JP7350686B2 - Cement composition and method for producing hardened cementitious body - Google Patents
Cement composition and method for producing hardened cementitious body Download PDFInfo
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Description
本発明は、セメント組成物、及びセメント質硬化体の製造方法に関する。 The present invention relates to a cement composition and a method for producing a hardened cementitious body.
セメント水和物の一種であるエトリンガイトは、コンクリート等のセメント質硬化体中でその体積が膨張することで、セメント質硬化体にひび割れを生じさせる場合がある。この劣化現象は、DEF(Delayed Ettringite Formation:エトリンガイトの遅延生成)と呼ばれている。
DEFが発生する条件の例としては、(i)セメントに過剰の硫酸塩が含まれていること、(ii)高温養生(例えば、最高温度が70℃以上の常圧蒸気養生)を受けること、(iii)高湿度環境にさらされること等が挙げられる。これらの条件が複数重なることによってDEFの発生するリスクは高くなる。
DEFによりひび割れが発生したコンクリートの補修方法として、特許文献1には、下記(A)および(B)工程を含む、コンクリートの補修方法が記載されている。
(A)エトリンガイトの遅延生成により、ひび割れが発生したコンクリートを、70~150℃に加熱する工程
(B)前記加熱したコンクリート中に、撥水剤および/または含浸剤を塗布または浸透させる浸透工程
Ettringite, which is a type of cement hydrate, expands in volume in a hardened cementitious body such as concrete, which may cause cracks in the hardened cementitious body. This deterioration phenomenon is called DEF (Delayed Ettringite Formation).
Examples of conditions under which DEF occurs are (i) excessive sulfate content in the cement, (ii) high temperature curing (e.g. atmospheric pressure steam curing with a maximum temperature of 70°C or higher); (iii) exposure to a high humidity environment, etc. When multiple of these conditions overlap, the risk of DEF occurring increases.
As a method for repairing concrete cracked by DEF, Patent Document 1 describes a method for repairing concrete that includes the following steps (A) and (B).
(A) A step of heating concrete that has cracked due to delayed formation of ettringite to 70 to 150°C. (B) An infiltration step of applying or permeating a water repellent and/or impregnating agent into the heated concrete.
一般的に、セメントには、凝結調整を目的として、せっこうが含まれている。せっこうを含まないセメント(すなわち、硫酸塩を含まないセメント)を用いれば、該セメントを含むセメント質硬化体にDEFが発生しにくくなる。しかし、せっこうを含まないセメントは、接水によって、セメントのアルミネート相の水和が急激に進行し、こわばり(偽凝結)が生じるため、打込みを完了するまでに、所望の流動性を維持することができないという問題がある。
本発明の目的は、せっこうを用いない、又は、せっこうの量が少ない(具体的には、セメントクリンカ粉末100質量部に対してSO3換算値で0~0.5質量部)にもかかわらず硬化前には、こわばりが生じにくく、良好な流動性を維持することができ、また、硬化後には、DEFが起こりにくいセメント組成物、及び、該セメント組成物を用いたセメント質硬化体の製造方法を提供することである。
Generally, cement contains gypsum for the purpose of controlling setting. If a cement that does not contain gypsum (that is, a cement that does not contain sulfates) is used, DEF is less likely to occur in the hardened cementitious body containing the cement. However, with cement that does not contain gypsum, when it comes in contact with water, the aluminate phase of the cement rapidly hydrates, causing stiffness (pseudo-setting). The problem is that it cannot be done.
The purpose of the present invention is to eliminate the use of gypsum or to use a small amount of gypsum (specifically, 0 to 0.5 parts by mass in terms of SO3 per 100 parts by mass of cement clinker powder). A cement composition that is less likely to stiffen and maintain good fluidity before hardening, and less likely to cause DEF after hardening, and a cementitious hardened product using the cement composition. An object of the present invention is to provide a manufacturing method.
本発明者は、上記課題を解決するために鋭意検討した結果、セメントクリンカ粉末と、ブレーン比表面積が7,000cm2/g以上の石灰石粉末と、高性能減水剤及び高性能AE減水剤の少なくともいずれか一方を含み、セメントクリンカ粉末と石灰石粉末の合計量中の石灰石粉末の割合が1~6質量%であり、セメントクリンカ粉末と石灰石粉末の合計100質量部に対する高性能減水剤及び高性能AE減水剤の少なくともいずれか一方の量が、固形分換算値で0.1~1.5質量部であり、セメント組成物中の硫黄化合物の割合がSO3換算値で0.1~1.0質量%であるセメント組成物によれば、上記目的を達成できることを見出し、本発明を完成した。
すなわち、本発明は、以下の[1]~[6]を提供するものである。
[1] セメントクリンカ粉末と、ブレーン比表面積が7,000cm2/g以上の石灰石粉末と、高性能減水剤及び高性能AE減水剤の少なくともいずれか一方を含むセメント組成物であって、上記セメントクリンカ粉末と上記石灰石粉末の合計量中の上記石灰石粉末の割合が1~6質量%であり、上記セメントクリンカ粉末と上記石灰石粉末の合計100質量部に対する上記高性能減水剤及び高性能AE減水剤の少なくともいずれか一方の量が、固形分換算値で0.1~1.5質量部であり、上記セメント組成物中の硫黄化合物の割合がSO3換算値で0.1~1.0質量%であることを特徴とするセメント組成物。
[2] 上記セメント組成物に含まれるせっこうの量が上記セメントクリンカ粉末100質量部に対してSO3換算値で0~0.5質量部であることを特徴とする前記[1]に記載のセメント組成物。
[3] さらに、硬化促進剤を、上記セメントクリンカ粉末と上記石灰石粉末の合計100質量部に対して、固形分換算値で0.2~1.2質量部の量で含む前記[1]又は[2]に記載のセメント組成物。
[4] 前記[1]~[3]のいずれかに記載のセメント組成物と、水を含む混合物の硬化体であることを特徴とするセメント質硬化体。
[5] 前記[1]~[3]のいずれかに記載のセメント組成物と水を混合して混合物を得る調製工程と、上記混合物について、55℃以上の温度で1時間以上、蒸気養生を行ない、蒸気養生後の混合物を得る蒸気養生工程と、上記蒸気養生後の混合物について、硬化させるための養生を行い、上記混合物を硬化してなるセメント質硬化体を得る硬化工程、を含むことを特徴とするセメント質硬化体の製造方法。
[6] 上記蒸気養生工程における蒸気養生が、常圧蒸気養生である前記[5]に記載のセメント質硬化体の製造方法。
As a result of intensive studies to solve the above problems, the present inventors found that at least one of cement clinker powder, limestone powder with a Blaine specific surface area of 7,000 cm 2 /g or more, a high performance water reducing agent, and a high performance AE water reducing agent. A high-performance water reducing agent and a high-performance AE containing either one, the ratio of limestone powder in the total amount of cement clinker powder and limestone powder is 1 to 6% by mass, and the total amount of cement clinker powder and limestone powder is 100 parts by mass. The amount of at least one of the water reducing agents is 0.1 to 1.5 parts by mass in terms of solid content, and the proportion of sulfur compounds in the cement composition is 0.1 to 1.0 in terms of SO3 . The inventors have discovered that the above object can be achieved by using a cement composition with a specific mass %, and have completed the present invention.
That is, the present invention provides the following [1] to [6].
[1] A cement composition comprising cement clinker powder, limestone powder having a Blaine specific surface area of 7,000 cm 2 /g or more, and at least one of a high-performance water reducer and a high-performance AE water reducer, the cement composition comprising: The ratio of the limestone powder in the total amount of the clinker powder and the limestone powder is 1 to 6% by mass, and the high performance water reducing agent and the high performance AE water reducing agent are based on the total of 100 parts by mass of the cement clinker powder and the limestone powder. The amount of at least one of the above is 0.1 to 1.5 parts by mass in terms of solid content, and the proportion of the sulfur compound in the cement composition is 0.1 to 1.0 parts by mass in terms of SO3 . %.
[2] The cement composition described in [1] above, wherein the amount of gypsum contained in the cement composition is 0 to 0.5 parts by mass in terms of SO 3 based on 100 parts by mass of the cement clinker powder. cement composition.
[3] The above-mentioned [1] further contains a hardening accelerator in an amount of 0.2 to 1.2 parts by mass in terms of solid content, based on a total of 100 parts by mass of the cement clinker powder and the limestone powder. The cement composition according to [2].
[4] A hardened cementitious body, which is a hardened body of a mixture containing the cement composition according to any one of [1] to [3] above and water.
[5] A preparation step of mixing the cement composition according to any one of [1] to [3] above with water to obtain a mixture, and steam curing the mixture at a temperature of 55° C. or higher for 1 hour or more. a steam curing step for obtaining a mixture after steam curing; and a curing step for curing the mixture after steam curing to harden the mixture to obtain a cementitious hardened body. A method for producing a characteristic hardened cementitious material.
[6] The method for producing a hardened cementitious body according to the above [5], wherein the steam curing in the steam curing step is normal pressure steam curing.
本発明のセメント組成物、及び、該セメント組成物を用いたセメント質硬化体の製造方法によれば、せっこうを用いない、又は、せっこうの量(具体的には、セメントクリンカ粉末100質量部に対してSO3換算値で0~0.5質量部)が少ないにもかかわらず、硬化前には、こわばりが生じにくく、良好な流動性を維持することができ、また、硬化後には、DEFが起こりにくいセメント質硬化体を得ることができる。 According to the cement composition of the present invention and the method for producing a cementitious hardened body using the cement composition, gypsum is not used or the amount of gypsum (specifically, 100 mass of cement clinker powder) is used. Despite the low content of 0 to 0.5 parts by mass (calculated as SO 3 ), stiffness does not easily occur before curing and good fluidity can be maintained, and after curing , it is possible to obtain a cementitious hardened body in which DEF is less likely to occur.
本発明のセメント組成物は、セメントクリンカ粉末と、ブレーン比表面積が7,000cm2/g以上の石灰石粉末と、高性能減水剤及び高性能AE減水剤の少なくともいずれか一方を含むセメント組成物であって、セメントクリンカ粉末と石灰石粉末の合計量中の石灰石粉末の割合が1~6質量%であり、セメントクリンカ粉末と石灰石粉末の合計100質量部に対する高性能減水剤及び高性能AE減水剤の少なくともいずれか一方の量が、固形分換算値で0.1~1.5質量部であり、セメント組成物中の硫黄化合物の割合がSO3換算値で0.1~1.0質量%であるものである。 The cement composition of the present invention is a cement composition containing cement clinker powder, limestone powder having a Blaine specific surface area of 7,000 cm 2 /g or more, and at least one of a high performance water reducer and a high performance AE water reducer. The ratio of limestone powder in the total amount of cement clinker powder and limestone powder is 1 to 6% by mass, and the amount of high performance water reducing agent and high performance AE water reducing agent is 1 to 6% by mass. The amount of at least one of them is 0.1 to 1.5 parts by mass in terms of solid content, and the proportion of the sulfur compound in the cement composition is 0.1 to 1.0 parts by mass in terms of SO3 . It is something.
セメントクリンカの例としては、普通ポルトランドセメントクリンカ、早強ポルトランドセメントクリンカ、中庸熱ポルトランドセメントクリンカ、低熱ポルトランドセメントクリンカ等の各種ポルトランドセメントクリンカ等が挙げられる。
セメントクリンカ粉末のブレーン比表面積は、好ましくは2,000~10,000cm2/g、より好ましくは2,500~8,000cm2/g、特に好ましくは3,000~6,000cm2/gである。上記ブレーン比表面積が2,000cm2/g以上であれば、セメント組成物の強度発現性がより向上する。上記ブレーン比表面積が10,000cm2/g以下であれば、セメント組成物の流動性がより向上する。
Examples of cement clinkers include various types of Portland cement clinker, such as ordinary Portland cement clinker, early strength Portland cement clinker, moderate heat Portland cement clinker, and low heat Portland cement clinker.
The Blaine specific surface area of the cement clinker powder is preferably 2,000 to 10,000 cm 2 /g, more preferably 2,500 to 8,000 cm 2 /g, particularly preferably 3,000 to 6,000 cm 2 /g. be. When the Blaine specific surface area is 2,000 cm 2 /g or more, the strength development of the cement composition is further improved. When the Blaine specific surface area is 10,000 cm 2 /g or less, the fluidity of the cement composition is further improved.
石灰石粉末のブレーン比表面積は、7,000cm2/g以上、好ましくは8,000~30,000cm2/g、より好ましくは9,000~26,000cm2/g、特に好ましくは10,000~24,000cm2/gである。上記ブレーン比表面積が7,000cm2/g未満であると、セメント組成物の強度発現性が低下する。上記ブレーン比表面積が30,000cm2/g以下であれば、石灰石を粉砕するのに要する労力を小さくすることができる。
セメントクリンカ粉末と石灰石粉末の合計量(100質量%)中の石灰石粉末の割合は、1~6質量%、好ましくは1.5~5質量%、特に好ましくは2~4.5質量%である。上記割合が1質量%未満であると、セメント組成物と水を混練した後、こわばりが生じ、作業性が低下する。上記割合が6質量%を超えるとセメント組成物の強度発現性が低下する。
The Blaine specific surface area of the limestone powder is 7,000 cm 2 /g or more, preferably 8,000 to 30,000 cm 2 /g, more preferably 9,000 to 26,000 cm 2 /g, particularly preferably 10,000 to 10,000 cm 2 /g. It is 24,000 cm 2 /g. If the Blaine specific surface area is less than 7,000 cm 2 /g, the strength development of the cement composition will decrease. If the Blaine specific surface area is 30,000 cm 2 /g or less, the labor required to crush limestone can be reduced.
The proportion of limestone powder in the total amount (100% by weight) of cement clinker powder and limestone powder is 1 to 6% by weight, preferably 1.5 to 5% by weight, particularly preferably 2 to 4.5% by weight. . When the above ratio is less than 1% by mass, stiffness occurs after kneading the cement composition and water, resulting in decreased workability. If the above ratio exceeds 6% by mass, the strength development of the cement composition will decrease.
高性能減水剤、及び高性能AE減水剤としては、モルタルやコンクリート用混和剤として一般的に用いられているものであればよく、例えば、ナフタレンスルホン酸系、メラミン系、ポリカルボン酸系等の高性能減水剤又は高性能AE減水剤が挙げられる。中でも、セメント組成物の流動性をより向上させる観点から、ポリカルボン酸系の高性能減水剤又は高性能AE減水剤が好ましく、ポリカルボン酸エーテル系の高性能減水剤又は高性能AE減水剤がより好ましい。
上記セメントクリンカ粉末と上記石灰石粉末の合計100質量部に対する高性能減水剤及び上記高性能AE減水剤の少なくともいずれか一方の量(セメント組成物が高性能減水剤及び上記高性能AE減水剤の両方を含む場合はその合計量)は、固形分換算値で0.1~1.5質量部、好ましくは0.15~1.0質量部、より好ましくは0.2~0.8質量部、特に好ましくは0.2~0.6質量部であり、練り混ぜ水に置換して用いる。上記量が0.1質量部未満であると、セメント組成物の流動性が低下する。上記量が1.5質量部を超えると、コストが過大になる。
The high performance water reducing agent and high performance AE water reducing agent may be those commonly used as admixtures for mortar and concrete, such as naphthalene sulfonic acid, melamine, polycarboxylic acid, etc. High performance water reducers or high performance AE water reducers may be mentioned. Among these, from the viewpoint of further improving the fluidity of the cement composition, polycarboxylic acid-based high-performance water reducers or high-performance AE water-reducing agents are preferred, and polycarboxylic acid ether-based high-performance water reducers or high-performance AE water reducers are preferred. More preferred.
The amount of at least one of the high performance water reducer and the high performance AE water reducer based on a total of 100 parts by mass of the cement clinker powder and the limestone powder (if the cement composition contains both the high performance water reducer and the high performance AE water reducer) (if it contains, the total amount) is 0.1 to 1.5 parts by mass in terms of solid content, preferably 0.15 to 1.0 parts by mass, more preferably 0.2 to 0.8 parts by mass, Particularly preferably, the amount is 0.2 to 0.6 parts by mass, and is used in place of kneading water. If the amount is less than 0.1 part by mass, the fluidity of the cement composition will decrease. If the amount exceeds 1.5 parts by mass, the cost will be excessive.
セメント組成物に含まれるせっこうの量は、セメントクリンカ粉末100質量部に対してSO3換算値で、好ましくは0~0.5質量部、より好ましくは0~0.3質量部、さらに好ましくは0~0.2質量部、さらに好ましくは0~0.1質量部、特に好ましくは0質量部である。該量が0.5質量部を超えると、こわばり(偽凝結)が生じにくくなり、石灰石粉末を添加することなく、打込みを完了するまで所望の流動性を維持することができる。しかし、該量が0.5質量部を超えると、セメント組成物中の硫黄化合物は増えることになるので、セメント質硬化体に、エトリンガイトの遅延生成による、ひび割れの発生リスクが大きくなる。 The amount of gypsum contained in the cement composition is preferably 0 to 0.5 parts by mass, more preferably 0 to 0.3 parts by mass, and even more preferably is 0 to 0.2 part by weight, more preferably 0 to 0.1 part by weight, particularly preferably 0 part by weight. When the amount exceeds 0.5 part by mass, stiffness (pseudo-setting) is less likely to occur, and the desired fluidity can be maintained until the driving is completed without adding limestone powder. However, if the amount exceeds 0.5 parts by mass, the amount of sulfur compounds in the cement composition will increase, increasing the risk of cracks occurring in the hardened cementitious material due to delayed formation of ettringite.
本発明のセメント組成物中の硫黄化合物の割合は、SO3換算値で、0.1~1.0質量%、好ましくは0.15~0.8質量%、より好ましくは0.2~0.6質量%、特に好ましくは0.25~0.5質量%である。上記割合が0.1質量%未満であるセメント組成物は製造が困難である。上記割合が1.0質量%を超えると、エトリンガイトの遅延生成による、ひび割れの発生リスクが大きくなる。
上記セメント組成物中の硫黄化合物の例としては、硫黄、三酸化硫黄等が挙げられる。なお、上記硫黄化合物の割合には、せっこう由来の硫黄化合物と、セメントクリンカ粉末由来の硫黄化合物の両方が含まれる。
The proportion of sulfur compounds in the cement composition of the present invention is 0.1 to 1.0% by mass, preferably 0.15 to 0.8% by mass, more preferably 0.2 to 0.0% by mass in terms of SO3 . .6% by weight, particularly preferably 0.25-0.5% by weight. Cement compositions in which the above proportion is less than 0.1% by mass are difficult to manufacture. If the above ratio exceeds 1.0% by mass, the risk of cracking due to delayed formation of ettringite increases.
Examples of sulfur compounds in the cement composition include sulfur, sulfur trioxide, and the like. Note that the above ratio of sulfur compounds includes both sulfur compounds derived from gypsum and sulfur compounds derived from cement clinker powder.
本発明のセメント組成物は、水和を促進して、養生時間を短くする観点から、さらに、 硬化促進剤を含んでいてもよい。
硬化促進剤としては、モルタルやコンクリート用混和剤として一般的に用いられているものであればよく、例えば、亜硝酸塩系、チオシアン酸塩系、硫酸塩系、チオ硫酸塩系、塩化物系、炭酸塩系、及びアルミナ系等の硬化促進剤が挙げられる。中でも、流動性を低下させることなく、凝結始発時間をより早くすることができる観点から、亜硝酸系の硬化促進剤が好ましく、亜硝酸カルシウム系の硬化促進剤がより好ましい。
セメントクリンカ粉末と石灰石粉末の合計100質量部に対する、硬化促進剤の量は、固形分換算値として、好ましくは0.2~1.2質量部、より好ましくは0.4~1.0質量部、特に好ましくは0.6~0.9質量部であり、練り混ぜ水に置換して用いる。上記量が0.2質量部以上であれば、セメント組成物の強度発現性が向上するため、1~4時間程度(一般的な前養生に要する時間)の前置き養生の時間で、所望の強度のセメント質硬化体を得ることができる。上記量が1.2質量部以下であれば、コストを低減することができる。
なお、本明細書中、セメント組成物とは、ペースト、モルタルまたはコンクリートを調製するための他の材料(細骨材、粗骨材、及び水等)は含まれないものとする。
The cement composition of the present invention may further contain a hardening accelerator from the viewpoint of promoting hydration and shortening the curing time.
The curing accelerator may be one commonly used as an admixture for mortar or concrete, such as nitrite-based, thiocyanate-based, sulfate-based, thiosulfate-based, chloride-based, Examples include carbonate-based and alumina-based hardening accelerators. Among these, nitrite-based curing accelerators are preferred, and calcium nitrite-based curing accelerators are more preferred, from the viewpoint of being able to speed up the initial setting time without reducing fluidity.
The amount of hardening accelerator is preferably 0.2 to 1.2 parts by mass, more preferably 0.4 to 1.0 parts by mass in terms of solid content, based on a total of 100 parts by mass of cement clinker powder and limestone powder. The amount is particularly preferably 0.6 to 0.9 parts by mass, and is used in place of kneading water. If the above amount is 0.2 parts by mass or more, the strength development of the cement composition will improve, so that the desired strength can be achieved in a pre-curing period of about 1 to 4 hours (the time required for general pre-curing). A hardened cementitious body can be obtained. If the amount is 1.2 parts by mass or less, costs can be reduced.
Note that in this specification, the cement composition does not include paste, mortar, or other materials for preparing concrete (fine aggregate, coarse aggregate, water, etc.).
本発明のセメント質硬化体は、上述したセメント組成物、水、及び、必要に応じて配合される他の材料を含む混合物の硬化体(具体的には、ペースト、モルタル、又はコンクリート)である。上記セメント質硬化体は、上記セメント組成物と水等を混合することで得ることができる。
本発明のセメント組成物を用いた、セメント質硬化体の製造方法の一例としては、上述したセメント組成物と水を混合して混合物を得る調製工程と、得られた混合物について、55℃以上の温度で1時間以上、蒸気養生を行ない、蒸気養生後の混合物を得る蒸気養生工程と、蒸気養生後の混合物について、硬化させるための養生を行い、混合物を硬化してなるセメント質硬化体を得る硬化工程、を含むものが挙げられる。
以下、工程ごとに詳しく説明する。
The hardened cementitious body of the present invention is a hardened body (specifically, paste, mortar, or concrete) of a mixture containing the above-mentioned cement composition, water, and other materials blended as necessary. . The cementitious hardened body can be obtained by mixing the cement composition with water and the like.
An example of a method for producing a cementitious hardened body using the cement composition of the present invention includes a preparation step of mixing the above-mentioned cement composition and water to obtain a mixture, and a step of heating the obtained mixture at 55°C or higher. A steam curing step in which the mixture is steam-cured at a temperature of 1 hour or more to obtain a mixture after steam curing, and the mixture after steam curing is cured to harden the mixture to obtain a cementitious hardened body. Examples include those including a curing step.
Each step will be explained in detail below.
[調製工程]
本工程は、上述したセメント組成物、水、及び必要に応じて配合される他の材料を混合して混合物を得る工程である。
各材料の混合に用いるミキサとしては、特に限定されるものではなく、パン型ミキサ、二軸ミキサ等の慣用のミキサを用いることができる。
水の配合量は、特に限定されず、モルタルやコンクリート等における一般的な配合量であればよい。例えば、水の配合量は、水と、セメント組成物の質量比(水/セメント組成物)の値として、好ましくは0.2~0.6となる量である。
[Preparation process]
This step is a step in which the above-mentioned cement composition, water, and other materials blended as necessary are mixed to obtain a mixture.
The mixer used to mix each material is not particularly limited, and conventional mixers such as a pan-type mixer and a twin-screw mixer can be used.
The amount of water blended is not particularly limited, and may be any amount commonly used in mortar, concrete, etc. For example, the amount of water blended is preferably such that the mass ratio of water to cement composition (water/cement composition) is 0.2 to 0.6.
必要に応じて配合される他の材料の例としては、骨材、セメント分散剤(ただし、高性能減水剤及び高性能AE減水剤を除く。)、膨張材、収縮低減剤、空気量調整剤等が挙げられる。
骨材としては、細骨材のみ、または、細骨材と粗骨材の組み合わせが挙げられる。
細骨材としては、川砂、山砂、陸砂、海砂、砕砂、硅砂、スラグ細骨材、及び軽量細骨材等から選ばれる1種以上が挙げられる。また、細骨材は天然骨材のほか、再生骨材を用いることができる。
粗骨材としては、砂利、砕石、スラグ粗骨材、及び軽量粗骨材等から選ばれる1種以上が挙げられる。また、粗骨材は、前記細骨材と同様に、天然骨材のほか再生骨材を用いることができる。
骨材の配合量(細骨材と粗骨材を併用する場合はその合計量)は特に限定されず、モルタルやコンクリート等における一般的な配合量であればよい。例えば、骨材の配合量は、骨材とセメント組成物の質量比(骨材/セメント組成物)が、好ましくは1~7、より好ましくは2~5となる量である。
Examples of other materials that may be mixed as necessary include aggregates, cement dispersants (excluding high performance water reducers and high performance AE water reducers), expansion agents, shrinkage reducers, and air volume regulators. etc.
Examples of the aggregate include fine aggregate alone or a combination of fine aggregate and coarse aggregate.
Examples of the fine aggregate include one or more selected from river sand, mountain sand, land sand, sea sand, crushed sand, silica sand, slag fine aggregate, lightweight fine aggregate, and the like. In addition to natural aggregate, recycled aggregate can be used as the fine aggregate.
Examples of the coarse aggregate include one or more types selected from gravel, crushed stone, slag coarse aggregate, lightweight coarse aggregate, and the like. Further, as the coarse aggregate, as with the fine aggregate, recycled aggregate can be used in addition to natural aggregate.
The blending amount of aggregate (the total amount when fine aggregate and coarse aggregate are used together) is not particularly limited, and may be a common blending amount for mortar, concrete, etc. For example, the amount of aggregate is such that the mass ratio of aggregate to cement composition (aggregate/cement composition) is preferably 1 to 7, more preferably 2 to 5.
混合方法は、特に限定されるものではなく、全ての材料を一括してミキサに投入して混合してもよく、セメントクリンカ粉末、石灰石粉末、及び、必要に応じて配合される骨材をミキサに投入して空練りを行った後に、水、高性能減水剤、及び、必要に応じて配合される他の材料等を投入して混合してもよい。
混合工程後、得られた混合物は、通常、型枠内に打込まれた(打設された)後、前養生工程(後述)、蒸気養生工程が行われる。
The mixing method is not particularly limited, and all the materials may be put into a mixer at once and mixed, or cement clinker powder, limestone powder, and aggregate mixed as necessary are mixed in a mixer. After dry kneading is performed, water, a high performance water reducing agent, and other materials blended as necessary may be added and mixed.
After the mixing step, the obtained mixture is usually cast (cast) into a mold, and then subjected to a pre-curing step (described later) and a steam curing step.
[前養生工程]
本工程は、混合工程と蒸気養生工程の間に任意で設けられる工程であり、混合工程で得られた混合物について、1時間以上(好ましくは1.5~6時間、より好ましくは2~5時間)気中養生する工程である。気中養生を行う際の温度は、通常、常温(例えば、5℃以上、40℃未満、好ましくは10~30℃)である。気中養生の時間が1時間以上であると、セメント質硬化体の強度がより向上する。
[Pre-curing process]
This step is a step that is optionally provided between the mixing step and the steam curing step, and the mixture obtained in the mixing step is heated for 1 hour or more (preferably 1.5 to 6 hours, more preferably 2 to 5 hours). ) It is a process of air curing. The temperature during air curing is usually room temperature (eg, 5°C or higher and lower than 40°C, preferably 10 to 30°C). When the air curing time is 1 hour or more, the strength of the hardened cementitious material is further improved.
[蒸気養生工程]
本工程は、前工程(混合工程または前養生工程)で得られた混合物について、55℃以上の温度で1時間以上、蒸気養生を行ない、蒸気養生後の混合物を得る工程である。
蒸気養生は、大気圧下で行われる常圧蒸気養生でも、オートクレーブを用いて、常圧よりも高い圧力下で行われる高温高圧蒸気養生であってもよい。中でも製造の容易性等の観点から、常圧蒸気養生が好適である。
蒸気養生は、1時間以上(好ましくは2~5時間、より好ましくは2~4時間)かけて、所望の最高温度となるまで昇温が行われる。所望の最高温度となるまでの昇温速度(単位時間当たりの温度の上昇の幅)は、好ましくは10~30℃/時間である。
55℃以上(好ましくは60~80℃)の雰囲気下において蒸気養生する時間は、セメント質硬化体の強度を大きくする観点から、2時間以上、好ましくは2時間15分間以上、より好ましくは2時間30分間以上である。また、上記時間は、セメント質硬化体の製造に要する時間を短くする観点から、好ましくは5時間以下、より好ましくは4時間30分間以下である。
蒸気養生における最高温度は、セメント質硬化体の強度をより大きくすることができ、蒸気養生に要する時間をより短くすることができる観点から、55℃以上、好ましくは60~80℃である。
[Steam curing process]
This step is a step in which the mixture obtained in the previous step (mixing step or pre-curing step) is steam-cured at a temperature of 55° C. or higher for 1 hour or more to obtain a steam-cured mixture.
Steam curing may be normal pressure steam curing performed under atmospheric pressure, or high temperature high pressure steam curing performed under pressure higher than normal pressure using an autoclave. Among these, normal pressure steam curing is preferred from the viewpoint of ease of production.
In steam curing, the temperature is increased over 1 hour or more (preferably 2 to 5 hours, more preferably 2 to 4 hours) until the desired maximum temperature is reached. The temperature increase rate (width of temperature increase per unit time) until the desired maximum temperature is reached is preferably 10 to 30° C./hour.
The time for steam curing in an atmosphere of 55°C or higher (preferably 60 to 80°C) is 2 hours or more, preferably 2 hours and 15 minutes or more, more preferably 2 hours, from the viewpoint of increasing the strength of the hardened cementitious material. The duration is 30 minutes or more. Moreover, from the viewpoint of shortening the time required for producing the cementitious hardened body, the above-mentioned time is preferably 5 hours or less, more preferably 4 hours and 30 minutes or less.
The maximum temperature during steam curing is 55°C or higher, preferably 60 to 80°C, from the viewpoint of increasing the strength of the cementitious hardened body and shortening the time required for steam curing.
次いで、2~10時間(好ましくは3~9時間)かけて常温(20℃程度)まで降温が行われる。
常温(20℃程度)となるまでの降温速度(単位時間当たりの温度の降下の幅)は、好ましくは3~40℃/時間、より好ましくは5~20℃/時間、特に好ましくは6~10℃/時間である。
蒸気養生工程に要する時間(昇温の開始から降温の終了までの時間)は、製品の製造にかかる時間を短くする観点から、好ましくは16時間以下、より好ましくは15時間以下である。
Next, the temperature is lowered to room temperature (about 20° C.) over a period of 2 to 10 hours (preferably 3 to 9 hours).
The rate of temperature drop (width of temperature drop per unit time) until reaching room temperature (about 20°C) is preferably 3 to 40°C/hour, more preferably 5 to 20°C/hour, particularly preferably 6 to 10°C/hour. °C/hour.
The time required for the steam curing step (the time from the start of temperature increase to the end of temperature decrease) is preferably 16 hours or less, more preferably 15 hours or less, from the viewpoint of shortening the time required for product manufacture.
[硬化工程]
本工程は、蒸気養生後の混合物について、硬化させるための養生を行い、混合物を硬化してなるセメント質硬化体を得る工程である。上記養生は、通常、常温で静置することで行われる。
[Curing process]
This step is a step in which the mixture after steam curing is cured for hardening, and a cementitious hardened body is obtained by hardening the mixture. The above-mentioned curing is usually performed by leaving the product at room temperature.
以下、本発明を実施例により具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
[使用材料]
(1)セメントクリンカ粉末(表1中、「クリンカ」と示す。);普通ポルトランドセメントクリンカ粉末、ブレーン比表面積:3,190cm2/g、密度:3.15g/cm3
(2)半水せっこう;焼せっこう(試薬)
(3)二水せっこう;硫酸カルシウム二水和物(試薬)
(4)石灰石粉末A;ブレーン比表面積:4,000cm2/g、密度:2.72g/cm3、備北粉化工業社製、商品名「BF200」
(5)石灰石粉末B;ブレーン比表面積:12,000cm2/g、密度:2.72g/cm3、備北粉化工業社製、商品名「ソフトン1200」
(6)石灰石粉末C;ブレーン比表面積:22,000cm2/g、密度:2.72g/cm3、備北粉化工業社製、商品名「ソフトン2200」
(7)細骨材;山砂、表乾密度2.57g/cm3
(8)高性能減水剤;ポリカルボン酸エーテル系高性能減水剤、BASFジャパン社製、商品名「マスターグレニウム8000S、タイプM」、固形分30質量%
(9)空気量調整剤;ポリアルキレングリコール誘導体、BASFジャパン社製、商品名「マスターエア404」
(10)硬化促進剤;亜硝酸カルシウム系硬化促進剤、マノール社製、商品名「マノール防凍剤」、固形分20質量%
EXAMPLES Hereinafter, the present invention will be specifically explained with reference to Examples, but the present invention is not limited to these Examples.
[Materials used]
(1) Cement clinker powder (indicated as "clinker" in Table 1): Ordinary Portland cement clinker powder, Blaine specific surface area: 3,190 cm 2 /g, density: 3.15 g/cm 3
(2) Half-hydrated gypsum; calcined gypsum (reagent)
(3) Gypsum dihydrate; calcium sulfate dihydrate (reagent)
(4) Limestone powder A; Blaine specific surface area: 4,000 cm 2 /g, density: 2.72 g/cm 3 , manufactured by Bihoku Funka Kogyo Co., Ltd., product name “BF200”
(5) Limestone powder B; Blaine specific surface area: 12,000 cm 2 /g, density: 2.72 g/cm 3 , manufactured by Bihoku Funka Kogyo Co., Ltd., trade name “Softon 1200”
(6) Limestone powder C; Blaine specific surface area: 22,000 cm 2 /g, density: 2.72 g/cm 3 , manufactured by Bihoku Funka Kogyo Co., Ltd., trade name “Softon 2200”
(7) Fine aggregate; mountain sand, surface dry density 2.57 g/cm 3
(8) High-performance water reducing agent; Polycarboxylic acid ether-based high-performance water reducing agent, manufactured by BASF Japan, trade name "Master Glenium 8000S, Type M", solid content 30% by mass
(9) Air amount regulator; polyalkylene glycol derivative, manufactured by BASF Japan, trade name "Master Air 404"
(10) Hardening accelerator: Calcium nitrite hardening accelerator, manufactured by Manol Co., Ltd., trade name "Manol Antifreeze", solid content 20% by mass
[実施例1~2]
5リットルのホバート社製のミキサに、セメントクリンカ粉末と表1に示す種類の石灰石粉末と骨材を投入して、15秒間空練りを行った。ついで、高性能減水剤と空気量調整剤と水を予め混合してなる液状物をミキサに投入して、低速で60秒間混練し、ミキサの内壁に付着した材料を掻き落とした後、高速で60秒間混練して、1回目の混練を終了した。次いで、混練物をミキサ内で180秒間静置した後、さらに低速で60秒間混練して、2回目の混練を行い、モルタルを調製した。
各材料の配合量は、表1に示す。また、高性能減水剤と空気量調整材の量は、モルタルフロー値が180±20mmであり、モルタルの空気量が4.5±1.5%となる様に調整した。
なお、1回目の混練の終了後に、混練物をミキサ内で180秒間静置したのは、意図的にこわばりを生じさせた後、再度混練することによって、混練後のモルタルの状態変化を小さくするためである。
得られたモルタルのフロー値及び温度の測定、並びに、作業性及びこわばりの評価を以下の(1)~(2)に従って行った。結果を表2に示す。
[Examples 1-2]
Cement clinker powder, limestone powder of the type shown in Table 1, and aggregate were placed in a 5-liter Hobart mixer, and dry kneading was performed for 15 seconds. Next, a liquid material prepared by pre-mixing a high-performance water reducing agent, an air volume control agent, and water was put into a mixer and kneaded at low speed for 60 seconds. After scraping off the material adhering to the inner wall of the mixer, it was mixed at high speed. The first kneading was completed by kneading for 60 seconds. Next, the kneaded material was allowed to stand still in the mixer for 180 seconds, and then kneaded at a low speed for 60 seconds for a second kneading to prepare a mortar.
The blending amount of each material is shown in Table 1. Further, the amounts of the high performance water reducing agent and the air amount adjusting material were adjusted so that the mortar flow value was 180±20 mm and the air amount of the mortar was 4.5±1.5%.
The reason why the kneaded material was allowed to stand still in the mixer for 180 seconds after the first kneading was completed was to intentionally create stiffness and then knead it again, thereby minimizing changes in the state of the mortar after kneading. It's for a reason.
The flow value and temperature of the obtained mortar were measured, and the workability and stiffness were evaluated according to (1) and (2) below. The results are shown in Table 2.
(1) モルタルのフロー値、及び、温度の測定
1回目の混練終了の直後(表2~3中、「1回目」と示す。)、2回目の混練終了の直後(表2~3中、「2回目」と示す。)、ミキサ内に水を投入した時から20分間経過後(表2~3中、「20分後」と示す。)、及び、ミキサ内に水を投入した時から30分間経過後(表2~3中、「30分後」と示す。)のモルタルのフロー値を、「JIA R 5201:2015(セメントの物理試験方法)」に準拠して、15回の落下運動を行って測定した。
また、1回目の混練終了の直後、及び、2回目の混練終了の直後のモルタルの温度を測定した。
なお、モルタルフロー値が155~165mm程度であれば、作業性は良好であると判断することができる。
(2) モルタルの作業性、及び、こわばりの評価
また、1回目の混練終了の直後、2回目の混練終了の直後、及び、ミキサ内に水を投入した時から30分間経過後のモルタルの作業性を3段階で評価した。具体的には、モルタルが柔らかく、打込みが容易であり、作業性が良好であるものを「〇」、モルタルがやや荒々しく、振動を与えれば流動するものの、打込み作業に時間を要するものを「△」、モルタルが荒々しく、振動を与えても容易に流動せず、打込み作業ができないものを「×」と評価した。
また、モルタルのこわばりを3段階で評価した。具体的には、こわばりの影響が小さく、注水後30分間の可使時間を確保できるものを「〇」、こわばりの影響があり、注水後30分間の可使時間を確保できないものを「△」、こわばりの影響が大きく、締まりの状態(振動を与えても変形し難い状態)に早くなるものを「×」と評価した。
(1) Measurement of mortar flow value and temperature Immediately after the completion of the first kneading (indicated as "1st time" in Tables 2 to 3), Immediately after the completion of the second kneading (in Tables 2 to 3, 20 minutes after pouring water into the mixer (indicated as ``20 minutes later'' in Tables 2 and 3), and after pouring water into the mixer. The flow value of the mortar after 30 minutes (indicated as "30 minutes later" in Tables 2 and 3) was determined by dropping it 15 times in accordance with "JIA R 5201:2015 (Physical test method for cement)". Measurements were taken during exercise.
In addition, the temperature of the mortar was measured immediately after the first kneading and immediately after the second kneading.
Note that if the mortar flow value is about 155 to 165 mm, it can be judged that the workability is good.
(2) Evaluation of mortar workability and stiffness Also, mortar work immediately after the first kneading, immediately after the second kneading, and 30 minutes after water was poured into the mixer. The gender was evaluated on a three-level scale. Specifically, "〇" indicates that the mortar is soft, easy to drive, and has good workability, and "○" indicates that the mortar is somewhat rough and flows when vibrated, but takes time to drive. "△" and "x" where the mortar was rough and did not flow easily even when subjected to vibrations, making it impossible to drive.
In addition, the stiffness of the mortar was evaluated in three stages. Specifically, "〇" indicates that the effect of stiffness is small and a pot life of 30 minutes can be secured after pouring water, and "△" indicates that a pot life of 30 minutes after pouring water cannot be secured due to the influence of stiffness. , Those that have a large stiffness effect and quickly reach a tight state (a state that is difficult to deform even when subjected to vibration) were evaluated as "x".
さらに、注水後30分間経過したモルタルを、φ5×10cmのスチール製の型枠に打込んだ後、20℃の温度下で3時間前養生を行なった。前養生後、2時間15分間かけて65℃まで昇温(昇温速度:20℃/時間)し、65℃(最高温度)を3時間保持し、次いで、4時間かけて20℃まで降温(降温速度:7.5℃/時間)する温度履歴で蒸気養生を行なった。蒸気養生後、20℃の環境下の封緘状態で14日間静置した後、脱型を行い、セメント質硬化体を得た。得られたセメント質硬化体のモルタルの圧縮強さを、以下の(3)の方法に従って測定した。
(3) モルタルの圧縮強さの測定
モルタルの材齢14日における圧縮強さを、「JIS R 5201:2015(セメントの物理試験方法)」に準拠して測定した。
モルタルは、硬化促進剤を含むものと含まないものを作成し、各々のモルタルの圧縮強さを測定した。
硬化促進剤の量は、セメントクリンカ粉末と石灰石粉末の合計100質量部に対して、固形分換算値で、0.8質量部となる量とした。また、硬化促進剤は、モルタルを調製する際に、高性能減水剤と一緒に水と混合して使用した。
結果を表3に示す。
Further, the mortar 30 minutes after pouring water was poured into a steel mold of φ5 x 10 cm, and then pre-cured for 3 hours at a temperature of 20°C. After pre-curing, the temperature was raised to 65°C over 2 hours and 15 minutes (heating rate: 20°C/hour), maintained at 65°C (maximum temperature) for 3 hours, and then lowered to 20°C over 4 hours ( Steam curing was performed with a temperature history of 7.5° C./hour). After steam curing, the mold was left standing in a sealed state at 20°C for 14 days, and then removed from the mold to obtain a hardened cementitious body. The compressive strength of the mortar of the obtained cementitious hardened body was measured according to the method (3) below.
(3) Measurement of compressive strength of mortar The compressive strength of mortar at 14 days of age was measured in accordance with "JIS R 5201:2015 (Physical test method for cement)".
Mortars containing and not containing a curing accelerator were prepared, and the compressive strength of each mortar was measured.
The amount of hardening accelerator was set to be 0.8 parts by mass in terms of solid content, based on a total of 100 parts by mass of cement clinker powder and limestone powder. Further, the curing accelerator was used by mixing with water together with a high performance water reducing agent when preparing the mortar.
The results are shown in Table 3.
[比較例1]
石灰石粉末を用いず、硬化促進剤を含むモルタルを調製しない以外は実施例1と同様にして、モルタルを調製し、セメント質硬化体を得た。
実施例1と同様にして、得られたモルタルのフロー値、温度、圧縮強さの測定、作業性及びこわばりの評価を行った。
[比較例2]
実施例1と同様にして、モルタルを調製し、セメント質硬化体を得た。
実施例1と同様にして、得られたモルタルのフロー値、温度、圧縮強さの測定、作業性及びこわばりの評価を行った。
[Comparative example 1]
A mortar was prepared in the same manner as in Example 1, except that no limestone powder was used and no mortar containing a hardening accelerator was prepared, and a cementitious hardened body was obtained.
In the same manner as in Example 1, the flow value, temperature, and compressive strength of the obtained mortar were measured, and the workability and stiffness were evaluated.
[Comparative example 2]
Mortar was prepared in the same manner as in Example 1, and a cementitious hardened body was obtained.
In the same manner as in Example 1, the flow value, temperature, and compressive strength of the obtained mortar were measured, and the workability and stiffness were evaluated.
[実施例3]
石灰石粉末Cの代わりに石灰石粉末Bを用いる以外は実施例1と同様にして、モルタルを調製し、セメント質硬化体を得た。
実施例1と同様にして、得られたモルタルのフロー値、温度、圧縮強さの測定、作業性及びこわばりの評価を行った。
[比較例3]
石灰石粉末Cの代わりに石灰石粉末Aを用い、硬化促進剤を含むモルタルを調製しない以外は実施例1と同様にして、モルタルを調製し、セメント質硬化体を得た。
実施例1と同様にして、得られたモルタルのフロー値、温度、圧縮強さの測定、作業性及びこわばりの評価を行った。
[Example 3]
A mortar was prepared in the same manner as in Example 1 except that limestone powder B was used instead of limestone powder C, and a cementitious hardened body was obtained.
In the same manner as in Example 1, the flow value, temperature, and compressive strength of the obtained mortar were measured, and the workability and stiffness were evaluated.
[Comparative example 3]
A mortar was prepared in the same manner as in Example 1, except that limestone powder A was used instead of limestone powder C, and a mortar containing a hardening accelerator was not prepared, to obtain a cementitious hardened body.
In the same manner as in Example 1, the flow value, temperature, and compressive strength of the obtained mortar were measured, and the workability and stiffness were evaluated.
[参考例1]
石灰石粉末の代わりに、半水せっこう及び二水せっこうを表1に示す配合量で用い、硬化促進剤を含むモルタルを調製しない以外は実施例1と同様にして、モルタルを調製し、セメント質硬化体を得た。
実施例1と同様にして、得られたモルタルのフロー値、温度、圧縮強さの測定、作業性及びこわばりの評価を行った。
[参考例2]
セメントクリンカ粉末及び石灰石粉末の代わりに、普通ポルトランドセメントを用い、硬化促進剤を含むモルタルを調製しない以外は実施例1と同様にして、モルタルを調製し、セメント質硬化体を得た。
実施例1と同様にして、得られたモルタルのフロー値、温度、圧縮強さの測定、作業性及びこわばりの評価を行った。
[Reference example 1]
A mortar was prepared in the same manner as in Example 1, except that gypsum hemihydrate and gypsum dihydrate were used in the amounts shown in Table 1 instead of limestone powder, and a mortar containing a hardening accelerator was not prepared. A hardened product was obtained.
In the same manner as in Example 1, the flow value, temperature, and compressive strength of the obtained mortar were measured, and the workability and stiffness were evaluated.
[Reference example 2]
A mortar was prepared in the same manner as in Example 1, except that ordinary Portland cement was used instead of cement clinker powder and limestone powder, and a mortar containing a hardening accelerator was not prepared, to obtain a cementitious hardened body.
In the same manner as in Example 1, the flow value, temperature, and compressive strength of the obtained mortar were measured, and the workability and stiffness were evaluated.
表2~3から、実施例1~3と比較例1(石灰石粉末を使用せず、かつ、せっこうを含まないもの)を比較すると、実施例1~3のモルタルフロー値(1回目の混練終了の直後:179~182mm、2回目の混練終了の直後:160~162mm、ミキサ内に水を投入した時から20分間経過後:156~159mm、ミキサ内に水を投入した時から30分間経過後:154~166mm)は、比較例1のモルタルフロー値(1回目の混練終了の直後:137mm、2回目の混練終了の直後:151mm、ミキサ内に水を投入した時から20分間経過後:148mm、ミキサ内に水を投入した時から30分間経過後:145mm)よりも大きいことがわかる。また、実施例1~3の作業性評価及びこわばり評価は、いずれも「〇」であるのに対して、比較例1の作業性評価は、「×」又は「△」であることがわかる。
また、比較例2(セメントクリンカ粉末と石灰石粉末の合計量中の石灰石粉末の割合が8質量%であるもの)の、モルタルフロー値、作業性評価、及びこわばり評価は、実施例1~3と同等であるが、比較例2のモルタルの圧縮強さ(CNあり:50.4N/mm2、CNなし:29.8N/mm2)は、実施例1~3のモルタルの圧縮強さ(CNあり:56.1~61.1N/mm2、CNなし:33.2~37.5N/mm2)よりも小さいことがわかる。
From Tables 2 and 3, when comparing Examples 1 to 3 and Comparative Example 1 (which did not use limestone powder and did not contain gypsum), it was found that the mortar flow values of Examples 1 to 3 (first kneading Immediately after the completion of the second kneading: 179-182 mm, Immediately after the completion of the second kneading: 160-162 mm, 20 minutes after pouring water into the mixer: 156-159 mm, 30 minutes after pouring water into the mixer The mortar flow values of Comparative Example 1 (immediately after the first kneading: 137 mm, immediately after the second kneading: 151 mm, and 20 minutes after pouring water into the mixer: 148 mm, 30 minutes after pouring water into the mixer: 145 mm). Further, it can be seen that the workability evaluation and stiffness evaluation of Examples 1 to 3 are all "○", whereas the workability evaluation of Comparative Example 1 is "x" or "△".
In addition, the mortar flow value, workability evaluation, and stiffness evaluation of Comparative Example 2 (in which the proportion of limestone powder in the total amount of cement clinker powder and limestone powder was 8% by mass) were the same as those of Examples 1 to 3. However, the compressive strength of the mortar of Comparative Example 2 (with CN: 50.4 N/mm 2 , without CN: 29.8 N/mm 2 ) is the same as that of the mortar of Examples 1 to 3 (CN With CN: 56.1 to 61.1 N/mm 2 , without CN: 33.2 to 37.5 N/mm 2 ).
比較例3(ブレーン比表面積が4,000cm2/gである石灰石粉末を使用する以外は実施例2と同様のもの)の2回目の混練終了時の作業性評価は「△」であり、ミキサ内に水を投入した時から30分間経過後の作業性評価は「×」であり、こわばり評価が「×」であることがわかる。また、比較例3のモルタルフロー値(1回目の混練終了直後:178mm、2回目の混練終了の直後:148mm、ミキサ内に水を投入した時から20分間経過後:139mm、及びミキサ内に水を投入した時から30分間経過後のモルタルフロー値:141mm)は、実施例1~3のモルタルフロー値よりも小さいことがわかる。
また、比較例3のモルタルの圧縮強さ(CNなし:27.9N/mm2)は、実施例1~3のモルタルの圧縮強さよりも小さいことがわかる。
なお、参考例1~2は、モルタルフロー値、作業性評価、こわばり評価、圧縮強さに優れているが、せっこうを含んでいることから、DEF(エトリンガイトの遅延生成)による、ひび割れの発生リスクは他よりも高いと考えられる。
The workability evaluation at the end of the second kneading of Comparative Example 3 (same as Example 2 except that limestone powder with a Blaine specific surface area of 4,000 cm 2 /g was used) was "△", and the mixer It can be seen that the workability evaluation after 30 minutes had elapsed from the time when water was poured into the container was "x", and the stiffness evaluation was "x". In addition, the mortar flow values of Comparative Example 3 (immediately after the first kneading: 178 mm, immediately after the second kneading: 148 mm, 20 minutes after pouring water into the mixer: 139 mm, and It can be seen that the mortar flow value after 30 minutes from the time of injection: 141 mm) is smaller than the mortar flow values of Examples 1 to 3.
It can also be seen that the compressive strength of the mortar of Comparative Example 3 (without CN: 27.9 N/mm 2 ) is smaller than the compressive strength of the mortar of Examples 1 to 3.
Reference Examples 1 and 2 are excellent in mortar flow value, workability evaluation, stiffness evaluation, and compressive strength, but because they contain gypsum, cracks may occur due to DEF (delayed formation of ettringite). The risk may be considered higher than others.
Claims (6)
上記セメントクリンカ粉末と上記石灰石粉末の合計量中の上記石灰石粉末の割合が1~6質量%であり、
上記セメントクリンカ粉末と上記石灰石粉末の合計100質量部に対する上記高性能減水剤及び上記高性能AE減水剤の少なくともいずれか一方の量が、固形分換算値で0.1~1.5質量部であり、
上記セメント組成物中の硫黄化合物の割合がSO3換算値で0.1~1.0質量%であることを特徴とするセメント組成物。 A cement composition comprising cement clinker powder, limestone powder having a Blaine specific surface area of 7,000 cm 2 /g or more, and at least one of a high performance water reducer and a high performance AE water reducer,
The proportion of the limestone powder in the total amount of the cement clinker powder and the limestone powder is 1 to 6% by mass,
The amount of at least one of the high performance water reducing agent and the high performance AE water reducing agent based on a total of 100 parts by mass of the cement clinker powder and the limestone powder is 0.1 to 1.5 parts by mass in terms of solid content. can be,
A cement composition characterized in that the proportion of sulfur compounds in the cement composition is 0.1 to 1.0% by mass in terms of SO 3 .
上記混合物について、55℃以上の温度で1時間以上、蒸気養生を行ない、蒸気養生後の混合物を得る蒸気養生工程と、
上記蒸気養生後の混合物について、硬化させるための養生を行い、上記混合物を硬化してなるセメント質硬化体を得る硬化工程、
を含むことを特徴とするセメント質硬化体の製造方法。 A preparation step of mixing the cement composition according to any one of claims 1 to 3 with water to obtain a mixture;
A steam curing step of steam curing the mixture at a temperature of 55° C. or higher for 1 hour or more to obtain a steam-cured mixture;
A curing step of curing the mixture after the steam curing to obtain a hardened cementitious body by curing the mixture;
A method for producing a hardened cementitious body, the method comprising:
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| JP2000247695A (en) | 1999-03-04 | 2000-09-12 | Sumitomo Osaka Cement Co Ltd | Low heat generation type early strength cement and low heat generation type early strength concrete |
| JP2002104866A (en) | 2000-09-28 | 2002-04-10 | Denki Kagaku Kogyo Kk | High strength cement admixture and cement composition using the same |
| JP2002265241A (en) | 2001-03-08 | 2002-09-18 | Taiheiyo Cement Corp | High durability cement composition |
| JP2008201656A (en) | 2007-01-24 | 2008-09-04 | Nippon Steel Corp | Sulfate resistant cement |
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| JPS6197154A (en) * | 1984-10-15 | 1986-05-15 | 第一セメント株式会社 | Low exothermic mixed cement composition |
| JP3461038B2 (en) * | 1994-07-26 | 2003-10-27 | 太平洋セメント株式会社 | Method for producing portland cement for centrifugal molding, hydraulic compound, and cured product thereof |
| JP6249684B2 (en) * | 2013-08-29 | 2017-12-20 | 太平洋セメント株式会社 | Method for producing cement composition |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2000247695A (en) | 1999-03-04 | 2000-09-12 | Sumitomo Osaka Cement Co Ltd | Low heat generation type early strength cement and low heat generation type early strength concrete |
| JP2002104866A (en) | 2000-09-28 | 2002-04-10 | Denki Kagaku Kogyo Kk | High strength cement admixture and cement composition using the same |
| JP2002265241A (en) | 2001-03-08 | 2002-09-18 | Taiheiyo Cement Corp | High durability cement composition |
| JP2008201656A (en) | 2007-01-24 | 2008-09-04 | Nippon Steel Corp | Sulfate resistant cement |
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