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JP7340855B2 - Workpiece moving trolley - Google Patents
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JP7340855B2 - Workpiece moving trolley - Google Patents

Workpiece moving trolley Download PDF

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JP7340855B2
JP7340855B2 JP2020000988A JP2020000988A JP7340855B2 JP 7340855 B2 JP7340855 B2 JP 7340855B2 JP 2020000988 A JP2020000988 A JP 2020000988A JP 2020000988 A JP2020000988 A JP 2020000988A JP 7340855 B2 JP7340855 B2 JP 7340855B2
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trolley
carriage
stopper
receiving
truck
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JP2021109477A (en
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優子 伊藤
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コリンテクノ株式会社
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本発明は、重量のあるワークを、テーブルリフター、作業台その他の受取台に移送するワーク移動台車に関するものである。 The present invention relates to a workpiece moving cart for transferring a heavy workpiece to a table lifter, workbench, or other receiving platform.

重量のあるワークは、油圧シリンダーを用いた油圧機構やモーターで駆動される電動機構によりホークを上下動可能に設けたホークリフト等の装置で受取台に移送することが多いが、ホークリフト等を使用できない場所であったり、手動で搬入するのが都合のよい場合がある。例えば特許文献1には、油圧機構や電動機構を使用せずに、積み重ねた箱体を所定場所まで運んで降ろすことができる手動式の手押搬送車が記載されている。この搬送車は、車枠の上方に昇降枠を設け、車枠の前後端部に楕円カムを設け、この楕円カムを回動して、昇降枠を上昇させて箱体を持ち上げ、所定の場所まで運んだら、昇降枠を降下して箱体を降ろすように構成されているが、構成が複雑である。すなわち、上記車枠に支持板を固定し、この支持板に手押レバーを枢支し、前後端部の楕円カムの中心軸に支持杆を固定し、該支持杆を上記支持板に固定して楕円カムを車枠と昇降枠の間に保持する。この手押レバーには、手押レバーを回転したときに連動するよう前リンクと後リンクの一端を連結してあり、これらのリンクの他端をそれぞれ前部、後部に配置した上記楕円カムの偏心軸に連結する。この構成により手押しレバーを操作すると、上記リンクを介して上記楕円カムが回動し、長径方向に回動すると、箱体を載せた乗せた昇降枠が上昇して搬送車を移動させることができ、短径方向に回動すると、昇降枠が降下して、箱体を降ろすことができる。このように、従来のものは、支持枠、支持杆、リンク等数多くの部品を必要とし、構成が複雑である。また、昇降枠を降下させるとき、手押レバーのような操作部材を、別に設けて操作しなければならないので、取り扱いが面倒である。 Heavy workpieces are often transferred to a receiving stand using a device such as a hawk lift, which has a hawk that can be moved up and down using a hydraulic mechanism using a hydraulic cylinder or an electric mechanism driven by a motor. There may be cases where it is not possible to use it, or it may be convenient to transport it manually. For example, Patent Document 1 describes a manual hand-carried vehicle that can transport stacked boxes to a predetermined location and unload them without using a hydraulic mechanism or an electric mechanism. This transport vehicle has an elevating frame above the vehicle frame and an elliptical cam at the front and rear ends of the vehicle frame.The elliptical cam is rotated to raise the elevating frame, lift the box, and transport it to a predetermined location. The structure is such that the box is lowered by lowering the lift frame, but the structure is complicated. That is, a support plate is fixed to the vehicle frame, a hand lever is pivoted to the support plate, a support rod is fixed to the central axis of the elliptical cam at the front and rear ends, and the support rod is fixed to the support plate. The oval cam is held between the vehicle frame and the elevating frame. This hand lever has one end of a front link and a rear link connected to each other so that they move together when the hand lever is rotated. Connect to eccentric shaft. With this configuration, when the hand lever is operated, the elliptical cam rotates via the link, and when it rotates in the long diameter direction, the lifting frame on which the box is placed rises, allowing the transport vehicle to move. When the box is rotated in the minor axis direction, the elevator frame is lowered and the box can be lowered. As described above, the conventional structure requires many parts such as a support frame, a support rod, and links, and has a complicated structure. Further, when lowering the elevator frame, a separate operating member such as a hand lever must be provided and operated, which is cumbersome to handle.

実公平3-23897公報(実用新案登録請求の範囲、第1図、第7図~第9図)Utility Model Publication No. 3-23897 (Claims for Utility Model Registration, Figures 1, 7 to 9)

本発明の解決課題は、手動式でかつ極めて簡単な構成であり、取り扱いが容易なワーク移動台車を提供することである。 The problem to be solved by the present invention is to provide a workpiece moving cart that is manually operated, has an extremely simple structure, and is easy to handle.

本発明によれば、受取台方向に前後動可能な台車本体と、該台車本体の上部に上下動かつ前後動可能に設けられた搬送台を具備し、台車本体と搬送台のいずれか一方の部材に、走行方向に延びる直線部材を設け、他方の部材に該直線部材にガイドされて回転し搬送台を支持する上下動輪を設け、台車本体が後退位置にあるとき上記受取台の上面より搬送台の上面を上昇させ、台車本体が前進位置にあるとき搬送台の上面を受取台の上面より降下するよう上記上下動輪の回転中心を、上下動輪の外形の中心から変位して設けたことを特徴とするワーク移動台車が提供され、上記課題が解決される。なお、本発明において、直線部材と上下動輪は、例えば直線部材を、ラック、チェーン、ピンラック、レール等で構成し、上下動輪を、ラックに噛み合うギア、チェーンに噛み合うチェーンスプロケット、ピンラックに噛み合うピン車、レールに摩擦接触して転動する摩擦車その他搬送台を移動させたとき上下動輪を回転させることができる適宜の機構の組み合わせに構成することができる。 According to the present invention, the main body of the cart is movable back and forth in the direction of the receiving platform, and the carriage is provided on the upper part of the carriage body so as to be movable up and down and back and forth. One member is provided with a linear member extending in the traveling direction, and the other member is provided with a vertical drive wheel that rotates while being guided by the linear member and supports the carrier, and when the main body of the carrier is in the backward position, the carrier is transported from the upper surface of the receiving platform. The center of rotation of the vertical driving wheels is displaced from the center of the outer shape of the vertical driving wheels so that the top surface of the platform is raised and the top surface of the conveyance platform is lowered from the top surface of the receiving platform when the truck body is in the forward position. A characteristic workpiece moving cart is provided, and the above-mentioned problems are solved. In the present invention, the linear member and the vertical driving wheel are, for example, a linear member composed of a rack, a chain, a pin rack, a rail, etc., and the vertical driving wheel is a gear that meshes with the rack, a chain sprocket that meshes with the chain, and a pin wheel that meshes with the pin rack. , a friction wheel that rolls in frictional contact with the rail, or any other appropriate mechanism that can rotate the upper and lower driving wheels when the carrier is moved.

本発明において、好ましくは、上記直線部材は搬送台に固定されたラックであり、上下動輪は台車本体に設けられた上下動ギアである上記ワーク移動台車が提供される。また、上記台車本体は受取台方向に間隔を開けて延びる複数の保持枠で構成され、搬送台は該保持枠に保持され、保持枠は車輪を有し、該車輪により保持枠間に設けたレール上を走行するよう複数のレールを設けたベース板が形成されている。上記受取台は上記保持枠が入り込む間隔を開けて設けた複数の起立枠で構成され、上記ベース板には台車本体が受取台に接近して前進端まで走行したとき台車本体が当接する台車前進ストッパーと、受取台から離れて後退するとき後退端で台車本体が当接する台車後退ストッパーが設けられており、台車本体には搬送台が前進するとき当接する搬送台前進ストッパーと、後退するとき搬送台が当接する搬送台後退ストッパーが設けられている上記ワーク移動台車が提供される。 In the present invention, preferably, the workpiece moving trolley is provided, wherein the linear member is a rack fixed to a conveyance table, and the vertical drive wheels are vertical gears provided on the trolley body. Further, the above-mentioned trolley body is composed of a plurality of holding frames extending at intervals in the direction of the receiving platform, the conveying platform is held by the holding frames, the holding frames have wheels, and the wheels provide a space between the holding frames. A base plate is formed with a plurality of rails so as to run on the rails. The above-mentioned receiving stand is composed of a plurality of upright frames provided at intervals into which the above-mentioned holding frame enters, and the above-mentioned base plate is provided with the above-mentioned base plate. The carriage body is provided with a stopper and a carriage backward stopper that the carriage body comes into contact with at the backward end when the carriage moves backward away from the receiving platform. The workpiece moving truck is provided with a carriage retraction stopper against which the platform comes into contact.

また、本発明によれば、上記搬送台が搬送台後退ストッパーに当接するとき、該搬送台を搬送台後退ストッパー方向に移動する方向に上下動輪を回転するよう上記上下動輪の回転の中心を変位させた上記ワーク移動台車が提案される。 Further, according to the present invention, when the conveyance platform abuts the conveyance platform backward stopper, the center of rotation of the vertical driving wheel is displaced so that the vertical driving wheel rotates in a direction that moves the conveyance platform toward the conveyance platform backward stopper. The above-mentioned workpiece moving cart is proposed.

本発明は上記のように構成され、例えば複数枚の板状体を積層したワークを台車により移動してテーブルリフト等で構成された受取台上に搬入し、該受取台を板状体1枚の厚さ分上昇させて1枚づつ板状体を取り出して処理部門に送り込みできるようにした処理装置に好適に使用することができる。本発明の台車は、受取台方向に前後動可能な台車本体を有し、該台車本体の上部に上下動かつ前後動可能に搬送台を具備するから、搬送台上にワークを載せて受取台の方向に搬送することができる。そして、台車本体と搬送台のいずれか一方の部材に、走行方向に延びる直線部材を設け、他方の部材に該直線部材にガイドされて回転し搬送台を支持する上下動輪を設け、台車本体が後退位置にあるとき上記受取台の上面より搬送台の上面を上昇させ、台車本体が前進位置にあるとき搬送台の上面を受取台の上面より降下するよう上記上下動輪の回転中心を、上下動輪の外形の中心から変位して設けたので、後退位置で搬送台にワークを載せた台車本体を、支障なく受取台方向に前進させることができる。この際、台車本体が台車前進ストッパーに当たるまでは搬送台の上面は受取台の上面よりも高い位置にあるので、搬送台が受取台にぶつかることなく台車を移動させることができる。そして、台車本体が台車前進ストッパーに当たると、前進動が阻止されるが、搬送台は慣性力や押圧力で搬送台前進ストッパーに当たるまで前進可能であり、前進動に伴って上下動輪が回転するので、回転中心の変位量に応じて直線部材と上下動輪の接点であるピッチ点と回転中心までの距離が短くなり、搬送台の上面は受取台の上面より降下する。それにより、降下の途中で搬送台上のワークは、受取台で受け止められて支持される。 The present invention is configured as described above, and for example, a workpiece in which a plurality of plate-like bodies are stacked is moved by a cart and carried onto a receiving stand configured with a table lift, etc. It can be suitably used in a processing device that can raise the plate-like objects one by one by the thickness of . The cart of the present invention has a main body that can move back and forth in the direction of the receiving platform, and a conveying platform is provided on the top of the main body that can move vertically and back and forth. It can be transported in the direction of Then, a linear member extending in the traveling direction is provided on one of the main body of the trolley and the transport platform, and a vertical drive wheel is provided on the other member to rotate while being guided by the linear member to support the transport platform, so that the main body of the trolley is The center of rotation of the vertical driving wheel is set so that the top surface of the conveyance table is raised above the top surface of the receiving table when it is in the backward position, and the top surface of the conveying table is lowered from the top surface of the receiving table when the cart body is in the forward position. Since it is disposed at a position displaced from the center of the outer shape of the carriage, the carriage main body with a workpiece placed on the transfer platform in the retreated position can be moved forward toward the receiving platform without any hindrance. At this time, the top surface of the carrier is at a higher position than the top surface of the receiver until the carrier body hits the carrier advance stopper, so the carrier can be moved without the carrier colliding with the receiver. When the carriage body hits the carriage advance stopper, the forward motion is blocked, but the carriage can move forward due to inertia and pressing force until it hits the carriage advance stopper, and the vertical drive wheels rotate with the forward movement. In accordance with the amount of displacement of the rotation center, the distance between the pitch point, which is the point of contact between the linear member and the vertical driving wheel, and the rotation center becomes shorter, and the top surface of the conveyance table descends from the top surface of the receiving table. As a result, the workpiece on the conveyor table is received and supported by the receiving table during the descent.

上記ワークを受取台に移送したら、上記台車を受取台から離れる方向に後退させるが、最初の状態では、搬送台の上面は受取台の上面よりも低い位置に存するので、支障なく搬送台を後退させることができる。そして、台車が後退位置まで後退して停止すると、慣性力や押圧力で移動する搬送台により上下動輪は回転して回転中心からピッチ点までの距離が長くなって搬送台の上面は受取台の上面より上昇し、次のワークを載置することができる。以上のように、台車の移動に伴う慣性力や押圧力で上下動輪を回転させて搬送台の上下動を自動的に行うことができるから、従来のもの比べて、部品点数が少なく、構成も簡単であり、搬送台を上下動させるための特別な操作部材も省略することができる。 After the work is transferred to the receiving table, the cart is moved back away from the receiving table. In the initial state, the top surface of the conveying table is lower than the top surface of the receiving table, so the conveying table is moved back without any problem. can be done. When the trolley retreats to the retreat position and stops, the upper and lower driving wheels rotate due to the conveyor table that moves due to inertia and pressing force, and the distance from the center of rotation to the pitch point becomes longer, and the top surface of the conveyor table is closer to the receiving table. It rises from the top surface and can place the next workpiece. As described above, the vertical movement of the conveyor platform can be automatically performed by rotating the vertical drive wheels using the inertia and pressing force associated with the movement of the cart, so compared to conventional systems, the number of parts is smaller and the configuration is easier. It is simple, and a special operation member for moving the conveyance table up and down can be omitted.

本発明の一実施例を示し、正面から見た説明図。FIG. 1 is an explanatory diagram showing one embodiment of the present invention, seen from the front. 搬送台の正面図。The front view of a conveyance table. 台車本体を正面から見た説明図。An explanatory diagram of the main body of the truck seen from the front. 上下動ギアの説明図。An explanatory diagram of a vertical gear. 台車を示し、(A)は平面から見た説明図、(B)は側面から見た説明図。The cart is shown, (A) is an explanatory diagram seen from the top, and (B) is an explanatory diagram seen from the side. 取手を取り付けていない状態の台車本体を示し、(A)は平面から見た説明図、(B)は正面から見た説明図。The main body of the trolley is shown without the handle attached, (A) is an explanatory view seen from the top, and (B) is an explanatory view seen from the front. 搬送台を示し、(A)は平面から見た説明図、(B)は側面から見た説明図、(C)は正面から見た説明図。1 shows a transport platform, (A) is an explanatory diagram seen from the top, (B) is an explanatory diagram seen from the side, and (C) is an explanatory diagram seen from the front. ベース板を示し、(A)は平面から見た説明図、(B)は側面から見た説明図。The base plate is shown, (A) is an explanatory view seen from a plane, and (B) is an explanatory view seen from a side. ラックと上下動ギアを位置合わせして台車本体と搬送台を組み付けるときの一例を示し、(A)は組付け作業台に載せた状態の説明図、(B)は一部の拡大図。An example of assembling the trolley body and the conveyance platform by aligning the rack and the vertical gear is shown, (A) is an explanatory view of the state placed on the assembly workbench, and (B) is a partially enlarged view. 台車本体が前進端に接近したときの説明図。An explanatory diagram when the trolley body approaches the forward end. 搬送台が搬送台前進ストッパーに当接したときの説明図。FIG. 7 is an explanatory diagram when the conveyance table comes into contact with the conveyance table advance stopper. 搬送台が搬送台後退ストッパーに当接したときの状態を示し、(A)は一部の説明図、(B)は上下動ギアが回転する方向を示す説明図。FIG. 7A is a partial explanatory diagram showing a state when the conveyance table is in contact with a conveyance table retraction stopper, and FIG. 押圧補助具を用いた実施例を示し、(A)は押圧前の説明図、(B)は押圧したときの説明図。An example using a pressing aid is shown, (A) is an explanatory diagram before pressing, and (B) is an explanatory diagram when pressing. チェーンとチェーンスプロケットの組み合わせを示す説明図。An explanatory diagram showing a combination of a chain and a chain sprocket. ピンラックとピン車の組み合わせを示し、(A)は正面から見た説明図、(B)は一部を断面して示す側面から見た説明図。A combination of a pin rack and a pin wheel is shown, (A) is an explanatory diagram seen from the front, and (B) is an explanatory diagram seen from the side with a part cut away.

図1は、本発明の一実施例を示し、ワーク移動台車1は、例えば板状体を積層したワーク2を受取台3に移送するよう該受取台3に隣接して設けられている。実施例において、受取台3は、リフトテーブルのように、上面に載せた板状体を1枚づつ上昇させて処理装置に送り込むように構成され装置に組み込まれている(図示略)。 FIG. 1 shows an embodiment of the present invention, in which a workpiece moving cart 1 is provided adjacent to a receiving table 3 so as to transfer a workpiece 2, for example, a stack of plate-like bodies, to the receiving table 3. In the embodiment, the receiving table 3 is constructed and incorporated into the processing apparatus (not shown), like a lift table, so that the plate-shaped objects placed on its upper surface are lifted one by one and sent into the processing apparatus.

上記ワーク移動台車1は、上記受取台3方向に前後動可能な台車本体4と、台車本体4の上部に上下動かつ前後動可能に設けられた搬送台5を具備する。台車本体4と搬送台5のいずれか一方、図に示す実施例では搬送台5の下面には、走行方向に延びる直線部材が設けられ、他方の部材、図に示す実施例では台車本体4には上記直線部材にガイドされて回転し搬送台5を支持する上下動輪が設けられている。なお、図に示す実施例とは逆に、台車本体4側に直線部材を設け、搬送台5側に上下動輪を設けることもできる(図示略)。上述したように、直線部材と上下動輪は、種々の構成を採用することができ、以下詳述するように、図1~図13に示す実施例では、直線部材をラック6で構成し、上下動輪を上下動ギア7で構成している。 The workpiece moving cart 1 includes a cart main body 4 that can move back and forth in the direction of the receiving table 3, and a conveying table 5 that is provided on the upper part of the cart main body 4 so as to be movable up and down and back and forth. A linear member extending in the running direction is provided on the lower surface of one of the trolley body 4 and the carriage 5, in the embodiment shown in the figure, the carriage 5; A vertical driving wheel is provided which rotates while being guided by the linear member and supports the conveyance platform 5. In addition, contrary to the embodiment shown in the drawings, it is also possible to provide a linear member on the side of the truck body 4 and provide vertical driving wheels on the side of the transport platform 5 (not shown). As mentioned above, various configurations can be adopted for the linear member and the vertical driving wheels.As will be described in detail below, in the embodiment shown in FIGS. The driving wheel is composed of a vertical gear 7.

図2、図3及び図5~図7を参照し、台車本体4は、受取台3方向に間隔を開けて並行して対になって延びる保持枠8を複数列有する。この保持枠8は、それぞれ板状に形成された上記搬送台5を嵌入できる挿入間隙を開けて対向状態に設けられ、図に示す実施例では6列設けられており、一端側に設けた保持枠連結板9で連結され、図1に示すように、該連結板9上には台車取手10が起立状態に固定される。上記保持枠8の前端内面には、上記搬送台5が前進したとき当接する搬送台前進ストッパー11が設けられ、後端内面には搬送台5が後退したとき当接する搬送台後退ストッパー12が設けられている。また、上記保持枠8には、上記上下動ギア7の回転軸13を軸支するギア取付孔14と、台車1を走行させるための車輪15の車輪軸16を取り付けるための車輪取付孔17が設けられている。 Referring to FIGS. 2, 3, and 5 to 7, the truck body 4 has a plurality of rows of holding frames 8 extending in parallel pairs at intervals in the direction of the receiving table 3. The holding frames 8 are provided facing each other with an insertion gap into which the plate-shaped carrier 5 can be inserted, and in the embodiment shown in the figure, six rows are provided. They are connected by a frame connecting plate 9, and as shown in FIG. 1, a trolley handle 10 is fixed in an upright position on the connecting plate 9. On the inner surface of the front end of the holding frame 8, there is provided a carriage advance stopper 11 that comes into contact when the carriage 5 moves forward, and on the inner surface of the rear end, there is provided a carriage retreat stopper 12 that comes into contact when the carriage 5 moves backward. It is being The holding frame 8 also has a gear mounting hole 14 for pivotally supporting the rotating shaft 13 of the vertical movement gear 7, and a wheel mounting hole 17 for mounting the wheel axle 16 of the wheel 15 for running the bogie 1. It is provided.

上記搬送台5は、上記のように、保持枠8の挿入間隙に嵌合状態で挿入される幅の板状体に形成され、一端側に設けた搬送台連結板18にボルト締めして連結され、搬送台連結板18の上面には、搬送台取手19が設けられている。上記搬送台5の上面5Aは、ワーク2を載置できるよう平坦面に形成してあるが、搬送台5の下面には上記ラック6が形成されている。該ラック6は、搬送台5の下面の長手方向全体に連続して設けてもよいが、図に示す実施例では、ワークの荷重を考慮して上下動ギア7を1つの保持枠8につき3個設けたので、それぞれの上下動ギア7に対応して3か所に分散して設けられている。また、各ラック6の歯には、好ましくは各歯に噛み合う上下動ギア7の歯に対応して「1」から順にラック歯番号をマーキングしておき、上下動ギアにも、図4に示すようにギア歯番号をマーキングしておくと、ラックと上下動ギアの位置合わせが容易になる。なお、番号に代えて適宜の目印であってもよい。 As described above, the conveyance table 5 is formed into a plate-shaped body with a width that can be inserted into the insertion gap of the holding frame 8 in a fitted state, and is connected to the conveyance table connection plate 18 provided at one end by tightening bolts. A carrier handle 19 is provided on the upper surface of the carrier connecting plate 18. The upper surface 5A of the conveyance table 5 is formed into a flat surface on which the work 2 can be placed, and the rack 6 is formed on the lower surface of the conveyance table 5. The racks 6 may be provided continuously along the entire lengthwise direction of the lower surface of the conveyor table 5, but in the embodiment shown in the figure, three vertically moving gears 7 are provided per holding frame 8 in consideration of the load of the workpiece. Since the number of vertical movement gears 7 is increased, the number of vertical movement gears 7 is divided into three locations. In addition, the teeth of each rack 6 are preferably marked with rack tooth numbers in order from "1" corresponding to the teeth of the vertical gear 7 that mesh with each tooth, and the vertical gears are also marked with rack tooth numbers as shown in FIG. If you mark the gear tooth numbers like this, it will be easier to align the rack and the vertical gear. Note that an appropriate mark may be used instead of the number.

図8に示すように、上記台車1の車輪15が走行するよう複数のレール20を設けたベース板21が形成されている。上記レール20は、上記保持枠8間に沿って受取台3まで延びている。受取台3は、上記保持枠8が入り込む間隔を開けて設けた複数の起立枠22で構成され、起立枠22の上面がテーブルリフター構造になっている。図1に示すように、ベース板21の一端側には、台車1が受取台3に向かって前進端まで前方に走行したとき当接するよう台車前進ストッパー23が設けられており、また他端側には、受取台3から離れる方向に後退したとき後進端で当接するよう台車後進ストッパー24が設けられている。 As shown in FIG. 8, a base plate 21 is formed with a plurality of rails 20 on which the wheels 15 of the truck 1 run. The rail 20 extends to the receiving table 3 along between the holding frames 8. The receiving table 3 is composed of a plurality of upright frames 22 provided at intervals into which the holding frame 8 can fit, and the upper surface of the upright frames 22 has a table lifter structure. As shown in FIG. 1, a truck advance stopper 23 is provided at one end of the base plate 21 so as to come into contact with the truck 1 when the truck 1 travels forward to the forward end toward the receiving platform 3, and at the other end. is provided with a truck backward movement stopper 24 so as to come into contact with it at the rearward movement end when the carriage retreats in a direction away from the receiving table 3.

上記上下動ギア7は、台車が後退位置にあるとき上記受取台3の上面3Aより搬送台5の上面5Aを上昇させ、台車が前進位置にあるとき搬送台5の上面5Aを受取台3の上面3Aより降下するよう回転中心Aを、上下動ギア7の外形の中心Bから変位して設けてある。図に示す実施例では、ワーク2を受け取るときに、搬送台5の上面5Aの高さが、受取台3の上面3Aよりも5mm上昇し、台車が受取台3方向に移動して降下するとき、受取台3の上面3Aよりも6mm降下するように変位量を定めてあるが、この変位量は所望により適宜に設定することができる。 The vertical movement gear 7 raises the top surface 5A of the carrier 5 above the top surface 3A of the receiver 3 when the carrier is in the backward position, and raises the upper surface 5A of the carrier 5 above the upper surface 3A of the receiver 3 when the carrier is in the forward position. The center of rotation A is displaced from the center B of the outer shape of the vertical movement gear 7 so as to descend from the upper surface 3A. In the embodiment shown in the figure, when receiving the workpiece 2, the height of the top surface 5A of the conveyance table 5 is 5 mm higher than the top surface 3A of the receiving table 3, and when the cart moves in the direction of the receiving table 3 and descends. Although the amount of displacement is determined to be 6 mm lower than the upper surface 3A of the receiving table 3, this amount of displacement can be set appropriately as desired.

図4には、回転中心を変位させた上下動ギア7の一例を示してある。図4においては、上下動ギア7の外形の中心をBとし、上下動ギアの回転中心をAとしたとき、A―B線上の外方に位置する歯を「3」とし、それより右歯を順次「2」、「1」としてある。これにより、回転中心からラックと上下動ギアの接点であるピッチ点までの距離が「3」の歯より右歯「2」、「1」が順次大きくなるようにしてある。また、「3」の左歯を、順次「4」、「5」・・・とし、順次回転中心からピッチ点までの距離が短くなるようにしてある。 FIG. 4 shows an example of a vertically moving gear 7 whose rotation center is displaced. In FIG. 4, when the center of the external shape of the vertical gear 7 is B, and the rotation center of the vertical gear 7 is A, the tooth located outward on the line A-B is designated as "3", and the tooth on the right side is designated as "3". are sequentially designated as "2" and "1". As a result, the distance from the rotation center to the pitch point, which is the contact point between the rack and the vertical movement gear, is made so that the right teeth "2" and "1" are sequentially larger than the tooth "3". Further, the left tooth of "3" is sequentially changed to "4", "5", etc., so that the distance from the center of rotation to the pitch point becomes shorter in sequence.

上記上下動ギア7は、図に示す実施例ではワークの荷重支持するため、全部で18個設けられているので、搬送台5を水平状態で上下動させるためには、18個全部の上下動ギア7の歯とラック6の歯の噛み合い位置が一致している必要がある。位置合わせするには種々の組み付け方法をとることができるが、図9には、その一例が示されている。詳述すると、先ず、組付け作業台25の上に、上記図7に示すように組み立てた搬送台5を、ラック6が上向きになるように載置する。次に、対になって台車本体4を構成している保持枠8のうちの一方を保持枠連結板9から外しておき、搬送台前進ストッパー11に、搬送台5のラック6の前端が当接する状態で組付け作業台25上に台車本体4を載置し、保持枠8を搬送台5のラック6に隣接させる。そして、台車が前進しているときの搬送台6の高さに応じて、例えば上下動ギア7の歯「10」がラック6の歯「10」に噛み合うように位置合わせして上下動ギア7をラック6に差し込む。その後、外しておいた他方の保持枠8を、前端を上記搬送台前進ストッパー11にそろえた状態で、上記組付け作業台25に載置し、対向させた保持枠8間で上下動ギア7を挟み込み、ギア取付孔14に回転軸13を差し込んで上下動ギア7を保持枠8間に組み込み、外しておいた上記保持枠8の端部を保持枠連結板9に固定する。このようにして、18個すべての上下動ギア7を保持枠8間に組み込んだら、搬送台5と台車本体4を組み合わせた状態で、搬送台5が台車本体4の上方に位置するように反転して組付け作業台から取り出せば、すべての上下動ギア7とラック6の噛み合わせ位置を正しく調整して組み立てることができる。車輪15は、位置合わせしなくてもよいので、適時に保持枠間に差し込み、車輪軸16を車輪取付孔17に差し込んで組み付ければよい。 In the embodiment shown in the figure, a total of 18 vertical movement gears 7 are provided in order to support the load of the workpiece, so in order to vertically move the conveyance table 5 in a horizontal state, all 18 vertical movement gears 7 must be used. The meshing positions of the teeth of the gear 7 and the teeth of the rack 6 must match. Various assembly methods can be used for positioning, one example of which is shown in FIG. To explain in detail, first, the conveyor table 5 assembled as shown in FIG. 7 is placed on the assembly workbench 25 with the rack 6 facing upward. Next, one of the holding frames 8 that make up the carriage body 4 in pairs is removed from the holding frame connecting plate 9, and the front end of the rack 6 of the carriage 5 is brought into contact with the carriage forward stopper 11. The trolley body 4 is placed on the assembly workbench 25 in a state where they are in contact with each other, and the holding frame 8 is brought adjacent to the rack 6 of the transport platform 5. Then, depending on the height of the conveyor platform 6 when the cart is moving forward, the vertical gear 7 is positioned so that, for example, the teeth "10" of the vertical gear 7 mesh with the teeth "10" of the rack 6. Insert it into rack 6. Thereafter, the other holding frame 8 that had been removed is placed on the assembly workbench 25 with its front end aligned with the conveyance table advance stopper 11, and the vertical movement gear 7 is placed between the opposing holding frames 8. , and insert the rotating shaft 13 into the gear attachment hole 14 to assemble the vertical gear 7 between the holding frames 8 , and fix the removed end of the holding frame 8 to the holding frame connecting plate 9 . After all 18 vertical movement gears 7 are assembled between the holding frames 8 in this way, with the conveyor table 5 and the truck body 4 combined, turn the conveyor table 5 so that it is located above the truck body 4. If the assembly is then taken out from the assembly workbench, the meshing positions of all the vertical gears 7 and the racks 6 can be properly adjusted and assembled. Since the wheels 15 do not need to be aligned, they can be assembled by inserting them between the holding frames at the appropriate time and inserting the wheel axles 16 into the wheel mounting holes 17.

上記のようにして組み立てられた台車1は、図1に示すようにベース板21のレール20上を車輪15が転動するようにセットされる。このとき台車後退ストッパー24に台車1の後端が当った状態では、搬送台5の後端も搬送台後退ストッパー12に当接している。そして、搬送台5のラック6の歯には、搬送台5の上面5Aが受取台3の上面3Aより高い位置になるように変位させた上下動ギア7の歯が噛み合っている。そして、搬送台5に、例えば、複数枚の板状体を積層したワーク2を載置し、台車取手10を押して受取台3方向に台車を前進させる。 The truck 1 assembled as described above is set so that the wheels 15 roll on the rails 20 of the base plate 21 as shown in FIG. At this time, when the rear end of the carriage 1 is in contact with the carriage backward stopper 24, the rear end of the carriage 5 is also in contact with the carriage retreat stopper 12. The teeth of the rack 6 of the conveyance table 5 are engaged with the teeth of a vertical movement gear 7 that is displaced so that the upper surface 5A of the conveyance table 5 is at a higher position than the upper surface 3A of the receiving table 3. Then, a workpiece 2 made of, for example, a plurality of stacked plate-like bodies is placed on the conveyance table 5, and the cart handle 10 is pushed to move the cart forward in the direction of the receiving table 3.

上記台車1を前進させると、台車本体4の保持枠8は、受取台3の起立枠22間に入り込み、台車1が台車前進ストッパー23に当接するまでは、図10に示すように、搬送台5はまだ上昇位置にある。台車1の前進中、搬送台5は台車本体4上に載って台車本体4と一緒に前進しているが、まだ搬送車5自体は前進していない。したがって、搬送台5の上面5Aは上下動ギア7により受取台3の上面3Aよりも高い位置に保持されているので、受取台3に当たるおそれはなく、台車1は支障なく走行する。 When the truck 1 is moved forward, the holding frame 8 of the truck body 4 enters between the upright frames 22 of the receiving table 3, and until the truck 1 comes into contact with the truck advance stopper 23, as shown in FIG. 5 is still in the raised position. While the truck 1 is moving forward, the carrier 5 is placed on the truck body 4 and is moving forward together with the truck body 4, but the carrier 5 itself is not moving forward yet. Therefore, since the upper surface 5A of the conveyance table 5 is held at a higher position than the upper surface 3A of the receiving table 3 by the vertical movement gear 7, there is no risk of hitting the receiving table 3, and the cart 1 runs without any trouble.

台車1が台車前進ストッパー23に当接して停止すると、ワーク2の荷重が作用している搬送台5には前進方向に慣性力が働き、図11に示すように、台車本体4上で搬送台前進ストッパー11に当たるまで搬送台5は前進する。この慣性力が小さいときには、搬送車取手19を前進方向に押圧すれば、上述と同様に搬送台前進ストッパー11に当たる位置まで搬送台5を前進させることができる。この前進動のとき、搬送台5のラック6に噛み合っている上下動ギア7は回転され、回転中心からピッチ点までの距離が短い歯がラック6に噛み合うことになる。そのため、ラック6、すなわち搬送台5は、上面5Aが受取台3の上面3Aよりも低い位置に降下する。降下の途中で搬送台5上のワーク2は、搬送台5から受取台3に移送される。 When the carriage 1 comes into contact with the carriage advance stopper 23 and stops, an inertial force acts in the forward direction on the carriage 5 on which the load of the workpiece 2 is applied, and as shown in FIG. The conveyance table 5 moves forward until it hits the forward stopper 11. When this inertial force is small, by pressing the carrier handle 19 in the forward direction, the carrier 5 can be advanced to the position where it hits the carrier advance stopper 11 in the same manner as described above. During this forward movement, the vertical movement gear 7 that meshes with the rack 6 of the conveyance platform 5 is rotated, and the teeth that have a short distance from the center of rotation to the pitch point mesh with the rack 6. Therefore, the top surface 5A of the rack 6, that is, the transport platform 5 descends to a position lower than the top surface 3A of the receiving table 3. During the descent, the workpiece 2 on the conveyor table 5 is transferred from the conveyor table 5 to the receiving table 3.

ワークの移送が済んだら、台車取手10をもって台車1を台車後退ストッパー24に当たる位置に後退させる。このときの慣性力や搬送台取手19に掛けた押圧力等で搬送台5は搬送台後退ストッパー12に当たるまで後退する。そして、搬送台5のラック6に噛み合う上下動ギア7は、回転し、回転中心からピッチ点までの距離が大きい歯がラック6の歯に対応することになるので、搬送台5の上面5Aは、受取台3の上面3Aよりも高く保持される。 After the workpiece has been transferred, the cart 1 is moved back to a position where it hits the cart retraction stopper 24 using the cart handle 10. At this time, the conveyance table 5 retreats until it hits the conveyance table retraction stopper 12 due to the inertia force, the pressing force applied to the conveyance table handle 19, and the like. Then, the vertical movement gear 7 that meshes with the rack 6 of the conveyance table 5 rotates, and the teeth with a large distance from the center of rotation to the pitch point correspond to the teeth of the rack 6, so that the upper surface 5A of the conveyance table 5 , is held higher than the upper surface 3A of the receiving stand 3.

上記のように後退位置で搬送台5は、上面5Aが上昇しているが、上昇位置を確保させるには、上記搬送台5が搬送台後退ストッパー12に当接するとき、該搬送台5を搬送台後退ストッパー12方向に移動する方向に上下動ギア7が回転するよう上記上下動ギア7の回転中心を変位させればよい。例えば、上下動ギア7の歯「3」がラック6の歯「3」に噛み合っているときには、上方からの荷重は、上下動ギア7の回転中心Aと上下動ギア7の外形の中心Bを結ぶ線上にあるので、上下動ギアには回転力が作用しない。しかし、上下動ギア7の歯「2」や「1」にラック6の歯「2」や歯「1」が噛み合っていると、中心A、Bの位置がずれてくる。その結果、図12(B)に示すように、上記中心Aが支点Aとなり、上記中心Bが、荷重が作用する作用点Bとなることになる。このようになると、てこの原理で上下動ギア7には、図12において反時計方向に回転力が作用し、上下動ギア7はラック6を後退する方向に回転する方向に力がかかるので、搬送台5は上昇位置をキープすることができる。なお、台車本体4に適宜のフックその他の掛け止め具を設けて搬送台5を後退位置に掛け止めておくこともできる(図示略)。 As mentioned above, the upper surface 5A of the conveyor table 5 is raised in the retracted position, but in order to secure the raised position, when the conveyor table 5 abuts the conveyor table retraction stopper 12, the conveyor table 5 must be conveyed. The center of rotation of the vertically moving gear 7 may be displaced so that the vertically moving gear 7 rotates in the direction in which the table retraction stopper 12 moves. For example, when the tooth "3" of the vertical gear 7 is meshed with the tooth "3" of the rack 6, the load from above is applied to the rotation center A of the vertical gear 7 and the center B of the outer shape of the vertical gear 7. Since it is on the connecting line, no rotational force acts on the vertical gear. However, if the teeth "2" and "1" of the vertical movement gear 7 mesh with the teeth "2" and "1" of the rack 6, the positions of the centers A and B will shift. As a result, as shown in FIG. 12(B), the center A becomes the fulcrum A, and the center B becomes the point of application B on which the load acts. When this happens, a rotational force acts on the vertical gear 7 in the counterclockwise direction in FIG. 12 due to the lever principle, and a force is applied to the vertical gear 7 in the direction of rotating the rack 6 in the backward direction. The conveyor table 5 can maintain the raised position. Note that the carriage body 4 may be provided with an appropriate hook or other latching device to hang the conveyance platform 5 in the retreated position (not shown).

上記のように掛け止め具を設けた場合は、台車1を受取台3方向に前進させるとき外せばよいが、上下動ギア7に台車1を後退する方向に強い回転力が作用しているときには、積極的に台車1を前進方向に押圧する適宜の押圧手段を設ければよい。図13はそのような一実施例を示し、同図(A)に示すように、横押し型トッグルクランプ26を台車本体4に固定し、ハンドル27を回転したとき、押圧ロッド28が同図(B)に示すように、突出し、搬送台5の後端面に当って該搬送台を前進方向に押圧するようにしている。なお、台車取手をレバー状に設け、台車取手を押すときに連動して搬送台を前進方向に押すような機構を設けてもよい(図示略)。 If a latch is provided as described above, it can be removed when the trolley 1 is moved forward in the direction of the receiving platform 3, but when a strong rotational force is acting on the vertical movement gear 7 in the direction of moving the trolley 1 backward. , it is sufficient to provide an appropriate pressing means for actively pressing the trolley 1 in the forward direction. FIG. 13 shows one such embodiment. As shown in FIG. 13(A), when the side push type toggle clamp 26 is fixed to the trolley main body 4 and the handle 27 is rotated, the pressing rod 28 moves as shown in FIG. As shown in B), it protrudes and hits the rear end surface of the carrier 5 to press the carrier in the forward direction. Note that the trolley handle may be provided in the shape of a lever, and a mechanism may be provided (not shown) that moves the transport platform in the forward direction in conjunction with the push of the trolley handle.

上記実施例では、直線部材としてラック6を用い、上下動輪として上下動ギア7を用いているが、図14には、チェーン機構を用いた実施例が示されている。図14において、搬送台5の下面には、チェーン29が展張状態に固定され、台車本体4には、該チェーン29に噛み合うチェーンスプロケット30が設けられ、チェーンスプロケット30は回転軸13により台車本体4に回転可能に支持されている。このチェーンスプロケット30の回転中心Aは、上記実施例の上下動ギア7と同じように、搬送台5を上下動させるようチェーンスプロケット30の外径の中心Bより変位して設けられている。したがって、台車1を受取台3方向に移動させたとき、搬送台5は上昇位置にあって、支障なく前進し、受取台3に達したとき、降下してワークを受取台に移送することができる。 In the above embodiment, the rack 6 is used as the linear member and the vertical gear 7 is used as the vertical drive wheel, but FIG. 14 shows an embodiment using a chain mechanism. In FIG. 14, a chain 29 is fixed in a stretched state on the lower surface of the conveyance table 5, and a chain sprocket 30 that engages with the chain 29 is provided on the truck body 4. is rotatably supported. The rotation center A of this chain sprocket 30 is provided to be displaced from the center B of the outer diameter of the chain sprocket 30 so as to move the conveyance platform 5 up and down, similarly to the vertical movement gear 7 of the above embodiment. Therefore, when the cart 1 is moved in the direction of the receiving table 3, the conveying table 5 is in the raised position and moves forward without any hindrance, and when it reaches the receiving table 3, it descends and transfers the workpiece to the receiving table. can.

図15に示す実施例では、搬送台5の下面にピンラック31を設け、台車本体4に、該ピンラック31に噛み合うピン車32を設けてある。該ピン車32は、回転軸13により台車本体4に回転自在に支持されている。搬送台5が走行するとき、ピン車32のピン33がピンラック31に噛み合っているので、ピン車32が回転する。このピン車32の回転中心Aは、上記実施例の上下動ギアと同じように、搬送台を上下動させるようピン車32の外径の中心Bより変位して設けられている。したがって、台車1を受取台3方向に移動させたとき、搬送台5は上昇位置にあって、支障なく前進し、受取台に達したとき、降下してワークを受取台に移送することができる。なお、図示を省略したが、上下動輪として摩擦車を利用する場合は、搬送台が移動するとき、摩擦車を確実に回転させて搬送台を上下動できるよう摩擦車が転動するレール面との間で充分な摩擦作用を生じるようにすればよい。 In the embodiment shown in FIG. 15, a pin rack 31 is provided on the lower surface of the carrier 5, and a pin wheel 32 that meshes with the pin rack 31 is provided on the truck body 4. The pin wheel 32 is rotatably supported by the truck body 4 via the rotating shaft 13. When the conveyance platform 5 travels, the pin 33 of the pin wheel 32 is engaged with the pin rack 31, so the pin wheel 32 rotates. The rotation center A of this pin wheel 32 is provided to be displaced from the center B of the outer diameter of the pin wheel 32 so as to move the conveyance table up and down, similarly to the vertical movement gear of the above embodiment. Therefore, when the cart 1 is moved in the direction of the receiving table 3, the conveying table 5 is in the raised position and moves forward without hindrance, and when it reaches the receiving table, it can descend and transfer the workpiece to the receiving table. . Although not shown in the drawings, when using a friction wheel as a vertical drive wheel, when the conveyance table moves, the friction wheel should be placed on the rail surface on which it rolls so that the friction wheel can reliably rotate and move the conveyance table up and down. It is sufficient to create sufficient friction between the two.

上記実施例では台車本体に1対の保持枠を6列設けてあるが、台車本体は、台車を前進させたとき、受取台にぶつからずに上下に重ね合わせ可能な適宜の形状、構造に形成することができる。 In the above embodiment, the truck body is provided with six rows of pairs of holding frames, but the truck body is formed in an appropriate shape and structure so that it can be stacked vertically without hitting the receiving stand when the truck is moved forward. can do.

1 ワーク移動台車
2 ワーク
3 受取台
4 台車本体
5 搬送台
6 ラック
7 上下動ギア
8 保持枠
11 搬送台前進ストッパー
12 搬送台後退ストッパー
15 車輪
20 レール
21 ベース板
22 起立枠
23 台車前進ストッパー
24 台車後退ストッパー
29 チェーン
30 チェーンスプロケット
31 ピンラック
32 ピン車
1 Workpiece moving cart 2 Workpiece 3 Receiving platform 4 Cart body 5 Transport table 6 Rack 7 Vertical movement gear 8 Holding frame 11 Carriage table forward stopper 12 Carriage table backward stopper 15 Wheels 20 Rails 21 Base plate 22 Standing frame 23 Cart forward stopper 24 Cart Backward stopper 29 Chain 30 Chain sprocket 31 Pin rack 32 Pin wheel

Claims (5)

受取台方向に前後動可能な台車本体と、
該台車本体の上部に上下動かつ前後動可能に設けられた搬送台を具備し、
台車本体と搬送台のいずれか一方の部材に、走行方向に延びる直線部材を設け、他方の部材に該直線部材にガイドされて回転し搬送台を支持する上下動輪を設け、
台車本体が後退位置にあるとき上記受取台の上面より搬送台の上面を上昇させ、
台車本体が前進位置にあるとき搬送台の上面を受取台の上面より降下するよう上記上下動輪の回転中心を、上下動輪の外形の中心から変位して設け
上記台車本体は受取台方向に間隔を開けて対になって延びる複数の保持枠で構成され、
搬送台は該保持枠に保持され、
保持枠は車輪を有し、
該車輪が保持枠間に設けたレール上を走行するよう複数のレールを設けたベース板が形成され、
上記受取台は上記保持枠が入り込む間隔を開けて設けた複数の起立枠で構成され、
上記ベース板には台車が受取台に接近して前進端まで走行したとき台車が当接する台車前進ストッパーと、
受取台から離れて後退するとき後退端で台車が当接する台車後退ストッパーが設けられており、
台車本体には搬送台が前進するとき当接する搬送台前進ストッパーと、後退するとき搬送台が当接する搬送台後退ストッパーが設けられている
ワーク移動台車。
A trolley body that can move back and forth in the direction of the receiving platform,
A transport platform is provided on the top of the trolley body and is movable up and down and back and forth.
A linear member extending in the running direction is provided on one of the trolley body and the transport platform, and a vertical drive wheel is provided on the other member to rotate while being guided by the linear member to support the transport platform,
When the trolley body is in the retracted position, the upper surface of the carrier is raised above the upper surface of the receiving tray,
The center of rotation of the vertical driving wheel is provided so as to be displaced from the center of the outer shape of the vertical driving wheel so that the top surface of the conveyance table is lowered from the top surface of the receiving table when the trolley body is in the forward position ;
The trolley body is composed of a plurality of holding frames extending in pairs at intervals in the direction of the receiver,
The conveyor table is held by the holding frame,
the holding frame has wheels;
A base plate is formed with a plurality of rails so that the wheels run on rails provided between the holding frames,
The receiving stand is composed of a plurality of upright frames provided at intervals into which the holding frame can fit,
The base plate includes a truck advance stopper that the truck comes into contact with when the truck approaches the receiving platform and travels to the forward end;
A trolley retraction stopper is provided, which the trolley contacts at the rearward end when retreating away from the receiving platform.
The carriage body is provided with a carriage advance stopper that comes into contact with the carriage when it moves forward, and a carriage retreat stopper that the carriage comes into contact with when it moves backward.
Work moving trolley.
上記搬送台が搬送台後退ストッパーに当接するとき、該搬送台を搬送台後退ストッパー方向に移動する方向に上下動輪を回転するよう上記上下動輪の回転中心を変位させた請求項1に記載のワーク移動台車。 The workpiece according to claim 1, wherein the center of rotation of the vertical driving wheel is displaced so that when the conveying table abuts the conveying table reversing stopper, the vertical driving wheel rotates in a direction that moves the conveying table toward the conveying table reversing stopper. Mobile trolley. 上記直線部材は、搬送台に固定され、上下動輪は台車本体に設けられている請求項1または2に記載のワーク移動台車。 3. The workpiece moving trolley according to claim 1, wherein the linear member is fixed to a conveyance table, and the vertical driving wheels are provided on the trolley body . 上記直線部材は、ラックであり、上下動輪は、該ラックに噛み合う上下動ギアである請求項1又は2に記載のワーク移動台車。 3. The workpiece moving cart according to claim 1 , wherein the linear member is a rack, and the vertical drive wheel is a vertical gear that meshes with the rack . 上記台車本体には、搬送台を前進方向の押圧する押圧手段が設けられている請求項1~4のいずれかに記載のワーク移動台車。
5. The workpiece moving truck according to claim 1 , wherein the truck main body is provided with a pressing means for pressing the conveyor table in the forward direction .
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003243473A (en) 2002-02-15 2003-08-29 Nec Electronics Corp Conveying cart of semiconductor substrate carrier
JP2005219701A (en) 2004-02-09 2005-08-18 Tomoyuki Fujimoto Tire exchanger
JP2006008079A (en) 2004-06-29 2006-01-12 Nec Electronics Corp Carrier truck

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003243473A (en) 2002-02-15 2003-08-29 Nec Electronics Corp Conveying cart of semiconductor substrate carrier
JP2005219701A (en) 2004-02-09 2005-08-18 Tomoyuki Fujimoto Tire exchanger
JP2006008079A (en) 2004-06-29 2006-01-12 Nec Electronics Corp Carrier truck

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