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JP7567508B2 - Positive electrode for all-solid-state battery, all-solid-state battery, and method for producing positive electrode for all-solid-state battery - Google Patents
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JP7567508B2 - Positive electrode for all-solid-state battery, all-solid-state battery, and method for producing positive electrode for all-solid-state battery - Google Patents

Positive electrode for all-solid-state battery, all-solid-state battery, and method for producing positive electrode for all-solid-state battery Download PDF

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JP7567508B2
JP7567508B2 JP2021012454A JP2021012454A JP7567508B2 JP 7567508 B2 JP7567508 B2 JP 7567508B2 JP 2021012454 A JP2021012454 A JP 2021012454A JP 2021012454 A JP2021012454 A JP 2021012454A JP 7567508 B2 JP7567508 B2 JP 7567508B2
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大輔 吉川
諒 佐久間
元嗣 須山
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GS Yuasa International Ltd
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Description

本発明は、全固体電池用正極、全固体電池及び全固体電池用正極の製造方法に関する。 The present invention relates to a positive electrode for an all-solid-state battery, an all-solid-state battery, and a method for manufacturing a positive electrode for an all-solid-state battery.

リチウムイオン二次電池は、エネルギー密度の高さから、パーソナルコンピュータ、通信端末等の電子機器、自動車等に多用されている。上記リチウムイオン二次電池は、一般的には、セパレータで電気的に隔離された一対の電極と、この電極間に介在する非水電解質とを有し、両電極間でリチウムイオンの受け渡しを行うことで充放電するよう構成される。また、リチウムイオン二次電池以外の全固体電池として、リチウムイオンキャパシタ等のキャパシタも広く普及している。 Lithium ion secondary batteries, due to their high energy density, are widely used in electronic devices such as personal computers and communication terminals, as well as automobiles. The lithium ion secondary battery generally has a pair of electrodes electrically isolated by a separator and a non-aqueous electrolyte interposed between the electrodes, and is configured to charge and discharge by transferring lithium ions between the electrodes. In addition to lithium ion secondary batteries, capacitors such as lithium ion capacitors are also widely used as all-solid-state batteries.

近年、非水電解質二次電池の安全性の向上を目的として、非水電解質として有機溶媒等の液体の電解質に代えて硫化物固体電解質等を使用する全固体電池が提案されている(特許文献1参照)。 In recent years, in order to improve the safety of non-aqueous electrolyte secondary batteries, all-solid-state batteries have been proposed that use sulfide solid electrolytes as the non-aqueous electrolyte instead of liquid electrolytes such as organic solvents (see Patent Document 1).

特開2000-340257号公報JP 2000-340257 A

しかしながら、ハイブリッド電気自動車(以下、「HEV」ともいう。)やハイブリッド式の産業機械(重機、建機等)に用いられる全固体電池においては、充放電サイクル後における容量維持率の低下に対する抑制効果の向上が望まれている。 However, for all-solid-state batteries used in hybrid electric vehicles (hereinafter also referred to as "HEVs") and hybrid industrial machinery (heavy machinery, construction machinery, etc.), there is a demand for improved suppression of the decrease in capacity retention rate after charge-discharge cycles.

本発明は、以上のような事情に基づいてなされたものであり、全固体電池の充放電サイクル後の容量維持率の低下を抑制できる全固体電池用正極を提供することを目的とする。 The present invention was made based on the above circumstances, and aims to provide a positive electrode for an all-solid-state battery that can suppress the decrease in the capacity retention rate after charge-discharge cycles of the all-solid-state battery.

本発明の一側面に係る全固体電池用正極は、正極基材と、正極合剤層とを備え、上記正極合剤層が第1硫化物系固体電解質を主成分とするマトリックスと、上記マトリックス中に分散される正極活物質複合体を有し、上記正極活物質複合体が正極活物質粒子と上記正極活物質粒子の表面の少なくとも一部を直接又は間接に被覆する第2硫化物系固体電解質とを含有し、上記第1硫化物系固体電解質が硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質を含む。 The positive electrode for an all-solid-state battery according to one aspect of the present invention comprises a positive electrode substrate and a positive electrode mixture layer, the positive electrode mixture layer having a matrix mainly composed of a first sulfide-based solid electrolyte and a positive electrode active material composite dispersed in the matrix, the positive electrode active material composite containing positive electrode active material particles and a second sulfide-based solid electrolyte that directly or indirectly covers at least a portion of the surface of the positive electrode active material particles, and the first sulfide-based solid electrolyte includes a sulfide-based glass solid electrolyte and a sulfide-based crystalline solid electrolyte.

本発明の他の一側面に係る全固体電池用正極の製造方法は、正極活物質粒子と硫化物系固体電解質とを複合化することと、上記複合化することにより得られた正極活物質複合体と、硫化物系ガラス固体電解質と、硫化物系結晶性固体電解質とを含む正極合剤を作製することとを備える。 A method for producing a positive electrode for an all-solid-state battery according to another aspect of the present invention includes compounding positive electrode active material particles with a sulfide-based solid electrolyte, and producing a positive electrode mixture containing the positive electrode active material composite obtained by the compounding, a sulfide-based glass solid electrolyte, and a sulfide-based crystalline solid electrolyte.

本発明の一側面に係る全固体電池用正極によれば、全固体電池の充放電サイクル後の容量維持率の低下を抑制できる。 The positive electrode for an all-solid-state battery according to one aspect of the present invention can suppress the decrease in the capacity retention rate after charge-discharge cycles of the all-solid-state battery.

図1は、本発明の一実施形態に係る全固体電池用正極の模式的断面図である。FIG. 1 is a schematic cross-sectional view of a positive electrode for an all-solid-state battery according to one embodiment of the present invention. 図2は、本発明の一実施形態に係る全固体電池の模式的断面図である。FIG. 2 is a schematic cross-sectional view of an all-solid-state battery according to one embodiment of the present invention. 図3は、本発明の一実施形態に係る全固体電池を複数個集合して構成した蓄電装置を示す概略図である。FIG. 3 is a schematic diagram showing an electricity storage device formed by assembling a plurality of all-solid-state batteries according to one embodiment of the present invention.

初めに、本明細書によって開示される全固体電池用正極、全固体電池及び全固体電池用正極の製造方法の概要について説明する。 First, an overview of the positive electrode for an all-solid-state battery, the all-solid-state battery, and the method for manufacturing the positive electrode for an all-solid-state battery disclosed in this specification will be provided.

本発明の一側面に係る全固体電池用正極は、正極基材と、正極合剤層とを備え、上記正極合剤層が第1硫化物系固体電解質を主成分とするマトリックスと、上記マトリックス中に分散される正極活物質複合体を有し、上記正極活物質複合体が正極活物質粒子と上記正極活物質粒子の表面の少なくとも一部を直接又は間接に被覆する第2硫化物系固体電解質とを含有し、上記第1硫化物系固体電解質が硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質を含む。 The positive electrode for an all-solid-state battery according to one aspect of the present invention comprises a positive electrode substrate and a positive electrode mixture layer, the positive electrode mixture layer having a matrix mainly composed of a first sulfide-based solid electrolyte and a positive electrode active material composite dispersed in the matrix, the positive electrode active material composite containing positive electrode active material particles and a second sulfide-based solid electrolyte that directly or indirectly covers at least a portion of the surface of the positive electrode active material particles, and the first sulfide-based solid electrolyte includes a sulfide-based glass solid electrolyte and a sulfide-based crystalline solid electrolyte.

本発明者らは、正極活物質粒子の表面の少なくとも一部が直接又は間接に特定の硫化物系固体電解質で被覆されている正極活物質粒子と硫化物系固体電解質との複合体を用いることで、充放電サイクルに伴う全固体電池の抵抗の増大が抑制されることを知見した。そして、全固体電池用正極の材料として上記複合体と特定の硫化物系固体電解質を主成分とするマトリックスとを組み合わせて用いることで、全固体電池の充放電サイクル後の容量維持率の低下を抑制できるのではないかと考え、本発明に至った。当該全固体電池用正極は、全固体電池の充放電サイクル後の容量維持率の低下を抑制できる。この理由については定かでは無いが、以下の理由が推測される。正極活物質複合体は、正極活物質粒子と第2硫化物系固体電解質との複合体であることで良好なイオン伝導パスが形成される。そのため、正極活物質粒子界面におけるイオン伝導性が向上する。また、正極合剤層のマトリックスが、比較的柔軟な硫化物系ガラス固体電解質と比較的硬い硫化物系結晶性固体電解質とが組み合わされた第1硫化物系固体電解質を主成分とするので、正極合剤の充填密度を高めることができる。充電密度が高まることで、良好な反応界面が形成されるため、充放電反応の均一性が向上する。従って、当該正極は、全固体電池の充放電サイクル後の容量維持率の低下を抑制できる。 The inventors have found that the increase in resistance of an all-solid-state battery accompanying charge-discharge cycles can be suppressed by using a composite of a cathode active material particle and a sulfide-based solid electrolyte, in which at least a portion of the surface of the cathode active material particle is directly or indirectly coated with a specific sulfide-based solid electrolyte. The inventors have come up with the present invention, thinking that the decrease in the capacity retention rate of an all-solid-state battery after charge-discharge cycles can be suppressed by using the above composite in combination with a matrix mainly composed of a specific sulfide-based solid electrolyte as a material for a cathode for an all-solid-state battery. The cathode for an all-solid-state battery can suppress the decrease in the capacity retention rate of an all-solid-state battery after charge-discharge cycles. The reason for this is unclear, but the following reason is presumed. The cathode active material composite is a composite of a cathode active material particle and a second sulfide-based solid electrolyte, and thus a good ion conduction path is formed. Therefore, the ion conductivity at the interface of the cathode active material particles is improved. In addition, since the matrix of the positive electrode mixture layer is mainly composed of a first sulfide-based solid electrolyte that is a combination of a relatively soft sulfide-based glass solid electrolyte and a relatively hard sulfide-based crystalline solid electrolyte, the packing density of the positive electrode mixture can be increased. By increasing the charging density, a good reaction interface is formed, improving the uniformity of the charge/discharge reaction. Therefore, the positive electrode can suppress the decrease in the capacity retention rate after the charge/discharge cycle of the all-solid-state battery.

「複合体」とは、正極活物質粒子と第2硫化物系固体電解質とが機械的に複合化された状態を表す。上記複合体は、一粒子内に正極活物質粒子及び第2硫化物系固体電解質が存在しているものであり、正極活物質粒子及び第2硫化物系固体電解質が凝集状態を形成していることや、正極活物質粒子の表面の少なくとも一部が直接又は間接に第2硫化物系固体電解質により被覆されていることを意味する。「主成分」とは、最も含有量の多い成分を意味し、例えば総質量に対して50質量%以上含まれる成分をいう。 "Complex" refers to a state in which the positive electrode active material particles and the second sulfide-based solid electrolyte are mechanically combined. The above-mentioned composite is a particle in which the positive electrode active material particles and the second sulfide-based solid electrolyte are present, and means that the positive electrode active material particles and the second sulfide-based solid electrolyte form an aggregated state, and that at least a portion of the surface of the positive electrode active material particles is directly or indirectly covered with the second sulfide-based solid electrolyte. "Main component" means the component with the highest content, for example, a component that is contained in 50 mass% or more of the total mass.

上記第2硫化物系固体電解質が硫化物系結晶性固体電解質であることが好ましい。上記第2硫化物系固体電解質が硫化物系結晶性固体電解質であることで、全固体電池の充放電サイクル後の容量維持率の低下に対する抑制効果を向上できる。 It is preferable that the second sulfide-based solid electrolyte is a sulfide-based crystalline solid electrolyte. By using a sulfide-based crystalline solid electrolyte as the second sulfide-based solid electrolyte, the effect of suppressing the decrease in the capacity retention rate after charge/discharge cycles of the all-solid-state battery can be improved.

上記硫化物系ガラス固体電解質がyLiS・(1-y)P(但し、0.75≦y≦0.77)であり、上記硫化物系結晶性固体電解質が立方晶系、斜方晶系、三斜晶系又はこれらの組み合わせである結晶構造を有することが好ましい。上記硫化物系ガラス固体電解質がyLiS・(1-y)P(但し、0.75≦y≦0.77)であり、上記硫化物系結晶性固体電解質が立方晶系、斜方晶系又はこれらの組み合わせである結晶構造を有することで、全固体電池の充放電サイクル後の容量維持率の低下に対する抑制効果を向上できる。 It is preferable that the sulfide-based glass solid electrolyte is yLi 2 S.(1-y)P 2 S 5 (where 0.75≦y≦0.77) and the sulfide-based crystalline solid electrolyte has a crystal structure that is cubic, orthorhombic, triclinic, or a combination thereof. By having the sulfide-based glass solid electrolyte be yLi 2 S.(1-y)P 2 S 5 (where 0.75≦y≦0.77) and the sulfide-based crystalline solid electrolyte have a crystal structure that is cubic, orthorhombic, or a combination thereof, the effect of suppressing a decrease in the capacity retention rate after charge-discharge cycles of an all-solid-state battery can be improved.

本発明の一側面に係る全固体電池は、当該正極を備える全固体電池である。当該全固体電池は当該正極を備えるので、充放電サイクル後の容量維持率の低下を抑制できる。 An all-solid-state battery according to one aspect of the present invention is an all-solid-state battery that includes the positive electrode. Since the all-solid-state battery includes the positive electrode, it is possible to suppress a decrease in the capacity retention rate after charge/discharge cycles.

本発明の他の一側面に係る全固体電池用正極の製造方法は、正極活物質粒子と硫化物系固体電解質とを複合化することと、上記複合化することにより得られた正極活物質複合体と、硫化物系ガラス固体電解質と、硫化物系結晶性固体電解質とを含む正極合剤を作製することとを備える。 A method for producing a positive electrode for an all-solid-state battery according to another aspect of the present invention includes compounding positive electrode active material particles with a sulfide-based solid electrolyte, and producing a positive electrode mixture containing the positive electrode active material composite obtained by the compounding, a sulfide-based glass solid electrolyte, and a sulfide-based crystalline solid electrolyte.

当該全固体電池用正極の製造方法は、上記工程を備えることで全固体電池の充放電サイクル後の容量維持率の低下を抑制できる全固体電池用正極を確実に製造できる。 The manufacturing method for the positive electrode for an all-solid-state battery includes the above steps, and thus can reliably manufacture a positive electrode for an all-solid-state battery that can suppress a decrease in the capacity retention rate after charge-discharge cycles of the all-solid-state battery.

ここで、「複合化」とは、核となる正極活物質粒子と、正極活物質粒子とは異なる物質であって、かつ正極活物質粒子より小さい硫化物系固体電解質粒子との混合物に、衝撃、圧縮、剪断等の機械的エネルギーを加えることにより、バインダを用いることなく、正極活物質粒子の表面の少なくとも一部を直接又は間接に多数の硫化物系固体電解質粒子により被覆して、複合体を生成することを意味する。 Here, "composite" means that by applying mechanical energy such as impact, compression, or shear to a mixture of core positive electrode active material particles and sulfide-based solid electrolyte particles that are a different material from the positive electrode active material particles and are smaller than the positive electrode active material particles, at least a portion of the surface of the positive electrode active material particles is directly or indirectly covered with a large number of sulfide-based solid electrolyte particles without using a binder, thereby forming a composite.

本発明の一実施形態に係る全固体電池用正極の構成、全固体電池の構成、全固体電池用正極の製造方法及びその他の実施形態について詳述する。なお、各実施形態に用いられる各構成部材(各構成要素)の名称は、背景技術に用いられる各構成部材(各構成要素)の名称と異なる場合がある。 The configuration of the positive electrode for an all-solid-state battery according to one embodiment of the present invention, the configuration of the all-solid-state battery, the manufacturing method of the positive electrode for an all-solid-state battery, and other embodiments will be described in detail. Note that the names of the components (each component) used in each embodiment may differ from the names of the components (each component) used in the background art.

<全固体電池用正極>
本発明の一実施形態に係る全固体電池用正極は、正極基材と、正極合剤層とを備える。本実施形態の当該正極においては、正極合剤層が正極基材に直接又は中間層を介して配される。
<Cathode for all-solid-state batteries>
The positive electrode for an all-solid-state battery according to one embodiment of the present invention includes a positive electrode substrate and a positive electrode mixture layer. In the positive electrode of this embodiment, the positive electrode mixture layer is attached directly to the positive electrode substrate or to an intermediate layer. It is distributed via.

[正極基材]
正極基材は、導電性を有する。「導電性」を有するか否かは、JIS-H-0505(1975年)に準拠して測定される体積抵抗率が107Ω・cmを閾値として判定する。正極基材の材質としては、アルミニウム、チタン、タンタル、ステンレス鋼等の金属又はこれらの合金が用いられる。これらの中でも、耐電位性、導電性の高さ、及びコストの観点からアルミニウム又はアルミニウム合金が好ましい。正極基材としては、箔、蒸着膜、メッシュ、多孔質材料等が挙げられ、コストの観点から箔が好ましい。したがって、正極基材としてはアルミニウム箔又はアルミニウム合金箔が好ましい。アルミニウム又はアルミニウム合金としては、JIS-H-4000(2014年)又はJIS-H4160(2006年)に規定されるA1085、A3003、A1N30等が例示できる。
[Positive electrode substrate]
The positive electrode substrate has electrical conductivity. Whether or not the positive electrode substrate has "electrical conductivity" is determined by using a volume resistivity of 107 Ω·cm measured in accordance with JIS-H-0505 (1975) as a threshold value. As the material of the positive electrode substrate, metals such as aluminum, titanium, tantalum, stainless steel, and alloys thereof are used. Among these, aluminum or aluminum alloys are preferred from the viewpoints of potential resistance, high electrical conductivity, and cost. As the positive electrode substrate, foil, vapor deposition film, mesh, porous material, etc. are mentioned, and foil is preferred from the viewpoint of cost. Therefore, aluminum foil or aluminum alloy foil is preferred as the positive electrode substrate. As the aluminum or aluminum alloy, A1085, A3003, A1N30, etc., as specified in JIS-H-4000 (2014) or JIS-H4160 (2006) can be exemplified.

正極基材の平均厚さは、3μm以上50μm以下が好ましく、5μm以上40μm以下がより好ましく、8μm以上30μm以下がさらに好ましく、10μm以上25μm以下が特に好ましい。正極基材の平均厚さを上記の範囲とすることで、正極基材の強度を高めつつ、二次電池の体積当たりのエネルギー密度を高めることができる。 The average thickness of the positive electrode substrate is preferably 3 μm or more and 50 μm or less, more preferably 5 μm or more and 40 μm or less, even more preferably 8 μm or more and 30 μm or less, and particularly preferably 10 μm or more and 25 μm or less. By setting the average thickness of the positive electrode substrate within the above range, it is possible to increase the strength of the positive electrode substrate while increasing the energy density per volume of the secondary battery.

中間層は、正極基材と正極合剤層との間に配される層である。中間層は、炭素粒子等の導電剤を含むことで正極基材と正極合剤層との接触抵抗を低減する。中間層の構成は特に限定されず、例えば、バインダ及び導電剤を含む。 The intermediate layer is a layer disposed between the positive electrode substrate and the positive electrode mixture layer. The intermediate layer contains a conductive agent such as carbon particles to reduce the contact resistance between the positive electrode substrate and the positive electrode mixture layer. The composition of the intermediate layer is not particularly limited, and may include, for example, a binder and a conductive agent.

[正極合剤層]
正極合剤層は、第1硫化物系固体電解質を主成分とするマトリックスと、上記マトリックス中に分散される正極活物質複合体を有する。正極合剤層は、必要に応じて、導電剤、バインダ、増粘剤、フィラー等の任意成分を含む。図1は、本発明の一実施形態に係る全固体電池用正極の模式的断面図である。図1に示すように、全固体電池用正極1は、正極基材4と、正極合剤層5とを備える。正極合剤層5は、第1硫化物系固体電解質を主成分とするマトリックス12と、マトリックス12中に分散される正極活物質複合体14を有する。正極活物質複合体14は、正極活物質粒子11と正極活物質粒子11の表面の少なくとも一部を直接又は間接に被覆する第2硫化物系固体電解質13とを含有する。
[Positive electrode mixture layer]
The positive electrode mixture layer has a matrix mainly composed of a first sulfide-based solid electrolyte and a positive electrode active material composite dispersed in the matrix. The positive electrode mixture layer contains optional components such as a conductive agent, a binder, a thickener, and a filler as necessary. FIG. 1 is a schematic cross-sectional view of a positive electrode for an all-solid-state battery according to one embodiment of the present invention. As shown in FIG. 1, the positive electrode for an all-solid-state battery 1 includes a positive electrode substrate 4 and a positive electrode mixture layer 5. The positive electrode mixture layer 5 has a matrix 12 mainly composed of a first sulfide-based solid electrolyte and a positive electrode active material composite 14 dispersed in the matrix 12. The positive electrode active material composite 14 contains a positive electrode active material particle 11 and a second sulfide-based solid electrolyte 13 that directly or indirectly covers at least a part of the surface of the positive electrode active material particle 11.

(マトリックス)
マトリックス12は、第1硫化物系固体電解質を主成分とする。上記第1硫化物系固体電解質は、硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質を含む。正極合剤層のマトリックス12が、比較的柔軟な硫化物系ガラス固体電解質と比較的硬い硫化物系結晶性固体電解質とが組み合わされた第1硫化物系固体電解質を主成分とするので、正極合剤の充填密度を高めることができる。
(matrix)
The matrix 12 is mainly composed of a first sulfide-based solid electrolyte. The first sulfide-based solid electrolyte includes a sulfide-based glass solid electrolyte and a sulfide-based crystalline solid electrolyte. The matrix 12 of the positive electrode mixture layer is mainly composed of the first sulfide-based solid electrolyte, which is a combination of a relatively soft sulfide-based glass solid electrolyte and a relatively hard sulfide-based crystalline solid electrolyte, so that the packing density of the positive electrode mixture can be increased.

上記硫化物系ガラス固体電解質としては、例えばLiS-P、LiS-P-LiI、LiS-P-LiCl、LiS-P-LiBr等を挙げることができる。その中でも全固体電池の充放電サイクル後の容量維持率の低下に対する抑制効果を向上する観点から、yLiS・(1-y)P(但し、0.75≦y≦0.77)が好ましく、0.75LiS・0.25Pがより好ましい。 Examples of the sulfide-based glass solid electrolyte include Li 2 S-P 2 S 5 , Li 2 S-P 2 S 5 -LiI, Li 2 S-P 2 S 5 -LiCl, Li 2 S-P 2 S 5 -LiBr, etc. Among these, from the viewpoint of improving the effect of suppressing the decrease in the capacity retention rate after charge-discharge cycles of the all-solid-state battery, yLi 2 S.(1-y)P 2 S 5 (where 0.75≦y≦0.77) is preferred, and 0.75Li 2 S.0.25P 2 S 5 is more preferred.

上記硫化物系結晶性固体電解質としては、全固体電池の充放電サイクル後の容量維持率の低下に対する抑制効果を向上する観点から、立方晶系、斜方晶系、三斜晶系又はこれらの組み合わせである結晶構造を有することが好ましい。 From the viewpoint of improving the effect of suppressing the decrease in the capacity retention rate after charge/discharge cycles of the all-solid-state battery, the sulfide-based crystalline solid electrolyte preferably has a crystal structure that is a cubic system, an orthorhombic system, a triclinic system, or a combination thereof.

上記立方晶系の結晶構造を有する硫化物系結晶性固体電解質としては、例えばLiPSCl、LiPS等が挙げられる。 Examples of the sulfide-based crystalline solid electrolyte having a cubic crystal structure include Li 6 PS 5 Cl and Li 7 PS 6 .

上記斜方晶系の結晶構造を有する硫化物系結晶性固体電解質としては、例えばβ-Li11、Li9.612、Li10GeP12、Li9.54Si1.741.4411.7Cl0.3等が挙げられる。 Examples of the sulfide-based crystalline solid electrolyte having the orthorhombic crystal structure include β-Li 3 S 11 , Li 9.6 P 3 S 12 , Li 10 GeP 2 S 12 , and Li 9.54 Si 1.74 P 1.44 S 11.7 Cl 0.3 .

上記三斜晶系の結晶構造を有する硫化物系結晶性固体電解質としては、例えばLi11等が挙げられる。 An example of the sulfide-based crystalline solid electrolyte having a triclinic crystal structure is Li 7 P 3 S 11 .

上記硫化物系結晶性固体電解質としては、これらの中でも充放電サイクル後の容量維持率の低下に対する抑制効果の観点から、立方晶及び斜方晶又はこれらの組み合わせが好ましい。 Among these, the sulfide-based crystalline solid electrolyte is preferably a cubic crystal, an orthorhombic crystal, or a combination of these, from the viewpoint of the effect of suppressing the decrease in the capacity retention rate after charge/discharge cycles.

上記硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質の形状は特に限定されず、通常、粒状、塊状等である。 The shape of the sulfide-based glass solid electrolyte and the sulfide-based crystalline solid electrolyte is not particularly limited, and is usually granular, blocky, etc.

上記第1硫化物系固体電解質における硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質の含有量の比(硫化物系結晶性固体電解質/硫化物系ガラス固体電解質)としては、質量比で30/70以上70/30以下が好ましく、50/50がより好ましい。上記硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質の含有量の比が上記範囲であることで、全固体電池の充放電サイクル後の容量維持率の低下に対する抑制効果を向上できる。 The ratio of the contents of the sulfide-based glass solid electrolyte and the sulfide-based crystalline solid electrolyte in the first sulfide-based solid electrolyte (sulfide-based crystalline solid electrolyte/sulfide-based glass solid electrolyte) is preferably 30/70 or more and 70/30 or less, more preferably 50/50, by mass ratio. By having the ratio of the contents of the sulfide-based glass solid electrolyte and the sulfide-based crystalline solid electrolyte in the above range, the effect of suppressing the decrease in the capacity retention rate after charge/discharge cycles of the all-solid-state battery can be improved.

(正極活物質複合体)
正極活物質複合体14は、正極活物質粒子11と上記正極活物質粒子の表面の少なくとも一部を直接又は間接に被覆する第2硫化物系固体電解質13とを含有する。正極活物質複合体14が正極活物質粒子11と硫化物系固体電解質13との複合体であることで、良好なイオン伝導パスが形成されるため、正極活物質粒子界面におけるイオン伝導性が向上する。
(Cathode active material composite)
The positive electrode active material composite 14 contains positive electrode active material particles 11 and a second sulfide-based solid electrolyte 13 that directly or indirectly covers at least a portion of the surface of the positive electrode active material particles. Since 14 is a composite of the positive electrode active material particles 11 and the sulfide-based solid electrolyte 13, a good ion conduction path is formed, and the ion conductivity at the interface between the positive electrode active material particles is improved.

上記正極活物質複合体14における正極活物質粒子11及び第2硫化物系固体電解質13の含有量の比(第2硫化物系固体電解質13/正極活物質粒子11)としては、質量比で5/95以上10/90以下が好ましく、5/95以上7/93以下がより好ましい。上記正極活物質粒子11及び第2硫化物系固体電解質13の含有量の比が上記範囲であることで、全固体電池の抵抗の増大による充放電性能の低下を抑制しつつ、イオン伝導性を向上することができる。 The ratio of the content of the positive electrode active material particles 11 and the second sulfide-based solid electrolyte 13 in the positive electrode active material composite 14 (second sulfide-based solid electrolyte 13/positive electrode active material particles 11) is preferably 5/95 or more and 10/90 or less, and more preferably 5/95 or more and 7/93 or less, by mass ratio. By having the ratio of the content of the positive electrode active material particles 11 and the second sulfide-based solid electrolyte 13 in the above range, it is possible to improve ionic conductivity while suppressing a decrease in charge/discharge performance due to an increase in the resistance of the all-solid-state battery.

上記正極活物質複合体14における正極活物質粒子11の総表面積[m]に対する第2硫化物系固体電解質13の含有量[g]としては、0.75g/28.5m以上1.5g/5.4m以下が好ましく、0.75g/14.25m以上0.75g/8.55m以下がより好ましい。上記正極活物質粒子11の総表面積に対する第2硫化物系固体電解質13の含有量が上記範囲であることで、全固体電池の抵抗の増大による充放電性能の低下を抑制しつつ、イオン伝導性を向上することができる。 The content [g] of the second sulfide-based solid electrolyte 13 relative to the total surface area [m 2 ] of the positive electrode active material particles 11 in the positive electrode active material composite 14 is preferably 0.75 g/28.5 m 2 or more and 1.5 g/5.4 m 2 or less, and more preferably 0.75 g/14.25 m 2 or more and 0.75 g/8.55 m 2 or less. When the content of the second sulfide-based solid electrolyte 13 relative to the total surface area of the positive electrode active material particles 11 is within the above range, it is possible to improve ion conductivity while suppressing a decrease in charge/discharge performance due to an increase in resistance of the all-solid-state battery.

(正極活物質粒子)
正極活物質粒子11としては、通常、リチウムイオンを吸蔵及び放出することができる材料が用いられる。正極活物質粒子11としては、例えば、α-NaFeO型結晶構造を有するリチウム遷移金属複合酸化物、スピネル型結晶構造を有するリチウム遷移金属複合酸化物、ポリアニオン化合物、カルコゲン化合物、硫黄等が挙げられる。α-NaFeO型結晶構造を有するリチウム遷移金属複合酸化物として、例えば、Li[LiNi(1-x)]O(0≦x<0.5)、Li[LiNiγCo(1-x-γ)]O(0≦x<0.5、0<γ<1)、Li[LiCo(1-x)]O(0≦x<0.5)、Li[LiNiγMn(1-x-γ)]O(0≦x<0.5、0<γ<1)、Li[LiNiγMnβCo(1-x-γ-β)]O(0≦x<0.5、0<γ、0<β、0.5<γ+β<1)、Li[LiNiγCoβAl(1-x-γ-β)]O(0≦x<0.5、0<γ、0<β、0.5<γ+β<1)等が挙げられる。スピネル型結晶構造を有するリチウム遷移金属複合酸化物として、LiMn、LiNiγMn(2-γ)等が挙げられる。ポリアニオン化合物として、LiFePO、LiMnPO、LiNiPO、LiCoPO,Li(PO、LiMnSiO、LiCoPOF等が挙げられる。カルコゲン化合物として、二硫化チタン、二硫化モリブデン、二酸化モリブデン等が挙げられる。これらの材料中の原子又はポリアニオンは、他の元素からなる原子又はアニオン種で一部が置換されていてもよい。これらの材料は表面が他の材料で被覆されていてもよい。正極活物質粒子11においては、これら材料の1種を単独で用いてもよく、2種以上を混合して用いてもよい。
(Positive electrode active material particles)
A material capable of absorbing and releasing lithium ions is usually used as the positive electrode active material particles 11. Examples of the positive electrode active material particles 11 include lithium transition metal composite oxides having an α- NaFeO2 type crystal structure, lithium transition metal composite oxides having a spinel type crystal structure, polyanion compounds, chalcogen compounds, sulfur, and the like. Examples of lithium transition metal composite oxides having α-NaFeO type 2 crystal structure include Li[Li x Ni (1-x) ]O 2 (0≦x<0.5), Li[Li x Ni γ Co (1-x-γ) ]O 2 (0≦x<0.5, 0<γ<1), Li[Li x Co (1-x) ]O 2 (0 ≦x<0.5), Li[Li x Ni γ Mn (1-x-γ) ]O 2 (0≦x<0.5, 0<γ<1), Li[Li x Ni γ Mn β Co (1-x-γ-β) ]O 2 (0≦x<0.5, 0<γ, 0<β, 0.5<γ+β<1), Li[Li x Ni Examples of the lithium transition metal composite oxide having a spinel type crystal structure include Li x Mn 2 O 4 and Li x Ni γ Mn ( 2-γ) O 4. Examples of the polyanion compound include LiFePO 4 , LiMnPO 4 , LiNiPO 4 , LiCoPO 4 , Li 3 V 2 (PO 4 ) 3 , Li 2 MnSiO 4 , and Li 2 CoPO 4 F. Examples of the chalcogen compound include titanium disulfide, molybdenum disulfide, and molybdenum dioxide. The atoms or polyanions in these materials may be partially substituted with atoms or anion species of other elements. The surfaces of these materials may be coated with other materials. In the positive electrode active material particles 11, one of these materials may be used alone, or two or more of them may be used in combination.

正極活物質粒子11の平均粒径は、例えば、0.1μm以上20μm以下とすることが好ましい。正極活物質粒子11の平均粒径を上記下限以上とすることで、正極活物質粒子11の製造又は取り扱いが容易になる。正極活物質粒子11の平均粒径を上記上限以下とすることで、正極合剤層5の電子伝導性が向上する。「平均粒径」とは、JIS-Z-8825(2013年)に準拠し、粒子を溶媒で希釈した希釈液に対しレーザ回折・散乱法により測定した粒径分布に基づき、JIS-Z-8819-2(2001年)に準拠し計算される体積基準積算分布が50%となる値を意味する。 The average particle size of the positive electrode active material particles 11 is preferably, for example, 0.1 μm or more and 20 μm or less. By setting the average particle size of the positive electrode active material particles 11 to the above lower limit or more, the positive electrode active material particles 11 can be easily manufactured or handled. By setting the average particle size of the positive electrode active material particles 11 to the above upper limit or less, the electronic conductivity of the positive electrode mixture layer 5 is improved. The "average particle size" refers to the value at which the volume-based cumulative distribution calculated in accordance with JIS-Z-8819-2 (2001) is 50% based on the particle size distribution measured by a laser diffraction/scattering method for a diluted solution in which particles are diluted with a solvent in accordance with JIS-Z-8825 (2013).

粉体を所定の粒径で得るためには粉砕機や分級機等が用いられる。粉砕方法として、例えば、乳鉢、ボールミル、サンドミル、振動ボールミル、遊星ボールミル、ジェットミル、カウンタージェトミル、旋回気流型ジェットミル又は篩等を用いる方法が挙げられる。粉砕時には水、あるいはヘキサン等の有機溶剤を共存させた湿式粉砕を用いることもできる。分級方法としては、篩や風力分級機等が、乾式、湿式ともに必要に応じて用いられる。 In order to obtain powder with a specified particle size, a pulverizer or a classifier is used. Examples of pulverizing methods include those using a mortar, ball mill, sand mill, vibrating ball mill, planetary ball mill, jet mill, counter jet mill, swirling airflow type jet mill, or a sieve. Wet pulverization in the presence of water or an organic solvent such as hexane can also be used during pulverization. As for classification methods, sieves and air classifiers are used as necessary for both dry and wet methods.

正極活物質粒子11は、コート層を有することが好ましい。正極活物質粒子11は、コート層を有することで、硫化物固体電解質との副反応を抑制できる。副反応とは、正極活物質粒子11と硫化物固体電解質とが反応することにより、正極活物質粒子11の表面に高抵抗層が形成される反応である。高抵抗層の形成により、全固体電池の充放電性能が低下する。コート層の材料であるコート材としては特に限定されないが、例えばLiNbO、LiTaO、LiZrO、Li4/3Ti5/3、LiTiOが挙げられる。 The positive electrode active material particles 11 preferably have a coating layer. The positive electrode active material particles 11 can suppress side reactions with the sulfide solid electrolyte by having the coating layer. The side reaction is a reaction in which a high resistance layer is formed on the surface of the positive electrode active material particles 11 by reacting with the sulfide solid electrolyte. The formation of the high resistance layer reduces the charge and discharge performance of the all-solid-state battery. The coating material that is the material of the coating layer is not particularly limited, but examples thereof include LiNbO 3 , LiTaO 3 , Li 2 ZrO 3 , Li 4/3 Ti 5/3 O 4 , and Li 2 TiO 3 .

(第2硫化物系固体電解質)
第2硫化物系固体電解質13は、硫化物系結晶性固体電解質であることが好ましい。第2硫化物系固体電解質13が硫化物系結晶性固体電解質であることで、全固体電池の充放電サイクル後の容量維持率の低下に対する抑制効果を向上できる。
(Second sulfide solid electrolyte)
The second sulfide-based solid electrolyte 13 is preferably a sulfide-based crystalline solid electrolyte. When the second sulfide-based solid electrolyte 13 is a sulfide-based crystalline solid electrolyte, the charging and discharging of the all-solid-state battery is This can improve the effect of suppressing the decrease in the capacity retention rate after cycling.

第2硫化物系固体電解質13に用いる硫化物系結晶性固体電解質としては、上記第1硫化物系固体電解質に用いる硫化物系結晶性固体電解質として例示したものと同様のものを採用できる。第2硫化物系固体電解質13に用いる硫化物系結晶性固体電解質は、上記第1硫化物系固体電解質に用いる硫化物系結晶性固体電解質と同一であってもよいし、異なっていてもよい。 The sulfide-based crystalline solid electrolyte used for the second sulfide-based solid electrolyte 13 may be the same as the sulfide-based crystalline solid electrolyte exemplified for the first sulfide-based solid electrolyte. The sulfide-based crystalline solid electrolyte used for the second sulfide-based solid electrolyte 13 may be the same as or different from the sulfide-based crystalline solid electrolyte used for the first sulfide-based solid electrolyte.

正極活物質複合体14の平均粒径は、例えば、0.1μm以上20μm以下とすることが好ましく、3μm以上10μm以下とすることがより好ましい。正極活物質複合体14の平均粒径を上記下限以上とすることで、正極活物質複合体14の製造又は取り扱いが容易になる。正極活物質複合体14の平均粒径を上記上限以下とすることで、正極活物質複合体14とマトリックス12との接触面積が増加し、全固体電池の充放電特性が向上する。 The average particle size of the positive electrode active material composite 14 is, for example, preferably 0.1 μm or more and 20 μm or less, and more preferably 3 μm or more and 10 μm or less. By setting the average particle size of the positive electrode active material composite 14 to the above lower limit or more, the positive electrode active material composite 14 becomes easier to manufacture or handle. By setting the average particle size of the positive electrode active material composite 14 to the above upper limit or less, the contact area between the positive electrode active material composite 14 and the matrix 12 increases, and the charge/discharge characteristics of the all-solid-state battery are improved.

正極合剤層5における正極活物質複合体14の含有量としては、70質量%以上90質量%以下が好ましく、70質量%以上80質量%以下がより好ましい。正極活物質複合体14の含有量を上記範囲とすることで、全固体電池の電気容量をより大きくすることができる。 The content of the positive electrode active material composite 14 in the positive electrode mixture layer 5 is preferably 70% by mass or more and 90% by mass or less, and more preferably 70% by mass or more and 80% by mass or less. By setting the content of the positive electrode active material composite 14 within the above range, the electrical capacity of the all-solid-state battery can be increased.

(導電剤)
導電剤は、導電性を有する材料であれば特に限定されない。このような導電剤としては、例えば、炭素質材料、金属、導電性セラミックス等が挙げられる。炭素質材料としては、黒鉛、非黒鉛質炭素、グラフェン系炭素等が挙げられる。非黒鉛質炭素としては、カーボンナノファイバー、ピッチ系炭素繊維、カーボンブラック等が挙げられる。カーボンブラックとしては、ファーネスブラック、アセチレンブラック、ケッチェンブラック等が挙げられる。グラフェン系炭素としては、グラフェン、カーボンナノチューブ(CNT)、フラーレン等が挙げられる。導電剤の形状としては、粉状、繊維状等が挙げられる。導電剤としては、これらの材料の1種を単独で用いてもよく、2種以上を混合して用いてもよい。また、これらの材料を複合化して用いてもよい。例えば、カーボンブラックとCNTとを複合化した材料を用いてもよい。これらの中でも、電子伝導性及び塗工性の観点よりカーボンブラックが好ましく、中でもアセチレンブラックが好ましい。
(Conductive agent)
The conductive agent is not particularly limited as long as it is a material having electrical conductivity. Examples of such conductive agents include carbonaceous materials, metals, conductive ceramics, and the like. Examples of carbonaceous materials include graphite, non-graphitic carbon, graphene-based carbon, and the like. Examples of non-graphitic carbon include carbon nanofibers, pitch-based carbon fibers, carbon black, and the like. Examples of carbon black include furnace black, acetylene black, ketjen black, and the like. Examples of graphene-based carbon include graphene, carbon nanotubes (CNT), fullerene, and the like. Examples of the shape of the conductive agent include powder and fiber. As the conductive agent, one of these materials may be used alone, or two or more of them may be mixed and used. In addition, these materials may be used in combination. For example, a material in which carbon black and CNT are combined may be used. Among these, carbon black is preferable from the viewpoint of electronic conductivity and coatability, and acetylene black is preferable among them.

当該正極1における導電剤の含有量は、1質量%以上10質量%以下が好ましく、3質量%以上9質量%以下がより好ましい。導電剤の含有量を上記範囲とすることで、全固体電池10の電気容量を高めることができる。 The content of the conductive agent in the positive electrode 1 is preferably 1% by mass or more and 10% by mass or less, and more preferably 3% by mass or more and 9% by mass or less. By setting the content of the conductive agent in the above range, the electrical capacity of the all-solid-state battery 10 can be increased.

(バインダ)
バインダとしては、例えば、フッ素樹脂(ポリテトラフルオロエチレン(PTFE)、ポリフッ化ビニリデン(PVDF)等)、ポリエチレン、ポリプロピレン、ポリアクリル、ポリイミド等の熱可塑性樹脂;エチレン-プロピレン-ジエンゴム(EPDM)、スルホン化EPDM、スチレンブタジエンゴム(SBR)、フッ素ゴム等のエラストマー;多糖類高分子等が挙げられる。
(Binder)
Examples of the binder include thermoplastic resins such as fluororesins (polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), etc.), polyethylene, polypropylene, polyacrylic, and polyimide; elastomers such as ethylene-propylene-diene rubber (EPDM), sulfonated EPDM, styrene butadiene rubber (SBR), and fluororubber; and polysaccharide polymers.

当該正極1におけるバインダの含有量は、1質量%以上10質量%以下が好ましく、3質量%以上9質量%以下がより好ましい。バインダの含有量を上記の範囲とすることで、活物質を安定して保持することができる。 The binder content in the positive electrode 1 is preferably 1% by mass or more and 10% by mass or less, and more preferably 3% by mass or more and 9% by mass or less. By setting the binder content within the above range, the active material can be stably maintained.

(増粘剤)
増粘剤としては、例えば、カルボキシメチルセルロース(CMC)、メチルセルロース等の多糖類高分子が挙げられる。増粘剤がリチウム等と反応する官能基を有する場合、予めメチル化等によりこの官能基を失活させてもよい。
(Thickener)
Examples of the thickener include polysaccharide polymers such as carboxymethyl cellulose (CMC), methyl cellulose, etc. When the thickener has a functional group that reacts with lithium or the like, the functional group may be deactivated in advance by methylation or the like.

(フィラー)
フィラーは、特に限定されない。フィラーとしては、ポリプロピレン、ポリエチレン等のポリオレフィン、二酸化ケイ素、アルミナ、二酸化チタン、酸化カルシウム、酸化ストロンチウム、酸化バリウム、酸化マグネシウム、アルミノケイ酸塩等の無機酸化物、水酸化マグネシウム、水酸化カルシウム、水酸化アルミニウム等の水酸化物、炭酸カルシウム等の炭酸塩、フッ化カルシウム、フッ化バリウム、硫酸バリウム等の難溶性のイオン結晶、窒化アルミニウム、窒化ケイ素等の窒化物、タルク、モンモリロナイト、ベーマイト、ゼオライト、アパタイト、カオリン、ムライト、スピネル、オリビン、セリサイト、ベントナイト、マイカ等の鉱物資源由来物質又はこれらの人造物等が挙げられる。
(Filler)
The filler is not particularly limited. Examples of the filler include polyolefins such as polypropylene and polyethylene, inorganic oxides such as silicon dioxide, alumina, titanium dioxide, calcium oxide, strontium oxide, barium oxide, magnesium oxide, and aluminosilicates, hydroxides such as magnesium hydroxide, calcium hydroxide, and aluminum hydroxide, carbonates such as calcium carbonate, poorly soluble ion crystals such as calcium fluoride, barium fluoride, and barium sulfate, nitrides such as aluminum nitride and silicon nitride, and mineral resource-derived substances such as talc, montmorillonite, boehmite, zeolite, apatite, kaolin, mullite, spinel, olivine, sericite, bentonite, and mica, or artificial products thereof.

正極合剤層5は、B、N、P、F、Cl、Br、I等の典型非金属元素、Li、Na、Mg、Al、K、Ca、Zn、Ga、Ge、Sn、Sr、Ba等の典型金属元素、Sc、Ti、V、Cr、Mn、Fe、Co、Ni、Cu、Mo、Zr、Nb、W等の遷移金属元素を正極活物質、導電剤、バインダ、増粘剤、フィラー以外の成分として含有してもよい。 The positive electrode mixture layer 5 may contain typical nonmetallic elements such as B, N, P, F, Cl, Br, and I, typical metallic elements such as Li, Na, Mg, Al, K, Ca, Zn, Ga, Ge, Sn, Sr, and Ba, and transition metallic elements such as Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, Zr, Nb, and W, as components other than the positive electrode active material, conductive agent, binder, thickener, and filler.

正極合剤層5の平均厚さとしては、30μm以上1,000μm以下が好ましく、60μm以上500μm以下がより好ましい。正極合剤層5の平均厚さを上記下限以上とすることで、高いエネルギー密度を有する全固体電池を得ることができる。正極合剤層の平均厚さを上記上限以下とすることで、全固体電池の小型化を図ることなどができる。正極合剤層5の平均厚さは、任意の5ヶ所で測定した厚さの平均値とする。後述する負極合剤層及び隔離層の平均厚さも同様である。 The average thickness of the positive electrode mixture layer 5 is preferably 30 μm or more and 1,000 μm or less, and more preferably 60 μm or more and 500 μm or less. By setting the average thickness of the positive electrode mixture layer 5 to the above lower limit or more, an all-solid-state battery having a high energy density can be obtained. By setting the average thickness of the positive electrode mixture layer to the above upper limit or less, it is possible to miniaturize the all-solid-state battery. The average thickness of the positive electrode mixture layer 5 is the average value of the thicknesses measured at any five points. The same applies to the average thicknesses of the negative electrode mixture layer and the isolation layer described later.

<全固体電池>
本発明の一実施形態に係る全固体電池について説明する。図2に示す全固体電池10は、正極1と負極2とが隔離層3を介して配置された二次電池である。本実施形態の全固体電池においては、正極1は、正極基材4及び正極合剤層5を有し、正極基材4が正極1の最外層となる。負極2は、負極基材7及び負極合剤層6を有し、負極基材7が負極2の最外層となる。図1に示す全固体電池10においては、負極基材7上に、負極合剤層6、隔離層3、当該正極1及び正極基材4がこの順で積層されている。
<All-solid-state battery>
An all-solid-state battery according to one embodiment of the present invention will be described. The all-solid-state battery 10 shown in FIG. 2 is a secondary battery in which a positive electrode 1 and a negative electrode 2 are arranged with an isolation layer 3 interposed therebetween. In the all-solid-state battery of this embodiment, the positive electrode 1 has a positive electrode substrate 4 and a positive electrode mixture layer 5, and the positive electrode substrate 4 is the outermost layer of the positive electrode 1. The negative electrode 2 has a negative electrode substrate 7 and a negative electrode mixture layer 6, and the negative electrode substrate 7 is the outermost layer of the negative electrode 2. In the all-solid-state battery 10 shown in FIG. 1, the negative electrode mixture layer 6, the isolation layer 3, the positive electrode 1, and the positive electrode substrate 4 are laminated in this order on the negative electrode substrate 7.

全固体電池10は、第1硫化物系固体電解質及び第2硫化物系固体電解質以外に、公知の一般的な固体電解質を併せて用いるようにしてもよい。そのような固体電解質としては、硫化物固体電解質、酸化物系固体電解質、ドライポリマー電解質、ゲルポリマー電解質、疑似固体電解質等を挙げることができ、硫化物固体電解質が好ましい。また、全固体電池10における一つの層中に異なる複数種の固体電解質が含有されていてもよく、層毎に異なる固体電解質が含有されていてもよい。 In addition to the first sulfide-based solid electrolyte and the second sulfide-based solid electrolyte, the all-solid-state battery 10 may also use a known general solid electrolyte. Examples of such solid electrolytes include sulfide solid electrolytes, oxide solid electrolytes, dry polymer electrolytes, gel polymer electrolytes, and pseudo-solid electrolytes, and sulfide solid electrolytes are preferred. In addition, a single layer in the all-solid-state battery 10 may contain multiple different types of solid electrolytes, or each layer may contain a different solid electrolyte.

硫化物固体電解質としては、例えばLiS-P、LiS-P-LiI、LiS-P-LiCl、LiS-P-LiBr、LiS-P-LiO、LiS-P-LiO-LiI、LiS-P-LiN、LiS-SiS、LiS-SiS-LiI、LiS-SiS-LiBr、LiS-SiS-LiCl、LiS-SiS-B-LiI、LiS-SiS-P-LiI、LiS-B、LiS-P-Z2n(ただし、m、nは正の数、Zは、Ge、Zn、Gaのいずれかである。)、LiS-GeS、LiS-SiS-LiPO、LiS-SiS-LiMO(但し、x、yは正の数、Mは、P、Si、Ge、B、Al、Ga、Inのいずれかである。)、Li10GeP12等を挙げることができる。 Examples of the sulfide solid electrolyte include Li 2 SP 2 S 5 , Li 2 SP 2 S 5 -LiI, Li 2 SP 2 S 5 -LiCl, Li 2 SP 2 S 5 -LiBr, Li 2 S-P 2 S 5 -Li 2 O, Li 2 S-P 2 S 5 -Li 2 O-LiI, Li 2 S-P 2 S 5 -Li 3 N, Li 2 S-SiS 2 , Li 2 S-SiS 2 -LiI, Li 2 S-SiS 2 -LiBr, Li 2 S-SiS 2 -LiCl, Li 2 S-SiS 2 -B 2 S 3 -LiI, Li 2 S-SiS 2 -P 2 S 5 -LiI, Li 2 S-B 2 S 3 , Li 2 S-P 2 S 5 -Z m S 2n (where m and n are positive numbers, Z is any one of Ge, Zn, and Ga.), Li 2 S—GeS 2 , Li 2 S—SiS 2 —Li 3 PO 4 , Li 2 S—SiS 2 —Li x MO y (wherein x , y is a positive number, and M is any one of P, Si, Ge, B, Al, Ga, and In. ), Li 10 GeP 2 S 12 , and the like.

[正極]
当該全固体電池に備わる正極1は、上述した本発明の一実施形態に係る全固体電池用正極である。当該全固体電池は当該全固体電池用正極を備えるので、充放電サイクル後の容量維持率の低下を抑制できる。
[Positive electrode]
The positive electrode 1 provided in the all-solid-state battery is the positive electrode for an all-solid-state battery according to one embodiment of the present invention described above. Since the all-solid-state battery includes the positive electrode for an all-solid-state battery, the decrease in the capacity retention rate after charge-discharge cycles can be suppressed.

[負極]
負極2は、負極基材7と、当該負極基材7に直接又は中間層を介して配される負極合剤層6とを有する。中間層の構成は特に限定されず、例えば全固体電池用正極で例示した構成から選択することができる。
[Negative electrode]
The negative electrode 2 has a negative electrode substrate 7 and a negative electrode mixture layer 6 disposed directly or via an intermediate layer on the negative electrode substrate 7. The configuration of the intermediate layer is not particularly limited and can be selected from the configurations exemplified for the positive electrode for an all-solid-state battery, for example.

(負極基材)
負極基材7は、導電性を有する。負極基材7の材質としては、銅、ニッケル、ステンレス鋼、ニッケルメッキ鋼、アルミニウム等の金属又はこれらの合金、炭素質材料等が用いられる。これらの中でも銅又は銅合金が好ましい。負極基材としては、箔、蒸着膜、メッシュ、多孔質材料等が挙げられ、コストの観点から箔が好ましい。したがって、負極基材としては銅箔又は銅合金箔が好ましい。銅箔の例としては、圧延銅箔、電解銅箔等が挙げられる。
(Negative electrode substrate)
The negative electrode substrate 7 has electrical conductivity. Metals such as copper, nickel, stainless steel, nickel-plated steel, and aluminum, or alloys thereof, carbonaceous materials, and the like are used as the material of the negative electrode substrate 7. Among these, copper or copper alloys are preferred. Examples of the negative electrode substrate include foils, vapor deposition films, meshes, and porous materials, and foils are preferred from the viewpoint of cost. Therefore, copper foil or copper alloy foil is preferred as the negative electrode substrate. Examples of copper foil include rolled copper foil and electrolytic copper foil.

負極基材の平均厚さは、2μm以上35μm以下が好ましく、3μm以上30μm以下がより好ましく、4μm以上25μm以下がさらに好ましく、5μm以上20μm以下が特に好ましい。負極基材の平均厚さを上記の範囲とすることで、負極基材の強度を高めつつ、全固体電池の体積当たりのエネルギー密度を高めることができる。 The average thickness of the negative electrode substrate is preferably 2 μm or more and 35 μm or less, more preferably 3 μm or more and 30 μm or less, even more preferably 4 μm or more and 25 μm or less, and particularly preferably 5 μm or more and 20 μm or less. By setting the average thickness of the negative electrode substrate within the above range, it is possible to increase the strength of the negative electrode substrate while increasing the energy density per volume of the all-solid-state battery.

負極合剤層は、負極活物質を含む。負極合剤層は、必要に応じて導電剤、バインダ、増粘剤、フィラー等の任意成分を含む。導電剤、バインダ、増粘剤、フィラー等の任意成分は、上記全固体電池用正極で例示した材料から選択できる。 The negative electrode mixture layer contains a negative electrode active material. The negative electrode mixture layer contains optional components such as a conductive agent, a binder, a thickener, and a filler as necessary. The optional components such as a conductive agent, a binder, a thickener, and a filler can be selected from the materials exemplified for the positive electrode for the all-solid-state battery above.

負極合剤層は、B、N、P、F、Cl、Br、I等の典型非金属元素、Li、Na、Mg、Al、K、Ca、Zn、Ga、Ge、Sn、Sr、Ba、等の典型金属元素、Sc、Ti、V、Cr、Mn、Fe、Co、Ni、Cu、Mo、Zr、Ta、Hf、Nb、W等の遷移金属元素を負極活物質、導電剤、バインダ、増粘剤、フィラー以外の成分として含有してもよい。 The negative electrode mixture layer may contain typical nonmetallic elements such as B, N, P, F, Cl, Br, and I, typical metallic elements such as Li, Na, Mg, Al, K, Ca, Zn, Ga, Ge, Sn, Sr, and Ba, and transition metal elements such as Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, Zr, Ta, Hf, Nb, and W as components other than the negative electrode active material, conductive agent, binder, thickener, and filler.

負極活物質としては、公知の負極活物質の中から適宜選択できる。負極活物質としては、通常、リチウムイオンを吸蔵及び放出することができる材料が用いられる。負極活物質としては、例えば、金属Li;Si、Sn等の金属又は半金属;Si酸化物、Ti酸化物、Sn酸化物等の金属酸化物又は半金属酸化物;LiTi12、LiTiO2、TiNb等のチタン含有酸化物;ポリリン酸化合物;炭化ケイ素;黒鉛(グラファイト)、非黒鉛質炭素(易黒鉛化性炭素又は難黒鉛化性炭素)等の炭素材料等が挙げられる。これらの材料の中でも、黒鉛及び非黒鉛質炭素が好ましい。負極合剤層においては、これら材料の1種を単独で用いてもよく、2種以上を混合して用いてもよい。 The negative electrode active material can be appropriately selected from known negative electrode active materials. As the negative electrode active material, a material capable of absorbing and releasing lithium ions is usually used. Examples of the negative electrode active material include metal Li; metals or semimetals such as Si and Sn; metal oxides or semimetal oxides such as Si oxide, Ti oxide, and Sn oxide; titanium-containing oxides such as Li 4 Ti 5 O 12 , LiTiO 2, and TiNb 2 O 7 ; polyphosphate compounds; silicon carbide; carbon materials such as graphite and non-graphitic carbon (easily graphitized carbon or non-graphitizable carbon). Among these materials, graphite and non-graphitic carbon are preferred. In the negative electrode mixture layer, one of these materials may be used alone, or two or more may be mixed and used.

「黒鉛」とは、充放電前又は放電状態において、エックス線回折法により決定される(002)面の平均格子面間隔(d002)が0.33nm以上0.34nm未満の炭素材料をいう。黒鉛としては、天然黒鉛、人造黒鉛が挙げられる。安定した物性の材料を入手できるという観点で、人造黒鉛が好ましい。 "Graphite" refers to a carbon material having an average lattice spacing (d 002 ) of the (002) plane determined by X-ray diffraction before charging and discharging or in a discharged state of 0.33 nm or more and less than 0.34 nm. Examples of graphite include natural graphite and artificial graphite. Artificial graphite is preferred from the viewpoint of obtaining a material with stable physical properties.

「非黒鉛質炭素」とは、充放電前又は放電状態においてエックス線回折法により決定される(002)面の平均格子面間隔(d002)が0.34nm以上0.42nm以下の炭素材料をいう。非黒鉛質炭素としては、難黒鉛化性炭素や、易黒鉛化性炭素が挙げられる。非黒鉛質炭素としては、例えば、樹脂由来の材料、石油ピッチまたは石油ピッチ由来の材料、石油コークスまたは石油コークス由来の材料、植物由来の材料、アルコール由来の材料等が挙げられる。 "Non-graphitic carbon" refers to a carbon material having an average lattice spacing ( d002 ) of 0.34 nm or more and 0.42 nm or less of (002) plane determined by X-ray diffraction before charging and discharging or in a discharged state. Examples of non-graphitic carbon include carbon that is difficult to graphitize and carbon that is easy to graphitize. Examples of non-graphitic carbon include resin-derived materials, petroleum pitch or petroleum pitch-derived materials, petroleum coke or petroleum coke-derived materials, plant-derived materials, and alcohol-derived materials.

ここで、「放電状態」とは、負極活物質である炭素材料から、充放電に伴い吸蔵放出可能なリチウムイオンが十分に放出されるように放電された状態を意味する。例えば、負極活物質として炭素材料を含む負極を作用極として、金属Liを対極として用いた単極電池において、開回路電圧が0.7V以上である状態である。 Here, the term "discharged state" refers to a state in which the negative electrode active material, the carbon material, is discharged so that lithium ions that can be absorbed and released during charging and discharging are sufficiently released. For example, in a single-electrode battery using a negative electrode containing a carbon material as the negative electrode active material as the working electrode and metallic Li as the counter electrode, this is a state in which the open circuit voltage is 0.7 V or higher.

「難黒鉛化性炭素」とは、上記d002が0.36nm以上0.42nm以下の炭素材料をいう。 The term "non-graphitizable carbon" refers to a carbon material having the above d002 of 0.36 nm or more and 0.42 nm or less.

「易黒鉛化性炭素」とは、上記d002が0.34nm以上0.36nm未満の炭素材料をいう。 The term "graphitizable carbon" refers to a carbon material having the above d002 of 0.34 nm or more and less than 0.36 nm.

負極活物質は、通常、粒子(粉体)である。負極活物質の平均粒径は、例えば、1nm以上100μm以下とすることができる。負極活物質が炭素材料、チタン含有酸化物又はポリリン酸化合物である場合、その平均粒径は、1μm以上100μm以下であってもよい。負極活物質が、Si、Sn、Si酸化物、又は、Sn酸化物等である場合、その平均粒径は、1nm以上1μm以下であってもよい。負極活物質の平均粒径を上記下限以上とすることで、負極活物質の製造又は取り扱いが容易になる。負極活物質の平均粒径を上記上限以下とすることで、負極合剤層の電子伝導性が向上する。粉体を所定の粒径で得るためには粉砕機や分級機等が用いられる。粉砕方法及び粉級方法は、例えば、上記正極で例示した方法から選択できる。負極活物質が金属Li等の金属である場合、負極活物質は、箔状であってもよい。 The negative electrode active material is usually a particle (powder). The average particle size of the negative electrode active material can be, for example, 1 nm or more and 100 μm or less. When the negative electrode active material is a carbon material, a titanium-containing oxide, or a polyphosphate compound, the average particle size may be 1 μm or more and 100 μm or less. When the negative electrode active material is Si, Sn, Si oxide, Sn oxide, or the like, the average particle size may be 1 nm or more and 1 μm or less. By setting the average particle size of the negative electrode active material to the above lower limit or more, the negative electrode active material can be easily manufactured or handled. By setting the average particle size of the negative electrode active material to the above upper limit or less, the electronic conductivity of the negative electrode mixture layer is improved. In order to obtain powder with a predetermined particle size, a pulverizer, a classifier, or the like is used. The pulverization method and the powder classification method can be selected from, for example, the methods exemplified for the positive electrode. When the negative electrode active material is a metal such as metallic Li, the negative electrode active material may be in the form of a foil.

負極合剤層6における負極活物質の含有量は、60質量%以上99質量%以下が好ましく、90質量%以上98質量%以下がより好ましい。負極活物質の含有量を上記の範囲とすることで、負極合剤層6の高エネルギー密度化と製造性を両立できる。 The content of the negative electrode active material in the negative electrode mixture layer 6 is preferably 60% by mass or more and 99% by mass or less, and more preferably 90% by mass or more and 98% by mass or less. By setting the content of the negative electrode active material within the above range, it is possible to achieve both high energy density and manufacturability of the negative electrode mixture layer 6.

負極合剤層6が固体電解質を含有する場合、固体電解質の含有量としては、1質量%以上40質量%以下が好ましく、2質量%以上10質量%以下がより好ましい。固体電解質の含有量を上記範囲とすることで、当該全固体電池10の電気容量を大きくすることができる。 When the negative electrode mixture layer 6 contains a solid electrolyte, the content of the solid electrolyte is preferably 1% by mass or more and 40% by mass or less, and more preferably 2% by mass or more and 10% by mass or less. By setting the content of the solid electrolyte within the above range, the electrical capacity of the all-solid-state battery 10 can be increased.

負極合剤層6が固体電解質を含有する場合、上記負極活物質と固体電解質との混合物又は複合体とすることができる。 When the negative electrode mixture layer 6 contains a solid electrolyte, it can be a mixture or composite of the above-mentioned negative electrode active material and the solid electrolyte.

負極合剤層6の平均厚さとしては、30μm以上1,000μm以下が好ましく、60μm以上500μm以下がより好ましい。負極合剤層6の平均厚さを上記下限以上とすることで、高いエネルギー密度を有する全固体電池10を得ることができる。負極合剤層6の平均厚さを上記上限以下とすることで、全固体電池10の小型化を図ることなどができる。 The average thickness of the negative electrode mixture layer 6 is preferably 30 μm or more and 1,000 μm or less, and more preferably 60 μm or more and 500 μm or less. By setting the average thickness of the negative electrode mixture layer 6 to the above lower limit or more, an all-solid-state battery 10 having a high energy density can be obtained. By setting the average thickness of the negative electrode mixture layer 6 to the above upper limit or less, it is possible to miniaturize the all-solid-state battery 10.

[隔離層]
隔離層3は、固体電解質を含有する。隔離層3に含有される固体電解質としては特に限定されず、上記一般的な各種固体電解質を用いることができ、中でも、硫化物固体電解質を用いることが好ましい。隔離層3における固体電解質の含有量としては、70質量%以上が好ましく、90質量以上%がより好ましく、99質量%以上がさらに好ましく、実質的に100質量%であることがよりさらに好ましいこともある。
[Isolation layer]
The isolation layer 3 contains a solid electrolyte. The solid electrolyte contained in the isolation layer 3 is not particularly limited, and the above-mentioned various general solid electrolytes can be used, among which it is preferable to use a sulfide solid electrolyte. The content of the solid electrolyte in the isolation layer 3 is preferably 70% by mass or more, more preferably 90% by mass or more, even more preferably 99% by mass or more, and even more preferably substantially 100% by mass.

隔離層3には、バインダ、増粘剤、フィラー等の任意成分が含有されていてもよい。バインダ、増粘剤、フィラー等の任意成分は、当該全固体電池用正極で例示した材料から選択できる。 The isolation layer 3 may contain optional components such as a binder, a thickener, and a filler. The optional components such as a binder, a thickener, and a filler can be selected from the materials exemplified for the positive electrode for the all-solid-state battery.

隔離層3の平均厚さとしては、1μm以上50μm以下が好ましく、3μm以上20μm以下がより好ましい。隔離層3の平均厚さを上記下限以上とすることで、正極1と負極2とを確実性高く絶縁することが可能となる。隔離層3の平均厚さを上記上限以下とすることで、全固体電池10のエネルギー密度を高めることが可能となる。 The average thickness of the isolation layer 3 is preferably 1 μm or more and 50 μm or less, and more preferably 3 μm or more and 20 μm or less. By making the average thickness of the isolation layer 3 equal to or more than the above lower limit, it is possible to insulate the positive electrode 1 and the negative electrode 2 with high reliability. By making the average thickness of the isolation layer 3 equal to or less than the above upper limit, it is possible to increase the energy density of the all-solid-state battery 10.

[蓄電装置の構成]
本実施形態の全固体電池は、電気自動車(EV)、ハイブリッド自動車(HEV)、プラグインハイブリッド自動車(PHEV)等の自動車用電源、パーソナルコンピュータ、通信端末等の電子機器用電源、又は電力貯蔵用電源等に、複数の全固体電池を集合して構成した蓄電装置として搭載することができる。この場合、蓄電装置に含まれる少なくとも一つの全固体電池に対して、本発明の技術が適用されていればよい。
図3に、電気的に接続された二以上の全固体電池1が集合した蓄電ユニット20をさらに集合した蓄電装置30の一例を示す。蓄電装置30は、二以上の全固体電池1を電気的に接続するバスバ(図示せず)、二以上の蓄電ユニット20を電気的に接続するバスバ(図示せず)等を備えていてもよい。蓄電ユニット20又は蓄電装置30は、一以上の全固体電池の状態を監視する状態監視装置(図示せず)を備えていてもよい。
[Configuration of Power Storage Device]
The all-solid-state battery of this embodiment can be mounted as a power storage device constituted by assembling a plurality of all-solid-state batteries in a power source for an automobile such as an electric vehicle (EV), a hybrid vehicle (HEV), or a plug-in hybrid vehicle (PHEV), a power source for electronic devices such as a personal computer or a communication terminal, or a power storage power source, etc. In this case, it is sufficient that the technology of the present invention is applied to at least one all-solid-state battery included in the power storage device.
3 shows an example of a power storage device 30 in which a power storage unit 20, which is an assembly of two or more electrically connected all-solid-state batteries 1, is further assembled. The power storage device 30 may include a bus bar (not shown) that electrically connects the two or more all-solid-state batteries 1, a bus bar (not shown) that electrically connects the two or more power storage units 20, and the like. The power storage unit 20 or the power storage device 30 may include a state monitoring device (not shown) that monitors the state of the one or more all-solid-state batteries.

<全固体電池用正極の製造方法>
本発明の一実施形態に係る全固体電池用正極の製造方法は、正極活物質粒子と硫化物系固体電解質とを複合化すること(複合化工程)と、上記複合化することにより得られた正極活物質複合体と、硫化物系ガラス固体電解質と、硫化物系結晶性固体電解質とを含む正極合剤を作製すること(正極合剤作製工程)とを備える。また、当該全固体電池用正極の製造方法は、正極基材準備工程を備えていてもよい。
<Method of manufacturing positive electrode for all-solid-state battery>
A method for producing a positive electrode for an all-solid-state battery according to one embodiment of the present invention includes compounding positive electrode active material particles with a sulfide-based solid electrolyte (compounding step), and preparing a positive electrode mixture including the positive electrode active material composite obtained by the compounding, a sulfide-based glass solid electrolyte, and a sulfide-based crystalline solid electrolyte (positive electrode mixture preparation step). The method for producing a positive electrode for an all-solid-state battery may also include a positive electrode substrate preparation step.

(1)複合化工程
本工程では、正極活物質粒子と硫化物系固体電解質とを複合化する。複合化の方法としては、例えば、乾式複合化によって正極活物質粒子の表面に硫化物系固体電解質が複合化される。正極活物質粒子の表面に硫化物系固体電解質を複合化させることで、正極活物質粒子の表面の少なくとも一部が直接又は間接に硫化物系固体電解質により被覆される。
(1) Composite step In this step, the positive electrode active material particles and the sulfide-based solid electrolyte are composited. As a composite method, for example, the sulfide-based solid electrolyte is composited on the surface of the positive electrode active material particles by dry composite. By composited with the sulfide-based solid electrolyte on the surface of the positive electrode active material particles, at least a part of the surface of the positive electrode active material particles is directly or indirectly covered with the sulfide-based solid electrolyte.

上記乾式複合化は、例えば以下の工程によって行われる。すなわち、正極活物質粒子と硫化物系固体電解質とを所定の質量比で乾式粒子複合化装置(例えばホソカワミクロン株式会社製ノビルタミニ等)に投入する。次に、周速5000rpmから9000rpm、駆動時間1分から5分で乾式粒子複合化装置を駆動する。これにより、正極活物質粒子の表面に硫化物系固体電解質を複合化することができる。
(2)正極合剤作製工程
本工程では、正極合剤層を形成するための正極合剤を作製する。具体的には本工程では、上記複合化することにより得られた正極活物質複合体と、硫化物系ガラス固体電解質と、硫化物系結晶性固体電解質とを含む正極合剤を作製する。正極合剤の作製方法としては、特に制限はなく、目的に応じて適宜選択することができる。例えば、正極合剤の材料となる正極活物質複合体と、硫化物系ガラス固体電解質と、硫化物系結晶性固体電解質と、任意の材料である導電剤、バインダ等と、溶剤等との混錬器による撹拌混合処理、正極合剤の材料のメカニカルミリング法等を用いた混合物又は複合体作製、正極合剤の材料の圧縮成形等が挙げられる。
The dry compounding is carried out, for example, by the following steps. That is, the positive electrode active material particles and the sulfide-based solid electrolyte are put into a dry particle compounding device (e.g., Nobiltamini manufactured by Hosokawa Micron Corporation) in a predetermined mass ratio. Next, the dry particle compounding device is driven at a peripheral speed of 5000 rpm to 9000 rpm and a driving time of 1 minute to 5 minutes. This allows the sulfide-based solid electrolyte to be compounded on the surface of the positive electrode active material particles.
(2) Positive electrode mixture preparation step In this step, a positive electrode mixture for forming a positive electrode mixture layer is prepared. Specifically, in this step, a positive electrode mixture containing the positive electrode active material composite obtained by the above-mentioned compounding, a sulfide-based glass solid electrolyte, and a sulfide-based crystalline solid electrolyte is prepared. The method for preparing the positive electrode mixture is not particularly limited and can be appropriately selected according to the purpose. For example, a stirring and mixing process using a kneader of a positive electrode active material composite, a sulfide-based glass solid electrolyte, a sulfide-based crystalline solid electrolyte, an arbitrary material such as a conductive agent, a binder, and a solvent, a mixture or composite preparation using a mechanical milling method or the like of the material of the positive electrode mixture, compression molding of the material of the positive electrode mixture, and the like can be mentioned.

当該全固体電池用正極の製造方法によれば、上記工程を備えることで全固体電池の充放電サイクル後の容量維持率の低下を抑制できる全固体電池用正極を確実に製造できる。 According to the manufacturing method for the positive electrode for an all-solid-state battery, by including the above steps, it is possible to reliably manufacture a positive electrode for an all-solid-state battery that can suppress a decrease in the capacity retention rate after the charge-discharge cycle of the all-solid-state battery.

<全固体電池の製造方法>
本発明の一実施形態に係る全固体電池の製造方法は、正極の製造方法として上述の当該全固体電池用正極の製造方法を用いること以外は、通常公知の方法により行うことができる。当該製造方法は、具体的には、例えば(1)正極を用意すること、(2)隔離層を用意すること、(3)負極を用意すること、及び(4)正極、隔離層及び負極を積層することを備える。以下、各工程について詳説する。
<Method of manufacturing all-solid-state battery>
The method for producing an all-solid-state battery according to one embodiment of the present invention can be carried out by a generally known method, except that the method for producing a positive electrode for an all-solid-state battery described above is used as the method for producing a positive electrode. Specifically, the method for producing the all-solid-state battery includes, for example, (1) preparing a positive electrode, (2) preparing an isolation layer, (3) preparing an anode, and (4) stacking the positive electrode, the isolation layer, and the anode. Each step will be described in detail below.

(1)正極用意工程
本工程では、上述の当該全固体電池用正極の製造方法の工程が行われる。
(1) Positive Electrode Preparation Step In this step, the steps of the method for producing the positive electrode for an all-solid-state battery described above are carried out.

(2)隔離層用材料用意工程
本工程では、通常、隔離層を形成するための隔離層用材料が作製される。全固体電池がリチウムイオン全固体電池である場合、隔離層用材料は、固体電解質とすることができる。隔離層用材料としての固体電解質は、従来公知の方法で作製することができる。例えば、所定の材料をメカニカルミリング法により処理して得ることができる。溶融急冷法により所定の材料を溶融温度以上に加熱して所定の比率で両者を溶融混合し、急冷することにより隔離層用材料を作製してもよい。その他の隔離層用材料の合成方法としては、例えば減圧封入して焼成する固相法、溶解析出などの液相法、気相法(PLD)、メカニカルミリング後にアルゴン雰囲気下で焼成することなどが挙げられる。
(2) Preparation of material for isolating layer In this step, a material for isolating layer for forming an isolating layer is usually prepared. When the all-solid-state battery is a lithium-ion all-solid-state battery, the material for isolating layer can be a solid electrolyte. The solid electrolyte as the material for isolating layer can be prepared by a conventionally known method. For example, it can be obtained by processing a predetermined material by a mechanical milling method. The material for isolating layer may be prepared by heating a predetermined material to a melting temperature or higher by a melt quenching method, melt-mixing the two at a predetermined ratio, and quenching. Other synthesis methods for the material for isolating layer include, for example, a solid-phase method in which the material is sealed under reduced pressure and fired, a liquid-phase method such as dissolution deposition, a gas-phase method (PLD), and firing under an argon atmosphere after mechanical milling.

(3)負極用意工程
本工程では、通常、負極合剤層を形成するための負極合剤が作製される。負極合剤の具体的作製方法は、正極合剤と同様である。負極合剤が、負極活物質と固体電解質とを含む混合物又は複合体を含有する場合、本工程は、例えばメカニカルミリング法等を用いて負極活物質と固体電解質とを混合し、負極活物質と固体電解質との混合物又は複合体を作製することを含むことができる。また、本工程は、負極基材準備工程を備えていてもよい。
(3) Negative electrode preparation step In this step, a negative electrode mixture for forming a negative electrode mixture layer is usually prepared. The specific method for preparing the negative electrode mixture is the same as that for the positive electrode mixture. When the negative electrode mixture contains a mixture or composite containing a negative electrode active material and a solid electrolyte, this step may include, for example, mixing the negative electrode active material and the solid electrolyte using a mechanical milling method or the like to prepare a mixture or composite of the negative electrode active material and the solid electrolyte. In addition, this step may include a negative electrode substrate preparation step.

(積層工程)
本工程では、例えば、正極基材及び正極合剤層を有する正極、隔離層、並びに負極基材及び負極合剤層を有する負極が積層される。本工程では、正極、隔離層及び負極をこの順に順次形成してもよいし、この逆であってもよく、各層の形成の順序は特に問わない。上記正極は、例えば正極基材及び正極合剤を加圧成型することにより形成され、上記隔離層は、隔離層用材料を加圧成型することにより形成され、上記負極は、負極基材及び負極合剤を加圧成型することにより形成される。正極基材、正極合剤、隔離層材料、負極合剤及び負極基材を一度に加圧成型することにより、正極、隔離層及び負極が積層されてもよい。正極及び負極をそれぞれ予め成形し、隔離層と加圧成型して積層してもよい。
(Lamination process)
In this step, for example, a positive electrode having a positive electrode substrate and a positive electrode mixture layer, an isolation layer, and a negative electrode having a negative electrode substrate and a negative electrode mixture layer are laminated. In this step, the positive electrode, the isolation layer, and the negative electrode may be formed in this order, or vice versa, and the order of formation of each layer is not particularly important. The positive electrode is formed, for example, by pressure molding the positive electrode substrate and the positive electrode mixture, the isolation layer is formed by pressure molding the isolation layer material, and the negative electrode is formed by pressure molding the negative electrode substrate and the negative electrode mixture. The positive electrode, the isolation layer, and the negative electrode may be laminated by pressure molding the positive electrode substrate, the positive electrode mixture, the isolation layer material, the negative electrode mixture, and the negative electrode substrate at once. The positive electrode and the negative electrode may be molded in advance, respectively, and then pressure molded and laminated with the isolation layer.

[その他の実施形態]
本発明は上記実施形態に限定されるものではなく、上記態様の他、種々の変更、改良を施した態様で実施することができる。例えば、本発明に係る全固体電池については、例えば中間層や接着層のように、正極、隔離層及び負極以外のその他の層を備えていてもよい。また、本発明に係る全固体電池は、各層のうちの1つ又は複数に液体を含むものであってもよい。
[Other embodiments]
The present invention is not limited to the above-mentioned embodiment, and can be embodied in various modified and improved forms in addition to the above-mentioned forms. For example, the all-solid-state battery according to the present invention may have layers other than the positive electrode, the separator layer, and the negative electrode, such as an intermediate layer or an adhesive layer. In addition, the all-solid-state battery according to the present invention may contain a liquid in one or more of the layers.

上記実施形態においては、当該正極の正極合剤層が正極基材に直接又は中間層を介して配されていたが、これに限定されない。例えば、スポンジ状の正極基材の空隙に、正極合剤層が充填されていてもよい。 In the above embodiment, the positive electrode mixture layer of the positive electrode is disposed directly on the positive electrode substrate or via an intermediate layer, but this is not limited thereto. For example, the positive electrode mixture layer may be filled into the voids of a sponge-like positive electrode substrate.

以下、実施例によって本発明をさらに具体的に説明する。本発明は以下の実施例に限定されない。 The present invention will be described in more detail below with reference to examples. The present invention is not limited to the following examples.

[実施例1から実施例3、比較例1及び比較例2]
以下のようにして、実施例1から実施例3、比較例1及び比較例2の全固体電池を作製した。
[Examples 1 to 3, Comparative Examples 1 and 2]
All-solid-state batteries of Examples 1 to 3 and Comparative Examples 1 and 2 were produced as follows.

(正極活物質粒子の作製)
表1に記載のNCM523(LiNi0.5Co0.2Mn0.3)の粒子を準備した。次に、正極活物質粒子のコート層として、LiNbOを以下の手順で被覆した。始めに、超脱水エタノールに金属Liを溶解させた後に、ニオブエトキシド(Nb(OC)を溶解させることで、LiNbO前駆体溶液を調製した。パウレック社製の転動流動コーティング装置(FD-MP-01F)を用いて、NCM523の粒子表面へのLiNbO前駆体のコートを行った。LiNbO前駆体をコートしたNCM523を400℃、30分間熱処理することにより、LiNbOコートNCM523を作製した。このLiNbOコートNCM523を正極活物質粒子とした。NCM523に対するLiNbOのコート量は、0.75質量%であった。
(Preparation of Positive Electrode Active Material Particles)
Particles of NCM523 ( LiNi0.5Co0.2Mn0.3O2 ) shown in Table 1 were prepared. Next, LiNbO3 was coated as a coating layer for the positive electrode active material particles by the following procedure. First, metal Li was dissolved in ultra-dehydrated ethanol, and then niobium ethoxide (Nb( OC2H5 ) 5 ) was dissolved to prepare a LiNbO3 precursor solution. Using a rolling fluidized coating device (FD-MP - 01F) manufactured by Powrex Corporation, the LiNbO3 precursor was coated on the particle surface of NCM523. The LiNbO3 - coated NCM523 was produced by heat-treating the NCM523 coated with the LiNbO3 precursor at 400°C for 30 minutes. This LiNbO3 - coated NCM523 was used as the positive electrode active material particles. The coating amount of LiNbO3 with respect to NCM523 was 0.75 mass%.

(複合化処理工程)
上記正極活物質粒子及び第2硫化物系固体電解質としてのLiPSCl(立方晶系アルジロダイト型結晶構造)を用いて、複合化処理を実施して、正極活物質複合体を作製した。正極活物質複合体における質量比としては、正極活物質粒子:第2硫化物系固体電解質=95質量%:5質量%とした。そして、以下の工程により、複合化を行った。すなわち、正極活物質粒子と第2硫化物系固体電解質とをホソカワミクロン株式会社製ノビルタミニに投入し、駆動した。これにより、正極活物質粒子の表面に第2硫化物系固体電解質の被膜が形成された。
(Composite processing step)
A composite process was carried out using the above-mentioned positive electrode active material particles and Li 6 PS 5 Cl (cubic argyrodite crystal structure) as the second sulfide-based solid electrolyte to prepare a positive electrode active material composite. The mass ratio in the positive electrode active material composite was positive electrode active material particles: second sulfide-based solid electrolyte = 95 mass%: 5 mass%. Then, the composite was carried out by the following process. That is, the positive electrode active material particles and the second sulfide-based solid electrolyte were put into a Nobiltamini manufactured by Hosokawa Micron Corporation and driven. As a result, a coating of the second sulfide-based solid electrolyte was formed on the surface of the positive electrode active material particles.

(全固体電池の作製)
上記正極活物質複合体と、第1硫化物系固体電解質として表1に記載の75LiS・25P及びLiPSClと、導電剤としてアセチレンブラックと、バインダとしてSBRとを、80:16:2:2(質量比)となるように秤量した。始めに、上記正極活物質複合体、第1硫化物系固体電解質及び導電剤をメノウ乳鉢で混合した。次に、この混合物にバインダ及び溶媒としての酢酸ブチルを添加し、ハイブリッドミキサーにて混錬したものを正極合剤スラリーとした。得られた正極合剤スラリーを正極基材であるアルミニウム箔(平均厚さ20μm)上に、YBA型ベーカーアプリケーターを用いて乾燥後の塗工量が15mg/cm以上25mg/cm以下となるように塗工した。次に、100℃のアルゴン雰囲気の乾燥機内において常圧下で10分間乾燥後、減圧下で10分間乾燥させ、正極基材上に正極合剤層を形成し、直径10mmの円形に打ち抜いたうえで評価用の正極とした。
次に、内径10mmの粉体成型器に、隔離層用材料として硫化物系固体電解質であるLiPSClを60mg投入した後に、油圧プレスを用いて加圧成型し、隔離層を作製した。圧力解放後に、隔離層の片面に正極合剤層が対向するように正極を載置して360MPaで5分間加圧成型した。圧力解放後に、隔離層の反対面に、負極合剤層である金属Li箔と金属In箔を予め負極基材であるステンレス鋼板に貼り合わせた負極を負極合剤層が対向するように載置して、120MPaで3分間加圧成型した。これにより、正極基材、正極合剤層、隔離層、負極合剤層、及び負極基材を有する直径10mmの積層体を得た。中央部に直径約10mmの貫通孔を設けた約30mm角の矩形状のPTFE板を用意し、この貫通孔に、得られた積層体を配置し、このPTFE板の中央部を覆うように2枚のステンレス鋼箔で挟んだ。これをアルミニウム金属樹脂複合フィルム製の外装体内に収納し、熱溶着により減圧封口した。このとき、それぞれのステンレス鋼箔にあらかじめ取り付けられたニッケル箔からなるリード端子の各端部を、外装体の封口部から導出させた。この外装体の両面を約40mm角の2枚のPTFEシートで挟み、さらにこの両面を約60mm角の2枚のステンレス鋼板で挟み、積層体に25MPaの圧力が加わる条件で、ステンレス鋼板同士をネジで締め付けた。このようにして、実施例1から実施例3、比較例1及び比較例2の全固体電池を得た。
(Fabrication of all-solid-state batteries)
The positive electrode active material composite, 75Li 2 S.25P 2 S 5 and Li 6 PS 5 Cl listed in Table 1 as the first sulfide-based solid electrolyte, acetylene black as a conductive agent, and SBR as a binder were weighed out to be 80:16:2:2 (mass ratio). First, the positive electrode active material composite, the first sulfide-based solid electrolyte, and the conductive agent were mixed in an agate mortar. Next, butyl acetate as a binder and a solvent was added to this mixture, and the mixture was kneaded with a hybrid mixer to obtain a positive electrode mixture slurry. The obtained positive electrode mixture slurry was applied to an aluminum foil (average thickness 20 μm) as a positive electrode substrate using a YBA type Baker applicator so that the coating amount after drying was 15 mg/cm 2 or more and 25 mg/cm 2 or less. Next, the positive electrode mixture layer was formed on the positive electrode substrate by drying at normal pressure for 10 minutes in a dryer in an argon atmosphere at 100° C. and then drying under reduced pressure for 10 minutes. The positive electrode mixture layer was then punched out into a circle having a diameter of 10 mm to prepare a positive electrode for evaluation.
Next, 60 mg of Li 6 PS 5 Cl, a sulfide-based solid electrolyte, was added as an isolation layer material to a powder molding machine with an inner diameter of 10 mm, and then pressure molding was performed using a hydraulic press to prepare an isolation layer. After pressure release, a positive electrode was placed on one side of the isolation layer so that the positive electrode mixture layer faced the other side, and pressure molding was performed at 360 MPa for 5 minutes. After pressure release, a negative electrode, in which a metal Li foil and a metal In foil, which are negative electrode mixture layers, were previously attached to a stainless steel plate, which is a negative electrode substrate, was placed on the other side of the isolation layer so that the negative electrode mixture layer faced the other side, and pressure molding was performed at 120 MPa for 3 minutes. As a result, a laminate having a diameter of 10 mm and a positive electrode substrate, a positive electrode mixture layer, an isolation layer, a negative electrode mixture layer, and a negative electrode substrate was obtained. A rectangular PTFE plate of about 30 mm square with a through hole of about 10 mm diameter in the center was prepared, and the obtained laminate was placed in this through hole, and sandwiched between two stainless steel foils so as to cover the center of the PTFE plate. This was stored in an exterior body made of an aluminum metal resin composite film, and reduced pressure sealing was performed by heat welding. At this time, each end of the lead terminal made of nickel foil previously attached to each stainless steel foil was led out from the sealing part of the exterior body. Both sides of this exterior body were sandwiched between two PTFE sheets of about 40 mm square, and further, both sides were sandwiched between two stainless steel plates of about 60 mm square, and the stainless steel plates were screwed together under the condition that a pressure of 25 MPa was applied to the laminate. In this way, all-solid-state batteries of Examples 1 to 3, Comparative Example 1 and Comparative Example 2 were obtained.

[比較例3及び比較例4]
複合化処理工程を行わずに上記NCM523の粒子を正極活物質粒子として用い、第1硫化物系固体電解質を表1の通りとしたこと以外は実施例1と同様にして、比較例3及び比較例4の全固体電池を得た。
[Comparative Example 3 and Comparative Example 4]
All-solid-state batteries of Comparative Example 3 and Comparative Example 4 were obtained in the same manner as in Example 1, except that the composite treatment step was not performed, the above-mentioned NCM523 particles were used as the positive electrode active material particles, and the first sulfide-based solid electrolyte was as shown in Table 1.

[評価]
(1)放電容量確認試験
得られた各全固体電池について、以下の条件にて放電容量確認試験を行った。50℃の恒温槽内において、3.75Vまで充電電流0.05Cで定電流充電したのちに、3.75Vで定電圧充電した。充電の終了条件は、定電圧充電時の充電電流が0.025Cとなるまでとした。充電後に10分間の休止を設けた後に、2.25Vまで放電電流0.20Cで定電流放電した。放電後に10分間の休止を設けた。この充放電を1サイクル行った。次に、放電電流を0.10Cとしたこと以外は同様の条件にて、充放電を1サイクル行った。さらに、放電電流を0.05Cとしたこと以外は同様の条件にて、充放電を1サイクル行った。そして、各条件下での放電容量[mAh]を測定した。このときの各条件下での放電容量[mAh]を正極に含有される正極活物質の質量で除して各条件下での放電容量[mAh/g]として表1に示す。
(2)充放電サイクル試験
続いて、以下の条件にて充放電サイクル試験を行った。50℃にて、充電は、電流0.20C、電圧3.75Vの定電流定電圧充電とし、充電終止条件は充電電流が0.05Cとなるまでとした。放電は、電流0.20C、終止電圧2.25Vの定電流放電とした。この充放電を30サイクル行った。なお、充電後及び放電後にそれぞれ10分の休止過程を設けた。
続いて、上記放電容量確認試験と同じ条件を採用して、放電電流を0.20Cとして充放電を1サイクル行った。このときの放電容量[mAh]を正極に含有される正極活物質の質量で除して充放電サイクル試験後の放電容量[mAh/g]として記録した。上記放電容量確認試験放電における放電電流0.2Cの時の放電容量に対する充放電サイクル試験後の放電容量の百分率を容量維持率[%]として表1に示す。
[evaluation]
(1) Discharge Capacity Confirmation Test A discharge capacity confirmation test was performed on each of the obtained all-solid-state batteries under the following conditions. In a thermostatic chamber at 50° C., the battery was charged at a constant current of 0.05 C up to 3.75 V, and then charged at a constant voltage of 3.75 V. The charge termination condition was that the charge current during constant voltage charging was 0.025 C. After a 10-minute pause after charging, the battery was discharged at a constant current of 0.20 C up to 2.25 V. A 10-minute pause was provided after discharging. This charge and discharge were performed for one cycle. Next, one cycle of charge and discharge was performed under the same conditions except that the discharge current was 0.10 C. Furthermore, one cycle of charge and discharge was performed under the same conditions except that the discharge current was 0.05 C. Then, the discharge capacity [mAh] under each condition was measured. The discharge capacity [mAh] under each condition was divided by the mass of the positive electrode active material contained in the positive electrode, and the result is shown in Table 1 as the discharge capacity [mAh/g] under each condition.
(2) Charge-discharge cycle test Subsequently, a charge-discharge cycle test was performed under the following conditions. At 50° C., charging was performed at a constant current and constant voltage of a current of 0.20 C and a voltage of 3.75 V, and the charge termination condition was that the charging current was 0.05 C. Discharging was performed at a constant current of 0.20 C and a termination voltage of 2.25 V. This charge-discharge cycle was performed for 30 cycles. A rest period of 10 minutes was provided after each charging and discharging.
Next, one cycle of charging and discharging was performed under the same conditions as in the above discharge capacity confirmation test, with a discharge current of 0.20 C. The discharge capacity [mAh] at this time was divided by the mass of the positive electrode active material contained in the positive electrode, and recorded as the discharge capacity [mAh/g] after the charge-discharge cycle test. The percentage of the discharge capacity after the charge-discharge cycle test relative to the discharge capacity at a discharge current of 0.2 C in the above discharge capacity confirmation test discharge is shown in Table 1 as the capacity retention rate [%].

Figure 0007567508000001
Figure 0007567508000001

表1に示されるように、上記実施例1から実施例3の全固体電池は、高温下(50℃)における充放電サイクル後の容量維持率の低下が抑制された。これに対して、第1硫化物系固体電解質が硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質のいずれか一方のみの比較例1及び比較例2の全固体電池、並びに正極活物質複合体を用いていない比較例3及び比較例4の全固体電池は、実施例1から実施例3と比較して充放電サイクル後の容量維持率の低下が大きいことがわかる。 As shown in Table 1, the all-solid-state batteries of Examples 1 to 3 suppressed the decrease in capacity retention rate after charge-discharge cycles at high temperatures (50°C). In contrast, the all-solid-state batteries of Comparative Examples 1 and 2, in which the first sulfide-based solid electrolyte is either a sulfide-based glass solid electrolyte or a sulfide-based crystalline solid electrolyte, and the all-solid-state batteries of Comparative Examples 3 and 4, in which no positive electrode active material composite is used, show a greater decrease in capacity retention rate after charge-discharge cycles than Examples 1 to 3.

以上の結果から、当該全固体電池用正極は、全固体電池の充放電サイクル後の容量維持率の低下を抑制できることが示された。当該正極は、全固体電池用の正極として好適に用いることができる。 The above results show that the positive electrode for an all-solid-state battery can suppress the decrease in the capacity retention rate after charge-discharge cycles of the all-solid-state battery. The positive electrode can be suitably used as a positive electrode for an all-solid-state battery.

1 正極
2 負極
3 隔離層
4 正極基材
5 正極合剤層
6 負極合剤層
7 負極基材
10 全固体電池
11 正極活物質粒子
12 第1硫化物系固体電解質を主成分とするマトリックス
13 第2硫化物系固体電解質
14 正極活物質複合体
20 蓄電ユニット
30 蓄電装置
Reference Signs List 1 Positive electrode 2 Negative electrode 3 Separator 4 Positive electrode substrate 5 Positive electrode mixture layer 6 Negative electrode mixture layer 7 Negative electrode substrate 10 All-solid-state battery 11 Positive electrode active material particles 12 Matrix mainly composed of first sulfide-based solid electrolyte 13 Second sulfide-based solid electrolyte 14 Positive electrode active material composite 20 Electricity storage unit 30 Electricity storage device

Claims (5)

正極基材と、
正極合剤層と
を備え、
上記正極合剤層が第1硫化物系固体電解質を主成分とするマトリックスと、上記マトリックス中に分散される正極活物質複合体を有し、
上記正極活物質複合体が正極活物質粒子と上記正極活物質粒子の表面の少なくとも一部を直接又は間接に被覆する第2硫化物系固体電解質とを含有し、
上記第1硫化物系固体電解質が硫化物系ガラス固体電解質及び硫化物系結晶性固体電解質を含む全固体電池用正極。
A positive electrode substrate;
A positive electrode mixture layer;
the positive electrode mixture layer has a matrix mainly composed of a first sulfide-based solid electrolyte and a positive electrode active material composite dispersed in the matrix,
the positive electrode active material composite contains positive electrode active material particles and a second sulfide-based solid electrolyte that directly or indirectly covers at least a portion of a surface of the positive electrode active material particles,
The positive electrode for an all-solid-state battery, wherein the first sulfide-based solid electrolyte includes a sulfide-based glass solid electrolyte and a sulfide-based crystalline solid electrolyte.
上記第2硫化物系固体電解質が硫化物系結晶性固体電解質である請求項1に記載の全固体電池用正極。 The positive electrode for an all-solid-state battery according to claim 1, wherein the second sulfide-based solid electrolyte is a sulfide-based crystalline solid electrolyte. 上記硫化物系ガラス固体電解質がyLiS・(1-y)P(但し、0.75≦y≦0.77)であり、
上記硫化物系結晶性固体電解質が立方晶系、斜方晶系、三斜晶系又はこれらの組み合わせである結晶構造を有する請求項1又は請求項2に記載の全固体電池用正極。
The sulfide-based glass solid electrolyte is yLi 2 S.(1-y)P 2 S 5 (where 0.75≦y≦0.77),
3. The positive electrode for an all-solid-state battery according to claim 1, wherein the sulfide-based crystalline solid electrolyte has a crystal structure that is a cubic system, an orthorhombic system, a triclinic system, or a combination thereof.
請求項1、請求項2又は請求項3に記載の正極を備える全固体電池。 An all-solid-state battery comprising the positive electrode according to claim 1, claim 2 or claim 3. 正極活物質粒子と硫化物系固体電解質とを複合化することと、
上記複合化することにより得られた正極活物質複合体と、硫化物系ガラス固体電解質と、硫化物系結晶性固体電解質とを含む正極合剤を作製することと
を備える全固体電池用正極の製造方法。
Composite positive electrode active material particles and a sulfide-based solid electrolyte;
and preparing a positive electrode mixture containing the positive electrode active material composite obtained by the above-mentioned compounding, a sulfide-based glass solid electrolyte, and a sulfide-based crystalline solid electrolyte.
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