JP7555945B2 - Barium titanate particles, their manufacturing method, and dispersion of barium titanate particles - Google Patents
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Description
本発明は、ペロブスカイト構造を持つチタン酸バリウム粒子に関する。 The present invention relates to barium titanate particles having a perovskite structure.
チタン酸バリウム粒子は、電子部品用の誘電体材料や高屈折率で透明性に優れた光学材料等に用いられている。チタン酸バリウム粒子は、高い誘電率を持つため、積層セラミックコンデンサ(MLCC)に利用されている。MLCCは電極層と誘電体層が交互に重なった構造をしている。電極層には、80~300nmのNi粒子と、共材としてチタン酸バリウム粒子が含まれている。電極層では、チタン酸バリウム粒子がNi粒子の周りに充填されている。そのため、Ni粒子同士が焼結する温度が高くなる。すなわち、Ni粒子の焼結遅延効果が得られる。そのため、Ni粒子同士が焼結する温度と、誘電体層が焼結する温度とが近くなる。これにより、焼成時に電極層と誘電体層の収縮率の差が小さくなり、クラックの少ないMLCCが得られる(例えば、特許文献1を参照)。Barium titanate particles are used in dielectric materials for electronic components and optical materials with high refractive index and excellent transparency. Barium titanate particles have a high dielectric constant and are therefore used in multilayer ceramic capacitors (MLCCs). MLCCs have a structure in which electrode layers and dielectric layers are alternately stacked. The electrode layers contain 80-300 nm Ni particles and barium titanate particles as a co-material. In the electrode layers, barium titanate particles are packed around the Ni particles. This increases the temperature at which the Ni particles sinter together. In other words, the sintering retardation effect of the Ni particles is obtained. This makes the temperature at which the Ni particles sinter together closer to the temperature at which the dielectric layer sinters. This reduces the difference in shrinkage rate between the electrode layer and the dielectric layer during firing, resulting in an MLCC with fewer cracks (see, for example, Patent Document 1).
一方で、チタン酸バリウム粒子の誘電率を向上させるために、チタン酸バリウム粒子をペロブスカイト構造とし、さらにその結晶格子のc軸の軸長をa軸の軸長より長くすること、すなわち、チタン酸バリウム粒子を正方晶系とすることが知られている。(例えば、特許文献2を参照)。On the other hand, in order to improve the dielectric constant of barium titanate particles, it is known to give the barium titanate particles a perovskite structure and further make the axial length of the c-axis of the crystal lattice longer than the axial length of the a-axis, i.e., to give the barium titanate particles a tetragonal crystal system (see, for example, Patent Document 2).
特許文献2のチタン酸バリウム粒子では、ペロブスカイト構造のc軸長がa軸長より長いため、誘電率が高い。しかし、チタン酸バリウム粒子は、粉末化された後に焼成されているため、粒子径や結晶子径が大きくなりやすい。そのため、Ni粒子の周りに充填されるチタン酸バリウム粒子の密度が低くなりやすく、焼結遅延効果が得られにくい。誘電体層が焼結する温度と、Ni粒子が焼結する温度との差が大きくなる程、MLCCにクラックが発生しやすくなる。
本発明の目的は、焼結遅延効果の高いチタン酸バリウム粒子とその製造方法を提供することにある。
In the barium titanate particles of Patent Document 2, the c-axis length of the perovskite structure is longer than the a-axis length, so the dielectric constant is high. However, since the barium titanate particles are sintered after being powdered, the particle size and crystallite size tend to become large. Therefore, the density of the barium titanate particles packed around the Ni particles tends to be low, making it difficult to obtain a sintering retardation effect. The greater the difference between the temperature at which the dielectric layer is sintered and the temperature at which the Ni particles are sintered, the more likely cracks are to occur in the MLCC.
An object of the present invention is to provide barium titanate particles having a high sintering retardation effect and a method for producing the same.
そこで、本発明では、ペロブスカイト構造のチタン酸バリウム粒子において、バリウムとチタンの原子比Ba/Tiを0.9~1.1とし、結晶子径を5~25nmとした。バリウムとチタンの原子比Ba/Tiは0.95~1.05でもよい。
さらに、ペロブスカイト構造における結晶格子のc軸とa軸の長さの比c/aは1.005以下が好ましい。
このようなチタン酸バリウム粒子と、有機溶媒とを含むチタン酸バリウム粒子の分散液では、水分量は3重量%未満が好ましい。
また、チタン酸バリウム粒子の製造方法は、バリウム水酸化物とアルキルセロソルブを混合する工程と、バリウムとチタンの原子比Ba/Tiが0.9~1.1の範囲となるようにチタンアルコキシドを添加する工程と、水を添加する工程と、加熱する工程を含んでいる。
Therefore, in the present invention, in the barium titanate particles having a perovskite structure, the atomic ratio of barium to titanium, Ba/Ti, is set to 0.9 to 1.1, and the crystallite size is set to 5 to 25 nm. The atomic ratio of barium to titanium, Ba/Ti, may be 0.95 to 1.05.
Furthermore, the ratio c/a of the length of the c-axis to the length of the a-axis of the crystal lattice in the perovskite structure is preferably 1.005 or less.
In such a dispersion of barium titanate particles containing barium titanate particles and an organic solvent, the water content is preferably less than 3% by weight.
In addition, a method for producing barium titanate particles includes the steps of mixing barium hydroxide and an alkyl cellosolve, adding titanium alkoxide so that the atomic ratio of barium to titanium, Ba/Ti, is in the range of 0.9 to 1.1, adding water, and heating.
本発明によるペロブスカイト構造のチタン酸バリウム粒子は、バリウムとチタンの原子比Ba/Tiが0.9~1.1の範囲である。これにより、ペロブスカイト構造以外の結晶等の不純物が生成されにくい。また、チタン酸バリウム粒子の結晶子径は5~25nmである。そのため、チタン酸バリウム粒子の結晶性が高くなり、また、粒子径が小さくなる。このようなチタン酸バリウム粒子が電極層中のNi粒子の隙間に入るため、Ni粒子の周りにチタン酸バリウム粒子が高密度で存在する。そのため、Niの焼結遅延効果が高くなる。なお、結晶子径が25nmより大きいと、後述のチタン酸バリウム粒子の分散液の粘度が高くなる。結晶子径が5~25nmのとき、透過型電子顕微鏡で測定される粒子径も5~25nmである。
また、バリウムとチタンの原子比Ba/Tiは0.95~1.05でもよい。
さらに、ペロブスカイト構造における結晶格子のc軸とa軸の長さの比(軸率)c/aは1.005以下が好ましい。これにより、チタン酸バリウム粒子が立方晶に近くなる。そのため、Niの焼結遅延効果が高くなる。
The barium titanate particles having a perovskite structure according to the present invention have an atomic ratio Ba/Ti of barium to titanium in the range of 0.9 to 1.1. This makes it difficult for impurities such as crystals other than the perovskite structure to be generated. The crystallite diameter of the barium titanate particles is 5 to 25 nm. Therefore, the crystallinity of the barium titanate particles is high, and the particle diameter is small. Since such barium titanate particles enter the gaps between the Ni particles in the electrode layer, the barium titanate particles are present around the Ni particles at a high density. Therefore, the sintering retardation effect of Ni is high. Note that if the crystallite diameter is larger than 25 nm, the viscosity of the dispersion of the barium titanate particles described below is high. When the crystallite diameter is 5 to 25 nm, the particle diameter measured by a transmission electron microscope is also 5 to 25 nm.
The atomic ratio of barium to titanium, Ba/Ti, may be 0.95 to 1.05.
Furthermore, the ratio of the lengths of the c-axis and a-axis of the crystal lattice in the perovskite structure (axial ratio c/a) is preferably 1.005 or less. This makes the barium titanate particles closer to cubic crystals. As a result, the sintering retardation effect of Ni is enhanced.
結晶構造と結晶子径は、X線回折測定装置であるRigaku製RINT-Ultimaを用いて測定できる。結晶構造は、解析ソフトであるPDXLを用いて同定できる。結晶子径は、2θ=31.5°付近のミラー指数(110)での半価幅を測定し、半価幅β(rad)からScherrerの式「D=Kλ/βcosθ」により算出できる。ここで、Dは結晶子径(Å)、KはScherrer定数、λはX線波長(1.7889Å)、θは反射角を表す。
PDXLを用いたX線回折測定の結果から、ペロブスカイト構造のa軸とc軸の長さが特定できる。軸率c/aは1.003以下が好ましい。1.001以下がより好ましい。軸率c/aが小さいほどNiの焼結遅延効果が高くなる。
The crystal structure and crystallite size can be measured using an X-ray diffraction measurement device, Rigaku's RINT-Ultima. The crystal structure can be identified using analysis software, PDXL. The crystallite size can be calculated from the half-width β (rad) by measuring the half-width at Miller indices (110) near 2θ=31.5° using Scherrer's formula "D=Kλ/βcosθ". Here, D is the crystallite size (Å), K is the Scherrer constant, λ is the X-ray wavelength (1.7889 Å), and θ is the reflection angle.
From the results of X-ray diffraction measurement using PDXL, the lengths of the a-axis and c-axis of the perovskite structure can be specified. The axial ratio c/a is preferably 1.003 or less, and more preferably 1.001 or less. The smaller the axial ratio c/a, the higher the sintering retardation effect of Ni.
チタン酸バリウム粒子には2族、3族、ランタノイド系、アクチノイド系、4族、5族、6族、7族、8族、9族、10族、11族、12族、13族、および、14族から選ばれる少なくとも一種の元素(以下、添加元素と称す)が含まれていることが好ましい。これにより、焼結遅延効果が高くなる。添加元素は、チタン酸バリウムの組成式BaTiO3を100mol%とした場合に、0.1~10mol%含まれることがより好ましい。これにより、Niの焼結遅延効果が得られやすい。また、添加元素がこの範囲で含まれていても、ペロブスカイト構造以外のピークは観測されない。 It is preferable that the barium titanate particles contain at least one element (hereinafter referred to as an additive element) selected from group 2, group 3, lanthanoid, actinoid, group 4, group 5, group 6, group 7, group 8, group 9, group 10, group 11, group 12, group 13, and group 14. This enhances the sintering retardation effect. It is more preferable that the additive element is contained in an amount of 0.1 to 10 mol % when the composition formula of barium titanate, BaTiO 3, is 100 mol %. This makes it easier to obtain the sintering retardation effect of Ni. Furthermore, even if the additive element is contained in this range, no peaks other than those of the perovskite structure are observed.
チタン酸バリウム粒子の分散液を用いて、電極層を印刷するためのペーストが作製できる。チタン酸バリウム粒子の分散液は、チタン酸バリウム粒子と有機溶媒を含んでいる。分散液の水分量は、3重量%未満が好ましい。水分量が少ないと、エチルセルロース等のバインダーを分散液に添加しても、ペーストの粘度が高くなりにくい。ペーストの粘度が高いと、ペーストが均一に塗りにくいため、焼成時に電極層にクラックが発生しやすい。また、分散液の水分量が3重量%以下であると、分散液が凝集しにくくなる。A paste for printing the electrode layer can be prepared using a dispersion of barium titanate particles. The dispersion of barium titanate particles contains barium titanate particles and an organic solvent. The water content of the dispersion is preferably less than 3% by weight. If the water content is low, the viscosity of the paste is unlikely to increase even if a binder such as ethyl cellulose is added to the dispersion. If the viscosity of the paste is high, it is difficult to apply the paste evenly, and cracks are likely to occur in the electrode layer during firing. Furthermore, if the water content of the dispersion is 3% by weight or less, the dispersion is unlikely to aggregate.
分散液の固形分に吸着する水分量(吸着水分量)は、固形分100質量部に対し5質量部以上であることが好ましい。吸着水分量がこの範囲であれば、分散液中のチタン酸バリウム粒子は表面の水酸基が多い。固形分は、分散液を200℃で3時間乾燥することにより得られる。吸着水分量は、固形分を25℃で90RH%の条件に1時間暴露させた際に、固形分に吸着する水分量である。The amount of water adsorbed to the solid content of the dispersion (adsorbed water content) is preferably 5 parts by mass or more per 100 parts by mass of the solid content. If the amount of adsorbed water is within this range, the barium titanate particles in the dispersion will have many hydroxyl groups on their surfaces. The solid content is obtained by drying the dispersion at 200°C for 3 hours. The amount of adsorbed water is the amount of water adsorbed to the solid content when the solid content is exposed to conditions of 25°C and 90% RH for 1 hour.
チタン酸バリウム粒子は、表面処理されていないことが好ましい。これにより、ペーストの粘度が低くなりやすい。特に、分散液の水分量が3%以下であると、さらにペーストの粘度が低くなりやすい。リノール酸やオレイン酸等の有機酸系の表面処理剤でチタン酸バリウムが表面処理されると、ペーストの粘度が高くなる場合がある。ただし、ペーストの粘度が高くならないならば、チタン酸バリウム粒子が表面処理剤で表面処理されても構わない。It is preferable that the barium titanate particles are not surface-treated. This tends to lower the viscosity of the paste. In particular, if the water content of the dispersion is 3% or less, the viscosity of the paste tends to be even lower. If the barium titanate is surface-treated with an organic acid surface treatment agent such as linoleic acid or oleic acid, the viscosity of the paste may increase. However, the barium titanate particles may be surface-treated with a surface treatment agent as long as the viscosity of the paste does not increase.
有機溶媒は、OH基を有することが好ましい。すなわち、有機溶媒の親水性が高いことが好ましい。これにより、分散液やペーストの粘度が低くなりやすい。有機溶媒がOH基を有するとき、吸着水分量が固形分100質量部に対し5質量部以上であると、分散液の粘度が低くなりやすい。It is preferable that the organic solvent has an OH group. In other words, it is preferable that the organic solvent is highly hydrophilic. This makes it easier to reduce the viscosity of the dispersion or paste. When the organic solvent has an OH group, if the amount of adsorbed water is 5 parts by mass or more per 100 parts by mass of solids, the viscosity of the dispersion is easier to reduce.
有機溶媒は、OH基とともに、エステル結合及びエーテル結合、並びにケトン基の少なくとも1つを有することが好ましい。これにより、有機溶媒の親水性がより高くなる。特に、エーテル結合を有することにより、高い親水性が得られる。It is preferable that the organic solvent has at least one of an ester bond, an ether bond, and a ketone group in addition to an OH group. This makes the organic solvent more hydrophilic. In particular, the presence of an ether bond provides high hydrophilicity.
あるいは、有機溶媒は、OH基とともに疎水構造を有することが好ましい。ここで、疎水構造とは、環状構造、または末端から2個以上の炭素原子が連続で炭素-炭素結合した鎖状構造を表している。環状構造として、シクロアルカン・シクロアルケン(シクロオレフィン)・芳香環等の任意の炭素原子から、水素原子を除去した一価の置換基である環状炭化水素基(R6)が挙げられる。R6は、三員環、四員環、五員環、六員環、七員環等のいずれでもよい。六員環のR6の構造を図1に例示する。図1中、(a)は六員環の芳香環、(b)は六員環のシクロアルケン、(c)は六員環のシクロアルカンである。R6の構造では、炭素原子の一部が酸素や窒素、硫黄原子等のヘテロ原子に置換されていても良い。このとき、ヘテロ原子が結合可能である結合数に応じて、ヘテロ原子に結合する水素原子の数が増減しても構わない。また、R6の構造では、R1~R5は水素基、OH基、カルボキシ基等の親水基や、メチル基、エチル基、イソプロピル基、t-ブチル基等の疎水基等が選択できる。R1~R5は同一であっても異なっていても良い。R1~R5は4つの水素基と1つのメチル基であることが好ましい。これにより、有機溶媒とバインダーの相溶性が高くなる。環状構造を有する有機溶媒は、R6-R7で表すことができる(ただし、R7は炭素、水素、窒素、酸素等の元素を含む構造を有する。)。OH基はR7に含まれることが好ましい。これにより、有機溶媒がバインダーとチタン酸バリウム粒子との相溶性を高める。 Alternatively, the organic solvent preferably has a hydrophobic structure together with the OH group. Here, the hydrophobic structure refers to a cyclic structure or a chain structure in which two or more carbon atoms from the terminal are continuously bonded to each other by carbon-carbon bonds. Examples of the cyclic structure include a cyclic hydrocarbon group (R 6 ) which is a monovalent substituent obtained by removing a hydrogen atom from any carbon atom of a cycloalkane, a cycloalkene (cycloolefin), an aromatic ring, etc. R 6 may be any of a three-membered ring, a four-membered ring, a five-membered ring, a six-membered ring, and a seven-membered ring. The structure of the six-membered ring R 6 is illustrated in FIG. 1. In FIG. 1, (a) is a six-membered aromatic ring, (b) is a six-membered cycloalkene, and (c) is a six-membered cycloalkane. In the structure of R 6 , some of the carbon atoms may be replaced by heteroatoms such as oxygen, nitrogen, and sulfur atoms. In this case, the number of hydrogen atoms bonded to the heteroatom may increase or decrease depending on the number of bonds to which the heteroatom can be bonded. In the structure of R 6 , R 1 to R 5 can be selected from hydrophilic groups such as hydrogen groups, OH groups, and carboxy groups, and hydrophobic groups such as methyl groups, ethyl groups, isopropyl groups, and t-butyl groups. R 1 to R 5 may be the same or different. R 1 to R 5 are preferably four hydrogen groups and one methyl group. This increases the compatibility of the organic solvent with the binder. The organic solvent having a cyclic structure can be represented by R 6 -R 7 (wherein R 7 has a structure containing elements such as carbon, hydrogen, nitrogen, and oxygen). The OH group is preferably included in R 7. This increases the compatibility of the organic solvent with the binder and the barium titanate particles.
鎖状構造として、アルキル基等の直鎖状構造やイソプロピル基、tert-ブチル基等の分岐構造等が挙げられる。鎖状構造を有する有機溶媒は示性式で、R3-CR4R5-CH3と表せる。この示性式では、メチル基(-CH3)が末端である。末端のメチル基に結合している炭素原子が末端から2個目の炭素原子である。すなわち、メチル基の炭素原子と、メチル基に結合している炭素原子が末端から連続で炭素-炭素結合していることになる。ここで、R3、R4及びR5は炭素、水素、窒素、酸素等の元素を含む構造を有する。R3、R4及びR5がそれぞれ結合して環状構造になってもよい。有機溶媒が疎水構造を有すると、有機溶媒とバインダーとの相溶性が高くなると考えられる。有機溶媒が疎水構造とOH基を有すると、有機溶媒がバインダーとチタン酸バリウム粒子との相溶性を高める。そのため、ペーストが凝集しにくくなる。鎖状構造の末端から連続で炭素-炭素結合する炭素原子の数は、5個以下であることが好ましい。これにより、有機溶媒の親水性が高くなる。炭素-炭素結合する炭素原子の数は4個以下であることがより好ましい。有機溶媒がエーテル結合を有するとき、アルキル基がエーテル結合の酸素原子に結合していることが好ましい。このアルキル基の炭素原子は3~5個であることが好ましい。 Examples of the chain structure include a linear structure such as an alkyl group, and a branched structure such as an isopropyl group or a tert-butyl group. The organic solvent having a chain structure can be expressed by the rational formula R 3 -CR 4 R 5 -CH 3. In this rational formula, the methyl group (-CH 3 ) is the terminal. The carbon atom bonded to the terminal methyl group is the second carbon atom from the terminal. That is, the carbon atom of the methyl group and the carbon atom bonded to the methyl group are continuously carbon-carbon bonded from the terminal. Here, R 3 , R 4 and R 5 have a structure containing elements such as carbon, hydrogen, nitrogen and oxygen. R 3 , R 4 and R 5 may be bonded to each other to form a cyclic structure. It is considered that the compatibility between the organic solvent and the binder is increased when the organic solvent has a hydrophobic structure. When the organic solvent has a hydrophobic structure and an OH group, the organic solvent enhances the compatibility between the binder and the barium titanate particles. Therefore, the paste is less likely to aggregate. The number of carbon atoms bonded in succession from the end of the chain structure is preferably 5 or less. This increases the hydrophilicity of the organic solvent. The number of carbon atoms bonded in carbon-carbon bonds is more preferably 4 or less. When the organic solvent has an ether bond, it is preferable that an alkyl group is bonded to the oxygen atom of the ether bond. The number of carbon atoms in this alkyl group is preferably 3 to 5.
有機溶媒の溶解度パラメータ(SP値)は、8.5以上が好ましい。8.5以上であると、有機溶媒の親水性が高くなる。The solubility parameter (SP value) of the organic solvent is preferably 8.5 or more. If it is 8.5 or more, the hydrophilicity of the organic solvent increases.
有機溶媒の大気圧下での沸点は、300℃以下であることが好ましい。これにより、300℃より高い沸点の有機溶媒よりも、有機溶媒の炭素鎖が短くなる。そのため、分散液の粘度が下がる。また、印刷用のペーストの粘度も下がるため、印刷の際に、印刷用のペーストが均一に塗工されやすい。有機溶媒の大気圧下での沸点は、200~300℃であることが好ましい。これにより、ペーストを塗工し乾燥する際に、Ni粒子とチタン酸バリウム粒子が分散した状態で、均一にペーストが乾燥されやすくなる。そのため、Ni粒子の焼結遅延効果が高くなる。また、MLCCにクラックが発生しにくくなる。沸点が200~300℃の有機溶媒がOH基を有すると、分散液とNi粒子とを混合しやすくなる。そのため、ペーストが凝集しにくくなる。ペーストが凝集しにくいと、ペーストが均一に乾燥されやすくなるため、印刷性が上がる。沸点や疎水構造の観点から、有機溶媒はブチルカルビトールが好ましい。
有機溶媒の粘度は、大気圧下25℃において100mPa・s以下であることが好ましい。これにより、分散液の粘度が下がり、印刷用のペーストの粘度も下がる。
The boiling point of the organic solvent under atmospheric pressure is preferably 300°C or less. This makes the carbon chain of the organic solvent shorter than that of an organic solvent with a boiling point higher than 300°C. Therefore, the viscosity of the dispersion liquid is reduced. In addition, the viscosity of the printing paste is also reduced, so that the printing paste is easily applied uniformly during printing. The boiling point of the organic solvent under atmospheric pressure is preferably 200 to 300°C. This makes it easier to dry the paste uniformly with the Ni particles and barium titanate particles dispersed when applying and drying the paste. Therefore, the sintering retardation effect of the Ni particles is enhanced. In addition, cracks are less likely to occur in the MLCC. If an organic solvent with a boiling point of 200 to 300°C has an OH group, the dispersion liquid and the Ni particles are easily mixed. Therefore, the paste is less likely to aggregate. If the paste is less likely to aggregate, the paste is more likely to dry uniformly, so the printability is improved. In terms of boiling point and hydrophobic structure, the organic solvent is preferably butyl carbitol.
The viscosity of the organic solvent is preferably 100 mPa·s or less at atmospheric pressure and 25° C. This reduces the viscosity of the dispersion liquid, and also reduces the viscosity of the printing paste.
次に、チタン酸バリウム粒子とその分散液の製造方法について説明する。Next, we will explain the manufacturing method of barium titanate particles and their dispersion.
まず、バリウムの水酸化物と溶媒としてアルキルセロソルブとを混合し、混合液Aを調製する(第一工程)。バリウムの水酸化物を用いることにより、電極層を焼成する際に、対イオンが誘電体層へ拡散しない。そのため、MLCCの性能が高くなりやすい。溶媒がアルキルセロソルブであるため、分散液の粘度が下がる。また、ペーストの粘度が上がりにくくなる。混合液Aの水分量は、5質量%以下が好ましい。これにより、後述するチタンアルコキシドを添加する際に、チタンアルコキシドが加水分解しにくくなる。そのため、粒子径が小さくなりやすい。後述の第二工程の前に混合液Aを減圧または加熱し、混合液Aの水分量を5質量%以下にしてもよい。First, barium hydroxide is mixed with alkyl cellosolve as a solvent to prepare mixed solution A (first step). By using barium hydroxide, the counter ions do not diffuse into the dielectric layer when the electrode layer is fired. Therefore, the performance of the MLCC is likely to be improved. Since the solvent is alkyl cellosolve, the viscosity of the dispersion is reduced. In addition, the viscosity of the paste is less likely to increase. The water content of mixed solution A is preferably 5% by mass or less. This makes it difficult for titanium alkoxide to hydrolyze when it is added as described later. Therefore, the particle size is likely to be small. Before the second step described later, mixed solution A may be decompressed or heated to reduce the water content of mixed solution A to 5% by mass or less.
次に、混合液Aにチタンアルコキシドを添加し、混合液Bを調製する(第二工程)。混合液Bは、バリウムとチタンの原子比Ba/Tiが、0.95~1.05であることが好ましい。この範囲であると、ペロブスカイト構造以外の結晶が生成しにくくなる。バリウムとチタンの原子比は0.9~1.1でも構わない。チタンアルコキシドは、窒素雰囲気下で添加されることが好ましい。これにより、チタンアルコキシドの反応速度が下がる。そのため、粒子径や結晶子径の小さいチタン酸バリウム粒子が得られやすい。Next, titanium alkoxide is added to mixed solution A to prepare mixed solution B (second step). In mixed solution B, the atomic ratio of barium to titanium, Ba/Ti, is preferably 0.95 to 1.05. In this range, crystals other than the perovskite structure are less likely to form. The atomic ratio of barium to titanium may also be 0.9 to 1.1. The titanium alkoxide is preferably added under a nitrogen atmosphere. This reduces the reaction rate of the titanium alkoxide. As a result, barium titanate particles with small particle size and crystallite size are more likely to be obtained.
チタンアルコキシドの構造は「Ti(OR)4」であることが好ましい。ここで、Rは炭素数1~4の炭化水素基、またはこれらの1つ以上の水素原子がハロゲン原子で置換された置換炭化水素基である。また、Rは互いに同一であっても異なっていてもよい。このような構造であれば、チタン酸バリウム粒子の結晶性が高くなりやすい。具体的には、チタンテトラメトキシド、チタンテトラエトキシド、チタンテトラnプロポキシド、チタンテトライソプロポキシド、チタンテトラnブトキシド、チタンテトライソブトキシド等が挙げられる。 The titanium alkoxide preferably has a structure of "Ti(OR) 4 ". Here, R is a hydrocarbon group having 1 to 4 carbon atoms, or a substituted hydrocarbon group in which one or more hydrogen atoms of the hydrocarbon group have been substituted with halogen atoms. The Rs may be the same or different. Such a structure tends to increase the crystallinity of the barium titanate particles. Specific examples include titanium tetramethoxide, titanium tetraethoxide, titanium tetra n-propoxide, titanium tetraisopropoxide, titanium tetra n-butoxide, and titanium tetraisobutoxide.
次に、混合液Bに水を添加し、混合液Cを調製する(第三工程)。水の添加量は、チタンアルコキシドに対して当量以上のモル数であることが好ましい。これにより、加水分解せずに混合液Cに残存するチタンアルコキシドが少なくなる。そのため、チタン酸バリウム粒子の結晶性が高くなる。Next, water is added to mixed solution B to prepare mixed solution C (third step). It is preferable that the amount of water added is equal to or greater than the molar equivalent of the titanium alkoxide. This reduces the amount of titanium alkoxide remaining in mixed solution C without hydrolyzing. This results in higher crystallinity of the barium titanate particles.
次に、混合液Cを加熱する(第四工程)。40℃以上で、2~200時間加熱することが好ましい。この工程により熟成が進み、熟成物中にチタン酸バリウム粒子が生成される。加熱温度が40℃以上であると、ゲルの濃度によっても異なるが、粒子径分布が均一になりやすい。さらに、結晶性が良くなる。また、120℃以下の加熱温度が、工業的に扱いやすい。2時間以上加熱すると、粒子径分布が均一になりやすい。さらに、結晶性が良くなりやすい。加熱時間が200時間以下だと、粒子径や結晶子径が小さくなりやすい。5時間以上100時間以下がより好ましい。Next, mixed liquid C is heated (fourth step). It is preferable to heat at 40°C or higher for 2 to 200 hours. This step promotes maturation, and barium titanate particles are generated in the aged product. If the heating temperature is 40°C or higher, the particle size distribution tends to become uniform, although this varies depending on the concentration of the gel. Furthermore, the crystallinity improves. Also, a heating temperature of 120°C or lower is easy to handle industrially. If heated for 2 hours or more, the particle size distribution tends to become uniform. Furthermore, the crystallinity improves. If the heating time is 200 hours or less, the particle size and crystallite size tend to become small. A heating time of 5 hours or more and 100 hours or less is more preferable.
第四工程で得られた熟成物を限外濾過または蒸留する(第五工程)。限外濾過または蒸留するとき、分散液の水分量を3重量%未満に調整する。限外濾過または蒸留する前に有機溶媒を添加してもよい。有機溶媒の沸点がアルキルセロソルブより低い場合は、限外濾過が好ましい。アルキルセロソルブより高い場合は、蒸留が好ましい。有機溶媒は、前述の分散液の説明に記載されている有機溶媒の特徴を有することが好ましい。The aged product obtained in the fourth step is ultrafiltered or distilled (fifth step). When ultrafiltered or distilled, the water content of the dispersion is adjusted to less than 3% by weight. An organic solvent may be added before ultrafiltering or distilling. When the boiling point of the organic solvent is lower than that of the alkyl cellosolve, ultrafiltering is preferred. When the boiling point is higher than that of the alkyl cellosolve, distillation is preferred. The organic solvent preferably has the characteristics of the organic solvent described in the description of the dispersion above.
このような製造方法により調製された分散液は、水分量が少ない。そのため、ペーストの粘度が上がりにくくなる。また、分散液中のチタン酸バリウム粒子の粒子径や結晶子径が小さく、結晶性が高い。さらに、チタン酸バリウム粒子の晶系が立方晶系に近いため、電極層に用いた際に、Niの焼結遅延効果が高くなる。The dispersion liquid prepared by this manufacturing method has a low water content. Therefore, the viscosity of the paste is less likely to increase. In addition, the particle size and crystallite size of the barium titanate particles in the dispersion liquid are small, and the crystallinity is high. Furthermore, since the crystal system of the barium titanate particles is close to a cubic system, when used in the electrode layer, the sintering retardation effect of Ni is enhanced.
また、第四工程よりも前に、2族、3族、ランタノイド系、アクチノイド系、4族、5族、6族、7族、8族、9族、10族、11族、12族、13族、および、14族から選ばれる少なくとも一種を含む金属塩を添加することが好ましい。このような金属塩を添加することにより、焼結遅延効果が高くなる。また、金属塩であることにより、ペロブスカイト構造以外の結晶が生成しにくくなる。さらに、第四工程よりも前に、金属塩を添加することにより、金属塩がチタン酸バリウムのゲルに分散される。そのため、焼結遅延効果が高くなりやすい。 It is also preferable to add a metal salt containing at least one selected from Groups 2, 3, lanthanoids, actinoids, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, and 14 before the fourth step. By adding such a metal salt, the sintering retardation effect is enhanced. In addition, the metal salt makes it difficult for crystals other than the perovskite structure to form. Furthermore, by adding the metal salt before the fourth step, the metal salt is dispersed in the barium titanate gel. Therefore, the sintering retardation effect is likely to be enhanced.
以下に、本発明の実施例を具体的に説明する。各実施例及び比較例の調製条件を表1に記載する。Examples of the present invention are described below in detail. Preparation conditions for each example and comparative example are shown in Table 1.
[実施例1]
<分散液の調製>
水酸化バリウム・八水和物(富士フィルム和光純薬社製)50gと2-メトキシエタノール(メチルセロソルブ)315gをビーカーに入れ、30℃で20分間かけて溶解させた。この溶液のBa濃度は6.0重量%、水分含有量が6.2重量%であった。この溶液を1dm3のナス型フラスコに入れ、ロータリーエバポレーターで蒸留し、混合液Aを得た。蒸留の条件は、温度70℃、減圧度0.015MPaで1時間とした。混合液AのBa濃度は16.0重量%、水分含有量は0.5重量%であった。
[Example 1]
<Preparation of Dispersion>
50 g of barium hydroxide octahydrate (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.) and 315 g of 2-methoxyethanol (methyl cellosolve) were placed in a beaker and dissolved at 30°C for 20 minutes. The Ba concentration of this solution was 6.0% by weight, and the water content was 6.2% by weight. This solution was placed in a 1 dm3 eggplant-shaped flask and distilled using a rotary evaporator to obtain mixed solution A. The distillation conditions were a temperature of 70°C, a reduced pressure of 0.015 MPa, and 1 hour. The Ba concentration of mixed solution A was 16.0% by weight, and the water content was 0.5% by weight.
窒素ガス雰囲気下のグローブボックス内で、混合液A170gに、テトライソプロポキシチタン(マツモトファインケミカル社製:オルガチックス(登録商標)TA-10、Ti濃度16.88重量%)56.18gを混合し、混合液Bを調製した。In a glove box under a nitrogen gas atmosphere, 170 g of mixed solution A was mixed with 56.18 g of tetraisopropoxytitanium (Orgatix (registered trademark) TA-10, manufactured by Matsumoto Fine Chemical Co., Ltd., Ti concentration 16.88 wt%) to prepare mixed solution B.
さらに、水57.1gとメタノール171.2gの混合液を、1分間かけて添加した。添加中、25℃に保ちながら、撹拌した。これにより、得られた水和物ゲルを80℃に昇温し、96時間熟成した。この熟成物を限外濾過し、チタン酸バリウムを40質量%含む分散液を得た。 A mixture of 57.1 g of water and 171.2 g of methanol was added over 1 minute. During the addition, the mixture was stirred while maintaining the temperature at 25°C. The resulting hydrate gel was heated to 80°C and aged for 96 hours. The aged product was ultrafiltered to obtain a dispersion containing 40% by mass of barium titanate.
分散液を下記のように測定した。各実施例及び比較例の測定結果を表2に記載する。The dispersions were measured as follows. The measurement results for each example and comparative example are shown in Table 2.
≪水分量の測定≫
卓上型電量法水分計 CA-200型(三菱ケミカルアナリテック社製)を使用して測定した。
<Moisture content measurement>
The measurement was performed using a benchtop coulometric moisture meter, Model CA-200 (manufactured by Mitsubishi Chemical Analytech Co., Ltd.).
≪吸着水分量の測定≫
分散液30gを200℃,3時間乾燥し、デシケーター内で冷却することにより、乾燥粉末を得た。25℃、90RH%に調整した恒温恒湿機(エスペック社製PL-3J)に乾燥粉末を1時間静置した。その前後の重量変化から吸着水分量を算出した。
<Measurement of adsorbed water amount>
30 g of the dispersion was dried at 200°C for 3 hours and cooled in a desiccator to obtain a dry powder. The dry powder was left to stand for 1 hour in a thermohygrostat (PL-3J manufactured by Espec Corp.) adjusted to 25°C and 90 RH%. The amount of adsorbed water was calculated from the change in weight before and after.
≪X線回折測定≫
分散液を400℃で乾燥し、チタン酸バリウム粒子の粉末を得た。この粉末をRigaku社製RINT-Ultimaを用いて、X線回折測定を行った。後述の実施例・比較例においても同様にX線回折測定を行った。X線回折測定では、比較例1以外はペロブスカイト構造以外のX線回折のピークは観測されなかった。
<X-ray diffraction measurement>
The dispersion liquid was dried at 400°C to obtain a powder of barium titanate particles. X-ray diffraction measurement was performed on this powder using a Rigaku RINT-Ultima. X-ray diffraction measurement was also performed in the examples and comparative examples described below. In the X-ray diffraction measurement, no X-ray diffraction peaks other than those of the perovskite structure were observed except for Comparative Example 1.
≪粘度の測定≫
エチルセルロース粉末3gをターピネオール(ヤスハラケミカル社製)74gに分散させることにより、バインダー液を調製した。このバインダー液4.5gと分散液3gを混合し、粘度測定用のペーストを得た。レオメーターRS3000(HAAKE社)を用いて、dγ/dt=0.1~1000s-1の範囲で動的粘度測定を行い、dr/dt=40s-1のときの値を粘度とした。
<Viscosity measurement>
A binder liquid was prepared by dispersing 3 g of ethyl cellulose powder in 74 g of terpineol (manufactured by Yasuhara Chemical Co., Ltd.). 4.5 g of this binder liquid was mixed with 3 g of the dispersion liquid to obtain a paste for viscosity measurement. Using a rheometer RS3000 (HAAKE Co., Ltd.), dynamic viscosity measurements were performed in the range of dγ/dt = 0.1 to 1000 s -1 , and the value when dr/dt = 40 s -1 was taken as the viscosity.
≪印刷性の評価≫
粘度測定用のペーストをガラス板に塗布し、200℃で乾燥した。乾燥した膜中の凝集物と平滑性を目視で確認し、印刷性を評価した。
◎:凝集物がなく、平滑性に優れている
○:凝集物がほとんどなく、平滑性に優れている
△:凝集物がほとんどなく、平滑性に若干の難がある
×:凝集物が多くみられるまたは平滑性に難がある
<Evaluation of printability>
The paste for viscosity measurement was applied to a glass plate and dried at 200° C. The aggregates and smoothness in the dried film were visually confirmed to evaluate the printability.
◎: No agglomerates, excellent smoothness ○: Almost no agglomerates, excellent smoothness △: Almost no agglomerates, some problems with smoothness ×: Many agglomerates or problems with smoothness
<電極用ペーストの調製>
分散液50g(分散液中のチタン酸バリウムの量は10g)、粒子径200nmのNiナノ粒子(JFEミネラル社製:NFP301SD)40g、およびエチルセルロース粉末10gを混合し、シンキー社製の泡取練太郎(登録商標)AR-250を用いて一次分散させた。さらに、三本ロール(井上製作所製:HHCタイプ)を用いて二次分散させることにより、電極用ペーストを調製した。電極用ペーストの濃度は60重量%であった。後述の実施例や比較例についても同様に電極用ペーストを調製し、測定・評価した。
<Preparation of electrode paste>
50 g of dispersion (amount of barium titanate in the dispersion is 10 g), 40 g of Ni nanoparticles (manufactured by JFE Mineral Co., Ltd.: NFP301SD) having a particle diameter of 200 nm, and 10 g of ethyl cellulose powder were mixed and primarily dispersed using Thinky Corporation's Awatori Rentaro (registered trademark) AR-250. Furthermore, a paste for electrodes was prepared by secondary dispersion using a three-roll machine (manufactured by Inoue Seisakusho Co., Ltd.: HHC type). The concentration of the paste for electrodes was 60% by weight. For the examples and comparative examples described later, paste for electrodes was similarly prepared and measured and evaluated.
<誘電体層用ペーストの調製>
チタン酸バリウム(堺化学社製:BT-01、平均粒子径=300nm)90gとエチルセルロース系粉末10gをターピネオール系溶剤56.5gに添加し、泡取練太郎を用いて一次分散させた。さらに、三本ロールを用いて二次分散させることにより、誘電体層用ペーストを調製した。
<Preparation of Dielectric Layer Paste>
90 g of barium titanate (BT-01, average particle size = 300 nm, manufactured by Sakai Chemical Industry Co., Ltd.) and 10 g of ethyl cellulose powder were added to 56.5 g of terpineol solvent, and the mixture was subjected to primary dispersion using a foaming mixer. A paste for the dielectric layer was prepared by secondary dispersion using a three-roll mill.
<積層セラミックコンデンサ(MLCC)の調製>
電極用ペーストをチタン酸バリウムセラミックシート(厚さ=4.0μm)上にスクリーン印刷した。これを600℃で1時間乾燥した。この上に誘電体層用ペーストをスクリーン印刷した。これを600℃で1時間乾燥した。これらの工程を繰り返し、合計20層を積層した。この積層体を、H2を3%含む窒素ガス雰囲気の下、1200℃、2時間で還元処理した。その後、窒素ガス雰囲気の下、1000℃で3時間加熱した。
<Preparation of Multilayer Ceramic Capacitor (MLCC)>
The electrode paste was screen-printed on a barium titanate ceramic sheet (thickness = 4.0 μm). This was dried at 600 ° C for 1 hour. The dielectric layer paste was screen-printed on top of this. This was dried at 600 ° C for 1 hour. These steps were repeated to stack a total of 20 layers. This stack was reduced at 1200 ° C for 2 hours in a nitrogen gas atmosphere containing 3% H2 . It was then heated at 1000 ° C for 3 hours in a nitrogen gas atmosphere.
≪クラック数≫
MLCCを垂直に100μm角で切断し、走査型電子顕微鏡(SEM)を用いて10万倍で断面写真を撮影した。100μm角のMLCCにおいて、各層に存在するクラックを断面写真で確認し、計数した。
<Number of cracks>
The MLCC was cut vertically into 100 μm squares, and a cross-sectional photograph was taken at 100,000 magnifications using a scanning electron microscope (SEM). Cracks present in each layer of the 100 μm square MLCC were confirmed and counted in the cross-sectional photograph.
≪凝集の評価≫
電極用ペーストをガラス板状に滴下して凝集物の有無を目視判定した。
<Evaluation of aggregation>
The electrode paste was dropped onto a glass plate and the presence or absence of aggregates was visually determined.
以下の実施例や比較例でも、実施例1と同様に各試料を調製し、測定及び評価した。In the following examples and comparative examples, each sample was prepared, measured, and evaluated in the same manner as in Example 1.
[実施例2]
実施例1の混合液を水71.3gおよびメタノール214.0gの混合液に変更した以外は実施例1と同様に分散液を得た。
[Example 2]
A dispersion was obtained in the same manner as in Example 1, except that the mixture in Example 1 was changed to a mixture of 71.3 g of water and 214.0 g of methanol.
[実施例3]
実施例1の混合液を酢酸ニッケル・四水和物(富士フィルム和光純薬社製)2.46gと水57.1gおよびメタノール171.3gの混合液に変更した以外は実施例1と同様に分散液を得た。
[Example 3]
A dispersion was obtained in the same manner as in Example 1, except that the mixture in Example 1 was changed to a mixture of 2.46 g of nickel acetate tetrahydrate (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 57.1 g of water, and 171.3 g of methanol.
[実施例4]
実施例1の混合液を酢酸マグネシウム・四水和物(富士フィルム和光純薬社製)0.85gと水57.1gおよびメタノール171.3gの混合液に変更した以外は実施例1と同様に分散液を得た。
[Example 4]
A dispersion was obtained in the same manner as in Example 1, except that the mixture in Example 1 was changed to a mixture of 0.85 g of magnesium acetate tetrahydrate (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.), 57.1 g of water, and 171.3 g of methanol.
[実施例5]
実施例1の水酸化バリウム・八水和物を2-メトキシエタノールに溶解させる際に、スズメトキシド(Alfa Aesar社製)を1.79g添加した。それ以外は、実施例1と同様に分散液を調製した。
[Example 5]
When the barium hydroxide octahydrate of Example 1 was dissolved in 2-methoxyethanol, 1.79 g of tin methoxide (manufactured by Alfa Aesar) was added. Except for this, a dispersion was prepared in the same manner as in Example 1.
[実施例6]
実施例1の水酸化バリウム・八水和物を2-メトキシエタノールに溶解させる際に、カルシウムメトキシド(Strem Chemicals社製)を2.02g添加した。この溶液を178g使用した以外は、実施例1と同様に分散液を得た。
[Example 6]
When the barium hydroxide octahydrate of Example 1 was dissolved in 2-methoxyethanol, 2.02 g of calcium methoxide (manufactured by Strem Chemicals) was added. A dispersion was obtained in the same manner as in Example 1, except that 178 g of this solution was used.
[実施例7]
実施例1の水酸化バリウム・八水和物を2-メトキシエタノールに溶解させる際に、タンタルメトキシド(Strem Chemicals社製)を0.67g添加した。それ以外は、実施例1と同様に分散液を得た。
[Example 7]
A dispersion was obtained in the same manner as in Example 1 except that 0.67 g of tantalum methoxide (manufactured by Strem Chemicals) was added when dissolving the barium hydroxide octahydrate of Example 1 in 2-methoxyethanol.
[実施例8]
実施例1の混合液を水酸化ニッケル・水和物(富士フィルム和光純薬社製)0.92gと水57.1gおよびメタノール171.2gの混合液に変更した以外は実施例1と同様に分散液を得た。
[Example 8]
A dispersion was obtained in the same manner as in Example 1, except that the mixture in Example 1 was changed to a mixture of 0.92 g of nickel hydroxide hydrate (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 57.1 g of water, and 171.2 g of methanol.
[実施例9]
実施例1の水酸化バリウム・八水和物を2-メトキシエタノールに溶解させる際に、ジスプロシウムイソプロポキシド(富士フィルム和光ケミカル社製)を0.67g添加した。それ以外は、実施例1と同様に分散液を得た。
[Example 9]
When the barium hydroxide octahydrate of Example 1 was dissolved in 2-methoxyethanol, 0.67 g of dysprosium isopropoxide (manufactured by Fuji Film Wako Chemicals Co., Ltd.) was added. Otherwise, a dispersion was obtained in the same manner as in Example 1.
[実施例10]
実施例1で得た混合液Bに、水57.1gおよびメタノール171.3gを混ぜた加水分解用の溶液を、撹拌下で、温度を25℃に保ちながら、1分間かけて添加した。これにより、水和物ゲルが得られた。この水和物ゲルを80℃に昇温し、96時間熟成した。この熟成物にエタノールを混合し、限外濾過を行うことにより、チタン酸バリウムを40質量%含む分散液を得た。
[Example 10]
A hydrolysis solution containing 57.1 g of water and 171.3 g of methanol was added to the mixed solution B obtained in Example 1 over a period of 1 minute while stirring and maintaining the temperature at 25° C. This resulted in a hydrate gel. The temperature of this hydrate gel was raised to 80° C. and aged for 96 hours. Ethanol was mixed with this aged product, and ultrafiltration was performed to obtain a dispersion containing 40% by mass of barium titanate.
[実施例11]
混合液Aの重量を178gに変更した以外は実施例1と同様に混合液Bを調製した。熟成物にブチルカルビトール(関東化学社製)70gを混合し、限界ろ過の代わりにロータリーエバポレーターを用い溶媒置換を行ったこと以外は、実施例1と同様に分散液を得た。溶媒置換の条件は、温度70℃、減圧度0.015MPa、1時間の条件で行った。
[Example 11]
Mixture B was prepared in the same manner as in Example 1, except that the weight of mixture A was changed to 178 g. A dispersion was obtained in the same manner as in Example 1, except that 70 g of butyl carbitol (manufactured by Kanto Chemical Co., Ltd.) was mixed with the aged product and solvent replacement was performed using a rotary evaporator instead of ultrafiltration. The solvent replacement was performed under the conditions of a temperature of 70° C., a reduced pressure of 0.015 MPa, and one hour.
[実施例12]
混合液Aの重量を170gに変更した以外は実施例11と同様に分散液を得た。
[Example 12]
A dispersion was obtained in the same manner as in Example 11, except that the weight of the mixed liquid A was changed to 170 g.
[実施例13]
加水分解用の溶液を、酢酸ニッケル・四水和物(富士フィルム和光純薬社製)2.46g、水57.1gおよびメタノール171.3gの溶液に変更した以外は、実施例12と同様に分散液を得た。
[Example 13]
A dispersion was obtained in the same manner as in Example 12, except that the solution for hydrolysis was changed to a solution of 2.46 g of nickel acetate tetrahydrate (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), 57.1 g of water, and 171.3 g of methanol.
[実施例14]
混合液Aの重量を168gに変更し、ブチルカルビトールの代わりに熟成物にターピネオール70gとリノール酸(富士フィルム和光純薬社製)3.5gを混合した以外は、実施例12と同様に分散液を得た。
[Example 14]
A dispersion was obtained in the same manner as in Example 12, except that the weight of mixed solution A was changed to 168 g, and 70 g of terpineol and 3.5 g of linoleic acid (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were mixed with the aged product instead of butyl carbitol.
[実施例15]
実施例11で得られた熟成物にリノール酸3.5gを添加して50℃にて15時間攪拌した。これにブチルカルビトール70gを添加しロータリーエバポレーターで蒸留し、分散液を得た。蒸留の条件は、温度70℃、減圧度0.015MPa、1時間とした。
[Example 15]
3.5 g of linoleic acid was added to the aged product obtained in Example 11 and stirred at 50° C. for 15 hours. 70 g of butyl carbitol was added thereto and distilled with a rotary evaporator to obtain a dispersion. The distillation conditions were a temperature of 70° C., a reduced pressure of 0.015 MPa, and 1 hour.
[実施例16]
実施例10で得られた熟成物に、ターピネオール70gを添加した。ロータリーエバポレーターを用いて、温度70℃、減圧度0.015MPa、1時間の条件で蒸留した。
[Example 16]
70 g of terpineol was added to the aged product obtained in Example 10. Using a rotary evaporator, distillation was carried out under the conditions of a temperature of 70° C., a reduced pressure of 0.015 MPa, and a time of 1 hour.
[実施例17]
実施例10で得られた熟成物に、トリエタノールアミン70gを添加した。ロータリーエバポレーターを用いて、温度70℃、減圧度0.015MPa、1時間の条件で蒸留した。
[Example 17]
70 g of triethanolamine was added to the aged product obtained in Example 10. Distillation was carried out using a rotary evaporator under the conditions of a temperature of 70° C., a reduced pressure of 0.015 MPa, and a time of 1 hour.
[比較例1]
水酸化バリウム溶液の重量を204gに変更した以外は、実施例1と同様に分散液を得た。
[Comparative Example 1]
A dispersion was obtained in the same manner as in Example 1, except that the weight of the barium hydroxide solution was changed to 204 g.
[比較例2]
炭酸バリウム(富士フィルム和光純薬社製)と酸化チタン粉末(石原産業社製)をBa/Tiモル比1.01となるように計量し、ボールミルを用いて混合した。混合粉を大気中900℃で焼成し、さらに乳鉢を用いて焼成粉の解砕を行った。
[Comparative Example 2]
Barium carbonate (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) and titanium oxide powder (manufactured by Ishihara Sangyo Kaisha, Ltd.) were weighed to give a Ba/Ti molar ratio of 1.01 and mixed using a ball mill. The mixed powder was fired at 900° C. in air, and the fired powder was further crushed using a mortar.
Claims (3)
前記チタン酸バリウム粒子のバリウムとチタンの原子比Ba/Tiが0.9~1.1であり、
前記ペロブスカイト構造の軸率c/aが1.005以下であり、
前記チタン酸バリウム粒子の結晶子径が5~25nmであり、
水分量が3重量%未満であり、
前記有機溶媒がOH基を有するとともに、
当該分散液を200℃で3時間乾燥することにより得られた固形分が25℃、90RH%の条件に1時間暴露された際に、前記固形分に吸着する水分量が前記固形分100質量部に対し5質量部以上であることを特徴とするチタン酸バリウム粒子の分散液。 The present invention comprises barium titanate particles having a perovskite structure and an organic solvent having a boiling point of 200 to 300° C.,
the barium titanate particles have an atomic ratio of barium to titanium, Ba/Ti, of 0.9 to 1.1;
The axial ratio c/a of the perovskite structure is 1.005 or less,
The barium titanate particles have a crystallite size of 5 to 25 nm;
The moisture content is less than 3% by weight,
The organic solvent has an OH group,
A dispersion of barium titanate particles, characterized in that when the solid content obtained by drying the dispersion at 200°C for 3 hours is exposed to conditions of 25°C and 90RH% for 1 hour, the amount of water adsorbed by the solid content is 5 parts by mass or more per 100 parts by mass of the solid content.
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| JP2018172242A (en) | 2017-03-31 | 2018-11-08 | 日揮触媒化成株式会社 | Sol containing alkaline earth metal titanate particles, method for producing the same, and paste containing the same |
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| JP2018172242A (en) | 2017-03-31 | 2018-11-08 | 日揮触媒化成株式会社 | Sol containing alkaline earth metal titanate particles, method for producing the same, and paste containing the same |
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