JP7484979B2 - Infrared sensor cover, infrared sensor module and camera - Google Patents
Infrared sensor cover, infrared sensor module and camera Download PDFInfo
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Description
本発明は、赤外線センサカバー、赤外線センサモジュール及びカメラに関する。 The present invention relates to an infrared sensor cover, an infrared sensor module, and a camera.
赤外線センサは、赤外領域の光を受光し電気信号に変換して必要な情報を取り出して応用する技術やその技術を利用した機器のことで、人間の視覚を刺激しないで物を見ることができる、対象物の温度を遠くから非接触で瞬時に測定することができる等の特徴を有する。その特徴から、例えば、カメラ等の映像装置、非接触の温度計測装置等の用途で用いられている。 An infrared sensor is a technology that receives light in the infrared range, converts it into an electrical signal, and extracts and applies the necessary information, as well as devices that utilize this technology. It has features such as the ability to see objects without stimulating the human eye, and the ability to instantly measure the temperature of an object from a distance without contact. Because of these features, it is used in applications such as imaging devices such as cameras and non-contact temperature measuring devices.
一般に、赤外線センサは、赤外線センサの本体を保護する目的として、本体の周囲にカバーが設けられている。例えば、特許文献1には、赤外線センサの本体をポリエチレン樹脂製のカバーで覆った赤外線センサが開示されている。 In general, an infrared sensor is provided with a cover around the body to protect the body of the infrared sensor. For example, Patent Document 1 discloses an infrared sensor in which the body of the infrared sensor is covered with a cover made of polyethylene resin.
しかしながら、特許文献1に開示されている赤外線センサは、カバーの材料が単純なポリエチレン樹脂であるため、赤外線の透過率が十分でなく、赤外線センサの性能が劣る。
赤外線センサのカバーとして、ガラスや樹脂が用いられることが多いが、単純にガラスや樹脂を用いただけでは、赤外線の透過率が十分でなく、赤外線センサの性能が劣る要因となり得る。特に、高度な赤外線センサの性能が求められる用途においては、より高い赤外線の透過率が求められる。
However, the infrared sensor disclosed in Patent Document 1 has a cover made of a simple polyethylene resin, which does not have sufficient infrared transmittance and results in poor performance of the infrared sensor.
Glass or resin is often used as a cover for an infrared sensor, but simply using glass or resin may not provide sufficient infrared transmittance, which may result in poor performance of the infrared sensor. In particular, in applications that require high-performance infrared sensors, higher infrared transmittance is required.
そこで、本発明は、これらの課題を解決し、赤外線の透過率、特に、近赤外線の透過率に優れた赤外線センサカバーを提供することにある。また、本発明は、前記赤外線センサカバーを用いた赤外線センサモジュール、前記赤外線センサカバーを用いたカメラを提供することにある。 The present invention aims to solve these problems and provide an infrared sensor cover that has excellent infrared transmittance, particularly near-infrared transmittance. The present invention also aims to provide an infrared sensor module that uses the infrared sensor cover, and a camera that uses the infrared sensor cover.
本発明は、以下の態様を有する。
<1>基板の一方の面に多層構造を含む反射防止層が設けられ、前記基板の他方の面にモスアイ構造を含む反射防止層が設けられた、近赤外線センサカバーであって、
前記モスアイ構造の隣接する凸部間の平均間隔が、20nm~400nmであり、前記凸部の平均高さが60nm~400nmであり、前記凸部間の平均間隔に対する前記凸部の平均高さの比であるアスペクト比が0.8~5.0であり、波長950nmにおける透過率が、93%以上である、近赤外線センサカバー。
<2>前記基板の材料が、ガラス又は樹脂である、<1>に記載の近赤外線センサカバー。
<3>前記基板の材料が、ガラスである、<2>に記載の近赤外線センサカバー。
<4>前記モスアイ構造を含む反射防止層が、基材及びモスアイ構造を有し、前記基材の材料が、アクリル樹脂、ポリカーボネート樹脂、ポリエステル樹脂、又はセルロース樹脂である、<1>~<3>のいずれか一項に記載の近赤外線センサカバー。
<5>前記多層構造が、屈折率の異なる複数の層を含む、<1>~<4>のいずれか一項に記載の近赤外線センサカバー。
<6>波長850nmにおける透過率が、93%以上である、<1>~<5>のいずれか一項に記載の近赤外線センサカバー。
<7>前記<1>~<6>のいずれか一項に記載の近赤外線センサカバー及び近赤外線センサ本体を含む、近赤外線センサモジュール。
<8>前記<1>~<6>のいずれか一項に記載の近赤外線センサカバー及び近赤外線センサ本体を含む、カメラ。
また本発明は以下の側面を有する。
[1]基板と、基板の少なくとも一方の面に設けられた反射防止層と、を有する、赤外線センサカバー。
[2]反射防止層が、多層構造を含む反射防止層又はモスアイ構造を含む反射防止層である、[1]に記載の赤外線センサカバー。
[3]多層構造が、屈折率の異なる複数の層を含む、[2]に記載の赤外線センサカバー。
[4]モスアイ構造の隣接する凸部間の平均間隔が、400nm以下である、[2]に記載の赤外線センサカバー。
[5]基板の材料が、ガラス又は樹脂である、[1]~[4]のいずれかに記載の赤外線センサカバー。
[6]基板の材料が、ガラスである、[5]に記載の赤外線センサカバー。
[7]基板の一方の面に多層構造を含む反射防止層が設けられ、基板の他方の面にモスアイ構造を含む反射防止層が設けられた、[1]~[6]のいずれかに記載の赤外線センサカバー。
[8]赤外線が、近赤外線である、[1]~[7]のいずれかに記載の赤外線センサカバー。
[9]波長850nmにおける透過率が、93%以上である、[1]~[8]のいずれかに記載の赤外線センサカバー。
[10]波長950nmにおける透過率が、93%以上である、[1]~[9]のいずれかに記載の赤外線センサカバー。
[11][1]~[10]のいずれかに記載の赤外線センサカバー及び赤外線センサ本体を含む、赤外線センサモジュール。
[12][1]~[10]のいずれかに記載の赤外線センサカバー及び赤外線センサ本体を含む、カメラ。
The present invention has the following aspects.
<1> A near-infrared sensor cover, comprising: an antireflection layer including a multilayer structure on one surface of a substrate; and an antireflection layer including a moth-eye structure on the other surface of the substrate,
a near-infrared sensor cover in which an average spacing between adjacent convex portions of the moth-eye structure is 20 nm to 400 nm, an average height of the convex portions is 60 nm to 400 nm, an aspect ratio which is a ratio of the average height of the convex portions to the average spacing between the convex portions is 0.8 to 5.0, and a transmittance at a wavelength of 950 nm is 93% or more.
<2> The near-infrared sensor cover according to <1>, wherein the material of the substrate is glass or resin.
<3> The near-infrared sensor cover according to <2>, wherein the material of the substrate is glass.
<4> The antireflection layer including the moth-eye structure has a substrate and a moth-eye structure, and the substrate is made of an acrylic resin, a polycarbonate resin, a polyester resin, or a cellulose resin. The near-infrared sensor cover according to any one of <1> to <3>.
<5> The near-infrared sensor cover according to any one of <1> to <4>, wherein the multilayer structure includes a plurality of layers having different refractive indices.
<6> The near-infrared sensor cover according to any one of <1> to <5>, having a transmittance of 93% or more at a wavelength of 850 nm.
<7> A near-infrared sensor module including the near-infrared sensor cover according to any one of <1> to <6> and a near-infrared sensor body.
<8> A camera comprising the near-infrared sensor cover and the near-infrared sensor body described in any one of <1> to <6>.
The present invention also has the following aspects.
[1] An infrared sensor cover having a substrate and an anti-reflection layer provided on at least one surface of the substrate.
[2] The infrared sensor cover according to [1], wherein the antireflection layer is an antireflection layer having a multilayer structure or an antireflection layer having a moth-eye structure.
[3] The infrared sensor cover described in [2], wherein the multilayer structure includes multiple layers having different refractive indices.
[4] The infrared sensor cover according to [2], wherein the average distance between adjacent protrusions of the moth-eye structure is 400 nm or less.
[5] The infrared sensor cover according to any one of [1] to [4], wherein the material of the substrate is glass or resin.
[6] The infrared sensor cover according to [5], wherein the material of the substrate is glass.
[7] An infrared sensor cover according to any one of [1] to [6], in which an antireflection layer including a multilayer structure is provided on one surface of the substrate, and an antireflection layer including a moth-eye structure is provided on the other surface of the substrate.
[8] An infrared sensor cover according to any one of [1] to [7], wherein the infrared rays are near-infrared rays.
[9] An infrared sensor cover according to any one of [1] to [8], having a transmittance of 93% or more at a wavelength of 850 nm.
[10] An infrared sensor cover according to any one of [1] to [9], having a transmittance of 93% or more at a wavelength of 950 nm.
[11] An infrared sensor module including an infrared sensor cover and an infrared sensor body according to any one of [1] to [10].
[12] A camera comprising an infrared sensor cover and an infrared sensor body according to any one of [1] to [10].
本発明は、赤外線の透過率、特に、近赤外線の透過率に優れる。
また、本発明の赤外線センサモジュールは、赤外線の透過率、特に、近赤外線の透過率に優れるため、赤外線センサモジュールの性能に優れる。
更に、本発明のカメラは、赤外線の透過率、特に、近赤外線の透過率に優れるため、カメラの性能に優れる。
The present invention is excellent in infrared transmittance, particularly in near-infrared transmittance.
Furthermore, the infrared sensor module of the present invention has excellent infrared transmittance, particularly excellent near-infrared transmittance, and therefore has excellent performance as an infrared sensor module.
Furthermore, the camera of the present invention has excellent infrared transmittance, particularly excellent near-infrared transmittance, and therefore has excellent camera performance.
(赤外線センサカバー)
本発明の赤外線センサカバーは、基板と、基板の少なくとも一方の面に設けられた反射防止層と、を有する。
図1に、本発明の赤外線センサカバーの一実施形態を示す。図1に示す赤外線センサカバー10は、基板20の一方の面に多層構造を含む反射防止層30、基板20の他方の面にモスアイ構造を含む反射防止層40を有するものである。多層構造を含む反射防止層30は、高屈折率層31、低屈折率層32を有する。モスアイ構造を含む反射防止層40は、基材41、モスアイ構造層42を有する。
(Infrared sensor cover)
The infrared sensor cover of the present invention has a substrate and an antireflection layer provided on at least one surface of the substrate.
Fig. 1 shows one embodiment of the infrared sensor cover of the present invention. The infrared sensor cover 10 shown in Fig. 1 has an antireflection layer 30 including a multilayer structure on one surface of a substrate 20, and an antireflection layer 40 including a moth-eye structure on the other surface of the substrate 20. The antireflection layer 30 including a multilayer structure has a high refractive index layer 31 and a low refractive index layer 32. The antireflection layer 40 including a moth-eye structure has a substrate 41 and a moth-eye structure layer 42.
(基板)
基板の材料は、赤外線を透過する材料であれば特に限定されず、例えば、アクリル樹脂、ポリカーボネート樹脂、スチレン樹脂、セルロース樹脂、ポリエステル樹脂、ポリオレフィン樹脂等の樹脂;ガラス等が挙げられる。これらの基板の材料の中でも、赤外線の透過率に優れることから、ガラス、樹脂が好ましく、ガラスがより好ましい。
(substrate)
The material of the substrate is not particularly limited as long as it is a material that transmits infrared rays, and examples thereof include resins such as acrylic resins, polycarbonate resins, styrene resins, cellulose resins, polyester resins, polyolefin resins, etc.; glass, etc. Among these substrate materials, glass and resins are preferred because they have excellent infrared ray transmittance, and glass is more preferred.
基板の表面には、密着性、耐擦傷性等の特性を改良する目的として、コーティング処理、コロナ処理等が施されていてもよい。
基板の形状は、赤外線センサの用途に応じて、適宜選択することができる。
The surface of the substrate may be subjected to a coating treatment, a corona treatment, or the like for the purpose of improving properties such as adhesion and scratch resistance.
The shape of the substrate can be appropriately selected depending on the application of the infrared sensor.
(反射防止層)
反射防止層としては、例えば、反射波の干渉により反射防止性能が付与される多層構造を含む反射防止層、微小凹凸構造により反射防止性能が付与されるモスアイ構造を含む反射防止層等が挙げられる。これらの反射防止層の中でも、赤外線の透過率に優れることから、多層構造を含む反射防止層、モスアイ構造を含む反射防止層が好ましく、より赤外線の透過率に優れることから、モスアイ構造を含む反射防止層がより好ましい。
(Anti-Reflection Layer)
Examples of the antireflection layer include an antireflection layer including a multilayer structure in which antireflection performance is imparted by the interference of reflected waves, an antireflection layer including a moth-eye structure in which antireflection performance is imparted by a fine uneven structure, etc. Among these antireflection layers, the antireflection layer including a multilayer structure and the antireflection layer including a moth-eye structure are preferred because they have excellent infrared transmittance, and the antireflection layer including a moth-eye structure is more preferred because they have even more excellent infrared transmittance.
本発明の赤外線センサカバーは、基板の少なくとも一方の面に反射防止層が設けられるが、赤外線の透過率に優れることから、基板の両面に反射防止層が設けられることが好ましく、基板の一方の面に多層構造を含む反射防止層が設けられ、基板の他方の面にモスアイ構造を含む反射防止層が設けられることがより好ましい。 The infrared sensor cover of the present invention has an anti-reflection layer on at least one surface of the substrate, but since this has excellent infrared transmittance, it is preferable that the anti-reflection layer is provided on both surfaces of the substrate, and it is more preferable that the anti-reflection layer including a multilayer structure is provided on one surface of the substrate, and the anti-reflection layer including a moth-eye structure is provided on the other surface of the substrate.
(多層構造を含む反射防止層)
多層構造を含む反射防止層は、反射波の干渉により反射防止性能が付与される。多層構造を含む反射防止層は、反射波の干渉により反射防止性能が付与されるように多層構造の屈折率が調整されていれば特に限定されず、公知の多層構造を含む反射防止層を用いることができる。
(Anti-reflection layer including multi-layer structure)
The antireflection layer including a multilayer structure is provided with antireflection performance by the interference of reflected waves. The antireflection layer including a multilayer structure is not particularly limited as long as the refractive index of the multilayer structure is adjusted so that the antireflection performance is provided by the interference of reflected waves, and a known antireflection layer including a multilayer structure can be used.
多層構造は、反射波の干渉により反射防止性能が付与されるために、屈折率の異なる複数の層を含むことが好ましい。 The multilayer structure preferably includes multiple layers with different refractive indices, since the interference of reflected waves provides anti-reflection performance.
多層構造を含む反射防止層と基板との間には、密着性を高めるための粘着層、耐擦傷性を高めるためのハードコート層、多層構造を積層するための基材等を設けてもよい。 Between the anti-reflection layer including the multi-layer structure and the substrate, an adhesive layer for improving adhesion, a hard coat layer for improving scratch resistance, a base material for laminating the multi-layer structure, etc. may be provided.
(モスアイ構造を含む反射防止層)
モスアイ構造を含む反射防止層は、微小凹凸構造により反射防止性能が付与される。
微細凹凸構造は、複数の凸部及び複数の凸部間に形成される凹部とからなる。
(Anti-reflection layer including moth-eye structure)
The antireflection layer including the moth-eye structure is endowed with antireflection properties by the minute unevenness structure.
The fine concave-convex structure is composed of a plurality of convex portions and concave portions formed between the plurality of convex portions.
微細凹凸構造の隣接する凸部間の平均間隔は、20nm~400nmが好ましく、80nm~300nmがより好ましい。微細凹凸構造の隣接する凸部間の平均間隔が20nm以上であると、陽極酸化ポーラスアルミナの複数の細孔を転写して凸部を形成する場合に凸部を形成しやすい。また、微細凹凸構造の隣接する凸部間の平均間隔が400nm以下であると、陽極酸化ポーラスアルミナの複数の細孔を転写して凸部を形成する場合に、細孔間隔を大きくするための電圧を抑制することができ、陽極酸化ポーラスアルミナを工業的に製造しやすい。
本明細書において、隣接する凸部間の平均間隔は、電子顕微鏡観察を用いて、隣接する凸部間の間隔(凸部の中心から隣接する凸部の中心までの距離)を無作為に10点測定し、これらの値を平均した値とする。
The average interval between adjacent convex portions of the fine uneven structure is preferably 20 nm to 400 nm, more preferably 80 nm to 300 nm. When the average interval between adjacent convex portions of the fine uneven structure is 20 nm or more, convex portions are easily formed when a plurality of pores of anodized porous alumina are transferred to form the convex portions. When the average interval between adjacent convex portions of the fine uneven structure is 400 nm or less, when a plurality of pores of anodized porous alumina are transferred to form the convex portions, the voltage for increasing the pore interval can be suppressed, and anodized porous alumina can be easily produced industrially.
In this specification, the average distance between adjacent convex portions is defined as the average value obtained by measuring the distance between adjacent convex portions (the distance from the center of a convex portion to the center of an adjacent convex portion) at 10 random points using electron microscope observation.
凸部の平均高さは、60nm~400nmが好ましく、90nm~350nmがより好ましい。凸部の平均高さが60nm以上であると、最低反射率や特定波長の反射率の上昇を抑制することができ、反射防止性能に優れる。また、凸部の平均高さが400nm以下であると、凸部を形成しやすく、凸部の耐擦傷性に優れる。
本明細書において、凸部の平均高さは、電子顕微鏡観察を用いて、凸部の最頂部と隣接する凹部の最底部との間の垂直距離を無作為に10点測定し、これらの値を平均した値とする。
The average height of the convex portions is preferably 60 nm to 400 nm, more preferably 90 nm to 350 nm. When the average height of the convex portions is 60 nm or more, the increase in the minimum reflectance and the reflectance at a specific wavelength can be suppressed, and the antireflection performance is excellent. Furthermore, when the average height of the convex portions is 400 nm or less, the convex portions are easily formed, and the convex portions have excellent scratch resistance.
In this specification, the average height of a convex portion is defined as the average value of the vertical distance between the top of a convex portion and the bottom of an adjacent concave portion measured at 10 random points using an electron microscope.
凸部のアスペクト比(凸部の平均高さ/隣接する凸部間の平均間隔)は、0.8~5.0が好ましく、1.2~4.0がより好ましく、1.5~3.0が更に好ましい。凸部のアスペクト比が0.8以上であると、反射防止性能に優れる。また、凸部のアスペクト比が5.0以下であると、凸部を形成しやすく、凸部の耐擦傷性に優れる。 The aspect ratio of the convex portions (average height of the convex portions/average distance between adjacent convex portions) is preferably 0.8 to 5.0, more preferably 1.2 to 4.0, and even more preferably 1.5 to 3.0. When the aspect ratio of the convex portions is 0.8 or more, the anti-reflection performance is excellent. Furthermore, when the aspect ratio of the convex portions is 5.0 or less, the convex portions are easy to form and have excellent scratch resistance.
凸部の形状としては、例えば、円錐形状、角錐形状、釣鐘形状、円柱形状等が挙げられる。これらの凸部の形状は、1種を単独で用いてもよく、2種以上を併用してもよい。これらの凸部の形状の中でも、空気から微細凹凸構造を形成する材料表面まで連続的に屈折率を増大させて、低反射率と低波長依存性を両立させた反射防止性能を発現させることができることから、高さ方向と直交する方向の凸部断面積が最頂部から深さ方向に連続的に増加する形状が好ましく、円錐形状、角錐形状、釣鐘形状がより好ましい。
凸部は、微細な複数の凸部が合一して1つの凸部となったものであってもよい。
Examples of the shape of the convex portion include a cone shape, a pyramid shape, a bell shape, and a cylinder shape. These convex portions may be used alone or in combination of two or more. Among these convex portions, the shape in which the cross-sectional area of the convex portion in the direction perpendicular to the height direction increases continuously from the apex in the depth direction is preferred, since the refractive index can be continuously increased from the air to the surface of the material on which the fine uneven structure is formed, thereby achieving anti-reflection performance that combines low reflectance and low wavelength dependency, and the cone shape, pyramid shape, and bell shape are more preferred.
The convex portion may be a single convex portion formed by merging a plurality of fine convex portions together.
微細凹凸構造の製造方法としては、例えば、下記方法1、下記方法2、下記方法3等が挙げられる。
方法1:微細凹凸構造の反転構造を表面に有するモールドを用いて射出成形又はプレス成形を行い、基材の表面に直接微細凹凸構造を形成する方法
方法2:微細凹凸構造の反転構造を有するモールドと、基材との間に活性エネルギー線硬化性組成物を挟持した状態にて、活性エネルギー線硬化性組成物を硬化させて硬化樹脂層を形成した後、硬化樹脂層とモールドとを分離する方法
方法3:微細凹凸構造の反転構造を有するモールドと、基材との間に活性エネルギー線硬化性組成物を挟持し、活性エネルギー線硬化性組成物にモールドの微細凹凸構造を転写してからモールドを分離した後、活性エネルギー線硬化性組成物を硬化させて硬化樹脂層を形成する方法
これらの微細凹凸構造の製造方法の中でも、微細凹凸構造の転写性に優れ、表面組成の自由度に優れることから、方法2、方法3が好ましく、方法2がより好ましい。
Examples of methods for producing the fine concave-convex structure include the following method 1, method 2, and method 3.
Method 1: A method of performing injection molding or press molding using a mold having an inverted structure of a microrelief structure on its surface, thereby forming a microrelief structure directly on the surface of a substrate. Method 2: A method of sandwiching an active energy ray-curable composition between a mold having an inverted structure of a microrelief structure and a substrate, curing the active energy ray-curable composition to form a cured resin layer, and then separating the cured resin layer and the mold. Method 3: A method of sandwiching an active energy ray-curable composition between a mold having an inverted structure of a microrelief structure and a substrate, transferring the microrelief structure of the mold to the active energy ray-curable composition, separating the mold, and curing the active energy ray-curable composition to form a cured resin layer. Among these methods for producing a microrelief structure, methods 2 and 3 are preferred, and method 2 is more preferred, because they provide excellent transferability of the microrelief structure and excellent freedom in surface composition.
モールドとしては、例えば、リソグラフィ法によって表面に微細凹凸構造の反転構造を設けたモールド、レーザー加工によって表面に微細凹凸構造の反転構造を設けたモールド、複数の細孔を有する陽極酸化ポーラスアルミナが表面に形成されたモールド、微細凹凸構造を有するマザーモールドから電鋳法等で複製されたレプリカモールド等が挙げられる。これらのモールドの中でも、反射防止性能に優れ、低コストで大面積の微細凹凸構造を形成しやすいことから、複数の細孔を有する陽極酸化ポーラスアルミナが表面に形成されたモールドが好ましい。 Examples of molds include a mold in which an inverted microrelief structure is formed on the surface by lithography, a mold in which an inverted microrelief structure is formed on the surface by laser processing, a mold in which anodized porous alumina having multiple pores is formed on the surface, and a replica mold in which a mother mold having a microrelief structure is replicated by electroforming or the like. Among these molds, a mold in which anodized porous alumina having multiple pores is formed on the surface is preferred, since it has excellent anti-reflection performance and is easy to form a large-area microrelief structure at low cost.
リソグラフィ法としては、例えば、電子ビームリソグラフィ法、レーザー干渉リソグラフィ法等が挙げられる。
リソグラフィ法によって表面に微細凹凸構造の反転構造を設けたモールドの製造方法としては、例えば、基材の表面にフォトレジスト膜を塗布し、紫外線レーザー、電子線、X線等で露光し、現像することによって、レジストパターンからなる微細凹凸構造を表面に有するモールドを得る方法;前記レジストパターンを介して基材をドライエッチング等によって選択的にエッチングし、レジストパターンを除去して、微細凹凸構造が基材の表面に直接形成されたモールドを得る方法等が挙げられる。
Examples of the lithography method include electron beam lithography and laser interference lithography.
Examples of methods for producing a mold having a reversed fine relief structure formed on its surface by lithography include a method in which a photoresist film is applied to the surface of a substrate, and the photoresist film is exposed to an ultraviolet laser, an electron beam, an X-ray, or the like, and then developed to obtain a mold having a fine relief structure formed on its surface by a resist pattern; and a method in which the substrate is selectively etched by dry etching or the like through the resist pattern, and the resist pattern is removed to obtain a mold having a fine relief structure formed directly on the surface of the substrate.
複数の細孔を有する陽極酸化ポーラスアルミナが表面に形成されたモールドの製造方法としては、例えば、アルミニウムをシュウ酸、硫酸、リン酸等を電解液として所定の電圧にて陽極酸化する方法等が挙げられる。 One example of a method for manufacturing a mold with anodized porous alumina having multiple pores on its surface is to anodize aluminum at a specified voltage using an electrolyte such as oxalic acid, sulfuric acid, or phosphoric acid.
陽極酸化ポーラスアルミナが表面に形成されたモールドの製造方法としては、例えば、アルミニウムをシュウ酸、硫酸、リン酸等を電解液として所定の電圧にて陽極酸化する方法が挙げられる。
アルミニウムをシュウ酸、硫酸、リン酸等を電解液として所定の電圧にて陽極酸化する方法によれば、高純度アルミニウムを定電圧で長時間陽極酸化した後、酸化皮膜の全部又は一部を一旦除去し、再び陽極酸化することで、非常に高規則性の細孔が自己組織化的に形成された陽極酸化ポーラスアルミナを形成できるため、好ましい。また、2回目に陽極酸化する工程で陽極酸化処理と孔径拡大処理とを組み合わせることで、断面が矩形でなく三角形や釣鐘型である細孔も形成可能となる。更に、陽極酸化処理及び孔径拡大処理の時間、回数、条件等を適宜調節することにより、細孔最奥部の角度を鋭くすることも可能となる。
陽極酸化ポーラスアルミナが表面に形成されたモールドの製造方法の具体例は、例えば、特開2015-129706号公報に記載された方法等が挙げられる。
As a method for producing a mold having anodized porous alumina formed on the surface, for example, there is a method in which aluminum is anodized at a predetermined voltage using oxalic acid, sulfuric acid, phosphoric acid or the like as an electrolyte.
According to the method of anodizing aluminum at a predetermined voltage using oxalic acid, sulfuric acid, phosphoric acid, etc. as an electrolyte, high purity aluminum is anodized for a long time at a constant voltage, and then all or part of the oxide film is removed and anodized again, so that anodized porous alumina in which highly regular pores are formed in a self-organized manner can be formed. In addition, by combining anodizing treatment and pore size expansion treatment in the second anodizing process, it is possible to form pores whose cross section is not rectangular but triangular or bell-shaped. Furthermore, by appropriately adjusting the time, number of times, conditions, etc. of anodizing treatment and pore size expansion treatment, it is also possible to make the angle of the innermost part of the pores sharp.
A specific example of a method for manufacturing a mold having anodized porous alumina formed on its surface is the method described in JP-A-2015-129706.
モールドの形状としては、例えば、平板状、ベルト状、ロール状等が挙げられる。これらのモールドの形状の中でも、連続的に微細凹凸構造を転写することができ、基材の生産性に優れることから、ベルト状、ロール状が好ましい。 Examples of mold shapes include flat, belt, and roll shapes. Among these mold shapes, belt and roll shapes are preferred because they allow for continuous transfer of the fine uneven structure and provide excellent productivity for the substrate.
微細凹凸構造は、より簡便に微細凹凸構造を形成することができることから、硬化樹脂層からなることが好ましい。
硬化樹脂層は、活性エネルギー線硬化性組成物の硬化物からなる層である。
The fine unevenness is preferably made of a cured resin layer, since it is possible to form the fine unevenness more easily.
The cured resin layer is a layer made of a cured product of an active energy ray-curable composition.
活性エネルギー線硬化性組成物は、活性エネルギー線を照射することで重合反応が進行し、硬化する組成物である。
活性エネルギー線としては、例えば、可視光線、紫外線、電子線、プラズマ、熱線(赤外線等)等が挙げられる。これらの活性エネルギー線の中でも、活性エネルギー線硬化性組成物の硬化性に優れることから、紫外線、電子線が好ましく、紫外線がより好ましい。
The active energy ray-curable composition is a composition that undergoes a polymerization reaction and is cured when irradiated with active energy rays.
Examples of active energy rays include visible light, ultraviolet light, electron beams, plasma, heat rays (infrared rays, etc.), etc. Among these active energy rays, ultraviolet light and electron beams are preferred, and ultraviolet light is more preferred, since they provide excellent curing properties for the active energy ray-curable composition.
活性エネルギー線硬化性組成物は、重合性化合物、重合開始剤、及び、必要に応じて、他の添加剤を含むことが好ましい。 The active energy ray-curable composition preferably contains a polymerizable compound, a polymerization initiator, and, if necessary, other additives.
重合性化合物としては、例えば、分子中にラジカル重合性結合及びカチオン重合性結合の少なくとも1種を含むモノマー、オリゴマー、反応性ポリマー等が挙げられる。これらの重合性化合物は、1種を単独で用いてもよく、2種以上を併用してもよい。 Examples of polymerizable compounds include monomers, oligomers, reactive polymers, etc. that contain at least one of radically polymerizable bonds and cationic polymerizable bonds in the molecule. These polymerizable compounds may be used alone or in combination of two or more types.
ラジカル重合性結合を有するモノマーとしては、例えば、(メタ)アクリロイル基、ビニル基等を有する単官能モノマー、(メタ)アクリロイル基、ビニル基等を有する多官能モノマー等が挙げられる。これらのラジカル重合性結合を有するモノマーは、1種を単独で用いてもよく、2種以上を併用してもよい。
本明細書において、(メタ)アクリルは、アクリル、メタクリル又はその両方をいう。
Examples of the monomer having a radical polymerizable bond include monofunctional monomers having a (meth)acryloyl group, a vinyl group, etc., and polyfunctional monomers having a (meth)acryloyl group, a vinyl group, etc. These monomers having a radical polymerizable bond may be used alone or in combination of two or more kinds.
In this specification, (meth)acrylic refers to acrylic, methacrylic or both.
カチオン重合性結合を有するモノマーとしては、エポキシ基、オキセタニル基、オキサゾリル基、ビニルオキシ基等を有するモノマー等が挙げられる。これらのカチオン重合性結合を有するモノマーは、1種を単独で用いてもよく、2種以上を併用してもよい。 Examples of monomers having a cationic polymerizable bond include monomers having an epoxy group, an oxetanyl group, an oxazolyl group, a vinyloxy group, etc. These monomers having a cationic polymerizable bond may be used alone or in combination of two or more types.
分子中にラジカル重合性結合及びカチオン重合性結合の少なくとも1種を含むオリゴマー又は反応性ポリマーとしては、例えば、不飽和ジカルボン酸と多価アルコールとの縮合物等の不飽和ポリエステル化合物;ポリエステル(メタ)アクリレート;ポリエーテル(メタ)アクリレート;ポリオール(メタ)アクリレート;エポキシ(メタ)アクリレート;ウレタン(メタ)アクリレート;カチオン重合型エポキシ化合物;側鎖に前記ラジカル重合性結合を有するモノマーの単独又は共重合ポリマー等が挙げられる。これらの分子中にラジカル重合性結合及びカチオン重合性結合の少なくとも1種を含むオリゴマー又は反応性ポリマーは、1種を単独で用いてもよく、2種以上を併用してもよい。 Examples of oligomers or reactive polymers containing at least one of radically polymerizable bonds and cationic polymerizable bonds in the molecule include unsaturated polyester compounds such as condensates of unsaturated dicarboxylic acids and polyhydric alcohols; polyester (meth)acrylates; polyether (meth)acrylates; polyol (meth)acrylates; epoxy (meth)acrylates; urethane (meth)acrylates; cationic polymerization type epoxy compounds; homopolymers or copolymers of monomers having the above radically polymerizable bonds in their side chains, and the like. These oligomers or reactive polymers containing at least one of radically polymerizable bonds and cationic polymerizable bonds in the molecule may be used alone or in combination of two or more.
重合開始剤としては、例えば、公知の光重合開始剤、公知の電子線重合開始剤、公知の熱重合開始剤等が挙げられる。これらの重合開始剤は、1種を単独で用いてもよく、2種以上を併用してもよい。 Examples of polymerization initiators include known photopolymerization initiators, known electron beam polymerization initiators, known thermal polymerization initiators, etc. These polymerization initiators may be used alone or in combination of two or more.
他の添加剤としては、例えば、非反応性のポリマー、酸化防止剤、離型剤、滑剤、可塑剤、帯電防止剤、光安定剤、難燃剤、難燃助剤、重合禁止剤、紫外線吸収剤、充填剤、シランカップリング剤、強化剤、無機フィラー、耐衝撃性改質剤等が挙げられる。これらの他の添加剤は、1種を単独で用いてもよく、2種以上を併用してもよい。 Examples of other additives include non-reactive polymers, antioxidants, release agents, lubricants, plasticizers, antistatic agents, light stabilizers, flame retardants, flame retardant assistants, polymerization inhibitors, UV absorbers, fillers, silane coupling agents, reinforcing agents, inorganic fillers, and impact resistance modifiers. These other additives may be used alone or in combination of two or more.
微細凹凸構造の表面に撥水性を付与する(具体的には、微細凹凸構造と水との接触角を90°以上とする)場合、疎水性の材料を形成しうる活性エネルギー線硬化性組成物として、フッ素含有化合物、シリコーン系化合物を用いることが好ましい。 When imparting water repellency to the surface of the microrelief structure (specifically, making the contact angle between the microrelief structure and water 90° or more), it is preferable to use a fluorine-containing compound or a silicone-based compound as an active energy ray-curable composition capable of forming a hydrophobic material.
微細凹凸構造の表面に親水性を付与する(具体的には、微細凹凸構造と水との接触角が25°以下とする)場合、親水性の材料を形成しうる活性エネルギー線硬化性組成物として、四官能以上の多官能(メタ)アクリレートと二官能以上の親水性(メタ)アクリレートとを併用することが好ましい。 When imparting hydrophilicity to the surface of the microrelief structure (specifically, making the contact angle between the microrelief structure and water 25° or less), it is preferable to use a combination of a tetrafunctional or higher polyfunctional (meth)acrylate and a difunctional or higher hydrophilic (meth)acrylate as an active energy ray curable composition capable of forming a hydrophilic material.
活性エネルギー線硬化性組成物の具体的な組成等は、例えば、特開2013-175733号公報、特開2015-129947号公報に記載された組成等が挙げられる。 Specific compositions of the active energy ray-curable composition include, for example, compositions described in JP-A-2013-175733 and JP-A-2015-129947.
モールドと基材との間に活性エネルギー線硬化性組成物を挟持する方法としては、例えば、モールドと基材との間に活性エネルギー線硬化性組成物を配置した状態でモールドと基材とを押圧することによって、モールドの微細凹凸構造に活性エネルギー線硬化性組成物を注入する方法等が挙げられる。 Examples of methods for sandwiching the active energy ray curable composition between the mold and the substrate include a method in which the active energy ray curable composition is placed between the mold and the substrate, and the mold and the substrate are pressed together to inject the active energy ray curable composition into the fine uneven structure of the mold.
基材の材料としては、例えば、ポリメチルメタクリレート等のアクリル樹脂;ポリカーボネート樹脂;ポリスチレン、メチルメタクリレート-スチレン共重合体等のスチレン樹脂;セルロースジアセテート、セルローストリアセテート、セルロースアセテートブチレート等のセルロース樹脂;ポリエチレンテレフタレート等のポリエステル樹脂;ポリアミド樹脂;ポリイミド樹脂;ポリエーテルスルフォン樹脂;ポリスルフォン樹脂;ポリプロピレン、ポリメチルペンテン、脂環式ポリオレフィン等のポリオレフィン樹脂;ポリ塩化ビニル等の塩化ビニル樹脂;ポリビニルアセタール樹脂;ポリエーテルケトン樹脂;ポリウレタン樹脂;ガラス等が挙げられる。これらの基材の材料の中でも、外線の透過率に優れることから、アクリル樹脂、ポリカーボネート樹脂、ポリエステル樹脂、セルロース樹脂が好ましく、ポリエステル樹脂、セルロース樹脂がより好ましい。 Examples of materials for the substrate include acrylic resins such as polymethyl methacrylate; polycarbonate resins; styrene resins such as polystyrene and methyl methacrylate-styrene copolymers; cellulose resins such as cellulose diacetate, cellulose triacetate, and cellulose acetate butyrate; polyester resins such as polyethylene terephthalate; polyamide resins; polyimide resins; polyethersulfone resins; polysulfone resins; polyolefin resins such as polypropylene, polymethylpentene, and alicyclic polyolefins; vinyl chloride resins such as polyvinyl chloride; polyvinyl acetal resins; polyether ketone resins; polyurethane resins; and glass. Among these substrate materials, acrylic resins, polycarbonate resins, polyester resins, and cellulose resins are preferred because of their excellent transmittance of external radiation, and polyester resins and cellulose resins are more preferred.
基材の形態としては、例えば、フィルム、シート等の公知の形態等が挙げられる。これらの基材の形態の中でも、生産性、取り扱い性に優れることから、フィルム、シートが好ましい。 Examples of the substrate form include known forms such as films and sheets. Among these substrate forms, films and sheets are preferred because of their excellent productivity and ease of handling.
基材の製造方法としては、例えば、射出成形法、押出成形法、キャスト成形法等の公知の製造方法等が挙げられる。これらの基材の製造方法の中でも、生産性に優れることから、押出成形法、キャスト成形法が好ましい。 Methods for manufacturing the substrate include, for example, known manufacturing methods such as injection molding, extrusion molding, and cast molding. Among these methods for manufacturing the substrate, extrusion molding and cast molding are preferred because of their excellent productivity.
基材の表面には、密着性、帯電防止性、耐擦傷性、耐候性等の特性を改良する目的として、コーティング処理、コロナ処理等が施されていてもよい。 The surface of the substrate may be subjected to a coating treatment, corona treatment, etc., for the purpose of improving properties such as adhesion, antistatic properties, scratch resistance, and weather resistance.
(赤外線センサカバー用途)
本発明の赤外線センサカバーが対象とする赤外線は、より透過率に優れることから、近赤外線が好ましく、700nm~1500nmがより好ましく、800~1000nmが更に好ましい。
(For infrared sensor covers)
The infrared ray targeted by the infrared sensor cover of the present invention is preferably near-infrared ray, more preferably 700 nm to 1500 nm, and even more preferably 800 to 1000 nm, because it has a better transmittance.
本発明の赤外線センサカバーの波長850nmにおける透過率は、赤外線の透過率、特に、近赤外線の透過率に優れることから、93%以上が好ましく、95%以上がより好ましく、97%以上が更に好ましい。
本発明の赤外線センサカバーの波長950nmにおける透過率は、赤外線の透過率、特に、近赤外線の透過率に優れることから、93%以上が好ましく、95%以上がより好ましく、97%以上が更に好ましい。
The transmittance of the infrared sensor cover of the present invention at a wavelength of 850 nm is preferably 93% or more, more preferably 95% or more, and even more preferably 97% or more, since the transmittance of infrared rays, particularly near-infrared rays, is excellent.
The transmittance of the infrared sensor cover of the present invention at a wavelength of 950 nm is preferably 93% or more, more preferably 95% or more, and even more preferably 97% or more, since the transmittance of infrared rays, particularly near-infrared rays, is excellent.
本発明の赤外線センサカバーと赤外線センサ本体とを含むことで、赤外線センサモジュール、カメラに好適に用いることができ、赤外線センサカバーの近赤外線の透過率に特に優れることから、近赤外線カメラに特に好適に用いることができる。赤外線センサモジュール、カメラは、自動運転やモーションセンサー等に利用される距離・画像センサ、生体認証システム、生体モニタリングシステム、セキュリティシステム、等に用いることができる。 By including the infrared sensor cover and the infrared sensor body of the present invention, it can be suitably used in infrared sensor modules and cameras, and since the infrared sensor cover has particularly excellent near-infrared transmittance, it can be particularly suitably used in near-infrared cameras. The infrared sensor modules and cameras can be used in distance and image sensors used in autonomous driving and motion sensors, biometric authentication systems, biometric monitoring systems, security systems, etc.
以下、実施例により本発明を具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples.
(透過率測定)
実施例・比較例で得られた赤外線センサカバーの透過率を、分光光度計(機種名「U-4000」、(株)日立製作所製)を用い、波長850nmおよび950nmの透過率を測定した。
(Transmittance measurement)
The transmittance of the infrared sensor covers obtained in the Examples and Comparative Examples was measured at wavelengths of 850 nm and 950 nm using a spectrophotometer (model name "U-4000", manufactured by Hitachi, Ltd.).
[製造例1]モールドの製造
純度99.99%のアルミニウムインゴットを、外径200mm、内径155mm、長さ350mmに切断した圧延痕のない円筒状のアルミニウム基材に、羽布研磨処理を施した後、過塩素酸/エタノール混合溶液中(体積比=1/4)で電解研磨し、鏡面化した。
得られたアルミニウム基材について、0.3Mシュウ酸水溶液中で、直流40V、温度16℃の条件で10分間陽極酸化を行った。その後、アルミニウム基材を、6質量%リン酸/1.8質量%クロム酸混合水溶液に浸漬して、酸化皮膜を除去した。
得られたアルミニウム基材について、0.3Mシュウ酸水溶液中で、直流40V、温度16℃の条件で30秒間陽極酸化を行った。
得られた酸化皮膜が形成されたアルミニウム基材を、30℃の5質量%リン酸水溶液に8分間浸漬して、細孔径拡大処理を行った(孔径拡大処理工程)。その後、アルミニウム基材について、0.3Mシュウ酸水溶液中で、直流40V、温度16℃の条件で30秒間陽極酸化を行った(酸化皮膜成長工程)。この孔径拡大処理工程と酸化皮膜成長工程とを合計4回繰り返し、最後に孔径拡大処理工程を行って、設計上では平均間隔100nm、深さ200nmの略円錐形状の細孔を有する陽極酸化アルミナが表面に形成されたロール状のモールドを得た。
[Manufacturing Example 1] Manufacturing of a mold An aluminum ingot with a purity of 99.99% was cut into a cylindrical aluminum substrate having no rolling marks, with an outer diameter of 200 mm, an inner diameter of 155 mm, and a length of 350 mm. The aluminum substrate was subjected to a cloth polishing treatment and then electrolytically polished in a mixed solution of perchloric acid/ethanol (volume ratio = 1/4) to obtain a mirror finish.
The obtained aluminum substrate was anodized for 10 minutes in a 0.3 M aqueous oxalic acid solution under conditions of a direct current of 40 V and a temperature of 16° C. Thereafter, the aluminum substrate was immersed in a mixed aqueous solution of 6 mass % phosphoric acid/1.8 mass % chromic acid to remove the oxide film.
The obtained aluminum substrate was anodized in a 0.3 M aqueous oxalic acid solution under conditions of DC 40 V and temperature 16° C. for 30 seconds.
The aluminum base material on which the oxide film was formed was immersed in a 5% by mass phosphoric acid aqueous solution at 30° C. for 8 minutes to perform a pore size enlargement treatment (pore size enlargement treatment step). The aluminum base material was then anodized in a 0.3 M oxalic acid aqueous solution at a direct current of 40 V and a temperature of 16° C. for 30 seconds (oxide film growth step). This pore size enlargement treatment step and oxide film growth step were repeated a total of four times, and finally the pore size enlargement treatment step was performed to obtain a roll-shaped mold on the surface of which anodized alumina was formed, which had approximately conical pores with an average spacing of 100 nm and a depth of 200 nm.
[製造例2]活性エネルギー線硬化性組成物の調製
ジペンタエリスリトールヘキサアクリレート25質量部、ペンタエリスリトールトリアクリレート25質量部、ポリエチレングリコールジアクリレート25質量部、ジペンタエリスリトールヘキサアクリレートのエチレンオキサイド変性化合物25質量部を混合し、更に、第1の光重合開始剤(商品名「イルガキュア184」、BASF社製)1質量部、第2の光重合開始剤(商品名「イルガキュア819」、BASF社製)0.5質量部及び離型剤(商品名「TDP-2」、日光ケミカルズ(株)製)0.1質量部を加えて混合し、活性エネルギー線硬化性組成物を調製した。
[Production Example 2] Preparation of active energy ray curable composition 25 parts by mass of dipentaerythritol hexaacrylate, 25 parts by mass of pentaerythritol triacrylate, 25 parts by mass of polyethylene glycol diacrylate, and 25 parts by mass of an ethylene oxide modified compound of dipentaerythritol hexaacrylate were mixed, and further, 1 part by mass of a first photopolymerization initiator (trade name "Irgacure 184", manufactured by BASF Corporation), 0.5 parts by mass of a second photopolymerization initiator (trade name "Irgacure 819", manufactured by BASF Corporation), and 0.1 parts by mass of a release agent (trade name "TDP-2", manufactured by Nikko Chemicals Co., Ltd.) were added and mixed to prepare an active energy ray curable composition.
[製造例3]モスアイ構造を含む反射防止層の製造
製造例1で得られたロール状のモールドを回転させ、モールドの外周面に沿ってモールドの回転方向にポリエチレンテレフタレート基材(商品名「コスモシャインA4300」、東洋紡(株)製、厚さ75μm)を走行させながら、モールドの外周面と走行している基材との間に、製造例2で得られた活性エネルギー線硬化性組成物を供給し、紫外線を照射し活性エネルギー線硬化性組成物を硬化させた。得られた硬化物をモールドから剥離し、モスアイ構造を含む反射防止層を製造した。
[製造例4]モスアイ構造を含む反射防止層の製造
製造例1で得られたロール状のモールドを回転させ、モールドの外周面に沿ってモールドの回転方向にトリアセチルセルロース基材(商品名「TD80ULM」、富士フイルム(株)製、厚さ80μm)を走行させながら、モールドの外周面と走行している基材との間に、製造例2で得られた活性エネルギー線硬化性組成物を供給し、紫外線を照射し活性エネルギー線硬化性組成物を硬化させた。得られた硬化物をモールドから剥離し、モスアイ構造を含む反射防止層を製造した。
[Production Example 3] Production of an antireflection layer containing a moth-eye structure The roll-shaped mold obtained in Production Example 1 was rotated, and a polyethylene terephthalate substrate (product name "Cosmoshine A4300", manufactured by Toyobo Co., Ltd., thickness 75 μm) was run along the outer circumferential surface of the mold in the rotation direction of the mold, while the active energy ray-curable composition obtained in Production Example 2 was supplied between the outer circumferential surface of the mold and the running substrate, and the active energy ray-curable composition was cured by irradiating with ultraviolet rays. The obtained cured product was peeled off from the mold to produce an antireflection layer containing a moth-eye structure.
[Production Example 4] Production of an antireflection layer containing a moth-eye structure The roll-shaped mold obtained in Production Example 1 was rotated, and a triacetyl cellulose substrate (product name "TD80ULM", manufactured by FUJIFILM Corporation, thickness 80 μm) was run along the outer circumferential surface of the mold in the rotation direction of the mold, while the active energy ray-curable composition obtained in Production Example 2 was supplied between the outer circumferential surface of the mold and the running substrate, and the active energy ray-curable composition was cured by irradiating with ultraviolet rays. The obtained cured product was peeled off from the mold to produce an antireflection layer containing a moth-eye structure.
[実施例1]
多層構造を含む反射防止層を有する反射防止フィルム(商品名「FHC-ARAF」、東山フィルム(株)製)を、ガラス基板(商品名「S9112」、松浪硝子工業(株)製)の一方の面に粘着層を介して貼りつけ、赤外線センサカバーを得た。
得られた評価結果を、表1に示す。
[Example 1]
An antireflection film having an antireflection layer including a multilayer structure (product name "FHC-ARAF", manufactured by Higashiyama Film Co., Ltd.) was attached to one side of a glass substrate (product name "S9112", manufactured by Matsunami Glass Industry Co., Ltd.) via an adhesive layer to obtain an infrared sensor cover.
The evaluation results obtained are shown in Table 1.
[実施例2]
製造例3で得られたモスアイ構造を含む反射防止層を、ガラス基板(商品名「S9112」、松浪硝子工業(株)製)の一方の面に粘着層を介して貼りつけ、赤外線センサカバーを得た。
得られた評価結果を、表1に示す。
[Example 2]
The antireflection layer including the moth-eye structure obtained in Production Example 3 was attached to one surface of a glass substrate (product name "S9112", manufactured by Matsunami Glass Industry Co., Ltd.) via an adhesive layer to obtain an infrared sensor cover.
The evaluation results obtained are shown in Table 1.
[実施例3]
多層構造を含む反射防止層を有する反射防止フィルム(商品名「FHC-ARAF」、東山フィルム(株)製)を、ガラス基板(商品名「S9112」、松浪硝子工業(株)製)の一方の面に粘着層を介して貼りつけ、製造例3で得られたモスアイ構造を含む反射防止層を、前記ガラス基板の他方の面に粘着層を介して貼りつけ、赤外線センサカバーを得た。
得られた評価結果を、表1に示す。
[実施例4]
製造例4で得られたモスアイ構造を含む反射防止層を、ガラス基板(商品名「S9112」、松浪硝子工業(株)製)の一方の面に粘着層を介して貼りつけ、赤外線センサカバーを得た。
得られた評価結果を、表1に示す。
[Example 3]
An antireflection film having an antireflection layer including a multilayer structure (product name "FHC-ARAF", manufactured by Higashiyama Film Co., Ltd.) was attached to one surface of a glass substrate (product name "S9112", manufactured by Matsunami Glass Industry Co., Ltd.) via an adhesive layer, and the antireflection layer including the moth-eye structure obtained in Production Example 3 was attached to the other surface of the glass substrate via an adhesive layer to obtain an infrared sensor cover.
The evaluation results obtained are shown in Table 1.
[Example 4]
The antireflection layer including the moth-eye structure obtained in Production Example 4 was attached to one surface of a glass substrate (product name "S9112", manufactured by Matsunami Glass Industry Co., Ltd.) via an adhesive layer to obtain an infrared sensor cover.
The evaluation results obtained are shown in Table 1.
[比較例1]
いずれの表面にも反射防止層を設けず、ガラス基板(商品名「S9112」、松浪硝子工業(株)製)そのものを、赤外線センサカバーとした。
得られた評価結果を、表1に示す。
[Comparative Example 1]
No anti-reflection layer was provided on either surface, and the glass substrate (product name "S9112", manufactured by Matsunami Glass Industry Co., Ltd.) itself served as the infrared sensor cover.
The evaluation results obtained are shown in Table 1.
表1から分かるように、実施例で得られた赤外線センサカバーは、赤外線の透過率、特に、近赤外線の透過率に優れた。
一方、比較例で得られた赤外線センサカバーは、赤外線の透過率、特に、近赤外線の透過率に劣った。
As can be seen from Table 1, the infrared sensor covers obtained in the examples were excellent in infrared transmittance, particularly in near-infrared transmittance.
On the other hand, the infrared sensor covers obtained in the comparative examples were poor in infrared transmittance, particularly in near-infrared transmittance.
10 赤外線センサカバー
20 基板
30 多層構造を含む反射防止層
31 高屈折率層
32 低屈折率層
40 モスアイ構造を含む反射防止層
41 基材
42 モスアイ構造層
REFERENCE SIGNS LIST 10 Infrared sensor cover 20 Substrate 30 Antireflection layer including multilayer structure 31 High refractive index layer 32 Low refractive index layer 40 Antireflection layer including moth-eye structure 41 Base material 42 Moth-eye structure layer
Claims (8)
前記モスアイ構造の隣接する凸部間の平均間隔が、20nm~400nmであり、前記凸部の平均高さが60nm~400nmであり、前記凸部間の平均間隔に対する前記凸部の平均高さの比であるアスペクト比が0.8~5.0であり、波長950nmにおける透過率が、97%以上である、近赤外線センサカバー。 A near-infrared sensor cover, comprising: an anti-reflection layer including a multilayer structure on one surface of a substrate; and an anti-reflection layer including a moth-eye structure on the other surface of the substrate,
a near-infrared sensor cover in which an average distance between adjacent convex portions of the moth-eye structure is 20 nm to 400 nm, an average height of the convex portions is 60 nm to 400 nm, an aspect ratio which is a ratio of the average height of the convex portions to the average distance between the convex portions is 0.8 to 5.0, and a transmittance at a wavelength of 950 nm is 97 % or more.
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| JP7484163B2 (en) * | 2019-03-28 | 2024-05-16 | 豊田合成株式会社 | Infrared sensor cover |
| WO2020195247A1 (en) * | 2019-03-28 | 2020-10-01 | 豊田合成株式会社 | Infrared sensor cover |
| WO2021107038A1 (en) * | 2019-11-29 | 2021-06-03 | 住友ベークライト株式会社 | Optical layer, cover member and moving body |
| JP7590223B2 (en) * | 2021-03-08 | 2024-11-26 | 本田技研工業株式会社 | Body structure with external sensors |
| CN116449466A (en) * | 2022-11-16 | 2023-07-18 | 浙江兆奕科技有限公司 | Optical anti-reflection micro-nano structure applied to vehicle-mounted laser radar window sheet |
| WO2024257175A1 (en) * | 2023-06-12 | 2024-12-19 | 日本電信電話株式会社 | Carbon dioxide reduction reaction device |
| CN121925344A (en) | 2023-09-27 | 2026-04-24 | 三菱瓦斯化学株式会社 | Multi-layer body and dust cover for head-up display |
| WO2025070510A1 (en) | 2023-09-27 | 2025-04-03 | 三菱瓦斯化学株式会社 | Multilayer body and head-up display dust-proofing cover |
| WO2025070511A1 (en) | 2023-09-27 | 2025-04-03 | 三菱瓦斯化学株式会社 | Multilayered body and dust-proof cover for head-up display |
| JP2025123918A (en) * | 2024-02-13 | 2025-08-25 | デクセリアルズ株式会社 | Infrared sensor cover and infrared sensor |
| WO2025243962A1 (en) * | 2024-05-20 | 2025-11-27 | 三菱ケミカル株式会社 | Transparent molded body, optical member, and near-infrared sensor cover |
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