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JP7577032B2 - Staircase tread mounting structure - Google Patents
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JP7577032B2 - Staircase tread mounting structure - Google Patents

Staircase tread mounting structure Download PDF

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JP7577032B2
JP7577032B2 JP2021105956A JP2021105956A JP7577032B2 JP 7577032 B2 JP7577032 B2 JP 7577032B2 JP 2021105956 A JP2021105956 A JP 2021105956A JP 2021105956 A JP2021105956 A JP 2021105956A JP 7577032 B2 JP7577032 B2 JP 7577032B2
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達平 井上
仁 林田
秀明 佐藤
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朝日ウッドテック株式会社
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この発明は、例えば一般住宅等の屋内における木質製のひな壇階段等に適用される階段の段板取付構造に関する。 This invention relates to a staircase step mounting structure that is used, for example, in wooden tiered stairs indoors in a typical home.

戸建て住宅等の一般住宅に施工される木質製の屋内階段は、その各組付部品を予め工場等で加工して製作しておき、その階段部品を組付現場に搬入して施工するのが主流となっている。 The mainstream method for installing wooden indoor stairs in ordinary houses such as detached houses is to have each assembly part prefabricated in a factory, etc., and then transport the stair parts to the assembly site for installation.

例えばひな壇階段等の木質製屋内階段は、階段組付現場に固定される左右一対の側板(両側板)を備えている。この両側板の上側縁部は、階段状にカットされて、水平部と垂直部とが交互に配置されている。そして両側板の対応し合う各水平部に段板がそれぞれ固定されるとともに、各垂直部にけこみ板がそれぞれ固定されている。 For example, wooden indoor stairs such as tiered stairs have a pair of left and right side panels (side panels) that are fixed at the staircase assembly site. The upper edges of these side panels are cut into a stepped shape, with horizontal and vertical sections arranged alternately. A step panel is fixed to each of the corresponding horizontal sections of the side panels, and a riser plate is fixed to each of the vertical sections.

このような木質製屋内階段においては、段板固定作業を階段表面側から行う表側作業方式と、裏面側から行う裏側作業方式とがある。 For indoor wooden stairs like this, there are two methods for fixing the steps: the front-side work method, in which the work is done from the front side of the stairs, and the back-side work method, in which the work is done from the back side.

例えば下記特許文献1に示す従来の表側作業方式の段板取付構造では、側板の水平部に載置された段板にその表面側から釘等の固定具を打ち込んで側板の水平部に固定することによって段板を側板に取り付けるようにしている。このような表側作業方式においては、広い作業スペースを確保できるとともに、階段表側から無理のない自然な姿勢で作業できるため、釘等の位置決め作業を容易に行うことができ、段板を精度良く簡単に取り付けることができる。しかしながら、釘等の固定具が視認されないように段板表面に化粧カバーや木栓等の化粧部材を別途取り付ける必要があるため、意匠性の低下を来すばかりか、化粧部材を用いる分、部品点数が増加して、部品管理が面倒になるとともに、構造の複雑化を来すおそれがある。 For example, in the conventional step mounting structure shown in Patent Document 1 below, a step is mounted to a side panel by driving a fastener such as a nail into the front side of the step, which is placed on the horizontal part of the side panel, and fixing the step to the horizontal part of the side panel. This type of front-side work method ensures a large working space and allows the worker to work in a natural, relaxed posture from the front side of the stairs, making it easy to position the nails and other parts, and allowing the step to be mounted easily and with high precision. However, it is necessary to separately attach decorative parts such as decorative covers and wooden plugs to the surface of the step panel so that the fasteners such as nails are not visible, which not only reduces the design, but also increases the number of parts required, making parts management more difficult and complicating the structure.

一方、下記特許文献2に示す従来の裏側作業方式の段板取付構造では、階段裏面側において側板内面と段板裏面とのコーナー部にL字型の受金具(アングル金具)を配置して、その受金具の一辺を側板内面にビス留めするとともに、他辺を段板裏面にビス留めすることによって、段板を側板に取り付けるようにしている。このような裏側作業方式においては、ビス等の固定具が表面側に露出されないため、良好な意匠性を得ることができる。 Meanwhile, in the conventional step mounting structure using the back-side work method shown in Patent Document 2 below, an L-shaped bracket (angle bracket) is placed at the corner between the inner surface of the side panel and the back surface of the step on the back side of the stairs, and one side of the bracket is screwed to the inner surface of the side panel and the other side is screwed to the back surface of the step, thereby attaching the step to the side panel. With this back-side work method, screws and other fasteners are not exposed on the front side, resulting in a good design.

また一般的な裏側作業方式の段板取付構造において、桟材(受桟)を利用するものも周知である。例えば側板の内面に水平部に沿って受桟を釘等で固定し、水平部および受桟上に段板を載置した状態で、受桟の下面側から釘等の固定具を受桟に貫通させて段板に打ち込むことにより、段板を側板に取り付けるようにしている。このように受桟を利用した段板取付構造においても上記と同様、釘等の固定具が表面側に露出されないため、良好な意匠性を得ることができる。 It is also well known that in the general backside work method of mounting treads, crosspieces (support bars) are used. For example, a support bar is fixed to the inner surface of the side panel along the horizontal section with nails or the like, and the tread is placed on the horizontal section and the support bar. Then, a fastener such as a nail is driven into the tread panel from the underside of the support bar, penetrating it, thereby mounting the tread panel to the side panel. In this way, with a tread panel mounting structure that uses a support bar, as with the above, the fastener such as a nail is not exposed on the front surface, and therefore good design can be achieved.

特公平7-109131号Special Publication No. 7-109131 特開2000-356017号JP 2000-356017 A

しかしながら、上記特許文献2に示す受金具を利用した段板取付構造や、上記の受桟を利用した段板取付構造では、階段裏面側(内側)の限られた狭いスペース内で無理な姿勢で作業する必要があるため、例えばビス留め作業や釘打ち作業が困難になり、段板を精度良く簡単に取り付けることができないという課題が発生する。さらに受金具や受桟を別途用いる分、部品点数が増加して、部品管理が面倒になるとともに、構造の複雑化を来すという課題も解消することはできなかった。 However, with the step mounting structure using the receiving metal fittings shown in Patent Document 2 above, and the step mounting structure using the receiving rails above, it is necessary to work in an awkward position within the limited, narrow space on the underside (inside) of the stairs, which makes it difficult to perform operations such as screwing and nailing, and creates the problem that the steps cannot be mounted easily and accurately. Furthermore, the use of separate receiving metal fittings and receiving rails increases the number of parts, making parts management cumbersome and complicating the structure, and the problem could not be solved.

この発明は、上記の課題に鑑みてなされたものであり、良好な意匠性を確保しつつ、部品管理の容易化および構造の簡素化を図ることができる上さらに、段板を簡単かつ精度良く取り付けることができる階段の段板取付構造を提供することを目的とする。 This invention was made in consideration of the above problems, and aims to provide a staircase step mounting structure that ensures good design while facilitating parts management and simplifying the structure, and that also allows steps to be mounted easily and accurately.

上記課題を解決するため、本発明は、以下の手段を備えるものである。 To solve the above problems, the present invention provides the following:

[1]間隔をおいて配置される一対の側板と、前記側板に設けられた水平部に設置される段板とを備えた階段の段板取付構造であって、
前記側板の内面から水平部に向けて直線状に延び、かつ上端側が下端側に対し外側に傾斜する先孔が形成され、
軸部の基端側に頭部が設けられた固定具の前記頭部が前記先孔の下端側に配置されて前記軸部が前記先孔を通じて前記側板を貫通した状態で前記軸部の先端側が前記段板の下面側に固定されることによって、前記段板が前記側板に固定されていることを特徴とする階段の段板取付構造。
[1] A staircase step mounting structure having a pair of side panels arranged at an interval and a step panel installed on a horizontal portion provided on the side panels,
A tip hole is formed which extends linearly from the inner surface of the side plate toward the horizontal portion and whose upper end is inclined outwardly with respect to the lower end,
A staircase step mounting structure characterized in that the step is fixed to the side plate by positioning the head of a fixing device, the head being provided at the base end of the shaft, at the lower end side of the tip hole, and the tip side of the shaft penetrating the side plate through the tip hole, thereby fixing the step to the side plate.

[2]前記側板における前記先孔の下端側に対応して座ぐり凹部が設けられ、その座ぐり凹部に前記固定具の頭部が配置されるとともに、
前記座ぐり凹部の座面に、前記頭部が当接係止している前項1に記載の階段の段板取付構造。
[2] A countersunk recess is provided in the side plate in correspondence with the lower end side of the tip hole, and the head of the fixing tool is disposed in the countersunk recess;
2. The staircase step mounting structure according to claim 1, wherein the head abuts and engages with the seat surface of the countersunk recess.

[3]前記座ぐり凹部内に前記固定具の頭部が収納されている前項2に記載の階段の段板取付構造。 [3] A staircase step mounting structure as described in paragraph 2 above, in which the head of the fastener is housed within the countersunk recess.

[4]前記座ぐり凹部の座面に、前記固定具の頭部が面接触状態に配置されている前項2または3に記載の階段の段板取付構造。 [4] A staircase step mounting structure as described in paragraphs 2 or 3 above, in which the head of the fastener is placed in surface contact with the seat surface of the countersunk recess.

[5]前記先孔の内径が、前記固定具の軸部の外径よりも大きく形成されている前項1~4のいずれか1項に記載の階段の段板取付構造。 [5] A staircase step mounting structure as described in any one of paragraphs 1 to 4 above, in which the inner diameter of the tip hole is larger than the outer diameter of the shaft of the fastener.

[6]前記固定具がビスによって構成され、
前記先孔の上端部が前記側板の水平部に開口している前項5に記載の階段の段板取付構造。
[6] The fixing device is constituted by a screw,
6. The staircase step mounting structure according to claim 5, wherein an upper end of the tip hole opens into the horizontal portion of the side plate.

[7]前記側板における前記水平部の後端に上方に延びる垂直部が設けられ、
前記先孔がその上端部が下端部に対し前方に傾斜するように形成されている前項6に記載の階段の段板取付構造。
[7] A vertical portion extending upward is provided at a rear end of the horizontal portion of the side plate,
7. The staircase step mounting structure according to claim 6, wherein the tip hole is formed so that its upper end is inclined forward relative to its lower end.

[8]前記垂直部の前面に沿ってけこみ板が配置されるとともに、そのけこみ板の下端部が前記段板の後端面および前記垂直部との間に介在されている前項7に記載の階段の段板取付構造。 [8] A step mounting structure for a staircase as described in paragraph 7 above, in which a riser plate is disposed along the front surface of the vertical portion, and the lower end of the riser plate is interposed between the rear end surface of the step plate and the vertical portion.

[9]直階段に適用される前項1~8のいずれか1項に記載の階段の段板取付構造。 [9] A staircase tread mounting structure as described in any one of paragraphs 1 to 8 above, which is applied to a straight staircase.

[10]廻り階段に適用される前項1~8のいずれか1項に記載の階段の段板取付構造。 [10] A staircase step mounting structure as described in any one of the preceding paragraphs 1 to 8, which is applied to a spiral staircase.

[11]間隔をおいて配置される一対の側板に設けられた水平部に、段板を取り付けるための階段の段板取付方法であって、
前記側板に、その内面から前記水平部に向けて直線状に延び、かつ上端側が下端側に対し外側に傾斜する先孔を予め形成しておき、
その側板の水平部に前記段板を配置した状態で、軸部の基端側に頭部が設けられた固定具の前記頭部を前記先孔の下端側に配置されるようにして、前記軸部を前記先孔に沿って前記側板に貫通させてその軸部の先端側を前記段板の下面側に固定することによって、前記段板を前記側板に固定するようにしたことを特徴とする階段の段板取付方法。
[11] A method for attaching a staircase tread to a horizontal portion provided on a pair of side panels arranged at an interval, comprising:
A tip hole is formed in advance in the side plate, the tip hole extending linearly from the inner surface of the side plate toward the horizontal portion and having an upper end side inclined outwardly with respect to a lower end side of the side plate,
a step fixing device having a head on the base end side of an axial portion of the step, the head of the axial portion being positioned on the lower end side of the tip hole, the axial portion being passed through the side panel along the tip hole, and the tip side of the axial portion being fixed to the underside of the step, thereby fixing the step to the side panel.

[12]段板を取り付けるための水平部が設けられた階段の側板であって、
内面を構成する一面から前記水平部に向けて直線状に延び、かつ上端側が下端側に対し外側に傾斜する先孔が形成され、
前記先孔が、軸部の基端側に頭部が設けられた固定具の軸部をガイドするためのガイド孔として構成されていることを特徴とする側板。
[12] A side panel for a staircase having a horizontal portion for attaching a step plate,
A tip hole is formed which extends linearly from one surface constituting the inner surface toward the horizontal portion and whose upper end side is inclined outwardly with respect to the lower end side,
A side plate characterized in that the tip hole is configured as a guide hole for guiding a shaft portion of a fastener having a head portion provided on the base end side of the shaft portion.

発明[1]の階段の段板取付構造によれば、階段裏側から施工できるため、固定具が表面側に露出されず、良好な意匠性を得ることができる。さらに先孔に固着具を通して段板に打ち込むだけで簡単かつ精度良く段板を取り付けることができるとともに、受桟や受金具等の段板固定用の別部品を用いる必要がなくその分、部品点数の削減、部品管理の容易化および構造の簡素化を図ることができる。 The staircase tread mounting structure of invention [1] can be installed from the back side of the stairs, so the fasteners are not exposed on the front side, resulting in good design. Furthermore, the treads can be mounted simply and accurately by simply driving the fasteners through the tip holes into the treads, and there is no need to use separate parts for fixing the treads, such as braces or brackets, which reduces the number of parts, simplifies parts management, and simplifies the structure.

発明[2]の階段の段板取付構造によれば、先孔の側板内面側に座ぐり凹部を形成して、その座ぐり凹部の座面に固定具の頭部が係止しているため、固定具が必要以上に打ち込まれるのを防止でき、例えば固定具先端が段板の表面から突出するような不具合を確実に防止することができる。 According to the staircase step mounting structure of the invention [2], a countersunk recess is formed on the inner surface of the side plate of the tip hole, and the head of the fastener is engaged with the seat of the countersunk recess, which prevents the fastener from being driven in more than necessary and reliably prevents problems such as the tip of the fastener protruding from the surface of the step.

発明[3]の階段の段板取付構造によれば、座ぐり凹部内に固定具の頭部が収納されているため、固定具の頭部が階段裏面側から突出するような不具合を確実に防止することができる。 According to the staircase step mounting structure of the invention [3], the head of the fastener is stored in the countersunk recess, so that it is possible to reliably prevent problems such as the head of the fastener protruding from the back side of the staircase.

発明[4]の階段の段板取付構造によれば、座ぐり凹部の座面に固定具の頭部を安定した状態で確実に係止することができる。 The staircase step mounting structure of invention [4] allows the head of the fastener to be securely and stably engaged with the seat surface of the countersunk recess.

発明[5]の階段の段板取付構造によれば、固定具の軸部を先孔にスムーズに挿入することができる。 The staircase step mounting structure of invention [5] allows the shaft of the fastener to be smoothly inserted into the tip hole.

発明[6]の階段の段板取付構造によれば、ビスの段板へのねじ込み操作によって段板を下方へ引き寄せることができ、その引き寄せ移動によって段板を側板の水平部に隙間なく接触させた状態で精度良く取り付けることができる。 According to the staircase tread mounting structure of invention [6], the tread can be pulled downward by screwing the screw into the tread, and this pulling movement allows the tread to be precisely mounted in contact with the horizontal part of the side panel without any gaps.

発明[7][8]の階段の段板取付構造によれば、ビスの段板へのねじ込み操作によって段板を後方へ引き寄せることができ、その引き寄せ移動によって段板を側板の後端面をけこみ板等に隙間なく接触させた状態で精度良く取り付けることができる。 According to the staircase step mounting structure of inventions [7] and [8], the step can be pulled backward by screwing the screw into the step, and this pulling movement allows the step to be mounted with high precision with the rear end face of the side panel in contact with the riser plate or the like without any gaps.

発明[9]の階段の段板取付構造によれば、直階段に対して上記と同様の効果を得ることができる。 The staircase step mounting structure of invention [9] can achieve the same effect as above for straight stairs.

発明[10]の階段の段板取付構造によれば、廻り階段に対して上記と同様の効果を得ることができる。 The staircase step mounting structure of invention [10] can achieve the same effect as above for spiral staircases.

前項[11]の階段の段板取付方法によれば、発明[1]の階段の段板取付構造の製造プロセスを特定するものであるため、発明[1]と同様の効果を有する段板取付構造を製造することができる。 The staircase tread mounting method of the preceding paragraph [11] specifies the manufacturing process for the staircase tread mounting structure of invention [1], and therefore makes it possible to manufacture a tread mounting structure having the same effect as invention [1].

前項[12]の階段の側板によれば、発明[1]の階段の段板取付構造の主要部である側板を特定するものであるため、発明[1]と同様の効果を有する段板取付構造を形成することができる。 The staircase side panel of the preceding paragraph [12] specifies the side panel that is the main part of the staircase step mounting structure of invention [1], so that a step mounting structure having the same effect as invention [1] can be formed.

図1はこの発明の実施形態である段板取付構造が適用された直階段の構造を説明するための斜視図である。FIG. 1 is a perspective view for explaining the structure of a straight staircase to which a step mounting structure according to an embodiment of the present invention is applied. 図2は図1のII-II線断面に相当する断面図である。FIG. 2 is a cross-sectional view corresponding to the cross section taken along line II-II in FIG. 図3は図2の分解断面図である。FIG. 3 is an exploded cross-sectional view of FIG. 図4は図1のIV-IV線断面に相当する断面図である。FIG. 4 is a cross-sectional view corresponding to the cross section taken along line IV-IV in FIG. 図5は図4の分解断面図である。FIG. 5 is an exploded cross-sectional view of FIG. 図6はこの発明の段板取付構造が適用可能な廻り階段の構造を説明するための斜視図である。FIG. 6 is a perspective view for explaining the structure of a spiral staircase to which the step mounting structure of the present invention can be applied.

図1はこの発明の実施形態である段板取付構造が適用された直階段の構造を説明するための斜視図である。なお本実施形態においては、発明の理解を容易にするため、階段を下りる際に向いている方向を前側とし、階段を上る際に向いている方向を後側として説明する。 Figure 1 is a perspective view for explaining the structure of a straight staircase to which a step mounting structure according to an embodiment of the present invention is applied. In this embodiment, in order to facilitate understanding of the invention, the direction facing when descending the stairs is referred to as the front side, and the direction facing when ascending the stairs is referred to as the rear side.

図1に示すように、本実施形態の階段は、木質製屋内階段としてのひな壇階段を構成するものであり、左右一対の側板(両側板)1と、両側板1に取り付けられる複数の段板2および複数のけこみ板とを備えている。 As shown in Figure 1, the stairs of this embodiment are tiered wooden indoor stairs, and include a pair of left and right side panels (both side panels) 1, a number of step panels 2 attached to the both side panels 1, and a number of riser panels.

本実施形態において両側板1は、実質的に同じ形状に形成されており、左右方向(間口幅方向)に間隔をおいて左右に並んで平行に、かつ後側に向かって斜め上方に延びるように配置された状態で家屋構造体に固定されている。 In this embodiment, both side panels 1 are formed to be substantially the same shape, and are fixed to the house structure in a state where they are arranged parallel to each other with a gap in the left-right direction (frontage width direction) and extend diagonally upward toward the rear.

側板1は、前端部から後端部にかけての上側縁部が階段状にカットされることによって、水平な切り口である水平部12と、垂直な切り口である垂直部13とが交互に並んでそれぞれ複数配置されている。本実施形態においては、側板1の水平部12が段板設置部として機能し、垂直部13がけこみ板設置部として機能する。 The upper edge of the side panel 1 from the front end to the rear end is cut in a stepped pattern, resulting in multiple horizontal sections 12, which are horizontal cuts, and multiple vertical sections 13, which are vertical cuts, arranged alternately. In this embodiment, the horizontal sections 12 of the side panel 1 function as step installation sections, and the vertical sections 13 function as riser installation sections.

本実施形態において、側板1としては例えば、厚さ18mm~36mmの合板が用いられている。 In this embodiment, the side panel 1 is made of plywood with a thickness of, for example, 18 mm to 36 mm.

踏板とも称される段板2としては例えば、厚さ20mm~45mmの合板や集成材からなる基材に、突板、挽板、化粧シート等を張って化粧したもの等を用いることができる。 The step board 2, also called the tread board, can be made of a base material made of plywood or laminated wood with a thickness of 20 mm to 45 mm, and then decorated with veneer, sawn board, decorative sheet, etc.

本実施形態においては、段板2の前端部の下面側に、階段間口幅方向(段板長さ方向)に沿って延び、かつ下方に向けて開口する嵌合溝22が形成されている。この嵌合溝22には、けこみ板3の上端縁部を位置決め状態に嵌合できる大きさや形状に形成されている。なお段板2における嵌合溝22よりも前方の部分が段鼻部として構成されている。 In this embodiment, a fitting groove 22 is formed on the underside of the front end of the step 2, extending along the width of the staircase entrance (length of the step) and opening downward. This fitting groove 22 is formed to a size and shape that allows the upper edge of the riser plate 3 to be fitted into it in a positioned state. The part of the step 2 forward of the fitting groove 22 is configured as the step nosing.

けこみ板3としては厚さ6mm~15mm程度の合板やMDFに、突板、挽板、化粧シート等を張って化粧したもの等を用いることができる。 The riser board 3 can be made of plywood or MDF with a thickness of about 6 mm to 15 mm, and decorated with veneer, sawn board, decorative sheet, etc.

なお言うまでもなく本発明において、側板1の材質(素材)や厚さ、段板2の材質(素材)や厚さ、けこみ板3の材質(素材)や厚さは特に限定されるものではない。 Needless to say, in the present invention, there are no particular limitations on the material (material) or thickness of the side panel 1, the material (material) or thickness of the step panel 2, or the material (material) or thickness of the riser panel 3.

図2は図1のII-II線断面に相当する断面図、図3は図2の分解断面図、図4は図1のIV-IV線断面に相当する断面図、図5は図4の分解断面図である。 Figure 2 is a cross-sectional view corresponding to the cross section taken along line II-II in Figure 1, Figure 3 is an exploded cross-sectional view of Figure 2, Figure 4 is a cross-sectional view corresponding to the cross section taken along line IV-IV in Figure 1, and Figure 5 is an exploded cross-sectional view of Figure 4.

図1~図5に示すように本実施形態の階段における両側板1の内面には、その各水平部12の近傍に、先孔(下孔)4が形成されている。本実施形態において先孔4は、各水平部12毎に2つずつ形成されている。なお本実施形態において先孔4は、工場等で予め形成しておくものであり、階段組付現場で形成するものではないが、階段組付現場で形成するようにしても良い。 As shown in Figures 1 to 5, pilot holes (pre-holes) 4 are formed near each horizontal portion 12 on the inner surface of both side panels 1 of the staircase of this embodiment. In this embodiment, two pilot holes 4 are formed for each horizontal portion 12. In this embodiment, the pilot holes 4 are formed in advance in a factory or the like, and are not formed at the staircase assembly site, but may be formed at the staircase assembly site.

先孔4は、側板1の内面から水平部12に向けて直線状に延びるように形成されており、上端部が水平部12において開口し、かつ下端部が後に詳述する座ぐり凹部5を介して側板1の内面側に開口している。 The tip hole 4 is formed to extend linearly from the inner surface of the side plate 1 toward the horizontal portion 12, with its upper end opening at the horizontal portion 12 and its lower end opening to the inner surface of the side plate 1 via a countersunk recess 5, which will be described in detail later.

また図2および図3に示すように先孔4は上端部が下端部に対し外側に位置するように形成されている。換言すると、先孔4はその軸心Xaは、垂直軸Xbに対し上方に向かうに従って次第に外側に位置するように外向きに傾斜するように配置されている。 As shown in Figures 2 and 3, the tip hole 4 is formed so that its upper end is positioned outward relative to its lower end. In other words, the tip hole 4 is arranged so that its axis Xa is inclined outward so that it is gradually positioned outward as it moves upward relative to the vertical axis Xb.

さらに図4および図5に示すように先孔4は上端部が下端部に対し前方に位置するように形成されている。換言すると先孔4はその軸心Xaが垂直軸Xbに対し上方に向かうに従って次第に前方に位置するように前方に傾斜するように配置されている。 Furthermore, as shown in Figures 4 and 5, the tip hole 4 is formed so that its upper end is located forward of its lower end. In other words, the tip hole 4 is arranged so that its axis Xa is inclined forward so that it is gradually positioned forward as it moves upward relative to the vertical axis Xb.

なお先孔4は、その内径寸法が後述のビス6の軸部62の外径寸法よりも大きく形成された、いわゆるバカ孔によって構成されている。言うまでもなく、先孔4の内径寸法は、ビス6の頭部61の外径寸法より小さく形成されている。 The tip hole 4 is a so-called blind hole whose inner diameter is larger than the outer diameter of the shaft 62 of the screw 6, which will be described later. Needless to say, the inner diameter of the tip hole 4 is smaller than the outer diameter of the head 61 of the screw 6.

座ぐり凹部5は、先孔4の下端部が開口する先孔開口部周辺(段部)が座面41として構成されており、この座面41が先孔4の軸心Xaに対し直交する平坦面に形成されている。そして後述するようにビス6の頭部61の底面(裏面)が、座ぐり凹部5の座面41に面接触状態に適合配置できるように構成されている。そして本実施形態においては、ビス6の頭部61が座面41に面接触して適合した状態では、先孔4の軸心Xaにビス6の軸部62の軸心が実質的に一致するように構成されている。 The countersunk recess 5 is configured with a seat 41 around the tip hole opening (step) where the lower end of the tip hole 4 opens, and this seat 41 is formed as a flat surface perpendicular to the axis Xa of the tip hole 4. As described below, the bottom surface (back surface) of the head 61 of the screw 6 is configured to be arranged so as to be in surface contact with the seat 41 of the countersunk recess 5. In this embodiment, when the head 61 of the screw 6 is in surface contact with the seat 41 and fits, the axis of the shaft 62 of the screw 6 is configured to substantially coincide with the axis Xa of the tip hole 4.

なお本実施形態においては、座ぐり凹部5を、先孔4の周辺のみに形成する場合を例に挙げて説明しているが、それだけに限られず、本発明においては、座ぐり凹部を広範囲にわたって形成するようにしても良い。例えば側板1の内面側に水平方向に沿って連続する座ぐり凹部(ビス留め用溝部)を形成しておき、その座ぐり凹部の一部に先孔4を形成するようにしても良い。さらに座面41は、必ずしも軸心Xaに対し直交する平坦面に形成する必要はなく、座面41は軸心Xaに対し直交せずに傾斜していたり、湾曲面や、凹凸面によって形成するようにしても良い。 In this embodiment, the countersunk recess 5 is formed only around the tip hole 4, but the present invention is not limited to this. The countersunk recess may be formed over a wide area. For example, a continuous countersunk recess (groove for screw fastening) may be formed in the horizontal direction on the inner surface of the side plate 1, and the tip hole 4 may be formed in a part of the countersunk recess. Furthermore, the seating surface 41 does not necessarily have to be formed as a flat surface perpendicular to the axis Xa. The seating surface 41 may be inclined, curved, or uneven, without being perpendicular to the axis Xa.

本実施形態においては、図3に示すように先孔4(ビス6)の軸心Xaの垂直軸Xbに対する外側への傾斜角度θ1を、5°~45°に設定するのが良い。好ましくは傾斜角度θ1の下限値を10°以上に設定するのが良く、より好ましくは20°以上に設定するのが良い。さらに好ましくは傾斜角度θ1の上限値を40°以下に設定するのが良く、より好ましくは30°以下に設定するのが良い。すなわちビス留めに使用するインパクトドライバー等の工具が、ビス留め部周辺の部位に干渉するのを防止するには、外側への傾斜角度θ1を5°以上に設定するのが好ましく、また段板2を側板1の水平部12に十分な強度で固定するには45°以下であるのが好ましい。換言すると、角度θ1を上記特定の範囲に設定することによって、後に詳述するようにビス6を段板2にねじ込んだ際に、段板2を側板1の水平部12に確実に引き寄せることができ、段板2を水平部12上に精度良く確実に固定することができる。本実施形態においては、先孔4の外側への傾斜角度θ1を25°に設定している。 In this embodiment, as shown in FIG. 3, the outward inclination angle θ1 of the axis Xa of the tip hole 4 (screw 6) relative to the vertical axis Xb is preferably set to 5° to 45°. Preferably, the lower limit of the inclination angle θ1 is set to 10° or more, more preferably to 20° or more. More preferably, the upper limit of the inclination angle θ1 is set to 40° or less, more preferably to 30° or less. In other words, in order to prevent a tool such as an impact driver used for screw fastening from interfering with the area around the screw fastening portion, it is preferable to set the outward inclination angle θ1 to 5° or more, and in order to fix the step plate 2 to the horizontal portion 12 of the side plate 1 with sufficient strength, it is preferable to set the angle θ1 to 45° or less. In other words, by setting the angle θ1 to the above specific range, when the screw 6 is screwed into the step plate 2 as described in detail later, the step plate 2 can be reliably drawn to the horizontal portion 12 of the side plate 1, and the step plate 2 can be reliably fixed on the horizontal portion 12 with high precision. In this embodiment, the outward inclination angle θ1 of the tip hole 4 is set to 25°.

また本実施形態においては、図5に示すように先孔4(ビス6)の軸心Xaの垂直軸Xbに対する前方への傾斜角度θ2を、1°~45°に設定するのが良い。好ましくは傾斜角度θ2の下限値を5°以上に設定するのが良く、より好ましくは10°以上、より一層好ましくは20°以上に設定するのが良い。さらに好ましくは傾斜角度θ2の上限値を40°以下に設定するのが良く、より好ましくは30°以下に設定するのが良い。ここで後に詳述するようにビス6を段板2にねじ込んだ際に、段板2を後方に引き寄せて位置決めを図るものであるが、本発明者は、この段板2の引き寄せる効果を、傾斜角度θ2が5°、45°で確認し、傾斜角度θ2が5°~45°の範囲内で段板2を後方へ引き寄せる効果があると判断した。換言すると、傾斜角度θ2を上記特定の範囲に設定する場合には、後に詳述するようにビス6を段板2にねじ込んだ際に、段板2を後方に確実に引き寄せることができ、段板2の後端面をけこみ板3の前面に確実に接触させることができ、段板2を水平部12上に精度良く十分な強度で確実に固定することができる。本実施形態においては、先孔4の前方への傾斜角度θ2を25°に設定している。 In this embodiment, as shown in FIG. 5, the forward inclination angle θ2 of the axis Xa of the tip hole 4 (screw 6) relative to the vertical axis Xb is set to 1° to 45°. Preferably, the lower limit of the inclination angle θ2 is set to 5° or more, more preferably 10° or more, and even more preferably 20° or more. More preferably, the upper limit of the inclination angle θ2 is set to 40° or less, and more preferably 30° or less. As will be described in detail later, when the screw 6 is screwed into the step plate 2, the step plate 2 is pulled backward to position it. The inventor confirmed the effect of pulling the step plate 2 at an inclination angle θ2 of 5° and 45°, and determined that the effect of pulling the step plate 2 backward is present when the inclination angle θ2 is in the range of 5° to 45°. In other words, if the inclination angle θ2 is set within the above-mentioned specific range, when the screw 6 is screwed into the step plate 2, as described in detail later, the step plate 2 can be reliably pulled backward, the rear end face of the step plate 2 can be reliably brought into contact with the front face of the riser plate 3, and the step plate 2 can be reliably fixed onto the horizontal portion 12 with good precision and sufficient strength. In this embodiment, the forward inclination angle θ2 of the tip hole 4 is set to 25°.

また本実施形態においては、図2に示すように側板1の水平部12における先孔4から側板内側縁までの寸法(水平残り代寸法)Aを5mm以上に設定するのが良く、さらに側板1の内側面における座ぐり凹部5から側板上側縁までの寸法(垂直残り代寸法)Bを5mm以上に設定するのが良い。すなわちこれらの残り代寸法A,Bが短過ぎる場合には、ビス留め時等に側板1の残り代A,Bの部分が割れてしまうおそれがあり、好ましくない。 In this embodiment, as shown in Figure 2, it is preferable to set the dimension A (horizontal allowance dimension) from the tip hole 4 in the horizontal portion 12 of the side plate 1 to the inner edge of the side plate to 5 mm or more, and furthermore, it is preferable to set the dimension B (vertical allowance dimension) from the countersunk recess 5 on the inner surface of the side plate 1 to the upper edge of the side plate to 5 mm or more. In other words, if these allowance dimensions A and B are too short, there is a risk that the allowances A and B of the side plate 1 may crack when fastening with screws, etc., which is not preferable.

なお本実施形態において、段板2側には先孔(下孔)等に相当するような孔は形成されていない。 In this embodiment, no holes equivalent to pilot holes (preparation holes) are formed on the step plate 2 side.

本実施形態においては、家屋構造体に固定された両側板1に、段板2およびけこみ板3を取り付けて屋内階段を組み立てるものである。本実施形態において屋内階段を組み立てる際に組立手順は限定されるものではないが一般的には、両側板1に対し段板2およびけこみ板3を下側から順に組み立てていくのが通例である。 In this embodiment, the indoor staircase is assembled by attaching the step boards 2 and riser boards 3 to the side boards 1 fixed to the house structure. The assembly procedure for assembling the indoor staircase in this embodiment is not limited, but it is common to assemble the step boards 2 and riser boards 3 to the side boards 1 in order from the bottom up.

すなわち両側板1の1段目の垂直部13の前面に、1段目のけこみ板3を沿わせるように配置するとともに、1段目の水平部に、段板2をその嵌合溝22内に上記1段目のけこみ板3の上端縁部を嵌合しつつ配置する。この際、必要に応じて接着剤を用いて、けこみ板3の上端縁部を段板2の嵌合溝22に接着し、けこみ板3を側板1の水平部12に仮止めしておく。さらに必要に応じて接着剤や両面テープを用いて、段板2を側板1の水平部12に仮止めしておく。 That is, the first step riser 3 is placed along the front surface of the first step vertical portion 13 of both side panels 1, and the step panel 2 is placed on the horizontal portion of the first step while fitting the upper edge of the first step riser 3 into the fitting groove 22. At this time, if necessary, adhesive is used to adhere the upper edge of the riser 3 to the fitting groove 22 of the step panel 2, and the riser 3 is temporarily fixed to the horizontal portion 12 of the side panel 1. Furthermore, if necessary, adhesive or double-sided tape is used to temporarily fix the step panel 2 to the horizontal portion 12 of the side panel 1.

次に1段目の段板2を両側板1にビス留めするが、その前に、両側板1の2段目の垂直部13の前面に、2段目のけこみ板3を配置し、そのけこみ板3の下端部を1段目の段板2の後端面と両側板1の2段目の垂直部13との間の隙間に介在しておく。なおビス留め前の状態では、当該隙間の間隔は、けこみ板3の厚さ寸法よりも少し大きくなっており、当該隙間にけこみ板3の下端部が遊嵌状態で介在されている。 Next, the first step 2 is screwed to both side panels 1, but before that, the second step riser 3 is placed on the front of the second step vertical portion 13 of both side panels 1, and the lower end of the riser 3 is inserted in the gap between the rear end face of the first step 2 and the second step vertical portion 13 of both side panels 1. Note that before the screws are attached, the gap is slightly larger than the thickness of the riser 3, and the lower end of the riser 3 is loosely fitted in the gap.

続いてビス6の軸部62を、1段目の段板2の下面側から側板1の座ぐり凹部5を介して先孔4に挿入し、そのビス6を回転操作して軸部62の先端部を先孔4を通じて段板2の裏面側にねじ込んでいく。 Next, insert the shaft 62 of the screw 6 from the underside of the first step plate 2 through the countersunk recess 5 in the side plate 1 into the tip hole 4, and then rotate the screw 6 to screw the tip of the shaft 62 through the tip hole 4 into the back side of the step plate 2.

ここで本実施形態においては、ビス6の軸部62の外径寸法よりも先孔4の内径寸法が大きく形成されているため、ビス6の軸部62が段板2に所定量ねじ込まれて、ビス6の頭部61が座ぐり凹部5の座面51に当接して係止すると、それ以降、回転操作されるビス6は、それ自体は軸心方向に沿って前進移動せず、段板2をビス6側(下方側)に引き寄せつつ段板2内にねじ込まれていく。この段板2の引き寄せ移動によって、段板2が側板1の水平部12に引き付けられて、段板2が水平部12に隙間なく適合した状態に確実に固定することができる。 In this embodiment, the inner diameter of the tip hole 4 is larger than the outer diameter of the shaft 62 of the screw 6, so that when the shaft 62 of the screw 6 is screwed into the step plate 2 a predetermined amount and the head 61 of the screw 6 abuts and engages with the seat surface 51 of the countersunk recess 5, the screw 6, which is then rotated, does not move forward along the axial direction itself, but is screwed into the step plate 2 while drawing the step plate 2 toward the screw 6 (downward). This pulling movement of the step plate 2 draws the step plate 2 to the horizontal portion 12 of the side plate 1, and the step plate 2 can be reliably fixed in a state where it fits snugly against the horizontal portion 12.

その上さらに本実施形態においては、先孔4が前方に向けて傾斜しているため、上記ビス6の回転操作によって、段板2が水平部12に沿って後方へも引き寄せられていき、1段目の段板2の後端面が2段目のけこみ板3を介して2段目の垂直部13に隙間なく圧接した状態に確実に固定することができる。 Furthermore, in this embodiment, the tip hole 4 is inclined toward the front, so that by rotating the screw 6, the step plate 2 is pulled rearward along the horizontal portion 12, and the rear end face of the first step plate 2 can be securely fixed in a state where it is pressed against the vertical portion 13 of the second step via the riser plate 3 of the second step with no gaps.

このようにビス6のねじ込み操作に伴う段板2の引き寄せ移動によって、段板2を側板1の水平部12および垂直部13の所望の位置に適合した状態に確実に固定することができる。 In this way, the step plate 2 is pulled and moved by the screw 6, so that the step plate 2 can be reliably fixed in the desired position of the horizontal portion 12 and vertical portion 13 of the side plate 1.

なおけこみ板3は、必要に応じてビスや釘等の固着具によって、両側板1や段板2に固定するようにしても良い。 If necessary, the riser plate 3 may be fixed to the side panels 1 and step panels 2 using fasteners such as screws or nails.

以下同様にして、側板1における2段目以降の水平部12および垂直部13に、段板2およびけこみ板3を順次固定していき、屋内階段の組付が完了する。 Then, in the same manner, the step panels 2 and riser panels 3 are fixed to the horizontal parts 12 and vertical parts 13 of the side panels 1 from the second step onwards, completing the assembly of the indoor staircase.

以上のように本実施形態の階段においては、階段裏面側から施工する裏面作業方式であるため、ビス6等の固定具が表面側に露出されず良好な意匠性を得ることができる。さらにビス6を先孔4に挿入するだけでビス6を所望の位置に確実にガイドでき、ビス6の位置決め操作を簡単に行うことができるとともに、先孔4に挿入後、ビス6を段板2にねじ込めば、上記の引き寄せ効果も相まって、段板2を位置精度良く簡単に取り付けることができる。 As described above, the stairs of this embodiment are constructed from the back side of the stairs using a back-side work method, so that fasteners such as the screws 6 are not exposed on the front side, resulting in good design. Furthermore, the screws 6 can be reliably guided to the desired position simply by inserting them into the pilot holes 4, making it easy to position the screws 6, and once inserted into the pilot holes 4, screwing the screws 6 into the step plate 2 also allows the above-mentioned pulling effect to be used to easily attach the step plate 2 with good positional accuracy.

また本実施形態においては、受金具や受桟を用いずに、段板2をビス6によって側板1に直接固定するものであるため、部品点数を削減できて、部品管理が容易であるとともに、構造の簡素化も図ることができる。 In addition, in this embodiment, the step plate 2 is fixed directly to the side plate 1 with screws 6 without using brackets or brackets, which reduces the number of parts, simplifies parts management, and simplifies the structure.

また本実施形態においては、先孔4の側板内面側に座ぐり凹部5を形成して、その座ぐり凹部5の座面51に、ビス6の頭部を当接係止するようにしているため、上記の段板2の引き寄せ移動を確実に行うことができるとともに、ビス6が必要以上に打ち込まれるのを防止できて、ビス先端が段板2の表面(化粧面)から突出するような不具合を確実に防止することができる。 In addition, in this embodiment, a countersink recess 5 is formed on the inner surface of the side plate of the tip hole 4, and the head of the screw 6 abuts and engages with the seat surface 51 of the countersink recess 5. This ensures that the step plate 2 can be pulled and moved as described above, and also prevents the screw 6 from being driven in more than necessary, thereby reliably preventing problems such as the tip of the screw protruding from the surface (decorative surface) of the step plate 2.

ここで本実施形態において、座ぐり凹部5の座面51に、ビス6の頭部61を確実に当接係止できるように、ビス6としては、既述した通り頭部61の底面(つまり座面5との対向面)が軸部62の軸心に直交する平坦面に形成されているものを採用するのが好ましい。具体的にはビス6として、トラスビス、ラッパビスを好適に採用でき、中でも特にトラスビスを採用するのが良い。もっとも本実施形態においては、他のビス、例えばフレキビスも採用することも可能である。 In this embodiment, as described above, it is preferable to use a screw 6 in which the bottom surface of the head 61 (i.e., the surface facing the seat 5) is formed as a flat surface perpendicular to the axis of the shaft 62 so that the head 61 of the screw 6 can be reliably engaged with the seat 51 of the countersunk recess 5. Specifically, truss screws and trumpet screws are suitable for use as the screw 6, and it is particularly preferable to use truss screws. However, in this embodiment, other screws, such as flexible screws, can also be used.

また本実施形態においては、ビス6の頭部61を座ぐり凹部5内に確実に収納できるため、ビス6の頭部61が階段裏面側(側板内面)から突出するようなことがなく、その突出部が階段裏面側での階段組立作業の妨げになるような不具合を確実に防止でき、この点からも階段組立作業を効率良くスムーズに行うことができる。さらにビス6の頭部が側板内面側から突出していないため、階段下収納を採用する場合等、段板内面側に化粧を施すような場合、段板内面に内装材(化粧材)等を支障なく貼り付けることができ、利便性を一層向上させることができる。 In addition, in this embodiment, the head 61 of the screw 6 can be securely stored within the countersunk recess 5, so the head 61 of the screw 6 does not protrude from the back side of the stairs (the inner surface of the side panel), and this reliably prevents problems such as the protruding portion interfering with the staircase assembly work on the back side of the stairs, making the staircase assembly work efficient and smooth. Furthermore, because the head of the screw 6 does not protrude from the inner surface of the side panel, when applying decorative finishes to the inner surface of the steps, such as when using under-stair storage, interior materials (decorative materials) etc. can be attached to the inner surface of the steps without hindrance, further improving convenience.

もっとも本発明においては、座ぐり凹部5を、ビス6(固定具)の頭部61の全域を収納できる大きさに必ずしも形成する必要はなく、座ぐり凹部52を頭部61の一部のみを収容できる大きさに形成し、頭部61の残りの部分を座ぐり凹部5から突出させるようにしても良い。 However, in the present invention, it is not necessary to form the countersunk recess 5 in a size that can accommodate the entire head 61 of the screw 6 (fixing device). The countersunk recess 52 may be formed in a size that can accommodate only a portion of the head 61, with the remaining portion of the head 61 protruding from the countersunk recess 5.

なお上記実施形態においては、固定具としてビス6を用いる場合を例に挙げて説明したが、それだけに限られず、本発明においては、他の機械的ないし物理的固定具例えば、釘やスクリュー釘等を用いるようにしても良い。釘等を用いる場合、段板2の引き寄せ効果は得られないが、釘等を先孔4に打ち込んだ際に、釘等を先孔6によってガイドできるため、釘等の位置決めを確実に行うことができ、ひいては段板取付作業を簡単かつ確実に行うことができる。 In the above embodiment, the screw 6 is used as a fastener, but the present invention is not limited to this. Other mechanical or physical fasteners, such as nails or screw nails, may be used. When a nail or the like is used, the pulling effect of the step board 2 cannot be obtained, but when the nail or the like is driven into the pilot hole 4, the nail or the like can be guided by the pilot hole 6, so the nail or the like can be positioned reliably, and the step board installation work can be performed easily and reliably.

また上記実施形態においては、先孔4を側板内面側から水平部(上端面)12にかけて貫通するように形成しているが、それだけに限られず、本発明においては、先孔4を、その上端部側(水平部12側)が開口されずに閉塞されて下端側(側板内側面側)のみが開口された非貫通状に形成しても良い。 In the above embodiment, the tip hole 4 is formed so as to penetrate from the inner surface of the side plate to the horizontal portion (upper end surface) 12, but this is not limited thereto. In the present invention, the tip hole 4 may be formed so as to be non-penetrating, with its upper end portion (horizontal portion 12 side) closed and only its lower end portion (side of the inner surface of the side plate) open.

さらに上記実施形態においては、先孔4をその内径寸法をビス6の軸部62の外径寸法よりも大きくしたバカ孔に形成しているが、それだけに限られず、本発明おいては、先孔4の内径寸法を固着具の軸部の外径寸法よりも小さく、または同程度の大きさに形成するようにしても良い。もっとも、先孔4をその上端部を閉塞したり、内径寸法を小さくすると、段板2の引き寄せ効果を期待できないため、上記実施形態のように、先孔4を貫通状のバカ孔(大径孔)に形成するのが好ましい。 In addition, in the above embodiment, the tip hole 4 is formed as a blind hole with an inner diameter larger than the outer diameter of the shaft 62 of the screw 6, but this is not limited thereto, and in the present invention, the inner diameter of the tip hole 4 may be formed smaller than or approximately the same as the outer diameter of the shaft of the fastener. However, if the upper end of the tip hole 4 is closed or the inner diameter is made small, the pulling effect of the step plate 2 cannot be expected, so it is preferable to form the tip hole 4 as a through hole (large diameter hole) as in the above embodiment.

また上記実施形態においては、本発明の段板取付構造を直階段に適用する場合を例に挙げて説明したが、それだけに限られず、本発明の段板取付構造は廻り階段にも適用することができる。 In the above embodiment, the step mounting structure of the present invention is described as being applied to a straight staircase, but this is not limited thereto, and the step mounting structure of the present invention can also be applied to a spiral staircase.

例えば図6に示す階段においては、直階段S1と、廻り階段S2とが組み合わされて構成されており、直階段S1は上記実施形態と同様、支柱等の家屋構造体9に固定された両側板1に、その各水平部12に対応して2つずつ先孔4が形成されている。一方、廻り階段S2においては、家屋構造体9に固定される両側板のうち、内側に配置される内側板1aは、外側に配置される外側板1bに比べて、前後方向の長さ(水平部12の長さ)が短くなっている。このような廻り階段S2においても、上記実施形態と同様に、内側板1aおよび外側板1bに先孔4や座ぐり凹部5を形成しておくことによって、上記実施形態と同様に階段を組み立てることができる。 For example, the staircase shown in FIG. 6 is constructed by combining a straight staircase S1 and a spiral staircase S2. As in the above embodiment, the straight staircase S1 has two pilot holes 4 formed in each of the two side panels 1 fixed to the house structure 9 such as a support, corresponding to each horizontal section 12. On the other hand, in the spiral staircase S2, of the two side panels fixed to the house structure 9, the inner panel 1a located on the inside has a shorter length in the front-to-rear direction (length of the horizontal section 12) than the outer panel 1b located on the outside. In this spiral staircase S2, as in the above embodiment, pilot holes 4 and countersunk recesses 5 are formed in the inner panel 1a and outer panel 1b, so that the staircase can be assembled in the same way as in the above embodiment.

ここで廻り階段S2の裏面側における内側板1a周辺の作業スペースは特に小さく、さらに多くの部材が錯綜して複雑な構造であるため、階段内側での内側板1aへの段板2の取付作業は作業者にとって多大な負担となる。このような作業し難い廻り階段内側であっても、本実施形態の段板取付構造においては、ビス6を先孔4に挿入してねじ込むだけで簡単かつ精度良く、段板2を内側板1aに固定することができるとともに、受桟や受金具も不要で構造も簡素になり、有用性をより一層向上させることができる。なお外側板1bへの段板2の取付作業も、上記実施形態と同様に行うことができる。 Here, the working space around the inner plate 1a on the back side of the spiral staircase S2 is particularly small, and the structure is complicated with many intertwined parts, so the work of attaching the step 2 to the inner plate 1a on the inside of the staircase places a great burden on the worker. Even on the inside of the spiral staircase where work is difficult, with the step attachment structure of this embodiment, the step 2 can be easily and precisely fixed to the inner plate 1a simply by inserting the screw 6 into the tip hole 4 and screwing it in. Furthermore, no braces or brackets are required, and the structure is simplified, further improving its usefulness. The work of attaching the step 2 to the outer plate 1b can also be performed in the same way as in the above embodiment.

また上記実施形態においては、本発明の段板取付構造を一対の側板1の各水平部12にそれぞれ適用する場合を例に挙げて説明したが、それだけに限られず、本発明の段板取付構造は、側板1の少なくとも1つの水平部12に適用されてさえいれば良い。例えば本発明の段板取付構造を、一対の側板1のうち、片側の側板1のいずれかの水平部12のみに適用するようにしても良いし、廻り階段の内側板1aの水平部のみに適用するようにしても良い。 In the above embodiment, the step mounting structure of the present invention is applied to each horizontal portion 12 of a pair of side panels 1, but the present invention is not limited to this and it is sufficient that the step mounting structure of the present invention is applied to at least one horizontal portion 12 of the side panel 1. For example, the step mounting structure of the present invention may be applied to only one of the horizontal portions 12 of one of the pair of side panels 1, or may be applied to only the horizontal portion of the inner panel 1a of a spiral staircase.

また上記実施形態においては、両側が壁面等によって閉塞されるひな壇階段に本発明を適用した場合を例に挙げて説明したが、それだけに限られず、本発明おいては、片側の全域または一部、両側の全域または一部が開放されたひな壇階段にも適用することができる。 In the above embodiment, the present invention has been described as being applied to a tiered staircase with both sides closed by walls or the like, but the present invention is not limited to this and can also be applied to a tiered staircase with all or part of one side or all or part of both sides open.

また上記実施形態においては、本発明の段板取付構造を段板およびけこみ板を備えたひな壇階段に適用する場合を例に挙げて説明したが、それだけに限られず、本発明は、側板に段板のみが取り付けられて、けこみ板を備えていないささら桁階段等にも適用することができる。 In the above embodiment, the step mounting structure of the present invention is described as being applied to a stepped staircase with step plates and risers, but the present invention is not limited to this. It can also be applied to stringer stairs, etc., where only the step plates are attached to the side panels and there are no risers.

さらに上記実施形態においては、両側板1が共にひな壇階段用等の階段状の側板によって構成される場合を例に挙げて説明したが、それだけに限られず、本発明においては、一対の側板のうち少なくとも一方が階段状の側板によって構成されていれば良い。例えば本発明は、一対の側板のうち一方が階段状の側板によって構成され、他方が化粧階段用の側板(段板支持部材)等によって構成されていても良い。 Furthermore, in the above embodiment, an example was given in which both side panels 1 are configured as step-like side panels for a tiered staircase or the like, but this is not limited thereto, and in the present invention, it is sufficient that at least one of the pair of side panels is configured as a step-like side panel. For example, in the present invention, one of the pair of side panels may be configured as a step-like side panel, and the other may be configured as a side panel for a decorative staircase (step support member), etc.

また言うまでもなく本発明においては、側板1における一つの水平部12に形成される先孔4の数は限定されるものではない。 Needless to say, in the present invention, the number of tip holes 4 formed in one horizontal portion 12 of the side plate 1 is not limited.

この発明の階段の段板取付構造は、戸建て住宅等の一般家屋のひな壇階段等に好適に適用することができる。 The staircase step mounting structure of this invention can be suitably applied to tiered staircases in ordinary houses such as detached houses.

1:側板
1a:内側板
1b:外側板
12:水平部
13:垂直部
2:段板
3:けこみ板
4:先孔
5:座ぐり凹部
51:座面
6:ビス(固定具)
61:頭部
62:軸部
S1:直階段
S2:廻り階段
1: Side plate 1a: Inner plate 1b: Outer plate 12: Horizontal portion 13: Vertical portion 2: Step plate 3: Rise plate 4: Tip hole 5: Counterbore recess 51: Seat surface 6: Screw (fixing device)
61: Head 62: Shaft S1: Direct staircase S2: Circular staircase

Claims (10)

間隔をおいて配置される一対の側板と、前記側板に設けられた水平部に設置される段板とを備えた階段の段板取付構造であって、
前記側板の内面から水平部に向けて直線状に延び、かつ上端側が下端側に対し外側に傾斜する先孔が形成され、
軸部の基端側に頭部が設けられた固定具の前記頭部が前記先孔の下端側に配置されて前記軸部が前記先孔を通じて前記側板を貫通した状態で前記軸部の先端側が前記段板の下面側に固定されることによって、前記段板が前記側板に固定されていることを特徴とする階段の段板取付構造。
A staircase step mounting structure having a pair of side panels arranged at an interval and a step panel installed on a horizontal portion provided on the side panels,
A tip hole is formed which extends linearly from the inner surface of the side plate toward the horizontal portion and whose upper end is inclined outwardly with respect to the lower end,
A staircase step mounting structure characterized in that the step is fixed to the side plate by positioning the head of a fixing device, the head being provided at the base end of the shaft, at the lower end side of the tip hole, and the tip side of the shaft penetrating the side plate through the tip hole, thereby fixing the step to the side plate.
前記側板における前記先孔の下端側に対応して座ぐり凹部が設けられ、その座ぐり凹部に前記固定具の頭部が配置されるとともに、
前記座ぐり凹部の座面に、前記頭部が当接係止している請求項1に記載の階段の段板取付構造。
A countersunk recess is provided in the side plate in correspondence with a lower end side of the tip hole, and a head of the fixing tool is disposed in the countersunk recess;
2. The staircase step mounting structure according to claim 1, wherein the head abuts and engages with a seat surface of the countersunk recess.
前記座ぐり凹部内に前記固定具の頭部が収納されている請求項2に記載の階段の段板取付構造。 The staircase step mounting structure according to claim 2, in which the head of the fastener is housed within the countersunk recess. 前記座ぐり凹部の座面に、前記固定具の頭部が面接触状態に配置されている請求項2または3に記載の階段の段板取付構造。 The staircase step mounting structure according to claim 2 or 3, in which the head of the fastener is disposed in surface contact with the seat surface of the countersunk recess. 前記先孔の内径が、前記固定具の軸部の外径よりも大きく形成されている請求項1~4のいずれか1項に記載の階段の段板取付構造。 The staircase step mounting structure according to any one of claims 1 to 4, in which the inner diameter of the tip hole is larger than the outer diameter of the shaft of the fastener. 前記固定具がビスによって構成され、
前記先孔の上端部が前記側板の水平部に開口している請求項5に記載の階段の段板取付構造。
The fixing device is constituted by a screw,
6. A staircase step mounting structure according to claim 5, wherein an upper end of said tip hole is open to a horizontal portion of said side plate.
前記側板における前記水平部の後端に上方に延びる垂直部が設けられ、
前記先孔がその上端部が下端部に対し前方に傾斜するように形成されている請求項6に記載の階段の段板取付構造。
A vertical portion extending upward is provided at a rear end of the horizontal portion of the side plate,
7. A staircase step mounting structure according to claim 6, wherein said tip hole is formed so that its upper end is inclined forward with respect to its lower end.
前記垂直部の前面に沿ってけこみ板が配置されるとともに、そのけこみ板の下端部が前記段板の後端面および前記垂直部との間に介在されている請求項7に記載の階段の段板取付構造。 The staircase step mounting structure of claim 7, in which a riser plate is disposed along the front surface of the vertical portion, and the lower end of the riser plate is interposed between the rear end surface of the step plate and the vertical portion. 直階段に適用される請求項1~8のいずれか1項に記載の階段の段板取付構造。 The staircase step mounting structure described in any one of claims 1 to 8 is applied to a straight staircase. 廻り階段に適用される請求項1~8のいずれか1項に記載の階段の段板取付構造。 The staircase step mounting structure described in any one of claims 1 to 8 is applied to a spiral staircase.
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JP2007146393A (en) 2005-11-24 2007-06-14 Enomoto Co Ltd Stair tread plate mounting structure and mounting method
JP2009185585A (en) 2008-02-08 2009-08-20 Yoshikuni Okura Staircase
US20130283711A1 (en) 2010-08-17 2013-10-31 Plante Cusson Precision built staircase
JP2014066059A (en) 2012-09-26 2014-04-17 Asahi Woodtec Corp Tread fitting structure and tread fitting method
JP2018048510A (en) 2016-09-23 2018-03-29 大建工業株式会社 Tread restraining wedge and tread fixing structure using the wedge
JP2019190106A (en) 2018-04-24 2019-10-31 朝日ウッドテック株式会社 Staircase and construction method of the same

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Publication number Priority date Publication date Assignee Title
JP2007146393A (en) 2005-11-24 2007-06-14 Enomoto Co Ltd Stair tread plate mounting structure and mounting method
JP2009185585A (en) 2008-02-08 2009-08-20 Yoshikuni Okura Staircase
US20130283711A1 (en) 2010-08-17 2013-10-31 Plante Cusson Precision built staircase
JP2014066059A (en) 2012-09-26 2014-04-17 Asahi Woodtec Corp Tread fitting structure and tread fitting method
JP2018048510A (en) 2016-09-23 2018-03-29 大建工業株式会社 Tread restraining wedge and tread fixing structure using the wedge
JP2019190106A (en) 2018-04-24 2019-10-31 朝日ウッドテック株式会社 Staircase and construction method of the same

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