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JP7325293B2 - SUBSTRATE PROCESSING APPARATUS AND SUBSTRATE PROCESSING METHOD - Google Patents
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JP7325293B2 - SUBSTRATE PROCESSING APPARATUS AND SUBSTRATE PROCESSING METHOD - Google Patents

SUBSTRATE PROCESSING APPARATUS AND SUBSTRATE PROCESSING METHOD Download PDF

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JP7325293B2
JP7325293B2 JP2019187085A JP2019187085A JP7325293B2 JP 7325293 B2 JP7325293 B2 JP 7325293B2 JP 2019187085 A JP2019187085 A JP 2019187085A JP 2019187085 A JP2019187085 A JP 2019187085A JP 7325293 B2 JP7325293 B2 JP 7325293B2
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洋介 川渕
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Tokyo Electron Ltd
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Description

本開示は、基板処理装置、及び基板処理に関する。 The present disclosure relates to a substrate processing apparatus and substrate processing.

特許文献1に記載の液処理システムは、基板に処理液を供給して液処理を行う液処理装置と、液処理装置を制御する制御部とを備える。液処理装置は、基板を保持する保持部と、保持部によって保持された基板の表面に揮発性流体を供給する第1供給部を備える。揮発性流体としては、例えば、IPA(イソプロピルアルコール)が用いられる。IPAは、基板のパターン形成面に供給される。制御部は、揮発性流体供給処理、及び露出処理を液処理装置に行わせる。揮発性流体供給処理は、第1供給部から基板の表面に揮発性流体を供給して基板表面に液膜を形成する処理である。露出処理は、基板の表面を揮発性流体から露出させる処理である。露出処理では、基板を回転させつつ、IPAの供給位置を基板の中心部から基板の外周部に移動させる。また、露出処理では、基板を回転させつつ、IPAの供給位置を基準として基板の径方向内方に設定される窒素ガスの供給位置を、基板の中心部から基板の外周部に移動させる。 The liquid processing system described in Patent Document 1 includes a liquid processing device that supplies a processing liquid to a substrate to perform liquid processing, and a control unit that controls the liquid processing device. A liquid processing apparatus includes a holding section that holds a substrate, and a first supply section that supplies a volatile fluid to the surface of the substrate held by the holding section. IPA (isopropyl alcohol), for example, is used as the volatile fluid. IPA is applied to the patterned side of the substrate. The controller causes the liquid processing device to perform the volatile fluid supply process and the exposure process. The volatile fluid supply process is a process of supplying a volatile fluid from the first supply unit to the surface of the substrate to form a liquid film on the surface of the substrate. An exposure process is a process that exposes the surface of the substrate from the volatile fluid. In the exposure process, the IPA supply position is moved from the central portion of the substrate to the outer peripheral portion of the substrate while rotating the substrate. In the exposure process, while rotating the substrate, the nitrogen gas supply position, which is set radially inward of the substrate based on the IPA supply position, is moved from the center of the substrate to the outer periphery of the substrate.

特開2014-90015号公報JP 2014-90015 A

本開示の一態様は、基板の乾燥時に凹凸パターンのパターン倒壊を抑制できる、技術を提供する。 An aspect of the present disclosure provides a technique that can suppress pattern collapse of a concave-convex pattern when drying a substrate.

本開示の一態様に係る基板処理装置は、
乾燥液の液膜が載った状態の基板を保持する保持部と、
前記基板を加熱する加熱部と、
前記液膜に対して前記基板とは反対側から接触する当接部と、
前記当接部の温度を前記基板の温度よりも低い温度で維持する冷却部と、
前記保持部と前記当接部とを相対的に鉛直方向に移動させる第1移動機構と、
前記保持部と前記当接部とを相対的に水平方向に移動させる第2移動機構と、を有する。
A substrate processing apparatus according to an aspect of the present disclosure includes
a holding unit that holds the substrate on which the liquid film of the drying liquid is placed;
a heating unit that heats the substrate;
a contact portion that contacts the liquid film from a side opposite to the substrate;
a cooling unit that maintains the temperature of the contact portion at a temperature lower than the temperature of the substrate;
a first moving mechanism that relatively moves the holding portion and the contact portion in a vertical direction;
and a second moving mechanism that relatively moves the holding portion and the contact portion in a horizontal direction.

本開示の一態様によれば、基板の乾燥時に凹凸パターンのパターン倒壊を抑制できる。 According to one aspect of the present disclosure, pattern collapse of the uneven pattern can be suppressed when the substrate is dried.

図1は、従来形態に係る基板の乾燥処理を示す断面図ある。FIG. 1 is a cross-sectional view showing a conventional substrate drying process. 図2は、一実施形態に係る基板の乾燥処理を示す断面図である。FIG. 2 is a cross-sectional view illustrating a drying process for a substrate according to one embodiment. 図3は、図2(B)の一部を拡大して示す断面図である。FIG. 3 is a cross-sectional view showing an enlarged part of FIG. 2(B). 図4は、一実施形態に係る基板処理装置の平面図であって、図2(B)の状態を示す平面図である。FIG. 4 is a plan view of the substrate processing apparatus according to one embodiment, showing the state of FIG. 2(B). 図5は、図4の制御装置の構成要素を機能ブロックで示す図である。FIG. 5 is a functional block diagram showing the constituent elements of the control device of FIG. 図6は、図2の当接部の変形例を示す断面図である。FIG. 6 is a cross-sectional view showing a modification of the contact portion of FIG.

以下、本開示の実施形態について図面を参照して説明する。なお、各図面において同一の又は対応する構成には同一の符号を付し、説明を省略することがある。本明細書において、X軸方向、Y軸方向、Z軸方向は互いに垂直な方向である。X軸方向及びY軸方向は水平方向、Z軸方向は鉛直方向である。 Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. In addition, in each drawing, the same reference numerals are given to the same or corresponding configurations, and explanations thereof may be omitted. In this specification, the X-axis direction, the Y-axis direction, and the Z-axis direction are directions perpendicular to each other. The X-axis direction and Y-axis direction are horizontal directions, and the Z-axis direction is vertical direction.

先ず、図1を参照して従来形態の乾燥処理について説明する。図1(A)は、従来形態に係る乾燥処理の開始時の、液膜LFを示す断面図である。図1(B)は、従来形態に係る乾燥処理の途中の、液膜LFを示す断面図である。 First, a conventional drying process will be described with reference to FIG. FIG. 1(A) is a cross-sectional view showing a liquid film LF at the start of a drying process according to a conventional embodiment. FIG. 1B is a cross-sectional view showing the liquid film LF during the drying process according to the conventional embodiment.

基板Wはその上面に凹凸パターンPを有し、凹凸パターンPは乾燥液Lの液膜LFで覆われる。乾燥液Lとしては、特に限定されないが、例えばIPA(イソプロピルアルコール)などの有機溶媒が用いられる。液膜LFは、例えばスピンコート法などで形成される。 The substrate W has an uneven pattern P on its upper surface, and the uneven pattern P is covered with a liquid film LF of the drying liquid L. As shown in FIG. The dry liquid L is not particularly limited, but for example, an organic solvent such as IPA (isopropyl alcohol) is used. The liquid film LF is formed by, for example, spin coating.

従来形態の乾燥処理では、基板Wを回転させながら、乾燥液Lの供給位置を基板Wの中心部から基板Wの外周部に向けて移動させる。基板Wを回転させるので遠心力が発生し、遠心力が基板Wの径方向外方に液膜LFを押す。 In the conventional drying process, the supply position of the drying liquid L is moved from the central portion of the substrate W toward the outer peripheral portion of the substrate W while the substrate W is rotated. Since the substrate W is rotated, a centrifugal force is generated, and the centrifugal force pushes the liquid film LF radially outward of the substrate W.

先ず、図1(A)に示すように、液膜LFが遠心力によって円盤状からドーナツ状に変形し、基板Wの上面の中心部に露出面Waが形成される。露出面Waは、液膜LFから露出する面であって、基板Wと同心円状に形成される。 First, as shown in FIG. 1A, the liquid film LF is deformed from a disk shape to a donut shape by centrifugal force, and an exposed surface Wa is formed at the center of the upper surface of the substrate W. As shown in FIG. The exposed surface Wa is a surface exposed from the liquid film LF and formed concentrically with the substrate W. As shown in FIG.

次いで、図1(B)に示すように、基板Wの露出面Waが、遠心力によって基板Wの中心部から基板Wの外周部に向けて広がる。その後、基板Wの上面の全体が、液膜LFから露出する。 Next, as shown in FIG. 1B, the exposed surface Wa of the substrate W spreads from the central portion of the substrate W toward the outer peripheral portion of the substrate W due to centrifugal force. After that, the entire upper surface of the substrate W is exposed from the liquid film LF.

従来形態の乾燥処理では、乾燥液Lの供給位置に追従するように窒素ガスなどのガスの供給位置を移動させる。ガスの供給位置は、乾燥液Lの供給位置よりも基板Wの径方向内側である。ガスは、基板Wの上面に当たると基板Wの上面に沿って水平に流れ、ドーナツ状の液膜LFの内周面を基板Wの径方向外方に押す。 In the conventional drying process, the supply position of a gas such as nitrogen gas is moved so as to follow the supply position of the drying liquid L. As shown in FIG. The gas supply position is radially inside the substrate W with respect to the drying liquid L supply position. When the gas hits the upper surface of the substrate W, the gas flows horizontally along the upper surface of the substrate W, and pushes the inner peripheral surface of the doughnut-shaped liquid film LF radially outward of the substrate W.

上記の通り、従来形態の乾燥処理では、基板Wの露出面Waを拡大するのに、遠心力及び風圧などの外力F1を利用する。外力F1は、水平方向に作用し、液膜LFの内周面を基板Wの径方向外方に押す。 As described above, in the conventional drying process, the external force F1 such as centrifugal force and wind pressure is used to enlarge the exposed surface Wa of the substrate W. As shown in FIG. The external force F1 acts horizontally and pushes the inner peripheral surface of the liquid film LF radially outward of the substrate W. As shown in FIG.

外力F1は、水平方向に作用するので、図1A及び図1Bに示すように、基板Wの露出面Waの外周付近に、液面高さの低い薄膜LF1を発生させてしまう。薄膜LF1は、境界層(Boundary Layer)とも呼ばれる。薄膜LF1は、薄膜LF1よりも液面高さの高い厚膜LF2と、基板Wの露出面Waとの間に発生する。 Since the external force F1 acts in the horizontal direction, a thin film LF1 with a low liquid level is generated in the vicinity of the outer periphery of the exposed surface Wa of the substrate W, as shown in FIGS. 1A and 1B. The thin film LF1 is also called a boundary layer. The thin film LF1 is generated between the exposed surface Wa of the substrate W and the thick film LF2 having a liquid level higher than that of the thin film LF1.

薄膜LF1が発生するので、厚膜LF2が外力F1によって水平方向に流動する時に、凹凸パターンPの凹部Paに乾燥液Lが取り残されやすい。凹部Paに取り残された乾燥液Lは、外力F1によって凹部Paから排出されないので、蒸発によって凹部Paから排出される。 Since the thin film LF1 is generated, the drying liquid L is likely to be left behind in the concave portions Pa of the uneven pattern P when the thick film LF2 is caused to flow in the horizontal direction by the external force F1. The dry liquid L left behind in the recesses Pa is not discharged from the recesses Pa by the external force F1, and thus is discharged from the recesses Pa by evaporation.

隣り合う複数の凹部Paの間で、乾燥液Lの蒸発速度の差が生じることがある。その結果、図1(B)に示すように乾燥液Lの液面の高低差が生じる。乾燥液Lの液面の高低差は、表面張力によるパターン倒壊を発生させてしまう。また、乾燥液Lが凹部Paに取り残されるので、乾燥液Lの残渣が凹部Paに生じ、パーティクルが発生してしまう。 A difference in the evaporation rate of the drying liquid L may occur between the plurality of adjacent recesses Pa. As a result, as shown in FIG. 1(B), the level difference of the dry liquid L is generated. The height difference in the liquid surface of the drying liquid L causes pattern collapse due to surface tension. Moreover, since the drying liquid L is left behind in the recesses Pa, the residue of the drying liquid L is left in the recesses Pa, and particles are generated.

次に、図2及び図3を参照して本実施形態の乾燥処理について説明する。図2(A)は、当接部が接触する前の液膜の一例を示す断面図である。図2(B)は、当接部が接触した時の液膜の一例を示す断面図である。図2(C)は、当接部が保持部に対して移動した時の液膜の一例を示す断面図である。図3は、図2(B)の一部を拡大して示す断面図である。 Next, the drying process of this embodiment will be described with reference to FIGS. 2 and 3. FIG. FIG. 2A is a cross-sectional view showing an example of the liquid film before the abutting portion makes contact. FIG. 2(B) is a cross-sectional view showing an example of a liquid film when the abutting portion contacts. FIG. 2(C) is a cross-sectional view showing an example of a liquid film when the contact portion moves with respect to the holding portion. FIG. 3 is a cross-sectional view showing an enlarged part of FIG. 2(B).

本実施形態の乾燥処理では、水平方向の外力F1を利用せずに、鉛直方向の2つの吸着力F2、F3の差を利用する。F2は基板Wと液膜LFとの吸着力であり、F3は当接部30と液膜LFとの吸着力である。F3はF2よりも大きい。 In the drying process of this embodiment, the difference between the two vertical attracting forces F2 and F3 is used without using the horizontal external force F1. F2 is the adsorption force between the substrate W and the liquid film LF, and F3 is the adsorption force between the contact portion 30 and the liquid film LF. F3 is greater than F2.

先ず、図2(A)に示すように、基板Wが保持部10に載置される。乾燥液Lの液膜LFは、基板Wを保持部10に載置する前に形成されてもよいし、基板Wを保持部10に載置した後に形成されてもよい。保持部10は、液膜LFが載った状態の基板Wの下面を保持する。 First, as shown in FIG. 2A, the substrate W is placed on the holder 10 . The liquid film LF of the drying liquid L may be formed before the substrate W is placed on the holder 10 or may be formed after the substrate W is placed on the holder 10 . The holding part 10 holds the lower surface of the substrate W on which the liquid film LF is placed.

保持部10の内部には、基板Wを加熱する加熱部20が設けられる。加熱部20は、保持部10を加熱し、基板Wを加熱する。加熱部20は、保持部10の温度が設定温度になるように、保持部10を加熱する。加熱部20は、例えば電力の供給によって発熱するヒータである。 A heating unit 20 for heating the substrate W is provided inside the holding unit 10 . The heating unit 20 heats the holding unit 10 and heats the substrate W. As shown in FIG. The heating unit 20 heats the holding unit 10 so that the temperature of the holding unit 10 reaches the set temperature. The heating unit 20 is, for example, a heater that generates heat when supplied with power.

保持部10の温度制御は、基板Wを保持部10に載置した状態で実施されればよく、基板Wを保持部10に載置するまで実施されなくてもよいが、制御性を向上すべく、基板Wを保持部10に載置する前から実施されてよい。保持部10の温度は、加熱部20に対する供給電力で制御される。 The temperature control of the holding unit 10 may be performed while the substrate W is placed on the holding unit 10, and may not be performed until the substrate W is placed on the holding unit 10. However, the controllability can be improved. Therefore, it may be performed before the substrate W is placed on the holding unit 10 . The temperature of the holding section 10 is controlled by power supplied to the heating section 20 .

次に、図2(B)に示すように、当接部30が液膜LFに対して基板Wとは反対側から接触し、冷却部40が当接部30の温度を基板Wの温度よりも低い温度で維持する。 Next, as shown in FIG. 2B, the contact portion 30 is brought into contact with the liquid film LF from the side opposite to the substrate W, and the cooling portion 40 lowers the temperature of the contact portion 30 than the temperature of the substrate W. keep at a lower temperature.

当接部30と液膜LFの吸着力F3と、当接部30に対する乾燥液Lの接触角θとの関係は下記式(1)で表される。 The relationship between the adsorption force F3 between the contact portion 30 and the liquid film LF and the contact angle θT of the dry liquid L with respect to the contact portion 30 is expressed by the following equation (1).

Figure 0007325293000001
上記式(1)中、Rは円盤状の液膜LFの半径であり、γは液膜LFの表面張力であり、Hは液膜LFの高さである。上記式(1)から明らかなように、液膜LFの高さHが小さいほど、吸着力F3が大きい。
Figure 0007325293000001
In the above formula (1), R is the radius of the disk-shaped liquid film LF, γ is the surface tension of the liquid film LF, and H is the height of the liquid film LF. As is clear from the above formula (1), the smaller the height H of the liquid film LF, the larger the adsorption force F3.

同様に、基板Wと液膜LFの吸着力F2と、基板Wに対する乾燥液Lの接触角θとの関係は下記式(2)で表される。 Similarly, the relationship between the adsorption force F2 between the substrate W and the liquid film LF and the contact angle θ B of the dry liquid L with respect to the substrate W is represented by the following formula (2).

Figure 0007325293000002
上記式(2)中、Rは円盤状の液膜LFの半径であり、γは液膜LFの表面張力であり、Hは液膜LFの高さである。上記式(2)から明らかなように、液膜LFの高さHが小さいほど、吸着力F2が大きい。
Figure 0007325293000002
In the above formula (2), R is the radius of the disk-shaped liquid film LF, γ is the surface tension of the liquid film LF, and H is the height of the liquid film LF. As is clear from the above formula (2), the smaller the height H of the liquid film LF, the larger the adsorption force F2.

ところで、一般的に、固体の温度Tが低いほど、固体の表面自由エネルギーが大きく、固体に対して液体が濡れやすく、固体に対する液体の接触角θが小さい。接触角θが小さいほど、吸着力が大きい。 By the way, in general, the lower the temperature T of the solid, the higher the surface free energy of the solid, the easier it is for the liquid to wet the solid, and the smaller the contact angle θ of the liquid to the solid. The smaller the contact angle θ, the greater the attractive force.

本実施形態によれば、加熱部20が基板Wを加熱し、冷却部40が当接部30を基板Wの温度よりも低い温度に冷却する。当接部30の温度は基板Wの温度よりも低いので、乾燥液Lは基板Wに対して濡れ難く、当接部30に対して濡れやすい。 According to this embodiment, the heating section 20 heats the substrate W, and the cooling section 40 cools the contact section 30 to a temperature lower than the temperature of the substrate W. FIG. Since the temperature of the contact portion 30 is lower than the temperature of the substrate W, the dry liquid L is less likely to wet the substrate W and more likely to wet the contact portion 30 .

それゆえ、基板Wに対する乾燥液Lの接触角θに比べて、当接部30に対する乾燥液Lの接触角θは小さい。従って、基板Wと液膜LFとの吸着力F2に比べて、当接部30と液膜LFとの吸着力F3が大きい。 Therefore, the contact angle θ T of the dry liquid L with respect to the contact portion 30 is smaller than the contact angle θ B of the dry liquid L with respect to the substrate W. Therefore, the adsorption force F3 between the contact portion 30 and the liquid film LF is greater than the adsorption force F2 between the substrate W and the liquid film LF.

基板Wと液膜LFの界面の温度Tは、基板Wと液膜LFとの吸着力F2を低減すべく、高いほど好ましく、例えば40℃以上である。但し、基板Wと液膜LFの界面の温度Tは、乾燥液Lの沸騰を防止すべく、乾燥液Lの沸点よりも低い。乾燥液LがIPAである場合、IPAの沸点は82.5℃である。 The temperature T B at the interface between the substrate W and the liquid film LF is preferably as high as possible, for example, 40° C. or higher, in order to reduce the adsorption force F2 between the substrate W and the liquid film LF. However, the temperature TB at the interface between the substrate W and the liquid film LF is lower than the boiling point of the drying liquid L in order to prevent the drying liquid L from boiling. When the dry liquid L is IPA, the boiling point of IPA is 82.5°C.

基板Wと液膜LFの界面の温度Tが目標温度になるように、保持部10の設定温度が決められる。保持部10の設定温度は、加熱効率を考慮して決められ、基板Wと液膜LFの界面の温度T以上に決められる。 The set temperature of the holding part 10 is determined so that the temperature TB of the interface between the substrate W and the liquid film LF becomes the target temperature. The set temperature of the holding part 10 is determined in consideration of the heating efficiency, and is determined to be equal to or higher than the temperature TB of the interface between the substrate W and the liquid film LF.

一方、当接部30と液膜LFの界面の温度Tは、基板Wと液膜LFの界面の温度Tよりも低ければよく、例えば30℃以下である。当接部30と液膜LFの界面の温度Tは、結露の発生を防止すべく、露点温度以上であってよく、例えば16℃以上である。 On the other hand, the temperature T.sub.T at the interface between the contact portion 30 and the liquid film LF should be lower than the temperature T.sub.B at the interface between the substrate W and the liquid film LF, and is, for example, 30.degree. The temperature T T of the interface between the contact portion 30 and the liquid film LF may be equal to or higher than the dew point temperature, for example, 16° C. or higher, in order to prevent the occurrence of dew condensation.

当接部30と液膜LFの界面の温度Tが目標温度になるように、当接部30の設定温度が決められる。当接部30の設定温度は、冷却効率を考慮して決められ、当接部30と液膜LFの界面の温度T以下に決められる。 The set temperature of the contact portion 30 is determined so that the temperature TT of the interface between the contact portion 30 and the liquid film LF becomes the target temperature. The set temperature of the contact portion 30 is determined in consideration of the cooling efficiency, and is set to be equal to or lower than the temperature TT of the interface between the contact portion 30 and the liquid film LF.

次に、図2(C)に示すように、基板Wと当接部30とを相対的に水平方向に移動させる。例えば、当接部30を水平方向に移動させる。この間、基板Wを加熱しつつ、液膜LFに対して基板Wとは反対側から当接部30を接触させ、当接部30の温度を基板Wの温度よりも低い温度で維持する。 Next, as shown in FIG. 2C, the substrate W and the contact portion 30 are relatively moved in the horizontal direction. For example, the contact portion 30 is moved horizontally. During this time, while heating the substrate W, the contact portion 30 is brought into contact with the liquid film LF from the side opposite to the substrate W, and the temperature of the contact portion 30 is maintained at a lower temperature than the temperature of the substrate W.

上記の通り、乾燥液Lは基板Wに対して濡れ難く、当接部30に対して濡れ易い。それゆえ、上記の通り、基板Wと液膜LFとの吸着力F2に比べて、当接部30と液膜LFとの吸着力F3が大きい。乾燥液Lは基板Wに対してスリップし易く、当接部30に対してスリップし難い。 As described above, the dry liquid L does not easily wet the substrate W, but easily wets the contact portion 30 . Therefore, as described above, the adsorption force F3 between the contact portion 30 and the liquid film LF is greater than the adsorption force F2 between the substrate W and the liquid film LF. The dry liquid L easily slips on the substrate W and hardly slips on the contact portion 30 .

当接部30と基板Wが液膜LFに接触した状態で、当接部30と基板Wとが相対的に水平方向に移動すると、液膜LFは当接部30に対してスリップすることなく基板Wに対してスリップし、基板Wから排出される。なお、当接部30の代わりに、基板Wを水平方向に移動させる場合も同様に、液膜LFが基板Wから排出される。 When the contact portion 30 and the substrate W are in contact with the liquid film LF and the contact portion 30 and the substrate W move relatively horizontally, the liquid film LF does not slip on the contact portion 30. It slips against the substrate W and is ejected from the substrate W. Note that the liquid film LF is discharged from the substrate W similarly when the substrate W is moved in the horizontal direction instead of the contact portion 30 .

2つの吸着力F2、F3は、遠心力等の外力F1とは異なり、鉛直方向に作用するので、境界層と呼ばれる薄膜LF1(図1参照)を発生させない。それゆえ、凹凸パターンPの凹部Paに乾燥液Lが取り残されるのを抑制できる。従って、隣り合う複数の凹部Paの間で、取り残された乾燥液Lの液面の高低差が生じるのを抑制できる。よって、表面張力によるパターン倒壊を抑制できる。また、乾燥液Lが凹部Paに取り残されるのを抑制できるので、乾燥液Lの残渣が凹部Paに発生するのを抑制でき、パーティクルの発生を抑制できる。 Unlike the external force F1 such as the centrifugal force, the two adsorption forces F2 and F3 act in the vertical direction, and therefore do not generate a thin film LF1 (see FIG. 1) called a boundary layer. Therefore, it is possible to prevent the drying liquid L from being left behind in the concave portions Pa of the concave-convex pattern P. Therefore, it is possible to suppress the occurrence of a height difference in the liquid surface of the dry liquid L left behind between the plurality of adjacent recesses Pa. Therefore, pattern collapse due to surface tension can be suppressed. Moreover, since it is possible to prevent the drying liquid L from being left behind in the recesses Pa, it is possible to prevent the residue of the drying liquid L from being left in the recesses Pa, thereby suppressing the generation of particles.

なお、当接部30と基板Wの温度差の制御は、基板Wからの液膜LFの排出を目的とするので、その排出中に行われればよい。従って、加熱部20は、当接部30と液膜LFの接触後に、基板Wを加熱してもよい。但し、加熱部20は、保持部10の温度制御性を向上すべく、好ましくは保持部10で基板Wを保持する前に、保持部10を加熱する。 Since the control of the temperature difference between the contact portion 30 and the substrate W is intended to discharge the liquid film LF from the substrate W, it may be performed during the discharge. Therefore, the heating section 20 may heat the substrate W after the contact section 30 and the liquid film LF are brought into contact with each other. However, the heating unit 20 preferably heats the holding unit 10 before the substrate W is held by the holding unit 10 in order to improve the temperature controllability of the holding unit 10 .

次に、図2に示す基板処理方法を実現する基板処理装置について、図2及び図4を参照して説明する。基板処理装置2は、保持部10と、加熱部20と、当接部30と、冷却部40と、第1移動機構50と、第2移動機構60とを有する。 Next, a substrate processing apparatus for realizing the substrate processing method shown in FIG. 2 will be described with reference to FIGS. 2 and 4. FIG. The substrate processing apparatus 2 has a holding section 10 , a heating section 20 , a contact section 30 , a cooling section 40 , a first moving mechanism 50 and a second moving mechanism 60 .

保持部10は、液膜LFが載った状態の基板Wを保持する。保持部10は、基板Wの下面全体と接触してよい。保持部10の内部に加熱部20が設けられる場合、加熱部20が基板Wの下面全体を均一に加熱できる。保持部10は、例えばプレート状に形成され、水平に配置される。保持部10は、真空チャック、静電チャック又はメカニカルチャックなどである。 The holding unit 10 holds the substrate W on which the liquid film LF is placed. The holding part 10 may contact the entire bottom surface of the substrate W. As shown in FIG. When the heating unit 20 is provided inside the holding unit 10, the heating unit 20 can heat the entire lower surface of the substrate W uniformly. The holding part 10 is formed in a plate shape, for example, and arranged horizontally. The holding part 10 is a vacuum chuck, an electrostatic chuck, a mechanical chuck, or the like.

加熱部20は、保持部10で保持された状態の基板Wを加熱する。加熱部20は、保持部10の外部に設けられてもよいが、本実施形態では保持部10の内部に設けられる。加熱部20は、保持部10の内部にて発熱する。加熱部20が保持部10を介して基板Wを加熱するので、基板Wを当接部30とは反対側から集中的に加熱でき、当接部30と基板Wとの温度差を大きくできる。 The heating unit 20 heats the substrate W held by the holding unit 10 . The heating unit 20 may be provided outside the holding unit 10, but is provided inside the holding unit 10 in this embodiment. The heating unit 20 generates heat inside the holding unit 10 . Since the heating part 20 heats the substrate W through the holding part 10, the substrate W can be heated intensively from the side opposite to the contact part 30, and the temperature difference between the contact part 30 and the substrate W can be increased.

当接部30は、液膜LFに対して基板Wとは反対側から接触する。当接部30は、液膜LFの上面の一部(例えばX軸方向一部)のみに接触してもよいが、本実施形態では液膜LFの上面全体に接触する。液膜LFの上面全体を当接部30で覆うので、液膜LFからの乾燥液Lの蒸発を抑制できる。また、液膜LFの上面全体に対して均一に吸着力F3を作用でき、液膜LFを基板Wから安定的に排出できる。 The contact portion 30 contacts the liquid film LF from the side opposite to the substrate W. As shown in FIG. The contact portion 30 may contact only a portion of the upper surface of the liquid film LF (for example, a portion in the X-axis direction), but in the present embodiment, the contact portion 30 contacts the entire upper surface of the liquid film LF. Since the entire upper surface of the liquid film LF is covered with the contact portion 30, evaporation of the drying liquid L from the liquid film LF can be suppressed. Further, the adsorption force F3 can be uniformly applied to the entire upper surface of the liquid film LF, and the liquid film LF can be discharged from the substrate W stably.

当接部30は、プレート状に形成され、水平に配置される。当接部30と保持部10との間隔は均一であり、液膜LFの高さHは均一である。液膜LFの上面全体に対して均一に吸着力F3を作用でき、液膜LFを基板Wから安定的に排出できる。なお、液膜LFを基板Wから排出できる限り、液膜LFの高さHは不均一であってもよく、例えば、当接部30又は保持部10が斜めに配置されてもよい。 The contact portion 30 is formed in a plate shape and arranged horizontally. The distance between the contact portion 30 and the holding portion 10 is uniform, and the height H of the liquid film LF is uniform. The adsorption force F3 can be uniformly applied to the entire upper surface of the liquid film LF, and the liquid film LF can be discharged from the substrate W stably. As long as the liquid film LF can be discharged from the substrate W, the height H of the liquid film LF may be uneven, and for example, the contact portion 30 or the holding portion 10 may be arranged obliquely.

図4に示すように、平面視にて、当接部30の周縁は基板Wの周縁よりも大きく、当接部30が基板Wの全体を覆う。基板Wの上面に乾燥液Lの液膜LFが形成されるので、液膜LFの周縁が基板Wの周縁からはみ出ることはない。従って、平面視にて当接部30が基板Wの全体を覆えば、当接部30が液膜LFの上面全体を覆うことができる。なお、液膜LFを基板Wから排出できる限り、当接部30は液膜LFの上面の一部のみに接触してもよい。 As shown in FIG. 4 , the peripheral edge of the contact portion 30 is larger than the peripheral edge of the substrate W, and the contact portion 30 covers the entire substrate W in plan view. Since the liquid film LF of the drying liquid L is formed on the upper surface of the substrate W, the periphery of the liquid film LF does not protrude from the periphery of the substrate W. Therefore, if the contact portion 30 covers the entire substrate W in plan view, the contact portion 30 can cover the entire upper surface of the liquid film LF. As long as the liquid film LF can be discharged from the substrate W, the contact portion 30 may contact only a part of the upper surface of the liquid film LF.

当接部30の下面31は、乾燥液Lに接触するので、好ましくは乾燥液Lに対して親和性を有する。「当接部30の下面は、乾燥液Lに対して親和性を有する」とは、当接部30の下面に対する乾燥液Lの接触角θが20°以下であることを意味する。θが20°以下であれば、十分に大きな吸着力F3が得られる。 Since the lower surface 31 of the contact portion 30 contacts the dry liquid L, it preferably has an affinity for the dry liquid L. As shown in FIG. “The lower surface of the contact portion 30 has affinity for the dry liquid L” means that the contact angle θ T of the dry liquid L with respect to the lower surface of the contact portion 30 is 20° or less. If θT is 20° or less, a sufficiently large attracting force F3 can be obtained.

当接部30は、例えば熱伝導性に優れた金属で形成される。金属表面には、乾燥液Lに対する親和性を高める表面処理が施されてもよい。そのような表面処理の具体例としては、例えば酸素プラズマ処理、及びコーティング処理が挙げられる。酸素プラズマ処理は、金属表面を活性化する。コーティング処理は、親水性のコーティング剤を金属表面に塗布する。 The contact portion 30 is made of, for example, a metal having excellent thermal conductivity. The metal surface may be subjected to a surface treatment that enhances the affinity for the drying liquid L. Specific examples of such surface treatment include oxygen plasma treatment and coating treatment. Oxygen plasma treatment activates the metal surface. The coating process applies a hydrophilic coating agent to the metal surface.

冷却部40は、当接部30の温度を基板Wの温度よりも低い温度に維持する。冷却部40は、例えば、当接部30の内部の流路に冷媒を供給する。冷媒は、当接部30の内部の流路を流れながら、当接部30の熱を吸収し、吸収した熱を当接部30の外部に排出する。なお、冷却部40は、ペルチェ素子などであってもよい。 The cooling part 40 maintains the temperature of the contact part 30 at a temperature lower than the temperature of the substrate W. As shown in FIG. The cooling part 40 supplies the coolant to the flow path inside the contact part 30, for example. The coolant absorbs the heat of the contact portion 30 while flowing through the flow path inside the contact portion 30 and discharges the absorbed heat to the outside of the contact portion 30 . Note that the cooling unit 40 may be a Peltier device or the like.

第1移動機構50は、保持部10と当接部30とを相対的に鉛直方向に移動させる。例えば、第1移動機構50は、Z軸ガイド51と、Z軸スライダ52と、Z軸駆動源53とを含む。Z軸駆動源53は、Z軸ガイド51に沿ってZ軸スライダ52を移動させ、Z軸スライダ52と共に当接部30を移動させる。 The first moving mechanism 50 relatively moves the holding portion 10 and the contact portion 30 in the vertical direction. For example, the first moving mechanism 50 includes a Z-axis guide 51 , a Z-axis slider 52 and a Z-axis drive source 53 . The Z-axis drive source 53 moves the Z-axis slider 52 along the Z-axis guide 51 and moves the contact portion 30 together with the Z-axis slider 52 .

第1移動機構50は、当接部30を下降させ、当接部30の下面31を液膜LFの上面に接触させる。なお、第1移動機構50は、本実施形態では当接部30を鉛直方向に移動させるが、保持部10を鉛直方向に移動させてもよい。後者の場合、第1移動機構50が保持部10を上昇させることにより、基板W及び液膜LFを上昇させ、液膜LFの上面を当接部30の下面31に接触させる。 The first moving mechanism 50 lowers the contact portion 30 to bring the lower surface 31 of the contact portion 30 into contact with the upper surface of the liquid film LF. Although the first moving mechanism 50 moves the contact portion 30 in the vertical direction in this embodiment, it may move the holding portion 10 in the vertical direction. In the latter case, the first moving mechanism 50 raises the holding portion 10 to raise the substrate W and the liquid film LF and bring the upper surface of the liquid film LF into contact with the lower surface 31 of the contact portion 30 .

第2移動機構60は、保持部10と当接部30とを相対的に水平方向に移動させる。例えば、第2移動機構60は、X軸ガイド61と、X軸スライダ62と、X軸駆動源63とを含む。X軸駆動源63は、X軸ガイド61に沿ってX軸スライダ62を移動させ、X軸スライダ62と共に当接部30を移動させる。X軸スライダ62にはZ軸ガイド51が固定される。 The second moving mechanism 60 relatively moves the holding portion 10 and the contact portion 30 in the horizontal direction. For example, the second moving mechanism 60 includes an X-axis guide 61 , an X-axis slider 62 and an X-axis drive source 63 . The X-axis drive source 63 moves the X-axis slider 62 along the X-axis guide 61 and moves the contact portion 30 together with the X-axis slider 62 . A Z-axis guide 51 is fixed to the X-axis slider 62 .

第2移動機構60が当接部30を水平方向に移動させる間、当接部30が液膜LFを引き連れて移動するので、液膜LFが基板Wから排出される。なお、第2移動機構60は、本実施形態では当接部30を水平方向に移動させるが、保持部10を水平方向に移動させてもよい。後者の場合、当接部30が液膜LFの水平方向の移動を制限した状態で、第2移動機構60が保持部10と共に基板Wを水平方向に移動させる。その結果、基板Wから液膜LFが排出される。 While the second moving mechanism 60 moves the contact portion 30 in the horizontal direction, the contact portion 30 moves along with the liquid film LF, so that the liquid film LF is discharged from the substrate W. FIG. Although the second moving mechanism 60 horizontally moves the contact portion 30 in this embodiment, the second moving mechanism 60 may horizontally move the holding portion 10 . In the latter case, the second moving mechanism 60 horizontally moves the substrate W together with the holding portion 10 while the contact portion 30 restricts the horizontal movement of the liquid film LF. As a result, the liquid film LF is discharged from the substrate W.

基板処理装置2は、制御部90を有する。制御部90は、例えばコンピュータであり、図5に示すように、CPU(Central Processing Unit)91と、メモリなどの記憶媒体92とを備える。記憶媒体92には、基板処理装置2において実行される各種の処理を制御するプログラムが格納される。制御部90は、記憶媒体92に記憶されたプログラムをCPU91に実行させることにより、基板処理装置2の動作を制御する。また、制御部90は、入力インターフェース93と、出力インターフェース94とを備える。制御部90は、入力インターフェース93で外部からの信号を受信し、出力インターフェース94で外部に信号を送信する。 The substrate processing apparatus 2 has a control section 90 . The control unit 90 is, for example, a computer, and as shown in FIG. 5, includes a CPU (Central Processing Unit) 91 and a storage medium 92 such as a memory. The storage medium 92 stores programs for controlling various processes executed in the substrate processing apparatus 2 . The control unit 90 controls the operation of the substrate processing apparatus 2 by causing the CPU 91 to execute programs stored in the storage medium 92 . The control unit 90 also includes an input interface 93 and an output interface 94 . The control unit 90 receives signals from the outside via an input interface 93 and transmits signals to the outside via an output interface 94 .

上記プログラムは、例えばコンピュータによって読み取り可能な記憶媒体に記憶され、その記憶媒体から制御部90の記憶媒体92にインストールされる。コンピュータによって読み取り可能な記憶媒体としては、例えば、ハードディスク(HD)、フレキシブルディスク(FD)、コンパクトディスク(CD)、マグネットオプティカルデスク(MO)、メモリーカードなどが挙げられる。なお、プログラムは、インターネットを介してサーバからダウンロードされ、制御部90の記憶媒体92にインストールされてもよい。 The program is stored in, for example, a computer-readable storage medium, and installed from the storage medium to the storage medium 92 of the control unit 90 . Examples of computer-readable storage media include hard disks (HD), flexible disks (FD), compact disks (CD), magnet optical disks (MO), and memory cards. Note that the program may be downloaded from a server via the Internet and installed in the storage medium 92 of the control unit 90 .

次に、図5を参照して、制御部90の詳細について説明する。なお、図5に図示される各機能ブロックは概念的なものであり、必ずしも物理的に図示の如く構成されていることを要しない。各機能ブロックの全部または一部を、任意の単位で機能的または物理的に分散・統合して構成することが可能である。各機能ブロックにて行われる各処理機能は、その全部または任意の一部が、CPUにて実行されるプログラムにて実現され、あるいは、ワイヤードロジックによるハードウェアとして実現されうる。 Next, details of the control unit 90 will be described with reference to FIG. Each functional block illustrated in FIG. 5 is conceptual, and does not necessarily need to be physically configured as illustrated. All or part of each functional block can be functionally or physically distributed and integrated in arbitrary units. All or any part of each processing function performed by each functional block can be implemented by a program executed by a CPU, or by hardware using wired logic.

図5に示すように、制御部90は、間隔制御部95と、速度制御部96と、温度制御部97とを有する。間隔制御部95は、第1移動機構50を制御し、当接部30と保持部10との鉛直方向の間隔、ひいては当接部30と基板Wとの鉛直方向の間隔を制御する。後者の間隔は、液膜LFの高さHに等しい。速度制御部96は、第2移動機構60を制御し、当接部30と保持部10との相対的な水平方向の移動速度、ひいては当接部30と基板Wとの相対的な水平方向の移動速度を制御する。温度制御部97は、加熱部20及び冷却部40を制御し、液膜LFの温度の鉛直方向分布を制御する。 As shown in FIG. 5 , the control section 90 has an interval control section 95 , a speed control section 96 and a temperature control section 97 . The spacing control section 95 controls the first moving mechanism 50 to control the vertical spacing between the contact section 30 and the holding section 10 and thus the vertical spacing between the contact section 30 and the substrate W. FIG. The latter spacing is equal to the height H of the liquid film LF. The speed control unit 96 controls the second moving mechanism 60 to control the relative horizontal movement speed between the contact unit 30 and the holding unit 10, and the relative horizontal movement speed between the contact unit 30 and the substrate W. Control movement speed. The temperature control unit 97 controls the heating unit 20 and the cooling unit 40 to control the vertical distribution of the temperature of the liquid film LF.

図5に示すように、基板処理装置2は、検知部70を有してもよい。検知部70は、当接部30と基板Wに対する液膜LFの接触状態を検知する。検知する接触状態は、液膜LFの高さH、当接部30に対する乾燥液Lの接触角θ、及び基板Wに対する乾燥液Lの接触角θのうちの少なくとも1つを含む。検知部70は、カメラなどで液膜LFの周縁を撮像し、撮像した画像を画像処理し、当接部30と基板Wに対する液膜LFの接触状態を検知する。 As shown in FIG. 5 , the substrate processing apparatus 2 may have a detection section 70 . The detection section 70 detects the contact state of the liquid film LF with the contact section 30 and the substrate W. As shown in FIG. The contact state to be detected includes at least one of the height H of the liquid film LF, the contact angle θ T of the dry liquid L with respect to the contact portion 30, and the contact angle θ B of the dry liquid L with respect to the substrate W. The detection unit 70 captures an image of the peripheral edge of the liquid film LF with a camera or the like, performs image processing on the captured image, and detects the contact state of the liquid film LF with the contact unit 30 and the substrate W. FIG.

間隔制御部95は、検知部70で検知した液膜LFの接触状態に基づき、当接部30と保持部10との鉛直方向の間隔を調整し、液膜LFの高さHを調整する。高さHが小さいほど、上記式(1)及び(2)から明らかなように吸着力F3及びF2が大きい。高さHは、液膜LFが当接部30に対してスリップすることなく基板Wに対してスリップし、基板Wから排出されるように調整される。高さHの調整は、当接部30と液膜LFとの吸着力F3が閾値以上になるように調整される。 Based on the contact state of the liquid film LF detected by the detection section 70, the gap control section 95 adjusts the vertical gap between the contact section 30 and the holding section 10 to adjust the height H of the liquid film LF. As the height H is smaller, the attracting forces F3 and F2 are larger as is clear from the above formulas (1) and (2). The height H is adjusted so that the liquid film LF slips on the substrate W without slipping on the contact portion 30 and is discharged from the substrate W. FIG. The height H is adjusted so that the attraction force F3 between the contact portion 30 and the liquid film LF is greater than or equal to the threshold.

液膜LFの接触状態の検知と、液膜LFの高さHの調整とは、液膜LFが当接部30と基板Wの両方に接触した後であって、且つ、当接部30と基板Wとの相対的な水平方向の移動前に行われる。なお、液膜LFの接触状態の検知と、液膜LFの高さHの調整とは、液膜LFの排出中、つまり、当接部30と基板Wとの相対的な水平方向の移動中に行われてもよい。 The detection of the contact state of the liquid film LF and the adjustment of the height H of the liquid film LF are performed after the liquid film LF contacts both the contact portion 30 and the substrate W, and the contact portion 30 and the substrate W. This is done before relative horizontal movement with the substrate W. The detection of the contact state of the liquid film LF and the adjustment of the height H of the liquid film LF are performed while the liquid film LF is being discharged, that is, while the contact portion 30 and the substrate W are moving relative to each other in the horizontal direction. may be performed.

なお、基板処理装置2が検知部70を有しない場合、間隔制御部95は当接部30と保持部10との鉛直方向の間隔、ひいては当接部30と基板Wとの鉛直方向の間隔を、予め設定された間隔に制御する。 If the substrate processing apparatus 2 does not have the detection unit 70, the space control unit 95 controls the vertical space between the contact part 30 and the holding part 10, and thus the vertical space between the contact part 30 and the substrate W. , control to a preset interval.

速度制御部96は、検知部70で検知した液膜LFの接触状態に基づき、当接部30と基板Wとの相対的な水平方向の移動速度を調整する。その移動速度は、液膜LFが当接部30に対してスリップすることなく基板Wに対してスリップし、基板Wから排出されるように調整される。その移動速度は、液膜LFが千切れないように調整される。 The speed control unit 96 adjusts the relative horizontal movement speed between the contact unit 30 and the substrate W based on the contact state of the liquid film LF detected by the detection unit 70 . The moving speed is adjusted so that the liquid film LF slips on the substrate W without slipping on the contact portion 30 and is discharged from the substrate W. FIG. The moving speed is adjusted so that the liquid film LF is not torn.

液膜LFの接触状態の検知と、移動速度の調整とは、液膜LFが当接部30と基板Wの両方に接触した後であって、且つ、当接部30と基板Wとが相対的に水平方向に移動される前に行われる。なお、液膜LFの接触状態の検知と、移動速度の調整とは、液膜LFの排出中、つまり、当接部30と基板Wとの相対的な水平方向の移動中に行われてもよい。 The detection of the contact state of the liquid film LF and the adjustment of the moving speed are performed after the liquid film LF has contacted both the contact portion 30 and the substrate W, and the contact portion 30 and the substrate W are in contact with each other. before the target is moved horizontally. It should be noted that the detection of the contact state of the liquid film LF and the adjustment of the moving speed may be performed while the liquid film LF is being discharged, that is, while the contact portion 30 and the substrate W are moving relative to each other in the horizontal direction. good.

なお、基板処理装置2が検知部70を有しない場合、速度制御部96は当接部30と保持部10との相対的な水平方向の移動速度、ひいては当接部30と基板Wとの相対的な水平方向の移動速度を、予め設定された移動速度に制御する。移動速度の設定値は、一定でもよいし、当接部30と保持部10との相対的な水平方向位置に応じて変化してもよい。 If the substrate processing apparatus 2 does not have the detection unit 70 , the speed control unit 96 controls the relative horizontal movement speed between the contact unit 30 and the holding unit 10 , and thus the relative movement speed between the contact unit 30 and the substrate W. horizontal movement speed is controlled to a preset movement speed. The set value of the moving speed may be constant, or may vary according to the relative horizontal position between the contact portion 30 and the holding portion 10 .

温度制御部97は、検知部70で検知した液膜LFの接触状態に基づき、液膜LFの温度の鉛直方向分布を調整する。液膜LFの温度の鉛直方向分布の調整は、保持部10又は基板Wの温度の調整と、当接部30の温度の調整との少なくとも1つを含む。温度の調整は、液膜LFが当接部30に対してスリップすることなく基板Wに対してスリップし、基板Wから排出されるように調整される。温度の調整は、2つの吸着力F2、F3の差が閾値以上になるように調整される。基板Wと当接部30との温度差が大きいほど、2つの吸着力F2、F3の差が大きく、液膜LFと当接部30とが一体的に、基板Wに対して相対的に水平方向に移動し易い。 The temperature control unit 97 adjusts the vertical distribution of the temperature of the liquid film LF based on the contact state of the liquid film LF detected by the detection unit 70 . Adjustment of the vertical distribution of the temperature of the liquid film LF includes at least one of adjustment of the temperature of the holding part 10 or the substrate W and adjustment of the temperature of the contact part 30 . The temperature is adjusted so that the liquid film LF slips on the substrate W without slipping on the contact portion 30 and is discharged from the substrate W. FIG. The temperature is adjusted so that the difference between the two attracting forces F2 and F3 is greater than or equal to the threshold. As the temperature difference between the substrate W and the contact portion 30 increases, the difference between the two adsorption forces F2 and F3 increases, and the liquid film LF and the contact portion 30 are integrated and relatively horizontal with respect to the substrate W. Easy to move in any direction.

液膜LFの接触状態の検知と、液膜LFの温度調整とは、液膜LFが当接部30と基板Wの両方に接触した後であって、且つ、当接部30と基板Wとが相対的に水平方向に移動される前に行われる。なお、液膜LFの接触状態の検知と、液膜LFの温度調整とは、液膜LFの排出中、つまり、当接部30と基板Wとの相対的な水平方向の移動中に行われてもよい。 The detection of the contact state of the liquid film LF and the adjustment of the temperature of the liquid film LF are performed after the liquid film LF contacts both the contact portion 30 and the substrate W, and when the contact portion 30 and the substrate W are contacted. is moved horizontally relative to the The detection of the contact state of the liquid film LF and the temperature adjustment of the liquid film LF are performed while the liquid film LF is being discharged, that is, while the contact portion 30 and the substrate W are moving relative to each other in the horizontal direction. may

なお、基板処理装置2が検知部70を有しない場合、温度制御部97は液膜LFの温度の鉛直方向分布を、予め設定された分布に制御する。つまり、基板処理装置2が検知部70を有しない場合、温度制御部97は当接部30と基板Wの温度差を、予め設定された温度差に制御する。 If the substrate processing apparatus 2 does not have the detection unit 70, the temperature control unit 97 controls the vertical distribution of the temperature of the liquid film LF to a preset distribution. That is, when the substrate processing apparatus 2 does not have the detection section 70, the temperature control section 97 controls the temperature difference between the contact section 30 and the substrate W to a preset temperature difference.

次に、図6を参照して、当接部30の変形例について説明する。図6(A)は当接部の第1変形例を示す断面図である。図6(B)は当接部の第2変形例を示す断面図である。図6(C)は当接部の第3変形例を示す断面図である。上記実施形態では図2に示すように当接部30の下面31は平坦面であるが、図6(A)、図6(B)及び図6(C)に示すように当接部30の下面31は凹凸32を有してもよい。 Next, a modified example of the contact portion 30 will be described with reference to FIG. FIG. 6A is a cross-sectional view showing a first modified example of the contact portion. FIG. 6B is a cross-sectional view showing a second modification of the contact portion. FIG. 6C is a cross-sectional view showing a third modification of the contact portion. In the above embodiment, the lower surface 31 of the contact portion 30 is flat as shown in FIG. 2, but the contact portion 30 is flat as shown in FIGS. The lower surface 31 may have irregularities 32 .

凹凸32の形状は、特に限定されないが、例えば、図6(A)の矩形波状、図6(B)の三角波状、又は図6(C)の半円が並ぶ形状などである。図6(B)に示すように、三角波の頂点は平らであってもよい。凹凸32によって、平面視での見かけの表面積S1に比べて、実際の表面積S2が大きくなる。 The shape of the unevenness 32 is not particularly limited, but may be, for example, a rectangular wave shape in FIG. 6A, a triangular wave shape in FIG. 6B, or a shape in which semicircles are arranged in FIG. 6C. The apex of the triangular wave may be flat, as shown in FIG. 6(B). Due to the unevenness 32, the actual surface area S2 is larger than the apparent surface area S1 in plan view.

凹凸32に対する乾燥液Lの接触角θと、凹凸32の無い平面に対する乾燥液Lの接触角θT0との関係は、下記式(3)で表される。 The relationship between the contact angle θ T of the dry liquid L with respect to the unevenness 32 and the contact angle θ T0 of the dry liquid L with respect to the flat surface without the unevenness 32 is expressed by the following formula (3).

Figure 0007325293000003
上記式(3)はWenzelの式と呼ばれるものである。上記式(3)中、rは、Wenzelのラフネスファクターと呼ばれるものであり、S2/S1(>1)である(r=S2/S1)。
Figure 0007325293000003
The above formula (3) is called the Wenzel formula. In the above formula (3), r is called Wenzel's roughness factor and is S2/S1 (>1) (r=S2/S1).

上記式(3)から明らかなように、凹凸32によって、接触角θが小さくなる。接触角θが小さいほど、吸着力F3が大きく(上記式(1)参照)、当接部30と液膜LFとのスリップを抑制でき、当接部30と基板Wとの相対的な水平方向の移動によって、液膜LFを基板Wから確実に排出できる。rは、例えば1よりも大きく、10以下である。 As is clear from the above formula (3), the unevenness 32 reduces the contact angle θT . The smaller the contact angle θT , the larger the adsorption force F3 (see formula (1) above). The liquid film LF can be reliably discharged from the substrate W by moving in the direction. r is, for example, greater than 1 and 10 or less.

以上、本開示に係る基板処理装置及び基板処理方法の実施形態について説明したが、本開示は上記実施形態などに限定されない。特許請求の範囲に記載された範疇内において、各種の変更、修正、置換、付加、削除、及び組み合わせが可能である。それらについても当然に本開示の技術的範囲に属する。 Although the embodiments of the substrate processing apparatus and substrate processing method according to the present disclosure have been described above, the present disclosure is not limited to the above embodiments. Various changes, modifications, substitutions, additions, deletions, and combinations are possible within the scope of the claims. These also naturally belong to the technical scope of the present disclosure.

例えば、乾燥液Lは、IPAには限定されない。乾燥液Lは、例えば、HFE(ハイドロフルオロエーテル)、メタノール、エタノール、アセトン、またはトランス-1,2-ジクロロエチレンであってもよい。 For example, the dry liquid L is not limited to IPA. Dry liquid L may be, for example, HFE (hydrofluoroether), methanol, ethanol, acetone, or trans-1,2-dichloroethylene.

2 基板処理装置
10 保持部
20 加熱部
30 当接部
40 冷却部
50 第1移動機構
60 第2移動機構
W 基板
L 乾燥液
LF 液膜
2 substrate processing apparatus 10 holding unit 20 heating unit 30 contact unit 40 cooling unit 50 first moving mechanism 60 second moving mechanism W substrate L drying liquid LF liquid film

Claims (14)

乾燥液の液膜が載った状態の基板を保持する保持部と、
前記基板を加熱する加熱部と、
前記液膜に対して前記基板とは反対側から接触する当接部と、
前記当接部の温度を前記基板の温度よりも低い温度で維持する冷却部と、
前記保持部と前記当接部とを相対的に鉛直方向に移動させる第1移動機構と、
前記保持部と前記当接部とを相対的に水平方向に移動させる第2移動機構と、を有する基板処理装置。
a holding unit that holds the substrate on which the liquid film of the drying liquid is placed;
a heating unit that heats the substrate;
a contact portion that contacts the liquid film from a side opposite to the substrate;
a cooling unit that maintains the temperature of the contact portion at a temperature lower than the temperature of the substrate;
a first moving mechanism that relatively moves the holding portion and the contact portion in a vertical direction;
A substrate processing apparatus comprising: a second moving mechanism that relatively moves the holding portion and the contact portion in a horizontal direction.
前記当接部の下面は、前記液膜に接触し、前記乾燥液に対して親和性を有する、請求項1に記載の基板処理装置。 2. The substrate processing apparatus according to claim 1, wherein a lower surface of said contact portion is in contact with said liquid film and has affinity for said drying liquid. 前記当接部の下面は、凹凸を有する、請求項1又は2に記載の基板処理装置。 3. The substrate processing apparatus according to claim 1, wherein a lower surface of said contact portion has unevenness. 平面視にて、前記当接部の周縁は前記基板の周縁よりも大きく、前記当接部が前記基板の全体を覆う、請求項1~3のいずれか1項に記載の基板処理装置。 4. The substrate processing apparatus according to claim 1, wherein a peripheral edge of said contact portion is larger than a peripheral edge of said substrate in plan view, and said contact portion covers the entire substrate. 前記加熱部は、前記保持部の内部に設けられる、請求項1~4のいずれか1項に記載の基板処理装置。 5. The substrate processing apparatus according to claim 1, wherein said heating section is provided inside said holding section. 前記当接部と前記基板に対する前記液膜の接触状態を検知する検知部を有する、請求項1~5のいずれか1項に記載の基板処理装置。 6. The substrate processing apparatus according to claim 1, further comprising a detection section for detecting a contact state of said liquid film with said contact section and said substrate. 前記検知部で検知した前記液膜の接触状態に基づき、前記第1移動機構を制御し、前記当接部と前記保持部との鉛直方向の間隔を制御する間隔制御部を有する、請求項6に記載の基板処理装置。 7. A space control unit that controls the first moving mechanism based on the contact state of the liquid film detected by the detection unit, and controls a vertical space between the contact unit and the holding unit. The substrate processing apparatus according to 1. 前記検知部で検知した前記液膜の接触状態に基づき、前記第2移動機構を制御し、前記当接部と前記保持部との相対的な水平方向の移動速度を制御する速度制御部を有する、請求項6又は7に記載の基板処理装置。 a speed control unit that controls the second moving mechanism based on the contact state of the liquid film detected by the detection unit, and controls a relative horizontal movement speed between the contact unit and the holding unit; The substrate processing apparatus according to claim 6 or 7. 前記検知部で検知した前記液膜の接触状態に基づき、前記加熱部又は前記冷却部を制御し、前記液膜の温度の鉛直方向分布を制御する温度制御部を有する、請求項6~8のいずれか1項に記載の基板処理装置。 9. The method according to any one of claims 6 to 8, further comprising a temperature control unit that controls the heating unit or the cooling unit based on the contact state of the liquid film detected by the detection unit, and controls the vertical distribution of the temperature of the liquid film. The substrate processing apparatus according to any one of items 1 and 2. 乾燥液の液膜が載った状態の基板を加熱しつつ、前記液膜に対して前記基板とは反対側から当接部を接触させ前記当接部の温度を前記基板の温度よりも低い温度で維持することと、
前記基板と前記当接部とを水平方向に相対的に移動させ、前記液膜を前記基板の上面から排出することと、を有する基板処理方法。
While heating the substrate on which the liquid film of the drying liquid is placed, the contact portion is brought into contact with the liquid film from the side opposite to the substrate, and the temperature of the contact portion is lowered to a temperature lower than the temperature of the substrate. and
A substrate processing method comprising relatively moving the substrate and the contact portion in a horizontal direction to discharge the liquid film from the upper surface of the substrate.
前記当接部と前記基板に対する前記液膜の接触状態を検知することを有する、請求項10に記載の基板処理方法。 11. The substrate processing method according to claim 10, further comprising detecting a contact state of said liquid film with said contact portion and said substrate. 前記検知した前記液膜の接触状態に基づき、前記当接部と前記基板との鉛直方向の間隔を制御することを有する、請求項11に記載の基板処理方法。 12. The substrate processing method according to claim 11, further comprising controlling a vertical distance between said contact portion and said substrate based on said detected contact state of said liquid film. 前記検知した前記液膜の接触状態に基づき、前記当接部と前記基板との相対的な水平方向の移動速度を制御することを有する、請求項11又は12に記載の基板処理方法。 13. The substrate processing method according to claim 11, further comprising controlling a relative horizontal movement speed between said contact portion and said substrate based on said detected contact state of said liquid film. 前記検知した前記液膜の接触状態に基づき、前記液膜の温度の鉛直方向分布を制御することを有する、請求項11~13のいずれか1項に記載の基板処理方法。 14. The substrate processing method according to claim 11, further comprising controlling a vertical distribution of temperature of said liquid film based on said detected contact state of said liquid film.
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