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JP7323819B2 - Method for manufacturing indoor heat exchanger - Google Patents
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JP7323819B2 - Method for manufacturing indoor heat exchanger - Google Patents

Method for manufacturing indoor heat exchanger Download PDF

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Publication number
JP7323819B2
JP7323819B2 JP2021161764A JP2021161764A JP7323819B2 JP 7323819 B2 JP7323819 B2 JP 7323819B2 JP 2021161764 A JP2021161764 A JP 2021161764A JP 2021161764 A JP2021161764 A JP 2021161764A JP 7323819 B2 JP7323819 B2 JP 7323819B2
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heat exchanger
pipe
liquid refrigerant
indoor heat
connection pipe
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JP2023051217A (en
Inventor
寛之 中野
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Daikin Industries Ltd
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Daikin Industries Ltd
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Priority to JP2021161764A priority Critical patent/JP7323819B2/en
Priority to CN202280048429.0A priority patent/CN117616235A/en
Priority to PCT/JP2022/018451 priority patent/WO2023053549A1/en
Priority to EP22875432.1A priority patent/EP4407241A4/en
Priority to JP2023038747A priority patent/JP7773060B2/en
Publication of JP2023051217A publication Critical patent/JP2023051217A/en
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Publication of JP7323819B2 publication Critical patent/JP7323819B2/en
Priority to US18/622,148 priority patent/US20240240805A1/en
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/26—Refrigerant piping
    • F24F1/30—Refrigerant piping for use inside the separate outdoor units
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007—Indoor units, e.g. fan coil units
    • F24F1/0059—Indoor units, e.g. fan coil units characterised by heat exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007—Indoor units, e.g. fan coil units
    • F24F1/0068—Indoor units, e.g. fan coil units characterised by the arrangement of refrigerant piping outside the heat exchanger within the unit casing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • F28F19/06—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081—Heat exchange elements made from metals or metal alloys
    • F28F21/084—Heat exchange elements made from metals or metal alloys from aluminium or aluminium alloys
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20—Casings or covers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2275/00—Fastening; Joining
    • F28F2275/04—Fastening; Joining by brazing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Description

本開示は、室内熱交換器、室内機、空気調和機および室内熱交換器の製造方法に関する。 TECHNICAL FIELD The present disclosure relates to an indoor heat exchanger, an indoor unit, an air conditioner, and a method for manufacturing an indoor heat exchanger.

従来、室内熱交換器としては、熱交換器本体に銅製の接続配管の一端が接続され、その接続配管の他端をフレアナットに接続したものがある(例えば、特開２０１３－１５５８９２号公報(特許文献１)参照)。 Conventionally, as an indoor heat exchanger, there is one in which one end of a copper connection pipe is connected to a heat exchanger body, and the other end of the connection pipe is connected to a flare nut (for example, Japanese Patent Application Laid-Open No. 2013-155892 ( See Patent Document 1)).

特開２０１３－１５５８９２号公報JP 2013-155892 A

上記室内熱交換器は、製造時の曲げ加工により曲げ部に加工硬化が生じて、延びが小さくなるため、上記室内熱交換器を備えた室内機の据付時に接続配管が曲げにくくなって作業性が悪くなったり、破断したりしてしまうという問題がある。 In the indoor heat exchanger, work hardening occurs in the bent portion due to the bending process during manufacturing, and the elongation becomes small. There is a problem that it deteriorates or breaks.

本開示では、据付時に接続配管を容易に曲げることができる室内熱交換器を提案する。 The present disclosure proposes an indoor heat exchanger in which connection pipes can be easily bent during installation.

また、本開示では、上記室内熱交換器を備えた室内機およびその室内機を備えた空気調和機を提案する。 In addition, the present disclosure proposes an indoor unit including the indoor heat exchanger and an air conditioner including the indoor unit.

また、本開示では、据付時に接続配管を容易に曲げることができる室内熱交換器の製造方法を提案する。 In addition, the present disclosure proposes a method of manufacturing an indoor heat exchanger in which connection pipes can be easily bent during installation.

本開示の室内熱交換器は、
熱交換器本体と、
上記熱交換器本体に接続部を介して接続された接続配管と
を備え、
上記接続配管は、伸び３０％以上の第１曲げ部を有する。
ここで、伸びは、ＪＩＳ Ｚ２２０１およびＺ２２４１に準じて測定され、引張試験において、試験片が破断するまでに試験片上の標点間に生じた伸びと標点間距離との比を百分率で表したものである。 The indoor heat exchanger of the present disclosure is
a heat exchanger body;
A connection pipe connected to the heat exchanger body via a connection part,
The connecting pipe has a first bent portion with an elongation of 30% or more.
Here, the elongation is measured according to JIS Z2201 and Z2241, and in the tensile test, the ratio of the elongation generated between the gauge marks on the test piece to the gauge length distance until the test piece breaks is expressed as a percentage. It is a thing.

本開示によれば、熱交換器本体が収容された室内機の据付時に接続配管を容易に曲げることができ、据付時の作業性が向上する。 According to the present disclosure, the connecting pipe can be easily bent when installing the indoor unit in which the heat exchanger main body is accommodated, and workability during installation is improved.

また、本開示の１つの態様に係る室内熱交換器では、
上記接続配管は、上記接続部と上記第１曲げ部との間に第２曲げ部を有する。 Further, in the indoor heat exchanger according to one aspect of the present disclosure,
The connecting pipe has a second bent portion between the connecting portion and the first bent portion.

本開示によれば、第１曲げ部に曲げ応力が作用するとき、当該曲げ応力の一部を第２曲げ部で受けて第１曲げ部への応力集中を抑制でき、第１曲げ部の破損リスクを低減できる。 According to the present disclosure, when bending stress acts on the first bent portion, part of the bending stress can be received by the second bent portion to suppress stress concentration on the first bent portion, and damage to the first bent portion can be prevented. Reduce risk.

また、本開示の１つの態様に係る室内熱交換器では、
上記第２曲げ部は、伸びが２０％以下である。 Further, in the indoor heat exchanger according to one aspect of the present disclosure,
The second bent portion has an elongation of 20% or less.

本開示によれば、第１曲げ部に曲げ応力が作用するとき、熱交換器本体に対する応力負荷を低減できる。 According to the present disclosure, when bending stress acts on the first bent portion, the stress load on the heat exchanger body can be reduced.

また、本開示の１つの態様に係る室内熱交換器では、
上記第１曲げ部を覆う筒部材を備える。 Further, in the indoor heat exchanger according to one aspect of the present disclosure,
A tubular member covering the first bent portion is provided.

本開示によれば、筒部材によって第１曲げ部への曲げ応力を低減できる。 According to the present disclosure, bending stress applied to the first bent portion can be reduced by the cylindrical member.

また、本開示の１つの態様に係る室内熱交換器では、
上記接続配管は、アルミニウム製またはアルミニウム合金の配管である。 Further, in the indoor heat exchanger according to one aspect of the present disclosure,
The connecting pipe is a pipe made of aluminum or an aluminum alloy.

本開示によれば、銅製の接続配管に比べて引張強度が小さいアルミニウム製またはアルミニウム合金製の接続配管において特に作業性向上の効果が高い。 According to the present disclosure, the effect of improving workability is particularly high in connection pipes made of aluminum or aluminum alloy, which have a lower tensile strength than connection pipes made of copper.

また、本開示の１つの態様に係る室内熱交換器では、
上記第１曲げ部は、伸びが４０％以上である。 Further, in the indoor heat exchanger according to one aspect of the present disclosure,
The first bent portion has an elongation of 40% or more.

本開示によれば、熱交換器本体が収容された室内機の据付時に接続配管をより容易に曲げることができ、据付時の作業性をさらに向上できる。 According to the present disclosure, it is possible to more easily bend the connecting pipes when installing the indoor unit in which the heat exchanger main body is accommodated, and to further improve workability during installation.

また、本開示の１つの態様に係る室内熱交換器では、
上記接続配管は、外径が９．５２ｍｍ以下である。 Further, in the indoor heat exchanger according to one aspect of the present disclosure,
The connecting pipe has an outer diameter of 9.52 mm or less.

本開示によれば、接続配管の外径が９．５２ｍｍ(≒３／８インチ)以下と細いので、接続配管の曲げ作業がより容易になる。 According to the present disclosure, since the outer diameter of the connecting pipe is as thin as 9.52 mm (≅⅛ inch) or less, the work of bending the connecting pipe becomes easier.

また、本開示の１つの態様に係る室内機は、
上記のいずれかの室内熱交換器を備える。 Further, the indoor unit according to one aspect of the present disclosure includes
Equipped with any one of the above indoor heat exchangers.

本開示によれば、室内熱交換器が収容された室内機の据付時に接続配管を容易に曲げることができ、据付時の作業性が向上する。 According to the present disclosure, it is possible to easily bend the connecting pipe when installing the indoor unit in which the indoor heat exchanger is accommodated, thereby improving workability during installation.

また、本開示の１つの態様に係る空気調和機は、
上記の室内機を備える。 Further, the air conditioner according to one aspect of the present disclosure includes
Equipped with the above indoor unit.

本開示によれば、室内機の据付時に接続配管を容易に曲げることができ、据付時の作業性が向上する。 According to the present disclosure, the connecting pipe can be easily bent when installing the indoor unit, and workability during installation is improved.

また、本開示の１つの態様に係る室内熱交換器の製造方法は、
熱交換器本体と、上記熱交換器本体に接続部を介して接続された接続配管とを備える室内熱交換器の製造方法であって、
上記接続配管を曲げることによって上記接続配管に第１曲げ部を形成する曲げ工程と、
上記曲げ工程の後に、上記第１曲げ部に対して焼鈍処理を行い、上記焼鈍処理前よりも上記第１曲げ部の延びを大きくする焼鈍工程と
を有する。 Further, a method for manufacturing an indoor heat exchanger according to one aspect of the present disclosure includes:
A method for manufacturing an indoor heat exchanger comprising a heat exchanger body and a connecting pipe connected to the heat exchanger body via a connecting portion,
a bending step of forming a first bent portion in the connection pipe by bending the connection pipe;
and an annealing step of subjecting the first bent portion to an annealing treatment after the bending step to make the elongation of the first bent portion larger than before the annealing treatment.

本開示によれば、曲げ工程後の焼鈍工程において、熱交換器本体に接続部を介して接続された接続配管の第１曲げ部の伸びを、焼鈍処理前よりも大きくすることによって、熱交換器本体が収容された室内機の据付時に接続配管を容易に曲げることができ、据付時の作業性が向上する。 According to the present disclosure, in the annealing step after the bending step, the elongation of the first bent portion of the connection pipe connected to the heat exchanger body via the connection portion is made larger than that before the annealing treatment, so that the heat exchange The connecting pipe can be easily bent at the time of installation of the indoor unit in which the device main body is housed, and workability at the time of installation is improved.

また、本開示の１つの態様に係る室内熱交換器の製造方法では、
上記焼鈍工程において、上記焼鈍処理を炉中ロウ付けにより行う。 Further, in the method for manufacturing an indoor heat exchanger according to one aspect of the present disclosure,
In the annealing step, the annealing treatment is performed by furnace brazing.

本開示によれば、焼鈍処理を炉中ロウ付けにより行うことによって、各部を互いに接合するロウ付けと焼鈍処理とを同時に行うことができ、ロウ付け接合と焼鈍処理とを効率よく行うことができる。 According to the present disclosure, by performing the annealing treatment by furnace brazing, the brazing for joining the parts to each other and the annealing treatment can be performed at the same time, and the brazing and the annealing treatment can be performed efficiently. .

本開示の第１実施形態の空気調和機の冷媒回路図である。1 is a refrigerant circuit diagram of an air conditioner according to a first embodiment of the present disclosure; FIG. 上記第１実施形態の空気調和機の室内機の斜視図である。It is a perspective view of the indoor unit of the air conditioner of the said 1st Embodiment. 上記第１実施形態の空気調和機の室内機の正面図である。It is a front view of the indoor unit of the air conditioner of the said 1st Embodiment. 上記第１実施形態の室内熱交換器およびその周辺部の正面図である。It is a front view of the indoor heat exchanger of the said 1st Embodiment, and its peripheral part. 上記第１実施形態の室内熱交換器の要部の正面図である。It is a front view of the principal part of the indoor heat exchanger of the said 1st Embodiment. 上記第１実施形態の室内熱交換器の要部の上面図である。It is a top view of the principal part of the indoor heat exchanger of the said 1st Embodiment. 上記第１実施形態の室内熱交換器の要部の左側面図である。It is a left view of the principal part of the indoor heat exchanger of the said 1st Embodiment. 上記第１実施形態の室内熱交換器の製造方法を説明するフローチャートである。It is a flowchart explaining the manufacturing method of the indoor heat exchanger of the said 1st Embodiment. 本開示の第２実施形態の室内熱交換器およびその周辺部の正面図である。FIG. 4 is a front view of an indoor heat exchanger and its surroundings according to a second embodiment of the present disclosure;

以下、本開示の室内熱交換器を備えた室内機および空気調和機を図示の実施の形態により詳細に説明する。なお、各図において共通する部分には同一の符号を付し、重複した説明を省略する。また、説明中の上下左右は、室内機を室内に設置した状態での上下左右に対応する。 Hereinafter, an indoor unit and an air conditioner provided with an indoor heat exchanger of the present disclosure will be described in detail with reference to the illustrated embodiments. In addition, the same code|symbol is attached|subjected to the part which is common in each figure, and the overlapping description is abbreviate|omitted. Further, up, down, left, and right in the description correspond to up, down, left, and right when the indoor unit is installed indoors.

〔第１実施形態〕
図１は、本開示の第１実施形態の空気調和機が備える冷媒回路ＲＣを示す。この第１実施形態の空気調和機は、室内機１と、この室内機１に冷媒回路ＲＣを介して接続された室外機２とを備えている。上記空気調和機は、室内機１と室外機２とが一対一のペア型の空気調和機である。 [First embodiment]
FIG. 1 shows a refrigerant circuit RC included in an air conditioner according to a first embodiment of the present disclosure. The air conditioner of the first embodiment includes an indoor unit 1 and an outdoor unit 2 connected to the indoor unit 1 via a refrigerant circuit RC. The above air conditioner is a pair type air conditioner in which an indoor unit 1 and an outdoor unit 2 are one-to-one.

冷媒回路ＲＣは、圧縮機１１と、四路切換弁１２と、室外熱交換器１３と、電動膨張弁１４と、室内熱交換器１５と、アキュムレータ１６とを有する。この圧縮機１１の駆動に伴い、冷媒(例えば、Ｒ４１０Ａ、Ｒ３２などのＨＦＣ冷媒)が冷媒回路ＲＣを循環する。 The refrigerant circuit RC has a compressor 11 , a four-way switching valve 12 , an outdoor heat exchanger 13 , an electric expansion valve 14 , an indoor heat exchanger 15 and an accumulator 16 . As the compressor 11 is driven, refrigerant (for example, HFC refrigerant such as R410A and R32) circulates in the refrigerant circuit RC.

より詳しく説明すると、圧縮機１１の吐出側の部分には四路切換弁１２の一端が接続されている。四路切換弁１２の他端には室外熱交換器１３の一端が接続されている。室外熱交換器１３の他端には電動膨張弁１４の一端が接続されている。電動膨張弁１４の他端には、閉鎖弁Ｖ１および連絡配管Ｌ１を介して室内熱交換器１５の一端が接続されている。室内熱交換器１５の他端には、連絡配管Ｌ２,閉鎖弁Ｖ２および四路切換弁１２を介してアキュムレータ１６の一端が接続されている。アキュムレータ１６の他端には圧縮機１１の吸入側の部分が接続されている。 More specifically, one end of a four-way switching valve 12 is connected to the discharge side of the compressor 11 . One end of an outdoor heat exchanger 13 is connected to the other end of the four-way switching valve 12 . One end of the electric expansion valve 14 is connected to the other end of the outdoor heat exchanger 13 . One end of an indoor heat exchanger 15 is connected to the other end of the electric expansion valve 14 via a closing valve V1 and a connecting pipe L1. One end of an accumulator 16 is connected to the other end of the indoor heat exchanger 15 via a connecting pipe L2, a closing valve V2 and a four-way switching valve 12. As shown in FIG. A suction side portion of the compressor 11 is connected to the other end of the accumulator 16 .

また、室内熱交換器１５および室内ファン１８は、室内機１に搭載されている。この室内ファン１８は、例えばクロスフローファンであり、室内熱交換器１５を介して室内空気を吸い込む。 Also, the indoor heat exchanger 15 and the indoor fan 18 are mounted on the indoor unit 1 . The indoor fan 18 is, for example, a cross-flow fan, and sucks indoor air through the indoor heat exchanger 15 .

また、圧縮機１１、四路切換弁１２、室外熱交換器１３、電動膨張弁１４、アキュムレータ１６および室外ファン１７は、室外機２に搭載されている。 Compressor 11 , four-way switching valve 12 , outdoor heat exchanger 13 , electric expansion valve 14 , accumulator 16 and outdoor fan 17 are mounted on outdoor unit 2 .

上記空気調和機は、冷房運転時および除湿運転時、四路切換弁１２を実線の切換え位置に切り換えて、圧縮機１１を起動する一方、暖房運転時、四路切換弁１２を点線の切換え位置に切り換えて、圧縮機１１を起動する。なお、図１中の実線矢印の方向は、冷房運転時および除湿運転時に冷媒が流れる方向を示す。また、図１中の点線矢印の方向は、暖房運転時に冷媒が流れる方向を示す。 The air conditioner switches the four-way switching valve 12 to the switching position indicated by the solid line to start the compressor 11 during the cooling operation and the dehumidifying operation. to start the compressor 11 . The direction of the solid line arrow in FIG. 1 indicates the direction in which the refrigerant flows during the cooling operation and the dehumidifying operation. Also, the direction of the dotted arrow in FIG. 1 indicates the direction in which the refrigerant flows during the heating operation.

図２は、室内機１を斜め上方から見た図である。また、図３は、室内機１を前側から見た図である。 FIG. 2 is a diagram of the indoor unit 1 viewed obliquely from above. Moreover, FIG. 3 is the figure which looked at the indoor unit 1 from the front side.

室内機１は、図２，図３に示すように、ケーシング２１を備え、室内熱交換器１５(図１に示す)、室内ファン１８(図１に示す)などがケーシング２１内に収容されている。 As shown in FIGS. 2 and 3, the indoor unit 1 includes a casing 21 in which an indoor heat exchanger 15 (shown in FIG. 1), an indoor fan 18 (shown in FIG. 1), and the like are accommodated. there is

ケーシング２１の上部には、室内空気を吸い込む吸込口２２が設けられている。室内ファン１８の駆動時、室内空気が吸込口２２からケーシング２１内に入って室内ファン１８(クロスフローファン)に向かう。このとき、室内空気と共に埃などがケーシング２１内に入らないようにするため、フィルタ(図示せず)が吸込口２２に取り付けられている。 A suction port 22 for sucking room air is provided in the upper portion of the casing 21 . When the indoor fan 18 is driven, the indoor air enters the casing 21 through the suction port 22 and flows toward the indoor fan 18 (cross-flow fan). At this time, a filter (not shown) is attached to the suction port 22 in order to prevent dust and the like from entering the casing 21 together with the indoor air.

ケーシング２１の下部には、室内ファン１８からの空気(室内熱交換器１５と熱交換した室内空気)を吹き出す吹出口２３が設けられている。この吹出口２３の周縁部には、水平フラップ２４が回動可能に取り付けられている。 A blowout port 23 for blowing out air from the indoor fan 18 (indoor air heat-exchanged with the indoor heat exchanger 15) is provided in the lower portion of the casing 21 . A horizontal flap 24 is rotatably attached to the periphery of the outlet 23 .

水平フラップ２４は、冷房運転などが開始すると、吹出口２３を塞ぐような停止姿勢から、吹出口２３を開くような運転姿勢に移行して、吹出口２３から吹き出される空気の上下方向の風向を調整する。 When the cooling operation or the like is started, the horizontal flap 24 shifts from a rest posture that closes the air outlet 23 to an operating posture that opens the air outlet 23, and the air blown out from the air outlet 23 moves in the vertical direction. to adjust.

図４は、室内熱交換器１５を前側から見た図である。 FIG. 4 is a front view of the indoor heat exchanger 15. As shown in FIG.

室内熱交換器１５は、熱交換部２０１と、この熱交換部２０１を左右方向に貫通する複数の伝熱管２０２とを有する熱交換器本体２０を備えている。この熱交換部２０１および各伝熱管２０２は、それぞれ、アルミニウムまたはアルミニウム合金で形成されている。 The indoor heat exchanger 15 includes a heat exchanger body 20 having a heat exchange section 201 and a plurality of heat transfer tubes 202 penetrating the heat exchange section 201 in the left-right direction. The heat exchange section 201 and each heat transfer tube 202 are made of aluminum or an aluminum alloy.

また、室内熱交換器１５は、熱交換器本体２０の伝熱管２０２に流体的に接続された液冷媒用接続配管３１とガス冷媒用接続配管３２とを備えている。液冷媒用接続配管３１は、接続配管の一例であり、連絡配管Ｌ１(図１に示す)の一部を構成する。ガス冷媒用接続配管３２は、接続配管の一例であり、連絡配管Ｌ２(図１に示す)の一部を構成する。液冷媒用接続配管３１は、冷房運転時および除湿運転時、電動膨張弁１４からの液冷媒を熱交換器本体２０へ案内する。一方、ガス冷媒用接続配管３２は、冷房運転時および除湿運転時、熱交換器本体２０からのガス冷媒を圧縮機１１へ案内する。 The indoor heat exchanger 15 also includes a liquid refrigerant connection pipe 31 and a gas refrigerant connection pipe 32 that are fluidly connected to the heat transfer pipes 202 of the heat exchanger body 20 . The liquid refrigerant connection pipe 31 is an example of a connection pipe, and constitutes a part of the connection pipe L1 (shown in FIG. 1). The gas refrigerant connection pipe 32 is an example of a connection pipe, and constitutes a part of the connection pipe L2 (shown in FIG. 1). The liquid refrigerant connection pipe 31 guides the liquid refrigerant from the electric expansion valve 14 to the heat exchanger main body 20 during the cooling operation and the dehumidifying operation. On the other hand, the gas refrigerant connection pipe 32 guides the gas refrigerant from the heat exchanger main body 20 to the compressor 11 during the cooling operation and the dehumidifying operation.

＜液冷媒用接続配管３１の構成＞
液冷媒用接続配管３１は、一端が分流器３３に流体的に接続されると共に、アルミニウムまたはアルミニウム合金で形成された第１液冷媒配管３１１と、銅または銅合金で形成された第２液冷媒配管３１２とを備えている。 <Structure of Liquid Refrigerant Connection Pipe 31>
One end of the liquid refrigerant connection pipe 31 is fluidly connected to the flow divider 33, and includes a first liquid refrigerant pipe 311 made of aluminum or an aluminum alloy and a second liquid refrigerant pipe 311 made of copper or a copper alloy. A pipe 312 is provided.

また、第２液冷媒配管３１２の一端は、ステンレス製の第３液冷媒配管３１３を介して、第１液冷媒配管３１１の他端に流体的に接続されている。一方、第２液冷媒配管３１２の他端には、液冷媒用フレアユニオン４１がロウ付けで固定されている。 One end of the second liquid refrigerant pipe 312 is fluidly connected to the other end of the first liquid refrigerant pipe 311 via a third liquid refrigerant pipe 313 made of stainless steel. On the other hand, the liquid refrigerant flare union 41 is fixed to the other end of the second liquid refrigerant pipe 312 by brazing.

第３液冷媒配管３１３は、一端部の外径よりも他端部の外径が大きくなっている。また、第３液冷媒配管３１３の一端部は、第１液冷媒配管３１１に繋がっている。一方、第３液冷媒配管３１３の他端部は、第２液冷媒配管３１２に繋がっている。 The outer diameter of the other end of the third liquid refrigerant pipe 313 is larger than the outer diameter of the one end. One end of the third liquid refrigerant pipe 313 is connected to the first liquid refrigerant pipe 311 . On the other hand, the other end of the third liquid refrigerant pipe 313 is connected to the second liquid refrigerant pipe 312 .

＜ガス冷媒用接続配管３２の構成＞
ガス冷媒用接続配管３２は、液冷媒用接続配管３１と同様に構成されて、アルミニウムまたはアルミニウム合金製の第１ガス冷媒配管３２１と、銅または銅合金製の第２ガス冷媒配管３２２とを備えている。 <Configuration of Gas Refrigerant Connection Pipe 32>
The gas refrigerant connection pipe 32 is configured in the same manner as the liquid refrigerant connection pipe 31, and includes a first gas refrigerant pipe 321 made of aluminum or an aluminum alloy and a second gas refrigerant pipe 322 made of copper or a copper alloy. ing.

第１ガス冷媒配管３２１の一端は、分流器(図示せず)に流体的に接続されている。 One end of the first gas refrigerant pipe 321 is fluidly connected to a flow divider (not shown).

また、第２ガス冷媒配管３２２の一端は、ステンレス製の第３ガス冷媒配管３２３を介して、第１ガス冷媒配管３２１の他端に流体的に接続されている。一方、第２ガス冷媒配管３２２の他端には、ガス冷媒用フレアユニオン４２がロウ付けで固定されている。 One end of the second gas refrigerant pipe 322 is fluidly connected to the other end of the first gas refrigerant pipe 321 via a third gas refrigerant pipe 323 made of stainless steel. On the other hand, the gas refrigerant flare union 42 is fixed to the other end of the second gas refrigerant pipe 322 by brazing.

図５は、室内熱交換器１５の要部を前側から見た図である。また、図６は、室内熱交換器１５の要部を上側から見た図である。また、図７は、室内熱交換器１５の要部を左側から見た図である。 FIG. 5 is a front view of the main part of the indoor heat exchanger 15. As shown in FIG. Moreover, FIG. 6 is the figure which looked at the principal part of the indoor heat exchanger 15 from the upper side. Moreover, FIG. 7 is the figure which looked at the principal part of the indoor heat exchanger 15 from the left side.

＜第１液冷媒配管３１１の第２液冷媒配管３１２側の構成＞
図５～図７に示すように、液冷媒用接続配管３１の第１液冷媒配管３１１は、鉛直方向または鉛直方向に対して傾斜する方向に沿って延びる第１部分３１１ａを有する。また、第１液冷媒配管３１１は、第１部分３１１ａよりも第２液冷媒配管３１２側に、第２部分３１１ｂを有する。この第２部分３１１ｂは、第１部分３１１ａの下端部(第２液冷媒配管３１２側の端部)に連なると共に、その下端部から第２液冷媒配管３１２側に向かうように屈曲している。第２部分３１１ｂは、第１曲げ部の一例である。 <Structure of Second Liquid Refrigerant Pipe 312 Side of First Liquid Refrigerant Pipe 311>
As shown in FIGS. 5 to 7, the first liquid refrigerant pipe 311 of the liquid refrigerant connection pipe 31 has a first portion 311a extending along the vertical direction or a direction inclined with respect to the vertical direction. Further, the first liquid refrigerant pipe 311 has a second portion 311b closer to the second liquid refrigerant pipe 312 than the first portion 311a. The second portion 311b is connected to the lower end of the first portion 311a (the end on the second liquid refrigerant pipe 312 side) and is bent from the lower end toward the second liquid refrigerant pipe 312 side. The second portion 311b is an example of a first bent portion.

また、第１液冷媒配管３１１は、第２部分３１１ｂよりも第２液冷媒配管３１２側に、第３部分３１１ｃを有する。この第３部分３１１ｃは、第２部分３１１ｂの第２液冷媒配管３１２側の端部に連なると共に、水平方向または水平方向に対して傾斜する方向に沿って延びている。 Further, the first liquid refrigerant pipe 311 has a third portion 311c closer to the second liquid refrigerant pipe 312 than the second portion 311b. The third portion 311c continues to the end of the second portion 311b on the side of the second liquid refrigerant pipe 312 and extends in the horizontal direction or in a direction inclined with respect to the horizontal direction.

また、第１液冷媒配管３１１の外周面において、第３部分３１１ｃの第２液冷媒配管３１２側の端部から第２部分３１１ｂの第１部分３１１ａ側の端部までは、防水チューブ５１で全周にわたって覆われている。また、防水チューブ５１は、第３液冷媒配管３１３の第１液冷媒配管３１１側の端部の外周面も覆われている。この防水チューブ５１は、防水性を有する材料(例えば、塩化ビニール、シリコンゴム、フッ素系ポリマーなど)からなるチューブを、加熱して収縮させて形成されている。 In addition, on the outer peripheral surface of the first liquid refrigerant pipe 311, the waterproof tube 51 extends from the end of the third portion 311c on the second liquid refrigerant pipe 312 side to the end of the second portion 311b on the first portion 311a side. covered all around. The waterproof tube 51 also covers the outer peripheral surface of the end of the third liquid refrigerant pipe 313 on the first liquid refrigerant pipe 311 side. The waterproof tube 51 is formed by heating and shrinking a tube made of a waterproof material (for example, vinyl chloride, silicon rubber, fluorine-based polymer, etc.).

＜第１液冷媒配管３１１の熱交換器本体２０側の構成＞
第１液冷媒配管３１１は、第１部分３１１ａよりも熱交換器本体２０側に、第４部分３１１ｄを有する。この第４部分３１１ｄは、第１部分３１１ａの上端部(熱交換器本体２０側の端部)に連なると共に、その端部からＵターンして下方に向かうように屈曲している。第４部分３１１ｄは、第２曲げ部の一例である。 <Configuration of first liquid refrigerant pipe 311 on heat exchanger main body 20 side>
The first liquid refrigerant pipe 311 has a fourth portion 311d closer to the heat exchanger body 20 than the first portion 311a. The fourth portion 311d continues to the upper end portion (the end portion on the side of the heat exchanger main body 20) of the first portion 311a, and is bent downward by making a U-turn from the end portion. The fourth portion 311d is an example of a second bent portion.

また、第１液冷媒配管３１１は、第４部分３１１ｄよりも熱交換器本体２０側に、第５部分３１１ｅを有する。この第５部分３１１ｅは、第４部分３１１ｄの下端部(熱交換器本体２０側の端部)に連なると共に、その下端部から分流器３３側に向かうように屈曲している。分流器３３は接続部の一例である。 Further, the first liquid refrigerant pipe 311 has a fifth portion 311e closer to the heat exchanger main body 20 than the fourth portion 311d. The fifth portion 311e continues to the lower end portion (the end portion on the heat exchanger main body 20 side) of the fourth portion 311d and is bent from the lower end portion toward the flow divider 33 side. The shunt 33 is an example of a connecting portion.

また、第１液冷媒配管３１１は、第５部分３１１ｅよりも熱交換器本体２０側に、第６部分３１１ｆを有する。この第６部分３１１ｆは、第５部分３１１ｅの熱交換器本体２０側の端部から分流器３３まで延びている。 Further, the first liquid refrigerant pipe 311 has a sixth portion 311f closer to the heat exchanger main body 20 than the fifth portion 311e. The sixth portion 311f extends from the heat exchanger main body 20 side end of the fifth portion 311e to the flow divider 33 .

分流器３３は、アルミニウムまたはアルミニウム合金で形成されている。この分流器３３の熱交換器本体２０側の端部には、アルミニウムまたはアルミニウム合金で形成された枝配管３４がロウ付けで固定されている。 The flow divider 33 is made of aluminum or an aluminum alloy. A branch pipe 34 made of aluminum or an aluminum alloy is fixed by brazing to the end of the flow divider 33 on the side of the heat exchanger body 20 .

なお、この第１実施形態では、ガス冷媒用接続配管３２においても、液冷媒用接続配管３１と同様の構成をしている。 In the first embodiment, the gas refrigerant connection pipe 32 also has the same configuration as the liquid refrigerant connection pipe 31 .

上記構成の室内熱交換器１５によれば、熱交換器本体２０に分流器３３(接続部)を介して接続された液冷媒用接続配管３１の第２部分３１１ｂ(第１曲げ部)の伸びを３０％以上とすると共に、ガス冷媒用接続配管３２の第１曲げ部の伸びを３０％以上としている。これによって、熱交換器本体２０が収容された室内機の据付時に液冷媒用接続配管３１とガス冷媒用接続配管３２とを容易に曲げることができ、据付時の作業性が向上する。 According to the indoor heat exchanger 15 configured as described above, the extension of the second portion 311b (first bent portion) of the liquid refrigerant connection pipe 31 connected to the heat exchanger body 20 via the flow divider 33 (connection portion) is set to 30% or more, and the elongation of the first bent portion of the gas refrigerant connection pipe 32 is set to 30% or more. As a result, the liquid refrigerant connection pipe 31 and the gas refrigerant connection pipe 32 can be easily bent when installing the indoor unit in which the heat exchanger main body 20 is accommodated, thereby improving workability during installation.

また、液冷媒用接続配管３１が分流器３３と第２部分３１１ｂとの間に第４部分３１１ｄ(第２曲げ部)を有することによって、第２部分３１１ｂに曲げ応力が作用するとき、当該曲げ応力の一部を第４部分３１１ｄで受けて第２部分３１１ｂへの応力集中を抑制でき、第２部分３１１ｂの破損リスクを低減できる(ガス冷媒用接続配管３２も同様)。 Further, since the liquid refrigerant connection pipe 31 has the fourth portion 311d (second bending portion) between the flow divider 33 and the second portion 311b, when a bending stress acts on the second portion 311b, the bending Part of the stress can be received by the fourth portion 311d to suppress the concentration of stress on the second portion 311b, thereby reducing the risk of damage to the second portion 311b (the same applies to the gas refrigerant connecting pipe 32).

また、液冷媒用接続配管３１の第４部分３１１ｄの伸びを２０％以下とすることにより、第２部分３１１ｂ(第１曲げ部)に曲げ応力が作用するとき、熱交換器本体２０に対する応力負荷を低減できる(ガス冷媒用接続配管３２も同様)。 Further, by setting the elongation of the fourth portion 311d of the liquid refrigerant connection pipe 31 to 20% or less, when bending stress acts on the second portion 311b (first bending portion), stress load on the heat exchanger body 20 can be reduced (the same applies to the gas refrigerant connecting pipe 32).

また、銅製の接続配管に比べて引張強度が小さいアルミニウム製またはアルミニウム合金製の液冷媒用接続配管３１およびガス冷媒用接続配管３２が採用された室内熱交換器１５において、特に作業性向上の効果が高い。 In addition, in the indoor heat exchanger 15 in which the liquid refrigerant connection pipe 31 and the gas refrigerant connection pipe 32 made of aluminum or aluminum alloy, which have a lower tensile strength than copper connection pipes, are adopted, the effect of improving workability is particularly improved. is high.

さらに、液冷媒用接続配管３１の第２部分３１１ｂの伸びを４０％以上としてもよい(ガス冷媒用接続配管３２も同様)。これによって、熱交換器本体２０が収容された室内機の据付時に液冷媒用接続配管３１およびガス冷媒用接続配管３２をより容易に曲げることができ、据付時の作業性をさらに向上できる。 Furthermore, the elongation of the second portion 311b of the liquid refrigerant connection pipe 31 may be 40% or more (the same applies to the gas refrigerant connection pipe 32). As a result, the liquid refrigerant connection pipe 31 and the gas refrigerant connection pipe 32 can be bent more easily when installing the indoor unit in which the heat exchanger main body 20 is accommodated, and workability during installation can be further improved.

また、液冷媒用接続配管３１およびガス冷媒用接続配管３２の外径が９．５２ｍｍ(≒３／８インチ)以下と細くしているので、液冷媒用接続配管３１およびガス冷媒用接続配管３２の曲げ作業がより容易になる。 In addition, since the outer diameters of the liquid refrigerant connection pipe 31 and the gas refrigerant connection pipe 32 are as thin as 9.52 mm (≈ 3/8 inch) or less, the liquid refrigerant connection pipe 31 and the gas refrigerant connection pipe 32 bending work becomes easier.

また、上記室内熱交換器１５を備えた室内機１およびその室内機１を備えた空気調和機は、室内機１の据付時に液冷媒用接続配管３１とガス冷媒用接続配管３２とを容易に曲げることができ、据付時の作業性が向上する。 Further, in the indoor unit 1 having the indoor heat exchanger 15 and the air conditioner having the indoor unit 1, the connecting pipe 31 for the liquid refrigerant and the connecting pipe 32 for the gas refrigerant can be easily connected when the indoor unit 1 is installed. It can be bent, improving workability during installation.

＜室内熱交換器１５の製造方法＞
図８は、室内熱交換器１５の製造方法を説明するフローチャートである。 <Manufacturing Method of Indoor Heat Exchanger 15>
FIG. 8 is a flow chart for explaining the method for manufacturing the indoor heat exchanger 15. As shown in FIG.

図８に示すように、曲げ工程Ｓ１と、組み立て工程Ｓ２と、焼鈍工程Ｓ３とを有する。 As shown in FIG. 8, it has a bending step S1, an assembly step S2, and an annealing step S3.

詳しくは、第１液冷媒配管３１１を、第２部分３１１ｂ(第１曲げ部)と第４部分３１１ｄ(第２曲げ部)を有する所定の形状にする曲げ加工を行う(曲げ工程Ｓ１)。 Specifically, the first liquid refrigerant pipe 311 is bent into a predetermined shape having a second portion 311b (first bent portion) and a fourth portion 311d (second bent portion) (bending step S1).

次に、曲げ加工を行った第１液冷媒配管３１１と、第２液冷媒配管３１２と、第３液冷媒配管３１３と、液冷媒用フレアユニオン４１とを組み立てて、液冷媒用接続配管３１を製作し、さらに、その液冷媒用接続配管３１と、分流器３３(接続部)と、枝配管３４とを組み立てて、接続配管アッセンブリを製作する(組み立て工程Ｓ２)。 Next, the bent first liquid refrigerant pipe 311, the second liquid refrigerant pipe 312, the third liquid refrigerant pipe 313, and the liquid refrigerant flare union 41 are assembled to form the liquid refrigerant connection pipe 31. Further, the liquid refrigerant connection pipe 31, the flow divider 33 (connection portion), and the branch pipe 34 are assembled to manufacture a connection pipe assembly (assembly step S2).

そして、炉中ロウ付けにより、上記接続配管アッセンブリの各部をロウ付けにより互いに接合すると共に、焼鈍処理を行う(焼鈍工程Ｓ３)。 Then, by brazing in a furnace, each part of the connection pipe assembly is joined to each other by brazing and is annealed (annealing step S3).

このようにして、焼鈍処理を行った接続配管アッセンブリの枝配管３４の端部(分流器３３側と反対の側)を熱交換器本体２０にロウ付けにより接合する。 In this way, the end of the branch pipe 34 of the annealed connection pipe assembly (the side opposite to the flow divider 33 side) is joined to the heat exchanger main body 20 by brazing.

さらに、ガス冷媒用接続配管３２についても、曲げ工程Ｓ１と組み立て工程Ｓ２と焼鈍工程Ｓ３とが同様に行われて、室内熱交換器１５が完成する。 Furthermore, the bending step S1, the assembling step S2, and the annealing step S3 are similarly performed on the gas refrigerant connecting pipe 32, and the indoor heat exchanger 15 is completed.

上記室内熱交換器１５の製造方法によれば、曲げ工程Ｓ１において、液冷媒用接続配管３１の第２部分３１１ｂ(第１曲げ部)およびガス冷媒用接続配管３２の第１曲げ部の伸びが加工硬化によって半減する(ガス冷媒用接続配管３２も同様)。この曲げ工程Ｓ１後の焼鈍工程Ｓ３の焼鈍処理により、熱交換器本体２０に分流器３３を介して接続された液冷媒用接続配管３１の第２部分３１１ｂおよびガス冷媒用接続配管３２の第１曲げ部の伸びを、焼鈍処理前よりも大きくすることによって、熱交換器本体２０が収容された室内機１の据付時に液冷媒用接続配管３１およびガス冷媒用接続配管３２を容易に曲げることができ、据付時の作業性が向上する。 According to the method for manufacturing the indoor heat exchanger 15, in the bending step S1, the second portion 311b (first bent portion) of the liquid refrigerant connecting pipe 31 and the first bent portion of the gas refrigerant connecting pipe 32 are stretched. It is halved due to work hardening (the gas refrigerant connecting pipe 32 is also the same). By the annealing treatment in the annealing step S3 after the bending step S1, the second portion 311b of the liquid refrigerant connection pipe 31 and the first portion 311b of the gas refrigerant connection pipe 32 connected to the heat exchanger body 20 via the flow divider 33 are bent. By making the elongation of the bent portion larger than before the annealing treatment, the liquid refrigerant connection pipe 31 and the gas refrigerant connection pipe 32 can be easily bent when the indoor unit 1 housing the heat exchanger body 20 is installed. This improves workability during installation.

また、上記焼鈍工程Ｓ３において、焼鈍処理を炉中ロウ付けにより行うことによって、各部を互いに接合するロウ付けと焼鈍処理とを同時に行うことができ、ロウ付け接合と焼鈍処理とを効率よく行うことができる。 In addition, in the annealing step S3, the annealing treatment is performed by furnace brazing, so that the brazing for joining the parts to each other and the annealing treatment can be performed at the same time, and the brazing and the annealing treatment can be performed efficiently. can be done.

上記第１実施形態の空気調和機では、１つの室外機２に対して、室内機１を１つ接続していたが、室内機１を複数接続するようにしてもよい。別の言い方をすれば、上記空気調和機は、ペア型であったが、マルチ型にしてもよい。 Although one indoor unit 1 is connected to one outdoor unit 2 in the air conditioner of the first embodiment, a plurality of indoor units 1 may be connected. In other words, the above air conditioner is of the pair type, but may be of the multi-type.

上記第１実施形態では、第１液冷媒配管３１１,第１ガス冷媒配管３２１は、アルミニウムまたはアルミニウム合金で形成されていたが、アルミニウムおよびアルミニウム合金以外の金属で形成されるようにしてもよい。 Although the first liquid refrigerant pipe 311 and the first gas refrigerant pipe 321 are made of aluminum or an aluminum alloy in the first embodiment, they may be made of a metal other than aluminum or an aluminum alloy.

上記第１実施形態では、第２液冷媒配管３１２,第２ガス冷媒配管３２２は、銅または銅合金で形成されていたが、銅または銅合金以外の金属で形成されるようにしてもよい。 Although the second liquid refrigerant pipe 312 and the second gas refrigerant pipe 322 are made of copper or a copper alloy in the first embodiment, they may be made of a metal other than copper or a copper alloy.

上記第１実施形態では、液冷媒用接続配管３１において、熱交換器本体２０の伝熱管２０２と第１液冷媒配管３１１の一端との間に、分流器３３および枝配管３４を介在させていたが、分流器３３および枝配管３４を介在させずに、熱交換器本体２０の伝熱管２０２に第１液冷媒配管３１１の一端を直接接続してもよい(ガス冷媒用接続配管３２も同様)。 In the first embodiment, in the liquid refrigerant connection pipe 31, the flow divider 33 and the branch pipe 34 are interposed between the heat transfer pipe 202 of the heat exchanger body 20 and one end of the first liquid refrigerant pipe 311. However, one end of the first liquid refrigerant pipe 311 may be directly connected to the heat transfer pipe 202 of the heat exchanger main body 20 without interposing the flow divider 33 and the branch pipe 34 (the same applies to the gas refrigerant connection pipe 32). .

上記第１実施形態では、１つの冷媒流を２つの冷媒流に分ける分流器３３を用いていたが、１つの冷媒流を３つ以上の冷媒流に分ける分流器を用いるようにしてもよい。 Although the flow divider 33 that divides one refrigerant flow into two refrigerant flows is used in the first embodiment, a flow divider that divides one refrigerant flow into three or more refrigerant flows may be used.

〔第２実施形態〕
図９は、本開示の第２実施形態の室内熱交換器１０１５の液冷媒用接続配管３１およびその周辺部を前側から見た図である。この第２実施形態の室内熱交換器１０１５は、防水チューブ５１を覆う筒部材６１を備えている点を除いて、第１実施形態の室内熱交換器１５と同様に構成されている。 [Second embodiment]
FIG. 9 is a front view of the liquid refrigerant connection pipe 31 and its periphery of the indoor heat exchanger 1015 according to the second embodiment of the present disclosure. The indoor heat exchanger 1015 of the second embodiment is configured in the same manner as the indoor heat exchanger 15 of the first embodiment, except that it includes a tubular member 61 covering the waterproof tube 51 .

図９に示す筒部材６１は、断熱材(例えば発泡ポリエステル)で形成されている。この筒部材６１は、第１液冷媒配管３１１の第１部分３１１ａの上端から液冷媒用ユニオンの先端まで覆っている。 A tubular member 61 shown in FIG. 9 is made of a heat insulating material (for example, foamed polyester). The cylindrical member 61 covers from the upper end of the first portion 311a of the first liquid refrigerant pipe 311 to the tip of the liquid refrigerant union.

また、図示しないが、筒部材６１内には、液冷媒用接続配管３１と同様にガス冷媒用接続配管３２の大部分も挿入される。このため、筒部材６１は、液冷媒用接続配管３１の外径とガス冷媒用接続配管３２の外径との和よりも大きくなるように内径が設定されている。 Although not shown, most of the gas refrigerant connection pipe 32 is also inserted into the cylindrical member 61 in the same manner as the liquid refrigerant connection pipe 31 . For this reason, the inner diameter of the cylindrical member 61 is set to be larger than the sum of the outer diameter of the liquid refrigerant connecting pipe 31 and the outer diameter of the gas refrigerant connecting pipe 32 .

上記構成の室内熱交換器１０１５では、筒部材６１が防水チューブ５１を覆うので、結露水などの液体が被覆部材または防水チューブ５１へ付着するのを抑制する。 In the indoor heat exchanger 1015 configured as described above, the tubular member 61 covers the waterproof tube 51 , so that liquid such as condensed water is prevented from adhering to the covering member or the waterproof tube 51 .

また、液冷媒用接続配管３１の第２部分３１１ｂを筒部材６１で覆うことによって、第２部分３１１ｂへの曲げ応力を低減できる(ガス冷媒用接続配管３２も同様)。 Further, by covering the second portion 311b of the liquid refrigerant connection pipe 31 with the tubular member 61, the bending stress applied to the second portion 311b can be reduced (the same applies to the gas refrigerant connection pipe 32).

本開示の具体的な実施の形態について説明したが、本開示は上記第１,第２実施形態に限定されるものではなく、本開示の範囲内で種々変更して実施することができる。 Although specific embodiments of the present disclosure have been described, the present disclosure is not limited to the above-described first and second embodiments, and various modifications can be made within the scope of the present disclosure.

１…室内機
１５,１０１５…室内熱交換器
２０…熱交換器本体
３１…液冷媒用接続配管(接続配管)
３２…ガス冷媒用接続配管(接続配管)
３３…分流器(接続部)
３４…枝配管
４１…液冷媒用フレアユニオン
４２…ガス冷媒用フレアユニオン
５１…防水チューブ
６１…筒部材
２０１…熱交換部
２０２…伝熱管
３１１…第１液冷媒配管
３１１ａ…第１部分
３１１ｂ…第２部分(第１曲げ部)
３１１ｃ…第３部分
３１１ｄ…第４部分(第２曲げ部)
３１１ｅ…第５部分
３１１ｆ…第６部分
３１２…第２液冷媒配管
３１３…第３液冷媒配管
３２１…第１ガス冷媒配管
３２２…第２ガス冷媒配管 DESCRIPTION OF SYMBOLS 1... Indoor unit 15,1015... Indoor heat exchanger 20... Heat exchanger main body 31... Liquid refrigerant connection pipe (connection pipe)
32 ... Connection pipe for gas refrigerant (connection pipe)
33... Current shunt (connecting part)
34 Branch piping 41 Flare union for liquid refrigerant 42 Flare union for gas refrigerant 51 Waterproof tube 61 Cylindrical member 201 Heat exchange part 202 Heat transfer tube 311 First liquid refrigerant pipe 311a First part 311b Second 2 parts (first bend)
311c... 3rd portion 311d... 4th portion (second bending portion)
311e... Fifth part 311f... Sixth part 312... Second liquid refrigerant pipe 313... Third liquid refrigerant pipe 321... First gas refrigerant pipe 322... Second gas refrigerant pipe

Claims (1)

熱交換器本体(２０)と、上記熱交換器本体(２０)に接続部(３３)を介して接続された接続配管(３１,３２)とを備える室内熱交換器(１５)の製造方法であって、
上記接続配管(３１,３２)を曲げることによって上記接続配管(３１,３２)に第１曲げ部(３１１ｂ)を形成する曲げ工程(Ｓ１)と、
上記曲げ工程(Ｓ１)の後に、上記第１曲げ部(３１１ｂ)に対して焼鈍処理を行い、上記焼鈍処理前よりも上記第１曲げ部(３１１ｂ)の伸びを大きくする焼鈍工程(Ｓ３)と
を有し、
上記焼鈍工程(Ｓ３)において、上記焼鈍処理を炉中ロウ付けにより行う、室内熱交換器の製造方法。 A method for manufacturing an indoor heat exchanger (15) comprising a heat exchanger body (20) and connection pipes (31, 32) connected to the heat exchanger body (20) via a connection part (33) There is
a bending step (S1) of bending the connecting pipes (31, 32) to form a first bent portion (311b) in the connecting pipes (31, 32);
After the bending step (S1), the first bent portion (311b) is annealed to increase the elongation of the first bent portion (311b) compared to before the annealing step (S3). and
A method for manufacturing an indoor heat exchanger, wherein in the annealing step (S3), the annealing treatment is performed by brazing in a furnace.
JP2021161764A 2021-09-30 2021-09-30 Method for manufacturing indoor heat exchanger Active JP7323819B2 (en)

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CN202280048429.0A CN117616235A (en) 2021-09-30 2022-04-21 Indoor heat exchanger, indoor unit, air conditioner, and method for manufacturing indoor heat exchanger
PCT/JP2022/018451 WO2023053549A1 (en) 2021-09-30 2022-04-21 Indoor heat exchanger, indoor unit, air conditioner, and method for manufacturing indoor heat exchanger
EP22875432.1A EP4407241A4 (en) 2021-09-30 2022-04-21 INDOOR HEAT EXCHANGER, INDOOR UNIT, AIR CONDITIONING SYSTEM AND METHOD FOR MANUFACTURING AN INDOOR HEAT EXCHANGER
JP2023038747A JP7773060B2 (en) 2021-09-30 2023-03-13 Indoor units and air conditioners
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JP2015140998A (en) 2014-01-30 2015-08-03 ダイキン工業株式会社 Indoor unit for air conditioner

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