JP7359643B2 - Composite resin composition and its manufacturing method - Google Patents
Composite resin composition and its manufacturing method Download PDFInfo
- Publication number
- JP7359643B2 JP7359643B2 JP2019195310A JP2019195310A JP7359643B2 JP 7359643 B2 JP7359643 B2 JP 7359643B2 JP 2019195310 A JP2019195310 A JP 2019195310A JP 2019195310 A JP2019195310 A JP 2019195310A JP 7359643 B2 JP7359643 B2 JP 7359643B2
- Authority
- JP
- Japan
- Prior art keywords
- starch
- treated starch
- treated
- resin composition
- composite resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、複合樹脂組成物及びその製造方法に関する。 The present invention relates to a composite resin composition and a method for producing the same.
地球温暖化、マイクロプラスチックによる海洋汚染、化石燃料の枯渇等の懸念により、バイオマスを活用した石油由来プラスチックの代替が注目を浴びている。中でも、ポリオレフィンは生産量、使用量が多く、環境に与える影響が大きい。そこで、ポリオレフィンの一部をバイオマスで置き換える試みが成されている。しかしながら、一般にポリオレフィンと前記バイオマスは親和性が悪く、均一化された混合物が得られないといった課題がある。 Due to concerns about global warming, ocean pollution from microplastics, and depletion of fossil fuels, the use of biomass as an alternative to petroleum-derived plastics is attracting attention. Among them, polyolefins are produced and used in large quantities, and have a large impact on the environment. Therefore, attempts are being made to replace part of the polyolefin with biomass. However, polyolefins and the biomass generally have poor affinity, and there is a problem that a homogenized mixture cannot be obtained.
かかる問題に鑑みて、特許文献1には、不飽和カルボン酸若しくはその誘導体で変性されたポリオレフィン等と澱粉との混合物からなる樹脂組成物が開示されている。また、特許文献2には、化学変性澱粉と、可塑剤、尿素、及び乳化剤と、線状ポリマーとからなる樹脂組成物が開示されている。さらに、特許文献3には、ポリオレフィン及び澱粉質系材料に、不飽和ジカルボン酸等で酸変性された相溶化剤を混合させた樹脂組成物が開示されている。 In view of this problem, Patent Document 1 discloses a resin composition comprising a mixture of starch and a polyolefin modified with an unsaturated carboxylic acid or a derivative thereof. Furthermore, Patent Document 2 discloses a resin composition comprising chemically modified starch, a plasticizer, urea, an emulsifier, and a linear polymer. Further, Patent Document 3 discloses a resin composition in which a compatibilizer acid-modified with an unsaturated dicarboxylic acid or the like is mixed with a polyolefin and a starch-based material.
しかしながら、澱粉の分子量に関する検討は無く、特許文献1では、ポリオレフィンを化学的に変性させた変性ポリオレフィンを用いることで、澱粉の相容性を改善する必要があり、特許文献2では、線状ポリマー及び澱粉の他に、可塑剤や乳化剤等の余分な成分を用いる必要があった。また、特許文献3では、ポリオレフィン及び澱粉の他に相溶化剤等を用いて澱粉の相容性を改善する必要がある。この結果、上記いずれの樹脂組成物においても、製造方法が煩雑化してしまうことや、化学薬品を使用し、澱粉を高度に誘導体化する必要があり、用いる樹脂として変性ポリオレフィン、生分解性を有する線状ポリマーに限定されている。 However, there is no study on the molecular weight of starch, and in Patent Document 1, it is necessary to improve the compatibility of starch by using a modified polyolefin obtained by chemically modifying polyolefin, and in Patent Document 2, it is necessary to improve the compatibility of starch with a linear polymer. In addition to starch and starch, it was necessary to use extra ingredients such as plasticizers and emulsifiers. Further, in Patent Document 3, it is necessary to improve the compatibility of starch by using a compatibilizer or the like in addition to the polyolefin and starch. As a result, for any of the above resin compositions, the manufacturing method becomes complicated, it is necessary to use chemicals and highly derivatize starch, and the resin used is a modified polyolefin or biodegradable resin. Limited to linear polymers.
本発明は、簡易かつ安価に樹脂組成物中の石油由来成分をバイオマス素材に置き換えることを目的とする。 An object of the present invention is to easily and inexpensively replace petroleum-derived components in a resin composition with biomass materials.
本発明者らは、上記目的達成のため、鋭意検討を行った。その結果、驚くべきことに、澱粉を低分子化させ、尿素を添加させることで、ポリオレフィン、低分子化澱粉及び尿素を含有する複合樹脂組成物において、澱粉の分散性が改善され、澱粉がポリオレフィンに高度に分散した複合樹脂組成物が得られることを見出し、本発明を完成するに至った。 The present inventors conducted extensive studies in order to achieve the above object. As a result, surprisingly, by reducing the molecular weight of starch and adding urea, the dispersibility of starch was improved in a composite resin composition containing polyolefin, reduced molecular weight starch, and urea, and starch was The present inventors have discovered that a composite resin composition in which highly dispersed particles can be obtained, and have completed the present invention.
すなわち、本発明は、ポリオレフィン中に、酸処理澱粉、アルカリ処理澱粉、酸化澱粉、酵素処理澱粉、金属塩との混合処理澱粉、加熱処理澱粉、粉砕処理澱粉、押出処理澱粉、α化処理澱粉、ラジカル処理澱粉、放射線処理澱粉、電子線処理澱粉、マイクロ波処理澱粉、超音波処理澱粉、高周波処理澱粉、圧力処理澱粉、ミリング処理澱粉、粉体衝突処理澱粉、及び摩擦処理澱粉からなる群より選ばれる少なくとも1つ、及び尿素を含み、フィルムにおける計測可能な澱粉凝集物の面積占有率が5%以下であることを特徴とする、複合樹脂組成物に関する。
That is, the present invention includes acid-treated starch, alkali-treated starch, oxidized starch, enzyme-treated starch, starch mixed with metal salts, heat-treated starch, pulverized starch, extrusion-treated starch, gelatinized starch, Selected from the group consisting of radical treated starch, radiation treated starch, electron beam treated starch, microwave treated starch, ultrasonic treated starch, high frequency treated starch, pressure treated starch, milling treated starch, powder impact treated starch, and friction treated starch The present invention relates to a composite resin composition comprising at least one of :
本発明の複合樹脂組成物において、前記処理澱粉はα化澱粉であることが好ましい。
In the composite resin composition of the present invention , the treated starch is preferably pregelatinized starch.
特に好ましくは、前記処理澱粉は、10質量%糊液のRVAピーク粘度が原料となる未処理澱粉のRVAピーク粘度の5%以下でありかつ最大粒子径と最小粒子径との差が2μm以下であるものがより好ましい。
Particularly preferably, the treated starch has an RVA peak viscosity of 10% by mass size liquid that is 5% or less of the RVA peak viscosity of untreated starch as a raw material, and a difference between the maximum particle size and the minimum particle size of 2 μm or less. Some are more preferable.
本発明の複合樹脂組成物においては、ポリオレフィンが25~88質量部、前記処理澱粉が10~50質量部及び前記尿素が2~30質量部の割合であることが好ましい。
In the composite resin composition of the present invention, it is preferable that the proportion of the polyolefin is 25 to 88 parts by mass, the treated starch is 10 to 50 parts by mass, and the urea is 2 to 30 parts by mass.
本発明の複合樹脂組成物においては、ポリオレフィンは、複合樹脂組成物のコストの点で、安価である未変性ポリオレフィンが望ましい。 In the composite resin composition of the present invention, the polyolefin is desirably an unmodified polyolefin, which is inexpensive in terms of the cost of the composite resin composition.
本発明の複合樹脂組成物の製造方法においては、上記ポリオレフィンと、酸処理澱粉、アルカリ処理澱粉、酸化澱粉、酵素処理澱粉、金属塩との混合処理澱粉、加熱処理澱粉、粉砕処理澱粉、押出処理澱粉、α化処理澱粉、ラジカル処理澱粉、放射線処理澱粉、電子線処理澱粉、マイクロ波処理澱粉、超音波処理澱粉、高周波処理澱粉、圧力処理澱粉、ミリング処理澱粉、粉体衝突処理澱粉、及び摩擦処理澱粉からなる群より選ばれる少なくとも1つ、及び上記尿素を混練機に同時に投入して混練することにより製造することが好ましい。 In the method for producing a composite resin composition of the present invention, the polyolefin is mixed with acid-treated starch, alkali-treated starch, oxidized starch, enzyme-treated starch, metal salt, heat-treated starch, pulverized starch, extrusion-treated starch, etc. Starch, pregelatinized starch, radical treated starch, radiation treated starch, electron beam treated starch, microwave treated starch, ultrasonic treated starch, high frequency treated starch, pressure treated starch, milled starch, powder impact treated starch, and friction treated starch It is preferable to produce it by simultaneously charging at least one selected from the group consisting of treated starches and the above-mentioned urea into a kneading machine and kneading them.
以上、本発明によれば、簡易かつ安価に樹脂組成物中の石油由来成分をバイオマス素材に効率的に分散した複合樹脂組成物が得られる。 As described above, according to the present invention, a composite resin composition in which petroleum-derived components in the resin composition are efficiently dispersed in a biomass material can be obtained simply and inexpensively.
以下、本発明のその他の特徴及び詳細について説明する。 Other features and details of the invention will be described below.
本発明で使用可能なポリオレフィンとしては、種々のものが使用でき、例えばエチレン、プロピレン、ブテン、ヘキセン、4-メチル-ペンテン、オクテン等のオレフィンの単独重合体または共重合体;高圧法低密度ポリエチレン; 線状低密度ポリエチレン(LLDPE);高密度ポリエチレン; ポリプロピレン;プロピレンと炭素数が2以上10以下のオレフィンとのランダム共重合体等が挙げられる。これらのポリオレフィンは1種単独で用いてもよいし、2種以上を組み合わせてもよい。 Various polyolefins can be used in the present invention, such as homopolymers or copolymers of olefins such as ethylene, propylene, butene, hexene, 4-methyl-pentene, and octene; high-pressure low-density polyethylene; ; Linear low density polyethylene (LLDPE); High density polyethylene; Polypropylene; Random copolymer of propylene and an olefin having 2 or more and 10 or less carbon atoms. These polyolefins may be used alone or in combination of two or more.
本発明で使用可能な澱粉は、低分子化澱粉である。当該低分子化澱粉を用いることにより、ポリオレフィン中で澱粉が容易に分散し、目的とする複合樹脂組成物を得ることができる。 The starch that can be used in the present invention is a low-molecular-weight starch. By using the low-molecular-weight starch, the starch is easily dispersed in the polyolefin, and the desired composite resin composition can be obtained.
本発明の複合樹脂組成物において、低分子化した澱粉の製法は特に限定しないが、酸処理、アルカリ処理、酸化処理、ラジカル処理、酵素処理、金属塩との混合処理等の化学的な低分子化処理、加熱処理、放射線処理、電子線処理、マイクロ波処理、超音波処理、高周波処理、圧力処理、ミリング処理、粉体衝突処理、摩擦処理、粉砕処理、押出処理、α化処理等の澱粉にエネルギーを与えることで物理的に低分子化させる処理が挙げられる。中でも、簡便かつ安価に実施可能な酸処理、アルカリ処理、酸化処理、酵素処理、金属塩との混合処理、加熱処理、粉砕処理、押出処理、α化処理のうち、1種類以上の処理を施すことで分子量が低下した澱粉であることが好ましい。特に、α化処理澱粉であることがより好ましい。 In the composite resin composition of the present invention, the method for producing low molecular weight starch is not particularly limited. Starch processed by chemical treatment, heat treatment, radiation treatment, electron beam treatment, microwave treatment, ultrasonic treatment, high frequency treatment, pressure treatment, milling treatment, powder collision treatment, friction treatment, pulverization treatment, extrusion treatment, gelatinization treatment, etc. An example of this process is to physically reduce the molecular weight by applying energy to the substance. Among these, one or more of the following treatments can be performed easily and inexpensively: acid treatment, alkali treatment, oxidation treatment, enzyme treatment, mixing treatment with metal salts, heat treatment, pulverization treatment, extrusion treatment, and gelatinization treatment. Therefore, it is preferable that the starch has a reduced molecular weight. In particular, gelatinized starch is more preferred.
澱粉の分子量の低下は、ゲルろ過クロマトグラフィーや多角度光散乱法、などの公知の方法により確認することができ、低分子化処理後の糊粘度の低下から確認することもできる。 The decrease in the molecular weight of starch can be confirmed by known methods such as gel filtration chromatography and multi-angle light scattering, and can also be confirmed from the decrease in the viscosity of the starch after the molecular weight reduction treatment.
低分子化処理前の澱粉としては、従来公知の澱粉を用いることができ、例えば、トウモロコシ澱粉、モチ種トウモロコシ澱粉、小麦澱粉、馬鈴薯澱粉、タピオカ澱粉、サゴ澱粉等の未変性澱粉や、エステル化処理、エーテル化処理、架橋処理といった化学変性を施した化学変性澱粉や、造粒処理、湿熱処理、温水処理、漂白処理、殺菌処理、といった物理処理変性澱粉、あるいはそれらの2種以上の処理を施して得られた変性澱粉などを用いることができる。 As the starch before the low molecular weight treatment, conventionally known starches can be used, such as unmodified starches such as corn starch, waxy corn starch, wheat starch, potato starch, tapioca starch, and sago starch, and esterified starches. Chemically modified starch that has undergone chemical modification such as processing, etherification treatment, and crosslinking treatment, and physical modified starch that has undergone physical treatment such as granulation treatment, moist heat treatment, hot water treatment, bleaching treatment, and sterilization treatment, or two or more of these treatments. Modified starch obtained by applying this method can be used.
上述のように、ポリオレフィンと低分子化澱粉とに対して尿素を含有させることにより、澱粉のポリオレフィンに対する分散性が改善されるが、この理由の一つとして、尿素が澱粉の水素結合を切断し、ポリオレフィン中で澱粉が拡散しやすい状態を作り出していると考えられる。 As mentioned above, by incorporating urea into polyolefin and low-molecular-weight starch, the dispersibility of starch in polyolefin is improved, but one of the reasons for this is that urea breaks hydrogen bonds in starch. It is thought that this creates conditions in which starch can easily diffuse in polyolefin.
また、上記低分子化澱粉のうち、10質量%糊液のRVAピーク粘度が原料となる低分子化澱粉のRVAピーク粘度の5%以下でありかつ最大粒子径と最小粒子径との差が2μm以下であるものがより好ましい。この様な澱粉では、上記同様に、ポリオレフィン中で澱粉が容易に拡散し、澱粉凝集物の少ない複合樹脂組成物を得ることができる。 In addition, among the above-mentioned low-molecular-weight starch, the RVA peak viscosity of the 10% by mass paste is 5% or less of the RVA peak viscosity of the low-molecular-weight starch used as the raw material, and the difference between the maximum particle size and the minimum particle size is 2 μm. The following are more preferable. With such starch, as described above, the starch easily diffuses in the polyolefin, and a composite resin composition with less starch aggregates can be obtained.
この澱粉も低分子化澱粉の一種であり、例えば、澱粉にハロゲン化塩を添加して加熱低分子化処理することで得られる。 This starch is also a type of low-molecular-weight starch, and can be obtained, for example, by adding a halogenated salt to starch and subjecting it to a heating process to make it low-molecular-weight.
この低分子化澱粉の調製の原料となる澱粉は、上述のような未加工澱粉を用いることができ、さらには、エステル化処理、エーテル化処理、架橋処理といった化学変性を施した化学変性や、造粒処理、湿熱処理、温水処理、漂白処理、殺菌処理といった物理変性、あるいはそれらの2種以上の処理を併用して施すことができる。 The starch that is the raw material for the preparation of this low-molecular-weight starch can be the unprocessed starch described above, and it can also be chemically modified by chemical modification such as esterification, etherification, or crosslinking. Physical modification such as granulation treatment, moist heat treatment, hot water treatment, bleaching treatment, and sterilization treatment, or a combination of two or more of these treatments can be performed.
この低分子化澱粉の調製に用いるハロゲン化塩は、工業的に入手可能なものであれば特にその種類に制限はないが、例えば塩化物塩(塩化鉄(II、III)、塩化カルシウム、塩化マグネシウム、塩化アンモニウム、塩化リチウム、塩化ナトリウムなど)、臭化物塩(臭化鉄(II、III)、臭化カルシウム、臭化マグネシウム、臭化アンモニウム、臭化リチウム、臭化ナトリウムなど)、ヨウ化物塩(ヨウ化鉄(II)、ヨウ化カルシウム、ヨウ化マグネシウム、ヨウ化アンモニウム、ヨウ化リチウム、ヨウ化ナトリムなど)等を用いることができ、その効果の点から塩化物塩が好ましく、塩化カルシウム、塩化アンモニウム、塩化マグネシウムがより好ましく、粒子径分布の点から塩化カルシウムが特に好ましい。ハロゲン化塩は、複数種類を組み合わせて用いてもよい。 There are no particular restrictions on the type of halide salt used in the preparation of this low-molecular-weight starch, as long as it is industrially available, but examples include chloride salts (iron chloride (II, III), calcium chloride, Magnesium, ammonium chloride, lithium chloride, sodium chloride, etc.), bromide salts (iron (II, III) bromide, calcium bromide, magnesium bromide, ammonium bromide, lithium bromide, sodium bromide, etc.), iodide salts (iron(II) iodide, calcium iodide, magnesium iodide, ammonium iodide, lithium iodide, sodium iodide, etc.), etc. Chloride salts are preferable from the viewpoint of their effects, and calcium chloride, Ammonium chloride and magnesium chloride are more preferred, and calcium chloride is particularly preferred from the viewpoint of particle size distribution. A plurality of types of halogenated salts may be used in combination.
この低分子化澱粉の調製において、加熱変性条件は上記の通りピーク粘度比及び最大粒子径と最小粒子径との差を指標に適宜調整すればよいが、例えば、塩化カルシウムを添加する場合は澱粉100質量部あたりの塩化カルシウムの添加率を0.8~15質量部とし、50~200℃で0.5時間~30日間加熱低分子化処理することができ、塩化アンモニウムを添加する場合は澱粉100質量部あたりの塩化アンモニウムの添加率を0.1~5質量部とし、50~200℃で0.5時間~30日間加熱低分子化処理することができ、塩化マグネシウムを添加する場合は澱粉100質量部あたりの塩化マグネシウムの添加率を0.1~8質量部とし、50~200℃で0.5時間~30日間加熱低分子化処理することができる。 In the preparation of this low-molecular-weight starch, the heat denaturation conditions may be appropriately adjusted using the peak viscosity ratio and the difference between the maximum and minimum particle sizes as indicators, as described above. The addition rate of calcium chloride per 100 parts by mass is 0.8 to 15 parts by mass, and the heating process can be carried out at 50 to 200°C for 0.5 hours to 30 days, and when ammonium chloride is added, starch The addition rate of ammonium chloride per 100 parts by mass is 0.1 to 5 parts by mass, and the heating process can be carried out at 50 to 200°C for 0.5 hours to 30 days, and when magnesium chloride is added, starch The addition rate of magnesium chloride per 100 parts by mass is set at 0.1 to 8 parts by mass, and the low-molecular-weighting treatment can be carried out by heating at 50 to 200° C. for 0.5 hours to 30 days.
低分子化澱粉には、必要に応じて洗浄・乾燥処理を施すことができる。 The low-molecular-weight starch can be subjected to washing and drying treatments as necessary.
また、この低分子化澱粉の粒子径分布波形は、例えば、澱粉試料の糊液を固形分濃度が0.02質量%となるように水に分散させて分散液を調製し、例えば大塚電子株式会社製ELSZ-2000ZSなどの動的光散乱測定器を用いて測定することができる。粒子径分布波形は散乱強度分布より算出される。 In addition, the particle size distribution waveform of this low-molecular-weight starch can be obtained by, for example, preparing a dispersion liquid by dispersing a starch sample in water so that the solid content concentration is 0.02% by mass. It can be measured using a dynamic light scattering measuring instrument such as ELSZ-2000ZS manufactured by the company. The particle size distribution waveform is calculated from the scattering intensity distribution.
さらに、この低分子化澱粉のRVAピーク粘度は以下にようにして測定する。澱粉試料を10質量%となるように水に分散させて分散液を30g調製し、パドルにて160rpmの回転数で撹拌しながら50℃にて1分間保持し、50℃から3分42秒間で95℃に至る連続的な加温状態を与え、2分30秒間95℃で保温し、3分48秒間で50℃に至る連続的な冷却状態を与え、50℃にて2分間保持する。この条件下において、ピーク粘度(最高粘度)を測定する。ピーク粘度は、ラピッドビスコアナライザー(RVA)を用いて測定することができ、ラピッドビスコアナライザー(RVA)としては、例えばPertenInstruments社製のものを用いることができる。 Furthermore, the RVA peak viscosity of this low-molecular-weight starch is measured as follows. Disperse a starch sample in water to a concentration of 10% by mass to prepare 30g of a dispersion liquid, hold it at 50°C for 1 minute while stirring with a paddle at a rotation speed of 160 rpm, and hold it at 50°C for 3 minutes and 42 seconds from 50°C. A continuous heating state is applied to reach 95°C, and the temperature is maintained at 95°C for 2 minutes and 30 seconds, a continuous cooling state is provided to reach 50°C for 3 minutes and 48 seconds, and the temperature is maintained at 50°C for 2 minutes. Under these conditions, the peak viscosity (highest viscosity) is measured. The peak viscosity can be measured using a rapid viscoanalyzer (RVA), and as the rapid viscoanalyzer (RVA), for example, one manufactured by Perten Instruments can be used.
また、この低分子化澱粉の最大粒子径と最小粒子径は、上記粒子径分布波形を得るのと同様の手法で測定することができる。 Further, the maximum particle size and minimum particle size of this low-molecular-weight starch can be measured by the same method as that used to obtain the particle size distribution waveform described above.
本発明においては、ポリオレフィンが25~88質量部、低分子化澱粉が10~50質量部及び尿素が2~30質量部の割合であることが好ましく、さらには、ポリオレフィンが60~88質量部、低分子化澱粉が10~20質量部及び尿素が2~20質量部の割合であることが好ましい。この場合、ポリオレフィンや低分子化澱粉の種類に関係なく、低分子化澱粉のポリオレフィンに対する分散性が改善され、低分子化澱粉がポリオレフィンに分散した複合樹脂組成物が得られる。 In the present invention, it is preferable that the proportion of polyolefin is 25 to 88 parts by mass, the low molecular weight starch is 10 to 50 parts by mass, and the urea is 2 to 30 parts by mass, and further, the proportion of polyolefin is 60 to 88 parts by mass, It is preferable that the proportion of low molecular weight starch is 10 to 20 parts by mass and that of urea is 2 to 20 parts by mass. In this case, regardless of the type of polyolefin or low-molecular-weight starch, the dispersibility of low-molecular-weight starch in polyolefin is improved, and a composite resin composition in which low-molecular-weight starch is dispersed in polyolefin can be obtained.
本発明の複合樹脂組成物を得るための混練は、従来公知の方法、例えばバンバリーミキサー等の混合機やニーダー、各種押出機等を用いて行うことができる。混練条件は、各成分の種類及び量並びに使用する混練機等に応じて適宜決定することができる。例えば、ニーダー、バンバリーミキサーを用いる場合、温度は140~200℃、好ましくは150~190℃とし、この温度で1~180分間、好ましくは3~120分間混練することが適当である。 Kneading to obtain the composite resin composition of the present invention can be carried out using a conventionally known method, for example, using a mixer such as a Banbury mixer, a kneader, various extruders, and the like. The kneading conditions can be appropriately determined depending on the type and amount of each component, the kneader used, and the like. For example, when using a kneader or Banbury mixer, the temperature is 140 to 200°C, preferably 150 to 190°C, and it is appropriate to knead at this temperature for 1 to 180 minutes, preferably 3 to 120 minutes.
なお、混練に際しては上述の成分を加える順序は特に制限はない。しかしながら、ポリオレフィン、低分子化澱粉及び尿素を同時に混練機に投入して混練することが好ましい。これによって、上述のような尿素添加の作用効果が向上する。さらに、ポリオレフィンに低分子化澱粉が容易に拡散し、澱粉凝集物の少ない複合樹脂組成物を得ることができる。 There is no particular restriction on the order in which the above-mentioned components are added during kneading. However, it is preferable that the polyolefin, low-molecular-weight starch, and urea are simultaneously introduced into a kneader and kneaded. This improves the effects of urea addition as described above. Furthermore, the low-molecular-weight starch easily diffuses into the polyolefin, making it possible to obtain a composite resin composition with less starch aggregates.
上記澱粉凝集物とは、5μm以上の澱粉凝集物が挙げられる。 The above-mentioned starch aggregates include starch aggregates with a diameter of 5 μm or more.
混練後は、例えば放冷して複合樹脂組成物を得たり、成形用原料として、粉体、ペレット、フレーク等の形状に成形する。但し、場合により、混練して得た複合樹脂組成物をそのまま、所望の成形品に形成することも可能である。 After kneading, the mixture is left to cool, for example, to obtain a composite resin composition, or it is molded into a powder, pellet, flake, or the like as a raw material for molding. However, depending on the case, it is also possible to form the composite resin composition obtained by kneading into a desired molded article as it is.
このようにして得られた複合樹脂組成物は、加圧成形、フィルム成形、押出成形、射出成形、プレス成形、充填、モールド成形、インフレーション成形、真空成形、ブロー成形、発泡ビーズ成形、乳液ビーズ成形、スプレービーズ成形等の手段により適宜所望の形状に成形して各種成形品を製造することができる。 The composite resin composition thus obtained can be formed by pressure molding, film molding, extrusion molding, injection molding, press molding, filling, molding, inflation molding, vacuum forming, blow molding, foam bead molding, emulsion bead molding. Various molded products can be produced by appropriately molding into desired shapes by means such as spray bead molding.
また、本発明の複合樹脂組成物には、必要に応じて充填剤(例えば、ガラス繊維、タルク)、難燃剤(例えば、塩素系難燃剤、リン系難燃剤、臭素系難燃剤、無機系難燃剤)、酸化防止剤(例えば、フェノール系酸化防止剤、リン系酸化防止剤、アミン系酸化防止剤)、透明化剤、可塑剤、帯電防止剤に例示されるような通常の樹脂成形物に配合される原料を含んでいてもよい。 The composite resin composition of the present invention may also contain fillers (e.g., glass fiber, talc), flame retardants (e.g., chlorine-based flame retardants, phosphorus-based flame retardants, brominated flame retardants, inorganic flame retardants), as needed. (flame), antioxidants (e.g., phenolic antioxidants, phosphorus antioxidants, amine antioxidants), clarifying agents, plasticizers, and antistatic agents. It may also contain raw materials to be blended.
以下に試験例を挙げて、本発明をさらに詳細に説明する。 The present invention will be explained in further detail by giving test examples below.
(コンパウンド性評価)
コンパウンド性評価としては、得られた複合樹脂組成物0.68gを140℃~170℃に加熱した熱プレス機(AS ONE社製、H300-1)を用いて0.5tの加重下で圧縮し、コンパウンドフィルムを得た。得られたコンパウンドフィルムをマイクロスコープ(株式会社キーエンス社製、VHX-5000)を用いて観察し、フィラーとして用いた澱粉の分散性を評価した。非溶融粒子が確認されない場合、評価結果を◎、僅かに非溶融粒子が確認される場合、評価結果を○、非溶融粒子が多数確認される場合、評価結果を×とし、○以上の評価を合格と判断した。また、面積率は上記観察後、面積自動算出から、5μm以上の澱粉凝集物がフィルムに占める面積占有率を算出した。
(Compoundability evaluation)
To evaluate the compoundability, 0.68 g of the obtained composite resin composition was compressed under a load of 0.5 t using a heat press machine (manufactured by AS ONE, H300-1) heated to 140°C to 170°C. , a compound film was obtained. The obtained compound film was observed using a microscope (manufactured by Keyence Corporation, VHX-5000) to evaluate the dispersibility of starch used as a filler. If no unmelted particles are confirmed, the evaluation result is ◎; if a few unfused particles are confirmed, the evaluation result is ○; if a large number of unfused particles are confirmed, the evaluation result is ×; an evaluation of ○ or higher is given. I judged that I passed. Further, the area ratio was determined by automatically calculating the area after the above observation and calculating the area occupancy ratio of starch aggregates of 5 μm or more in the film.
(RVAピーク粘度)
ラピッドビスコアナライザー(RVA)(Perten Instruments社製)を用いて下記の通り測定した。澱粉を10質量%となるように水に分散させて分散液を30g調製し、パドルにて160rpmの回転数で撹拌しながら50℃にて1分間保持し、50℃から3分42秒間で95℃に至る連続的な加温状態を与え、2分30秒間95℃で保温し、3分48秒間で50℃に至る連続的な冷却状態を与え、50℃にて2分間保持する条件によりピーク粘度(最高粘度)を測定した。
(RVA peak viscosity)
It was measured as follows using a rapid viscoanalyzer (RVA) (manufactured by Perten Instruments). 30g of a dispersion liquid was prepared by dispersing starch in water to a concentration of 10% by mass, and held at 50°C for 1 minute while stirring at 160 rpm with a paddle. ℃, kept at 95℃ for 2 minutes and 30 seconds, continuously cooled to 50℃ for 3 minutes and 48 seconds, and held at 50℃ for 2 minutes to reach the peak. The viscosity (maximum viscosity) was measured.
(粒子径分布測定)
動的光散乱測定器(大塚電子株式会社製ELSZ-2000ZS)を用いて、下記の通り、粒子径分布を分析した。ラピッドビスコアナライザー(RVA)による測定直後の糊液を固形分濃度が0.02質量%となるまで蒸留水で希釈して分散液を調製し、ガラス製標準セルに充填し、積算回数25回、室温の条件とし、溶媒の屈折率、粘度、誘電率は水の値を使用して測定を実施した。測定値から最大粒子径と最小粒子径との差を算出した。
(Particle size distribution measurement)
The particle size distribution was analyzed using a dynamic light scattering analyzer (ELSZ-2000ZS manufactured by Otsuka Electronics Co., Ltd.) as described below. A dispersion liquid was prepared by diluting the paste liquid immediately after measurement with a rapid viscoanalyzer (RVA) with distilled water until the solid content concentration became 0.02% by mass, and the dispersion liquid was filled into a glass standard cell, and the number of integration times was 25. Measurement was carried out under room temperature conditions, using the refractive index, viscosity, and dielectric constant of the solvent using the values of water. The difference between the maximum particle size and the minimum particle size was calculated from the measured values.
備考にはコンパウンド性に加え、試験例の熱プレス時における成膜性、複合樹脂組成物の着色に関して特筆すべき内容がある場合に記入した。複合樹脂組成物の着色は、目視にて原料となる高密度ポリエチレンペレット及びポリプロピレンペレットと比較して着色が確認された場合、着色有りと見なす。 In addition to the compounding property, notes are entered if there is anything noteworthy regarding the film forming property during hot pressing of the test example and the coloring of the composite resin composition. The composite resin composition is considered to be colored if it is visually confirmed by comparison with the raw material high-density polyethylene pellets and polypropylene pellets.
(試験例) (Test example)
試験例1~6
表1に示した割合となる様に、高密度ポリエチレン(プライムポリマー株式会社製、ハイゼックス2100JH)50~90質量部、低分子化の手法としてドラムドライヤーによるα化処理を選択した低分子化コーンスターチ(日本食品化工株式会社製、アルスターE)10質量部、尿素0~40質量部を予め150℃に加熱しておいた加圧式ニーダー(日本スピンドル社製Ms式加圧ニーダーDS1-5MHA-E型)に同時に投入した。40rpmの回転速度にて樹脂温度が140℃に達するまで混練した。混練後、アルミバットに混練物を移し、放冷することで目的とする複合樹脂組成物を得た。
Test examples 1 to 6
In order to achieve the proportions shown in Table 1, 50 to 90 parts by mass of high-density polyethylene (manufactured by Prime Polymer Co., Ltd., Hi-ZEX 2100JH), low-molecular corn starch (gelatinization treatment using a drum dryer as the method of low-molecularization) was selected ( A pressure kneader (Ms type pressure kneader DS1-5MHA-E type, manufactured by Nippon Spindle Co., Ltd.) in which 10 parts by mass of Ulster E (manufactured by Nippon Shokuhin Kako Co., Ltd.) and 0 to 40 parts by mass of urea were preheated to 150°C. was introduced at the same time. The mixture was kneaded at a rotational speed of 40 rpm until the resin temperature reached 140°C. After kneading, the kneaded material was transferred to an aluminum vat and allowed to cool to obtain the desired composite resin composition.
試験例7~16
表2に示した割合となる様に、高密度ポリエチレン25~90質量部、低分子化の手法としてハロゲン化塩を添加して行う加熱低分子化処理及びドラムドライヤーによるα化処理を選択した低分子化澱粉A10~50質量部、尿素0~40質量部を予め150℃に加熱しておいた加圧式ニーダー(日本スピンドル社製Ms式加圧ニーダーDS1-5MHA-E型)に同時に投入した。40rpmの回転速度にて樹脂温度が140℃に達するまで混練した。混練後、アルミバットに混練物を移し、放冷することで目的とする複合樹脂組成物を得た。
Test examples 7 to 16
25 to 90 parts by mass of high-density polyethylene, a heating low-molecularization treatment by adding a halide salt and a gelatinization treatment using a drum dryer were selected to achieve the proportions shown in Table 2. 10 to 50 parts by mass of molecularized starch A and 0 to 40 parts by mass of urea were simultaneously charged into a pressure kneader (Ms type pressure kneader DS1-5MHA-E type manufactured by Nippon Spindle Co., Ltd.) that had been previously heated to 150°C. The mixture was kneaded at a rotational speed of 40 rpm until the resin temperature reached 140°C. After kneading, the kneaded material was transferred to an aluminum vat and allowed to cool to obtain the desired composite resin composition.
なお、低分子化澱粉Aは、上記で説明したハロゲン化塩を添加して行う加熱低分子化処理及びドラムドライヤーによるα化処理を施した低分子化澱粉であり、以下のようにして作製した。すなわち、水20質量部に対澱粉質量当たり3質量部となるように塩化カルシウムを添加し、予め溶解させた。塩化カルシウム水溶液をコーンスターチ100質量部に添加して、ブレンダーを用いて均質になるまで攪拌した。攪拌後、ステンレスバット上に移し、10mm以下の厚さとなるように澱粉を分散させた。予め130℃に加温したオーブンに、アルミバットを移し、加熱処理を実施した。加熱処理後、室温中で30分間放冷した。放冷後、澱粉の乾燥質量100質量部に対して2000質量部の水を加え、水洗、脱水した後、乾燥させた。得られた低分子化澱粉は10質量%糊液のRVAピーク粘度が原料となる未処理澱粉のRVAピーク粘度の1.8%であり、最大粒子径と最小粒子径との差が420.6nmであった。さらに得られた低分子化澱粉をドラムドライヤーによりα化処理を施すことで、低分子化澱粉Aを得た。 Note that low-molecular-weight starch A is a low-molecular-weight starch that has been subjected to heating low-molecularization treatment by adding a halide salt as explained above and gelatinization treatment using a drum dryer, and was produced as follows. . That is, calcium chloride was added to 20 parts by mass of water in an amount of 3 parts by mass based on the mass of starch, and dissolved in advance. An aqueous calcium chloride solution was added to 100 parts by mass of cornstarch, and the mixture was stirred using a blender until it became homogeneous. After stirring, the mixture was transferred onto a stainless steel vat, and starch was dispersed therein to a thickness of 10 mm or less. The aluminum bat was transferred to an oven preheated to 130°C, and heat treatment was performed. After the heat treatment, it was allowed to cool at room temperature for 30 minutes. After cooling, 2000 parts by mass of water was added to 100 parts by mass of the dry mass of starch, and the mixture was washed with water, dehydrated, and then dried. The obtained low-molecular-weight starch has an RVA peak viscosity of 10% by mass size liquid that is 1.8% of the RVA peak viscosity of the raw material untreated starch, and the difference between the maximum particle size and the minimum particle size is 420.6 nm. Met. Furthermore, the obtained low-molecular-weight starch was subjected to gelatinization treatment using a drum dryer to obtain low-molecular-weight starch A.
試験例17~20
澱粉の種類を替えて表3に示した各種澱粉を用いた以外は試験例2と同様に操作し、複合樹脂組成物を得た。試験例17では、低分子化処理を施していない未処理のコーンスターチを用いた。低分子化澱粉Bは低分子化澱粉Aと同様に低分子化処理を施し、α化処理を行わずに得たものを用いた。試験例19、20は、各化学変性澱粉として、エステル化澱粉である尿素リン酸化澱粉、エーテル化澱粉であるカルボキシメチル化澱粉に低分子化の手法としてドラムドライヤーによるα化処理を選択した低分子化澱粉を用いた。
Test examples 17-20
A composite resin composition was obtained in the same manner as in Test Example 2, except that the type of starch was changed and various starches shown in Table 3 were used. In Test Example 17, untreated corn starch that had not been subjected to a low molecular weight treatment was used. Low-molecular-weight starch B was obtained by performing low-molecular-weight starch treatment in the same manner as low-molecular-weight starch A, but without gelatinization treatment. Test Examples 19 and 20 were chemically modified starches such as urea phosphorylated starch, which is esterified starch, and carboxymethylated starch, which is etherified starch. Modified starch was used.
試験例21
ポリプロピレン(サンアロマー株式会社製、サンアロマーPM600A)80質量部、低分子化澱粉A10質量部、尿素10質量部、を予め180℃に加熱しておいた加圧式ニーダー(日本スピンドル社製Ms式加圧ニーダーDS1-5MHA-E型)に同時に投入した。40rpmの回転速度にて樹脂温度が170℃に達するまで混練した。混練後、アルミバットに混練物を移し、放冷することで目的とする複合樹脂組成物を得た。なお、低分子化澱粉Aは、試験例7~16と同様のものを用いた。
Test example 21
80 parts by mass of polypropylene (Sun Allomer PM600A, manufactured by Sun Allomer Co., Ltd.), 10 parts by mass of low molecular weight starch A, and 10 parts by mass of urea were heated in advance to 180°C in a pressure kneader (Ms type pressure kneader manufactured by Nippon Spindle Co., Ltd.). DS1-5MHA-E type) at the same time. The mixture was kneaded at a rotational speed of 40 rpm until the resin temperature reached 170°C. After kneading, the kneaded material was transferred to an aluminum vat and allowed to cool to obtain the desired composite resin composition. Note that the same low-molecular-weight starch A as used in Test Examples 7 to 16 was used.
試験例22
高密度ポリエチレン80質量部、低分子化澱粉A10質量部、尿素10質量部を2軸押出機(パーカーコーポレーション社製同方向回転2軸押出機HK25D、φ25、L/D=41)を用いてシリンダー温度150℃で溶融混練して押出した。ストランドを水中で冷却した後、ペレタイザーでカットし、ペレット状の複合樹脂組成物を得た。なお、低分子化澱粉Aは、試験例7~16と同様のものを用いた。
Test example 22
80 parts by mass of high-density polyethylene, 10 parts by mass of low-molecular starch A, and 10 parts by mass of urea were added to a cylinder using a twin-screw extruder (Parker Corporation's co-rotating twin-screw extruder HK25D, φ25, L/D=41). The mixture was melt-kneaded and extruded at a temperature of 150°C. After cooling the strand in water, it was cut with a pelletizer to obtain a pellet-shaped composite resin composition. Note that the same low-molecular-weight starch A as used in Test Examples 7 to 16 was used.
試験例23
低分子化澱粉A10質量部及び尿素10質量部を予め混合し、アルミバットに5mmの厚さに広げ、40℃の真空乾燥機で12時間乾燥し、乾燥混合物を得た。得られた乾燥混合物20質量部と高密度ポリエチレン80質量部とを予め150℃に加熱しておいた加圧式ニーダー(日本スピンドル社製Ms式加圧ニーダーDS1-5MHA-E型)に同時に投入した。40rpmの回転速度にて樹脂温度が140℃に達するまで混練した。混練後、アルミバットに混練物を移し、放冷することで目的とする複合樹脂組成物を得た。なお、低分子化澱粉Aは、試験例7~16と同様のものを用いた。
Test example 23
10 parts by mass of low-molecular-weight starch A and 10 parts by mass of urea were mixed in advance, spread in an aluminum bat to a thickness of 5 mm, and dried in a vacuum dryer at 40° C. for 12 hours to obtain a dry mixture. 20 parts by mass of the obtained dry mixture and 80 parts by mass of high-density polyethylene were simultaneously charged into a pressure kneader (Ms type pressure kneader DS1-5MHA-E type manufactured by Nippon Spindle Co., Ltd.) that had been preheated to 150 ° C. . The mixture was kneaded at a rotational speed of 40 rpm until the resin temperature reached 140°C. After kneading, the kneaded material was transferred to an aluminum vat and allowed to cool to obtain the desired composite resin composition. Note that the same low-molecular-weight starch A as used in Test Examples 7 to 16 was used.
試験例24
高密度ポリエチレン76質量部、低分子化澱粉A10質量部、尿素10質量部、不飽和ジカルボン酸(無水マレイン酸)4質量部を予め150℃に加熱しておいた加圧式ニーダー(日本スピンドル社製Ms式加圧ニーダーDS1-5MHA-E型)に同時に投入した。40rpmの回転速度にて樹脂温度が140℃に達するまで混練した。混練後、アルミバットに混練物を移し、放冷することで目的とする複合樹脂組成物を得た。なお、低分子化澱粉Aは、試験例7~16と同様のものを用いた。
Test example 24
76 parts by mass of high-density polyethylene, 10 parts by mass of low-molecular starch A, 10 parts by mass of urea, and 4 parts by mass of unsaturated dicarboxylic acid (maleic anhydride) were preheated to 150°C in a pressure kneader (manufactured by Nippon Spindle Co., Ltd.). The mixture was simultaneously charged into a Ms type pressure kneader DS1-5MHA-E type). The mixture was kneaded at a rotational speed of 40 rpm until the resin temperature reached 140°C. After kneading, the kneaded material was transferred to an aluminum vat and allowed to cool to obtain the desired composite resin composition. Note that the same low-molecular-weight starch A as used in Test Examples 7 to 16 was used.
試験例25
高密度ポリエチレン77質量部、低分子化澱粉A10質量部、尿素10質量部、相容化剤(化薬ヌーリオン株式会社製、カヤブリッド:無水マレイン酸変性ポリプロピレン)3質量部を予め150℃に加熱しておいた加圧式ニーダー(日本スピンドル社製Ms式加圧ニーダーDS1-5MHA-E型)に同時に投入した。40rpmの回転速度にて樹脂温度が140℃に達するまで混練した。混練後、アルミバットに混練物を移し、放冷することで目的とする複合樹脂組成物を得た。なお、低分子化澱粉Aは、試験例7~16と同様のものを用いた。
Test example 25
77 parts by mass of high-density polyethylene, 10 parts by mass of low-molecular starch A, 10 parts by mass of urea, and 3 parts by mass of a compatibilizer (manufactured by Kayaku Nourion Co., Ltd., Kayabrid: maleic anhydride-modified polypropylene) were heated to 150°C in advance. The mixture was simultaneously charged into a pressurized kneader (Ms type pressurized kneader DS1-5MHA-E type manufactured by Nippon Spindle Co., Ltd.). The mixture was kneaded at a rotational speed of 40 rpm until the resin temperature reached 140°C. After kneading, the kneaded material was transferred to an aluminum vat and allowed to cool to obtain the desired composite resin composition. Note that the same low-molecular-weight starch A as used in Test Examples 7 to 16 was used.
試験例1~6では、高密度ポリエチレン60~85質量部に対して、低分子化澱粉10質量部及び尿素5~30質量部を加えて複合樹脂組成物を製造することにより、分散性に優れ、コンパウンド性が良好な複合樹脂組成物が得られることが判明した。また、試験例7~16では、高密度ポリエチレン25~88質量部、低分子化澱粉A10~50質量部及び尿素2~25質量部を加えて複合樹脂組成物を製造することにより、分散性に優れ、コンパウンド性が良好な複合樹脂組成物が得られることが判明した。但し、尿素の量が40質量部を超えて増大すると、成膜性が低下することが分かる。 In Test Examples 1 to 6, composite resin compositions with excellent dispersibility were produced by adding 10 parts by mass of low molecular weight starch and 5 to 30 parts by mass of urea to 60 to 85 parts by mass of high-density polyethylene. It has been found that a composite resin composition with good compoundability can be obtained. In addition, in Test Examples 7 to 16, dispersibility was improved by manufacturing a composite resin composition by adding 25 to 88 parts by mass of high-density polyethylene, 10 to 50 parts by mass of low molecular weight starch A, and 2 to 25 parts by mass of urea. It has been found that a composite resin composition with excellent compounding properties can be obtained. However, it can be seen that when the amount of urea increases beyond 40 parts by mass, the film formability decreases.
なお、参考のために、試験例11の拡大写真を図1に示す。当該写真は、マイクロスコープ(200倍、偏光ステージ、透過光、高画質モード)で観察したものである。 For reference, an enlarged photograph of Test Example 11 is shown in FIG. The photograph was observed with a microscope (200x, polarization stage, transmitted light, high-quality mode).
したがって、試験例1~6及び試験例7~16を比較することにより、低分子化澱粉としてハロゲン化塩を用いて低分子化した低分子化澱粉Aを用いることにより、より少ない尿素の量でコンパウンド性に優れた複合樹脂組成物が得られることが分かる。 Therefore, by comparing Test Examples 1 to 6 and Test Examples 7 to 16, it was found that by using low molecular weight starch A, which was reduced in molecular weight using a halide salt as the low molecular weight starch, a smaller amount of urea was used. It can be seen that a composite resin composition with excellent compoundability can be obtained.
また、澱粉等の種類によらず、複合樹脂組成物が、ポリオレフィン25~88質量部、澱粉10~50質量部及び尿素2~30質量部の割合で含むことにより、良好なコンパウンド性を示すことが分かる。 In addition, regardless of the type of starch, etc., the composite resin composition should exhibit good compoundability by containing 25 to 88 parts by mass of polyolefin, 10 to 50 parts by mass of starch, and 2 to 30 parts by mass of urea. I understand.
試験例17に示すように、低分子化していないコーンスターチを用いた場合、コンパウンド性が劣ることが分かる。参考のために、試験例17の拡大写真を図2に示す。当該写真は、マイクロスコープ(200倍、偏光ステージ、透過光、高画質モード)で観察したものである。図中の黒色部分が澱粉凝集物に相当するが、図2から明らかなように、本例では澱粉凝集物が多いことが分かる。 As shown in Test Example 17, it can be seen that when corn starch that has not been reduced to a low molecular weight is used, the compoundability is poor. For reference, an enlarged photograph of Test Example 17 is shown in FIG. The photograph was observed with a microscope (200x, polarization stage, transmitted light, high-quality mode). The black parts in the figure correspond to starch aggregates, and as is clear from FIG. 2, it can be seen that there are many starch aggregates in this example.
試験例18~20より、澱粉としてドラムドライヤーによるα化処理を選択していない低分子化澱粉、あるいはエステル化澱粉及びエーテル化澱粉に低分子化処理としてα化処理を施した澱粉を用いた場合においても、得られた複合樹脂組成物は、良好なコンパウンド性を示すことが分かる。 From Test Examples 18 to 20, when low-molecular starch without gelatinization treatment using a drum dryer was used as starch, or starch in which esterified starch and etherified starch were subjected to gelatinization treatment as low-molecularization treatment. It can be seen that the obtained composite resin composition also exhibits good compoundability.
また、試験例21に示すように、ポリオレフィンを高密度ポリエチレンからポリプロピレンに変えた場合においても、得られた複合樹脂組成物は良好なコンパウンド性を示すことが分かる。さらに、試験例22に示すように、混練機を加圧式ニーダーから2軸押出機に変更した場合においても、得られた複合樹脂組成物が良好なコンパウンド性を示すことが分かる。 Further, as shown in Test Example 21, it can be seen that even when the polyolefin was changed from high density polyethylene to polypropylene, the obtained composite resin composition showed good compoundability. Furthermore, as shown in Test Example 22, it can be seen that even when the kneader was changed from a pressure kneader to a twin-screw extruder, the obtained composite resin composition exhibited good compoundability.
一方、試験例23に示すように、低分子化澱粉Aと尿素とを予め混合して混合物を得た後、この混合物に高密度ポリエチレンを混合して得た複合樹脂組成物では、ポリオレフィン、澱粉及び尿素を混練機に同時に投入して混練することにより得た複合樹脂組成物に比較して、コンパウンド性が劣ることが分かる。また、着色する点で劣ることが分かる。 On the other hand, as shown in Test Example 23, in a composite resin composition obtained by premixing low-molecular-weight starch A and urea to obtain a mixture, and then mixing high-density polyethylene with this mixture, polyolefin, starch It can be seen that the compoundability is inferior to that of a composite resin composition obtained by simultaneously charging and kneading urea and urea into a kneader. It can also be seen that it is inferior in terms of coloring.
また、試験例24及び25に示すように、複合樹脂組成物中に、高密度ポリエチレン、低分子化澱粉A及び尿素の他に不飽和ジカルボン酸や分散剤を加えた場合は、コンパウンド性や着色性が劣ることが分かる。 Furthermore, as shown in Test Examples 24 and 25, when an unsaturated dicarboxylic acid or a dispersant is added to the composite resin composition in addition to high-density polyethylene, low-molecular-weight starch A, and urea, compoundability and coloring may be reduced. It turns out that the quality is inferior.
以上、本発明のいくつかの実施形態を説明したが、これらの実施形態は例として掲示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 Although several embodiments of the present invention have been described above, these embodiments are presented as examples and are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the gist of the invention. These embodiments and their modifications are included within the scope and gist of the invention, as well as within the scope of the invention described in the claims and its equivalents.
Claims (6)
6. The method for producing a composite resin composition according to claim 1 , wherein the polyolefin is mixed with an acid-treated starch, an alkali-treated starch, an oxidized starch, an enzyme-treated starch, or a metal salt. , heat treated starch, pulverized starch, extrusion treated starch, pregelatinized starch, radical treated starch, radiation treated starch, electron beam treated starch, microwave treated starch, ultrasonic treated starch, high frequency treated starch, pressure treated starch, milling A composite resin composition, characterized in that it is produced by simultaneously charging at least one selected from the group consisting of treated starch, powder collision treated starch, and friction treated starch, and the above-mentioned urea into a kneader and kneading them. manufacturing method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019195310A JP7359643B2 (en) | 2019-10-28 | 2019-10-28 | Composite resin composition and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019195310A JP7359643B2 (en) | 2019-10-28 | 2019-10-28 | Composite resin composition and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2021066850A JP2021066850A (en) | 2021-04-30 |
| JP7359643B2 true JP7359643B2 (en) | 2023-10-11 |
Family
ID=75636728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2019195310A Active JP7359643B2 (en) | 2019-10-28 | 2019-10-28 | Composite resin composition and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP7359643B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023082587A (en) * | 2021-12-02 | 2023-06-14 | 日本食品化工株式会社 | Resin composition, molded article, and method for producing resin composition |
| JP2025152918A (en) * | 2024-03-28 | 2025-10-10 | 日本食品化工株式会社 | Thermoplastic starch composition containing starch and starch plasticizer and method for producing the same |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002526586A (en) | 1998-09-22 | 2002-08-20 | ノバモント・ソシエタ・ペル・アチオニ | Hydrophobic polymer filled with starch complexing agent |
| JP2004002613A (en) | 2001-11-02 | 2004-01-08 | Minoru Hishinuma | Starch-based composite resin composition and its molded product |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1240503B (en) * | 1990-07-25 | 1993-12-17 | Butterfly Srl | STARCH POLYMERIC MIXTURE PARTICULARLY FOR THE PRODUCTION OF FILMS AND SIMILAR AND PROCEDURE FOR ITS PRODUCTION. |
-
2019
- 2019-10-28 JP JP2019195310A patent/JP7359643B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002526586A (en) | 1998-09-22 | 2002-08-20 | ノバモント・ソシエタ・ペル・アチオニ | Hydrophobic polymer filled with starch complexing agent |
| JP2004002613A (en) | 2001-11-02 | 2004-01-08 | Minoru Hishinuma | Starch-based composite resin composition and its molded product |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2021066850A (en) | 2021-04-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Sabetzadeh et al. | Study on ternary low density polyethylene/linear low density polyethylene/thermoplastic starch blend films | |
| Klapiszewski et al. | Influence of Processing Conditions on the Thermal Stability and Mechanical Properties of PP/Silica‐Lignin Composites | |
| Li et al. | Comparative study on the blends of PBS/thermoplastic starch prepared from waxy and normal corn starches | |
| CN102993556B (en) | Polypropylene composite, its preparation method and application thereof | |
| Castaño et al. | Physical, chemical and mechanical properties of pehuen cellulosic husk and its pehuen-starch based composites | |
| JP7359643B2 (en) | Composite resin composition and its manufacturing method | |
| Madera‐Santana et al. | Biocomposites based on poly (lactic acid) and seaweed wastes from agar extraction: Evaluation of physicochemical properties | |
| Lee et al. | The effects of clay dispersion on the mechanical, physical, and flame‐retarding properties of wood fiber/polyethylene/clay nanocomposites | |
| CN106674705A (en) | Method for preparing inorganic nanoparticle/polyethylene copolymer composite material | |
| Poostforush et al. | Investigation of physical and mechanical properties of high density polyethylene/wood flour composite foams | |
| JP2019172752A (en) | Process for producing microfibrillated cellulose-containing polypropylene resin composite | |
| CN111333954A (en) | Illumination aging resistant plastic for automotive interior parts and processing technology thereof | |
| CN104995251A (en) | Polyolefin composition comprising thermoplastic starch | |
| CN109575427A (en) | A kind of low-luster polypropylene composite material and preparation method thereof | |
| Ferreira et al. | Effect of structure and viscosity of the components on some properties of starch-rich hybrid blends | |
| JP6819006B2 (en) | Method for manufacturing cellulose resin composite | |
| Rahnama et al. | Investigation of polyethylene‐grafted‐maleic anhydride presence as a compatibilizer on various properties of nanocomposite films based on polyethylene/ethylene vinyl alcohol/nanoclay | |
| Sabetzadeh et al. | Effect of oxidized starch on morphology, rheological and tensile properties of low-density polyethylene/linear low-density polyethylene/thermoplastic oxidized starch blends | |
| Senna et al. | Compatibilization of low‐density polyethylene/plasticized starch blends by reactive compounds and electron beam irradiation | |
| JP7353600B2 (en) | Composition and method for producing the composition | |
| TWI865314B (en) | Starch-containing resin composition, pellet, flake, resin-molded article, method for producing starch-containing resin composition, method for producing pellet or flake, and method for producing resin-molded article | |
| JP7508679B1 (en) | Thermoplastic starch composition containing metal halide salt, pellets, flakes, compound body, resin molded product, method for producing thermoplastic starch composition, method for producing pellets or flakes, method for producing compound body, and method for producing resin molded product | |
| JPS62937B2 (en) | ||
| CN111849078B (en) | Stress whitening-resistant and wear-resistant polypropylene composition and preparation method thereof | |
| JP2002167484A (en) | Polypropylene resin composition and method for producing the same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20220829 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20230630 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20230718 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230830 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20230926 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20230928 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 7359643 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |