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JP7428873B2 - Non-oriented electrical steel sheet and its manufacturing method - Google Patents
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JP7428873B2 - Non-oriented electrical steel sheet and its manufacturing method - Google Patents

Non-oriented electrical steel sheet and its manufacturing method Download PDF

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JP7428873B2
JP7428873B2 JP2019206653A JP2019206653A JP7428873B2 JP 7428873 B2 JP7428873 B2 JP 7428873B2 JP 2019206653 A JP2019206653 A JP 2019206653A JP 2019206653 A JP2019206653 A JP 2019206653A JP 7428873 B2 JP7428873 B2 JP 7428873B2
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鉄州 村川
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Nippon Steel Corp
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Description

本発明は、無方向性電磁鋼板及びその製造方法に関する。 The present invention relates to a non-oriented electrical steel sheet and a method for manufacturing the same.

無方向性電磁鋼板は、例えばモータの鉄心に使用され、無方向性電磁鋼板には、その板面に平行なすべての方向の平均(以下、「板面内の全周平均(全方向平均)」ということがある)において優れた磁気特性、例えば低鉄損及び高磁束密度が要求される。これまで種々の技術が提案されているが、板面内の全方向において十分な磁気特性を得ることは困難である。例えば、板面内のある特定の方向で十分な磁気特性が得られるとしても、他の方向では十分な磁気特性が得られないことがある。 Non-oriented electrical steel sheets are used, for example, in the iron core of motors. ) requires excellent magnetic properties, such as low iron loss and high magnetic flux density. Although various techniques have been proposed so far, it is difficult to obtain sufficient magnetic properties in all directions within the plate surface. For example, even if sufficient magnetic properties are obtained in a certain direction within the plate surface, sufficient magnetic properties may not be obtained in other directions.

特許第4029430号公報Patent No. 4029430 特許第6319465号公報Patent No. 6319465

本発明は前述の問題点を鑑み、全周平均(全方向平均)で優れた磁気特性を得ることができる無方向性電磁鋼板及びその製造方法を提供することを目的とする。 SUMMARY OF THE INVENTION In view of the above-mentioned problems, an object of the present invention is to provide a non-oriented electrical steel sheet and a method for manufacturing the same that can obtain excellent magnetic properties on the average all around the circumference (average in all directions).

本発明者らは、上記課題を解決すべく鋭意検討を行った。この結果、化学組成を適切なものとし、冷延率を上げるとともに冷延組織を微細化させるために熱間圧延時にオーステナイトからフェライトへの変態で組織を微細化し、張出再結晶(以下、バルジング)を発生させることによって、通常は発達しにくい{100}結晶粒を発達させやすくすることが重要であることが明らかになった。バルジングにより発生した{100}結晶粒は、その後の2回目の冷間圧延及び焼鈍による歪誘起粒界移動(SIBM)により、更に富化されることも明らかになった。 The present inventors conducted extensive studies to solve the above problems. As a result, in order to obtain an appropriate chemical composition, increase the cold rolling rate, and refine the cold-rolled structure, the structure is refined by transformation from austenite to ferrite during hot rolling, and overhang recrystallization ( It has become clear that it is important to facilitate the development of {100} crystal grains, which are normally difficult to develop, by generating bulging (hereinafter referred to as bulging). It was also revealed that the {100} grains generated by bulging were further enriched by strain-induced grain boundary migration (SIBM) caused by the subsequent second cold rolling and annealing.

本発明者らは、このような知見に基づいて更に鋭意検討を重ねた結果、以下に示す発明の諸態様に想到した。 As a result of further intensive studies based on such knowledge, the present inventors have come up with the following aspects of the invention.

[1]
質量%で、
C:0.0100%以下、
Si:1.50%~4.00%、
sol.Al:0.0001%~1.0%、
S:0.0100%以下、
N:0.0100%以下、
Mn、Ni、Co、Pt、Pb、Cu、Auからなる群から選ばれる1種以上:総計で2.50%~5.00%、
Sn:0.000%~0.400%、
Sb:0.000%~0.400%、
P:0.000%~0.400%、及び
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0000%~0.0100%を含有し、
Mn含有量(質量%)を[Mn]、Ni含有量(質量%)を[Ni]、Co含有量(質量%)を[Co]、Pt含有量(質量%)を[Pt]、Pb含有量(質量%)を[Pb]、Cu含有量(質量%)を[Cu]、Au含有量(質量%)を[Au]、Si含有量(質量%)を[Si]、sol.Al含有量(質量%)を[sol.Al]としたときに、以下の(1)式を満たし、
残部がFe及び不純物からなる化学組成を有し、
平均結晶粒径が500μm以下である鋼組織を有し、
圧延方向から45°傾いた方向におけるB50の値をB50D1、圧延方向から135°傾いた方向におけるB50の値をB50D2としたときに、以下の(2)式を満たすことを特徴とする無方向性電磁鋼板。
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0% ・・・(1)
1.95T<(B50D1+B50D2)/2<2.04T・・・(2)
[1]
In mass%,
C: 0.0100% or less,
Si: 1.50% to 4.00%,
sol. Al: 0.0001% to 1.0%,
S: 0.0100% or less,
N: 0.0100% or less,
One or more types selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu, and Au: 2.50% to 5.00% in total,
Sn: 0.000% to 0.400%,
Sb: 0.000% to 0.400%,
P: 0.000% to 0.400%, and one or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0000% to 0 in total Contains .0100%,
Mn content (mass%) is [Mn], Ni content (mass%) is [Ni], Co content (mass%) is [Co], Pt content (mass%) is [Pt], Pb content amount (mass %) is [Pb], Cu content (mass %) is [Cu], Au content (mass %) is [Au], Si content (mass %) is [Si], sol. The Al content (mass%) was determined by [sol. Al], the following formula (1) is satisfied,
The remainder has a chemical composition consisting of Fe and impurities,
Having a steel structure with an average grain size of 500 μm or less,
Non-directionality characterized by satisfying the following formula (2), where the value of B50 in the direction inclined at 45 degrees from the rolling direction is B50D1, and the value of B50 in the direction inclined at 135 degrees from the rolling direction is B50D2 Electromagnetic steel plate.
([Mn] + [Ni] + [Co] + [Pt] + [Pb] + [Cu] + [Au]) - ([Si] + [sol.Al]) > 0% ... (1)
1.95T<(B50D1+B50D2)/2<2.04T...(2)

[2]
質量%で、
Sn:0.020%~0.400%、
Sb:0.020%~0.400%、及び
P:0.020%~0.400%
からなる群から選ばれる1種以上を含有することを特徴とする[1]に記載の無方向性電磁鋼板。
[2]
In mass%,
Sn: 0.020% to 0.400%,
Sb: 0.020% to 0.400%, and P: 0.020% to 0.400%
The non-oriented electrical steel sheet according to [1], characterized in that it contains one or more selected from the group consisting of:

[3]
質量%で、
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0005%~0.0100%を含有することを特徴とする[1]又は[2]に記載の無方向性電磁鋼板。
[3]
In mass%,
One or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0005% to 0.0100% in total [1 ] or the non-oriented electrical steel sheet according to [2].

[4]
[1]~[3]のいずれかに記載の無方向性電磁鋼板からなる鉄心を有することを特徴とする回転電機。
[4]
A rotating electrical machine characterized by having an iron core made of the non-oriented electrical steel sheet according to any one of [1] to [3].

[5]
質量%で、
C:0.0100%以下、
Si:1.50%~4.00%、
sol.Al:0.0001%~1.0%、
S:0.0100%以下、
N:0.0100%以下、
Mn、Ni、Co、Pt、Pb、Cu、Auからなる群から選ばれる1種以上:総計で2.50%~5.00%、
Sn:0.000%~0.400%、
Sb:0.000%~0.400%、
P:0.000%~0.400%、及び
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0000%~0.0100%を含有し、
Mn含有量(質量%)を[Mn]、Ni含有量(質量%)を[Ni]、Co含有量(質量%)を[Co]、Pt含有量(質量%)を[Pt]、Pb含有量(質量%)を[Pb]、Cu含有量(質量%)を[Cu]、Au含有量(質量%)を[Au]、Si含有量(質量%)を[Si]、sol.Al含有量(質量%)を[sol.Al]としたときに、以下の()式を満たし、
残部がFe及び不純物からなる化学組成を有する鋼材に対して熱間圧延を行う工程と、
前記熱間圧延後の前記鋼材に対して冷間圧延を行う工程と、
前記冷間圧延後に前記鋼材に対して第1の焼鈍を行う工程と、
前記第1の焼鈍後に前記鋼材に対して第2の焼鈍を行う工程と、
を有し、
前記熱間圧延を行う工程において、前記熱間圧延時の仕上げ圧延の最終パスを相変態点Ar1以上の温度で行い、仕上げ圧延の最終パス後の板厚をtf、前記最終パス前の板厚をt1、前記最終パス前の更に一工程前の板厚をt2としたときに、以下の()式且つ()式を満たし、
前記冷間圧延を圧下率95%以上で行うことを特徴とする[1]~[3]のいずれかに記載の無方向性電磁鋼板の製造方法。
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0%・・・(
0.4<tf/t1<0.8 ・・・(
0.4<t1/t2<0.8 ・・・(
[5]
In mass%,
C: 0.0100% or less,
Si: 1.50% to 4.00%,
sol. Al: 0.0001% to 1.0%,
S: 0.0100% or less,
N: 0.0100% or less,
One or more types selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu, and Au: 2.50% to 5.00% in total,
Sn: 0.000% to 0.400%,
Sb: 0.000% to 0.400%,
P: 0.000% to 0.400%, and one or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0000% to 0 in total Contains .0100%,
Mn content (mass%) is [Mn], Ni content (mass%) is [Ni], Co content (mass%) is [Co], Pt content (mass%) is [Pt], Pb content amount (mass %) is [Pb], Cu content (mass %) is [Cu], Au content (mass %) is [Au], Si content (mass %) is [Si], sol. The Al content (mass%) was determined by [sol. Al], the following formula ( 3 ) is satisfied,
A step of hot rolling a steel material having a chemical composition in which the balance consists of Fe and impurities;
a step of cold rolling the steel material after the hot rolling;
performing a first annealing on the steel material after the cold rolling;
performing a second annealing on the steel material after the first annealing;
has
In the step of hot rolling, the final pass of finish rolling during the hot rolling is performed at a temperature equal to or higher than the phase transformation point Ar1, and the plate thickness after the final pass of finish rolling is tf, and the plate thickness before the final pass is When t1 is the plate thickness before the final pass and t2, the following formulas ( 4 ) and ( 5 ) are satisfied,
The method for producing a non-oriented electrical steel sheet according to any one of [1] to [3], wherein the cold rolling is performed at a reduction rate of 95% or more.
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0%...( 3 )
0.4<tf/t1<0.8...( 4 )
0.4<t1/t2<0.8...( 5 )

[6]
前記熱間圧延を行う工程において、仕上げ圧延の最終パスの完了から0.1秒間以内に冷却速度が50℃/秒~500℃/秒の条件で冷却を開始し、前記鋼材の温度を700℃以下まで冷却することを特徴とする[5]に記載の無方向性電磁鋼板の製造方法。
[6]
In the step of performing hot rolling, cooling is started at a cooling rate of 50°C/sec to 500°C/sec within 0.1 seconds from the completion of the final pass of finish rolling, and the temperature of the steel material is reduced to 700°C. The method for manufacturing a non-oriented electrical steel sheet according to [5], characterized by cooling to a temperature below.

[7]
前記第1の焼鈍と第2の焼鈍は、Ac1未満の温度で行うことを特徴とする[5]又は[6]に記載の無方向性電磁鋼板の製造方法。
[7]
The method for manufacturing a non-oriented electrical steel sheet according to [5] or [6], wherein the first annealing and the second annealing are performed at a temperature lower than Ac1.

[8]
前記鋼材は、
質量%で、
Sn:0.020%~0.400%、
Sb:0.020%~0.400%、及び
P:0.020%~0.400%
からなる群から選ばれる1種以上を含有することを特徴とする[5]~[7]のいずれかに記載の無方向性電磁鋼板の製造方法。
[8]
The steel material is
In mass%,
Sn: 0.020% to 0.400%,
Sb: 0.020% to 0.400%, and P: 0.020% to 0.400%
The method for producing a non-oriented electrical steel sheet according to any one of [5] to [7], characterized in that the method contains one or more selected from the group consisting of:

[9]
前記鋼材は、
質量%で、
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0005%~0.0100%を含有することを特徴とする[5]~[8]のいずれかに記載の無方向性電磁鋼板の製造方法。
[9]
The steel material is
In mass%,
One or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0005% to 0.0100% in total [5 ] to [8]. The method for producing a non-oriented electrical steel sheet according to any one of [8].

本発明によれば、全周平均の優れた磁気特性を得ることができる。 According to the present invention, excellent magnetic properties averaged over the entire circumference can be obtained.

以下、本発明の実施形態について詳細に説明する。 Embodiments of the present invention will be described in detail below.

まず、本発明の実施形態に係る無方向性電磁鋼板及びその製造方法で用いられる鋼材の化学組成について説明する。以下の説明において、無方向性電磁鋼板又は鋼材に含まれる各元素の含有量の単位である「%」は、特に断りがない限り「質量%」を意味する。本実施形態に係る無方向性電磁鋼板及び鋼材は、フェライト-オーステナイト変態(以下、α-γ変態)が生じ得る化学組成であって、C:0.0100%以下、Si:1.50%~4.00%、sol.Al:0.0001%~1.0%、S:0.0100%以下、N:0.0100%以下、Mn、Ni、Co、Pt、Pb、Cu、Auからなる群から選ばれる1種以上:総計で2.50%~5.00%、Sn:0.000%~0.400%、Sb:0.000%~0.400%、P:0.000%~0.400%、及びMg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、及びCdからなる群から選ばれる1種以上:総計で0.0000%~0.0100%を含有し、残部がFeおよび不純物からなる化学組成を有する。さらに、Mn、Ni、Co、Pt、Pb、Cu、Au、Si及びsol.Alの含有量が後述する所定の条件を満たす。不純物としては、鉱石やスクラップ等の原材料に含まれるもの、製造工程において含まれるもの、が例示される。 First, the chemical composition of the steel material used in the non-oriented electrical steel sheet and the manufacturing method thereof according to the embodiment of the present invention will be explained. In the following description, "%", which is the unit of content of each element contained in a non-oriented electrical steel sheet or steel material, means "% by mass" unless otherwise specified. The non-oriented electrical steel sheet and steel material according to the present embodiment have a chemical composition in which ferrite-austenite transformation (hereinafter referred to as α-γ transformation) can occur, with C: 0.0100% or less and Si: 1.50% or more. 4.00%, sol. Al: 0.0001% to 1.0%, S: 0.0100% or less, N: 0.0100% or less, one or more types selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu, and Au. : 2.50% to 5.00% in total, Sn: 0.000% to 0.400%, Sb: 0.000% to 0.400%, P: 0.000% to 0.400%, and One or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: Contains 0.0000% to 0.0100% in total, and the remainder is Fe and impurities. It has a chemical composition consisting of: Furthermore, Mn, Ni, Co, Pt, Pb, Cu, Au, Si and sol. The content of Al satisfies a predetermined condition described below. Examples of impurities include those contained in raw materials such as ore and scrap, and those contained in manufacturing processes.

(C:0.0100%以下)
Cは、鉄損を高めたり、磁気時効を引き起こしたりする。従って、C含有量は低ければ低いほどよい。このような現象は、C含有量が0.0100%超で顕著である。このため、C含有量は0.0100%以下とする。C含有量の低減は、板面内の全方向における磁気特性の均一な向上にも寄与する。なお、C含有量の下限は特に限定しないが、精錬時の脱炭処理のコストを踏まえ、0.0005%以上とすることが好ましい。
(C: 0.0100% or less)
C increases iron loss and causes magnetic aging. Therefore, the lower the C content, the better. Such a phenomenon is remarkable when the C content exceeds 0.0100%. Therefore, the C content is set to 0.0100% or less. Reducing the C content also contributes to uniform improvement of magnetic properties in all directions within the plate surface. The lower limit of the C content is not particularly limited, but it is preferably 0.0005% or more, taking into account the cost of decarburization during refining.

(Si:1.50%~4.00%)
Siは、電気抵抗を増大させて、渦電流損を減少させ、鉄損を低減したり、降伏比を増大させて、鉄心への打ち抜き加工性を向上したりする。Si含有量が1.50%未満では、これらの作用効果を十分に得られない。従って、Si含有量は1.50%以上とする。一方、Si含有量が4.00%超では、磁束密度が低下したり、硬度の過度な上昇により打ち抜き加工性が低下したり、冷間圧延が困難になったりする。従って、Si含有量は4.00%以下とする。
(Si: 1.50% to 4.00%)
Si increases electrical resistance, reduces eddy current loss, reduces iron loss, increases yield ratio, and improves punching workability into an iron core. If the Si content is less than 1.50%, these effects cannot be sufficiently obtained. Therefore, the Si content is set to 1.50% or more. On the other hand, if the Si content exceeds 4.00%, the magnetic flux density decreases, the punching workability decreases due to an excessive increase in hardness, and cold rolling becomes difficult. Therefore, the Si content is set to 4.00% or less.

(sol.Al:0.0001%~1.0%)
sol.Alは、電気抵抗を増大させて、渦電流損を減少させ、鉄損を低減する。sol.Alは、飽和磁束密度に対する磁束密度B50の相対的な大きさの向上にも寄与する。ここで、磁束密度B50とは、5000A/mの磁場における磁束密度である。sol.Al含有量が0.0001%未満では、これらの作用効果を十分に得られない。また、Alには製鋼での脱硫促進効果もある。従って、sol.Al含有量は0.0001%以上とする。一方、sol.Al含有量が1.0%超では、磁束密度が低下したり、降伏比を低下させて、打ち抜き加工性を低下させたりする。従って、sol.Al含有量は1.0%以下とする。
(sol.Al: 0.0001% to 1.0%)
sol. Al increases electrical resistance, reduces eddy current loss, and reduces iron loss. sol. Al also contributes to increasing the relative magnitude of the magnetic flux density B50 to the saturation magnetic flux density. Here, the magnetic flux density B50 is the magnetic flux density in a magnetic field of 5000 A/m. sol. If the Al content is less than 0.0001%, these effects cannot be sufficiently obtained. Furthermore, Al also has the effect of promoting desulfurization in steel manufacturing. Therefore, sol. Al content shall be 0.0001% or more. On the other hand, sol. If the Al content exceeds 1.0%, the magnetic flux density decreases, the yield ratio decreases, and the punching workability decreases. Therefore, sol. Al content shall be 1.0% or less.

(S:0.0100%以下)
Sは、必須元素ではなく、例えば鋼中に不純物として含有される。Sは、微細なMnSの析出により、焼鈍における再結晶及び結晶粒の成長を阻害する。従って、S含有量は低ければ低いほどよい。このような再結晶及び結晶粒成長の阻害による鉄損の増加および磁束密度の低下は、S含有量が0.0100%超で顕著である。このため、S含有量は0.0100%以下とする。なお、S含有量の下限は特に限定しないが、精錬時の脱硫処理のコストを踏まえ、0.0003%以上とすることが好ましい。
(S: 0.0100% or less)
S is not an essential element and is contained, for example, as an impurity in steel. S inhibits recrystallization and crystal grain growth during annealing due to fine MnS precipitation. Therefore, the lower the S content, the better. The increase in core loss and decrease in magnetic flux density due to such inhibition of recrystallization and grain growth are significant when the S content exceeds 0.0100%. Therefore, the S content is set to 0.0100% or less. Note that the lower limit of the S content is not particularly limited, but it is preferably 0.0003% or more, taking into consideration the cost of desulfurization treatment during refining.

(N:0.010%以下)
NはCと同様に、磁気特性を劣化させるので、N含有量は低ければ低いほどよい。したがって、N含有量は0.0100%以下とする。なお、N含有量の下限は特に限定しないが、精錬時の脱窒処理のコストを踏まえ、0.0010%以上とすることが好ましい。
(N: 0.010% or less)
Like C, N deteriorates magnetic properties, so the lower the N content, the better. Therefore, the N content is set to 0.0100% or less. Note that the lower limit of the N content is not particularly limited, but it is preferably 0.0010% or more in consideration of the cost of denitrification treatment during refining.

(Mn、Ni、Co、Pt、Pb、Cu、Auからなる群から選ばれる1種以上:総計で2.50%~5.00%)
これらの元素は、α-γ変態を生じさせるために必要な元素であることから、これらの元素の少なくとも1種を総計で2.50%以上含有させる必要がある。一方で、総計で5.00%を超えると、コスト高となり、磁束密度が低下する場合もある。したがって、これらの元素の少なくとも1種を総計で5.00%以下とする。
(One or more types selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu, and Au: 2.50% to 5.00% in total)
Since these elements are necessary for causing α-γ transformation, it is necessary to contain at least one of these elements in a total amount of 2.50% or more. On the other hand, if the total amount exceeds 5.00%, the cost may increase and the magnetic flux density may decrease. Therefore, the total content of at least one of these elements is 5.00% or less.

また、α-γ変態が生じ得る条件として、さらに以下の条件を満たしているものとする。つまり、Mn含有量(質量%)を[Mn]、Ni含有量(質量%)を[Ni]、Co含有量(質量%)を[Co]、Pt含有量(質量%)を[Pt]、Pb含有量(質量%)を[Pb]、Cu含有量(質量%)を[Cu]、Au含有量(質量%)を[Au]、Si含有量(質量%)を[Si]、sol.Al含有量(質量%)を[sol.Al]としたときに、質量%で、以下の(1)式を満たすことが好ましい。
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0% ・・・(1)
In addition, the following conditions are further assumed to be satisfied as conditions under which α-γ transformation can occur. In other words, Mn content (mass%) is [Mn], Ni content (mass%) is [Ni], Co content (mass%) is [Co], Pt content (mass%) is [Pt], Pb content (mass%) is [Pb], Cu content (mass%) is [Cu], Au content (mass%) is [Au], Si content (mass%) is [Si], sol. The Al content (mass%) was determined by [sol. Al], it is preferable that the following formula (1) is satisfied in terms of mass %.
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0%...(1)

前述の(1)式を満たさない場合には、α-γ変態が生じないため、磁束密度が低くなる。 If the above-mentioned formula (1) is not satisfied, the α-γ transformation does not occur and the magnetic flux density becomes low.

(Sn:0.000%~0.400%、Sb:0.000%~0.400%、P:0.000%~0.400%)
SnやSbは冷間圧延、再結晶後の集合組織を改善して、その磁束密度を向上させる。そのため、これらの元素を必要に応じて含有させてもよいが、過剰に含まれると鋼を脆化させる。したがって、Sn含有量、Sb含有量はいずれも0.400%以下とする。また、Pは再結晶後の鋼板の硬度を確保するために含有させてもよいが、過剰に含まれると鋼の脆化を招く。したがって、P含有量は0.400%以下とする。以上のように磁気特性等のさらなる効果を付与する場合には、0.020%~0.400%のSn、0.020%~0.400%のSb、及び0.020%~0.400%のPからなる群から選ばれる1種以上を含有することが好ましい。
(Sn: 0.000% to 0.400%, Sb: 0.000% to 0.400%, P: 0.000% to 0.400%)
Sn and Sb improve the texture after cold rolling and recrystallization, and improve the magnetic flux density. Therefore, although these elements may be contained as necessary, if they are contained in excess, the steel becomes brittle. Therefore, the Sn content and the Sb content are both 0.400% or less. Further, P may be included in order to ensure the hardness of the steel sheet after recrystallization, but if it is included in excess, it will cause embrittlement of the steel. Therefore, the P content is set to 0.400% or less. In order to impart further effects such as magnetic properties as described above, 0.020% to 0.400% Sn, 0.020% to 0.400% Sb, and 0.020% to 0.400% % of P is preferably contained.

(Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、及びCdからなる群から選ばれる1種以上:総計で0.0000%~0.0100%)
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn及びCdは、溶鋼の鋳造時に溶鋼中のSと反応して硫化物若しくは酸硫化物又はこれらの両方の析出物を生成する。以下、Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn及びCdを総称して「粗大析出物生成元素」ということがある。粗大析出物生成元素の析出物の粒径は1μm~2μm程度であり、MnS、TiN、AlN等の微細析出物の粒径(100nm程度)よりはるかに大きい。このため、これら微細析出物は粗大析出物生成元素の析出物に付着し、中間焼鈍における再結晶及び結晶粒の成長を阻害しにくくなる。これらの作用効果を十分に得るためには、これらの元素の総計が0.0005%以上であることが好ましい。但し、これらの元素の総計が0.0100%を超えると、硫化物若しくは酸硫化物又はこれらの両方の総量が過剰となり、中間焼鈍における再結晶及び結晶粒の成長が阻害される。従って、粗大析出物生成元素の含有量は総計で0.0100%以下とする。
(One or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0000% to 0.0100% in total)
Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd react with S in the molten steel during casting of the molten steel to generate precipitates of sulfides, oxysulfides, or both of these. Hereinafter, Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd may be collectively referred to as "coarse precipitate-forming elements." The particle size of the precipitates of coarse precipitate-forming elements is about 1 μm to 2 μm, which is much larger than the particle size (about 100 nm) of fine precipitates such as MnS, TiN, AlN, etc. Therefore, these fine precipitates adhere to the precipitates of the coarse precipitate-forming elements, making it difficult to inhibit recrystallization and crystal grain growth during intermediate annealing. In order to fully obtain these effects, it is preferable that the total content of these elements is 0.0005% or more. However, when the total amount of these elements exceeds 0.0100%, the total amount of sulfides, oxysulfides, or both becomes excessive, and recrystallization and crystal grain growth during intermediate annealing are inhibited. Therefore, the total content of coarse precipitate-forming elements is set to 0.0100% or less.

次に、本実施形態に係る無方向性電磁鋼板の集合組織について説明する。製造方法の詳細については後述するが、本実施形態に係る無方向性電磁鋼板はα-γ変態が生じ得る化学組成であり、熱間圧延での仕上げ圧延終了直後の急冷によって組織を微細化することによって{100}結晶粒が成長した組織となる。これにより、本実施形態に係る無方向性電磁鋼板は例えば{100}<011>方位の集積強度が200超となり、圧延方向に対して45°方向の磁束密度B50が特に高くなる。このように特定の方向で磁束密度が高くなるが、全体的に全方向平均で高い磁束密度が得られる。{100}<011>方位の集積強度が100以下になると、磁束密度を低下させる{111}<112>方位の集積強度が高くなり、全体的に磁束密度が低下してしまう。 Next, the texture of the non-oriented electrical steel sheet according to this embodiment will be explained. The details of the manufacturing method will be described later, but the non-oriented electrical steel sheet according to this embodiment has a chemical composition in which α-γ transformation can occur, and the structure is refined by rapid cooling immediately after finish rolling in hot rolling. This results in a structure in which {100} crystal grains have grown. As a result, the non-oriented electrical steel sheet according to the present embodiment has, for example, an integrated strength of over 200 in the {100}<011> direction, and a particularly high magnetic flux density B50 in the 45° direction with respect to the rolling direction. In this way, although the magnetic flux density becomes high in a specific direction, a high magnetic flux density is obtained overall in all directions on average. When the integrated strength of the {100}<011> direction becomes 100 or less, the integrated strength of the {111}<112> direction, which lowers the magnetic flux density, becomes high, and the magnetic flux density decreases as a whole.

{100}<011>方位の集積強度は、X線回折法又は電子線後方散乱回折(electron backscatter diffraction:EBSD)法により測定することができる。X線及び電子線の試料からの反射角等が結晶方位毎に異なるため、ランダム方位試料を基準にしてこの反射強度等で結晶方位強度を求めることができる。 The integrated intensity in the {100}<011> direction can be measured by an X-ray diffraction method or an electron backscatter diffraction (EBSD) method. Since the reflection angle of X-rays and electron beams from the sample differs depending on the crystal orientation, the crystal orientation strength can be determined from the reflection intensity and the like using a randomly oriented sample as a reference.

次に、本実施形態に係る無方向性電磁鋼板の厚さについて説明する。本実施形態に係る無方向性電磁鋼板の厚さは、0.50mm以下である。厚さが0.50mm超であると、優れた高周波鉄損を得ることができない。従って、厚さは0.50mm以下とする。 Next, the thickness of the non-oriented electrical steel sheet according to this embodiment will be explained. The thickness of the non-oriented electrical steel sheet according to this embodiment is 0.50 mm or less. If the thickness exceeds 0.50 mm, excellent high frequency iron loss cannot be obtained. Therefore, the thickness should be 0.50 mm or less.

次に、本実施形態に係る無方向性電磁鋼板の磁気特性について説明する。磁気特性を調べる際には、本実施形態に係る無方向性電磁鋼板の磁束密度であるB50の値を測定する。製造された無方向性電磁鋼板において、その圧延方向の一方と他方とは区別できない。そのため本実施形態では、圧延方向とはその一方及び他方の双方向をいう。圧延方向におけるB50の値をB50L、圧延方向から45°傾いた方向におけるB50の値をB50D1、圧延方向から90°傾いた方向におけるB50の値をB50C、圧延方向から135°傾いた方向におけるB50の値をB50D2とすると、B50D1及びB50D2が最も高く、B50L+B50Cが最も低いという磁束密度の異方性がみられる。 Next, the magnetic properties of the non-oriented electrical steel sheet according to this embodiment will be explained. When examining the magnetic properties, the value of B50, which is the magnetic flux density of the non-oriented electrical steel sheet according to this embodiment, is measured. In the produced non-oriented electrical steel sheet, one rolling direction cannot be distinguished from the other. Therefore, in this embodiment, the rolling direction refers to both directions. The value of B50 in the rolling direction is B50L, the value of B50 in the direction inclined at 45 degrees from the rolling direction is B50D1, the value of B50 in the direction inclined at 90 degrees from the rolling direction is B50C, the value of B50 in the direction inclined at 135 degrees from the rolling direction. When the value is B50D2, there is anisotropy in the magnetic flux density such that B50D1 and B50D2 are the highest and B50L+B50C is the lowest.

ここで、例えば時計回り(反時計回りでもよい)の方向を正の方向とした磁束密度の全方位(0°~360°)分布を考えた場合、圧延方向を0°(一方向)及び180°(他方向)とすると、B50D1は45°及び225°のB50値、B50D2は135°及び315°のB50値となる。45°のB50値と225°のB50値とは厳密に一致し、135°のB50値と315°のB50値とは厳密に一致する。しかしながら、B50D1とB50D2とは、実際の製造に際して磁気特性を同じにすることが容易でない場合があることから、厳密には一致しない場合がある。本実施形態に係る無方向性電磁鋼板では、B50D1及びB50D2の平均値を用いて、以下の(2)を満たす。
1.95T<(B50D1+B50D2)/2<2.04T・・・(2)
Here, for example, when considering the omnidirectional (0° to 360°) distribution of magnetic flux density with the clockwise (or counterclockwise) direction as the positive direction, the rolling direction is 0° (unidirectional) and 180°. degree (other direction), B50D1 has B50 values of 45° and 225°, and B50D2 has B50 values of 135° and 315°. The B50 value at 45° and the B50 value at 225° exactly match, and the B50 value at 135° and the B50 value at 315° match exactly. However, B50D1 and B50D2 may not match exactly because it may not be easy to make them have the same magnetic properties during actual manufacturing. The non-oriented electrical steel sheet according to this embodiment satisfies the following (2) using the average value of B50D1 and B50D2.
1.95T<(B50D1+B50D2)/2<2.04T...(2)

このように、本実施形態において磁束密度を測定すると、(2)式のようにB50D1及びB50D2の平均値が1.95T以上2.04T以下という高い磁束密度が確認される。 As described above, when the magnetic flux density is measured in this embodiment, a high magnetic flux density is confirmed in which the average value of B50D1 and B50D2 is 1.95 T or more and 2.04 T or less, as shown in equation (2).

なお、上記の45°は、理論的な値であり、実際の製造に際しては45°に一致させることが容易でない場合があることから、厳密には45°に一致していないものも含むものとする。このことは、当該135°,225°,315°についても同様である。 Note that the above 45° is a theoretical value, and it may not be easy to match it to 45° in actual manufacturing, so it includes cases that do not strictly match 45°. This also applies to the angles of 135°, 225°, and 315°.

磁束密度の測定は、圧延方向に対して45°方向等から55mm角の試料を切り出し,単板磁気測定装置を用いて行うことができる。 The magnetic flux density can be measured by cutting out a 55 mm square sample from a direction such as 45° with respect to the rolling direction, and using a single-plate magnetic measuring device.

次に、本実施形態に係る無方向性電磁鋼板の製造方法について説明する。本実施形態では、熱間圧延、冷間圧延、仕上げ焼鈍(第1の焼鈍)、歪取焼鈍(第2の焼鈍)等を行う。 Next, a method for manufacturing a non-oriented electrical steel sheet according to this embodiment will be explained. In this embodiment, hot rolling, cold rolling, finish annealing (first annealing), strain relief annealing (second annealing), etc. are performed.

まず、上述した鋼材を加熱し、熱間圧延を施す。鋼材は、例えば通常の連続鋳造によって製造されるスラブである。熱間圧延の粗圧延及び仕上げ圧延はγ域(Ar1以上)の温度で行う。つまり、仕上げ圧延の仕上げ温度がAr1以上となるように熱間圧延を行う。これにより、その後の冷却によってオーステナイトからフェライトへ変態することにより組織は微細化する。微細化された状態でその後冷間圧延を施すと、張出再結晶(以下、バルジング)が発生しやすく、通常は成長しにくい{100}結晶粒を成長させやすくすることができる。 First, the above-mentioned steel material is heated and hot rolled. The steel material is, for example, a slab manufactured by normal continuous casting. Rough rolling and finish rolling of hot rolling are performed at a temperature in the γ range (Ar1 or higher). That is, hot rolling is performed so that the finishing temperature of finish rolling becomes Ar1 or higher. As a result, the structure becomes finer by transforming from austenite to ferrite through subsequent cooling. If cold rolling is then performed in the refined state, overhang recrystallization (hereinafter referred to as bulging) is likely to occur, and {100} crystal grains, which are normally difficult to grow, can be made to grow easily.

また、本実施形態では、更に仕上げ圧延の最終パスを通過する際の温度(仕上げ温度)をAr1以上とし、最終パスでの圧延完了から0.1秒以内に冷却速度が50℃/秒~500℃/秒の条件で冷却を開始し、700℃以下まで冷却するようにする。オーステナイトからフェライトへ変態することによっても結晶組織は微細化するが、本実施形態では、熱間圧延(仕上げ圧延)を完了して0.1秒以内に急冷することによってさらに結晶組織を微細化するようにしている。このように結晶組織をより微細化させることによって、その後の冷間圧延、中間焼鈍を経てバルジングを発生させやすくすることができる。 In addition, in this embodiment, the temperature (finishing temperature) when passing through the final pass of finish rolling is set to Ar1 or higher, and the cooling rate is increased from 50°C/sec to 500°C within 0.1 seconds from the completion of rolling in the final pass. Cooling is started at a temperature of 700°C or less at a temperature of 700°C or less. The crystal structure is also refined by transforming from austenite to ferrite, but in this embodiment, the crystal structure is further refined by rapidly cooling within 0.1 seconds after completing hot rolling (finish rolling). That's what I do. By making the crystal structure finer in this way, bulging can be easily generated through subsequent cold rolling and intermediate annealing.

冷却速度が50℃/秒未満だと、結晶組織が十分に微細化しないため、その後バルジングも十分に発生せず、{100}結晶粒が十分に成長せず、磁束密度が十分に高くならない。また、冷却速度が500℃/秒よりも大きくすることは、熱間圧延の設備として実現が困難である。冷却方法としては主に水冷が挙げられるが、スラリーなどを混入させて冷却してもよく、上述の冷却速度で制御できれば冷却方法は特に限定されない。 If the cooling rate is less than 50° C./sec, the crystal structure will not become fine enough, so that bulging will not occur sufficiently thereafter, {100} crystal grains will not grow sufficiently, and the magnetic flux density will not become sufficiently high. Furthermore, it is difficult to achieve a cooling rate higher than 500° C./second as a hot rolling facility. The cooling method mainly includes water cooling, but cooling may be performed by mixing slurry or the like, and the cooling method is not particularly limited as long as it can be controlled at the above-mentioned cooling rate.

また、上述の冷却速度で700℃以下まで冷却すれば、フェライトへの変態も完了する。 Further, if the material is cooled to 700° C. or less at the above-mentioned cooling rate, the transformation to ferrite is completed.

本実施形態では、熱間圧延程において、仕上げ圧延の最終パス後の板厚をtf、最終パス前の板厚をt1、最終パス前の更に一工程前の板厚をt2としたときに、以下の(3)式且つ(4)式を満たす。
0.4<tf/t1<0.8・・・(3)
0.4<t1/t2<0.8・・・(4)
In this embodiment, in the hot rolling process, when the plate thickness after the final pass of finish rolling is tf, the plate thickness before the final pass is t1, and the plate thickness one step before the final pass is t2, The following equations (3) and (4) are satisfied.
0.4<tf/t1<0.8...(3)
0.4<t1/t2<0.8...(4)

tf/t1、t1/t2のいずれかが0.4以下となると、1つのパスで高い歪を与えることになり、鋼板が反ってしまし、熱間圧延時に鋼板の制御がむずかしくなる。。一方、tf/t1、t1/t2のいずれかが0.8以上であると、歪を十分に与えることができず、動的再結晶という現象によって熱間圧延後の結晶粒径を十分に小さくすることができない。ここで、動的再結晶とは、圧延加工中に再結晶する現象のことである。一般的に熱間圧延では、仕上げ圧延時の圧下率が低いため与える歪量が少なく、加工後に再結晶をする(静的再結晶)。動的再結晶では再結晶の核となる箇所が多い、一方、静的再結晶では再結晶粒の核となる箇所が少ないという特徴がある。そのため、動的再結晶は静的再結晶よりも結晶粒径が小さくなる。具体的には動的再結晶を活用することで10μm以下の平均結晶粒径を熱延板で実現できる。以上のように動的再結晶を利用すると、熱間圧延後の結晶粒径をより微細化することができるため、バルジングが発生しやすくすることができる。 If either tf/t1 or t1/t2 is less than 0.4, a high strain will be applied in one pass, causing the steel plate to warp and making it difficult to control the steel plate during hot rolling. . On the other hand, if either tf/t1 or t1/t2 is 0.8 or more, sufficient strain cannot be applied, and the grain size after hot rolling cannot be sufficiently reduced due to the phenomenon of dynamic recrystallization. Can not do it. Here, dynamic recrystallization refers to a phenomenon of recrystallization during rolling. Generally, in hot rolling, the reduction rate during finish rolling is low, so the amount of strain imparted is small, and recrystallization occurs after processing (static recrystallization). Dynamic recrystallization has many locations that serve as recrystallization nuclei, while static recrystallization is characterized in that there are fewer locations that serve as recrystallized grain nuclei. Therefore, dynamic recrystallization results in smaller crystal grain sizes than static recrystallization. Specifically, by utilizing dynamic recrystallization, an average grain size of 10 μm or less can be achieved in hot rolled sheets. As described above, when dynamic recrystallization is used, the crystal grain size after hot rolling can be made finer, so that bulging can be made more likely to occur.

その後、熱間圧延板焼鈍は行わずに巻き取り、酸洗を経て、熱間圧延鋼板に対して冷間圧延を行う。冷間圧延では圧下率を95%とすることが好ましい。圧下率が95%未満では、その後の{100}結晶粒が成長しづらくなるため、磁気特性が低いままか、スキンパス等の増工程が必要となる。なお、圧下率が高いほどその後のバルジングによって{100}結晶粒が成長しやすくなるが、熱間圧延鋼板の巻取りが困難になり、操業が困難になりやすくなる。 Thereafter, the hot-rolled steel plate is wound up without being annealed, pickled, and then cold-rolled to the hot-rolled steel plate. In cold rolling, the rolling reduction ratio is preferably 95%. If the rolling reduction is less than 95%, it becomes difficult for subsequent {100} crystal grains to grow, so either the magnetic properties remain low or additional steps such as skin pass are required. Note that the higher the rolling reduction rate, the easier it is for {100} crystal grains to grow due to subsequent bulging, but it becomes more difficult to wind up the hot-rolled steel sheet, making the operation more difficult.

冷間圧延が終了すると、次に仕上げ焼鈍を行う。仕上げ焼鈍を経ることにより、無方向性電磁鋼板となる。本実施形態では、仕上げ焼鈍の温度をAc1未満とし、仕上げ焼鈍の時間を1時間以内とする。これにより、高い冷延圧下率で微細にした結晶粒からバルジングを発生させる。なお、Ac1以上ではこれまでの工程で作った微細粒が相変態により粗大な粒となり、{100}方位粒が少なくなる。 After the cold rolling is completed, finish annealing is then performed. After finishing annealing, it becomes a non-oriented electrical steel sheet. In this embodiment, the temperature of the final annealing is less than Ac1, and the time of the final annealing is less than 1 hour. This causes bulging to occur from crystal grains made fine by a high cold rolling reduction. Note that when Ac1 or higher, the fine grains produced in the previous steps become coarse grains due to phase transformation, and the number of {100} oriented grains decreases.

仕上げ焼鈍が終了すると、所望の鉄鋼部材とすべく、無方向性電磁鋼板の成形加工等が行われる。そして、無方向性電磁鋼板からなる鉄鋼部材に成形加工等により生じた歪等を除去すべく、鉄鋼部材に歪取焼鈍を施す。 After finishing the final annealing, the non-oriented electrical steel sheet is subjected to forming and other processing in order to obtain the desired steel member. Then, the steel member made of non-oriented electromagnetic steel sheet is subjected to strain relief annealing in order to remove distortion caused by forming or the like.

本実施形態に係る無方向性電磁鋼板(鉄鋼部材)では、上述の製造方法のうち、主に、熱間圧延時の大圧下による動的再結晶化、熱間圧延時の仕上げ圧延の最終パスの完了直後からの急冷、強冷延、及び低温焼鈍を組み合わせることにより、鋼組織における平均結晶粒径が500μm以下の微細な値となり、45°方向のB50が1.95T以上2.04T以下(例えば2.0T)という高い磁束密度が得られ、優れた磁気特性が実現する。 In the non-oriented electrical steel sheet (steel member) according to the present embodiment, among the above-mentioned manufacturing methods, the main methods include dynamic recrystallization by large reduction during hot rolling, and final pass of finish rolling during hot rolling. By combining rapid cooling, strong cold rolling, and low-temperature annealing immediately after the completion of the process, the average grain size in the steel structure becomes a fine value of 500 μm or less, and the B50 in the 45° direction becomes 1.95 T or more and 2.04 T or less ( For example, a high magnetic flux density of 2.0 T) can be obtained, and excellent magnetic properties can be achieved.

以上のように本実施形態に係る無方向性電磁鋼板からなる鉄鋼部材を製造することができる。 As described above, a steel member made of a non-oriented electrical steel sheet according to this embodiment can be manufactured.

本実施形態に係る無方向性電磁鋼板からなる鉄鋼部材は、例えば回転電機の鉄心に適用される。この場合、本実施形態に係る無方向性電磁鋼板から個々の平板状薄板を切り出し、これらの平板状薄板を適宜積層することにより、回転電機に用いられる鉄心が作製される。
この鉄心は、優れた磁気特性を有する無方向性電磁鋼板が適用されているために鉄損が低く抑えられており、優れたトルクを有する回転電機が実現する。
A steel member made of a non-oriented electromagnetic steel sheet according to the present embodiment is applied, for example, to an iron core of a rotating electric machine. In this case, an iron core for use in a rotating electrical machine is produced by cutting out individual flat thin plates from the non-oriented electromagnetic steel sheet according to the present embodiment and laminating these flat thin plates as appropriate.
Since this iron core is made of non-oriented electrical steel sheet with excellent magnetic properties, iron loss is suppressed to a low level, and a rotating electric machine with excellent torque is realized.

次に、本発明の実施形態に係る無方向性電磁鋼板について、実施例を示しながら具体的に説明する。以下に示す実施例は、本発明の実施形態に係る無方向性電磁鋼板のあくまでも一例にすぎず、本発明に係る無方向性電磁鋼板が下記の例に限定されるものではない。 Next, a non-oriented electrical steel sheet according to an embodiment of the present invention will be specifically described with reference to Examples. The examples shown below are merely examples of non-oriented electrical steel sheets according to embodiments of the present invention, and the non-oriented electrical steel sheets according to the present invention are not limited to the following examples.

(第1の実施例)
溶鋼を鋳造することにより、以下の表1に示す成分のインゴットを作製した。ここで、式左辺とは、前述の(1)式の左辺の値を表している。その後、作製したインゴットを1150℃まで加熱して熱間圧延を行った。そして、仕上げ圧延終了後に水冷し熱間圧延鋼板を巻き取った。この時の仕上げ圧延の最終パスの段階での温度(仕上温度)は830℃であり、すべてAr1より大きい温度だった。なお、γ-α変態が起こらないNo.108については、仕上温度を850℃とした。この時、仕上げの板厚tf、仕上げ一つ前のパスでの板厚t1、仕上げ二つ前のパスでの板厚t2は表1に示す。また、仕上げ圧延完了から水冷開始までの時間(s)も表1に示す。ここで、0は最終パス出側ロールに冷却水がかかっている状態であったことを指す。
(First example)
Ingots having the components shown in Table 1 below were produced by casting molten steel. Here, the left side of the equation represents the value on the left side of the above-mentioned equation (1). Thereafter, the produced ingot was heated to 1150° C. and hot rolled. After completion of finish rolling, the hot rolled steel plate was cooled with water and wound up. The temperature at the stage of the final pass of finish rolling (finishing temperature) at this time was 830°C, which was all higher than Ar1. In addition, No. 1, in which γ-α transformation does not occur. Regarding No. 108, the finishing temperature was 850°C. At this time, the finishing plate thickness tf, the plate thickness t1 in the pass before finishing, and the plate thickness t2 in the pass two passes before finishing are shown in Table 1. Table 1 also shows the time (s) from the completion of finish rolling to the start of water cooling. Here, 0 indicates that the final pass exit roll was in a state where cooling water was applied.

次に、熱間圧延鋼板において酸洗によりスケールを除去し、冷間圧延を行い、その時の圧下率を表1に示した。そして、無酸化雰囲気中で700℃で30秒の第1の焼鈍を行った。 Next, scale was removed from the hot rolled steel plate by pickling, and cold rolling was performed. Table 1 shows the rolling reduction ratio at that time. Then, first annealing was performed at 700° C. for 30 seconds in a non-oxidizing atmosphere.

次に、第1の焼鈍の後に、55mm角の試料を剪断加工で作成した後、第2の焼鈍(歪取焼鈍)を800℃x2Hr.の条件で行った。その後、磁束密度B50を測定した。測定試料は55mm角の試料を圧延方向に45°の方向に採取した。そして、試料を測定し、圧延方向に対して45°、135°の磁束密度B50をそれぞれ測定し、その平均値を表1に示す。 Next, after the first annealing, a 55 mm square sample was created by shearing, and then a second annealing (strain relief annealing) was performed at 800°C x 2 hours. It was conducted under the following conditions. After that, the magnetic flux density B50 was measured. The measurement sample was a 55 mm square sample taken at an angle of 45° to the rolling direction. Then, the samples were measured, and the magnetic flux densities B50 at 45° and 135° with respect to the rolling direction were measured, respectively, and the average values are shown in Table 1.

表1中の下線は、本発明の範囲から外れた条件を示している。発明例であるNo.101~No.107、No.109、No.110、No.112は、いずれも45°方向の磁束密度B50が良好な値であった。一方、比較例であるNo.108はSi濃度が高く、式左辺の値が0以下であり、α-γ変態しない組成であったことから、磁気密度B50は低かった。比較例であるNo.111は、熱延の最終パス、その前のパスで圧下率が低いため、磁束密度B50が低かった。比較例であるNo.113、No.114は熱間圧延における仕上げ圧延~水冷開始までの時間が推奨条件よりも長いため、磁束密度B50が低かった。比較例であるNo.115、No.116は冷間圧延の圧下率が推奨条件よりも低いため、磁束密度B50が低かった。 The underlines in Table 1 indicate conditions outside the scope of the present invention. Invention example No. 101~No. 107, No. 109, No. 110, No. No. 112 had a good magnetic flux density B50 in the 45° direction. On the other hand, the comparative example No. In No. 108, the Si concentration was high, the value on the left side of the equation was 0 or less, and the composition did not undergo α-γ transformation, so the magnetic density B50 was low. Comparative example No. In No. 111, the magnetic flux density B50 was low because the rolling reduction was low in the final pass of hot rolling and in the previous pass. Comparative example No. 113, No. No. 114 had a low magnetic flux density B50 because the time from finish rolling to start of water cooling in hot rolling was longer than the recommended conditions. Comparative example No. 115, No. In No. 116, the reduction ratio of cold rolling was lower than the recommended conditions, so the magnetic flux density B50 was low.

(第2の実施例)
溶鋼を鋳造することにより、以下の表2に示す成分のインゴットを作製した。ここで、式左辺とは、前述の(1)式の左辺の値を表している。その後、表3に示すように、作製したインゴットを1150℃まで加熱して熱間圧延を行った。そして、仕上げ圧延終了後に水冷し熱間圧延鋼板を巻き取った。この時の仕上げ圧延の最終パスの段階での温度(仕上温度)は830℃であり、すべてAr1より大きい温度だった。この時、仕上げの板厚tf、仕上げ一つ前のパスでの板厚t1、仕上げ二つ前のパスでの板厚t2は表2に示す。また、仕上げ圧延完了から水冷開始までの時間(s)も表2に示す。ここで、0は最終パス出側ロールに冷却水がかかっている状態であったことを指す。
(Second example)
Ingots having the components shown in Table 2 below were produced by casting molten steel. Here, the left side of the equation represents the value on the left side of the above-mentioned equation (1). Thereafter, as shown in Table 3, the produced ingots were heated to 1150°C and hot rolled. After completion of finish rolling, the hot rolled steel plate was cooled with water and wound up. The temperature at the stage of the final pass of finish rolling (finishing temperature) at this time was 830°C, which was all higher than Ar1. At this time, the finishing plate thickness tf, the plate thickness t1 in the pass before finishing, and the plate thickness t2 in the pass two passes before finishing are shown in Table 2. Table 2 also shows the time (s) from the completion of finish rolling to the start of water cooling. Here, 0 indicates that the final pass exit roll was in a state where cooling water was applied.

次に、熱間圧延鋼板において酸洗によりスケールを除去し、冷間圧延を行い、その時の圧下率を表2に示した。そして、無酸化雰囲気中において700℃で30秒の第1の焼鈍を行った。 Next, scale was removed from the hot rolled steel plate by pickling, and cold rolling was performed. Table 2 shows the rolling reduction ratio at that time. Then, first annealing was performed at 700° C. for 30 seconds in a non-oxidizing atmosphere.

次に、第1の焼鈍の後に、55mm角の試料を剪断加工で作成した後、第2の焼鈍(歪取焼鈍)を800℃で2時間の条件で行った。その後、磁束密度B50を測定した。測定試料は55mm角の試料を圧延方向に45°の方向に採取した。そして、試料を測定し、圧延方向に対して45°、135°の磁束密度B50をそれぞれ測定し、その平均値を表1に示す。 Next, after the first annealing, a 55 mm square sample was created by shearing, and then second annealing (strain relief annealing) was performed at 800° C. for 2 hours. After that, the magnetic flux density B50 was measured. The measurement sample was a 55 mm square sample taken at an angle of 45° to the rolling direction. Then, the samples were measured, and the magnetic flux densities B50 at 45° and 135° with respect to the rolling direction were measured, respectively, and the average values are shown in Table 1.

No.201~No.214は全て発明例であり、いずれも磁気特性が良好であった。特に、No.202~No.204はNo.201、No.205~No.214よりも磁束密度B50が高かった。 No. 201~No. No. 214 were all invention examples, and all had good magnetic properties. In particular, No. 202~No. 204 is No. 201, No. 205~No. The magnetic flux density B50 was higher than that of 214.

Claims (9)

質量%で、
C:0.0100%以下、
Si:1.50%~4.00%、
sol.Al:0.0001%~1.0%、
S:0.0100%以下、
N:0.0100%以下、
Mn、Ni、Co、Pt、Pb、Cu、Auからなる群から選ばれる1種以上:総計で2.50%~5.00%、
Sn:0.000%~0.400%、
Sb:0.000%~0.400%、
P:0.000%~0.400%、及び
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0000%~0.0100%を含有し、
Mn含有量(質量%)を[Mn]、Ni含有量(質量%)を[Ni]、Co含有量(質量%)を[Co]、Pt含有量(質量%)を[Pt]、Pb含有量(質量%)を[Pb]、Cu含有量(質量%)を[Cu]、Au含有量(質量%)を[Au]、Si含有量(質量%)を[Si]、sol.Al含有量(質量%)を[sol.Al]としたときに、以下の(1)式を満たし、
残部がFe及び不純物からなる化学組成を有し、
平均結晶粒径が500μm以下である鋼組織を有し、
圧延方向から45°傾いた方向におけるB50の値をB50D1、圧延方向から135°傾いた方向におけるB50の値をB50D2としたときに、以下の(2)式を満たすことを特徴とする無方向性電磁鋼板。
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0% ・・・(1)
1.95T<(B50D1+B50D2)/2<2.04T・・・(2)
In mass%,
C: 0.0100% or less,
Si: 1.50% to 4.00%,
sol. Al: 0.0001% to 1.0%,
S: 0.0100% or less,
N: 0.0100% or less,
One or more types selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu, and Au: 2.50% to 5.00% in total,
Sn: 0.000% to 0.400%,
Sb: 0.000% to 0.400%,
P: 0.000% to 0.400%, and one or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0000% to 0 in total Contains .0100%,
Mn content (mass%) is [Mn], Ni content (mass%) is [Ni], Co content (mass%) is [Co], Pt content (mass%) is [Pt], Pb content amount (mass %) is [Pb], Cu content (mass %) is [Cu], Au content (mass %) is [Au], Si content (mass %) is [Si], sol. The Al content (mass%) was determined by [sol. Al], the following formula (1) is satisfied,
The remainder has a chemical composition consisting of Fe and impurities,
Having a steel structure with an average grain size of 500 μm or less,
Non-directionality characterized by satisfying the following formula (2), where the value of B50 in the direction inclined at 45 degrees from the rolling direction is B50D1, and the value of B50 in the direction inclined at 135 degrees from the rolling direction is B50D2 Electromagnetic steel plate.
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0%...(1)
1.95T<(B50D1+B50D2)/2<2.04T...(2)
質量%で、
Sn:0.020%~0.400%、
Sb:0.020%~0.400%、及び
P:0.020%~0.400%
からなる群から選ばれる1種以上を含有することを特徴とする請求項1に記載の無方向性電磁鋼板。
In mass%,
Sn: 0.020% to 0.400%,
Sb: 0.020% to 0.400%, and P: 0.020% to 0.400%
The non-oriented electrical steel sheet according to claim 1, characterized in that it contains one or more selected from the group consisting of:
質量%で、
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0005%~0.0100%を含有することを特徴とする請求項1又は2に記載の無方向性電磁鋼板。
In mass%,
A claim characterized in that it contains one or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0005% to 0.0100% in total. The non-oriented electrical steel sheet according to 1 or 2.
請求項1~3のいずれか1項に記載の無方向性電磁鋼板からなる鉄心を有することを特徴とする回転電機。 A rotating electrical machine comprising an iron core made of the non-oriented electrical steel sheet according to any one of claims 1 to 3. 質量%で、
C:0.0100%以下、
Si:1.50%~4.00%、
sol.Al:0.0001%~1.0%、
S:0.0100%以下、
N:0.0100%以下、
Mn、Ni、Co、Pt、Pb、Cu、Auからなる群から選ばれる1種以上:総計で2.50%~5.00%、
Sn:0.000%~0.400%、
Sb:0.000%~0.400%、
P:0.000%~0.400%、及び
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0000%~0.0100%を含有し、
Mn含有量(質量%)を[Mn]、Ni含有量(質量%)を[Ni]、Co含有量(質量%)を[Co]、Pt含有量(質量%)を[Pt]、Pb含有量(質量%)を[Pb]、Cu含有量(質量%)を[Cu]、Au含有量(質量%)を[Au]、Si含有量(質量%)を[Si]、sol.Al含有量(質量%)を[sol.Al]としたときに、以下の()式を満たし、
残部がFe及び不純物からなる化学組成を有する鋼材に対して熱間圧延を行う工程と、
前記熱間圧延後の前記鋼材に対して冷間圧延を行う工程と、
前記冷間圧延後に前記鋼材に対して第1の焼鈍を行う工程と、
前記第1の焼鈍後に前記鋼材に対して第2の焼鈍を行う工程と、
を有し、
前記熱間圧延を行う工程において、前記熱間圧延時の仕上げ圧延の最終パスを相変態点Ar1以上の温度で行い、仕上げ圧延の最終パス後の板厚をtf、前記最終パス前の板厚をt1、前記最終パス前の更に一工程前の板厚をt2としたときに、以下の()式且つ()式を満たし、
前記冷間圧延を圧下率95%以上で行うことを特徴とする請求項1~3のいずれか1項に記載の無方向性電磁鋼板の製造方法。
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0%・・・(
0.4<tf/t1<0.8 ・・・(
0.4<t1/t2<0.8 ・・・(
In mass%,
C: 0.0100% or less,
Si: 1.50% to 4.00%,
sol. Al: 0.0001% to 1.0%,
S: 0.0100% or less,
N: 0.0100% or less,
One or more types selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu, and Au: 2.50% to 5.00% in total,
Sn: 0.000% to 0.400%,
Sb: 0.000% to 0.400%,
P: 0.000% to 0.400%, and one or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0000% to 0 in total Contains .0100%,
Mn content (mass%) is [Mn], Ni content (mass%) is [Ni], Co content (mass%) is [Co], Pt content (mass%) is [Pt], Pb content amount (mass %) is [Pb], Cu content (mass %) is [Cu], Au content (mass %) is [Au], Si content (mass %) is [Si], sol. The Al content (mass%) was determined by [sol. Al], the following formula ( 3 ) is satisfied,
A step of hot rolling a steel material having a chemical composition in which the balance consists of Fe and impurities;
a step of cold rolling the steel material after the hot rolling;
performing a first annealing on the steel material after the cold rolling;
performing a second annealing on the steel material after the first annealing;
has
In the step of performing hot rolling, the final pass of finish rolling during the hot rolling is performed at a temperature equal to or higher than the phase transformation point Ar1, and the plate thickness after the final pass of finish rolling is tf, and the plate thickness before the final pass is When t1 is the plate thickness before the final pass and t2, the following equations ( 4 ) and ( 5 ) are satisfied,
The method for producing a non-oriented electrical steel sheet according to any one of claims 1 to 3, wherein the cold rolling is performed at a reduction rate of 95% or more.
([Mn]+[Ni]+[Co]+[Pt]+[Pb]+[Cu]+[Au])-([Si]+[sol.Al])>0%...( 3 )
0.4<tf/t1<0.8...( 4 )
0.4<t1/t2<0.8...( 5 )
前記熱間圧延を行う工程において、仕上げ圧延の最終パスの完了から0.1秒間以内に冷却速度が50℃/秒~500℃/秒の条件で冷却を開始し、前記鋼材の温度を700℃以下まで冷却することを特徴とする請求項5に記載の無方向性電磁鋼板の製造方法。 In the step of performing hot rolling, cooling is started at a cooling rate of 50°C/sec to 500°C/sec within 0.1 seconds from the completion of the final pass of finish rolling, and the temperature of the steel material is reduced to 700°C. 6. The method for manufacturing a non-oriented electrical steel sheet according to claim 5, wherein the method is performed by cooling to a temperature below. 前記第1の焼鈍と第2の焼鈍は、Ac1未満の温度で行うことを特徴とする請求項5又は6に記載の無方向性電磁鋼板の製造方法。 The method for manufacturing a non-oriented electrical steel sheet according to claim 5 or 6, wherein the first annealing and the second annealing are performed at a temperature lower than Ac1. 前記鋼材は、
質量%で、
Sn:0.020%~0.400%、
Sb:0.020%~0.400%、及び
P:0.020%~0.400%
からなる群から選ばれる1種以上を含有することを特徴とする請求項5~7のいずれか1項に記載の無方向性電磁鋼板の製造方法。
The steel material is
In mass%,
Sn: 0.020% to 0.400%,
Sb: 0.020% to 0.400%, and P: 0.020% to 0.400%
The method for producing a non-oriented electrical steel sheet according to any one of claims 5 to 7, characterized in that the method contains one or more selected from the group consisting of:
前記鋼材は、
質量%で、
Mg、Ca、Sr、Ba、Ce、La、Nd、Pr、Zn、Cdからなる群から選ばれる1種以上:総計で0.0005%~0.0100%を含有することを特徴とする請求項5~8のいずれか1項に記載の無方向性電磁鋼板の製造方法。
The steel material is
In mass%,
A claim characterized in that it contains one or more selected from the group consisting of Mg, Ca, Sr, Ba, Ce, La, Nd, Pr, Zn, and Cd: 0.0005% to 0.0100% in total. The method for producing a non-oriented electrical steel sheet according to any one of items 5 to 8.
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