JP7513862B2 - Chemicals for heat treatment of stainless steel, heat-treated stainless steel member, and method for producing heat-treated stainless steel member - Google Patents
Chemicals for heat treatment of stainless steel, heat-treated stainless steel member, and method for producing heat-treated stainless steel member Download PDFInfo
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Description
本発明は、ステンレス鋼熱処理用薬剤、ステンレス鋼熱処理部材およびステンレス鋼熱処理部材の製造方法に関する。 The present invention relates to a chemical for heat treating stainless steel, a heat treated stainless steel component, and a method for manufacturing a heat treated stainless steel component.
ステンレス鋼は、所定の形状で鋳込まれた鋳塊に対して、再結晶温度以上での熱間加工を施すことにより、製品に近い形状に加工される。熱間加工では、製品間の特性、寸法精度および形状を整えるために、素材間および素材部位による温度差を小さく抑える必要があり、ステンレス鋼を加熱炉内にて長時間加熱する傾向がある。 Stainless steel is processed into a shape close to the intended product by hot working the ingot, which has been cast in a desired shape, at temperatures above the recrystallization temperature. In hot working, in order to control the characteristics, dimensional accuracy, and shape of the products, it is necessary to keep the temperature difference between materials and between parts of the material small, and so stainless steel tends to be heated for long periods of time in a heating furnace.
このため、高温加熱保持によりステンレス鋼の表面で不均一な酸化および局所的な酸化(以下、これらをまとめて「異常酸化」ともいう。)が進行する。これにより、表面性状が劣化することに加え、製品部分が減少することにより歩留まりが低下する問題が発生する。 As a result, high-temperature heating causes uneven and localized oxidation (hereinafter collectively referred to as "abnormal oxidation") to occur on the surface of the stainless steel. This not only deteriorates the surface properties, but also causes the problem of reduced yields due to a reduction in the product area.
そのため、熱間加工を行う前に、鋼の表面の薬剤を塗布し、厚さの均一なスケールを形成することで、異常酸化を抑制する方法がこれまで検討されてきた。例えば、特許文献1には、ニッケル鋼などの鋼材(スラブ)に塗布して、均熱炉などの高温酸化雰囲気中における酸化スケールの発生を防止する鋼材用酸化防止塗料が開示されている。 For this reason, methods have been studied that suppress abnormal oxidation by applying a chemical agent to the surface of the steel before hot working to form a scale of uniform thickness. For example, Patent Document 1 discloses an oxidation prevention paint for steel that is applied to steel materials (slabs) such as nickel steel to prevent the formation of oxidized scale in high-temperature oxidizing atmospheres such as a soaking furnace.
しかしながら、特許文献1に記載される酸化防止塗料では、ステンレス鋼の異常酸化を防止する効果が不十分である。 However, the antioxidant paint described in Patent Document 1 is insufficient in preventing abnormal oxidation of stainless steel.
ところで、ステンレス鋼は、美麗な金属光沢表面を特徴とし、特に優れた表面性状が要求される。そのため、製品の使用時には厚いスケールは残存していないことが望まれる。しかしながら、熱間加工に伴う熱処理において緻密なスケールが生成し、ステンレス鋼母材と強固に密着している場合、スケールを除去するためにショットブラストまたは酸洗等を十分に行う必要がある。 Stainless steel is characterized by a beautiful metallic luster on the surface, and particularly excellent surface properties are required. For this reason, it is desirable that no thick scale remains when the product is in use. However, if dense scale is formed during the heat treatment associated with hot working and is firmly attached to the stainless steel base material, it is necessary to thoroughly perform shot blasting or pickling to remove the scale.
特に、複雑な形状を有する部材にショットブラストを施す場合、ステンレス鋼母材の部位によって表面性状および表層部の特性にばらつきが生じる。また、酸洗後の廃液は環境負荷が大きく、廃液の処理はコスト増大の原因となる。 In particular, when shot blasting components with complex shapes, the surface properties and characteristics of the surface layer vary depending on the part of the stainless steel base material. In addition, the waste liquid after pickling has a large environmental impact, and treating the waste liquid increases costs.
本発明は、上記の問題を解決し、表面性状に優れたステンレス鋼熱処理部材の製造に用いられ、熱処理時の異常酸化を抑制しかつ冷却後にスケールを容易に剥離することが可能なステンレス鋼熱処理用薬剤を提供することを目的とする。 The present invention aims to solve the above problems and provide a stainless steel heat treatment agent that can be used to manufacture stainless steel heat treated components with excellent surface properties, suppress abnormal oxidation during heat treatment, and easily remove scale after cooling.
本発明は、上記の課題を解決するためになされたものであり、下記のステンレス鋼熱処理用薬剤、ステンレス鋼熱処理部材およびステンレス鋼熱処理部材の製造方法を要旨とする。 The present invention has been made to solve the above problems, and is summarized as follows: The stainless steel heat treatment agent, stainless steel heat treatment member, and method for manufacturing stainless steel heat treatment member.
(1)クロム酸化物を含み、
ステンレス鋼素材の表面に塗布された後、
O2濃度が0体積%超の雰囲気中において、1200~1300℃の温度範囲で加熱保持される用途に用いられるステンレス鋼熱処理用薬剤であって、
前記ステンレス鋼素材の化学組成が、質量%で、
Mn:6.0%以下であり、
前記ステンレス鋼熱処理用薬剤中のCr含有量、および前記ステンレス鋼素材中のCr含有量が、下記(i)式を満足する、
ステンレス鋼熱処理用薬剤。
MCrB/MCrF≦1.0 ・・・(i)
但し、上記(i)式中の各記号の意味は以下のとおりである。
MCrB:ステンレス鋼素材のCr含有量(質量%)
MCrF:ステンレス鋼熱処理用薬剤のCr含有量(質量%)
(1) Contains chromium oxide;
After being applied to the surface of the stainless steel material,
A stainless steel heat treatment agent used in applications where the stainless steel is heated and held at a temperature in the range of 1200 to 1300°C in an atmosphere with an O2 concentration of more than 0% by volume,
The chemical composition of the stainless steel material is, in mass%,
Mn: 6.0% or less;
The Cr content in the stainless steel heat treatment agent and the Cr content in the stainless steel material satisfy the following formula (i):
Chemicals for heat treatment of stainless steel.
MCrB / MCrF ≦ 1.0 (i)
In the above formula (i), the meanings of the symbols are as follows:
M CrB : Cr content of stainless steel material (mass%)
M CrF : Cr content (mass%) of the stainless steel heat treatment agent
(2)前記クロム酸化物の平均粒径は50μm以下である、
上記(1)に記載のステンレス鋼熱処理用薬剤。
(2) The average particle size of the chromium oxide is 50 μm or less.
The agent for heat treatment of stainless steel according to (1) above.
(3)前記ステンレス鋼素材の化学組成が、質量%で、
C:0.001~0.080%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.030%以下、および
Cr:15.0~25.0%、を含む、
上記(1)または(2)に記載のステンレス鋼熱処理用薬剤。
(3) The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.030% or less; and Cr: 15.0 to 25.0%;
2. A stainless steel heat treatment agent according to claim 1, wherein the stainless steel heat treatment agent is a fluorine-containing compound.
(4)前記ステンレス鋼素材の化学組成が、質量%で、
C:0.001~0.060%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.0050%以下、
Cr:19.0~25.0%、
Ni:1.0~6.0%、
N:0.050~0.25%、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~2.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
上記(3)に記載のステンレス鋼熱処理用薬剤。
(4) The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.060%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.0050% or less,
Cr: 19.0 to 25.0%,
Ni: 1.0 to 6.0%,
N: 0.050 to 0.25%,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 2.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The agent for heat treatment of stainless steel according to (3) above.
(5)前記ステンレス鋼素材の化学組成が、質量%で、
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~2.0%、
P:0.045%以下、
S:0.030%以下、
Cr:18.0~22.0%、
Ni:8.0~14.0%、
N:0.50%以下、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~3.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
上記(3)に記載のステンレス鋼熱処理用薬剤。
(5) The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 2.0%,
P: 0.045% or less,
S: 0.030% or less,
Cr: 18.0 to 22.0%,
Ni: 8.0 to 14.0%,
N: 0.50% or less,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 3.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The agent for heat treatment of stainless steel according to (3) above.
(6)前記ステンレス鋼素材の化学組成が、質量%で、
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~1.0%、
P:0.040%以下、
S:0.030%以下、
Cr:16.0~25.0%、
Ni:1.0%以下、
N:0.6%以下、
Al:0.003~0.2%、
Ti:0~0.50%、
Nb:0~0.7%、
Mo:0~2.0%、
Cu:0~1.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
上記(3)に記載のステンレス鋼熱処理用薬剤。
(6) The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 1.0%,
P: 0.040% or less,
S: 0.030% or less,
Cr: 16.0 to 25.0%,
Ni: 1.0% or less,
N: 0.6% or less,
Al: 0.003 to 0.2%,
Ti: 0 to 0.50%,
Nb: 0 to 0.7%,
Mo: 0 to 2.0%,
Cu: 0 to 1.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The agent for heat treatment of stainless steel according to (3) above.
(7)ステンレス鋼母材と、前記ステンレス鋼母材の表面の少なくとも一部に形成されるスケールとを備え、
前記スケールの深さ方向における濃度プロファイルにおいて、Cr含有量が極大と極小とを2回以上繰り返し、
前記ステンレス鋼母材の化学組成が、質量%で、
Mn:6.0%以下である、
ステンレス鋼熱処理部材。
(7) A stainless steel substrate having a stainless steel base material and a scale formed on at least a portion of a surface of the stainless steel base material,
In the concentration profile in the depth direction of the scale, the Cr content repeats maximum and minimum values two or more times;
The chemical composition of the stainless steel base material is, in mass%,
Mn: 6.0% or less;
Stainless steel heat treated components.
(8)Cr含有量が極大となる深さ位置における前記スケールの化学組成が、質量%で、
Cr:20.0~40.0%、
Fe:10.0~35.0%、
Mn:0~10.0%、であり、かつ、
Cr含有量が極小となる深さ位置における前記スケールの化学組成が、質量%で、
Cr:0~20.0%、
Fe:30.0~60.0%、
Mn:0~10.0%、である、
上記(7)に記載のステンレス鋼熱処理部材。
(8) The chemical composition of the scale at the depth position where the Cr content is maximum is, in mass%,
Cr: 20.0 to 40.0%,
Fe: 10.0 to 35.0%,
Mn: 0 to 10.0%, and
The chemical composition of the scale at the depth position where the Cr content is minimal is, in mass%,
Cr: 0 to 20.0%,
Fe: 30.0 to 60.0%,
Mn: 0 to 10.0%.
The heat-treated stainless steel member according to (7) above.
(9)前記ステンレス鋼母材の化学組成が、質量%で、
C:0.001~0.080%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.030%以下、および
Cr:15.0~25.0%、を含む、
上記(7)または(8)に記載のステンレス鋼熱処理部材。
(9) The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.030% or less; and Cr: 15.0 to 25.0%;
The heat-treated stainless steel member according to (7) or (8) above.
(10)前記ステンレス鋼母材の化学組成が、質量%で、
C:0.001~0.060%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.0050%以下、
Cr:19.0~25.0%、
Ni:1.0~6.0%、
N:0.050~0.25%、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~2.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
上記(9)に記載のステンレス鋼熱処理部材。
(10) The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.060%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.0050% or less,
Cr: 19.0 to 25.0%,
Ni: 1.0 to 6.0%,
N: 0.050 to 0.25%,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 2.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The heat-treated stainless steel member according to (9) above.
(11)前記ステンレス鋼母材の化学組成が、質量%で、
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~2.0%、
P:0.045%以下、
S:0.030%以下、
Cr:18.0~22.0%、
Ni:8.0~14.0%、
N:0.50%以下、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~3.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
上記(9)に記載のステンレス鋼熱処理部材。
(11) The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 2.0%,
P: 0.045% or less,
S: 0.030% or less,
Cr: 18.0 to 22.0%,
Ni: 8.0 to 14.0%,
N: 0.50% or less,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 3.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The heat-treated stainless steel member according to (9) above.
(12)前記ステンレス鋼母材の化学組成が、質量%で、
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~1.0%、
P:0.040%以下、
S:0.030%以下、
Cr:16.0~25.0%、
Ni:1.0%以下、
N:0.6%以下、
Al:0.003~0.2%、
Ti:0~0.50%、
Nb:0~0.7%、
Mo:0~2.0%、
Cu:0~1.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
上記(9)に記載のステンレス鋼熱処理部材。
(12) The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 1.0%,
P: 0.040% or less,
S: 0.030% or less,
Cr: 16.0 to 25.0%,
Ni: 1.0% or less,
N: 0.6% or less,
Al: 0.003 to 0.2%,
Ti: 0 to 0.50%,
Nb: 0 to 0.7%,
Mo: 0 to 2.0%,
Cu: 0 to 1.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The heat-treated stainless steel member according to (9) above.
(13)上記(1)から(6)までのいずれかに記載のステンレス鋼素材に対して、
(a)上記(1)から(6)までのいずれかに記載のステンレス鋼熱処理用薬剤を、表面に塗布する工程と、
(b)O2濃度が0体積%超の雰囲気中において、1200~1300℃の温度範囲で加熱保持する工程と、
(c)室温まで冷却する工程と、を順に施す、
ステンレス鋼熱処理部材の製造方法。
(13) For the stainless steel material according to any one of (1) to (6) above,
(a) applying a stainless steel heat treatment agent according to any one of (1) to (6) above to a surface;
(b) heating and holding the material at a temperature in the range of 1200 to 1300 ° C. in an atmosphere having an O 2 concentration of more than 0% by volume;
(c) cooling to room temperature.
A method for manufacturing a heat-treated stainless steel component.
(14)前記(c)工程において、熱間加工を行った後、室温まで冷却する、
上記(13)に記載のステンレス鋼熱処理部材の製造方法。
(14) In the step (c), after the hot working, the steel is cooled to room temperature.
A method for producing a heat-treated stainless steel member according to (13) above.
本発明に係るステンレス鋼熱処理用薬剤を用いることにより、表面性状に優れるステンレス鋼熱処理部材を得ることが可能である。 By using the stainless steel heat treatment agent of the present invention, it is possible to obtain heat-treated stainless steel components with excellent surface properties.
本発明者らは、ステンレス鋼を加熱する際に生じる異常酸化の抑制と、ステンレス鋼の表面に形成するスケールの剥離性の向上とを両立する方法について詳細に検討した結果、以下の知見を得るに至った。 The inventors conducted detailed studies into methods for simultaneously suppressing abnormal oxidation that occurs when stainless steel is heated and improving the peelability of scale that forms on the surface of the stainless steel, and as a result, they came to the following findings.
Cr2O3を主成分とする薬剤をステンレス鋼の表面に塗布し、長時間高温で加熱することにより、酸化物組成が異なる層が二層以上積層した層状構造を有するスケール(以下、「層状スケール」ともいう。)が形成することを発見した。層状スケールがステンレス鋼の表面に存在することにより、加熱保持中の酸素の侵入および拡散が適度に抑制され、異常酸化が抑制される。 It was discovered that by applying a chemical agent mainly composed of Cr2O3 to the surface of stainless steel and then heating it at high temperature for a long time, a scale with a layered structure in which two or more layers with different oxide compositions are stacked (hereinafter also referred to as "layered scale") is formed. The presence of layered scale on the surface of stainless steel moderately suppresses the intrusion and diffusion of oxygen during heating and holding, suppressing abnormal oxidation.
また、層状スケールは、熱処理後の冷却中に、ステンレス鋼母材から容易に剥離することが分かった。酸化物組成の異なる各層の熱膨張の差を一因として、冷却での熱収縮の差によりスケールが容易に剥離すると考えられる。なお、層状スケールの形成機構については、鋭意検討中である。 It was also found that the layered scale easily peels off from the stainless steel base material during cooling after heat treatment. It is believed that the difference in thermal contraction during cooling, due in part to the difference in thermal expansion of each layer with a different oxide composition, causes the scale to easily peel off. The mechanism by which layered scale forms is currently under active investigation.
本発明は、上記知見に基づいてなされたものである。以下、本発明の各要件について詳しく説明する。なお、本発明においては、熱処理前のステンレス鋼をステンレス鋼素材、熱処理後のステンレス鋼をステンレス鋼熱処理部材と呼ぶ。 The present invention was made based on the above findings. Each of the requirements of the present invention will be described in detail below. In the present invention, the stainless steel before heat treatment is called the stainless steel material, and the stainless steel after heat treatment is called the stainless steel heat-treated member.
1.ステンレス鋼熱処理用薬剤
本発明に係るステンレス鋼熱処理用薬剤(以下、単に「薬剤」ともいう。)は、ステンレス鋼素材の表面に塗布された後、所定の条件で加熱保持される用途に用いられるものである。加熱保持条件については、後述する。
1. Chemical agent for heat treatment of stainless steel The chemical agent for heat treatment of stainless steel according to the present invention (hereinafter, simply referred to as "chemical agent") is used for applications in which the chemical agent is applied to the surface of a stainless steel material and then heated and maintained under predetermined conditions. The heating and maintaining conditions will be described later.
また、本発明の薬剤は、クロム酸化物を含む。上述した層状スケールを形成するためには、薬剤中のCr含有量を、ステンレス鋼素材中のCr含有量との関係で調整する必要があり、具体的には、下記(i)式を満足させる必要がある。
MCrB/MCrF≦1.0 ・・・(i)
但し、上記(i)式中の各記号の意味は以下のとおりである。
MCrB:ステンレス鋼素材のCr含有量(質量%)
MCrF:ステンレス鋼熱処理用薬剤のCr含有量(質量%)
The agent of the present invention also contains chromium oxide. In order to form the above-mentioned layered scale, the Cr content in the agent needs to be adjusted in relation to the Cr content in the stainless steel material, and specifically, the following formula (i) needs to be satisfied:
MCrB / MCrF ≦ 1.0 (i)
In the above formula (i), the meanings of the symbols are as follows:
M CrB : Cr content of stainless steel material (mass%)
M CrF : Cr content (mass%) of the stainless steel heat treatment agent
上記の薬剤をステンレス鋼素材の表面に塗布しておくことによって、長時間加熱保持したとしても、ステンレス鋼素材の表面には層状スケールが形成され、異常酸化の発生が抑制される。また、上述のように、形成された層状スケールは剥離しやすい特性を有し、その大部分は、冷却中に容易に剥離する。そのため、スケールを除去するためのショットブラストまたは酸洗等を省略することが可能となる。 By applying the above-mentioned agent to the surface of the stainless steel material, a layer of scale is formed on the surface of the stainless steel material, even if it is heated for a long time, and the occurrence of abnormal oxidation is suppressed. In addition, as mentioned above, the formed layer of scale has the property of being easily peeled off, and most of it peels off easily during cooling. Therefore, it is possible to omit shot blasting or pickling to remove the scale.
さらに、一般的に、熱間圧延の際にスケールが剥離し、鋼板等の表面に押し込まれて疵(以下、「スケール疵」ともいう。)が生じ、表面研削等の作業負荷が増大するという問題があった。しかし、本発明の薬剤を使用することによって、予想外にスケール疵を予防できることを見出した。 Furthermore, there is a problem that scale typically peels off during hot rolling and is pressed into the surface of the steel plate or the like, causing defects (hereinafter also referred to as "scale defects"), which increases the workload of surface grinding and other operations. However, it has been discovered that by using the agent of the present invention, it is possible to unexpectedly prevent scale defects.
薬剤中のCr含有量が上記(i)式を満足するためには、薬剤中に含まれるクロム酸化物の含有量は、質量%で、30%以上であることが好ましい。また、薬剤中には、クロム酸化物以外の成分として、シリコン酸化物、ナトリウム酸化物およびアルミ酸化物等が含まれていてもよい。シリコン酸化物の含有量は60%以下であるのが好ましく、ナトリウム酸化物およびアルミ酸化物の含有量は10%以下であるのが好ましい。 In order for the Cr content in the agent to satisfy the above formula (i), the content of chromium oxide contained in the agent is preferably 30% or more by mass. In addition, the agent may contain silicon oxide, sodium oxide, aluminum oxide, etc. as components other than chromium oxide. The content of silicon oxide is preferably 60% or less, and the content of sodium oxide and aluminum oxide is preferably 10% or less.
また、薬剤中に含まれるクロム酸化物の平均粒径は50μm以下であることが好ましい。平均粒径を50μm以下とすることによって、加熱保持中にステンレス鋼素材の表面に侵入および拡散する酸素の量を制御しやすくなることに加えて、素材との接着強度および薬剤同士での反応性を維持できる。 The average particle size of the chromium oxide contained in the agent is preferably 50 μm or less. By making the average particle size 50 μm or less, it becomes easier to control the amount of oxygen that penetrates and diffuses into the surface of the stainless steel material while it is heated, and the adhesive strength with the material and the reactivity between the agents themselves can be maintained.
2.ステンレス鋼素材
本発明の薬剤が表面に塗布されるステンレス鋼素材の化学組成は、質量%で、6.0%以下のMnを含む。MnはCrより酸化されやすい元素であり、加えて、加熱時に生成するFeおよびCrからなる酸化物中を拡散しやすい元素である。そのため、Mn含有量が6.0%を超える場合には、MnCr2O4等の酸化物の生成量が過大となり、層状スケールが得られなくなる。そのため、ステンレス鋼素材中のMn含有量は6.0%以下に制限する。
2. Stainless steel material The chemical composition of the stainless steel material on whose surface the agent of the present invention is applied contains 6.0% or less Mn by mass. Mn is an element that is more easily oxidized than Cr, and is also an element that easily diffuses in the oxides of Fe and Cr that are generated during heating. Therefore, if the Mn content exceeds 6.0%, the amount of oxides such as MnCr2O4 generated becomes excessive, and layered scale cannot be obtained. Therefore, the Mn content in the stainless steel material is limited to 6.0% or less.
Mn以外の元素の含有量については、ステンレス鋼である限り、特に制限はない。例えば、ステンレス鋼素材の化学組成は、質量%で、C:0.001~0.080%、Si:0.01~1.50%、Mn:0.1~6.0%、P:0.050%以下、S:0.030%以下、およびCr:15.0~25.0%、を含むことが望ましい。 There are no particular restrictions on the content of elements other than Mn, so long as it is stainless steel. For example, the chemical composition of stainless steel material should preferably contain, in mass percent, C: 0.001-0.080%, Si: 0.01-1.50%, Mn: 0.1-6.0%, P: 0.050% or less, S: 0.030% or less, and Cr: 15.0-25.0%.
ここで「不純物」とは、鋼を工業的に製造する際に、鉱石、スクラップ等の原料、製造工程の種々の要因によって混入する成分であって、本発明に悪影響を与えない範囲で許容されるものを意味する。 The term "impurities" as used herein refers to components that are mixed in during the industrial production of steel due to various factors in the manufacturing process, such as raw materials such as ores and scraps, and that are acceptable within the scope of not adversely affecting the present invention.
さらに、上記ステンレス鋼素材の化学組成は、(a)二相系ステンレス鋼、(b)オーステナイト系ステンレス鋼、(c)フェライト系ステンレス鋼の3種類に大別できる。 Furthermore, the chemical composition of the above stainless steel materials can be broadly divided into three types: (a) duplex stainless steel, (b) austenitic stainless steel, and (c) ferritic stainless steel.
(a)二相系ステンレス鋼の好適な化学組成は、質量%で、C:0.001~0.060%、Si:0.01~1.50%、Mn:0.1~6.0%、P:0.050%以下、S:0.0050%以下、Cr:19.0~25.0%、Ni:1.0~6.0%、N:0.050~0.25%、Al:0.003~0.050%、Ti:0~0.050%、Nb:0~0.15%、Mo:0~2.0%、Cu:0~3.0%、W:0~2.0%、Mg:0~0.0050%、Ca:0~0.0050%、REM:0~0.30%、B:0~0.0040%、残部:Feおよび不純物である。 (a) The preferred chemical composition of duplex stainless steel is, in mass%, C: 0.001-0.060%, Si: 0.01-1.50%, Mn: 0.1-6.0%, P: 0.050% or less, S: 0.0050% or less, Cr: 19.0-25.0%, Ni: 1.0-6.0%, N: 0.050-0.25%, Al: 0.003-0.050%, Ti: 0-0.050%, Nb: 0-0.15%, Mo: 0-2.0%, Cu: 0-3.0%, W: 0-2.0%, Mg: 0-0.0050%, Ca: 0-0.0050%, REM: 0-0.30%, B: 0-0.0040%, balance: Fe and impurities.
(b)オーステナイト系ステンレス鋼の好適な化学組成は、質量%で、C:0.001~0.080%、Si:0.01~1.0%、Mn:0.1~2.0%、P:0.045%以下、S:0.030%以下、Cr:18.0~22.0%、Ni:8.0~14.0%、N:0.50%以下、Al:0.003~0.050%、Ti:0~0.050%、Nb:0~0.15%、Mo:0~3.0%、Cu:0~3.0%、W:0~2.0%、Mg:0~0.0050%、Ca:0~0.0050%、REM:0~0.30%、B:0~0.0040%、残部:Feおよび不純物である。 (b) The preferred chemical composition of austenitic stainless steel is, in mass %, C: 0.001-0.080%, Si: 0.01-1.0%, Mn: 0.1-2.0%, P: 0.045% or less, S: 0.030% or less, Cr: 18.0-22.0%, Ni: 8.0-14.0%, N: 0.50% or less, Al: 0.003-0.050%, Ti: 0-0.050%, Nb: 0-0.15%, Mo: 0-3.0%, Cu: 0-3.0%, W: 0-2.0%, Mg: 0-0.0050%, Ca: 0-0.0050%, REM: 0-0.30%, B: 0-0.0040%, balance: Fe and impurities.
(c)フェライト系ステンレス鋼の好適な化学組成は、質量%で、C:0.001~0.080%、Si:0.01~1.0%、Mn:0.1~1.0%、P:0.040%以下、S:0.030%以下、Cr:16.0~25.0%、Ni:1.0%以下、N:0.6%以下、Al:0.003~0.2%、Ti:0~0.50%、Nb:0~0.7%、Mo:0~2.0%、Cu:0~1.0%、W:0~2.0%、Mg:0~0.0050%、Ca:0~0.0050%、REM:0~0.30%、B:0~0.0040%、残部:Feおよび不純物である。 (c) The preferred chemical composition of ferritic stainless steel is, in mass %, C: 0.001-0.080%, Si: 0.01-1.0%, Mn: 0.1-1.0%, P: 0.040% or less, S: 0.030% or less, Cr: 16.0-25.0%, Ni: 1.0% or less, N: 0.6% or less, Al: 0.003-0.2%, Ti: 0-0.50%, Nb: 0-0.7%, Mo: 0-2.0%, Cu: 0-1.0%, W: 0-2.0%, Mg: 0-0.0050%, Ca: 0-0.0050%, REM: 0-0.30%, B: 0-0.0040%, balance: Fe and impurities.
3.ステンレス鋼熱処理部材
本発明に係るステンレス鋼熱処理部材は、ステンレス鋼母材と、ステンレス鋼母材の表面の少なくとも一部に形成されるスケールとを備える。ここで、ステンレス鋼母材の表面に形成されるスケールとは、熱処理時に生成し、冷却後も剥離せず、部分的に残存したスケールを指す。
3. Heat-treated stainless steel component The heat-treated stainless steel component according to the present invention comprises a stainless steel base material and a scale formed on at least a portion of the surface of the stainless steel base material. Here, the scale formed on the surface of the stainless steel base material refers to scale that is generated during heat treatment and does not peel off even after cooling and remains partially.
上記のステンレス鋼熱処理部材は、ステンレス鋼素材の表面に本発明に係る薬剤を塗布した後、所定の条件で加熱保持することによって得られるものである。上述のように、ステンレス鋼素材の表面に本発明に係る薬剤を塗布し、長時間高温で加熱することにより、層状構造を有するスケールが形成する。 The above-mentioned stainless steel heat-treated component is obtained by applying the agent according to the present invention to the surface of the stainless steel material, and then heating and holding it under specified conditions. As described above, a scale having a layered structure is formed by applying the agent according to the present invention to the surface of the stainless steel material and heating it at a high temperature for a long period of time.
図1は、ステンレス鋼母材およびスケールの断面の走査電子顕微鏡(SEM)写真である。図1に示すように、ステンレス鋼母材1の表面に形成されるスケール2は、層状構造を呈しており、Cr含有量が相対的に高い層21と、低い層22とが交互に積層している。すなわち、ステンレス鋼母材の表面に形成されるスケールは、深さ方向における濃度プロファイルにおいて、Cr含有量が極大と極小とを2回以上繰り返す。 Figure 1 shows a scanning electron microscope (SEM) photograph of the cross section of the stainless steel base material and scale. As shown in Figure 1, the scale 2 formed on the surface of the stainless steel base material 1 has a layered structure, with layers 21 with a relatively high Cr content and layers 22 with a low Cr content alternately stacked. In other words, the scale formed on the surface of the stainless steel base material has a concentration profile in the depth direction in which the Cr content alternates between maximum and minimum values two or more times.
また、Cr含有量が極大となる深さ位置におけるスケールの化学組成は、質量%で、Cr:20.0~40.0%、Fe:10.0~35.0%、Mn:0~10.0%、であり、Cr含有量が極小となる深さ位置におけるスケールの化学組成は、質量%で、Cr:0~20.0%、Fe:30.0~60.0%、Mn:0~10.0%、であるのが好ましい。 The chemical composition of the scale at the depth position where the Cr content is maximum is, in mass %, Cr: 20.0-40.0%, Fe: 10.0-35.0%, Mn: 0-10.0%, and the chemical composition of the scale at the depth position where the Cr content is minimum is, in mass %, Cr: 0-20.0%, Fe: 30.0-60.0%, Mn: 0-10.0%.
スケールの化学組成は、スケールの断面が観察できるよう試料を切り出した後、SEMが備えるエネルギー分散型X線分析(EDS)により測定することが可能である。より具体的にはEDSを用いたライン分析を行うことにより、各元素の濃度プロファイルを求めることができる。 The chemical composition of the scale can be measured by cutting out a sample so that the cross section of the scale can be observed, and then using the energy dispersive X-ray analysis (EDS) provided with the SEM. More specifically, a line analysis using EDS can be performed to determine the concentration profile of each element.
スケールの厚さについても特に制限はない。ただし、後述する製造条件で形成されるスケールの厚さは、Cr含有量が相対的に高い層と低い層とでそれぞれ10μm程度であり、総厚で40~300μm程度となる。 There are no particular limitations on the thickness of the scale. However, the thickness of the scale formed under the manufacturing conditions described below is approximately 10 μm for the layers with a relatively high Cr content and the layers with a relatively low Cr content, with a total thickness of approximately 40 to 300 μm.
ステンレス鋼熱処理部材は、上記のステンレス鋼素材に熱処理を施すことによって得られるものであるため、ステンレス鋼母材の化学組成は、ステンレス鋼素材の化学組成と同一である。すなわち、ステンレス鋼母材中のMn含有量は6.0%以下である。その他の元素の含有量についても、ステンレス鋼素材と同じであるため、説明は省略する。 Since the stainless steel heat-treated component is obtained by subjecting the above-mentioned stainless steel material to heat treatment, the chemical composition of the stainless steel base material is the same as that of the stainless steel material. In other words, the Mn content in the stainless steel base material is 6.0% or less. The contents of other elements are also the same as those of the stainless steel material, so explanations are omitted.
4.ステンレス鋼熱処理部材の製造方法
本発明に係るステンレス鋼熱処理部材の製造条件について説明する。本発明の一実施形態に係るステンレス鋼熱処理部材の製造方法においては、ステンレス鋼素材に対して、(a)上述した薬剤を塗布する工程と、(b)O2濃度が0体積%超の雰囲気中において、1200~1300℃の温度範囲で加熱保持する工程と、(c)室温まで冷却する工程と、を順に施す。
4. Manufacturing method of heat-treated stainless steel member The manufacturing conditions of the heat-treated stainless steel member according to the present invention will be described. In the manufacturing method of the heat-treated stainless steel member according to one embodiment of the present invention, the stainless steel material is subjected to the following steps in order: (a) applying the above-mentioned agent, (b) heating and holding the temperature in the range of 1200 to 1300°C in an atmosphere with an O2 concentration of more than 0% by volume, and (c) cooling to room temperature.
(a)塗布工程
ステンレス鋼素材に対して薬剤を塗布する方法については特に制限はなく、例えば、薬剤を水と混合させてペースト状にし、素材上に均一に塗布する等の公知の方法を採用すればよい。
(a) Coating Step There are no particular limitations on the method for coating the chemicals onto the stainless steel material. For example, a known method may be used in which the chemicals are mixed with water to form a paste and then coated uniformly onto the material.
また、薬剤の塗布量についても特に制限はなく、50~200mg/cm2の範囲とすることが好ましい。塗布量を50mg/cm2以上とすることで、十分な酸化防止能が得られるようになる。一方、塗布量を200mg/cm2以下とすることで、皮膜に割れが発生し、酸素が侵入する事態を防止することが可能となる。 There is also no particular limit to the amount of agent applied, but it is preferably in the range of 50 to 200 mg/ cm2 . By applying an amount of 50 mg/ cm2 or more, sufficient antioxidant ability can be obtained. On the other hand, by applying an amount of 200 mg/ cm2 or less, it is possible to prevent cracks from occurring in the coating, which allows oxygen to penetrate.
(b)加熱保持工程
続いて、薬剤を塗布したステンレス鋼素材を、O2濃度が0体積%超の雰囲気中において、1200~1300℃の温度範囲で加熱保持する。酸素が存在する環境下で加熱することで、層状スケールが形成される。酸素はわずかにでも存在すればよいため、O2濃度は0体積%超であればよいが、1体積%以上とすることが好ましい。
(b) Heating and holding step Next, the stainless steel material coated with the agent is heated and held at a temperature range of 1200 to 1300 ° C in an atmosphere with an O 2 concentration of more than 0 vol%. By heating in an environment where oxygen is present, a layered scale is formed. Since the presence of oxygen is sufficient even in small amounts, the O 2 concentration needs to be more than 0 vol%, but it is preferable that it is 1 vol% or more.
なお、ステンレス鋼素材の表面における酸素量は薬剤が制御するため、環境中の酸素濃度の上限については特に制限する必要はない。しかしながら、酸素濃度が高すぎる場合には、薬剤による酸素の侵入量を適切に制御できず、目的の層状スケールが得られない可能性があるため、例えば、20体積%以下とすることが好ましい。 In addition, since the amount of oxygen on the surface of the stainless steel material is controlled by the agent, there is no need to specifically limit the upper limit of the oxygen concentration in the environment. However, if the oxygen concentration is too high, the amount of oxygen entering the agent cannot be properly controlled, and the desired layered scale may not be obtained, so it is preferable to set it to, for example, 20% by volume or less.
また、加熱保持温度が1200℃未満では、酸素の侵入量を適切に制御できずに単層スケールとなるため、層状スケールが形成されない。一方、加熱保持温度が1300℃を超えると、薬剤による酸化防止能が低下して異常酸化が発生し、層状スケールが得られない。 If the heating temperature is less than 1200°C, the amount of oxygen entering the material cannot be properly controlled, resulting in a single-layer scale, and layered scale is not formed. On the other hand, if the heating temperature exceeds 1300°C, the antioxidant ability of the agent decreases, abnormal oxidation occurs, and layered scale is not obtained.
ここで、保持とは上記温度範囲にわずかにでも滞留すればよいことを意味する。すなわち、加熱保持時間は0s超である。ただし、素材間および素材部位による温度差を小さく抑える観点からは、加熱保持時間は1h以上とすることが好ましく、5h以上とすることがより好ましい。 Here, "holding" means that the temperature needs to remain within the above temperature range even for a short period of time. In other words, the heating holding time is more than 0 seconds. However, from the viewpoint of minimizing temperature differences between materials and between parts of the material, the heating holding time is preferably 1 hour or more, and more preferably 5 hours or more.
(c)冷却工程
加熱保持後のステンレス鋼熱処理部材を室温まで冷却する。冷却方法については特に制限はなく、空冷でも水冷でもよい。また、加熱保持後のステンレス鋼素材に対して、熱間加工を行った後、室温まで冷却してもよい。
(c) Cooling step: The heat-treated stainless steel component after the heating is cooled to room temperature. There is no particular limitation on the cooling method, and air cooling or water cooling may be used. In addition, the stainless steel material after the heating may be subjected to hot working and then cooled to room temperature.
以下、実施例によって本発明をより具体的に説明する。ただし、本発明はこれらの実施例に限定されるものではない。 The present invention will be described in more detail below with reference to examples. However, the present invention is not limited to these examples.
表1に示す化学組成を有するステンレス鋼(鋼種A~D)を溶製し、断面が130mm×130mmで、長さが2000mmのビレットを作製した(試験No.1~8)。その後、試験No.8を除いて、ビレットの黒皮ままの表面に表2に示す成分を有する薬剤を50mg/cm2塗布した。そして、各ビレットを表3に示す条件で加熱保持した後、空冷により室温まで冷却して試験材を得た。なお、加熱保持雰囲気は、O2濃度が2体積%、H2O濃度が20体積%、N2濃度が78体積%とした。 Stainless steels (steel types A to D) having the chemical compositions shown in Table 1 were melted and billets with a cross section of 130 mm x 130 mm and a length of 2000 mm were prepared (Tests No. 1 to 8). Then, except for Test No. 8, 50 mg/ cm2 of a chemical agent having the components shown in Table 2 was applied to the black surface of the billet. Then, each billet was heated and held under the conditions shown in Table 3, and then cooled to room temperature by air cooling to obtain test materials. The heating and holding atmosphere was set to an O2 concentration of 2 volume%, an H2O concentration of 20 volume%, and an N2 concentration of 78 volume%.
その後、各試験材の表面に形成したスケールの断面が観察できるよう試験片を切り出し、SEMによる観察およびEDSによるスケールの化学組成の分析を行った。具体的には、まず、SEMによる観察により、スケールが層状構造を有しているか単層であるかの確認および厚さの測定を行った。また、スケールが層状構造を有している場合には、深さ方向においてEDSによるライン分析を行い、Crの濃度プロファイルを求めた。 Test pieces were then cut out so that the cross section of the scale formed on the surface of each test material could be observed, and the chemical composition of the scale was analyzed using SEM and EDS. Specifically, first, SEM observation was used to confirm whether the scale had a layered structure or was a single layer, and the thickness was measured. In addition, if the scale had a layered structure, line analysis was performed in the depth direction using EDS to determine the Cr concentration profile.
なお、表3において、「層状」と評価したものに関しては、すべて深さ方向における濃度プロファイルにおいて、Cr含有量が極大と極小とを2回以上繰り返していた。そして、Cr含有量が極大となる深さ位置および極小となる深さ位置のそれぞれにおいて3点ずつ化学組成の測定を行い、その平均値を求めた。一方、スケールが単層である場合には、任意の3点で化学組成の測定を行い、その平均値を求めた。その結果を表3に併せて示す。 In Table 3, for all samples evaluated as "layered", the Cr content alternated between maximum and minimum values two or more times in the concentration profile in the depth direction. The chemical composition was measured at three points at each of the depth positions where the Cr content was maximum and minimum, and the average was calculated. On the other hand, when the scale was a single layer, the chemical composition was measured at three arbitrary points and the average was calculated. The results are also shown in Table 3.
さらに、得られた各試験材を用いて、異常酸化の発生状況の調査およびスケール剥離性の評価を行った。異常酸化の発生状況については、以下の手順により調査した。まず、冷却後の試験材の表面の長さが20mmとなるように表面に垂直な断面を切り出して樹脂に埋め込んだ。その後、断面を研磨してから観察し、他の部分に比べて酸化が5倍以上の深さまで進行した部分を異常酸化が発生したと判断した。そして、異常酸化が認められなかった場合に評価を〇とし、1か所でも発生した場合に評価を×とした。 Furthermore, using each of the obtained test materials, the occurrence of abnormal oxidation was investigated and the scale peeling property was evaluated. The occurrence of abnormal oxidation was investigated using the following procedure. First, a cross section perpendicular to the surface was cut out so that the length of the surface of the test material after cooling was 20 mm, and embedded in resin. The cross section was then polished and observed, and it was determined that abnormal oxidation had occurred in the area where oxidation had progressed to a depth five times or more deeper than the other areas. If no abnormal oxidation was observed, the evaluation was rated as ◯, and if abnormal oxidation occurred in even one place, the evaluation was rated as ×.
また、冷却後の試験材の表面を観察し、スケールの残存率を測定することで、スケール剥離性の評価を行った。具体的には、スケールの残存率が10%未満であった場合に、スケール剥離性が良好(〇)とし、10%以上であった場合に、スケール剥離性が不良(×)とした。それらの結果を表3に併せて示す。 In addition, the surface of the test material after cooling was observed and the remaining scale rate was measured to evaluate the scale removability. Specifically, if the remaining scale rate was less than 10%, the scale removability was rated as good (◯), and if it was 10% or more, the scale removability was rated as poor (×). The results are shown in Table 3.
表3に示すように、本発明の規定を満足する場合には、層状スケールが形成され、異常酸化が防止されかつスケール剥離性に優れる結果となった。一方、ステンレス鋼素材中のMn含有量が過剰であった試験No.5では、MnCr2O4の生成量が過大となり、層状スケールが得られなくなった。その結果、異常酸化が発生し、かつスケール剥離性が劣る結果となった。 As shown in Table 3, when the specifications of the present invention were satisfied, layered scale was formed, abnormal oxidation was prevented, and the scale strippability was excellent. On the other hand, in Test No. 5, in which the Mn content in the stainless steel material was excessive, the amount of MnCr2O4 produced was excessive, and layered scale could not be obtained. As a result, abnormal oxidation occurred and the scale strippability was poor.
また、加熱保持温度が低い試験No.6では、スケールがクロム酸化物の単層となり、スケール剥離性が劣る結果となった。さらに、Cr2O3を含まない薬剤を用いた試験No.7および薬剤を使用しなかった試験No.8では、酸化防止能が得られず、Feを主体とする厚いスケールが形成した。その結果、異常酸化が発生し、かつスケール剥離性が劣る結果となった。 In addition, in Test No. 6 , where the heating temperature was low, the scale was a single layer of chromium oxide, resulting in poor scale removal properties. Furthermore, in Test No. 7, where a chemical agent not containing Cr2O3 was used, and Test No. 8, where no chemical agent was used, no oxidation prevention ability was obtained and thick scale mainly composed of Fe was formed. As a result, abnormal oxidation occurred and scale removal properties were poor.
本発明に係るステンレス鋼熱処理用薬剤を用いることにより、表面性状に優れるステンレス鋼熱処理部材を得ることが可能である。 By using the stainless steel heat treatment agent of the present invention, it is possible to obtain heat-treated stainless steel components with excellent surface properties.
1.ステンレス鋼母材
2.スケール
21.Cr含有量が高い層
22.Cr含有量が低い層
1. Stainless steel base material 2. Scale 21. Layer with high Cr content 22. Layer with low Cr content
Claims (12)
60%以下のシリコン酸化物、
10%以下のナトリウム酸化物、および
10%以下のアルミ酸化物を含有し、
残部が30%以上のクロム酸化物および不純物であり、
前記クロム酸化物の平均粒径は50μm以下であり、
ステンレス鋼素材の表面に塗布された後、
O2濃度が0体積%超20体積%以下の雰囲気中において、1200~1300℃の温度範囲で加熱保持される用途に用いられるステンレス鋼熱処理用薬剤であって、
前記ステンレス鋼素材の化学組成が、質量%で、
Mn:6.0%以下であり、
前記ステンレス鋼熱処理用薬剤中のCr含有量、および前記ステンレス鋼素材中のCr含有量が、下記(i)式を満足する、
ステンレス鋼熱処理用薬剤。
MCrB/MCrF≦1.0 ・・・(i)
但し、上記(i)式中の各記号の意味は以下のとおりである。
MCrB:ステンレス鋼素材のCr含有量(質量%)
MCrF:ステンレス鋼熱処理用薬剤のCr含有量(質量%) In mass percent,
up to 60% silicon oxide,
Not more than 10% sodium oxide, and
Contains 10% or less aluminum oxide,
the balance being 30% or more of chromium oxide and impurities;
The average particle size of the chromium oxide is 50 μm or less,
After being applied to the surface of the stainless steel material,
A stainless steel heat treatment agent used in applications where the stainless steel is heated and held at a temperature in the range of 1200 to 1300°C in an atmosphere with an O2 concentration of more than 0% by volume and not more than 20% by volume,
The chemical composition of the stainless steel material is, in mass%,
Mn: 6.0% or less;
The Cr content in the stainless steel heat treatment agent and the Cr content in the stainless steel material satisfy the following formula (i):
Chemicals for heat treatment of stainless steel.
MCrB / MCrF ≦ 1.0 (i)
In the above formula (i), the meanings of the symbols are as follows:
M CrB : Cr content of stainless steel material (mass%)
M CrF : Cr content (mass%) of the stainless steel heat treatment agent
C:0.001~0.080%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.030%以下、および
Cr:15.0~25.0%、を含む、
請求項1に記載のステンレス鋼熱処理用薬剤。 The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.030% or less; and Cr: 15.0 to 25.0%;
The agent for heat treating stainless steel according to claim 1.
C:0.001~0.060%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.0050%以下、
Cr:19.0~25.0%、
Ni:1.0~6.0%、
N:0.050~0.25%、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~2.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
請求項2に記載のステンレス鋼熱処理用薬剤。 The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.060%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.0050% or less,
Cr: 19.0 to 25.0%,
Ni: 1.0 to 6.0%,
N: 0.050 to 0.25%,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 2.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The agent for heat treating stainless steel according to claim 2.
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~2.0%、
P:0.045%以下、
S:0.030%以下、
Cr:18.0~22.0%、
Ni:8.0~14.0%、
N:0.50%以下、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~3.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
請求項2に記載のステンレス鋼熱処理用薬剤。 The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 2.0%,
P: 0.045% or less,
S: 0.030% or less,
Cr: 18.0 to 22.0%,
Ni: 8.0 to 14.0%,
N: 0.50% or less,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 3.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The agent for heat treating stainless steel according to claim 2.
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~1.0%、
P:0.040%以下、
S:0.030%以下、
Cr:16.0~25.0%、
Ni:1.0%以下、
N:0.6%以下、
Al:0.003~0.2%、
Ti:0~0.50%、
Nb:0~0.7%、
Mo:0~2.0%、
Cu:0~1.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
請求項2に記載のステンレス鋼熱処理用薬剤。 The chemical composition of the stainless steel material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 1.0%,
P: 0.040% or less,
S: 0.030% or less,
Cr: 16.0 to 25.0%,
Ni: 1.0% or less,
N: 0.6% or less,
Al: 0.003 to 0.2%,
Ti: 0 to 0.50%,
Nb: 0 to 0.7%,
Mo: 0 to 2.0%,
Cu: 0 to 1.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
The agent for heat treating stainless steel according to claim 2.
前記スケールの深さ方向における濃度プロファイルにおいて、Cr含有量が極大と極小とを2回以上繰り返し、
Cr含有量が極大となる深さ位置における前記スケールの化学組成が、質量%で、
Cr:20.0~40.0%、
Fe:10.0~35.0%、
Mn:0~10.0%、であり、かつ、
Cr含有量が極小となる深さ位置における前記スケールの化学組成が、質量%で、
Cr:0~20.0%、
Fe:30.0~60.0%、
Mn:0~10.0%、であり、
前記スケールの残存率が10%未満であり、
前記ステンレス鋼母材の化学組成が、質量%で、
Mn:6.0%以下である、
ステンレス鋼熱処理部材。 A stainless steel base material and a scale formed on at least a portion of a surface of the stainless steel base material,
In the concentration profile in the depth direction of the scale, the Cr content repeats maximum and minimum values two or more times;
The chemical composition of the scale at the depth position where the Cr content is maximum is, in mass%,
Cr: 20.0 to 40.0%,
Fe: 10.0 to 35.0%,
Mn: 0 to 10.0%, and
The chemical composition of the scale at the depth position where the Cr content is minimal is, in mass%,
Cr: 0 to 20.0%,
Fe: 30.0 to 60.0%,
Mn: 0 to 10.0%;
The residual rate of the scale is less than 10%,
The chemical composition of the stainless steel base material is, in mass%,
Mn: 6.0% or less;
Stainless steel heat treated components.
C:0.001~0.080%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.030%以下、および
Cr:15.0~25.0%、を含む、
請求項6に記載のステンレス鋼熱処理部材。 The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.030% or less; and Cr: 15.0 to 25.0%;
7. The heat treated stainless steel component according to claim 6 .
C:0.001~0.060%、
Si:0.01~1.50%、
Mn:0.1~6.0%、
P:0.050%以下、
S:0.0050%以下、
Cr:19.0~25.0%、
Ni:1.0~6.0%、
N:0.050~0.25%、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~2.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
請求項7に記載のステンレス鋼熱処理部材。 The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.060%,
Si: 0.01 to 1.50%,
Mn: 0.1 to 6.0%,
P: 0.050% or less,
S: 0.0050% or less,
Cr: 19.0 to 25.0%,
Ni: 1.0 to 6.0%,
N: 0.050 to 0.25%,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 2.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
8. The heat treated stainless steel component according to claim 7 .
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~2.0%、
P:0.045%以下、
S:0.030%以下、
Cr:18.0~22.0%、
Ni:8.0~14.0%、
N:0.50%以下、
Al:0.003~0.050%、
Ti:0~0.050%、
Nb:0~0.15%、
Mo:0~3.0%、
Cu:0~3.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
請求項7に記載のステンレス鋼熱処理部材。 The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 2.0%,
P: 0.045% or less,
S: 0.030% or less,
Cr: 18.0 to 22.0%,
Ni: 8.0 to 14.0%,
N: 0.50% or less,
Al: 0.003 to 0.050%,
Ti: 0 to 0.050%,
Nb: 0 to 0.15%,
Mo: 0 to 3.0%,
Cu: 0 to 3.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
8. The heat treated stainless steel component according to claim 7 .
C:0.001~0.080%、
Si:0.01~1.0%、
Mn:0.1~1.0%、
P:0.040%以下、
S:0.030%以下、
Cr:16.0~25.0%、
Ni:1.0%以下、
N:0.6%以下、
Al:0.003~0.2%、
Ti:0~0.50%、
Nb:0~0.7%、
Mo:0~2.0%、
Cu:0~1.0%、
W:0~2.0%、
Mg:0~0.0050%、
Ca:0~0.0050%、
REM:0~0.30%、
B:0~0.0040%、
残部:Feおよび不純物である、
請求項7に記載のステンレス鋼熱処理部材。 The chemical composition of the stainless steel base material is, in mass%,
C: 0.001 to 0.080%,
Si: 0.01 to 1.0%,
Mn: 0.1 to 1.0%,
P: 0.040% or less,
S: 0.030% or less,
Cr: 16.0 to 25.0%,
Ni: 1.0% or less,
N: 0.6% or less,
Al: 0.003 to 0.2%,
Ti: 0 to 0.50%,
Nb: 0 to 0.7%,
Mo: 0 to 2.0%,
Cu: 0 to 1.0%,
W: 0 to 2.0%,
Mg: 0 to 0.0050%,
Ca: 0 to 0.0050%,
REM: 0 to 0.30%,
B: 0 to 0.0040%,
The balance is Fe and impurities.
8. The heat treated stainless steel component according to claim 7 .
請求項1から請求項5までのいずれかに記載のステンレス鋼素材に対して、
(a)請求項1から請求項5までのいずれかに記載のステンレス鋼熱処理用薬剤を、表面に塗布する工程と、
(b)O2濃度が0体積%超20体積%以下の雰囲気中において、1200~1300℃の温度範囲で加熱保持する工程と、
(c)室温まで冷却する工程と、を順に施す、
ステンレス鋼熱処理部材の製造方法。 A method for producing a heat-treated stainless steel member according to any one of claims 6 to 10, comprising the steps of:
For the stainless steel material according to any one of claims 1 to 5,
(a) applying a stainless steel heat treatment agent according to any one of claims 1 to 5 to a surface;
(b) heating and holding the material at a temperature in the range of 1200 to 1300 ° C. in an atmosphere having an O2 concentration of more than 0 vol.% and not more than 20 vol.%;
(c) cooling to room temperature.
A method for manufacturing a heat-treated stainless steel component.
請求項11に記載のステンレス鋼熱処理部材の製造方法。 In the step (c), after the hot working, the steel is cooled to room temperature.
The method for producing the heat treated stainless steel component according to claim 11 .
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| JP3371142B2 (en) * | 1991-09-27 | 2003-01-27 | 日本フエロー株式会社 | Composition for preventing oxidative decarburization of steel |
| JPH07268459A (en) * | 1994-03-28 | 1995-10-17 | Hitachi Metals Ltd | Production of fe-ni alloy |
| JPH09256036A (en) * | 1996-03-19 | 1997-09-30 | Hitachi Ltd | Antioxidant and metal antioxidation method |
| JPH1112644A (en) * | 1997-06-26 | 1999-01-19 | Hitachi Metals Ltd | Antioxidant, and hot working method using the antioxidant |
| JP2996245B2 (en) * | 1998-02-23 | 1999-12-27 | 住友金属工業株式会社 | Martensitic stainless steel with oxide scale layer and method for producing the same |
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