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JP7398064B2 - Plate member appearance inspection unit on both sides - Google Patents
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JP7398064B2 - Plate member appearance inspection unit on both sides - Google Patents

Plate member appearance inspection unit on both sides Download PDF

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JP7398064B2
JP7398064B2 JP2022046132A JP2022046132A JP7398064B2 JP 7398064 B2 JP7398064 B2 JP 7398064B2 JP 2022046132 A JP2022046132 A JP 2022046132A JP 2022046132 A JP2022046132 A JP 2022046132A JP 7398064 B2 JP7398064 B2 JP 7398064B2
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plate
magazine rack
shaped member
guide rail
inspection
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JP2023140214A (en
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太一 村川
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日本ミルテック株式会社
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Description

本発明は、例えば、SMT部品及びディスクリート部品が半田付けにより実装されたプリント基板における両面(表面と裏面)の半田付け状態等の外観を検査するための板状部材外観両面検査ユニットに関する。 The present invention relates to a plate-shaped member double-sided appearance inspection unit for inspecting the appearance, such as the soldering condition, on both sides (front and back sides) of a printed circuit board on which SMT components and discrete components are mounted by soldering, for example.

従来、プリント基板等の板状部材の外観検査ユニットは、一つの搬送路上に、例えば、図7に示すような板状部材ローダ装置51、板状部材外観検査装置52、板状部材アンローダ装置55を配置して構成されている。
板状部材ローダ装置51は、未検査状態のプリント基板等の板状部材(不図示)が収納されたマガジンラック56を所定のロード可能な位置に移動し、板状部材を搬送路(不図示)に投入するように構成される。
板状部材外観検査装置52は、検査位置に搬送された板状部材を上方から撮像する撮像装置(不図示)を備え、撮像した画像をモニタ52aに表示し、その画像から専用の検査アルゴリズムで板状部材の外観を自動検査することができるように構成される。
板状部材アンローダ装置55は、板状部材外観検査装置52での検査が終了した板状部材をマガジンラック56に収納するとともに、マガジンラック56に収納された板状部材が収納可能枚数に到達したときにマガジンラック56を取り出し可能な位置に移動させるように構成される。
また、搬送路には、一対のレールからなるガイドレール(不図示)と、ガイドレールにセットされた板状部材を、板状部材ローダ装置51から板状部材アンローダ装置55に向けて、搬送する板状部材搬送手段(不図示)を備える。
Conventionally, a visual inspection unit for a plate-shaped member such as a printed circuit board has, for example, a plate-shaped member loader device 51, a plate-shaped member visual inspection device 52, and a plate-shaped member unloader device 55 as shown in FIG. 7 on one conveyance path. It is configured by arranging.
The plate-like member loader device 51 moves a magazine rack 56 storing plate-like members (not shown) such as uninspected printed circuit boards to a predetermined loadable position, and loads the plate-like members onto a transport path (not shown). ).
The plate-shaped member appearance inspection device 52 includes an imaging device (not shown) that images the plate-shaped member transported to the inspection position from above, displays the captured image on a monitor 52a, and uses the image using a dedicated inspection algorithm. The apparatus is configured to automatically inspect the appearance of a plate member.
The plate-like member unloader device 55 stores the plate-like members that have been inspected by the plate-like member appearance inspection device 52 into the magazine rack 56, and also stores the plate-like members stored in the magazine rack 56 when the number of plate members that have been stored in the magazine rack 56 has reached the storable number. The magazine rack 56 is configured to be moved to a position where the magazine rack 56 can be taken out.
The transport path also includes a guide rail (not shown) consisting of a pair of rails, and a plate member set on the guide rail is transported from the plate member loader device 51 to the plate member unloader device 55. A plate-like member conveying means (not shown) is provided.

そして、図7に示すような板状部材外観検査ユニットを用いた、板状部材の外観の両面検査においては、まず、作業者が、未検査状態の板状部材をマガジンラック56に収納し、収納したマガジンラック56を板状部材ローダ装置51にセットする。
次に、板状部材ローダ装置51が、板状部材を搬送路上に設けられたガイドレールにセットする。次に、板状部材搬送手段が、板状部材を板状部材外観検査装置52に搬送する。板状部材外観検査装置52では、板状部材搬送手段を介して所定の検査位置に搬送された板状部材の表面を撮像装置で撮像し、撮像した画像をモニタ52aに表示してその画像から専用の検査アルゴリズムで表面の外観検査を実施する。次に、板状部材搬送手段が、表面が検査済みの板状部材を板状部材アンローダ装置55に搬送する。板状部材アンローダ装置55は、搬送された板状部材をマガジンラック56に収納する。
そして、作業者は、マガジンラック56に収納された表面が検査済の板状部材をマガジンラック56ごと取り出す。
板状部材の両面を検査する場合は、マガジンラック56に板状部材の表面と裏面を反転させて収納し、以後、同様の処理を繰り返す必要がある。
このため、図7に示すような板状部材外観検査ユニットは、板状部材の両面検査に用いる場合の作業効率に課題があった。
In double-sided inspection of the appearance of a plate-like member using a plate-like member appearance inspection unit as shown in FIG. The stored magazine rack 56 is set in the plate member loader device 51.
Next, the plate-shaped member loader device 51 sets the plate-shaped member on a guide rail provided on the conveyance path. Next, the plate-like member conveying means conveys the plate-like member to the plate-like member appearance inspection device 52. In the plate-like member appearance inspection device 52, the surface of the plate-like member transported to a predetermined inspection position via the plate-like member transport means is imaged by an imaging device, the captured image is displayed on the monitor 52a, and the image is displayed on the monitor 52a. Performs surface appearance inspection using a dedicated inspection algorithm. Next, the plate-like member conveying means conveys the plate-like member whose surface has been inspected to the plate-like member unloader device 55 . The plate-like member unloader device 55 stores the transported plate-like member in a magazine rack 56 .
Then, the operator takes out the plate-shaped member whose surface has been inspected, which is housed in the magazine rack 56, together with the magazine rack 56.
When inspecting both sides of a plate-like member, it is necessary to store the plate-like member in the magazine rack 56 with the front and back sides reversed, and then repeat the same process.
For this reason, the plate-shaped member visual inspection unit as shown in FIG. 7 has a problem in working efficiency when used for double-sided inspection of the plate-shaped member.

しかるに、従来、搬送路へ1度の投入作業で板状部材の両面を検査できるようにした、板状部材外観両面検査ユニットがある。そのような板状部材外観両面検査ユニットとしては、例えば、図8に示すように、一つの搬送路L1上に、板状部材ローダ装置51と、板状部材60の第1面(表面)検査用の板状部材外観検査装置52と、板状部材反転装置53と、板状部材60の第2面(裏面)検査用の板状部材外観検査装置54と、板状部材アンローダ装置55とを備えたものがある。
板状部材反転装置53は、搬送路L1上で板状部材60の第1面(表面)と第2面(裏面)とを反転させるように構成されている。
そして、図8の板状部材外観両面検査ユニットを用いた、板状部材の外観両面検査においては、まず、作業者が、未検査状態の板状部材60をマガジンラックに収納し、収納したマガジンラックを板状部材ローダ装置51にセットする。
次に、板状部材ローダ装置51が、板状部材60を搬送路L1上に設けられたガイドレールに投入する。次に、板状部材搬送手段が、板状部材60を第1面検査用の板状部材外観検査装置52に搬送する。第1面検査用の板状部材外観検査装置52では、板状部材搬送手段を介して所定の検査位置に搬送された板状部材60の第1面を第1面検査用の撮像装置(不図示)が撮像し、撮像した画像をモニタ52aに表示してその画像から専用の検査アルゴリズムで第1面の外観検査を実施する。次に、板状部材反転装置53が、板状部材60の第1面と第2面とを反転させる。次に、板状部材搬送手段が、板状部材60を第2面検査用の板状部材外観検査装置54に搬送する。第2面検査用の板状部材外観検査装置54では、板状部材搬送手段を介して所定の検査位置に搬送された板状部材60の第2面を第2面検査用の撮像装置(不図示)で撮像し、撮像した画像をモニタ54aに表示してその画像から専用の検査アルゴリズムで第2面の外観検査を実施する。次に、板状部材搬送手段により、両面が検査済の板状部材60を板状部材アンローダ装置55に搬送する。板状部材アンローダ装置55は、搬送された板状部材60をマガジンラックに収納する。
そして、作業者は、マガジンラックに収納された両面検査済の板状部材60をマガジンラック56ごと取り出す。
図8の板状部材外観両面検査ユニットは、搬送路へ1度の投入作業で板状部材の両面検査を行うことができ、作業性が向上する。
However, conventionally, there is a double-sided inspection unit for the external appearance of a plate-shaped member, which is capable of inspecting both sides of the plate-shaped member in one operation of loading the plate-shaped member into the conveyance path. For example, as shown in FIG. 8, such a plate-shaped member appearance double-sided inspection unit includes a plate-shaped member loader device 51 and a first side (surface) inspection unit of a plate-shaped member 60 on one conveyance path L1. A plate-like member appearance inspection device 52 for use, a plate-like member reversing device 53, a plate-like member appearance inspection device 54 for inspecting the second surface (back side) of the plate-like member 60, and a plate-like member unloader device 55. I have something prepared.
The plate-shaped member reversing device 53 is configured to invert the first surface (front surface) and second surface (back surface) of the plate-shaped member 60 on the conveyance path L1.
In the double-sided external appearance inspection of a plate-like member using the double-sided plate-like member external appearance inspection unit shown in FIG. The rack is set on the plate member loader device 51.
Next, the plate-shaped member loader device 51 loads the plate-shaped member 60 onto a guide rail provided on the transport path L1. Next, the plate-shaped member conveying means conveys the plate-shaped member 60 to the plate-shaped member visual inspection device 52 for inspecting the first surface. In the plate-like member appearance inspection device 52 for first-side inspection, the first side of the plate-like member 60 transported to a predetermined inspection position via the plate-like member transport means is inspected by an image pickup device (not shown) for first-side inspection. (shown in the figure), displays the captured image on the monitor 52a, and performs an external appearance inspection of the first surface using a dedicated inspection algorithm from the image. Next, the plate-like member reversing device 53 reverses the first surface and the second surface of the plate-like member 60. Next, the plate-shaped member conveying means conveys the plate-shaped member 60 to the plate-shaped member visual inspection device 54 for inspecting the second surface. In the plate-like member appearance inspection device 54 for second-side inspection, the second side of the plate-like member 60 transported to a predetermined inspection position via the plate-like member transport means is inspected by an imaging device (inspection device) for second-side inspection. ), the captured image is displayed on the monitor 54a, and an external appearance inspection of the second surface is performed using a dedicated inspection algorithm from the image. Next, the plate-shaped member 60 whose both sides have been inspected is transported to the plate-shaped member unloader device 55 by the plate-shaped member conveying means. The plate-like member unloader device 55 stores the transported plate-like member 60 in a magazine rack.
Then, the operator takes out the plate member 60 that has been inspected on both sides and is housed in the magazine rack together with the magazine rack 56.
The plate-shaped member appearance double-sided inspection unit shown in FIG. 8 can inspect both sides of the plate-shaped member in one operation of loading the plate-shaped member into the conveyance path, improving work efficiency.

しかし、図8に示すような板状部材外観両面検査ユニットは、2台分の板状部材外観検査装置52、54を設けることになるため、装置のコストが高くなる。また、一つの搬送路L1上に設ける装置が多く、搬送路L1の長さが長くなり、搬送方向の設置スペースが増大してしまう。そして、板状部材ローダ装置51から板状部材アンローダ装置55までの距離が遠くなることで、板状部材ローダ装置51におけるマガジンラックのセット、板状部材60が全て搬送されて空になったマガジンラックの撤去等の作業から、板状部材アンローダ装置55における板状部材60が収納されたマガジンラックの撤去、空のマガジンラックのセット等の作業負担が増大してしまう。 However, the double-sided plate-like member appearance inspection unit as shown in FIG. 8 requires two plate-like member appearance inspection apparatuses 52 and 54, which increases the cost of the apparatus. Moreover, there are many devices provided on one conveyance path L1, which increases the length of the conveyance path L1 and increases the installation space in the conveyance direction. As the distance from the plate-like member loader device 51 to the plate-like member unloader device 55 becomes long, the set of magazine racks in the plate-like member loader device 51 and the empty magazine after all the plate-like members 60 are transported. In addition to the work such as removing the rack, the work load on the plate-like member unloader device 55 such as removing the magazine rack in which the plate-like member 60 is stored and setting an empty magazine rack increases.

また、他の板状部材外観両面検査ユニットとしては、例えば、図9に示すように、一つの搬送路L1上に、板状部材ローダ装置51と、一台の板状部材外観検査装置52’と、板状部材アンローダ装置55とを備え、板状部材外観検査装置52’内に板状部材反転装置(不図示)を備えたものがある。
図9の板状部材外観両面検査ユニットでは、板状部材ローダ装置51から、板状部材外観検査装置52’における所定の検査位置へ搬送された未検査状態の板状部材60の第1面を撮像手段(不図示)で撮像し、第1面の外観検査を実施後に、板状部材反転装置(不図示)により、板状部材60の第1面と第2面とを反転させて、板状部材60の第2面を撮像手段(不図示)で撮像し、第2面の外観検査を実施し、第2面の外観検査を実施後に、両面検査済の板状部材60を板状部材アンローダ装置55に搬送する。
Further, as another plate-shaped member double-sided inspection unit, for example, as shown in FIG. and a plate-like member unloader device 55, and a plate-like member reversing device (not shown) inside the plate-like member visual inspection device 52'.
In the plate-shaped member appearance double-sided inspection unit of FIG. 9, the first side of the plate-shaped member 60 in an uninspected state is transported from the plate-shaped member loader device 51 to a predetermined inspection position in the plate-shaped member appearance inspection device 52'. After taking an image with an imaging means (not shown) and performing a visual inspection of the first surface, a plate-like member reversing device (not shown) reverses the first and second surfaces of the plate-like member 60 to form a board. The second surface of the shaped member 60 is imaged by an imaging means (not shown), the appearance of the second surface is inspected, and after the appearance inspection of the second surface is carried out, the plate-shaped member 60 that has been inspected on both sides is turned into a plate-shaped member. It is transported to the unloader device 55.

図9の板状部材外観両面検査ユニットは、搬送路の長さが、図7に示したような片面検査用の板状部材外観検査ユニットと同じ長さで済む。
しかし、板状部材外観検査装置52’のように、内部に板状部材反転装置(不図示)を備えるようにすると、板状部材外観検査装置の内部の機構が複雑化し、コストが高くなってしまう。
また、検査位置で第1面を撮像後、第2面への反転処理が完了するまでの間、撮像手段(不図示)は第2面を撮像することができないため、検査完了までに要する時間はその分長くなり、検査効率が悪くなる。
The double-sided plate-shaped member external appearance inspection unit shown in FIG. 9 only requires the same length of the transport path as the one-sided plate-shaped member external appearance inspection unit shown in FIG. 7 .
However, if a plate-like member reversing device (not shown) is provided inside the plate-like member visual inspection device 52', the internal mechanism of the plate-like member visual inspection device becomes complicated and the cost increases. Put it away.
In addition, since the imaging means (not shown) cannot image the second surface until the reversal process to the second surface is completed after imaging the first surface at the inspection position, the time required to complete the inspection is becomes longer and the inspection efficiency deteriorates.

また、両面検査装置ではないが、検査効率向上のために、2つの搬送路を平行に設け、2つの搬送路上の板状部材を1台の撮像手段が搬送路を跨ぐように移動して撮像する構成を備えた板状部材外観検査装置が、例えば、次の特許文献1~3に開示されている。 Although it is not a double-sided inspection device, in order to improve inspection efficiency, two conveyance paths are provided in parallel, and one imaging device moves to straddle the conveyance paths to image the plate-shaped member on the two conveyance paths. Plate member appearance inspection apparatuses having such a configuration are disclosed in, for example, the following Patent Documents 1 to 3.

特許文献1に開示の板状部材外観検査装置は、図10(a)に示すように、1つの検査装置内に第1搬送レーン71と第2搬送レーン72からなる搬送手段が設けられている。第1搬送レーン71は、レール71a、71bから構成され、第2搬送レーン72は、レール72a、72bから構成されている。そして、図10(b)、図10(c)に示すように、カメラ73aを有して構成される1つの検査ヘッド73を2つの搬送レーン71、72の間で移動させて、2つのプリント基板K1、K2の検査を行うように構成されている。 As shown in FIG. 10(a), the plate-like member appearance inspection apparatus disclosed in Patent Document 1 is provided with a conveyance means consisting of a first conveyance lane 71 and a second conveyance lane 72 in one inspection apparatus. . The first transport lane 71 is composed of rails 71a and 71b, and the second transport lane 72 is composed of rails 72a and 72b. Then, as shown in FIGS. 10(b) and 10(c), one inspection head 73 having a camera 73a is moved between two transport lanes 71 and 72, and two prints are made. It is configured to inspect the substrates K1 and K2.

特許文献2に開示の板状部材外観検査装置は、図11(a)、図11(b1)~図11(b5)に示すように、基板搬入口81より、夫々被検査基板(図示省略)を固定した2個のパレット82、82を1組として搬入すると、搬入用搬送ライン83が、並列に配置した第1および第2搬送ライン84、85へ交互に送出し、搬入された2組の被検査基板における異なる側の被検査基板を検査ユニット86、87により同時に、かつ、第1と第2搬送ライン84、85上の被検査基板を交互に検査すると共に、一方の搬送ラインにおける被検査基板の検査中に、他方の搬送ラインに次の1組の被検査基板を搬入して検査位置にセットし、一方の搬送ラインにおける被検査基板の検査終了後直ちに検査ユニットを他の搬送ラインの検査位置に移動して検査を行い、検査終了後の被検査基板を固定したパレットを搬出用搬送ライン88が受け取って基板搬出口89より送出するように構成されている。 As shown in FIGS. 11(a) and 11(b1) to 11(b5), the plate-like member appearance inspection apparatus disclosed in Patent Document 2 inserts the substrates to be inspected (not shown) from the substrate loading port 81, respectively. When two pallets 82 1 and 82 2 with fixed The inspection units 86 and 87 simultaneously inspect the substrates on different sides of the set of substrates to be inspected, and the substrates on the first and second transfer lines 84 and 85 are inspected alternately. While a board to be inspected is being inspected, the next set of boards to be inspected is carried into the other transfer line and set at the inspection position, and immediately after the inspection of the board to be inspected on one transfer line is completed, the inspection unit is transferred to the other transfer line. The pallet is moved to an inspection position on the line and inspected, and after the inspection is completed, the pallet on which the substrate to be inspected is fixed is received by the carry-out transport line 88 and sent out from the substrate carry-out port 89.

特許文献3に開示の板状部材外観検査装置は、図12(a)、図12(b)に示すように、互いに離間して配置され、テーブル(不図示)に載置された実装基板(不図示)を搬送するための第1ステージ91及び第2ステージ92と、第1ステージ91及び第2ステージ92を独立に駆動して基板交換エリアS1と検査エリアS2とを夫々移動可能にする駆動手段93、94と、検査エリアS1に搬送された実装基板を、第1ステージ91及び第2ステージ92の搬送方向(図12ではY方向)に対して垂直な方向(図12ではX方向)に移動して検査する検査手段95を備えて構成されている。 As shown in FIGS. 12(a) and 12(b), the plate-like member appearance inspection apparatus disclosed in Patent Document 3 includes mounted boards ( (not shown), and a drive that independently drives the first stage 91 and the second stage 92 to move the substrate exchange area S1 and the inspection area S2, respectively. The means 93 and 94 and the mounted board transported to the inspection area S1 are moved in a direction (X direction in FIG. 12) perpendicular to the transport direction (Y direction in FIG. 12) of the first stage 91 and second stage 92. It is configured to include an inspection means 95 that moves and inspects.

特開2014-10082号公報Unexamined Japanese Patent Publication No. 2014-10082 特開2000-12999号公報Japanese Patent Application Publication No. 2000-12999 特開2008-34620号公報Japanese Patent Application Publication No. 2008-34620

しかし、特許文献1に開示の板状部材外観検査装置は、第1搬送レーン71、第2搬送レーン72が、上流装置から搬入されたプリント基板K1、K2をX方向下流側へと一方向に搬送する構成となっている。このため、両面検査を行うためには、一方向の搬送路上に、基板反転装置や、第2面検査用の外観検査装置を別途設ける必要があり、設置ライン長を短くすることができず、また、装置のコストが増大してしまう。しかも、特許文献1に開示の板状部材外観検査装置は、プリント基板(やプリント基板を収納するためのマガジン)の供給・搬出位置が異なるため、作業性も悪くなる。 However, in the plate-like member appearance inspection apparatus disclosed in Patent Document 1, the first conveyance lane 71 and the second conveyance lane 72 move the printed circuit boards K1 and K2 carried in from the upstream device in one direction toward the downstream side in the X direction. It is configured to be transported. Therefore, in order to perform double-sided inspection, it is necessary to separately install a substrate reversing device and a visual inspection device for inspecting the second side on the transport path in one direction, making it impossible to shorten the installation line length. Furthermore, the cost of the device increases. Moreover, in the plate-like member appearance inspection apparatus disclosed in Patent Document 1, the supply and unloading positions of the printed circuit board (and the magazine for storing the printed circuit board) are different, and therefore the workability is also poor.

また、特許文献2に開示の板状部材外観検査装置は、第1搬送ライン84、第2搬送ライン85によるパレット82,82の搬送方向が同じ一方向(基板搬入口81側から基板搬出口89側)となる構成となっている。このため、両面検査を行うためには、一方向の搬送路上に、基板反転装置や、第2面検査用の外観検査装置を別途設ける必要があり、設置ライン長を短くすることができない。しかも、特許文献2に開示の基板外観検査装置は、被検査基板(や被検査基板を収納するためのマガジン)の供給・搬出位置が異なるため、作業性が悪くなる。 Further, the plate-like member appearance inspection apparatus disclosed in Patent Document 2 has a configuration in which the pallets 82 1 , 82 2 are conveyed in the same direction by the first conveyance line 84 and the second conveyance line 85 (substrates are conveyed from the substrate loading port 81 side). (exit 89 side). Therefore, in order to perform double-sided inspection, it is necessary to separately provide a substrate reversing device and a visual inspection device for inspecting the second side on the transport path in one direction, making it impossible to shorten the installation line length. Moreover, in the board appearance inspection apparatus disclosed in Patent Document 2, the supply and unloading positions of the board to be inspected (and the magazine for storing the board to be inspected) are different, resulting in poor workability.

また、特許文献3に開示の板状部材外観検査装置は、搬送手段93、94が、いずれも、基板交換エリアS1と検査エリアS2との間で往復方向に実装基板(不図示)を搬送するための第1ステージ91及び第2ステージ92を搬送しているが、往復移動させると、搬送手段93、94により交互に基板交換エリアS1に検査済の実装基板(不図示)が搬送されるため、検査済の実装基板(不図示)の搬出と未検査の実装基板(不図示)の搬入をその都度行う必要が生じ作業が煩雑化してしまう。 Further, in the plate-like member appearance inspection apparatus disclosed in Patent Document 3, the transport means 93 and 94 transport a mounted board (not shown) in a reciprocating direction between the board exchange area S1 and the inspection area S2. However, when the first stage 91 and second stage 92 are transported back and forth, inspected mounted boards (not shown) are transported to the board exchange area S1 alternately by the transport means 93 and 94. , it is necessary to carry out the inspected mounted board (not shown) and carry in the uninspected mounted board (not shown) each time, which makes the work complicated.

しかも、特許文献1~3に開示の板状部材外観検査装置は、そのままの装置構成では、1回の搬送路への投入作業で板状部材の両面を検査することができない。特許文献1~3に開示の板状部材外観検査装置を用いて、板状部材の両面を検査するためには、一旦、板状部材の一方の側の面を検査するために板状部材をセットし、一方の側の面の検査が終了後に、板状部材を取り外し、その後、板状部材の他方の側の面を検査するために板状部材をセットし直し、他方の側の面の検査が終了後に、板状部材を取り外す、というように、板状部材の検査装置へのセットから検査を経て検査後の取り出しに至るまでの作業を2回繰り返して行う必要があり、作業性が悪い。 Furthermore, the plate-shaped member appearance inspection apparatuses disclosed in Patent Documents 1 to 3 cannot inspect both sides of the plate-shaped member in one operation of loading the plate-shaped member into the conveyance path with the device configuration as it is. In order to inspect both sides of a plate-shaped member using the plate-shaped member appearance inspection apparatus disclosed in Patent Documents 1 to 3, the plate-shaped member is first inspected on one side of the plate-shaped member. After the inspection of the surface on one side is completed, the plate-like member is removed, and then the plate-like member is set again in order to inspect the surface on the other side of the plate-like member, and the surface on the other side is It is necessary to remove the plate-shaped member after the inspection is completed, and the work from setting the plate-shaped member in the inspection equipment through the inspection to taking it out after the inspection must be repeated twice, which reduces work efficiency. bad.

このように、従来の板状部材外観両面検査ユニットには、装置のコストが高くなる、搬送方向の設置スペースが長くなる、板状部材の搬入・搬出の作業負担が増大化する、検査効率が悪くなる等の問題があり、搬送路へ1度の投入作業での板状部材両面検査、装置コストの抑制、設置ライン長短縮、搬入・搬出作業性の格段向上、検査時間の大幅短縮を同時に実現し得る板状部材両面検査ユニットは、存在しなかった。 In this way, conventional double-sided inspection units for plate-shaped members have problems such as increased equipment cost, longer installation space in the transport direction, increased workload for loading and unloading plate-shaped members, and poor inspection efficiency. Inspecting both sides of a plate-like member in one operation of loading it onto the conveyor path, reducing equipment costs, shortening the installation line length, significantly improving loading/unloading work efficiency, and significantly shortening inspection time. There was no realizable double-sided inspection unit for plate-shaped members.

本発明は上記課題を鑑みてなされたものであり、搬送路へ1度の投入作業でのプリント基板等の板状部材の両面検査、装置コストの抑制、設置ライン長短縮、搬入・搬出作業性の格段向上、検査時間の大幅短縮を同時に実現可能な板状部材外観両面検査ユニットを提供することを目的とする。 The present invention has been made in view of the above-mentioned problems, and provides double-sided inspection of plate-shaped members such as printed circuit boards in one operation of loading onto a conveyance path, reduction of equipment costs, shortening of installation line length, and ease of loading and unloading work. An object of the present invention is to provide a double-sided inspection unit for the appearance of a plate-like member, which can simultaneously realize a marked improvement in the inspection time and a significant reduction in the inspection time.

上記の目的を達成するため、本発明による板状部材外観両面検査ユニットは、近接する平行な2つの搬送路跨って設けられ、該平行な2つの搬送路のうち、第1搬送路におけるX座標位置に、マガジンラックに収納された両面未検査の板状部材を第1搬送路に投入する板状部材ローダ装置、第2搬送路における前記第1搬送路と同じX座標位置に、第2搬送路を介して近づく方向に搬送される両面検査済の板状部材をマガジンラックに収納する板状部材アンローダ装置を夫々備えた板状部材搬入・搬出部と、一端が前記板状部材ローダ装置の投入端と近接するように第1搬送路に沿って設けられた一対のレールからなる第1ガイドレールと、前記第1ガイドレールにセットされた板状部材を前記板状部材ローダ装置から離れる方向に搬送する第1搬送手段と、一端が前記板状部材アンローダ装置の受取端と近接するように第2搬送路に沿って設けられた一対のレールからなる第2ガイドレールと、前記第2ガイドレールにセットされた板状部材を前記板状部材アンローダ装置に近づく方向に搬送する第2搬送手段と、前記第1ガイドレールの他端から、前記第1搬送手段を介して搬送される板状部材を受け取り、受け取った板状部材の表面と裏面とを反転させて、前記第2搬送手段を介して搬送可能となる前記第2ガイドレールの他端にセットする板状部材反転手段を備えた板状部材反転部と、前記板状部材搬入・搬出部と前記板状部材反転部との間に設けられ、前記第1搬送手段により前記第1搬送路上の検査位置に搬送された、両面未検査の板状部材と前記第2搬送手段により前記第2搬送路上の検査位置に搬送された、片面検査済で未検査面が上を向いた板状部材とを前記第1及び第2搬送路の長手方向に対して垂直な方向に移動して撮像する1台の撮像装置を備えた板状部材検査部と、を備え、前記板状部材ローダ装置は、第1マガジンラック搬送手段と、供給リフタと、第2マガジンラック搬送手段と、を有し、前記第1マガジンラック搬送手段は、下段に設けられていて、マガジンラックを前記供給リフタに近づく方向に搬送するように構成され、前記供給リフタは、前記第2マガジンラック搬送手段を上下方向に移動可能に構成され、前記第2マガジンラック搬送手段は、下段に位置するときには、前記第1マガジンラック搬送手段から搬送されたマガジンラックを受け取り、上段に位置するときには、空のマガジンラックを渡し位置に近づく方向に搬送するように構成され、前記板状部材アンローダ装置は、第3マガジンラック搬送手段と、収納リフタと、第4マガジンラック搬送手段と、を有し、前記第3マガジンラック搬送手段は、上段に設けられていて、空のマガジンラックを前記収納リフタに近づく方向に搬送するように構成され、前記収納リフタは、前記第3マガジンラック搬送手段を上下方向に移動可能に構成され、前記第4マガジンラック搬送手段は、上段に位置するときには、前記第3マガジンラック搬送手段から搬送された空のマガジンラックを受け位置で受け取り、下段に位置するときには、マガジンラックを取り出し位置に近づく方向に搬送するように構成され、前記板状部材搬入・搬出部は、前記板状部材ローダ装置における前記渡し位置から前記板状部材アンローダ装置における前記受け位置へ空のマガジンラックを自動的にスライド移動させて受け渡す、自動受渡手段を備えていることを特徴としている。 In order to achieve the above object, the plate-like member appearance double-sided inspection unit according to the present invention is provided across two adjacent parallel conveyance paths, and of the two parallel conveyance paths, the X A plate-like member loader device that loads a plate-like member that has not been inspected on both sides and is stored in a magazine rack into a first conveyance path at the coordinate position; A plate-like member loading/unloading section each equipped with a plate-like member unloader device for storing a double-sided inspected plate-like member transported in a direction approaching through a transport path in a magazine rack; a first guide rail consisting of a pair of rails provided along the first conveyance path so as to be close to the input end of the plate-like member set on the first guide rail, and the plate-like member set on the first guide rail being separated from the plate-like member loader device; a second guide rail consisting of a pair of rails provided along the second conveyance path so that one end is close to the receiving end of the plate-like member unloader device; a second conveying means for conveying a plate-like member set on a guide rail in a direction approaching the plate-like member unloader device; and a plate conveyed from the other end of the first guide rail via the first conveying means. plate-like member reversing means for receiving the plate-like member, reversing the front and back sides of the received plate-like member, and setting the plate-like member at the other end of the second guide rail so that the plate member can be transported via the second transport means. a double-sided plate-shaped member reversing unit provided between the plate-shaped member loading/unloading unit and the plate-shaped member reversing unit, and conveyed to an inspection position on the first conveying path by the first conveying means; The uninspected plate-shaped member and the plate-shaped member, which has been inspected on one side and whose uninspected side faces upward, are conveyed to the inspection position on the second conveyance path by the second conveyance means to the first and second conveyance means. a plate-shaped member inspection unit equipped with one imaging device that moves in a direction perpendicular to the longitudinal direction of the path to take an image; the plate-shaped member loader device includes a first magazine rack conveying means; a supply lifter and a second magazine rack conveyance means, the first magazine rack conveyance means being provided at a lower stage and configured to convey the magazine rack in a direction approaching the supply lifter; The supply lifter is configured to be able to move the second magazine rack conveyance means in the vertical direction, and when the second magazine rack conveyance means is located at the lower stage, the supply lifter moves the magazine rack conveyed from the first magazine rack conveyance means. When received and located at the upper stage, the empty magazine rack is configured to be transported in a direction approaching the transfer position, and the plate-like member unloader device includes a third magazine rack transport means, a storage lifter, and a fourth magazine rack. and a conveyance means, the third magazine rack conveyance means being provided at an upper stage and configured to convey an empty magazine rack in a direction approaching the storage lifter, and the storage lifter 3 magazine rack transport means are configured to be movable in the vertical direction, and when the fourth magazine rack transport means is located at the upper stage, the fourth magazine rack transport means receives an empty magazine rack transported from the third magazine rack transport means at a receiving position. , when located at the lower stage, the magazine rack is configured to be transported in a direction approaching the take-out position, and the plate-shaped member loading/unloading section moves from the transfer position in the plate-shaped member loader device to the plate-shaped member unloader device. The present invention is characterized by comprising automatic transfer means for automatically sliding and transferring an empty magazine rack to the receiving position.

また、本発明の板状部材外観両面検査ユニットにおいては、前記板状部材反転手段は、前記第1ガイドレールに対応した間隔で配置され、対向する側面で板状部材をガイドする一対のレールからなる第3ガイドレールと、前記一対のレールの夫々上下2箇所に設けられていて、板状部材を間に挟んだ状態で搬送する搬送部と搬送部を駆動する駆動機構を有する搬送手段と、前記一対のレールの中心近傍を軸として、前記一対のレール及び前記搬送部を180度回転させる回転駆動手段と、を備えた板状部材反転装置と、前記板状部材反転装置を前記第1及び第2搬送路の長手方向に対して垂直な方向に往復移動させて前記第3ガイドレールを前記第1ガイドレールの他端、前記第2ガイドレールの他端にセットする板状部材反転装置トラバース手段と、を備えてなるのが好ましい。 Further, in the plate-shaped member appearance double-sided inspection unit of the present invention, the plate-shaped member reversing means is arranged at intervals corresponding to the first guide rail, and is arranged from a pair of rails that guide the plate-shaped member on opposing sides. a third guide rail, a conveying means provided at two locations above and below the pair of rails, and having a conveying section that conveys the plate-like member with the plate-shaped member sandwiched therebetween, and a drive mechanism that drives the conveying section; a plate-like member reversing device comprising: a rotation drive means for rotating the pair of rails and the conveying section 180 degrees around the center of the pair of rails; A traverse plate-shaped member reversing device that reciprocates in a direction perpendicular to the longitudinal direction of the second conveyance path and sets the third guide rail at the other end of the first guide rail and the other end of the second guide rail. Preferably, it comprises means.

また、本発明の板状部材外観両面検査ユニットにおいては、前記第1ガイドレールと前記第2ガイドレールは、互いに対向する側のレールが位置を固定され、該対向する側とは反対側のレールが前記第1及び第2搬送路の長手方向に対して垂直な方向に移動可能に設けられ、夫々一対のレールの間隔を調整可能であるとともに、前記第3ガイドレールは、一方のレールが位置を固定され、他方のレールが前記第1及び第2搬送路の長手方向に対して垂直な方向に移動可能に設けられ、該一対のレールの間隔を調整可能であるのが好ましい。 Further, in the plate-shaped member appearance double-sided inspection unit of the present invention, the first guide rail and the second guide rail have rails on opposing sides fixed in position, and rails on the opposite side to the opposing sides. are provided so as to be movable in a direction perpendicular to the longitudinal direction of the first and second conveyance paths, and the distance between each pair of rails can be adjusted, and the third guide rail is arranged such that one rail is in a position. It is preferable that the pair of rails be fixed, the other rail movable in a direction perpendicular to the longitudinal direction of the first and second conveyance paths, and that the interval between the pair of rails be adjustable.

本発明によれば、搬送路へ1度の投入作業でのプリント基板等の板状部材の両面検査、装置コストの抑制、設置ライン長短縮、搬入・搬出作業性の格段向上、検査時間の大幅短縮を同時に実現可能な板状部材外観両面検査ユニットが得られる。 According to the present invention, it is possible to inspect both sides of a plate-shaped member such as a printed circuit board in a single loading operation into a conveyance path, to suppress equipment costs, to shorten the length of an installation line, to greatly improve workability in loading and unloading, and to significantly shorten inspection time. A plate-like member appearance double-sided inspection unit that can be shortened at the same time is obtained.

本発明の第1実施形態にかかる板状部材外観両面検査ユニットの構成を上面側から概念的に示す説明図である。FIG. 2 is an explanatory diagram conceptually showing the configuration of the plate-like member appearance double-sided inspection unit according to the first embodiment of the present invention from the top side. 図1の板状部材外観両面検査ユニットにおける板状部材及びマガジンラックの移動方向を概念的に示す説明図で、(a)は板状部材外観両面検査ユニットを上面側からみたときの板状部材及びマガジンラックの移動方向を夫々示す図、(b)は板状部材ローダ装置を側面からみたときのマガジンラックの移動方向を示す図、(c)は板状部材ローダ装置を側面からみたときのマガジンラックの移動方向を示す図である。FIG. 2 is an explanatory diagram conceptually showing the moving directions of the plate-like member and the magazine rack in the plate-like member external appearance double-sided inspection unit of FIG. (b) is a diagram showing the moving direction of the magazine rack when the plate-shaped member loader device is viewed from the side, and (c) is a diagram showing the moving direction of the magazine rack when the plate-shaped member loader device is viewed from the side. It is a figure showing the moving direction of a magazine rack. 図1の板状部材外観両面検査ユニットにおける板状部材搬入・搬出部の構成及びマガジンラックの移動過程を示す説明図で、(a)はマガジンラックが板状部材ローダ装置に投入されている状態を示す図、(b)はマガジンラックが供給リフタによって上昇した状態を示す図、(c)はマガジンラックが渡し位置に搬送された状態を示す図、(d)はマガジンラックが板状部材アンローダ装置に受け渡された状態を示す図、(e)はマガジンラックが収納リフタに移動した状態を示す図、(f)はマガジンラックが供給リフタによって下降し取り出し方向に移動した状態を示す図である。FIG. 2 is an explanatory diagram showing the configuration of the plate-shaped member loading/unloading section and the moving process of the magazine rack in the plate-shaped member appearance double-sided inspection unit of FIG. 1, where (a) shows a state in which the magazine rack is loaded into the plate-shaped member loader device , (b) is a diagram showing the magazine rack raised by the supply lifter, (c) is a diagram showing the magazine rack transported to the transfer position, (d) is a diagram showing the magazine rack being moved to the plate-shaped member unloader. (e) shows the magazine rack moved to the storage lifter; (f) shows the magazine rack lowered by the supply lifter and moved in the take-out direction. be. 図1の板状部材外観両面検査ユニットにおける第1及び第2搬送手段の概略構成を示す説明図で、(a)は第1搬送手段を板状部材反転部側からみた図、(b)は第1搬送手段の要部の側面図、(c)は第2搬送手段を板状部材搬入・搬出部側からみた図、(d)は第2搬送手段の要部の側面図である。FIG. 2 is an explanatory diagram showing a schematic configuration of the first and second conveyance means in the plate-like member appearance double-sided inspection unit of FIG. (c) is a side view of the main part of the first transport means, (c) is a view of the second transport means seen from the plate-shaped member loading/unloading part side, and (d) is a side view of the main part of the second transport means. 図1の板状部材外観両面検査ユニットにおける板状部材検査部の要部の概略構成を示す板状部材反転部側からみた説明図である。FIG. 2 is an explanatory diagram illustrating a schematic configuration of a main part of a plate-like member inspection section in the plate-like member appearance double-sided inspection unit of FIG. 1, viewed from the side of a plate-like member reversing section. 図1の板状部材外観両面検査ユニットにおける板状部材反転部に備わる板状部材反転手段の概略構成を示す説明図で、(a)は上面からみた図、(b)は搬送路L1の先端側からみた図である。FIG. 2 is an explanatory diagram showing a schematic configuration of a plate-like member reversing means provided in a plate-like member reversing section in the plate-like member appearance double-sided inspection unit of FIG. This is a diagram seen from the side. 従来の板状部材外観検査ユニットの一例を示す図で、(a)は板状部材ローダ装置の斜視図、(b)は板状部材外観検査装置の正面図、(c)は板状部材アンローダ装置の斜視図、(d)は板状部材ローダ装置と板状部材アンローダ装置に用いられるマガジンラックの斜視図である。FIGS. 2A and 2B are diagrams showing an example of a conventional plate-like member appearance inspection unit, in which (a) is a perspective view of a plate-like member loader device, (b) is a front view of the plate-like member appearance inspection device, and (c) is a plate-like member unloader. A perspective view of the device; (d) is a perspective view of a magazine rack used in the plate-like member loader device and the plate-like member unloader device. 従来の板状部材外観両面検査ユニットにおける一構成例を上面側から概念的に示す説明図である。FIG. 2 is an explanatory diagram conceptually showing a configuration example of a conventional plate-like member appearance double-sided inspection unit from the top side. 従来の板状部材外観両面検査ユニットにおける他の構成例を上面側から概念的に示す説明図である。It is an explanatory view conceptually showing another example of composition in a conventional plate-like member appearance double-sided inspection unit from the top side. 特許文献1の板状部材外観検査装置の構成を示す説明図で、(a)は上面図、(b)は正面図、(c)は側面図である。It is explanatory drawing which shows the structure of the plate-shaped member visual inspection apparatus of patent document 1, (a) is a top view, (b) is a front view, and (c) is a side view. 特許文献2の板状部材外観検査装置の構成を示す説明図で、(a)は概略平面図、(b1)~(b5)は検査動作を示す図である。FIG. 2 is an explanatory diagram showing the configuration of the plate-like member appearance inspection apparatus of Patent Document 2, in which (a) is a schematic plan view and (b1) to (b5) are diagrams showing the inspection operation. 特許文献3の板状部材外観検査装置の構成を示す説明図で、(a)は平面図、(b)は側面図である。FIG. 3 is an explanatory diagram showing the configuration of the plate-like member appearance inspection apparatus of Patent Document 3, in which (a) is a plan view and (b) is a side view.

以下、本発明の板状部材外観両面検査ユニットの実施形態について、図面を用いて説明する。
第1実施形態
図1は本発明の第1実施形態にかかる板状部材外観両面検査ユニットの構成を上面側から概念的に示す説明図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a plate-like member appearance double-sided inspection unit of the present invention will be described with reference to the drawings.
First embodiment
FIG. 1 is an explanatory diagram conceptually showing the configuration of a double-sided inspection unit for appearance of a plate-like member according to a first embodiment of the present invention from the top side.

本実施形態の板状部材外観両面検査ユニットは、板状部材搬入・搬出部11と、第1ガイドレール12と、第1搬送手段13と、第2ガイドレール14と、第2搬送手段15と、板状部材検査部16と、板状部材反転部17と、を備えている。
板状部材搬入・搬出部11は、近接する平行な2つの搬送路L1、L2に跨って設けられ、平行な2つの搬送路L1、L2のうち、第1搬送路L1におけるX座標位置に板状部材ローダ装置11a、第2搬送路L2における第1搬送路L1と同じX座標位置に板状部材アンローダ装置11bを夫々備えるとともに、板状部材ローダ装置11aから板状部材アンローダ装置11bへ空のマガジンラックを自動的に受け渡す、自動受渡手段11cを備えて構成されている。
板状部材ローダ装置11a、板状部材アンローダ装置11bの基本的な構成は、図7(a)、図7(c)を用いて説明した板状部材ローダ装置51、板状部材アンローダ装置55と略同じである。
より詳しくは、板状部材ローダ装置11aは、例えば、図3(a)、図3(b)、図3(c)に示すように、第1マガジンラック搬送手段11a1と、供給リフタ11a2と、第2マガジンラック搬送手段11a3を有している。第1マガジンラック搬送手段11a1は、下段に設けられていて、マガジンラック56を供給リフタ11a2に近づく方向に搬送するように構成されている。供給リフタ11a2は、第2マガジンラック搬送手段11a3を上下方向に移動可能に構成されている。第2マガジンラック搬送手段11a3は、下段に位置するときには、第1マガジンラック搬送手段11a1から搬送されたマガジンラック56を受け取り、上段に位置するときには、空のマガジンラック56を渡し位置に近づく方向に搬送するように構成されている。
そして、板状部材ローダ装置11aは、図3(a)、図3(b)、図3(c)に示すように、また、図2(b)に矢印で示すように、未検査状態の板状部材60が収納されたマガジンラック56を所定のロード可能な位置に移動し、板状部材60を搬送路L1に投入し、全ての板状部材60の投入が完了して空になったマガジンラック56を、自動受渡手段11cによる渡し位置に移動する。
The plate-shaped member appearance double-sided inspection unit of this embodiment includes a plate-shaped member loading/unloading section 11, a first guide rail 12, a first conveying means 13, a second guide rail 14, and a second conveying means 15. , a plate-like member inspection section 16, and a plate-like member reversing section 17.
The plate-shaped member loading/unloading unit 11 is provided across two parallel conveyance paths L1 and L2 that are adjacent to each other, and places a plate at the X coordinate position of the first conveyance path L1 of the two parallel conveyance paths L1 and L2. A plate-like member loader device 11a and a plate-like member unloader device 11b are provided at the same X-coordinate position in the second transport path L2 as the first transport path L1. It is configured to include an automatic transfer means 11c that automatically transfers magazine racks.
The basic configurations of the plate-like member loader device 11a and the plate-like member unloader device 11b are the plate-like member loader device 51 and the plate-like member unloader device 55 described using FIGS. 7(a) and 7(c). Almost the same.
More specifically, as shown in FIGS. 3(a), 3(b), and 3(c), the plate-shaped member loader device 11a includes a first magazine rack conveying means 11a1, a supply lifter 11a2, It has a second magazine rack conveyance means 11a3. The first magazine rack transport means 11a1 is provided at the lower stage and is configured to transport the magazine rack 56 in a direction approaching the supply lifter 11a2. The supply lifter 11a2 is configured to be able to move the second magazine rack transport means 11a3 in the vertical direction. When the second magazine rack transport means 11a3 is located at the lower stage, the second magazine rack transport means 11a3 receives the magazine rack 56 transported from the first magazine rack transport means 11a1, and when it is located at the upper stage, the second magazine rack transport means 11a3 transfers the empty magazine rack 56 in a direction approaching the passing position. is configured to be transported to
Then, as shown in FIGS. 3(a), 3(b), and 3(c), and as shown by the arrow in FIG. 2(b), the plate-like member loader device 11a The magazine rack 56 in which the plate-shaped members 60 are stored is moved to a predetermined loadable position, and the plate-shaped members 60 are loaded into the transport path L1, and the loading of all the plate-shaped members 60 is completed and the rack is empty. The magazine rack 56 is moved to the transfer position by the automatic transfer means 11c.

また、板状部材アンローダ装置11bは、例えば、図3(a)、図3(d)に示すように、第3マガジンラック搬送手段11b1と、収納リフタ11b2と、第4マガジンラック搬送手段11b3と、を有している。第3マガジンラック搬送手段11b1は、上段に設けられていて、空のマガジンラック56を収納リフタ11b2に近づく方向に搬送するように構成されている。収納リフタ11b2は、第3マガジンラック搬送手段11b3を上下方向に移動可能に構成されている。第4マガジンラック搬送手段11b3は、上段に位置するときには、第3マガジンラック搬送手段11b1から搬送された空のマガジンラック56を受け取り、下段に位置するときには、マガジンラック56を取り出し位置に近づく方向に搬送するように構成されている。第5マガジンラック搬送手段11b4は、第4マガジンラック搬送手段11b3から搬送されたマガジンラック56を受け取り、取り出し位置へ搬送するように構成されている。
そして、板状部材アンローダ装置11bは、図3(d)、図3(e)、図3(f)に示すように、また、図2(c)に矢印で示すように、自動受渡手段11cによる板状部材60の受け位置にセットされた空のマガジンラック56を、板状部材60の収納位置に移動して、板状部材外観検査装置52での検査が済んだ板状部材60をマガジンラック56に収納するとともに、マガジンラック56に収納された板状部材60が収納可能枚数に到達したときにマガジンラック56を取り出し可能な位置に移動する。
Further, the plate-like member unloader device 11b includes, for example, a third magazine rack transport means 11b1, a storage lifter 11b2, and a fourth magazine rack transport means 11b3, as shown in FIGS. 3(a) and 3(d). ,have. The third magazine rack transport means 11b1 is provided in the upper stage and is configured to transport the empty magazine rack 56 in a direction approaching the storage lifter 11b2. The storage lifter 11b2 is configured to be able to move the third magazine rack transport means 11b3 in the vertical direction. When located at the upper stage, the fourth magazine rack transport means 11b3 receives the empty magazine rack 56 transported from the third magazine rack transport means 11b1, and when located at the lower stage, the fourth magazine rack transport means 11b3 moves the magazine rack 56 in a direction approaching the take-out position. configured to be transported. The fifth magazine rack conveyance means 11b4 is configured to receive the magazine rack 56 conveyed from the fourth magazine rack conveyance means 11b3 and convey it to the take-out position.
As shown in FIGS. 3(d), 3(e), and 3(f), the plate-like member unloader device 11b also has an automatic transfer means 11c as shown by the arrow in FIG. 2(c). The empty magazine rack 56 set at the receiving position of the plate-shaped member 60 is moved to the storage position of the plate-shaped member 60, and the plate-shaped member 60 that has been inspected by the plate-shaped member appearance inspection device 52 is placed in the magazine. The magazine rack 56 is stored in the rack 56, and when the number of plate members 60 stored in the magazine rack 56 reaches the storable number, the magazine rack 56 is moved to a position where it can be taken out.

自動受渡手段11cは、板状部材ローダ装置11aと板状部材アンローダ装置11bとに跨って設けられ、板状部材ローダ装置11aにより、渡し位置に移動した空になったマガジンラック56を、板状部材アンローダ装置11bにおける受け位置にスライド移動させるように構成されている。
より詳しくは、自動受渡手段11cは、例えば、図3(f)に示すように、受渡用ローラ11c1を有して構成されている。
受渡用ローラ11c1は、板状部材ローダ装置11aにおける渡し位置と、板状部材アンローダ装置11bにおける受け位置とに、長手方向が第2マガジンラック搬送手段11a3や第5マガジンラック搬送手段11b4の搬送方向に平行となる向きで、複数本ずつ設けられている。
板状部材ローダ装置11aに設けられている受渡用ローラ11c1は、モータ(不図示)により回転し、図3(c)、図3(d)に示すように、空のマガジンラックを板状部材アンローダ装置11bにおける受け位置に近づく方向に搬送するように構成されている。
このような構成により、板状部材搬入・搬出部11は、空のマガジンラック56を、図3(a)~図3(f)に示すように、また、図2(a)の矢印に示す方向に移動する。
The automatic transfer means 11c is provided across the plate-like member loader device 11a and the plate-like member unloader device 11b, and transfers the empty magazine rack 56, which has been moved to the transfer position by the plate-like member loader device 11a, into a plate-like member. It is configured to be slid to a receiving position in the member unloader device 11b.
More specifically, the automatic delivery means 11c includes, for example, a delivery roller 11c1, as shown in FIG. 3(f).
The transfer roller 11c1 is arranged at a transfer position in the plate-like member loader device 11a and a receiving position in the plate-like member unloader device 11b, with the longitudinal direction being the conveyance direction of the second magazine rack conveyance means 11a3 or the fifth magazine rack conveyance means 11b4. Multiple pieces are provided in parallel to each other.
A delivery roller 11c1 provided in the plate-shaped member loader device 11a is rotated by a motor (not shown), and transfers empty magazine racks to plate-shaped members as shown in FIGS. 3(c) and 3(d). It is configured to be transported in a direction approaching a receiving position in the unloader device 11b.
With such a configuration, the plate-shaped member loading/unloading unit 11 can store empty magazine racks 56 as shown in FIGS. 3(a) to 3(f), and as indicated by the arrows in FIG. move in the direction.

第1ガイドレール12は、一端が板状部材ローダ装置11aの投入端と近接するように第1搬送路L1に沿って設けられた一対のレール12a、12bで構成されている。 The first guide rail 12 is composed of a pair of rails 12a and 12b provided along the first conveyance path L1 so that one end is close to the input end of the plate-shaped member loader device 11a.

第1搬送手段13は、例えば、図4(a)、図4(b)に示すように、一対のレール12a、12bの夫々の内側の上下2箇所に設けられた、搬送ベルト13a1、13a2と、夫々の搬送ベルト13a1、13a2に架け渡された車輪13bと、車輪13bを回転駆動させるモータを備えた駆動機構(不図示)を有し、第1ガイドレール12における上下2箇所の搬送ベルトの間に挟んだ状態で板状部材60を板状部材ローダ装置11aから離れる方向に搬送するように構成されている。 For example, as shown in FIGS. 4(a) and 4(b), the first conveyance means 13 includes conveyor belts 13a1 and 13a2 provided at two upper and lower locations inside the pair of rails 12a and 12b, respectively. , has a drive mechanism (not shown) equipped with a wheel 13b that spans the respective conveyor belts 13a1 and 13a2, and a motor that rotationally drives the wheel 13b. The plate-like member 60 is conveyed in a direction away from the plate-like member loader device 11a while being sandwiched therebetween.

第2ガイドレール14は、一端が板状部材アンローダ装置11bの受取端と近接するように第2搬送路L2に沿って設けられた一対のレール14a、14bで構成されている。 The second guide rail 14 is comprised of a pair of rails 14a and 14b provided along the second transport path L2 so that one end is close to the receiving end of the plate-shaped member unloader device 11b.

第2搬送手段15は、例えば、図4(c)、図4(d)に示すように、一対のレール14a、14bの夫々の内側の上下2箇所に設けられた、搬送ベルト15a1、15a2と、夫々の搬送ベルト15a1、15a2に架け渡された車輪15bと、車輪15bを回転駆動させるモータを備えた駆動機構(不図示)を有し、第2ガイドレール14における上下2箇所の搬送ベルトの間に挟んだ状態で板状部材60を板状部材アンローダ装置11bに近づく方向に搬送するように構成されている。 For example, as shown in FIGS. 4(c) and 4(d), the second conveying means 15 includes conveying belts 15a1 and 15a2 provided at two upper and lower locations inside the pair of rails 14a and 14b, respectively. , has a drive mechanism (not shown) equipped with a wheel 15b extending over each of the conveyor belts 15a1 and 15a2, and a motor that rotationally drives the wheel 15b. The plate-like member 60 is conveyed in a direction approaching the plate-like member unloader device 11b while being sandwiched therebetween.

板状部材検査部16は、板状部材搬入・搬出部11と板状部材反転部17との間に設けられていて、例えば、図5に示すように、1台の撮像装置16aと、撮像装置保持部材16bと、撮像装置移動手段16cを有している。図5中、16dは撮像装置移動手段16cを支持する支柱である。
撮像装置保持部材16bは、撮像装置16aを保持するとともに、撮像装置移動手段16cにより第1及び第2搬送路L1、L2に対して垂直な方向に移動可能に取り付けられている。
撮像装置移動手段16cは、ボールねじ機構部16c1と、モータ16c2を有し、モータ16c2の回転により、ボールねじ機構部16c1の長手方向(第1及び第2搬送路L1、L2に対して垂直な方向)に沿って撮像装置16aを保持した撮像装置保持部材16bを往復移動させることが可能に構成されている。
このような構成により、板状部材検査部16は、第1搬送手段13により第1搬送路L1上の検査位置に搬送された、両面未検査の板状部材60と第2搬送手段15により第2搬送路L2上の検査位置に搬送された、片面検査済で未検査面が上を向いた板状部材60とを第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に、1台の撮像装置16aが移動して撮像することができるようになっている。
The plate-shaped member inspection unit 16 is provided between the plate-shaped member loading/unloading unit 11 and the plate-shaped member reversing unit 17, and includes, for example, one imaging device 16a and an imaging device, as shown in FIG. It has a device holding member 16b and an imaging device moving means 16c. In FIG. 5, reference numeral 16d indicates a support supporting the imaging device moving means 16c.
The imaging device holding member 16b holds the imaging device 16a and is attached to be movable in a direction perpendicular to the first and second transport paths L1 and L2 by the imaging device moving means 16c.
The imaging device moving means 16c has a ball screw mechanism section 16c1 and a motor 16c2, and rotates the ball screw mechanism section 16c1 in the longitudinal direction (perpendicular to the first and second transport paths L1 and L2). The imaging device holding member 16b holding the imaging device 16a is configured to be able to reciprocate along the direction (direction).
With such a configuration, the plate-shaped member inspection section 16 can inspect the plate-shaped member 60, whose both sides have not been inspected, which has been transported by the first transport means 13 to the inspection position on the first transport path L1, and the second transport means 15. The plate member 60, which has been inspected on one side and whose uninspected side faces upward, is transported to the inspection position on the second conveyance path L2 in a direction perpendicular to the longitudinal direction of the first and second conveyance paths L1 and L2. In addition, one imaging device 16a can move and take images.

その他、第1ガイドレール12と第2ガイドレール14は、互いに対向する側のレール12b、14aが位置を固定され、対向する側とは反対側のレール12a、14bが第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動可能に設けられ、夫々一対のレール12aと12b、14aと14bの間隔を調整可能に構成されている。
その他の構成は、図7(b)を用いて説明した板状部材外観検査装置52と略同じである。
In addition, in the first guide rail 12 and the second guide rail 14, the rails 12b and 14a on the side opposite to each other are fixed in position, and the rails 12a and 14b on the opposite side to the opposite side are connected to the first and second conveyance paths. It is provided movably in a direction perpendicular to the longitudinal direction of L1 and L2, and is configured to be able to adjust the distance between the pair of rails 12a and 12b and 14a and 14b, respectively.
Other configurations are substantially the same as the plate-like member appearance inspection apparatus 52 described using FIG. 7(b).

板状部材反転部17は、例えば、第1ガイドレール12の他端から、第1搬送手段13を介して搬送される板状部材60を受け取り、受け取った板状部材60の表面と裏面とを反転させて、第2搬送手段15を介して搬送可能となる第2ガイドレール14の他端にセットする板状部材反転手段17aを備えている。
より詳しくは、板状部材反転手段17aは、例えば、図6に示すように、板状部材反転装置17a1と、板状部材反転装置トラバース手段17a2とで構成されている。
板状部材反転装置17a1は、例えば、一対のレール17a1a、17a1bからなる第3ガイドレールと、搬送手段17a1a1、17a1b1と、回転駆動手段17a1cと、を備えている。
一対のレール17a1a、17a1bは、第1ガイドレール12に対応した間隔で配置され、対向する側面で板状部材をガイドするように構成されている。
搬送手段17a1a1、17a1b1は、図4に示した第1搬送手段12、第2搬送手段14と同様、一対のレール17a1a、17a1bの内側位置に夫々上下2箇所ずつに設けられた搬送ベルト(符号省略)と、搬送ベルトに架け渡されたプーリ(符号省略)と、プーリを回転駆動させるモータを備えた駆動機構(不図示)を有し、板状部材を上下2箇所の搬送ベルトの間に挟んだ状態で搬送するように構成されている。
回転駆動手段17a1cは、プーリ、ベルト、モータを備えた駆動機構を有して構成され、一対のレール17a1a、17a1b及び搬送ベルトを180度回転させることができるように構成されている。
また、一対のレール17a1a、17a1bは、第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動可能に設けられ、レールの間隔を調整可能に構成されている。
板状部材反転装置トラバース手段17a2は、ボールねじ機構部17a2aと、モータ(不図示)と、レール17a2bを有し、モータの回転により、板状部材反転装置を第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に往復移動させて一対のレール17a1a、17a1bからなる第3ガイドレールを第1ガイドレール12の他端、第2ガイドレール14の他端にセットすることができるように構成されている。
また、第3ガイドレールは、一方のレール17a1aが位置を固定され、他方のレール17a1bが第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動可能に設けられ、一対のレール17a1a、17a1bの間隔を調整可能に構成されている。
The plate-shaped member reversing unit 17 receives, for example, the plate-shaped member 60 conveyed via the first conveyance means 13 from the other end of the first guide rail 12, and converts the front and back surfaces of the received plate-shaped member 60. A plate-like member reversing means 17a is provided to reverse the plate-like member and set it on the other end of the second guide rail 14 so that it can be transported via the second transport means 15.
More specifically, the plate-like member reversing means 17a includes, for example, as shown in FIG. 6, a plate-like member reversing device 17a1 and a plate-like member reversing device traverse means 17a2.
The plate-like member reversing device 17a1 includes, for example, a third guide rail consisting of a pair of rails 17a1a and 17a1b, transport means 17a1a1 and 17a1b1, and rotational drive means 17a1c.
The pair of rails 17a1a and 17a1b are arranged at intervals corresponding to the first guide rail 12, and are configured to guide the plate-shaped member on opposing sides.
The conveyance means 17a1a1 and 17a1b1, like the first conveyance means 12 and the second conveyance means 14 shown in FIG. ), a pulley (symbol omitted) that spans the conveyor belt, and a drive mechanism (not shown) that includes a motor that rotates the pulley, and the plate member is sandwiched between the upper and lower conveyor belts. It is configured to be transported in an open state.
The rotational drive means 17a1c includes a drive mechanism including a pulley, a belt, and a motor, and is configured to rotate the pair of rails 17a1a, 17a1b and the conveyor belt by 180 degrees.
Further, the pair of rails 17a1a and 17a1b are provided so as to be movable in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2, and are configured to be able to adjust the interval between the rails.
The plate-shaped member reversing device traverse means 17a2 has a ball screw mechanism section 17a2a, a motor (not shown), and a rail 17a2b, and the rotation of the motor moves the plate-shaped member reversing device to the first and second transport paths L1, A third guide rail consisting of a pair of rails 17a1a and 17a1b can be set at the other end of the first guide rail 12 and the other end of the second guide rail 14 by reciprocating in a direction perpendicular to the longitudinal direction of L2. It is configured so that it can be done.
In addition, the third guide rail is arranged such that one rail 17a1a is fixed in position, and the other rail 17a1b is provided movably in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2. The distance between the rails 17a1a and 17a1b can be adjusted.

このように構成された第1実施形態の板状部材外観両面検査ユニットを用いた板状部材の両面検査の処理の流れを説明する。ここでは、板状部材60としてプリント基板を用いることとする。
作業者は、未検査状態のプリント基板60をマガジンラック56に収納し、収納したマガジンラック56を板状部材ローダ装置11aにおける搬入口(図2(b)における左下の位置)にセットする。
板状部材ローダ装置11aは、マガジンラック56に収納されているプリント基板60を搬送路L1上に設けられた第1のガイドレール12に順次投入する。第1板状部材搬送手段13は、図2(a)に示すように、プリント基板60を板状部材検査部16に順次搬送する。板状部材検査部16では、第1板状部材搬送手段13を介して所定の検査位置に搬送されたプリント基板60の第1面を撮像装置16aが撮像し、撮像した画像をモニタ52aに表示してその画像から専用の検査アルゴリズムで第1面の外観検査を実施する。
次に、板状部材反転部17が、第1ガイドレール12の他端から、第1搬送手段13を介して搬送されるプリント基板60を受け取り、受け取ったプリント基板60の表面と裏面とを反転させて、第2搬送手段15を介して搬送可能となる第2ガイドレール14の他端にセットし、セット後に初期位置に復帰する。
第2搬送手段15は、プリント基板60を板状部材検査部16に搬送する。板状部材検査部16では、撮像装置16aが移動して、第2板状部材搬送手段15を介して所定の検査位置に搬送されたプリント基板60の第2面を撮像し、撮像した画像をモニタ52aに表示してその画像から専用の検査アルゴリズムで第2面の外観検査を実施する。
なお、板状部材検査部16では、一方の搬送路における検査位置に搬送されたプリント基板60を撮像装置16aが撮像している間に、他方の搬送路における検査位置にプリント基板60が搬送される。撮像装置16aは、第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動して第1及び第2搬送路L1、L2の夫々における検査位置に搬送されたプリント基板60を交互に撮像する。
次に、第2搬送手段15は、両面が検査済みのプリント基板60を板状部材アンローダ装置11bに搬送する。板状部材アンローダ装置11bは、プリント基板60をマガジンラック56に収納する。
このようなプリント基板の両面検査が、連続して行われる。板状部材ローダ装置11aでは、渡し位置に移動した空になったマガジンラック56を、自動受渡手段11cが、板状部材アンローダ装置11bにおける受け位置にスライド移動させる。
また、板状部材アンローダ装置11bでは、マガジンラック56に満杯となった両面検査済みのプリント基板60を図2(c)に示すように搬出口(図2(c)における左下の位置)に移送させる。
作業者は搬出口に移動した両面検査済みのプリント基板60をマガジンラック56ごと取り出す。
The process flow of double-sided inspection of a plate-shaped member using the plate-shaped member external double-sided inspection unit of the first embodiment configured as described above will be explained. Here, a printed circuit board is used as the plate-like member 60.
The operator stores the uninspected printed circuit board 60 in the magazine rack 56, and sets the stored magazine rack 56 at the loading port (lower left position in FIG. 2(b)) of the plate-shaped member loader device 11a.
The plate-shaped member loader device 11a sequentially loads the printed circuit boards 60 stored in the magazine rack 56 onto the first guide rail 12 provided on the transport path L1. The first plate-like member conveyance means 13 sequentially conveys the printed circuit boards 60 to the plate-like member inspection section 16, as shown in FIG. 2(a). In the plate-shaped member inspection section 16, the imaging device 16a images the first surface of the printed circuit board 60 that has been transported to a predetermined inspection position via the first plate-shaped member transport means 13, and displays the captured image on the monitor 52a. The appearance of the first surface is then inspected using a dedicated inspection algorithm.
Next, the plate-like member reversing unit 17 receives the printed circuit board 60 conveyed via the first conveying means 13 from the other end of the first guide rail 12, and reverses the front and back surfaces of the received printed circuit board 60. Then, it is set on the other end of the second guide rail 14 that can be transported via the second transport means 15, and after setting, it returns to the initial position.
The second transport means 15 transports the printed circuit board 60 to the plate-shaped member inspection section 16. In the plate-shaped member inspection section 16, the imaging device 16a moves to image the second surface of the printed circuit board 60 that has been transported to a predetermined inspection position via the second plate-shaped member transport means 15, and displays the captured image. The image is displayed on the monitor 52a, and the appearance of the second surface is inspected using a dedicated inspection algorithm.
In addition, in the plate-shaped member inspection section 16, while the imaging device 16a is taking an image of the printed circuit board 60 conveyed to the inspection position on one conveyance path, the printed circuit board 60 is conveyed to the inspection position on the other conveyance path. Ru. The imaging device 16a moves in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2 and transports the printed circuit board 60 to an inspection position on each of the first and second transport paths L1 and L2. images are taken alternately.
Next, the second transport means 15 transports the printed circuit board 60, both sides of which have been inspected, to the plate-like member unloader device 11b. The plate-like member unloader device 11b stores the printed circuit board 60 in the magazine rack 56.
Such double-sided inspection of the printed circuit board is performed continuously. In the plate-shaped member loader device 11a, the automatic transfer means 11c slides the empty magazine rack 56 that has been moved to the transfer position to the receiving position in the plate-shaped member unloader device 11b.
In addition, in the plate-shaped member unloader device 11b, the printed circuit boards 60, which have been inspected on both sides and which are filled in the magazine rack 56, are transferred to the unloading port (lower left position in FIG. 2(c)) as shown in FIG. 2(c). let
The operator takes out the printed circuit board 60, which has been inspected on both sides, and the magazine rack 56, which has been moved to the exit.

本実施形態の板状部材外観両面検査ユニットによれば、第1搬送手段13、第2搬送手段15を、近接する平行な2つの搬送路L1、L2上に、互いのプリント基板等の板状部材60の搬送方向が逆となるように設け、板状部材反転手段17aを、第1搬送手段13を介して搬送される片面検査済の板状部材60を受け取り、受け取った板状部材60の表面と裏面とを反転させて、第2搬送手段15を介して搬送可能となる第2ガイドレール14の他端にセットするように設けるとともに、一台の撮像装置16aを、第1搬送手段13により第1搬送路L1上の検査位置に搬送された、両面未検査の板状部材60と第2搬送手段15により第2搬送路L2上の検査位置に搬送された、片面検査済で未検査面が上を向いた板状部材60とを第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動して撮像するように設けたので、未検査状態の板状部材60を1回搬送路へ投入するだけで、板状部材60の両面を検査できる。
また、一方の搬送路上の板状部材60を撮像装置で撮像中に、他方の搬送路上の板状部材60を検査位置に搬送することができるため、撮像装置16aで2つの搬送路L1、L2上の板状部材60を連続的に撮像でき、検査の作業効率が大幅に向上する。そして、1台の板状部材検査部16で板状部材60の両面を検査できる結果、板状部材検査部16を複数台設けずに済む。
しかも、板状部材検査部16とは別機構として、板状部材反転部17を設けたので、板状部材検査部16の内部構造が複雑化することなく、装置のコストを抑えることができる。
また、板状部材搬入・搬出部11が、2つの搬送路L1、L2に跨って設けられ、平行な2つの搬送路のうち、第1搬送路L1におけるX座標位置に、マガジンラック56に収納された両面未検査の板状部材60を第1搬送路L1に投入する板状部材ローダ装置11a、第2搬送路L2における第1搬送路L1と同じX座標位置に、第2搬送路L2を介して近づく方向に搬送される両面検査済の板状部材60をマガジンラック56に収納する板状部材アンローダ装置11bを夫々備え、搬送方向には、板状部材搬入・搬出部11、板状部材検査部16、板状部材反転部17のみの配置で済むため、設置ライン長を短縮でき、しかも、搬入搬出位置がX座標上の同じ位置であるため、作業者の搬入搬出の負担が大幅に軽減され、作業効率が大幅に向上する。
According to the double-sided plate-shaped member appearance inspection unit of the present embodiment, the first conveyance means 13 and the second conveyance means 15 are placed on two adjacent parallel conveyance paths L1 and L2, so that the plate-like parts such as printed circuit boards, etc. The conveying direction of the member 60 is reversed, and the plate-like member reversing means 17a receives the plate-like member 60 that has been inspected on one side and is conveyed via the first conveying means 13, and rotates the received plate-like member 60. The front surface and the back surface are reversed and set on the other end of the second guide rail 14 which can be transported via the second transport means 15, and one imaging device 16a is mounted on the first transport means 13. The plate-shaped member 60, which has not been inspected on both sides, is transported to the inspection position on the first transportation path L1 by the board member 60, and the plate member 60, which has been inspected on one side but not yet inspected, is transported to the inspection position on the second transportation path L2 by the second transportation means 15. Since the plate-like member 60 with its surface facing upward is arranged to be imaged by moving in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2, the plate-like member 60 in an uninspected state Both sides of the plate-shaped member 60 can be inspected by simply putting the plate-shaped member 60 into the conveyance path once.
Furthermore, while the plate-like member 60 on one conveyance path is being imaged by the imaging device, the plate-like member 60 on the other conveyance path can be conveyed to the inspection position. The upper plate-like member 60 can be imaged continuously, and the inspection work efficiency is greatly improved. Since both sides of the plate member 60 can be inspected with one plate member inspection unit 16, it is not necessary to provide a plurality of plate member inspection units 16.
Furthermore, since the plate-like member reversing unit 17 is provided as a separate mechanism from the plate-like member inspecting unit 16, the cost of the apparatus can be suppressed without complicating the internal structure of the plate-like member inspecting unit 16.
In addition, a plate-shaped member loading/unloading unit 11 is provided across the two conveyance paths L1 and L2, and is stored in the magazine rack 56 at the X coordinate position of the first conveyance path L1 of the two parallel conveyance paths. The plate-like member loader device 11a loads the plate-like member 60, which has not been inspected on both sides, into the first transport path L1, and the second transport path L2 is placed at the same X coordinate position as the first transport path L1 in the second transport path L2. Each of the plate-like member unloader devices 11b stores the double-sided inspected plate-like member 60 that is transported in the direction approaching the magazine rack 56. Since only the inspection section 16 and the plate-like member reversing section 17 are required, the length of the installation line can be shortened, and since the loading and unloading positions are at the same position on the X coordinate, the burden on the worker for loading and unloading is greatly reduced. This greatly improves work efficiency.

また、本実施形態の板状部材外観両面検査ユニットによれば、板状部材反転手段17aは、第1ガイドレール12に対応した間隔で配置され、対向する側面で板状部材60をガイドする一対のレール17a1a、17a1bからなる第3ガイドレールと、一対のレール17a1a、17a1bの夫々上下2箇所に設けられていて、板状部材60を間に挟んだ状態で搬送する搬送部(搬送ベルト(符号省略))と、搬送部を駆動する駆動機構(不図示)を有する搬送手段17a1a1、17a1b1と、一対のレール17a1a、17a1bの中心近傍を軸として、一対のレール17a1a、17a1b及び搬送部を180度回転させる回転駆動手段17a1cと、を備えた板状部材反転装置17a1と、板状部材反転装置17a1を第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に往復移動させて第3ガイドレールを第1ガイドレール12の他端、第2ガイドレール14の他端にセットする板状部材反転装置トラバース手段17a2と、を備えてなる構成としたので、第1ガイドレール12の他端から、第1搬送手段13を介して搬送される板状部材60を受け取り、受け取った板状部材60の表面と裏面とを反転させて、第2搬送手段15を介して搬送可能となる第2ガイドレール14の他端にセットする構成を具現化できる。 Moreover, according to the plate-like member appearance double-sided inspection unit of the present embodiment, the plate-like member reversing means 17a are arranged at intervals corresponding to the first guide rails 12, and the pair of plate-like member reversing means 17a guide the plate-like member 60 on opposing sides. A third guide rail consisting of rails 17a1a and 17a1b, and a transport section (conveyor belt (symbol: (omitted)), transport means 17a1a1, 17a1b1 having a drive mechanism (not shown) for driving the transport section, and the pair of rails 17a1a, 17a1b and the transport section 180 degrees around the center of the pair of rails 17a1a, 17a1b. A plate-like member reversing device 17a1 comprising a rotation driving means 17a1c for rotating the plate-like member reversing device 17a1, and reciprocating the plate-like member reversing device 17a1 in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2. Since the configuration includes plate-like member reversing device traverse means 17a2 for setting the third guide rail at the other end of the first guide rail 12 and the other end of the second guide rail 14, the first guide rail 12 The plate-like member 60 that is transported via the first transport means 13 is received from the other end, the front and back sides of the received plate-like member 60 are reversed, and the plate-like member 60 can be transported via the second transport means 15. It is possible to realize a configuration in which it is set at the other end of the second guide rail 14.

また、本実施形態の板状部材外観両面検査ユニットによれば、第1ガイドレール12と第2ガイドレール14は、互いに対向する側のレール12b、14aが位置を固定され、対向する側とは反対側のレール12a、14bが第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動可能に設けられ、夫々一対のレールの間隔を調整可能であるとともに、第3ガイドレールは、一方のレール17a1aが位置を固定され、他方のレール17a1bが第1及び第2搬送路L1、L2の長手方向に対して垂直な方向に移動可能に設けられ、一対のレール17a1a、17a1bの間隔を調整可能であるように構成したので、サイズの異なる板状部材60の両面検査も可能となる。 Further, according to the double-sided inspection unit for the appearance of a plate-shaped member of the present embodiment, the first guide rail 12 and the second guide rail 14 have the rails 12b and 14a on opposite sides fixed in position, and the positions on the opposite sides are fixed. The rails 12a and 14b on the opposite side are provided so as to be movable in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2, and the distance between each pair of rails can be adjusted, and the third guide The rails are a pair of rails 17a1a, 17a1b, with one rail 17a1a fixed in position and the other rail 17a1b movable in a direction perpendicular to the longitudinal direction of the first and second transport paths L1 and L2. Since the interval is adjustable, it is also possible to inspect both sides of plate-like members 60 of different sizes.

また、本実施形態の板状部材外観両面検査ユニットによれば、(近接する平行な2つの搬送路L1、L2に跨って設けられた板状部材搬入・搬出部11における、平行な2つの搬送路L1、L2のうちの第1搬送路L1に備わる)板状部材ローダ装置11aは、第1マガジンラック搬送手段11a1と、供給リフタ11a2と、第2マガジンラック搬送手段11a3と、を有し、第1マガジンラック搬送手段11a1は、下段に設けられていて、マガジンラック56を供給リフタ11a2に近づく方向に搬送するように構成され、供給リフタ11a2は、第2マガジンラック搬送手段11a3を上下方向に移動可能に構成され、第2マガジンラック搬送手段11a3は、下段に位置するときには、第1マガジンラック搬送手段11a1から搬送されたマガジンラック56を受け取り、上段に位置するときには、空のマガジンラック56を渡し位置に近づく方向に搬送するように構成され、(近接する平行な2つの搬送路L1、L2に跨って設けられた板状部材搬入・搬出部11における、平行な2つの搬送路L1、L2のうちの第2搬送路L2に備わる)板状部材アンローダ装置11bは、第3マガジンラック搬送手段11b1と、収納リフタ11b2と、第4マガジンラック搬送手段11b3と、を有し、第3マガジンラック搬送手段11b1は、上段に設けられていて、空のマガジンラックを収納リフタ11b2に近づく方向に搬送するように構成され、収納リフタ11b2は、第3マガジンラック搬送手段11b1を上下方向に移動可能に構成され、第4マガジンラック搬送手段11b3は、上段に位置するときには、第3マガジンラック搬送手段11b1から搬送された空のマガジンラック56を受け位置で受け取り、下段に位置するときには、マガジンラック56を取り出し位置に近づく方向に搬送するように構成され、板状部材搬入・搬出部11は、板状部材ローダ装置11aにおける渡し位置から板状部材アンローダ装置11bにおける受け位置へ空のマガジンラック56を自動的にスライド移動させて受け渡す、自動受渡手段11cを備えた構成としたので、作業者は、未検査状態の板状部材60が収納されたマガジンラック56を板状部材搬入・搬出部11にセットし、両面検査済みの板状部材60が収納されたマガジンラック56をセットした位置と同じ高さで近接する同じX座標位置から搬出するだけで、板状部材60の搬入・搬出作業を済ませることができる。このため、作業者の負担が格段に軽減される。しかも、板状部材ローダ装置11aから板状部材アンローダ装置11bへのマガジンラック56の受け渡しのための構成が、大掛かりなものとならず、装置のコストを抑えることができる。 Moreover, according to the plate-shaped member appearance double-sided inspection unit of the present embodiment, (two parallel conveyances in the plate-shaped member loading/unloading section 11 provided across two adjacent parallel conveyance paths L1 and L2). The plate-shaped member loader device 11a (equipped in the first transport path L1 of the paths L1 and L2) includes a first magazine rack transport means 11a1, a supply lifter 11a2, and a second magazine rack transport means 11a3, The first magazine rack transport means 11a1 is provided at the lower stage and is configured to transport the magazine rack 56 in a direction approaching the supply lifter 11a2, and the supply lifter 11a2 transports the second magazine rack transport means 11a3 in the vertical direction. The second magazine rack transport means 11a3 is configured to be movable, and when located at the lower stage, receives the magazine rack 56 transported from the first magazine rack transport means 11a1, and when located at the upper stage, it receives the empty magazine rack 56. It is configured to be conveyed in a direction approaching the handover position (two parallel conveyance paths L1, L2 in the plate-like member loading/unloading section 11 provided across two adjacent parallel conveyance paths L1, L2). The plate-like member unloader device 11b (equipped in the second transport path L2) includes a third magazine rack transport means 11b1, a storage lifter 11b2, and a fourth magazine rack transport means 11b3. The conveyance means 11b1 is provided in the upper stage and is configured to convey an empty magazine rack in a direction approaching the storage lifter 11b2, and the storage lifter 11b2 can move the third magazine rack conveyance means 11b1 in the vertical direction. When the fourth magazine rack transport means 11b3 is located at the upper stage, the fourth magazine rack transport means 11b3 receives the empty magazine rack 56 transported from the third magazine rack transport means 11b1 at the receiving position, and when it is located at the lower stage, it receives the empty magazine rack 56. The plate-shaped member loading/ unloading unit 11 is configured to transport the empty magazine rack 56 in the direction approaching the take-out position , and the plate-shaped member loading/unloading unit 11 automatically transports the empty magazine rack 56 from the transfer position in the plate-shaped member loader device 11a to the receiving position in the plate-shaped member unloader device 11b. Since the structure is equipped with an automatic transfer means 11c that slides and transfers the magazine rack 56 in which uninspected plate members 60 are stored, the operator can transfer the magazine rack 56 containing the uninspected plate members 60 to the plate member loading/unloading section 11. The work of loading and unloading the plate-like member 60 can be completed by simply loading and unloading the plate-like member 60 from the same X-coordinate position adjacent to the set position at the same height as the magazine rack 56 in which the plate-like member 60 that has been inspected on both sides is stored. be able to. Therefore, the burden on the operator is significantly reduced. Moreover, the structure for transferring the magazine rack 56 from the plate-shaped member loader device 11a to the plate-shaped member unloader device 11b does not need to be large-scale, and the cost of the device can be suppressed.

従って、本実施形態によれば、搬送路へ1度の投入作業での板状部材両面検査、装置コストの抑制、設置ライン長短縮、搬入・搬出作業性の格段向上、検査時間の大幅短縮を同時に実現可能な板状部材外観両面検査ユニットが得られる。 Therefore, according to the present embodiment, it is possible to inspect both sides of a plate-shaped member in one operation of loading it onto the conveyance path, to suppress equipment costs, to shorten the length of the installation line, to greatly improve the workability of loading and unloading, and to significantly shorten the inspection time. A unit for inspecting both sides of the external appearance of a plate-like member that can be realized simultaneously is obtained.

以上、本発明の板状部材外観両面検査ユニットの実施形態を説明したが、本発明は、上記実施形態に限定されるものではなく、請求項に記載の範囲内でどのような形態にも構成することが可能である。
例えば、板状部材反転手段は、第1ガイドレールの他端から、第1搬送手段を介して搬送される板状部材を受け取り、受け取った板状部材の表面と裏面とを反転させて、第2搬送手段を介して搬送可能となる第2ガイドレールの他端にセットすることができれば、第1実施形態における板状部材反転手段17aとは異なる構成であってもよい。
また、例えば、自動受渡手段は、板状部材ローダ装置から板状部材アンローダ装置へ空のマガジンラックを自動的に受け渡すことができれば、第1実施形態における自動受渡手段11cとは異なる構成であってもよい。
また、例えば、板状部材検査部は、第1搬送手段により第1搬送路上の検査位置に搬送された、両面未検査の板状部材と第2搬送手段により第2搬送路上の検査位置に搬送された、片面検査済で未検査面が上を向いた板状部材とを第1及び第2搬送路の長手方向に対して垂直な方向に移動して撮像する1台の撮像装置を備えるものであれば、第1実施形態における板状部材検査部16とは異なる構成であってもよい。
その他、第1搬送手段、第2搬送手段も、板状部材ローダ装置から離れる方向に搬送する、板状部材アンローダ装置に近づく方向に搬送することができるものであれば、第1実施形態における第1搬送手段13、第2搬送手段15とは異なる構成であってもよい。
Although the embodiments of the plate-shaped member external double-sided inspection unit of the present invention have been described above, the present invention is not limited to the above embodiments, and can be configured in any form within the scope of the claims. It is possible to do so.
For example, the plate-like member reversing means receives the plate-like member conveyed via the first conveying means from the other end of the first guide rail, and inverts the front and back surfaces of the received plate-like member. The configuration may be different from that of the plate-like member reversing means 17a in the first embodiment as long as it can be set at the other end of the second guide rail that can be transported via the second transport means.
Further, for example, if the automatic transfer means can automatically transfer an empty magazine rack from the plate-like member loader device to the plate-like member unloader device, the automatic transfer means may have a different configuration from the automatic transfer means 11c in the first embodiment. It's okay.
Further, for example, the plate-shaped member inspection unit may transport the plate-shaped member, whose both sides have not been inspected, which has been transported to the inspection position on the first conveyance path by the first conveyance means, and the plate-shaped member, which has not been inspected on both sides, and which is conveyed to the inspection position on the second conveyance path by the second conveyance means. one that is equipped with one imaging device that moves in a direction perpendicular to the longitudinal direction of the first and second transport paths to take an image of a plate-shaped member that has been inspected on one side and has the uninspected side facing upward; If so, the configuration may be different from that of the plate-like member inspection unit 16 in the first embodiment.
In addition, if the first conveyance means and the second conveyance means are capable of conveying in a direction away from the plate-like member loader device or in a direction approaching the plate-like member unloader device, The first conveying means 13 and the second conveying means 15 may have different configurations.

本発明の板状部材外観両面検査ユニットは、SMT部品及びディスクリート部品が半田付けにより実装されたプリント基板における両面(表面と裏面)の半田付け状態等の外観検査の他にも、板状部材における両面(表面と裏面)の外観を検査することが必要とされる分野に有用である。 The double-sided inspection unit for the appearance of a plate-like member of the present invention is capable of inspecting the appearance of soldering conditions on both sides (front and back sides) of a printed circuit board on which SMT components and discrete components are mounted by soldering. It is useful in fields where it is necessary to inspect the appearance of both sides (front and back).

11 板状部材搬入・搬出部
11a 板状部材ローダ装置
11a1 第1マガジンラック搬送手段
11a2 供給リフタ
11a3 第2マガジンラック搬送手段
11b 板状部材アンローダ装置
11b1 第3マガジンラック搬送手段
11b2 収納リフタ
11b3 第4マガジンラック搬送手段
11b4 第5マガジンラック搬送手段
11c 自動受渡手段
11c1 受渡用ローラ
12 第1ガイドレール
12a、12b 一対のレール
13 第1搬送手段
13a1、13a2 搬送ベルト
13b 車輪
14 第2ガイドレール
14a、14b 一対のレール
15 第2搬送手段
15a1、15a2 搬送ベルト
15b 車輪
16 板状部材検査部
16a 撮像装置
16b 撮像装置保持部材
16c 撮像装置移動手段
16c1 ボールねじ機構部
16c2 モータ
16d 支柱
17 板状部材反転部
17a 板状部材反転手段
17a1 板状部材反転装置
17a1a、17a1b 一対のレール
17a1a1、17a1b1 搬送手段
17a1c 回転駆動手段
17a2 板状部材反転装置トラバース手段
17a2a ボールねじ機構部
17a2b レール
L1 (第1)搬送路
L2 第2搬送路
51 板状部材ローダ装置
52、52’、54 板状部材外観検査装置
52a、52’a モニタ
55 板状部材アンローダ装置
56 マガジンラック
60 板状部材(プリント基板)
71 第1搬送レーン
71a、71b レール
72 第2搬送レーン
72a、72b レール
73 検査ヘッド
73a カメラ
K1、K2 プリント基板
81 基板搬入口
82,82 パレット
83 搬入用搬送ライン
84 第1搬送ライン
85 第2搬送ライン
86、87 検査ユニット
88 搬送用搬送ライン
91 第1ステージ
92 第2ステージ
93、94 駆動手段
95 検査手段
S1 基板交換エリア
S2 検査エリア
11 Plate member loading/unloading section 11a Plate member loader device 11a1 First magazine rack transport means 11a2 Supply lifter 11a3 Second magazine rack transport means 11b Plate member unloader device 11b1 Third magazine rack transport means 11b2 Storage lifter 11b3 Fourth Magazine rack transport means 11b4 Fifth magazine rack transport means 11c Automatic delivery means 11c1 Delivery roller 12 First guide rails 12a, 12b Pair of rails 13 First transport means 13a1, 13a2 Transport belt 13b Wheels 14 Second guide rails 14a, 14b Pair of rails 15 Second conveyance means 15a1, 15a2 Conveyor belt 15b Wheels 16 Plate member inspection section 16a Imaging device 16b Imaging device holding member 16c Imaging device moving means 16c1 Ball screw mechanism section 16c2 Motor 16d Support column 17 Plate member reversing section 17a Plate member reversing means 17a1 Plate member reversing devices 17a1a, 17a1b Pair of rails 17a1a1, 17a1b1 Conveying means 17a1c Rotation drive means 17a2 Plate member reversing device traverse means 17a2a Ball screw mechanism 17a2b Rail L1 (first) conveyance path L2 2 conveyance path 51 Plate member loader devices 52, 52', 54 Plate member appearance inspection devices 52a, 52'a Monitor 55 Plate member unloader device 56 Magazine rack 60 Plate member (printed circuit board)
71 First transport lane 71a, 71b Rail 72 Second transport lane 72a, 72b Rail 73 Inspection head 73a Camera K1, K2 Printed circuit board 81 Board loading port 82 1 , 82 2 pallets 83 Loading transport line 84 First transport line 85 2 transport lines 86, 87 Inspection unit 88 Transport transport line 91 First stage 92 Second stage 93, 94 Drive means 95 Inspection means S1 Board exchange area S2 Inspection area

Claims (3)

近接する平行な2つの搬送路に跨って設けられ、該平行な2つの搬送路のうち、第1搬送路におけるX座標位置に、マガジンラックに収納された両面未検査の板状部材を第1搬送路に投入する板状部材ローダ装置、第2搬送路における前記第1搬送路と同じX座標位置に、第2搬送路を介して近づく方向に搬送される両面検査済の板状部材をマガジンラックに収納する板状部材アンローダ装置を夫々備えた板状部材搬入・搬出部と、
一端が前記板状部材ローダ装置の投入端と近接するように第1搬送路に沿って設けられた一対のレールからなる第1ガイドレールと、
前記第1ガイドレールにセットされた板状部材を前記板状部材ローダ装置から離れる方向に搬送する第1搬送手段と、
一端が前記板状部材アンローダ装置の受取端と近接するように第2搬送路に沿って設けられた一対のレールからなる第2ガイドレールと、
前記第2ガイドレールにセットされた板状部材を前記板状部材アンローダ装置に近づく方向に搬送する第2搬送手段と、
前記第1ガイドレールの他端から、前記第1搬送手段を介して搬送される板状部材を受け取り、受け取った板状部材の表面と裏面とを反転させて、前記第2搬送手段を介して搬送可能となる前記第2ガイドレールの他端にセットする板状部材反転手段を備えた板状部材反転部と、
前記板状部材搬入・搬出部と前記板状部材反転部との間に設けられ、前記第1搬送手段により前記第1搬送路上の検査位置に搬送された、両面未検査の板状部材と前記第2搬送手段により前記第2搬送路上の検査位置に搬送された、片面検査済で未検査面が上を向いた板状部材とを前記第1及び第2搬送路の長手方向に対して垂直な方向に移動して撮像する1台の撮像装置を備えた板状部材検査部と、
を備え、
前記板状部材ローダ装置は、第1マガジンラック搬送手段と、供給リフタと、第2マガジンラック搬送手段と、を有し、
前記第1マガジンラック搬送手段は、下段に設けられていて、マガジンラックを前記供給リフタに近づく方向に搬送するように構成され、
前記供給リフタは、前記第2マガジンラック搬送手段を上下方向に移動可能に構成され、
前記第2マガジンラック搬送手段は、下段に位置するときには、前記第1マガジンラック搬送手段から搬送されたマガジンラックを受け取り、上段に位置するときには、空のマガジンラックを渡し位置に近づく方向に搬送するように構成され、
前記板状部材アンローダ装置は、第3マガジンラック搬送手段と、収納リフタと、第4マガジンラック搬送手段と、を有し、
前記第3マガジンラック搬送手段は、上段に設けられていて、空のマガジンラックを前記収納リフタに近づく方向に搬送するように構成され、
前記収納リフタは、前記第3マガジンラック搬送手段を上下方向に移動可能に構成され、
前記第4マガジンラック搬送手段は、上段に位置するときには、前記第3マガジンラック搬送手段から搬送された空のマガジンラックを受け位置で受け取り、下段に位置するときには、マガジンラックを取り出し位置に近づく方向に搬送するように構成され、
前記板状部材搬入・搬出部は、前記板状部材ローダ装置における前記渡し位置から前記板状部材アンローダ装置における前記受け位置へ空のマガジンラックを自動的にスライド移動させて受け渡す、自動受渡手段を備えていることを特徴とする板状部材外観両面検査ユニット。
The plate-shaped member, which is not inspected on both sides and is stored in a magazine rack, is placed in the X-coordinate position of the first conveyance path, which is provided astride two adjacent parallel conveyance paths. A plate-shaped member loader device that loads the plate-shaped member into the conveyance path, loads the plate-shaped member that has been inspected on both sides and is conveyed toward the same X-coordinate position of the second conveyance path as the first conveyance path through the second conveyance path into a magazine. a plate-like member loading/unloading section each equipped with a plate-like member unloader device to be stored in a rack;
a first guide rail consisting of a pair of rails provided along a first conveyance path so that one end is close to the input end of the plate-shaped member loader device;
a first conveying means for conveying the plate member set on the first guide rail in a direction away from the plate member loader device;
a second guide rail consisting of a pair of rails provided along a second conveyance path so that one end is close to the receiving end of the plate-shaped member unloader device;
a second conveying means for conveying the plate-like member set on the second guide rail in a direction approaching the plate-like member unloader device;
Receive a plate-like member transported via the first transport means from the other end of the first guide rail, reverse the front and back sides of the received plate-like member, and transport the plate-like member through the second transport means. a plate-like member reversing section that includes a plate-like member reversing means that is set at the other end of the second guide rail that can be transported;
A plate-shaped member whose both sides have not been inspected, which is provided between the plate-shaped member loading/unloading section and the plate-shaped member reversing section, and which is conveyed by the first conveying means to an inspection position on the first conveying path; A plate-shaped member with one side inspected and the uninspected side facing upward, which is conveyed to the inspection position on the second conveyance path by the second conveyance means, is perpendicular to the longitudinal direction of the first and second conveyance paths. a plate-shaped member inspection section equipped with one imaging device that moves in a direction to take an image;
Equipped with
The plate-like member loader device includes a first magazine rack conveying means, a supply lifter, and a second magazine rack conveying means,
The first magazine rack conveying means is provided at a lower stage and is configured to convey the magazine rack in a direction approaching the supply lifter,
The supply lifter is configured to be able to move the second magazine rack conveying means in the vertical direction,
When the second magazine rack transport means is located at the lower stage, the second magazine rack transport means receives the magazine rack transported from the first magazine rack transport means, and when it is located at the upper stage, it transports the empty magazine rack in a direction approaching the transfer position. It is configured as follows,
The plate-like member unloader device includes a third magazine rack conveying means, a storage lifter, and a fourth magazine rack conveying means,
The third magazine rack conveying means is provided at the upper stage and is configured to convey an empty magazine rack in a direction approaching the storage lifter,
The storage lifter is configured to be able to move the third magazine rack conveying means in the vertical direction,
When the fourth magazine rack transport means is located at the upper stage, the fourth magazine rack transport means receives the empty magazine rack transported from the third magazine rack transport means at a receiving position, and when located at the lower stage, the fourth magazine rack transport means receives the empty magazine rack in a direction approaching the take-out position. configured to be transported to
The plate-shaped member loading/unloading unit is an automatic transfer means that automatically slides and transfers an empty magazine rack from the transfer position in the plate-shaped member loader device to the receiving position in the plate-shaped member unloader device. A double-sided inspection unit for the appearance of a plate-shaped member, characterized by comprising:
前記板状部材反転手段は、
前記第1ガイドレールに対応した間隔で配置され、対向する側面で板状部材をガイドする一対のレールからなる第3ガイドレールと、前記一対のレールの夫々上下2箇所に設けられていて、板状部材を間に挟んだ状態で搬送する搬送部と搬送部を駆動する駆動機構を有する搬送手段と、前記一対のレールの中心近傍を軸として、前記一対のレール及び前記搬送部を180度回転させる回転駆動手段と、を備えた板状部材反転装置と、
前記板状部材反転装置を前記第1及び第2搬送路の長手方向に対して垂直な方向に往復移動させて前記第3ガイドレールを前記第1ガイドレールの他端、前記第2ガイドレールの他端にセットする板状部材反転装置トラバース手段と、
を備えてなることを特徴とする請求項1に記載の板状部材外観両面検査ユニット。
The plate-shaped member reversing means
a third guide rail consisting of a pair of rails arranged at intervals corresponding to the first guide rail and guiding a plate member on opposing sides; and a third guide rail provided at two locations above and below each of the pair of rails; a conveyance means having a conveyance unit that conveys the shaped member with the shaped member sandwiched therebetween and a drive mechanism that drives the conveyance unit; and a conveyance unit that rotates the pair of rails and the conveyance unit 180 degrees around the center of the pair of rails as an axis. a plate-like member reversing device comprising:
The plate-shaped member reversing device is reciprocated in a direction perpendicular to the longitudinal direction of the first and second conveyance paths to move the third guide rail to the other end of the first guide rail and the second guide rail. a plate-like member reversing device traverse means set at the other end;
The plate-like member appearance double-sided inspection unit according to claim 1, comprising:
前記第1ガイドレールと前記第2ガイドレールは、互いに対向する側のレールが位置を固定され、該対向する側とは反対側のレールが前記第1及び第2搬送路の長手方向に対して垂直な方向に移動可能に設けられ、夫々一対のレールの間隔を調整可能であるとともに、
前記第3ガイドレールは、一方のレールが位置を固定され、他方のレールが前記第1及び第2搬送路の長手方向に対して垂直な方向に移動可能に設けられ、該一対のレールの間隔を調整可能であることを特徴とする請求項2に記載の板状部材外観両面検査ユニット。
In the first guide rail and the second guide rail, rails on opposite sides are fixed in position, and rails on the opposite side to the opposite sides are fixed in position with respect to the longitudinal direction of the first and second transport paths. It is provided so as to be movable in the vertical direction, and the distance between each pair of rails can be adjusted.
The third guide rail is provided such that one rail is fixed in position and the other rail is movable in a direction perpendicular to the longitudinal direction of the first and second transport paths, and the distance between the pair of rails is 3. The plate-like member appearance double-sided inspection unit according to claim 2, wherein the unit is adjustable.
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