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JP7478411B2 - Mold - Google Patents
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JP7478411B2 - Mold - Google Patents

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JP7478411B2
JP7478411B2 JP2020023972A JP2020023972A JP7478411B2 JP 7478411 B2 JP7478411 B2 JP 7478411B2 JP 2020023972 A JP2020023972 A JP 2020023972A JP 2020023972 A JP2020023972 A JP 2020023972A JP 7478411 B2 JP7478411 B2 JP 7478411B2
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mold
peripheral wall
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wall portion
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JP2021126857A (en
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健司 中川
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Uchiyama Manufacturing Corp
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Description

本発明は、密封部材の成形に用いられる金型に関する。 The present invention relates to a mold used to mold a sealing member.

従来より、径方向に対向する外周側部材の内周面及び内周側部材の外周面との間に介在される密封部材が知られている。
例えば、下記特許文献1には、低トルク化を図るべくシール摺動面との間に油膜が形成されるように、シールリップに軸受内部空間及び外部空間に亘って連通する油通路を生じさせる突起を設けた構成とされたシール部材が開示されている。このようなシール部材を成形する際には、突起及び油通路に対応する凹凸形状が設けられた雌型と、溝開口周縁部が雌型の凹凸形状に応じた凹凸形状とされたバリ溝が設けられた雄型と、を備えた金型を用いて成形することが考えられる。この場合、金型の加工コストが増大し、また、雌型及び雄型の互いの凹凸形状を周方向に精度良く位置合わせする必要があった。
下記特許文献2には、シールリップ部に複数の突起を形成する凹凸形状を有する雌型と、キャビティの内径側周縁部に、径方向最大部の形状が円とされた内径側バリ溝を有する雄型と、を備えた金型が開示されている。また、この金型は、内径側バリ溝の径方向最大部の円の直径を、シールリップ部の複数の突起の先端に接する円の直径以下とする構成とされている。
2. Description of the Related Art Conventionally, a sealing member is known that is interposed between an inner peripheral surface of an outer peripheral member and an outer peripheral surface of an inner peripheral member that face each other in a radial direction.
For example, the following Patent Document 1 discloses a seal member having a protrusion on the seal lip that creates an oil passage that communicates between the bearing internal space and the external space so that an oil film is formed between the seal sliding surface and the seal lip to reduce torque. When molding such a seal member, it is considered to mold it using a mold that includes a female mold that is provided with an uneven shape corresponding to the protrusion and the oil passage, and a male mold that is provided with a burr groove whose groove opening periphery is unevenly shaped according to the uneven shape of the female mold. In this case, the processing cost of the mold increases, and it is necessary to precisely align the uneven shapes of the female mold and the male mold in the circumferential direction.
The following Patent Document 2 discloses a mold including a female mold having an uneven shape that forms multiple protrusions on a seal lip portion, and a male mold having an inner diameter side burr groove whose radially maximum portion is circular on the inner diameter side peripheral edge of a cavity. This mold is configured such that the diameter of the radially maximum portion of the inner diameter side burr groove is equal to or smaller than the diameter of a circle that is tangent to the tips of the multiple protrusions on the seal lip portion.

特許第6523994号公報Patent No. 6523994 特開2018-119624号公報JP 2018-119624 A

しかしながら、上記特許文献2に記載された金型では、シールリップ部先端の隣り合う突起の間に、薄いバリが残存し易くなる傾向があり、更なる改善が望まれる。 However, the mold described in Patent Document 2 above has a tendency for thin burrs to remain between adjacent protrusions at the tip of the seal lip, and further improvement is desired.

本発明は、上記実情に鑑みてなされたものであり、金型自体の加工コストの低減が可能でありながらも、密封部材のリップ部の突起間におけるバリ残りを軽減し得る金型を提供することを目的としている。 The present invention was made in consideration of the above-mentioned circumstances, and aims to provide a mold that can reduce the processing costs of the mold itself while reducing the amount of burrs remaining between the protrusions of the lip portion of the sealing member.

前記目的を達成するために、本発明に係る金型は、径方向に対向する外周側部材の内周面及び内周側部材の外周面のうちの第1面に摺接される環状のリップ部の摺接部に、被密封空間と外部空間とを連通させる連通溝を区画するように複数の突起が周方向に間隔を空けて全周に亘って設けられた密封部材の成形に用いられる金型であって、前記リップ部の摺接部の突起及び連通溝に対応する凹凸が周方向に交互に設けられ、環状のキャビティを区画する凹凸周壁部を有した第1金型と、該第1金型の凹凸周壁部の径方向一方側に隣接され前記キャビティから溢出する成形材料を受け入れる環状溝が周方向に延びるように設けられた第2金型と、を備えており、前記環状溝の径方向他方側の溝開口周縁部は、軸方向に見て一部が前記凹凸周壁部に応じた形状とされ、他の部位が円弧状の円弧部とされており、前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凹部の底部を結ぶ仮想円よりも径方向他方側に位置するように設けられていることを特徴とする。
前記目的を達成するために、本発明に係る金型は、径方向に対向する外周側部材の内周面及び内周側部材の外周面のうちの第1面に摺接される環状のリップ部の摺接部に、被密封空間と外部空間とを連通させる連通溝を区画するように複数の突起が周方向に間隔を空けて全周に亘って設けられた密封部材の成形に用いられる金型であって、前記リップ部の摺接部の突起及び連通溝に対応する凹凸が周方向に交互に設けられ、環状のキャビティを区画する凹凸周壁部を有した第1金型と、該第1金型の凹凸周壁部の径方向一方側に隣接され前記キャビティから溢出する成形材料を受け入れる環状溝が周方向に延びるように設けられた第2金型と、を備えており、前記環状溝の径方向他方側の溝開口周縁部は、軸方向に見て一部が前記凹凸周壁部に応じた形状とされ、他の部位が円弧状の円弧部とされており、前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凸部の先端を結ぶ仮想円と一致または該仮想円よりも径方向他方側に位置するように設けられており、前記環状溝の前記凹凸周壁部に応じた形状とされた部位は、前記凹凸周壁部の分割面側周縁の凹部に応じた形状とされていることを特徴とする。
前記目的を達成するために、本発明に係る金型は、径方向に対向する外周側部材の内周面及び内周側部材の外周面のうちの第1面に摺接される環状のリップ部の摺接部に、被密封空間と外部空間とを連通させる連通溝を区画するように複数の突起が周方向に間隔を空けて全周に亘って設けられた密封部材の成形に用いられる金型であって、前記リップ部の摺接部の突起及び連通溝に対応する凹凸が周方向に交互に設けられ、環状のキャビティを区画する凹凸周壁部を有した第1金型と、該第1金型の凹凸周壁部の径方向一方側に隣接され前記キャビティから溢出する成形材料を受け入れる環状溝が周方向に延びるように設けられた第2金型と、を備えており、前記環状溝の径方向他方側の溝開口周縁部は、軸方向に見て一部が前記凹凸周壁部に応じた形状とされ、他の部位が円弧状の円弧部とされており、前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凸部の先端を結ぶ仮想円よりも径方向一方側に位置するように設けられており、前記環状溝の前記凹凸周壁部に応じた形状とされた部位は、前記凹凸周壁部の分割面側周縁の凸部に応じた形状とされていることを特徴とする。
In order to achieve the above object, a mold according to the present invention is a mold used for molding a sealing member, in which a sliding contact portion of an annular lip portion that is in sliding contact with a first surface of an inner peripheral surface of an outer peripheral side member and an outer peripheral surface of an inner peripheral side member that are opposed in the radial direction has a plurality of protrusions provided around the entire circumference at intervals in the circumferential direction so as to define a communication groove that communicates between a sealed space and an external space, and the first mold portion has a concave-convex peripheral wall portion that defines an annular cavity, the concave-convex peripheral wall portion having concave-convex projections and convexities corresponding to the protrusions of the sliding contact portion of the lip portion and the communication grooves that are alternately provided in the circumferential direction; and a second mold adjacent to one radial side of the concave-convex peripheral wall portion of the first mold and having an annular groove extending in the circumferential direction for receiving molding material overflowing from the cavity, wherein a groove opening peripheral portion on the other radial side of the annular groove has a part that is shaped according to the concave-convex peripheral wall portion when viewed in the axial direction and another part that is an arc-shaped portion, and the arc portion of the annular groove is provided so as to be located on the other radial side of an imaginary circle connecting the bottoms of the recesses on the dividing surface side peripheral portion of the concave-convex peripheral wall portion.
In order to achieve the above object, the present invention provides a mold for use in molding a sealing member, in which a sliding contact portion of an annular lip portion that is in sliding contact with a first surface of an inner peripheral surface of an outer peripheral side member and an outer peripheral surface of an inner peripheral side member that are opposed in the radial direction has a plurality of projections provided around the entire circumference at intervals in the circumferential direction so as to define a communication groove that communicates between a sealed space and an external space, the mold comprising: a first mold having an uneven peripheral wall portion that defines an annular cavity, and a second mold adjacent to one radial side of the uneven peripheral wall portion of the first mold and configured to extend from the cavity to the outer space; and a second mold in which an annular groove is provided extending in the circumferential direction to receive overflowing molding material, wherein a groove opening peripheral portion on the other radial side of the annular groove has a part shaped to correspond to the uneven peripheral wall portion when viewed in the axial direction, and another portion is an arc-shaped arc portion, the arc portion of the annular groove is provided to coincide with an imaginary circle connecting the tips of the convex portions of the dividing surface side peripheral portion of the uneven peripheral wall portion or to be located on the other radial side of the imaginary circle, and the portion of the annular groove shaped to correspond to the uneven peripheral wall portion is shaped to correspond to the concave portions of the dividing surface side peripheral portion of the uneven peripheral wall portion.
In order to achieve the above object, the present invention provides a mold for molding a sealing member, in which a sliding contact portion of an annular lip portion that is in sliding contact with a first surface of an inner peripheral surface of an outer peripheral side member and an outer peripheral surface of an inner peripheral side member that are opposed in the radial direction has a plurality of protrusions provided around the entire circumference at intervals in the circumferential direction so as to define a communication groove that communicates a sealed space with an external space, the mold comprising: a first mold having a concave-convex peripheral wall portion that defines an annular cavity, and a cavity adjacent to one radial side of the concave-convex peripheral wall portion of the first mold. and a second mold in which an annular groove is provided extending in the circumferential direction to receive molding material overflowing from a bit, wherein a groove opening peripheral portion on the other radial side of the annular groove has a part shaped to correspond to the uneven peripheral wall portion when viewed in the axial direction, and another portion is an arc-shaped arc portion, the arc portion of the annular groove is provided to be located on one radial side of an imaginary circle connecting the tips of the convex portions of the dividing surface side peripheral portion of the uneven peripheral wall portion, and the portion of the annular groove shaped to correspond to the concave and convex peripheral wall portion is shaped to correspond to the convex portions of the dividing surface side peripheral portion of the uneven peripheral wall portion.

本発明に係る金型は、上述のような構成としたことで、金型自体の加工コストの低減が可能でありながらも、密封部材のリップ部の突起間におけるバリ残りを軽減することができる。 The mold according to the present invention has the above-mentioned configuration, which makes it possible to reduce the processing cost of the mold itself while reducing the amount of burrs remaining between the protrusions of the lip portion of the sealing member.

(a)、(b)は、本発明の一実施形態に係る金型の一例を用いて成形された密封部材の一例を組み込んだ軸受装置の一例を模式的に示し、(a)は、一部破断概略縦断面図、(b)は、(a)におけるY1部に対応させた一部を省略した一部破断概略縦断面図である。1A and 1B are schematic views of an example of a bearing device incorporating an example of a sealing member molded using an example of a mold according to one embodiment of the present invention, where 1A is a partially cutaway schematic vertical cross-sectional view, and 1B is a partially cutaway schematic vertical cross-sectional view with a portion corresponding to portion Y1 in 1A omitted. (a)、(b)は、同金型の一例を模式的に示し、(a)は、図3及び図4(a)におけるX1-X1線矢視に対応させた一部破断概略縦断面図、(b)は、(a)におけるY2部に対応させた一部破断概略縦断面図である。4A and 4B are schematic views showing an example of the same mold, in which FIG. 4A is a partially cutaway schematic vertical sectional view corresponding to the X1-X1 line arrow view in FIG. 3 and FIG. 4A, and FIG. 4B is a partially cutaway schematic vertical sectional view corresponding to the Y2 portion in FIG. 同金型が備える第1金型の一例を模式的に示す一部破断概略平面図である。FIG. 2 is a schematic plan view, partially cut away, illustrating an example of a first mold included in the mold. (a)は、同金型が備える第2金型の一例を模式的に示す一部破断概略底面図、(b)は、(a)におけるZ1部に対応させた一部破断概略底面図である。1A is a schematic bottom view, partially cut away, showing an example of a second mold provided in the mold, and FIG. 1B is a schematic bottom view, partially cut away, showing a portion corresponding to the Z1 portion in FIG. (a)、(b)は、本発明の他の実施形態に係る金型の一例を模式的に示し、(a)は、図6(a)におけるX2-X2線矢視に対応させた一部破断概略縦断面図、(b)は、(a)におけるY3部に対応させた一部破断概略縦断面図である。6A and 6B are schematic views showing an example of a mold according to another embodiment of the present invention, in which FIG. 6A is a partially cutaway schematic vertical cross-sectional view corresponding to the X2-X2 line arrow view in FIG. 6A, and FIG. 6B is a partially cutaway schematic vertical cross-sectional view corresponding to the Y3 portion in FIG. (a)は、同金型が備える第2金型の一例を模式的に示す一部破断概略底面図、(b)は、(a)におけるZ2部に対応させた一部破断概略底面図である。1A is a schematic bottom view, partially cut away, showing an example of a second mold provided in the mold, and FIG. 1B is a schematic bottom view, partially cut away, showing a portion corresponding to the Z2 portion in FIG.

以下に、本発明の実施の形態について、図面を参照しながら説明する。
なお、一部の図では、他図に付している詳細な符号の一部を省略している。
また、以下の各実施形態では、金型の径方向、周方向及び軸方向を、各実施形態に係る金型を用いて成形された密封部材が組み込まれる軸受装置の径方向、周方向及び軸方向と同方向として説明する。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
In some drawings, some of the detailed reference numerals used in other drawings are omitted.
In addition, in each of the following embodiments, the radial, circumferential and axial directions of the mold will be described as being the same as the radial, circumferential and axial directions of a bearing device into which a sealing member molded using the mold of each embodiment is incorporated.

図1~図4は、第1実施形態に係る金型の一例、これを用いて成形された密封部材の一例及びこの密封部材が組み込まれる軸受装置の一例を模式的に示す図である。
本実施形態に係る金型1(図2参照)は、図1に示すように、径方向に対向する外周側部材4の内周面4b及び内周側部材5の外周面5bのうちの第1面に摺接される環状のリップ部34の摺接部35に、被密封空間8と外部空間とを連通させる連通溝37を区画するように複数の突起36が周方向に間隔を空けて全周に亘って設けられた密封部材3の成形に用いられる。図1(a)では、この密封部材3を、相対的に同軸回転する外輪を構成する外周側部材4と内輪を構成する内周側部材5とを備えた軸受装置2に組み込んだ例を示している。
1 to 4 are diagrams that show an example of a mold according to a first embodiment, an example of a sealing member molded using the mold, and an example of a bearing device in which the sealing member is incorporated.
As shown in Fig. 1, a mold 1 (see Fig. 2) according to this embodiment is used to mold a sealing member 3 in which a plurality of protrusions 36 are provided around the entire circumference at intervals in the circumferential direction on a sliding contact portion 35 of an annular lip portion 34 that is in sliding contact with a first surface of an inner peripheral surface 4b of an outer peripheral side member 4 and an outer peripheral surface 5b of an inner peripheral side member 5 that are opposed in the radial direction so as to define a communication groove 37 that communicates a sealed space 8 with an external space. Fig. 1(a) shows an example in which this sealing member 3 is incorporated into a bearing device 2 that includes an outer peripheral side member 4 that constitutes an outer ring and an inner peripheral side member 5 that constitutes an inner ring that rotate coaxially relative to each other.

この軸受装置2は、例えば、外周側部材4がハウジング等の軸受に嵌め込まれ、内周側部材5に軸9が挿通され、内周側部材5が軸9とともに外周側部材4に対して回転される構成とされている。
また、この軸受装置2は、外周側部材4と内周側部材5との間に転動体(図例では、玉)7を介装させた転がり軸受装置とされている。この軸受装置2は、自動車等の各種車両のトランスミッションの軸9を支持するものであってもよく、その他、種々の回転部として設けられる軸9を支持するものであってもよい。
これら外周側部材4と内周側部材5との間に、全周に亘って環状に被密封空間8が形成される。
This bearing device 2 is configured, for example, such that an outer peripheral member 4 is fitted into a bearing such as a housing, a shaft 9 is inserted into an inner peripheral member 5, and the inner peripheral member 5 rotates together with the shaft 9 relative to the outer peripheral member 4.
The bearing device 2 is a rolling bearing device having rolling elements (balls in the illustrated example) 7 interposed between an outer peripheral member 4 and an inner peripheral member 5. The bearing device 2 may support a shaft 9 of a transmission of various vehicles such as an automobile, or may support a shaft 9 provided as any of various other rotating parts.
Between the outer peripheral member 4 and the inner peripheral member 5, an annular sealed space 8 is formed around the entire circumference.

被密封空間8には、単列の転動体7がリテーナ(保持器)6に保持された状態で、外周側部材4の軌道輪4a及び内周側部材5の軌道輪5aを転動可能に介装されている。この被密封空間8には、適宜のグリースの充填や、オイルのはね掛け、ノズルからのオイルの噴射、オイルバス等によって潤滑油が供給される。なお、軸受装置2としては、外周側部材4と内周側部材5との間に、複列状に転動体7を設けた構成としてもよい。また、軸受装置2としては、図例のように、外周側部材4及び内周側部材5に、溝状の軌道輪4a,5aを設けた深溝玉軸受に限られず、アンギュラ玉軸受であってもよい。また、軸受装置2としては、転動体7を玉(ボール)とした玉軸受に限られず、転動体7を円筒ころや円錐ころ等としたころ軸受であってもよく、また、外周側部材4及び内周側部材5のうちの一方にフランジ状やハブ状等の固定部を有した軸受装置2であってもよい。
また、被密封空間8における軸9方向両側端部の外周側部材4と内周側部材5との間に、密封部材3,3をそれぞれに装着した構造としている。これら軸方向両側の密封部材3,3によって被密封空間8の軸方向両端部がシールされ、被密封空間8内への異物等の侵入や被密封空間8内に充填されたグリースの外部への漏出が抑制される。なお、これら軸方向両側の密封部材3,3は、互いに同様の構成であるので、以下では、一方の密封部材3を例にとって説明する。また、密封部材3が組み込まれる軸受装置2としては、上記したような構成とされたものに限られず、その他、種々の構成とされたものでもよい。
In the sealed space 8, the raceway 4a of the outer peripheral member 4 and the raceway 5a of the inner peripheral member 5 are interposed so as to be able to roll, with the single row of rolling elements 7 held by a retainer (cage) 6. Lubricating oil is supplied to the sealed space 8 by filling with appropriate grease, splashing oil, spraying oil from a nozzle, an oil bath, or the like. The bearing device 2 may be configured with the rolling elements 7 arranged in double rows between the outer peripheral member 4 and the inner peripheral member 5. The bearing device 2 is not limited to a deep groove ball bearing in which groove-shaped raceways 4a, 5a are provided on the outer peripheral member 4 and the inner peripheral member 5 as shown in the figure, but may also be an angular ball bearing. The bearing device 2 is not limited to a ball bearing in which the rolling elements 7 are balls, but may also be a roller bearing in which the rolling elements 7 are cylindrical rollers, tapered rollers, or the like, and may also be a bearing device 2 in which one of the outer peripheral member 4 and the inner peripheral member 5 has a flange-shaped, hub-shaped, or the like fixed portion.
Further, the sealing members 3, 3 are mounted between the outer peripheral member 4 and the inner peripheral member 5 at both ends in the axial direction of the sealed space 8. Both axial ends of the sealed space 8 are sealed by the sealing members 3, 3 on both axial sides, thereby preventing the intrusion of foreign matter into the sealed space 8 and the leakage of grease filled in the sealed space 8 to the outside. Since the sealing members 3, 3 on both axial sides have the same configuration, the following description will be given taking one of the sealing members 3 as an example. Furthermore, the bearing device 2 into which the sealing member 3 is incorporated is not limited to the configuration described above, and may have various other configurations.

密封部材3は、図例では、回転側部材となる内周側部材5の第1面を構成する外周面5bにリップ部34の摺接部35が摺接される構成とされている。つまり、この密封部材3は、径方向一方側となる内径(軸心)側にリップ部34を有した構成とされている。
この密封部材3は、軸9と同心状の環状とされており、芯金30と、この芯金30に固着された弾性部材33と、を備えている。芯金30は、ステンレス鋼板や冷間圧延鋼板(SPCC)などの金属材から形成された金属製とされ、板金加工されている。この芯金30は、固定側部材となる外周側部材4の内周面4bに嵌合される円筒部を構成する芯金円筒部31と、この芯金円筒部31の軸方向一方(外部空間)側端部に連なり、該端部から内径側に向けて突出するように環状に設けられた芯金円板部32と、を備えている。図例では、この密封部材3の円筒部が嵌合される外周側部材4の内周面4bを、軸方向他方(被密封空間8)側の内周面よりも拡径状とされた段部の内周面とした例を示しているが、このような態様に限られない。
In the illustrated example, the sealing member 3 is configured such that a sliding portion 35 of the lip portion 34 is in sliding contact with an outer peripheral surface 5b constituting a first surface of the inner peripheral side member 5 which is a rotating member. In other words, the sealing member 3 is configured to have the lip portion 34 on the inner diameter (axial center) side which is one radial side.
The sealing member 3 is annular and concentric with the shaft 9, and includes a core 30 and an elastic member 33 fixed to the core 30. The core 30 is made of metal, such as stainless steel or cold-rolled steel (SPCC), and is processed by sheet metal processing. The core 30 includes a core cylindrical portion 31 that constitutes a cylindrical portion that is fitted to an inner peripheral surface 4b of the outer peripheral member 4 that is the fixed member, and a core disk portion 32 that is connected to an end portion on one axial direction (external space) side of the core cylindrical portion 31 and is provided in an annular shape so as to protrude from the end portion toward the inner diameter side. In the illustrated example, the inner peripheral surface 4b of the outer peripheral member 4, into which the cylindrical portion of the sealing member 3 is fitted, is an inner peripheral surface of a step portion that is larger in diameter than the inner peripheral surface on the other axial direction (sealed space 8), but is not limited to this embodiment.

弾性部材33は、NBR、H-NBR、ACM、AEM、FKM、シリコーンゴム等のゴム材(弾性材料)からなり、後記する金型1を用いて芯金30に全周に亘って固着一体とされている。
この弾性部材33は、芯金円筒部31の径方向他方側となる外径(径方向外)側に向く外周面を覆い、芯金円板部32の軸方向一方(外部空間)側面を覆うように設けられている。図例では、芯金円筒部31の軸方向他方(被密封空間8)側端面を覆うように弾性部材33を設けた例を示している。また、図例では、芯金円板部32の内径側端部の軸心側端面及び被密封空間8側面を覆うように弾性部材33を設けた例を示している。
弾性部材33のリップ部34は、芯金円板部32の内径側端部から軸心側に向けて延びるように設けられている。このリップ部34は、芯金円板部32の内径側端部近傍部位よりも先端側となる軸心側の途中部位が薄く形成され、先端部が外部空間側に向けて屈曲するような形状とされている。
The elastic member 33 is made of a rubber material (elastic material) such as NBR, H-NBR, ACM, AEM, FKM, silicone rubber, or the like, and is integrally fixed to the core metal 30 over its entire periphery using a mold 1 described later.
The elastic member 33 is provided to cover the outer peripheral surface facing the outer diameter (diametrically outward) side, which is the other radial side, of the core metal cylindrical portion 31, and to cover one axial direction (external space) side of the core metal disc portion 32. The illustrated example shows an example in which the elastic member 33 is provided to cover the other axial direction (sealed space 8) end face of the core metal cylindrical portion 31. The illustrated example also shows an example in which the elastic member 33 is provided to cover the axial center side end face of the inner diameter side end of the core metal disc portion 32 and the side face of the sealed space 8.
The lip portion 34 of the elastic member 33 is provided so as to extend from the inner diameter side end portion toward the axial center of the core metal disc portion 32. The lip portion 34 is formed so that a middle portion on the axial center side, which is the tip side, is thinner than a portion near the inner diameter side end portion of the core metal disc portion 32, and the tip portion is shaped so as to bend toward the external space.

リップ部34の軸心側に向くように設けられた摺接部35は、図1(b)に示すように、リップ部34の被密封空間8側面から連なるように設けられ、凸湾曲面状とされている。密封部材3は、このリップ部34の摺接部35が内周側部材5の外周面5bに弾接(弾性的に接触)されるように適宜の締め代が設定されている。
摺接部35の突起36は、周方向に等間隔を空けて、かつ軸心側に向けて突出するように設けられている。また、この突起36は、軸心側に向くように設けられた摺接部35の軸方向の全体に亘って延びるように設けられている。この突起36は、摺接部35が内周側部材5の外周面5bに弾接された状態で、外部空間と被密封空間8とを連通させる連通溝37が隣り合う突起36,36間に形成されるように設けられている。この突起36の径方向への突出寸法(連通溝37の溝深さ寸法)及び隣り合う突起36,36間の周方向に沿う寸法(連通溝37の溝幅寸法)は、上記のような連通溝37が形成されて連通溝37に潤滑油が導入され易いように、また、周辺部材の摩耗粉等の被密封空間8側への侵入を抑制する観点等から適宜の寸法としてもよい。なお、図例のように被密封空間8側に向かうに従い突起36の突出寸法及び連通溝37の溝幅寸法を小としたような場合には、外周面5bに摺接される部分の突起36の突出寸法及び連通溝37の溝幅寸法を、適宜の寸法としてもよい。また、この突起36は、軸方向に見て突出方向先端側に向かうに従い先細り状とされていてもよく、略半円状とされていてもよく、その他、種々の形状とされていてもよい。
1(b), the sliding contact portion 35 provided to face the axial center side of the lip portion 34 is connected to the side surface of the sealed space 8 of the lip portion 34 and has a convex curved surface. An appropriate interference is set in the sealing member 3 so that the sliding contact portion 35 of the lip portion 34 comes into elastic contact with the outer peripheral surface 5b of the inner peripheral member 5.
The protrusions 36 of the sliding contact portion 35 are provided at equal intervals in the circumferential direction and protrude toward the axial center. The protrusions 36 are provided to extend over the entire axial direction of the sliding contact portion 35 provided to face the axial center. The protrusions 36 are provided so that a communication groove 37 that communicates the external space with the sealed space 8 is formed between adjacent protrusions 36, 36 when the sliding contact portion 35 is in elastic contact with the outer circumferential surface 5b of the inner circumferential member 5. The radial protrusion dimension of the protrusions 36 (groove depth dimension of the communication groove 37) and the circumferential dimension between adjacent protrusions 36, 36 (groove width dimension of the communication groove 37) may be appropriately determined so that the communication groove 37 as described above is formed to easily introduce lubricating oil into the communication groove 37, and from the viewpoint of suppressing the intrusion of wear powder of surrounding members into the sealed space 8. In the case where the protrusion dimension of the projection 36 and the groove width dimension of the communicating groove 37 are reduced toward the sealed space 8 as in the illustrated example, the protrusion dimension of the projection 36 and the groove width dimension of the communicating groove 37 at the portion in sliding contact with the outer circumferential surface 5b may be set to appropriate dimensions. Also, the projection 36 may be tapered toward the tip side in the protruding direction as viewed in the axial direction, may be approximately semicircular, or may have various other shapes.

金型1は、図2(a)に示すように、上記したリップ部34の摺接部35の突起36及び連通溝37に対応する凹凸が周方向に交互に設けられ、環状のキャビティ19を区画する凹凸周壁部15を有した第1金型10を備えている。また、金型1は、この第1金型10の凹凸周壁部15の径方向一方側としての内径側に隣接されキャビティ19から溢出する成形材料を受け入れる環状溝を構成する内径側環状溝26が周方向に延びるように設けられた第2金型20を備えている。また、図4(a)、(b)に示すように、第2金型20の内径側環状溝26の径方向他方側としての外径側の溝開口周縁部は、軸方向に見て一部が凹凸周壁部15に応じた形状とされた凹凸対応部28とされ、他の部位が円弧状の円弧部27とされている。このような構成とすれば、第2金型20の内径側環状溝26の外径側の溝開口周縁部を全周に亘って第1金型10の凹凸周壁部15に応じた形状としたものと比べて、第2金型20の内径側環状溝26の外径側の溝開口周縁部を大半に亘って円弧状にすることができるので、金型1自体の加工が容易となり、金型1の低コスト化を図ることができる。また、この溝開口周縁部の一部を第1金型10の凹凸周壁部15に応じた形状の凹凸対応部28としているので、凹凸対応部28とされた部位ではバリを小さくすることができ、バリを除去する際にその部位を起点にリップ部34先端の凹凸形状に沿ってバリが除去され易くなり、リップ部34の突起36,36間におけるバリ残りを軽減することができる。 As shown in FIG. 2(a), the mold 1 includes a first mold 10 having a concave-convex peripheral wall portion 15 that defines an annular cavity 19, in which concaves and convexes corresponding to the protrusions 36 and the communication grooves 37 of the sliding contact portion 35 of the lip portion 34 are alternately provided in the circumferential direction. The mold 1 also includes a second mold 20 in which an inner diameter side annular groove 26 that constitutes an annular groove that receives molding material overflowing from the cavity 19 is provided so as to extend in the circumferential direction and is adjacent to the inner diameter side as one radial side of the concave-convex peripheral wall portion 15 of the first mold 10. As shown in FIG. 4(a) and (b), the groove opening peripheral portion on the outer diameter side as the other radial side of the inner diameter side annular groove 26 of the second mold 20 is formed as a concave-convex corresponding portion 28, part of which is shaped according to the concave-convex peripheral wall portion 15 when viewed in the axial direction, and the other portion is formed as an arc-shaped arc portion 27. With this configuration, compared to when the groove opening periphery on the outer diameter side of the inner diameter side annular groove 26 of the second mold 20 is shaped to correspond to the uneven peripheral wall portion 15 of the first mold 10 over the entire circumference, the groove opening periphery on the outer diameter side of the inner diameter side annular groove 26 of the second mold 20 can be made into an arc shape over the majority, which makes it easier to process the mold 1 itself and reduces the cost of the mold 1. In addition, since a part of this groove opening periphery is made into the uneven corresponding portion 28 shaped to correspond to the uneven peripheral wall portion 15 of the first mold 10, burrs can be reduced at the portion made into the uneven corresponding portion 28, and when removing the burrs, the burrs are easily removed starting from that portion along the uneven shape of the tip of the lip portion 34, and the burrs remaining between the protrusions 36, 36 of the lip portion 34 can be reduced.

第1金型10は、図2(a)及び図3に示すように、キャビティ19を構成する第1凹部11を環状に設けた構成とされている。この第1凹部11は、密封部材3の被密封空間8側に応じた形状とされている。この第1凹部11には、芯金円筒部31を受け入れ、密封部材3の円筒部を成形する第1環状溝12が設けられている。この第1環状溝12は、溝底面12aと、内径側に向く内周面12bと、外径側に向く外周面12cとによって区画されている。この外周面12cの径は、芯金円筒部31の内径に応じた形状とされている。また、第1凹部11には、この外周面12cに連なるように、芯金円板部32が載置される載置面13が設けられている。また、第1凹部11には、この載置面13に連なるように、リップ部34の被密封空間8側を成形するリップ成形面14が設けられている。凹凸周壁部15は、このリップ成形面14の内径側端部から金型1の分割面(パーティング面)18に向けて立ち上がるように設けられている。 2(a) and 3, the first mold 10 is configured to have a first recess 11 that constitutes a cavity 19 and is provided in an annular shape. The first recess 11 is shaped according to the sealed space 8 side of the sealing member 3. The first recess 11 is provided with a first annular groove 12 that receives the core metal cylindrical portion 31 and forms the cylindrical portion of the sealing member 3. The first annular groove 12 is defined by a groove bottom surface 12a, an inner peripheral surface 12b facing the inner diameter side, and an outer peripheral surface 12c facing the outer diameter side. The diameter of the outer peripheral surface 12c is shaped according to the inner diameter of the core metal cylindrical portion 31. The first recess 11 is also provided with a mounting surface 13 on which the core metal disc portion 32 is placed, so as to be continuous with the outer peripheral surface 12c. The first recess 11 is also provided with a lip forming surface 14 that forms the sealed space 8 side of the lip portion 34, so as to be continuous with the mounting surface 13. The uneven peripheral wall portion 15 is provided so as to rise from the inner diameter end of the lip molding surface 14 toward the parting surface 18 of the mold 1.

凹凸周壁部15には、図2(b)及び図3に示すように、リップ部34の摺接部35の突起36に応じた凹部16と摺接部35の連通溝37に応じた凸部17とが周方向に交互に設けられている。凹部16は、外径側に向けて開口するように設けられ、凸部17は、外径側に向けて突出するように設けられている。また、これら凹部16及び凸部17は、リップ成形面14の内径側端部から金型1の分割面18に至るまで軸方向に延びるように設けられている。換言すれば、凹部16は、分割面18において溝長手方向一端を開口させた溝状とされている。図例では、この凹部16を、溝長手方向に見て略半円溝状とした例を示している(図4(b)も参照)。凸部17の外径側に向く先端面は、軸方向に見て円弧状とされている。 2(b) and 3, the concave and convex peripheral wall portion 15 is provided with concave portions 16 corresponding to the protrusions 36 of the sliding contact portion 35 of the lip portion 34 and convex portions 17 corresponding to the communicating grooves 37 of the sliding contact portion 35, which are alternately provided in the circumferential direction. The concave portions 16 are provided so as to open toward the outer diameter side, and the convex portions 17 are provided so as to protrude toward the outer diameter side. In addition, these concave portions 16 and convex portions 17 are provided so as to extend in the axial direction from the inner diameter side end of the lip molding surface 14 to the parting surface 18 of the mold 1. In other words, the concave portions 16 are groove-shaped with one end in the groove longitudinal direction open on the parting surface 18. In the illustrated example, the concave portions 16 are shown as being approximately semicircular groove-shaped when viewed in the groove longitudinal direction (see also FIG. 4(b)). The tip surface of the convex portion 17 facing the outer diameter side is arc-shaped when viewed in the axial direction.

第2金型20は、図2(a)及び図4(a)に示すように、キャビティ19を構成する第2凹部21を環状に設けた構成とされている。また、第2金型20には、この第2凹部21の径方向他方側としての外径側に隣接されキャビティ19から溢出する成形材料を受け入れる外径側環状溝22が周方向に延びるように設けられている。この外径側環状溝22は、周方向に見て略半円溝状とされている。この外径側環状溝22の溝幅方向両側の溝開口周縁部は、分割面に連なるように設けられている。
第2凹部21は、密封部材3の外部空間側に応じた形状とされている。この第2凹部21には、芯金円板部32を受け入れ、密封部材3の円板部を成形する第2環状溝23が設けられている。この第2環状溝23は、第1金型10の載置面13に対向するように設けられた溝底面23aと、内径側に向く内周面23bと、外径側に向く外周面23cとによって区画されている。また、第2凹部21には、この外周面23cに連なるように、第1金型10のリップ成形面14及び凹凸周壁部15に対向されるリップ成形面24,25が設けられている。また、第2凹部21には、凹凸周壁部15に対向されるリップ成形面25に連なるように設けられ、リップ部34の外部空間側に向く先端面を成形し、分割面を構成するリップ先端成形面29が設けられている。
As shown in Fig. 2(a) and Fig. 4(a), the second mold 20 has a configuration in which a second recess 21 constituting the cavity 19 is provided in an annular shape. The second mold 20 also has an outer diameter side annular groove 22 extending in the circumferential direction, adjacent to the outer diameter side as the other radial side of the second recess 21, for receiving molding material overflowing from the cavity 19. The outer diameter side annular groove 22 has a substantially semicircular groove shape when viewed in the circumferential direction. The groove opening peripheral portions on both sides in the groove width direction of the outer diameter side annular groove 22 are provided so as to be continuous with the parting surface.
The second recess 21 is shaped according to the external space side of the sealing member 3. The second recess 21 is provided with a second annular groove 23 that receives the core metal disk portion 32 and molds the disk portion of the sealing member 3. The second annular groove 23 is defined by a groove bottom surface 23a provided to face the mounting surface 13 of the first mold 10, an inner peripheral surface 23b facing the inner diameter side, and an outer peripheral surface 23c facing the outer diameter side. The second recess 21 is provided with lip molding surfaces 24, 25 that face the lip molding surface 14 and the uneven peripheral wall portion 15 of the first mold 10 so as to be continuous with the outer peripheral surface 23c. The second recess 21 is provided with a lip tip molding surface 29 that is provided to be continuous with the lip molding surface 25 that faces the uneven peripheral wall portion 15, molds the tip surface of the lip portion 34 that faces the external space side, and constitutes a dividing surface.

この第2金型20の内径側環状溝26は、周方向に見て略半円溝状とされている。この内径側環状溝26の内径側の溝開口周縁部は、分割面に連なるように設けられ、外径側の溝開口周縁部は、リップ先端成形面29に連なるように設けられている。
また、この内径側環状溝26の円弧部27は、図4(b)に示すように、本実施形態では、凹凸周壁部15の分割面18側周縁の凹部16の底部としての周縁凹底部16aを結ぶ底部仮想円16bよりも外径側に位置するように設けられている。つまり、円弧部27の径D1を、底部仮想円16bの径D2よりも大径状としている。このような構成とすれば、第2金型20の円弧部27がリップ部34先端の突起36の最突出部よりも連通溝37側に位置することとなる。そのため、リップ部34の突起36,36間におけるバリ残りを効果的に小さくすることができる。
The inner diameter side annular groove 26 of the second die 20 is formed into a substantially semicircular groove shape when viewed in the circumferential direction. The groove opening peripheral portion on the inner diameter side of the inner diameter side annular groove 26 is provided so as to be continuous with the parting surface, and the groove opening peripheral portion on the outer diameter side is provided so as to be continuous with the lip tip molding surface 29.
In this embodiment, as shown in Fig. 4B, the arc portion 27 of the inner diameter side annular groove 26 is provided so as to be located on the outer diameter side of the bottom imaginary circle 16b connecting the peripheral recessed bottoms 16a serving as the bottoms of the recesses 16 on the periphery of the dividing surface 18 side of the concave peripheral wall portion 15. In other words, the diameter D1 of the arc portion 27 is made larger than the diameter D2 of the bottom imaginary circle 16b. With this configuration, the arc portion 27 of the second mold 20 is located on the communicating groove 37 side of the most protruding portion of the projection 36 at the tip of the lip portion 34. Therefore, the burrs remaining between the projections 36, 36 of the lip portion 34 can be effectively reduced.

また、本実施形態では、この円弧部27は、凹凸周壁部15の分割面18側周縁の凸部17の先端としての周縁凸先端17aを結ぶ先端仮想円17bと一致または先端仮想円17bよりも外径側に位置するように設けられている。つまり、円弧部27の径D1を、先端仮想円17bの径D3以上の径としている。このような構成とすれば、第2金型20の円弧部27がリップ部34先端の連通溝37の溝底に一致または溝底よりも外径側に位置することとなる。そのため、リップ部34の突起36,36間におけるバリ残りが略生じることがない。また、この場合、リップ部34先端の軸方向一方側にバリが残る懸念があるが、摺接面側ではなく軸方向側であるので、密封部材3の性能に影響を及ぼし難い構成となる。図例では、円弧部27の径D1を、先端仮想円17bの径D3よりも僅かに大径状とした例を示しているが、円弧部27の径D1と先端仮想円17bの径D3とを同径としてもよい。 In this embodiment, the arc portion 27 is provided so as to coincide with the tip virtual circle 17b connecting the peripheral convex tip 17a as the tip of the convex portion 17 on the periphery of the dividing surface 18 side of the uneven peripheral wall portion 15, or to be located on the outer diameter side of the tip virtual circle 17b. In other words, the diameter D1 of the arc portion 27 is set to be equal to or larger than the diameter D3 of the tip virtual circle 17b. With this configuration, the arc portion 27 of the second mold 20 coincides with the groove bottom of the communicating groove 37 at the tip of the lip portion 34, or is located on the outer diameter side of the groove bottom. Therefore, there is almost no burr remaining between the protrusions 36, 36 of the lip portion 34. In this case, there is a concern that burrs will remain on one axial side of the tip of the lip portion 34, but since it is on the axial side and not the sliding surface side, it is a configuration that is unlikely to affect the performance of the sealing member 3. In the illustrated example, the diameter D1 of the arc portion 27 is slightly larger than the diameter D3 of the tip virtual circle 17b, but the diameter D1 of the arc portion 27 and the diameter D3 of the tip virtual circle 17b may be the same diameter.

また、凹凸周壁部15に応じた形状とされた凹凸対応部28は、凹凸周壁部15の分割面18側周縁の凹部16に応じた形状とされている。このような構成とすれば、凹凸対応部28の周囲のバリ残りを効果的に軽減することができる。この凹凸対応部28は、軸方向に見て、凹凸周壁部15の凹部16の分割面18側の開口を塞ぐように、かつ円弧部27から内径側に向けて突出するように設けられている。つまり、この凹凸対応部28は、軸方向に見て(底面視して)、略半円状とされている。図例では、この凹凸対応部28の外径を、分割面18側周縁の凹部16の内径よりも僅かに小径状とした例を示しているが、このような態様に限られない。また、図例では、この凹凸対応部28を、内径側環状溝26の溝底に向けて延びるように設けられた突条状とした例を示しているが、このような態様に限られず、例えば、突片状とされたものでもよい。
また、本実施形態では、図4(a)に示すように、凹凸対応部28を、周方向に間隔を空けて複数箇所に設けた構成としている。図例では、等間隔を空けて4つの凹凸対応部28を設けた例を示している。これら凹凸対応部28間の各円弧部27は、同一円周状に設けられている。なお、凹凸対応部28を設ける個数やピッチは、金型1の加工コストやバリ残りを軽減する観点等から適宜の個数やピッチとしてもよく、少なくとも1個であってもよく、2個以上であってもよい。
The unevenness corresponding portion 28, which is shaped according to the uneven peripheral wall portion 15, is shaped according to the recess 16 on the dividing surface 18 side periphery of the uneven peripheral wall portion 15. With this configuration, burrs remaining around the unevenness corresponding portion 28 can be effectively reduced. The unevenness corresponding portion 28 is provided so as to block the opening of the recess 16 of the uneven peripheral wall portion 15 on the dividing surface 18 side and to protrude from the arc portion 27 toward the inner diameter side when viewed in the axial direction. That is, the unevenness corresponding portion 28 is substantially semicircular when viewed in the axial direction (when viewed from the bottom). In the illustrated example, the outer diameter of the unevenness corresponding portion 28 is slightly smaller than the inner diameter of the recess 16 on the dividing surface 18 side periphery, but this is not limited to this embodiment. In the illustrated example, the unevenness corresponding portion 28 is provided as a protruding stripe extending toward the groove bottom of the inner diameter side annular groove 26, but this is not limited to this embodiment, and may be, for example, a protruding piece.
In this embodiment, as shown in Fig. 4(a), the unevenness corresponding portions 28 are provided at multiple locations spaced apart in the circumferential direction. In the illustrated example, four unevenness corresponding portions 28 are provided at equal intervals. The arc portions 27 between these unevenness corresponding portions 28 are provided on the same circumference. The number and pitch of the unevenness corresponding portions 28 may be appropriate from the viewpoint of reducing the processing cost of the mold 1 and burrs, and may be at least one, or may be two or more.

上記のような金型1を用いて密封部材3を成形する際には、以下のようにしてもよい。
例えば、第1凹部11が上方側に向けて開口するように下方側に設置された第1金型10の第1環状溝12の外周面12c及び載置面13に沿わせるように芯金30を配置する(図2(a)の二点鎖線参照)。そして、この芯金30上に例えばゴムシート等の成形材料を載置し、第2凹部21が下方側に向けて開口するように上方側に設置された第2金型20を第1金型10に対して相対的に移動させ互いの分割面18を当接させて金型1を型締めし、加圧及び加熱する。このような圧縮成形により、芯金30に弾性部材33が固着一体とされ、また、余剰の成形材料が外径側環状溝22及び内径側環状溝26に溢出する。そして、金型1を型開きし、外径側環状溝22及び内径側環状溝26に溢出されて成形された部位をバリとともに除去し、密封部材3を成形するようにしてもよい。なお、金型1を用いた密封部材3の成形方法としては、上記のような構成に限られず、その他、種々の変形が可能である。
When molding the sealing member 3 using the mold 1 as described above, the following procedure may be used.
For example, the core metal 30 is arranged so as to be aligned with the outer peripheral surface 12c of the first annular groove 12 and the mounting surface 13 of the first mold 10 installed on the lower side so that the first recess 11 opens upward (see the two-dot chain line in FIG. 2(a)). Then, a molding material such as a rubber sheet is placed on the core metal 30, and the second mold 20 installed on the upper side so that the second recess 21 opens downward is moved relative to the first mold 10 to bring the parting surfaces 18 into contact with each other, and the mold 1 is clamped, pressurized, and heated. By such compression molding, the elastic member 33 is fixed and integrated with the core metal 30, and the excess molding material overflows into the outer diameter side annular groove 22 and the inner diameter side annular groove 26. Then, the mold 1 is opened, and the parts overflowing into the outer diameter side annular groove 22 and the inner diameter side annular groove 26 and molded together with burrs are removed, and the sealing member 3 may be molded. The method of molding the sealing member 3 using the mold 1 is not limited to the above-described configuration, and various other modifications are possible.

次に、本発明に係る金型の他の実施の形態について、図面を参照して説明する。
なお、以下の実施形態では、先に説明した実施形態との相違点について主に説明し、同様の構成については、同一符号を付し、その説明を省略または簡略に説明する。また、先に説明した実施形態と同様に奏する作用効果についても説明を省略または簡略に説明する。
Next, another embodiment of the mold according to the present invention will be described with reference to the drawings.
In the following embodiment, differences from the previously described embodiment will be mainly described, and the same components will be denoted by the same reference numerals and their description will be omitted or briefly described. Also, the description of the effects achieved similarly to the previously described embodiment will be omitted or briefly described.

図5及び図6は、第2実施形態に係る金型1Aの一例を模式的に示す図である。
本実施形態に係る金型1Aは、第2金型20Aの内径側環状溝26Aの構成が上記第1実施形態とは異なる。
本実施形態では、内径側環状溝26Aの円弧部27Aは、図6(b)に示すように、凹凸周壁部15の周縁凸先端17aを結ぶ先端仮想円17bよりも内径側に位置するように設けられている。つまり、円弧部27Aの径D1を、先端仮想円17bの径D3よりも小径状としている。このような構成とすれば、第2金型20Aの円弧部27Aがリップ部34先端の連通溝37の溝底よりも内径側に位置することとなる。そのため、リップ部34先端の突起36の円弧部27Aに相当する部分において内径側環状溝26Aに溢出された部位と一連状となる部分を効果的に小さくすることができ、バリ除去の際に生じる懸念があるリップ部34先端の突起36の欠損や除去不足を生じ難くすることができる。
5 and 6 are diagrams that diagrammatically show an example of a mold 1A according to the second embodiment.
The mold 1A according to this embodiment differs from the first embodiment in the configuration of an inner diameter side annular groove 26A of a second mold 20A.
In this embodiment, as shown in FIG. 6B, the arc portion 27A of the inner diameter side annular groove 26A is provided so as to be located on the inner diameter side of the tip imaginary circle 17b connecting the peripheral convex tips 17a of the concave-convex peripheral wall portion 15. In other words, the diameter D1 of the arc portion 27A is smaller than the diameter D3 of the tip imaginary circle 17b. With this configuration, the arc portion 27A of the second mold 20A is located on the inner diameter side of the groove bottom of the communicating groove 37 at the tip of the lip portion 34. Therefore, the part that is continuous with the part that overflows into the inner diameter side annular groove 26A in the part corresponding to the arc portion 27A of the protrusion 36 at the tip of the lip portion 34 can be effectively reduced, and it is possible to make it difficult for the protrusion 36 at the tip of the lip portion 34 to be damaged or insufficiently removed, which may occur during burr removal.

また、図例では、円弧部27Aの径D1を、底部仮想円16bの径D2と同径状とした例を示している。このような構成とすれば、リップ部34先端の突起36の円弧部27Aに相当する部分において内径側環状溝26Aに溢出された部位と一連状となる部分を略なくすことができる。
また、凹凸周壁部15に応じた形状とされた凹凸対応部28Aは、凹凸周壁部15の分割面18側周縁の凸部17に応じた形状とされている。このような構成とすれば、凹凸対応部28Aの部位ではリップ部34の突起36,36間におけるバリ残りが略生じることがなく、また、その周囲のバリ残りを効果的に軽減することができる。この凹凸対応部28Aは、軸方向に見て、凹凸周壁部15の分割面18側周縁の凸部17を受け入れるような形状とされ、円弧部27よりも外径側に凹む形状とされている。図例では、この凹凸対応部28Aは、軸方向に見て(底面視して)、略方形状凹所とされ、内径側環状溝26Aの溝底に向けて延びるように設けられた溝状とされている。また、上記同様、周方向に等間隔を空けて4つの凹凸対応部28Aを設けた例を示している。
この金型1Aを用いた場合にも、上記と同様にして密封部材3を成形することができる。
In the illustrated example, the diameter D1 of the arc portion 27A is the same as the diameter D2 of the bottom virtual circle 16b. With this configuration, it is possible to substantially eliminate the portion of the projection 36 at the tip of the lip portion 34 that is continuous with the portion that overflows into the inner diameter side annular groove 26A in the portion that corresponds to the arc portion 27A.
The unevenness corresponding portion 28A, which is shaped according to the uneven peripheral wall portion 15, is shaped according to the convex portion 17 on the peripheral edge of the divided surface 18 side of the uneven peripheral wall portion 15. With this configuration, burrs are not substantially generated between the protrusions 36, 36 of the lip portion 34 at the unevenness corresponding portion 28A, and burrs around the unevenness corresponding portion 28A can be effectively reduced. The unevenness corresponding portion 28A is shaped to receive the convex portion 17 on the peripheral edge of the divided surface 18 side of the uneven peripheral wall portion 15 when viewed in the axial direction, and is shaped to be recessed toward the outer diameter side from the arc portion 27. In the illustrated example, the unevenness corresponding portion 28A is a substantially rectangular recess when viewed in the axial direction (when viewed from the bottom), and is a groove-like shape that extends toward the groove bottom of the inner diameter side annular groove 26A. Also, as in the above, an example is shown in which four unevenness corresponding portions 28A are provided at equal intervals in the circumferential direction.
When this mold 1A is used, the sealing member 3 can be molded in the same manner as described above.

なお、上記各実施形態では、外径側環状溝22及び内径側環状溝26,26Aを、周方向に見て、略半円溝状とした例を示しているが、このような形状に限られず、その他、種々の形状とされたものであってもよい。
また、上記各実施形態では、外周側部材4に対して内周側部材5が回転される例を示しているが、このような態様に代えて、密封部材3が嵌合された側となる外周側部材4が回転されるものであってもよい。また、上記各実施形態では、内周側部材5の外周面5bを第1面とし、これに摺接されるリップ部34を有した密封部材3を成形する金型1,1Aを例示したが、このような態様に代えて、外周側部材4の内周面4bを第1面とし、これに摺接されるリップ部34を有した密封部材3を成形する金型1,1Aとしてもよい。つまり、外径側に向けて延びるようにリップ部34が設けられた密封部材3を成形する金型1,1Aであってもよい。この場合は、上記した金型1,1Aの径方向一方側を外径側とし、径方向他方側を内径側として把握するようにすればよい。つまり、第1金型10の凹凸周壁部15の外径側に隣接される外径側環状溝22の内径側の溝開口周縁部に、上記のような円弧部や凹凸対応部を設けた構成とすればよい。上記各実施形態に係る金型1,1Aを構成する各部の構成は、上記した例に限られず、その他、種々の変形が可能である。
In each of the above embodiments, the outer diameter side annular groove 22 and the inner diameter side annular grooves 26, 26A are shown as examples having a substantially semicircular groove shape when viewed in the circumferential direction, but are not limited to this shape and may have various other shapes.
In addition, in each of the above-mentioned embodiments, an example is shown in which the inner peripheral side member 5 is rotated with respect to the outer peripheral side member 4, but instead of such a configuration, the outer peripheral side member 4 to which the sealing member 3 is fitted may be rotated. In addition, in each of the above-mentioned embodiments, the mold 1, 1A for molding the sealing member 3 having the outer peripheral surface 5b of the inner peripheral side member 5 as the first surface and the lip portion 34 that slides against this surface is illustrated, but instead of such a configuration, the mold 1, 1A for molding the sealing member 3 having the inner peripheral surface 4b of the outer peripheral side member 4 as the first surface and the lip portion 34 that slides against this surface may be used. In other words, the mold 1, 1A may be used to mold the sealing member 3 in which the lip portion 34 is provided so as to extend toward the outer diameter side. In this case, it is sufficient to grasp that one radial side of the above-mentioned mold 1, 1A is the outer diameter side, and the other radial side is the inner diameter side. In other words, the above-mentioned arc portion or uneven corresponding portion may be provided on the groove opening periphery on the inner diameter side of the outer diameter side annular groove 22 adjacent to the outer diameter side of the uneven peripheral wall portion 15 of the first mold 10. The configurations of the components constituting the molds 1, 1A according to the above-mentioned embodiments are not limited to the examples described above, and various other modifications are possible.

1,1A 金型
10 第1金型
15 凹凸周壁部
16 凹部
16a 周縁凹底部(分割面側周縁の凹部の底部)
16b 底部仮想円(周縁凹底部を結ぶ仮想円)
17 凸部
17a 周縁凸先端(分割面側周縁の凸部の先端)
17b 先端仮想円(周縁凸先端を結ぶ仮想円)
18 分割面
19 キャビティ
20,20A 第2金型
26,26A 内径側環状溝(環状溝)
27,27A 円弧部
28,28A 凹凸対応部(凹凸周壁部に応じた形状とされた部位)
3 密封部材
34 リップ部
35 摺接部
36 突起
37 連通溝
4 外周側部材
4b 内周面
5 内周側部材
5b 外周面(第1面)
8 被密封空間
Reference Signs List 1, 1A Mold 10 First mold 15 Concave peripheral wall portion 16 Recess 16a Peripheral recessed bottom portion (bottom portion of recess on peripheral portion on parting surface side)
16b Bottom virtual circle (virtual circle connecting the peripheral concave bottoms)
17 Convex portion 17a Peripheral convex tip (tip of the convex portion on the peripheral edge on the dividing surface side)
17b Tip virtual circle (virtual circle connecting the peripheral convex tips)
18 Parting surface 19 Cavity 20, 20A Second mold 26, 26A Inner diameter side annular groove (annular groove)
27, 27A: Arc portion 28, 28A: Concave-convex corresponding portion (portion shaped to correspond to the concave-convex peripheral wall portion)
3 Sealing member 34 Lip portion 35 Sliding contact portion 36 Protrusion 37 Communication groove 4 Outer peripheral member 4b Inner peripheral surface 5 Inner peripheral member 5b Outer peripheral surface (first surface)
8. Sealed Space

Claims (4)

径方向に対向する外周側部材の内周面及び内周側部材の外周面のうちの第1面に摺接される環状のリップ部の摺接部に、被密封空間と外部空間とを連通させる連通溝を区画するように複数の突起が周方向に間隔を空けて全周に亘って設けられた密封部材の成形に用いられる金型であって、
前記リップ部の摺接部の突起及び連通溝に対応する凹凸が周方向に交互に設けられ、環状のキャビティを区画する凹凸周壁部を有した第1金型と、該第1金型の凹凸周壁部の径方向一方側に隣接され前記キャビティから溢出する成形材料を受け入れる環状溝が周方向に延びるように設けられた第2金型と、を備えており、
前記環状溝の径方向他方側の溝開口周縁部は、軸方向に見て一部が前記凹凸周壁部に応じた形状とされ、他の部位が円弧状の円弧部とされており、
前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凹部の底部を結ぶ仮想円よりも径方向他方側に位置するように設けられていることを特徴とする金型。
A mold used for molding a sealing member, in which a plurality of protrusions are provided around an entire circumference at intervals in the circumferential direction on a sliding contact portion of an annular lip portion that is in sliding contact with a first surface of an inner circumferential surface of an outer circumferential surface side member and an outer circumferential surface of an inner circumferential surface side member that are opposed in a radial direction, so as to define a communication groove that communicates a sealed space with an external space,
a first mold having a concave-convex peripheral wall portion which defines an annular cavity and in which concave-convex projections corresponding to the projections of the sliding contact portion of the lip portion and the communicating grooves are alternately provided in the circumferential direction; and a second mold adjacent to one radial side of the concave-convex peripheral wall portion of the first mold, and having an annular groove extending in the circumferential direction for receiving molding material overflowing from the cavity,
a groove opening peripheral portion on the other radial side of the annular groove has a part shaped according to the concave-convex peripheral wall portion as viewed in the axial direction, and another part is an arc-shaped portion;
A mold characterized in that the arc portion of the annular groove is provided so as to be located radially on the other side of an imaginary circle connecting the bottoms of the recesses on the dividing surface side peripheral edge of the concave-convex peripheral wall portion .
径方向に対向する外周側部材の内周面及び内周側部材の外周面のうちの第1面に摺接される環状のリップ部の摺接部に、被密封空間と外部空間とを連通させる連通溝を区画するように複数の突起が周方向に間隔を空けて全周に亘って設けられた密封部材の成形に用いられる金型であって、
前記リップ部の摺接部の突起及び連通溝に対応する凹凸が周方向に交互に設けられ、環状のキャビティを区画する凹凸周壁部を有した第1金型と、該第1金型の凹凸周壁部の径方向一方側に隣接され前記キャビティから溢出する成形材料を受け入れる環状溝が周方向に延びるように設けられた第2金型と、を備えており、
前記環状溝の径方向他方側の溝開口周縁部は、軸方向に見て一部が前記凹凸周壁部に応じた形状とされ、他の部位が円弧状の円弧部とされており、
前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凸部の先端を結ぶ仮想円と一致または該仮想円よりも径方向他方側に位置するように設けられており、
前記環状溝の前記凹凸周壁部に応じた形状とされた部位は、前記凹凸周壁部の分割面側周縁の凹部に応じた形状とされていることを特徴とする金型。
A mold used for molding a sealing member, in which a plurality of protrusions are provided around an entire circumference at intervals in the circumferential direction on a sliding contact portion of an annular lip portion that is in sliding contact with a first surface of an inner circumferential surface of an outer circumferential surface side member and an outer circumferential surface of an inner circumferential surface side member that are opposed in a radial direction, so as to define a communication groove that communicates a sealed space with an external space,
a first mold having a concave-convex peripheral wall portion which defines an annular cavity and in which concave-convex projections corresponding to the projections of the sliding contact portion of the lip portion and the communicating grooves are alternately provided in the circumferential direction; and a second mold adjacent to one radial side of the concave-convex peripheral wall portion of the first mold, and having an annular groove extending in the circumferential direction for receiving molding material overflowing from the cavity,
a groove opening peripheral portion on the other radial side of the annular groove has a part shaped according to the concave-convex peripheral wall portion as viewed in the axial direction, and another part is an arc-shaped portion;
the arc portion of the annular groove is provided so as to coincide with an imaginary circle connecting tips of the convex portions of the dividing surface side peripheral edge of the concave-convex peripheral wall portion or to be located on the other radial side of the imaginary circle,
A mold characterized in that the portion of the annular groove shaped to correspond to the uneven peripheral wall portion is shaped to correspond to a recess on the dividing surface side peripheral edge of the uneven peripheral wall portion.
径方向に対向する外周側部材の内周面及び内周側部材の外周面のうちの第1面に摺接される環状のリップ部の摺接部に、被密封空間と外部空間とを連通させる連通溝を区画するように複数の突起が周方向に間隔を空けて全周に亘って設けられた密封部材の成形に用いられる金型であって、
前記リップ部の摺接部の突起及び連通溝に対応する凹凸が周方向に交互に設けられ、環状のキャビティを区画する凹凸周壁部を有した第1金型と、該第1金型の凹凸周壁部の径方向一方側に隣接され前記キャビティから溢出する成形材料を受け入れる環状溝が周方向に延びるように設けられた第2金型と、を備えており、
前記環状溝の径方向他方側の溝開口周縁部は、軸方向に見て一部が前記凹凸周壁部に応じた形状とされ、他の部位が円弧状の円弧部とされており、
前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凸部の先端を結ぶ仮想円よりも径方向一方側に位置するように設けられており、
前記環状溝の前記凹凸周壁部に応じた形状とされた部位は、前記凹凸周壁部の分割面側周縁の凸部に応じた形状とされていることを特徴とする金型。
A mold used for molding a sealing member, in which a plurality of protrusions are provided around an entire circumference at intervals in the circumferential direction on a sliding contact portion of an annular lip portion that is in sliding contact with a first surface of an inner circumferential surface of an outer circumferential surface side member and an outer circumferential surface of an inner circumferential surface side member that are opposed in a radial direction, so as to define a communication groove that communicates a sealed space with an external space,
a first mold having a concave-convex peripheral wall portion which defines an annular cavity and in which concave-convex projections corresponding to the projections of the sliding contact portion of the lip portion and the communicating grooves are alternately provided in the circumferential direction; and a second mold adjacent to one radial side of the concave-convex peripheral wall portion of the first mold, and having an annular groove extending in the circumferential direction for receiving molding material overflowing from the cavity,
a groove opening peripheral portion on the other radial side of the annular groove has a part shaped according to the concave-convex peripheral wall portion as viewed in the axial direction, and another part is an arc-shaped portion;
the arc portion of the annular groove is provided so as to be located on one radial side of an imaginary circle connecting tips of the convex portions of the dividing surface side peripheral edge of the concave-convex peripheral wall portion,
A mold characterized in that the portion of the annular groove shaped to correspond to the uneven peripheral wall portion is shaped to correspond to the convex portion of the dividing surface side peripheral edge of the uneven peripheral wall portion.
請求項2または3において、
前記環状溝の前記円弧部は、前記凹凸周壁部の分割面側周縁の凹部の底部を結ぶ仮想円よりも径方向他方側に位置するように設けられていることを特徴とする金型。
In claim 2 or 3 ,
A mold characterized in that the arc portion of the annular groove is provided so as to be located radially on the other side of an imaginary circle connecting the bottoms of the recesses on the dividing surface side peripheral edge of the concave-convex peripheral wall portion.
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WO2016143786A1 (en) 2015-03-09 2016-09-15 Ntn株式会社 Sealed bearing
JP2018119624A (en) 2017-01-26 2018-08-02 Ntn株式会社 Compression/vulcanization molding metal mold of seal for rolling bearing and manufacturing method of seal for rolling bearing

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JPH0647761A (en) * 1992-07-31 1994-02-22 Nippon Valqua Ind Ltd Mold and molding method for thermoplastic elastomer using same

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JP2005138417A (en) 2003-11-06 2005-06-02 Nok Corp Compression mold
WO2016143786A1 (en) 2015-03-09 2016-09-15 Ntn株式会社 Sealed bearing
JP2018119624A (en) 2017-01-26 2018-08-02 Ntn株式会社 Compression/vulcanization molding metal mold of seal for rolling bearing and manufacturing method of seal for rolling bearing

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