JP7370583B2 - Processed cloth manufacturing method - Google Patents
Processed cloth manufacturing method Download PDFInfo
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- JP7370583B2 JP7370583B2 JP2020009071A JP2020009071A JP7370583B2 JP 7370583 B2 JP7370583 B2 JP 7370583B2 JP 2020009071 A JP2020009071 A JP 2020009071A JP 2020009071 A JP2020009071 A JP 2020009071A JP 7370583 B2 JP7370583 B2 JP 7370583B2
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- 239000004744 fabric Substances 0.000 title claims description 155
- 238000004519 manufacturing process Methods 0.000 title claims description 32
- 239000003292 glue Substances 0.000 claims description 58
- 239000004088 foaming agent Substances 0.000 claims description 32
- 238000012546 transfer Methods 0.000 claims description 27
- 239000003086 colorant Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 21
- 238000005187 foaming Methods 0.000 claims description 20
- 238000007639 printing Methods 0.000 claims description 20
- 238000000859 sublimation Methods 0.000 claims description 14
- 230000008022 sublimation Effects 0.000 claims description 14
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 10
- 238000005406 washing Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims 3
- 239000010410 layer Substances 0.000 description 28
- 238000012986 modification Methods 0.000 description 26
- 230000004048 modification Effects 0.000 description 26
- 239000006260 foam Substances 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 10
- 238000004513 sizing Methods 0.000 description 8
- 239000000049 pigment Substances 0.000 description 7
- 229920006300 shrink film Polymers 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 238000004043 dyeing Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 230000014509 gene expression Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241001474374 Blennius Species 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Decoration Of Textiles (AREA)
Description
本発明は、衣類などの加工布の製造方法に関し、特にひだ部あるいはプリーツを含む加工布の製造方法に関する。 The present invention relates to a method for manufacturing processed fabrics such as clothing, and particularly to a method for manufacturing processed fabrics including pleats or pleats.
例えば、（１）シュリンクフィルムに発泡材インクと固定インクとを印刷する工程；（２）原料布の裏側に、発泡材インクが接触するようにしながら、原料布とシュリンクフィルムとを合わせて、これら両原料布及びシュリンクフィルムを加熱する工程；（３）熱プレス板の圧力を調整しながら、シュリンクフィルムの収縮と、発泡材インクの発泡とを行い、原料布にシボプリーツ部と細プリーツ部とをプリーツ加工してプリーツ加工布とする工程；（４）プリーツ加工布から、シュリンクフィルム及び発泡した発泡材インクを除去する工程を含むプリーツ加工布の製造方法が知られている（例えば特許文献１）。 For example, (1) printing foam ink and fixing ink on the shrink film; (2) combining the raw material cloth and the shrink film while making sure that the foam ink is in contact with the back side of the raw material cloth; Step of heating both the raw material cloth and the shrink film; (3) Shrink the shrink film and foam the foam ink while adjusting the pressure of the heat press plate to form grained pleats and fine pleats on the raw material cloth. A method for manufacturing a pleated cloth is known, which includes a step of pleating to obtain a pleated cloth; (4) a step of removing a shrink film and foamed foam ink from the pleated cloth (for example, Patent Document 1) .
しかしながら、上述したプリーツ加工布の製造方法では、シュリンクフィルムを使用しているためプリーツの表現に制限があり、また布からシュリンクフィルムを確実に除去することは手間である。このように従来のプリーツ加工布の製造方法には未だ課題がある。 However, in the above-described method for manufacturing pleated cloth, since a shrink film is used, the expression of pleats is limited, and it is troublesome to reliably remove the shrink film from the cloth. As described above, there are still problems with the conventional method of manufacturing pleated cloth.
そこで、本発明の目的は、簡便な方法で生地に多様な凹凸模様を形成することができる加工布の製造方法を提供することにある。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a method for producing a processed cloth that can form various uneven patterns on the cloth using a simple method.
上述した課題を解決すべく、本発明は、生地を準備し、前記生地のうち少なくとも一部分に、発泡剤を含む第１糊剤を印捺し、印捺済みの生地を加熱した金属板でプレスして、前記発泡剤を発泡させる工程を含むことを特徴とする加工布の製造方法を提供する。ここで、加工布は衣類を含むものとし、また、準備される生地は、先染めされていても、されていなくてもよい。 In order to solve the above-mentioned problems, the present invention prepares a fabric, imprints a first glue containing a foaming agent on at least a portion of the fabric, and presses the imprinted fabric with a heated metal plate. The present invention provides a method for producing a processed cloth, which includes a step of foaming the foaming agent. Here, the processed fabric includes clothing, and the prepared fabric may or may not be yarn-dyed.
上記の構成を有する本発明の加工布の製造方法は、前記生地に、着色剤を含む第２糊剤を印捺する工程、を更に含むことが好ましい。この場合、第１糊剤が印捺される領域以外の領域に、前記第２糊剤を印捺してもよいし、あるいは、前記第１糊剤の印捺に先立ち、前記第１糊剤が印捺される領域に、前記第２糊剤を印捺してもよい。 It is preferable that the method for producing a processed cloth of the present invention having the above-mentioned configuration further includes a step of printing a second paste containing a coloring agent on the cloth. In this case, the second glue may be printed on an area other than the area where the first glue is printed, or the first glue may be printed on an area other than the area where the first glue is printed. The second adhesive may be printed on the area to be printed.
また、上記の構成を有する本発明の加工布の製造方法は、前記生地に昇華転写を行う工程を更に含むことが好ましい。この場合、プレス済みの生地を洗浄する工程を更に含み、洗浄済みの生地を、昇華性インクが印刷された転写紙とともに、前記金属板で再度プレスしてもよい。あるいは、前記印捺済みの生地を、昇華性インクが印刷された転写紙とともに、前記金属板でプレスしてもよい。 Moreover, it is preferable that the method for producing a processed cloth of the present invention having the above-mentioned structure further includes a step of performing sublimation transfer on the cloth. In this case, the method may further include a step of washing the pressed fabric, and the washed fabric may be pressed again with the metal plate together with a transfer paper printed with sublimation ink. Alternatively, the printed fabric may be pressed with the metal plate together with a transfer paper printed with sublimation ink.
本発明によれば、簡便な方法で生地の特定の部位を確実にかつ十分に発泡させることができる。したがって、加工布に多様な凹凸模様を形成すること、つまり多様な表現のプリーツ加工が可能となる。 According to the present invention, a specific region of the dough can be reliably and sufficiently foamed using a simple method. Therefore, it is possible to form various uneven patterns on the work cloth, that is, to perform pleat processing with various expressions.
以下、本発明の代表的な実施形態に係る加工布の製造工程について、図面を参照しながら詳細に説明する。なお、図面は、本発明を概念的に説明するためのものであるから、理解容易のために、必要に応じて寸法、比又は数を誇張又は簡略化して表している場合もあり、本発明はこれに限定されるものではない。 Hereinafter, a process for manufacturing a work cloth according to a typical embodiment of the present invention will be described in detail with reference to the drawings. Note that the drawings are for conceptually explaining the present invention, and therefore dimensions, ratios, or numbers may be exaggerated or simplified as necessary to facilitate understanding. is not limited to this.
１．代表的な実施形態
本実施形態に係る加工布の製造方法は、次の工程を含む。
（１）生地を準備する工程
（２）生地に、発泡剤を含む糊剤を印捺する工程
（３）印捺済みの生地を加熱した金属板でプレスして、発泡剤を発泡させる工程
（４）生地を洗浄する工程
以下、図１～図７を参照して、上記の各工程を説明することとする。ここでは加工布の一例としてシャツを挙げて上記各工程を説明するが、ここで述べる製造方法により例えばズボンのような他種類の加工布を製造することも可能である。
1. Representative Embodiment A method for manufacturing a work cloth according to this embodiment includes the following steps.
(1) Step of preparing the fabric (2) Step of printing a sizing agent containing a foaming agent on the fabric (3) Step of pressing the printed fabric with a heated metal plate to foam the foaming agent ( 4) Step of washing the fabric Each of the above steps will be explained below with reference to FIGS. 1 to 7. Here, each of the above steps will be explained using a shirt as an example of the processed fabric, but it is also possible to manufacture other types of processed fabric, such as pants, by the manufacturing method described here.
（１）生地の準備
まず生地１を準備する（図１のステップＳ１）。
生地１の材料としては、天然繊維及び人工繊維を使用することができるが、例えばポリエステルからなる生地や、ポリエステルを主材としウール、レーヨンを混紡した生地を好適に使用することができる。また、生地として、例えば織物を好適に使用することができるが、これに限られない。更に、生地として、先染めの生地を用いてもよいし、後染めの生地を用いてもよい。
(1) Preparation of dough First, dough 1 is prepared (step S1 in FIG. 1).
As the material for the fabric 1, natural fibers and artificial fibers can be used, and for example, fabrics made of polyester or fabrics made of polyester as a main material mixed with wool or rayon can be suitably used. Further, as the fabric, for example, a woven fabric can be suitably used, but it is not limited thereto. Further, as the fabric, a yarn-dyed fabric or a piece-dyed fabric may be used.
（２）糊剤の印捺
次いで、生地１のうち少なくとも一部分に、発泡剤を含む糊剤（第１糊剤）を印捺する（ステップＳ２）。
発泡剤は、例えば発泡性のウレタン樹脂を主剤としたものであり、熱すると所定の発泡率で発泡する。糊剤に使用する糊料としては、天然糊料（でんぷん類、ゴム類、海藻類）、合成糊料（ポリビニールアルコール）、エマルジョン糊（Ｏ／Ｗ型、Ｗ／Ｏ型）又はこれらのブレンドを適宜使用することができる。なお、糊剤は着色剤を含んでいてもよく、着色剤としては例えば顔料を使用することができる。
(2) Imprinting of glue Next, a glue containing a foaming agent (first glue) is printed on at least a portion of the fabric 1 (step S2).
The foaming agent is, for example, one whose main ingredient is a foamable urethane resin, and when heated, it foams at a predetermined foaming rate. The glue used for the glue includes natural glue (starch, rubber, seaweed), synthetic glue (polyvinyl alcohol), emulsion glue (O/W type, W/O type), or a blend thereof. can be used as appropriate. Note that the paste may contain a coloring agent, and as the coloring agent, for example, a pigment can be used.
糊剤の印捺は、例えば図６に示すようなハンドスクリーンプリントにより行うことができる。この場合、作業者は、スキージ（へら）を用いて、生地１上にスクリーン５から糊剤を押し出し、生地１上に糊剤層３を形成する。 The adhesive can be printed by hand screen printing as shown in FIG. 6, for example. In this case, the operator uses a squeegee (spatula) to extrude the glue from the screen 5 onto the fabric 1 to form the glue layer 3 on the fabric 1.
糊剤層については、例えば図６のように、生地１の一部分の領域に糊剤層３が形成されてもよいし、例えば図２のように、生地１の全面に渡って糊剤層３１が形成されてもよい。なお、糊剤の印捺は、手捺染のほか、各種の捺染機で行われてもよい。 Regarding the glue layer, the glue layer 3 may be formed in a part of the fabric 1 as shown in FIG. 6, or the glue layer 31 may be formed over the entire surface of the fabric 1 as shown in FIG. may be formed. Note that the printing of the paste may be performed by hand printing or by using various printing machines.
ここで、糊剤付きの生地１は、発泡に適した湿り気を含むように、適宜乾燥される。つまり、生地１の湿り気が大きいと発泡剤が発泡しすぎるため、例えば電気式水分計の電極プローブを生地１の印捺面（又は反対側の面）に接触させた状態で、計測結果が生地１全体として１５質量％以下の湿り気となる程度に生地１が乾燥していることが好ましい。より好ましい発泡性能を得るために、生地１の湿り気は５～１５質量％であることが更に好ましい。なお、電気式水分計の一例として株式会社サンコウ電子研究所製の電気式水分計ＭＲ－２００ＩＩが挙げられる。 Here, the dough 1 with adhesive is appropriately dried so as to contain moisture suitable for foaming. In other words, if the fabric 1 is too wet, the foaming agent will foam too much, so for example, if the electrode probe of an electric moisture meter is in contact with the printed surface (or the opposite side) of the fabric 1, the measurement result will be It is preferable that the fabric 1 is dry to the extent that the moisture content of the fabric 1 as a whole is 15% by mass or less. In order to obtain more preferable foaming performance, it is further preferable that the moisture content of the dough 1 is 5 to 15% by mass. An example of an electric moisture meter is the electric moisture meter MR-200II manufactured by Sanko Electronics Research Institute.
糊剤の印捺が済むと、例えば図３（ａ）及び（ｂ）のように、生地１を所定の型にしたがって裁断し（ステップＳ３）、裁断済みの生地１同士を縫製する（ステップＳ４）。 After the adhesive has been printed, the fabric 1 is cut according to a predetermined pattern (step S3), and the cut fabrics 1 are sewn together (step S4), as shown in FIGS. 3(a) and 3(b), for example. ).
（３）加熱による発泡
次いで、印捺済みの生地（縫製済みの生地）１を加熱した金属板でプレスし、発泡剤を発泡させる（ステップＳ５）。例えば、図７（ａ）のように、プレス機７の金属コテ７１と台７３の間に生地１をセットし、図７（ｂ）のように、加熱した金属コテ７１を台７３に押圧する。これにより、糊剤層３１に含まれる発泡剤が発泡する。なお、熱による生地１の損傷を防止するべく、生地１と金属コテ７１との間に離型紙９を介在させてもよい。
(3) Foaming by heating Next, the printed fabric (sewn fabric) 1 is pressed with a heated metal plate to foam the foaming agent (step S5). For example, as shown in FIG. 7(a), the dough 1 is set between the metal iron 71 and the stand 73 of the press machine 7, and the heated metal iron 71 is pressed against the stand 73 as shown in FIG. 7(b). . As a result, the foaming agent contained in the adhesive layer 31 foams. Note that in order to prevent damage to the fabric 1 due to heat, a release paper 9 may be interposed between the fabric 1 and the metal iron 71.
加熱による発泡剤の発泡の結果、生地１は、それまでの平坦な形状（例えば図３（ａ）及び（ｂ）参照）から、ひだ部（プリーツ）３３を含む凹凸形状（例えば図４（ａ）及び（ｂ）参照）に変形する。その結果、生地１は全体として収縮する。 As a result of the foaming of the foaming agent by heating, the fabric 1 changes from its previously flat shape (see, for example, FIGS. 3(a) and 3(b)) to an uneven shape including pleats (pleats) 33 (for example, FIG. 4(a)). ) and (b)). As a result, the fabric 1 shrinks as a whole.
ここで、プレスの条件は、確実な発泡及び生地の損傷防止の観点から、次のように設定することが好ましい。
加圧力： １～ １０ｋｇ／１０ｃｍ２、
加圧時間： １０～１２０秒、
金属板の温度：１９０～２２０℃
更に言えば、次の設定がより好ましい。
加圧力： ２～ ６ｋｇ／１０ｃｍ２
加圧時間： ２０～ ４０秒
金属板の温度：２１０～２２０℃
Here, the pressing conditions are preferably set as follows from the viewpoint of reliable foaming and prevention of damage to the fabric.
Pressure force: 1~10kg/ 10cm2 ,
Pressurization time: 10-120 seconds,
Temperature of metal plate: 190-220℃
Furthermore, the following settings are more preferable.
Pressure force: 2~6kg/ 10cm2
Pressure time: 20-40 seconds Metal plate temperature: 210-220℃
この工程のための加工機材として平型の熱転写機を好適に使用することができ、一例として株式会社ハシマ製の平型昇華転写プレスＨＳＰ－２２１０を挙げることができる。 A flat type thermal transfer machine can be suitably used as processing equipment for this step, and one example is a flat type sublimation transfer press HSP-2210 manufactured by Hashima Co., Ltd.
（４）洗浄
次いで、生地１を洗浄し、糊剤を洗い流す（ステップＳ６）。例えば、生地１を水洗いし、すすぎ、脱水した後、生地の形を整えたうえで乾燥させればよい。これにより、例えば図５（ａ）及び（ｂ）のように、ひだ部３３を保持した生地１（加工布）を得ることができる。なお、加工布が例えば椅子や照明器具のかさのような一定の強度を必要とする構造体を構成する場合、強度確保のため、発泡済みの発泡剤を生地に付着させたままにしてもよく、したがって洗浄工程は省略されてもよい。
(4) Washing Next, the fabric 1 is washed and the glue is washed away (step S6). For example, after washing the fabric 1 with water, rinsing, and dehydrating it, the fabric may be shaped and dried. Thereby, it is possible to obtain the fabric 1 (worked fabric) that retains the pleats 33, as shown in FIGS. 5(a) and 5(b), for example. Furthermore, if the processed fabric constitutes a structure that requires a certain level of strength, such as the umbrella of a chair or a light fixture, the foaming agent may be left attached to the fabric to ensure strength. , so the cleaning step may be omitted.
本実施形態に係る加工布の製造方法によれば、簡便な方法で、生地１の特定の部位を確実にかつ十分に発泡させることができる。したがって、加工布に多様な凹凸模様を形成することが可能となる。 According to the method for producing a work cloth according to the present embodiment, a specific portion of the cloth 1 can be reliably and sufficiently foamed using a simple method. Therefore, it is possible to form various uneven patterns on the work cloth.
２．変形例１
図８を参照して、本実施形態の変形例１に係る加工布の製造方法を説明する。
変形例１と後述する変形例２とでは、発泡剤を含む糊剤（第１糊剤）の印捺の際に、着色剤を含む糊剤（第２糊剤）をも生地に印捺することとする。変形例１では、発泡剤を含む糊剤の印捺後に、着色剤を含む糊剤を生地に印捺することとしている。もっとも、これら糊剤の印捺領域同士が重なり合わない限り、印捺の順序は問わない。
2. Modification example 1
With reference to FIG. 8, a method for manufacturing a work cloth according to modification example 1 of the present embodiment will be described.
In Modified Example 1 and Modified Example 2, which will be described later, when printing a sizing agent (first sizing agent) containing a foaming agent, a sizing agent (second sizing agent) containing a coloring agent is also printed on the fabric. That's it. In Modified Example 1, after printing a paste containing a foaming agent, a paste containing a coloring agent is printed on the fabric. However, as long as the printing areas of these adhesives do not overlap each other, the order of printing does not matter.
具体的に説明すると、生地１を準備した後、図８（ａ）に示すように、発泡剤を含む糊剤を生地１に印捺して、生地１上に糊剤層３１を形成する。 Specifically, after preparing the fabric 1, a paste containing a foaming agent is printed onto the fabric 1 to form a glue layer 31 on the fabric 1, as shown in FIG. 8(a).
次いで、図８（ｂ）に示すように、着色剤を含む糊剤を、糊剤層３１の形成領域以外の領域３５Ａ（図８（ａ）参照）に印捺して、生地１上に糊剤層３５を形成する。糊剤層３５は糊剤層３１上に重なってもよいが、糊剤層３５と糊剤層３１とが重なる領域では十分な発色性が確保できず、また、染色ムラや汚れの原因になる可能性があることに留意すべきである。また、発泡剤を含む糊剤及び着色剤を含む糊剤の両方を印捺済みの生地１は、上述した測定方法の下で、生地１全体として１５質量％以下の湿り気となるように、適宜乾燥される。 Next, as shown in FIG. 8(b), a glue containing a coloring agent is printed on the area 35A (see FIG. 8(a)) other than the forming area of the glue layer 31, and the glue is applied onto the fabric 1. Form layer 35. The glue layer 35 may overlap the glue layer 31, but sufficient color development cannot be ensured in the area where the glue layer 35 and the glue layer 31 overlap, and this may cause uneven dyeing and stains. It should be noted that there is a possibility that In addition, the fabric 1 that has been printed with both the size agent containing a foaming agent and the size agent containing a coloring agent is suitably adjusted so that the moisture content of the fabric 1 as a whole is 15% by mass or less under the above-mentioned measurement method. dried.
ここで、着色剤としては顔料及び染料のいずれでもよいが、ここでは顔料を用いることとする。顔料の一例を挙げると、例えば酸化チタン（白）、カーボンブラック（黒）、他の色では有機系顔料（例えばアゾ顔料）があり、加工布のデザインに応じて複数種類の顔料が使用されてもよい。 Here, the coloring agent may be either a pigment or a dye, but here a pigment is used. Examples of pigments include titanium oxide (white) and carbon black (black), and other colors include organic pigments (e.g. azo pigments), and multiple types of pigments are used depending on the design of the processed fabric. Good too.
糊剤には、着色剤としての顔料を生地１に固着させるためのバインダーが含まれており、例えば自己架橋型アクリル系樹脂、ウレタン系樹脂、ラテックス系樹脂が挙げられる。 The glue contains a binder for fixing the pigment as a coloring agent to the fabric 1, and includes, for example, a self-crosslinking acrylic resin, a urethane resin, and a latex resin.
糊剤は更に糊料を含んでいる。糊料としては、上述したように、天然糊料（でんぷん類、ゴム類、海藻類）、合成糊料（ポリビニールアルコールなど）、エマルジョン糊（Ｏ／Ｗ型、Ｗ／Ｏ型）又はこれらのブレンドが適宜用いられる。 The sizing agent further includes a sizing agent. As the glue, as mentioned above, natural glue (starch, rubber, seaweed), synthetic glue (polyvinyl alcohol, etc.), emulsion glue (O/W type, W/O type), or any of these Blends are used as appropriate.
そして、印捺済みの生地１を縫製し、縫製された生地１を加熱した金属板でプレスすると、発泡剤が発泡するとともに着色剤が生地１へ固着する。その結果、図８（ｃ）に示すように、生地１にひだ部３３及び模様３７が、互いに重なり合わない位置に形成される。なお、プレスの条件は、本実施形態において述べた条件を適用可能である。 Then, when the printed fabric 1 is sewn and the sewn fabric 1 is pressed with a heated metal plate, the foaming agent foams and the coloring agent is fixed to the fabric 1. As a result, as shown in FIG. 8(c), pleats 33 and patterns 37 are formed on the fabric 1 at positions that do not overlap with each other. Note that the conditions described in this embodiment can be applied to the press conditions.
次いで、生地１を洗浄すると、図８（ｄ）に示すように、生地１から糊剤が除去され、ひだ部３３及び模様３７が残る。 Next, when the fabric 1 is washed, the glue is removed from the fabric 1, leaving the folds 33 and the pattern 37, as shown in FIG. 8(d).
変形例１では、発泡剤を含む糊剤が印捺される領域３１以外の領域３５Ａに、つまり発泡剤を含む糊剤の印捺領域３１に重ならないように、着色剤を含む糊剤を印捺する。これにより、十分な発泡性能及び発色性能を確保しながら、発泡によるひだ部３３の形成と模様３７の形成とを同時に行うことができる。 In Modified Example 1, the adhesive containing the coloring agent is printed on the area 35A other than the area 31 where the adhesive containing the foaming agent is printed, that is, so as not to overlap the area 31 where the adhesive containing the foaming agent is printed. Stamp. Thereby, the formation of the folds 33 and the pattern 37 by foaming can be performed simultaneously while ensuring sufficient foaming performance and coloring performance.
３．変形例２
図９を参照して、本実施形態の変形例２に係る加工布の製造方法を説明する。
変形例２では、着色剤を含む糊剤の印捺を、発泡剤を含む糊剤の印捺に先立って行うこととし、発泡剤を含む糊剤が印捺される領域に全部又は一部分が重なるように、着色剤を含む糊剤を印捺する。
3. Modification example 2
With reference to FIG. 9, a method for manufacturing a work cloth according to modification example 2 of the present embodiment will be described.
In Modified Example 2, printing of the glue containing the coloring agent is performed prior to printing of the glue containing the foaming agent, and the area where the glue containing the foaming agent is printed overlaps in whole or in part. A paste containing a coloring agent is used for printing.
具体的には、生地１を準備した後、図９（ａ）に示すように、着色剤を含む糊剤を生地１に印捺して、生地１上に糊剤層３５を形成する。このとき、糊剤層３５の全部又は一部分が、発泡剤を含む糊剤の印捺予定領域３１Ａと重なるように、着色剤を含む糊剤を印捺する。ここで着色剤としては変形例１と同じものを使用することができる。 Specifically, after preparing the fabric 1, a paste containing a coloring agent is printed onto the fabric 1 to form a glue layer 35 on the fabric 1, as shown in FIG. 9(a). At this time, the paste containing the coloring agent is printed so that all or part of the glue layer 35 overlaps with the area 31A where the paste containing the foaming agent is scheduled to be printed. Here, the same colorant as in Modified Example 1 can be used.
次いで、図９（ｂ）に示すように、発泡剤を含む糊剤を生地１に印捺し、糊剤層３１を形成する。ここでも、過剰な発泡を抑制するため、全ての糊剤の印捺後における生地１の湿り気が生地１全体で１５質量％以下になるように、生地１が乾燥される。生地１の湿り気の計測手法は、本実施形態及び変形例１において述べたとおりである。 Next, as shown in FIG. 9(b), a paste containing a foaming agent is printed onto the fabric 1 to form a paste layer 31. Here, too, in order to suppress excessive foaming, the fabric 1 is dried so that the moisture content of the fabric 1 after printing all the adhesives is 15% by mass or less for the fabric 1 as a whole. The method of measuring the moisture of the fabric 1 is as described in the present embodiment and the first modification.
そして、印捺済みの生地１を加熱した金属板でプレスすると、発泡剤が発泡するとともに着色剤が生地１へ固着する。このとき、糊剤層３１，３５の重なりを考慮すると、着色及び発泡を確実に行うために、プレス機７の加圧力を、本実施形態における加圧力の範囲でも高め（例えば５～６ｋｇ／１０ｃｍ２）に設定することが好ましい。 Then, when the printed fabric 1 is pressed with a heated metal plate, the foaming agent foams and the coloring agent adheres to the fabric 1. At this time, considering the overlapping of the adhesive layers 31 and 35, in order to ensure coloring and foaming, the pressing force of the press 7 is increased even in the range of the pressing force in this embodiment (for example, 5 to 6 kg/10 cm). 2 ) is preferable.
プレスの結果、図９（ｃ）に示すように、生地１にひだ部３３が形成されるとともに、ひだ部３３の全部又は一部に模様３７が形成される。そして、生地１を洗浄すると、図９（ｄ）に示すように、生地１から糊剤が除去されて、模様３７が露出する。 As a result of pressing, as shown in FIG. 9(c), pleats 33 are formed in the fabric 1, and a pattern 37 is formed in all or part of the pleats 33. When the fabric 1 is washed, the paste is removed from the fabric 1 and the pattern 37 is exposed, as shown in FIG. 9(d).
変形例２に係る加工布の製造方法によれば、ひだ部３３にも、鮮やかな模様を確実に形成することができる。この点、変形例２により得られる生地では、発泡剤及び着色剤の両方を含む糊剤を生地に印捺する場合に比べて、発色性が格段に優れている。 According to the method for producing a work cloth according to the second modification, a vivid pattern can be reliably formed also in the pleats 33. In this respect, the fabric obtained in Modification Example 2 has much better color development than the case where a paste containing both a foaming agent and a coloring agent is printed on the fabric.
４．変形例３
図１０を参照して、本実施形態の変形例３に係る加工布の製造方法を説明する。
変形例３と後述する変形例４とは、昇華転写による染色工程を含むものである。特に変形例３では、発泡によるひだ部の形成と同時に、ひだ部以外の領域を昇華転写により染色することとする。
4. Modification example 3
With reference to FIG. 10, a method for manufacturing a work cloth according to modification 3 of the present embodiment will be described.
Modification 3 and Modification 4 described later include a dyeing process by sublimation transfer. In particular, in Modification 3, at the same time as the pleats are formed by foaming, areas other than the pleats are dyed by sublimation transfer.
具体的には、生地１を準備した後、図１０（ａ）に示すように、発泡剤を含む糊剤を生地１に印捺して、生地１上に糊剤層３１を形成する。ここで、糊剤層３１に含まれる水分の割合については、本実施形態において述べた水分量の範囲における少なめ（例えば５～８％）であることが好ましい。これは、加熱による昇華性インクの蒸発に伴って発泡剤に過剰な水分が供給されて過剰な発泡を誘発することを抑制するためである。 Specifically, after preparing the fabric 1, a glue containing a foaming agent is printed onto the fabric 1 to form a glue layer 31 on the fabric 1, as shown in FIG. 10(a). Here, the proportion of water contained in the glue layer 31 is preferably a small amount (for example, 5 to 8%) within the range of water content described in this embodiment. This is to prevent excess moisture from being supplied to the foaming agent due to evaporation of the sublimable ink due to heating, thereby preventing excessive foaming from occurring.
併せて、転写紙４１を準備し、この転写紙４１に昇華性インクをプリントしてインク層４３を形成する。ここでは、図１０（ｂ）のように、インク層４３が生地１の全面をほぼ覆うようにプリントされているが、インク層４３は、生地１上の糊剤層３１と重ならないように配置されてもよい。 At the same time, a transfer paper 41 is prepared, and sublimation ink is printed on the transfer paper 41 to form an ink layer 43. Here, as shown in FIG. 10(b), the ink layer 43 is printed so as to cover almost the entire surface of the fabric 1, but the ink layer 43 is arranged so as not to overlap the glue layer 31 on the fabric 1. may be done.
そして、生地１を転写紙４１とともに熱転写機７（金属コテ７１と台７３）でプレスする。すると、図１０（ｃ）のように、発泡剤の発泡によりひだ部３３が形成されるとともに、生地１上のひだ部３３以外の領域には、昇華性インクの蒸発により生地１が染色されて模様４５が形成される。このとき、発泡及び染色を確実に行うべく、熱転写機の加圧力を、本実施形態における加圧力の範囲でも高め（例えば５～６ｋｇ／１０ｃｍ２）に、加圧時間を長め（例えば３０～４０秒）に設定することが好ましい。 Then, the fabric 1 is pressed together with the transfer paper 41 using a thermal transfer machine 7 (metal iron 71 and stand 73). Then, as shown in FIG. 10(c), folds 33 are formed by the foaming of the foaming agent, and the fabric 1 is dyed in areas other than the folds 33 on the fabric 1 by evaporation of the sublimable ink. A pattern 45 is formed. At this time, in order to ensure foaming and dyeing, the pressure of the thermal transfer machine is set to be higher than the range of pressure in this embodiment (for example, 5 to 6 kg/10 cm 2 ), and the pressure time is set to be longer (for example, 30 to 40 kg/10 cm 2 ). seconds) is preferable.
次いで、生地１を洗浄すると、図１０（ｄ）に示すように、生地１から糊剤層３１が除去され、生地１にひだ部３３及び模様４５が残る。 Next, when the fabric 1 is washed, the glue layer 31 is removed from the fabric 1, leaving folds 33 and patterns 45 on the fabric 1, as shown in FIG. 10(d).
変形例３では、発泡剤入り糊剤を印捺した生地１を、昇華性インクをプリントした転写紙４１とともにプレスすることとしている。これにより、発泡によるひだ部３３の形成と、ひだ部３３以外の領域における染色による模様４５の形成とを同時に行うことができる。また、十分な発泡性能及び発色性能を確保することができる。 In the third modification, a cloth 1 printed with a sizing agent containing a foaming agent is pressed together with a transfer paper 41 printed with a sublimation ink. Thereby, the formation of the pleats 33 by foaming and the formation of the pattern 45 by dyeing in areas other than the pleats 33 can be performed simultaneously. Moreover, sufficient foaming performance and coloring performance can be ensured.
５．変形例４
図１１を参照して、本実施形態の変形例４に係る加工布の製造方法を説明する。
変形例４では、本実施形態で述べた各工程に加え、更に昇華転写による染色工程を含むこととする。
5. Modification example 4
With reference to FIG. 11, a method for manufacturing a work cloth according to modification example 4 of the present embodiment will be described.
In addition to each process described in this embodiment, Modification 4 further includes a dyeing process by sublimation transfer.
具体的には、生地１を準備した後、図１１（ａ）に示すように、発泡剤を含む糊剤を生地１に印捺して、生地１上に糊剤層３１を形成する。そして、生地１を加熱した金属板でプレスすると、発泡剤が発泡し、図１１（ｂ）に示すように、生地１にひだ部３３が形成される。次いで、生地１を洗浄すると、図１１（ｃ）に示すように、生地１から糊剤が除去され、ひだ部３３が残る。 Specifically, after preparing the fabric 1, a glue containing a foaming agent is printed onto the fabric 1 to form a glue layer 31 on the fabric 1, as shown in FIG. 11(a). Then, when the fabric 1 is pressed with a heated metal plate, the foaming agent foams, and pleats 33 are formed in the fabric 1 as shown in FIG. 11(b). Next, when the fabric 1 is washed, the glue is removed from the fabric 1, leaving pleats 33, as shown in FIG. 11(c).
併せて、転写紙４１を準備し、この転写紙４１に昇華性インクをプリントして転写紙４１上にインク層４３を形成しておく。インク層４３は生地１の全面をほぼ覆うように形成してよい。 At the same time, a transfer paper 41 is prepared, and sublimation ink is printed on the transfer paper 41 to form an ink layer 43 on the transfer paper 41. The ink layer 43 may be formed to substantially cover the entire surface of the fabric 1.
そして、図１１（ｄ）に示すように、生地１を転写紙４１とともに熱転写機７（金属コテ７１と台７３）でプレスする。すると、例えば図１１（ｅ）のように、ひだ部３３は、金属コテ７１の押圧により平らに変形するとともに、ひだ部３３には、昇華性インクの蒸発により模様４５が転写される。このとき、昇華転写の確実性の観点から、熱転写機の加圧力を１～１０ｋｇ／１０ｃｍ２に、加圧時間を３０～１２０秒に、金属板の加熱温度を１９０～２２０℃に、設定することが好ましい。更には、十分な転写性能の観点から、加圧力を５～６ｋｇ／１０ｃｍ２に、加圧時間を５０～７０秒に、金属板の加熱温度を２１０～２２０℃に、設定することが好ましい。 Then, as shown in FIG. 11(d), the fabric 1 is pressed together with the transfer paper 41 using a thermal transfer machine 7 (metal iron 71 and stand 73). Then, as shown in FIG. 11E, for example, the pleats 33 are flattened by the pressure of the metal iron 71, and the pattern 45 is transferred to the pleats 33 by evaporation of the sublimable ink. At this time, in order to ensure the reliability of sublimation transfer, the pressure of the thermal transfer machine is set to 1 to 10 kg/10 cm2 , the pressure time is set to 30 to 120 seconds, and the heating temperature of the metal plate is set to 190 to 220°C. It is preferable. Furthermore, from the viewpoint of sufficient transfer performance, it is preferable to set the pressing force to 5 to 6 kg/10 cm 2 , the pressing time to 50 to 70 seconds, and the heating temperature of the metal plate to 210 to 220°C.
変形例４に係る加工布の製造方法によれば、ひだ部３３に特徴的な平らな形状を付与することができるとともに、ひだ部３３を含む生地１に鮮やかな模様４５を付与することができる。これにより、生地に多様な凹凸模様を形成すること、つまり多様な表現のプリーツ加工が可能となる。 According to the method for producing a processed cloth according to the fourth modification, it is possible to give the pleats 33 a characteristic flat shape, and it is also possible to give the fabric 1 including the pleats 33 a bright pattern 45. . This makes it possible to form various uneven patterns on the fabric, that is, pleat processing with various expressions.
上述した変形例１～４に係る加工布の製造方法は、適宜組み合わせることができる。例えば、変形例１，２の組合せ、変形例２，３の組合せ、変形例３，４の組合せ、変形例１，４の組合せが可能である。 The methods of manufacturing work cloth according to the above-mentioned Modifications 1 to 4 can be combined as appropriate. For example, a combination of Modifications 1 and 2, a combination of Modifications 2 and 3, a combination of Modifications 3 and 4, and a combination of Modifications 1 and 4 are possible.
以上、本発明の代表的な実施形態について説明したが、本発明はこれらのみに限定されるものではなく、種々の設計変更が可能であり、かかる設計変更した態様も全て本発明の技術的範囲に含まれる。 Although typical embodiments of the present invention have been described above, the present invention is not limited to these, and various design changes are possible, and all such design changes are within the technical scope of the present invention. include.
例えば、加工布として、ネクタイなどの他の衣類、バッグ、カーテン、椅子、照明器具のかさなどを製作することができる。 For example, the processed fabric can be used to make other clothing such as neckties, bags, curtains, chairs, lampshades, and the like.
１・・・生地、
３・・・糊剤層、
５・・・スクリーン、
７・・・プレス機（熱転写機）、
３１・・・発泡剤を含む糊剤層、
３３・・・ひだ部、
３５・・・着色剤を含む糊剤層、
３７・・・模様、
４１・・・転写紙、
４３・・・インク層。
４５・・・模様。
1...Dough,
3... Glue layer,
5...Screen,
7...Press machine (thermal transfer machine),
31... Glue layer containing a foaming agent,
33...fold part,
35... Glue layer containing colorant,
37... pattern,
41...transfer paper,
43... Ink layer.
45... Pattern.
Claims (5)
前記生地のうち少なくとも一部分に、発泡剤を含む第１糊剤を印捺して、前記第１糊剤が印捺される領域と、前記第１糊剤が印捺される領域以外の領域と、を形成する印捺工程と、
前記印捺工程後の前記生地の湿り気が５～１５質量％となるように乾燥する乾燥工程と、
加熱した金属板を用い、加圧力：１～１０ｋｇ／１０ｃｍ２、加圧時間：１０～１２０秒、温度：１９０～２２０℃の条件で、前記乾燥工程後の前記生地をプレスして、前記発泡剤を発泡させることにより、前記第１糊剤が印捺される領域を発泡させる発泡工程と、
前記生地に、着色剤を含む第２糊剤を印捺する工程と、を含み、
前記第１糊剤の印捺に先立ち、前記第１糊剤が印捺される領域に、前記第２糊剤を印捺すること、
を特徴とする加工布の製造方法。 A preparation process for preparing the dough;
A first glue containing a foaming agent is printed on at least a portion of the fabric, and an area where the first glue is printed and an area other than the area where the first glue is printed; a printing process to form a
a drying step of drying the fabric so that the moisture content after the printing step is 5 to 15% by mass;
Using a heated metal plate, the dough after the drying process is pressed under the conditions of pressurizing force: 1 to 10 kg/10 cm 2 , pressurizing time: 10 to 120 seconds, and temperature: 190 to 220° C. to form the foamed material. a foaming step of foaming the area where the first adhesive is printed by foaming the adhesive;
a step of printing a second glue containing a coloring agent on the fabric ;
Prior to printing the first glue, printing the second glue on a region where the first glue is to be printed ;
A method for producing processed cloth characterized by:
を特徴とする請求項１に記載の加工布の製造方法。 printing the second glue on an area other than the area where the first glue is printed ;
The method for producing a processed cloth according to claim 1, characterized in that:
を特徴とする請求項１又は２に記載の加工布の製造方法。 further comprising the step of performing sublimation transfer on the fabric ;
The method for producing a processed cloth according to claim 1 or 2, characterized in that:
洗浄済みの生地を、昇華性インクがプリントされた転写紙とともに、前記金属板で再度プレスすること、
を特徴とする請求項３に記載の加工布の製造方法。 It further includes the step of washing the pressed fabric,
Pressing the washed fabric again with the metal plate together with a transfer paper printed with sublimation ink ;
The method for producing a processed cloth according to claim 3 , characterized in that:
を特徴とする請求項３に記載の加工布の製造方法。
pressing the printed fabric with the metal plate together with a transfer paper printed with sublimation ink ;
The method for producing a processed cloth according to claim 3 , characterized in that:
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| JP2020009071A JP7370583B2 (en) | 2019-02-28 | 2020-01-23 | Processed cloth manufacturing method |
| JP2023125472A JP2023164424A (en) | 2019-02-28 | 2023-08-01 | Method of manufacturing processed fabric |
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| JP2019036156A JP6667770B1 (en) | 2019-02-28 | 2019-02-28 | Manufacturing method of processed cloth |
| JP2020009071A JP7370583B2 (en) | 2019-02-28 | 2020-01-23 | Processed cloth manufacturing method |
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| JP2023125472A Pending JP2023164424A (en) | 2019-02-28 | 2023-08-01 | Method of manufacturing processed fabric |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006070365A (en) | 2004-08-31 | 2006-03-16 | Ichikawa Puriitsu:Kk | Pleated fabric and method for producing the same |
| JP2007056432A (en) | 2005-08-22 | 2007-03-08 | Hayashi Chemical Industry Co Ltd | Surface change fixing technology by heat of textile products |
| JP2007100255A (en) | 2005-10-06 | 2007-04-19 | Komatsu Seiren Co Ltd | Method for producing textile cloth |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52108378U (en) * | 1976-02-03 | 1977-08-17 | ||
| JPS60104586A (en) * | 1983-11-09 | 1985-06-08 | 松本 恵之輔 | Hand writing printing method |
| JPS6440685A (en) * | 1987-08-07 | 1989-02-10 | Kanebo Ltd | Production of fancy woven like cloth |
| JPH06306762A (en) * | 1993-04-16 | 1994-11-01 | Kanebo Ltd | Pleated product manufacturing method |
| JP2645693B2 (en) * | 1993-11-19 | 1997-08-25 | 株式会社サンテックス | Curtain flare processing method and apparatus |
| JPH08218213A (en) * | 1995-02-10 | 1996-08-27 | Dainippon Printing Co Ltd | Wrinkled garment and method of manufacturing the same |
| JP3438504B2 (en) * | 1996-12-17 | 2003-08-18 | 日清紡績株式会社 | Resin processing method for woven or knitted fabric containing cellulosic fiber |
| JPH10183482A (en) * | 1996-12-19 | 1998-07-14 | Sasaki Shoten:Kk | Production of fabric having three-dimensional image |
| JPH10292273A (en) * | 1997-04-16 | 1998-11-04 | Chiisana Romansu:Kk | Printing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006070365A (en) | 2004-08-31 | 2006-03-16 | Ichikawa Puriitsu:Kk | Pleated fabric and method for producing the same |
| JP2007056432A (en) | 2005-08-22 | 2007-03-08 | Hayashi Chemical Industry Co Ltd | Surface change fixing technology by heat of textile products |
| JP2007100255A (en) | 2005-10-06 | 2007-04-19 | Komatsu Seiren Co Ltd | Method for producing textile cloth |
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| JP2020139258A (en) | 2020-09-03 |
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