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JP7572059B2 - Drying/painting table and production method of painted items - Google Patents
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JP7572059B2 - Drying/painting table and production method of painted items - Google Patents

Drying/painting table and production method of painted items Download PDF

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JP7572059B2
JP7572059B2 JP2021170748A JP2021170748A JP7572059B2 JP 7572059 B2 JP7572059 B2 JP 7572059B2 JP 2021170748 A JP2021170748 A JP 2021170748A JP 2021170748 A JP2021170748 A JP 2021170748A JP 7572059 B2 JP7572059 B2 JP 7572059B2
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workpiece
protrusions
coating
drying
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和夫 神門
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株式会社シモンズ
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Description

本発明は、木材などを塗装し乾燥させる塗装台および塗装物の生産方法に関する。 The present invention relates to a painting table for painting and drying wood and other materials, and a method for producing painted objects.

ウッドデッキの床材などの木質板材は、風雨で劣化し、場合によっては腐食してしまうことが有り、防腐作用のある塗料を塗布することが必須となっている。そして、耐久性を高めるため表面だけでなく裏面にも防腐作用のある塗料を塗布する必要がある。一般的に塗装は完成品に対してなされることが多い。しかし。ウッドデッキの床などの木質板材は、上述したように、腐食から守るため組み立てられる前にその周囲に満遍なく防腐作用のある塗料を塗布する必要があり、板材などの被塗装物を載置する作業台が使われている(特許文献1)。 Wooden boards such as wood deck flooring deteriorate due to wind and rain, and in some cases may even rot, making it essential to apply an antiseptic paint. To increase durability, it is necessary to apply an antiseptic paint not only to the front but also to the back. Generally, painting is done on finished products. However, as mentioned above, wooden boards such as wood deck flooring need to be thoroughly painted with an antiseptic paint before assembly to protect them from corrosion, and a workbench is used on which to place the boards and other items to be painted (Patent Document 1).

特許第6720462号Patent No. 6720462

しかしながら、塗装に特化した作業台ではなく、必ずしも使い勝手がよいとは言えなかった。 However, it wasn't a workbench specialized for painting, so it wasn't necessarily easy to use.

上記のような課題を解決するため、本発明は、次の構成要件を具備するものである。
被塗装物載置部と支持部を備え、被塗装物載置部が取付けられた支持部は、一対あり、被塗装物載置部は、被塗装物載置部の平坦な上面に複数の突起を有しており、複数の突起は、被塗装物を突起の上に載置して支えるもので、長手方向に一列に配置されており突起の先端同士が同じ高さで、先端に被塗装物を載置するものであり、突起は先端が尖っており、一対ある支持部の一方の支持部にある突起と他方の支持部にある突起は、被塗装物と対応付けられておらず、被塗装物をどの突起にも載置できるものであり、支持部は、被塗装物載置部が取付けられているものであり、被塗装物載置部を取り外せないものであり、
一の被塗装物載置部が取付けられた支持部と他の被塗装物載置部が取付けられた支持部の間隔を調整でき、一対の被塗装物載置部が取付けられた支持部の間に、被塗装物を載置できるものであり、被塗装物載置部は、上下方向に適宜な間隔をおいて複数段並設されていないことを特徴とする乾燥・塗装台。
In order to solve the above problems, the present invention has the following features.
The device is provided with a coating object placement portion and a support portion, there are a pair of support portions to which the coating object placement portion is attached , the coating object placement portion has a number of protrusions on the flat upper surface of the coating object placement portion, the number of protrusions is for supporting the coating object by placing it on the protrusions, they are arranged in a row in the longitudinal direction, the tips of the protrusions are at the same height, the coating object is placed on the tips, the protrusions have sharp tips, the protrusions on one support portion of the pair of support portions and the protrusions on the other support portion do not correspond to the coating object, the coating object can be placed on any of the protrusions, the support portions are attached to the coating object placement portion, and the coating object placement portion cannot be removed,
This drying/painting table is characterized in that the distance between a support part to which one workpiece mounting part is attached and a support part to which another workpiece mounting part is attached can be adjusted, and the workpiece can be placed between the support parts to which a pair of workpiece mounting parts are attached, and the workpiece mounting parts are not arranged side by side in multiple tiers at appropriate intervals in the vertical direction.

塗装作業の効率が向上し、使い勝手が良くなった。 Painting work has become more efficient and easier to use.

実施例1の乾燥・塗装台の説明図である・(A)乾燥・塗装台の斜視図である。(B)図1(A)の枠a内の拡大図である。1A is a perspective view of the drying/painting stand in the embodiment 1. FIG. 1B is an enlarged view of the inside of the frame a in FIG. 乾燥・塗装台の使用例の説明図である。FIG. 1 is an explanatory diagram of an example of use of a drying/painting table. 部品塗装用の乾燥・塗装台の斜視図である。FIG. 2 is a perspective view of a drying and painting table for painting parts. キャップ材の説明図である。FIG.

以下、図面を使って説明するが、以下の図面は説明を目的に作成されたもので、分かりやすくするため、説明に不要な部材を意図的に図示していない場合がある。また、説明のため部材を意図的に大きくまたは小さく図示している場合があり、正確な縮尺を示す図面ではない。
以下の説明で、異なる図における同一符号は同一機能の部位を示しており、各図における重複説明は適宜省略する。
The following explanation will be given using drawings, but the drawings are created for explanatory purposes, and in order to make the explanation easier to understand, some components not necessary for the explanation may not be shown intentionally. Also, some components may be shown intentionally large or small for the explanation, and the drawings are not drawn to an accurate scale.
In the following description, the same reference numerals in different drawings indicate parts having the same functions, and duplicated descriptions in each drawing will be omitted as appropriate.

本発明でいう、塗料とは、ペンキやニスに限らず、防腐剤やコーキング材など塗布するものであれば何でも含む。 In this invention, coating materials are not limited to paints and varnishes, but also include any coating material such as preservatives and caulking materials.

[乾燥・塗装台の全体構造]
図1は乾燥・塗装台1の斜視図である。乾燥・塗装台1は、被塗装物載置部11とそれを支持する支持部13とで構成されている。被塗装物載置部11は、その上面に複数の突起12が取り付けられている。被塗装物載置部11は、支持部13で支えられている。
[Overall structure of drying/painting stand]
1 is a perspective view of a drying/painting stand 1. The drying/painting stand 1 is composed of a workpiece placement section 11 and a support section 13 that supports the workpiece placement section 11. A plurality of protrusions 12 are attached to the upper surface of the workpiece placement section 11. The workpiece placement section 11 is supported by the support section 13.

[支持部]
支持部13は、被塗装物載置部11を支えるものであり、実施例1では、折畳不能に被塗装物載置部11に取り付けられている。支持部13は、折り畳み可能に構成してもよく、折り畳むことでコンパクトにできるという利点がある。支持部13は、必ず必要なものではない。被塗装物載置部11は、自立できるような幅に作り、建築現場の足場など適宜なものを支持部13として代用することもできる。
[Support part]
The support section 13 supports the workpiece placement section 11, and in the first embodiment, is attached to the workpiece placement section 11 in a non-foldable manner. The support section 13 may be configured to be foldable, which has the advantage of being compact when folded. The support section 13 is not necessarily required. The workpiece placement section 11 may be made wide enough to stand on its own, and appropriate items such as scaffolding at a construction site may be used as the support section 13.

[乾燥・塗装台の使用方法]
図2は、乾燥・塗装台1の使用例の説明図である。作業者は、一対の乾燥・塗装台1を用意し、両乾燥・塗装台1の突起12の上に被塗装物2(板材)を載置する。被塗装物2は、木材、プラスチック、金属など材料の種類は問わない。また、被塗装物2の形状は、板に限らず角柱などの建築材料、ボックス状のカバー部材などの立体的なもの、複雑な形状をした機器の部品など形状を問わない。
[How to use the drying/painting stand]
2 is an explanatory diagram of an example of use of the drying/painting table 1. An operator prepares a pair of drying/painting tables 1 and places an object 2 (plate material) to be coated on the protrusions 12 of both drying/painting tables 1. The object 2 can be made of any material, such as wood, plastic, metal, etc. The shape of the object 2 is not limited to plates, and can be any shape, such as building materials such as rectangular columns, three-dimensional objects such as box-shaped cover members, or parts of equipment with complex shapes.

突起12の上に載置された被塗装物2(板材)は、塗料で第1の面(おもて面)21が塗装される。次いで、塗装された塗料が乾燥する前に、矢印で示すように反転され、第2の面(裏面)22が塗装される。第1の面(おもて面)21の塗料は、乾いていないが、突起12で支えられているため、塗装面に与える影響は最低限に抑えることができる。突起12の先端は、塗装面に与える影響を小さくするため、釘のように尖っていることが望ましい。第1の面(おもて面)21と第2の面(裏面)22の塗装を終えた被塗装物2(板材)は、必要に応じて、塗装が乾くまで放置される。 The workpiece 2 (plate material) placed on the protrusions 12 has a first surface (front surface) 21 painted with paint. Then, before the painted paint dries, it is flipped over as shown by the arrow, and the second surface (back surface) 22 is painted. The paint on the first surface (front surface) 21 is not dry, but since it is supported by the protrusions 12, the effect on the painted surface can be kept to a minimum. It is desirable for the tip of the protrusions 12 to be sharp like a nail in order to reduce the effect on the painted surface. After the first surface (front surface) 21 and second surface (back surface) 22 have been painted, the workpiece 2 (plate material) is left, if necessary, until the paint dries.

乾燥後、第1の面(おもて面)21には、突起12が当接していた箇所が、塗膜が薄くなった部分として小さな跡が残る。跡が残るのが気になる作業者は、必要に応じて小さな跡の部分だけ上塗りを行うことができる。 After drying, small marks remain on the first surface (front surface) 21 where the protrusions 12 came into contact, indicating that the coating has thinned. If necessary, workers who are concerned about these marks can apply a topcoat only to the areas with the small marks.

以上の使用例を塗装物の製造方法としてまとめると、次のようになる。
(第1の工程) 本発明の乾燥・塗装台1を用意する工程。
(第2の工程) 被塗装物載置部11に設けられた突起12の上に、被塗装物2の第1の面(おもて面)21を上に向けて被塗装物2を載置する工程。
(第3の工程) 被塗装物2の第1の面(おもて面)21を塗装する工程。
(第4の工程) 塗料が乾く前に被塗装物2を回転させ、被塗装物2の第2の面(裏面)22を表にして、第1の面(おもて面)21を突起12の上に載置する第4の工程。
(第5の工程) 被塗装物2の第2の面(裏面)22を塗料で塗装する第5の工程。
を少なくとも含む塗装物の生産方法。
必要に応じ、
(第6工程) 被塗装物載置部11に被塗装物2を載置した状態で塗料を乾燥させる工程。
を追加してもよい。
The above examples of use can be summarized as follows as a method for producing coated articles.
(First step) A step of preparing the drying/coating table 1 of the present invention.
(Second step) A step of placing the workpiece 2 on the protrusion 12 provided on the workpiece placement portion 11 with the first surface (front surface) 21 of the workpiece 2 facing upward.
(Third step) A step of coating the first surface (front surface) 21 of the workpiece 2 .
(Fourth step) In the fourth step, before the paint dries, the workpiece 2 is rotated so that the second surface (rear surface) 22 of the workpiece 2 faces up and the first surface (front surface) 21 is placed on the protrusions 12.
(Fifth Step) The fifth step is to paint the second surface (rear surface) 22 of the workpiece 2 with paint.
A method for producing a coated object comprising at least the steps of:
If necessary,
(Sixth step) A step of drying the paint while the workpiece 2 is placed on the workpiece placement section 11 .
may be added.

被塗装物2が角柱の場合、作業者は、第1の面(おもて面)21と第2の面(裏面)22に、両側面を加えた4つの面に対して、同様に塗装を行う。このように、作業者は、被塗装物2の塗装を効率的に行うことができる。
実施例1の乾燥・塗装台1は、一対で構成されているため、長尺な板材(被塗装物2)であっても、両乾燥・塗装台1の間隔を調整することで対応できるので、さらに使い勝手が良くなっている。
When the workpiece 2 is a rectangular column, the worker paints four surfaces in the same manner, including the first surface (front surface) 21, the second surface (rear surface) 22, and both side surfaces. In this way, the worker can efficiently paint the workpiece 2.
Since the drying/painting table 1 in Example 1 is configured as a pair, even long plate materials (workpieces 2) can be accommodated by adjusting the distance between the two drying/painting tables 1, making it even easier to use.

実施例1は、建築材料である被塗装物2(板材)を用いたものであったが、被塗装物が小さいもの、例えば、部品などを塗装する場合などでも被塗装物載置部11の形状や、突起12の配置を工夫することで対応できる。図3は部品塗装用の乾燥・塗装台1の斜視図である。
様々な形状の部品に対応できるよう、突起12は、被塗装物載置部11の上面に複数列取り付けられている。実施例2の突起12は、四角錘形状であり、先端が鋭く尖っている。これにより、被塗装物2に接する部分を最小限にとどめている。被塗装物2が傷つきやすいものの場合、突起12の先端は丸められていてもよい。
In Example 1, the workpiece 2 (plate material) which is a building material is used, but it can also be used for small workpieces, such as parts, by devising the shape of the workpiece mounting portion 11 and the arrangement of the protrusions 12. Figure 3 is a perspective view of the drying/painting table 1 for painting parts.
In order to accommodate parts of various shapes, the protrusions 12 are attached in multiple rows to the upper surface of the workpiece mounting portion 11. The protrusions 12 in the second embodiment are pyramidal in shape and have sharply pointed tips. This minimizes the area that comes into contact with the workpiece 2. If the workpiece 2 is easily scratched, the tips of the protrusions 12 may be rounded.

(突起の形状)
突起12は、被塗装物2の重量を支える役目を果たす。被塗装物2が重量の大きなものであれば、多数の突起12で支えるようにすることが好ましい。また、被塗装物2の表面が傷つきやすい材料でできている場合は、突起12の先端は丸められていた方が好ましい。
(Shape of protrusion)
The protrusions 12 serve to support the weight of the workpiece 2. If the workpiece 2 is heavy, it is preferable to support it with a large number of protrusions 12. Furthermore, if the surface of the workpiece 2 is made of a material that is easily scratched, it is preferable that the tips of the protrusions 12 are rounded.

上述したように、突起12の先端は、被塗装物2の重量や傷つきやすさなどにより最適なものが変わり得る。そこで、作業者は、突起12の先端に取り付けるキャップ材3を使うことができる。図4はキャップ材の説明図であり、被塗装物2に傷が付きそうな場合は、先端が丸く成形され柔らかい素材(例えば合成樹脂)のキャップ材3を突起12の先端に嵌めることで最適な条件で被塗装物2を被塗装物載置部11に載せることができる。キャップ材3は、突起12より先端が尖っているようにもできる。またキャップ材の材質もゴムのように柔らかいものから、硬いものまでさまざまなバリエーションを揃えることができる。
このように、キャップ材3は、様々なバリエーションを持たせれば、どのような被塗装物2にも対応できるようになる。
As described above, the optimum tip of the projection 12 may vary depending on the weight of the workpiece 2 and its susceptibility to damage. Therefore, the worker can use a cap material 3 to be attached to the tip of the projection 12. Fig. 4 is an explanatory diagram of the cap material, and when the workpiece 2 is likely to be scratched, the cap material 3 with a rounded tip and made of a soft material (e.g., synthetic resin) can be fitted to the tip of the projection 12, so that the workpiece 2 can be placed on the workpiece placement unit 11 under optimal conditions. The cap material 3 can also be made to have a pointed tip that is sharper than the projection 12. A wide variety of cap material materials are available, from soft ones like rubber to hard ones.
In this way, by providing various variations in the cap material 3, it can be adapted to any type of object 2 to be coated.

(塗料)
前述したように、塗料は被塗装物2に塗装されるものであればペンキやニスに限らず、薬剤でもよい。また、本発明の乾燥・塗装台1は、複数の板材(被塗装物2)を並べて裏打ち材で固定したパネル状の部材など、板材(被塗装物2)と板材(被塗装物2)の間に隙間があるような部材を被塗装物2にも適用できる。
例えば、板材(被塗装物2)と板材(被塗装物2)の隙間をコーキング材で埋めるような作業にも実施例1または実施例2の乾燥・塗装台1を使うことができる。本発明でいう塗料は、コーキング材も含まれる。
(paint)
As mentioned above, the coating material is not limited to paint or varnish, but may be any chemical agent, so long as it is applied to the object 2. The drying/coating table 1 of the present invention can also be applied to the object 2 in which there are gaps between the plate materials (objects 2 to be coated), such as a panel-shaped member in which multiple plate materials (objects 2 to be coated) are arranged and secured with a backing material.
For example, the drying/painting table 1 of the first or second embodiment can be used for filling gaps between plate materials (objects 2 to be coated) with a caulking material. The paint in the present invention includes caulking materials.

(試験)
市販の防水性シリコーン系コーキング材を溶媒で2倍に希釈し、これを塗料として使用した。ウッドデッキの木質系床材を被塗装物2として、乾燥・塗装台1を用いて両面に塗料を塗布したところ、効率よく被塗装物2の両面を塗装することができた。
また、塗装した被塗装物2は、耐水性が極めて高いことが確認された。
(test)
A commercially available waterproof silicone caulking material was diluted two-fold with a solvent and used as the paint. The paint was applied to both sides of a wooden deck floor material as the object to be coated 2 using a drying and coating table 1, and both sides of the object to be coated 2 could be efficiently coated.
It was also confirmed that the coated object 2 had extremely high water resistance.

また、前述の実施例および変形可能な態様は、その目的および構成等に特に矛盾や問題がない限り、互いの技術を流用して組み合わせることが可能である。 Furthermore, the above-mentioned embodiments and possible variations can be combined by reusing each other's technologies, so long as there are no particular contradictions or problems in their purpose and configuration, etc.

1 乾燥・塗装台
11 被塗装物載置部
12 突起
13 支持部

2 被塗装物
21 第1の面(おもて面)
22 第2の面(裏面)

3 キャップ材
1 Drying/painting stand 11 Workpiece placement section 12 Protrusion 13 Support section

2 Object to be coated 21 First surface (front surface)
22 Second surface (back surface)

3 Cap material

Claims (3)

被塗装物載置部と支持部を備え、
被塗装物載置部が取付けられた支持部は、一対あり、
被塗装物載置部は、被塗装物載置部の平坦な上面に複数の突起を有しており、
複数の突起は、被塗装物を突起の上に載置して支えるもので、長手方向に一列に配置されており突起の先端同士が同じ高さで、先端に被塗装物を載置するものであり、突起は先端が尖っており、
一対ある支持部の一方の支持部にある突起と他方の支持部にある突起は、被塗装物と対応付けられておらず、被塗装物をどの突起にも載置できるものであり、
支持部は、被塗装物載置部が取付けられており、被塗装物載置部を取り外せないものであり、
一の被塗装物載置部が取付けられた支持部と他の被塗装物載置部が取付けられた支持部の間隔を調整でき、一対の被塗装物載置部が取付けられた支持部の間に、被塗装物を載置できるものであり、
被塗装物載置部は、上下方向に適宜な間隔をおいて複数段並設されていないことを特徴とする乾燥・塗装台。
The coating machine is provided with a coating object placement section and a support section,
There are a pair of support parts to which the coating object placement parts are attached.
The workpiece placement portion has a plurality of protrusions on a flat upper surface of the workpiece placement portion,
The plurality of protrusions are arranged in a row in the longitudinal direction, with the tips of the protrusions at the same height, and the object to be coated is placed on the tips of the protrusions. The protrusions have sharp tips.
The protrusions on one of the pair of supports and the protrusions on the other support are not associated with an object to be coated, and the object to be coated can be placed on any of the protrusions;
The support part has a workpiece placement part attached thereto, and the workpiece placement part cannot be removed from the support part;
The distance between the support part to which one workpiece mounting part is attached and the support part to which the other workpiece mounting part is attached can be adjusted, and the workpiece can be placed between the pair of support parts to which the workpiece mounting parts are attached,
A drying/coating table characterized in that the coating object placement sections are not arranged in a plurality of tiers at appropriate intervals in the vertical direction.
請求項1記載の乾燥・塗装台を用意する第1の工程、
一対の被塗装物載置部が取付けられた支持部の間隔をそれぞれ調整し、一対の被塗装物載置部が取付けられた支持部にある被塗装物載置部に設けられた突起の上に、被塗装物の第1の面を表にして被塗装物を載置する第2の工程、
被塗装物の第1の面を塗装する第3の工程、
塗料が乾く前に被塗装物を回転させ、被塗装物の第2の面を表にして、第1の面を突起の上に載置する第4の工程、
被塗装物の第2の面を塗料で塗装する第5の工程、
を少なくとも含む塗装物の生産方法。
A first step of preparing the drying/coating table according to claim 1;
a second step of adjusting the distance between the support parts to which the pair of workpiece mounting parts are attached, and placing the workpiece with the first surface facing up on the protrusions provided on the workpiece mounting parts of the support parts to which the pair of workpiece mounting parts are attached;
A third step of coating the first surface of the object to be coated;
a fourth step of rotating the workpiece before the paint dries, turning the second surface of the workpiece over and placing the first surface on the protrusions;
A fifth step of coating a second surface of the workpiece with a paint;
A method for producing a coated object comprising at least the steps of:
被塗装物載置部に被塗装物を載置した状態で塗装した塗料を乾燥させる第6の工程を有する請求項2に記載の塗装物の生産方法。
3. The method for producing a coated article according to claim 2, further comprising a sixth step of drying the paint applied while the article is placed on the article placement section.
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Citations (1)

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JP2004330099A (en) 2003-05-08 2004-11-25 Nippon Parkerizing Co Ltd Coated part production method and coated part production device

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