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JP7355684B2 - Joint structure of hexagonal segments - Google Patents
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JP7355684B2 - Joint structure of hexagonal segments - Google Patents

Joint structure of hexagonal segments Download PDF

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JP7355684B2
JP7355684B2 JP2020038275A JP2020038275A JP7355684B2 JP 7355684 B2 JP7355684 B2 JP 7355684B2 JP 2020038275 A JP2020038275 A JP 2020038275A JP 2020038275 A JP2020038275 A JP 2020038275A JP 7355684 B2 JP7355684 B2 JP 7355684B2
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hexagonal
tunnel
segments
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segment
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英典 吉田
晋之介 杉村
大輔 川内
俊紀 大川
裕輔 浅野
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Okumura Corp
IHI Construction Materials Co Ltd
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Description

本発明は、六角形セグメントの接合構造に関し、特に、六角形セグメントを、トンネルの軸方向及び周方向に連設して組み付けることによってシールドトンネルの覆工体を形成する際に、隣接する六角形セグメントの接合部に設けられる六角形セグメントの接合構造に関する。 The present invention relates to a joining structure of hexagonal segments, and in particular, when forming a lining of a shield tunnel by assembling hexagonal segments in series in the axial and circumferential directions of a tunnel, adjacent hexagonal segments The present invention relates to a joint structure of hexagonal segments provided at joints of segments.

都市部や平野部において各種のトンネルを構築する方法として、シールド掘進機によるシールド工法が広く採用されている。シールド工法は、シールド掘進機の先端の切羽面を、泥土、泥水、圧気等によって押さえ付けつつカッターによって地山を掘削すると共に、シールド掘進機の後方に、トンネルの軸方向及び周方向に連設してセグメントを順次組み付けることによって、トンネルの内周面を覆う覆工体を形成し、組み付けられた覆工体の前端部に、シールドジャッキを押し付けることにより反力を得ながら、発進立坑から到達立坑に向けて、トンネルを地中に構築してゆく工法である。 The shield method using a shield excavator is widely used as a method for constructing various tunnels in urban areas and plain areas. In the shield construction method, the face at the tip of the shield excavator is pressed down by mud, muddy water, pressurized air, etc., and the ground is excavated using a cutter, and the tunnel is connected in the axial and circumferential directions behind the shield excavator. By sequentially assembling the segments, a lining is formed that covers the inner peripheral surface of the tunnel, and a shield jack is pressed against the front end of the assembled lining to obtain a reaction force while reaching from the starting shaft. This is a construction method in which a tunnel is constructed underground towards a shaft.

近年、工事の効率化等を図る観点から、トンネルの内周面を覆う覆工体を構成するセグメントとして、一般に用いられる矩形状の正面形状を備えるセグメントに換えて、六角形状の平面形状を備える六角形セグメントを用いたシールド工法が採用される場合がある(例えば、特許文献1、特許文献2参照)。六角形セグメントは、平行に配置された切羽側接合面及び坑口側接合面と、これらの接合面の両側の端部を各々連結するようにしてV字形状に配置された、切羽側斜め接合面及び坑口側斜め接合面からなる一対のV字状周方向接合面とを備えている(図1参照)。六角形セグメントは、トンネルの掘進方向後方側に先行して組み付けられた六角形セグメントの切羽側接合面及び切羽側斜め接合面に、トンネルの掘進方向前方側に後続して組み付けられる六角形セグメントの坑口側接合面及び坑口側斜め接合面を各々重ね合わせつつ、各々の六角形セグメントにおける、トンネルの掘進方向前方側の半分の部分である等脚台形状部分を、交互に突出させながら、トンネルの軸方向及び周方向にハニカム状に配置されて順次組み付けられてゆくことになる(例えば、特許文献3、図4参照)。 In recent years, from the perspective of improving construction efficiency, segments forming the lining that covers the inner peripheral surface of tunnels have been provided with hexagonal planar shapes instead of the generally used segments with rectangular frontal shapes. A shield construction method using hexagonal segments may be adopted (for example, see Patent Document 1 and Patent Document 2). The hexagonal segment has a face-side joint surface and a well-head-side joint surface that are arranged in parallel, and a face-side diagonal joint surface that is arranged in a V-shape so as to connect the ends on both sides of these joint surfaces. and a pair of V-shaped circumferential joint surfaces consisting of diagonal joint surfaces on the wellhead side (see FIG. 1). The hexagonal segment is attached to the face-side joint surface and the diagonal face-side joint surface of the hexagonal segment that is assembled in advance on the rear side in the tunnel excavation direction, and on the face-side joint surface and the face-side diagonal joint surface of the hexagonal segment that is subsequently assembled on the forward side in the tunnel excavation direction. The tunnel is constructed by overlapping the joint surface on the tunnel entrance side and the diagonal joint surface on the shaft entrance side, while alternately protruding the isosceles trapezoidal portions of each hexagonal segment, which are the forward half portions in the tunnel excavation direction. They are arranged in a honeycomb shape in the axial and circumferential directions and are sequentially assembled (see, for example, Patent Document 3 and FIG. 4).

また、六角形セグメントを用いたシールド工法では、六角形セグメントの交互に突出する等脚台形状部分の切羽側接合面にシールドジャッキを押し当てて、反力を取りつつシールド掘進機を掘進させながら、これと並行して、シールドジャッキを押し当てた隣接する等脚台形状部分の間の領域において、後続する六角形セグメントを組み付ける作業を行うことができるので(例えば、特許文献3、図4参照)、矩形状の平面形状を備えるセグメントを用いたシールド工法のように、シールド掘進機を掘進させる工程を一リング毎に中断してセグメントの組み立てる作業を行うことなく、六角形セグメントを組み付けながら、シールド掘進機の掘進を連続して行うことで、効率良くシールド工事を行ってゆくことが可能になる。 In addition, in the shield construction method using hexagonal segments, a shield jack is pressed against the face side joint surface of the isosceles trapezoidal portions of the hexagonal segments that protrude alternately, and while the shield excavator is excavating while taking the reaction force. In parallel with this, it is possible to assemble the succeeding hexagonal segments in the area between the adjacent isosceles trapezoidal sections against which the shield jack is pressed (for example, see Patent Document 3, Figure 4). ), unlike the shield construction method using segments with a rectangular planar shape, the process of digging with a shield excavator is not interrupted for each ring to assemble the segments, but while assembling hexagonal segments, By continuously excavating with a shield excavator, it becomes possible to carry out shield work efficiently.

さらに、六角形セグメントを用いたシールド工法では、隣接する六角形セグメントの間の連結は、切羽側接合面や、坑口側接合面や、切羽側斜め接合面や、坑口側斜め接合面による接合面の間を貫通して取り付けられる、連結ボルトを用いて行なうになっているので(例えば、特許文献1、特許文献2、特許文献3参照)、矩形状の平面形状を備えるセグメントによる覆工体の内周面に現れるような、連結ボルトの締結作業を行うためのボルトボックス等による凹凸が、六角形セグメントによる覆工体の内周面には形成されないようにすることが可能になる。またこれによって、覆工体の内周面を平滑な状態に保持することができるので、好ましくは内側面に防食層を施した六角形セグメントによる覆工体の内側に、さらに二次覆工を施工する必要がなく、六角形セグメントによる覆工体の内周面をそのままトンネルの内周面として用いて、構築したシールドトンネルを、例えば水を流通させる、下水道用の管渠や、雨水を一時的に貯留する貯水池用のトンネルとして有効に活用することが可能になる。 Furthermore, in the shield construction method using hexagonal segments, the connection between adjacent hexagonal segments is the joint surface on the face side, the joint surface on the wellhead side, the diagonal joint surface on the face side, the joint surface by the diagonal joint surface on the wellhead side. Since this is done using a connecting bolt that is attached through the gap (see, for example, Patent Document 1, Patent Document 2, and Patent Document 3), it is possible to attach the lining body by segments having a rectangular planar shape. It is possible to prevent unevenness that appears on the inner circumferential surface due to a bolt box or the like for fastening the connecting bolts from being formed on the inner circumferential surface of the lining body made of hexagonal segments. This also allows the inner circumferential surface of the lining to be maintained in a smooth state, so it is preferable to further apply a secondary lining inside the lining made of hexagonal segments with an anti-corrosion layer on the inner surface. There is no need for construction, and the inner circumferential surface of the lining made of hexagonal segments can be used as the inner circumferential surface of the tunnel, and the constructed shield tunnel can be used, for example, as a sewer pipe for water circulation, or as a temporary rainwater drain. This makes it possible to effectively utilize the tunnel as a reservoir tunnel for storing water.

特許第2596666号公報Patent No. 2596666 特開平9-273395号公報Japanese Patent Application Publication No. 9-273395 特許第3253870号公報Patent No. 3253870 特許第4646501号公報Patent No. 4646501

一方、六角形セグメントを用いて構築したシールドトンネルを、例えば下水道用の管渠や、雨水を一時的に貯留する貯水池用のトンネル等の水を流通させるトンネルとして用いる場合、トンネルの周囲の地盤から地下水がトンネルの内部に侵入するのを防止することに加えて、トンネルの内部を流通する水が、隣接する六角形セグメントの間の接合部を介してトンネルの外部に漏出するのを防止する必要がある。 On the other hand, when a shield tunnel constructed using hexagonal segments is used as a tunnel for distributing water, such as a sewer pipe or a tunnel for a reservoir that temporarily stores rainwater, the ground around the tunnel In addition to preventing groundwater from entering the tunnel interior, it is necessary to prevent water flowing inside the tunnel from leaking to the tunnel exterior through the joints between adjacent hexagonal segments. There is.

これに対して、好ましくは内側面に防食層を施した、矩形状の正面形状を有する2次覆工一体型のコンクリート製のセグメントを用いて、2次覆工を省略することが可能な例えば下水道用の管渠をシールド工法によって形成する場合に、地下水のトンネル内部への侵入を阻止(止水)することに加えて、トンネル内部を流れる下水などが外部へ漏出するのを阻止できるようにした、シールドセグメント用コーキング材が開発されている(例えば、特許文献4参照)。 On the other hand, it is possible to omit the secondary lining, for example, by using concrete segments with an integrated secondary lining and preferably having a rectangular front shape and having an anti-corrosion layer on the inside surface. When forming sewer pipes using the shield construction method, in addition to preventing underground water from entering the tunnel (water stoppage), it also prevents sewage flowing inside the tunnel from leaking to the outside. A caulking material for shield segments has been developed (for example, see Patent Document 4).

特許文献4のシールドセグメント用コーキング材によれば、隣接するセグメントの接合部において、接合面のトンネル外部側の部分に、シール凹部が設けられていて、水膨張性シール材が挟み込まれていると共に、接合面のトンネル内周面側の縁部に目地部が設けられていて、シールドセグメント用コーキング材が挟み込まれており、シール凹部に挟み込まれた水膨張性シール材によって、トンネルの外部からの地下水の侵入を防止すると共に、目地部に挟み込まれたコーキング材によって、トンネルの内部の水(下水など)が、セグメントの接合部からトンネルの外部に漏出するのを防止できるようになっている。 According to the caulking material for shield segments of Patent Document 4, at the joint portion of adjacent segments, a seal recess is provided in a portion of the joint surface on the outside of the tunnel, and a water-expandable sealing material is sandwiched therein. A joint is provided at the edge of the joint surface on the tunnel inner surface side, and the caulking material for the shield segment is sandwiched between the joints, and the water-expandable sealing material sandwiched in the seal recess prevents water from entering the tunnel from outside. In addition to preventing groundwater from entering, the caulking material sandwiched between the joints prevents water (such as sewage) inside the tunnel from leaking out from the joints of the segments.

特許文献4のシールドセグメント用のコーキング材を、隣接する六角形セグメントの接合部にも用いることで、トンネルの内部の水が、六角形セグメントの接合部からトンネルの外部に漏出するのを防止できると考えられるが、六角形セグメントの場合、軸方向及び周方向に、複数の当該六角形セグメントが掘進方向に半分づつ位置をずらしてハニカム状に配置されていることで、特にV字状の周方向接合面には、応力の方向が定まり難いことから、周囲の地盤からの圧力によって予期しない偏荷重が負荷され易い状態となっている。また六角形セグメントの場合、接合部において、重ね合わされる一対の接合面のトンネル内周面側の縁部に設けられた目地部に、コーキング材が挟み込まれていると、コーキング材は、圧縮された状態で挟み込まれていたり、膨潤性を備えていたりすることで、トンネル内周面側の縁部を押し広げるような反力を作用させることにより偏荷重を助長させて、接合面の外周面側の縁部に過度の偏荷重を生じさせるおそれがあり、これによって六角形セグメントの接合面の外周面側の縁部を破損等させることが予想される。六角形セグメントの接合面の外周面側の縁部が破損等すると、六角形セグメントの外周面は周囲の地盤によって覆われた状態となっているため修復は困難であり、また周囲の地盤からの地下水をトンネルの内部に侵入させ易くなることから、このような、六角形セグメントの接合部にコーキング材を取り付ける際の技術的課題に着目して、解決策を講じることが必要である。 By using the caulking material for shield segments of Patent Document 4 also at the joints of adjacent hexagonal segments, water inside the tunnel can be prevented from leaking from the joints of the hexagonal segments to the outside of the tunnel. However, in the case of hexagonal segments, a plurality of such hexagonal segments are arranged in a honeycomb shape with their positions shifted by half in the excavation direction in the axial and circumferential directions. Since it is difficult to determine the direction of stress on the directional joint surface, unexpected unbalanced loads are easily applied to the joint surface due to pressure from the surrounding ground. In addition, in the case of hexagonal segments, if caulking material is sandwiched in the joint provided at the edge of the tunnel inner peripheral surface side of a pair of overlapping joint surfaces at the joint part, the caulking material will be compressed. By being sandwiched in such a way that it can swell, or by having swelling properties, a reaction force is applied that spreads the edge on the inner circumferential surface of the tunnel, thereby promoting uneven load and causing the outer circumferential surface of the joint surface to expand. There is a possibility that an excessive unbalanced load will be generated on the side edges, and it is expected that this will cause damage to the edges on the outer peripheral surface side of the joint surfaces of the hexagonal segments. If the edge on the outer circumference side of the joint surface of the hexagonal segment is damaged, repair is difficult because the outer circumference of the hexagonal segment is covered by the surrounding ground, and it is difficult to repair the edge of the hexagonal segment from the surrounding ground. Since it is easy for groundwater to infiltrate into the tunnel, it is necessary to focus on and develop solutions to the technical issues when attaching caulking material to the joints of hexagonal segments.

本発明は、トンネルの内部の水が隣接する六角形セグメントの接合部からトンネルの外部に漏出するのを、効果的に防止できると共に、六角形セグメントの接合面の外周面側の縁部に破損等が生じるのを、効果的に回避することのできる六角形セグメントの接合構造を提供することを目的とする。 The present invention can effectively prevent water inside the tunnel from leaking to the outside of the tunnel from the joints of adjacent hexagonal segments, and can also prevent damage to the edges of the joint surfaces of the hexagonal segments on the outer circumferential side. It is an object of the present invention to provide a joining structure of hexagonal segments that can effectively avoid such occurrences.

本発明は、平行に配置された切羽側接合面及び坑口側接合面と、これらの接合面の両側の端部を各々連結するようにしてV字形状に配置された、切羽側斜め接合面及び坑口側斜め接合面からなる一対のV字状周方向接合面とを備える六角形セグメントを、トンネルの軸方向及び周方向に連設して組み付けることによってシールドトンネルの覆工体を形成する際に、隣接する六角形セグメントの接合部に設けられる六角形セグメントの接合構造であって、隣接する六角形セグメントの各接合面の間に介在して、各々の六角形セグメントの全周に亘って連続してシール材が挟み込まれていると共に、隣接する六角形セグメントの各接合面のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメントの全周に亘って、圧縮された状態又は水分を吸収して膨潤可能な状態でコーキング材が挟み込まれており、且つ隣接する六角形セグメントの各接合面の外周面側の縁部分の間に介在して、圧縮された状態又は膨張変形可能な状態の前記コーキング材によってトンネル内周面側の縁部を押し広げるような反力が作用した際に、これらの反力による作用を吸収する緩衝材が、各々の六角形セグメントの全周に亘って挟み込まれており、前記コーキング材と前記緩衝材との間の領域において、前記シール材が、各々の六角形セグメントの全周に亘って連続して設けられている六角形セグメントの接合構造を提供することにより、上記目的を達成したものである。 The present invention provides a face side joint surface and a wellhead side joint surface that are arranged in parallel, and a face side diagonal joint surface that is arranged in a V-shape so as to connect the ends of both sides of these joint surfaces, respectively. When forming the lining of a shield tunnel by assembling hexagonal segments each having a pair of V-shaped circumferential joint surfaces consisting of a diagonal joint surface on the tunnel entrance in the axial and circumferential directions of the tunnel. , a joint structure of hexagonal segments provided at the joint of adjacent hexagonal segments, which is interposed between each joint surface of the adjacent hexagonal segments and is continuous over the entire circumference of each hexagonal segment. A sealing material is sandwiched between the joint surfaces of adjacent hexagonal segments, and is compressed over the entire circumference of each hexagonal segment. The caulking material is sandwiched in a compressed state or in a state in which it can absorb moisture and swell, and is interposed between the edge portions on the outer peripheral surface side of each joint surface of adjacent hexagonal segments, and is in a compressed state or in a state in which it can swell. When the caulking material, which is expandable and deformable, exerts a reaction force that spreads the inner peripheral edge of the tunnel, a buffer material that absorbs the reaction force acts on each hexagonal segment. a hexagonal shape that is sandwiched all around the hexagonal segment, and in a region between the caulking material and the cushioning material, the sealing material is continuously provided over the entire circumference of each hexagonal segment; The above object has been achieved by providing a segment joining structure.

そして、本発明の六角形セグメントの接合構造は、前記緩衝材が、各々の六角形セグメントにおいて、前記坑口側接合面及び両側の前記坑口側斜め接合面の前記外周面側の縁部分に予め取り付けられており、これらの六角形セグメントがトンネルの軸方向及び周方向に連設して組み付けられることによって、前記緩衝材は、隣接する六角形セグメントの各接合面の前記外周面側の縁部分の間に介在して、各々の六角形セグメントの全周に亘って挟み込まれるようになっていることが好ましい。 In the hexagonal segment joining structure of the present invention, the buffer material is attached in advance to the outer circumferential side edge portion of the wellhead side joint surface and both of the wellhead side diagonal joint surfaces in each hexagonal segment. By assembling these hexagonal segments in series in the axial and circumferential directions of the tunnel, the buffer material can be attached to the edge portion of the outer peripheral surface side of each joint surface of the adjacent hexagonal segments. It is preferable that the hexagonal segment be interposed therebetween and sandwiched around the entire circumference of each hexagonal segment.

また、本発明の六角形セグメントの接合構造は、前記コーキング材が、各々の六角形セグメントにおいて、前記坑口側接合面及び両側の前記坑口側斜め接合面の前記トンネル内周面側の縁部分に予め取り付けられており、これらの六角形セグメントがトンネルの軸方向及び周方向に連設して組み付けられることによって、前記コーキング材は、隣接する六角形セグメントの各接合面のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメントの全周に亘って挟み込まれるようになっていることが好ましい。 Further, in the joint structure of hexagonal segments of the present invention, the caulking material is applied to the tunnel inner peripheral surface side edge portions of the joint surface on the tunnel entrance side and the diagonal joint surfaces on both sides of the shaft in each hexagonal segment. These hexagonal segments are attached in advance, and by assembling them in succession in the axial and circumferential directions of the tunnel, the caulking material is applied to the inner peripheral surface of the tunnel of each joint surface of the adjacent hexagonal segments. Preferably, it is interposed between the edge portions and is sandwiched around the entire circumference of each hexagonal segment.

さらに、本発明の六角形セグメントの接合構造は、隣接する六角形セグメントの各接合面の前記トンネル内周面側の縁部分に沿って、切欠き取付け部が形成されており、前記コーキング材は、これらの切欠き取付け部の間に介在して、各々の六角形セグメントの全周に亘って挟み込まれるようになっていることが好ましい。 Furthermore, in the hexagonal segment joining structure of the present invention, a notch attachment portion is formed along the edge portion of each joining surface of the adjacent hexagonal segments on the tunnel inner peripheral surface side, and the caulking material is , it is preferable that the hexagonal segments are interposed between the notch attachment portions and sandwiched around the entire circumference of each hexagonal segment.

さらにまた、本発明の六角形セグメントの接合構造は、前記シール材が、前記コーキング材と前記緩衝材との間の領域において、トンネル内周面側シール材及び外周面側シール材として、各々の六角形セグメントの全周に亘って連続して2条設けられていることが好ましい。 Furthermore, in the hexagonal segment joining structure of the present invention, the sealing material acts as a tunnel inner peripheral surface side sealing material and an outer peripheral surface side sealing material in a region between the caulking material and the buffer material. It is preferable that two strips are provided continuously over the entire circumference of the hexagonal segment.

本発明の六角形セグメントの接合構造によれば、トンネルの内部の水が隣接する六角形セグメントの接合部からトンネルの外部に漏出するのを、効果的に防止できると共に、六角形セグメントの接合面の外周面側の縁部に破損等が生じるのを、効果的に回避することができる。 According to the joint structure of hexagonal segments of the present invention, water inside the tunnel can be effectively prevented from leaking to the outside of the tunnel from the joints of adjacent hexagonal segments, and the joint surface of the hexagonal segments can be effectively prevented from leaking to the outside of the tunnel. It is possible to effectively avoid damage to the edge on the outer circumferential surface side.

本発明の好ましい一実施形態に係る六角形セグメントの接合構造を介して接合された、複数の六角形セグメントによる覆工体を説明する部分破断斜視図である。FIG. 2 is a partially cutaway perspective view illustrating a lining body made up of a plurality of hexagonal segments joined via a hexagonal segment joining structure according to a preferred embodiment of the present invention. 本発明の好ましい一実施形態に係る六角形セグメントの接合構造の構成を説明する、(a)は図1のA-A又はB-Bに沿った断面図、(b)は(a)のC部拡大図、(c)は(a)のD部拡大図である。The configuration of a joining structure of hexagonal segments according to a preferred embodiment of the present invention will be explained. (a) is a cross-sectional view taken along AA or BB in FIG. 1, and (b) is a C in (a). (c) is an enlarged view of part D in (a). 六角形セグメントの構成を説明する、(a)は正面図、(b)は(a)をE方向から見た側面図、(c)は(a)をF方向から見た側面図、(d)は(a)をG方向から見た周方向端面図である。To explain the configuration of the hexagonal segment, (a) is a front view, (b) is a side view of (a) seen from direction E, (c) is a side view of (a) seen from direction F, and (d ) is a circumferential end view of (a) viewed from the G direction. (a)~(c)は、複数の六角形セグメントを組み付けて覆工体を形成する工程の説明図である。(a) to (c) are explanatory views of the process of assembling a plurality of hexagonal segments to form a lining body.

本発明の好ましい一実施形態に係る六角形セグメントの接合構造10(図2(a)~(c)参照)は、例えば図1に示すように、複数の六角形セグメント12をトンネルの軸方向(掘進方向)X及び周方向Yに連設してハニカム状に組み付けることによって、好ましくは雨水を一時的に貯留する貯水池用のシールドトンネルの内周面を覆う覆工体11を形成する際に、各隣接する六角形セグメント12を接合するための接合構造として用いられる。本実施形態の六角形セグメントの接合構造10は、トンネルの内部の水が隣接する六角形セグメント12の接合部50からトンネルの外部に漏出するのを防止できるようにすると共に、六角形セグメント12の接合面13,14,15,16の外周面側の縁部に、破損等が生じるのを回避できるようにする機能を備えている。 A hexagonal segment joining structure 10 (see FIGS. 2(a) to 2(c)) according to a preferred embodiment of the present invention connects a plurality of hexagonal segments 12 in the axial direction ( When forming the lining body 11 that covers the inner circumferential surface of a shield tunnel for a reservoir that preferably temporarily stores rainwater by assembling it in a honeycomb shape in the excavation direction) X and the circumferential direction Y, It is used as a joining structure to join each adjacent hexagonal segment 12. The hexagonal segment joint structure 10 of the present embodiment can prevent water inside the tunnel from leaking to the outside of the tunnel from the joint 50 of adjacent hexagonal segments 12, and A function is provided to avoid damage to the edges of the outer peripheral surfaces of the joint surfaces 13, 14, 15, and 16.

そして、本実施形態の六角形セグメントの接合構造10は、図1~図3に示すように、平行に配置された切羽側接合面13及び坑口側接合面14と、これらの接合面13,14の両側の端部を各々連結するようにしてV字形状に配置された、切羽側斜め接合面15及び坑口側斜め接合面16からなる一対のV字状周方向接合面17とを備える六角形セグメント12(図3(a)~(d)参照)を、トンネルの軸方向X及び周方向Yに連設して組み付けることによってシールドトンネルの覆工体11を形成する際に(図1参照)、隣接する六角形セグメント12の接合部50に設けられる接合構造であって、隣接する六角形セグメント12の各接合面13,14,15,16の間に介在して、各々の六角形セグメント12の全周に亘って連続してシール材18が挟み込まれていると共に(図2(a)~(c)参照)、隣接する六角形セグメントの各接合面13,14,15,16のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメント12の全周に亘ってコーキング材19が挟み込まれており(図2(a)、(b)参照)、且つ隣接する六角形セグメント12の各接合面13,14,15,16の外周面側の縁部分の間に介在して、各々の六角形セグメント12の全周に亘って緩衝材20が挟み込まれている(図2(a)、(c)参照)。 As shown in FIGS. 1 to 3, the hexagonal segment joint structure 10 of the present embodiment has a face-side joint surface 13 and a mine-mouth side joint surface 14 arranged in parallel, and these joint surfaces 13, 14. A hexagonal shape comprising a pair of V-shaped circumferential joint surfaces 17 consisting of a face-side diagonal joint surface 15 and a wellhead-side diagonal joint surface 16, which are arranged in a V-shape so as to connect the ends on both sides of the shaft. When forming the shield tunnel lining 11 by assembling the segments 12 (see FIGS. 3(a) to 3(d)) in series in the axial direction X and circumferential direction Y of the tunnel (see FIG. 1) , a joint structure provided at a joint portion 50 of adjacent hexagonal segments 12, interposed between each joint surface 13, 14, 15, 16 of adjacent hexagonal segments 12, A sealing material 18 is continuously sandwiched around the entire circumference (see FIGS. 2(a) to 2(c)), and inside the tunnel of each joint surface 13, 14, 15, 16 of adjacent hexagonal segments. A caulking material 19 is interposed between the edge portions on the peripheral surface side and is sandwiched around the entire circumference of each hexagonal segment 12 (see FIGS. 2(a) and 2(b)). A cushioning material 20 is interposed between the edges of the outer peripheral surfaces of the joint surfaces 13, 14, 15, and 16 of the square segments 12, and is sandwiched around the entire circumference of each hexagonal segment 12 (see FIG. 2(a), (c)).

また、本実施形態では、図3(a)~(d)に示すように、緩衝材20は、各々の六角形セグメント12において、好ましくは坑口側接合面14及び両側の坑口側斜め接合面16の外周面側の縁部分に予め取り付けられている。これらの六角形セグメント12がトンネルの軸方向X及び周方向Yに連設して組み付けられることによって(図1参照)、緩衝材20は、隣接する六角形セグメント12の各接合面13,14,15,16の外周面側の縁部分の間に介在して、各々の六角形セグメントの12の全周に亘って挟み込まれるようになっている。 Further, in this embodiment, as shown in FIGS. 3(a) to 3(d), the buffer material 20 preferably includes the wellhead side joint surface 14 and the wellhead side diagonal joint surfaces 16 on both sides in each hexagonal segment 12. It is attached in advance to the edge of the outer circumferential surface. By assembling these hexagonal segments 12 in series in the axial direction It is interposed between the edge portions on the outer peripheral surface side of the hexagonal segments 15 and 16, and is sandwiched over the entire circumference of each hexagonal segment 12.

コーキング材19もまた、図3(a)~(d)に示すように、各々の六角形セグメント12において、好ましくは坑口側接合面14及び両側の坑口側斜め接合面16のトンネル内周面側の縁部分に予め取り付けられている。これらの六角形セグメント12がトンネルの軸方向X及び周方向Yに連設して組み付けられることによって(図1参照)、コーキング材19は、隣接する六角形セグメント12の各接合面13,14,15,16のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメントの12の全周に亘って挟み込まれるようになっている。 As shown in FIGS. 3(a) to 3(d), the caulking material 19 is also applied preferably to the tunnel inner circumferential surface of the tunnel entrance side joint surface 14 and both shaft entrance side diagonal joint surfaces 16 in each hexagonal segment 12. It is pre-attached to the edge of the By assembling these hexagonal segments 12 in series in the axial direction It is interposed between the edge portions 15 and 16 on the inner peripheral surface side of the tunnel, and is sandwiched over the entire circumference of each hexagonal segment 12.

本実施形態では、図1に示す六角形セグメント12による覆工体11は、好ましくは雨水を一時的に貯留する貯水池用のシールドトンネルとして、例えば内径が6400mm程度の大きさのトンネルを形成するものとなっている。また覆工体11は、後述する六角形セグメント12が、好ましくは内側面に防食層を施した、二次覆工一体型のコンクリート製のセグメントとなっていることで、内周面を平滑な状態に保持して、内周面をそのまま、雨水を流通させるトンネルの内周面として用いることができるようになっている。 In this embodiment, the lining body 11 made up of the hexagonal segments 12 shown in FIG. 1 preferably forms a tunnel with an inner diameter of about 6400 mm, as a shield tunnel for a reservoir that temporarily stores rainwater. It becomes. In addition, the lining body 11 has hexagonal segments 12, which will be described later, preferably made of concrete with an anti-corrosion layer on the inner surface and integrated with the secondary lining, so that the inner circumferential surface is smooth. By keeping it in this state, the inner circumferential surface can be used as it is as the inner circumferential surface of a tunnel through which rainwater flows.

覆工体11を形成する各々の六角形セグメント12は、図3(a)~(d)に示すように、平行に配置された切羽側接合面13及び坑口側接合面14と、これらの接合面13,14の両側の端部を各々連結するようにしてV字形状に配置された、切羽側斜め接合面15及び坑口側斜め接合面16からなる一対のV字状周方向接合面17とを備える、六角形の平面形状を有する鉄筋コンクリート製のセグメントとなっている(図3(a)参照)。六角形セグメント12は、例えば600mm程度の厚さを有すると共に、切羽側接合面13及び坑口側接合面14に沿った方向の断面が、覆工体11の例えば6400mmの内径に対応する曲率半径で、円弧状に湾曲する形状を備えている(図3(b)、(c)参照)。六角形セグメント12は、切羽側接合面13及び坑口側接合面14の間の幅が2000mm程度、一対のV字状周方向接合面17の先端部の間の長さが4000mm程度の大さとなるように形成されている。各々のV字状周方向接合面17における、切羽側斜め接合面15と坑口側斜め接合面16との間の角度θは、120°となっている(図3(a)参照)。これによって、複数の六角形セグメント12を、先行する六角形セグメント12の切羽側斜め接合面15及び切羽側接合面13に、後続して設置される六角形セグメント12の坑口側斜め接合面16及び坑口側接合面14を、順次ビッタリと重ね合わせた状態で、軸方向及び周方向にハニカム状に配置してゆくことができるようになっている(図1参照)。 As shown in FIGS. 3(a) to 3(d), each hexagonal segment 12 forming the lining body 11 is connected to a face-side joint surface 13 and a tunnel-side joint surface 14 that are arranged in parallel. A pair of V-shaped circumferential joint surfaces 17 consisting of a face-side diagonal joint surface 15 and a wellhead-side diagonal joint surface 16, which are arranged in a V-shape so as to connect the ends on both sides of the surfaces 13 and 14, respectively. The segment is made of reinforced concrete and has a hexagonal planar shape (see FIG. 3(a)). The hexagonal segment 12 has a thickness of, for example, about 600 mm, and a cross section along the face-side joint surface 13 and the wellhead-side joint surface 14 has a radius of curvature corresponding to the inner diameter of the lining body 11, for example, 6400 mm. , has an arcuate shape (see FIGS. 3(b) and 3(c)). The hexagonal segment 12 has a width of about 2000 mm between the face side joint surface 13 and the wellhead side joint surface 14, and a length of about 4000 mm between the tips of the pair of V-shaped circumferential joint surfaces 17. It is formed like this. The angle θ between the face side diagonal joint surface 15 and the wellhead side diagonal joint surface 16 in each V-shaped circumferential joint surface 17 is 120° (see FIG. 3(a)). Thereby, the plurality of hexagonal segments 12 are attached to the face-side diagonal joint surfaces 15 and 13 of the preceding hexagonal segments 12, and to the tunnel-side diagonal joint surfaces 16 and 13 of the hexagonal segments 12 to be installed subsequently. The well mouth side joint surfaces 14 can be arranged in a honeycomb shape in the axial direction and the circumferential direction in a state in which they are successively overlapped with each other (see FIG. 1).

また、本実施形態では、各々の六角形セグメント12の、切羽側接合面13、坑口側接合面14、切羽側斜め接合面15及び坑口側斜め接合面16には、図2及び図3(a)~(d)に示すように、外周面から60mm程度の間隔をおいて、20mm程度の幅の外側シール溝21aが、全周に亘って連続して形成されており、内周面から60mm程度の間隔をおいて、20mm程度の幅の内側シール溝21bが、全周に亘って連続して形成されている。外側シール溝21aには、好ましくは帯状の水膨潤性シール材からなるシール材18が、外周面側シール材18aとして、例えば接着剤を介して全周に亘って連続して取り付けられており、内側シール溝21bには、同様に好ましくは帯状の水膨潤性シール材からなるシール材18が、内周面側シール材18bとして、例えば接着剤を介して全周に亘って連続して取り付けられている。すなわち、本実施形態では、後述するコーキング材19と緩衝材20との間の領域において、シール材18が、トンネル内周面側シール材18b及び外周面側シール材18aとして、各々の六角形セグメント12の全周に亘って連続して2条設けられている。 In addition, in this embodiment, the face-side joint surface 13, the tunnel-side joint surface 14, the face-side diagonal joint surface 15, and the shaft-side diagonal joint surface 16 of each hexagonal segment 12 are shown in FIGS. 2 and 3(a). ) to (d), outer seal grooves 21a with a width of about 20 mm are continuously formed around the entire circumference at intervals of about 60 mm from the outer circumferential surface, and at intervals of about 60 mm from the inner circumferential surface. Inner seal grooves 21b having a width of about 20 mm are continuously formed at intervals of about 20 mm over the entire circumference. A sealing material 18, preferably made of a band-shaped water-swellable sealing material, is continuously attached to the outer seal groove 21a as the outer peripheral surface side sealing material 18a, for example, via an adhesive, over the entire circumference, Similarly, a sealing material 18 preferably made of a band-shaped water-swellable sealing material is continuously attached to the inner sealing groove 21b over the entire circumference, for example, via an adhesive, as the inner peripheral surface side sealing material 18b. ing. That is, in this embodiment, in the region between the caulking material 19 and the buffer material 20, which will be described later, the sealing material 18 is applied to each hexagonal segment as a tunnel inner peripheral surface side sealing material 18b and an outer peripheral surface side sealing material 18a. Two continuous strips are provided over the entire circumference of 12.

さらに、本実施形態では、各々の六角形セグメント12の、切羽側接合面13、坑口側接合面14、切羽側斜め接合面15及び坑口側斜め接合面16には、トンネル内周面側の縁部分に沿って、30mm程度の幅の切欠き取付け部22が、全周に亘って連続して形成されている。坑口側接合面14及び一対の坑口側斜め接合面16の3面の接合面14,16に形成された部分の切欠き取付け部22には、コーキング材19として、公知の帯状コーキング材が、例えば接着剤を介して連続して取り付けられている。帯状コーキング材としては、例えば特許第4646501号公報に記載のシールドセグメント用コーキング材と、同様の構成を備えるものを使用することができる。より具体的には、好ましくは商品名「シーコーク」(積水化学工業株式会社製)を用いることができる。 Furthermore, in this embodiment, each hexagonal segment 12 has an edge on the tunnel inner peripheral surface side on the face-side joint surface 13, the tunnel-side joint surface 14, the face-side diagonal joint surface 15, and the shaft-side diagonal joint surface 16. A notch mounting portion 22 having a width of approximately 30 mm is continuously formed along the entire circumference. A known band-shaped caulking material is used as the caulking material 19 in the notch attachment portion 22 formed in the three joint surfaces 14 and 16 of the wellhead side joint surface 14 and the pair of wellhead side diagonal joint surfaces 16, for example. Continuously attached via adhesive. As the band-shaped caulking material, for example, one having the same structure as the shield segment caulking material described in Japanese Patent No. 4,646,501 can be used. More specifically, the product name "Sea Coke" (manufactured by Sekisui Chemical Co., Ltd.) can be preferably used.

このような帯状コーキング材によるコーキング材19は、複数の六角形セグメント12が組み付けられて覆工体11が形成された際に、隣接する六角形セグメント12の接合部50において対向する切欠き取付け部22による目地部に、圧縮された状態で挟み込まれたり、水分を吸収して膨潤可能な状態で挟み込まれたりすることで、当該目地部に隙間なく充填されて、トンネルの内部の水が、接合部50からトンネルの外部に漏出するのを、強固に防止することが可能になる(図2(a)、(b)参照)。 The caulking material 19 made of such a band-shaped caulking material is applied to the notch attachment portions facing each other at the joint portions 50 of adjacent hexagonal segments 12 when the plurality of hexagonal segments 12 are assembled to form the lining body 11. By being sandwiched in a compressed state or sandwiched in a state where it can absorb water and swell, it fills the joints without any gaps, and the water inside the tunnel prevents the joint from forming. It becomes possible to firmly prevent leakage from the portion 50 to the outside of the tunnel (see FIGS. 2(a) and 2(b)).

また、コーキング材19は、坑口側接合面14及び一対の坑口側斜め接合面16の3面の接合面14,16に形成された部分の切欠き取付け部22に取り付けられており、切羽側接合面13及び一対の切羽側斜め接合面15の切欠き取付け部22には取り付けられていないので、当該六角形セグメント12が組み付けられた後に、これの切羽側に後続する次の六角形セグメント12が組み付けられるまでの間、コーキング材19が露出した状態となって、例えば掘進作業中に損傷したり破損したりするのを、回避することが可能になる。 Further, the caulking material 19 is attached to a notch attachment portion 22 formed in the three joint surfaces 14 and 16, the joint surface on the wellhead side 14 and the pair of diagonal joint surfaces on the wellhead side 16. Since it is not attached to the notch mounting portion 22 of the surface 13 and the pair of face side diagonal joint surfaces 15, after the hexagonal segment 12 is assembled, the next hexagonal segment 12 following this on the face side is not attached. Until the caulking material 19 is assembled, it is possible to avoid the caulking material 19 being exposed and being damaged or broken during, for example, excavation work.

コーキング材19が取り付けられていない切羽側接合面13及び一対の切羽側斜め接合面15の切欠き取付け部22には、切羽側に後続する次の六角形セグメント12が組み付けられる際に、当該次の六角形セグメント12の坑口側接合面14や坑口側斜め接合面16の切欠き取付け部22に取り付けられたコーキング材19が挟み込まれることで、コーキング材19は、隣接する六角形セグメント12の各接合面13,14,15,16のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメントの12の全周に亘って挟み込まれることになる。 When the next succeeding hexagonal segment 12 on the face side is assembled to the notch attachment portions 22 of the face-side joint surface 13 and the pair of face-side diagonal joint surfaces 15 to which the caulking material 19 is not attached, By sandwiching the caulking material 19 attached to the notch attachment portion 22 of the wellhead-side joint surface 14 or the wellhead-side diagonal joint surface 16 of the hexagonal segment 12, the caulking material 19 is attached to each of the adjacent hexagonal segments 12. It is interposed between the edge portions of the joint surfaces 13, 14, 15, and 16 on the tunnel inner peripheral surface side, and is sandwiched over the entire circumference of each hexagonal segment 12.

さらにまた、本実施形態では、各々の六角形セグメント12の坑口側接合面14及び一対の坑口側斜め接合面16には、緩衝材20として、公知の材料からなる例えば20mm程度の幅の帯状緩衝材が、外周面側の縁部に沿って、例えば接着剤を介して連続して取り付けられている。緩衝材20は、例えば緩衝性、柔軟性、軽量性を有する、好ましくは発泡ポリエチレンシートを用いて形成することができる。より具体的には、好ましくは商品名「ミラマット(登録商標)」(株式会社JSP製)を、所定の幅及び長さとなるように裁断して用いることができる。 Furthermore, in the present embodiment, a band-shaped buffer with a width of about 20 mm, for example, made of a known material is provided as a buffer material 20 on the wellhead-side joint surface 14 of each hexagonal segment 12 and the pair of wellhead-side diagonal joint surfaces 16. The material is continuously attached along the outer circumferential edge, for example via an adhesive. The cushioning material 20 has, for example, cushioning properties, flexibility, and lightness, and can be preferably formed using a foamed polyethylene sheet. More specifically, it is preferable to use the product name "Miramat (registered trademark)" (manufactured by JSP Co., Ltd.) by cutting it into a predetermined width and length.

このような帯状緩衝材による緩衝材20は、複数の六角形セグメント12が組み付けられて覆工体11が形成された際に、隣接する六角形セグメント12の接合部50において、対向する各接合面13,14,15,16の外周面側の縁部分に挟み込まれることになる(図2(a)、(c)参照)。緩衝材20は、坑口側接合面14及び一対の坑口側斜め接合面16の外周面側の縁部分に取り付けられており、切羽側接合面13及び一対の切羽側斜め接合面15には取り付けられていないので、当該六角形セグメント12が組み付けられた後に、これの切羽側に後続する次の六角形セグメント12が組み付けられるまでの間、緩衝材20が露出した状態となって、例えば掘進作業中に損傷したり破損したりすることのなるのを、回避することが可能になる。緩衝材20が取り付けられていない切羽側接合面13及び一対の切羽側斜め接合面15には、後続する次の六角形セグメント12が組み付けられる際に、当該次の六角形セグメント12の坑口側接合面14や坑口側斜め接合面16に取り付けられた緩衝材20が挟み込まれることで、緩衝材20は、隣接する六角形セグメント12の各接合面13,14,15,16の外周面側の縁部分の間に介在して、各々の六角形セグメントの12の全周に亘って挟み込まれることになる。 The cushioning material 20 made of such a band-shaped cushioning material is arranged so that when a plurality of hexagonal segments 12 are assembled to form the lining body 11, each of the opposing joint surfaces at the joint portion 50 of the adjacent hexagonal segments 12 is It is sandwiched between the edge portions of the outer peripheral surfaces of 13, 14, 15, and 16 (see FIGS. 2(a) and 2(c)). The buffer material 20 is attached to the edge portions of the outer circumferential surfaces of the wellhead-side joint surface 14 and the pair of wellhead-side diagonal joint surfaces 16, and is not attached to the face-side joint surface 13 and the pair of face-side diagonal joint surfaces 15. Therefore, after the hexagonal segment 12 is assembled, the cushioning material 20 remains exposed until the next hexagonal segment 12 is assembled on the face side of the hexagonal segment 12, for example, during excavation work. It is possible to avoid damage or damage to the product. When the next succeeding hexagonal segment 12 is assembled to the face-side joint surface 13 and the pair of face-side diagonal joint surfaces 15 to which the cushioning material 20 is not attached, the wellhead-side joint of the next hexagonal segment 12 is attached. By sandwiching the cushioning material 20 attached to the surface 14 and the diagonal joint surface 16 on the wellhead side, the cushioning material 20 is attached to the edge of the outer peripheral surface of each joint surface 13 , 14 , 15 , 16 of the adjacent hexagonal segment 12 . It will be interposed between the sections and sandwiched around all 12 circumferences of each hexagonal segment.

本実施形態では、さらに、各々の六角形セグメント12には、例えば特許第3253870号公報に記載の亀甲型セグメント(六角形セグメント)と同様に、切羽側接合面13の両側の側部領域から各々坑口側斜め接合面16の中央部に向けて、切羽側斜め接合面15と平行に延設して貫通する、斜めボルト挿通孔23が設けられている。各々の斜めボルト挿通孔23の切羽側接合面13側の端部には、連結ボルト部材24(図4(c)参照)の頭部を締着させる締着凹部23aが、開口面を切羽側接合面13に開口させて形成されている。切羽側接合面13における各々の締着凹部23aよりも切羽側斜め接合面15側の部分には、位置決め用の凹部13aが設けられている。これらの位置決め用の凹部13aには、トンネルの掘進方向Xに後続して設置される六角形セグメント12の坑口側接合面14に設けられた一対の位置決め用の凸部14aが、嵌め込まれるようにして装着される。これによって、後続して設置される六角形セグメント12の坑口側接合面14の全体が、先行して設置された六角形セグメント12の切羽側接合面13の全体に、精度良く重ね合わされるように、トンネルの掘進方向Xに隣接する六角形セグメント12を、位置決めできるようになっている。すなわち、各々の六角形セグメント12の坑口側接合面14には、これの両側の側部領域に、位置決め用の凸部14aが各々設けられている。 In the present embodiment, each hexagonal segment 12 is further provided with a portion from a side region on both sides of the face-side joint surface 13, similar to the hexagonal segment (hexagonal segment) described in, for example, Japanese Patent No. 3253870. A diagonal bolt insertion hole 23 is provided toward the center of the diagonal joint surface 16 on the tunnel entrance side, extending parallel to and penetrating the diagonal joint surface 15 on the face side. At the end of each diagonal bolt insertion hole 23 on the face side joint surface 13 side, a fastening recess 23a for fastening the head of the connecting bolt member 24 (see FIG. 4(c)) is provided so that the opening surface is on the face side. It is formed with an opening in the joint surface 13. A positioning recess 13a is provided in a portion of the face side joint surface 13 closer to the face side diagonal joint surface 15 than each of the fastening recesses 23a. A pair of positioning protrusions 14a provided on the joint surface 14 on the tunnel entrance side of the hexagonal segment 12 installed subsequently in the tunnel excavation direction X are fitted into these positioning recesses 13a. It is installed. As a result, the entire wellhead side joint surface 14 of the subsequently installed hexagonal segment 12 is overlapped with the entire face side joint surface 13 of the previously installed hexagonal segment 12 with high precision. , adjacent hexagonal segments 12 in the tunnel excavation direction X can be positioned. That is, the wellhead side joint surface 14 of each hexagonal segment 12 is provided with positioning protrusions 14a in side regions on both sides thereof.

また、本実施形態では、各々の六角形セグメント12の一対の切羽側斜め接合面15には、これらの中央部に、雌ネジ孔15aが、例えば雌ネジアンカーを埋込むことによって設けられている。雌ネジ孔15aは、先行して設置された六角形セグメント12の切羽側斜め接合面15に、後続して設置される六角形セグメント12の坑口側斜め接合面16が重ね合わされた際に、後続する六角形セグメント12に設けられたボルト挿通孔23の、締着凹部23aとは反対側の端部と直線状に連通するようになっている。これによって、連通したボルト挿通孔23及び雌ネジ孔15aに、連結ボルト部材24を挿通して締着させることにより、ハニカム状に配置された各々の隣接する六角形セグメント12を、強固に一体として連結することが可能になる(図4(c)参照)。 Further, in this embodiment, a female threaded hole 15a is provided in the center of the pair of face-side diagonal joint surfaces 15 of each hexagonal segment 12 by, for example, embedding a female threaded anchor. . The female screw hole 15a is formed when the face-side diagonal joint surface 15 of the previously installed hexagonal segment 12 is superimposed on the tunnel face-side diagonal joint surface 16 of the hexagonal segment 12 installed subsequently. The bolt insertion hole 23 provided in the hexagonal segment 12 communicates linearly with an end portion of the bolt insertion hole 23 on the side opposite to the fastening recess 23a. As a result, by inserting and tightening the connecting bolt member 24 through the communicating bolt insertion hole 23 and female threaded hole 15a, each adjacent hexagonal segment 12 arranged in a honeycomb shape is firmly integrated into one body. It becomes possible to connect them (see FIG. 4(c)).

さらに、本実施形態では、例えば特許第3253870号公報に記載の亀甲型セグメント(六角形セグメント)と同様に、各々の六角形セグメント12の切羽側斜め接合面15及び坑口側斜め接合面16には、位置決め用のガイド凸部25a及びガイド凹部25bが各々設けられている。これらの位置決め用のガイド凸部25a及びガイド凹部25bは、先行して設置された六角形セグメント12に後続して、次の六角形セグメント12を設置する際に、ガイド凸部25aやガイド凹部25bにガイド凹部25bやガイド凸部25aを装着方向にスライド可能に係止させることで、先行して設置された六角形セグメント12による、周方向Yに間隔をおいて掘進方向X前方側に突出する各一対の等脚台形状部分の間の、各々の間隔部分に(図4(a)参照)、後続する六角形セグメント12が配置されるように案内して、精度良く位置決めできるようにすると共に、組み付けられた六角形セグメント12に位置ずれが生じるのを、防止できるようにする機能を備えている。 Furthermore, in this embodiment, similarly to the hexagonal segment (hexagonal segment) described in, for example, Japanese Patent No. 3253870, the face-side diagonal joint surface 15 and the tunnel-side diagonal joint surface 16 of each hexagonal segment 12 are , a guide protrusion 25a and a guide recess 25b for positioning are provided, respectively. These positioning guide convex portions 25a and guide concave portions 25b are used when installing the next hexagonal segment 12 following the previously installed hexagonal segment 12. By locking the guide recess 25b and the guide protrusion 25a so as to be slidable in the installation direction, the hexagonal segments 12 installed in advance protrude forward in the excavation direction X at intervals in the circumferential direction Y. The following hexagonal segments 12 are guided to be placed in the respective intervals between each pair of isosceles trapezoidal portions (see FIG. 4(a)), so that accurate positioning is possible. , has a function of preventing the assembled hexagonal segments 12 from being misaligned.

さらにまた、本実施形態では、各々の六角形セグメント12には、これらの六角形セグメント12を組み付け用のエレクター装置(図示せず。)によって把持できるようにする把持孔26が、例えば内側面の中央部分に設けられていると共に、六角形セグメント12を吊り上げ可能とする吊上げ用インサート金具27が、例えば坑口側接合面14の両側の側部領域に配置されて、一対設けられている。 Furthermore, in this embodiment, each hexagonal segment 12 is provided with a gripping hole 26, for example on the inner surface, which allows the hexagonal segment 12 to be gripped by an assembly erector device (not shown). A pair of lifting insert fittings 27 are provided in the central portion and are arranged, for example, in side regions on both sides of the wellhead side joint surface 14, and are capable of lifting the hexagonal segment 12.

上述の構成を備える複数の六角形セグメント12を、トンネルの軸方向(掘進方向)X及び周方向Yに連設して、ハニカム状に組み付けることによって、好ましくは雨水を一時的に貯留する貯水池用のシールドトンネルの内周面を覆う覆工体11を形成するには、例えば図4(a)~(c)に示すように、トンネルの掘進方向Xの後方側に先行して組み付けられた六角形セグメント12の切羽側接合面13及び切羽側斜め接合面15に、トンネルの掘進方向Xの前方側に後続して組み付けられる六角形セグメント12の坑口側接合面14及び坑口側斜め接合面16を各々重ね合わせつつ、各々の六角形セグメント12における、トンネルの掘進方向Xの前方側の半分の部分である等脚台形状部分を、交互に突出させながら、複数の六角形セグメント12を、トンネルの軸方向X及び周方向Yにハニカム状に配置して順次組み付けてゆく。 Preferably, a plurality of hexagonal segments 12 having the above-mentioned configuration are arranged in series in the axial direction (excavation direction) In order to form the lining 11 that covers the inner peripheral surface of the shield tunnel, for example, as shown in FIGS. The face-side joint surface 13 and the face-side diagonal joint surface 15 of the square segment 12 are joined to the tunnel entrance-side joint surface 14 and the tunnel entrance-side diagonal joint surface 16 of the hexagonal segment 12 that are subsequently assembled on the front side in the excavation direction X of the tunnel. A plurality of hexagonal segments 12 are formed into a tunnel by overlapping each other and alternately protruding the isosceles trapezoidal portions of each hexagonal segment 12, which are the front half portions in the tunnel excavation direction X. They are arranged in a honeycomb shape in the axial direction X and the circumferential direction Y, and are sequentially assembled.

また、複数の六角形セグメント12を、トンネルの軸方向X及び周方向Yに順次組み付けてゆく際に、先行して組み付けられた六角形セグメント12による、交互に突出する、当該六角形セグメント12を掘進方向Xに二等分割した形状の等脚台形状部分における先端の切羽側接合面13に、シールドジャッキ60を押し当てて、反力を取りつつシールド掘進機を掘進させながら、これと並行して、シールドジャッキ60を押し当てた隣接する等脚台形状部分の間の領域において、後続する六角形セグメント12を組み付ける作業を行うようになっている。 Furthermore, when a plurality of hexagonal segments 12 are sequentially assembled in the axial direction The shield jack 60 is pressed against the face-side joint surface 13 at the tip of the isosceles trapezoidal part divided into two parts in the excavation direction X, and while the shield excavator excavates while taking the reaction force, Then, the subsequent hexagonal segment 12 is assembled in the region between the adjacent isosceles trapezoidal portions against which the shield jack 60 is pressed.

すなわち、切羽側接合面13にシールドジャッキ60を押し当てた隣接する等脚台形状部分の間の領域において、図4(a)に示すように、当該間の領域のシールドジャッキ60を収縮した状態として、当該間の領域の等脚台形状の間隔部分に、後続して組み付けられる六角形セグメント12の後側半分の等脚台形状部分を差し込むようにして、これの坑口側接合面14及び坑口側斜め接合面16を、先行して組み付けられた六角形セグメント12の切羽側接合面13及び切羽側斜め接合面15に、各々密着させる(図4(b)参照)。しかる後に、隣接する等脚台形状部分の間の領域に配置された、例えば3本のシールドジャッキ60のうち、中央の1本のシールドジャッキ60を伸長させて、後続する六角形セグメント12を先行して組み付けられた六角形セグメント12に押し付けた状態で、図4(c)に示すように、連通した後続する六角形セグメント12のボルト挿通孔23及び先行して設置された六角形セグメント12の雌ネジ孔15aに、連結ボルト部材24を挿通して締着させることにより、これらの六角形セグメント12を一体として連結する。 That is, in the region between adjacent isosceles trapezoidal parts where the shield jack 60 is pressed against the face side joint surface 13, as shown in FIG. Then, the isosceles trapezoidal part of the rear half of the hexagonal segment 12 to be assembled subsequently is inserted into the isosceles trapezoidal interval part in the area between them, and the joint surface 14 on the tunnel entrance side and the tunnel entrance are inserted. The side diagonal joint surfaces 16 are brought into close contact with the face side joint surfaces 13 and the face side diagonal joint surfaces 15 of the previously assembled hexagonal segments 12 (see FIG. 4(b)). After that, for example, among the three shield jacks 60 arranged in the area between the adjacent isosceles trapezoidal parts, the central one shield jack 60 is extended to lead the subsequent hexagonal segment 12. As shown in FIG. 4(c), the bolt insertion hole 23 of the succeeding hexagonal segment 12 and the hexagonal segment 12 installed previously are pressed against the assembled hexagonal segment 12. These hexagonal segments 12 are connected together by inserting and tightening the connecting bolt member 24 into the female screw hole 15a.

これらの作業を、周方向に複数形成された、隣接する突出した等脚台形状部分の間の各々の領域において行うと共に、このようにして新たに設置された六角形セグメント12を、先行して組み付けられた既存の六角形セグメント12として、これらの切羽側接合面13にシールドジャッキ26を押し当てて反力を取りつつシールド掘進機を掘進させながら、これと並行して、シールドジャッキ26を押し当てたこれらの六角形セグメント12の間の領域において、さらに後続する六角形セグメントを組み付ける作業を繰り返してゆくことによって、トンネルの軸方向X及び周方向Yにハニカム状に配置された複数の六角形セグメント12による、好ましくは雨水を一時的に貯留する貯水池用のシールドトンネルの内周面を覆う覆工体11を、容易に形成することが可能になる。 These operations are performed in each region between adjacent protruding isosceles trapezoidal portions formed in the circumferential direction, and the hexagonal segments 12 newly installed in this way are As the existing hexagonal segments 12 are assembled, the shield jack 26 is pressed against these face-side joint surfaces 13 to remove the reaction force while the shield excavator excavates, and in parallel with this, the shield jack 26 is pushed. By repeating the process of assembling subsequent hexagonal segments in the area between these hexagonal segments 12, a plurality of hexagons arranged in a honeycomb shape in the axial direction X and circumferential direction Y of the tunnel are formed. By using the segments 12, it is possible to easily form a lining 11 that preferably covers the inner peripheral surface of a shield tunnel for a reservoir for temporarily storing rainwater.

そして、上述の構成を備える本実施形態の六角形セグメントの接合構造10によれば、トンネルの内部の水が隣接する六角形セグメント12の接合部50からトンネルの外部に漏出するのを、効果的に防止できると共に、六角形セグメント12の切羽側接合面13、坑口側接合面14、切羽側斜め接合面15、及び坑口側斜め接合面16による各接合面13,14,15,16の外周面側の縁部に破損等が生じるのを、効果的に回避することが可能になる。 According to the hexagonal segment joint structure 10 of the present embodiment having the above-described configuration, leakage of water inside the tunnel to the outside of the tunnel from the joint portion 50 of the adjacent hexagonal segments 12 can be effectively prevented. In addition, the outer peripheral surfaces of the respective joint surfaces 13, 14, 15, and 16 by the face-side joint surface 13, well-mouth-side joint surface 14, face-side diagonal joint surface 15, and shaft-side diagonal joint surface 16 of the hexagonal segment 12 can be prevented. It is possible to effectively avoid damage to the side edges.

すなわち、本実施形態の六角形セグメントの接合構造10によれば、隣接する六角形セグメント12の各接合面13,14,15,16の間に介在して、各々の六角形セグメント12の全周に亘って連続して、好ましくは2条のシール材18が挟み込まれていると共に(図2(a)~(c)参照)、隣接する六角形セグメントの各接合面13,14,15,16のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメント12の全周に亘ってコーキング材19が挟み込まれており(図2(a)、(b)参照)、且つ隣接する六角形セグメント12の各接合面13,14,15,16の外周面側の縁部分の間に介在して、各々の六角形セグメント12の全周に亘って緩衝材20が挟み込まれている(図2(a)、(c)参照)。 That is, according to the hexagonal segment joining structure 10 of the present embodiment, the entire circumference of each hexagonal segment 12 is interposed between the joining surfaces 13, 14, 15, 16 of adjacent hexagonal segments 12. Preferably two strips of sealing material 18 are continuously sandwiched between (see FIGS. 2(a) to (c)), and each joint surface 13, 14, 15, 16 of the adjacent hexagonal segment A caulking material 19 is interposed between the edge portions on the inner peripheral surface side of the tunnel, and is sandwiched over the entire circumference of each hexagonal segment 12 (see FIGS. 2(a) and 2(b)), and A cushioning material 20 is interposed between the edge portions on the outer peripheral surface side of each joint surface 13, 14, 15, 16 of adjacent hexagonal segments 12, and is sandwiched over the entire circumference of each hexagonal segment 12. (See Figures 2(a) and (c)).

これらによって、本実施形態によれば、トンネルの周囲の地盤から地下水がトンネルの内部に侵入しようとするのを、各接合面13,14,15,16の間に介在して各々の六角形セグメント12の全周に亘って連続して挟み込まれたシール材18によって、効果的に阻止することが可能になると共に、トンネルの内部を流通する水がトンネルの外部に漏出しようとするのを、各接合面13,14,15,16のトンネル内周面側の縁部分の間に介在して各々の六角形セグメント12の全周に亘って挟み込まれたコーキング材19によって、効果的に阻止することが可能になり、且つ特にV字状の周方向接合面17において、各接合面13,14,15,16のトンネル内周面側の縁部に挟み込まれた圧縮された状態のコーキング材や膨張変形可能な状態のコーキング材によって、トンネル内周面側の縁部を押し広げるような反力が作用しても、これらの反力による作用を、各接合面13,14,15,16の外周面側の縁部分に挟み込まれた緩衝材20によって吸収することで、当該外周面側の縁部分に過度の偏荷重が負荷されないようにして、六角形セグメント12の各接合面13,14,15,16における外周面側の縁部に破損等が生じるのを、効果的に回避することが可能になる。 According to the present embodiment, the hexagonal segments interposed between the joint surfaces 13, 14, 15, and 16 prevent groundwater from entering the tunnel from the ground around the tunnel. The sealing material 18 that is continuously sandwiched around the entire circumference of the tunnel can effectively prevent the water flowing inside the tunnel from leaking to the outside of the tunnel. This can be effectively prevented by the caulking material 19 interposed between the edge portions of the joint surfaces 13, 14, 15, and 16 on the tunnel inner peripheral surface side and sandwiched around the entire circumference of each hexagonal segment 12. In particular, at the V-shaped circumferential joint surface 17, the compressed caulking material and the expanded caulking material sandwiched between the edges of the joint surfaces 13, 14, 15, and 16 on the tunnel inner peripheral surface side can be removed. Even if a reaction force is applied by the deformable caulking material to spread out the edge on the inner peripheral surface side of the tunnel, the action of these reaction forces is absorbed by the outer periphery of each joint surface 13, 14, 15, 16. The joint surfaces 13, 14, 15 of the hexagonal segment 12 are absorbed by the cushioning material 20 sandwiched between the edge portions of the hexagonal segments 12, thereby preventing excessive unbalanced loads from being applied to the edge portions of the outer peripheral surface. , 16 on the outer peripheral surface side can be effectively prevented from being damaged.

なお、本発明は上記の実施形態に限定されることなく、種々の変更が可能である。例えば、シール材は、コーキング材と緩衝材との間の領域において、2条設けられている必要は必ずしもなく、1条のみ設けられていても良い。緩衝材は、発泡ポリエチレンシートを用いて形成されたものである必要は必ずしも無く、緩衝性を備えるその他の種々のシート材料等を用いて形成することができる。 Note that the present invention is not limited to the above-described embodiments, and various changes can be made. For example, the sealing material does not necessarily need to be provided in two strips in the area between the caulking material and the cushioning material, and may be provided in only one strip. The cushioning material does not necessarily need to be formed using a foamed polyethylene sheet, and can be formed using various other sheet materials having cushioning properties.

10 六角形セグメントの接合構造
11 覆工体
12 六角形セグメント
13 切羽側接合面
13a 位置決め用の凹部
14 坑口側接合面
14a 位置決め用の凸部
15 切羽側斜め接合面
15a 雌ネジ孔
16 坑口側斜め接合面
17 V字状周方向接合面
18 シール材
18a 外周面側シール材
18b 内周面側シール材
19 コーキング材
20 緩衝材
21a 外側シール溝
21b 内側シール溝
22 切欠き取付け部
23 斜めボルト挿通孔
23a 締着凹部
24 連結ボルト部材
25a 位置決め用のガイド凸部
25b 位置決め用のガイド凹部
26 把持孔
27 吊上げ用インサート金具
50 接合部
60 シールドジャッキ
X トンネルの掘進方向(軸方向)
Y トンネルの周方向
10 Joint structure of hexagonal segments 11 Lining body 12 Hexagonal segment 13 Face side joint surface 13a Positioning recess 14 Well mouth side joint surface 14a Positioning convex part 15 Face side diagonal joint surface 15a Female screw hole 16 Well mouth side diagonal Joint surface 17 V-shaped circumferential joint surface 18 Sealing material 18a Outer peripheral surface side sealing material 18b Inner peripheral surface side sealing material 19 Caulking material 20 Cushioning material 21a Outer seal groove 21b Inner seal groove 22 Notch mounting portion 23 Diagonal bolt insertion hole 23a Fastening recess 24 Connection bolt member 25a Positioning guide convex 25b Positioning guide recess 26 Gripping hole 27 Lifting insert 50 Joint 60 Shield jack X Tunnel excavation direction (axial direction)
Y Circumferential direction of tunnel

Claims (5)

平行に配置された切羽側接合面及び坑口側接合面と、これらの接合面の両側の端部を各々連結するようにしてV字形状に配置された、切羽側斜め接合面及び坑口側斜め接合面からなる一対のV字状周方向接合面とを備える六角形セグメントを、トンネルの軸方向及び周方向に連設して組み付けることによってシールドトンネルの覆工体を形成する際に、隣接する六角形セグメントの接合部に設けられる六角形セグメントの接合構造であって、
隣接する六角形セグメントの各接合面の間に介在して、各々の六角形セグメントの全周に亘って連続してシール材が挟み込まれていると共に、隣接する六角形セグメントの各接合面のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメントの全周に亘って、圧縮された状態又は水分を吸収して膨潤可能な状態でコーキング材が挟み込まれており、且つ隣接する六角形セグメントの各接合面の外周面側の縁部分の間に介在して、圧縮された状態又は膨張変形可能な状態の前記コーキング材によってトンネル内周面側の縁部を押し広げるような反力が作用した際に、これらの反力による作用を吸収する緩衝材が、各々の六角形セグメントの全周に亘って挟み込まれており、
前記コーキング材と前記緩衝材との間の領域において、前記シール材が、各々の六角形セグメントの全周に亘って連続して設けられている六角形セグメントの接合構造。
The face-side joint surface and the wellhead-side joint surface are arranged in parallel, and the face-side diagonal joint surface and the mine-mouth side diagonal joint are arranged in a V-shape so as to connect the ends on both sides of these joint surfaces, respectively. When forming a shield tunnel lining by assembling hexagonal segments each having a pair of V-shaped circumferential joining surfaces in the axial and circumferential directions of the tunnel, the adjacent hexagonal segments A joint structure of hexagonal segments provided at a joint of square segments,
A sealing material is interposed between each joint surface of adjacent hexagonal segments and is continuously sandwiched around the entire circumference of each hexagonal segment, and a tunnel of each joint surface of adjacent hexagonal segments is provided. A caulking material is interposed between the edge portions on the inner peripheral surface side and is sandwiched around the entire circumference of each hexagonal segment in a compressed state or in a state capable of absorbing moisture and swelling, and It is interposed between the edge portions on the outer peripheral surface side of each joint surface of adjacent hexagonal segments so that the edge portions on the inner peripheral surface side of the tunnel are expanded by the caulking material in a compressed state or in an expandable and deformable state. When a reaction force is applied, a cushioning material that absorbs the action of these reaction forces is sandwiched around the entire circumference of each hexagonal segment,
A joint structure of hexagonal segments, wherein the sealing material is continuously provided over the entire circumference of each hexagonal segment in a region between the caulking material and the buffering material.
前記緩衝材は、各々の六角形セグメントにおいて、前記坑口側接合面及び両側の前記坑口側斜め接合面の前記外周面側の縁部分に予め取り付けられており、これらの六角形セグメントがトンネルの軸方向及び周方向に連設して組み付けられることによって、前記緩衝材は、隣接する六角形セグメントの各接合面の前記外周面側の縁部分の間に介在して、各々の六角形セグメントの全周に亘って挟み込まれるようになっている請求項1記載の六角形セグメントの接合構造。 In each hexagonal segment, the buffer material is attached in advance to the outer peripheral surface side edge portion of the joint surface on the tunnel entrance side and the diagonal joint surfaces on both sides of the shaft, and these hexagonal segments are aligned with the axis of the tunnel. By being assembled in a continuous manner in the direction and circumferential direction, the buffer material is interposed between the edge portions on the outer peripheral surface side of each joint surface of adjacent hexagonal segments, and covers the entire hexagonal segment. The hexagonal segment joining structure according to claim 1, wherein the hexagonal segments are sandwiched around the circumference. 前記コーキング材は、各々の六角形セグメントにおいて、前記坑口側接合面及び両側の前記坑口側斜め接合面の前記トンネル内周面側の縁部分に予め取り付けられており、これらの六角形セグメントがトンネルの軸方向及び周方向に連設して組み付けられることによって、前記コーキング材は、隣接する六角形セグメントの各接合面のトンネル内周面側の縁部分の間に介在して、各々の六角形セグメントの全周に亘って挟み込まれるようになっている請求項1又は2記載の六角形セグメントの接合構造。 In each hexagonal segment, the caulking material is attached in advance to the tunnel inner peripheral surface side edge portions of the joint surface on the tunnel entrance side and the diagonal joint surfaces on both sides of the shaft, and these hexagonal segments The caulking material is interposed between the edge portions of the joint surfaces of the adjacent hexagonal segments on the tunnel inner peripheral surface side, and is attached to each hexagonal segment. 3. The hexagonal segment joining structure according to claim 1 or 2, wherein the hexagonal segments are sandwiched over the entire circumference of the segment. 隣接する六角形セグメントの各接合面の前記トンネル内周面側の縁部分に沿って、切欠き取付け部が形成されており、前記コーキング材は、これらの切欠き取付け部の間に介在して、各々の六角形セグメントの全周に亘って挟み込まれるようになっている請求項1~3のいずれか1項記載の六角形セグメントの接合構造。 A notch attachment portion is formed along the edge portion of each joint surface of the adjacent hexagonal segments on the inner peripheral surface side of the tunnel, and the caulking material is interposed between these notch attachment portions. 4. The hexagonal segment joining structure according to claim 1, wherein the hexagonal segments are sandwiched around the entire circumference of each hexagonal segment. 前記シール材は、前記コーキング材と前記緩衝材との間の領域において、トンネル内周面側シール材及び外周面側シール材として、各々の六角形セグメントの全周に亘って連続して2条設けられている請求項1~4のいずれか1項記載の六角形セグメントの接合構造。 The sealing material is formed in two continuous strips around the entire circumference of each hexagonal segment as a sealing material on the inner peripheral surface of the tunnel and a sealing material on the outer peripheral surface in the region between the caulking material and the buffer material. A joining structure of hexagonal segments according to any one of claims 1 to 4, wherein the hexagonal segment joining structure is provided.
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JP2007197958A (en) 2006-01-25 2007-08-09 Nishi Nippon Ci Hanbai Kk Joint structure of segment and construction method of shielded segment tunnel having the structure

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