JP7565481B2 - Air conditioners - Google Patents
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- JP7565481B2 JP7565481B2 JP2020111038A JP2020111038A JP7565481B2 JP 7565481 B2 JP7565481 B2 JP 7565481B2 JP 2020111038 A JP2020111038 A JP 2020111038A JP 2020111038 A JP2020111038 A JP 2020111038A JP 7565481 B2 JP7565481 B2 JP 7565481B2
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Description
本発明は、冷凍およびヒートポンプサイクルを用いて空気調和を行なう空気調和機において、作動冷媒の漏洩を防ぐ技術に関するものである。 The present invention relates to a technology for preventing leakage of working refrigerant in air conditioners that use refrigeration and heat pump cycles for air conditioning.
近年は、地球温暖化防止の観点から空気調和機の運転効率を重要視する動きに加え、温暖化係数の大きい冷媒の使用を規制する動きが加速されている。 In recent years, in addition to placing importance on the operating efficiency of air conditioners from the perspective of preventing global warming, there has been an accelerating movement to regulate the use of refrigerants with high global warming potential.
温暖化係数の小さな冷媒としては、もともと自然界に存在する二酸化炭素、プロパンやブタンのような炭化水素など、人工的に合成されるフロンとしては分子構造に二重結合を有し、大気中では短時間で分解してしまうハイドロフルオロオレフィン(HFO)などが注目されている。HFOとしては、2,3,3,3-テトラフルオロ-1-プロペン(R1234yf)、1,3,3,3-テトラフルオロ-1-プロペン(R1234ze)などが、注目を集めており、一部実用化が始まっている。 Refrigerants with low global warming potential include naturally occurring carbon dioxide, hydrocarbons such as propane and butane, and artificially synthesized fluorocarbons such as hydrofluoroolefins (HFOs), which have double bonds in their molecular structure and decompose in a short time in the atmosphere. HFOs such as 2,3,3,3-tetrafluoro-1-propene (R1234yf) and 1,3,3,3-tetrafluoro-1-propene (R1234ze) are attracting attention and some are already in practical use.
しかしながら、二酸化炭素は動作圧力が高く空気調和機として使用するには運転効率の点で難があり、冷媒としての特性が優れているとは言い難い。 However, carbon dioxide has high operating pressures, making it difficult to operate efficiently when used in air conditioners, and it is difficult to say that it has excellent properties as a refrigerant.
また、R1234yfやR1234zeなどは、沸点が高く圧力損失も大きいため、ルームエアコンなどの分離型空気調和機に用いるには運転効率の点に難があり、大量の冷媒を使用するビル用マルチエアコンなどでは、微燃性を有する点にも難がある。 In addition, R1234yf and R1234ze have high boiling points and large pressure losses, making them inefficient to use in separate air conditioners such as room air conditioners, and they are also slightly flammable, which is problematic when used in multi-air conditioners for buildings that use large amounts of refrigerant.
一方、炭化水素、特にプロパンは空気調和機用の冷媒としては優れた特性を有しているが、強燃性を有しているため冷媒漏洩などが発生すると火災や爆発の危険を伴うため、容易には用いることができなかった。 On the other hand, while hydrocarbons, especially propane, have excellent properties as refrigerants for air conditioners, they are highly flammable and therefore pose a risk of fire or explosion if the refrigerant leaks, so they cannot be easily used.
可燃性冷媒を用いたルームエアコンやパッケージエアコンなど分離型空気調和機の安全性を向上させる技術としては、従来から数多くの発明がなされている。 There have been many inventions to date that aim to improve the safety of separate-type air conditioners, such as room air conditioners and packaged air conditioners, that use flammable refrigerants.
その中の一つに、室外機に可燃性冷媒を回収して室内に冷媒が漏洩するのを防ぐ技術がある。冷媒の漏洩防止に関しては、現在使用されているフロンガスにおいても、環境影響の点でとても重要な問題であり、可燃・不燃にかかわらず、空気調和機における冷媒漏洩は回避しなければならない。 One of these technologies is to collect flammable refrigerant in the outdoor unit to prevent it from leaking indoors. Preventing refrigerant leakage is a very important issue in terms of environmental impact, even with the currently used fluorocarbon gases, and refrigerant leakage from air conditioners must be avoided, regardless of whether the refrigerant is flammable or non-flammable.
特許文献1に記載の分離型空気調和機では、空気調和機の停止中に、室外機内の冷媒回路内に貯留された可燃性ガスからなる冷媒が室内機の冷媒回路に漏洩するのを防ぐことを目的とし、室内機の冷媒入口側および出口側にそれぞれ差圧で作動する弁を内蔵するアクチュエータを配設するとともに圧縮機の吐出ガスを各アクチュエータに導く導圧管にそれぞれ開閉弁を介装している。 The separated type air conditioner described in Patent Document 1 aims to prevent refrigerant consisting of flammable gas stored in the refrigerant circuit in the outdoor unit from leaking into the refrigerant circuit in the indoor unit when the air conditioner is stopped. To this end, actuators with built-in valves that operate based on differential pressure are provided on the refrigerant inlet and outlet sides of the indoor unit, and an on-off valve is installed in each of the pressure guiding pipes that lead the compressor discharge gas to each actuator.
停止指令により、室内機の冷媒入口側のアクチュエータに接続された導圧管の開閉弁を閉として冷媒回収運転を行い、室内機の冷媒回路内の冷媒を室外機の冷媒回路内に貯留した後に室内機の冷媒出口側のアクチュエータに接続された導圧管の開閉弁を閉として圧縮機を停止する。 Upon receiving a stop command, the on-off valve of the pressure piping connected to the actuator on the refrigerant inlet side of the indoor unit is closed to perform refrigerant recovery operation, and after the refrigerant in the indoor unit's refrigerant circuit is stored in the outdoor unit's refrigerant circuit, the on-off valve of the pressure piping connected to the actuator on the refrigerant outlet side of the indoor unit is closed to stop the compressor.
図3は特許文献1に記載の空気調和機の第1の実施例を示すもので、室11に取り付けられた室内機14と室外機10が接続されて冷媒回路を構成しており、室外機10では、圧縮機1により冷媒が圧縮されて高温高圧のガス冷媒となり、室外熱交換器2で放熱して凝縮し高圧の液冷媒となり、絞り3で減圧されて気液二相の冷媒となり室内機14の室内熱交換器4で吸熱、蒸発し、再び圧縮機1へと戻ってくる。 Figure 3 shows a first embodiment of the air conditioner described in Patent Document 1, in which an indoor unit 14 attached to a room 11 and an outdoor unit 10 are connected to form a refrigerant circuit. In the outdoor unit 10, the refrigerant is compressed by the compressor 1 to become a high-temperature, high-pressure gas refrigerant, which dissipates heat in the outdoor heat exchanger 2 and condenses to become a high-pressure liquid refrigerant. The pressure is reduced by the throttle 3 to become a two-phase gas-liquid refrigerant, which absorbs heat and evaporates in the indoor heat exchanger 4 of the indoor unit 14, and returns to the compressor 1 again.
室内機14の入口側にはアクチュエータ21が、出口側にはアクチュエータ22が配備され、アクチュエータ21には電磁弁15を介して導圧管12から、アクチュエータ22には電磁弁16を介して導圧管13から、圧縮機1の吐出冷媒が供給されることで、アクチュエータ21、アクチュエータ22は開状態となる。 An actuator 21 is provided on the inlet side of the indoor unit 14, and an actuator 22 is provided on the outlet side. The refrigerant discharged from the compressor 1 is supplied to the actuator 21 from the pressure guiding pipe 12 via the solenoid valve 15, and to the actuator 22 from the pressure guiding pipe 13 via the solenoid valve 16, so that the actuators 21 and 22 are in the open state.
コントローラ19の指令により電磁弁15あるいは電磁弁16が閉状態となると圧縮機1の吐出冷媒の供給が止まり、アクチュエータ21あるいはアクチュエータ22は閉状態となって室内機14の冷媒回路内に冷媒が流れない構造になっている。 When solenoid valve 15 or solenoid valve 16 is closed by command from controller 19, the supply of refrigerant discharged from compressor 1 stops, actuator 21 or actuator 22 is closed, and refrigerant does not flow in the refrigerant circuit of indoor unit 14.
そして、空調運転時はコントローラ19が、電磁弁15、電磁弁16を開とすることで、アクチュエータ21、アクチュエータ22が開状態となって、室11を空調することができる。 When air conditioning is in operation, the controller 19 opens the solenoid valves 15 and 16, which opens the actuators 21 and 22, allowing the room 11 to be air-conditioned.
空調を停止する際にコントローラ19は、まず電磁弁15を閉状態としてアクチュエータ21を閉鎖し冷媒回収運転を開始する。冷媒回収が進んで圧縮機1の吸入側圧力が低下すると、圧力センサ7が動作し、これを受けてコントローラ19は電磁弁16を閉状態として、アクチュエータ21を閉鎖し、圧縮機1を停止し冷媒回収運転を終了する。 When stopping the air conditioning, the controller 19 first closes the solenoid valve 15 and closes the actuator 21 to start the refrigerant recovery operation. As the refrigerant recovery progresses and the suction side pressure of the compressor 1 drops, the pressure sensor 7 operates, and in response, the controller 19 closes the solenoid valve 16, closes the actuator 21, stops the compressor 1, and ends the refrigerant recovery operation.
さらに、室11内には、ガス漏れ検知センサ8が配備されており、空調運転中にガス漏れ検知の信号がコントローラ19に入力されると、コントローラ19は停止指令を出力して冷媒回収運転を行い、圧縮機1が停止すると同時にガス漏れ警報が出力される。 In addition, a gas leak detection sensor 8 is installed in the room 11. When a gas leak detection signal is input to the controller 19 during air conditioning operation, the controller 19 outputs a stop command to perform refrigerant recovery operation, and a gas leak alarm is output at the same time that the compressor 1 stops.
特許文献2では、同様の冷媒回収を行うにあたり、装置のコストを低減するため、室内機液側(冷房入口側)、ガス側(冷房出口側)の遮断を、液側は電磁膨張弁、ガス側は遮断弁で行う。そして、冷媒回収運転の方法については、電磁膨張弁を遮断した後、圧縮機を所定の時間運転し、圧縮機を停止するとともに遮断弁を遮断するとしている。 In Patent Document 2, in order to reduce the cost of the equipment when performing a similar refrigerant recovery, the indoor unit's liquid side (cooling inlet side) and gas side (cooling outlet side) are shut off using an electromagnetic expansion valve for the liquid side and a shutoff valve for the gas side. The refrigerant recovery operation method is as follows: after the electromagnetic expansion valve is shut off, the compressor is operated for a specified time, the compressor is stopped, and the shutoff valve is shut off.
上記従来の特許文献1および特許文献2の空気調和装置は、可燃性冷媒を使用するもので、室内での引火や爆発といった危険を回避するために、運転停止時や冷媒漏れを検知した場合に、冷媒回収運転を行って冷媒を室内側の冷媒回路から排除するものである。 The conventional air conditioners described in Patent Documents 1 and 2 use a flammable refrigerant, and in order to avoid the risk of indoor fire or explosion, a refrigerant recovery operation is performed to remove the refrigerant from the indoor refrigerant circuit when operation is stopped or a refrigerant leak is detected.
そして、冷媒回収終了の判断は、特許文献1の場合、圧縮機吸入側の冷媒圧力の低下を検出した時点、特許文献2の場合は、冷媒回収運転開始から所定の時間経過した時点としている。 The end of refrigerant recovery is determined when a drop in refrigerant pressure on the compressor suction side is detected in the case of Patent Document 1, and when a predetermined time has elapsed since the start of refrigerant recovery operation in the case of Patent Document 2.
しかしながら、このような冷媒回収終了判定では、運転の状況によっては、室内側の冷媒回路内の可燃性冷媒を十分に排除できない可能性や、圧縮機の吸入側の冷媒の圧力が負圧となり冷媒回路内に空気を導入してしまう可能性がある。 However, when determining when refrigerant recovery is complete, depending on the operating conditions, there is a possibility that flammable refrigerant in the indoor refrigerant circuit may not be sufficiently removed, or that the pressure of the refrigerant on the suction side of the compressor may become negative, introducing air into the refrigerant circuit.
その結果、残留冷媒が漏洩して引火したり、圧縮機が可燃性冷媒や冷凍機油と空気の混合物を圧縮して室外機の爆発を招いたりする危険性がある。 As a result, there is a risk that residual refrigerant may leak and ignite, or that the compressor may compress a mixture of flammable refrigerant or refrigeration oil and air, causing the outdoor unit to explode.
従って本発明は、こうした課題を解決し、冷媒漏洩を防止するため、運転終了時や冷媒漏洩時の冷媒回収運転を行う空気調和機において、冷媒回収運転を適切に行い安全性や、信頼性に優れた装置を提供するものである。 Therefore, the present invention aims to solve these problems and prevent refrigerant leakage by providing an air conditioner that performs a refrigerant recovery operation when the operation is stopped or when a refrigerant leak occurs, and provides a device that performs the refrigerant recovery operation appropriately and is safe and reliable.
上記従来の課題を解決するために、本発明の空気調和機は、作動冷媒を圧縮して送り出す圧縮機と、室外送風機によって送られた室外空気と前記作動冷媒との間で熱交換する室外熱交換器を有する室外機と、室内送風機によって送られた室内空気と前記作動冷媒との間で熱交換する室内熱交換器を有する室内機とで、冷凍あるいはヒートポンプサイクルを構成する空気調和機であって、前記室外機と前記室内機を接続する第1冷媒経路を遮断する第1冷媒遮断手段と、前記室外機と前記室内機を接続する第2冷媒経路を遮断する第2冷媒遮断手段と、前記室内機の作動冷媒の状態を推定するための情報を取得する状態検知手段と、前記第1冷媒遮断手段と前記第2冷媒遮断手段の動作を含め装置の動作を制御する制御手段を備え、前記状態検知手段は、冷媒温度検知手段、冷媒圧力検知手段、気温検知手段、圧縮機電力検知手段のうち少なくとも2つ以上を備え、前記制御手段は、運転停止若しくは作動冷媒漏洩時に作動冷媒を前記室外機に回収する際に、前記状態検知手段の出力に基づいて前記第2冷媒遮断手段を閉じる時期を判断するものである。 In order to solve the above-mentioned problems, the air conditioner of the present invention is an air conditioner that constitutes a refrigeration or heat pump cycle with a compressor that compresses and sends out a working refrigerant, an outdoor unit having an outdoor heat exchanger that exchanges heat between the working refrigerant and outdoor air sent by an outdoor blower, and an indoor unit having an indoor heat exchanger that exchanges heat between the working refrigerant and indoor air sent by an indoor blower, and has a first refrigerant blocking means that blocks a first refrigerant path connecting the outdoor unit and the indoor unit, and a second refrigerant blocking means that blocks a second refrigerant path connecting the outdoor unit and the indoor unit. The system includes a second refrigerant shutoff means, a state detection means for acquiring information for estimating the state of the working refrigerant in the indoor unit, and a control means for controlling the operation of the device, including the operation of the first refrigerant shutoff means and the second refrigerant shutoff means. The state detection means includes at least two of a refrigerant temperature detection means, a refrigerant pressure detection means, an air temperature detection means, and a compressor power detection means. The control means determines the timing to close the second refrigerant shutoff means based on the output of the state detection means when recovering the working refrigerant to the outdoor unit during operation stoppage or working refrigerant leakage.
これにより、前記第2冷媒遮断手段を閉じる時期を適切に判断し、前記室内機の冷媒回路内に適度な量の作動冷媒を残留させて停止することができる。 This allows the timing of closing the second refrigerant shutoff means to be appropriately determined, and the indoor unit can be stopped with an appropriate amount of working refrigerant remaining in the refrigerant circuit.
本発明の空気調和機は、第2冷媒遮断手段を閉じる時期を適切に判断し、室内機の冷媒回路内に適度な量の作動冷媒を残留させて停止することができるので、室内機側で作動冷媒の漏洩が生じても、漏洩量を最小限に抑制するとともに、冷媒回路内に空気を引き込んで圧縮機が爆発するのを回避し、室内機と室外機を接続する配管がわずかな外力で変形するのを防ぎ、環境負荷が小さく、安全で信頼性の高い空気調和機を提供することができる。 The air conditioner of the present invention can appropriately determine the timing to close the second refrigerant shutoff means and can shut down with an appropriate amount of working refrigerant remaining in the indoor unit's refrigerant circuit, so that even if a leak of working refrigerant occurs on the indoor unit side, the amount of leakage is kept to a minimum, air is drawn into the refrigerant circuit to prevent the compressor from exploding, and the piping connecting the indoor unit and outdoor unit is prevented from being deformed by even a slight external force, providing an air conditioner that is safe, reliable, and has a low environmental impact.
第1の発明は、作動冷媒を圧縮して送り出す圧縮機と、室外送風機によって送られた室外空気と前記作動冷媒との間で熱交換する室外熱交換器を有する室外機と、室内送風機によって送られた室内空気と前記作動冷媒との間で熱交換する室内熱交換器を有する室内機とで、冷凍あるいはヒートポンプサイクルを構成する空気調和機であって、前記室外機と前記室内機を接続する第1冷媒経路を遮断する第1冷媒遮断手段と、前記室外機と前記室内機を接続する第2冷媒経路を遮断する第2冷媒遮断手段と、前記室内機の作動冷媒の状態を推定するための情報を取得する状態検知手段と、前記第1冷媒遮断手段と前記第2冷媒遮断手段の動作を含め装置の動作を制御する制御手段を備え、前記状態検知手段は、冷媒温度検知手段、冷媒圧力検知手段、気温検知手段、圧縮機電力検知手段のうち少なくとも2つ以上を備え、前記制御手段は、運転停止若しくは作動冷媒漏洩時に作動冷媒を前記室外機に回収する際に、前記状態検知手段の出力に基づいて前記第2冷媒遮断手段を閉じる時期を判断するものである。 The first invention is an air conditioner that forms a refrigeration or heat pump cycle with a compressor that compresses and sends out a working refrigerant, an outdoor unit having an outdoor heat exchanger that exchanges heat between the working refrigerant and outdoor air sent by an outdoor blower, and an indoor unit having an indoor heat exchanger that exchanges heat between the working refrigerant and indoor air sent by an indoor blower, and is equipped with a first refrigerant shutoff means that shuts off a first refrigerant path connecting the outdoor unit and the indoor unit, a second refrigerant shutoff means that shuts off a second refrigerant path connecting the outdoor unit and the indoor unit, a state detection means that acquires information for estimating the state of the working refrigerant in the indoor unit, and a control means that controls the operation of the device, including the operation of the first refrigerant shutoff means and the second refrigerant shutoff means, and the state detection means includes at least two or more of a refrigerant temperature detection means, a refrigerant pressure detection means, an air temperature detection means, and a compressor power detection means, and the control means determines the timing to close the second refrigerant shutoff means based on the output of the state detection means when recovering the working refrigerant to the outdoor unit during operation stoppage or working refrigerant leakage.
これにより、第2冷媒遮断手段を閉じる時期を適切に判断し、室内機の冷媒回路内に適度な量の作動冷媒を残留させて停止することができる。 This allows the timing of closing the second refrigerant shutoff means to be appropriately determined, allowing an appropriate amount of working refrigerant to remain in the indoor unit's refrigerant circuit before shutting down.
従って、室内機側で作動冷媒の漏洩が生じても、漏洩量を最小限に抑制するとともに、冷媒回路内に空気を引き込んで圧縮機が爆発するのを回避し、室内機と室外機を接続する配管がわずかな外力で変形するのを防ぎ、安全で信頼性の高い空気調和機を提供することができる。 As a result, even if a leak of working refrigerant occurs in the indoor unit, the amount of leakage is kept to a minimum, air is drawn into the refrigerant circuit, preventing the compressor from exploding, and preventing the pipes connecting the indoor and outdoor units from being deformed by even the slightest external force, providing a safe and reliable air conditioner.
第2の発明は、第1の発明において前記状態検知手段として、前記冷媒温度検知手段と前記冷媒圧力検知手段を使用し、前記冷媒温度検知手段と前記冷媒圧力検知手段は、いずれも前記第1冷媒遮断手段と前記第2冷媒遮断手段とで遮断された冷媒回路の室内側に配備されるものである。 The second invention is the first invention in which the refrigerant temperature detection means and the refrigerant pressure detection means are used as the state detection means, and the refrigerant temperature detection means and the refrigerant pressure detection means are both disposed on the indoor side of the refrigerant circuit that is cut off by the first refrigerant cut-off means and the second refrigerant cut-off means.
これにより、室内機側の作動冷媒の状態を正確に推定することができる。 This allows the state of the working refrigerant in the indoor unit to be accurately estimated.
従って、室内機の冷媒回路内に残留させる作動冷媒の量を精度よく決定できる。 This allows for accurate determination of the amount of working refrigerant to remain in the indoor unit's refrigerant circuit.
第3の発明は、第1および第2の発明において、前記制御手段は、前記冷媒圧力検知手段の出力に応じて前記圧縮機の回転数を制御するものである。 The third invention is the first and second inventions, in which the control means controls the rotation speed of the compressor in response to the output of the refrigerant pressure detection means.
これにより、冷媒回収運転終了間近に作動冷媒の回収速度を落として、遮断時期の判定精度を高くすることができる。 This allows the recovery speed of the working refrigerant to be slowed down near the end of the refrigerant recovery operation, improving the accuracy of determining when to shut off.
従って、室内機の冷媒回路内の残留作動冷媒量の再現性を向上させることができる。 This improves the reproducibility of the amount of working refrigerant remaining in the indoor unit's refrigerant circuit.
第4の発明は、第1、第2、第3の発明において、前記作動冷媒が可燃性冷媒である。 The fourth invention is the first, second, and third inventions, in which the working refrigerant is a flammable refrigerant.
これにより、オゾン層の破壊や温暖化への影響を最小限にすることができる。 This will help minimize the destruction of the ozone layer and the impact on global warming.
従って、安全で環境負荷の小さな空気調和機を提供することができる。 This makes it possible to provide an air conditioner that is safe and has a low environmental impact.
以下、本発明の実施の形態について、図面を参照しながら説明する。
(実施の形態1)
図1は、本発明の実施の形態1における空気調和機の構成図を示すものである。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
(Embodiment 1)
FIG. 1 shows a configuration diagram of an air conditioner according to a first embodiment of the present invention.
図1に示すように、第1の実施の形態における空気調和機は、室外機101と、室内機107を配管で環状に接続して作動冷媒を循環させ、冷房あるいは暖房を行なう装置である。 As shown in FIG. 1, the air conditioner in the first embodiment is a device that performs cooling or heating by circulating a working refrigerant through a ring-shaped connection between an outdoor unit 101 and an indoor unit 107 connected by piping.
図2は、本発明の実施の形態1における空気調和機が冷媒回収を行う際の制御の概略を示す流れ図である。 Figure 2 is a flow chart showing an outline of the control when an air conditioner in embodiment 1 of the present invention performs refrigerant recovery.
室外機101は、作動冷媒を圧縮する圧縮機102と、圧縮機102から吐出された作動冷媒の流れを切換える四方弁103と、室外送風機105によって送られてきた室外空気と作動冷媒との間で熱交換する室外熱交換器104と、高圧の作動冷媒を減圧膨張させる膨張弁106が備えられている。ちなみに、圧縮機102はインバータ駆動方式の圧縮機で、状況に応じて運転回転数を変更することが可能である。 The outdoor unit 101 is equipped with a compressor 102 that compresses the working refrigerant, a four-way valve 103 that switches the flow of the working refrigerant discharged from the compressor 102, an outdoor heat exchanger 104 that exchanges heat between the working refrigerant and outdoor air sent by an outdoor blower 105, and an expansion valve 106 that reduces the pressure of the high-pressure working refrigerant and expands it. Incidentally, the compressor 102 is an inverter-driven compressor, and its operating speed can be changed depending on the situation.
室内機107には、室内送風機109によって送られてきた室内空気と作動冷媒の間で熱交換を行う室内熱交換器108を備えていて、室内を快適な状態にするため冷房や暖房が行われる。 The indoor unit 107 is equipped with an indoor heat exchanger 108 that exchanges heat between the indoor air sent by the indoor blower 109 and the working refrigerant, and performs cooling and heating to keep the room comfortable.
使用する作動冷媒について、特に限定はなく、相変化に伴う吸放熱を利用し、圧縮機を用いて冷凍あるいはヒートポンプを構成できる作動冷媒であれば使用可能である。 There are no particular limitations on the working refrigerant that can be used, and any working refrigerant that can be used to create a refrigeration or heat pump using a compressor by utilizing the heat absorption and release that accompanies a phase change can be used.
そして、室内機107は、室外機101の液側接続口110、ガス側接続口111で配管接続され、基本的な冷媒回路を構成している。加えて、快適な空調、円滑な運転を行うために、室温センサ116、室内冷媒温度センサ117、外気温センサ118、圧縮機電力センサ119、制御手段として制御装置120が備えられている。 The indoor unit 107 is connected to the outdoor unit 101 via a liquid side connection port 110 and a gas side connection port 111, forming a basic refrigerant circuit. In addition, to provide comfortable air conditioning and smooth operation, a room temperature sensor 116, an indoor refrigerant temperature sensor 117, an outside air temperature sensor 118, a compressor power sensor 119, and a control device 120 as a control means are provided.
制御装置120は、すべてのセンサの出力を受けて、すべての動作要素に動作指令を出力するもので、図1では、センサ出力123、動作指令124の矢印で代表して図示し、個別の対応は省略している。制御手段は、例えば、液側遮断弁112、ガス側遮断弁113、圧縮機102を制御することが出来る。 The control device 120 receives the outputs of all the sensors and outputs operation commands to all the operating elements. In FIG. 1, the sensor outputs 123 and operation commands 124 are shown by arrows, and individual correspondence is omitted. The control means can control, for example, the liquid side shutoff valve 112, the gas side shutoff valve 113, and the compressor 102.
図1の空気調和機は、状態検知手段を有しており、状態検知手段は、室内機の作動冷媒の状態を推定するための検知手段であればよく、例えば、冷媒温度検知手段、冷媒圧力検知手段、気温検知手段、圧縮機電力検知手段が挙げられ、好ましくは、それらが少なくとも2つ以上が設置されている。冷媒温度検知手段は冷媒回路中を流れる作動冷媒の温度を検知する手段であり、図1で言えば、冷媒温度センサ114や室内冷媒温度センサ117がこれにあたる。冷媒圧力検知手段は冷媒回路中の作動冷媒の圧力を検知する手段であり、図1においては圧力センサ115がこれにあたる。気温検知手段は室外機101や室内機107の雰囲気温度を検知する手段であり、図1においては外気温センサ118と室温センサ116がこれにあたる。圧縮機電力検知手段は圧縮機102の消費電力を検知する手段であり、図1においては圧縮機電力センサ119がこれにあたる。 The air conditioner in FIG. 1 has a state detection means, and the state detection means may be any detection means for estimating the state of the working refrigerant in the indoor unit, such as a refrigerant temperature detection means, a refrigerant pressure detection means, an air temperature detection means, and a compressor power detection means, and preferably, at least two or more of these are installed. The refrigerant temperature detection means is a means for detecting the temperature of the working refrigerant flowing through the refrigerant circuit, and in FIG. 1, this corresponds to the refrigerant temperature sensor 114 and the indoor refrigerant temperature sensor 117. The refrigerant pressure detection means is a means for detecting the pressure of the working refrigerant in the refrigerant circuit, and in FIG. 1, this corresponds to the pressure sensor 115. The air temperature detection means is a means for detecting the ambient temperature of the outdoor unit 101 and the indoor unit 107, and in FIG. 1, this corresponds to the outdoor air temperature sensor 118 and the room temperature sensor 116. The compressor power detection means is a means for detecting the power consumption of the compressor 102, and in FIG. 1, this corresponds to the compressor power sensor 119.
さらに、図1の空気調和機は、作動冷媒の漏洩を最小限に止めて安全性の向上や環境負荷低減を図るため、運転停止時、例えば運転終了時や作動冷媒漏洩時に冷媒回収運転を適切に行う。そのために、冷媒遮断手段が備えられており、第1冷媒経路である膨張弁106と液側接続口110の間に、第1冷媒遮断手段として液側遮断弁112が配置され、液側遮断弁112と液側接続口110の間に、冷媒温度センサ114配置されている。加えて、第2冷媒経路であるガス側接続口111と四方弁103の間に、第2冷媒遮断手段としてガス側遮断弁113が配置され、ガス側接続口111とガス側遮断弁113の間に圧力センサ115が配置され、室内機107には冷媒センサ125が配置される。 Furthermore, the air conditioner of FIG. 1 appropriately performs refrigerant recovery operation when operation is stopped, for example, when operation is terminated or when working refrigerant leaks, in order to minimize leakage of the working refrigerant and improve safety and reduce the environmental load. For this purpose, a refrigerant shutoff means is provided, and a liquid side shutoff valve 112 is arranged as a first refrigerant shutoff means between the expansion valve 106 and the liquid side connection port 110, which is the first refrigerant path, and a refrigerant temperature sensor 114 is arranged between the liquid side shutoff valve 112 and the liquid side connection port 110. In addition, a gas side shutoff valve 113 is arranged as a second refrigerant shutoff means between the gas side connection port 111 and the four-way valve 103, which is the second refrigerant path, and a pressure sensor 115 is arranged between the gas side connection port 111 and the gas side shutoff valve 113, and a refrigerant sensor 125 is arranged in the indoor unit 107.
図1において四方弁103は、冷房運転、除霜運転あるいは冷媒回収運転時の状態となっており、圧縮機102から吐出された作動冷媒は、四方弁103から室外熱交換器104へ、その後、膨張弁106、液側遮断弁112、液側接続口110、室内熱交換器108へと流れる冷凍サイクルを構成している。 In FIG. 1, the four-way valve 103 is in a cooling operation, defrosting operation, or refrigerant recovery operation state, and the working refrigerant discharged from the compressor 102 flows from the four-way valve 103 to the outdoor heat exchanger 104, and then to the expansion valve 106, the liquid-side shutoff valve 112, the liquid-side connection port 110, and the indoor heat exchanger 108, forming a refrigeration cycle.
暖房運転の場合は、圧縮機102から吐出された作動冷媒は、四方弁103からガス側遮断弁113、ガス側接続口111を経て室内熱交換器108へ、その後、液側接続口110、液側遮断弁112、室外熱交換器104へと流れるヒートポンプサイクルを構成している。 During heating operation, the working refrigerant discharged from the compressor 102 flows from the four-way valve 103 through the gas side shutoff valve 113 and the gas side connection port 111 to the indoor heat exchanger 108, and then through the liquid side connection port 110, the liquid side shutoff valve 112, and the outdoor heat exchanger 104, forming a heat pump cycle.
圧縮機102を使って作動冷媒を室外機101へ回収するためには、冷凍サイクルを構成して運転する必要がある。 In order to use the compressor 102 to recover the working refrigerant to the outdoor unit 101, it is necessary to configure and operate a refrigeration cycle.
図2に示すように、冷媒回収運転が制御装置120から指示されると、圧縮機102の回転数を所定の値に設定して、冷媒回収運転を行う。暖房運転中は一旦停止した後、四方弁103の設定を冷房運転時と同様に設定して冷媒回収運転を開始する。冷房運転や、除霜運転など冷媒が圧縮機102から室外熱交換器104を経て室内熱交換器108の順に流れる冷凍サイクルで運転中は、停止せずに連続して冷媒回収運転を進める。 As shown in FIG. 2, when a refrigerant recovery operation is instructed by the control device 120, the rotation speed of the compressor 102 is set to a predetermined value and the refrigerant recovery operation is performed. During heating operation, the operation is stopped once, and then the setting of the four-way valve 103 is set to the same as during cooling operation to start the refrigerant recovery operation. During cooling operation, defrosting operation, or other operation in a refrigeration cycle in which the refrigerant flows from the compressor 102 through the outdoor heat exchanger 104 to the indoor heat exchanger 108 in that order, the refrigerant recovery operation is continued continuously without being stopped.
冷媒回収運転に移行して所定の時間経過後、液側遮断弁112を閉じると、室内機107の冷媒回路内への作動冷媒供給は止まり、圧縮機102は引き続き運転を続けるので、室内機107の冷媒回路内の作動冷媒は吸引され、室外機101の冷媒回路内へ回収され、その多くは室外熱交換器104で凝縮して貯留される。 When the liquid-side shutoff valve 112 is closed after a certain time has elapsed since the transition to refrigerant recovery operation, the supply of working refrigerant to the refrigerant circuit of the indoor unit 107 stops and the compressor 102 continues to operate, so that the working refrigerant in the refrigerant circuit of the indoor unit 107 is sucked in and recovered into the refrigerant circuit of the outdoor unit 101, most of which is condensed and stored in the outdoor heat exchanger 104.
冷媒回収運転が進行するにつれて、圧力センサ115の出力は低下し、冷媒温度センサ114、室内冷媒温度センサ117の出力は低下していくが検知部の液冷媒がなくなると上昇に転じ、雰囲気温度を上限にゆっくり上昇していく。 As the refrigerant recovery operation progresses, the output of the pressure sensor 115 decreases, and the outputs of the refrigerant temperature sensor 114 and the indoor refrigerant temperature sensor 117 also decrease, but when the liquid refrigerant in the detection section runs out, they begin to increase, and slowly rise up to the ambient temperature as an upper limit.
冷媒温度センサ114、室内冷媒温度センサ117の出力の変化は、室内冷媒温度センサ117のほうが早く進行し、先に最低値に到達し上昇に転ずる。冷媒温度センサ114は、圧縮機102の吸入口から最も遠く、出力変化は最も遅くに最低値に到達する。 The change in output of the refrigerant temperature sensor 114 and the indoor refrigerant temperature sensor 117 progresses faster for the indoor refrigerant temperature sensor 117, reaching its minimum value first and then beginning to rise. The refrigerant temperature sensor 114 is the furthest from the intake port of the compressor 102, and its output change reaches its minimum value last.
圧力センサ115の出力だけでは、圧力の低下は検知することができるが、室内機107の冷媒回路内にどれだけの液冷媒が残っているかは、設置状態や室温の違いなどにより必ずしも同じではない。 The output of the pressure sensor 115 alone can detect a drop in pressure, but the amount of liquid refrigerant remaining in the refrigerant circuit of the indoor unit 107 is not necessarily the same depending on the installation condition, room temperature, etc.
冷媒温度センサ114あるいは室内冷媒温度センサ117の1つのセンサ出力だけでも、判断が難しく、室内冷媒温度センサ117の出力値で判別しても、液側接続配管121の設置状態や運転状況によって、液側接続配管121から液側遮断弁112までの間にどれだけの液冷媒が残留しているか判断するのは難しい。冷媒温度センサ114の出力のみで判断する場合、出力最低値を確認してからでは室内機107の冷媒回路内が負圧になってしまう可能性が高い。 It is difficult to judge based on just one sensor output from the refrigerant temperature sensor 114 or the indoor refrigerant temperature sensor 117, and even if it is judged based on the output value of the indoor refrigerant temperature sensor 117, it is difficult to judge how much liquid refrigerant remains between the liquid side connection pipe 121 and the liquid side shutoff valve 112, depending on the installation state of the liquid side connection pipe 121 and the operating conditions. If it is judged based only on the output of the refrigerant temperature sensor 114, there is a high possibility that the refrigerant circuit of the indoor unit 107 will become negative pressure if the minimum output value is not confirmed.
液冷媒が多量に残留してしまうと、漏洩した場合に引火の危険性があり、逆に冷媒回路内が負圧なってしまうと、空気の混入が生じ、圧縮機102内でディーゼル爆発を起こしたり、酸素や水分が装置の信頼性に悪影響を与えたり、負圧になった液側接続配管121やガス側接続配管122に何らかの作業などにより外力が加わった場合に、容易に変形を生じてしまう危険性がある。 If a large amount of liquid refrigerant remains, there is a risk of it catching fire if it leaks. Conversely, if negative pressure is created inside the refrigerant circuit, air may get mixed in, causing a diesel explosion inside the compressor 102, oxygen and moisture may have a negative effect on the reliability of the device, and there is a risk that the liquid side connection pipe 121 or gas side connection pipe 122, which are now under negative pressure, may easily become deformed if external force is applied to them due to some kind of work.
そこで、単一のセンサ出力で冷媒回収終了タイミングを決定するのではなく、複数のセンサ出力から総合的に判断して冷媒回収終了タイミングを決定すると、室内機107の冷媒回路内の冷媒残留量を正確に制御することができる。 Therefore, by determining the timing to end refrigerant recovery based on a comprehensive assessment of multiple sensor outputs rather than determining the timing based on the output of a single sensor, the amount of refrigerant remaining in the refrigerant circuit of the indoor unit 107 can be accurately controlled.
また、実施の形態1においては、圧縮機102には、圧縮機電力センサ119が設けられており、冷媒回収運転が進行すると、圧縮機102の回転数が一定であっても圧縮機電力センサ119の出力は低下する。圧縮機電力センサ119は、精度的には劣るものの、圧縮機102の保護制御上搭載されるケースも多く、安価に構成することができる。 In addition, in the first embodiment, the compressor 102 is provided with a compressor power sensor 119, and as the refrigerant recovery operation progresses, the output of the compressor power sensor 119 decreases even if the rotation speed of the compressor 102 is constant. Although the compressor power sensor 119 is less accurate, it is often installed for protection and control of the compressor 102, and can be constructed at low cost.
また、圧力センサ115を用いている場合でも、圧力センサ115に不具合が生じても圧縮機電力センサ119が代わりを務めることができ、高い信頼性を得ることができる。 In addition, even if the pressure sensor 115 is used, if a malfunction occurs in the pressure sensor 115, the compressor power sensor 119 can take over, providing high reliability.
ここで、センサの組み合わせや、冷媒回収動作の実例を挙げて説明を行う。 Here we will explain sensor combinations and examples of refrigerant recovery operations.
まず、基本的な組み合わせとして、冷媒圧力検知手段として圧力センサ115と、冷媒温度検知手段として冷媒温度センサ114あるいは室内冷媒温度センサ117の組み合わせが考えられる。 First, a basic combination would be a pressure sensor 115 as a refrigerant pressure detection means and a refrigerant temperature sensor 114 or an indoor refrigerant temperature sensor 117 as a refrigerant temperature detection means.
冷媒回収運転開始後、圧力センサ115の出力は徐々に低下していく。この時、冷媒回収運転は、圧力センサ115の出力が負圧になる前に、室内機107内の冷媒回路中の液冷媒を極力減らして終了するのが基本である。 After the refrigerant recovery operation starts, the output of the pressure sensor 115 gradually decreases. At this time, the refrigerant recovery operation is basically terminated by reducing the liquid refrigerant in the refrigerant circuit in the indoor unit 107 as much as possible before the output of the pressure sensor 115 becomes negative pressure.
冷媒回収運転が進むと、圧力センサ115の出力が低下し、冷媒温度センサ114あるいは室内冷媒温度センサ117の出力も低下していく。圧力センサ115の出力が負圧になる前で、冷媒温度センサ114あるいは室内冷媒温度センサ117の出力が上昇に転じたところで、圧力センサ115の出力が所定の値に到達したら冷媒回収終了とし、ガス側遮断弁113を閉じ、圧縮機102、室外送風機105、室内送風機109を停止する。 As the refrigerant recovery operation progresses, the output of the pressure sensor 115 decreases, and the output of the refrigerant temperature sensor 114 or the indoor refrigerant temperature sensor 117 also decreases. Before the output of the pressure sensor 115 becomes negative pressure, when the output of the refrigerant temperature sensor 114 or the indoor refrigerant temperature sensor 117 starts to rise and the output of the pressure sensor 115 reaches a predetermined value, the refrigerant recovery is terminated, the gas side shutoff valve 113 is closed, and the compressor 102, the outdoor blower 105, and the indoor blower 109 are stopped.
冷媒温度センサ114と室内冷媒温度センサ117とでは、冷媒回収を精度良く行うという観点では、冷媒温度センサ114が優れているが、室内冷媒温度センサ117は一般に空気調和機の制御目的で配置される配管温度センサで代用することも可能であり、多くの場合、コストの増加を抑えることができる。 From the viewpoint of performing refrigerant recovery with high accuracy, the refrigerant temperature sensor 114 is superior to the indoor refrigerant temperature sensor 117, but the indoor refrigerant temperature sensor 117 can be substituted with a pipe temperature sensor that is generally installed for the purpose of controlling the air conditioner, and in many cases, this can prevent an increase in costs.
また、圧力センサ115の代わりに圧縮機電力検知手段として圧縮機電力センサ119を使用すると、冷媒圧力の検出精度は落ちるものの、DCブラシレスモータを使用するような圧縮機ではその制御に電流値を利用しており、特別にコストをかけずとも検出が可能であるため、コストの増加を抑えることができる。 In addition, if the compressor power sensor 119 is used as the compressor power detection means instead of the pressure sensor 115, the detection accuracy of the refrigerant pressure will decrease, but in compressors that use DC brushless motors, the current value is used for control, and detection is possible without incurring special costs, so increases in costs can be suppressed.
冷媒回収運転開始直後の、室外機101への冷媒回収がまだ進んでおらず、圧縮機102の吸入冷媒の圧力が高い状態では、圧縮機102の電力もまた高くなっているが、冷媒回収が進んで圧縮機102の吸入冷媒の圧力が低下すると、圧縮機の電力もまた低下する。従って、圧力センサ115の出力を圧縮機電力センサ119の出力に置きかえることが可能で、同様に冷媒回収の進捗状態が推定できる。 Immediately after the start of the refrigerant recovery operation, when the refrigerant recovery to the outdoor unit 101 has not yet progressed and the pressure of the refrigerant sucked into the compressor 102 is high, the power of the compressor 102 is also high. However, as the refrigerant recovery progresses and the pressure of the refrigerant sucked into the compressor 102 decreases, the power of the compressor also decreases. Therefore, it is possible to replace the output of the pressure sensor 115 with the output of the compressor power sensor 119, and the progress of the refrigerant recovery can be estimated in a similar manner.
さらに、圧力センサ115あるいは圧縮機電力センサ119と、気温検知手段として室温センサ116と外気温センサ118と、冷媒温度センサ114あるいは室内冷媒温度センサ117を使用して適切な冷媒回収運転を行うことが可能である。 In addition, it is possible to perform appropriate refrigerant recovery operation by using the pressure sensor 115 or the compressor power sensor 119, the room temperature sensor 116 and the outside air temperature sensor 118 as air temperature detection means, and the refrigerant temperature sensor 114 or the indoor refrigerant temperature sensor 117.
室温センサ116と外気温センサ118の出力を使用すると、圧縮機102の回転数と合わせて、室外室内での作動冷媒の温度が推定でき、圧縮機102の消費電力が推定できる。 By using the outputs of the room temperature sensor 116 and the outside air temperature sensor 118, in combination with the rotation speed of the compressor 102, the temperature of the working refrigerant in the outdoor room can be estimated, and the power consumption of the compressor 102 can be estimated.
空気調和機が正常であれば、圧縮機電力センサ119の出力値は消費電力の推定値とおおむね一致するが、冷媒の循環が止まったり、室内あるいは室外の空気との熱交換が妨げられたりすると、大きな齟齬が生じる。 When the air conditioner is operating normally, the output value of the compressor power sensor 119 roughly matches the estimated power consumption, but if the refrigerant circulation stops or heat exchange with the indoor or outdoor air is hindered, a large discrepancy will occur.
冷媒回収時は、液側遮断弁112で冷媒の循環が止まるため、冷媒回収が進むにつれて、圧縮機電力センサ119の出力値は低下し、推定値よりも小さくなっていく。 When refrigerant is being recovered, the circulation of the refrigerant stops at the liquid side shutoff valve 112, so as refrigerant recovery progresses, the output value of the compressor power sensor 119 decreases and becomes smaller than the estimated value.
この推定した圧縮機102の消費電力と、圧縮機電力センサ119の出力値を比較することで、冷媒回収の進捗度がより正確に推定できる。 By comparing this estimated power consumption of the compressor 102 with the output value of the compressor power sensor 119, the progress of refrigerant recovery can be estimated more accurately.
ここで、室内冷媒温度センサ117や冷媒温度センサ114の取り付け部の形状を、例えば垂直に立下った後、垂直に立ち上がるような形状とし、液冷媒が貯まりやすい構造とすると、液冷媒の蒸発完了をより正確に検知することができる。 Here, if the shape of the mounting parts of the indoor refrigerant temperature sensor 117 and the refrigerant temperature sensor 114 is, for example, shaped so that it falls vertically and then rises vertically again, making it easier for liquid refrigerant to accumulate, the completion of evaporation of the liquid refrigerant can be detected more accurately.
加えて、冷媒温度センサ114や圧力センサ115は、冷媒回収を正確に行うという目的から、第1冷媒遮断手段としての液側遮断弁112と第2冷媒遮断手段としてのガス側遮断弁113とで遮断された冷媒回路の室内機107側に配置されるのが好ましい。そして、冷媒温度センサ114の取り付け位置は、液冷媒が最後まで残留場所、つまり、液側接続口110と液側遮断弁112の間に配置されると、最後の液冷媒が蒸発する瞬間をとらえることができる。圧力センサ115については、室内機107の冷媒回路側で、圧縮機102の吸入口に最も近い、ガス側接続口111とガス側遮断弁113の間に設置することで、最低圧力を検出することができる。 In addition, for the purpose of recovering refrigerant accurately, the refrigerant temperature sensor 114 and the pressure sensor 115 are preferably arranged on the indoor unit 107 side of the refrigerant circuit that is cut off by the liquid side shutoff valve 112 as the first refrigerant shutoff means and the gas side shutoff valve 113 as the second refrigerant shutoff means. The refrigerant temperature sensor 114 is installed where the liquid refrigerant remains until the end, that is, between the liquid side connection port 110 and the liquid side shutoff valve 112, so that the moment when the last liquid refrigerant evaporates can be captured. The pressure sensor 115 can be installed on the refrigerant circuit side of the indoor unit 107, between the gas side connection port 111 and the gas side shutoff valve 113, which is closest to the suction port of the compressor 102, to detect the minimum pressure.
つまり、冷媒温度センサ114や圧力センサ115は、図1に示す位置に配置することにより、最も正確に冷媒回収を行うことができる。 In other words, refrigerant recovery can be performed most accurately by placing the refrigerant temperature sensor 114 and pressure sensor 115 in the positions shown in Figure 1.
また、冷媒回収時の圧縮機102の回転数について考慮すると、回転数が高ければ冷媒回収運転を短時間で終わらせることが可能であるが、冷媒回収終了指令のタイミングが、適切な終了タイミングからわずかにずれただけでも、室内機107側の冷媒回路中の作動冷媒残量が大きくばらついてしまう。 In addition, when considering the rotation speed of the compressor 102 during refrigerant recovery, if the rotation speed is high, it is possible to complete the refrigerant recovery operation in a short time, but even if the timing of the refrigerant recovery end command is slightly off from the appropriate end timing, the remaining amount of working refrigerant in the refrigerant circuit on the indoor unit 107 side will vary greatly.
一方、回転数が低ければ、作動冷媒の回収がゆっくりと行われるため、冷媒回収終了指令のタイミングが、適切な終了タイミングからずれにくくなり、室内機107側の冷媒回路中の作動冷媒残量を適切に保つことが容易になるが、冷媒回収に要する時間が長くなってしまい好ましくない。 On the other hand, if the rotation speed is low, the working refrigerant is recovered slowly, so the timing of the refrigerant recovery end command is less likely to deviate from the appropriate end timing, making it easier to maintain an appropriate amount of working refrigerant remaining in the refrigerant circuit on the indoor unit 107 side, but this is undesirable as it takes a long time to recover the refrigerant.
従って、高くも低くもない適切な回転数を設定してもよい。好ましくは、冷媒回収運転開始時は高い回転数で圧縮機102を駆動し、冷媒回収が進んで運転終了が近づいたら、回転数を落として運転する。それにより、冷媒回収運転の所要時間を抑えつつ室内機107側の冷媒回路中の作動冷媒残量を適切に保つことが容易にできる。 Therefore, an appropriate rotation speed that is neither high nor low may be set. Preferably, the compressor 102 is driven at a high rotation speed when the refrigerant recovery operation starts, and as the refrigerant recovery progresses and the operation nears its end, the rotation speed is reduced. This makes it easy to keep the remaining amount of working refrigerant in the refrigerant circuit on the indoor unit 107 side appropriate while minimizing the time required for the refrigerant recovery operation.
そして、図1の実施の形態1に示す空気調和機は、いかなる作動冷媒を使用する場合も、作動冷媒の漏洩を最小限に止め、空気の吸引を防ぎ、安全性の向上や環境負荷低減することが可能であるが、R32、R1234yf、R1234ze、プロパンやブタンなどの炭化水素など、可燃性冷媒を使用する場合には、引火などの危険回避することにつながり、その効果は大きい。 The air conditioner shown in embodiment 1 in Figure 1 is capable of minimizing leakage of the working refrigerant and preventing air intake, improving safety and reducing the environmental impact, regardless of the working refrigerant used. However, when using flammable refrigerants such as R32, R1234yf, R1234ze, or hydrocarbons such as propane or butane, it is highly effective in preventing ignition and other hazards.
中でも、プロパンについては、温暖化影響が小さいだけでなく冷媒としての性能も優れており、引火の危険性を低減できる本発明の意義は極めて高い。 Among these, propane not only has a small impact on global warming, but also has excellent performance as a refrigerant, making the present invention extremely significant in that it can reduce the risk of fire.
以上のように、本発明にかかる空気調和機は、冷凍およびヒートポンプサイクルを用いて空気調和を行なう空気調和機において、冷媒の漏洩を防ぐもので、その技術は空気調和機だけに止まらず、給湯機やショーケースや冷凍機などにも広く適用することができ、効果をもたらすものである。 As described above, the air conditioner of the present invention prevents refrigerant leakage in an air conditioner that uses refrigeration and a heat pump cycle for air conditioning, and the technology is not limited to air conditioners, but can also be widely applied and effective in water heaters, showcases, freezers, etc.
101 室外機
102 圧縮機
103 四方弁
104 室外熱交換器
105 室外送風機
106 膨張弁
107 室内機
108 室内熱交換器
109 室内送風機
110 液側接続口
111 ガス側接続口
112 液側遮断弁
113 ガス側遮断弁
114 冷媒温度センサ
115 圧力センサ
116 室温センサ
117 室内冷媒温度センサ
118 外気温センサ
119 圧縮機電力センサ
120 制御装置
121 液側接続配管
122 ガス側接続配管
123 センサ出力
124 動作指令
REFERENCE SIGNS LIST 101 Outdoor unit 102 Compressor 103 Four-way valve 104 Outdoor heat exchanger 105 Outdoor blower 106 Expansion valve 107 Indoor unit 108 Indoor heat exchanger 109 Indoor blower 110 Liquid side connection port 111 Gas side connection port 112 Liquid side shutoff valve 113 Gas side shutoff valve 114 Refrigerant temperature sensor 115 Pressure sensor 116 Room temperature sensor 117 Indoor refrigerant temperature sensor 118 Outdoor air temperature sensor 119 Compressor power sensor 120 Control device 121 Liquid side connection pipe 122 Gas side connection pipe 123 Sensor output 124 Operation command
Claims (3)
室内送風機によって送られた室内空気と前記作動冷媒との間で熱交換する室内熱交換器を有する室内機とで、
冷凍あるいはヒートポンプサイクルを構成する空気調和機であって、
前記室外機と前記室内機を接続する第1冷媒経路を遮断する第1冷媒遮断手段と、
前記室外機と前記室内機を接続する第2冷媒経路を遮断する第2冷媒遮断手段と、
前記室内機の作動冷媒の状態を推定するための情報を取得する状態検知手段と、
前記第1冷媒遮断手段と前記第2冷媒遮断手段の動作を含め装置の動作を制御する制御手段を備え、
前記状態検知手段は、冷媒温度検知手段、冷媒圧力検知手段、気温検知手段、圧縮機電力検知手段のうち少なくとも2つ以上を備え、
前記冷媒温度検知手段、前記冷媒圧力検知手段が、前記第1冷媒遮断手段と前記第2冷媒遮断手段とで遮断された冷媒回路の室内側に配備され、
前記制御手段は、運転停止若しくは作動冷媒漏洩時に作動冷媒を前記室外機に回収する際に、前記状態検知手段の前記冷媒圧力検知手段又は前記圧縮機電力検知手段の出力と、前記状態検知手段の前記冷媒温度検知手段又は前記気温検知手段の出力に基づいて前記第2冷媒遮断手段を閉じる時期を判断し、
前記制御手段は、前記状態検知手段の前記冷媒圧力検知手段の出力と前記状態検知手段の前記冷媒温度検知手段の出力に基づいて前記第2冷媒遮断手段を閉じる時期を判断する際には、前記冷媒圧力検知手段の出力が負圧になる前で、前記冷媒温度検知手段の出力が上昇に転じることに基づいて前記第2冷媒遮断手段を閉じる時期を判断し、
前記制御手段は、前記状態検知手段の前記圧縮機電力検知手段の出力と前記状態検知手段の前記冷媒温度検知手段又は前記気温検知手段の出力に基づいて前記第2冷媒遮断手段を閉じる時期を判断する際には、前記冷媒温度検知手段又は前記気温検知手段の出力に基づいて室内外の冷媒の温度を推定し、推定された室内外の冷媒の温度に基づいて前記圧縮機の消費電力を推定し、推定された前記圧縮機の消費電力と、前記圧縮機電力検知手段の出力値を比較することで、前記第2冷媒遮断手段を閉じる時期を判断することを特徴とする空気調和機。 an outdoor unit having a compressor that compresses and delivers a working refrigerant, and an outdoor heat exchanger that exchanges heat between outdoor air sent by an outdoor blower and the working refrigerant;
an indoor unit having an indoor heat exchanger that exchanges heat between indoor air sent by an indoor blower and the working refrigerant;
An air conditioner that constitutes a refrigeration or heat pump cycle,
a first refrigerant blocking means for blocking a first refrigerant path connecting the outdoor unit and the indoor unit;
a second refrigerant blocking means for blocking a second refrigerant path connecting the outdoor unit and the indoor unit;
A state detection means for acquiring information for estimating a state of the working refrigerant of the indoor unit;
A control means for controlling the operation of the device including the operation of the first refrigerant shutoff means and the second refrigerant shutoff means,
The state detection means includes at least two of a refrigerant temperature detection means, a refrigerant pressure detection means, an air temperature detection means, and a compressor power detection means,
the refrigerant temperature detection means and the refrigerant pressure detection means are disposed on the indoor side of the refrigerant circuit cut off by the first refrigerant cutoff means and the second refrigerant cutoff means,
the control means, when recovering the working refrigerant to the outdoor unit upon operation shutdown or leakage of the working refrigerant, determines the timing to close the second refrigerant cutoff means based on an output of the refrigerant pressure detection means or the compressor power detection means of the status detection means and an output of the refrigerant temperature detection means or the air temperature detection means of the status detection means ;
the control means, when determining the timing to close the second refrigerant cutoff means based on the output of the refrigerant pressure detection means of the state detection means and the output of the refrigerant temperature detection means of the state detection means, determines the timing to close the second refrigerant cutoff means based on the output of the refrigerant temperature detection means turning to an increase before the output of the refrigerant pressure detection means becomes negative pressure;
The air conditioner characterized in that, when determining when to close the second refrigerant shutoff means based on the output of the compressor power detection means of the status detection means and the output of the refrigerant temperature detection means or the air temperature detection means of the status detection means, the control means estimates the indoor and outdoor refrigerant temperatures based on the output of the refrigerant temperature detection means or the air temperature detection means, estimates the power consumption of the compressor based on the estimated indoor and outdoor refrigerant temperatures, and determines the time to close the second refrigerant shutoff means by comparing the estimated power consumption of the compressor with an output value of the compressor power detection means .
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