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JP7517973B2 - Steel support connection structure and steel support erection method - Google Patents
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JP7517973B2 - Steel support connection structure and steel support erection method - Google Patents

Steel support connection structure and steel support erection method Download PDF

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JP7517973B2
JP7517973B2 JP2020202443A JP2020202443A JP7517973B2 JP 7517973 B2 JP7517973 B2 JP 7517973B2 JP 2020202443 A JP2020202443 A JP 2020202443A JP 2020202443 A JP2020202443 A JP 2020202443A JP 7517973 B2 JP7517973 B2 JP 7517973B2
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connecting member
steel support
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steel
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JP2022090208A (en
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一郎 関根
将史 内藤
泰人 辻川
雅人 内藤
亮 若竹
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Toda Corp
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本発明は、主に山岳トンネルの掘削において、左右対の鋼製支保工を天端部で連結するための鋼製支保工の連結構造及び鋼製支保工の建込み方法に関する。 The present invention relates to a steel support connection structure and a steel support erection method for connecting a pair of left and right steel supports at the top end, mainly in the excavation of mountain tunnels.

従来より、山岳トンネルの施工では、掘削方法の違いにより各種の工法が存在するが、いずれにしても施工手順は、概ね穿孔、装薬、発破、ズリ出し、一次吹付け、鋼製支保工建込み、二次吹付け、ロックボルト打設の工程を順にかつ段階的に踏むことにより掘削・支保工が行われる。 Traditionally, there have been various construction methods for mountain tunnel construction, each differing in the excavation method, but in any case, the construction procedure generally involves drilling, charging, blasting, removing debris, primary spraying, erecting steel supports, secondary spraying, and driving rock bolts in a sequential and step-by-step manner to carry out excavation and support work.

図15及び図16に示されるように、通常、鋼製支保工50にはH形鋼が用いられており、トンネル中心線Lで左右に分割された左右対の分割支保工50A、50Bが建て込まれるようになっている。この左右対の分割支保工は、天端に設けられた継手部51で連結されることにより、トンネル周面に沿ったアーチ状に形成される。 As shown in Figures 15 and 16, H-shaped steel is usually used for the steel support 50, and a pair of left and right split supports 50A, 50B are erected, divided left and right at the tunnel center line L. The pair of left and right split supports are connected by joints 51 installed at the top end, forming an arch shape that follows the tunnel perimeter.

従来の天端継手部51の構造は、図16に示されるように、左右の分割支保工50A、50BのそれぞれのH形鋼の端部に継手板52が固設されるとともに、前記継手板52、52同士を突き合わせた状態で、H形鋼のウェブ部wの両側の2箇所において継手板52、52を一体的に貫通するボルト53によって締結するのが一般的であった。鋼製支保工の建て込み作業において、天端での分割支保工の接続作業は、図17に示されるように、エレクター装置付き吹付け機などに備えられたマンゲージに作業員が乗り、切羽近傍に接近し、手で前記ボルト53を締めていた。このような作業は、一次吹付けコンクリートはあるものの、まだ二次吹付けがなされていない地山の不安定な状況下で、作業員がのぞき込みながら(もしくは手先の感覚で)、手締めする必要があるため、肌落ち時には重大な災害が発生する危険性があった。 In the conventional structure of the top joint 51, as shown in FIG. 16, joint plates 52 are fixed to the ends of the H-shaped steel of the left and right split supports 50A and 50B, and the joint plates 52 are butted together and fastened with bolts 53 that penetrate the joint plates 52, 52 integrally at two locations on both sides of the web part w of the H-shaped steel. In the erection work of the steel support, the work of connecting the split supports at the top was done by a worker riding on a man gauge equipped on a spraying machine with an erector device, approaching the vicinity of the face, and tightening the bolts 53 by hand, as shown in FIG. 17. This work requires the worker to tighten the bolts by hand while looking down (or by feeling with his hands) in an unstable condition where the ground has been sprayed with primary concrete but not yet sprayed with secondary concrete, so there is a risk of a serious accident occurring when the surface falls.

そのため、近年では、下記特許文献1、2などに記載されるワンタッチ式のクイックジョイントが開発されている。下記特許文献1、2には、トンネル坑壁に沿って建て込まれる円弧状に分割された一対の鋼製支保工をそれぞれの天端部同士で相互に連結するための連結構造であって、前記一対の鋼製支保工の天端部にそれぞれ設けられ、当該一対の鋼製支保工が連結される際に互いに当接される第1天端継手板及び第2天端継手板と、前記第1天端継手板に凹設された雌型連結部と、前記第2天端継手板に凸設された雄型連結部と、を備え、前記雄型連結部は、前記第2天端継手板から突出する棒状の雄型係止部材を有し、前記雌型連結部は、前記第1天端継手板に貫通形成される開口孔と、前記開口孔と連通すると共に前記雄型係止部材を挿入可能な挿入口が開口形成される収納室を内部に有するケーシングと、を含み、前記挿入口から前記収納室内へ挿入された前記雄型係止部材を係止する、鋼製支保工の連結構造が開示されている。 For this reason, one-touch quick joints have been developed in recent years, as described in Patent Documents 1 and 2 below. The following Patent Documents 1 and 2 disclose a connection structure for connecting the top ends of a pair of arc-shaped steel supports erected along a tunnel wall, which includes a first top joint plate and a second top joint plate that are provided at the top ends of the pair of steel supports and abut against each other when the pair of steel supports are connected, a female connector recessed in the first top joint plate, and a male connector protruding from the second top joint plate, and the male connector has a rod-shaped male locking member protruding from the second top joint plate, and the female connector includes an opening formed through the first top joint plate and a casing having a storage chamber inside that communicates with the opening and has an insertion opening through which the male locking member can be inserted, and the steel support connection structure is engaged with the male locking member inserted into the storage chamber from the insertion opening.

特開2018-178451号公報JP 2018-178451 A 特開2019-163663号公報JP 2019-163663 A

しかしながら、上記特許文献1、2記載の連結構造では、棒状の雄型連結部が第2天端継手板から対向する第1天端継手板に向けて突出した状態で設けられているため、この雄型連結部を雌型連結部に挿入するには、前記雄型連結部の突出する長さ分だけ鋼製支保工を地山側に広げなければならず、余掘の増加の要因になるという欠点があった。また、雄型連結部がトンネル軸方向の前後に設けられているため、雄型連結部を雌型連結部に挿入する際の位置合わせが難しいという課題があった。 However, in the connection structures described in Patent Documents 1 and 2, the rod-shaped male connection part is provided protruding from the second top end joint plate toward the opposing first top end joint plate, so in order to insert this male connection part into the female connection part, the steel support must be extended toward the ground by the length of the protruding male connection part, which has the disadvantage of causing an increase in overexcavation. In addition, because the male connection parts are provided at the front and rear of the tunnel axial direction, there is the issue that it is difficult to align the male connection part when inserting it into the female connection part.

そこで本発明の主たる課題は、鋼製支保工の建て込みにおいてボルトの締結作業をなくし、作業員が鋼製支保工に近づくことなく鋼製支保工の建て込み作業が完了できるようにするとともに、鋼製支保工の連結が簡単に精度良く行えるようにした鋼製支保工の連結構造及び鋼製支保工の建込み方法を提供することにある。 The main objective of the present invention is to provide a steel support connection structure and a steel support installation method that eliminate the need for bolt tightening work when erecting steel supports, allowing workers to complete the erection work of steel supports without approaching the steel supports, and that allows steel supports to be connected easily and accurately.

上記課題を解決するために請求項1に係る本発明として、左右対の鋼製支保工を天端の継手部で相互に連結するための鋼製支保工の連結構造であって、
前記鋼製支保工の継手部は、先行設置される鋼製支保工の切羽側の側面に、天端部の端縁から突出して切羽側添接部材が固設されるとともに、後行設置される鋼製支保工の坑口側の側面に、天端部の端縁から突出して坑口側添接部材が固設され、前記切羽側添接部材及び坑口側添接部材の各鋼製支保工から突出した部分が、反対側の鋼製支保工の側面に重ね合わされて構成され、
前記切羽側添接部材に、坑口側に突出する棒状の連結部材が設けられるとともに、前記鋼製支保工及び坑口側添接部材にそれぞれ、前記連結部材が挿嵌される開口が設けられており、
前記連結部材は、前記坑口側添接部材に設けられた前記開口が所定の位置まで嵌合した後、前記坑口側添接部材が容易に抜け出ないようにした抜脱防止手段を備えていることを特徴とする鋼製支保工の連結構造が提供される。
In order to solve the above problems, the present invention relates to a first aspect of the present invention, which is a steel support connection structure for connecting a pair of left and right steel supports to each other at a joint portion at the top end,
The joint portion of the steel support is configured such that a face-side splice member is fixed to the face-side side of the steel support that is installed first, protruding from the edge of the top end, and a mine-mouth-side splice member is fixed to the mine-mouth-side side of the steel support that is installed later, protruding from the edge of the top end, and the portions of the face-side splice member and the mine-mouth-side splice member that protrude from each steel support are overlapped on the side of the steel support on the opposite side.
The face side splice member is provided with a rod-shaped connecting member protruding toward the mouth side, and the steel support and the mouth side splice member are each provided with an opening into which the connecting member is inserted,
A connecting structure for steel support is provided, characterized in that the connecting member is equipped with a pull-out prevention means that prevents the wellhead side connecting member from easily coming out after the opening provided in the wellhead side connecting member is fitted to a predetermined position.

上記請求項1記載の発明では、前記鋼製支保工の継手構造として、従来のように連結部材が鋼製支保工の天端側の端縁からトンネル周方向に突出して設けられるのではなく、鋼製支保工の側面にトンネル軸方向に突出して設けられており、後行設置される鋼製支保工をトンネル軸方向に移動させながら、坑口側添接部材に設けられた開口を前記連結部材に挿入して結合する構造となっている。そして、前記連結部材には、前記坑口側添接部材に設けられた開口が所定の位置まで嵌合した後、前記坑口側添接部材が容易に抜け出ないようにした抜脱防止手段が備えられている。このように、先行設置される鋼製支保工の切羽側添接部材に設けられた連結部材に、後行設置される鋼製支保工の坑口側添接部材に設けられた開口を所定位置まで嵌合させることで、前記連結部材に備えられた抜脱防止手段によって坑口側添接部材が容易に抜け出ないようになっているため、鋼製支保工の建て込みにおいてボルトの締結作業が無くなり、作業員が鋼製支保工に近づくことなく、鋼製支保工建て込み装置の操作のみによって建て込み作業が完了するとともに、鋼製支保工の連結が簡単に精度良く行えるようになる。 In the invention described in claim 1, the joint structure of the steel support is not provided so that the connecting member protrudes from the top edge of the steel support in the tunnel circumferential direction as in the conventional case, but is provided so that it protrudes from the side of the steel support in the tunnel axial direction, and the opening of the wellhead side attachment member is inserted into the connecting member while the steel support to be installed later is moved in the tunnel axial direction, and the connecting member is connected to the opening. The connecting member is provided with a pull-out prevention means that prevents the wellhead side attachment member from easily coming out after the opening of the wellhead side attachment member is fitted to a predetermined position. In this way, by fitting the opening on the tunnel head side attachment member of the steel support to be installed later to a specified position with the connecting member provided on the face side attachment member of the steel support to be installed first, the tunnel head side attachment member cannot easily come out due to the anti-detachment means provided on the connecting member, so there is no need to tighten bolts when erecting the steel support, and the erection work can be completed by simply operating the steel support erection device without the worker approaching the steel support, and the steel support can be connected easily and accurately.

請求項2に係る本発明として、前記抜脱防止手段は、前記連結部材の突出方向に対して先端側が回動支持され、基端側が押圧部材によって連結部材の外面から突出する方向に押圧された回動部材からなり、
前記坑口側添接部材に設けられた開口が前記回動部材を通過する際、前記回動部材が前記押圧部材の押圧力に抗して回動することで前記連結部材の内部に没入し、前記開口が前記回動部材を通過後、前記回動部材が前記押圧部材の押圧力により回動することで前記連結部材の外面から突出し、前記坑口側添接部材が容易に抜け出ないようにしている請求項1記載の鋼製支保工の連結構造が提供される。
In the present invention according to claim 2, the fall-off prevention means comprises a rotating member whose tip side is rotatably supported with respect to the protruding direction of the connecting member and whose base end side is pressed by a pressing member in a direction protruding from an outer surface of the connecting member,
A connecting structure for steel support as described in claim 1 is provided, in which when an opening provided in the minehead side attachment member passes through the rotating member, the rotating member rotates against the pressing force of the pressing member to sink inside the connecting member, and after the opening passes through the rotating member, the rotating member rotates due to the pressing force of the pressing member to protrude from the outer surface of the connecting member, thereby preventing the minehead side attachment member from easily coming out.

上記請求項2記載の発明は、前記連結部材に備えられた抜脱防止手段の第1形態例であり、連結部材の突出方向に対して先端側が連結部材の内部で回動支持され、基端側が押圧部材によって外方側に押圧された回動部材からなるものである。この回動部材は、前記坑口側添接部材に設けられた開口が通過する際、前記押圧部材の押圧力に抗して回動軸を中心に回動することで前記連結部材の内部に没入する。そして、前記開口が通過した後は、前記押圧部材の押圧力により回動軸を中心に回動することで前記連結部材の外面から突出する。これによって、坑口側添接部材の開口が回動部材を通過後は、坑口側添接部材が容易に抜け出ないようになる。 The invention described in claim 2 above is a first embodiment of the anti-detachment means provided on the connecting member, and is made of a rotating member whose tip side is rotatably supported inside the connecting member with respect to the protruding direction of the connecting member, and whose base end side is pressed outward by a pressing member. When the opening provided in the wellhead side attachment member passes through, this rotating member rotates about the rotation axis against the pressing force of the pressing member, and sinks into the inside of the connecting member. Then, after the opening passes through, it protrudes from the outer surface of the connecting member by rotating about the rotation axis due to the pressing force of the pressing member. As a result, after the opening of the wellhead side attachment member passes through the rotating member, the wellhead side attachment member does not easily come out.

請求項3に係る本発明として、前記抜脱防止手段は、外面が、前記連結部材の突出方向に対して先端側から基端側に向けて徐々に外方側に突出する傾斜面とされるとともに、押圧部材によって外方側に押圧された出没部材からなり、
前記坑口側添接部材に設けられた開口が前記出没部材を通過する際、前記開口が前記傾斜面を移動するに従って、前記出没部材が前記押圧部材の押圧力に抗して徐々に前記連結部材の内部に没入し、前記開口が前記出没部材を通過後、前記出没部材が前記押圧部材の押圧力により前記連結部材の外面から突出し、前記坑口側添接部材が容易に抜け出ないようにしている請求項1記載の鋼製支保工の連結構造が提供される。
According to a third aspect of the present invention, the fall-off prevention means includes a protruding member having an outer surface that is an inclined surface that protrudes gradually outward from a tip end side toward a base end side with respect to a protruding direction of the connecting member, and the protruding member is pressed outward by a pressing member,
A connecting structure for steel support as described in claim 1 is provided, in which when an opening provided in the minehead side attachment member passes through the protruding member, as the opening moves along the inclined surface, the protruding member gradually sinks into the inside of the connecting member against the pressing force of the pressing member, and after the opening passes through the protruding member, the protruding member protrudes from the outer surface of the connecting member due to the pressing force of the pressing member, thereby preventing the minehead side attachment member from easily coming out.

上記請求項3記載の発明は、前記連結部材に備えられた抜脱防止手段の第2形態例であり、外面が、前記連結部材の突出方向に対して先端側から基端側に向けて徐々に外方側に突出する傾斜面とされるとともに、押圧部材によって外方側に押圧された出没部材からなるものである。この出没部材は、前記坑口側添接部材に設けられた開口が通過する際、前記開口が前記傾斜面を移動するに従って、前記押圧部材の押圧力に抗して徐々に前記連結部材の内部に没入する。そして、前記開口が通過した後は、前記押圧部材の押圧力により前記連結部材の外面から突出する。これによって、坑口側添接部材の開口が出没部材を通過後は、坑口側添接部材が容易に抜け出ないようになっている。 The invention described in claim 3 above is a second embodiment of the anti-detachment means provided on the connecting member, and is made of a retractable member whose outer surface is an inclined surface that gradually protrudes outward from the tip side toward the base side with respect to the protruding direction of the connecting member, and which is pressed outward by a pressing member. When an opening provided in the wellhead side attachment member passes through, this retractable member gradually retracts into the connecting member against the pressing force of the pressing member as the opening moves along the inclined surface. Then, after the opening has passed through, it protrudes from the outer surface of the connecting member due to the pressing force of the pressing member. This prevents the wellhead side attachment member from easily coming out after the opening of the wellhead side attachment member has passed through the retractable member.

請求項4に係る本発明として、前記抜脱防止手段は、前記連結部材の周方向に沿って形成された前記連結部材の突出方向基端側が低い段差部からなり、
前記坑口側添接部材に設けられた開口の周縁が前記段差部に嵌合し、前記坑口側添接部材が容易に抜け出ないようにしている請求項1記載の鋼製支保工の連結構造が提供される。
In the present invention according to claim 4, the fall-off prevention means is a stepped portion formed along a circumferential direction of the connecting member and having a lower proximal end side in a protruding direction of the connecting member,
A steel support connection structure as described in claim 1 is provided, in which the peripheral edge of an opening provided in the minehead side attachment member fits into the step portion, preventing the minehead side attachment member from easily coming loose.

上記請求項4記載の発明は、前記連結部材に備えられた抜脱防止手段の第3形態例であり、前記連結部材の周方向に沿って形成された前記連結部材の突出方向基端側が低い段差部からなるものである。前記坑口側添接部材に設けられた開口が前記段差部まで挿入されると、開口と連結部材とが偏心し、開口の周縁の一部が前記段差部に嵌合することによって、前記坑口側添接部材が容易に抜け出ないようになる。 The invention described in claim 4 above is a third embodiment of the anti-detachment means provided on the connecting member, and is made of a low step portion formed along the circumferential direction of the connecting member at the base end side in the protruding direction of the connecting member. When the opening provided in the wellhead side attachment member is inserted up to the step portion, the opening and the connecting member become eccentric, and a part of the periphery of the opening fits into the step portion, preventing the wellhead side attachment member from easily coming out.

請求項5に係る本発明として、前記坑口側添接部材に設けられた開口の周縁に切欠き部が形成されるとともに、前記坑口側添接部材に設けられた開口の直径より、前記連結部材の直径の方が大きい請求項4記載の鋼製支保工の連結構造が提供される。 The present invention according to claim 5 provides a connection structure for a steel support as described in claim 4, in which a notch is formed on the periphery of the opening provided in the wellhead side attachment member, and the diameter of the connection member is larger than the diameter of the opening provided in the wellhead side attachment member.

上記請求項5記載の発明では、前記抜脱防止手段が前記段差部からなる場合において、前記坑口側添接部材に設けられた開口の周縁に切欠き部を形成することによって、開口が若干拡大できるようにしておき、前記坑口側添接部材に設けられた開口の直径より、前記連結部材の直径を大きく形成することで、開口が段差部に嵌合したときより確実に坑口側添接部材が抜け出ないようにしている。 In the invention described in claim 5, when the anti-detachment means is made of the step portion, a notch is formed on the periphery of the opening in the wellhead side attachment member so that the opening can be enlarged slightly, and the diameter of the connecting member is made larger than the diameter of the opening in the wellhead side attachment member, so that the wellhead side attachment member is more reliably prevented from coming out than when the opening is fitted into the step portion.

請求項6に係る本発明として、請求項1~5いずれかに記載の鋼製支保工の連結構造を用いた鋼製支保工の建込み方法であって、
前記連結部材に、前記坑口側添接部材に設けられた開口を嵌合させつつ、後行設置される鋼製支保工をトンネル軸方向に押し込むことにより連結することを特徴とする鋼製支保工の建込み方法が提供される。
As a sixth aspect of the present invention, there is provided a method for erecting a steel support using the connection structure of the steel support according to any one of the first to fifth aspects,
A method for erecting steel supports is provided, characterized in that the connecting member is fitted into an opening provided in the tunnel entrance side attachment member while the steel support to be installed subsequently is pushed in the tunnel axial direction to connect the connecting member.

上記請求項6記載の発明では、前記連結部材に、前記坑口側添接部材に設けられた開口を嵌合させつつ、後行設置される鋼製支保工をトンネル軸方向に押し込むだけで連結できるため、鋼製支保工の建込み作業が極めて簡単にできるようになる。 In the invention described in claim 6 above, the connecting member can be connected by simply fitting the opening provided in the tunnel mouth side attachment member into the connecting member and pushing the steel support to be installed later in the tunnel axial direction, making the erection of the steel support extremely easy.

以上詳説のとおり本発明によれば、鋼製支保工の建て込みにおいてボルトの締結作業がなくなり、作業員が鋼製支保工に近づくことなく鋼製支保工の建て込み作業が完了するとともに、鋼製支保工の連結が簡単に精度良く行えるようになる。 As explained above in detail, according to the present invention, the bolt tightening work is eliminated when erecting steel supports, the erection work of steel supports can be completed without the worker having to approach the steel supports, and the steel supports can be connected easily and accurately.

鋼製支保工4を設置したトンネルの縦断面図である。A vertical cross-sectional view of a tunnel with steel supports 4 installed. 鋼製支保工4の正面図である。A front view of the steel support 4. 鋼製支保工4の継手部を拡大した、(A)は左側分割支保工4Aの正面図、(B)は右側分割支保工4Bの正面図、(C)は連結状態の正面図である。The joint portion of the steel support 4 is enlarged. (A) is a front view of the left-side divided support 4A, (B) is a front view of the right-side divided support 4B, and (C) is a front view of the connected state. 図3(C)のIV-IV線矢視図である。4 is a cross-sectional view taken along line IV-IV in FIG. 第1形態例に係る連結部材10を示す、(A)は自然状態の断面図、(B)は回動部材14を没入させた状態の断面図である。1A and 1B show a connecting member 10 according to a first embodiment, in which (A) is a cross-sectional view in a natural state, and (B) is a cross-sectional view in a state in which a rotating member 14 is retracted. 第1形態例に係る連結部材10を備えた鋼製支保工の建て込み手順を示す断面図である。A cross-sectional view showing the procedure for erecting a steel support equipped with a connecting member 10 according to the first embodiment. 第2形態例に係る連結部材10を示す、(A)は上面図、(B)は自然状態における(A)のB-B断面図、(C)は出没部材16を没入させた状態の(A)のB-B断面図である。1 shows a connecting member 10 for a second embodiment, where (A) is a top view, (B) is a cross-sectional view taken along line B-B of (A) in its natural state, and (C) is a cross-sectional view taken along line B-B of (A) in the state in which the retractable member 16 is retracted. 第2形態例に係る連結部材10を備えた鋼製支保工の建て込み手順を示す断面図である。A cross-sectional view showing the procedure for erecting a steel support equipped with a connecting member 10 relating to a second embodiment. 第3形態例に係る連結部材10を示す側面図である。FIG. 11 is a side view showing a connecting member 10 according to a third embodiment. 第3形態例に係る連結部材10を備えた鋼製支保工の建て込み手順を示す断面図である。A cross-sectional view showing the procedure for erecting a steel support equipped with a connecting member 10 according to a third embodiment. 第3形態例の変形例に係る鋼製支保工4の継手部を拡大した、(A)は左側分割支保工4Aの正面図、(B)は右側分割支保工4Bの正面図、(C)は連結状態の正面図である。13A is a front view of the left-side split support 4A, FIG. 13B is a front view of the right-side split support 4B, and FIG. 13C is a front view of the connected state, showing an enlarged view of the joint portion of the steel support 4 in a modified example of the third embodiment. 第3形態例の変形例に係る連結部材10と開口11の相対的位置関係を示す正面図である。13 is a front view showing the relative positional relationship between a connecting member 10 and an opening 11 according to a modified example of the third embodiment. FIG. 鋼製支保工の建込み要領を示す平面図である。FIG. 2 is a plan view showing the installation method of steel shoring. その正面図(図13のXIV-XIV矢視図)である。FIG. 14 is a front view (view taken along the line XIV-XIV in FIG. 13 ). 従来の鋼製支保工50の正面図である。FIG. 2 is a front view of a conventional steel support 50. 従来の鋼製支保工50の継手部51を示す、(A)は正面図、(B)は端面図である。1A and 1B show a joint 51 of a conventional steel support 50, in which (A) is a front view and (B) is an end view. 従来の鋼製支保工50の建て込み作業状況を示す、トンネルの縦断面図である。1 is a vertical cross-sectional view of a tunnel showing the erection work status of a conventional steel support structure 50. FIG.

以下、本発明の実施の形態について図面を参照しながら詳述する。 The following describes in detail the embodiments of the present invention with reference to the drawings.

山岳トンネルの掘削では、図1に示されるように、トンネル掘削面1に対して一次吹付けコンクリート2を吹き付け、切羽3近傍に鋼製支保工4を建て込んだ後、1サイクル前に建て込んだ鋼製支保工4との間に、前記一次吹付けコンクリート2に積層して二次吹付けコンクリート5を吹き付ける、という工程を1サイクルとして、このサイクルを繰り返すことによりトンネル支保工が構築される。なお、必要に応じて、二次吹付けコンクリート5の内周面から一次吹付けコンクリート2を貫通して地山に打設される複数のロックボルト(図示せず)を設けてもよい。 In the excavation of mountain tunnels, as shown in Figure 1, the primary shotcrete 2 is sprayed against the tunnel excavation surface 1, steel supports 4 are erected near the face 3, and then secondary shotcrete 5 is sprayed on top of the primary shotcrete 2 between the steel supports 4 erected one cycle before. This process is considered to be one cycle, and the tunnel supports are constructed by repeating this cycle. If necessary, multiple rock bolts (not shown) may be installed from the inner surface of the secondary shotcrete 5, penetrating the primary shotcrete 2 and driven into the ground.

前記鋼製支保工4は、図2に示されるように、地山の崩落防止のために、前記一次吹付けコンクリート2が吹き付けられたトンネル掘削面に沿って建て込まれるアーチ状の部材であり、トンネル軸方向に沿って一定間隔毎に設置されている。前記鋼製支保工4は、ウェブ部wとその両端のフランジ部fとからなるH形鋼によって形成され、図2に示される形態例では、上端部(天端部)で左右に分割され、分割された円弧状の左側分割支保工4Aと右側分割支保工4Bとが上端の継手部8で連結されることで、アーチ状に形成されている。 As shown in FIG. 2, the steel shoring 4 is an arch-shaped member that is erected along the tunnel excavation surface onto which the primary shotcrete 2 has been sprayed in order to prevent the ground from collapsing, and is installed at regular intervals along the tunnel axis. The steel shoring 4 is formed from H-shaped steel consisting of a web portion w and flange portions f on both ends thereof, and in the example shown in FIG. 2, it is divided into left and right at the upper end (top end), and is formed into an arch shape by connecting the divided arc-shaped left divided shoring 4A and right divided shoring 4B at the upper end joint 8.

図3に示されるように、前記継手部8の構造は、先行設置される前記左側分割支保工4Aのウェブ部wの切羽側の側面に、天端部の端縁からトンネル周方向に突出して切羽側添接部材6Aが固設されるとともに、後行設置される前記右側分割支保工4Bのウェブ部wの坑口側の側面に、天端部の端縁からトンネル周方向に突出して坑口側添接部材6Bが固設されている。前記切羽側添接部材6A及び坑口側添接部材6Bの各分割支保工4A、4Bから突出した部分は、前記左側分割支保工4Aと右側分割支保工4Bとの天端部の端部同士を突き合わせて配置した状態で、それぞれ反対側の分割支保工のウェブ部wに重ね合わされる。これによって、継手部8における両分割支保工4A、4Bに跨がって、ウェブ部wの両側に切羽側添接部材6A及び坑口側添接部材6Bがそれぞれ配置されるようになる。 As shown in FIG. 3, the structure of the joint section 8 is such that the face-side joint member 6A is fixed to the face-side side of the web section w of the left-side divided support 4A, which is installed first, protruding from the edge of the top end in the tunnel circumferential direction, and the tunnel-mouth-side joint member 6B is fixed to the tunnel-mouth-side side of the web section w of the right-side divided support 4B, which is installed later, protruding from the edge of the top end in the tunnel circumferential direction. The parts of the face-side joint member 6A and the tunnel-mouth-side joint member 6B protruding from each divided support 4A, 4B are overlapped with the web section w of the divided support on the opposite side, with the top ends of the left-side divided support 4A and the right-side divided support 4B butted against each other. As a result, the face-side joint member 6A and the tunnel-mouth-side joint member 6B are arranged on both sides of the web section w across both divided supports 4A, 4B in the joint section 8.

前記切羽側添接部材6A及び坑口側添接部材6Bは、H形鋼からなる鋼製支保工4のウェブ部wのみを覆う板材でもよいが、図3及び図4に示されるように、鋼製支保工4のウェブ部wを覆うとともに、その上下の略半分のフランジ部fを覆う、断面コ字形に形成するのが好ましい。前記切羽側添接部材6A及び坑口側添接部材6Bはそれぞれ、部材長手方向の略半分が左側分割支保工4A又は右側分割支保工4Bに積層され、残りの略半分が左側分割支保工4A又は右側分割支保工4Bから突出している。前記切羽側添接部材6Aは、左側分割支保工4Aとの積層部分において溶接によって強固に接合されており、前記坑口側添接部材6Bは、右側分割支保工4Bとの積層部分において溶接によって強固に接合されている。 The face-side attachment member 6A and the mouth-side attachment member 6B may be plate materials that cover only the web portion w of the steel support 4 made of H-shaped steel, but as shown in Figures 3 and 4, it is preferable to form them into a U-shaped cross section that covers the web portion w of the steel support 4 and covers approximately half of the flange portion f of the upper and lower portions. Approximately half of the face-side attachment member 6A and the mouth-side attachment member 6B are stacked on the left-side divided support 4A or the right-side divided support 4B, respectively, and approximately the remaining half protrudes from the left-side divided support 4A or the right-side divided support 4B. The face-side attachment member 6A is firmly joined by welding at the overlapping portion with the left-side divided support 4A, and the mouth-side attachment member 6B is firmly joined by welding at the overlapping portion with the right-side divided support 4B.

図3及び図4に示されるように、前記切羽側添接部材6Aには、坑口側に突出する棒状の連結部材10、10…が設けられるとともに、前記鋼製支保工4及び坑口側添接部材6Bにはそれぞれ、前記連結部材10が挿嵌される開口11、11…が設けられている。 As shown in Figures 3 and 4, the face-side attachment member 6A is provided with rod-shaped connecting members 10, 10... that protrude toward the mine mouth side, and the steel support 4 and the mine mouth-side attachment member 6B are each provided with openings 11, 11... into which the connecting members 10 are inserted.

前記連結部材10を切羽側添接部材6Aに配置するには、切羽側添接部材6Aに設けられた開口に連結部材10を挿入し、連結部材10の先端を坑口側に突出させた状態で、連結部材10の基端部を切羽側添接部材6Aに溶接する。 To place the connecting member 10 on the face-side attachment member 6A, the connecting member 10 is inserted into an opening provided in the face-side attachment member 6A, and with the tip of the connecting member 10 protruding toward the mine mouth, the base end of the connecting member 10 is welded to the face-side attachment member 6A.

前記連結部材10は、図示例では、切羽側添接部材6Aのうち、左側分割支保工4Aに積層された部分及び左側分割支保工4Aから突出する部分にそれぞれ2個ずつ、合計4個配置されているが、これに限るものではなく、2~8個の範囲内で配置することができる。また、図示例のように、複数の連結部材10…は、切羽側添接部材6Aの部材長手方向中心線に沿って一列に列設するのが好ましいが、複数列で配置してもよいし、切羽側添接部材6Aの部材短手方向に沿って列設してもよい。 In the illustrated example, a total of four connecting members 10 are arranged, two on each of the part of the face-side splice member 6A that is stacked on the left-side separate support 4A and the part that protrudes from the left-side separate support 4A, but this is not limited to this and any number between 2 and 8 can be arranged. As in the illustrated example, the multiple connecting members 10 are preferably arranged in a row along the longitudinal center line of the face-side splice member 6A, but they may be arranged in multiple rows, or they may be arranged in a row along the transverse direction of the face-side splice member 6A.

前記連結部材10は、図5に示されるように、断面円形の突出方向に長い棒状部材であり、突出方向の先端部が先端に向かうに従って徐々に断面が小さくなる先細の形状で形成されている。 As shown in FIG. 5, the connecting member 10 is a rod-shaped member that is long in the protruding direction and has a circular cross section, and the tip of the protruding direction is formed in a tapered shape with a cross section that gradually becomes smaller toward the tip.

本連結構造では、前記連結部材10は、前記坑口側添接部材6Bに設けられた開口11が所定の位置まで嵌合した後、前記坑口側添接部材6Bが容易に抜け出ないようにした抜脱防止手段を備えているのが特徴的である。前記抜脱防止手段は、連結部材10の長手方向(突出方向)の中間部に設けられており、坑口側添接部材6Bの開口11を突出方向の所定の位置まで嵌入した後、該抜脱防止手段により坑口側添接部材6Bが容易に抜け出ないようになっている。以下、この抜脱防止手段について、詳細に説明する。 The characteristic feature of this connection structure is that the connecting member 10 is provided with a means for preventing the wellhead side abutment member 6B from easily coming out after the opening 11 provided in the wellhead side abutment member 6B is fitted to a predetermined position. The means for preventing the detachment is provided in the middle of the connecting member 10 in the longitudinal direction (projecting direction), and after the opening 11 of the wellhead side abutment member 6B is fitted to a predetermined position in the projecting direction, the means for preventing the detachment prevents the wellhead side abutment member 6B from easily coming out. The means for preventing the detachment is described in detail below.

〔抜脱防止手段の第1形態例〕
前記抜脱防止手段の第1形態例は、図5に示されるように、連結部材10の突出方向に対して先端側が回動軸12によって回動自在に支持され、連結部材10の突出方向の基端側が押圧部材13によって連結部材10の外面から突出する方向に押圧された回動部材14で構成している。前記回動部材14は、図5に示されるように、外面が連結部材10の外面と同様に湾曲した小片状、ブロック状又は板状の部材であり、連結部材10の側面に設けられた凹部又は開口部に左右対で嵌装されるとともに、連結部材10の突出方向先端側が、この突出方向と直交する回動軸12によって、連結部材10の内部において回動支持され、この回動軸12を中心に回動することで、連結部材10の突出方向基端側が連結部材10の外面から出没可能となっている。前記回動部材14は、図5(A)に示されるように、自然状態では、押圧部材13の押圧力によって、連結部材10の中心軸に対して連結部材10の突出方向基端側が外側に向けて傾斜し、連結部材10の外面から所定の高さだけ突出した状態で配置されており、前記回動部材14の外面に外力が加わったとき、図5(B)に示されるように、回動部材14が押圧部材13の押圧力に抗して前記回動軸12を中心に回動し、連結部材10の外面とほぼ同じ高さまで没入できるようになっている。なお、前記回動部材14の回動軸12が設けられた側の端部は、連結部材10の外面から突出することなく、連結部材10の内部に設置された回動軸12を中心とする回動のみを行う。
[First Example of Dislodgement Prevention Means]
5, the first embodiment of the anti-detachment means is configured with a rotating member 14 whose tip side in the protruding direction of the connecting member 10 is rotatably supported by a rotating shaft 12, and whose base end side in the protruding direction of the connecting member 10 is pressed by a pressing member 13 in a direction protruding from the outer surface of the connecting member 10. As shown in FIG. 5, the rotating members 14 are small piece-like, block-like or plate-like members whose outer surface is curved similarly to the outer surface of the connecting member 10, and are fitted in a pair of left and right recesses or openings provided on the side surface of the connecting member 10, and the tip side in the protruding direction of the connecting member 10 is rotatably supported inside the connecting member 10 by the rotating shaft 12 perpendicular to the protruding direction, and the base end side in the protruding direction of the connecting member 10 can appear and disappear from the outer surface of the connecting member 10 by rotating around the rotating shaft 12. As shown in Fig. 5(A), in a natural state, the base end side of the protruding direction of the connecting member 10 is inclined outward with respect to the central axis of the connecting member 10 due to the pressing force of the pressing member 13, and is disposed in a state in which it protrudes a predetermined height from the outer surface of the connecting member 10, and when an external force is applied to the outer surface of the turning member 14, as shown in Fig. 5(B), the turning member 14 rotates about the turning shaft 12 against the pressing force of the pressing member 13, and can be retracted to approximately the same height as the outer surface of the connecting member 10. Note that the end of the turning member 14 on the side where the turning shaft 12 is provided does not protrude from the outer surface of the connecting member 10, and only rotates about the turning shaft 12 installed inside the connecting member 10.

前記連結部材10による鋼製支保工4の連結の手順について、図6に基づいて説明すると、図6(A)に示されるように、先行設置された左側分割支保工4Aに対し、右側分割支保工4Bを後行設置する際、右側分割支保工4Bを坑口側から切羽側に向けてトンネル軸方向とほぼ平行する方向に移動させながら、右側分割支保工4Bに固設された坑口側添接部材6Bの開口11を、連結部材10に挿入する。このときの鋼製支保工4の建込み要領については、後段で更に詳細に説明する。 The procedure for connecting the steel supports 4 using the connecting member 10 will be explained with reference to Figure 6. As shown in Figure 6(A), when the right-side separate support 4B is installed following the previously installed left-side separate support 4A, the opening 11 of the tunnel-head side attachment member 6B fixed to the right-side separate support 4B is inserted into the connecting member 10 while the right-side separate support 4B is moved in a direction from the tunnel head side toward the tunnel face side in a direction approximately parallel to the tunnel axis direction. The method for erecting the steel support 4 at this time will be explained in more detail later.

図6(B)に示されるように、前記坑口側添接部材6Bに設けられた開口11が前記回動部材14を通過する際、前記回動部材14が押圧部材13の押圧力に抗して回動軸12を中心に回動することで、連結部材10の突出方向基端側が連結部材10の内部に没入する。 As shown in FIG. 6(B), when the opening 11 provided in the wellhead side attachment member 6B passes through the rotating member 14, the rotating member 14 rotates about the pivot shaft 12 against the pressing force of the pressing member 13, causing the base end side of the connecting member 10 in the protruding direction to sink into the inside of the connecting member 10.

前記坑口側添接部材6Bに設けられた開口11が前記回動部材14を通過した後は、前記回動部材14が押圧部材13の押圧力により回動軸12を中心に回動することで、連結部材10の突出方向基端側が連結部材10の外面から突出する。これによって、坑口側添接部材6Bが連結部材10から容易に抜け出ないようになる。 After the opening 11 provided in the wellhead side attachment member 6B passes through the rotating member 14, the rotating member 14 rotates about the pivot axis 12 due to the pressing force of the pressing member 13, causing the base end side of the connecting member 10 in the protruding direction to protrude from the outer surface of the connecting member 10. This prevents the wellhead side attachment member 6B from easily coming out of the connecting member 10.

上述の通り、本発明に係る鋼製支保工の建込み方法では、前記連結部材10に、坑口側添接部材6Bに設けられた開口11を嵌合させつつ、後行設置される右側分割支保工4Bをトンネル軸方向に押し込むだけで連結できるため、鋼製支保工4の建込み作業が極めて簡単になる。 As described above, in the steel support erection method of the present invention, the connecting member 10 can be connected simply by fitting the opening 11 provided in the tunnel mouth side attachment member 6B into the connecting member 10 and pushing the right side separate support 4B, which is installed afterwards, in the tunnel axial direction, making the erection of the steel support 4 extremely simple.

また、先行設置される左側分割支保工4Aの切羽側添接部材6Aに設けられた連結部材10に、後行設置される右側分割支保工4Bの坑口側添接部材6Bに設けられた開口11を所定の位置まで嵌合させることで、連結部材10に備えられた抜脱防止手段(回動部材14)によって坑口側添接部材6Bが容易に抜け出ないようになるため、鋼製支保工4の建て込みにおいてボルトの締結作業が無くなり、作業員がマンゲージに乗って鋼製支保工4に近づくことなく、鋼製支保工を把持するエレクター装置付き吹付け機の操作によって建て込み作業が完了し、左側分割支保工4A及び右側分割支保工4Bの連結が簡単に精度良く行えるようになる。 In addition, by fitting the opening 11 on the wellhead side attachment member 6B of the right side separate support 4B to a specified position with the connecting member 10 provided on the face side attachment member 6A of the left side separate support 4A, which is installed first, the wellhead side attachment member 6B will not easily come out due to the anti-detachment means (rotating member 14) provided on the connecting member 10, so there is no need to tighten bolts when erecting the steel support 4, and the erection work can be completed by operating a spraying machine with an erector device that grips the steel support without a worker getting close to the steel support 4 on a man cage, and the left side separate support 4A and the right side separate support 4B can be connected easily and accurately.

図5(A)に示されるように、前記坑口側添接部材6Bの開口11を連結部材10に嵌入しやすくするため、連結部材10の先端が左側分割支保工4Aのフランジ部fより坑口側に突出するように設けるのが好ましい。これにより、後行設置する右側分割支保工4Bを先行設置した左側分割支保工4Aに近づけたとき、右側分割支保工4Bに固設された坑口側添接部材6Bの開口11が先行的に連結部材10に挿入され、この連結部材10にガイドされつつ、坑口側添接部材6Bが左側分割支保工4Aの上下のフランジf、f間に挿入されるようになる。 As shown in Figure 5 (A), in order to make it easier to fit the opening 11 of the wellhead side abutment member 6B into the connecting member 10, it is preferable to set the tip of the connecting member 10 so that it protrudes toward the wellhead side beyond the flange portion f of the left-side divided support 4A. In this way, when the right-side divided support 4B, which is to be installed later, is brought close to the left-side divided support 4A, which was installed earlier, the opening 11 of the wellhead side abutment member 6B fixed to the right-side divided support 4B is inserted into the connecting member 10 first, and while being guided by this connecting member 10, the wellhead side abutment member 6B is inserted between the upper and lower flanges f, f of the left-side divided support 4A.

また、複数の連結部材10…が切羽側添接部材6Aから坑口側に突出する突出長さは、全てほぼ同じ長さとしてもよいし、異なる長さとしてもよい。異なる長さとする場合は、一列に列設された複数の連結部材10…のうち、両端の連結部材10、10を相対的に長くし、中間の連結部材10、10を相対的に短くしてもよいし、一方端から他方端に向けて徐々に短くしてもよい。複数の連結部材10…を全て同じ長さで突出させると、坑口側添接部材6Bに設けられた全ての開口11…を同時に連結部材10…に嵌合させる必要があるが、一部を異なる長さで形成した場合には、段階的に開口11に嵌合できるため、位置合わせが容易になる。 The lengths by which the multiple connecting members 10... protrude from the face-side attachment member 6A toward the mine mouth side may all be approximately the same length, or may be different lengths. When the lengths are different, the connecting members 10, 10 at both ends of the multiple connecting members 10... arranged in a row may be relatively long and the intermediate connecting members 10, 10 may be relatively short, or may be gradually shortened from one end to the other end. If the multiple connecting members 10... were all made to protrude the same length, all of the openings 11... provided in the mine mouth-side attachment member 6B would need to be simultaneously fitted into the connecting members 10..., but if some of them are formed with different lengths, they can be fitted into the openings 11 in stages, making alignment easier.

〔抜脱防止手段の第2形態例〕
次に、前記抜脱防止手段の第2形態例について説明すると、第2形態例に係る抜脱防止手段は、図7に示されるように、外面が、前記連結部材10の突出方向に対して先端側から基端側に向けて徐々に外方側に突出する傾斜面とされるとともに、押圧部材15によって外方側に押圧された出没部材16で構成されている。前記出没部材16は、図7に示されるように、略円柱形の外形を成し、連結部材10の周面の対向する位置に設けられた2箇所の凹部にそれぞれ押圧部材15を介して嵌装されており、連結部材10の外面側の端面が前述の傾斜面とされている。前記出没部材16は、自然状態では、図7(B)に示されるように、押圧部材15の押圧力によって、外方側に押圧された状態で配置されており、この状態では、連結部材10の突出方向の先端側が連結部材10の外面から突出せず、連結部材10の突出方向の基端側が連結部材10の外面から突出した状態で配置されている。また、出没部材16の外面に外力が加わったときは、図7(C)に示されるように、出没部材16が押圧部材15の押圧力に抗して凹部の深さ方向に移動し、連結部材10の突出方向基端側が連結部材10の外面とほぼ同じ高さまで没入するようになっている。
[Second embodiment of the detachment prevention means]
Next, a second embodiment of the pull-out prevention means will be described. The pull-out prevention means according to the second embodiment is configured as a retractable member 16 whose outer surface is an inclined surface that gradually protrudes outward from the tip side toward the base end side with respect to the protruding direction of the connecting member 10, and is pressed outward by a pressing member 15, as shown in Fig. 7. The retractable member 16 has a substantially cylindrical outer shape as shown in Fig. 7, and is fitted into two recesses provided at opposing positions on the circumferential surface of the connecting member 10 via the pressing member 15, and the end surface on the outer surface side of the connecting member 10 is the above-mentioned inclined surface. In a natural state, the retractable member 16 is arranged in a state in which it is pressed outward by the pressing force of the pressing member 15, as shown in Fig. 7(B), and in this state, the tip side in the protruding direction of the connecting member 10 does not protrude from the outer surface of the connecting member 10, and the base end side in the protruding direction of the connecting member 10 is arranged in a state in which it protrudes from the outer surface of the connecting member 10. In addition, when an external force is applied to the outer surface of the protruding member 16, as shown in Figure 7 (C), the protruding member 16 moves in the depth direction of the recess against the pressing force of the pressing member 15, and the base end side of the connecting member 10 in the protruding direction is recessed to approximately the same height as the outer surface of the connecting member 10.

前記連結部材10による鋼製支保工4の連結の手順について、図8に基づいて説明すると、本形態例でも同様に、図8(A)に示されるように、先行設置された左側分割支保工4Aに対し、右側分割支保工4Bを後行設置する際、右側分割支保工4Bを坑口側から切羽側に向けてトンネル軸方向とほぼ平行する方向に移動させながら、右側分割支保工4Bに固設された坑口側添接部材6Bの開口11を、連結部材10に挿入する。 The procedure for connecting the steel supports 4 using the connecting member 10 will be explained with reference to Figure 8. Similarly, in this embodiment, as shown in Figure 8(A), when the right-side separate support 4B is installed following the previously installed left-side separate support 4A, the opening 11 of the portal-side attachment member 6B fixed to the right-side separate support 4B is inserted into the connecting member 10 while the right-side separate support 4B is moved in a direction approximately parallel to the tunnel axis direction from the portal side toward the face side.

図8(B)に示されるように、前記坑口側添接部材6Bに設けられた開口11が前記出没部材16を通過する際、開口11が出没部材16外面の傾斜面を移動するに従って、出没部材16が押圧部材15の押圧力に抗して徐々に連結部材10の内部に没入する。 As shown in FIG. 8(B), when the opening 11 provided in the wellhead side attachment member 6B passes through the retractable member 16, as the opening 11 moves along the inclined surface of the outer surface of the retractable member 16, the retractable member 16 gradually sinks into the inside of the connecting member 10 against the pressing force of the pressing member 15.

前記坑口側添接部材6Bに設けられた開口11が前記出没部材16を通過した後は、前記出没部材16が押圧部材15の押圧力により連結部材10の外面から突出する。これによって、坑口側添接部材6Bが連結部材10から容易に抜け出ないようになる。 After the opening 11 provided in the wellhead side attachment member 6B passes through the protruding member 16, the protruding member 16 protrudes from the outer surface of the connecting member 10 due to the pressing force of the pressing member 15. This prevents the wellhead side attachment member 6B from easily coming out of the connecting member 10.

〔抜脱防止手段の第3形態例〕
次に、前記抜脱防止手段の第3形態例について説明する。第3形態例に係る抜脱防止手段は、図9に示されるように、前記連結部材10の周方向に沿って形成された連結部材10の突出方向基端側に低い段差部17によって構成されている。図9(A)に示される形態例では、前記段差部17より連結部材10の突出方向基端側がその端部に亘って縮径しており、図9(B)に示される形態例では、前記段差部17から連結部材10の突出方向基端側に一定の幅、具体的にはほぼ坑口側添接部材6Bの開口11の厚み分だけ縮径した溝部が形成されるとともに、この溝部より基端側は前記段差部17より先端側と同じ径で形成されている。
[Third embodiment of the detachment prevention means]
Next, a third embodiment of the pull-out prevention means will be described. As shown in Fig. 9, the pull-out prevention means according to the third embodiment is constituted by a step 17 formed along the circumferential direction of the connecting member 10 at the base end side in the protruding direction of the connecting member 10. In the embodiment shown in Fig. 9(A), the protruding direction base end side of the connecting member 10 is reduced in diameter from the step 17 to its end, and in the embodiment shown in Fig. 9(B), a groove is formed from the step 17 to the base end side in the protruding direction of the connecting member 10, the groove being reduced in diameter by a certain width, specifically, approximately the thickness of the opening 11 of the wellhead side splice member 6B, and the base end side of this groove is formed with the same diameter as the tip end side of the step 17.

前記連結部材10による鋼製支保工4の連結の手順について、図10に基づいて説明すると、本形態例でも同様に、図10(A)に示されるように、先行設置された左側分割支保工4Aに対し、右側分割支保工4Bを後行設置する際、右側分割支保工4Bを坑口側から切羽側に向けてトンネル軸方向とほぼ平行する方向に移動させながら、右側分割支保工4Bに固設された坑口側添接部材6Bの開口11を、連結部材10に挿入する。 The procedure for connecting the steel supports 4 using the connecting member 10 will be explained with reference to Figure 10. Similarly, in this embodiment, as shown in Figure 10(A), when the right-side separate support 4B is installed following the previously installed left-side separate support 4A, the opening 11 of the portal-side attachment member 6B fixed to the right-side separate support 4B is inserted into the connecting member 10 while moving the right-side separate support 4B from the portal side toward the face side in a direction approximately parallel to the tunnel axis.

図10(B)に示されるように、前記坑口側添接部材6Bに設けられた開口11が前記段差部17に達すると、これまで連結部材10の側面に沿って移動した開口11が段差部17で縮径した連結部材10との間に大きな隙間が生じるため、開口11が任意の方向にずれて開口11と連結部材10とが偏心し、開口11の周縁の一部が前記段差部17に嵌合することにより、前記坑口側添接部材6Bが容易に連結部材10から抜け出ないようになる。 As shown in FIG. 10(B), when the opening 11 provided in the wellhead side attachment member 6B reaches the step 17, a large gap is created between the opening 11, which has moved along the side of the connecting member 10, and the connecting member 10, which has reduced in diameter at the step 17. This causes the opening 11 to shift in an arbitrary direction, causing the opening 11 and the connecting member 10 to become eccentric. A portion of the periphery of the opening 11 fits into the step 17, preventing the wellhead side attachment member 6B from easily slipping out of the connecting member 10.

本形態例の変形例として、図11に示されるように、前記坑口側添接部材6Bに設けられた開口11の周縁に切欠き部18を形成するとともに、前記坑口側添接部材6Bに設けられた開口11の直径より、前記連結部材10の直径を大きく形成することができる。これにより、連結部材10に開口11を嵌合させた際、周縁に切欠き部18が形成されることにより変形しやすくなった前記開口11の周縁部が弾性変形して若干拡径することで、開口11より大きな径の前記連結部材10に挿入できるとともに、坑口側添接部材6Bが前記段差部17を通過した後、開口11周縁の弾性変形が解除され、開口11の周縁が段差部17に嵌合した状態を確実に維持することができるようになる。 As a modified example of this embodiment, as shown in FIG. 11, a notch 18 can be formed on the periphery of the opening 11 provided in the wellhead side abutment member 6B, and the diameter of the connecting member 10 can be made larger than the diameter of the opening 11 provided in the wellhead side abutment member 6B. As a result, when the opening 11 is fitted into the connecting member 10, the peripheral portion of the opening 11, which becomes easily deformed due to the notch 18 formed on the periphery, elastically deforms and expands slightly in diameter, allowing it to be inserted into the connecting member 10, which has a larger diameter than the opening 11, and after the wellhead side abutment member 6B passes through the step portion 17, the elastic deformation of the periphery of the opening 11 is released, and the state in which the periphery of the opening 11 is fitted into the step portion 17 can be reliably maintained.

また、他の変形例として、図12に示されるように、複数の連結部材10…及び開口11…のうち少なくとも一つの連結部材10又は開口11を、対応する開口11又は連結部材10に対して若干偏心した位置に設けることにより、前記開口11の周縁が段差部17に嵌合した状態をより確実に維持することができ、前記坑口側添接部材6Bが容易に連結部材10から抜け出ないようになる。 As another modification, as shown in FIG. 12, at least one of the multiple connecting members 10 and openings 11 is positioned slightly eccentrically with respect to the corresponding opening 11 or connecting member 10, so that the periphery of the opening 11 can be more reliably maintained in a state where it is fitted into the step portion 17, and the wellhead side attachment member 6B will not easily come out of the connecting member 10.

〔鋼製支保工の建込み要領〕
次に、エレクター装置付き吹付け機(以下、単に吹付け機ともいう。)による鋼製支保工4の建込み要領について、図13及び図14に基づいて詳述する。
[Erection method of steel support]
Next, the method of erecting the steel support 4 using a spraying machine with an erector device (hereinafter simply referred to as a spraying machine) will be described in detail with reference to Figures 13 and 14.

図13に示されるように、吹付け機20をトンネル切羽近傍の鋼製支保工建込み部位に位置決めする。トンネル形状の座標データや鋼製支保工4の据え付け位置などの座標データは予めすべて制御器(コンピューター)に入力されている。 As shown in Figure 13, the sprayer 20 is positioned at the steel support installation site near the tunnel face. Coordinate data for the tunnel shape and the installation position of the steel support 4 are all input into the controller (computer) in advance.

吹付け機20に対してトータルステーション21が設置されるとともに、トンネル坑内には予め座標が既知とされる少なくとも2点の基準点22A、22Bが設置されており、前記トータルステーション21により前記2つの基準点22A、22Bを視準して得た測距・測角データに基づいて、後方交会法によりトータルステーション21の設置座標を求める。なお、このトータルステーション21の位置座標は位置ズレが生じていないかの照査のために適宜の時間間隔毎に行われる。 A total station 21 is installed relative to the spraying machine 20, and at least two reference points 22A, 22B with known coordinates are installed inside the tunnel. The total station 21 sights the two reference points 22A, 22B and based on the distance and angle data obtained, the installation coordinates of the total station 21 are calculated by the resection method. The position coordinates of the total station 21 are checked at appropriate time intervals to check whether any positional deviation has occurred.

前記鋼製支保工4は、天端で接続され1条のアーチ材とされるものが大半である。従って、図14に示されるように、切羽に向かって左側の分割鋼製支保工4Aを左側に配置されたエレクター装置23Aで把持し持ち上げるとともに、右側の分割鋼製支保工4Bを右側に配置されたエレクター装置23Bで把持し持ち上げる。なお、前記分割鋼製支保工4A、4Bの把持位置は予め決めておき、把持位置にマーキングをしておくようにするのが望ましい。これは、前記トータルステーション21によって測量する対象は支保工挟持部24A、24Bに設けた視準ターゲット25A、25Bであり、これらの視準ターゲット25A、25Bと鋼製支保工4の脚端部との相対的位置関係に基づいて鋼製支保工4の端部座標を計算によって算出するためである。 Most of the steel supports 4 are connected at the top and are a single arch material. Therefore, as shown in FIG. 14, the left-hand split steel support 4A facing the face is grasped and lifted by the erector device 23A located on the left, and the right-hand split steel support 4B is grasped and lifted by the erector device 23B located on the right. It is desirable to determine the gripping positions of the split steel supports 4A and 4B in advance and to mark the gripping positions. This is because the target to be surveyed by the total station 21 is the sighting targets 25A and 25B provided on the support clamping parts 24A and 24B, and the end coordinates of the steel support 4 are calculated based on the relative positional relationship between these sighting targets 25A and 25B and the leg end of the steel support 4.

前記エレクター装置23Aで左側分割鋼製支保工4Aを把持し切羽近傍に移動させるとともに、前記エレクター装置23Bで右側分割鋼製支保工4Bを把持し切羽近傍に移動させる。前記トータルステーション21によって支保工挟持部24A、24Bに設けた視準ターゲット25A、25Bを測量することにより鋼製支保工4の両端部の座標を求め、鋼製支保工4の設置座標点まで移動させるようにして据え付ける。 The left-side separate steel support 4A is grasped by the erector device 23A and moved to the vicinity of the face, while the right-side separate steel support 4B is grasped by the erector device 23B and moved to the vicinity of the face. The total station 21 measures the collimation targets 25A and 25B provided on the support clamping parts 24A and 24B to determine the coordinates of both ends of the steel support 4, and the steel support 4 is moved to the installation coordinate point and installed.

1…トンネル掘削面、2…一次吹付けコンクリート、3…切羽、4…鋼製支保工、4A…左側分割支保工、4B…右側分割支保工、5…二次吹付けコンクリート、6A…切羽側添接部材、6B…坑口側添接部材、8…継手部、10…連結部材、11…開口、12…回動軸、13…押圧部材、14…回動部材、15…押圧部材、16…出没部材、17…段差部、18…切欠き部 1...Tunnel excavation surface, 2...Primary sprayed concrete, 3...Face, 4...Steel support, 4A...Left side divided support, 4B...Right side divided support, 5...Secondary sprayed concrete, 6A...Face side joint member, 6B...Tunnel mouth side joint member, 8...Joint, 10...Connecting member, 11...Opening, 12...Pivoting shaft, 13...Pressing member, 14...Pivoting member, 15...Pressing member, 16...Retracting member, 17...Step, 18...Notch

Claims (6)

左右対の鋼製支保工を天端の継手部で相互に連結するための鋼製支保工の連結構造であって、
前記鋼製支保工の継手部は、先行設置される鋼製支保工の切羽側の側面に、天端部の端縁から突出して切羽側添接部材が固設されるとともに、後行設置される鋼製支保工の坑口側の側面に、天端部の端縁から突出して坑口側添接部材が固設され、前記切羽側添接部材及び坑口側添接部材の各鋼製支保工から突出した部分が、反対側の鋼製支保工の側面に重ね合わされて構成され、
前記切羽側添接部材に、坑口側に突出する棒状の連結部材が設けられるとともに、前記鋼製支保工及び坑口側添接部材にそれぞれ、前記連結部材が挿嵌される開口が設けられており、
前記連結部材は、前記坑口側添接部材に設けられた前記開口が所定の位置まで嵌合した後、前記坑口側添接部材が容易に抜け出ないようにした抜脱防止手段を備えていることを特徴とする鋼製支保工の連結構造。
A steel support connection structure for connecting a pair of left and right steel supports to each other at the joints at the top end,
The joint portion of the steel support is configured such that a face-side splice member is fixed to the face-side side of the steel support that is installed first, protruding from the edge of the top end, and a mine-mouth-side splice member is fixed to the mine-mouth-side side of the steel support that is installed later, protruding from the edge of the top end, and the portions of the face-side splice member and the mine-mouth-side splice member that protrude from each steel support are overlapped on the side of the steel support on the opposite side.
The face side splice member is provided with a rod-shaped connecting member protruding toward the mouth side, and the steel support and the mouth side splice member are each provided with an opening into which the connecting member is inserted,
A connecting structure for steel supports, characterized in that the connecting member is equipped with a pull-out prevention means that prevents the mine mouth side connecting member from easily coming out after the opening provided in the mine mouth side connecting member is engaged to a predetermined position.
前記抜脱防止手段は、前記連結部材の突出方向に対して先端側が回動支持され、基端側が押圧部材によって連結部材の外面から突出する方向に押圧された回動部材からなり、
前記坑口側添接部材に設けられた開口が前記回動部材を通過する際、前記回動部材が前記押圧部材の押圧力に抗して回動することで前記連結部材の内部に没入し、前記開口が前記回動部材を通過後、前記回動部材が前記押圧部材の押圧力により回動することで前記連結部材の外面から突出し、前記坑口側添接部材が容易に抜け出ないようにしている請求項1記載の鋼製支保工の連結構造。
the fall-off prevention means is made of a rotating member whose tip end side is rotatably supported with respect to the protruding direction of the connecting member and whose base end side is pressed by a pressing member in a direction protruding from an outer surface of the connecting member,
A connecting structure for steel support as described in claim 1, wherein when an opening provided in the minehead side attachment member passes through the rotating member, the rotating member rotates against the pressing force of the pressing member to sink inside the connecting member, and after the opening passes through the rotating member, the rotating member rotates due to the pressing force of the pressing member to protrude from the outer surface of the connecting member, thereby preventing the minehead side attachment member from easily coming out.
前記抜脱防止手段は、外面が、前記連結部材の突出方向に対して先端側から基端側に向けて徐々に外方側に突出する傾斜面とされるとともに、押圧部材によって外方側に押圧された出没部材からなり、
前記坑口側添接部材に設けられた開口が前記出没部材を通過する際、前記開口が前記傾斜面を移動するに従って、前記出没部材が前記押圧部材の押圧力に抗して徐々に前記連結部材の内部に没入し、前記開口が前記出没部材を通過後、前記出没部材が前記押圧部材の押圧力により前記連結部材の外面から突出し、前記坑口側添接部材が容易に抜け出ないようにしている請求項1記載の鋼製支保工の連結構造。
the fall-off prevention means is a protruding member having an outer surface that is an inclined surface that protrudes gradually outward from a tip end side toward a base end side with respect to a protruding direction of the connecting member, and is pressed outward by a pressing member;
A connecting structure for steel supports as described in claim 1, wherein when an opening provided in the minehead side attachment member passes through the protruding member, as the opening moves along the inclined surface, the protruding member gradually sinks into the interior of the connecting member against the pressing force of the pressing member, and after the opening passes through the protruding member, the protruding member protrudes from the outer surface of the connecting member due to the pressing force of the pressing member, thereby preventing the minehead side attachment member from easily coming out.
前記抜脱防止手段は、前記連結部材の周方向に沿って形成された前記連結部材の突出方向基端側が低い段差部からなり、
前記坑口側添接部材に設けられた開口の周縁が前記段差部に嵌合し、前記坑口側添接部材が容易に抜け出ないようにしている請求項1記載の鋼製支保工の連結構造。
The fall-off prevention means is a stepped portion formed along a circumferential direction of the connecting member and having a lower proximal end side in a protruding direction of the connecting member,
A steel support connection structure as described in claim 1, wherein the peripheral edge of an opening provided in the mine mouth side attachment member fits into the step portion to prevent the mine mouth side attachment member from easily coming loose.
前記坑口側添接部材に設けられた開口の周縁に切欠き部が形成されるとともに、前記坑口側添接部材に設けられた開口の直径より、前記連結部材の直径の方が大きい請求項4記載の鋼製支保工の連結構造。 The steel support connection structure according to claim 4, in which a notch is formed on the periphery of the opening in the wellhead side attachment member, and the diameter of the connection member is larger than the diameter of the opening in the wellhead side attachment member. 請求項1~5いずれかに記載の鋼製支保工の連結構造を用いた鋼製支保工の建込み方法であって、
前記連結部材に、前記坑口側添接部材に設けられた開口を嵌合させつつ、後行設置される鋼製支保工をトンネル軸方向に押し込むことにより連結することを特徴とする鋼製支保工の建込み方法。
A method for erecting a steel support using the connection structure of the steel support according to any one of claims 1 to 5,
A method for erecting steel supports, characterized in that the connecting member is fitted into an opening provided in the tunnel entrance side attachment member while the steel support to be installed subsequently is pushed in the tunnel axial direction to connect the connecting member.
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WO2021215235A1 (en) 2020-04-20 2021-10-28 株式会社進富 Panel support, support structure, and tunnel construction method
JP2022029535A (en) 2020-08-05 2022-02-18 戸田建設株式会社 Remote-controlled bolt fastening device for construction of steel support

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021215235A1 (en) 2020-04-20 2021-10-28 株式会社進富 Panel support, support structure, and tunnel construction method
JP2022029535A (en) 2020-08-05 2022-02-18 戸田建設株式会社 Remote-controlled bolt fastening device for construction of steel support

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