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JP7589952B2 - Method and tool for fastening a bolt with an engaging portion - Google Patents
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JP7589952B2 - Method and tool for fastening a bolt with an engaging portion - Google Patents

Method and tool for fastening a bolt with an engaging portion Download PDF

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JP7589952B2
JP7589952B2 JP2023041561A JP2023041561A JP7589952B2 JP 7589952 B2 JP7589952 B2 JP 7589952B2 JP 2023041561 A JP2023041561 A JP 2023041561A JP 2023041561 A JP2023041561 A JP 2023041561A JP 7589952 B2 JP7589952 B2 JP 7589952B2
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bolt
tool
tip
engagement
engaging portion
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隼 渡部
昌也 硲
誠 竹田
徹 宮▲崎▼
信 松村
洋治 横井
慎一 横井
和輝 柳田
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Kurimoto Ltd
Yokoi Manufacturing Co Ltd
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Description

本発明は、雄ネジ部の先端に係合部を有する係合部付ボルトの締結方法及び係合部付ボルトの締結工具に関する。 The present invention relates to a method for fastening a bolt with an engagement part that has an engagement part at the tip of the male thread, and a fastening tool for a bolt with an engagement part.

従来、被締結部材間をボルト及びナットで締結する際に、被締結部材間に仮止めされたボルト及びナットの締付を一方の被締結部材側からのみ行うことが可能ないわゆる「ワンサイドボルト」というものが知られている(特許文献1参照)。 Conventionally, when fastening parts with a bolt and a nut, a so-called "one-sided bolt" has been known that allows the bolt and nut temporarily fixed between the parts to be tightened only from one of the parts (see Patent Document 1).

また、ワンサイドボルトの締結工具には、特許文献2及び3のようなものが知られている。 Additionally, tools such as those disclosed in Patent Documents 2 and 3 are known for fastening one-sided bolts.

特許第2723493号公報Patent No. 2723493 特開昭47-24698号公報Japanese Unexamined Patent Publication No. 47-24698 特表2021-511220号公報Special Publication No. 2021-511220

上記特許文献2及び3の締結工具は、電動工具の先端に取り付け、ボルト側に回転力を与えられるものであるが、特に、特許文献2のものでは、電動工具との取付構造が複雑で汎用品として使用しにくい。また、ボルト先端の係合部を保持するインナ部材も汎用品として使用しにくい。 The fastening tools in Patent Documents 2 and 3 are attached to the tip of an electric power tool and can apply a rotational force to the bolt side, but the fastening tool in Patent Document 2 in particular has a complex attachment structure to the electric power tool, making it difficult to use as a general-purpose product. In addition, the inner member that holds the engagement part at the tip of the bolt is also difficult to use as a general-purpose product.

更に、いずれの締結工具でもインナ部材にボルト先端の係合部が確実に係合されたかどうかを確認するのが難しい。 Furthermore, with either fastening tool, it is difficult to confirm whether the engaging portion at the tip of the bolt is securely engaged with the inner member.

本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、簡単な構成で電動工具を用いて係合部付ボルトを一方側から容易かつ確実に締め付けられるようにすることにある。 The present invention was made in consideration of these points, and its purpose is to provide a simple structure that allows an engaging bolt to be easily and reliably tightened from one side using an electric tool.

上記の目的を達成するために、この発明では、締付対象のナットを回り止めするアウタ部材と、係合部付ボルトの第2係合部に係合するインナ部材とを設け、電動工具の回転力を係合部付ボルトに伝達して回転させるようにし、特にインナ部材を第2係合部に係合させる速度の調整を行った。 To achieve the above objective, this invention provides an outer member that prevents the nut to be tightened from rotating, and an inner member that engages with the second engagement part of the bolt with engagement part, and transmits the rotational force of the power tool to the bolt with engagement part to rotate it, and in particular adjusts the speed at which the inner member engages with the second engagement part.

具体的には、第1の発明の係合部付ボルトの締結方法では、
工具で掴んで締付可能なボルト頭部と、該ボルト頭部に連続する棒状のボルト本体と、該ボルト本体の先端側の雄ネジ部と、該雄ネジ部の先端における、周方向に間隔を開けて設けた緩み止め凸部を有する第1係合部と、該第1係合部の更に先端に設けた、工具係合用凸部を有する第2係合部とを備える係合部付ボルト、
上記係合部付ボルトの雄ネジ部に螺合する雌ネジ部を備えると共に、上記第1係合部の緩み止め凸部に係合し、該係合部付ボルトを緩み止めする緩み止め部を有する緩み止めナット、及び、
基端側が電動工具に固定され、該電動工具の回転軸の半径方向に距離を空けて配置され、先端側で係合部付ボルトに仮止めされたナットを回り止めする筒状のアウタ部材と、該アウタ部材の内部に径方向に間隔を開けて配置され、基端側が上記回転軸に回転一体に固定され、先端側が上記係合部付ボルトの先端の係合部に係合するインナ部材とを備える係合部付ボルトの締結工具を準備する準備工程と、
第1被固定部材及び第2被固定部材の貫通孔に該第1被固定部材側から上記係合部付ボルトを挿通し、上記係合部付ボルトに上記第2被固定部材側から上記緩み止めナットを仮止めする仮止め工程と、
上記緩み止めナット側から上記締結工具のアウタ部材の先端を挿入し、上記インナ部材の先端を上記係合部付ボルトの第2係合部に当接させるボルトセット工程と、
上記電動工具の回転軸を第1回転速度で所定時間回転させ、上記係合部付ボルトを螺進させて上記インナ部材の先端を上記係合部付ボルトの第2係合部に係合させるボルト係合工程と、
上記所定時間の経過後、上記第1回転速度よりも高速の第2回転速度で上記係合部付ボルトを螺進させ、上記第1被固定部材及び上記第2被固定部材を締め付けると共に、上記ナットの緩み止め部に上記係合部付ボルトの第1係合部の緩み止め凸部を係合させて緩み止めする締結工程とを含む構成とする。
Specifically, in the method for fastening the engaging bolt of the first invention,
a bolt with engagement portions, comprising: a bolt head that can be gripped and tightened with a tool; a rod-shaped bolt body that is continuous with the bolt head; a male thread portion on the tip side of the bolt body; a first engagement portion at the tip of the male thread portion, the first engagement portion having anti-loosening projections that are spaced apart in the circumferential direction; and a second engagement portion provided at the tip of the first engagement portion, the second engagement portion having a projection for tool engagement.
a locking nut having a female threaded portion that screws into the male threaded portion of the engagement bolt and has a locking portion that engages with the locking protrusion of the first engagement portion to lock the engagement bolt from loosening; and
a preparation step for preparing a fastening tool for a bolt with an engagement portion, the fastening tool comprising: a cylindrical outer member, the base end of which is fixed to the electric tool, the cylindrical outer member being disposed at a distance in the radial direction of a rotating shaft of the electric tool, and the tip end of which prevents rotation of a nut temporarily fastened to the bolt with an engagement portion; and an inner member, the cylindrical outer member being disposed at a distance in the radial direction inside the outer member, the base end of which is fixed to the rotating shaft so as to rotate integrally, and the tip end of which engages with the engagement portion at the tip of the bolt with an engagement portion;
a temporary fixing step of inserting the engaging bolt from the first fixed member side into through holes of a first fixed member and a second fixed member, and temporarily fixing the locking nut to the engaging bolt from the second fixed member side;
a bolt setting step of inserting a tip of an outer member of the fastening tool from the locking nut side and bringing a tip of the inner member into contact with the second engaging portion of the engaging portion-equipped bolt;
a bolt engaging step of rotating a rotary shaft of the electric power tool at a first rotation speed for a predetermined time, and threading the engaging portion-equipped bolt to engage a tip end of the inner member with a second engaging portion of the engaging portion-equipped bolt;
The method includes a fastening process in which, after the predetermined time has elapsed, the engaging bolt is screwed in at a second rotational speed faster than the first rotational speed to tighten the first fixed member and the second fixed member, and the anti-loosening protrusion of the first engaging portion of the engaging bolt is engaged with the anti-loosening portion of the nut to prevent loosening.

上記の構成によると、仮止めした状態の係合部付ボルト及び緩み止めナットをアウタ部材及びインナ部材の先端側でそれぞれ固定した状態で、電動工具の回転軸を回転させることにより、係合部付ボルトの雄ネジ部が緩み止めナットの雌ネジ部を螺進させるようにして第1被固定部材と第2被固定部材とを確実に固定すると共に、緩み止め凸部と緩み止め部との緩み止め効果が得られる。そして、インナ部材の先端を係合部付ボルトの第2係合部に係合させるボルト係合工程で電動工具の回転数が抑えられているので、確実にインナ部材の先端と第2係合部との係合が行われる。係合後は、通常通りの、より速い回転速度で係合部付ボルトの締結を行える。 According to the above configuration, by rotating the rotating shaft of the electric power tool while the engaging bolt and the locking nut are temporarily fixed to the tip side of the outer member and the inner member, respectively, the male thread of the engaging bolt screws into the female thread of the locking nut, reliably fixing the first fixed member and the second fixed member, and providing a locking effect between the locking protrusion and the locking portion. Furthermore, since the rotation speed of the electric power tool is suppressed during the bolt engagement process in which the tip of the inner member is engaged with the second engaging portion of the engaging bolt, the tip of the inner member is reliably engaged with the second engaging portion. After engagement, the engaging bolt can be tightened at a faster rotation speed as usual.

第2の発明では、基端側が電動工具に固定され、該電動工具の回転軸の半径方向に距離を空けて配置され、先端側で係合部付ボルトに仮止めされたナットを回り止めする筒状のアウタ部材と、
上記アウタ部材の内部に径方向に間隔を開けて配置され、基端側が上記回転軸に回転一体に固定され、先端側が上記係合部付ボルトの先端の工具用係合部に係合するインナ部材と、
上記電動工具の回転軸を第1回転速度で所定時間回転させ、上記係合部付ボルトを螺進させて該係合部付ボルトの先端を上記インナ部材の先端に係合させ、上記所定時間経過後、上記第1回転速度よりも高速の第2回転速度で上記係合部付ボルトを螺進させて被固定部材を締結するように上記電動工具の回転速度を自動で切り換える制御部とを備える構成とする。
In a second aspect of the present invention, there is provided a cylindrical outer member having a base end fixed to an electric power tool, disposed at a distance in a radial direction of a rotation shaft of the electric power tool, and configured to prevent rotation of a nut temporarily fastened to a bolt with an engagement portion at a tip end;
an inner member disposed inside the outer member with a radial gap therebetween, the inner member having a base end fixed to the rotary shaft so as to rotate integrally with the rotary shaft and a tip end engaging with the tool engaging portion at the tip end of the engaging portion-equipped bolt;
The power tool is configured to include a control unit that automatically switches the rotational speed of the power tool so as to rotate the rotating shaft of the power tool at a first rotational speed for a predetermined time, screw in the bolt with engagement portion to engage the tip of the bolt with engagement portion with the tip of the inner member, and after the predetermined time has elapsed, screw in the bolt with engagement portion at a second rotational speed faster than the first rotational speed to fasten the fixed member.

上記の構成によると、アウタ部材の先端でナットを回り止めしながら、インナ部材の先端に第2係合部が係合された係合部付ボルトを回転させることで、電動工具を利用して容易かつ確実に係合部付ボルトをナットに締結することができる。そして、制御部によって、インナ部材の先端を係合部付ボルトの第2係合部に係合させるボルト係合工程で電動工具の回転数が抑えられているので、確実にインナ部材の先端と第2係合部との係合が行われる。係合後は、通常通りのより速い回転速度で係合部付ボルトの締結を行える。 According to the above configuration, the bolt with engagement portion, whose second engagement portion is engaged with the tip of the inner member, is rotated while the tip of the outer member prevents the nut from rotating, so that the bolt with engagement portion can be easily and reliably fastened to the nut using a power tool. The control unit suppresses the rotation speed of the power tool during the bolt engagement process in which the tip of the inner member is engaged with the second engagement portion of the bolt with engagement portion, so that the tip of the inner member is reliably engaged with the second engagement portion. After engagement, the bolt with engagement portion can be fastened at a faster rotation speed as usual.

第3の発明では、第2の発明において、
上記インナ部材が、上記係合部付ボルトの係合部を軸方向に進退可能に支持する被係合孔を有する。
In a third aspect of the present invention, in the second aspect of the present invention,
The inner member has an engaged hole that supports the engaging portion of the engaging portion-equipped bolt so that the engaging portion can advance and retreat in the axial direction.

上記の構成によると、電動工具により係合部付ボルトを螺進させるときに、アウタ部材でナットを固定したまま、係合部が被係合孔内を進むので、係合部付ボルトが螺進するのを妨げない。 With the above configuration, when the bolt with the engaging portion is screwed in using a power tool, the engaging portion advances through the engaged hole while the nut remains fixed by the outer member, so the bolt with the engaging portion is not hindered from screwing in.

第4の発明では、第2又は第3の発明において、
上記インナ部材の先端の被係合孔は、多角形状であり、該被係合孔の内周面の各辺には、前記係合部付ボルトの第2係合部の導入を促す傾斜部が形成されている。
In a fourth aspect of the present invention, in the second or third aspect of the present invention,
The engaged hole at the tip of the inner member is polygonal, and each side of the inner peripheral surface of the engaged hole is formed with an inclined portion that facilitates the introduction of the second engaging portion of the engaging portion-equipped bolt.

上記の構成によると、電動工具の回転力が多角形状の被係合孔の内周面の各辺に設けた導入用傾斜部によって、第2係合部がインナ部材の被係合孔に係合し易くなるように効果的に伝達される。 With the above configuration, the rotational force of the power tool is effectively transmitted by the inclined guide portions provided on each side of the inner circumferential surface of the polygonal engaged hole so that the second engaging portion can easily engage with the engaged hole of the inner member.

第5の発明では、第2から第4のいずれか1つの発明において、
上記アウタ部材が、上記電動工具に上記回転軸と径方向に間隔を開けて配置され、基端側が上記電動工具の本体に固定される脚部を備えている。
In a fifth aspect of the present invention, in any one of the second to fourth aspects of the present invention,
The outer member is disposed on the power tool at a radial distance from the rotary shaft and has legs whose base ends are fixed to the main body of the power tool.

上記の構成によると、脚部を利用して各種電動工具に容易かつ確実な取り付けが可能となる。 The above configuration allows for easy and secure attachment to various power tools using the legs.

以上説明したように、本発明によれば、締付対象のナットを回り止めするアウタ部材と、係合部付ボルトの第2係合部に係合するインナ部材とを設け、電動工具の回転力を係合部付ボルトに伝達して回転させ、インナ部材の先端を第2係合部に係合させるときには低速で、その後は通常の回転速度で回転させるようにしたので、簡単な構成で電動工具を用いて係合部付ボルトを一方側から容易かつ確実に締め付けることができる。 As described above, according to the present invention, an outer member that prevents the nut to be tightened from rotating and an inner member that engages with the second engagement portion of the engagement bolt are provided, and the rotational force of the power tool is transmitted to the engagement bolt to rotate it, and the inner member is rotated at a low speed when the tip of the inner member is engaged with the second engagement portion and then at a normal rotational speed. This makes it possible to easily and reliably tighten the engagement bolt from one side using a power tool with a simple configuration.

係合部付ボルトの締結工具が固定された電動工具を示す正面図である。1 is a front view showing an electric power tool to which a fastening tool for an engagement portion-equipped bolt is fixed. 係合部付ボルトの締結工具が固定された電動工具を示す側面図である。1 is a side view showing an electric power tool to which a fastening tool for an engagement portion-equipped bolt is fixed. 係合部付ボルトを示し、(a)が左側面図で、(b)が正面図で、(c)が右側面図である。1A is a left side view of a bolt with an engagement portion, FIG. 1B is a front view of the bolt, and FIG. 緩み止めナットが係合部付ボルトに締結されて緩み止められた状態を示す正面図である。1 is a front view showing a state in which the locking nut is fastened to the engagement bolt to prevent loosening. FIG. 緩み止めナットが係合部付ボルトに仮止めされた状態を示す正面図である。1 is a front view showing a state in which the locking nut is temporarily fastened to the engagement portion-equipped bolt. FIG. 緩み止めナットを示し、(a)が左側面図で、(b)が正面図で、(c)が右側面図である。1A is a left side view of a locking nut, FIG. 1B is a front view of the locking nut, and FIG. 係合部付ボルトの締結工具に係合部付ボルト及び緩み止めナットが取り付けられた様子を示す平面図である。1 is a plan view showing a state in which an engagement bolt and a locking nut are attached to a fastening tool for the engagement bolt. FIG.

以下、本発明の実施形態を図面に基づいて説明する。 The following describes an embodiment of the present invention with reference to the drawings.

-係合部付ボルトの構成-
図3は本発明の実施形態に係る係合部付ボルト1を示し、この係合部付ボルト1は、例えば、ガラス繊維、炭素繊維などが含有される強化繊維合成樹脂などの強化繊維樹脂製の一体成形品よりなる。合成樹脂としては、例えば、ポリアミド樹脂(PA)、ポリエーテルエーテルケトン(PEEK)、ポリフェニレンサルファイド(PPS)、ABS樹脂などの熱可塑性樹脂や、エポキシ樹脂、ビニルエステル樹脂などの熱硬化性樹脂が挙げられる。このように、係合部付ボルト1が強化繊維樹脂製の一体成形品よりなるので、複雑な形状でも容易に比較的剛性の高いボルトを成形できるようになっている。
- Structure of the bolt with engagement part -
3 shows an embodiment of the bolt 1 with an engagement portion according to the present invention, which is an integrally molded product made of reinforced fiber resin, such as a reinforced fiber synthetic resin containing glass fiber, carbon fiber, etc. Examples of synthetic resins include thermoplastic resins such as polyamide resin (PA), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), and ABS resin, and thermosetting resins such as epoxy resin and vinyl ester resin. As such, since the bolt 1 with an engagement portion is an integrally molded product made of reinforced fiber resin, it is possible to easily mold a bolt with a relatively high rigidity even if it has a complex shape.

係合部付ボルト1は、トルクレンチなどの工具で掴んで締付可能な、例えば、六角のボルト頭部2を備えている。これは、六角穴付頭部でもよい。 The engaging bolt 1 has, for example, a hexagonal bolt head 2 that can be gripped and tightened with a tool such as a torque wrench. This may also be a hexagonal socket head.

係合部付ボルト1は、ボルト頭部2に連続する棒状のボルト本体3を有し、本実施形態では、このボルト本体3は、凹凸のない円柱状部分と、先端側の雄ネジ部4とを有する。 The bolt with engagement portion 1 has a rod-shaped bolt body 3 that is continuous with the bolt head 2, and in this embodiment, this bolt body 3 has a cylindrical portion with no irregularities and a male thread portion 4 at the tip side.

そして、この雄ネジ部4の先端には、周方向に間隔を開けて設けた緩み止め凸部5aを有する第1係合部5を備える。この緩み止め凸部5aは、ボルト本体3の長手方向に延び、周方向に等間隔に並ぶ突条を構成している。 The tip of the male thread portion 4 is provided with a first engagement portion 5 having anti-loosening projections 5a spaced apart in the circumferential direction. The anti-loosening projections 5a extend in the longitudinal direction of the bolt body 3 and form ridges that are spaced apart in the circumferential direction.

緩み止め凸部5aは、図3(c)に一部拡大して示すように、同形同大の断面略三角形をした外歯爪車で構成されている。具体的には、この外歯爪車は、ボルト本体3の軸心と同一仮想面内に含まれる外側噛み合い面5bと、この外側噛み合い面5bの先端から緩み止めナット10の締付方向側に向かって外側噛み合い面5bに対して傾斜する外側テーパ面5cとを備えている。外歯爪車により、締付方向には回転を許容し、緩み方向には回転を阻止する最適な緩み止め凸部5aが得られる。なお、この外側噛み合い面5bに嵌合する緩み止めナット10の緩み止め部11については後述する。 As shown in a partially enlarged view in FIG. 3(c), the locking protrusion 5a is composed of an external toothed ratchet wheel with a substantially triangular cross section of the same shape and size. Specifically, the external toothed ratchet wheel has an outer meshing surface 5b included in the same imaginary plane as the axis of the bolt body 3, and an outer tapered surface 5c that is inclined from the tip of the outer meshing surface 5b toward the tightening direction of the locking nut 10 relative to the outer meshing surface 5b. The external toothed ratchet wheel provides an optimal locking protrusion 5a that allows rotation in the tightening direction and prevents rotation in the loosening direction. The locking portion 11 of the locking nut 10 that fits into the outer meshing surface 5b will be described later.

この第1係合部5の更に先端には、後述する締結工具20のインナ部材25の先端が係合する工具係合用凸部6aを有する第2係合部6が設けられている。この第2係合部6は、例えば、角部が工具係合用凸部6aを構成する正六角柱である。但し、工具が係合可能であれば、三角柱、四角柱等でもよい。断面多角形状の第2係合部6であれば、レンチやペンチなどの工具で締付が容易である。 At the tip of the first engagement portion 5, a second engagement portion 6 is provided having a tool engagement protrusion 6a that engages with the tip of the inner member 25 of the fastening tool 20 described below. The second engagement portion 6 is, for example, a regular hexagonal prism whose corners form the tool engagement protrusions 6a. However, it may also be a triangular prism, a square prism, or the like, as long as the tool can be engaged. If the second engagement portion 6 has a polygonal cross section, it can be easily fastened with a tool such as a wrench or pliers.

本実施形態では、第2係合部6の先端には、先端に向かって先細になるテーパ部6bが形成されている。テーパ部6bは、正六角柱状の先端の各辺をC面取りすることで形成されている。面取り量は、雄ネジ部4のボルト呼び径に対し、10%以上20%以下の大きさが望ましい。10%よりも小さくても20%よりも大きくても工具導入効果が減るためである。例えば、M12でC2の面取りが行われ、M16でC3の面取りが行われる。 In this embodiment, the tip of the second engagement portion 6 is formed with a tapered portion 6b that tapers toward the tip. The tapered portion 6b is formed by C-chamfering each side of the tip of the regular hexagonal prism. The amount of chamfering is preferably 10% to 20% of the nominal bolt diameter of the male thread portion 4. This is because the tool introduction effect is reduced if the amount is less than 10% or more than 20%. For example, C2 chamfering is performed for M12, and C3 chamfering is performed for M16.

この面取りは、係合部付ボルト1の一体成形後に面取り加工してもよいが、一体成形時に同時に成形するのが、製造が容易で望ましい。 This chamfering can be done after the bolt with engagement part 1 is integrally molded, but it is preferable to do it at the same time as the bolt is integrally molded, as this makes manufacturing easier.

なお、テーパ部6bは、鉛筆のように丸く削ったようなテーパ面で構成してもよい。その場合も、先端は尖っている必要はない。 The tapered portion 6b may be configured with a tapered surface that is rounded like a pencil. In that case, the tip does not need to be sharp.

また、テーパ部6bは、ボルト軸に対して対象な形状が望ましいが、工具の形状に合わせて偏心していたり、非対称であったりしてもよい。 In addition, it is desirable for the tapered portion 6b to have a symmetrical shape with respect to the bolt shaft, but it may be eccentric or asymmetrical to match the shape of the tool.

図3(c)に示すように、緩み止め凸部5aの周方向ピッチP1は、第2係合部6の工具係合用凸部6aの周方向ピッチP2(すなわち、六角柱の頂点間の距離)よりも小さい(P1<P2)。このように、緩み止め部11の周方向ピッチP1を小さくすることで、緩み止め効果を向上させ、工具係合用凸部6aの周方向ピッチP2を大きくすることで、工具のトルクを伝達し易くすることができるようになっている。 As shown in FIG. 3(c), the circumferential pitch P1 of the anti-loosening protrusions 5a is smaller than the circumferential pitch P2 of the tool engagement protrusions 6a of the second engagement portion 6 (i.e., the distance between the vertices of the hexagonal prism) (P1<P2). In this way, by reducing the circumferential pitch P1 of the anti-loosening portion 11, the anti-loosening effect is improved, and by increasing the circumferential pitch P2 of the tool engagement protrusions 6a, the torque of the tool can be easily transmitted.

図3(b)に拡大して示すように、第1係合部5の最大外径D1が第2係合部6の最大外径D2よりも大きい(D1>D2)。そして、第1係合部5と第2係合部6との間に段差部7が設けられている。 As shown in an enlarged view in FIG. 3(b), the maximum outer diameter D1 of the first engagement portion 5 is larger than the maximum outer diameter D2 of the second engagement portion 6 (D1>D2). A step portion 7 is provided between the first engagement portion 5 and the second engagement portion 6.

このように、両係合部5,6の間に段差部7を設けることで、第2係合部6に係合した工具により第1係合部5に傷が付くのを防ぐことができるようになっている。段差部7の大きさは、特に限定されないが、小さすぎると効果が低くなる。また、図示するように、第1係合部の最大径D1が、雄ネジ部の最大径D3よりも小さく、第2係合部の最大径D2よりも大きくなっている(D2<D1<D3)。 In this way, by providing the step 7 between the two engagement parts 5, 6, it is possible to prevent the first engagement part 5 from being scratched by a tool engaged with the second engagement part 6. The size of the step 7 is not particularly limited, but if it is too small, the effect is reduced. Also, as shown in the figure, the maximum diameter D1 of the first engagement part is smaller than the maximum diameter D3 of the male thread part and larger than the maximum diameter D2 of the second engagement part (D2<D1<D3).

-係合部付ボルトの締結工具の構成-
図1及び図2に示すように、本実施形態では、上述した係合部付ボルト1を締結するために専用の締結工具20が用いられる。本発明の締結工具20は、基端側が電動工具21に固定され、この電動工具21の回転軸21aの半径方向に距離を空けて配置され、先端側で係合部付ボルト1に仮止めされた緩み止めナット10を回り止めする筒状のアウタ部材24を備えている。具体的には、アウタ部材24は、基端側が電動工具21の本体に固定され、先端側が円盤状のフランジ部23の脚部取付孔23cに固定される、例えば、4本の脚部22を備えている。脚部22は、それぞれ周方向に90°空けて配置され、それぞれが、電動工具21の回転軸21aから径方向に十分な間隔を保っている。この脚部22を利用して電動工具21に取り付けることで、電動工具21の形状が異なる場合でも、比較的容易かつ確実な取り付けが可能となる。
- Configuration of fastening tool for bolt with engaging part -
As shown in Fig. 1 and Fig. 2, in this embodiment, a dedicated fastening tool 20 is used to fasten the above-mentioned engaging bolt 1. The fastening tool 20 of the present invention includes a cylindrical outer member 24 whose base end is fixed to the electric power tool 21, which is arranged at a distance in the radial direction of the rotation shaft 21a of the electric power tool 21, and which prevents the locking nut 10, which is temporarily fixed to the engaging bolt 1 at its tip end, from rotating. Specifically, the outer member 24 includes, for example, four legs 22 whose base end is fixed to the main body of the electric power tool 21 and whose tip end is fixed to the leg mounting hole 23c of the disk-shaped flange portion 23. The legs 22 are arranged at 90° intervals in the circumferential direction, and each of them maintains a sufficient distance in the radial direction from the rotation shaft 21a of the electric power tool 21. By using the legs 22 to attach the tool to the electric power tool 21, it is possible to relatively easily and reliably attach the tool even if the shape of the electric power tool 21 is different.

図2に一部拡大して示すように、アウタ部材24は、断面正六角形筒状であり、その基端部は、フランジ部23の貫通孔23aに挿入され、その面取部24cが貫通孔23aに形成した平坦面23bに当接し、その平坦面23bにおいて、図示しない締結部材等で固定されている。アウタ部材24は、例えば樹脂成形品よりなる。 As shown in a partially enlarged view in FIG. 2, the outer member 24 has a cylindrical shape with a regular hexagonal cross section, and its base end is inserted into the through hole 23a of the flange portion 23, and its chamfered portion 24c abuts against the flat surface 23b formed in the through hole 23a, and is fixed at the flat surface 23b by a fastening member (not shown) or the like. The outer member 24 is made of, for example, a resin molded product.

アウタ部材24の先端側には、断面正六角形状のナット用貫通孔24bが設けられており、このナット用貫通孔24bに後述する緩み止めナット10を嵌合可能となっている。 A nut through hole 24b with a regular hexagonal cross section is provided at the tip side of the outer member 24, and the anti-loosening nut 10 described below can be fitted into this nut through hole 24b.

アウタ部材24の先端のナット用貫通孔24bの内周面の各辺には、緩み止めナット10の導入を促す導入用傾斜部24dが形成されている。具体的には、図2A及び図2Bに示すように、ナット用貫通孔24bは、正六角形であり、その各辺が緩み止めナット10が当接後、緩み止めナット10がナット用貫通孔24bに嵌まり込むように、軸方向に向かって徐々に傾斜する機械加工が施されている。なお、各辺の間はキリ孔24eを設けることで、導入用傾斜部24dの機械加工が容易となっている。各辺に形成された導入用傾斜部24dの傾斜は、軸方向だけでなく、各辺に沿って時計回りあるいは半時計周りに形成すると、導入効果が高まり、より好ましい。 On each side of the inner peripheral surface of the nut through hole 24b at the tip of the outer member 24, an introduction inclined portion 24d is formed to promote the introduction of the locking nut 10. Specifically, as shown in Figures 2A and 2B, the nut through hole 24b is a regular hexagon, and each side is machined to gradually incline toward the axial direction so that the locking nut 10 fits into the nut through hole 24b after the locking nut 10 abuts. By providing drill holes 24e between each side, the introduction inclined portion 24d can be easily machined. The introduction inclined portion 24d formed on each side is more preferably inclined not only in the axial direction but also clockwise or counterclockwise along each side, which enhances the introduction effect.

図7に示すように、アウタ部材24の例えば上面側には、アウタ部材24に回り止めされた緩み止めナット10及び係合部付ボルト1の先端側を露出させる開口部24aが設けられている。なお、このような開口部は、下面側にも設けてもよい。下面側にも設けることで、作業性が向上する。 As shown in FIG. 7, an opening 24a is provided on, for example, the upper surface side of the outer member 24, which exposes the anti-loosening nut 10 and the tip side of the engagement bolt 1 that are prevented from rotating by the outer member 24. Note that such an opening may also be provided on the underside. Providing an opening on the underside also improves workability.

アウタ部材24の内部には、径方向に間隔を開けてインナ部材25が配置されている。図2に一部拡大して示すように、インナ部材25は、例えば、断面正六角形筒状であり、内部に六角形状の被係合孔25aが貫通形成されている。その被係合孔25aの基端側が回転軸21aに回転一体に固定されると共に、先端側が係合部付ボルト1の先端の第2係合部6に係合するようになっている。 Inside the outer member 24, inner members 25 are arranged with radial spacing. As shown in a partially enlarged view in FIG. 2, the inner member 25 is, for example, cylindrical with a regular hexagonal cross section, with a hexagonal engaged hole 25a formed therethrough. The base end of the engaged hole 25a is fixed to the rotating shaft 21a so as to rotate together with the rotating shaft, and the tip end is adapted to engage with the second engaging portion 6 at the tip of the engaging portion bolt 1.

なお、アウタ部材24及びインナ部材25は、防食のために塗装、メッキ等を施してもよい。 The outer member 24 and the inner member 25 may be painted, plated, etc., to prevent corrosion.

緩み止めナット10は、図6に示すように、係合部付ボルト1の雄ネジ部4に螺合する雌ネジ部12を基端側内周面に有し、先端側には、係合部付ボルト1の第1係合部5の緩み止め凸部5aに係合する緩み止め部11を有する分割部13が一体成形されている。本実施形態では、緩み止め部11は、第1係合部5の緩み止め凸部5a(外側爪車)に嵌合する内側爪車よりなる。緩み止めナット10は、例えば係合部付ボルト1と同じ強化繊維樹脂一体成形品であり、正六角柱部分の端面に面取りが設けられていてもよい。 As shown in FIG. 6, the locking nut 10 has a female threaded portion 12 on the inner peripheral surface at the base end side that screws into the male threaded portion 4 of the engaging bolt 1, and a split portion 13 having a locking portion 11 that engages with the locking protrusion 5a of the first engaging portion 5 of the engaging bolt 1 is integrally molded at the tip end side. In this embodiment, the locking portion 11 is an inner ratchet wheel that fits into the locking protrusion 5a (outer ratchet wheel) of the first engaging portion 5. The locking nut 10 is, for example, the same one-piece molded product made of reinforced fiber resin as the engaging bolt 1, and the end face of the regular hexagonal column portion may be chamfered.

図6(c)に一部拡大して示すように、この緩み止め部11は、緩み止めナット10の軸心と同一仮想面内に含まれる内側噛み合い面11aと、この内側噛み合い面11aの先端から雌ネジ部12の締め込み方向側に向かって内側噛み合い面11aに対して傾斜する内側テーパ面11bを備えている。 As shown in a partially enlarged view in FIG. 6(c), the locking portion 11 has an inner meshing surface 11a that is included in the same imaginary plane as the axis of the locking nut 10, and an inner tapered surface 11b that is inclined from the tip of the inner meshing surface 11a toward the tightening direction of the female thread portion 12 relative to the inner meshing surface 11a.

緩み止め部11と雌ネジ部12との間には、凹凸のない緩衝部14が設けられており、また、分割部13には、周方向に間隔を開けて複数の、例えば4つの切欠15が形成されている。 A smooth buffer section 14 is provided between the anti-loosening section 11 and the female thread section 12, and the dividing section 13 has multiple, for example, four, notches 15 spaced apart in the circumferential direction.

そして、インナ部材25は、係合部付ボルト1の第2係合部6を軸方向に進退可能に支持する被係合孔25aを有する。インナ部材25のアウタ部材24と同様に、例えば樹脂成形品よりなる。本実施形態では、被係合孔25aは、第2係合部6の正六角柱形状に合わせて正六角形状貫通孔で構成されている。これにより、電動工具21により係合部付ボルト1を螺進させるときに、アウタ部材24で緩み止めナット10を固定したまま、第2係合部6が被係合孔25a内を進むので、係合部付ボルト1が螺進するのを妨げないようになっている。 The inner member 25 has an engaged hole 25a that supports the second engaging portion 6 of the engaging bolt 1 so that it can advance and retreat in the axial direction. Like the outer member 24 of the inner member 25, it is made of, for example, a resin molded product. In this embodiment, the engaged hole 25a is configured as a regular hexagonal through hole that matches the regular hexagonal column shape of the second engaging portion 6. As a result, when the engaging bolt 1 is screwed in by the power tool 21, the second engaging portion 6 advances through the engaged hole 25a while the outer member 24 keeps the locking nut 10 fixed, so that the engaging bolt 1 is not hindered from screwing in.

アウタ部材24と同様にインナ部材25の先端の被係合孔25aの内周面の各辺にも、係合部付ボルト1の第2係合部6の導入を促す導入用傾斜部25bが形成されている。具体的には、図2A及び図2Cに示すように、被係合孔25aも正六角形であり、その各辺が、第2係合部6が当接後、係合部付ボルト1が被係合孔25aに嵌まり込むように、軸方向に向かって徐々に傾斜する加工が施されている。なお、各辺の間はキリ孔25cを設けることで、導入用傾斜部25bの機械加工が容易となっている。 As with the outer member 24, each side of the inner peripheral surface of the engaged hole 25a at the tip of the inner member 25 is formed with an introduction inclined portion 25b that promotes the introduction of the second engaging portion 6 of the engaging bolt 1. Specifically, as shown in Figures 2A and 2C, the engaged hole 25a is also a regular hexagon, and each side is machined to gradually incline toward the axial direction so that the engaging bolt 1 fits into the engaged hole 25a after the second engaging portion 6 abuts. In addition, drill holes 25c are provided between each side, making it easy to machine the introduction inclined portion 25b.

そして、例えば、電動工具21内には、マイコンなどを有する制御部40が内蔵されており、この制御部40は、詳細を後述するように、電動工具21の回転軸21aを第1回転速度で所定時間回転させ、係合部付ボルト1を螺進させて係合部付ボルト1の先端をインナ部材25の先端に係合させ、所定時間経過後、第1回転速度よりも高速の第2回転速度で係合部付ボルト1を螺進させて第1及び第2被固定部材31,32を締結するように電動工具21の回転速度を切り換えることをプログラム等で設定できるようになっている。 For example, the power tool 21 includes a built-in control unit 40 having a microcomputer or the like, and this control unit 40 can be programmed to rotate the rotating shaft 21a of the power tool 21 at a first rotational speed for a predetermined time, thread the engaging bolt 1 to engage the tip of the engaging bolt 1 with the tip of the inner member 25, and then, after the predetermined time has elapsed, thread the engaging bolt 1 at a second rotational speed faster than the first rotational speed to fasten the first and second fixed members 31, 32.

-係合部付ボルトの締結方法-
まず、準備工程において、上述した締結工具20を準備し、電動工具21に固定しておく。上述した係合部付ボルト1及び緩み止めナット10を必要な分だけ用意する。特に図示しないが、必要な場合は、例えば同じく繊維強化樹脂製のワッシャも用意してもよい。
-Method of fastening bolt with engagement part-
First, in a preparation step, the above-mentioned fastening tool 20 is prepared and fixed to the power tool 21. A necessary number of the above-mentioned engaging bolts 1 and locking nuts 10 are prepared. Although not shown in particular, washers made of, for example, fiber-reinforced resin may also be prepared if necessary.

次いで、仮止め工程において、第1被固定部材31及び第2被固定部材32の貫通孔に第1被固定部材31側から係合部付ボルト1を挿通し、図5に示すように、この係合部付ボルト1の先端に第2被固定部材32側から緩み止めナット10を仮止めする。仮止めは、手で容易に回転できる範囲で行えばよいが、係合部付ボルト1の雄ネジ部4と緩み止めナット10の雌ネジ部12とが係合することが望ましい。 Next, in the temporary fastening process, the engaging bolt 1 is inserted through the through holes of the first and second fixed members 31 and 32 from the first fixed member 31 side, and the locking nut 10 is temporarily fastened to the tip of the engaging bolt 1 from the second fixed member 32 side, as shown in FIG. 5. The temporary fastening can be performed within a range that allows easy rotation by hand, but it is desirable that the male threaded portion 4 of the engaging bolt 1 and the female threaded portion 12 of the locking nut 10 engage with each other.

次いで、ボルトセット工程において、緩み止めナット10側からアウタ部材24の先端を挿入させる。 Next, in the bolt setting process, the tip of the outer member 24 is inserted from the anti-loosening nut 10 side.

このとき、アウタ部材24の先端のナット用貫通孔24bの内周面の各辺に緩み止めナット10の導入を促す導入用傾斜部24dが形成されているので、緩み止めナット10とナット用貫通孔24bの各辺との位置がずれていると、緩み止めナット10の角部がナット用貫通孔24bの導入用傾斜部24dに当接し、そのまま押し付けると緩み止めナット10が回転して工具に嵌まり込むように誘導される。 At this time, an introduction inclined portion 24d that encourages the introduction of the locking nut 10 is formed on each side of the inner surface of the nut through hole 24b at the tip of the outer member 24. If the position of the locking nut 10 and each side of the nut through hole 24b are misaligned, the corner of the locking nut 10 will come into contact with the introduction inclined portion 24d of the nut through hole 24b, and if pressed in this state, the locking nut 10 will rotate and be guided so that it fits into the tool.

次いで、インナ部材25の先端の被係合孔25aを係合部付ボルト1の第2係合部6に当接させる。図5に矢印で示すように、電動工具21を前進させながら、係合部付ボルト1の第2係合部6をインナ部材25の被係合孔25aに当接させる。 Next, the engaged hole 25a at the tip of the inner member 25 is brought into contact with the second engaging portion 6 of the engaging bolt 1. As shown by the arrow in Figure 5, the power tool 21 is advanced while the second engaging portion 6 of the engaging bolt 1 is brought into contact with the engaged hole 25a of the inner member 25.

このとき、緩み止めナット10はナット用貫通孔24bに嵌まり込んでおり、電動工具21を同一軸線上で前進するため、容易に係合部付ボルト1の第2係合部6とインナ部材25の被係合孔25aを当接させることができる。なお、図7に示すように、アウタ部材24の開口部24aから緩み止めナット10と係合部付ボルト1の先端部とが露出するので、これらを見ながら第2係合部6とインナ部材25の被係合孔25aの当接を確認してもよい。 At this time, the locking nut 10 is fitted into the nut through hole 24b, and the power tool 21 is advanced on the same axis, so the second engaging portion 6 of the bolt with engaging portion 1 can be easily brought into contact with the engaged hole 25a of the inner member 25. As shown in FIG. 7, the locking nut 10 and the tip of the bolt with engaging portion 1 are exposed from the opening 24a of the outer member 24, so the contact between the second engaging portion 6 and the engaged hole 25a of the inner member 25 can be confirmed by looking at these.

次いで、ボルト係合工程において、電動工具21の回転軸21aを第1回転速度で所定時間回転させ、係合部付ボルト1を螺進させてインナ部材25の先端を係合部付ボルト1の第2係合部6に係合させる。 Next, in the bolt engagement process, the rotating shaft 21a of the power tool 21 is rotated at a first rotation speed for a predetermined time, and the engaging bolt 1 is threaded to engage the tip of the inner member 25 with the second engaging portion 6 of the engaging bolt 1.

第1回転速度は、例えば、100rpm以上150rpm以下が望ましく、本実施形態では、130rpmである。第1回転速度が150rpmを超えると、回転が速すぎ、インナ部材25の先端が第2係合部6に差し込まれない。 The first rotation speed is preferably, for example, 100 rpm or more and 150 rpm or less, and in this embodiment, it is 130 rpm. If the first rotation speed exceeds 150 rpm, the rotation is too fast and the tip of the inner member 25 cannot be inserted into the second engagement portion 6.

所定時間は、例えば、締結作業時間軽減のため5秒以内が望ましく、2秒以内がより望ましく、本実施形態では、1秒である。 The specified time is preferably within 5 seconds, more preferably within 2 seconds, to reduce the time required for fastening work, and is 1 second in this embodiment.

但し、ボルトセット工程において、締結工具20は、少なくとも360/N°以上(Nは、第2係合部6が正N角形の場合を示し、六角形なら60°で、四角形なら90°)、好ましくは、1回転以上回転することが望ましい。これらの第2係合部6の形状と時間設定とから回転速度の下限を決定できる。 However, in the bolt setting process, it is desirable for the fastening tool 20 to rotate at least 360/N° (N indicates the case where the second engagement portion 6 is a regular N-sided polygon, 60° for a hexagon and 90° for a square), preferably at least one full rotation. The lower limit of the rotation speed can be determined from the shape of the second engagement portion 6 and the time setting.

インナ部材25の先端を係合部付ボルト1の第2係合部6に係合させる係合工程では、電動工具21の回転数が抑えられているので、確実にインナ部材25の先端と第2係合部6との係合が行われる。 During the engagement process in which the tip of the inner member 25 is engaged with the second engagement portion 6 of the engagement bolt 1, the rotation speed of the power tool 21 is suppressed, so that the tip of the inner member 25 is reliably engaged with the second engagement portion 6.

また、インナ部材25の先端の被係合孔25aに導入用傾斜部25bが形成されているので、電動工具21の回転力が導入用傾斜部25bによって第2係合部6が被係合孔25aに係合し易くなるように効果的に伝達される。 In addition, since an introduction inclined portion 25b is formed in the engaged hole 25a at the tip of the inner member 25, the rotational force of the power tool 21 is effectively transmitted by the introduction inclined portion 25b so that the second engaging portion 6 can easily engage with the engaged hole 25a.

更に、第2係合部6の工具係合用凸部6aに被係合孔25aを係合させるときに、第2係合部6の先端にもテーパ部6bが設けられているので、導入用傾斜部25bの効果とも相まって挿入し易く、締結作業が容易となる。 Furthermore, when engaging the tool engagement protrusion 6a of the second engagement part 6 with the engaged hole 25a, the tip of the second engagement part 6 is also provided with a tapered part 6b, which, combined with the effect of the introduction inclined part 25b, makes it easy to insert and facilitates the fastening operation.

次に、締結工程において、上記所定時間の経過後、自動で第1回転速度よりも高速の第2回転速度に切り換えられる。第2回転速度は、例えば、一般的な締付速度(約1000~5000rpm)であり、本実施形態では、約2000rpmである。この第2回転速度で電動工具21の回転軸21aを回転させ、係合部付ボルト1を螺進させ、図4に示すように、第1被固定部材31及び第2被固定部材32を締め付けると共に、ナット10の緩み止め部11に係合部付ボルト1の第1係合部5を係合させて緩み止めする。 Next, in the fastening process, after the above-mentioned predetermined time has elapsed, the speed is automatically switched to a second rotation speed that is faster than the first rotation speed. The second rotation speed is, for example, a general fastening speed (approximately 1000 to 5000 rpm), and in this embodiment, is approximately 2000 rpm. The rotating shaft 21a of the power tool 21 is rotated at this second rotation speed, the engaging bolt 1 is screwed in, and as shown in FIG. 4, the first fixed member 31 and the second fixed member 32 are fastened, and the first engaging portion 5 of the engaging bolt 1 is engaged with the anti-loosening portion 11 of the nut 10 to prevent loosening.

このように、電動工具21により係合部付ボルト1を螺進させるときに、アウタ部材24でナット10を固定したまま、係合部が被係合孔25a内を進むので、係合部付ボルト1が螺進するのを妨げない。 In this way, when the bolt 1 with the engaging portion is screwed in by the power tool 21, the outer member 24 holds the nut 10 in place while the engaging portion advances through the engaged hole 25a, so the bolt 1 with the engaging portion is not hindered from screwing in.

本実施形態では、第1係合部5を、緩み止めナット10の緩み止め部11に締結することで、緩み止め効果を発揮する。また、先端側から工具係合用凸部6aを利用して締結工具20を係合して回転させることにより、雄ネジ部4を螺進させて締結を行うことができる。 In this embodiment, the first engagement portion 5 is fastened to the locking portion 11 of the locking nut 10 to provide an anti-loosening effect. In addition, the male thread portion 4 can be screwed in and fastened by engaging and rotating the fastening tool 20 using the tool engagement protrusion 6a from the tip side.

本実施形態では、仮止めした状態の係合部付ボルト1及び緩み止めナット10をアウタ部材24及びインナ部材25の先端側でそれぞれ固定した状態で、電動工具21の回転軸21aを回転させることにより、係合部付ボルト1の雄ネジ部4が緩み止めナット10の雌ネジ部を螺進させるようにして第1被固定部材31と第2被固定部材32とを確実に固定すると共に、第1係合部5と緩み止め部11との緩み止め効果が得られる。 In this embodiment, the engaging bolt 1 and the locking nut 10 are temporarily fixed at the tip of the outer member 24 and the inner member 25, respectively, and the rotating shaft 21a of the power tool 21 is rotated, so that the male threaded portion 4 of the engaging bolt 1 screws into the female threaded portion of the locking nut 10, reliably locking the first fixed member 31 and the second fixed member 32 together, and providing an anti-loosening effect between the first engaging portion 5 and the locking portion 11.

そして、インナ部材25の先端を係合部付ボルト1の第2係合部6に係合させるボルト係合工程で電動工具21の回転数が抑えられているので、空回り等が行われることなく確実にインナ部材25の先端と第2係合部6との係合が行われる。係合後は、通常通りの、より速い回転速度に自動で切り換えられて係合部付ボルト1の締結を迅速かつ確実に行えるので、位置合わせのし直しなどの余計な作業を必要とせず、全体の工程時間はむしろ短くなる。 The rotation speed of the power tool 21 is suppressed during the bolt engagement process in which the tip of the inner member 25 is engaged with the second engagement portion 6 of the bolt with engagement portion 1, so that the tip of the inner member 25 is reliably engaged with the second engagement portion 6 without freewheeling. After engagement, the rotation speed is automatically switched to the normal, faster speed, so that the bolt with engagement portion 1 can be fastened quickly and reliably, eliminating the need for extra work such as realignment, and in fact shortening the overall process time.

以上説明したように、本発明によれば、締付対象の緩み止めナット10を回り止めするアウタ部材24と、係合部付ボルト1の第2係合部6に係合するインナ部材25とを設け、電動工具21の回転力を係合部付ボルト1に伝達して回転させ、インナ部材25の先端を第2係合部6に係合させるときには低速で、その後は通常の回転速度で回転させるようにしたので、簡単な構成で電動工具21を用いて係合部付ボルト1を一方側から容易かつ確実に締め付けることができる。 As described above, according to the present invention, an outer member 24 is provided to prevent the locking nut 10 to be tightened from rotating, and an inner member 25 is provided to engage with the second engagement portion 6 of the bolt with engagement portion 1. The rotational force of the power tool 21 is transmitted to the bolt with engagement portion 1 to rotate it, and the tip of the inner member 25 is rotated at a low speed when it is engaged with the second engagement portion 6, and then rotated at a normal rotational speed. This allows the bolt with engagement portion 1 to be easily and reliably tightened from one side using the power tool 21 with a simple configuration.

なお、以上の実施形態は、本質的に好ましい例示であって、本発明、その適用物や用途の範囲を制限することを意図するものではない。 Note that the above embodiments are essentially preferred examples and are not intended to limit the scope of the present invention, its applications, or uses.

1 係合部付ボルト
2 ボルト頭部
3 ボルト本体
4 雄ネジ部
5 第1係合部
5a 緩み止め凸部
5b 外側噛み合い面
5c 外側テーパ面
6 第2係合部
6a 工具係合用凸部
6b テーパ部
7 段差部
10 緩み止めナット
11 緩み止め部
11a 内側噛み合い面
11b 内側テーパ面
12 雌ネジ部
14 緩衝部
15 切欠
20 締結工具
21 電動工具
21a 回転軸
22 脚部
23 フランジ部
23a 貫通孔
23b 平坦面
23c 脚部取付孔
24 アウタ部材
24a 開口部
24b ナット用貫通孔
24c 面取部
24d 導入用傾斜部
24e キリ孔
25 インナ部材
25a 被係合孔
25b 導入用傾斜部
25c キリ孔
31 第1被固定部材
32 第2被固定部材
40 制御部
1. Bolt with engagement part
2 Bolt head
3 Bolt body
4 Male thread
5 First engagement portion
5a Anti-loosening protrusion
5b Outer meshing surface
5c Outer tapered surface
6 Second engagement portion
6a Tool engagement protrusion
6b Tapered portion
7. Step
10 Anti-loosening nut
11 Anti-loosening part
11a Inner meshing surface
11b Inner tapered surface
12 Female thread portion
14 Buffer section
15 Notch
20 Fastening tools
21 Power tools
21a Rotation shaft
22 Legs
23 Flange portion
23a through hole
23b Flat surface
23c Leg mounting hole
24 Outer member
24a Opening
24b Nut through hole
24c Chamfered part
24d Introduction inclined portion
24e Drill hole
25 Inner member
25a Engaged hole
25b Introduction inclined portion
25c Drill hole
31 First fixed member
32 Second fixed member
40 Control unit

Claims (5)

工具で掴んで締付可能なボルト頭部と、該ボルト頭部に連続する棒状のボルト本体と、該ボルト本体の先端側の雄ネジ部と、該雄ネジ部の先端における、周方向に間隔を開けて設けた緩み止め凸部を有する第1係合部と、該第1係合部の更に先端に設けた、工具係合用凸部を有する第2係合部とを備える係合部付ボルト、
上記係合部付ボルトの雄ネジ部に螺合する雌ネジ部を備えると共に、上記第1係合部の緩み止め凸部に係合し、該係合部付ボルトを緩み止めする緩み止め部を有する緩み止めナット、及び、
基端側が電動工具に固定され、該電動工具の回転軸の半径方向に距離を空けて配置され、先端側で係合部付ボルトに仮止めされたナットを回り止めする筒状のアウタ部材と、該アウタ部材の内部に径方向に間隔を開けて配置され、基端側が上記回転軸に回転一体に固定され、先端側が上記係合部付ボルトの先端の上記第2係合部を軸方向に進退可能に支持して該第2係合部に係合する、該第2係合部に対応した形状の被係合孔を有するインナ部材とを備える係合部付ボルトの締結工具を準備する準備工程と、
第1被固定部材及び第2被固定部材の貫通孔に該第1被固定部材側から上記係合部付ボルトを挿通し、上記係合部付ボルトに上記第2被固定部材側から上記緩み止めナットを仮止めする仮止め工程と、
上記緩み止めナット側から上記締結工具のアウタ部材の先端を挿入し、上記インナ部材の先端を上記係合部付ボルトの第2係合部に当接させるボルトセット工程と、
上記電動工具の回転軸を第1回転速度で所定時間回転させ、上記係合部付ボルトを螺進させて上記インナ部材の先端を上記係合部付ボルトの第2係合部に係合させるボルト係合工程と、
上記所定時間の経過後、上記第1回転速度よりも高速の第2回転速度で上記係合部付ボルトを螺進させ、上記第1被固定部材及び上記第2被固定部材を締め付けると共に、上記ナットの緩み止め部に上記係合部付ボルトの第1係合部の緩み止め凸部を係合させて緩み止めする締結工程とを含む
ことを特徴とする係合部付ボルトの締結方法。
a bolt with engagement portions, comprising: a bolt head that can be gripped and tightened with a tool; a rod-shaped bolt body that is continuous with the bolt head; a male thread portion on the tip side of the bolt body; a first engagement portion at the tip of the male thread portion, the first engagement portion having anti-loosening projections that are spaced apart in the circumferential direction; and a second engagement portion provided at the tip of the first engagement portion, the second engagement portion having a projection for tool engagement.
a locking nut having a female threaded portion that screws into the male threaded portion of the engagement bolt and has a locking portion that engages with the locking protrusion of the first engagement portion to lock the engagement bolt from loosening; and
a preparation step for preparing a fastening tool for a bolt with an engaging portion, the fastening tool comprising: a cylindrical outer member, the base end of which is fixed to the electric tool, the cylindrical outer member being disposed at a distance in the radial direction of a rotating shaft of the electric tool, and the tip end of which prevents rotation of a nut temporarily fastened to the bolt with an engaging portion; and an inner member, the base end of which is disposed at a distance in the radial direction inside the outer member, the cylindrical outer member being fixed to the rotating shaft so as to rotate integrally, the tip end of which supports the second engaging portion at the tip of the bolt with an engaging portion so as to be movable forward and backward in the axial direction, and which engages with the second engaging portion ;
a temporary fixing step of inserting the engaging bolt from the first fixed member side into through holes of a first fixed member and a second fixed member, and temporarily fixing the locking nut to the engaging bolt from the second fixed member side;
a bolt setting step of inserting a tip of an outer member of the fastening tool from the locking nut side and bringing a tip of the inner member into contact with the second engaging portion of the engaging portion-equipped bolt;
a bolt engaging step of rotating a rotary shaft of the electric power tool at a first rotation speed for a predetermined time, and threading the engaging portion-equipped bolt to engage a tip end of the inner member with a second engaging portion of the engaging portion-equipped bolt;
a fastening step of screwing the engaging portion-equipped bolt at a second rotational speed faster than the first rotational speed after the predetermined time has elapsed, thereby tightening the first fixed member and the second fixed member, and engaging the anti-loosening protrusion of the first engaging portion of the engaging portion-equipped bolt with the anti-loosening portion of the nut to prevent loosening.
基端側が電動工具に固定され、該電動工具の回転軸の半径方向に距離を空けて配置され、先端側で係合部付ボルトに仮止めされたナットを回り止めする筒状のアウタ部材と、
上記アウタ部材の内部に径方向に間隔を開けて配置され、基端側が上記回転軸に回転一体に固定され、先端側が上記係合部付ボルトの先端の工具用係合部を軸方向に進退可能に支持して該工具用係合部に係合する、該工具用係合部に対応した形状の被係合孔を有するインナ部材と、
上記電動工具の回転軸を第1回転速度で所定時間回転させ、上記係合部付ボルトを螺進させて該係合部付ボルトの先端を上記インナ部材の先端に係合させ、上記所定時間経過後、上記第1回転速度よりも高速の第2回転速度で上記係合部付ボルトを螺進させて被固定部材を締結するように上記電動工具の回転速度を自動で切り換える制御部とを備える
ことを特徴とする係合部付ボルトの締結工具。
a cylindrical outer member having a base end fixed to the power tool, disposed at a distance in a radial direction of a rotation shaft of the power tool, and configured to prevent rotation of a nut temporarily fastened to the engagement bolt at a tip end;
an inner member disposed inside the outer member with a radial gap therebetween, the base end side of which is fixed to the rotary shaft so as to rotate integrally with the rotary shaft, and the tip side of which supports the tool engagement portion at the tip of the engagement portion-equipped bolt so as to be able to advance and retreat in the axial direction and engage with the tool engagement portion , the inner member having an engaged hole having a shape corresponding to the tool engagement portion ;
a control unit that automatically switches the rotational speed of the power tool so as to rotate a rotating shaft of the power tool at a first rotational speed for a predetermined time, screw in the bolt with engagement portion to engage the tip of the bolt with engagement portion with the tip of the inner member, and after the predetermined time has elapsed, screw in the bolt with engagement portion at a second rotational speed faster than the first rotational speed to fasten the fastened members.
上記インナ部材が、上記係合部付ボルトの工具用係合部を軸方向に進退可能に支持する被係合孔を有する
ことを特徴とする請求項2に記載の係合部付ボルトの締結工具。
3. The fastening tool for a bolt with an engaging portion according to claim 2, wherein the inner member has an engaged hole that supports the tool engaging portion of the bolt with an engaging portion so that the tool engaging portion can advance and retreat in the axial direction.
上記インナ部材の先端の被係合孔は、多角形状であり、該被係合孔の内周面の各辺には、前記係合部付ボルトの第2係合部の導入を促す傾斜部が形成されている
ことを特徴とする請求項2又は3に記載の係合部付ボルトの締結工具。
The tightening tool for a bolt with an engaging portion as described in claim 2 or 3, characterized in that the engaged hole at the tip of the inner member is polygonal in shape, and each side of the inner surface of the engaged hole is formed with an inclined portion to promote the introduction of the second engaging portion of the bolt with an engaging portion.
上記アウタ部材が、上記電動工具に上記回転軸と径方向に間隔を開けて配置され、基端側が上記電動工具の本体に固定される脚部を備えている
ことを特徴とする請求項2又は3に記載の係合部付ボルトの締結工具。
The tightening tool for a bolt with an engagement portion as described in claim 2 or 3, characterized in that the outer member is arranged on the power tool with a radial gap from the rotating shaft, and has a leg portion whose base end side is fixed to the main body of the power tool.
JP2023041561A 2023-03-16 2023-03-16 Method and tool for fastening a bolt with an engaging portion Active JP7589952B2 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016133197A (en) 2015-01-21 2016-07-25 東洋発條工業株式会社 Metal washer and fastening structure
JP2020075345A (en) 2018-11-06 2020-05-21 京都機械工具株式会社 Electric tool

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11218113A (en) * 1998-02-03 1999-08-10 Meidoo:Kk Co-rotation prevention bolt

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016133197A (en) 2015-01-21 2016-07-25 東洋発條工業株式会社 Metal washer and fastening structure
JP2020075345A (en) 2018-11-06 2020-05-21 京都機械工具株式会社 Electric tool

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