JP7589350B2 - A solution used to prepare a catalyst consisting of molybdenum (Mo) and a group VIII metal for synthesizing a catalyst for hydrodesulfurization (HDS) - Google Patents
A solution used to prepare a catalyst consisting of molybdenum (Mo) and a group VIII metal for synthesizing a catalyst for hydrodesulfurization (HDS) Download PDFInfo
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- JP7589350B2 JP7589350B2 JP2023528688A JP2023528688A JP7589350B2 JP 7589350 B2 JP7589350 B2 JP 7589350B2 JP 2023528688 A JP2023528688 A JP 2023528688A JP 2023528688 A JP2023528688 A JP 2023528688A JP 7589350 B2 JP7589350 B2 JP 7589350B2
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- 239000003054 catalyst Substances 0.000 title claims description 109
- 229910052751 metal Inorganic materials 0.000 title claims description 37
- 239000002184 metal Substances 0.000 title claims description 37
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 title claims description 25
- 229910052750 molybdenum Inorganic materials 0.000 title claims description 16
- 239000011733 molybdenum Substances 0.000 title claims description 16
- 230000002194 synthesizing effect Effects 0.000 title description 2
- 150000007524 organic acids Chemical class 0.000 claims description 34
- 238000002360 preparation method Methods 0.000 claims description 20
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 18
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- -1 carbonate compound Chemical class 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 claims description 10
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 9
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000001069 Raman spectroscopy Methods 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- QGAVSDVURUSLQK-UHFFFAOYSA-N ammonium heptamolybdate Chemical compound N.N.N.N.N.N.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.[Mo].[Mo].[Mo].[Mo].[Mo].[Mo].[Mo] QGAVSDVURUSLQK-UHFFFAOYSA-N 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 5
- 238000001228 spectrum Methods 0.000 claims description 5
- 229960005070 ascorbic acid Drugs 0.000 claims description 4
- 235000010323 ascorbic acid Nutrition 0.000 claims description 4
- 239000011668 ascorbic acid Substances 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 4
- ZOTKGJBKKKVBJZ-UHFFFAOYSA-L cobalt(2+);carbonate Chemical compound [Co+2].[O-]C([O-])=O ZOTKGJBKKKVBJZ-UHFFFAOYSA-L 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 2
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 2
- 229910021446 cobalt carbonate Inorganic materials 0.000 claims description 2
- 239000001630 malic acid Substances 0.000 claims description 2
- 235000011090 malic acid Nutrition 0.000 claims description 2
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 claims description 2
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 230000033116 oxidation-reduction process Effects 0.000 claims 1
- 239000000243 solution Substances 0.000 description 99
- 238000005470 impregnation Methods 0.000 description 58
- 238000000034 method Methods 0.000 description 26
- 230000008569 process Effects 0.000 description 22
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 20
- 239000011593 sulfur Substances 0.000 description 19
- 229910052717 sulfur Inorganic materials 0.000 description 19
- 239000002283 diesel fuel Substances 0.000 description 14
- 238000001237 Raman spectrum Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 150000001875 compounds Chemical class 0.000 description 11
- 239000000446 fuel Substances 0.000 description 11
- 150000003464 sulfur compounds Chemical class 0.000 description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000007423 decrease Effects 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- 230000003197 catalytic effect Effects 0.000 description 5
- 230000009849 deactivation Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000004434 sulfur atom Chemical group 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- 229910019614 (NH4)6 Mo7 O24.4H2 O Inorganic materials 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 238000001994 activation Methods 0.000 description 1
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 1
- 229940010552 ammonium molybdate Drugs 0.000 description 1
- 235000018660 ammonium molybdate Nutrition 0.000 description 1
- 239000011609 ammonium molybdate Substances 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- FIXLYHHVMHXSCP-UHFFFAOYSA-H azane;dihydroxy(dioxo)molybdenum;trioxomolybdenum;tetrahydrate Chemical compound N.N.N.N.N.N.O.O.O.O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O=[Mo](=O)=O.O[Mo](O)(=O)=O.O[Mo](O)(=O)=O.O[Mo](O)(=O)=O FIXLYHHVMHXSCP-UHFFFAOYSA-H 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- PBAYDYUZOSNJGU-UHFFFAOYSA-N chelidonic acid Natural products OC(=O)C1=CC(=O)C=C(C(O)=O)O1 PBAYDYUZOSNJGU-UHFFFAOYSA-N 0.000 description 1
- 239000013626 chemical specie Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910000001 cobalt(II) carbonate Inorganic materials 0.000 description 1
- INILCLIQNYSABH-UHFFFAOYSA-N cobalt;sulfanylidenemolybdenum Chemical compound [Mo].[Co]=S INILCLIQNYSABH-UHFFFAOYSA-N 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- IYYZUPMFVPLQIF-ALWQSETLSA-N dibenzothiophene Chemical class C1=CC=CC=2[34S]C3=C(C=21)C=CC=C3 IYYZUPMFVPLQIF-ALWQSETLSA-N 0.000 description 1
- IYYZUPMFVPLQIF-UHFFFAOYSA-N dibenzothiophene sulfoxide Natural products C1=CC=C2C3=CC=CC=C3SC2=C1 IYYZUPMFVPLQIF-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000009881 electrostatic interaction Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229940093915 gynecological organic acid Drugs 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 150000002443 hydroxylamines Chemical class 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052961 molybdenite Inorganic materials 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- MRDDPVFURQTAIS-UHFFFAOYSA-N molybdenum;sulfanylidenenickel Chemical compound [Ni].[Mo]=S MRDDPVFURQTAIS-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 125000001741 organic sulfur group Chemical group 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- 125000003703 phosphorus containing inorganic group Chemical group 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 239000012087 reference standard solution Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 150000003577 thiophenes Chemical class 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0213—Preparation of the impregnating solution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/88—Molybdenum
- B01J23/882—Molybdenum and cobalt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/188—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum, tungsten or polonium
- B01J27/19—Molybdenum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0203—Impregnation the impregnation liquid containing organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/615—100-500 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/635—0.5-1.0 ml/g
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/06—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
- C10G45/08—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
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- Engineering & Computer Science (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Description
本発明は、概して、有機化学および無機化学の分野に関し、水素化脱硫(hydrodesulfurization、HDS)プロセスのための触媒を合成するための、モリブデン(Mo)および第VIII族金属を備える、触媒調製のための含浸溶液の調製に関する。 The present invention relates generally to the field of organic and inorganic chemistry and to the preparation of an impregnation solution for the preparation of a catalyst comprising molybdenum (Mo) and a Group VIII metal for the synthesis of a catalyst for hydrodesulfurization (HDS) processes.
多くの国では、現在、環境に優しい燃料が製造および使用されている。その結果、燃料品質改善基準がより厳しくなった。よって、燃料中の硫黄含有量の低減がさらに重要になっている。2024年には、タイ国は、ディーゼル油の品質基準をEuro4からEuro5に変更して、燃料中の硫黄含有量を50ppmから10ppmに低減することになっている。このように、タイ国の燃料品質基準は、世界の他の国々の燃料基準の傾向に従って、燃料中の硫黄含有量を徐々に低減し続けることになる。 In many countries, environmentally friendly fuels are now being produced and used. As a result, fuel quality improvement standards have become stricter. Therefore, reducing the sulfur content in fuel has become even more important. In 2024, Thailand will change its diesel oil quality standard from Euro 4 to Euro 5, reducing the sulfur content in fuel from 50 ppm to 10 ppm. Thus, Thailand's fuel quality standards will continue to gradually reduce the sulfur content in fuel, following the trends of fuel standards in other countries around the world.
ディーゼル燃料中の硫黄含有量を低減するために、石油精製所は、ディーゼル燃料中の硫黄化合物を水素ガスを用いて除去するプロセス(水素化脱硫、HDS)を使用して、ディーゼル燃料基準による設定値を超えない量にしている。水素ガスは、320~400℃の温度、3~7MPaの圧力において、ディーゼル燃料中の硫黄化合物と反応する。これにより、硫黄原子を含有する炭化水素に基づく生成物が、ディーゼル燃料基準で指定された値を超えない範囲となる。硫黄原子は、硫化水素ガス(H2S)として除去される。このHDSプロセスには、反応を加速するための触媒が必要である。環境にさらに優しい燃料を求める世界規模の需要に対処するためにタイ国はディーゼル燃料品質基準を改善する必要があり、その結果、この種の触媒が量およびコスト値の両方においてさらに求められている。 To reduce the sulfur content in diesel fuel, oil refineries use a process called hydrodesulfurization (HDS) to remove sulfur compounds in diesel fuel using hydrogen gas so that the amount does not exceed the value set by the diesel fuel standard. Hydrogen gas reacts with the sulfur compounds in diesel fuel at a temperature of 320-400° C. and a pressure of 3-7 MPa. This results in products based on hydrocarbons containing sulfur atoms that do not exceed the value specified by the diesel fuel standard. The sulfur atoms are removed as hydrogen sulfide gas (H 2 S). This HDS process requires a catalyst to accelerate the reaction. Thailand needs to improve diesel fuel quality standards to meet the global demand for more environmentally friendly fuels, which results in a greater demand for this type of catalyst, both in quantity and cost value.
このHDSプロセスは、硫黄含有化合物から硫黄を効果的に除去できることが示されている。しかしながら、ディーゼル燃料中の硫黄化合物の構造を考慮した場合、燃料中には複雑な硫黄化合物も共存しており、これらの大部分は、1つまたは2つのアルキル基を4位および/または6位に有するジベンゾチオフェン誘導体(ジベンゾチオフェン、Dibenzothiophenes、DBT)である。これは、このプロセスによって除去することが困難な硫黄化合物の構造である、というのは、アルキル基が結合しているために、硫黄分子と触媒上の活性部位との結合が妨げられるためである。 This HDS process has been shown to be effective in removing sulfur from sulfur-containing compounds. However, when considering the structure of sulfur compounds in diesel fuel, complex sulfur compounds also coexist in the fuel, most of which are dibenzothiophene derivatives (DBT) with one or two alkyl groups at the 4- and/or 6-positions. This is a structure of sulfur compounds that is difficult to remove by this process, because the alkyl groups prevent the sulfur molecules from binding to the active sites on the catalyst.
したがって、HDSプロセスによってディーゼル燃料中の硫黄含有量を10ppm未満まで低減する際には、多量の水素ガスと触媒とを高温で反応させることが非常に重要である。その理由は、ディーゼル燃料中の硫黄残基が複雑であって、Euro4燃料基準に従うHDSプロセスにおいて使用される通常の条件では水素ガスと反応しにくいためである。よって、通常の反応温度および圧力でのHDSプロセスによってディーゼル燃料中の硫黄化合物の量を低減してEuro5燃料品質基準に適合させることのできる、より高効率の革新的な触媒が必要である。これは、通常の運転条件以外は許容できないという工場設備の制約があるためである。 Therefore, it is very important to react a large amount of hydrogen gas with the catalyst at high temperatures when reducing the sulfur content in diesel fuel to less than 10 ppm by HDS process. The reason is that the sulfur residues in diesel fuel are complex and do not easily react with hydrogen gas under the normal conditions used in HDS process according to Euro 4 fuel standard. Therefore, there is a need for more efficient and innovative catalysts that can reduce the amount of sulfur compounds in diesel fuel by HDS process at normal reaction temperature and pressure to meet Euro 5 fuel quality standard. This is because of plant equipment constraints that cannot tolerate anything other than normal operating conditions.
精製所および石油化学工業において一般的に使用されるHDSプロセスのための触媒は、ガンマアルミナに担持された硫化ニッケルモリブデン(Ni-Mo-S/γ-Al2O3)またはガンマアルミナに担持された硫化コバルトモリブデン(Co-Mo-S/γ-Al2O3)である。特許に示されている配合に依存して、活性金属の種類、添加剤の種類の選択、および合成方法の改善(触媒調製のために使用される溶液(含浸溶液)の化学組成の変更を含み得る)などの異なるプロセスにより、触媒効率を改善することができる。さらに、担体の多孔質構造の改善、触媒焼結の改善(乾燥工程)、および触媒活性化プロセスの改善などの担体の改善も、触媒の効率に反映されて、ディーゼル燃料中の硫黄化合物の除去がより高効率となる。特許調査による触媒の向上の詳細を以下に示す。 The catalysts for HDS process commonly used in refineries and petrochemical industries are nickel molybdenum sulfide supported on gamma alumina (Ni-Mo-S/γ-Al 2 O 3 ) or cobalt molybdenum sulfide supported on gamma alumina (Co-Mo-S/γ-Al 2 O 3 ). Depending on the formulation shown in the patent, the catalyst efficiency can be improved by different processes such as the selection of the type of active metal, the type of additive, and the improvement of the synthesis method (which may include changing the chemical composition of the solution (impregnation solution) used for catalyst preparation). In addition, the improvement of the support, such as the improvement of the porous structure of the support, the improvement of the catalyst sintering (drying process), and the improvement of the catalyst activation process, are also reflected in the efficiency of the catalyst, resulting in a more efficient removal of sulfur compounds in diesel fuel. Details of the catalyst improvement from the patent research are given below:
特許公開第JP-A-61-114737号には、窒素有機化合物(窒素含有配位子)および活性金属を含有する溶液を使用する触媒(アルミナまたはシリカ担体に担持される)の合成が記載される。続いて、200℃を超えない温度において触媒を乾燥させている。 JP-A-61-114737 describes the synthesis of a catalyst (supported on an alumina or silica support) using a solution containing a nitrogen-containing organic compound (nitrogen-containing ligand) and an active metal. The catalyst is then dried at a temperature not exceeding 200°C.
米国特許第US6,329,314号には、第VIII族および第VI族の金属を含有する触媒を、特定の条件下において、チオフェンおよび窒素化合物を含有する石油に基づく液体と混合することによって活性化するプロセスが記載される。 U.S. Patent No. US 6,329,314 describes a process for activating catalysts containing Group VIII and Group VI metals by mixing them under certain conditions with a petroleum-based liquid containing thiophenes and nitrogen compounds.
米国特許第US5,032,565号には、第VIII族金属を含有する触媒をアルコールまたは多価アルコールなどの還元剤と反応させることによって還元するプロセスが記載される。 U.S. Pat. No. 5,032,565 describes a process for reducing a catalyst containing a Group VIII metal by reacting it with a reducing agent such as an alcohol or polyhydric alcohol.
米国特許第US6,540,908号には、アルミナと窒素およびカルボニル基を含有する有機化合物とを混合するプロセスからなる硫化物触媒の調製が記載される。これに続いて、当該触媒を硫化物形態に転換する手順を行なっている。 US Patent No. 6,540,908 describes the preparation of sulfide catalysts, which consists of a process of mixing alumina with an organic compound containing nitrogen and carbonyl groups. This is followed by a procedure to convert the catalyst to the sulfide form.
米国特許第US3,114,701号には、アルミナを硝酸ニッケルおよびモリブデン酸アンモニウムの溶解水性溶媒中に複数サイクルで浸漬して、最終的に触媒がニッケル4~10重量%およびモリブデン19~30重量%に達するということが記載される。 US Patent No. 3,114,701 describes immersing alumina in multiple cycles in an aqueous solution of dissolved nickel nitrate and ammonium molybdate to ultimately achieve a catalyst containing 4-10% nickel and 19-30% molybdenum by weight.
米国特許第US6,872,678号には、第VIB族金属の化合物、第VIII族金属の化合物、および有機硫黄添加剤を含有する触媒の合成が記載される。この触媒は、次いで、石油に基づく有機液体と水素ガスとの組み合わせを用いてまたは連続プロセスにて活性化される。 U.S. Patent No. 6,872,678 describes the synthesis of a catalyst containing a compound of a Group VIB metal, a compound of a Group VIII metal, and an organic sulfur additive. The catalyst is then activated using a combination of a petroleum-based organic liquid and hydrogen gas or in a continuous process.
上述される特許調査から、これらは、主として、触媒効率の改善を目的とした触媒合成プロセスに関する。しかしながら、こうした触媒の合成においては、触媒を調製するために使用される溶液(含浸溶液)が、触媒合成の最も重要な要素の1つである。触媒の調製のために使用される含浸溶液は、合成完了時に触媒の主要な機能をもたらす活性種を含有する。特許調査から、触媒を調製するために使用される含浸溶液の詳細が、以下のように開示される。 From the patent search mentioned above, these are mainly related to catalyst synthesis processes aimed at improving catalyst efficiency. However, in the synthesis of such catalysts, the solution used to prepare the catalyst (impregnation solution) is one of the most important elements of catalyst synthesis. The impregnation solution used for catalyst preparation contains active species that provide the main function of the catalyst upon completion of synthesis. From the patent search, the details of the impregnation solution used to prepare the catalyst are disclosed as follows:
米国特許第US3,232,887号には、安定剤として作用するリン酸などの酸性有機化合物または酸性無機化合物を含有し、リンとモリブデンとのモル比(P/Mo)が0.25~2.5の範囲内である、触媒調製のための含浸溶液が記載される。 U.S. Patent No. US 3,232,887 describes an impregnation solution for preparing a catalyst that contains an acidic organic or inorganic compound, such as phosphoric acid, that acts as a stabilizer, and has a phosphorus to molybdenum molar ratio (P/Mo) in the range of 0.25 to 2.5.
米国特許第US3,840,472号には、酸化モリブデン、第VIII族金属からの少なくとも1種の化合物、および水に溶解させたリン酸を含有し、モル比P/Moが0.065~2.5の範囲内である、触媒調製のための含浸溶液が記載される。 US Patent No. US 3,840,472 describes an impregnation solution for preparing a catalyst, which contains molybdenum oxide, at least one compound from a Group VIII metal, and phosphoric acid dissolved in water, with a molar ratio P/Mo in the range of 0.065 to 2.5.
米国特許第US5,332,709号には、触媒調製のための水溶液が記載される。これは、第VIB族金属と、第VIII族金属と、リン含有無機酸と、第VIB族金属および第VIII族金属を溶解してこの溶液を安定化するのに十分な量の還元剤とからなる。この還元剤は、ヒドラジンおよびヒドロキシルアミン化合物から選択され得る。 U.S. Pat. No. 5,332,709 describes an aqueous solution for catalyst preparation. It consists of a Group VIB metal, a Group VIII metal, a phosphorus-containing inorganic acid, and a reducing agent in an amount sufficient to dissolve the Group VIB and Group VIII metals and stabilize the solution. The reducing agent may be selected from hydrazine and hydroxylamine compounds.
米国特許第US9,364,816号には、リン化合物、第VI族金属および第VIII族金属の化合物を含有し、第VI族金属の濃度が5.6mol/Lを超える、触媒調製のための水性含浸溶液が記載される。 U.S. Patent No. US 9,364,816 describes an aqueous impregnation solution for preparing a catalyst that contains a phosphorus compound, a compound of a Group VI metal and a Group VIII metal, the concentration of the Group VI metal being greater than 5.6 mol/L.
上述される特許調査から、これらのほとんどは触媒含浸溶液の調製について言及しており、各特許は、異なる種類の化合物および各化合物の比率に着目している。触媒効率を増大させるために含浸溶液中での活性種の構造を制御してある特定の構造とすることについて記載している特許は、非常に少ない。この点について、特許調査から、米国特許第US7,427,578号において類似性が見いだされ、これは、リン酸を使用して含浸溶液のpHを2~5の範囲に制御することによって、含浸溶液中における活性種の構造をどのように制御するか、について記載したものである。よって、ラマン分光技術を用いて含浸溶液を調べる際に、溶液のラマンスペクトルが波長965~975cm-1の位置に現れている。 From the patent search mentioned above, most of them refer to the preparation of catalyst impregnation solution, and each patent focuses on different types of compounds and the ratio of each compound. There are very few patents that describe controlling the structure of active species in the impregnation solution to a certain structure to increase the catalytic efficiency. In this regard, from the patent search, a similarity is found in US Pat. No. 7,427,578, which describes how to control the structure of active species in the impregnation solution by controlling the pH of the impregnation solution in the range of 2-5 using phosphoric acid. Thus, when the impregnation solution is examined using Raman spectroscopy technique, the Raman spectrum of the solution appears at wavelengths of 965-975 cm -1 .
しかしながら、溶液のラマンスペクトルの位置のみが、触媒調製において使用される含浸溶液中での活性種の具体的な構造を示すわけではない。というのは、活性種構造は含浸溶液の特性にとって非常に重要であり、よってこの含浸溶液から合成される触媒の効率に影響を及ぼすためである。したがって、本発明は、pHおよびレドックス反応の電位差(Eh)を特定の範囲になるように制御することによって、減衰するヘプタモリブデン酸イオン(Mo7O24 6-)の構造を性質的にも量的にも制御することに着目している。これにより、含浸溶液中における活性種の構造が、上述されるとおりに達成される。また、ヘプタモリブデン酸アンモニウム(NH4)6Mo7O24のスペクトルの高さに対する、触媒調製のための含浸溶液から得られるラマンスペクトルの高さの比率も、制御された範囲内でなければならない。さらに、水素ガスプロセスによる硫黄化合物の除去において使用するための本発明に係る含浸溶液から調製される触媒の触媒効率を増大させるために、含浸溶液中の様々な化合物を特定の範囲内に制御しなければならない。 However, only the position of the Raman spectrum of the solution does not indicate the specific structure of the active species in the impregnation solution used in the catalyst preparation, because the active species structure is very important for the properties of the impregnation solution and therefore affects the efficiency of the catalyst synthesized from this impregnation solution. Therefore, the present invention focuses on controlling the structure of the decaying heptamolybdate ion (Mo 7 O 24 6- ) in both quality and quantity by controlling the pH and the potential difference (Eh) of the redox reaction to be in a specific range. This achieves the structure of the active species in the impregnation solution as described above. Also, the ratio of the height of the Raman spectrum obtained from the impregnation solution for catalyst preparation to the height of the spectrum of ammonium heptamolybdate (NH 4 ) 6 Mo 7 O 24 must be within a controlled range. Furthermore, in order to increase the catalytic efficiency of the catalyst prepared from the impregnation solution according to the present invention for use in the removal of sulfur compounds by hydrogen gas process, various compounds in the impregnation solution must be controlled within a specific range.
本発明は、水素化脱硫プロセスのための触媒調製のために使用される、モリブデン(Mo)および第8族遷移金属からなる溶液に関する。水を溶媒として使用することによって、この溶液は、三酸化モリブデン、第8族遷移金属の炭酸塩化合物、リン酸、還元剤、および有機酸の混合物である。
The present invention relates to a solution consisting of molybdenum (Mo) and a
本発明は、ディーゼル油中の硫黄化合物をEuro5基準に従って低減するために使用される高性能の触媒を合成するための溶液調製方法を提供する。含浸溶液中の活性種の構造、ならびに、当該溶液調製方法の実施中における、モリブデン(Mo)と、コバルト(Co)と、リン(P)と、有機酸と、特定比率の還元剤とからなる溶液化合物同士の相互作用を、制御しなければならない。具体的には、調製中に、含浸溶液のpHおよび酸化還元電位(Eh)を制御しなければならない。酸化還元電位(Eh)は、化学種が電子を受け取る(還元)傾向または電子を供与する(酸化)傾向の指標である。これらの制御された因子は、含浸溶液の質と、本発明に従って調製された当該溶液を使用して合成される触媒の性能とに対して、大きな影響を及ぼす。 The present invention provides a solution preparation method for synthesizing high performance catalysts used to reduce sulfur compounds in diesel according to Euro 5 standards. The structure of the active species in the impregnation solution and the interaction of the solution compounds consisting of molybdenum (Mo), cobalt (Co), phosphorus (P), organic acids and a specific ratio of reducing agent during the solution preparation method must be controlled. In particular, the pH and redox potential (Eh) of the impregnation solution must be controlled during preparation. The redox potential (Eh) is a measure of the tendency of a chemical species to accept (reduce) or donate (oxidize) electrons. These controlled factors have a significant impact on the quality of the impregnation solution and the performance of the catalysts synthesized using the solution prepared according to the present invention.
本発明に係る溶液を使用して合成された触媒は、担体との相互作用が少なく、したがって触媒の寿命がくるまでの間における不活性化率が非常に低く、水素化脱硫反応のための触媒性能が高い、Co-Mo触媒である。エネルギー効率の面から、運転初期温度が他の市販のCo-Mo触媒よりも低く、運転初期から運転終期までの温度範囲を大きくすることができるため、触媒寿命期間を延ばすことができる。 The catalyst synthesized using the solution of the present invention is a Co-Mo catalyst that has little interaction with the support, and therefore a very low deactivation rate over the life of the catalyst, and has high catalytic performance for hydrodesulfurization reactions. From the perspective of energy efficiency, the initial operating temperature is lower than other commercially available Co-Mo catalysts, and the temperature range from the beginning to the end of operation can be increased, so the catalyst life can be extended.
本発明は、水素化脱硫プロセスにおいて使用される、触媒調製のための含浸溶液に関する。当該含浸溶液は、三酸化モリブデン、第VIII族金属の炭酸塩化合物、リン酸、還元剤、有機酸、および溶媒としての水からなる。当該含浸溶液の特性は、以下のように列記される。 The present invention relates to an impregnation solution for preparing a catalyst used in a hydrodesulfurization process. The impregnation solution consists of molybdenum trioxide, a carbonate compound of a group VIII metal, phosphoric acid, a reducing agent, an organic acid, and water as a solvent. The properties of the impregnation solution are listed as follows:
・第VIII族金属に対するモリブデン(Mo)のモル比が2.00~2.22の範囲内である
・第VIII族金属に対するリン(P)のモル比が0.20~0.40の範囲内である
・第VIII族金属に対する有機酸のモル比が1.00~1.08の範囲内である
・含浸溶液のpH値が0.5~1の範囲内である
・含浸溶液の酸化還元電位値(Eh)が500~530mVの範囲内であり、これは、この群からアスコルビン酸が選択された還元剤を使用して制御する
・含浸溶液中の活性クラスタの構造は、ラマン分光学を用いて調べることができ、波数約945cm-1においてラマンスペクトルを示す。参照標準であるヘプタモリブデン酸アンモニウム溶液((NH4)6Mo7O24)(モリブデンが含浸溶液と等モル)のこの位置におけるラマンスペクトルに対する、含浸溶液のこの位置における強度比率は、0.04~0.06である。
the molar ratio of molybdenum (Mo) to group VIII metal is in the range of 2.00-2.22; the molar ratio of phosphorus (P) to group VIII metal is in the range of 0.20-0.40; the molar ratio of organic acid to group VIII metal is in the range of 1.00-1.08; the pH value of the impregnation solution is in the range of 0.5-1; the redox potential value (Eh) of the impregnation solution is in the range of 500-530 mV, which is controlled using a reducing agent from which ascorbic acid is selected; the structure of the active clusters in the impregnation solution can be investigated using Raman spectroscopy, which shows a Raman spectrum at a wave number of about 945 cm -1 . The intensity ratio at this position of the impregnated solution to the Raman spectrum at this position of the reference standard ammonium heptamolybdate solution ((NH 4 ) 6 Mo 7 O 24 ) (equimolar with respect to the molybdenum of the impregnated solution) is 0.04-0.06.
好ましくは、本開示に係る含浸溶液のための第VIII族金属の炭酸塩化合物は、炭酸コバルト、炭酸ニッケル、またはこれらの化合物の混合物から選択される。 Preferably, the Group VIII metal carbonate compound for the impregnation solution according to the present disclosure is selected from cobalt carbonate, nickel carbonate, or a mixture of these compounds.
好ましくは、本開示に係る含浸溶液のための有機酸は、クエン酸、リンゴ酸、またはこれらの酸の混合物から選択される。 Preferably, the organic acid for the impregnation solution according to the present disclosure is selected from citric acid, malic acid, or a mixture of these acids.
好ましくは、本開示に係る含浸溶液のための酸化還元電位値(Eh)は、515~520mVの範囲内である。 Preferably, the redox potential value (Eh) for the impregnation solution according to the present disclosure is in the range of 515-520 mV.
また、本発明の別の一態様において、本発明は、触媒担体としての無機多孔質酸化物に対して含浸溶液を使用する含浸方法による触媒調製にも関する。 In another aspect, the present invention also relates to catalyst preparation by an impregnation method using an impregnation solution on an inorganic porous oxide as a catalyst support.
好ましくは、本開示に係る触媒担体としての無機多孔質酸化物は、アルミナ、シリカ、シリカ-アルミナ、ゼオライト、またはこれらの材料の混合物から選択される。 Preferably, the inorganic porous oxide as the catalyst support according to the present disclosure is selected from alumina, silica, silica-alumina, zeolite, or a mixture of these materials.
好ましくは、本開示に係る触媒担体としての無機多孔質酸化物の孔サイズは、85~160オングストロームの範囲内である。 Preferably, the pore size of the inorganic porous oxide as the catalyst support according to the present disclosure is in the range of 85 to 160 angstroms.
含浸溶液中における活性クラスタの構造制御は、本発明における触媒調製のための活性クラスタの特定の構造を構築するための重要な概念である。含浸溶液中で活性クラスタが特定の構造を有することによって、本発明から合成される触媒の優れた性能が、従来の同種の触媒よりも向上する。 Structural control of active clusters in the impregnation solution is an important concept for constructing a specific structure of active clusters for catalyst preparation in the present invention. By having the active clusters have a specific structure in the impregnation solution, the excellent performance of the catalysts synthesized according to the present invention is improved compared to conventional catalysts of the same type.
実験データは、含浸溶液のpHおよびEhを特定の範囲内に制御し、かつ第VIII族金属、リン酸、および有機酸のモル比を本発明中に開示されるとおりに制御することによって、水素化脱硫プロセスのための触媒の性能が向上し得ることを示す。図1は、蒸留水(50mL)中に溶解したヘプタモリブデン酸アンモニウム(25.3g)(クエン酸を使用してpH0.5に制御)のラマンスペクトルを示す(高分解能ラマン顕微分光計(HORIBA)を使用)。含浸溶液をサンプルホルダ上に滴下し、次いでラマンスペクトルを測定した。波数約945cm-1におけるラマンスペクトルは、Mo7O24 6-中のモリブデンと酸素との結合の対称伸縮振動(νS (Mo=O))に由来し、波数約900cm-1におけるスペクトルは、モリブデンと酸素との結合の非対称伸縮振動(νAS (Mo=O))に由来する。また、本発明に基づく含浸溶液のラマンスペクトルは、これら2つの位置において、ヘプタモリブデン酸アンモニウム溶液の強度よりも大幅に弱いスペクトルを示し、このことは、含浸溶液中でMo7O24 6-構造が部分的に分解して、モリブデン構造の原子価が小さくなっていることを示唆する。したがって、本発明に基づく含浸溶液は、大部分を占めるMo7O24 6-構造と、様々な原子価のモリブデン構造とからなる。本発明は、分解されたモリブデン構造の制御について、含浸溶液中の様々な原子価のモリブデン構造の質、量、および混合という観点で着目している。本発明に基づく含浸溶液の波数約945および900cm-1におけるラマンスペクトル強度の低下は、モリブデン構造が以下のように変化したことを示唆する。 Experimental data shows that the performance of catalyst for hydrodesulfurization process can be improved by controlling the pH and Eh of the impregnation solution within a certain range and controlling the molar ratio of Group VIII metal, phosphoric acid, and organic acid as disclosed in the present invention. Figure 1 shows the Raman spectrum of ammonium heptamolybdate (25.3 g) (pH controlled at 0.5 using citric acid) dissolved in distilled water (50 mL) (using a high-resolution Raman microspectrometer (HORIBA)). The impregnation solution was dropped onto a sample holder, and then the Raman spectrum was measured. The Raman spectrum at a wave number of about 945 cm -1 is due to the symmetric stretching vibration (ν S (Mo=O)) of the bond between molybdenum and oxygen in Mo 7 O 24 6- , and the spectrum at a wave number of about 900 cm -1 is due to the asymmetric stretching vibration (ν AS (Mo=O)) of the bond between molybdenum and oxygen. Furthermore, the Raman spectrum of the impregnating solution according to the present invention shows a spectrum that is significantly weaker than the intensities of the ammonium heptamolybdate solution at these two positions, suggesting that the Mo 7 O 24 6- structure is partially decomposed in the impregnating solution, resulting in a decrease in the valence of the molybdenum structure. Thus, the impregnating solution according to the present invention is composed of a majority of the Mo 7 O 24 6- structure and molybdenum structures of various valences. The present invention focuses on the control of the decomposed molybdenum structures in terms of the quality, quantity, and mixture of molybdenum structures of various valences in the impregnating solution. The decrease in the Raman spectrum intensity at wave numbers of about 945 and 900 cm -1 of the impregnating solution according to the present invention suggests that the molybdenum structure has changed as follows:
1.Mo7O24 6-のMo=OからMo-O-有機酸への構造転換によって、Mo7O24 6-と第VIII族金属とが近くなり、その結果、Mo、第VIII族金属、および有機酸がクラスタを形成する機会が増えた。この高度に安定化されたクラスタは、含浸プロセス後に、触媒上に分散した活性部位となり得る。よって、波数約945および900cm-1におけるスペクトル強度の低下は、触媒上の活性部位の増加と、これによる、本発明に基づいて合成された触媒の性能の向上とを示唆する。 1. The structural transformation of Mo 7 O 24 6- from Mo=O to Mo-O-organic acid brings Mo 7 O 24 6- and group VIII metal closer, which increases the chance of Mo, group VIII metal, and organic acid forming clusters. This highly stabilized cluster can become the dispersed active sites on the catalyst after the impregnation process. Thus, the decrease in the spectral intensity at wavenumbers of about 945 and 900 cm -1 suggests the increase in the active sites on the catalyst and thus the improved performance of the catalyst synthesized according to the present invention.
2.Mo7O24 6-構造が部分的に分解してモリブデン構造の原子価が小さくなったことにより、硫化プロセス後の触媒上におけるMoS2の分散が改善された。 2. The partial decomposition of Mo7O246- structure leading to a smaller valence of the molybdenum structure improved the dispersion of MoS2 on the catalyst after the sulfidation process.
3.含浸溶液中で使用される還元剤によってMo7O24 6-のMo=OがMo-OHへと部分的に転換され、これによって、モリブデン構造の電子密度が増大して、より多くのアニオンが含有されるようになった。この現象によって、酸性水溶液中におけるモリブデン構造とプラス帯電ガンマアルミナ担体との静電相互作用が強くなり得て、これにより、Mo、第VIII族金属、および有機酸のクラスタが、ガンマアルミナ担体上にさらに強く固定され得る。 3. The reducing agent used in the impregnation solution partially converted Mo= O of Mo7O246- to Mo - OH, which increased the electron density of the molybdenum structure to contain more anions. This phenomenon can strengthen the electrostatic interaction between the molybdenum structure and the positively charged gamma-alumina support in the acidic aqueous solution, which can further fix the clusters of Mo, Group VIII metal, and organic acid on the gamma-alumina support.
上述されるように、含浸溶液のラマンスペクトルの位置および強度は、触媒上における活性部位の量および分散にとって重要である。活性部位の量が多く、触媒上での分散が良好であることにより、触媒の性能が著しく向上する。よって、含浸溶液のラマンスペクトルの位置および強度を制御することは、本発明に基づいて合成される触媒の触媒水素化脱硫性能にとって非常に重要な因子である。 As mentioned above, the position and intensity of the Raman spectrum of the impregnating solution is important for the amount and distribution of active sites on the catalyst. A large amount of active sites and good distribution on the catalyst significantly improves the performance of the catalyst. Therefore, controlling the position and intensity of the Raman spectrum of the impregnating solution is a very important factor for the catalytic hydrodesulfurization performance of the catalyst synthesized according to the present invention.
また、含浸溶液のpHおよびEhの制御は、Mo7O24 6-の部分的な転換にとっても重要であり、これは、含浸溶液(I)および参照標準としてのヘプタモリブデン酸アンモニウム溶液(I0)の、波数約945cm-1におけるラマンスペクトルの強度比率(I/I0)から評価できる。本発明に基づいて合成される触媒の触媒水素化脱硫性能は、詳細な説明において実施例として示される。 Control of the pH and Eh of the impregnation solution is also important for the partial conversion of Mo 7 O 24 6- , which can be evaluated from the intensity ratio (I/I 0 ) of the Raman spectra at a wavenumber of about 945 cm -1 of the impregnation solution (I) and the ammonium heptamolybdate solution (I 0 ) as the reference standard. The catalytic hydrodesulfurization performance of the catalysts synthesized according to the present invention is shown as an example in the detailed description.
本発明に基づく含浸溶液中における、大部分を占めるMo7O24 6-構造と共存する、Mo7O24 6-構造から分解した様々な原子価のモリブデン構造の量は、含浸溶液のpHおよびEhと各化合物の量とを制御して本発明中に開示される特定の値とすることによって制御する。 The amount of various valence molybdenum structures decomposed from the Mo 7 O 24 6- structure, which coexists with the majority Mo 7 O 24 6- structure in the impregnation solution according to the present invention, is controlled by controlling the pH and Eh of the impregnation solution and the amount of each compound to the specific values disclosed in the present invention.
本発明に従って触媒を調製する。三酸化モリブデン(メルクにより製造)64.17gおよび炭酸コバルト(II)(ACROS Organicsにより製造、Thermo Fisher Scientificブランド)26.7gを蒸留水300mL中に添加した。さらに、85%リン酸(メルクにより製造)3.75mLおよびクエン酸(メルクにより製造)50gを添加した。この溶液を、撹拌しながら85℃において加熱した。1時間30分後、アスコルビン酸(VETECにより製造)0.63gを添加し、続いて自然環境で冷却して室温とした。最終的に得た溶液の体積は156mLであった。 A catalyst is prepared according to the present invention. 64.17 g of molybdenum trioxide (manufactured by Merck) and 26.7 g of cobalt (II) carbonate (manufactured by ACROS Organics, Thermo Fisher Scientific brand) are added to 300 mL of distilled water. Additionally, 3.75 mL of 85% phosphoric acid (manufactured by Merck) and 50 g of citric acid (manufactured by Merck) are added. The solution is heated at 85° C. with stirring. After 1 hour and 30 minutes, 0.63 g of ascorbic acid (manufactured by VETEC) is added, followed by natural cooling to room temperature. The final solution volume is 156 mL.
最終的に得たこの溶液をアルミナ担体(JGC Catalysts and Chemicals社)に含浸させて、HDS触媒を調製した。この担体は、表面積、細孔容積、および細孔径がそれぞれ302m2/g、0.83mL/g、および10.2nmであった。この触媒を使用し、フィードとして直留軽油(Straight Run Gas Oil、SRGO)を使用することによって、HDS実験を行なった。SRGO中の硫黄および窒素の濃度は、それぞれ6,670および100ppmであった。水素分圧は44バール、H2とSRGOの体積比は205であった。SRGOの液空間速度(liquid hourly space velocity、LHSV)は1h-1であった。実験は9日間行なった。反応温度340℃、350℃、および360℃において、製造された油を集め、その硫黄含有量を分析した。 The final solution was impregnated into an alumina support (JGC Catalysts and Chemicals) to prepare a HDS catalyst. The support had a surface area, pore volume, and pore diameter of 302 m 2 /g, 0.83 mL/g, and 10.2 nm, respectively. HDS experiments were carried out using this catalyst and straight run gas oil (SRGO) as the feed. The sulfur and nitrogen concentrations in the SRGO were 6,670 and 100 ppm, respectively. The hydrogen partial pressure was 44 bar, and the volume ratio of H 2 to SRGO was 205. The liquid hourly space velocity (LHSV) of the SRGO was 1 h -1 . The experiment was carried out for 9 days. The oils produced at reaction temperatures of 340° C., 350° C., and 360° C. were collected and analyzed for their sulfur content.
図2は、各反応温度において集めた製造された油の硫黄含有量を示す。この結果は、本発明に係る触媒が水素化脱硫反応にとって高い性能を有することを明らかに示している。硫黄含有量が10ppm未満(EURO5基準)であるディーゼル油が、350℃において製造される。さらに、最初の3日間に反応温度340℃において高い硫黄レベルが得られたのは、恐らくは、この焼成していない触媒の性質である触媒構造の変化に起因する。
Figure 2 shows the sulfur content of the oil produced collected at each reaction temperature. The results clearly show that the catalyst according to the present invention has high performance for hydrodesulfurization reaction. Diesel oil with sulfur content of less than 10 ppm (EURO5 standard) is produced at 350°C. Moreover, the high sulfur level obtained at the reaction temperature of 340°C during the first three days is probably due to the change in catalyst structure, which is the nature of this uncalcined catalyst.
本発明に係る含浸溶液中のMo7O24
6-構造と得られた触媒のHDS活性とに及ぼす溶液pHの効果を明らかにする。含浸溶液は、Mo/第(VIII)族金属のモル比が2.0であり、P/第(VIII)金属族のモル比が0.25であり、有機酸/第(VIII)族金属のモル比が1.08であった。溶液のpHを0.5から2および3へと変えると(913 pHメーター、Metrohm)、酸化還元電位(Eh、RM-30P ORPメーター、DKK-TOA)が529からそれぞれ379および311mVへと変化した。図3は、溶液のI/I0比と得られる触媒の350℃におけるHDS活性とに及ぼすpHの効果を明らかに示している。I/I0比の値があまり変化していないことから、含浸溶液中のMo7O24
6-構造はpHによる大きな影響は受けてない。HDS活性は、pH1未満の溶液の方が、pH2および3のものよりも高性能である。よって、良好なHDS触媒を得るためには、含浸溶液のpHを1未満に制御するべきである。
The effect of solution pH on the Mo 7 O 24 6- structure in the impregnation solution according to the invention and the HDS activity of the resulting catalyst is demonstrated. The impregnation solution had a Mo/group (VIII) metal molar ratio of 2.0, a P/group (VIII) metal molar ratio of 0.25 and an organic acid/group (VIII) metal molar ratio of 1.08. Changing the pH of the solution from 0.5 to 2 and 3 (913 pH meter, Metrohm) changed the redox potential (Eh, RM-30P ORP meter, DKK-TOA) from 529 to 379 and 311 mV, respectively. Figure 3 clearly shows the effect of pH on the I/I 0 ratio of the solution and the HDS activity of the resulting catalyst at 350°C. The Mo 7 O 24 6- structure in the impregnation solution is not significantly affected by pH, as the value of I/I 0 ratio does not change significantly. The HDS activity of the solution with pH less than 1 is better than that of
本発明に係る含浸溶液中のMo7O24 6-構造に及ぼす酸化還元電位(Eh)の効果。溶液中におけるMo、第(VIII)族金属、およびPの濃度は実施例2中に記載されるのと同じとしたが、pHは1未満に制御した。溶液の酸化還元電位(Eh)は500~800mVの範囲内で変動させた。図4は、溶液のI/I0比に及ぼす酸化還元電位(Eh)の効果を示す。表1は、350℃におけるディーゼル油生成物中の硫黄含有量と、含浸溶液の酸化還元電位(Eh)の差異とを示す。 Effect of redox potential (Eh) on Mo 7 O 24 6- structure in the impregnation solution according to the present invention. The concentrations of Mo, group (VIII) metals, and P in the solution were the same as those described in Example 2, but the pH was controlled to be less than 1. The redox potential (Eh) of the solution was varied in the range of 500-800 mV. Figure 4 shows the effect of redox potential (Eh) on the I/I 0 ratio of the solution. Table 1 shows the sulfur content in the diesel oil product at 350°C and the difference in redox potential (Eh) of the impregnation solution.
この結果から、酸化還元電位(Eh)の低下によって945cm-1におけるラマン分光ピークの高さが低くなることが明らかに分かる。その結果として、I/I0比が低下する。このことから、酸化還元電位(Eh)がMo7O24 6-構造に大きな影響を及ぼすことが示唆される。HDS活性を考慮すると、表1中に示されるように、触媒の性能は酸化還元電位(Eh)に大いに依存する。 From this result, it is clear that the height of the Raman spectroscopy peak at 945 cm -1 decreases with a decrease in the redox potential (Eh). As a result, the I/I 0 ratio decreases. This suggests that the redox potential (Eh) has a significant effect on the Mo 7 O 24 6- structure. Considering the HDS activity, as shown in Table 1, the performance of the catalyst is highly dependent on the redox potential (Eh).
適切なMo7O24 6-構造を有する良好な含浸溶液を得るために、酸化還元電位(Eh)およびI/Io比をそれぞれ500~530mVおよび0.04~0.06の範囲内とするべきである。このように制御された溶液中で調製した触媒は、高いHDS活性を有し得る。酸化還元電位(Eh)が当該範囲を外れる含浸溶液は、得られる触媒のHDS活性が比較的低くなる。しかしながら、酸化還元電位(Eh)の低下につれて溶液の粘度が増大する。よって、酸化還元電位(Eh)が500mV未満でありかつpH1未満の溶液の粘度は、触媒に調製するには高すぎる。 In order to obtain a good impregnation solution with a suitable Mo 7 O 24 6- structure, the redox potential (Eh) and I/Io ratio should be within the ranges of 500-530 mV and 0.04-0.06, respectively. A catalyst prepared in such a controlled solution can have high HDS activity. If the redox potential (Eh) of the impregnation solution is out of the range, the HDS activity of the resulting catalyst will be relatively low. However, the viscosity of the solution increases with the decrease in the redox potential (Eh). Thus, the viscosity of a solution with an Eh of less than 500 mV and a pH of less than 1 is too high to prepare a catalyst.
本発明のための含浸溶液中の成分のモル比の効果
pHおよび酸化還元電位値Ehとは別に、含浸溶液中の成分もまた、触媒調製において非常に重要である、というのは、含浸溶液中での活性種の構造に影響を及ぼすためである。触媒調製にとって適切な構造の活性種を得るためには、詳細な説明に記載されるように、成分の量が好適である必要がある。
Effect of the molar ratio of components in the impregnation solution for the present invention Apart from the pH and the redox potential value Eh, the components in the impregnation solution are also very important in the catalyst preparation, since they affect the structure of the active species in the impregnation solution. In order to obtain the active species with the proper structure for the catalyst preparation, the amounts of the components need to be suitable, as described in the detailed description.
表2は、含浸溶液中の成分のモル比と、含浸溶液から調製した触媒を使用して340、350、および360℃にて水素ガスを用いて水素化脱硫プロセスで処理した硫黄含有量の効果を示す。この結果から、高性能の触媒を得るためには、含浸溶液中の成分のモル比を特定の範囲内になるように制御しなければならないことが示される。成分のモル比が高すぎたり低すぎたりすると、触媒の性能が低下し得る。 Table 2 shows the effect of molar ratio of components in the impregnation solution and sulfur content on the hydrodesulfurization process using catalysts prepared from the impregnation solution at 340, 350, and 360°C with hydrogen gas. The results show that the molar ratio of components in the impregnation solution must be controlled within a certain range to obtain a high-performance catalyst. If the molar ratio of components is too high or too low, the performance of the catalyst may be reduced.
実施例から調製したこのHDS触媒と市販の触媒とを比較する110日間の安定性試験によって、実際の条件下における不活性化率を調べる(反応温度を上げることによって生成物中の硫黄含有量を10ppm未満に維持した)。 A 110-day stability study comparing this HDS catalyst prepared from the example with a commercial catalyst is carried out to determine the deactivation rate under practical conditions ( the sulfur content in the product was kept below 10 ppm by increasing the reaction temperature ).
図5は、両触媒の開始温度を340℃とし、次いで、生成物中の硫黄レベルをEuro5基準に従って10ppm未満に維持するために反応温度を上げたことを示す。本発明のこの触媒は、運転初期(Start of Run、SOR)は340℃であったが、開始時には比較的高い不活性化率を有し、これはこの触媒種IIの典型的な挙動であった。次いで、7日後に、反応温度を350℃に上げた。一方、市販の触媒の運転初期は354℃から開始した。 Figure 5 shows that the start temperature for both catalysts was 340°C, and then the reaction temperature was increased to maintain sulfur levels in the product below 10 ppm according to the Euro 5 standard. The catalyst of the present invention had a relatively high deactivation rate at the start of the run (SOR) of 340°C, which was typical behavior for this catalyst type II. Then, after 7 days, the reaction temperature was increased to 350°C, whereas the commercial catalyst started at 354°C.
結果から、市販の触媒と比較して本発明のこの触媒が高性能を有すると結論づけることができる。しかしながら、110日後には、反応温度は上限356℃であった。計算した不活性化率は110日間で1.6℃/月であった。しかしながら、全寿命(約2年を超える)においては大幅に低くなると考えられる。不活性化率が低いと、触媒交換回数が少なくなる。これは、Euro5基準のディーゼル油の製造コストを低減するための機会の1つである。 From the results, it can be concluded that this catalyst of the present invention has high performance compared to the commercial catalyst. However, after 110 days, the reaction temperature was up to 356°C. The calculated deactivation rate was 1.6°C/month for 110 days. However, it will be significantly lower over the entire life (more than about 2 years). A lower deactivation rate means less frequent catalyst replacement. This is one of the opportunities to reduce the production cost of Euro 5 diesel.
本発明の最も良い方法は、発明の詳細な説明中に記載されるとおりである。
The best method of the present invention is as described in the detailed description of the invention.
Claims (8)
モリブデンと第VIII族金属とのモル比が2.00~2.22の範囲内であり、
リンと第VIII族金属とのモル比が0.20~0.40の範囲内であり、
有機酸と第VIII族金属とのモル比が1.00~1.08の範囲内であり、
前記溶液のpH値が0.5~1の範囲内であり、
アスコルビン酸を還元剤として使用することによって制御される酸化還元電位値が500~530mVの範囲内である。 A solution used to prepare a catalyst comprising molybdenum trioxide, a carbonate compound of a Group VIII metal, phosphoric acid, a reducing agent, an organic acid, and water, said solution having the following characteristics:
the molar ratio of molybdenum to Group VIII metal is within the range of 2.00 to 2.22;
a molar ratio of phosphorus to Group VIII metal in the range of 0.20 to 0.40;
the molar ratio of organic acid to Group VIII metal is in the range of 1.00 to 1.08;
the pH value of the solution is in the range of 0.5 to 1;
The redox potential value controlled by using ascorbic acid as a reducing agent is in the range of 500-530 mV.
モリブデンと第VIII族金属とのモル比が2.00~2.22の範囲内であり、
リンと第VIII族金属とのモル比が0.20~0.40の範囲内であり、
有機酸と第VIII族金属とのモル比が1.00~1.08の範囲内であり、
前記溶液のpH値が0.5~1の範囲内であり、
アスコルビン酸を還元剤として使用することによって制御される酸化還元電位値が500~530mVの範囲内である。 1. A catalyst preparation process comprising the step of impregnating an inorganic porous oxide support with a solution comprising molybdenum trioxide, a carbonate compound of a Group VIII metal, phosphoric acid, a reducing agent, and an organic acid, the solution including water as a solvent and having the following characteristics:
the molar ratio of molybdenum to Group VIII metal is within the range of 2.00 to 2.22;
a molar ratio of phosphorus to Group VIII metal in the range of 0.20 to 0.40;
the molar ratio of organic acid to Group VIII metal is in the range of 1.00 to 1.08;
the pH value of the solution is in the range of 0.5 to 1;
The oxidation-reduction potential value controlled by using ascorbic acid as a reducing agent is in the range of 500-530 mV.
たはこれらの混合物からなる群より選択される、請求項6に記載の触媒調製プロセス。 7. The catalyst preparation process of claim 6, wherein the inorganic porous oxide support is selected from the group consisting of alumina, silica, silica-alumina, zeolites, or mixtures thereof.
7に記載の触媒調製プロセス。 The catalyst preparation process according to claim 6 or 7, wherein the pore size of the inorganic porous oxide support is in the range of 85-160 Å.
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| WO2004020090A1 (en) | 2002-08-30 | 2004-03-11 | Japan Energy Corporation | Method for producing hydrofining catalyst |
| JP2012005976A (en) | 2010-06-25 | 2012-01-12 | Jx Nippon Oil & Energy Corp | Hydrodesulfurization catalyst for hydrocarbon oil and method of producing the same |
| JP2019171288A (en) | 2018-03-28 | 2019-10-10 | 日揮触媒化成株式会社 | Hydrogenation catalyst of hydrocarbon oil, production method therefor, and hydrogenation method |
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| WO2004020090A1 (en) | 2002-08-30 | 2004-03-11 | Japan Energy Corporation | Method for producing hydrofining catalyst |
| JP2012005976A (en) | 2010-06-25 | 2012-01-12 | Jx Nippon Oil & Energy Corp | Hydrodesulfurization catalyst for hydrocarbon oil and method of producing the same |
| JP2019171288A (en) | 2018-03-28 | 2019-10-10 | 日揮触媒化成株式会社 | Hydrogenation catalyst of hydrocarbon oil, production method therefor, and hydrogenation method |
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