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JP7370852B2 - Caking-inhibiting sulfate magnesium fertilizer and its manufacturing method - Google Patents
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JP7370852B2 - Caking-inhibiting sulfate magnesium fertilizer and its manufacturing method - Google Patents

Caking-inhibiting sulfate magnesium fertilizer and its manufacturing method Download PDF

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JP7370852B2
JP7370852B2 JP2019234768A JP2019234768A JP7370852B2 JP 7370852 B2 JP7370852 B2 JP 7370852B2 JP 2019234768 A JP2019234768 A JP 2019234768A JP 2019234768 A JP2019234768 A JP 2019234768A JP 7370852 B2 JP7370852 B2 JP 7370852B2
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剛基 國西
利仁 小野寺
信孝 美濃和
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Onoda Chemical Industry Co Ltd
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本発明は、吸湿性が高く、優れた固結抑制機能を発揮する硫酸苦土酸肥料に関する。 The present invention relates to a sulfate magnesium fertilizer that has high hygroscopicity and exhibits an excellent caking inhibiting function.

一般に化成肥料は、吸湿性や潮解性の成分を多く含むため、肥料粒子が相互に固まって塊状になりやすい性質がある。肥料の固結は、従来から品質劣化の懸念が指摘されてきたが、品質に問題がなくても、施肥の均一性の低下などを招く原因になるので、固結し難い肥料が求められる。特に機械による施肥作業が一般的である現在では、肥料の固結性に対する許容域が狭まり、軽い程度の固結でも機械施肥ではトラブルを招きやすいため、固結し難く流動性の良い肥料が求められている。 In general, chemical fertilizers contain a large amount of hygroscopic and deliquescent components, so the fertilizer particles tend to stick together and form clumps. Concerns about quality deterioration have been pointed out as a result of fertilizer caking, but even if there is no quality problem, it can cause a decrease in the uniformity of fertilization, so fertilizers that are difficult to caking are needed. Particularly in today's world where fertilization by machinery is common, the permissible range for fertilizer caking has narrowed, and mechanical fertilization is likely to cause trouble even with a light degree of caking, so fertilizers that are difficult to clump and have good fluidity are needed. It is being

特に最近、リン安、硫安、塩安、尿素、重過リン酸石灰、塩化カリ、硫酸カリなどの粒状肥料原料を、2種類以上配合したバルクブレンド肥料(以下BB肥料)が用いられるようになり、BB肥料は複数の肥料成分を含むため固結しやすいため、より効果的な固結防止対策が求められている。 In particular, recently, bulk blend fertilizers (hereinafter referred to as BB fertilizers), which contain two or more types of granular fertilizer raw materials such as ammonium phosphorus, ammonium sulfate, ammonium chloride, urea, heavy superphosphate, potassium chloride, and potassium sulfate, have come into use. , BB fertilizers contain multiple fertilizer components and are prone to caking, so more effective caking prevention measures are required.

肥料の固結は、肥料粒子表面に存在する水分(遊離水)が主な原因であり、この遊離水が肥料成分を溶解した飽和溶液になり、粒子間に液架橋を形成し、その後に温度や湿度の変化によって水分が蒸発して再結晶が起こると、液架橋が固架橋に変化し、肥料粒子が互いに接着して固結を生じる。単肥や化成肥料はこのようなメカニズムで肥料の固結が生じるが、BB肥料は、さらに複数の肥料成分の反応によって生じる生成物も固結の原因になるので、単一の肥料に比べて問題はより深刻である。 Consolidation of fertilizer is mainly caused by moisture (free water) present on the surface of fertilizer particles. This free water turns into a saturated solution with fertilizer components dissolved, forming liquid bridges between particles, and then temperature increases. When water evaporates and recrystallization occurs due to changes in fertilizer or humidity, liquid bridges change to solid bridges, and fertilizer particles adhere to each other, causing caking. Simple fertilizers and chemical fertilizers cause fertilizer caking through this mechanism, but BB fertilizers also cause caking due to the products generated by the reactions of multiple fertilizer components, so compared to single fertilizers, BB fertilizers have a higher rate of caking than single fertilizers. The problem is more serious.

例えば、硫安と塩化カリを含むBB肥料では、次式[1-1]に示すように、硫安と塩化カリの反応によって塩安と硫酸カリが生成し、この塩安と硫酸カリの溶解度は、肥料粒子の硫安と塩化カリの溶解度より低いので、結晶になって析出して固結が生じる。
(NH)SO4 + 2KCl → 2NHCl + KSO ・・・[1-1]
For example, in a BB fertilizer containing ammonium sulfate and potassium chloride, ammonium chloride and potassium sulfate are produced by the reaction between ammonium sulfate and potassium chloride, as shown in the following equation [1-1], and the solubility of ammonium chloride and potassium sulfate is Since the solubility of the fertilizer particles is lower than that of ammonium sulfate and potassium chloride, it crystallizes and precipitates, resulting in caking.
(NH 4 ) 2 SO 4 + 2KCl → 2NH 4 Cl + K 2 SO 4 ...[1-1]

また、リン酸二安と過石または重過石を含むBB肥料では、次式[1-2]に示すように、これらが反応して結晶水が遊離し、この遊離水による肥料粒子表面の濡れが原因となって固結が発生する。
(NH)HPO + Ca(HPO)・HO → 2NHHPO + CaHPO+ HO ・・・[1-2]
In addition, in BB fertilizers containing dianic phosphate and peroxide or peroxide, these react to liberate water of crystallization, as shown in the following formula [1-2], and this free water causes the surface of fertilizer particles to Caking occurs due to wetting.
(NH 4 ) 2 HPO 4 + Ca(H 2 PO 4 ) 2・H 2 O → 2NH 4 H 2 PO 4 + CaHPO 4 + H 2 O ・・・[1-2]

肥料の固結に対して、一般的な固結防止対策としては、粒子間の反応を抑制するため、水分量を少なくし、固結防止剤を添加するなどの対策が実施されている。固結防止剤としては、無機系のシリカゲル粉末、滑石粉末、クレー、シリカヒュームや、有機系の界面活性剤が尿素、硝安、化成肥料に対してよく使われている。 General measures to prevent caking of fertilizers include reducing the amount of water and adding anti-caking agents to suppress reactions between particles. As anti-caking agents, inorganic silica gel powder, talc powder, clay, silica fume, and organic surfactants are often used for urea, ammonium nitrate, and chemical fertilizers.

しかし、BB肥料で使用できる固結防止剤は法令(肥料取締法)によって規制されており、シリカゲル粉末、滑石粉末、クレー、珪石粉末、珪藻土、シリカヒューム、パーライト、および潤滑油に限られ、その添加量は、シリカゲル粉末は6%以下、その他の粉末は3%以下、潤滑油は滑石粉末、クレー、珪藻土、またはパーライトと併用されたものであって0.3%以下に限られている。そのため、これらの固結防止効果は十分ではない。さらに、これらの固結防止剤の添加によって肥料有効成分量が相対的に低下する問題や、粉末の固結防止剤によって施肥時に粉塵が飛散するなどの問題がある。また、高価なシリカゲル粉末を用いると肥料コストを押し上げる問題もある。 However, the anti-caking agents that can be used in BB fertilizers are regulated by law (Fertilizer Control Law) and are limited to silica gel powder, talcum powder, clay, silica powder, diatomaceous earth, silica fume, perlite, and lubricating oil. The amount added is limited to 6% or less for silica gel powder, 3% or less for other powders, and 0.3% or less for lubricating oil used in combination with talcum powder, clay, diatomaceous earth, or perlite. Therefore, these anti-caking effects are not sufficient. Furthermore, the addition of these anti-caking agents causes problems such as a relative decrease in the amount of active ingredients in the fertilizer, and powdered anti-caking agents that cause dust to scatter during fertilization. There is also the problem that using expensive silica gel powder increases fertilizer costs.

一方、リン酸苦土肥料については、リン酸一苦土、リン酸一石灰、およびリン酸二水素ナトリウムからなる吸湿成分を含有させることによって優れた固結抑制効果が得られることが開示されている(特許文献1)。しかし、硫酸苦土肥料については、固結防止剤に代わる十分な対策が示されていない。 On the other hand, with regard to magnesium phosphate fertilizer, it has been disclosed that an excellent caking inhibiting effect can be obtained by containing hygroscopic components consisting of monomagnesium phosphate, monolime phosphate, and sodium dihydrogen phosphate. (Patent Document 1). However, with regard to sulfate magnesium fertilizers, no sufficient measures have been shown to replace anti-caking agents.

特開2018-188314号公報Japanese Patent Application Publication No. 2018-188314

本発明は、硫酸苦土肥料について、従来の上記問題を解決したものであり、肥料成分とは異なる固結防止剤を含まずに、優れた固結抑制効果を有する硫酸苦土肥料とその製造方法を提供する。 The present invention solves the above-mentioned conventional problems regarding sulfate magnesium fertilizer, and provides a sulfate magnesium fertilizer that does not contain an anti-caking agent different from the fertilizer components and has an excellent caking inhibiting effect, and its production. provide a method.

本発明は、以下の構成からなる固結抑制硫酸苦土肥料とその製造方法に関する。
〔1〕MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含み、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上であることを特徴とする固結抑制硫酸苦土肥料。
〔2〕6水和物以上の硫酸マグネシウム多水和物を含む場合には、その含有量が16質量%未満である上記[1]に記載する固結抑制硫酸苦土肥料。
〔3〕X線回折においてα-アルミナを内標準物質として10%含有するよう添加した際の、MgSO・(1~2)HOのピーク強度比が、苦土源に軽焼マグネシアを主原料として用いた場合は2.13以下、橄欖岩を主原料として用いた場合は1.41以下である上記[1]~上記[2]の何れかに記載する固結抑制硫酸苦土肥料。
〔4〕苦土原料に対して、濃度40~60%の硫酸を反応させることによって、MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含み、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上である硫酸苦土を製造することを特徴とする固結抑制硫酸苦土肥料の製造方法。
The present invention relates to a caking-inhibiting magnesium sulfate fertilizer having the following configuration and a method for producing the same.
[1] Containing 38% by mass or more of magnesium sulfate low hydrate represented by MgSO 4 x H 2 O (x is 1.32 to 2.30), at a relative humidity of 50% (equilibrium moisture/water-soluble magnesia) A caking-inhibiting sulfate magnesium fertilizer characterized by a ratio of 0.40 or more.
[2] The caking-inhibiting magnesium sulfate fertilizer according to the above [1], in which the content of hexahydrate or more of magnesium sulfate polyhydrate is less than 16% by mass.
[3] In X-ray diffraction, the peak intensity ratio of MgSO 4 . The caking-inhibiting magnesium sulfate fertilizer described in any of [1] to [2] above, which has a value of 2.13 or less when used as the main raw material, and 1.41 or less when periolite is used as the main raw material. .
[ 4 ] Magnesium sulfate low hydrate represented by MgSO 4 . A method for producing a caking-inhibited sulfate magnesium fertilizer, which comprises producing sulfate magnesium containing 38% by mass or more and having a (equilibrium moisture/water-soluble magnesium) ratio of 0.40 or more at a relative humidity of 50%.

以下、本発明を具体的に説明する。
〔硫酸苦土肥料〕
本発明の硫酸苦土肥料は、MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含み、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上であることを特徴とする固結抑制硫酸苦土肥料である。
The present invention will be explained in detail below.
[Sulfuric acid magnesium fertilizer]
The magnesium sulfate fertilizer of the present invention contains 38% by mass or more of magnesium sulfate low hydrate represented by MgSO 4 xH 2 O (x is 1.32 to 2.30), and has an equilibrium water content of 50% relative humidity. This is a caking-inhibiting sulfate magnesium fertilizer characterized by a ratio of 0.40 or more.

硫酸マグネシウム無水塩(MgSO)は雰囲気中の水を吸収して多水塩に変化する性質を利用して乾燥剤として用いられており、硫酸マグネシウム1水和物(MgSO・HO)も吸湿性を有することが知られている。MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物も同様の吸湿性を有し、雰囲気中の水を吸収して多水塩に変化する。
Magnesium sulfate anhydrous (MgSO 4 ) is used as a desiccant by taking advantage of its property of absorbing water in the atmosphere and changing into a polyhydrate. Magnesium sulfate monohydrate (MgSO 4 H 2 O) It is also known to have hygroscopic properties. Magnesium sulfate hypohydrate represented by MgSO 4 .

本発明において、硫酸マグネシウム低水和物(xは1.32~2.30)の吸湿性は、硫酸マグネシウム1水和物(MgSO・HO)よりも高いことが見出された。実施例3の図1、図2に示すように、相対湿度50%~60%において、xが1.32~2.30の本発明試料No.1~8は、xが1.08~1.20の比較試料No.9~No.13よりも、水溶性苦土(W-MgO)に対する平衡水分の比が格段に高く、1.08~1.20水和物の硫酸マグネシウムよりも格段に吸湿性が高いことを示している。
In the present invention, it has been found that the hygroscopicity of magnesium sulfate hypohydrate (x is 1.32 to 2.30) is higher than that of magnesium sulfate monohydrate (MgSO 4 .H 2 O). As shown in FIGS. 1 and 2 of Example 3, at relative humidity of 50% to 60%, inventive samples No. 1 to 8 with x of 1.32 to 2.30 have x of 1.08 to 1. The ratio of equilibrium moisture to water-soluble magnesia (W-MgO) is much higher than that of comparative samples No. 9 to No. 13 of .20, and much higher than that of magnesium sulfate of 1.08 to 1.20 hydrate. It shows that it has high hygroscopicity.

本発明の硫酸苦土肥料は、この硫酸マグネシウム低水和物(xは1.32~2.30)を主成分とすることによって、優れた固結抑制機能を有するようにした。この硫酸マグネシウム低水和物の含有量は38質量%以上であることが好ましい。この含有量が38質量%より少ないと、吸湿性が十分ではなく、固結抑制機能が低下するので好ましくない。また、6水和物以上の硫酸マグネシウム多水和物を含む場合には、その含有量が16質量%未満であることが好ましい。6水和物以上の硫酸マグネシウムは水分吸着性が限界に近いので吸湿性が低く、この量が16質量%を上回ると硫酸苦土肥料の吸湿性が向上しない。
The sulfated magnesium fertilizer of the present invention has an excellent caking inhibiting function by containing this magnesium sulfate low hydrate (x is 1.32 to 2.30) as a main component. The content of this magnesium sulfate low hydrate is preferably 38% by mass or more. If this content is less than 38% by mass, the hygroscopicity will not be sufficient and the caking suppressing function will deteriorate, which is not preferable. Further, when containing a hexahydrate or more of magnesium sulfate polyhydrate, the content is preferably less than 16% by mass. Magnesium sulfate in the form of hexahydrate or more has a water adsorption property close to the limit, so its hygroscopicity is low, and if this amount exceeds 16% by mass, the hygroscopicity of the magnesium sulfate fertilizer will not improve.

本発明の硫酸苦土肥料は、MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含むことによって、相対湿度50%において、(平衡水分/水溶性苦土)比が0.40以上の高い吸湿性を有する。相対湿度50%からこのような高い吸湿性を有することによって、他の肥料粒子が吸湿する前に硫酸マグネシウム低水和物が優先的に吸湿するので、優れた固結抑制効果が得られる。また、この硫酸マグネシウム低水和物は肥料の苦土成分であるので、肥料の有効成分量が減少することがなく、施肥効果の高い苦土肥料を得ることができる。
The sulfuric acid magnesium fertilizer of the present invention contains 38% by mass or more of magnesium sulfate low hydrate represented by MgSO 4 xH 2 O (x is 1.32 to 2.30), so that at a relative humidity of 50%, It has high hygroscopicity with a (equilibrium moisture/water-soluble magnesia) ratio of 0.40 or more. By having such a high hygroscopicity from a relative humidity of 50%, the magnesium sulfate hypohydrate preferentially absorbs moisture before other fertilizer particles absorb moisture, resulting in an excellent caking inhibiting effect. Moreover, since this magnesium sulfate low hydrate is a magnesium component of the fertilizer, the amount of active ingredients in the fertilizer does not decrease, and a magnesium fertilizer with high fertilizing effect can be obtained.

本発明の硫酸苦土肥料が、硫酸マグネシウム低水和物(MgSO・xHO、xは1.32~2.30)を主成分として含むことは、X線回折において、これらのピークが検出されることによって確認ことができる。
The fact that the sulfated magnesium fertilizer of the present invention contains magnesium sulfate low hydrate (MgSO 4 x H 2 O, x is 1.32 to 2.30) as a main component means that these peaks in X-ray diffraction This can be confirmed by being detected.

〔製造方法〕
苦土原料に対して、濃度40~60%の硫酸を反応させることによって、MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含む硫酸苦土を製造することができる。
〔Production method〕
By reacting sulfuric acid with a concentration of 40 to 60 % to the raw material of magnesia, 38% by mass of magnesium sulfate low hydrate, represented by MgSO 4 x H 2 O (x is 1.32 to 2.30), is produced. Sulfuric acid magnesium containing the above can be produced.

苦土原料として、軽焼マグネシア、重焼マグネシア、橄欖岩、ニッケルスラグ、蛇紋岩などを用いることができる。濃度40~60%の硫酸を、上記苦土原料に対して、HSO/T-MgOモル比が0.70~1.20の範囲で反応させることが好ましい。具体的には、苦土原料として軽焼マグネシアを主として用いるときには、硫酸は濃度40~60%であって、HSO/T-MgOはモル比0.92以上で反応させるのが好ましく、苦土原料として橄欖岩を主として用いるときは、硫酸は濃度50~60%であって、HSO/T-MgOはモル比0.70以上~1.20以下で反応させるのが好ましい。
Lightly calcined magnesia, heavy calcined magnesia, periolite, nickel slag, serpentine, etc. can be used as the magnesia raw material. It is preferable to react sulfuric acid at a concentration of 40 to 60 % with the magnesia raw material at a H 2 SO 4 /T-MgO molar ratio in the range of 0.70 to 1.20. Specifically, when light calcined magnesia is mainly used as the magnesia raw material, it is preferable to react the sulfuric acid at a concentration of 40 to 60% and the H 2 SO 4 /T-MgO at a molar ratio of 0.92 or more. When peridotite is mainly used as the raw material for magnesia, it is preferable to react the sulfuric acid at a concentration of 50 to 60% and the H 2 SO 4 /T-MgO molar ratio between 0.70 and 1.20.

使用する硫酸濃度が65%を上回ると、生成する硫酸マグネシウムの水和物が1.20以下になるので好ましくない。一方、硫酸濃度が40%より低いと反応が十分に進まない。 If the concentration of sulfuric acid used exceeds 65%, the resulting magnesium sulfate hydrate will be less than 1.20, which is not preferable. On the other hand, if the sulfuric acid concentration is lower than 40%, the reaction will not proceed sufficiently.

本発明の製造方法によって得られる硫酸苦土は、MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含み、6水和物以上の硫酸マグネシウム多水和物の含有量は16質量%未満であるので、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上であり、優れた固結抑制機能を有する。 The magnesium sulfate obtained by the production method of the present invention contains 38% by mass or more of magnesium sulfate low hydrate represented by MgSO 4 xH 2 O (x is 1.32 to 2.30), and contains hexahydrate. Since the content of the above magnesium sulfate polyhydrate is less than 16% by mass, the (equilibrium water/water soluble magnesium) ratio at 50% relative humidity is 0.40 or more, and it has an excellent caking prevention function. have

本発明の硫酸苦土肥料は、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上であるので、他の肥料粒子が吸湿を始める前に、雰囲気中の水分を吸収して優れた固結抑制効果を発揮する。従って、長期間の貯蔵や運搬において、肥料の固結を生じ難く、機械による施肥作業によっても均一な散布効果が得られる。 The sulfated magnesium fertilizer of the present invention has a (equilibrium moisture/water-soluble magnesium) ratio of 0.40 or more at a relative humidity of 50%, so it absorbs moisture in the atmosphere before other fertilizer particles start absorbing moisture. It exhibits an excellent caking prevention effect. Therefore, during long-term storage or transportation, the fertilizer is less likely to clump, and a uniform spreading effect can be obtained even with mechanical fertilizer application.

また、本発明の硫酸苦土肥料は、肥料成分である硫酸マグネシウム低水和物が高い吸湿性を有して固結抑制機構を発揮し、肥料成分とは異なる固結防止剤を含まないので、肥料効果を高く維持することができる。 In addition, the magnesium sulfate fertilizer of the present invention has high hygroscopicity as a fertilizer component, magnesium sulfate low hydrate, and exhibits a caking inhibiting mechanism, and does not contain an anti-caking agent different from the fertilizer component. , it is possible to maintain a high fertilizer effect.

平衡水分曲線のグラフ(試料No.1~4、 No.9~11)Equilibrium moisture curve graph (Samples No. 1 to 4, No. 9 to 11) 平衡水分曲線のグラフ(試料No.5~8、 No.12、13)Equilibrium moisture curve graph (Samples No. 5 to 8, No. 12, 13)

以下、本発明の実施例を比較試料と共に示す。
〔実施例1:試料の製造〕
表1に示す原料を用い、表1に示す反応条件に従って硫酸苦土肥料を製造した。試料No.1~8が本発明試料、試料No.9~13が比較試料である。製造した肥料の粒度は一般的な肥料と同様に1mm以上~4mm未満とした。硫酸の初期温度は全ての試料で反応時の最高温度が100℃以上となるように、軽焼マグネシアを主原料とした試料では25℃以上にし、橄欖岩を主原料とした試料では70℃以上に保温したものを使用した。
表1に製造した硫酸苦土肥料の成分、および加熱減量、強熱減量を示す。加熱減量以外は全て乾物重量当たりの割合を示した。水溶性苦土(W-MgO)等の肥料成分は肥料分析法に基づき分析した。加熱減量は100℃で5時間加熱した時の減量割合(質量%)、強熱減量(Ig.loss)は500℃で1時間加熱した時の減量割合(質量%)である。強熱減量と加熱減量の算出は、硫酸マグネシウムには6水和物とx水和物のみが含まれるものとし、100℃加熱で硫酸マグネシウム6水和物はx水和物になり、500℃加熱でx水和物は無水物になるものとした。
Examples of the present invention will be shown below along with comparative samples.
[Example 1: Production of sample]
A magnesium sulfate fertilizer was produced using the raw materials shown in Table 1 and according to the reaction conditions shown in Table 1. Samples Nos. 1 to 8 are samples of the present invention, and Samples Nos. 9 to 13 are comparative samples. The particle size of the manufactured fertilizer was set to be 1 mm or more and less than 4 mm, similar to general fertilizers. The initial temperature of sulfuric acid was set at 25°C or higher for samples whose main raw material was light calcined magnesia, and at least 70°C for samples whose main raw material was periolite, so that the maximum temperature during the reaction was 100°C or higher for all samples. I used one that had been kept warm.
Table 1 shows the components, heat loss, and ignition loss of the produced magnesium sulfate fertilizer. All values except heat loss are expressed as percentages per dry weight. Fertilizer components such as water-soluble magnesia (W-MgO) were analyzed based on the fertilizer analysis method. The loss on heating is the percentage loss (% by mass) when heated at 100° C. for 5 hours, and the loss on ignition (Ig.loss) is the percentage loss (% by mass) when heated at 500° C. for 1 hour. Calculation of loss on ignition and loss on heating assumes that magnesium sulfate contains only hexahydrate and x-hydrate, and when heated to 100°C, magnesium sulfate hexahydrate becomes x-hydrate, The x-hydrate was assumed to become anhydrous by heating.

Figure 0007370852000001
Figure 0007370852000001

〔実施例2:硫酸苦土の組成〕
製造した硫酸苦土肥料に含まれる硫酸マグネシウム水和物について、組成の分析と解析を行った。硫酸マグネシウム水和物の組成をx水和物と6水和物の2種類で区別し、組成割合(質量%)を次式[2-1]、式[2-2]、式[2-3]、式[2-4]によって算出した。この結果を表2に示した。
次式において、W6は6水和物の割合(質量%)、Wxはx水和物の割合(質量%)、Mxはx水和物の式量(g/mol)である。硫酸マグネシウム6水和物の式量(g/mol)=228.46、 水分子量(g/mol)=18.02、MgOの式量(g/mol)=40.30、無水和物の式量(g/mol)=120.37とした。
[Example 2: Composition of sulfate magnesium]
We analyzed the composition of magnesium sulfate hydrate contained in the produced magnesium sulfate fertilizer. The composition of magnesium sulfate hydrate is divided into two types: x-hydrate and hexahydrate, and the composition ratio (mass%) is calculated by the following formula [2-1], formula [2-2], and formula [2- 3], calculated using formula [2-4]. The results are shown in Table 2.
In the following formula, W6 is the proportion of hexahydrate (mass %), Wx is the proportion of x hydrate (mass %), and Mx is the formula weight of x hydrate (g/mol). Formula weight of magnesium sulfate hexahydrate (g/mol) = 228.46, water molecular weight (g/mol) = 18.02, formula weight of MgO (g/mol) = 40.30, formula of anhydrate The amount (g/mol) was set to 120.37.

加熱減量(%)=(W6/228.46) × 18.02×(6-x) ・・・[2-1]
強熱減量(%)=(Wx/Mx)×x×18.02 + (W6/228.46)× x×18.02 ・・・[2-2]
W-MgO(%)= (Wx/Mx)×40.30 + W6/228.46)×40.30 ・・・[2-3]
Heating loss (%) = (W6/228.46) × 18.02 × (6-x) ・・・[2-1]
Ignition loss (%) = (Wx/Mx)×x×18.02 + (W6/228.46)× x×18.02 ・・・[2-2]
W-MgO(%)= (Wx/Mx)×40.30 + W6/228.46)×40.30 ・・・[2-3]

式[2-2]と式[2-3]から次式[2-4]が得られる。この式[2-4]に含まれている定数はHOとMgOの分子量および式量なので、これを整理すると次式[2-5]になる。この式[2-5]に示すように、水和物のxは強熱減量(500℃強熱)によって揮散した結晶水と水溶性マグネシウムとのモル比で示される。表1に示す強熱減量の値と水溶性苦土(W-MgO)の値からxが求められる。このxから次式[2-6]によってMxが求められる。さらに、表1の加熱減量と上記xを用いて上式[2-1]から6水和物の割合W6(%)が求められる。さらに、このW6と上記xを用いて上式[2-2]からx水和物の割合Wx(%)が求められる。この結果を表2に示す。 The following equation [2-4] is obtained from equations [2-2] and [2-3]. The constants included in this formula [2-4] are the molecular weights and formula weights of H 2 O and MgO, so rearranging this gives the following formula [2-5]. As shown in this formula [2-5], x of the hydrate is represented by the molar ratio of crystal water volatilized by ignition loss (500° C. ignition) and water-soluble magnesium. x can be determined from the value of loss on ignition and the value of water-soluble magnesia (W-MgO) shown in Table 1. From this x, Mx is determined by the following equation [2-6]. Furthermore, the ratio W6 (%) of hexahydrate is determined from the above formula [2-1] using the heating loss in Table 1 and the above x. Furthermore, using this W6 and the above x, the proportion Wx (%) of the x hydrate is determined from the above formula [2-2]. The results are shown in Table 2.

x=(強熱減量(質量%)/18.02)/(W-MgO(質量%)/40.30) ・・・[2-4]
x=強熱減量(mol)/W-MgO(mol) ・・・[2-5]
Mx(g/mol)=120.37 + 18.02×x ・・・[2-6]
x = (Ignition loss (mass%)/18.02)/(W-MgO (mass%)/40.30) ・・・[2-4]
x = Loss on ignition (mol) / W-MgO (mol) ...[2-5]
Mx (g/mol) = 120.37 + 18.02×x ・・・[2-6]

表2に示すように、試料No.1~8の硫酸マグネシウムは水和物のxが1.32~2.30の範囲であって本発明試料である。試料No.1~8の硫酸マグネシウム低水和物(xが1.32~2.30)の含有量は何れも38質量%以上であり、硫酸マグネシウム6水和物の含有量は16質量%未満である、一方、試料No.9~13の硫酸マグネシウムは水和物のxが何れも本発明の範囲を外れており、比較試料である。
As shown in Table 2, the magnesium sulfate samples Nos. 1 to 8 have hydrate x in the range of 1.32 to 2.30 and are samples of the present invention. The content of magnesium sulfate low hydrate (x is 1.32 to 2.30) in sample Nos. 1 to 8 is all 38% by mass or more, and the content of magnesium sulfate hexahydrate is 16% by mass. On the other hand, samples Nos. 9 to 13 of magnesium sulfate each have hydrate x outside the range of the present invention and are comparative samples.

Figure 0007370852000002
Figure 0007370852000002

〔実施例3:硫酸苦土のピーク強度〕
試料No.1~13の硫酸苦土の成分について、X線回折定性分析とピーク強度比を求めた。
α-アルミナを内標準物質とし、試料No.1~13の硫酸苦土肥料に、α-アルミナを(硫酸苦土9:α-アルミナ1)の割合で混合し、よく粉砕した後に、2θでX線回折(XRD)測定を行った(リガク社製Mini Flexを使用)。XRD対陰極にはCuを使用し、物質の同定はICDDデータベースと比較して行った。α-アルミナは酸化アルミニウムα型(関東化学株式会社製品)を使用した。
この定性分析においては、表3に示す各硫酸マグネシウム水和物の主ピークおよび副ピークの位置における全ピークに対する相対強度から判断し、相対強度が20以上のものを同定した。
表4に、各試料のX線回折ピーク(2θ)の相対強度を示し、これをもとに判定した各試料の硫酸マグネシウム水和物のXRD定性分析結果とα-アルミナに対するピーク強度比を表5に示す。
α-アルミナに対するピーク強度比は、各試料中の硫酸マグネシウム水和物と内標準物質(α-アルミナ)のピークの相対強度の比(硫酸マグネシウム水和物のピーク強度/α-アルミナのピーク強度)である。
表5の(1~2)水和物は、X線回折において2θ=26°~27°の範囲に現れる最大ピークで同定される1水和物~2水和物の総称であり、この中には、MgSO・HO、MgSO1.32O、MgSO・2HOを含む。なお、2θ=26°~27°の間で複数の硫酸マグネシウム水和物のピークがある場合は、強い方のピーク強度比を採用した。
[Example 3: Peak intensity of magnesium sulfate]
Qualitative X-ray diffraction analysis and peak intensity ratios were determined for the components of magnesium sulfate in samples Nos. 1 to 13.
Using α-alumina as an internal standard substance, α-alumina was mixed with the sulfuric acid magnesium fertilizers of sample Nos. 1 to 13 at a ratio of (9 sulfuric acid magnesium sulfate: 1 α-alumina), thoroughly pulverized, and then 2θ X-ray diffraction (XRD) measurement was performed (using Mini Flex manufactured by Rigaku Corporation). Cu was used for the XRD anticathode, and the material was identified by comparison with the ICDD database. As α-alumina, aluminum oxide α type (product of Kanto Kagaku Co., Ltd.) was used.
In this qualitative analysis, those with relative intensities of 20 or more were identified based on the relative intensities of the main peak and sub-peak positions of each magnesium sulfate hydrate shown in Table 3 with respect to all peaks.
Table 4 shows the relative intensity of the X-ray diffraction peak (2θ) of each sample, and also shows the XRD qualitative analysis results of magnesium sulfate hydrate of each sample determined based on this and the peak intensity ratio to α-alumina. 5.
The peak intensity ratio for α-alumina is the ratio of the relative intensities of the peaks of magnesium sulfate hydrate and the internal standard substance (α-alumina) in each sample (peak intensity of magnesium sulfate hydrate/peak intensity of α-alumina). ).
The (1-2) hydrates in Table 5 are a general term for monohydrates and dihydrates identified by the maximum peak appearing in the range of 2θ = 26° to 27° in X-ray diffraction. includes MgSO 4 .H 2 O, MgSO 4 .1.32 H 2 O, MgSO 4 .2H 2 O. In addition, when there were multiple peaks of magnesium sulfate hydrate between 2θ=26° and 27°, the intensity ratio of the stronger peak was adopted.

Figure 0007370852000003
Figure 0007370852000003

Figure 0007370852000004
Figure 0007370852000004

Figure 0007370852000005
Figure 0007370852000005

〔実施例4:平衡水分〕
硫酸苦土肥料(試料No.1~13)について、吸湿能力に関係する平衡水分を測定した。各測定試料2.0gを精秤し、30℃で相対湿度30%(30%RH)に設定した恒温恒湿槽に入れ、恒量に達するまで静置し、重量を測定した。その後、30℃で、40%RH、50%RH、60%RH、70%RHに設定し、重量増から含水率を計算して平衡水分を求めた。この結果を表6に示した。また、硫酸苦土肥料の吸湿量は含有する硫酸マグネシウム量に依存する。硫酸マグネシウム自体の吸湿特性は、水溶性苦土(W-MgO)に対する平衡水分の比(平衡水分/水溶性苦土)に関係するので、各相対湿度における平衡水分比の変化(平衡水分曲線)を図1、図2に示した。図1は試料No.1~4(本発明試料)、試料No.9~11(比較試料)、図2は試料No.5~8(本発明試料)、試料No.12、13(比較試料)である。
[Example 4: Equilibrium moisture]
For the sulfate magnesium fertilizers (Samples No. 1 to 13), the equilibrium moisture content, which is related to the moisture absorption capacity, was measured. 2.0 g of each measurement sample was accurately weighed, placed in a constant temperature and humidity chamber set at 30° C. and 30% relative humidity (30% RH), allowed to stand until a constant weight was reached, and then weighed. Thereafter, the temperature was set to 40% RH, 50% RH, 60% RH, and 70% RH at 30° C., and the moisture content was calculated from the weight increase to determine the equilibrium moisture content. The results are shown in Table 6. Furthermore, the amount of moisture absorbed by the magnesium sulfate fertilizer depends on the amount of magnesium sulfate it contains. The hygroscopic properties of magnesium sulfate itself are related to the ratio of equilibrium moisture to water-soluble magnesia (W-MgO) (equilibrium moisture/water-soluble magnesium), so changes in the equilibrium moisture ratio at each relative humidity (equilibrium moisture curve) are shown in Figures 1 and 2. Figure 1 shows Samples No. 1 to 4 (samples of the present invention), Samples No. 9 to 11 (comparative samples), and Figure 2 shows Samples No. 5 to 8 (samples of the present invention), Samples No. 12 and 13 (comparative samples) ).

図1、図2の平衡水分曲線に示すように、70%RHの相対湿度ではいずれの試料も吸湿量は高いが、相対湿度50%では、本発明試料(No.1~8)が比較試料(No.9~13)よりもて吸湿量が多く、高い吸湿性を示している。吸湿性が低湿度側から高いことは、他の肥料粒子が吸湿する前に本発明試料(No.1~8)が優先的に吸湿し、固結防止剤として機能することを意味する。従って、本発明の硫酸苦土肥料は、BB肥料に配合されたときに固結防止剤として作用し、優れた固結抑制効果を発揮する。 As shown in the equilibrium moisture curves in Figures 1 and 2, at a relative humidity of 70% RH, all samples have a high amount of moisture absorption, but at a relative humidity of 50%, the samples of the present invention (Nos. 1 to 8) are the comparative samples. The amount of moisture absorbed was larger than that of (No. 9 to 13), indicating high hygroscopicity. The fact that the hygroscopicity is high from the low humidity side means that the samples of the present invention (Nos. 1 to 8) preferentially absorb moisture before other fertilizer particles absorb moisture and function as an anti-caking agent. Therefore, the magnesium sulfate fertilizer of the present invention acts as an anti-caking agent when blended into BB fertilizer, and exhibits an excellent caking-inhibiting effect.

Figure 0007370852000006
Figure 0007370852000006

〔試料の評価〕
表1および表2に示すように、本発明試料No.1~4は、軽焼マグネシウムに対して濃度40~60質量%の硫酸を用い、HSO/T-MgOモル比が0.92~0.97の範囲で製造されており、本発明試料No.5~8は、橄欖岩に対して濃度60質量%の硫酸を用い、HSO/T-MgOモル比が0.70~1.20の範囲で製造されている。このため、本発明試料No.1~8は何れも硫酸マグネシウムが(1.32~2.30)水和物であり、この硫酸マグネシウム(1.32~2.30)水和物を38質量%以上含有しており、硫酸マグネシウム6水和物の含有量は16質量%未満である。また、表5に示すように、硫酸マグネシウムについて、本発明試料No.1~8は全て1.32水和物が検出されており、図1および図2に示すように、何れも相対湿度50%の(平衡水分/水溶性苦土)比が0.40以上であって高い吸湿性を示している。













[Sample evaluation]
As shown in Tables 1 and 2, samples Nos. 1 to 4 of the present invention used sulfuric acid with a concentration of 40 to 60% by mass relative to lightly calcined magnesium, and the H 2 SO 4 /T-MgO molar ratio was 0. Samples Nos. 5 to 8 of the present invention use sulfuric acid with a concentration of 60% by mass based on periolinite, and the H 2 SO 4 /T-MgO molar ratio is 0.92 to 0.97. It is produced in the range of 70 to 1.20. Therefore, all of the present invention samples No. 1 to 8 are magnesium sulfate ( 1.32 to 2.30) hydrates, and this magnesium sulfate ( 1.32 to 2.30) hydrate is % or more, and the content of magnesium sulfate hexahydrate is less than 16% by mass. Furthermore, as shown in Table 5, 1.32 hydrate was detected in all of the present invention samples No. 1 to 8 regarding magnesium sulfate, and as shown in FIGS. % (equilibrium moisture/water-soluble magnesia) ratio is 0.40 or more, indicating high hygroscopicity.













一方、比較試料No.9~13は、製造時の硫酸濃度が65質量%以上であって本発明試料よりも高い。このため、表2に示すように、比較試料9,10,12,13の硫酸マグネシウムはxが1.20以下の低水和物であり、図1および図2に示すように、何れも相対湿度50%~60%の(平衡水分/水溶性苦土)比が大幅に低く、吸湿性が劣る。また、比較試料No.11のxは1.35であるが、6水和物を33.54%含有するため、硫酸マグネシウム6水和物に対する硫酸マグネシウムx水和物の重量比(x水和物/6水和物)は1.98と低く、図1に示すように吸湿性が低い。このことから、x水和物/6水和物の比は2.0以上が好ましい。 On the other hand, in Comparative Samples Nos. 9 to 13, the sulfuric acid concentration at the time of production was 65% by mass or more, which is higher than that of the samples of the present invention. Therefore, as shown in Table 2, the magnesium sulfates of comparative samples 9, 10, 12, and 13 are low hydrates with x of 1.20 or less, and as shown in FIGS. The humidity ratio of 50% to 60% (equilibrium moisture/water-soluble magnesia) is significantly low, resulting in poor hygroscopicity. Comparative sample No. 11 has x of 1.35, but since it contains 33.54% hexahydrate, the weight ratio of magnesium sulfate x hydrate to magnesium sulfate hexahydrate (x hydrate (hexahydrate) is as low as 1.98, and as shown in Figure 1, the hygroscopicity is low. From this, the x-hydrate/hexahydrate ratio is preferably 2.0 or more.

また、比較試料No.9、No.10、No.13では1.25水和物は検出されず、吸湿性は大幅に低い。比較試料No.11、No.12では1.25水和物が検出されるが、図1および図2に示すように、吸湿性は低い。これは、比較試料No.11では硫酸マグネシウムの6水和物が33.5%と非常に多く、16質量%を大幅に上回ることが原因であり、比較試料No.12では硫酸マグネシウムx水和物は46.6%あるが、表2に示すように、xの値が1.20と低く、また表5に示すように、MgSO・(1~2)HOのピーク強度比が1.56と高いため吸湿性は低いと考えられる。なお、比較試料No.9、No.10、No.12、No.13は何れも合成時の硫酸濃度が65質量%以上であるので、硫酸マグネシウム(1.25~2.30)水和物の量が少なくなることが製造上の要因と思われる。 Furthermore, in comparative samples No. 9, No. 10, and No. 13, 1.25 hydrate was not detected, and the hygroscopicity was significantly low. Although 1.25 hydrate was detected in comparative samples No. 11 and No. 12, as shown in FIGS. 1 and 2, the hygroscopicity was low. This is because comparative sample No. 11 has a very large amount of magnesium sulfate hexahydrate at 33.5%, significantly exceeding 16% by mass, and comparative sample No. 12 has magnesium sulfate x hydrate. However, as shown in Table 2, the value of x is as low as 1.20, and as shown in Table 5, the peak intensity ratio of MgSO 4 · (1-2)H 2 O is Since it is as high as 1.56, the hygroscopicity is considered to be low. In addition, comparative samples No. 9, No. 10, No. 12, and No. 13 all have a sulfuric acid concentration of 65% by mass or more at the time of synthesis, so they are magnesium sulfate (1.25 to 2.30) hydrate. This seems to be a manufacturing factor due to a decrease in the amount of .

〔実施例5:肥料堆積試験〕
表7に示す成分を有する硫酸苦土肥料(試料A~C)を用い、肥料の粒度を1~4mmに調整して堆積試験を行った。表8に堆積試験の配合原料と結果を示す。
この堆積試験では、硫安、DAP、塩加を各225g混合し、予め温度30℃、相対湿度75%RHの条件で重量増が3.5gになるまで吸湿させた。その原料に、乾燥させた各試料A~Cを75g混合し、肥料袋(200×150mm)に封入し、脱気して測定用サンプルとした。また、対照として、試料を混合しない水準を設けた。さらに、試料A~Cとは別に、同じサイズの肥料袋に、硫安、DAP、塩加を上記と同じ割合で詰めたものを用意し、これをダミー袋とした。これらの肥料袋サンプルを1水準について1袋用意し、積み重ねたものをダミー袋の間に挟み、その上から60kgの加重を掛け(200g/cm)、平均温度22.5℃、平均湿度78.9%の室内に30日間静置した。
堆積試験終了後、袋を解袋し、固結部分を手でより分けて重量割合(固結割合)を測定した。また、固結部分については山中式土壌硬度計を用いて、5ヵ所の硬度を測定し、その平均値を固結強度の5点平均値とし、最大値と共に示した。
[Example 5: Fertilizer deposition test]
A deposition test was conducted using magnesium sulfate fertilizers (samples A to C) having the components shown in Table 7, with the particle size of the fertilizer adjusted to 1 to 4 mm. Table 8 shows the blended raw materials and results of the deposition test.
In this deposition test, 225 g each of ammonium sulfate, DAP, and salt were mixed and allowed to absorb moisture under conditions of a temperature of 30° C. and a relative humidity of 75% RH until the weight increase was 3.5 g. 75 g of each of the dried samples A to C was mixed with the raw material, sealed in a fertilizer bag (200 x 150 mm), and deaerated to obtain a sample for measurement. In addition, as a control, a level was set in which no sample was mixed. Furthermore, apart from Samples A to C, fertilizer bags of the same size were filled with ammonium sulfate, DAP, and salt in the same proportions as above, and these were used as dummy bags. Prepare one bag of these fertilizer bag samples for each level, stack them, sandwich them between dummy bags, apply a load of 60 kg (200 g/cm 2 ) on top of them, average temperature 22.5°C, average humidity 78°C. .9% room for 30 days.
After the deposition test was completed, the bag was opened, the consolidated portion was separated by hand, and the weight ratio (consolidation rate) was measured. In addition, for the consolidated portion, the hardness was measured at five locations using a Yamanaka soil hardness meter, and the average value was taken as the five-point average value of consolidation strength and is shown together with the maximum value.

表8に示すように、本発明の試料A、Bは、固結割合が30%以下であり、固結強度最大値は2.2kg/cm以下であった。一方、対照試料の固結割合は57%、固結強度最大値は24.8kg/cmであり、本発明の試料A、Bは対照試料に比べて、何れも大幅に低くなった。また、本発明の試料A、Bは、比較試料Cに比べて、固結割合・固結強度の何れも明らかに低く、強い固結抑制効果を示した。さらに、表7のW-MgOの分析値に示すように、比較試料Cの水溶性苦土の含有量は、本発明の試料A、Bの1.6~1.9倍であるにもかかわらず、固結抑制の効果は本発明の方が明らかに高い。表8に示したように、実施例4における平衡水分の項と同様に測定した試料A、B、Cそれぞれの30℃、相対湿度50%における平衡水分/W-MgOは、それぞれ0.401、0.524、0.157であった。以上のことから、本発明の硫酸苦土肥料は、硫酸マグネシウム当たりの吸湿量が特に相対湿度50%付近で格段に高いことから、少量の配合でも顕著な固結抑制作用を有することが分かる。 As shown in Table 8, Samples A and B of the present invention had a consolidation ratio of 30% or less, and a maximum consolidation strength of 2.2 kg/cm 2 or less. On the other hand, the consolidation ratio of the control sample was 57%, and the maximum consolidation strength was 24.8 kg/cm 2 , and samples A and B of the present invention were both significantly lower than the control sample. In addition, Samples A and B of the present invention had clearly lower caking ratio and caking strength than Comparative Sample C, and showed a strong caking suppressing effect. Furthermore, as shown in the analysis value of W-MgO in Table 7, although the content of water-soluble magnesia in Comparative Sample C is 1.6 to 1.9 times that of Samples A and B of the present invention, First, the effect of suppressing caking is clearly higher in the present invention. As shown in Table 8, the equilibrium moisture content/W-MgO at 30°C and 50% relative humidity for each of Samples A, B, and C, which were measured in the same manner as the equilibrium moisture content in Example 4, was 0.401, They were 0.524 and 0.157. From the above, it can be seen that the magnesium sulfate fertilizer of the present invention has a remarkable caking inhibiting effect even in a small amount, since the amount of moisture absorbed per magnesium sulfate is extremely high especially at around 50% relative humidity.

Figure 0007370852000007
Figure 0007370852000007

Figure 0007370852000008
Figure 0007370852000008

Claims (4)

MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含み、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上であることを特徴とする固結抑制硫酸苦土肥料。 Contains 38% by mass or more of magnesium sulfate low hydrate represented by MgSO 4 x H 2 O (x is 1.32 to 2.30), and the (equilibrium moisture/water soluble magnesium) ratio at 50% relative humidity is 0. A caking-inhibiting sulfate magnesium fertilizer characterized by having a sulfuric acid magnesium of .40 or higher. 6水和物以上の硫酸マグネシウム多水和物を含む場合には、その含有量が16質量%未満である請求項1に記載する固結抑制硫酸苦土肥料。 The caking-inhibited magnesium sulfate fertilizer according to claim 1, wherein when containing a hexahydrate or more of magnesium sulfate polyhydrate, the content is less than 16% by mass. X線回折においてα-アルミナを内標準物質として10%含有するよう添加した際の、MgSO・(1~2)HOのピーク強度比が、苦土源に軽焼マグネシアを主原料として用いた場合は2.13以下、橄欖岩を主原料として用いた場合は1.41以下である請求項1~請求項2の何れかに記載する固結抑制硫酸苦土肥料。 In X-ray diffraction, the peak intensity ratio of MgSO 4・(1-2)H 2 O when α-alumina was added as an internal standard substance to a content of 10% was determined by using light burnt magnesia as the main raw material as a magnesia source. The caking-inhibiting magnesium sulfate fertilizer according to any one of claims 1 to 2, which has a concentration of 2.13 or less when periolite is used as the main raw material, and 1.41 or less when periolite is used as the main raw material. 苦土原料に対して、濃度40~60%の硫酸を反応させることによって、MgSO・xHO(xは1.32~2.30)で示される硫酸マグネシウム低水和物を38質量%以上含み、相対湿度50%における(平衡水分/水溶性苦土)比が0.40以上である硫酸苦土を製造することを特徴とする固結抑制硫酸苦土肥料の製造方法。
By reacting sulfuric acid with a concentration of 40 to 60 % to the raw material of magnesia, 38% by mass of magnesium sulfate low hydrate, represented by MgSO 4 x H 2 O (x is 1.32 to 2.30), is produced. A method for producing a caking-inhibited sulfate magnesium fertilizer, which comprises producing sulfate magnesium containing the above and having a (equilibrium moisture/water-soluble magnesium) ratio of 0.40 or more at a relative humidity of 50%.
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