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JP7464388B2 - Sintered body of covalent organic framework, manufacturing method thereof, and electrode material using the sintered body - Google Patents
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JP7464388B2 - Sintered body of covalent organic framework, manufacturing method thereof, and electrode material using the sintered body - Google Patents

Sintered body of covalent organic framework, manufacturing method thereof, and electrode material using the sintered body Download PDF

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JP7464388B2
JP7464388B2 JP2019238678A JP2019238678A JP7464388B2 JP 7464388 B2 JP7464388 B2 JP 7464388B2 JP 2019238678 A JP2019238678 A JP 2019238678A JP 2019238678 A JP2019238678 A JP 2019238678A JP 7464388 B2 JP7464388 B2 JP 7464388B2
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成之 梅澤
幸治 吉川
剛 堂浦
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Seiwa Electric Mfg Co Ltd
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特許法第30条第2項適用 令和1年11月28日国立大学法人岡山大学において開催された第46回炭素材料学会年会で発表Application of Article 30, Paragraph 2 of the Patent Act. Presented at the 46th Annual Meeting of the Carbon Society of Japan held at Okayama University on November 28, 2019.

本発明は、高い比表面積値を得ることができる共有結合性有機構造体の焼成体と、その製造方法と、その焼成体を用いた電極材料とに関するものである。 The present invention relates to a sintered body of a covalent organic framework that can obtain a high specific surface area value, a manufacturing method thereof, and an electrode material using the sintered body.

一般に、電気二重層キャパシタの分極性電極として、表面積が大きく導電性に優れている点から活性炭が用いられている(特許文献1、2参照)。 Activated carbon is generally used as the polarizable electrode of an electric double layer capacitor because of its large surface area and excellent electrical conductivity (see Patent Documents 1 and 2).

しかし、活性炭は、細孔が複雑に入り組んだ構造であるため、分極性電極として採用すると、高出力領域においては、電解質イオンのスムーズな出し入れが難しくなり、高出力領域における容量が低下する。 However, because activated carbon has a complex and intricate pore structure, when it is used as a polarizable electrode, it becomes difficult for electrolyte ions to move in and out smoothly in the high-output range, resulting in a decrease in capacity in the high-output range.

そこで、このような活性炭に変わり、表面積が大きい多孔質材料を形成する技術として、ホウ素含有化合物とアルコール類またはアルデヒド類の縮合物を熱処理して得られる共有結合性有機構造体が提案されている(特許文献3参照)。 As an alternative to activated carbon, a technology has been proposed for forming porous materials with large surface areas, using covalent organic frameworks obtained by heat-treating condensates of boron-containing compounds and alcohols or aldehydes (see Patent Document 3).

このようなホウ素含有化合物を使用した共有結合性有機構造体は、焼成して電極材料として使用することも提案されており、このような多孔質材料として、例えば、カーボンナノチューブにホウ素をドーピングして静電容量を改善したり(非特許文献1参照)、多孔質材料の形成時に、ホウ素や窒素を添加して、前記分極性電極としての特性を向上させること(非特許文献2)、が提案されている。 It has also been proposed that such covalent organic frameworks using boron-containing compounds can be fired and used as electrode materials. As such porous materials, for example, carbon nanotubes can be doped with boron to improve capacitance (see Non-Patent Document 1), and boron or nitrogen can be added during the formation of the porous material to improve the properties of the polarizable electrode (Non-Patent Document 2).

特開2011-176043号公報JP 2011-176043 A 特開2011-233845号公報JP 2011-233845 A 特開2017-155120号公報JP 2017-155120 A

Applied Physics A 82, 585-591 (2006) “Electric double layer capacitance of multi-walled carbon nanotubes and B-doping effect”Applied Physics A 82, 585-591 (2006) “Electric double layer capacitance of multi-walled carbon nanotubes and B-doping effect” Journal of Power Sources 186 (2009) 551-556 “Boron and nitrogen co-doped porous carbon and its enhanced properties as supercapacitor”Journal of Power Sources 186 (2009) 551-556 “Boron and nitrogen co-doped porous carbon and its enhanced properties as supercapacitor”

しかし、ホウ素が特性の向上に貢献している反面、それが存在することで、焼成時に生じるホウ素の酸化物が、多孔質材料の細孔を閉塞してしまい比表面積値の向上を阻害してしまうことが判明した。 However, while boron contributes to improving properties, it was found that its presence also produces boron oxides during firing, which block the pores of the porous material and inhibit the improvement of the specific surface area.

したがって、上記したホウ素含有化合物とアルコール類またはアルデヒド類の縮合物を熱処理して得られる共有結合性有機構造体の焼成体の場合は、焼成体に生じる酸化ホウ素が比表面積値の向上を阻害し、ホウ素添加による特性の向上効果を充分に生かすことができないといった不都合を生じることとなる。 Therefore, in the case of a sintered body of a covalent organic framework obtained by heat-treating the above-mentioned condensation product of a boron-containing compound and an alcohol or an aldehyde, the boron oxide produced in the sintered body inhibits the improvement of the specific surface area value, resulting in the inconvenience of being unable to fully utilize the effect of improving the characteristics by adding boron.

本発明は、係る実情に鑑みてなされたものであって、焼成後に生じる酸化ホウ素を除去しながら、焼成体にドーピングされたホウ素の含有量のみに近い所望の値にすることで、ホウ素添加による特性の向上効果に加えて高比表面積値を実現することができる共有結合性有機構造体の焼成体およびその製造方法ならびに焼成体を用いた電極材料を提供することを目的としている。 The present invention has been made in consideration of the above-mentioned circumstances, and aims to provide a sintered body of a covalent organic framework that can achieve a high specific surface area value in addition to the improved characteristics due to the addition of boron by removing boron oxide produced after sintering and adjusting the content of boron to a desired value close to the content of boron doped in the sintered body alone, a method for producing the same, and an electrode material using the sintered body.

上記課題を解決するための本発明に係る共有結合性有機構造体の焼成体の製造方法は、少なくともホウ素、炭素、酸素を含む物質によって構成された共有結合性有機構造体を焼成して焼成体を得る焼成工程と、焼成した際に生じる酸化ホウ素や不純物を、前記焼成体を洗浄して除去する洗浄工程と、工程処理前と比較して工程処理後の焼成体の細孔を増加させる粉砕工程と、を具備し、前記洗浄工程において、洗浄後の共有結合性有機構造体の焼成体の総量(水素を除く)に含まれるホウ素の原子量比が、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成するまで洗浄した後の焼成体におけるホウ素の定性・定量分析による予測含有量の±5%となるまで洗浄するものである。 The method for producing a sintered body of a covalent organic framework according to the present invention for solving the above problems includes a firing step of obtaining a sintered body by firing a covalent organic framework constituted by a substance containing at least boron, carbon, and oxygen, a washing step of washing the sintered body to remove boron oxide and impurities generated during the firing , and a crushing step of increasing the pores of the sintered body after the process treatment compared to before the process treatment, and in the washing step, washing is performed until the atomic weight ratio of boron contained in the total amount (excluding hydrogen) of the sintered body of the covalent organic framework after washing becomes ±5% of the predicted content by qualitative and quantitative analysis of boron in the sintered body after washing until diffraction data is formed in powder X-ray diffraction that does not have a peak at a diffraction angle derived from an oxide .

上記共有結合性有機構造体の焼成体の製造方法は、 下記式(1)で示される1,4-フェニレンジボロン酸と、下記式(2)で示される2,3,6,7,10,11-ヘキサヒドロキシトリフェニレンとの合成反応により共有結合性有機構造体を合成する合成工程と、合成された共有結合性有機構造体を焼成して焼成体を得る焼成工程と、焼成した際に生じる酸化ホウ素を、前記焼成体を洗浄して除去する洗浄工程と、工程処理前と比較して工程処理後の焼成体の細孔を増加させる粉砕工程と、を具備し、前記洗浄工程において、洗浄後の共有結合性有機構造体の焼成体の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%となるまで洗浄するものである。 The method for producing the sintered body of the covalent organic framework includes a synthesis step of synthesizing a covalent organic framework by a synthesis reaction between 1,4-phenylenediboronic acid represented by the following formula (1) and 2,3,6,7,10,11-hexahydroxytriphenylene represented by the following formula (2), a firing step of firing the synthesized covalent organic framework to obtain a sintered body, a washing step of washing the sintered body to remove boron oxide generated during the firing , and a crushing step of increasing the pores of the sintered body after the process treatment compared to before the process treatment, and in the washing step, washing is performed until the atomic weight ratio of boron element contained in the total amount (excluding hydrogen) of the sintered body of the covalent organic framework after washing is 25 to 35%.

Figure 0007464388000001
Figure 0007464388000001

上記共有結合性有機構造体の焼成体の製造方法は、前記洗浄工程において、洗浄後の共有結合性有機構造体の焼成体の総量(水素を除く)に含まれる酸素元素の原子量比が3.5%以下となるまで洗浄するものであってもよい。 The method for producing the sintered body of the covalent organic framework may be such that, in the washing step, washing is performed until the atomic ratio of oxygen element contained in the total amount (excluding hydrogen) of the sintered body of the covalent organic framework after washing is 3.5% or less.

上記共有結合性有機構造体の焼成体の製造方法において、前記粉砕工程は、前記洗浄工程前に焼成体を粉砕する、前記洗浄工程と同時に焼成体を湿式粉砕する、または、前記洗浄工程後に焼成体を粉砕するものであってもよい。 In the above-mentioned method for producing a sintered body of a covalent organic framework, the pulverization step may be a step of pulverizing the sintered body before the washing step, a step of wet-pulverizing the sintered body simultaneously with the washing step, or a step of pulverizing the sintered body after the washing step.

上記共有結合性有機構造体の焼成体は、上記に記載の共有結合性有機構造体の焼成体の製造方法によって得られた焼成体であって、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成し、前記焼成体の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%となされ、比表面積が400 /g以上となされたものであってもよい。 The sintered body of the covalent organic framework may be a sintered body obtained by the manufacturing method of a sintered body of a covalent organic framework described above, and may form diffraction data in powder X-ray diffraction that has no peaks at diffraction angles derived from oxides, the atomic weight ratio of boron element contained in the total amount (excluding hydrogen) of the sintered body is 25 to 35%, and the specific surface area is 400 m 2 /g or more.

上記共有結合性有機構造体の焼成体は、上記に記載の共有結合性有機構造体の焼成体の製造方法によって得られた焼成体であって、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成し、前記焼成体の総量(水素を除く)に含まれる酸素元素の原子量比が3.5%以下となされ、比表面積が400 /g以上となされたものであってもよい。 The sintered body of the covalent organic framework may be a sintered body obtained by the manufacturing method of a sintered body of a covalent organic framework described above, and may form diffraction data in powder X-ray diffraction that has no peaks at diffraction angles derived from oxides, and may have an atomic weight ratio of oxygen element contained in the total amount of the sintered body (excluding hydrogen) of 3.5% or less, and a specific surface area of 400 m2 /g or more.

上記課題を解決するための本発明の電極材料は、上記に記載の共有結合性有機構造体の焼成体の製造方法によって得られる焼成体を含むものである。 The electrode material of the present invention, which aims to solve the above problems, includes a sintered body obtained by the above-described method for producing a sintered body of a covalent organic framework.

上記共有結合性有機構造体の焼成体の製造方法において、合成工程で使用される溶媒としては、特に限定されるものではなく、メシチレン、1,4-ジオキサン、N,N-ジメチルアセトン、ジクロロベンゼン、テトラヒドロフラン、メタノール、トルエン、酢酸の中から選択される1種以上の単独溶媒または混合溶媒を使用することができる。例えば、1,4-ジオキサンを単独で溶媒として使用するものであってもよいし、メシチレンと1,4-ジオキサン、N,Nジメチルアセトンとジクロロベンゼン、テトラヒドロフランとメタノール、1,4ジオキサンとトルエン、1,4ジオキサンと酢酸、メシチレンと1,4ジオキサンと酢酸、それぞれの混合溶媒等を使用するものであってもよい。 In the method for producing the fired body of the covalent organic framework, the solvent used in the synthesis step is not particularly limited, and one or more single or mixed solvents selected from mesitylene, 1,4-dioxane, N,N-dimethylacetone, dichlorobenzene, tetrahydrofuran, methanol, toluene, and acetic acid can be used. For example, 1,4-dioxane may be used alone as the solvent, or a mixture of mesitylene and 1,4-dioxane, N,N-dimethylacetone and dichlorobenzene, tetrahydrofuran and methanol, 1,4 dioxane and toluene, 1,4 dioxane and acetic acid, or a mixture of mesitylene, 1,4 dioxane, and acetic acid may be used.

上記共有結合性有機構造体の焼成体の製造方法において、合成工程での反応条件としては、官能基を有する芳香族化合物を反応させることによって、共有結合を有する有機構造体を構成することができるものであれば、特に限定されるものではなく、必要に応じて加熱、加圧、減圧、攪拌、冷却等の操作が行われる。これらは、複数の操作を組み合わせる場合も、段階的に行う場合も含む。共有結合性有機構造体としては、格子状、六角形状等の規則性のある環状の構造体が連なった形状のものを形成するものであれば、特に限定されるものではなく、有機多孔体(COF:Covalent Organic Framework)の一般的な形状を形成するものは含まれる。例えば、50~250℃程度の温度で、3~100時間程度の反応を行うことによって形成される。温度は段階的に昇温および/または冷却する場合も含む。また、圧力は、段階的に加圧および/または減圧する場合も含む。 In the above-mentioned method for producing a fired body of a covalent organic framework, the reaction conditions in the synthesis step are not particularly limited as long as an organic framework having a covalent bond can be formed by reacting an aromatic compound having a functional group, and operations such as heating, pressurization, decompression, stirring, and cooling are performed as necessary. These include a combination of multiple operations and a stepwise operation. The covalent organic framework is not particularly limited as long as it forms a shape in which regular ring structures such as lattice and hexagonal shapes are connected, and includes those that form a general shape of an organic porous body (COF: Covalent Organic Framework). For example, it is formed by reacting at a temperature of about 50 to 250°C for about 3 to 100 hours. The temperature may be increased and/or cooled in a stepwise manner. The pressure may be increased and/or reduced in a stepwise manner.

上記共有結合性有機構造体の焼成体の製造方法において、焼成工程での焼成条件としては、共有結合性有機構造体を炭化することができる条件であれば、特に限定されるものではなく、共有結合性有機構造体の分解温度以上の温度で30分~5時間程度の焼成を行うことが好ましい。例えば600℃以上、好ましくは600℃~1200℃で、30分~5時間の条件で焼成することができる。また、焼成は、例えば、不活性ガス雰囲気(窒素ガスもしくはアルゴンガス雰囲気)にて行うものであってもよい。この際、不活性ガス雰囲気は、0.1~1.0リットル/分のガス流量で焼成雰囲気を置換しながら行うものであってもよい。また、焼成時に所定の温度から5~10℃/分程度の昇温速度で昇温して焼成を行うものであってもよい。 In the above-mentioned method for producing a fired body of a covalent organic framework, the firing conditions in the firing step are not particularly limited as long as they are conditions that can carbonize the covalent organic framework, and it is preferable to perform firing at a temperature equal to or higher than the decomposition temperature of the covalent organic framework for about 30 minutes to 5 hours. For example, firing can be performed under conditions of 600°C or higher, preferably 600°C to 1200°C, and for 30 minutes to 5 hours. In addition, firing may be performed, for example, in an inert gas atmosphere (nitrogen gas or argon gas atmosphere). In this case, the inert gas atmosphere may be replaced with a firing atmosphere at a gas flow rate of 0.1 to 1.0 liters/minute. In addition, firing may be performed by increasing the temperature from a predetermined temperature at a heating rate of about 5 to 10°C/minute.

上記共有結合性有機構造体の焼成体の製造方法において、洗浄工程で焼成体を洗浄して当該焼成体の酸化ホウ素を除去する条件としては、特に限定されるものではなく、焼成工程を経た炭化物を、溶媒で洗浄して濾過後、乾燥させればよい。この際、使用する溶媒としては、合成された共有結合性有機構造体を分解することなく、酸化ホウ素を溶解することができるものであれば、特に限定されるものではなく、水、酸性水溶液などの各種溶媒を使用することができる。この中でも、水が安価で安全に使用できるため好ましい。ただし、溶媒としては、酸化ホウ素を洗浄によって溶解し、除去する際、焼成体を構成する炭素原子部分にドープしたホウ素を溶解除去してしまわないように、酸化ホウ素のみを溶解する溶媒を選択することが望ましい。また、溶媒として酸性水溶液を使用する場合は、「化学物質の審査及び製造等の規制に関する法律(化審法)」の対象外となり、普通物として取り扱うことができる低濃度の酸性水溶液を使用することが好ましい。この洗浄工程は、洗浄工程における使用溶媒や洗浄時間や洗浄回数に比例してホウ素元素の残存量が所定の値に近づいて行くので、共有結合性有機構造体の焼成体の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%となるまで行われる。これは、上記した酸化ホウ素を除去すれば達成される。 In the above-mentioned method for producing a sintered body of a covalent organic framework, the conditions for washing the sintered body in the washing step to remove boron oxide from the sintered body are not particularly limited, and the carbide that has undergone the sintering step may be washed with a solvent, filtered, and then dried. In this case, the solvent used is not particularly limited as long as it can dissolve boron oxide without decomposing the synthesized covalent organic framework, and various solvents such as water and acidic aqueous solutions can be used. Among these, water is preferable because it is inexpensive and safe to use. However, as the solvent, it is desirable to select a solvent that dissolves only boron oxide so as not to dissolve and remove the boron doped in the carbon atom portion that constitutes the sintered body when dissolving and removing boron oxide by washing. In addition, when an acidic aqueous solution is used as the solvent, it is preferable to use a low-concentration acidic aqueous solution that is not subject to the "Law Concerning the Examination and Regulation of Manufacture, etc. of Chemical Substances (Chemical Substances Control Law)" and can be handled as an ordinary substance. This washing process is carried out until the atomic weight ratio of boron contained in the total amount of the fired covalent organic framework (excluding hydrogen) reaches 25-35%, since the remaining amount of boron approaches a predetermined value in proportion to the solvent used in the washing process, the washing time, and the number of washings. This can be achieved by removing the boron oxide described above.

また、洗浄工程は、上記したホウ素元素だけでなく、当該共有結合性有機構造体の焼成体の総量(水素を除く)に含まれる酸素元素の原子量比が3.5%以下となるように洗浄されることが好ましい。この酸素元素の除去は、上記した溶媒と同じ溶媒を使用して、上記酸化ホウ素の除去と同時に行うことができる。ただし、酸化ホウ素の除去に使用した溶媒と別の溶媒を使用して洗浄することで酸素元素に特化した除去を行うものであってもよい。この洗浄により、共有結合性有機構造体の焼成体に含まれていた酸化不純物が除去されて、より高比表面積の焼成体が得られることとなる。この際、酸素元素の除去は、洗浄工程における使用溶媒や洗浄時間や洗浄回数に比例して酸素元素の残存量が低下するので、所望の残存量に応じた洗浄が行われる。 In addition, in the washing step, washing is preferably performed so that not only the boron element described above but also the atomic weight ratio of the oxygen element contained in the total amount (excluding hydrogen) of the fired body of the covalent organic framework is 3.5% or less. The oxygen element can be removed simultaneously with the removal of the boron oxide using the same solvent as the above-mentioned solvent. However, the oxygen element may be removed specifically by washing using a solvent other than that used for removing the boron oxide. This washing removes the oxidized impurities contained in the fired body of the covalent organic framework, and a fired body with a higher specific surface area is obtained. In this case, the amount of oxygen element remaining decreases in proportion to the solvent used in the washing step, the washing time, and the number of washings, so washing is performed according to the desired remaining amount.

なお、洗浄工程としては、共有結合性有機構造体の焼成体を溶媒とともに加熱しながら洗浄するものであってもよいし、超音波洗浄するものであってもよい。 The cleaning process may involve cleaning the fired body of the covalent organic framework while heating it together with a solvent, or it may involve ultrasonic cleaning.

本発明に係る共有結合性有機構造体の焼成体は、上記製造方法によって得られるものである。 The fired body of the covalent organic framework according to the present invention is obtained by the above-mentioned manufacturing method.

上記共有結合性有機構造体の焼成体は、図1に示すような分子構造で連続して構成されることとなる共有結合性有機構造体を、焼成して構成される。この図1に示す焼成体は、未反応成分や、副生成物や、酸化不純物などを取り除いた焼成体のみで予測した場合、EDSの元素分析で検出できない水素原子を除いた他の成分のうち、ホウ素、炭素、酸素の各成分の予測される原子量比は、総量中(水素原子を除く)、ホウ素が25%~35%、炭素が68%~72%、酸素が0.2%~3.5%となる。この共有結合性有機構造体の焼成体は、図2に示すように、焼成時に生じる酸化ホウ素20が洗浄工程によって除去されることにより、酸化ホウ素20が除去された部分に空隙10が形成され、図3に示すように、洗浄後の焼成体1は、洗浄前の焼成体2よりも比表面積を増すこととなる。この状態で、共有結合性有機構造体の焼成体1の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%となる。 The sintered body of the covalent organic framework is formed by sintering a covalent organic framework that is continuously formed with a molecular structure as shown in Fig. 1. When the sintered body shown in Fig. 1 is predicted only from the sintered body from which unreacted components, by-products, oxidized impurities, etc. have been removed, the predicted atomic weight ratios of boron, carbon, and oxygen among the other components excluding hydrogen atoms that cannot be detected by elemental analysis by EDS are 25% to 35% for boron, 68% to 72% for carbon, and 0.2% to 3.5% for oxygen in the total amount (excluding hydrogen atoms). As shown in Fig. 2, the sintered body of the covalent organic framework has voids 10 formed in the portion from which the boron oxide 20 has been removed by removing boron oxide 20 produced during sintering in a washing step, and as shown in Fig. 3, the sintered body 1 after washing has a larger specific surface area than the sintered body 2 before washing. In this state, the atomic weight ratio of boron element contained in the total amount (excluding hydrogen) of the fired body 1 of the covalent organic framework is 25 to 35%.

洗浄前の焼成体2から酸化ホウ素20が除去さて洗浄後の焼成体1の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%の所定値になったか否かの確認は、洗浄後の焼成体1の粉末を、X線回折し、酸化ホウ素20由来の回折角度のピークが無いことを確認することで間接的に確認することができる。したがって、本発明の共有結合性有機構造体の焼成体1は、例えば、図4に示すように、X線回折において、酸化ホウ素20由来の回折角度のピーク20aが無い回折データ11を形成することを確認することで、洗浄工程で酸化ホウ素20を除去できたか否かを確認することができる。すなわち、共有結合性有機構造体に酸化ホウ素20を生じている場合、共有結合性有機構造体の焼成体2の回折データ21から、酸化ホウ素20由来の回折角度のピーク20aは、突出して検出されるので、明確に把握することができる。また、洗浄工程を行った後に、当該共有結合性有機構造体の焼成体1の回折角度のデータ11を測定すると、突出して検出されていた酸化ホウ素20由来のピーク20aが減少し、それと引き換えに細孔が復活して、低角側(10°以下)のピークが増大するので、この現象が認められれば、突出していたピーク20aは、酸化ホウ素20由来のピーク20aであると特定することができる。また同時に、酸化ホウ素20が除去された部分に空隙10が形成されて細孔が復活して比表面積が増大したことを確認することができる。また、この状態で、酸化ホウ素が除去されて、焼成体1中のホウ素は、焼成体に組み込まれたホウ素元素のみに略近くなるため、焼成体1の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%となるが、この確認は、透過電子顕微鏡を用いたEDSの元素分析による、焼成体1中の各元素の定性・定量分析によって確認することができる。ホウ素元素の原子量比が上記から外れている場合は、充分に酸化ホウ素が除去されておらず、本来の目的としていた焼成体1の他に不純物が多く残存していることとなり、高比表面積の焼成体が形成されない。 Whether or not the boron oxide 20 has been removed from the fired body 2 before cleaning and the atomic weight ratio of the boron element contained in the total amount (excluding hydrogen) of the fired body 1 after cleaning has reached a predetermined value of 25 to 35% can be indirectly confirmed by subjecting the powder of the fired body 1 after cleaning to X-ray diffraction and confirming that there is no peak at the diffraction angle derived from the boron oxide 20. Therefore, for example, as shown in FIG. 4, the fired body 1 of the covalent organic framework of the present invention can be confirmed as to whether or not the boron oxide 20 has been removed in the cleaning step by confirming that the X-ray diffraction forms diffraction data 11 that does not have a peak 20a at the diffraction angle derived from the boron oxide 20. That is, when boron oxide 20 is generated in the covalent organic framework, the peak 20a at the diffraction angle derived from the boron oxide 20 is prominently detected in the diffraction data 21 of the fired body 2 of the covalent organic framework, and therefore it can be clearly grasped. In addition, when the diffraction angle data 11 of the sintered body 1 of the covalent organic framework is measured after the washing step, the peak 20a derived from the boron oxide 20 that was detected prominently decreases, and in exchange, the pores are restored and the peaks on the low angle side (10° or less) increase. If this phenomenon is recognized, the prominent peak 20a can be identified as the peak 20a derived from the boron oxide 20. At the same time, it can be confirmed that the voids 10 are formed in the part from which the boron oxide 20 has been removed, the pores are restored, and the specific surface area has increased. In this state, the boron oxide is removed and the boron in the sintered body 1 becomes almost only the boron element incorporated in the sintered body, so that the atomic weight ratio of the boron element contained in the total amount (excluding hydrogen) of the sintered body 1 is 25 to 35%, and this confirmation can be confirmed by qualitative and quantitative analysis of each element in the sintered body 1 by elemental analysis of EDS using a transmission electron microscope. If the atomic weight ratio of boron element is outside the above range, boron oxide will not be sufficiently removed, and a large amount of impurities will remain in addition to the sintered body 1, which was the original purpose, and a sintered body with a high specific surface area will not be formed.

また、上記した酸化ホウ素が除去される際、余分な酸素元素も除去されるが、ホウ素以外の不純物やスケールと反応した酸化物として存在する酸素元素も除去されて、共有結合性有機構造体の焼成体1の総量(水素を除く)に含まれる酸素元素の原子量比は3.5%以下となる。この酸素元素の量についても原子量比が3.5%以下となるように洗浄することで、洗浄後の焼成体1は、洗浄前の焼成体2よりも比表面積を増すこととなり、より一層優れた高比表面積の焼成体1が得られることとなる。ただし、酸化物によっては、酸化ホウ素に使用した溶媒とは異なる溶媒を使用して洗浄する必要かある。 In addition, when the boron oxide is removed, excess oxygen elements are also removed, but impurities other than boron and oxygen elements present as oxides reacted with scale are also removed, so that the atomic weight ratio of oxygen elements contained in the total amount (excluding hydrogen) of the fired body 1 of the covalent organic framework becomes 3.5% or less. By washing so that the atomic weight ratio of the amount of this oxygen element becomes 3.5% or less, the fired body 1 after washing has a larger specific surface area than the fired body 2 before washing, and a fired body 1 with an even higher specific surface area can be obtained. However, depending on the oxide, it may be necessary to wash using a solvent different from the solvent used for boron oxide.

なお、図5に示すように、洗浄工程を行った焼成体1であっても、凝集により二次粒子1aとなっており、この二次粒子1aのまま洗浄工程を経た場合であっても、当該二次粒子1aの表面の酸化ホウ素等が除去されて洗浄後の焼成体1の比表面積は増すこととなるが、内部の酸化ホウ素等は完全に除去されていない。したがって、凝集により二次粒子1aとなった焼成体1を粉砕して凝集状態を解除して一次粒子1bにしながら洗浄を行う洗浄工程を経ることがより好ましい。 As shown in FIG. 5, even the sintered body 1 that has undergone the washing process has become secondary particles 1a due to agglomeration. Even if the washing process is carried out as these secondary particles 1a, the boron oxide, etc. on the surface of the secondary particles 1a is removed, and the specific surface area of the sintered body 1 after washing increases, but the boron oxide, etc. inside is not completely removed. Therefore, it is more preferable to carry out a washing process in which the sintered body 1 that has become secondary particles 1a due to agglomeration is pulverized to release the agglomerated state and wash it while it is being made into primary particles 1b.

これにより、二次粒子1aにより内部に入り組んでいて今まで除去されなかった酸化ホウ素20等が除去されて、図3に示すように、粉砕後の一次粒子1bの比表面積は、粉砕前の二次粒子1aの比表面積よりも一層向上することとなる。また、凝集状態が解除された一次粒子1bとなるので、図6に示すように、二次粒子1aよりも、細孔分布の細孔径が大きく、細孔容積も大きくなる。したがって、電気二重層キャパシタの電極材料として使用した場合、粒子間を密にして高密度で電極を形成することが可能となるので、図7に示すように、粉砕前の二次粒子1aの焼成体1を利用した電極の静電容量と比較して粉砕後の一次粒子1bの焼成体1を利用した電極の静電容量は、長時間に渡って放電可能な高容量化を図ることができていることが確認できる。 As a result, boron oxide 20 and the like that have not been removed so far because they are embedded in the secondary particles 1a are removed, and as shown in Fig. 3, the specific surface area of the primary particles 1b after pulverization is further improved compared to the specific surface area of the secondary particles 1a before pulverization. In addition, since the primary particles 1b are in a deaggregated state, the pore size and pore volume of the pore distribution are larger than those of the secondary particles 1a, as shown in Fig. 6. Therefore, when used as an electrode material for an electric double layer capacitor, it is possible to form an electrode with high density by making the particles closer to each other, and as shown in Fig. 7, it can be confirmed that the capacitance of the electrode using the sintered body 1 of the pulverized primary particles 1b can be increased to a high capacity that can be discharged for a long time, compared to the capacitance of the electrode using the sintered body 1 of the secondary particles 1a before pulverization.

また、図8に示すように、粉砕前の二次粒子1aの焼成体1を利用した電極と粉砕後の一次粒子1bの焼成体1を利用した電極の、インピーダンスの抵抗成分と容量成分との関係を見ると、粉砕前の抵抗(円弧部分の直径)が大きいのに対して、粉砕後の抵抗が小さくなっていることから、粉砕後の一次粒子1bの焼成体1を利用した電極は、粉砕前の一次粒子1bの焼成体1を利用した電極と比較して、粒子間がより密になり、抵抗値が低くなって、ロスのない電極を形成できていることが確認できる。 In addition, as shown in Figure 8, when looking at the relationship between the resistance component and capacitance component of the impedance of an electrode using sintered body 1 of secondary particles 1a before crushing and an electrode using sintered body 1 of primary particles 1b after crushing, the resistance (diameter of the arc portion) before crushing is large while the resistance after crushing is small. This confirms that the electrode using sintered body 1 of sintered primary particles 1b after crushing has denser particles and a lower resistance value than the electrode using sintered body 1 of primary particles 1b before crushing, and thus forms an electrode with no loss.

なお、粉砕工程は、比表面積を増加させることができる程度のものであればよく、上記したように湿式粉砕により洗浄工程と粉砕工程とを同時に行っても良いし、洗浄工程前に乾式による通常の粉砕工程を行ってから通常の洗浄工程を行うものであっても良い。また、湿式粉砕により洗浄固定と粉砕工程とを同時に行ってから、通常の除去機工程を再度行っても良いし、通常の洗浄工程を行ってから、湿式粉砕により再度の洗浄工程と粉砕工程とを同時に行うものであってもよい。 The pulverization process may be performed to the extent that it is possible to increase the specific surface area. As described above, the washing process and the pulverization process may be performed simultaneously using wet pulverization, or a normal dry pulverization process may be performed before the washing process and then a normal washing process may be performed. In addition, the washing and fixing process and the pulverization process may be performed simultaneously using wet pulverization, and then a normal removal machine process may be performed again, or a normal washing process may be performed, and then another washing process and a pulverization process may be performed simultaneously using wet pulverization.

洗浄工程は、1回に限らず数回繰り返すものであってもよい。この際、洗浄工程は、洗浄工程毎に湿式粉砕により粉砕工程を同時に行うものであってもよいし、通常の洗浄工程のみを行うものであってもよいし、それらを組み合わせるものであってもよい。 The washing step may be repeated several times, not just once. In this case, the washing step may be performed by simultaneously carrying out a grinding step by wet grinding for each washing step, or may be performed by carrying out only a normal washing step, or may be a combination of these.

なお、電極材料としての利用を考えた観点からは、電極としての容量を確保しなければならないので、洗浄後の比表面積が400m/g以上となるように調製された、上記した材料が好ましいが、単純に高比表面積の焼成体1を形成するといった意味では、上記したような合成工程を経た共有結合性有機構造体を用いなくても良い。すなわち、少なくともホウ素、炭素、酸素を含む物質によって構成された共有結合性有機構造体を用いて、焼成工程、洗浄工程、および粉砕工程を行うものであってもよい。この共有結合性有機構造体としては、例えば、ホウ酸のヒドロキシ基の1つまたは2つを、アルキル基に置換したものや、ヒドロキシ基を有するホウ素がアルキル基に複数結合したものなどの各種のものが挙げられる。 From the viewpoint of use as an electrode material, since the capacity as an electrode must be secured, the above-mentioned material prepared so that the specific surface area after washing is 400 m 2 /g or more is preferable, but in the sense of simply forming a fired body 1 with a high specific surface area, it is not necessary to use a covalent organic framework that has undergone the synthesis process described above. That is, the firing process, washing process, and pulverization process may be performed using a covalent organic framework composed of a substance containing at least boron, carbon, and oxygen. Examples of this covalent organic framework include various types, such as one in which one or two hydroxyl groups of boric acid are substituted with alkyl groups, and one in which multiple boron groups having hydroxyl groups are bonded to alkyl groups.

以上述べたように、本発明によると、洗浄工程によって酸化ホウ素を除去して焼成体にドーピングしたホウ素の含有量を所定の値にすることによって、高比表面積の共有結合性有機構造体の焼成体を得ることができる。また、洗浄工程前または洗浄工程と同時に粉砕工程を行うことにより、凝集していた二次粒子を一次粒子化して、より高比表面積の共有結合性有機構造体の焼成体を得ることができる。 As described above, according to the present invention, a sintered body of a covalent organic framework with a high specific surface area can be obtained by removing boron oxide through a washing process and adjusting the content of boron doped into the sintered body to a predetermined value. In addition, by carrying out a crushing process before or simultaneously with the washing process, agglomerated secondary particles can be converted into primary particles, and a sintered body of a covalent organic framework with a higher specific surface area can be obtained.

本発明に係る共有結合性有機構造体の焼成体に係る共有結合性有機構造体の分子構造の概略図である。FIG. 2 is a schematic diagram showing the molecular structure of a covalent organic framework related to a fired body of the covalent organic framework according to the present invention. 本発明に係る共有結合性有機構造体の焼成体の洗浄工程前後の状態を説明する概略図である。FIG. 2 is a schematic diagram illustrating the state of the fired body of the covalent organic framework according to the present invention before and after a washing process. 実施例1、実施例2、および比較例1に係る共有結合性有機構造体の焼成体の窒素吸着等温曲線を示すグラフである。1 is a graph showing nitrogen adsorption isothermal curves of fired bodies of the covalent organic frameworks according to Example 1, Example 2, and Comparative Example 1. 実施例1、実施例2、および比較例1に係る共有結合性有機構造体の焼成体の粉末X線回折の回折データを示すグラフである。FIG. 1 is a graph showing powder X-ray diffraction data of the fired bodies of the covalent organic frameworks according to Example 1, Example 2, and Comparative Example 1. 本発明に係る共有結合性有機構造体の焼成体の製造方法において、粉砕工程を行った場合と行わなかった場合との焼成体の状態を示す模式図とその電子顕微鏡写真である。FIG. 2 is a schematic diagram showing the state of a fired body when a grinding step is performed and when a grinding step is not performed in the method for producing a fired body of a covalent organic framework according to the present invention, and an electron microscope photograph thereof. 本発明に係る共有結合性有機構造体の焼成体の製造方法において、粉砕工程を行った場合と行わなかった場合との焼成体の細孔分布を示すグラフである。FIG. 1 is a graph showing the pore distribution of a sintered body when a grinding step is performed and when a grinding step is not performed in a manufacturing method of a sintered body of a covalent organic framework according to the present invention. 本発明に係る共有結合性有機構造体の焼成体の製造方法において、粉砕工程を行った場合と行わなかった場合との焼成体によって構成された電気二重層キャパシタの静電容量の時間経過を示すグラフである。FIG. 1 is a graph showing the capacitance over time of an electric double layer capacitor formed from a sintered body when a pulverization step is performed and when a pulverization step is not performed in a manufacturing method for a sintered body of a covalent organic framework according to the present invention. 本発明に係る共有結合性有機構造体の焼成体の製造方法において、粉砕工程を行った場合と行わなかった場合との焼成体によって構成された電気二重層キャパシタにおいて、インピーダンスの抵抗成分とインピーダンスの容量成分との関係を示すグラフである。FIG. 1 is a graph showing the relationship between the resistance component of impedance and the capacitance component of impedance in electric double layer capacitors formed from sintered bodies when a pulverization step is performed and when a pulverization step is not performed in a manufacturing method for a sintered body of a covalent organic framework according to the present invention.

以下、本発明に係る実施の形態について説明する。 The following describes an embodiment of the present invention.

[比較例1]
(粉末(合成材料))
下記式(1)で表される分子構造の1,4-フェニレンジボロン酸(以下、BDBAという)と、下記式(2)で表される分子構造の2,3,6,7,10,11-ヘキサヒドロキシトリフェニレン(以下、HHTPという)の2種類の粉末を使用した。
[Comparative Example 1]
(Powder (synthetic material))
Two types of powders were used: 1,4-phenylenediboronic acid (hereinafter referred to as BDBA) having a molecular structure represented by the following formula (1), and 2,3,6,7,10,11-hexahydroxytriphenylene (hereinafter referred to as HHTP) having a molecular structure represented by the following formula (2).

Figure 0007464388000002
Figure 0007464388000002

(触媒)
メシチレンと1,4-ジオキサンの2種類の溶媒を使用した。
(catalyst)
Two solvents were used: mesitylene and 1,4-dioxane.

(共有結合性有機構造体の合成)
循環精製装置付きグローブボックス(グローブボックスUN-800L/ガス循環精製装置CM-200:株式会社UNICO製)内を、酸素濃度0.001ppm以下、露点-80℃以下の環境とし、この循環精製装置付きグローブボックス内において、BDBA:0.055g、HHTP:0.071g、メシチレン:4mL、1,4ジオキサン:16mLを、50mL用水熱合成容器(HU-50:三愛科学株式会社製)内に入れたものを6セット作製した。その後、それら6セットの50mL用水熱合成容器(以下、水熱合成容器という)を90℃で72時間加熱して共有結合性有機構造体の合成(脱水縮合による合成)を行った。このようにして合成される共有結合性有機構造体の分子構造の概略を図1に示す。
(Synthesis of Covalent Organic Frameworks)
The inside of a glove box with a circulation purification device (Glove box UN-800L/Gas circulation purification device CM-200: manufactured by UNICO Co., Ltd.) was set to an environment with an oxygen concentration of 0.001 ppm or less and a dew point of -80 ° C. or less, and in this glove box with a circulation purification device, BDBA: 0.055 g, HHTP: 0.071 g, mesitylene: 4 mL, and 1,4 dioxane: 16 mL were placed in a 50 mL hydrothermal synthesis vessel (HU-50: manufactured by San-Ai Science Co., Ltd.) to prepare six sets. Thereafter, the six sets of 50 mL hydrothermal synthesis vessels (hereinafter referred to as hydrothermal synthesis vessels) were heated at 90 ° C. for 72 hours to synthesize a covalent organic framework (synthesis by dehydration condensation). The molecular structure of the covalent organic framework thus synthesized is outlined in FIG. 1.

(共有結合性有機構造体の焼成)
得られた共有結合性有機構造体を、窒素ガス雰囲気にて、ガス流量0.3リットル/分、室温25℃から昇温速度10℃/分で昇温し、1000℃到達後、その温度で5時間の焼成を行い、共有結合性有機構造体の焼成体を得た。
(Firing of the covalent organic framework)
The obtained covalent organic framework was heated in a nitrogen gas atmosphere at a gas flow rate of 0.3 L/min from room temperature 25° C. at a temperature increase rate of 10° C./min. After reaching 1000° C., it was fired at that temperature for 5 hours to obtain a fired body of the covalent organic framework.

(窒素吸着測定(比表面積/細孔分布測定))
上記で得られた共有結合性有機構造体の焼成体の粉末を200℃で20時間減圧乾燥させ、室温雰囲気中で焼成体に吸着した水分を脱着させた後、当該焼成体の粉末0.02gをサンプル管に入れ、液体窒素雰囲気下で比表面積/細孔分布測定装置(BELLSORP-miniII:マイクロトラックベル株式会社製)によって窒素吸着等温曲線を測定した。また、同装置の解析プログラム(I型(ISO9277)BET自動解析)により比表面積を算出した。結果を図3に示す。
(Nitrogen adsorption measurement (specific surface area/pore distribution measurement))
The powder of the fired body of the covalent organic framework obtained above was dried under reduced pressure at 200°C for 20 hours, and the moisture adsorbed on the fired body was desorbed in a room temperature atmosphere. Then, 0.02 g of the powder of the fired body was placed in a sample tube, and a nitrogen adsorption isotherm was measured in a liquid nitrogen atmosphere using a specific surface area/pore distribution measuring device (BELLSORP-miniII: manufactured by Microtrack Bell Co., Ltd.). The specific surface area was also calculated using the analysis program of the same device (Type I (ISO9277) BET automatic analysis). The results are shown in Figure 3.

(粉末X線回折)
上記で得られた共有結合性有機構造体の焼成体の粉末約0.02gを、サンプルホルダーにせて整地し、回折を行った。測定機種、測定条件などは下記の通りである。結果を図4に示す。
測定機種:X線回折装置RINT-Ultima+(株式会社リガク社製)
測定条件:測定角度の範囲は2θ=2°~40°
スキャンスピード4°/min
(Powder X-ray Diffraction)
Approximately 0.02 g of the powder of the fired body of the covalent organic framework obtained above was placed on a sample holder, leveled, and subjected to diffraction. The measuring device and measuring conditions are as follows. The results are shown in FIG.
Measurement model: X-ray diffraction device RINT-Ultima+ (Rigaku Corporation)
Measurement conditions: Measurement angle range is 2θ = 2° to 40°
Scan speed 4°/min

(定性・定量分析)
上記で得られた共有結合性有機構造体の焼成体の粉末について、透過電子顕微鏡を用いて定性および定量分析を行った。結果を表1に示す。
測定機種:JEM-2100F(日本電子株式会社製)
測定条件:加速電圧200kV
(Qualitative and quantitative analysis)
The powder of the fired body of the covalent organic framework obtained above was subjected to qualitative and quantitative analysis using a transmission electron microscope. The results are shown in Table 1.
Measurement model: JEM-2100F (manufactured by JEOL Ltd.)
Measurement conditions: Acceleration voltage 200 kV

Figure 0007464388000003
Figure 0007464388000003

[実施例1]
上記比較例1で得られた共有結合性有機構造体の焼成体を純水で洗浄した。
この洗浄は、200ミリリットルの純水が入ったビーカーに、得られた焼成体粉末を入れて、50℃で加熱攪拌を10分間行い、粒子が沈降後に上澄み液をピペットで回収して、ビーカー底部に残った粉末を50℃で加熱乾燥して一次回収を行った後、その回収したサンプルを減圧状態で150℃で12時間乾燥して、最終の粉末を得ることによって行った。
[Example 1]
The fired body of the covalent organic framework obtained in Comparative Example 1 was washed with pure water.
This washing was performed by placing the obtained sintered powder in a beaker containing 200 milliliters of pure water, heating and stirring at 50°C for 10 minutes, recovering the supernatant liquid with a pipette after the particles had settled, and heating and drying the powder remaining at the bottom of the beaker at 50°C for primary recovery, and then drying the recovered sample at 150°C for 12 hours under reduced pressure to obtain the final powder.

このようにして得られた共有結合性有機構造体の焼成体の窒素吸着等温曲線の結果は、比較例1の結果と合わせて図3に示す。 The results of the nitrogen adsorption isotherm of the fired body of the covalent organic framework thus obtained are shown in FIG. 3 together with the results of Comparative Example 1.

また、このようにして得られた共有結合性有機構造体の焼成体の粉末X線回折による結果は、比較例1の結果と合わせて図4に示す。 The results of powder X-ray diffraction of the fired body of the covalent organic framework obtained in this manner are shown in Figure 4 together with the results of Comparative Example 1.

さらに、このようにして得られた共有結合性有機構造体の焼成体の組成および成分量を知るために、走査型電子顕微鏡による定性分析および定量分析を行った。結果を表2に示す。 Furthermore, in order to determine the composition and component amounts of the fired body of the covalent organic framework obtained in this manner, qualitative and quantitative analysis was performed using a scanning electron microscope. The results are shown in Table 2.

Figure 0007464388000004
Figure 0007464388000004

[実施例2]
実施例1と同様の方法で調製した焼成体を、以下の条件で湿式粉砕して実施例の2の焼成体を調製した。
[Example 2]
A fired body prepared in the same manner as in Example 1 was wet-pulverized under the following conditions to prepare a fired body of Example 2.

(湿式粉砕)
遊星ボールミル PULVERISETTE 6(FRITSCH社(フリッチュ・ジャパン株式会社))を用いて、直径1.0mm,0.5mmのジルコニアボールをそれぞれ15gづつ、焼成体を0.1g,純水25mlをジルコニアの容器に入れて、回転数400rpmにおいて10時間実施して粉砕品を得た。
このようにして得られた実施例2の共有結合性有機構造体の焼成体について、下記の条件で電子顕微鏡写真を測定した。結果を図5に示す。また、上記実施例1と同様の測定方法で、窒素吸着測定を行い、比表面積と細孔分布を求めた。さらに、上記実施例1と同様の測定方法で、粉末X線回折を行った。窒素吸着等温曲線の結を図3に示し、粉末X線回折の結果を図4に示す。さらに、細孔分布の結果を図6に示す。
(Wet grinding)
Using a planetary ball mill PULVERISETTE 6 (FRITSCH (Fritsch Japan Co., Ltd.)), 15 g each of zirconia balls with diameters of 1.0 mm and 0.5 mm, 0.1 g of the sintered body, and 25 ml of pure water were placed in a zirconia container and milled at a rotation speed of 400 rpm for 10 hours to obtain a milled product.
The fired body of the covalent organic framework of Example 2 thus obtained was subjected to electron microscopic photographs under the following conditions. The results are shown in FIG. 5. Nitrogen adsorption measurements were also performed using the same method as in Example 1 above to determine the specific surface area and pore distribution. Powder X-ray diffraction was also performed using the same method as in Example 1 above. The results of the nitrogen adsorption isotherm are shown in FIG. 3, and the results of the powder X-ray diffraction are shown in FIG. 4. Furthermore, the results of the pore distribution are shown in FIG. 6.

(電子顕微鏡写真)
測定機種:JSM-6010LA(日本電子株式会社製)
測定条件:加速電圧15kV、ワーキングディスタンス11mm、スポットサイズ30
測定倍率:10000倍
(Electron microscope photograph)
Measurement model: JSM-6010LA (manufactured by JEOL Ltd.)
Measurement conditions: accelerating voltage 15 kV, working distance 11 mm, spot size 30
Measurement magnification: 10,000 times

さらに、これら実施例1および実施例2のそれぞれの共有結合性有機構造体の焼成体を用いて下記の要領で電極試験片を形成し、これら電極を用いて、共有結合性有機構造体の焼成体の違いによる、放電容量および粒子間抵抗を、下記の要領で評価した。 Furthermore, electrode test pieces were formed using the sintered bodies of the covalent organic frameworks of Examples 1 and 2 in the manner described below, and the discharge capacity and interparticle resistance due to differences in the sintered bodies of the covalent organic frameworks were evaluated using these electrodes in the manner described below.

(電極試験片の作製)
実施例1および実施例2で得られたそれぞれの焼成体を活物質として用い、当該活物質と、導電助剤(アセチレンブラック)と、結着剤(PVDF(ポリフッ化ビニリデン樹脂))とを、8:1:1の重量比で混練した。この混練物をペースト状にしたものを厚さ20μmのアルミニウム箔の上に塗布し、乾燥し、プレスした後の厚みが50μmとなるようにして、それぞれの焼成体について、電極試験片を調製した。
(Preparation of electrode test pieces)
The fired bodies obtained in Examples 1 and 2 were used as active materials, and the active materials, conductive assistant (acetylene black), and binder (PVDF (polyvinylidene fluoride resin)) were kneaded in a weight ratio of 8:1:1. This kneaded mixture was made into a paste form and applied onto an aluminum foil having a thickness of 20 μm, dried, and pressed to a thickness of 50 μm, thereby preparing electrode test pieces for each fired body.

(電極試験片の容量測定)
上記で調製したそれぞれの電極試験片について、電気化学計測器(VSP300 Biologic社製)を用いて放電容量(以下、容量ともいう。)を測定した。その結果を図7に示す。なお、図7において、縦軸は、放電時に流れた電気量[C]を活物質(焼成体)の重量(g)と放電電圧(V)で除したもの[重量比容量F/g]としている。
(Capacitance measurement of electrode test strip)
The discharge capacity (hereinafter, also referred to as capacity) of each electrode test piece prepared above was measured using an electrochemical meter (VSP300 manufactured by Biologic). The results are shown in Figure 7. In Figure 7, the vertical axis represents the amount of electricity [C] flowing during discharge divided by the weight (g) of the active material (sintered body) and the discharge voltage (V) [weight specific capacity F/g].

(交流インピーダンス法の測定条件)
上記で調製したそれぞれの電極試験片について、電気化学計測器(VSP300 Biologic社製)を用いて交流インピーダンス法による測定を行い、インピーダンスの抵抗成分および容量成分の関係を求めた。その結果を図8に示す。
測定条件:掃引周波数1MHz10mHz
印加電圧:5mV
(Measurement conditions for AC impedance method)
For each of the electrode test pieces prepared above, measurements were performed by an AC impedance method using an electrochemical measuring device (VSP300 manufactured by Biologic Co., Ltd.) to determine the relationship between the resistance component and the capacitance component of the impedance. The results are shown in FIG.
Measurement conditions: Sweep frequency 1MHz to 10mHz
Applied voltage: 5 mV

[比較例2]
上記比較例1と同じ窒素吸着測定により、比表面積を測定した結果、比表面積1680m/gとなされた活性炭を用い、上記実施例1および実施例2と同じ方法によって電極試験片を作製し、同じ方法で放電容量を測定した。結果を図7に示す。
[Comparative Example 2]
The specific surface area was measured by the same nitrogen adsorption measurement as in Comparative Example 1, and the specific surface area was found to be 1680 m2 /g. Using the activated carbon, an electrode test piece was prepared by the same method as in Examples 1 and 2, and the discharge capacity was measured by the same method. The results are shown in Figure 7.

以上の結果から、本発明に係る共有結合性有機構造体の焼成体1の回折データ11(図4(b)参照)は、比較例1に係る共有結合性有機構造体の焼成体2の回折データ21(図4(a)参照)のように酸化物由来のピーク20aを生じていない。したがって、焼成時または焼成後の酸化物の発生によって焼成体1の細孔が閉塞されることなく、多くの細孔が形成されていることが確認できる。 From the above results, the diffraction data 11 (see FIG. 4(b)) of the sintered body 1 of the covalent organic framework according to the present invention does not produce the peak 20a derived from oxides, as in the diffraction data 21 (see FIG. 4(a)) of the sintered body 2 of the covalent organic framework according to Comparative Example 1. Therefore, it can be confirmed that the pores of the sintered body 1 are not blocked by the generation of oxides during or after sintering, and many pores are formed.

また、本発明に係る共有結合性有機構造体の焼成体1は、図2ないし図6に示すように、二次粒子1aの状態であっても酸化ホウ素20(図2参照)が除去されることで高比表面積の焼成体1が得られることとなるが、湿式粉砕により、さらなる粉砕工程と洗浄工程を追加することで、二次粒子1aの凝集を解いて一次粒子1b化することができるので、内部に留まっていた酸化ホウ素20(図2参照)もさらに除去されて、さらに高比表面積の焼成体1が得られることとなる。 Furthermore, as shown in FIGS. 2 to 6 , even when the sintered body 1 of the covalent organic framework according to the present invention is in the state of secondary particles 1a, boron oxide 20 (see FIG. 2) is removed, thereby obtaining a sintered body 1 with a high specific surface area . However, by adding a further pulverization step and a washing step using wet pulverization, the agglomerations of the secondary particles 1a can be broken down into primary particles 1b, and therefore the boron oxide 20 (see FIG. 2) that has remained inside is also removed, thereby obtaining a sintered body 1 with an even higher specific surface area .

さらに、このように一次粒子1b化し、かつ、酸化ホウ素20を除去した焼成体1は、細孔分布を見てもわかるように、細孔の大きさを大きく、かつ、細孔の容量を大きくすることができるので、より一層優れた電極材料として使用することができる。しかも、凝集状態を解いて一次粒子1b化しているので、粒子間を密着して電極を形成することができる。したがって、電極容量の増大を図ることができるとともに、粒子間抵抗が低減された(図9における円弧の部分が小さくなった。)電極を形成できることとなる。特に、実施例2に係る共有結合性有機構造体の焼成体1bは、電極として評価した場合には、当該比較例2で使用した活性炭3によって作製した電極と同等の放電容量を得ることができ、電極材料として非常に高性能であることが確認できた。 Furthermore, the sintered body 1 from which the primary particles 1b have been formed and the boron oxide 20 has been removed can be used as an even more excellent electrode material because the pore size and pore volume can be increased as can be seen from the pore distribution. Moreover, since the aggregated state has been broken down into primary particles 1b, the particles can be tightly attached to each other to form an electrode. Therefore, it is possible to increase the electrode capacity and form an electrode with reduced interparticle resistance (the arc portion in FIG. 9 has become smaller). In particular, when the sintered body 1b of the covalent organic framework according to Example 2 is evaluated as an electrode , it is possible to obtain a discharge capacity equivalent to that of an electrode made from the activated carbon 3 used in Comparative Example 2, and it was confirmed that the sintered body 1b has very high performance as an electrode material.

さらに、本発明に係る共有結合性有機構造体の焼成体は、比較例1の焼成体を洗浄することで、ホウ素元素の含有量が焼成体にドーピングされたホウ素の含有量のみに近い約31%となり、酸素の含有量が0.2%と大幅に減量されたことが確認できた。 Furthermore, it was confirmed that by washing the sintered body of the covalent organic framework according to the present invention, the boron content was reduced to approximately 31%, which is close to the content of boron doped in the sintered body, and the oxygen content was significantly reduced to 0.2%.

なお、本発明は、その精神または主要な特徴から逸脱することなく、他のいろいろな形で実施することができる。そのため、上述の実施例はあらゆる点で単なる例示に過ぎず、限定的に解釈してはならない。本発明の範囲は特許請求の範囲によって示すものであって、明細書本文には、なんら拘束されない。さらに、特許請求の範囲に属する変形や変更は、全て本発明の範囲内のものである。 The present invention can be embodied in various other forms without departing from its spirit or main features. Therefore, the above-described embodiments are merely illustrative in all respects and should not be interpreted as being limiting. The scope of the present invention is defined by the claims and is not limited in any way by the text of the specification. Furthermore, all modifications and changes that fall within the scope of the claims are within the scope of the present invention.

1 焼成体
1a 二次粒子(焼成体)
1b 一次粒子(焼成体)
11 焼成体の回折データ
20 酸化ホウ素
1 Sintered body 1a Secondary particles (sintered body)
1b Primary particles (sintered body)
11 Diffraction data of fired body 20 Boron oxide

Claims (7)

下記式(1)で示される1,4-フェニレンジボロン酸と、下記式(2)で示される2,3,6,7,10,11-ヘキサヒドロキシトリフェニレンとの合成反応により共有結合性有機構造体を合成する合成工程と、
合成された共有結合性有機構造体を焼成して焼成体を得る焼成工程と、
焼成した際に生じる酸化ホウ素や不純物を、前記焼成体を洗浄して除去する洗浄工程と、
工程処理前と比較して工程処理後の焼成体の細孔を増加させる粉砕工程と、を具備し、
前記洗浄工程において、洗浄後の共有結合性有機構造体の焼成体の総量(水素を除く)に含まれるホウ素元素の原子量比が25~35%となるまで洗浄することを特徴とする共有結合性有機構造体の焼成体の製造方法。
Figure 0007464388000005
A synthesis step of synthesizing a covalent organic framework by a synthesis reaction between 1,4-phenylenediboronic acid represented by the following formula (1) and 2,3,6,7,10,11-hexahydroxytriphenylene represented by the following formula (2);
a firing step of firing the synthesized covalent organic framework to obtain a fired body;
a washing step of washing the fired body to remove boron oxide and impurities generated during firing;
A grinding step for increasing the pores of the fired body after the processing step compared to before the processing step,
A method for producing a sintered body of a covalent organic framework, characterized in that in the washing step, washing is performed until an atomic weight ratio of boron element contained in a total amount (excluding hydrogen) of the sintered body of the covalent organic framework after washing is 25 to 35% .
Figure 0007464388000005
前記洗浄工程において、洗浄後の共有結合性有機構造体の焼成体の総量(水素を除く)に含まれる酸素元素の原子量比が3.5%以下となるまで洗浄する請求項1に記載の共有結合性有機構造体の焼成体の製造方法。 2. The method for producing a sintered body of a covalent organic framework according to claim 1, wherein in the washing step, washing is performed until an atomic ratio of oxygen element contained in a total amount (excluding hydrogen) of the sintered body of the covalent organic framework after washing becomes 3.5% or less . 前記粉砕工程は、前記洗浄工程前に焼成体を粉砕する、前記洗浄工程と同時に焼成体を湿式粉砕する、または、前記洗浄工程後に焼成体を粉砕するものである請求項1または2に記載の共有結合性有機構造体の焼成体の製造方法。 3. The method for producing a sintered body of a covalent organic framework according to claim 1 or 2, wherein the pulverization step comprises pulverizing the sintered body before the cleaning step, wet-pulverizing the sintered body simultaneously with the cleaning step, or pulverizing the sintered body after the cleaning step . 請求項1に記載の共有結合性有機構造体の焼成体の製造方法によって得られた焼成体であって、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成し、前記焼成体の総量(水素を除く)に含まれる、ホウ素元素の原子量比が25~35%となされ、比表面積が400mA sintered body obtained by the method for producing a sintered body of a covalent organic framework according to claim 1, wherein in powder X-ray diffraction, diffraction data is formed that has no peaks at diffraction angles derived from oxides, the atomic weight ratio of boron element contained in the total amount (excluding hydrogen) of the sintered body is 25 to 35%, and the specific surface area is 400 m 2 /g以上となされた共有結合性有機構造体の焼成体。/g or more. 請求項2に記載の共有結合性有機構造体の焼成体の製造方法によって得られた焼成体であって、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成し、前記焼成体の総量(水素を除く)に含まれる、酸素元素の原子量比が3.5%以下となされ、比表面積が400m/g以上となされた共有結合性有機構造体の焼成体。 A sintered body of a covalent organic framework obtained by the manufacturing method of a sintered body of a covalent organic framework according to claim 2, which forms diffraction data in powder X-ray diffraction that has no peaks at diffraction angles derived from oxides, has an atomic weight ratio of oxygen element contained in the total amount of the sintered body (excluding hydrogen) of 3.5% or less , and has a specific surface area of 400 m2 /g or more. 請求項1に記載の共有結合性有機構造体の焼成体の製造方法によって得られた焼成体であって、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成し、前記焼成体の総量(水素を除く)に含まれる、ホウ素元素の原子量比が25~35%となされ、比表面積が400mA sintered body obtained by the method for producing a sintered body of a covalent organic framework according to claim 1, wherein in powder X-ray diffraction, diffraction data is formed that has no peaks at diffraction angles derived from oxides, the atomic weight ratio of boron element contained in the total amount (excluding hydrogen) of the sintered body is 25 to 35%, and the specific surface area is 400 m 2 /g以上となされた共有結合性有機構造体の焼成体、を含むことを特徴とする電極材料。/g or more. 請求項2に記載の共有結合性有機構造体の焼成体の製造方法によって得られた焼成体であって、粉末X線回折において、酸化物由来の回折角度のピークが無い回折データを形成し、前記焼成体の総量(水素を除く)に含まれる、酸素元素の原子量比が3.5%以下となされ、比表面積が400m/g以上となされた共有結合性有機構造体の焼成体、を含むことを特徴とする電極材料。 3. An electrode material comprising a sintered body of a covalent organic framework obtained by the method for producing a sintered body of a covalent organic framework according to claim 2, which produces diffraction data in powder X-ray diffraction that has no peaks at diffraction angles derived from oxides, and which has an atomic weight ratio of oxygen element of 3.5% or less in the total amount of the sintered body (excluding hydrogen) and a specific surface area of 400 m2 /g or more.
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