNTs to 4 times. CP/MWCNTsの含浸塗布回数を4回にして、Ru錯体ポリマー量を増加させて、電流密度の向上を検討した結果を示す図である。FIG. 10 is a diagram showing the results of examining improvement in current density by increasing the amount of Ru complex polymer by increasing the number of impregnation coatings of CP/MWCNTs to 4 times. CP/MWCNTsの含浸塗布回数4回で、Ru錯体ポリマー量が2.5倍のカソードシートについて、表面のSEM観察写真と斜め方向からの観察などにより推定した断面イメージを示す図である。FIG. 4 is a diagram showing a SEM observation photograph of the surface of a cathode sheet with 2.5 times the amount of Ru complex polymer and 4 times of impregnation and coating of CP/MWCNTs, and a cross-sectional image estimated from observation from an oblique direction. CP/MWCNTsの含浸塗布回数3回にして、Ru錯体ポリマー量1.33~2.5倍のi-t測定(-1.2Vvs.Hg/HgSO)3h後の電流密度の結果(n=4)を示す図である。Three times of impregnation coating of CP / MWCNTs, i - t measurement (-1.2 V vs. Hg / Hg 2 SO 4 ) at 1.33 to 2.5 times the amount of Ru complex polymer, current density results after 3 hours ( n=4). 含浸塗布回数を2回にして、Ru錯体ポリマー量1.33~2.0倍の範囲のi-t測定(-1.2Vvs.Hg/HgSO)3h後の電流密度も比較した結果を示す図である。The current density was also compared after 3 hours of it measurement (-1.2 V vs. Hg/Hg 2 SO 4 ) in the range of 1.33 to 2.0 times the amount of the Ru complex polymer, with the number of times of impregnation coating twice. It is a figure which shows. 高電流密度を確保できたCP/MWCNTsの含浸塗布回数3回でRu錯体ポリマー量1.5倍のカソードシートを切断して、その断面についてSEM観察した結果を示す図である。FIG. 10 is a diagram showing the results of SEM observation of a cross section of a cathode sheet with a Ru complex polymer amount of 1.5 times cut after three impregnation coatings of CP/MWCNTs that ensured a high current density. MWCNTsが含浸塗布されるシート断面のイメージを示す図である。FIG. 2 is a diagram showing an image of a cross section of a sheet to which MWCNTs are impregnated and coated; 従来と本実施形態におけるCP、CP/MWCNTs、CP/MWCNTs/RuCPのかさ密度を示す図である。It is a figure which shows the bulk density of CP, CP/MWCNTs, and CP/MWCNTs/RuCP in conventional and this embodiment. かさ密度に対する-1.2Vvs.Hg/HgSO、3時間後の電流を示す図である。−1.2 V vs. bulk density. FIG. 3 shows Hg/Hg 2 SO 4 , current after 3 hours. 実施形態に係る還元反応電極(カソード電極)を使用するCO還元装置3の概略構成を示す図である。1 is a diagram showing a schematic configuration of a CO 2 reduction device 3 using a reduction reaction electrode (cathode electrode) according to an embodiment; FIG.

以下、本発明の実施形態について、図面に基づいて説明する。なお、本発明は、ここに記載される実施形態に限定されるものではない。 BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described based on the drawings. It should be noted that the invention is not limited to the embodiments described herein.

「実施形態の概要」
本実施形態では、還元反応用陰極(以下、カソード電極という)には、カーボン系のシート材であるカーボンペーパー(CP)にマルチウォールカーボンナノチューブ(MWCNTs)を含浸塗布し、さらにRu錯体ポリマー(RuCP)を担持させたシート(CP/MWCNTs/RuCP)を用いることが好適である。
"Overview of Embodiment"
In the present embodiment, the cathode for the reduction reaction (hereinafter referred to as the cathode electrode) is coated with multi-walled carbon nanotubes (MWCNTs) impregnated on carbon paper (CP), which is a carbon-based sheet material, and further Ru complex polymer (RuCP ) is preferably used (CP/MWCNTs/RuCP).

<カーボンペーパー(CP)>
カソード電極の記載は、炭素繊維を含むものとするとよい。例えば、高温で熱処理された炭素繊維と炭素との複合基材(シート材)であり、カーボンペーパー(CP)、カーボンクロス等が挙げられ、例えばCPが採用される。CPは、例えば、ポリアクリロニトリル(PAN)繊維等の有機繊維をポリビニルアルコールと水系媒体との分散液に含浸させ、約2000℃で炭化させて結着させたものをシート状にしたものである。CPには、約25質量%程度のフッ素樹脂系素材が含まれることもある。
<Carbon paper (CP)>
The description of the cathode electrode should include carbon fiber. For example, it is a composite base material (sheet material) of carbon fiber heat-treated at a high temperature and carbon, and includes carbon paper (CP), carbon cloth, etc. CP is adopted, for example. The CP is formed into a sheet by impregnating organic fibers such as polyacrylonitrile (PAN) fibers with a dispersion of polyvinyl alcohol and an aqueous medium, carbonizing them at about 2000° C. and binding them. The CP may contain about 25% by mass of a fluororesin-based material.

<CP/MWCNTs>
このカーボンペーパー(CP)にカーボンナノチューブを塗布することでカーボンナノチューブ層を形成するとよい。このカーボンナノチューブ層は、CPの繊維の周囲にまとわりつくように形成されることが好適であり、CP表裏を覆う層状に形成され、CPの開口を塞いでしまうことを防止するとよい。例えば、マルチウォールカーボンナノチューブ(MWCNTs)等のカーボン素材を含ませることにより、ナノカーボンの3次元ネットワーク構造を形成することができる。MWCNTsとしては、少なくとも直径が1nm以上100nm以下のものを含むことが好適である。マルチウォールカーボンナノチューブ(MWCNTs)等のカーボン素材は、例えばエタノール等の溶媒にカーボンナノチューブ素材を高分散させたインクを用意して、ディップ塗布や含浸塗布等の方法によってCPに塗布し、乾燥することにより、CP/MWCNTsを形成することができる。なお、本実施形態では、1回の含浸塗布によって、1.4~1.8mg/cm程度のMWCNTsを塗布した。
<CP/MWCNTs>
A carbon nanotube layer may be formed by applying carbon nanotubes to this carbon paper (CP). This carbon nanotube layer is preferably formed so as to cling to the periphery of the CP fibers, and is preferably formed in a layered manner covering the front and back of the CP to prevent the opening of the CP from being blocked. For example, by including carbon materials such as multi-wall carbon nanotubes (MWCNTs), a three-dimensional network structure of nanocarbon can be formed. MWCNTs preferably include those having a diameter of at least 1 nm or more and 100 nm or less. Carbon materials such as multi-wall carbon nanotubes (MWCNTs) are prepared by preparing an ink in which the carbon nanotube material is highly dispersed in a solvent such as ethanol, applying it to the CP by a method such as dip coating or impregnation coating, and drying it. can form CP/MWCNTs. In this embodiment, about 1.4 to 1.8 mg/cm 2 of MWCNTs were coated by one impregnation coating.

なお、CPは、例えば、ポリアクリロニトリル(PAN)繊維等の有機繊維をポリビニルアルコールと水系媒体との分散液に含浸させ、約2000℃で炭化させて結着させたものをシート状にしたものである。CPには、約25質量%程度のフッ素樹脂系素材が含まれることもある。また、MWCNTsは、多層カーボンナノチューブともいわれ、同心円筒状の位置する複数のチューブから構成されるもので、いくつかの単層チューブが入れ子になっていると考えられている。 The CP is made into a sheet by impregnating organic fibers such as polyacrylonitrile (PAN) fibers in a dispersion of polyvinyl alcohol and an aqueous medium, carbonizing them at about 2000° C., and binding them. be. The CP may contain about 25% by mass of a fluororesin-based material. MWCNTs, also called multi-walled carbon nanotubes, are composed of a plurality of tubes positioned concentrically, and are believed to be nested with several single-walled tubes.

<CP/MWCNTs/RuCP>
そして、上述した基材に、Ru錯体ポリマー(RuCP)をナノ分散して担持乾燥してシート状としたものを用いるとよい。
<CP/MWCNTs/RuCP>
Then, it is preferable to use a sheet-like material obtained by carrying Ru complex polymer (RuCP) nano-dispersed on the base material described above, carrying and drying the same.

Ru錯体ポリマーを得るためのルテニウム錯体(Ru錯体モノマー)としては、例えば、[Ru{4,4’-di(1-H-1-pyrrolypropyl carbonate)-2,2’-bipyridine}(CO)(MeCN)Cl]、[Ru{4,4’-di(1-H-1-pyrrolypropyl carbonate)-2,2’-bipyridine}(CO)Cl]、[Ru{4,4’-di(1-H-1-pyrrolypropyl carbonate)-2,2’-bipyridine}(CO)、[Ru{4,4’-di(1-H-1-pyrrolypropyl carbonate)-2,2’-bipyridine}(CO)(CHCN)Cl]等が挙げられる。Ru錯体ポリマーは、例えば、Ru錯体モノマー(例えば[Ru{4,4’-di(1-H-1-pyrrolypropyl carbonate)-2,2’-bipyridine}(CO)Cl])と重合開始剤(例えばピロール)と重合触媒(例えば塩化鉄)とを用いて高分子化(ポリマー)された状態のRu錯体ポリマーである。 Ruthenium complexes (Ru complex monomers) for obtaining Ru complex polymers include, for example, [Ru {4,4′-di(1-H-1-pyrrolypropyl carbonate)-2,2′-bipyridine} (CO) ( MeCN)Cl 2 ], [Ru{4,4′-di(1-H-1-pyrrolypropyl carbonate)-2,2′-bipyridine}(CO) 2 Cl 2 ], [Ru{4,4′-di (1-H-1-pyrrolypropyl carbonate)-2,2′-bipyridine}(CO) 2 ] n , [Ru{4,4′-di(1-H-1-pyrrolypropyl carbonate)-2,2′- bipyridine}(CO)( CH3CN ) Cl2 ] and the like. Ru complex polymer, for example, Ru complex monomer (for example, [Ru {4,4'-di (1-H-1-pyrrolypropyl carbonate) -2,2'-bipyridine} (CO) 2 Cl 2 ]) and polymerization initiation It is a Ru complex polymer in a polymerized state using an agent (eg pyrrole) and a polymerization catalyst (eg iron chloride).

Ru錯体ポリマーの担持は、例えば、Ru錯体モノマー、重合開始剤(例えばピロール)、重合触媒(例えば塩化鉄)をアセトニトリル(MeCN)等の溶媒に溶解した液(Ru錯体ポリマー溶液)を炭素繊維と炭素との複合基材の上に塗布、乾燥することで行うことができる。 The Ru complex polymer is supported, for example, by dissolving a Ru complex monomer, a polymerization initiator (e.g. pyrrole), and a polymerization catalyst (e.g. iron chloride) in a solvent such as acetonitrile (MeCN) (Ru complex polymer solution) with carbon fibers. It can be carried out by coating and drying on a composite substrate with carbon.

重合開始剤(ラジカル開始剤)としては、ピロール、ピリジン、チオフェン、ボレピン、アゾニン等のN,S,Bのうち少なくとも1つを含む五員環構造~九員環構造を有する複素環式芳香族化合物や、アゾ化合物、有機過酸化物等が挙げられ、酸化により容易に反応が開始される等の点から、ピロールが好ましい。 As a polymerization initiator (radical initiator), a heterocyclic aromatic having a five-membered ring structure to a nine-membered ring structure containing at least one of N, S, B such as pyrrole, pyridine, thiophene, volepin, azonin, etc. Compounds, azo compounds, organic peroxides, and the like can be mentioned, and pyrrole is preferable because the reaction is easily initiated by oxidation.

重合触媒(化学酸化重合触媒)としては、塩化鉄(FeCl)、FeCl・O、またはFeCl・O-ClO等の鉄塩、塩化銅の銅塩、塩化アルミニウム等のアルミニウム塩等が挙げられ、触媒活性が高い等の点から、塩化鉄(FeCl)、FeCl・O、またはFeCl・O-ClOが好ましい。 Polymerization catalysts (chemical oxidation polymerization catalysts) include iron salts such as iron chloride (FeCl 3 ), FeCl 3 ·O 2 or FeCl 3 ·O 2 -ClO 4 , copper salts of copper chloride, and aluminum salts such as aluminum chloride. Iron chloride (FeCl 3 ), FeCl 3 .O 2 , or FeCl 3 .O 2 —ClO 4 are preferred from the viewpoint of high catalytic activity.

溶媒としては、アセトニトリル、ジエチルエーテル、N,N-ジメチルホルムアミド(DMF)、テトラヒドロフラン(THF)等が挙げられ、Ru錯体ポリマーを高分散することができる等の点から、アセトニトリルが好ましい。 Examples of the solvent include acetonitrile, diethyl ether, N,N-dimethylformamide (DMF), tetrahydrofuran (THF) and the like, and acetonitrile is preferred from the viewpoint that the Ru complex polymer can be highly dispersed.

ここで、大型のカソード電極として、大きな電流量を達成するためには、CPの厚みを増加させて、MWCNTsの塗布やRu錯体ポリマーの担持条件を最良とすることにより、電極表面積を増加し還元反応の向上が期待できる。 Here, in order to achieve a large amount of current as a large cathode electrode, the thickness of the CP is increased, and the conditions for coating MWCNTs and supporting the Ru complex polymer are optimized to increase the surface area of the electrode and reduce it. An improvement in reaction can be expected.

例えば、1m角の大型セルに用いるカソード電極の更なる特性向上の一環として、従来からの厚みに比べてCP厚みを約2倍に増加させて、MWCNTsの塗布やRu錯体ポリマーの担持乾燥の条件を検討して、電気化学特性の電流密度の向上をねらう。 For example, as part of further improving the characteristics of the cathode electrode used in a large cell of 1 m square, the thickness of the CP is increased to about twice the conventional thickness, and the conditions for coating MWCNTs and supporting and drying the Ru complex polymer to improve the current density of the electrochemical characteristics.

<MWCNTs塗布>
溶媒(エタノール95質量部)にマルチウォールカーボンナノチューブ(MWCNTs)5質量部を分散させたインクを用い、カーボンペーパー(CP)にディップ塗布、350℃で乾燥することによって、CP/MWCNTsシートを作製する。この含浸塗布を1回とする。
<MWCNTs coating>
A CP/MWCNTs sheet is prepared by dip-coating carbon paper (CP) with ink prepared by dispersing 5 parts by mass of multi-walled carbon nanotubes (MWCNTs) in a solvent (95 parts by mass of ethanol) and drying at 350°C. . This impregnation application is set to 1 time.

<Ru錯体ポリマー量>
まず、Ru錯体ポリマーの基準担持量(Ru錯体ポリマー量=1倍)を次のようなものにする。
<Amount of Ru complex polymer>
First, the standard supported amount of Ru complex polymer (amount of Ru complex polymer=1 time) is set as follows.

すなわち、Ru錯体モノマー([Ru{4,4’-di(1-H-1-pyrrolypropyl carbonate)-2,2’-bipyridine}(CO)2Cl2])0.0414g(3.35×10-6mol/cm)、0.22Mの塩化鉄(FeCl3)のエタノール溶液1.65mL(1.32×10-6mol/cm)、0.72mMのピロールのアセトニトリル溶液0.33mL(2.02×10-5mol/cm)、アセトニトリル6.33mLの混合溶液(総量8.31mL)であるRu錯体ポリマー溶液を調製し、これを基準担持量(Ru錯体ポリマー量=1倍)とする。 That is, Ru complex monomer ([Ru{4,4′-di(1-H-1-pyrrolypropyl carbonate)-2,2′-bipyridine}(CO)2Cl2]) 0.0414 g (3.35×10 −6 mol/cm 2 ), 1.65 mL of 0.22 M iron chloride (FeCl3) ethanol solution (1.32×10 −6 mol/cm 2 ), 0.33 mL of 0.72 mM pyrrole acetonitrile solution (2.02 ×10 −5 mol/cm 2 ) and 6.33 mL of acetonitrile (total amount: 8.31 mL) to prepare an Ru complex polymer solution, which is used as a reference load (amount of Ru complex polymer=1 time).

以下において、Ru錯体ポリマー量は、上記を「1倍」として、これに対する量として記載する。 In the following, the amount of the Ru complex polymer is described as an amount corresponding to the above amount being "1 time".

「カソード電極(カソードシート)のイメージ」
本実施形態では、カーボンペーパー(CP)の厚みを従来に比べ厚いものを採用する。すなわち、従来のCP厚みは0.19mm程度(基準厚み=0.19mm)であったが、本実施形態では、これを約2倍の0.35mmとした。
"Image of cathode electrode (cathode sheet)"
In this embodiment, the thickness of the carbon paper (CP) is thicker than that of the conventional one. That is, the conventional CP thickness was about 0.19 mm (reference thickness=0.19 mm), but in the present embodiment, it is approximately doubled to 0.35 mm.

図1は、従来のCP厚み0.19mmと、本実施形態のCP厚み0.35mmのカーボンペーパー(CP)に対して、同じMWCNTs含浸塗布とRu錯体ポリマーを担持したカソードシートの断面構造イメージの比較を示す図である。 FIG. 1 shows a cross-sectional structure image of a cathode sheet carrying the same MWCNTs impregnation coating and Ru complex polymer on carbon paper (CP) with a conventional CP thickness of 0.19 mm and a CP thickness of 0.35 mm in this embodiment. FIG. 13 shows a comparison;

図1(a)に示したカソードシートでは、CP厚み0.19mmで、MWCNTs含浸塗布を2回した後、Ru錯体ポリマー量を1.33倍(上記基準担持量を1倍としている)でRu錯体ポリマーを担持させた(CP/MWCNTs/RuCP)。このCP/MWCNTs/RuCPの場合、図1(a)の下図に示すように、カソードシート表裏の表面にRu錯体ポリマー層(RuCP)が、数μm~数10μmの厚みで形成される。従って、このカソードシート(CP/MWCNTs/RuCP)では、ポーラス(多孔質)な構成が失われる。なお、Ru錯体ポリマーを担持させる前のCP/MWCNTsは、図1の写真に示されるように、CPの繊維の周りにMWCNTsがまとわりついており、ポーラス構造はそのまま維持されている。 In the cathode sheet shown in FIG. 1(a), after the CP thickness is 0.19 mm and the MWCNTs are impregnated and coated twice, the Ru complex polymer amount is 1.33 times (the above reference loading amount is 1 time) and the Ru A complex polymer was supported (CP/MWCNTs/RuCP). In the case of this CP/MWCNTs/RuCP, Ru complex polymer layers (RuCP) with a thickness of several μm to several tens of μm are formed on the front and back surfaces of the cathode sheet, as shown in the lower diagram of FIG. 1(a). Therefore, this cathode sheet (CP/MWCNTs/RuCP) loses its porous structure. In the CP/MWCNTs before carrying the Ru complex polymer, the MWCNTs are wrapped around the CP fibers, and the porous structure is maintained as it is, as shown in the photograph of FIG.

これに対して、CP厚み0.35mmで、MWCNTs含浸塗布回数とRu錯体ポリマー量を同じにして作製したCP/MWCNTs/RuCPの場合には、図1(b)に示すようにRuCP層はできず、写真に示すように、ポーラスな構造となる。 On the other hand, in the case of CP/MWCNTs/RuCP with a CP thickness of 0.35 mm and the same number of times of MWCNTs impregnation coating and the amount of Ru complex polymer, a RuCP layer was formed as shown in FIG. Instead, it has a porous structure, as shown in the photograph.

「シートについての電気化学特性などの測定」
このように、CP厚みの変更のみで、作製プロセス条件を同じとした場合に、カソードシートの構造形態が異なったものとなる。そこで、両カソードシートについて、電気化学特性を調べ比較した。
"Measurement of Electrochemical Properties of Sheets"
In this way, when only the thickness of the CP is changed and the manufacturing process conditions are the same, the structural form of the cathode sheet becomes different. Therefore, the electrochemical properties of both cathode sheets were investigated and compared.

CP厚み0.35mmのCPを使用して、(試験1)Ru錯体ポリマー量を一定(Ru錯体ポリマー量を1.33倍)にして、MWCNTs含浸塗布条件により、電流密度が最大になる条件を見出した。その後、(試験2)CP/MWCNTsの含浸塗布回数を固定して、Ru錯体ポリマー量を増加させて、電流密度の向上を検討した。さらに、(試験3)(試験2)の条件をベースにして電流密度を高く維持しながら、MWCNTs含浸塗布及びRu錯体ポリマー量を低減した条件について検討した。 Using CP with a CP thickness of 0.35 mm, (Test 1) the amount of Ru complex polymer was kept constant (the amount of Ru complex polymer was 1.33 times), and the current density was maximized by the MWCNTs impregnation coating conditions. Found it. After that, (Test 2) improvement of the current density was investigated by fixing the number of impregnation coating times of CP/MWCNTs and increasing the amount of the Ru complex polymer. Furthermore, (Test 3) Based on the conditions of (Test 2), the conditions under which the MWCNTs impregnation coating and the amount of the Ru complex polymer were reduced while maintaining a high current density were investigated.

上記の方法により、種々の作製条件の15×20mmのカソードシートを作製して、これを陰極にして3極式セルを構成し、ポテンショ/ガルバノスタットを使用して、10mm(1cm)角の電気化学評価を行った。測定は、リニアスイープボルタンメトリ(LSV):-0.2mV→-1.5Vvs.Hg/HgSO)を用い、電流/時間測定:i-t[電位一定:-1.2Vvs.Hg/HgSO),3h動作]の条件で行った。電解液には、0.4Mのリン酸カリウムバッファ液(KHPO+KHPO)を使用し、COをバブリングさせた状態で行った。作製条件の異なるシートは、適宜SEM観察を行いその構造形態を確認した。 By the above method, 15 × 20 mm cathode sheets with various production conditions are produced, and this is used as a cathode to form a three -electrode cell. An electrochemical evaluation was performed. The measurement is linear sweep voltammetry (LSV): -0.2 mV→-1.5 V vs. Hg/Hg 2 SO 4 ), current/time measurement: it [constant potential: −1.2 V vs. Hg/Hg 2 SO 4 ), operated for 3 hours]. A 0.4 M potassium phosphate buffer solution (K 2 HPO 4 +KH 2 PO 4 ) was used as the electrolyte, and the measurement was performed with CO 2 bubbling. Sheets manufactured under different conditions were appropriately observed with an SEM to confirm their structural forms.

「MWCNTsの含浸塗布」
図2に、CP厚み0.35mmを用いたMWCNTsの含浸塗布回数と15×20mm角シートの重量の関係を示す。CPのみの重量を基準にすると、MWCNTsの塗布回数が2~5回の範囲において、塗布回数を増加させると約10%の割合でその重量が増加する傾向がみられた。なお、図2には、2回の試験(試験回数n=2)の結果を正方形とひし形で示してある。
"Impregnation coating of MWCNTs"
FIG. 2 shows the relationship between the number of impregnation coating times of MWCNTs using a CP thickness of 0.35 mm and the weight of a 15×20 mm square sheet. Based on the weight of CP alone, when the number of coatings of MWCNTs was in the range of 2 to 5 times, the weight tended to increase at a rate of about 10% as the number of coatings increased. In addition, in FIG. 2, the results of two tests (the number of tests n=2) are shown by squares and rhombuses.

図3には、CP厚み0.19mmと0.35mmの2回含浸塗布と3回含浸塗布のMWCNTs塗布量(面積当たりのと塗布量)の比較を示す。このように、MWCNTs塗布量は、CP厚み0.19mmと0.35mmと同レベルであることが確認された。 FIG. 3 shows a comparison of the amount of MWCNTs applied (per area and applied amount) between two-time impregnation coating and three-time impregnation coating with CP thicknesses of 0.19 mm and 0.35 mm. Thus, it was confirmed that the MWCNTs coating amount was at the same level as the CP thicknesses of 0.19 mm and 0.35 mm.

図4には、CP厚み0.35mmのMWCNTs2回と4回含浸塗布のシート表面SEM画像を示す。CP厚み0.35mmのMWCNTs2回含浸塗布では、CP繊維が明確に確認でき、CPの内部にMWCNTsが充填されているのが少ないと推測される。それに対して、MWCNTs4回含浸では、CP繊維が確認できなくなる程十分な塗布がされている。 FIG. 4 shows SEM images of the sheet surface of 0.35 mm CP-thick MWCNTs impregnated and coated twice and four times. When the MWCNTs with a CP thickness of 0.35 mm were impregnated twice, the CP fibers could be clearly confirmed, and it is assumed that the inside of the CP is filled with few MWCNTs. On the other hand, the 4-time impregnation of MWCNTs is sufficiently applied that the CP fibers cannot be identified.

「RuCPの塗布」
(試験1)
図5には、CP/MWCNTsの含浸塗布回数の異なるカソードシート(Ru錯体ポリマー量を1.33倍一定)を用い、定電位を印加したi-t(電流/時間)測定結果を示す。CP/MWCNTsの含浸塗布回数の違いにより電流密度が異なり、含浸塗布回数2~5回では電流密度が最大1mA/cmに及んだ。CP/MWCNTsの含浸塗布回数が少ない塗布回数2,3回では、2度の試験での測定における電流密度の変動が大きいが、塗布回数4,5回は電流密度の変動が少なくなる傾向がみられた。
"Application of RuCP"
(Test 1)
FIG. 5 shows it (current/time) measurement results when a constant potential is applied using cathode sheets with different impregnation coating times of CP/MWCNTs (the amount of the Ru complex polymer is constant at 1.33 times). The current density varied depending on the number of impregnation coatings of CP/MWCNTs, and the maximum current density reached 1 mA/cm 2 when the number of impregnation coatings was 2 to 5 times. When the number of coatings for impregnation and coating of CP/MWCNTs is small, 2 or 3 times, the variation in current density is large in the measurement of 2 tests, but when the number of coatings is 4 or 5 times, the variation in current density tends to decrease. was taken.

図6には、図5のCP/MWCNTsの含浸塗布回数とi-t測定(-1.2Vvs.Hg/HgSO)3h後(3時間後)の電流密度の平均値を示した。電流密度は、CP/MWCNTsの含浸塗布回数2回に比べ、4回にすると最大で15%程度増加できる。しかし、CP/MWCNTsの含浸塗布回数5回にすると電流密度は低下してしまい、最適な塗布回数の条件があることがわかる。 FIG. 6 shows the number of impregnation coating times of CP/MWCNTs in FIG. 5 and the average value of the current density after 3 hours (after 3 hours) of it measurement (−1.2 V vs. Hg/Hg 2 SO 4 ). The current density can be increased by up to about 15% when the CP/MWCNTs are impregnated and applied 4 times, compared to 2 times. However, when the CP/MWCNTs are impregnated and applied five times, the current density decreases, indicating that there is an optimum number of times of application.

(試験2)
次に、CP/MWCNTsの含浸塗布回数を4回にして、Ru錯体ポリマー量を増加させて、電流密度の向上を検討した。その結果を図7,8に示す。図7は、CP/MWCNTsの含浸塗布回数4回のカソードシートについて、Ru錯体ポリマー量を1.3~3.0倍に変更した場合のi-t(電流/時間)測定結果である。図8は、Ru錯体ポリマー量と、3時間後電流値の関係を示す図である。
(Test 2)
Next, improvement of the current density was investigated by increasing the number of impregnation coatings of CP/MWCNTs to 4 times and increasing the amount of the Ru complex polymer. The results are shown in FIGS. FIG. 7 shows it (current/time) measurement results when the amount of the Ru complex polymer was changed from 1.3 to 3.0 times for the cathode sheet impregnated and coated four times with CP/MWCNTs. FIG. 8 is a diagram showing the relationship between the amount of Ru complex polymer and the current value after 3 hours.

Ru錯体ポリマー量1.3~2.0倍までは、-3~-3.5mA/cmの電流密度であるが、Ru錯体ポリマー量2.5倍にすると-4mA/cmに電流密度が急激に増加した。Ru錯体ポリマー量3.0倍で-4~-5mA/cmの電流密度が最大になり、Ru錯体ポリマー量3.5倍では電流密度の低下する傾向がみられた。Ru錯体ポリマー量が3.0倍以上になるとn=2で測定した電流密度の変動が大きくなる傾向がみられた。 When the Ru complex polymer amount is 1.3 to 2.0 times, the current density is −3 to −3.5 mA/cm 2 , but when the Ru complex polymer amount is 2.5 times, the current density is −4 mA/cm 2 . increased sharply. The current density of −4 to −5 mA/cm 2 was maximized when the Ru complex polymer amount was 3.0 times, and the current density tended to decrease when the Ru complex polymer amount was 3.5 times. When the amount of the Ru complex polymer was 3.0 times or more, there was a tendency for the current density measured at n=2 to increase in fluctuation.

図9は、電流密度が高くてその変動幅が少ない、CP/MWCNTsの含浸塗布回数4回で、Ru錯体ポリマー量が2.5倍のカソードシートについて、表面のSEM観察写真と斜め方向からの観察などにより推定した断面イメージを示す図である。この作製プロセス条件のシートは、MWCNTsの塗布量が多い(図4参照)ために、表面にMWCNTsのネットワークが扁平状の凝集体になったRu錯体ポリマーと複合化されたランダムな層(CPの厚み0.19mmの従来作製プロセス条件では、Ru錯体ポリマー層)が形成されているのが特徴である。 FIG. 9 shows a SEM observation photograph of the surface of a cathode sheet with a high current density and a small fluctuation range, which is impregnated and coated four times with CP/MWCNTs and has an Ru complex polymer amount of 2.5 times. It is a figure which shows the cross-sectional image estimated by observation. Since the sheet with this manufacturing process condition has a large amount of MWCNTs applied (see FIG. 4), the MWCNTs network is a random layer (CP) compounded with a Ru complex polymer that has become flat aggregates on the surface. It is characterized in that a Ru complex polymer layer) is formed under the conventional manufacturing process conditions with a thickness of 0.19 mm.

(試験3)
次に、試験2の条件をベースにして電流密度を高く維持しながら、MWCNTs含浸塗布及びRu錯体ポリマー量を低減した作製プロセス条件を検討した。図10は、CP/MWCNTsの含浸塗布回数3回にして、Ru錯体ポリマー量1.33~2.5倍のi-t測定(-1.2Vvs.Hg/HgSO)3h後の電流密度の結果(n=4)を示す図である。ここで、図10には、上述の高電流密度が得られた含浸塗布回数4回の同じRu錯体ポリマー量の結果も比較で示した。CP/MWCNTsの含浸塗布回数3回でRu錯体ポリマー量1.5倍の条件が、含浸塗布回数4回でRu錯体ポリマー量2.5倍と同等の-4mA/cmの電流密度が得られることがわかった。
(Test 3)
Next, based on the conditions of Test 2, the fabrication process conditions were investigated in which the amount of MWCNTs impregnated coating and Ru complex polymer was reduced while maintaining a high current density. FIG. 10 shows the current after 3 hours of it measurement (-1.2 V vs. Hg/Hg 2 SO 4 ) at 1.33 to 2.5 times the amount of Ru complex polymer with CP/MWCNTs impregnated and applied three times. FIG. 11 shows density results (n=4); Here, FIG. 10 also shows for comparison the result of the same amount of Ru complex polymer when the number of times of impregnation coating was four times, which gave the above-mentioned high current density. A current density of −4 mA/cm 2 , which is equivalent to 2.5 times the Ru complex polymer amount when the number of impregnation and coating of CP/MWCNTs is 3 times and the amount of Ru complex polymer is 1.5 times, is obtained when the number of impregnation and coating times is 4 times. I understand.

さらに、含浸塗布回数を2回にして、Ru錯体ポリマー量1.33~2.0倍の範囲のi-t測定(-1.2Vvs.Hg/HgSO)3h後の電流密度も比較した結果を図11に示す。塗布回数2回でRu錯体ポリマー量1.5倍の条件では、電流密度が顕著に増加しなく、CP/MWCNTsの含浸塗布回数3回でRu錯体ポリマー量1.5倍の条件が、特異的に高電流密度の確保ができていることを確認した。 Furthermore, the current density after 3 hours of it measurement (-1.2 V vs. Hg/Hg 2 SO 4 ) in the range of 1.33 to 2.0 times the amount of the Ru complex polymer with the number of times of impregnation coating twice is also compared. The results obtained are shown in FIG. Under the condition of 1.5 times the amount of Ru complex polymer with 2 times of coating, the current density does not increase significantly, and the condition of 1.5 times the amount of Ru complex polymer with 3 times of CP / MWCNTs impregnation coating is specific. It was confirmed that a high current density could be secured in

CP/MWCNTsの含浸塗布回数2回と3回及び4回のRu錯体ポリマー量1.5倍のシート表面のSEM観察をした写真を図11の上に参考として示した。含浸塗布回数2回は、CP繊維が露出して空隙が多くみられることからその内部がポーラスになっていると考えられる(図4左を参照)。それに対して、含浸塗布回数4回は、CP繊維の露出がなく、図9に示したのと同じMWCNTsの凝集体とRu錯体ポリマーが複合化された層が覆っていた(図4右を参照)。含浸塗布回数3回は、それらの中間的な形態で、CP繊維の痕跡が僅かに確認できる程度の薄さで、MWCNTsの凝集体とRu錯体ポリマーの複合化された層が表面に確認された。また、含浸塗布回数の違いにより表面の酸化鉄の析出状態にも違いがみられた。酸化鉄析出量は、CP/MWCNTs2回含浸塗布では中くらい、CP/MWCNTs3回含浸塗布では少なく、CP/MWCNTs4回含浸塗布では多かった。 FIG. 11 shows photographs of SEM observation of the surface of the sheet with 1.5 times the amount of the Ru complex polymer when the CP/MWCNTs were impregnated and coated 2 times, 3 times, and 4 times. When the impregnation coating was applied twice, the CP fibers were exposed and many voids were observed, so it is considered that the interior became porous (see the left side of FIG. 4). On the other hand, when the impregnation coating was applied four times, the CP fibers were not exposed, and the same MWCNT aggregates and Ru complex polymer composite layer as shown in FIG. 9 was covered (see the right side of FIG. 4 ). Three times of impregnation coating was an intermediate form of them, and a layer in which aggregates of MWCNTs and a Ru complex polymer were combined was confirmed on the surface with a thinness that traces of CP fibers could be slightly confirmed. . In addition, depending on the number of times of impregnation coating, there was also a difference in the deposition state of iron oxide on the surface. The amount of iron oxide precipitated was medium in the two-time impregnation coating of CP/MWCNTs, less in the three-time impregnation coating of CP/MWCNTs, and large in the four-time impregnation coating of CP/MWCNTs.

図12は、高電流密度を確保できたCP/MWCNTsの含浸塗布回数3回でRu錯体ポリマー量1.5倍のカソードシートを切断して、その断面についてSEM観察した結果を示す図である。シート内部は、Ru錯体ポリマーがMWCNTsと共に空隙が少なく高密度な状態で充填がされていた。 FIG. 12 is a diagram showing the results of SEM observation of a cross section of a cathode sheet with a Ru complex polymer amount 1.5 times cut after three impregnation coatings of CP/MWCNTs that ensured a high current density. The inside of the sheet was filled with the Ru complex polymer together with the MWCNTs in a high-density state with few voids.

今回の検討や観察から、従来のCP厚みと2倍のCP厚みにした場合のCPにMWCNTsが含浸塗布されるシート断面形態イメージや重量比率が明確になった。図13は、断面のイメージを示す図である。CP厚み0.19mmでMWCNTs含浸塗布回数2回の断面形態(CP内にMWCNTsが十分に充填された状態)は、CP厚み0.35mmでMWCNTs含浸塗布回数3回と同じに相当する。同様に、CP厚み0.19mmでMWCNTs含浸塗布回数3回の断面形態(CP内にMWCNTsが十分に充填されて、表裏の表面にもあふれた状態)は、CP厚み0.35mmでMWCNTs含浸塗布回数4回に相当する。また、ベースのCP重量に対して、MWCNTs含浸塗布回数に応じて、その重量も一定割合で増加した。 From this examination and observation, the sheet cross-sectional shape image and weight ratio of the CP impregnated and coated with MWCNTs when the CP thickness is doubled from the conventional CP thickness have been clarified. FIG. 13 is a diagram showing an image of a cross section. The cross-sectional shape of the CP with a thickness of 0.19 mm and the MWCNTs impregnated and applied twice (the state in which the CP is sufficiently filled with MWCNTs) corresponds to the CP with a thickness of 0.35 mm and the MWCNTs impregnated and applied three times. Similarly, the cross-sectional form of CP with a thickness of 0.19 mm and MWCNTs impregnated and applied three times (a state in which the CP is sufficiently filled with MWCNTs and overflowed on the front and back surfaces) is a CP with a thickness of 0.35 mm and MWCNTs impregnated and applied. Equivalent to 4 times. In addition, the weight increased at a constant rate with respect to the base CP weight, depending on the number of MWCNTs impregnated coatings.

このように、CPの厚みを増加させて、MWCNTsの塗布やRu錯体ポリマーの担持条件を最良とすることにより、従来より表面積を増したカソードシートができる。上述したように、CP厚み0.35mmにおいてCO還元反応における電流密度を大きく向上できた。CPの厚みを大きくすることで、MWCNTsおよびRuCPを内部に取り込んでかさ密度を向上し、電流密度を高くすることができる。このような効果を得るためには、CPの厚みは少なくとも0.3mm以上であることが好ましい。 In this way, by increasing the thickness of the CP and optimizing the conditions for coating the MWCNTs and supporting the Ru complex polymer, a cathode sheet with a larger surface area than before can be produced. As described above, the current density in the CO 2 reduction reaction could be greatly improved at a CP thickness of 0.35 mm. By increasing the thickness of the CP, MWCNTs and RuCP can be incorporated into the interior to improve the bulk density and increase the current density. In order to obtain such effects, the thickness of CP is preferably at least 0.3 mm or more.

「かさ密度による考察」
上記結果を基に、シートのかさ密度(みかけ密度。重量を体積で割った値。シート内の空隙も体積と見なしている)に着目した。図14は、従来と本実施形態におけるCP、CP/MWCNTs、CP/MWCNTs/RuCPのかさ密度を示す図である。図15は、かさ密度に対する-1.2Vvs.Hg/HgSO3h後の電流を示す図である。
"Consideration by Bulk Density"
Based on the above results, attention was paid to the bulk density of the sheet (apparent density; a value obtained by dividing the weight by the volume; voids within the sheet are also considered to be the volume). FIG. 14 is a diagram showing the bulk densities of CP, CP/MWCNTs, and CP/MWCNTs/RuCP in the conventional and the present embodiment. FIG. 15 shows −1.2 V vs. bulk density. Fig. 2 shows the current after Hg/ Hg2SO4 3h ;

本実施形態のカソードシートは、従来(CP厚み0.19mmでMWCNTs含浸塗布2回にしてRu錯体ポリマー量を1倍)に比べて約30%のかさ密度が上昇した。そして、かさ密度0.65~0.85の範囲が、電流が大きく好適であり、特にかさ密度0.75~0.80g/cmの範囲とすることで、電流密度-3.5mA/cm以上が得られる確率が高く、電流密度が特異的に向上する範囲が見出された。なお、CPの表面にRu錯体ポリマーなどの層が形成されてしまい、ポーラスな構成を維持するためには、CP厚みが.0.3mm以上必要である。 The cathode sheet of the present embodiment has a bulk density increased by about 30% compared to the conventional (CP thickness: 0.19 mm, MWCNTs impregnation coating twice, Ru complex polymer amount: 1 time). A bulk density range of 0.65 to 0.85 is suitable for a large current, and a bulk density range of 0.75 to 0.80 g/cm A range was found in which the probability of obtaining 2 or more was high and the current density was specifically improved. In addition, a layer such as a Ru complex polymer is formed on the surface of the CP, and in order to maintain the porous structure, the thickness of the CP must be . 0.3 mm or more is required.

「CO還元反応装置」
図16には、実施形態に係る還元反応電極(カソード電極)を使用するCO還元装置3の概略構成を示す図である。CO還元装置3は、収容部28内にCOの還元反応を進行させる還元反応電極(カソード電極)10と、水の酸化反応を生起する酸化反応電極(アノード電極)18と、が離間されて対向する位置に配置される。収容部28は、入口22、出口24を有し、入口からCOを溶解した(通常は飽和まで溶解)電解液が流入し、出口24からCOが還元されて得られた有機物、例えばギ酸を含有した電解液が流出する。
" CO2 reduction reactor"
FIG. 16 is a diagram showing a schematic configuration of a CO 2 reduction device 3 using a reduction reaction electrode (cathode electrode) according to an embodiment. In the CO 2 reduction device 3 , a reduction reaction electrode (cathode electrode) 10 for advancing a reduction reaction of CO 2 and an oxidation reaction electrode (anode electrode) 18 for causing an oxidation reaction of water are spaced apart from each other. are positioned opposite each other. The storage unit 28 has an inlet 22 and an outlet 24. An electrolytic solution in which CO2 is dissolved (normally dissolved to saturation) flows in from the inlet, and an organic substance obtained by reducing CO2 from the outlet 24, such as formic acid. The electrolytic solution containing the flows out.

カソード電極10とアノード電極18の間には、電源30から直流電圧が印加され、これによってカソード電極10での還元反応、アノード電極18における酸化反応が促進される。なお、電源30としては、太陽電池を使用することで、太陽エネルギーによりCOを還元してギ酸などの有機物を得ることができる。 A DC voltage is applied between the cathode electrode 10 and the anode electrode 18 from a power source 30 , thereby accelerating the reduction reaction at the cathode electrode 10 and the oxidation reaction at the anode electrode 18 . By using a solar battery as the power source 30, it is possible to obtain an organic substance such as formic acid by reducing CO2 with solar energy.

カソード電極10およびアノード電極18は、それぞれ複数の電極が積層化(スタック化)された構成となっていてもよく、またカソード電極10とアノード電極18との間に、液体と気体を分離し、プロトンを移動可能とするセパレータを設けてもよい。 The cathode electrode 10 and the anode electrode 18 may each have a structure in which a plurality of electrodes are laminated (stacked), and between the cathode electrode 10 and the anode electrode 18, a liquid and a gas are separated, A separator that allows protons to move may be provided.

なお、アノード電極18は、酸化反応によって物質を酸化するために利用される電極である。アノード電極18は、例えば、基板上に導電層が形成された基材とその上に形成された酸化触媒層とを含んで構成される。 Note that the anode electrode 18 is an electrode used for oxidizing a substance through an oxidation reaction. The anode electrode 18 includes, for example, a substrate having a conductive layer formed thereon and an oxidation catalyst layer formed thereon.

また、電解液は、リン酸緩衝水溶液やホウ酸緩衝水溶液とすることが好適である。具体的な構成例では、例えば、CO飽和リン酸緩衝液のタンクを設け、ポンプによってこの溶液をカソード電極10とアノード電極18との間に供給し、還元反応によって生じたギ酸(HCOOH)等を外部のタンクに回収すればよい。 Further, the electrolytic solution is preferably an aqueous phosphate buffer solution or an aqueous borate buffer solution. In a specific configuration example, for example, a tank of CO 2 saturated phosphate buffer solution is provided, this solution is supplied between the cathode electrode 10 and the anode electrode 18 by a pump, and formic acid (HCOOH) or the like produced by the reduction reaction is should be collected in an external tank.

「実施形態の効果」
このように、本実施形態によれば、シート内の厚みを増大させて、内部のかさ密度を特定範囲内に増加させることにより、還元反応表面積が増加して、反応効率も向上ができる最良な領構造を有するソードシートが提供できる。従って、高電流密度の還元反応電極、反応デバイスが得られ、ギ酸の生成効率向上が期待できる。
"Effect of embodiment"
Thus, according to the present embodiment, by increasing the thickness in the sheet and increasing the internal bulk density within a specific range, the reduction reaction surface area is increased and the reaction efficiency is also improved. A sword sheet having a region structure can be provided. Therefore, a reduction reaction electrode and a reaction device with high current density can be obtained, and an improvement in the production efficiency of formic acid can be expected.

「カソードシートの厚みについて」
本実施形態のカソードシートにおいて使用するカーボンペーパー(CP)は、例えば東レ株式会社などから市販されているものを利用することができる。また、市販されているCPには各種の厚みのものがあるが、現状、厚み0.35mmのものが購入できる最大であった。
"Thickness of cathode sheet"
Carbon paper (CP) used in the cathode sheet of the present embodiment can be commercially available from Toray Industries, Inc., for example. Commercially available CPs have various thicknesses, but currently, the maximum thickness that can be purchased is 0.35 mm.

市販のCPでは、かさ密度は、どの厚みも約0.45g/cm(空孔率・約78%)に調整されている。上述のように、カソードシートの最適かさ密度が0.75~0.80g/cmであるので、その厚みが0.35mm(実際は0.35~0.40mmの範囲にあると考えられる)と仮定すると、かさ密度がCPのみの場合の1.66~1.77倍になるように、CP内にMWCNTsとRu錯体ポリマーを高充填することになる。なお、これらは名のマテリアルで、ナノマテリアルで、3次元の高分散により充填する。 In commercially available CP, the bulk density is adjusted to about 0.45 g/cm 3 (porosity: about 78%) for all thicknesses. As described above, since the optimum bulk density of the cathode sheet is 0.75-0.80 g/cm 3 , the thickness is 0.35 mm (actually, it is believed to be in the range of 0.35-0.40 mm). Assuming that the bulk density is 1.66 to 1.77 times higher than that of CP alone, MWCNTs and Ru complex polymer are highly packed in CP. It should be noted that these are nominal materials, nanomaterials, and are filled with three-dimensional high dispersion.

CPの厚みをさらに増加させる手段としては、上記に述べたCPを接着、焼成などを加えた熱プレスなどのより行うことができる。このようなことを行うと、原料の高コスト化となってしまうため、現状では実施は難しい。しかし、量産化が進めば、さらに厚いCPの利用が可能となる。 As a means for further increasing the thickness of the CP, the above-described CP can be subjected to heat pressing with bonding, baking, or the like. If such a thing is done, the cost of raw materials will increase, so it is difficult to implement at present. However, as mass production progresses, it will become possible to use even thicker CPs.

3 CO還元装置、10 カソード電極、18 アノード電極、22 入口、24 出口、28 収容部、30 電源。
3 CO2 reducer, 10 cathode electrode, 18 anode electrode, 22 inlet, 24 outlet, 28 housing, 30 power supply.

Claims (3)

COを還元するための還元反応電極であって、
多孔質のカーボン系のシート材と、
シート材の表面上に設けられたカーボンナノチューブ層と、
カーボンナノチューブ層に担持されたRu錯体ポリマーと、
を含み、
かさ密度が0.65~0.85g/cmであり、
シート材の厚みが、0.3mm以上である
還元反応電極。
A reduction reaction electrode for reducing CO2 , comprising:
a porous carbon-based sheet material;
a carbon nanotube layer provided on the surface of the sheet material;
a Ru complex polymer supported on a carbon nanotube layer;
including
a bulk density of 0.65 to 0.85 g/cm 3 ;
The thickness of the sheet material is 0.3 mm or more ,
Reduction reaction electrode.
請求項1に記載の還元反応電極であって、
シート材は、カーボンペーパーであり、
カーボンナノチューブ層は、マルチウォールカーボンナノチューブにより形成される、
還元反応電極。
The reduction reaction electrode according to claim 1,
The sheet material is carbon paper,
The carbon nanotube layer is formed by multi-wall carbon nanotubes,
Reduction reaction electrode.
請求項1または2に記載の還元反応電極であって、
-1.2Vvs.Hg/HgSOの電位を印加した際の電流密度が、-3.5mA/cmより大きな値である、
還元反応電極。
The reduction reaction electrode according to claim 1 or 2,
-1.2 V vs. a current density of greater than −3.5 mA/cm 2 upon application of a potential of Hg/Hg 2 SO 4 ;
Reduction reaction electrode.
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JP2019218579A (en) 2018-06-15 2019-12-26 株式会社豊田中央研究所 Chemical reaction device, and solar energy utilization system using the same
JP2020026542A (en) 2018-08-09 2020-02-20 株式会社豊田中央研究所 Reduction electrode, and reaction device using the same
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JP2019157198A (en) 2018-03-13 2019-09-19 株式会社豊田中央研究所 Electrode for chemical reaction, and cell for chemical reaction and chemical reactor using the same
JP2019218579A (en) 2018-06-15 2019-12-26 株式会社豊田中央研究所 Chemical reaction device, and solar energy utilization system using the same
JP2020026542A (en) 2018-08-09 2020-02-20 株式会社豊田中央研究所 Reduction electrode, and reaction device using the same
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