JP7450657B2 - bearing device - Google Patents

Description

The present disclosure relates to a bearing device.

2. Description of the Related Art Bearing devices are known that combine a bearing and a generator and are used as a power source for sensors, wireless communications, and the like.

Japanese Unexamined Patent Publication No. 2017-72170 (Patent Document 1) discloses a bearing device with a wireless sensor that wirelessly transmits information from a sensor. The bearing device disclosed in Patent Document 1 has a structure in which a multipolar ring magnet is fixed to one end of a cage that holds rolling elements, and a coil is arranged on the seal side facing the multipolar ring magnet. In the bearing device disclosed in Patent Document 1, electric power is generated by relative rotation between a multipolar ring magnet and a coil arranged in the axial direction.

Japanese Patent Application Publication No. 2017-72170

Here, the retainer has a large play in the axial direction of the bearing due to use. For this reason, in the bearing device of Patent Document 1, the gap between the multipolar ring magnet and the coil in the axial direction tends to fluctuate due to rattling of the retainer during use. In the bearing device of Patent Document 1, when the gap becomes large, the amount of power generation decreases, which is expected to affect the driving of electronic components such as sensors. In the bearing device of Patent Document 1, on the other hand, when the gap becomes smaller, it is assumed that the multipolar ring magnet comes into contact with electronic components such as sensors.

The present disclosure has been made to solve the above-mentioned problems, and its purpose is to provide a bearing device that can function normally while suppressing the dimensions of the bearing device.

The bearing device of the present disclosure includes a standard bearing in which the main dimensions of the bearing including an outer ring, an inner ring, and rolling elements are specified in a specific standard. A bearing device includes a magnetic ring fixed to either an outer ring or an inner ring, a stator arranged to face the magnetic ring and the standard bearing in the radial direction and fixed to the other of the outer ring or the inner ring, and a circuit. A substrate. The magnetic ring and stator constitute a generator that generates alternating current power. The circuit board includes at least one sensor that detects the condition of the standard bearing, a wireless communication circuit that wirelessly transmits the output of the at least one sensor to the outside, and a wireless communication circuit that transmits the AC power generated by the generator to the at least one sensor and the wireless communication circuit. A power supply circuit that converts the power into DC power that can be used in the communication circuit. A magnetic ring, a stator, and a circuit board are arranged in an annular space formed by a recess at the end of the outer ring and a recess at the end of the inner ring.

According to the bearing device of the present disclosure, the magnetic ring, the stator, and the circuit board are arranged in the annular space so as not to overlap each other in the axial direction of the bearing. This allows each component to be placed within the annular space, thereby reducing the dimensions of the bearing. Further, in the bearing device of the present disclosure, for example, the magnetic ring is fixed to the inner ring, and the stator is fixed to the outer ring at an opposing position. The inner ring and the outer ring have small fluctuations in the axial direction of the bearing, and the magnetic ring and stator constitute a generator, which allows the bearing device to function normally while keeping its dimensions down.

1 is a perspective view of the entire bearing device of Embodiment 1. FIG. FIG. 3 is a cross-sectional view on a plane including the rotation axis of the bearing. It is a figure for explaining a cage. FIG. 3 is a diagram of the bearing device viewed from the sensor unit side. FIG. 3 is an exploded perspective view of the sensor unit. FIG. 3 is a perspective view of the sensor unit after assembly. FIG. 7 is a cross-sectional view of a sensor unit and a magnetic ring in Embodiment 2; FIG. 3 is an exploded perspective view of a sensor unit according to a second embodiment. FIG. 7 is a perspective view of the sensor unit of Embodiment 2 after assembly. FIG. 7 is a cross-sectional view of a sensor unit and a magnetic ring in Embodiment 3; FIG. 7 is an exploded perspective view of a sensor unit according to a third embodiment. FIG. 7 is a perspective view of the sensor unit of Embodiment 3 after assembly. FIG. 7 is a cross-sectional view of a sensor unit and a magnetic ring in Embodiment 4; FIG. 7 is an exploded perspective view of a sensor unit according to a fourth embodiment. FIG. 7 is a perspective view of the sensor unit of Embodiment 4 after assembly.

Embodiments of the present disclosure will be described in detail below with reference to the drawings. In the embodiments described below, when referring to the number, amount, etc., the scope of the present disclosure is not necessarily limited to the number, amount, etc. unless otherwise specified. Identical or equivalent parts will be given the same reference numbers, and duplicate descriptions may not be repeated. It has been planned from the beginning to use the configurations in the embodiments in appropriate combinations.

[Embodiment 1]
FIG. 1 is a perspective view of the entire bearing device 1 according to the first embodiment. The bearing device 1 includes a bearing 2, a sensor unit 6, and a magnetic ring 7. The bearing 2 includes an outer ring 3 and an inner ring 4. In the bearing 2, for example, the outer ring 3 is a stationary ring, and the inner ring 4 is a rotating ring. Although the bearing 2 will be explained using a deep groove ball bearing as an example, the type of the bearing 2 is not limited to the deep groove ball bearing.

Here, the bearing 2 is a standard bearing whose main dimensions (inner diameter, outer diameter, width, etc.) are specified in a specific standard. A standard bearing is, for example, a bearing with dimensions specified in ISO standards and JIS standards. The bearing 2 is a radial bearing, and the main dimensions of the bearing 2 are those specified in ISO15 or JISB1512-1. Below, the bearing 2 is also referred to as a standard bearing 2.

Sensor unit 6 includes a stator 5 and a lid 14. Details of the structure of the stator 5 will be described later. The lid 14 is a non-metallic resin member and protects the inside of the sensor unit 6. The magnetic ring 7 is a magnetic member in which north poles and south poles are alternately magnetized in the circumferential direction. The stator 5 is fixed to the outer ring 3 and the magnetic ring 7 is fixed to the inner ring 4. The stator 5 and the magnetic ring 7 constitute a generator G. Although the generator G is a claw pole type generator, it may be a generator having another structure. The dashed line in FIG. 1 is the rotation axis O of the bearing 2.

FIG. 2 is a cross-sectional view of the bearing 2 in a plane including the rotation axis O. The bearing 2 includes an outer ring 3, an inner ring 4, rolling elements 8, a retainer 9, and a seal 10. The bearing 2 may be selected from standard bearing model sizes that allow the distance W between the end surface 11 of the bearing 2 and the rolling elements 8 to accommodate the sensor unit 6 and the magnetic ring 7. The end face 11 is also the end face of the outer ring 3.

A stepped first notch 3a serving as a recess at the end of the outer ring 3 is formed on the inner circumferential surface of one end of the outer ring 3. A stepped second notch 4a serving as a recess at the end of the inner ring 4 is formed on the outer peripheral surface of one end of the inner ring 4 so as to face the first notch 3a. In the axial direction (also referred to as the axial direction) of the bearing 2, from the outer ring 3 to the inner ring 4, an annular recess 50 is cut out toward the rolling elements 8 by the first notch 3a and the second notch 4a. An annular space is formed.

Sensor unit 6 includes a holding member 12, a circuit board 13, a stator 5, and a lid 14. The holding member 12 is a magnetic material having a partition wall 12a that separates the holding member 12 into a first region 12b and a second region 12c in the radial direction of the bearing 2 (also referred to as the radial direction). The circuit board 13 is fixed to the inner bottom surface 12d of the first region 12b, and the stator 5 is arranged in the second region 12c. The lid 14 protects the circuit board 13 fixed to the inner bottom surface 12d. The circuit board 13 may be sealed using a resin sealing material instead of the lid 14.

The outer diameter surface of the holding member 12 on the first region 12b side is fitted into a first notch 3a formed in the outer ring 3 and fixed. The holding member 12 is press-fitted or bonded so as not to protrude from the end surface 11 of the outer ring 3. Note that the holding member 12 may be fixed using a combination of press-fitting and adhesion, or may be fixed by a method other than these. When the holding member 12 is fixed to the first notch 3a, a certain gap is ensured between the rolling element 8 and the holding member 12. Thereby, even if the rolling elements 8 and the holding member 12 are displaced in the axial direction, the rolling elements 8 and the holding member 12 can be prevented from coming into contact with each other due to the gap.

Stator 5 includes two magnetic members 21 and 22, a bobbin 23, and a coil 24. A portion of the holding member 12 including the second region 12c is used as the magnetic member 21 of the stator 5.

The magnetic ring 7 includes a core metal 7a and a multipolar magnet 7b. The multipolar magnet 7b is made by, for example, vulcanizing and adhering a magnetic material made by kneading magnetic powder and rubber to the core bar 7a, and then alternately magnetizing the N pole and the S pole in the circumferential direction of the bearing 2. It is something. The core metal 7a of the magnetic ring 7 has a flange portion 7c to increase rigidity. The magnetic ring 7 is fixed to the outer diameter surface 4b of the inner ring 4 by press fitting or the like. The flange portion 7c fits into a second notch portion 4a formed in the inner ring 4. The magnetic ring 7 is arranged so as not to protrude from the end surface 20 of the inner ring 4.

Inside the annular recess 50, the magnetic ring 7, stator 5, and circuit board 13 are arranged so as not to overlap each other in the axial direction of the bearing 2. Thereby, each component can be arranged inside the annular recess 50, so the dimensions of the bearing 2 can be suppressed. Further, in the bearing device 1, for example, the magnetic ring 7 is fixed to the inner ring 4, and the stator 5 is fixed to the outer ring 3 at an opposing position. Since the inner ring 4 and the outer ring 3 have smaller fluctuations in the axial direction of the bearing 2 than the retainer 9, the generator G can ensure a stable amount of power generation and function normally while suppressing the dimensions of the bearing device. I can do it.

FIG. 3 is a diagram for explaining the cage 9. As shown in FIG. Recesses 93 are formed in the cage 9 at a predetermined pitch along the circumferential direction of an axial end surface 91 of the annular cage main body. A pair of claws 94, 94 are formed to protrude from circumferentially opposing open ends of the recess 93. The recess 93 and the pair of claws 94 form a pocket 95 in which the rolling element 8 shown in FIG. 2 is accommodated. Thus, the shape of the cage 9 is such that one end surface 91 side is open and the other end surface 92 is connected. The retainer 9 is a resin member, and is arranged on the open side so that the sensor unit 6 and the magnetic ring 7 do not protrude from the end surfaces 11 and 20.

FIG. 4 is a diagram of the bearing device 1 viewed from the sensor unit 6 side. In FIG. 4, a part of the lid 14 is omitted so that the inside of the sensor unit 6 can be seen. One or more sensors for monitoring the state of the bearing 2 are mounted on the circuit board 13. For example, an acceleration sensor 15 and a temperature sensor 16 are mounted on the circuit board 13. The temperature sensor 16 is inserted through a hole (not shown) provided in the inner bottom surface 12d of the holding member 12, and is inserted into the circuit board 13 so as to be brought close to (or in contact with) the end surface of the first notch 3a of the outer ring 3. It may be mounted on the back side. Thereby, the temperature sensor 16 approaches the outer ring 3 and can accurately measure the temperature of the bearing 2.

A power supply circuit 17 and a wireless communication circuit 18 are further mounted on the circuit board 13. The power supply circuit 17 rectifies the AC power generated by the generator G and converts it into DC power. Acceleration sensor 15, temperature sensor 16, and wireless communication circuit 18 use DC power converted by power supply circuit 17. Terminals 25 are arranged on the circuit board 13.

Wireless communication circuit 18 includes an antenna section 18a. The wireless communication circuit 18 wirelessly transmits the outputs of the acceleration sensor 15 and the temperature sensor 16, which monitor the state of the bearing 2, to the outside using the antenna section 18a. The circuit board 13 is fixed to the holding member 12 with a plurality of screws 19. Note that the circuit board 13 may be adhesively fixed to the holding member 12. The circuit board 13 on which the wireless communication circuit 18 is mounted is placed facing the lid 14 made of resin. As a result, the wireless communication circuit 18 has a structure that is not sealed with a conductive material such as metal. Therefore, wireless communication is possible using the antenna section 18a within the wireless communication circuit 18.

FIG. 5 is an exploded perspective view of the sensor unit 6. FIG. 6 is a perspective view of the sensor unit 6 after assembly. Sensor unit 6 includes a holding member 12, a circuit board 13, and a stator 5. The circuit board 13 is fixed to the inner bottom surface 12d of the first region 12b of the holding member 12. The stator 5 is arranged in the second region 12c of the holding member 12. Stator 5 includes two magnetic members 21 and 22, a bobbin 23, and a coil 24. A part of the holding member 12 including the partition wall 12a in the second region 12c is used as the magnetic member 21 of the stator 5.

The magnetic members 21 and 22 have a U-shaped cross section. A plurality of claw portions 21 a are formed on the inner peripheral portion of the magnetic member 21 . A plurality of claw portions 22 a are formed on the inner peripheral portion of the magnetic member 22 . In a groove provided in the circumferential direction of the bobbin 23, a coil 24 having a plurality of turns of magnet wire is arranged. Note that the bobbin 23 may be omitted.

A method for assembling the stator 5 will be described below. First, with the bobbin 23 wound with the coil 24 inserted into the inside of the magnetic member 22, the plurality of claws 21a of the magnetic member 21 and the plurality of claws 22a of the magnetic member 22 are spaced apart in the circumferential direction. Open them and assemble them so that they are arranged alternately. Next, the outer peripheral surface 22b of the magnetic member 22 is fixed so as to fit into the inner peripheral surface of the partition wall 12a of the magnetic member 21.

The plurality of claws 21a of the magnetic member 21 and the plurality of claws 22a of the magnetic member 22 are arranged to face each other with a gap between them and the multipolar magnet 7b of the magnetic ring 7 shown in FIG. Ru. A claw pole generator G is constituted by the plurality of claws 21a of the magnetic member 21 and the plurality of claws 22a of the magnetic member 22 in the stator 5 and the magnetic ring 7. The total number of the plurality of claw portions 21a and 22a is equal to the number of poles (the total number of N poles and S poles) of the multipolar magnet 7b.

The magnetic flux emitted from the N pole of the multipolar magnet 7b enters the magnetic member 21 (or the magnetic member 22) from the plurality of claws 21a (or the plurality of claws 22a), which are magnetic poles, and flows into the coil 24. , and returns to the S pole of the multipolar magnet 7b via a plurality of adjacent claw portions 22a (or a plurality of claw portions 21a). When the positions of the N and S poles of the multipolar magnet 7b are swapped due to the rotation of the inner ring 4, the direction of the magnetic flux is reversed. The alternating magnetic field generated in this manner generates alternating current power at both ends of the coil 24.

The winding start and winding end (not shown) of the coil 24 pulled out from the stator 5 are connected to terminals 25 provided on the circuit board 13 . AC power output from the generator G due to rotation of the inner ring 4 is converted into DC power by the power supply circuit 17.

The sensor unit 6 of the bearing device 1 is divided into two regions in the radial direction of the holding member 12 by the partition wall 12a, into a first region 12b and a second region 12c. The circuit board 13 is arranged in the first region 12b, and the stator 5 of the claw-pole generator G is arranged in the second region 12c. The magnetic ring 7 is arranged on the inner diameter side facing the stator 5.

In this way, the bearing device 1 has a structure in which the circuit board 13, the stator 5, and the magnetic ring 7 are arranged in order so as not to overlap each other in the axial direction of the bearing 2. Furthermore, the bearing device 1 has a shape in which the sensor unit 6 does not protrude from the end face 11 of the bearing 2, and the magnetic ring 7 does not protrude from the end face 20 of the inner ring 4. Thereby, in the bearing device 1, the sensor unit 6 can be made thin in the axial direction.

The bearing device 1 includes a stator 5 and a magnetic ring 7 arranged in the radial direction, and constitutes a claw-pole generator G. Therefore, the stator 5 and the magnetic ring 7 are fixed to parts that are less likely to wobble due to the use of the bearing device 1, so that the generator G can ensure a stable amount of power generation.

Here, the holding member 12 is divided into two regions, a first region 12b and a second region 12c, by a partition wall 12a. A portion of the holding member 12 including the first region 12b is used to hold the circuit board 13, and a portion of the holding member 12 including the second region 12c is also used as the magnetic member 21. Therefore, in the bearing device 1, the number of parts can be reduced, and the stator 5 can be firmly fixed to the holding member 12.

[Embodiment 2]
In the second embodiment, a sensor unit 6A having a structure different from the sensor unit 6 of the first embodiment will be described. FIG. 7 is a cross-sectional view of the sensor unit 6A and the magnetic ring 7 in the second embodiment. FIG. 8 is an exploded perspective view of the sensor unit 6A of the second embodiment. FIG. 9 is a perspective view of the sensor unit 6A of the second embodiment after assembly. Below, description of the same configuration as the sensor unit 6 of Embodiment 1 will be omitted.

The sensor unit 6A includes a holding member 12A, a circuit board 13, a stator 5A, and a lid 14. In the holding member 12A, the partition wall 12a of the first embodiment is removed. The shape of the holding member 12A is annular and has a U-shaped cross section including an outer circumferential portion 12Ab, an inner circumferential portion 12Aa, and a bottom portion 12Ad connecting the outer circumferential portion 12Ab and the inner circumferential portion 12Aa. The stator 5A is fixed to the side surface of the inner peripheral portion 12Aa by press fitting. The stator 5A may be fixed with adhesive, or may be fixed using a combination of press-fitting and adhesive. The circuit board 13 is fixed to the bottom portion 12Ad of the holding member 12A.

Stator 5A includes a magnetic member 26, a bobbin 23, and a coil 24. The magnetic member 26 includes a magnetic member 26-1 and a magnetic member 26-2. The magnetic members 26-1 and 26-2 have a U-shaped cross section. A plurality of claw portions 26a are formed on the inner peripheral portion of the magnetic member 26-1. A plurality of claw portions 26b are formed on the inner peripheral portion of the magnetic member 26-2. The plurality of claw parts 26a and the plurality of claw parts 26b are arranged alternately with gaps in the circumferential direction.

A plurality of concave portions 26c and convex portions 26d are formed on the outer periphery of the magnetic member 26-1 and the magnetic member 26-2. By fitting the concave portion 26c and the convex portion 26d, the plurality of claw portions 26a and the plurality of claw portions 26b can be easily aligned.

Since the holding member 12A, the magnetic member 26-1, and the magnetic member 26-2 have a U-shaped cross section and a simple shape, press working is easy and manufacturing costs can be reduced.

[Embodiment 3]
In the third embodiment, a sensor unit 6B having a different structure from the sensor unit 6 of the first embodiment will be described. FIG. 10 is a cross-sectional view of the sensor unit 6B and the magnetic ring 7 in the third embodiment. FIG. 11 is an exploded perspective view of the sensor unit 6B of the third embodiment. FIG. 12 is a perspective view of the sensor unit 6B of the third embodiment after assembly. Below, description of the same configuration as the sensor unit 6 of Embodiment 1 will be omitted.

Sensor unit 6B includes a holding member 12B, a circuit board 13, a stator 5B, and a lid 14. The holding member 12B of the sensor unit 6B has the function of fixing the circuit board 13 and the function of the magnetic member 27 of the stator 5B. The holding member 12B (magnetic member 27) has an annular shape and a U-shaped cross section including an outer circumferential portion 27a, an inner circumferential portion 27b, and a bottom portion 27c connecting the outer circumferential portion 27a and the inner circumferential portion 27b. The inner peripheral portion 27b is formed by a plurality of claw portions 27d. A plurality of recesses 27e spaced apart in the circumferential direction of the bearing 2 are formed in the bottom portion 27c.

Stator 5B includes a magnetic member 28. The shape of the magnetic member 28 is annular, and has a U-shaped cross section including an outer circumferential portion 28a, an inner circumferential portion 28b, and a bottom portion 28c connecting the outer circumferential portion 28a and the inner circumferential portion 28b. The inner peripheral portion 28b is formed by a plurality of claw portions 28d opposing the plurality of claw portions 27d of the magnetic member 27. A plurality of convex portions 28e spaced apart in the circumferential direction of the bearing 2 are formed at the axial end of the bearing 2 in the outer peripheral portion 28a.

A method of assembling the stator 5B will be described below. With the bobbin 23 wound with the coil 24 inserted into the inside of the magnetic member 28, the protrusion 28e of the magnetic member 28 and the recess 27e of the magnetic member 27 are fitted together. By fitting the plurality of recesses 27e and the plurality of protrusions 28e, the plurality of claws 27d of the magnetic member 27 and the plurality of claws 28d of the magnetic member 28 alternate with gaps in the circumferential direction. will be placed in The plurality of concave portions 27e and the plurality of convex portions 28e facilitate the alignment of the plurality of claw portions 27d and the plurality of claw portions 28d. The end surface of the magnetic member 28 excluding the convex portion 28e contacts the bottom portion 27c of the magnetic member 27.

The recess 27e of the magnetic member 27 and the protrusion 28e of the magnetic member 28 are fixed by press fitting. However, the concave portion 27e and the convex portion 28e may be fixed by adhesion or welding using a laser. Alternatively, the concave portion 27e and the convex portion 28e may be fixed by a combination of press fitting, adhesion, and welding. By fitting the concave portion 27e and the convex portion 28e, it is possible to align the coaxes of the two magnetic members 27 and 28 without using a jig, and to easily align the plurality of claw portions 27d and 28d. can. Note that it is preferable that three or more recesses 27e and three or more protrusions 28e are formed.

Since the holding member 12B also serves the function of the magnetic member 27, the number of parts can be reduced. Since the magnetic member 27 and the magnetic member 28 have a U-shaped cross section and are simple in shape, press processing becomes easy and manufacturing costs can be reduced.

Note that the recess 27e and the protrusion 28e may be omitted. In this case, in a state where the coaxiality of the magnetic members 27, 28 and the plurality of claws 27d, 28d are aligned using a jig (not shown), the bottom 27c of the magnetic member 27 and the outer periphery of the magnetic member 28 are aligned. The contact surface of the portion 28a with the end portion may be fixed by laser welding or the like.

[Embodiment 4]
In the fourth embodiment, a sensor unit 6C having a different structure from the sensor unit 6 of the first embodiment will be described. FIG. 13 is a cross-sectional view of the sensor unit 6C and magnetic ring 7 in the fourth embodiment. FIG. 14 is an exploded perspective view of a sensor unit 6C according to the fourth embodiment. FIG. 15 is a perspective view of the sensor unit 6C of the fourth embodiment after assembly. Below, description of the same configuration as the sensor unit 6 of Embodiment 1 will be omitted.

Sensor unit 6C includes a circuit board 13 and stator 5C. In the sensor unit 6C, the holding member itself that holds the stator 5C is formed of a magnetic member 29 extending in the radial direction of the bearing 2. The magnetic member 29 includes a magnetic member 29-1 and a magnetic member 29-2. The shape of the magnetic member 29-1 is annular and has a cross section having an outer circumferential portion 29-1b, an inner circumferential portion 29-1a, and a bottom portion 29-1d connecting the outer circumferential portion 29-1b and the inner circumferential portion 29-1a. is U-shaped. The inner peripheral portion 29-1a is formed by a plurality of claw portions 29a.

The shape of the magnetic member 29-2 is annular and has a cross section having an outer circumferential portion 29-2b, an inner circumferential portion 29-2a, and a bottom portion 29-2d connecting the outer circumferential portion 29-2b and the inner circumferential portion 29-2a. is U-shaped. The inner peripheral portion 29-2a is formed by a plurality of claw portions 29b. The plurality of claw parts 29a and the plurality of claw parts 29b are arranged alternately with gaps in the circumferential direction.

A plurality of convex portions 29c and concave portions 29d are formed on the outer peripheral portions 29-1b and 29-2b of the magnetic member 29-1 and the magnetic member 29-2. By fitting the convex portion 29c and the concave portion 29d, the plurality of claw portions 29a and the plurality of claw portions 29b can be easily aligned. The magnetic member 29 is arranged at one end of the bearing 2.

The bobbin 23 around which the coil 24 is wound is arranged on the inner peripheral side where the plurality of claws 29a and the plurality of claws 29b are located. The circuit board 13 is arranged on the outer circumferential side of the coil 24 and the bearing 2 opposite to the radial direction. The circuit board 13 is fixed, for example, to the bottom portion 29-1d of the magnetic member 29-1 with a screw (not shown). A hole 29e is formed at a position (bottom 29-2d) on the side surface of the magnetic member 29-2 that faces the position where the antenna section 18a of the wireless communication circuit 18 is arranged.

The hole 29e is closed by a resin member 30 which is a non-conductive member. Thereby, the sensor unit 6C can transmit radio waves for wireless communication to the outside from the hole 29e, and prevent foreign matter from entering the internal space of the magnetic member 29 from the outside. 24, the circuit board 13 and the like can be protected. Note that a resin sealing material may be injected through the hole 29e to cover the circuit board 13 and the like with the resin material. In this case, a plurality of holes are provided in the circumferential direction of the bottom 29-2d of the magnetic member 29-2, and the resin sealant is injected through each hole to prevent air bubbles from remaining in the internal space of the magnetic member 29. Just do it like this.

In the sensor unit 6C, the circuit board 13 is mounted in an internal space formed by the magnetic member 29-1 and the magnetic member 29-2. Thereby, the circuit board 13 can be protected by the magnetic member 29. In the sensor unit 6C, the holding member itself is formed of the magnetic member 29-1, and the magnetic member 29-2 also serves as a lid, so that the number of parts can be reduced.

(Modified example)
In the above-described embodiment, an example has been described in which the outer ring 3 is a fixed ring and the inner ring 4 is a rotating ring, but the outer ring 3 may be a rotating ring and the inner ring 4 may be a fixed ring. In this case, a structure may be adopted in which the magnetic ring 7 is fixed to the outer ring 3 and the sensor units 6, 6A, 6B, and 6C are fixed to the inner ring 4.

(summary)
The bearing device 1 of the present disclosure includes a bearing 2 including an outer ring 3, an inner ring 4, and rolling elements 8, a magnetic ring 7 fixed to either the outer ring 3 or the inner ring 4, and a radial direction between the magnetic ring 7 and the bearing 2. The stator 5 includes a stator 5 which is arranged to face the outer ring 3 or the inner ring 4 and is fixed to the other of the outer ring 3 or the inner ring 4, and a circuit board 13. The magnetic ring 7 and the stator 5 constitute a generator G that generates AC power. The circuit board 13 includes at least one sensor (for example, acceleration sensor 15, temperature sensor 16) that detects the state of the bearing 2, a wireless communication circuit 18 that wirelessly transmits the output of the at least one sensor to the outside, and a generator. a power supply circuit 17 that converts AC power generated by the G into DC power usable by at least one sensor and a wireless communication circuit 18. In the annular space formed by the end of the outer ring 3 and the end of the inner ring 4, the magnetic ring 7, the stator 5, and the circuit board 13 are arranged so as not to overlap each other in the axial direction of the bearing 2.

With such a configuration, the magnetic ring 7, stator 5, and circuit board 13 are arranged in the annular space so as not to overlap each other in the axial direction of the bearing 2. Thereby, each component can be arranged within the annular space, so the dimensions of the bearing 2 can be suppressed. Further, in the bearing device 1, for example, the magnetic ring 7 is fixed to the inner ring 4, and the stator 5 is fixed to the outer ring 3 at an opposing position. Since the inner ring 4 and the outer ring 3 have small fluctuations in the axial direction of the bearing 2, the generator G can ensure a stable amount of power generation and can function normally while suppressing the dimensions of the bearing device.

Preferably, the annular space includes a first notch 3a formed in the inner circumferential surface of one end of the outer ring 3, and an outer circumferential surface of the one end of the inner ring 4 opposite to the first notch 3a. and a second notch 4a formed in the second notch 4a.

With such a configuration, the dimensions of the bearing 2 can be suppressed because each component can be placed in the annular space formed by the first notch 3a and the second notch 4a.

Preferably, a holding member 12 that holds the circuit board 13 and the stator 5 is fixed to one of the first notch 3a or the second notch 4a, and the holding member 12 that holds the circuit board 13 and the stator 5 is A magnetic ring 7 is fixed to the other side of the notch 4a.

With such a configuration, for example, the holding member 12 that holds the circuit board 13 and the stator 5 is fixed to the first notch 3a, and the magnetic ring 7 is fixed to the second notch 4a. . Therefore, the stator 5 and the magnetic ring 7 are fixed to parts that are less likely to wobble due to the use of the bearing device 1, so that the generator G can ensure a stable amount of power generation.

Preferably, the holding member 12 is a magnetic material having a partition wall 12a that separates the holding member 12 into a first region 12b and a second region 12c in the radial direction of the bearing 2. A portion of the holding member 12 including either the first region 12b or the second region 12c is used as the stator 5.

With such a configuration, for example, the holding member 12 is divided into two regions, a first region 12b and a second region 12c, by the partition wall 12a. A portion of the holding member 12 including the first region 12b is used to hold the circuit board 13, and a portion of the holding member 12 including the second region 12c is also used as the magnetic member 21. Therefore, in the bearing device 1, the number of parts can be reduced, and the stator 5 can be firmly fixed to the holding member 12.

Preferably, the holding member 12A has an annular shape, and has a U-shaped cross section including an outer circumferential portion 12Ab, an inner circumferential portion 12Aa, and a bottom portion 12Ad connecting the outer circumferential portion 12Ab and the inner circumferential portion 12Aa. The stator 5 is fixed to either the outer peripheral part 12Ab or the inner peripheral part 12Aa, and the circuit board 13 is fixed to the bottom part 12Ad.

By having such a configuration, the holding member 12A has a U-shaped cross section and a simple shape, so that press working is easy and manufacturing costs can be reduced.

Preferably, the stator 5B includes a coil 24, a magnetic member 27 in which a plurality of claws 27d are formed, and a magnetic member 28 in which a plurality of claws 28d are formed. The coil 24 is housed in an internal space formed by combining the magnetic member 27 and the magnetic member 28. The holding member 12B is a magnetic member 27. The shape of the magnetic member 27 is annular, and has a U-shaped cross section including an outer circumferential portion 27a, an inner circumferential portion 27b, and a bottom portion 27c connecting the outer circumferential portion 27a and the inner circumferential portion 27b. The inner peripheral portion 27b is formed by a plurality of claw portions 27d. A plurality of recesses 27e spaced apart in the circumferential direction of the bearing 2 are formed in the bottom portion 27c. The shape of the magnetic member 28 is annular, and has a U-shaped cross section including an outer circumferential portion 28a, an inner circumferential portion 28b, and a bottom portion 28c connecting the outer circumferential portion 28a and the inner circumferential portion 28b. The inner peripheral portion 28b is formed by a plurality of claw portions 28d facing the plurality of claw portions 27d. A plurality of convex portions 28e spaced apart in the circumferential direction of the bearing 2 are formed at the axial end of the bearing 2 in the outer peripheral portion 28a. By fitting the plurality of concave portions 27e and the plurality of convex portions 28e, the plurality of claw portions 27d and the plurality of claw portions 28d are arranged alternately with gaps in the circumferential direction of the bearing 2.

By having such a configuration, the holding member 12B also serves the function of the magnetic member 27, so that the number of parts can be reduced. Since the magnetic member 27 and the magnetic member 28 have a U-shaped cross section and are simple in shape, press working becomes easy and manufacturing costs can be reduced. By fitting the concave portion 27e and the convex portion 28e, it is possible to align the coaxes of the two magnetic members 27 and 28 without using a jig, and to easily align the plurality of claw portions 27d and 28d. can.

Preferably, the stator 5C includes a coil 24, a magnetic member 29-1 in which a plurality of claws 29a are formed, and a magnetic member 29-2 in which a plurality of claws 29b are formed. The coil 24 is housed in an internal space formed by combining the magnetic member 29-1 and the magnetic member 29-2. The holding members are a magnetic member 29-1 and a magnetic member 29-2. The shape of the magnetic member 29-1 is annular and has a cross section having an outer circumferential portion 29-1b, an inner circumferential portion 29-1a, and a bottom portion 29-1d connecting the outer circumferential portion 29-1b and the inner circumferential portion 29-1a. is U-shaped. The outer peripheral part 29-1b or the inner peripheral part 29-1a is formed by a plurality of claw parts 29a. The shape of the magnetic member 29-2 is annular and has a cross section having an outer circumferential portion 29-2b, an inner circumferential portion 29-2a, and a bottom portion 29-2d connecting the outer circumferential portion 29-2b and the inner circumferential portion 29-2a. is U-shaped. The outer peripheral part 29-2b or the inner peripheral part 29-2a is formed by a plurality of claw parts 29b. The magnetic member 29 is arranged at one end of the bearing 2. The plurality of claw parts 29a and the plurality of claw parts 29b are arranged alternately with gaps in the circumferential direction of the bearing 2. The coil 24 is arranged on the side where the plurality of claw parts 29a and the plurality of claw parts 29b are located. The circuit board 13 is arranged on the opposite side of the coil 24 and the bearing in the radial direction. Wireless communication circuit 18 includes an antenna section 18a. A hole 29e is formed at a position on the side surface of the magnetic member 29-2 that faces the position where the antenna portion 18a is arranged.

With such a configuration, the holding member itself is formed of the magnetic member 29-1, and the magnetic member 29-2 also serves as a lid, so that the number of parts can be reduced. Further, radio waves for wireless communication can be transmitted to the outside from the hole 29e, and the coil 24, circuit board 13, etc. located inside can be prevented from entering the internal space of the magnetic member 29 from the outside. can be protected.

The bearing device 1 of the present disclosure includes a standard bearing 2 in which the main dimensions of the bearing including an outer ring 3, an inner ring 4, and rolling elements 8 are specified in a specific standard. The bearing device 1 includes a magnetic ring 7 fixed to either an outer ring 3 or an inner ring 4, and a magnetic ring 7 and a standard bearing 2 arranged to face each other in the radial direction. The stator 5 is fixed to the stator 5, and the circuit board 13 is provided. The magnetic ring 7 and the stator 5 constitute a generator G that generates AC power. The circuit board 13 includes at least one sensor (for example, acceleration sensor 15, temperature sensor 16) that detects the state of the standard bearing 2, a wireless communication circuit 18 that wirelessly transmits the output of the at least one sensor to the outside, and a power generation circuit. a power supply circuit 17 that converts AC power generated by machine G into DC power usable by at least one sensor and wireless communication circuit 18; A magnetic ring 7 , a stator 5 , and a circuit board 13 are arranged in an annular space formed by an end of the outer ring 3 and an end of the inner ring 4 .

By providing such a configuration, the dimensions of the standard bearing 2 can be suppressed because each component can be arranged within the annular space. Further, in the bearing device 1, for example, the magnetic ring 7 is fixed to the inner ring 4, and the stator 5 is fixed to the outer ring 3 at an opposing position. Since the inner ring 4 and the outer ring 3 have small fluctuations in the axial direction of the bearing 2, the generator G can ensure a stable amount of power generation and can function normally while suppressing the dimensions of the bearing device.

Preferably, the magnetic ring 7, stator 5, and circuit board 13 are arranged in the annular space so as not to overlap each other in the axial direction of the standard bearing 2.

By providing such a configuration, the dimensions of the standard bearing 2 can be suppressed because each component can be arranged within the annular space.

Preferably, the shape of the circuit board 13 is an arcuate shape. At least one sensor, the wireless communication circuit 18, and the power supply circuit 17 are arranged on the circumference of the circuit board 13 so as not to overlap each other in the axial direction.

By having such a configuration, a plurality of electronic components can be arranged on the circumference of the circuit board 13 without increasing the thickness of the standard bearing 2 in the axial direction, and the dimensions of the standard bearing 2 can be suppressed. I can do it.

Preferably, the specific standard is ISO or JIS.
By providing such a configuration, it is possible to apply the present invention to standard bearings having dimensions according to ISO or JIS standards.

Preferably, the standard bearing 2 is a radial bearing. The main dimensions of the radial bearing are those specified in ISO15 or JISB1512-1.

By having such a configuration, it is possible to apply the present invention to standard bearings having dimensions specified in ISO15 or JISB1512-1.

The embodiments disclosed this time should be considered to be illustrative in all respects and not restrictive. The scope of the present disclosure is indicated by the claims rather than the description of the embodiments described above, and it is intended that all changes within the meaning and scope equivalent to the claims are included.

1 bearing device, 2 bearing, standard bearing, 3 outer ring, 3a first notch, 4 inner ring, 4a second notch, 5, 5A, 5B, 5C stator, 6, 6A, 6B, 6C sensor unit , 7 magnetic ring, 7a core metal, 7b multipolar magnet, 8 rolling element, 9 cage, 10 seal, 12, 12A, 12B holding member, 12Aa, 27b, 28b, 29-1a inner peripheral part, 12Ab, 27a, 28a, 29-1b outer periphery, 12Ad, 27c, 28c, 29-1d bottom, 12a partition, 12b first region, 12c second region, 13 circuit board, 14 lid, 15 acceleration sensor, 16 temperature sensor, 17 Power supply circuit, 18 Wireless communication circuit, 18a Antenna section, 21, 22, 26, 27, 28, 29 Magnetic member, 21a, 22a, 26a, 26b, 27d, 28d, 29a, 29b Plural claw sections, 23 Bobbin, 24 Coil, 26c, 27e, 29d Recess, 26d, 28e, 29c Projection, 29e Hole, 30 Resin member, 50 Annular recess, G Generator, O Rotating shaft.

Claims (5)

A bearing device comprising a standard bearing whose main dimensions including an outer ring, an inner ring, and rolling elements are specified in a specific standard,
a magnetic ring fixed to either the outer ring or the inner ring;
a stator arranged to face the magnetic ring and the standard bearing in a radial direction and fixed to the other of the outer ring or the inner ring;
comprising a circuit board;
The magnetic ring and the stator constitute a generator that generates alternating current power,
The circuit board includes at least one sensor that detects the state of the standard bearing, a wireless communication circuit that wirelessly transmits the output of the at least one sensor to the outside, and a wireless communication circuit that transmits the AC power generated by the generator to the at least one sensor. a power supply circuit that converts the power into direct current power that can be used by one sensor and the wireless communication circuit;
The bearing device, wherein the magnetic ring, the stator, and the circuit board are arranged in an annular space formed by an end of the outer ring and an end of the inner ring. The bearing device according to claim 1, wherein the magnetic ring, the stator, and the circuit board are arranged in the annular space so as not to overlap each other in the axial direction of the standard bearing. The shape of the circuit board is an arcuate shape,
The bearing device according to claim 1 or 2, wherein the at least one sensor, the wireless communication circuit, and the power supply circuit are arranged on the circumference of the circuit board so as not to overlap each other in the axial direction. . The bearing device according to any one of claims 1 to 3, wherein the specific standard is ISO or JIS. The standard bearing is a radial bearing,
The bearing device according to claim 4, wherein the main dimensions of the radial bearing are dimensions specified in ISO15 or JISB1512-1.

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