JP7565026B2 - Water-repellent sheet material for gloves, gloves, hand mold for manufacturing gloves, and manufacturing method for gloves - Google Patents
Water-repellent sheet material for gloves, gloves, hand mold for manufacturing gloves, and manufacturing method for gloves Download PDFInfo
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- 239000000463 material Substances 0.000 title claims description 104
- 238000004519 manufacturing process Methods 0.000 title claims description 30
- 239000005871 repellent Substances 0.000 title claims description 16
- 239000000758 substrate Substances 0.000 claims description 47
- 238000007747 plating Methods 0.000 claims description 32
- 239000004800 polyvinyl chloride Substances 0.000 claims description 29
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 11
- 239000004014 plasticizer Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- 150000002500 ions Chemical class 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 9
- 241000209094 Oryza Species 0.000 description 7
- 235000007164 Oryza sativa Nutrition 0.000 description 7
- 235000013339 cereals Nutrition 0.000 description 7
- 235000009566 rice Nutrition 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004049 embossing Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 235000019270 ammonium chloride Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 235000021186 dishes Nutrition 0.000 description 1
- 238000004851 dishwashing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- UDKSLGIUCGAZTK-UHFFFAOYSA-N phenyl pentadecane-1-sulfonate Chemical compound CCCCCCCCCCCCCCCS(=O)(=O)OC1=CC=CC=C1 UDKSLGIUCGAZTK-UHFFFAOYSA-N 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Gloves (AREA)
Description
本発明は、例えば、樹脂やゴムなどの柔軟性素材をシート状にした手袋用撥水性シート材、手袋、手袋を製造するための手型、及び手袋の製造方法に関する。
The present invention relates to a water-repellent sheet material for gloves , for example, made of a flexible material such as resin or rubber in sheet form, gloves, a hand mold for manufacturing gloves, and a method for manufacturing gloves.
従来、例えば、米粒を付着し難くするための複数の突起部を掌部の表面に設けた食品用手袋(特許文献1)が知られている。特許文献1の手袋の複数の突起部は、熱可塑性エラストマー等により形成した基材の表面にダブルエンボス加工を施すことにより形成されている。米粒の長さは約7000μmであり、突起部の幅は、それより小さい3500μm程度に設定されている。特許文献1の手袋のように、掌部の表面に米粒の半分程の幅の複数の突起部を米粒の長さより狭い間隔で設けることにより、米粒が掌部の表面に接触する面積を小さくすることができ、掌部の表面に米粒が付着し難くすることができる。 For example, food gloves (Patent Document 1) are known that have multiple protrusions on the palm surface to prevent rice grains from adhering to the surface. The multiple protrusions of the glove in Patent Document 1 are formed by applying a double embossing process to the surface of a base material made of a thermoplastic elastomer or the like. The length of a rice grain is about 7000 μm, and the width of the protrusions is set to about 3500 μm, which is smaller than that. By providing multiple protrusions with a width of about half the width of a rice grain on the palm surface at intervals narrower than the length of the rice grain, as in the glove in Patent Document 1, the area where the rice grain comes into contact with the palm surface can be reduced, making it difficult for the rice grain to adhere to the palm surface.
なお、特許文献1には、突起部の幅が350μmであることの記載があるが、熱可塑性エラストマーの表面にエンボス加工を施すことで350μmの幅の突起部を形成することは非現実的である。また、特許文献1には、この突起部の表面にさらに幅5μmの微細な突起を設けることの記載もあるが、エンボス加工によりこのように微細な突起を形成することはできない。さらに、特許文献1の図1(c)の記載から、突起部の幅は米粒Kの長さの半分程度であることがわかる。よって、特許文献1における突起部の幅に関する記載は誤りであり、突起部の幅は3500μm程度であるものと考えられる。 Patent Document 1 states that the width of the protrusions is 350 μm, but it is unrealistic to form protrusions with a width of 350 μm by embossing the surface of a thermoplastic elastomer. Patent Document 1 also states that fine protrusions with a width of 5 μm are provided on the surface of these protrusions, but such fine protrusions cannot be formed by embossing. Furthermore, from the description in Figure 1(c) of Patent Document 1, it can be seen that the width of the protrusions is about half the length of the rice grain K. Therefore, the description of the width of the protrusions in Patent Document 1 is incorrect, and it is believed that the width of the protrusions is about 3,500 μm.
例えば、台所で洗い物をするときに使用する炊事用手袋は使用後に濡れているため、炊事用手袋が乾くまで置き場所に困る人が多い。また、乾いた後も、炊事用手袋の表面に汚れが残る。 For example, kitchen gloves used when washing dishes in the kitchen are wet after use, so many people have trouble finding a place to store them until they dry. Even after they dry, dirt remains on the surface of the gloves.
また、雨で濡れた傘やレインコートを鞄に仕舞ったり手で持ち歩いたりする際に、手や衣服や鞄などが濡れて汚れてしまう不具合を生じる。 In addition, when putting away a rain-soaked umbrella or raincoat in a bag or carrying it in your hand, your hands, clothes, bag, etc. may become wet and dirty, which can be a problem.
本発明は、上記の点に鑑みてなされたもので、水に濡れた場合に乾き易く汚れが付き難い手袋用撥水性シート材、手袋、手袋を製造するための手型、及び手袋の製造方法を提供することを目的とする。
The present invention has been made in consideration of the above points, and aims to provide a water-repellent sheet material for gloves that dries easily when wet and is less likely to get dirty, a glove, a hand mold for manufacturing the gloves, and a method for manufacturing the gloves.
本発明の手袋用撥水性シート材の一態様は、柔軟性素材により形成したシート状の基材と、基材の表面に基材の素材により一体に形成され、基材の表面から離れるに従い先細となる略円錐形状を有し、互いに間隔を空けて配置した複数の毛状突起と、を有する。複数の毛状突起の間隔は、8.58μm~64.28μm未満である。複数の毛状突起の基材の表面からの突出高さは、4.35μm~88.79μm未満であり、且つ、突出高さが間隔の0.51倍~1.67倍である。柔軟性素材は、ゴム又は合成樹脂であり、可塑剤を含有するポリ塩化ビニル樹脂であることが好ましい。
One embodiment of the water-repellent sheet material for gloves of the present invention comprises a sheet-like substrate made of a flexible material, and a plurality of trichomes formed integrally on the surface of the substrate from the substrate material, having a generally conical shape tapering away from the substrate surface, and arranged at intervals from each other . The interval between the plurality of trichomes is 8.58 μm to less than 64.28 μm . The projection height of the plurality of trichomes from the substrate surface is 4.35 μm to less than 88.79 μm, and the projection height is 0.51 to 1.67 times the interval. The flexible material is rubber or synthetic resin, and is preferably polyvinyl chloride resin containing a plasticizer.
本発明の手袋の一態様は、柔軟性素材により人の手を覆う手袋状の立体形状に形成した基材と、基材の表面に基材の素材により一体に形成され、基材の表面から離れるに従い先細となる略円錐形状を有し、互いに間隔を空けて配置した複数の毛状突起と、を有する。複数の毛状突起の間隔は、8.58μm~64.28μm未満である。複数の毛状突起の基材の表面からの突出高さは、4.35μm~88.79μm未満であり、且つ、突出高さが間隔の0.51倍~1.67倍である。
One embodiment of the glove of the present invention comprises a substrate made of a flexible material and formed into a three-dimensional glove-like shape for covering a human hand, and a plurality of trichomes integrally formed on the surface of the substrate from the substrate material, having a generally conical shape tapering away from the substrate surface, and arranged at intervals from each other . The interval between the plurality of trichomes is 8.58 μm to less than 64.28 μm . The protruding height of the plurality of trichomes from the surface of the substrate is 4.35 μm to less than 88.79 μm, and the protruding height is 0.51 to 1.67 times the interval.
本発明の手袋の製造方法の一態様は、Niイオンを0.01~1mol/L含有するめっき液により表面に多孔質Niめっき層を形成して表面に複数の微細な穴を形成した手型を用意する工程と、手型の表面に柔軟性素材を塗布する工程と、柔軟性素材を固化させる工程と、固化させた柔軟性素材を手型から剥離して柔軟性素材の表面に穴の形状を転写した複数の毛状突起を形成する工程と、を有する。 One embodiment of the method for manufacturing gloves of the present invention includes the steps of preparing a hand mold having a porous Ni plating layer formed on the surface using a plating solution containing 0.01 to 1 mol/L of Ni ions, forming multiple fine holes on the surface, applying a flexible material to the surface of the hand mold, solidifying the flexible material, and peeling the solidified flexible material from the hand mold to form multiple hair-like protrusions on the surface of the flexible material that transfer the shape of the holes.
本発明の手袋の製造方法の一態様によると、互いに間隔を空けて表面に配置した複数の微細な穴を有する手型であって、穴の間隔が8.58μm~64.28未満であり、穴の深さが4.35μm~88.79μm未満であり、且つ、穴の深さが穴の間隔の0.51倍~1.67倍であり、穴の形状が表面から離れるに従い先細となる略円錐形状である手型を用意し、手型の表面に柔軟性素材を塗布し、柔軟性素材を固化させ、固化させた柔軟性素材を手型から剥離して、柔軟性素材の表面に穴の形状を転写した複数の毛状突起を形成する。
According to one embodiment of the method for manufacturing a glove of the present invention, a hand mold having a plurality of minute holes arranged on its surface at intervals, the interval between the holes is 8.58 μm to less than 64.28 , the hole depth is 4.35 μm to less than 88.79 μm, and the hole depth is 0.51 to 1.67 times the interval between the holes , and the shape of the holes is approximately conical and tapers away from the surface. A flexible material is applied to the surface of the hand mold, the flexible material is solidified, and the solidified flexible material is peeled off from the hand mold to form a plurality of bristle-like projections on the surface of the flexible material that transfer the shape of the holes.
本発明の手型の一態様は、互いに間隔を空けて表面に配置した複数の微細な穴を有し、穴の間隔が8.58μm~64.28未満であり、穴の深さが4.35μm~88.79μm未満であり、且つ、穴の深さが穴の間隔の0.51倍~1.67倍であり、穴の形状が表面から離れるに従い先細となる略円錐形状である。
One embodiment of the hand mold of the present invention has a plurality of minute holes arranged on the surface at intervals, the interval between the holes is 8.58 μm to less than 64.28 μm , the hole depth is 4.35 μm to less than 88.79 μm, and the hole depth is 0.51 to 1.67 times the interval between the holes , and the shape of the holes is approximately conical and tapers away from the surface .
本発明の一態様によれば、水に濡れた場合に乾き易く汚れが付き難い手袋用撥水性シート材、手袋、手袋を製造するための手型、及び手袋の製造方法を提供することができる。 According to one aspect of the present invention, it is possible to provide a water-repellent sheet material for gloves that dries easily when wet and is less likely to get dirty, a glove, a hand mold for manufacturing the gloves, and a method for manufacturing the gloves.
以下、本発明の実施形態について図面を参照して説明する。
図1に示すように、本発明の一実施形態に係る手袋10は、略均一な厚みの薄いシート状の素材を人の手を覆うような手袋状の立体形状に成形した基材2を有する。手袋10は、その基材2の外側の表面2aの全体に複数の微細な毛状突起4を一体に有する。本実施形態では、手にフィットし易い柔軟性素材の単体により手袋10(基材2及び毛状突起4)を形成した。本実施形態では、このような柔軟性素材として、可塑剤及び安定剤を混ぜたポリ塩化ビニル(以下の説明ではこのように柔軟性を有するポリ塩化ビニルを単にポリ塩化ビニルと称する)を用いた。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in Fig. 1, a glove 10 according to an embodiment of the present invention has a base material 2 formed from a thin sheet-like material of a substantially uniform thickness into a three-dimensional glove-like shape that covers a human hand. The glove 10 has a plurality of fine hair-like projections 4 integrally formed on the entire outer surface 2a of the base material 2. In this embodiment, the glove 10 (base material 2 and hair-like projections 4) is formed from a single flexible material that easily fits the hand. In this embodiment, polyvinyl chloride mixed with a plasticizer and a stabilizer (such flexible polyvinyl chloride will be simply referred to as polyvinyl chloride in the following description) is used as such a flexible material.
基材2の厚みは、10μm~5000μmである。複数の毛状突起4は、基材2の素材をその表面2aから一体に突出させたものである。毛状突起4は、本実施形態のように基材2の表面2aの全体に設けるのではなく、表面2aの所望する領域にだけ部分的に設けることもできる。また、表面2aに複数の毛状突起4を有する手袋10を裏返すことにより、内面に複数の毛状突起4を有する手袋10’(図示せず)を製造することもできる。特許請求の範囲における「基材の表面」とは、基材2の一方の表面2a及びその反対の他方の面(以下、内面と称する)の双方を含むものとする。 The thickness of the substrate 2 is 10 μm to 5000 μm. The multiple trichomes 4 are formed by integrally protruding the material of the substrate 2 from its surface 2a. The trichomes 4 can be provided only partially in a desired area of the surface 2a, rather than being provided on the entire surface 2a of the substrate 2 as in this embodiment. In addition, a glove 10 having multiple trichomes 4 on its surface 2a can be turned inside out to produce a glove 10' (not shown) having multiple trichomes 4 on its inner surface. In the claims, the term "surface of the substrate" includes both the surface 2a of the substrate 2 and the other surface opposite to the surface 2a (hereinafter referred to as the inner surface).
図2に示すように、複数の毛状突起4は、手袋10の基材2の表面2aにムラなく略均一な密度で設けられている。毛状突起4の形状、配置領域、大きさ、密度などは、後述する手型20の基材22の表面22aに設けるメッキ層24の表面24aに生じる複数の微細な穴26(図4)の形状、レイアウト、大きさ、密度などにより決まる。すなわち、手袋10の複数の毛状突起4は、後述する手型20の複数の穴26の内面形状をそれぞれ転写した形状を有する。 As shown in FIG. 2, the multiple hair-like projections 4 are provided at a substantially uniform density on the surface 2a of the base material 2 of the glove 10. The shape, arrangement area, size, density, etc. of the hair-like projections 4 are determined by the shape, layout, size, density, etc. of the multiple fine holes 26 (FIG. 4) that are generated on the surface 24a of the plating layer 24 provided on the surface 22a of the base material 22 of the hand mold 20 described later. In other words, the multiple hair-like projections 4 of the glove 10 have a shape that is a transfer of the inner shape of each of the multiple holes 26 of the hand mold 20 described later.
複数の毛状突起4の間隔は、0.1μm~1000μmである。ここで言う毛状突起4の間隔、及び特許請求の範囲における毛状突起の間隔は、毛状突起を円錐形に例えた場合に隣接する2つの毛状突起4の中心軸間の距離を指す。また、各毛状突起4が基材2の表面2aから突出した高さは、上述した毛状突起の間隔の0.1倍~5.0倍である。 The spacing between the multiple trichomes 4 is 0.1 μm to 1000 μm. The spacing between the trichomes 4 here and in the claims refers to the distance between the central axes of two adjacent trichomes 4 when the trichomes are likened to a cone. The height to which each trichome 4 protrudes from the surface 2a of the substrate 2 is 0.1 to 5.0 times the spacing between the trichomes described above.
また、複数の毛状突起4は、基材2の表面2aから離れるに従い先細となる形状を有する。本実施形態では、毛状突起4は、略円錐形或いは略円錐台形のような形状を有する。図1では、説明を分かり易くするため、複数の毛状突起4を拡大して示してあるが、実際には肉眼で見ることができない程微細な突起であり、図1における毛状突起4の大きさや形状は実際のものとは異なる。 The trichomes 4 also have a shape that tapers away from the surface 2a of the substrate 2. In this embodiment, the trichomes 4 have a shape that is roughly conical or roughly truncated conical. In FIG. 1, the trichomes 4 are shown enlarged for ease of explanation, but in reality, they are so minute that they cannot be seen with the naked eye, and the size and shape of the trichomes 4 in FIG. 1 differ from the actual ones.
図3及び図4に示すように、手袋10を製造するための手型20は、基材22の表面2aの全体に略均一な厚みのメッキ層24を有する。図4では、説明を分かり易くするため、メッキ層24の厚みを実際の厚みと異なる厚みに図示してある。メッキ層24は、その全体に複数の微細な穴26を有する。各穴26は、メッキ層24の表面24aに開口部26aを有し、表面24aから離れるに従い基材22に向けて先細となる形状を有する。本実施形態において、開口部26aの形状は、略円形であり、穴26の形状は、略円錐形である。 As shown in Figures 3 and 4, the hand mold 20 for manufacturing the glove 10 has a plated layer 24 of a substantially uniform thickness over the entire surface 2a of the substrate 22. In Figure 4, the plated layer 24 is illustrated with a thickness different from the actual thickness for ease of understanding. The plated layer 24 has a plurality of fine holes 26 over its entirety. Each hole 26 has an opening 26a on the surface 24a of the plated layer 24, and has a shape that tapers toward the substrate 22 as it moves away from the surface 24a. In this embodiment, the opening 26a is substantially circular in shape, and the hole 26 is substantially conical in shape.
複数の穴26は、開口部26aの径が0.1μm~1000μmであり、隣接する開口部26aの間隔が0.1μm~1000μmである。ここで言う開口部26aの間隔は、特許請求の範囲における穴の間隔であり、隣接する2つの穴26の中心軸間の距離を指す。複数の穴26の深さは、メッキ層24の表面24aからの深さであり、上述した穴の間隔の0.1倍~5.0倍である。図3では、説明を分かり易くするため、複数の穴26を拡大して示してあるが、実際には肉眼で見ることができない程微細な穴であり、図3における穴26の大きさは実際のものとは異なる。 The holes 26 have an opening 26a with a diameter of 0.1 μm to 1000 μm, and the spacing between adjacent openings 26a is 0.1 μm to 1000 μm. The spacing between the openings 26a referred to here is the spacing between the holes in the claims, and refers to the distance between the central axes of two adjacent holes 26. The depth of the holes 26 is the depth from the surface 24a of the plating layer 24, and is 0.1 to 5.0 times the spacing between the holes described above. In FIG. 3, the holes 26 are shown enlarged for ease of explanation, but in reality they are so tiny that they cannot be seen with the naked eye, and the size of the holes 26 in FIG. 3 differs from the actual size.
手型20は、例えば、人の手の形をした導電性の基材22の表面22aに多孔質メッキ層(複数の穴26を表面24aに有するメッキ層24)を形成することにより製造することができる。また、手型20は、導電性を有していない基材であっても、表面に導電性コーティング処理を施した基材の表面に多孔質メッキ層24を形成することにより製造することができる。 The hand mold 20 can be manufactured, for example, by forming a porous plating layer (plating layer 24 having a plurality of holes 26 on surface 24a) on surface 22a of conductive base material 22 shaped like a human hand. In addition, even if the base material is not conductive, the hand mold 20 can be manufactured by forming a porous plating layer 24 on the surface of a base material that has been subjected to a conductive coating treatment.
基材22の表面22aに複数の穴26を有する多孔質メッキ層24を形成する技術は、例えば、特許第5758557号及び特許第6621169号に開示された技術である。この技術によると、手型20の表面(メッキ層24の表面24a)に上述した複数の微細な穴26を形成することができる。基材22の表面22aに多孔質メッキ層24及び複数の穴26を形成する技術は公知技術であるため、ここではその詳細な説明を省略する。 The technology for forming a porous plating layer 24 having a plurality of holes 26 on the surface 22a of the substrate 22 is disclosed, for example, in Patent Nos. 5758557 and 6621169. With this technology, the above-mentioned plurality of fine holes 26 can be formed on the surface of the hand mold 20 (surface 24a of the plating layer 24). The technology for forming the porous plating layer 24 and the plurality of holes 26 on the surface 22a of the substrate 22 is a publicly known technology, so a detailed description thereof will be omitted here.
以下、上述した手袋10の製造方法について説明する。
まず、表面24aに上述した複数の微細な穴26を有する手型20を用意する。また、熱を加えてゾル状にしたポリ塩化ビニルを用意する。そして、手型20の表面(メッキ層24の表面24a)全体にゾル状のポリ塩化ビニルを塗布する。或いは、ゾル状のポリ塩化ビニルの中に手型20を浸漬する。特許請求の範囲における「塗布」は、手型20をゾル状の素材に浸漬することを含む。
A method for manufacturing the glove 10 described above will now be described.
First, a hand mold 20 having the above-mentioned multiple fine holes 26 on its surface 24a is prepared. Polyvinyl chloride is also prepared by applying heat to turn it into a sol. The sol-like polyvinyl chloride is then applied to the entire surface of the hand mold 20 (surface 24a of the plating layer 24). Alternatively, the hand mold 20 is immersed in the sol-like polyvinyl chloride. In the claims, "application" includes immersing the hand mold 20 in a sol-like material.
この後、ポリ塩化ビニルを焼成して固化させ、ポリ塩化ビニルを手型20から剥離する。このとき、手袋状のポリ塩化ビニルは、裏返しにされながら手型20から剥離される。これにより、基材2の表面2aに複数の微細な毛状突起4を有する手袋10を製造することができる。なお、この手袋10をさらに裏返すことで、内面に複数の微細な毛状突起4を有する手袋10’(図示せず)を製造することもできる。 The polyvinyl chloride is then baked to solidify, and peeled off from the hand mold 20. At this time, the glove-shaped polyvinyl chloride is peeled off from the hand mold 20 while being turned inside out. This allows the production of a glove 10 having a plurality of fine hair-like projections 4 on the surface 2a of the base material 2. Note that by further turning this glove 10 inside out, it is also possible to produce a glove 10' (not shown) having a plurality of fine hair-like projections 4 on the inner surface.
手袋10の表面2aに形成された複数の毛状突起4は、手型20の表面24aの複数の微細な穴26の内面形状を転写した形状を有し、穴26の間隔と略同じ間隔で設けられる。穴26のサイズが極めて小さいため、ポリ塩化ビニルが穴26の先まで入らない場合も考えられる。また、穴26自体も、円錐形にならずに、底部が丸くなり易い。このため、穴26から剥離した毛状突起4は、先端が尖った形状ではなく、先端がやや丸みを帯びた略円錐台形に成形され易い。見方を変えると、上述した手型20を用いて製造した本実施形態の手袋10の毛状突起4は、先端がやや丸みを帯びた略円錐台形になり易いことを特徴とする。 The multiple hair-like projections 4 formed on the surface 2a of the glove 10 have a shape that is a transfer of the inner shape of the multiple fine holes 26 on the surface 24a of the hand mold 20, and are arranged at approximately the same intervals as the intervals between the holes 26. Since the size of the holes 26 is extremely small, it is possible that the polyvinyl chloride does not reach the tip of the holes 26. In addition, the holes 26 themselves tend to be rounded at the bottom rather than conical. For this reason, the hair-like projections 4 peeled off from the holes 26 tend to be formed into an approximately truncated cone shape with a slightly rounded tip rather than a pointed shape. From another perspective, the hair-like projections 4 of the glove 10 of this embodiment manufactured using the above-mentioned hand mold 20 are characterized by their tendency to be approximately truncated cone shape with a slightly rounded tip.
次に、上述した手袋10の機能及び作用効果について説明する。
毛状突起4が水滴を弾くため、表面2aに上述した複数の毛状突起4を有する手袋10は、濡れ難く、汚れも付着し難い。例えば、本実施形態の手袋10を用いて食器を洗った場合、作業の直後に手袋10の表面2aが乾いた状態となり、手袋10を引き出しなどに直ぐに仕舞うことができる。このため、本実施形態の手袋10は、清潔な状態を長く維持することができる。
Next, the functions and effects of the glove 10 described above will be described.
Since the hair-like projections 4 repel water droplets, the glove 10 having the above-mentioned plurality of hair-like projections 4 on the surface 2a is less likely to get wet and is less likely to get dirty. For example, when the glove 10 of this embodiment is used to wash dishes, the surface 2a of the glove 10 becomes dry immediately after washing, and the glove 10 can be put away in a drawer or the like. Therefore, the glove 10 of this embodiment can maintain a clean state for a long time.
また、内面に毛状突起4を有する手袋10’は、着脱の際に手の表面に手袋10’が貼り付くブロッキング現象が起こり難く、手袋10’の着脱作業を容易にすることができる。また、内面に毛状突起4を有する手袋10’は、スウェードのような滑らかな肌触りを有し、べたつくことがなく使用感が良好である。 In addition, gloves 10' having hair-like projections 4 on the inner surface are less likely to cause the blocking phenomenon in which gloves 10' stick to the surface of the hand when putting on or taking off, making it easier to put on and take off gloves 10'. In addition, gloves 10' having hair-like projections 4 on the inner surface have a smooth feel like suede, are not sticky, and are comfortable to wear.
また、複数の毛状突起4は、基材2の表面2a(或いは裏返した場合の内面)から基材2の素材を一体に突出させたものであるため、耐久性に優れており、繰り返し使用しても毛状突起4が基材2から剥がれ落ちることがない。このため、本実施形態の手袋10は、長期に亘って撥水性能を維持することができ、水滴を弾くため濡れ難く汚れが付き難い状態を長期に亘って維持することができる。また、内面に複数の毛状突起4を有する手袋10’は、良好な肌触り感を長期に亘って維持することができる。 In addition, since the multiple hair-like projections 4 are integrally formed by protruding the material of the substrate 2 from the surface 2a (or the inner surface when turned inside out) of the substrate 2, the gloves have excellent durability, and the hair-like projections 4 do not peel off from the substrate 2 even with repeated use. Therefore, the gloves 10 of this embodiment can maintain their water-repellent performance for a long period of time, and because they repel water droplets, they can maintain a state in which they are difficult to get wet and difficult to get dirty for a long period of time. In addition, the gloves 10' having multiple hair-like projections 4 on the inner surface can maintain a good feel on the skin for a long period of time.
さらに、本実施形態のように、表面24aに複数の微細な穴26を有する手型20を用いて手袋10、10’を製造すると、立体形状を有する手袋10の基材2の表面2a(又は手袋10’の基材2の内面)の全体に複数の毛状突起4を一斉且つ均一に形成することができる。つまり、本実施形態の製造方法によると、手袋10、10’の製造工程を極めて簡単にすることができ、手袋10、10’の製造コストを低減することができる。また、本実施形態の製造方法によると、毛状突起4の形状再現性を高くすることができ、品質のばらつきを無くすことができる。 Furthermore, when gloves 10, 10' are manufactured using a hand mold 20 having a plurality of minute holes 26 on the surface 24a as in this embodiment, a plurality of trichomes 4 can be formed simultaneously and uniformly over the entire surface 2a of the base material 2 of the glove 10 having a three-dimensional shape (or the inner surface of the base material 2 of the glove 10'). In other words, according to the manufacturing method of this embodiment, the manufacturing process of gloves 10, 10' can be extremely simplified, and the manufacturing cost of gloves 10, 10' can be reduced. Furthermore, according to the manufacturing method of this embodiment, the shape reproducibility of the trichomes 4 can be improved, and quality variation can be eliminated.
なお、この場合、立体形状を有する手袋10の基材2の表面2aに対し、全ての毛状突起4を略垂直に突設することができ、基材2の表面2aの全体に亘って表面2aから略垂直に突出した毛状突起4を設けることができる。例えば、指の間や指先など微細な突起を形成し難い部位であっても、掌や手の甲などと同じ密度で同じ形状の毛状突起を設けることができ、手袋10の表面2aの全ての部位に同じ撥水性能を持たせることができる。また、裏返した手袋10’であれば、指の間や指先であっても掌や手の甲と同等の滑らかな肌触り感を得ることができるとともに、指先などの狭い部分におけるブロッキング現象を効果的に抑制することができる。 In this case, all of the hair-like projections 4 can be provided substantially perpendicularly to the surface 2a of the substrate 2 of the glove 10 having a three-dimensional shape, and the hair-like projections 4 can be provided over the entire surface 2a of the substrate 2, protruding substantially perpendicularly from the surface 2a. For example, even in areas where it is difficult to form fine projections, such as between the fingers or at the fingertips, hair-like projections of the same shape and density can be provided as on the palm or back of the hand, and the same water-repellent properties can be provided in all areas of the surface 2a of the glove 10. In addition, if the glove 10' is turned inside out, even between the fingers and at the fingertips, a smooth texture equivalent to that of the palm or back of the hand can be obtained, and blocking phenomena in narrow areas such as the fingertips can be effectively suppressed.
ところで、本実施形態の手袋10やレインコートや傘などの素材の撥水性能を評価する基準として、素材表面に対する水の接触角を用いることが知られている。本実施形態の手袋10は、温度23℃、湿度50%RHにおける水の「接触角」が、良好な撥水性能の基準を満たす110度以上になるように、基材2の表面2aに設けた複数の毛状突起4の間隔及び高さを設定した。 It is known that the contact angle of water with the surface of a material is used as a criterion for evaluating the water repellency of materials such as the gloves 10 of this embodiment, raincoats, and umbrellas. In the gloves 10 of this embodiment, the spacing and height of the multiple hair-like projections 4 provided on the surface 2a of the substrate 2 are set so that the "contact angle" of water at a temperature of 23°C and a humidity of 50% RH is 110 degrees or more, which satisfies the criterion for good water repellency.
本実施形態の手袋10の毛状突起4は、上述したように、手型20の表面24aに形成した複数の微細な穴26の内面形状を転写した形状を有する。このため、実質的には、複数の毛状突起4の間隔及び高さは、手型20の複数の穴26の間隔及び深さと略同じになる。つまり、手型20の複数の穴26の形状(間隔及び深さ)をコントロールすることにより、撥水性能が高い手袋10、又は滑らかな肌触り感を有する手袋10’を製造することができる。 As described above, the bristles 4 of the glove 10 of this embodiment have a shape that is a transfer of the inner shape of the multiple fine holes 26 formed on the surface 24a of the hand mold 20. Therefore, in practice, the spacing and height of the multiple bristles 4 are approximately the same as the spacing and depth of the multiple holes 26 in the hand mold 20. In other words, by controlling the shape (spacing and depth) of the multiple holes 26 in the hand mold 20, it is possible to manufacture a glove 10 with high water repellency, or a glove 10' that has a smooth feel.
本願発明者等は、良好な撥水性能を発揮することができる毛状突起4の最適な間隔及び高さを調べるため、銅板の表面に多孔質メッキ層を形成してメッキ層24の表面24aに複数の微細な穴26を形成した型サンプルを作成した。型サンプルは、複数の穴26の穴径、及び深さを種々変更して複数種類作成した。そして、これら複数種類の型サンプルを用いてそれぞれ製造した毛状突起4の撥水性能を評価するため、製造した毛状突起4を有する素材フィルムを水で濡らして表面に付着した水滴の接触角を顕微鏡で観察した。なお、毛状突起4の素材フィルムの製造には、柔軟性を有するポリ塩化ビニルを用いた。以下、評価試験の一例について説明する。 In order to investigate the optimal spacing and height of the trichomes 4 that can exhibit good water-repellent performance, the inventors of the present application created a mold sample in which a porous plating layer was formed on the surface of a copper plate and multiple fine holes 26 were formed on the surface 24a of the plating layer 24. Multiple types of mold samples were created by varying the hole diameter and depth of the multiple holes 26. Then, in order to evaluate the water-repellent performance of the trichomes 4 manufactured using these multiple types of mold samples, the material film having the manufactured trichomes 4 was wetted with water and the contact angle of a water droplet attached to the surface was observed under a microscope. Note that flexible polyvinyl chloride was used to manufacture the material film of the trichomes 4. An example of an evaluation test is described below.
(Niめっき液の調製)
イオン交換水に塩化ニッケル[NiCl2・6H2O]:0.1M(mol/L)と塩化アンモニウム[NH4Cl]:2.0M(mol/L)を溶解させ、こうして得られた水溶液に28質量%アンモニア水を加えて、Niめっき液のpHを調整した。このようにして、pHを種々異ならせて調整した複数種類のNiめっき液を用意した。
(Preparation of Ni plating solution)
Nickel chloride [ NiCl2.6H2O ]: 0.1 M (mol/L) and ammonium chloride [NH4Cl ] : 2.0 M (mol/L) were dissolved in ion-exchanged water, and 28% by mass of ammonia water was added to the aqueous solution thus obtained to adjust the pH of the Ni plating solution. In this way, several types of Ni plating solutions with different pH values were prepared.
(電解脱脂処理)
型サンプルの基材として70mm×120mm×0.3mmの銅板を複数枚用意し、ユケン工業株式会社製の電解脱脂剤「パクナTHE-210」を50g/Lの濃度で溶解した50℃の水溶液に浸漬した。そして、各銅板をカソードとして、陰極電流密度5A/dm2で60秒間通電して脱脂処理を行った。その後、脱脂処理された複数枚の銅板をイオン交換水で3回水洗し、10vol%の硫酸水溶液に室温にて60秒間浸漬して酸洗浄した。さらに、各銅板をイオン交換水で3回水洗した。
(Electrolytic degreasing treatment)
A number of copper plates measuring 70 mm x 120 mm x 0.3 mm were prepared as substrates for mold samples, and were immersed in an aqueous solution at 50°C in which an electrolytic degreaser "Pakuna THE-210" manufactured by Yuken Kogyo Co., Ltd. was dissolved at a concentration of 50 g/L. Then, each copper plate was used as a cathode, and a degreasing treatment was performed by passing a current at a cathode current density of 5 A/ dm2 for 60 seconds. Thereafter, the degreased copper plates were washed three times with ion-exchanged water, and then immersed in a 10 vol% aqueous sulfuric acid solution at room temperature for 60 seconds for acid cleaning. Furthermore, each copper plate was washed three times with ion-exchanged water.
(Niめっき層の形成)
上記のように電解脱脂処理した複数枚の銅板を、それぞれ30℃に保温した上記複数種類のNiめっき液に1枚ずつ浸漬した。そして、空気撹拌を行いながら、陰極電流密度を銅板毎に異ならせて、300秒間、電気Niめっき処理をした。次いで、めっき処理した各銅板をイオン交換水で3回洗浄した後、50℃の水酸化ナトリウム水溶液(50g/L)に60秒間浸漬した。さらに、各銅板をイオン交換水で3回洗浄した後、50℃のイオン交換水中に浸漬して、60秒間超音波洗浄して型サンプルとしての複数枚のめっき品を得た。
(Formation of Ni plating layer)
The copper plates electrolytically degreased as described above were immersed one by one in the above-mentioned various types of Ni plating solutions kept at 30°C. Then, while performing air agitation, the cathode current density was varied for each copper plate, and electric Ni plating was performed for 300 seconds. Next, each plated copper plate was washed three times with ion-exchanged water, and then immersed in a 50°C aqueous sodium hydroxide solution (50g/L) for 60 seconds. Furthermore, each copper plate was washed three times with ion-exchanged water, immersed in 50°C ion-exchanged water, and ultrasonically cleaned for 60 seconds to obtain multiple plated products as mold samples.
各型サンプルのめっき表面には、めっき液の種類及びめっき条件に応じた形状の複数の微細な穴が形成された。めっき液のアンモニアの含有量を型サンプル毎に変えて、めっき条件としての陰極電流密度を型サンプル毎に変えたため、各型サンプルの表面に形成された穴は、その穴径及び深さがそれぞれ異なるものとなった。なお、ここでは、穴26の穴径及び深さが異なる10種類の型サンプルを用意した。 On the plated surface of each mold sample, multiple fine holes were formed, with shapes according to the type of plating solution and plating conditions. The ammonia content of the plating solution was changed for each mold sample, and the cathode current density as a plating condition was changed for each mold sample, so the holes formed on the surface of each mold sample had different hole diameters and depths. Here, ten types of mold samples were prepared, with holes 26 having different diameters and depths.
上述した複数の型サンプルの製作にあたって、予め、型サンプルの表面に形成される複数の微細な穴の穴径及び深さの目標値をそれぞれ定めて、各型サンプルの目標値に合わせてめっき液のpH及びめっき条件を決めた。ここでは、10種類の型サンプルの製作に際し、それぞれの穴径及び深さの目標値を下の[表1]のように設定した。 When producing the multiple mold samples described above, the target values for the hole diameter and depth of the multiple micro holes to be formed on the surface of the mold sample were determined in advance, and the pH of the plating solution and plating conditions were determined according to the target values for each mold sample. Here, when producing 10 types of mold samples, the target values for the hole diameter and depth were set as shown in Table 1 below.
(Niめっき層の評価)
実際に製作した各型サンプルの二次電子像からそれぞれ複数の穴を任意に選び、それら穴の直径(穴径)、穴の深さ、及び穴の間隔を計測した。穴径、深さ、及び間隔は、型サンプル毎に任意の10ヶ所の穴を抽出して、レーザー顕微鏡LEXT OLS4100(オリンパス(株)製)を用いて測定し、平均値を求めた。なお、穴はすべてが正円では無いため、1つ1つの穴の周上の2点間の距離が最も長い部位を穴径とみなした。測定結果を下の[表1]に示す。
(Evaluation of Ni plating layer)
A number of holes were randomly selected from the secondary electron images of each mold sample that was actually produced, and the diameter (hole diameter), depth, and spacing of the holes were measured. The hole diameter, depth, and spacing were measured by randomly selecting 10 holes for each mold sample, using a laser microscope LEXT OLS4100 (manufactured by Olympus Corporation), and the average values were calculated. Note that since the holes are not all perfect circles, the longest distance between two points on the circumference of each hole was regarded as the hole diameter. The measurement results are shown in Table 1 below.
上述した10種類(実施例1~10)の型サンプルを用いて複数の毛状突起を有する素材フィルムを作成した。素材フィルムには、柔軟性を有するポリ塩化ビニル樹脂を素材として用いた。以下、上述した型サンプルを用いた素材フィルムの作製方法の一例について説明する。 A material film having multiple hair-like projections was created using the 10 types of mold samples (Examples 1 to 10) described above. Flexible polyvinyl chloride resin was used as the material for the material film. An example of a method for producing a material film using the above-mentioned mold samples is described below.
(ポリ塩化ビニルゾルの作成)
ポリ塩化ビニル(商品名「PSM-30」、(株)カネカ製)100質量部に対して、可塑剤(商品名「Mesamoll」、LANXESS社製)100質量部、エポキシ化大豆油(商品名「アデカサイザーO-130P」、(株)ADEKA製)5質量部、粘度調節剤(商品名「レオシールQS-102」、(株)トクヤマ製)5質量部、及び二酸化チタン(石原産業(株)製)3質量部を混合撹拌して、ポリ塩化ビニルゾルを作製した。
(Preparation of polyvinyl chloride sol)
A polyvinyl chloride sol was prepared by mixing and stirring 100 parts by mass of polyvinyl chloride (trade name "PSM-30" manufactured by Kaneka Corporation), 100 parts by mass of a plasticizer (trade name "Mesamoll" manufactured by LANXESS Corporation), 5 parts by mass of epoxidized soybean oil (trade name "Adeka Cizer O-130P" manufactured by ADEKA Corporation), 5 parts by mass of a viscosity adjuster (trade name "LeoSeal QS-102" manufactured by Tokuyama Corporation), and 3 parts by mass of titanium dioxide (manufactured by Ishihara Sangyo Kaisha, Ltd.).
(素材フィルムの作製)
上述した10種類の型サンプルを表面温度が60℃になるまで予備加熱させ、各型サンプルの表面に上述したポリ塩化ビニルゾルを塗布した。そして、ポリ塩化ビニルゾルを表面に塗布した10種類の型サンプルを、200℃で3分間加熱して放冷し、型サンプルに塗布した素材を固化させた。その後、各型サンプルの表面から素材を剥がし取り、素材フィルムを得た。
(Preparation of base film)
The above-mentioned 10 kinds of mold samples were preheated until the surface temperature reached 60°C, and the above-mentioned polyvinyl chloride sol was applied to the surface of each mold sample. Then, the 10 kinds of mold samples with the polyvinyl chloride sol applied to the surface were heated at 200°C for 3 minutes and allowed to cool, so that the material applied to the mold sample was solidified. After that, the material was peeled off from the surface of each mold sample to obtain a material film.
(素材フィルムの評価)
作製した各素材フィルムについて、レーザー顕微鏡LEXT OLS4100(オリンパス(株)製)を用いて、表面に転写された毛状突起の高さ、間隔、及び先端幅を測定した。その測定結果を使用した型サンプル毎に下の[表2]に示す。ここで言う高さは、素材フィルムの表面からの突出高さであり、先端幅は、略円錐台形状の毛状突起の先端面の幅である。
(Evaluation of the material film)
For each of the prepared material films, the height, interval, and tip width of the trichomes transferred to the surface were measured using a laser microscope LEXT OLS4100 (Olympus Corporation). The measurement results are shown in Table 2 below for each mold sample used. The height referred to here is the protruding height from the surface of the material film, and the tip width is the width of the tip surface of the trichomes having an approximately truncated cone shape.
(接触角の試験)
上記のように作製した素材フィルムの表面に対する水の接触角を調べて、撥水性能を評価した。比較品として、表面にNiメッキ層を形成していない陶器のプレートを用いて同じ素材から作製した毛状突起を備えていない素材フィルムを用意した。
(Contact angle test)
The contact angle of water on the surface of the material film prepared as described above was examined to evaluate the water repellency. As a comparative example, a material film without hair-like protrusions was prepared from the same material using a ceramic plate without a Ni plating layer formed on the surface.
接触角は、接触角計DMe-211(協和界面科学株式会社製)を用いて、温度23℃、湿度50%RHの環境下、注射器型のディスペンサーで8μLの純水液滴を水平に置かれた試料表面上に着滴させ、これを真横からCCDカメラで画像を取得し、得られた画像から液滴の輪郭形状を解析して接触角を算出した。 The contact angle was measured using a contact angle meter DMe-211 (Kyowa Interface Science Co., Ltd.) in an environment of 23°C temperature and 50% RH by depositing an 8 μL droplet of pure water with a syringe-type dispenser onto the surface of a horizontally placed sample, and an image was taken from directly beside it with a CCD camera. The contact angle was calculated by analyzing the outline shape of the droplet from the image obtained.
実施例1~10について、水の接触角の測定を10回行った平均値を以下の[表3]にまとめる。 The average values of the water contact angles measured 10 times for Examples 1 to 10 are summarized in Table 3 below.
(撥水性能の評価)
以上のように、全ての実施例1~10において、良好な撥水性能の基準(110度以上)を満たすことがわかった。このとき、毛状突起の間隔は最短のもので8.58μm(実施例1)であり、最長のもので94.41μm(実施例10)であった。また、各実施例について毛状突起の間隔と高さの比を調べたところ、毛状突起の高さは、毛状突起の間隔に対して、0.51倍(実施例1)~1.45倍(実施例5)の範囲内であった。よって、毛状突起の間隔及び高さがこの範囲内になるように手袋10を製造することにより、良好な撥水性能を発揮することができることが分かった。
(Evaluation of Water Repellency)
As described above, it was found that all of Examples 1 to 10 satisfied the standard for good water repellency (110 degrees or more). The shortest interval between the trichomes was 8.58 μm (Example 1) and the longest was 94.41 μm (Example 10). In addition, when the ratio of the interval to the height of the trichomes was examined for each Example, the height of the trichomes was in the range of 0.51 times (Example 1) to 1.45 times (Example 5) the interval between the trichomes. Therefore, it was found that good water repellency can be achieved by manufacturing the glove 10 so that the interval and height of the trichomes are within this range.
なお、上述した実施例1~10以外に、毛状突起の間隔及び高さを種々変更した素材フィルムを作成し、撥水性能を測定したところ、毛状突起の間隔は0.1μmまで短くした場合であっても撥水性能の基準を満たすことが分かった。また、毛状突起の間隔を1000μmまで長くした場合であっても撥水性能の基準を満たすことが分かった。つまり、毛状突起の適切な間隔は、0.1μm~1000μmとすることができ、好ましくは1.0μm~500μmとすることができ、より好ましくは5μm~100μmとすることができる。 In addition to the above-mentioned Examples 1 to 10, material films were created with various changes to the spacing and height of the trichomes, and the water-repellent performance was measured. It was found that the water-repellent performance standard was met even when the spacing between the trichomes was shortened to 0.1 μm. It was also found that the water-repellent performance standard was met even when the spacing between the trichomes was lengthened to 1000 μm. In other words, the appropriate spacing between the trichomes can be 0.1 μm to 1000 μm, preferably 1.0 μm to 500 μm, and more preferably 5 μm to 100 μm.
また、毛状突起の高さを毛状突起の間隔の0.1倍の低さから5.0倍の高さまで変えて撥水性能を調べたところ、毛状突起の間隔が上述した範囲内である場合には、撥水性能の基準を満たすことが分かった。このため、毛状突起の適切な高さは、毛状突起の間隔の0.1倍~5.0倍とすることができ、好ましくは0.3倍~3.0倍とすることができ、より好ましくは0.5倍~2.0倍とすることができる。 In addition, when the height of the trichomes was varied from as low as 0.1 to as high as 5.0 times the spacing between the trichomes, the water-repellent performance was examined, and it was found that the standard for water-repellent performance was met when the spacing between the trichomes was within the above-mentioned range. Therefore, the appropriate height of the trichomes can be 0.1 to 5.0 times the spacing between the trichomes, preferably 0.3 to 3.0 times, and more preferably 0.5 to 2.0 times.
以上、実施形態に基づいて本発明を説明したが、本発明は、上述した実施形態に限定されるものではなく、本発明の要旨の範囲内で種々の変形や応用が可能なことは勿論である。 The present invention has been described above based on the embodiments, but the present invention is not limited to the above-mentioned embodiments, and various modifications and applications are possible within the scope of the gist of the present invention.
例えば、上述した実施形態では、手袋10、10’の表面に毛状突起4を設けた場合について説明したが、これに限らず、レインコートや傘などの雨具の素材の表面に毛状突起4を設けてもよい。或いは、長靴やマスクなどを上述した毛状突起4を有する素材により製造するようにしてもよい。つまり、本発明は、手袋に限定されるものではなく、このようなあらゆる形状の素材の表面に毛状突起4を設けてもよい。図5には、シート状の基材32の表面32aに複数の毛状突起34を設けたシート材30の一例を示してある。
以下、本願の出願当初の特許請求の範囲に記載された発明を付記する。
[1]
柔軟性素材により形成したシート状の基材と、
前記基材の表面に前記基材の素材により一体に形成した複数の毛状突起と、を有し、
前記複数の毛状突起の間隔が0.1μm~1000μmであり、前記複数の毛状突起の前記基材の表面からの突出高さが前記間隔の0.1倍~5.0倍である、
シート材。
[2]
前記柔軟性素材は、可塑剤を加えたポリ塩化ビニルであり、このポリ塩化ビニル組成物により形成した、
[1]のシート材。
[3]
前記複数の毛状突起は、前記基材の表面から離れるに連れて先細となる形状を有する、
[1]又は[2]のシート材。
[4]
柔軟性素材により人の手を覆う手袋状の立体形状に形成した基材と、
前記基材の表面に前記基材の素材により一体に形成した複数の毛状突起と、を有し、
前記複数の毛状突起の間隔が0.1μm~1000μmであり、前記複数の毛状突起の前記基材の表面からの突出高さが前記間隔の0.1倍~5.0倍である、
手袋。
[5]
前記柔軟性素材は、可塑剤を加えたポリ塩化ビニルであり、このポリ塩化ビニル組成物により形成した、
[4]の手袋。
[6]
前記複数の毛状突起は、前記基材の表面から離れるに連れて先細となる形状を有する、
[4]又は[5]の手袋。
[7]
Niイオンを0.01~1mol/L含有するめっき液により表面に多孔質Niめっき層を形成して表面に複数の微細な穴を形成した手型を用意する工程と、
前記手型の前記表面に柔軟性素材を塗布する工程と、
前記柔軟性素材を固化させる工程と、
前記固化させた柔軟性素材を前記手型から剥離して前記柔軟性素材の表面に前記穴の形状を転写した複数の毛状突起を形成する工程と、
を有する手袋の製造方法。
[8]
穴径が0.1μm~1000μmであり、穴の深さが前記穴径の0.1倍~5.0倍である複数の微細な穴を表面に有する手型を用意する工程と、
前記手型の表面に柔軟性素材を塗布する工程と、
前記柔軟性素材を固化させる工程と、
前記固化させた柔軟性素材を前記手型から剥離して前記柔軟性素材の表面に前記穴の形状を転写した複数の毛状突起を形成する工程と、
を有する手袋の製造方法。
[9]
[7]又は[8]の製造方法により製造した手袋を裏返す工程をさらに有する、
手袋の製造方法。
[10]
前記手型の表面にある複数の微細な穴は、前記手型の表面から離れるに連れて先細となる形状を有する、
[7]乃至[9]のいずれかの手袋の製造方法。
[11]
前記柔軟性素材は、可塑剤を加えたポリ塩化ビニルであり、このポリ塩化ビニル組成物により前記手袋を形成した、
[7]乃至[10]のいずれかの手袋の製造方法。
[12]
穴径が0.1μm~1000μmであり、穴の深さが前記穴径の0.1倍~5.0倍である複数の微細な穴を表面に有する手型。
For example, in the above-mentioned embodiment, the case where the bristles 4 are provided on the surface of the gloves 10, 10' has been described, but the present invention is not limited to this, and the bristles 4 may be provided on the surface of the material of rain gear such as a raincoat or an umbrella. Alternatively, boots, masks, etc. may be manufactured from a material having the above-mentioned bristles 4. In other words, the present invention is not limited to gloves, and the bristles 4 may be provided on the surface of any shape of material. FIG. 5 shows an example of a sheet material 30 having a plurality of bristles 34 provided on the surface 32a of a sheet-like substrate 32.
The invention as described in the claims of the present application as originally filed is set forth below.
[1]
A sheet-like base material formed from a flexible material;
A plurality of hair-like protrusions are integrally formed on the surface of the substrate from the material of the substrate,
The interval between the plurality of trichomes is 0.1 μm to 1000 μm, and the protruding height of the plurality of trichomes from the surface of the substrate is 0.1 to 5.0 times the interval.
Sheet material.
[2]
The flexible material is polyvinyl chloride with a plasticizer, and the flexible material is formed from this polyvinyl chloride composition.
[1] Sheet material.
[3]
The plurality of trichomes have a shape that tapers away from the surface of the substrate.
[1] or [2].
[4]
A substrate formed from a flexible material into a three-dimensional glove-like shape that covers a human hand;
A plurality of hair-like protrusions are integrally formed on the surface of the substrate from the material of the substrate,
The interval between the plurality of trichomes is 0.1 μm to 1000 μm, and the protruding height of the plurality of trichomes from the surface of the substrate is 0.1 to 5.0 times the interval.
gloves.
[5]
The flexible material is polyvinyl chloride with a plasticizer, and the flexible material is formed from this polyvinyl chloride composition.
[4] Gloves.
[6]
The plurality of trichomes have a shape that tapers away from the surface of the substrate.
Gloves as set forth in [4] or [5].
[7]
preparing a hand mold having a porous Ni plating layer formed on its surface using a plating solution containing Ni ions at 0.01 to 1 mol/L, thereby forming a plurality of minute holes on the surface;
applying a flexible material to the surface of the mold;
solidifying the flexible material;
peeling the solidified flexible material from the hand mold to form a plurality of bristles on the surface of the flexible material, the bristles having the shape of the holes transferred thereto;
A method for producing a glove having the above structure.
[8]
A step of preparing a hand mold having a surface with a plurality of minute holes each having a hole diameter of 0.1 μm to 1000 μm and a hole depth of 0.1 to 5.0 times the hole diameter;
applying a flexible material to a surface of the mold;
solidifying the flexible material;
peeling the solidified flexible material from the hand mold to form a plurality of bristles on the surface of the flexible material, the bristles having the shape of the holes transferred thereto;
A method for producing a glove having the above structure.
[9]
[7] or [8] further comprises a step of turning the glove inside out.
How gloves are manufactured.
[10]
The plurality of minute holes on the surface of the mold have a shape that tapers away from the surface of the mold.
The method for manufacturing a glove according to any one of [7] to [9].
[11]
The flexible material is polyvinyl chloride to which a plasticizer has been added, and the glove is formed from this polyvinyl chloride composition.
The method for manufacturing a glove according to any one of [7] to [10].
[12]
A hand mold having a surface with a plurality of minute holes, each having a diameter of 0.1 μm to 1000 μm and a depth of 0.1 to 5.0 times the diameter of the holes.
2…基材、 2a…表面、 4…毛状突起、 10、10’…手袋、 20…手型、 22…基材、 22a…表面、 24…メッキ層、 24a…表面、 26…穴、 26a…開口部、 30…シート材、 32…基材、 32a…表面、 34…毛状突起。
2...Base material, 2a...Surface, 4...Trichate, 10, 10'...Glove, 20...Hand shape, 22...Base material, 22a...Surface, 24...Plating layer, 24a...Surface, 26...Hole, 26a ...opening, 30... sheet material, 32... base material, 32a... surface, 34... trichome.
Claims (10)
前記基材の表面に前記基材の素材により一体に形成され、前記基材の表面から離れるに従い先細となる略円錐形状を有し、互いに間隔を空けて配置した複数の毛状突起と、を有し、
前記複数の毛状突起の間隔が8.58μm~64.28μm未満であり、且つ、前記複数の毛状突起の前記基材の表面からの突出高さが4.35μm~88.79μm未満であり、且つ、前記突出高さが前記間隔の0.51倍~1.67倍である、
手袋用撥水性シート材。 A sheet-like base material formed from a flexible material;
A plurality of trichomes are integrally formed on the surface of the substrate from the material of the substrate , have a generally conical shape that tapers away from the surface of the substrate, and are spaced apart from each other ;
The interval between the plurality of trichomes is 8.58 μm to less than 64.28 μm , and the protruding height of the plurality of trichomes from the surface of the substrate is 4.35 μm to less than 88.79 μm, and the protruding height is 0.51 to 1.67 times the interval;
Water-repellent sheet material for gloves .
請求項1の手袋用撥水性シート材。 The flexible material is polyvinyl chloride with a plasticizer, and the flexible material is formed from this polyvinyl chloride composition.
The water-repellent sheet material for gloves according to claim 1.
前記基材の表面に前記基材の素材により一体に形成され、前記基材の表面から離れるに従い先細となる略円錐形状を有し、互いに間隔を空けて配置した複数の毛状突起と、を有し、
前記複数の毛状突起の間隔が8.58μm~64.28μm未満であり、且つ、前記複数の毛状突起の前記基材の表面からの突出高さが4.35μm~88.79μm未満であり、且つ、前記突出高さが前記間隔の0.51倍~1.67倍である、
手袋。 A substrate formed from a flexible material into a three-dimensional glove-like shape that covers a human hand;
A plurality of trichomes are integrally formed on the surface of the substrate from the material of the substrate , have a generally conical shape that tapers away from the surface of the substrate, and are spaced apart from each other ;
The interval between the plurality of trichomes is 8.58 μm to less than 64.28 μm , and the protruding height of the plurality of trichomes from the surface of the substrate is 4.35 μm to less than 88.79 μm, and the protruding height is 0.51 to 1.67 times the interval;
gloves.
請求項3の手袋。 The flexible material is polyvinyl chloride with a plasticizer, and the flexible material is formed from this polyvinyl chloride composition.
The glove of claim 3 .
前記手型の前記表面に柔軟性素材を塗布する工程と、
前記柔軟性素材を固化させる工程と、
前記固化させた柔軟性素材を前記手型から剥離して前記柔軟性素材の表面に前記穴の形状を転写した複数の毛状突起を形成する工程と、
を有する手袋の製造方法。 preparing a hand mold having a porous Ni plating layer formed on its surface using a plating solution containing Ni ions at 0.01 to 1 mol/L, thereby forming a plurality of minute holes on the surface;
applying a flexible material to the surface of the mold;
solidifying the flexible material;
peeling the solidified flexible material from the hand mold to form a plurality of bristles on the surface of the flexible material, the bristles having the shape of the holes transferred thereto;
A method for producing a glove having the above structure.
前記手型の表面に柔軟性素材を塗布する工程と、
前記柔軟性素材を固化させる工程と、
前記固化させた柔軟性素材を前記手型から剥離して前記柔軟性素材の表面に前記穴の形状を転写した複数の毛状突起を形成する工程と、
を有する手袋の製造方法。 A step of preparing a hand mold having a plurality of minute holes arranged on a surface at intervals from each other, the interval between the holes being 8.58 μm to less than 64.28 μm , the depth of the holes being 4.35 μm to less than 88.79 μm, and the depth of the holes being 0.51 to 1.67 times the interval between the holes , and the shape of the holes being approximately conical and tapering away from the surface ;
applying a flexible material to a surface of the mold;
solidifying the flexible material;
peeling the solidified flexible material from the hand mold to form a plurality of bristles on the surface of the flexible material, the bristles having the shape of the holes transferred thereto;
A method for producing a glove having the above structure.
手袋の製造方法。 The method further comprises a step of turning the glove produced by the method of claim 5 or 6 inside out.
How gloves are manufactured.
請求項5の手袋の製造方法。 The plurality of minute holes on the surface of the mold have a shape that tapers away from the surface of the mold.
The method for producing the glove of claim 5 .
請求項5乃至請求項8のいずれか1項の手袋の製造方法。 The flexible material is polyvinyl chloride to which a plasticizer has been added, and the glove is formed from this polyvinyl chloride composition.
A method for producing the glove according to any one of claims 5 to 8 .
A hand mold having a plurality of minute holes arranged on a surface at intervals from each other, the interval between the holes is 8.58 μm to less than 64.28 μm , the depth of the holes is 4.35 μm to less than 88.79 μm, and the depth of the holes is 0.51 to 1.67 times the interval between the holes , and the shape of the holes is approximately conical and tapers away from the surface .
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| JP2017132916A (en) | 2016-01-28 | 2017-08-03 | 大日本印刷株式会社 | Antibacterial article |
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| JPH01191789A (en) * | 1988-01-26 | 1989-08-01 | Kobe Steel Ltd | Method for forming fine pore to ni-p plating film |
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| JP2008274521A (en) | 2007-03-30 | 2008-11-13 | Towa Corp:Kk | Process for forming resin surface, process for producing article having mixture of recessed parts different in size in surface, this article, process for producing glove, and glove |
| JP2009082207A (en) | 2007-09-27 | 2009-04-23 | Fujifilm Corp | Method and apparatus for producing functional film |
| JP2013104134A (en) | 2011-11-10 | 2013-05-30 | Showa Glove Kk | Glove, and method for producing the same |
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| WO2015159925A1 (en) | 2014-04-15 | 2015-10-22 | オカモト株式会社 | Polyvinyl chloride-made gloves and method for producing same |
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