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JP7493886B2 - Heat-expandable fire-resistant sheet, fireproofing method for penetration part using heat-expandable fire-resistant sheet, and fireproof structure for penetration part using heat-expandable fire-resistant sheet - Google Patents
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JP7493886B2 - Heat-expandable fire-resistant sheet, fireproofing method for penetration part using heat-expandable fire-resistant sheet, and fireproof structure for penetration part using heat-expandable fire-resistant sheet - Google Patents

Heat-expandable fire-resistant sheet, fireproofing method for penetration part using heat-expandable fire-resistant sheet, and fireproof structure for penetration part using heat-expandable fire-resistant sheet Download PDF

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JP7493886B2
JP7493886B2 JP2020177805A JP2020177805A JP7493886B2 JP 7493886 B2 JP7493886 B2 JP 7493886B2 JP 2020177805 A JP2020177805 A JP 2020177805A JP 2020177805 A JP2020177805 A JP 2020177805A JP 7493886 B2 JP7493886 B2 JP 7493886B2
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史典 江草
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Tigers Polymer Corp
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Description

本発明は、火災時に熱膨張して断熱性や耐火性を呈する熱膨張性耐火シートに関する。また、本発明は、当該熱膨張性耐火シートを用いた、建築物の貫通部の耐火処理方法に関する。 The present invention relates to a heat-expandable fire-resistant sheet that expands thermally in the event of a fire to provide insulation and fire resistance. The present invention also relates to a method for fireproofing a penetration part of a building using the heat-expandable fire-resistant sheet.

建築物に防火区画を設ける際に、防火区画の仕切り壁に、ケーブル類の挿通や換気等の目的のため、貫通部、すなわち、仕切り壁を貫通する穴が設けられることがある。火災の際には、貫通部を通じて、空気(酸素)が供給されたり、火炎が伝播したりするため、火災が発生した際に、貫通部が閉塞されるよう、貫通部には耐火処理が行われる。 When creating fire compartments in a building, penetrations, i.e. holes that penetrate the partition walls, are sometimes made in the partition walls of the fire compartment for the purpose of passing cables through, ventilation, etc. In the event of a fire, air (oxygen) is supplied and flames spread through the penetrations, so the penetrations are fireproofed so that they can be closed in the event of a fire.

貫通部の耐火処理に、熱膨張性を有する耐火シートを用いると、耐火処理(施工)が簡単になり、便利である。
例えば、特許文献1には、熱膨張性耐火材料からなるシート材と樹脂発泡体であるウレタンフォームとが積層されたテープ状の耐火処理部材を、ケーブル等の貫通物に捲回して貫通穴の内部に配置して耐火処理をする技術が開示されており、当該処理方法によれば、コストを低減しながら、施工が容易な防火区画貫通部の施工方法が提供されることが開示されている。
If a heat-expandable fireproof sheet is used for fireproofing the penetration part, the fireproofing (construction) becomes simple and convenient.
For example, Patent Document 1 discloses a technology for fireproofing a penetrating object such as a cable by wrapping a tape-like fireproofing member, which is made by laminating a sheet material made of a heat-expandable fire-resistant material and a urethane foam, which is a resin foam, around the object and placing it inside a through hole. It is disclosed that this processing method provides a construction method for a fire compartment penetration that is easy to construct while reducing costs.

特開2005-351305号公報JP 2005-351305 A

防火区画の貫通部の耐火処理には、できるだけ長時間にわたって火炎や熱風に耐える耐火性能が求められる。また、防火区画の貫通部の耐火処理には、貫通部を確実に閉塞し、煙や空気の流れを遮断する性能が求められる。 Fireproofing of fire compartment penetrations requires fire resistance that can withstand flames and hot air for as long as possible. In addition, fireproofing of fire compartment penetrations requires the ability to completely seal the penetrations and block the flow of smoke and air.

しかしながら、従来の熱膨張性耐火部材では、これら要求を両立させることは難しかった。すなわち、長時間にわたって火炎や熱風に耐える耐火性能を向上させようとすれば、膨張した耐火部材が比較的硬質なものとなるようにしたいが、そうした耐火部材は膨張倍率が低くなりがちで、貫通部を確実に閉塞させる性能が低くなりがちだからである。 However, it was difficult to meet both of these requirements with conventional heat-expandable fire-resistant materials. In other words, to improve fire resistance that can withstand flames and hot air for a long period of time, it is desirable to make the expanded fire-resistant material relatively hard, but such fire-resistant materials tend to have a low expansion ratio, which tends to reduce their ability to reliably close penetrations.

本発明の目的は、施工が簡単であり、火災の際に長時間にわたって貫通部の閉塞がなされる複数周以上捲回可能な可撓性を有する熱膨張性耐火シートを提供することにある。また、本発明の他の目的は、かかる複数周以上捲回可能な可撓性を有する熱膨張性耐火シートを用いた貫通部の耐火処理方法を提供することにある。 The object of the present invention is to provide a heat-expandable fire-resistant sheet that is easy to install and has flexibility that allows it to be wound multiple times or more, thereby blocking a penetration part for a long time in the event of a fire. Another object of the present invention is to provide a fire-proofing method for a penetration part using such a heat-expandable fire-resistant sheet that has flexibility that allows it to be wound multiple times or more .

発明者は、鋭意検討の結果、膨張後の形状維持性が異なる複数の熱膨張性耐火材料を用いて、それら材料からなる帯状の領域が並ぶように熱膨張性耐火シートを構成すると、長時間にわたる火炎や熱風への耐火性と貫通部の確実な閉塞が両立できることを知見し、本発明を完成させた。 After extensive research, the inventor discovered that by using multiple heat-expandable fire-resistant materials with different degrees of shape retention after expansion to construct a heat-expandable fire-resistant sheet in such a way that band-shaped regions made of these materials are arranged side by side, it is possible to achieve both long-term fire resistance to flames and hot air and reliable sealing of the penetrations, and thus completed the present invention.

本発明は、複数周以上捲回可能な可撓性を有する熱膨張性耐火シートであって、シートの面直方向から見て、第1耐火材料からなる第1帯状領域と、第2耐火材料からなる第2帯状領域とが一体化されて並んで設けられており、第1耐火材料および第2耐火材料は、いずれも熱膨張性の耐火樹脂組成物であり、第1耐火材料は第2耐火材料に比べ、膨張後の形状維持性が高い、熱膨張性耐火シートである(第1発明)。 The present invention provides a heat-expandable fire-resistant sheet having flexibility allowing it to be wound multiple times or more , in which, when viewed perpendicular to the surface of the sheet, a first band-shaped region made of a first fire-resistant material and a second band-shaped region made of a second fire-resistant material are integrally arranged side by side, and both the first fire-resistant material and the second fire-resistant material are heat-expandable fire-resistant resin compositions, and the first fire-resistant material has a higher shape retention after expansion than the second fire-resistant material (first invention).

第1発明において、好ましくは、さらに、第1耐火材料からなる第3帯状領域が設けられ、第2帯状領域が第1帯状領域と第3帯状領域の間に一体化されて配置されている(第2発明)。また、第1発明もしくは第2発明において、好ましくは、第1耐火材料が亜リン酸アルミニウムを含む(第3発明)。また、第3発明において、好ましくは、第1耐火材料および第2耐火材料が熱膨張性黒鉛を含む(第4発明) In the first invention, preferably, a third band region made of the first refractory material is further provided, and the second band region is disposed integrally between the first and third band regions (invention 2). In the first or second invention, preferably, the first refractory material contains aluminum phosphite (invention 3). In the third invention, preferably, the first and second refractory materials contain thermally expandable graphite (invention 4).

また、本発明は、第1発明の複数周以上捲回可能な可撓性を有する熱膨張性耐火シートを用いた、貫通部の耐火処理方法であって、第1帯状領域が周方向に延在するように、熱膨張性耐火シートを円筒状に丸め、円筒状に丸めた熱膨張性耐火シートを、火災の発生が予測される側に第1帯状領域が位置するように、貫通部の穴に配置する、耐火処理方法である(第5発明)。
また、本発明は、第1発明の複数周以上捲回可能な可撓性を有する熱膨張性耐火シートを用いた、貫通部の耐火構造であって、熱膨張性耐火シートが、第1帯状領域が周方向に延在するように円筒状に丸められた状態で、火災の発生が予測される側に第1帯状領域が位置するように、貫通部の穴に配置された、貫通部の耐火構造である(第6発明)。
The present invention also relates to a fireproofing method for a penetration part using a heat-expandable fireproof sheet of the first invention that has flexibility allowing it to be wound multiple times or more , in which the heat-expandable fireproof sheet is rolled into a cylindrical shape so that the first band-like region extends in the circumferential direction, and the heat-expandable fireproof sheet rolled into a cylindrical shape is placed in the hole of the penetration part so that the first band-like region is located on the side where a fire is predicted to break out (fifth invention).
The present invention also relates to a fire-resistant structure for a penetration part using a heat-expandable fire-resistant sheet of the first invention that has flexibility allowing it to be wound multiple times or more , in which the heat-expandable fire-resistant sheet is rolled into a cylindrical shape so that the first band-shaped region extends in the circumferential direction, and is arranged in the hole of the penetration part so that the first band-shaped region is located on the side where a fire is predicted to break out (sixth invention).

本発明の複数周以上捲回可能な可撓性を有する熱膨張性耐火シート(第1発明)や本発明の貫通部耐火処理方法(第5発明)、本発明の貫通部の耐火構造(第6発明)によれば、耐火処理の施工が簡単であり、火災の際に長時間にわたって貫通部の閉塞がなされるとの効果が得られる。
さらに、第2発明のようにした場合には、施工がより容易なものとなり、耐火処理の確実性も向上する。また、第3発明や第4発明のようにした場合には、耐火処理の確実性が特に向上する。
According to the heat-expandable fire-resistant sheet of the present invention (first invention) which is flexible enough to be wound multiple times or more, the fire-resistant treatment method for a penetration part of the present invention (fifth invention), and the fire-resistant structure of a penetration part of the present invention (sixth invention), the application of fire-resistant treatment is simple, and the effect of blocking the penetration part for a long period of time in the event of a fire is obtained.
Furthermore, in the case of the second aspect of the invention, the construction becomes easier and the reliability of the fireproofing treatment is improved. In addition, in the case of the third or fourth aspect of the invention, the reliability of the fireproofing treatment is particularly improved.

第1実施形態の熱膨張性耐火シートの構造を示す平面図である。FIG. 2 is a plan view showing the structure of the thermally expandable fireproof sheet of the first embodiment. 第1実施形態の熱膨張性耐火シートの構造を示す断面図である。FIG. 2 is a cross-sectional view showing the structure of the thermally expandable fireproof sheet of the first embodiment. 第1実施形態の熱膨張性耐火シートの施工方法を示す図である。1A to 1C are diagrams showing a method of installing the thermally expandable fireproof sheet of the first embodiment. 第2実施形態の熱膨張性耐火シートの構造を示す平面図および断面図である。5A and 5B are a plan view and a cross-sectional view showing the structure of a thermally expandable fireproof sheet of a second embodiment. 第3実施形態の熱膨張性耐火シートの構造を示す断面図である。FIG. 11 is a cross-sectional view showing the structure of a thermally expandable fireproof sheet according to a third embodiment.

以下図面を参照しながら、防火区画の貫通部の耐火処理に使用される熱膨張性耐火シートを例として、発明の実施形態について説明する。発明は以下に示す個別の実施形態に限定されるものではなく、その形態を変更して実施することもできる。 The following describes an embodiment of the invention with reference to the drawings, taking as an example a thermally expandable fireproof sheet used for fireproofing a penetration part of a fire compartment. The invention is not limited to the individual embodiments shown below, and can be practiced by modifying the form.

図1および図2は、第1実施形態の熱膨張性耐火シート1の構成を示す平面図および断面図である。必須ではないが、第1実施形態の熱膨張性耐火シート1はテープ状であり、図1では、図の上下方向がテープの長手方向となり、図の左右方向がテープの幅方向である。 Figures 1 and 2 are a plan view and a cross-sectional view showing the configuration of the heat-expandable fire-resistant sheet 1 of the first embodiment. Although not required, the heat-expandable fire-resistant sheet 1 of the first embodiment is in the form of a tape, and in Figure 1, the vertical direction of the figure is the longitudinal direction of the tape, and the horizontal direction of the figure is the width direction of the tape.

第1実施形態の熱膨張性耐火シート1では、図1のように、シートの面直方向から見て、第1耐火材料からなる第1帯状領域11と、第2耐火材料からなる第2帯状領域12とが並んで設けられている。本実施形態のように、テープ状の熱膨張性耐火シートの場合には、第1帯状領域11と第2帯状領域12が、それぞれ、テープの長手方向に延在するように一体化されて設けられることが好ましい。 In the heat-expandable fire-resistant sheet 1 of the first embodiment, a first band-like region 11 made of a first fire-resistant material and a second band-like region 12 made of a second fire-resistant material are provided side by side when viewed from the direction perpendicular to the surface of the sheet, as in Fig. 1. In the case of a tape-shaped heat-expandable fire-resistant sheet as in this embodiment, it is preferable that the first band-like region 11 and the second band-like region 12 are provided integrally so as to extend in the longitudinal direction of the tape.

また、必須ではないが、本実施形態のように、シートの面直方向から見て、熱膨張性耐火シート1には、第1耐火材料からなる第3帯状領域13が設けられており、第2帯状領域12が第1帯状領域11と第3帯状領域13の間に一体化されて配置されていることが好ましい。なお、後述する実施形態のように、熱膨張性耐火シートに第3帯状領域13が設けられていなくてもよい。 Although not essential, as in this embodiment, it is preferable that the heat-expandable fire-resistant sheet 1 is provided with a third band-like region 13 made of the first fire-resistant material when viewed from the direction perpendicular to the surface of the sheet, and the second band-like region 12 is disposed integrally between the first band-like region 11 and the third band-like region 13. Note that, as in the embodiment described later, the heat-expandable fire-resistant sheet does not necessarily have to be provided with the third band-like region 13.

また、必須ではないが、図2に示すように、第1耐火材料からなる第3帯状領域13が設けられる場合には、本実施形態のように、第1帯状領域11と第3帯状領域13が第1耐火材料によって互いにつながれた、扁平なコの字状に形成されて、コの字の空間部分を埋めるように、第2耐火材料からなる第2帯状領域12が一体化されて設けられることが好ましい。このように、各帯状領域には、シート面直方向から見て、帯状領域の奥側に他の耐火材料からなる層が積層されていてもよい。 2, when the third band region 13 made of the first fire-resistant material is provided, it is preferable that the first band region 11 and the third band region 13 are connected to each other by the first fire-resistant material and formed into a flat U-shape, as in this embodiment, and the second band region 12 made of the second fire-resistant material is provided integrally so as to fill the space of the U-shape. In this way, a layer made of another fire-resistant material may be laminated on the back side of each band region when viewed from the direction perpendicular to the sheet surface.

第1耐火材料および第2耐火材料は、いずれも熱膨張性の耐火樹脂組成物である。熱膨張性の耐火樹脂組成物は、ベース樹脂に膨張剤が配合されていて、火炎や熱風等、火災発生時の熱気にさらされて樹脂組成物の温度が上昇すると膨張して炭化し、耐火性を呈する樹脂組成物である。 The first fire-resistant material and the second fire-resistant material are both thermally expandable fire-resistant resin compositions. Thermally expandable fire-resistant resin compositions are resin compositions in which an expanding agent is blended into a base resin, and when exposed to flames, hot air, or other hot air during a fire, the resin composition expands and carbonizes when the temperature of the resin composition rises, thereby exhibiting fire resistance.

第1耐火材料は第2耐火材料に比べ、膨張後の形状維持性が高くされる。すなわち、第1耐火材料は第2耐火材料に比べ、加熱により膨張し炭化した組成物が、より硬質で崩れにくくしっかりとした炭化物となる。 The first refractory material has a higher shape retention after expansion than the second refractory material. In other words, the composition of the first refractory material that expands and carbonizes when heated is harder, less likely to crumble, and more solidly carbonized than the second refractory material.

また、必須ではないが、第1耐火材料は第2耐火材料に比べ、加熱の際の膨張倍率が低いことが好ましい。膨張倍率が低いことも、膨張後の形状維持性を高めることに貢献する。典型的には、第1耐火材料の膨張倍率が15~30倍とされ、第2耐火材料の膨張倍率が30~60倍とされ、両者の膨張倍率の比、すなわち、(第2耐火材料の膨張倍率)/(第1耐火材料の膨張倍率)が、1.5~2.5であることが好ましい。なお、ここで、膨張倍率とは、熱膨張性の耐火樹脂組成物の膨張前の体積(VB)に対する膨張後の体積(VA)の比(VA/VB)である。 In addition, although not essential, it is preferable that the first fire-resistant material has a lower expansion ratio when heated than the second fire-resistant material. A low expansion ratio also contributes to improving the shape retention after expansion. Typically, the expansion ratio of the first fire-resistant material is 15 to 30 times, and the expansion ratio of the second fire-resistant material is 30 to 60 times, and it is preferable that the ratio of the expansion ratios of the two, i.e., (expansion ratio of the second fire-resistant material)/(expansion ratio of the first fire-resistant material), is 1.5 to 2.5. Note that the expansion ratio here is the ratio (VA/VB) of the volume (VA) after expansion to the volume (VB) before expansion of the thermally expandable fire-resistant resin composition.

また、第1耐火材料が亜リン酸アルミニウムを含むことが好ましい。熱膨張性の耐火樹脂組成物に亜リン酸アルミニウムを含ませると、加熱により膨張し炭化した組成物を、より硬質で崩れにくく、しっかりとしたものとできる。第1耐火材料において、ベース樹脂成分100重量部に対し、亜リン酸アルミニウムが20~55重量部配合されることが好ましい。なお、第2耐火材料が亜リン酸アルミニウムを含んでいてもよいが、第1耐火材料に比べ含有量が少ないか、もしくは、第2耐火材料が亜リン酸アルミニウムを含まないことが好ましい。 Furthermore, it is preferable that the first fire-resistant material contains aluminum phosphite. When aluminum phosphite is contained in a thermally expandable fire-resistant resin composition, the composition that expands and carbonizes when heated can be made harder, less likely to crumble, and more solid. It is preferable that 20 to 55 parts by weight of aluminum phosphite is blended in the first fire-resistant material per 100 parts by weight of the base resin component. Note that the second fire-resistant material may contain aluminum phosphite, but it is preferable that the content is less than that of the first fire-resistant material, or that the second fire-resistant material does not contain aluminum phosphite.

亜リン酸アルミニウムは、アルミニウムの亜リン酸塩であればよく、その組成は特に限定されない。本発明における使用に際して、亜リン酸アルミニウムには前駆体や誘導体などが含まれていてもよく、例えば、ホスホン酸塩や水和物等を含んでもよい。亜リン酸アルミニウムとしては、高発泡性のものが好ましく、例えば、太平化学産業株式会社から販売されている。中でも、亜リン酸アルミニウムの発泡開始温度が380℃~480℃であり、膨張率が10倍ないし70倍程度のものが好ましい。 Aluminum phosphite may be any aluminum phosphite, and its composition is not particularly limited. When used in the present invention, aluminum phosphite may contain precursors or derivatives, such as phosphonates or hydrates. Aluminum phosphite with high foaming properties is preferred, and is sold by Taihei Chemical Industry Co., Ltd., for example. Among these, aluminum phosphite with a foaming start temperature of 380°C to 480°C and an expansion coefficient of about 10 to 70 times is preferred.

また、第1耐火材料および第2耐火材料が熱膨張性黒鉛を含むことが好ましい。熱膨張性黒鉛は膨張性が高く、かつ、組成物の膨張後の炭化が速く、耐火性と断熱性に富む。第1耐火材料において、ベース樹脂100重量部に対し、熱膨張性黒鉛が20~55重量部配合されることが好ましい。また、第2耐火材料において、ベース樹脂100重量部に対し、熱膨張性黒鉛が30~100重量部配合されることが好ましい。 Furthermore, it is preferable that the first fire-resistant material and the second fire-resistant material contain thermally expandable graphite. Thermally expandable graphite has high expandability, and is quickly carbonized after the composition expands, and is rich in fire resistance and heat insulation. In the first fire-resistant material, it is preferable that 20 to 55 parts by weight of thermally expandable graphite is blended with 100 parts by weight of the base resin. In the second fire-resistant material, it is preferable that 30 to 100 parts by weight of thermally expandable graphite is blended with 100 parts by weight of the base resin.

ここで、熱膨張性黒鉛とは、一般に黒鉛の層状結晶と熱分解成分とを含み、加熱によって急激に膨張する性質を有するものをいう。熱膨張性黒鉛は、火炎に暴露されるなどして加熱されると、熱分解成分がガス化することで黒鉛結晶の層間を押し広げることで膨張する。このような熱膨張性黒鉛としては市販のものを用いることができ、特に限定されるものではないが、例えば、エア・ウォーター株式会社の「TEG」シリーズや鈴裕化学「GREP-EG」シリーズ等が使用できる。 Here, thermally expandable graphite generally refers to graphite that contains layered graphite crystals and pyrolysis components, and has the property of expanding rapidly when heated. When thermally expandable graphite is heated, for example by exposure to a flame, the pyrolysis components gasify, pushing apart the layers of the graphite crystals, causing the graphite to expand. Such thermally expandable graphite can be commercially available, and is not particularly limited, but examples that can be used include the "TEG" series from Air Water Inc. and the "GREP-EG" series from Suzuhiro Chemical.

以下、第1耐火材料および第2耐火材料となる熱膨張性の耐火樹脂組成物を構成する材料について、より詳細に説明する。
耐火樹脂組成物のベースになる樹脂(ベース樹脂)としては、特に限定されないが、熱可塑性樹脂や熱硬化性樹脂、ゴム等の樹脂が利用できる。ベース樹脂は難燃性の樹脂(例えば塩化ビニル樹脂やウレタン樹脂、フッ素樹脂など)であることが好ましい。複数の樹脂を組み合わせて使用してもよい。ベース樹脂に熱可塑性樹脂(特に塩化ビニル樹脂やポリウレタン樹脂、エチレン酢酸ビニル樹脂)を用いれば、膨張剤等の配合剤を練りこんでシート状にしやすく、発泡倍率も高めやすい。また、ベース樹脂に熱硬化性樹脂(特にフェノール樹脂)を含ませるようにすれば、火災により加熱された際に樹脂成分が硬化しようとするので、膨張し炭化する際の組成物をより硬質で崩れにくく、しっかりとしたものとしやすくなる。第1耐火材料のベース樹脂と第2耐火材料のベース樹脂は、おなじ樹脂であってもよいが、異なる樹脂であってもよい。
The materials constituting the thermally expandable fire-resistant resin composition that becomes the first fire-resistant material and the second fire-resistant material will be described in more detail below.
The resin (base resin) that is the base of the fire-resistant resin composition is not particularly limited, and resins such as thermoplastic resins, thermosetting resins, and rubber can be used. The base resin is preferably a flame-retardant resin (for example, vinyl chloride resin, urethane resin, fluororesin, etc.). A combination of multiple resins may be used. If a thermoplastic resin (particularly vinyl chloride resin, polyurethane resin, or ethylene vinyl acetate resin) is used as the base resin, it is easy to knead compounding agents such as an expanding agent into a sheet shape and to increase the expansion ratio. In addition, if a thermosetting resin (particularly a phenolic resin) is included in the base resin, the resin component will tend to harden when heated by a fire, making the composition harder, less likely to crumble, and more solid when expanded and carbonized. The base resin of the first fire-resistant material and the base resin of the second fire-resistant material may be the same resin, or different resins.

耐火樹脂組成物に含まれる膨張剤としては、特に限定されないが、熱膨張性黒鉛や亜リン酸アルミニウムなどが好ましい。膨張を助ける目的で、膨張剤とともに、酸化チタンなどの増粘剤が耐火樹脂組成物に含まれてもよい。 The expanding agent contained in the fire-resistant resin composition is not particularly limited, but thermally expandable graphite, aluminum phosphite, etc. are preferred. In order to aid expansion, a thickener such as titanium oxide may be contained in the fire-resistant resin composition together with the expanding agent.

熱膨張性耐火シートが適度な柔軟性を有し、施工性が高められるように、熱膨張性の耐火樹脂組成物は、ゴムや可塑剤を含んでいてもよい。 The heat-expandable fire-resistant resin composition may contain rubber and plasticizers so that the heat-expandable fire-resistant sheet has appropriate flexibility and is easy to apply.

耐火樹脂組成物には、難燃剤、例えば、ポリリン酸アンモニウムやハロゲン系難燃剤が含まれていてもよい。また、耐火樹脂組成物には、炭化材、例えば、ペンタエリスリトールなどの多価アルコールが含まれていてもよい。また、耐火樹脂組成物には、無機充填剤、例えば、ホウ酸や酸化アルミニウム、酸化亜鉛等が含まれていてもよい。無機充填剤としては、含水無機物や金属炭酸塩が好ましい。 The fire-resistant resin composition may contain a flame retardant, such as ammonium polyphosphate or a halogen-based flame retardant. The fire-resistant resin composition may also contain a carbonizing material, such as a polyhydric alcohol such as pentaerythritol. The fire-resistant resin composition may also contain an inorganic filler, such as boric acid, aluminum oxide, zinc oxide, etc. As the inorganic filler, a hydrous inorganic substance or a metal carbonate is preferred.

耐火樹脂組成物には、その他必要に応じて、酸化防止剤、帯電防止剤、安定剤、架橋剤、滑剤、顔料、紫外線吸収剤等、が含まれていてもよい。 The fire-resistant resin composition may also contain other additives, such as antioxidants, antistatic agents, stabilizers, crosslinking agents, lubricants, pigments, and UV absorbers, as necessary.

必須ではないが、例えば、本実施形態においては、第1耐火材料は、熱可塑性ポリウレタン樹脂100重量部に、熱膨張性黒鉛を33重量部、亜リン酸アルミニウムを33重量部配合した、熱膨張性の耐火樹脂組成物である。また、第2耐火材料は、熱可塑性ポリウレタン樹脂100重量部に、熱膨張性黒鉛を55重量部配合した、熱膨張性の耐火樹脂組成物である。450℃に加熱した際の、第1耐火材料の膨張倍率は25倍であり、第2耐火材料の膨張倍率は50倍であり、両者の膨張倍率の比は2.0である。 Although not required, for example, in this embodiment, the first fire-resistant material is a heat-expandable fire-resistant resin composition in which 100 parts by weight of thermoplastic polyurethane resin is blended with 33 parts by weight of heat-expandable graphite and 33 parts by weight of aluminum phosphite. The second fire-resistant material is a heat-expandable fire-resistant resin composition in which 100 parts by weight of thermoplastic polyurethane resin is blended with 55 parts by weight of heat-expandable graphite. When heated to 450°C, the expansion ratio of the first fire-resistant material is 25 times, and the expansion ratio of the second fire-resistant material is 50 times, and the ratio of the expansion ratios of the two is 2.0.

第1耐火材料や第2耐火材料の膨張後の形状維持性を高くするためには、必須ではないが、亜リン酸アルミニウムの配合量を多くしたり、熱膨張性黒鉛の配合量を少なくすればよい。難燃剤や炭化剤、無機充填剤などの量を調節して、耐火材料の膨張後の形状維持性を調節してもよい。また、第1耐火材料や第2耐火材料の膨張倍率を高めるには、熱膨張性黒鉛の配合量を多くしたりすればよい。 In order to improve the shape retention of the first and second refractory materials after expansion, it is possible to increase the amount of aluminum phosphite or decrease the amount of thermally expandable graphite, although this is not essential. The amount of flame retardant, carbonizing agent, inorganic filler, etc. may be adjusted to adjust the shape retention of the refractory materials after expansion. In addition, in order to increase the expansion ratio of the first and second refractory materials, it is possible to increase the amount of thermally expandable graphite.

上記実施形態の熱膨張性耐火シートは、公知の製造方法を応用して製造できる。以下、その製造プロセスを例示する。
まず所定のベース樹脂と他の配合材料を順次混錬し、第1耐火材料と第2耐火材料を、それぞれ調製する。
The thermally expandable fireproof sheet of the above embodiment can be manufactured by applying a known manufacturing method. The manufacturing process will be exemplified below.
First, a predetermined base resin and other ingredients are mixed in order to prepare a first fire-resistant material and a second fire-resistant material, respectively.

得られた第1耐火材料を、図2に示した扁平なコの字状断面となるよう、テープ状に加工する。一方、第2耐火材料を、所定の幅のテープ状に加工する。これら加工は押出成形であってもよいし、ロール加工であってもよい。その後、第1耐火材料のテープと第2耐火材料のテープを重ね合わせて一体化し、第1実施形態の熱膨張性耐火シートを得る。第1耐火材料のテープと第2耐火材料のテープの一体化は、熱融着によるものであってもよいが、接着剤や粘着剤を利用して一体化してもよい。また、第1耐火材料と第2耐火材料を共押出して、第1実施形態の熱膨張性耐火シート1を製造してもよい。 The obtained first fire-resistant material is processed into a tape shape so as to have a flat U-shaped cross section as shown in FIG. 2. Meanwhile, the second fire-resistant material is processed into a tape shape of a predetermined width. This processing may be extrusion molding or roll processing. The tape of the first fire-resistant material and the tape of the second fire-resistant material are then overlapped and integrated to obtain the thermally expandable fire-resistant sheet of the first embodiment. The tape of the first fire-resistant material and the tape of the second fire-resistant material may be integrated by thermal fusion, but they may also be integrated using an adhesive or pressure-sensitive adhesive. The first fire-resistant material and the second fire-resistant material may also be co-extruded to produce the thermally expandable fire-resistant sheet 1 of the first embodiment.

上記第1実施形態の熱膨張性耐火シート1は、防火区画の壁面等に設けられた貫通部(貫通穴)の耐火処理に使用される。図3に熱膨張性耐火シート1の施工方法の例を示す。この施工方法の例では、壁面Wに設けられた貫通穴HにケーブルCが挿通されていて、この部分を貫通部として耐火処理が行われる。 The thermally expandable fire-resistant sheet 1 of the first embodiment is used for fireproofing a penetration (through hole) provided in a wall surface of a fire compartment. Figure 3 shows an example of a method for installing the thermally expandable fire-resistant sheet 1. In this example of the installation method, a cable C is inserted through a through hole H provided in a wall surface W, and this part is used as the penetration for fireproofing.

まず、所定の長さにカットした第1実施形態の熱膨張性耐火シート1をケーブルCの周囲に巻き付ける(図3(a))。第1帯状領域11が周方向に延在するように、熱膨張性耐火シート1は円筒状に丸められる。ケーブルCの周囲を1周以上、好ましくは複数周以上捲回するよう、巻き付けられることが好ましい。また、ケーブルCの外周面と、貫通穴Hの内周面の間の空間をおおむね塞ぐような厚みとなるように、熱膨張性耐火シート1が捲回されることが好ましい。 First, the heat-expandable fire-resistant sheet 1 of the first embodiment cut to a predetermined length is wrapped around the cable C (Figure 3 (a)). The heat-expandable fire-resistant sheet 1 is rolled into a cylindrical shape so that the first band-shaped region 11 extends in the circumferential direction. It is preferable that the heat-expandable fire-resistant sheet 1 is wrapped around the cable C one or more times, preferably multiple times or more. It is also preferable that the heat-expandable fire-resistant sheet 1 is wrapped to a thickness that almost completely fills the space between the outer circumferential surface of the cable C and the inner circumferential surface of the through hole H.

円筒状に丸められた熱膨張性耐火シート1が、火災の発生が予測される側に第1帯状領域11が位置し、貫通穴Hの内側に配置されるよう、熱膨張性耐火シート1を貫通穴Hの内側に押し込んで、耐火処理が完了する(図3(b))。ここで、火災の発生が予測される側とは、例えば、防火区画が機関室と燃料室を隔てる壁面である場合には、より火災が発生しやすい機関室の側を言う。これにより、貫通部において火災が発生する側が、主に第1耐火部材によって覆われ、ふたをされたようになる。 The heat-expandable fire-resistant sheet 1 rolled into a cylindrical shape is pushed into the inside of the through-hole H so that the first band-shaped region 11 is positioned on the side where a fire is predicted to break out and is positioned inside the through-hole H, completing the fireproofing process (Figure 3(b)). Here, the side where a fire is predicted to break out refers to the side of the engine room where a fire is more likely to break out, for example, if the fire compartment is the wall separating the engine room from the fuel room. As a result, the side of the penetration where a fire will break out is mainly covered by the first fire-resistant member, as if it were capped.

第1実施形態の熱膨張性耐火シート1のように、テープの両側縁部がともに第1耐火材料性である場合には、火災の発生が予測される側に、第1帯状領域11または第3帯状領域13のどちらが配置されてもよく、いずれの場合にも、火災の発生が予測される側の部屋と第2帯状領域12との間に、第1耐火材料からなる第1帯状領域11もしくは第3帯状領域13が配置される。したがって、上記第1実施形態の熱膨張性耐火シート1のように、第1耐火材料からなる第3帯状領域13が設けられ、第2帯状領域12が第1帯状領域11と第3帯状領域13の間に配置されていれば、熱膨張性耐火シート1の施工の際に、火災の発生のしやすさや火災の伝播方向をあまり考慮しなくてもよくなり、施工性がより高められる。 When both side edges of the tape are made of the first fire-resistant material, as in the heat-expandable fire-resistant sheet 1 of the first embodiment, either the first band region 11 or the third band region 13 may be placed on the side where a fire is expected to break out, and in either case, the first band region 11 or the third band region 13 made of the first fire-resistant material is placed between the room on the side where a fire is expected to break out and the second band region 12. Therefore, as in the heat-expandable fire-resistant sheet 1 of the first embodiment, if the third band region 13 made of the first fire-resistant material is provided and the second band region 12 is placed between the first band region 11 and the third band region 13, the heat-expandable fire-resistant sheet 1 is installed without having to consider the ease of fire breakout or the direction of fire propagation, which improves workability.

上記実施形態の熱膨張性耐火シート1の作用および効果について説明する。
上記実施形態の熱膨張性耐火シート1によれば、熱膨張性耐火シート1が熱膨張性の耐火樹脂組成物からなるシート状の耐火処理部材であるため、熱膨張性耐火シート1を所定の長さにカットして、貫通部の隙間や貫通穴に配置すれば耐火処理が完了するため、施工が簡単である。また、熱膨張性耐火シート1が可撓性を有している場合には、シートの可撓性を利用して、熱膨張性耐火シート1を円筒状に捲回して貫通部の貫通穴に押し込むようにして固定することもでき、耐火処理の施工性が特に高められる。
The function and effect of the thermally expandable fire-resistant sheet 1 of the above embodiment will be described.
According to the heat-expandable fire-resistant sheet 1 of the above embodiment, since the heat-expandable fire-resistant sheet 1 is a sheet-shaped fire-resistant treatment member made of a heat-expandable fire-resistant resin composition, the heat-expandable fire-resistant sheet 1 can be cut to a predetermined length and placed in the gap or through hole of the through-hole to complete the fire-resistant treatment, which makes the application easy. In addition, if the heat-expandable fire-resistant sheet 1 is flexible, the flexibility of the sheet can be utilized to roll the heat-expandable fire-resistant sheet 1 into a cylindrical shape and push it into the through-hole of the through-hole to fix it, thereby particularly improving the application efficiency of the fire-resistant treatment.

また、上記実施形態の熱膨張性耐火シート1は、第1耐火材料からなる第1帯状領域11と、第2耐火材料からなる第2帯状領域12とが一体化されて並んで設けられ、第1耐火材料は第2耐火材料に比べ、膨張後の形状維持性が高いので、火災の際に長時間にわたって貫通部の閉塞がなされる。すなわち、膨張後の形状維持性が高い第1耐火材料からなる第1帯状領域11の部分は、火炎や熱風にさらされてもその形状を長時間にわたって維持でき、耐火処理部材が喪失しにくくなる。また、第2耐火材料からなる第2帯状領域12の部分は、第1帯状領域に比べ膨張性を高めることができるため、仮に第1帯状領域11の膨張が不十分で隙間が生じたとしても、かかる隙間を第2耐火材料からなる第2帯状領域12の膨張によって埋めることができ、貫通部を火炎や熱風が通過してしまうことを阻止できる。 In addition, the heat-expandable fireproof sheet 1 of the above embodiment has the first band-shaped region 11 made of the first fireproof material and the second band-shaped region 12 made of the second fireproof material arranged side by side in an integrated manner, and since the first fireproof material has a higher shape retention after expansion than the second fireproof material, the penetration part is blocked for a long time in the event of a fire. That is, the part of the first band-shaped region 11 made of the first fireproof material, which has a higher shape retention after expansion, can maintain its shape for a long time even when exposed to flames or hot air, and the fireproofing treatment member is less likely to be lost. Furthermore, since the part of the second band-shaped region 12 made of the second fireproof material can be made more expansible than the first band-shaped region, even if the expansion of the first band-shaped region 11 is insufficient and a gap occurs, the gap can be filled by the expansion of the second band-shaped region 12 made of the second fireproof material, and it is possible to prevent flames and hot air from passing through the penetration part.

そして、上記実施形態の熱膨張性耐火シート1は、第1帯状領域が周方向に延在するように、熱膨張性耐火シートを円筒状に丸め、火災の発生が予測される側に第1帯状領域が位置するように、円筒状に丸めた熱膨張性耐火シートを貫通部の貫通穴に配置することにより耐火処理を完了させることができる。そのため、耐火処理の施工性が高いとともに、膨張後の形状維持性が高い第1耐火材料からなる第1帯状領域11を火炎側に配置しつつ、第2耐火材料からなる第2帯状領域12により隙間の封止を図ることができ、火災の際に長時間にわたって確実に貫通部の閉塞がなされうる。 The heat-expandable fire-resistant sheet 1 of the above embodiment can be completed by rolling the heat-expandable fire-resistant sheet into a cylindrical shape so that the first band-like region extends in the circumferential direction, and placing the cylindrically rolled heat-expandable fire-resistant sheet in the through hole of the penetration part so that the first band-like region is located on the side where a fire is predicted to break out. Therefore, the first band-like region 11 made of the first fire-resistant material, which is easy to apply the fire-resistant treatment and has high shape retention after expansion, is placed on the flame side, while the second band-like region 12 made of the second fire-resistant material can seal the gap, and the penetration part can be reliably blocked for a long period of time in the event of a fire.

さらに、第1耐火材料からなる第3帯状領域13が設けられ、第2帯状領域12が第1帯状領域11と第3帯状領域13の間に一体化されて配置されるようにした場合には、貫通穴のいずれの方向から火炎が来ても、火炎が来る側に膨張後の形状維持性が高い第1耐火材料からなる帯状領域が面するようにできる。この場合、火炎がどちらから来るかをあまり考慮しなくても施工ができるため、耐火処理の施工性がより高められる。また、火炎や熱風に強い帯状領域が両側に配されているため、耐火処理の長時間の確実性もより向上する。 Furthermore, when a third band region 13 made of the first fireproof material is provided and the second band region 12 is arranged integrally between the first band region 11 and the third band region 13, the band region made of the first fireproof material, which has high shape retention after expansion, can be made to face the side from which the flame comes, regardless of the direction from which the flame comes from the through hole. In this case, the workability of the fireproofing treatment is further improved since the work can be performed without much consideration of which direction the flame comes from. In addition, the band regions resistant to flame and hot air are arranged on both sides, so the long-term reliability of the fireproofing treatment is also improved.

また、第1耐火材料が亜リン酸アルミニウムを含むようにした場合には、第1耐火材料を、膨張後の形状維持性がより高いものとしやすく、耐火処理の長時間の確実性がより向上できる。 Furthermore, when the first fire-resistant material contains aluminum phosphite, the first fire-resistant material is more likely to retain its shape after expansion, and the long-term reliability of the fire-resistant treatment can be improved.

また、第1耐火材料および第2耐火材料が熱膨張性黒鉛を含む場合には、これら第1耐火材料や第2耐火材料の膨張特性が調整しやすくなり、膨張した耐火材料が適度な断熱性を維持しやすくなり、耐火処理の長時間の確実性が特に向上する。 In addition, when the first and second refractory materials contain thermally expandable graphite, the expansion characteristics of the first and second refractory materials are easier to adjust, making it easier for the expanded refractory materials to maintain appropriate insulating properties, which particularly improves the long-term reliability of the fireproofing treatment.

また、上記第1実施形態のように、第1帯状領域11と第2帯状領域12を並べて一体化する際に、第1帯状領域11を構成する第1耐火材料を薄く延長して、第2耐火材料からなる第2帯状領域12に積層するように一体化すると、次の効果も得られる。
第1帯状領域11と第2帯状領域12の接合一体化が確実で強固なものとなるため、運搬時や施工時に、第1帯状領域11と第2帯状領域12が分離してしまうことが予防でき、施工性がより高められる。
Furthermore, when arranging and integrating the first band region 11 and the second band region 12 as in the first embodiment described above, the following effect can be obtained by extending the first fire-resistant material constituting the first band region 11 thinly and stacking it onto the second band region 12 made of the second fire-resistant material.
Since the first band region 11 and the second band region 12 are firmly and securely joined together, separation of the first band region 11 and the second band region 12 during transportation or construction can be prevented, thereby improving construction ease.

また、上記第1実施形態のように、第1帯状領域11と第2帯状領域12、第3帯状領域13を並べて一体化する際に、第1耐火材料を第1帯状領域11と第3帯状領域13の間に薄く延長して、この薄い延長部に第2耐火材料からなる第2帯状領域12と積層するように一体化すると、以下の効果も得られる。
この場合、第1帯状領域11と第3帯状領域13の間に第1耐火材料が薄く延長された部分は、第2耐火材料に比べ膨張しにくく、膨張後の形状維持性も高いため、第2耐火材料からなる第2帯状領域が貫通穴の中心軸方向に過度に膨張して、第1帯状領域11や第3帯状領域13の部分を貫通穴の外へ押し出してしまうことが予防される。これにより、膨張後の形状維持性が高い第1帯状領域11や第3帯状領域13が貫通部の外に脱落し喪失してしまうことが予防され、耐火処理の長時間の確実性がより向上する。
Furthermore, when arranging and integrating the first band region 11, the second band region 12, and the third band region 13 as in the first embodiment described above, the following effect can be obtained by extending the first fire-resistant material thinly between the first band region 11 and the third band region 13 and stacking the second band region 12 made of the second fire-resistant material onto this thin extension.
In this case, the portion where the first fire-resistant material is thinly extended between the first band region 11 and the third band region 13 is less likely to expand than the second fire-resistant material and has a high degree of shape retention after expansion, so that the second band region made of the second fire-resistant material is prevented from expanding excessively in the central axial direction of the through hole and pushing out the first band region 11 and the third band region 13 to the outside of the through hole. This prevents the first band region 11 and the third band region 13, which have a high degree of shape retention after expansion, from falling out of the through part and being lost, and the long-term reliability of the fire-resistant treatment is further improved.

発明は、上記実施形態に限定されるものではなく、種々の改変をして実施することができる。以下に発明の他の実施形態について説明するが、以下の説明においては、上記実施形態と異なる部分を中心に説明し、同様である部分についてはその詳細な説明を省略する。また、これら実施形態は、その一部を互いに組み合わせて、あるいは、その一部を置き換えて実施できる。 The invention is not limited to the above-described embodiment, and can be implemented with various modifications. Other embodiments of the invention are described below, but in the following description, the differences from the above-described embodiment will be mainly described, and detailed descriptions of similar parts will be omitted. Furthermore, these embodiments can be implemented by combining parts with each other, or by substituting parts.

図4には、第2実施形態の熱膨張性耐火シート2の構造を、平面図および断面図で示す。第2実施形態の熱膨張性耐火シート2もテープ状である。図4では、図の上下方向をテープの幅方向で示している。本実施形態では、熱膨張性耐火シート2は、シートの面直方向から見て、第1耐火材料からなる第1帯状領域21と、第2耐火材料からなる第2帯状領域22とが並ぶように一体化して構成される。本実施形態のように、第3帯状領域が存在しなくてもよい。 FIG. 4 shows the structure of the heat-expandable fireproof sheet 2 of the second embodiment in a plan view and a cross-sectional view. The heat-expandable fireproof sheet 2 of the second embodiment is also tape-shaped. In FIG. 4, the up-down direction of the figure is the width direction of the tape. In this embodiment, the heat-expandable fireproof sheet 2 is configured such that a first band-shaped region 21 made of a first fireproof material and a second band-shaped region 22 made of a second fireproof material are integrated so as to be aligned when viewed from the direction perpendicular to the surface of the sheet. As in this embodiment, the third band-shaped region does not have to exist.

第2実施形態の熱膨張性耐火シート2であっても、第1実施形態と同様に、第1帯状領域21が周方向に延在するように、熱膨張性耐火シート2を円筒状に丸め、火災の発生が予測される側に第1帯状領域21が位置するように、円筒状に丸めた熱膨張性耐火シートを貫通部の貫通穴に配置してやれば、耐火処理を完了させることができ、施工が簡単であり、火災の際に長時間にわたって貫通部の閉塞がなされる。 In the case of the heat-expandable fire-resistant sheet 2 of the second embodiment, as in the first embodiment, the heat-expandable fire-resistant sheet 2 is rolled into a cylindrical shape so that the first band-shaped region 21 extends in the circumferential direction, and the cylindrically rolled heat-expandable fire-resistant sheet is placed in the through hole of the penetration part so that the first band-shaped region 21 is located on the side where a fire is predicted to break out, thereby completing the fireproofing treatment, making the construction simple, and blocking the penetration part for a long period of time in the event of a fire.

また、本実施形態のように、第1耐火材料からなる第1帯状領域21と、第2耐火材料からなる第2帯状領域22の接合は、図4の断面図に示したように、それぞれの領域を単層のテープ状に形成しつつ、領域端部を突き合わせるように接合するようにしてもよい。この場合、熱膨張性耐火シート2の製造が簡単になる。 Also, as in this embodiment, the first band region 21 made of the first fire-resistant material and the second band region 22 made of the second fire-resistant material may be joined by forming each region into a single-layer tape shape and butting the ends of the regions together, as shown in the cross-sectional view of Figure 4. In this case, the manufacture of the thermally expandable fire-resistant sheet 2 is simplified.

また、図示しないが、熱膨張性耐火シート2には、さらに他の層、例えばガラス繊維の織布層等が積層されていてもよい。こうした層は補強層として機能し、第1帯状領域21と第2帯状領域22がバラバラになってしまうことを予防するとともに、火災の際には、各耐火材料がシート面に沿う方向に膨張することを抑制し、第1帯状領域21や第2帯状領域22がシートの厚み方向に膨張することを促進するので、耐火性をより向上させることができる。 In addition, although not shown, the thermally expandable fire-resistant sheet 2 may further include other layers, such as a woven fabric layer of glass fiber. Such layers function as reinforcing layers to prevent the first band region 21 and the second band region 22 from coming apart, and in the event of a fire, they suppress the expansion of each fire-resistant material in a direction along the sheet surface and promote the expansion of the first band region 21 and the second band region 22 in the thickness direction of the sheet, thereby further improving fire resistance.

また、シートの面直方向から見た際に第1実施形態と同様に帯状領域が配置された第3実施形態の熱膨張性耐火シート3を、図5に示すような断面の構造となるように構成することもできる。図5では、図の左右がテープの幅方向となるように断面を示している。第3実施形態の熱膨張性耐火シート3は、第1実施形態の熱膨張性耐火シート1と断面構造、すなわち、各帯状領域の接合形態が異なるが、他の点は第1実施形態の熱膨張性耐火シート1と同様であり、同様な作用効果を示す。 The heat-expandable fire-resistant sheet 3 of the third embodiment, in which the band-shaped regions are arranged in the same manner as in the first embodiment when viewed perpendicular to the surface of the sheet, can also be configured to have a cross-sectional structure as shown in Figure 5. In Figure 5, the cross section is shown so that the left and right sides of the figure are in the width direction of the tape. The heat-expandable fire-resistant sheet 3 of the third embodiment differs from the heat-expandable fire-resistant sheet 1 of the first embodiment in terms of the cross-sectional structure, i.e., the joining form of each band-shaped region, but is otherwise similar to the heat-expandable fire-resistant sheet 1 of the first embodiment and exhibits similar effects.

第3実施形態の熱膨張性耐火シート3では、第2帯状領域32を構成する第2耐火材料が、テープの幅方向外側に向かって薄く延長されており、その延長された部分に、第1耐火材料からなる第1帯状領域31と第3帯状領域33がそれぞれ積層され一体化されている。このような構成とした場合には、第1帯状領域31や第3帯状領域33の部分の貫通穴半径方向の膨張性を高めやすくなり、第1帯状領域31や第3帯状領域33の部分がより耐火性能の向上に寄与する。 In the third embodiment of the heat-expandable fireproof sheet 3, the second fireproof material constituting the second band region 32 is thinly extended toward the outside in the width direction of the tape, and the first band region 31 and the third band region 33 made of the first fireproof material are laminated and integrated on the extended portions. With this configuration, it becomes easier to increase the expansibility of the first band region 31 and the third band region 33 in the radial direction of the through hole, and the first band region 31 and the third band region 33 contribute more to improving the fireproof performance.

上記実施形態の説明においては、熱膨張性耐火シートがテープ状である例を中心に説明したが、熱膨張性耐火シートは所定の長さと幅にカットされたシート状であってもよい。 In the above embodiment, the heat-expandable fire-resistant sheet has been described as being in the form of a tape, but the heat-expandable fire-resistant sheet may also be in the form of a sheet cut to a specified length and width.

熱膨張性耐火シートは、硬質なシートであってもよいが、施工性を高める観点からは、シートが手指で簡単に曲げられる程度に軟質なシートであることが好ましい。好ましくは、熱膨張性耐火シートは、デュロAで60~85度程度の硬度を有する耐火材料により構成されることが好ましい。 The heat-expandable fire-resistant sheet may be a hard sheet, but from the viewpoint of improving workability, it is preferable that the sheet is soft enough to be easily bent with the fingers. It is preferable that the heat-expandable fire-resistant sheet is made of a fire-resistant material having a hardness of about 60 to 85 degrees on the Duro A scale.

なお、あらかじめ円筒状に形成されていて、部材の弾力性を利用して施工ができるようにされているなど、耐火処理の施工性に特に問題がないのであれば、熱膨張性耐火シートを構成する耐火材料は、より硬質な、すなわち、デュロAで85~95度程度の硬度を有する耐火材料であってもよい。 In addition, if there are no particular problems with the workability of the fireproofing treatment, such as if the material is pre-formed into a cylindrical shape and can be applied by utilizing the elasticity of the material, the fireproof material that makes up the thermally expandable fireproof sheet may be a harder fireproof material, i.e., a fireproof material with a hardness of about 85 to 95 degrees on the Duro A scale.

また、上記実施形態の説明では、主に、円形の貫通穴を有する貫通部の耐火処理をする例を中心に説明したが、熱膨張性耐火シートを用いた耐火処理は、上述した処理方法に限定されない。例えば、貫通部が狭いスリット状の隙間であれば、適度な寸法にカットした熱膨張性耐火シートを、第1帯状領域が火災が発生する側に位置するように、隙間に押し込んで配置すれば、耐火処理を完了できる。また、例えば、貫通部が矩形状の角穴であれば、適度な寸法にカットした熱膨張性耐火シートを、火災が発生する側に第1帯状領域が位置するように積み重ねて、角穴の内側の空間を埋めるように配置すれば、耐火処理を完了できる。 In addition, in the above embodiment, the fireproofing treatment of a through-hole having a circular through-hole has been mainly described, but the fireproofing treatment using a heat-expandable fireproof sheet is not limited to the above-mentioned treatment method. For example, if the through-hole is a narrow slit-like gap, the fireproofing treatment can be completed by pushing a heat-expandable fireproof sheet cut to an appropriate size into the gap so that the first band-shaped region is located on the side where the fire will break out. Also, for example, if the through-hole is a rectangular corner hole, the fireproofing treatment can be completed by stacking heat-expandable fireproof sheets cut to an appropriate size so that the first band-shaped region is located on the side where the fire will break out, and filling the space inside the corner hole.

上記実施形態の複数周以上捲回可能な可撓性を有する熱膨張性耐火シートは、防火区画の貫通部の耐火処理に使用でき、産業上の利用価値が高い。 The thermally expandable fire-resistant sheet of the above embodiment, which is flexible enough to be wound multiple times or more , can be used for fireproofing the penetration parts of fire compartments, and has high industrial utility.

1 熱膨張性耐火シート
11 第1帯状領域
12 第2帯状領域
W 壁
H 貫通穴
C ケーブル
1 Thermally expandable fireproof sheet 11 First band region 12 Second band region W Wall H Through hole C Cable

Claims (6)

防火区画の貫通部に挿通されるケーブル類に、複数周以上捲回可能な可撓性を有する熱膨張性耐火シートであって、
シートの面直方向から見て、
第1耐火材料からなる第1帯状領域と、
第2耐火材料からなる第2帯状領域とが一体化されて並んで設けられており、
第1耐火材料および第2耐火材料は、いずれも熱膨張性の耐火樹脂組成物であり、
第1耐火材料は第2耐火材料に比べ、膨張後の形状維持性が高い、
熱膨張性耐火シート。
A thermally expandable fireproof sheet having flexibility that allows it to be wound around a cable or the like inserted into a penetration part of a fire compartment multiple times or more ,
When viewed from the perpendicular direction of the sheet,
a first band region made of a first refractory material;
a second band-shaped region made of a second refractory material is integrally formed side by side with the second band-shaped region,
The first fire-resistant material and the second fire-resistant material are both thermally expandable fire-resistant resin compositions,
The first refractory material has a higher shape retention after expansion than the second refractory material.
Thermally expandable fireproof sheet.
さらに、第1耐火材料からなる第3帯状領域が設けられ、
第2帯状領域が第1帯状領域と第3帯状領域の間に一体化されて配置されている、
請求項1に記載の熱膨張性耐火シート。
Further, a third band-shaped region made of the first refractory material is provided,
The second band region is disposed integrally between the first band region and the third band region.
The thermally expandable fire-resistant sheet according to claim 1.
第1耐火材料が亜リン酸アルミニウムを含む、
請求項1または請求項2に記載の熱膨張性耐火シート。
the first refractory material comprises aluminum phosphite;
The thermally expandable fire-resistant sheet according to claim 1 or 2.
第1耐火材料および第2耐火材料が熱膨張性黒鉛を含む、
請求項3に記載の熱膨張性耐火シート。
the first refractory material and the second refractory material comprise thermally expandable graphite;
The thermally expandable fireproof sheet according to claim 3.
請求項1に記載の熱膨張性耐火シートを用いた、貫通部の耐火処理方法であって、
第1帯状領域が周方向に延在するように、熱膨張性耐火シートを円筒状に丸め、
円筒状に丸めた熱膨張性耐火シートを、火災の発生が予測される側に第1帯状領域が位置するように、貫通部の穴に配置する、
耐火処理方法。
A method for fireproofing a penetration part using the thermally expandable fireproof sheet according to claim 1,
The thermally expandable fire-resistant sheet is rolled into a cylindrical shape so that the first band-shaped region extends in a circumferential direction;
A thermally expandable fire-resistant sheet rolled into a cylindrical shape is placed in the hole of the penetration part so that the first band-shaped region is located on the side where a fire is expected to break out;
Fireproofing treatment method.
請求項1に記載の熱膨張性耐火シートを用いた、貫通部の耐火構造であって、
熱膨張性耐火シートが、
第1帯状領域が周方向に延在するように円筒状に丸められた状態で、
火災の発生が予測される側に第1帯状領域が位置するように、貫通部の穴に配置された、
貫通部の耐火構造。
A fireproof structure for a penetration part using the thermally expandable fireproof sheet according to claim 1,
The thermally expandable fireproof sheet is
In a state where the first band-shaped region is rolled into a cylindrical shape so as to extend in the circumferential direction,
A first band-shaped area is disposed on the side where a fire is expected to occur, the first band-shaped area being disposed in the hole of the penetration.
Fireproof construction of penetration parts.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007205472A (en) 2006-02-02 2007-08-16 Denki Kagaku Kogyo Kk Fire-proof component
JP2011074969A (en) 2009-09-29 2011-04-14 Inaba Denki Sangyo Co Ltd Through hole blocking structure and through hole blocking kit used for the same
JP2017131561A (en) 2016-01-29 2017-08-03 積水化学工業株式会社 Fire-protection material and method for molding fire-protection material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007205472A (en) 2006-02-02 2007-08-16 Denki Kagaku Kogyo Kk Fire-proof component
JP2011074969A (en) 2009-09-29 2011-04-14 Inaba Denki Sangyo Co Ltd Through hole blocking structure and through hole blocking kit used for the same
JP2017131561A (en) 2016-01-29 2017-08-03 積水化学工業株式会社 Fire-protection material and method for molding fire-protection material

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