JP7602865B2 - Treatment agents and painted metal materials - Google Patents
Treatment agents and painted metal materials Download PDFInfo
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- JP7602865B2 JP7602865B2 JP2019191827A JP2019191827A JP7602865B2 JP 7602865 B2 JP7602865 B2 JP 7602865B2 JP 2019191827 A JP2019191827 A JP 2019191827A JP 2019191827 A JP2019191827 A JP 2019191827A JP 7602865 B2 JP7602865 B2 JP 7602865B2
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/68—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/60—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using alkaline aqueous solutions with pH greater than 8
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
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- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Treatment Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
本発明は、金属材料の表面又は表面上に化成皮膜を形成する化成処理の前処理に用いられる処理剤、並びに化成皮膜と塗膜とを有する塗装金属材料に関する。 The present invention relates to a treatment agent used in pretreatment for chemical conversion treatment that forms a chemical conversion coating on the surface or surface of a metal material, and to a coated metal material having a chemical conversion coating and a paint film.
従来、塗装金属材料の耐食性を向上させるために、様々な化成処理剤や下地処理剤が開発されている。例えば、特許文献1では、化成処理の前処理に用いられる前処理剤であって、特定の重合体と水とを配合した金属材料の前処理剤、が開示されている。
また、特許文献2では、鋼、亜鉛メッキ鋼、アルミニウム、マグネシウム、および/または亜鉛-マグネシウム合金を含む金属表面を抗腐食前処理するための方法であって、金属表面を、特定のモノマー単位を含むコポリマーを特定量含む水性組成物A、及びチタン、ジルコニウム、およびハフニウム化合物からなる群から選択される少なくとも1種の化合物を含む酸性水性組成物B、と接触させることが開示されている。
Conventionally, various chemical conversion coating agents and surface treatment agents have been developed to improve the corrosion resistance of coated metal materials. For example, Patent Document 1 discloses a pretreatment agent for metal materials used in pretreatment for chemical conversion coating, which is a blend of a specific polymer and water.
Furthermore, Patent Document 2 discloses a method for anti-corrosion pretreatment of a metal surface including steel, galvanized steel, aluminum, magnesium, and/or a zinc-magnesium alloy, which comprises contacting the metal surface with an aqueous composition A including a specific amount of a copolymer including specific monomer units, and an acidic aqueous composition B including at least one compound selected from the group consisting of titanium, zirconium, and hafnium compounds.
塗装金属材料の耐食性を向上させるため、上記前処理剤が提案されているものの、更に他の手段の開発も求められている。本発明は、塗装金属材料の耐食性を向上させる新たな手段を提供することを課題とする。 Although the above pretreatment agents have been proposed to improve the corrosion resistance of coated metal materials, there is a need to develop other methods. The objective of the present invention is to provide a new method for improving the corrosion resistance of coated metal materials.
本発明者らは、上記課題を解決するために鋭意研究を重ねた結果、特定の構造を有し、且つ2つ以上の一級アミノ基を有する化合物(A)と、特定の金属イオン(B)と、を含む処理剤を用いて化成処理の前処理を行うことにより、化成処理後に形成した塗膜を有する金属材料において優れた耐食性を有することを見出し、本発明を完成するに至った。 As a result of intensive research conducted by the inventors to solve the above problems, they discovered that by carrying out pretreatment before chemical conversion treatment using a treatment agent containing a compound (A) having a specific structure and two or more primary amino groups and a specific metal ion (B), the metal material having a coating film formed after chemical conversion treatment has excellent corrosion resistance, which led to the completion of the present invention.
前記課題を解決するための手段は、以下の通りである。
[1]金属材料の表面又は表面上に化成皮膜を形成させる化成処理の前処理に用いられる処理剤であって、該処理剤が、
下式(I)で表される構造を有し、且つ2つ以上の一級アミノ基を有する化合物から選ばれる1種以上の化合物(A)と、
モリブデン酸イオン及びタングステン酸イオンから選ばれる金属酸イオン(B)と、
を含む処理剤。
-(NH-CH2-CH2)n- ・・・(I)
但し、nは1以上の整数である。
[2]金属材料の表面又は表面上に化成皮膜を有する金属材料であって、
前記化成皮膜によって被覆された前記金属材料の表面には、亜鉛、アルミニウム、スズ及び鉛からなる群から選択される1種以上の両性金属が存在し、
前記化成皮膜は、前記両性金属とモリブデン及び/又はタングステンとを含み、前記モリブデン及び/又はタングステンが前記化成皮膜の下層に存在する、化成皮膜を有する金属材料。
[3][2]に記載の化成皮膜を有する金属材料の表面上に、塗膜を有する、塗装金属材
料。
The means for solving the above problems are as follows.
[1] A treatment agent used in pretreatment of a chemical conversion treatment for forming a chemical conversion coating on the surface or surface of a metal material, the treatment agent comprising:
One or more compounds (A) selected from compounds having a structure represented by the following formula (I) and having two or more primary amino groups;
a metal ion (B) selected from a molybdate ion and a tungstate ion;
A treatment agent comprising:
-(NH-CH 2 -CH 2 ) n - ... (I)
Here, n is an integer of 1 or more.
[2] A metal material having a chemical conversion coating on or at the surface of the metal material,
one or more amphoteric metals selected from the group consisting of zinc, aluminum, tin, and lead are present on the surface of the metal material coated with the chemical conversion coating;
A metal material having a chemical conversion coating, the chemical conversion coating comprising the amphoteric metal and molybdenum and/or tungsten, the molybdenum and/or tungsten being present in an underlying layer of the chemical conversion coating.
[3] A coated metal material having a coating film on the surface of a metal material having the chemical conversion coating according to [2].
本発明によれば、塗膜を形成させた場合に耐食性を向上させることができる、新たな前処理剤、及びその前処理剤を用いた化成処理の前処理方法等の技術を提供することができる。 The present invention provides a new pretreatment agent that can improve corrosion resistance when a coating film is formed, and a pretreatment method for chemical conversion coating that uses the pretreatment agent.
本発明の実施形態に係る処理剤は、金属材料の表面又は表面上に化成皮膜を形成させる化成処理に先立って行う前処理に用いられる処理剤である。該処理剤は、下式(I)で表される構造を有し、且つ2つ以上の一級アミノ基を有する化合物から選ばれる1種以上の化合物(A)と、モリブデン酸イオン及びタングステン酸イオンから選ばれる金属酸イオン(B)と、を含むものである。
-(NH-CH2-CH2)n- ・・・(I)
但し、nは1以上の整数である。
以下、本実施形態に係る処理剤、その処理剤の製造方法、処理剤による金属材料の処理方法及び製造方法、前処理後の化成処理方法、及び化成処理によって形成させた化成皮膜を有する金属材料、化成皮膜を有する金属材料の表面上に塗装を行う塗装工程を含む塗装金属材料の製造方法、及び化成皮膜を有する金属材料の表面上に塗膜を有する塗装金属材料等を、順に説明する。なお、本発明は、その要旨を含む範囲で任意に変更可能であり、以下で説明する具体的な実施形態のみに限定されない。
The treatment agent according to the embodiment of the present invention is a treatment agent used in a pretreatment carried out prior to a chemical conversion treatment for forming a chemical conversion coating on the surface or surface of a metal material, and contains one or more compounds (A) selected from compounds having a structure represented by the following formula (I) and having two or more primary amino groups, and metal acid ions (B) selected from molybdate ions and tungstate ions.
-(NH-CH 2 -CH 2 ) n - ... (I)
Here, n is an integer of 1 or more.
The treatment agent according to this embodiment, the method for producing the treatment agent, the method for treating and producing a metal material with the treatment agent, the method for chemical conversion treatment after pretreatment, the metal material having a chemical conversion coating formed by chemical conversion treatment, the method for producing a coated metal material including a coating step for coating the surface of the metal material having a chemical conversion coating, and the coated metal material having a coating film on the surface of the metal material having a chemical conversion coating will be described below in order. Note that the present invention can be modified as desired within the scope of the gist of the invention, and is not limited to the specific embodiments described below.
<化合物(A)>
化合物(A)は、下式(I)で表される構造を有し、且つ2つ以上の一級アミノ基を有する化合物から選ばれる。
-(NH-CH2-CH2)n- ・・・(I)
式(I)中、nは1以上の整数であり、2以上の整数であってよく、3以上の整数であってよい。nの上限は特段限定されないが、通常10以下であり、5以下であってよい。
または、化合物(A)としては、下式(II)で表される化合物であってもよい。
式(II)中、nは1以上の整数であり、2以上の整数であってよく、3以上の整数であってよい。nの上限は特段限定されないが、通常10以下であり、5以下であってよい。R1、R2、・・・、Rnは独立してH、アルキル基(炭素数1~3)、又はエチレンアミン単位を少なくとも1つ含む基である。
「・・・」は、n=1の場合は存在せず、n=2の場合は単結合を表し、n=3以上の場合は()で表される単位の繰り返しを示す。
R2はH、又は-(CH2)mNH2(mは1以上3以下の整数)である。
R3はH、-(CH2)mNH2(mは1以上3以下の整数)、又は一級アミノ基である。
化合物(A)としては、上記式(I)で表される構造を有し、一級アミノ基を2つ有する化合物であることが好ましい。さらに好ましくは、直鎖構造かつ両末端に一級アミノ基を2つ有する化合物が好ましい。
<Compound (A)>
Compound (A) is selected from compounds having a structure represented by the following formula (I) and having two or more primary amino groups.
-(NH-CH 2 -CH 2 ) n - ... (I)
In formula (I), n is an integer of 1 or more, may be an integer of 2 or more, or may be an integer of 3 or more. The upper limit of n is not particularly limited, but is usually 10 or less, and may be 5 or less.
Alternatively, compound (A) may be a compound represented by the following formula (II):
In formula (II), n is an integer of 1 or more, may be an integer of 2 or more, or may be an integer of 3 or more. The upper limit of n is not particularly limited, but is usually 10 or less, and may be 5 or less. R 1 , R 2 , ..., R n are independently H, an alkyl group (having 1 to 3 carbon atoms), or a group containing at least one ethyleneamine unit.
"..." is absent when n=1, represents a single bond when n=2, and represents repetition of the unit represented by () when n=3 or more.
R 2 is H or —(CH 2 ) m NH 2 (m is an integer of 1 or more and 3 or less).
R 3 is H, —(CH 2 ) m NH 2 (m is an integer of 1 to 3), or a primary amino group.
The compound (A) is preferably a compound having the structure represented by the above formula (I) and having two primary amino groups, more preferably a compound having a linear structure and two primary amino groups at both ends.
化合物(A)としては、例えばエチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ペンタエチレンヘキサミン、N,N’-ビス
(2-アミノエチル)-1,3-プロパンジアミン、N,N’-ビス(3-アミノプロピル)エチレンジアミン、ポリエチレンイミン、ヘキサエチレンヘプタミン、ヘプタエチレンオクタミン、ノナエチレンデカミン、などがあげられる。これらは1種のみを用いてもよいが、2種以上を用いてもよい。
Examples of the compound (A) include ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, N,N'-bis(2-aminoethyl)-1,3-propanediamine, N,N'-bis(3-aminopropyl)ethylenediamine, polyethyleneimine, hexaethyleneheptamine, heptaethyleneoctamine, nonaethylenedecamine, etc. These may be used alone or in combination of two or more.
処理剤における化合物(A)の含有量は特に限定されないが、固形分質量として1~20000mg/Lの範囲内であり、好ましくは5~10000mg/Lの範囲内である。
また、化合物(A)の分子量は特段限定されないが、ポリエチレンイミン等の高分子化合物である場合には、その重量平均分子量としては、300~100000程度を挙げることができる。
なお、重量平均分子量は、GPC(ゲル浸透カラムクロマトグラフィー)により測定し、ポリスチレンで換算した値である。
The content of compound (A) in the treatment agent is not particularly limited, but is within the range of 1 to 20,000 mg/L, preferably 5 to 10,000 mg/L, in terms of solid mass.
The molecular weight of compound (A) is not particularly limited, but in the case of a polymer compound such as polyethyleneimine, the weight average molecular weight may be about 300 to 100,000.
The weight average molecular weight is a value measured by gel permeation column chromatography (GPC) and converted into polystyrene.
<金属酸イオン(B)>
金属酸イオン(B)は、モリブデン酸イオン及びタングステン酸イオンから選ばれるイオンである。金属酸イオン(B)の供給源は、水性媒体に混合させることで金属酸イオン(B)を提供できるものであれば、特に限定されるものではない。例えば、モリブデン酸ナトリウム、モリブデン酸アンモニウム、モリブデン酸カリウム、モリブデン酸リチウム、モリブデン酸カルシウム、タングステン酸ナトリウム、タングステン酸アンモニウム、タングステン酸カリウム、タングステン酸リチウム、タングステン酸カルシウムなどがあげられる。これらは1種のみを用いてもよいが、2種以上を用いてもよい。
処理剤における金属酸イオン(B)の含有量は特に限定されないが、モリブデン及び/又はタングステン換算で通常0.01~1000mmоl/Lの範囲内であり、好ましくは0.1~500mmоl/Lの範囲内である。
<Metal acid ion (B)>
The metal acid ion (B) is an ion selected from a molybdate ion and a tungstate ion. The source of the metal acid ion (B) is not particularly limited as long as it can provide the metal acid ion (B) by mixing with an aqueous medium. For example, sodium molybdate, ammonium molybdate, potassium molybdate, lithium molybdate, calcium molybdate, sodium tungstate, ammonium tungstate, potassium tungstate, lithium tungstate, calcium tungstate, etc. may be mentioned. These may be used alone or in combination of two or more.
The content of the metal acid ion (B) in the treatment agent is not particularly limited, but is usually within the range of 0.01 to 1000 mmol/L, and preferably within the range of 0.1 to 500 mmol/L, calculated as molybdenum and/or tungsten.
本実施形態に係る処理剤のpHは、特に制限されるものではないが、通常7.0以上であり、8.0以上であってよく、9.0以上であってよく、また通常12.0以下であり、11.0以下であってよく、10.0以下であってよい。ここで、本明細書でのpHは、pHメーターを用い、25℃での処理剤について測定した値である。処理剤のpHを前記範囲にするために、pH調整剤を用いてもよい。pHを上昇させたい場合に使用可能なpH調整剤は、特に制限されるものではないが、例えば、水酸化ナトリウムの水溶液、水酸化カリウムの水溶液、アンモニア水、トリエタノールアミン、トリエチルアミン等が好ましい。一方、pHを下げたい場合に使用可能なpH調整剤は、特に制限されるものではないが、例えば、ギ酸、酢酸、硝酸、乳酸、メタンスルホン酸等が好ましい。なお、これらのpH調整剤は、1種又は2種以上を用いてもよい。 The pH of the treatment agent according to this embodiment is not particularly limited, but is usually 7.0 or more, may be 8.0 or more, may be 9.0 or more, and is usually 12.0 or less, may be 11.0 or less, may be 10.0 or less. Here, the pH in this specification is a value measured for the treatment agent at 25°C using a pH meter. A pH adjuster may be used to set the pH of the treatment agent in the above range. The pH adjuster that can be used when it is desired to increase the pH is not particularly limited, but for example, an aqueous solution of sodium hydroxide, an aqueous solution of potassium hydroxide, ammonia water, triethanolamine, triethylamine, etc. are preferable. On the other hand, the pH adjuster that can be used when it is desired to decrease the pH is not particularly limited, but for example, formic acid, acetic acid, nitric acid, lactic acid, methanesulfonic acid, etc. are preferable. Note that one or more of these pH adjusters may be used.
本実施形態に係る処理剤は液体として調製される。その液の製造方法については、特に制限されるものではないが、例えば、上記化合物(A)と、上記金属酸イオン(B)の供給源とを、例えば水に配合して調製できる。液体媒体としては、特に限定されるものではないが、水(脱イオン水、蒸留水)が好ましい。また、液体媒体としては、上記化合物(A)と、金属酸イオン(B)の供給源と、が溶解又は分散可能である限り、親水性溶媒(例えば低級アルコール)を水に混合した混合溶媒を用いてもよい。 The treatment agent according to this embodiment is prepared as a liquid. The method for producing the liquid is not particularly limited, but for example, the liquid can be prepared by mixing the compound (A) and the source of the metal acid ion (B) in water. The liquid medium is not particularly limited, but water (deionized water, distilled water) is preferred. In addition, as long as the compound (A) and the source of the metal acid ion (B) can be dissolved or dispersed, a mixed solvent obtained by mixing a hydrophilic solvent (e.g., a lower alcohol) in water may be used as the liquid medium.
なお、本実施形態に係る処理剤を用いて金属材料を前処理すると、金属材料が溶解して処理剤中に金属成分が混入する場合があるが、それゆえ、処理剤には、Fe、Zn、Al、Mgなどの金属成分が含まれていてもよい。また、操業上、不回避的に混入してくる成分、たとえばZrなども同様である。これら成分は処理剤に不可避的に混入されていてもよく、処理剤に意図的に含ませてもよい。そして、前記金属成分調整用の化合物を供給源とする対イオンおよびpH調整用の酸化合物を供給源とする酸成分の例として、炭酸イオン、硝酸イオン、珪酸イオン、スルホン酸イオンなどを酸や塩のアニオン成分として混入
してもよい。
In addition, when a metal material is pretreated using the treatment agent according to this embodiment, the metal material may dissolve and metal components may be mixed into the treatment agent. Therefore, the treatment agent may contain metal components such as Fe, Zn, Al, and Mg. The same applies to components that are inevitably mixed in during operation, such as Zr. These components may be unavoidably mixed into the treatment agent, or may be intentionally included in the treatment agent. As examples of counter ions sourced from the compound for adjusting the metal components and acid components sourced from the acid compound for adjusting the pH, carbonate ions, nitrate ions, silicate ions, sulfonate ions, and the like may be mixed as anion components of acids or salts.
(金属材料の前処理方法、及び金属材料の製造方法)
本発明の別の実施形態は、上述した処理剤を金属材料に接触させる工程(以下、前処理工程ともいう。)を含む、金属材料の前処理方法にも関する。また、上述した処理剤を金属材料に接触させる工程を含む、金属材料の製造方法にも関する。
(Method of pretreating metal material and method of manufacturing metal material)
Another embodiment of the present invention relates to a method for pretreating a metal material, which includes a step of contacting the above-mentioned treatment agent with a metal material (hereinafter also referred to as a pretreatment step). Also, the present invention relates to a method for producing a metal material, which includes a step of contacting the above-mentioned treatment agent with a metal material.
金属材料の前処理方法乃至製造方法は、金属材料の表面又は表面上に、本発明の実施形態に係る処理剤を接触させる前処理工程を含む。なお、金属材料の前処理方法乃至製造方法は、前処理工程の後に金属材料の水洗が含まれていてもよい。また、前処理工程の前に、脱脂と称される金属材料の表面の油分及び付着物の除去を行う脱脂処理工程を含んでいてもよい。脱脂処理工程は特に限定されず、公知の方法を適用することができる。脱脂処理工程の後に水洗を行ってもよいし、行わなくてもよい。また、前処理工程の前に、酸洗と称される金属材料の表面の酸化鉄及び酸化亜鉛などの除去を行う酸洗処理及び/又は酸化膜除去処理を含んでいてもよい。酸洗処理及び/又は酸化膜除去処理の方法は特に限定されず、公知の方法を適用することができる。 The pretreatment method or manufacturing method of a metal material includes a pretreatment step of contacting the surface or surface of the metal material with a treatment agent according to the embodiment of the present invention. The pretreatment method or manufacturing method of a metal material may include washing the metal material with water after the pretreatment step. Also, before the pretreatment step, a degreasing step, called degreasing, for removing oil and deposits from the surface of the metal material may be included. The degreasing step is not particularly limited, and a known method can be applied. Washing with water may or may not be performed after the degreasing step. Also, before the pretreatment step, an acid pickling process and/or an oxide film removal process, called pickling, for removing iron oxide and zinc oxide from the surface of the metal material may be included. The method of the acid pickling process and/or the oxide film removal process is not particularly limited, and a known method can be applied.
処理剤の接触方法としては、公知の接触方法、例えば、浸漬処理法、スプレー処理法、流しかけ処理法、又はこれらの組み合わせ等の処理法が挙げられる。処理剤の接触は、所定の温度で一定時間行うことが好ましい。接触温度は、5℃以上60℃以下が好ましく、10℃以上50℃以下がより好ましいが、これらの温度に制限されるものではない。また、接触時間は、5~600秒が好ましく、10~300秒がより好ましいが、これらの処理時間に制限されるものではない。 The contact method with the treatment agent may be a known contact method, such as an immersion treatment method, a spray treatment method, a pouring treatment method, or a combination of these. The contact with the treatment agent is preferably carried out at a predetermined temperature for a certain period of time. The contact temperature is preferably 5°C or higher and 60°C or lower, and more preferably 10°C or higher and 50°C or lower, but is not limited to these temperatures. The contact time is preferably 5 to 600 seconds, and more preferably 10 to 300 seconds, but is not limited to these treatment times.
本発明の別の実施形態は、上述した処理剤を金属材料の表面に接触させた後、金属材料に化成皮膜を形成させる化成処理工程を含む、化成皮膜を有する金属材料の製造方法にも関する。また、当該製造方法により得られた化成皮膜を有する金属材料にも関する。
化成処理工程は、化成皮膜を形成する処理であれば特段限定されず、例えば、ジルコニウム化成処理工程、チタン化成処理工程、ハフニウム化成処理工程、バナジウム化成処理工程、等が挙げられる。上記各種化成処理工程は、1つの工程のみ行ってもよく、2以上の工程を組み合わせて順次行ってもよい。また、上記2以上の工程を複数組み合わせる場合は、各種後工程後に水洗を行ってもよいし、行わなくてもよいし、一部の水洗を省略してもよい。化成処理工程における処理温度、接触時間は、化成処理工程の種類、化成処理剤の濃度等に応じて、適宜設定できる。
Another embodiment of the present invention relates to a method for producing a metal material having a chemical conversion coating, which includes a chemical conversion treatment step of contacting the surface of the metal material with the above-mentioned treatment agent and then forming a chemical conversion coating on the metal material. The present invention also relates to a metal material having a chemical conversion coating obtained by the method.
The chemical conversion treatment step is not particularly limited as long as it is a treatment for forming a chemical conversion coating, and examples thereof include a zirconium chemical conversion treatment step, a titanium chemical conversion treatment step, a hafnium chemical conversion treatment step, a vanadium chemical conversion treatment step, and the like. The above-mentioned various chemical conversion treatment steps may be performed in a single step, or may be performed in a combination of two or more steps in sequence. In addition, when a plurality of the above-mentioned two or more steps are combined, water washing may or may not be performed after each post-process, or some water washing may be omitted. The treatment temperature and contact time in the chemical conversion treatment step can be appropriately set according to the type of chemical conversion treatment step, the concentration of the chemical conversion treatment agent, and the like.
本発明の別の実施形態は、上記化成皮膜を有する金属材料の表面上に、塗装を行う塗装工程を含む、塗装金属材料の製造方法にも関する。また、上記製造方法により得られた化成皮膜を有する金属材料の表面上に、塗膜を有する塗装金属材料にも関する。塗装方法は特に限定されず、公知の方法、例えば、転がし塗り、電着塗装(例えば、カチオン電着塗装)、スプレー塗装、ホットスプレー塗装、エアレススプレー塗装、静電塗装(例えば、静電粉体塗装)、ローラーコーティング、カーテンフローコーティング、ハケ塗り、バーコーティング、流動浸漬法等の方法を適用することができる。なお、塗装工程後に、塗装した金属材料の表面上における塗料を乾燥させる乾燥工程(焼付工程や硬化工程を含む)などを行ってもよい。
また、塗装工程前に、化成皮膜を有する金属材料の表面上を、水洗してもよいし、水洗しなくてもよい。また、塗装工程前に、水洗後の、或いは、未水洗の、金属材料における表面を乾燥してもよいし、乾燥しなくてもよい。
Another embodiment of the present invention relates to a method for producing a coated metal material, which includes a coating step of coating the surface of the metal material having the above-mentioned chemical conversion coating. The present invention also relates to a coated metal material having a coating film on the surface of the metal material having the above-mentioned chemical conversion coating obtained by the above-mentioned manufacturing method. The coating method is not particularly limited, and known methods such as rolling coating, electrodeposition coating (e.g., cationic electrodeposition coating), spray coating, hot spray coating, airless spray coating, electrostatic coating (e.g., electrostatic powder coating), roller coating, curtain flow coating, brush coating, bar coating, and fluidized bed immersion method can be applied. After the coating step, a drying step (including a baking step and a curing step) for drying the paint on the surface of the coated metal material may be performed.
Furthermore, the surface of the metal material having the chemical conversion coating may or may not be washed with water before the coating step, and the surface of the metal material after washing with water or before not being washed with water may or may not be dried before the coating step.
上記塗料としては、例えば、油性塗料、繊維素誘導体塗料、フェノール樹脂塗料、アルキド樹脂塗料、アミノアルキド樹脂塗料、尿素樹脂塗料、不飽和樹脂塗料、ビニル樹脂塗
料、アクリル樹脂塗料、エポキシ樹脂塗料、ポリウレタン樹脂塗料、シリコン樹脂塗料、フッ素樹脂塗料、さび止めペイント、防汚塗料、粉体塗料、カチオン電着塗料、アニオン電着塗料、水系塗料、溶剤塗料等の、公知の塗料が挙げられる。なお、塗装工程は、同一又は異なる各種塗料を用いて、1の塗装を行っても、2以上の塗装を行ってもよい。なお、乾燥工程は、塗装した塗料を乾燥して硬化させる処理である。乾燥方法としては、例えば、自然乾燥、減圧乾燥、対流型熱乾燥(例えば、自然対流型熱乾燥、強制対流型熱乾燥)、輻射型乾燥(例えば、近赤外線乾燥、遠赤外線乾燥)、紫外線硬化乾燥、電子線硬化乾燥、ベーポキュア、焼付乾燥等の乾燥方法が挙げられる。なお、これらの乾燥方法は、1つ実施してもよいし、2以上を組み合わせて実施してもよい。
Examples of the paint include known paints such as oil-based paints, cellulose derivative paints, phenolic resin paints, alkyd resin paints, aminoalkyd resin paints, urea resin paints, unsaturated resin paints, vinyl resin paints, acrylic resin paints, epoxy resin paints, polyurethane resin paints, silicon resin paints, fluororesin paints, rust-preventive paints, antifouling paints, powder paints, cationic electrodeposition paints, anionic electrodeposition paints, water-based paints, and solvent-based paints. The coating process may involve one coating or two or more coatings using the same or different paints. The drying process is a process for drying and curing the applied paint. Examples of drying methods include natural drying, reduced pressure drying, convection-type heat drying (e.g., natural convection-type heat drying, forced convection-type heat drying), radiation-type drying (e.g., near-infrared drying, far-infrared drying), ultraviolet curing drying, electron beam curing drying, vapor curing, and baking drying. These drying methods may be carried out alone or in combination of two or more.
上記カチオン電着塗装としては、公知の方法を適用できる。例えば、塗料として、アミン付加エポキシ樹脂と、硬化成分としてブロック化ポリイソシアネート硬化剤とを含有するカチオン電着塗料を用い、この塗料に化成皮膜を有する金属材料を浸漬する方法等が挙げられる。カチオン電着塗装は、例えば、塗料の温度を所定の温度に保持し、塗料を攪拌した状態で、整流器を用いて化成皮膜を有する金属材料に電圧を陰極方向に印加することにより行われる。このようにカチオン電着塗装を行った上記金属材料に対して、水洗及び焼き付けを実施することにより化成皮膜上に塗膜を形成させることができる。焼き付けは、所定の温度範囲で一定時間行われる。具体的には、170℃で20分間行われる。尚、カチオン電着塗料を用いたカチオン電着塗装方法を適用する場合には、例えば、脱脂工程、前処理工程、各種化成処理工程等で用いる処理剤中のナトリウムイオン濃度を質量基準で500ppm未満に制御することが好ましい。 A known method can be applied to the cationic electrodeposition coating. For example, a cationic electrodeposition coating containing an amine-added epoxy resin and a blocked polyisocyanate curing agent as a curing component is used as the coating material, and a metal material having a chemical conversion coating is immersed in the coating material. The cationic electrodeposition coating is performed, for example, by applying a voltage to the metal material having a chemical conversion coating in the cathode direction using a rectifier while maintaining the temperature of the coating material at a predetermined temperature and stirring the coating material. The metal material thus subjected to cationic electrodeposition coating can be washed with water and baked to form a coating film on the chemical conversion coating. Baking is performed for a certain period of time at a predetermined temperature range. Specifically, baking is performed at 170°C for 20 minutes. When applying a cationic electrodeposition coating method using a cationic electrodeposition coating, it is preferable to control the sodium ion concentration in the treatment agent used in the degreasing process, pretreatment process, various chemical conversion treatment processes, etc. to less than 500 ppm by mass.
粉体塗料を用いた、スプレー塗装、静電粉体塗装、流動浸漬法等の塗装方法としては、公知の方法が適用できる。粉体塗料としては、例えば、ポリエステル樹脂と、硬化剤として、ブロックイソシアネート硬化剤、β-ヒドロキシアルキルアミド硬化剤(例えば、特開2011-88083号公報参照)又はトリグリシジルイソシアヌレートとを含有するものを挙げることができる。焼き付けは、所定の温度範囲で一定時間行われる。具体的には、150~250℃で20分間行われる。 As a coating method using powder paint, known methods such as spray coating, electrostatic powder coating, and fluidized bed dipping can be applied. Examples of powder paint include those containing polyester resin and, as a curing agent, a blocked isocyanate curing agent, a β-hydroxyalkylamide curing agent (see, for example, JP 2011-88083 A) or triglycidyl isocyanurate. Baking is performed for a certain period of time at a specified temperature range. Specifically, baking is performed at 150 to 250°C for 20 minutes.
上記溶剤塗料を用いた、スプレー塗装、静電塗装、バーコーティング等の塗装方法としては、公知の方法が適用できる。溶剤塗料としては、例えば、メラミン樹脂、アクリル樹脂、ウレタン樹脂、ポリエステル樹脂等の樹脂と、シンナー等の有機溶剤とを含有するものを挙げることができる。焼き付けは、所定の温度範囲で一定時間行われる。具体的には、130℃で20分間行われる。 As a coating method using the above-mentioned solvent-based paint, a known method can be applied, such as spray coating, electrostatic coating, bar coating, etc. Examples of solvent-based paints include those containing resins such as melamine resin, acrylic resin, urethane resin, and polyester resin, and organic solvents such as thinner. Baking is performed at a specified temperature range for a certain period of time. Specifically, baking is performed at 130°C for 20 minutes.
塗装工程により得られる塗膜は、単層であっても複層であってもよい。複層である場合、各種塗膜を形成するための塗料、該塗料を用いた塗装方法、塗装した金属材料の乾燥方法等は、それぞれ同じであっても異なっていてもよい。 The coating film obtained by the coating process may be a single layer or multiple layers. When it is multiple layers, the paints for forming the various coating films, the coating method using the paints, the drying method of the coated metal material, etc. may be the same or different.
本実施形態において、前処理工程の対象として使用可能な金属材料の種類については、特に限定されない。その例には、鉄鋼材料(例えば、冷間圧延鋼板、熱間圧延鋼板、高張力鋼板、工具鋼、合金工具鋼、球状化黒鉛鋳鉄、ねずみ鋳鉄等);めっき材料、例えば、亜鉛めっき材(例えば、電気亜鉛めっき、溶融亜鉛めっき等)、亜鉛合金めっき材(例えば、合金化溶融亜鉛めっき、Zn-Al合金めっき、Zn-Al-Mg合金めっき、電気亜鉛合金めっき等)、アルミめっき材等;アルミニウム材又はアルミニウム合金材(例えば、1000系、2000系、3000系、4000系、5000系、6000系、アルミニウム鋳物、アルミニウム合金鋳物、ダイキャスト材等);マグネシウム材又はマグネシウム合金材;亜鉛材料、例えば純亜鉛材、亜鉛合金材;錫材料、例えば純錫材、錫合金材;鉛材料、例えば純鉛材、鉛合金材;が含まれる。 In this embodiment, the type of metal material that can be used as the target of the pretreatment process is not particularly limited. Examples include steel materials (e.g., cold-rolled steel sheets, hot-rolled steel sheets, high-tensile steel sheets, tool steels, alloy tool steels, spheroidized graphite cast iron, gray cast iron, etc.); plated materials, such as zinc-plated materials (e.g., electrolytic zinc plating, hot-dip galvanizing, etc.), zinc alloy-plated materials (e.g., alloyed hot-dip galvanizing, Zn-Al alloy plating, Zn-Al-Mg alloy plating, electrolytic zinc alloy plating, etc.), aluminum-plated materials, etc.; aluminum materials or aluminum alloy materials (e.g., 1000 series, 2000 series, 3000 series, 4000 series, 5000 series, 6000 series, aluminum castings, aluminum alloy castings, die-cast materials, etc.); magnesium materials or magnesium alloy materials; zinc materials, such as pure zinc materials and zinc alloy materials; tin materials, such as pure tin materials and tin alloy materials; lead materials, such as pure lead materials and lead alloy materials.
化成皮膜を有する金属材料は、上記化成皮膜を有する金属材料の製造方法により製造することができる。化成皮膜としては、例えば、ジルコニウム化成皮膜、チタン化成皮膜、ハフニウム化成皮膜、バナジウム化成皮膜、などが挙げられる。化成皮膜は1層でも2層以上でもよい。ここで、ジルコニウム化成皮膜、チタン化成皮膜及び/又はハフニウム化成皮膜を形成した場合、形成された化成皮膜の質量は、金属材料表面の単位面積あたり、化成皮膜におけるジルコニウム、チタン、ハフニウム、又はバナジウムの質量で5mg/m2以上500mg/m2以下であることが好ましく、10mg/m2以上250mg/m2以下であることがより好ましいが、この範囲に制限されるものではない。2種以上の金属が含まれる場合は、その合計が前記範囲内であるのが好ましい。 The metal material having a chemical conversion film can be manufactured by the above-mentioned method for manufacturing a metal material having a chemical conversion film. Examples of the chemical conversion film include a zirconium chemical conversion film, a titanium chemical conversion film, a hafnium chemical conversion film, and a vanadium chemical conversion film. The chemical conversion film may be one layer or two or more layers. Here, when a zirconium chemical conversion film, a titanium chemical conversion film, and/or a hafnium chemical conversion film is formed, the mass of the formed chemical conversion film is preferably 5 mg/m 2 or more and 500 mg/m 2 or less in terms of the mass of zirconium, titanium, hafnium, or vanadium in the chemical conversion film per unit area of the metal material surface, and more preferably 10 mg/m 2 or more and 250 mg/m 2 or less, but is not limited to this range. When two or more metals are included, the total is preferably within the above range.
ジルコニウム化成皮膜、チタン化成皮膜、ハフニウム化成皮膜、バナジウム化成皮膜等の化成皮膜におけるジルコニウム、チタン、ハフニウム、又はバナジウムの量は、化成皮膜を濃硝酸にて溶解した後、ICP発光分光分析により測定することができる。また、化成皮膜を有する金属材料を蛍光X線法で分析することにより測定することができる。 The amount of zirconium, titanium, hafnium, or vanadium in a conversion coating such as a zirconium conversion coating, a titanium conversion coating, a hafnium conversion coating, or a vanadium conversion coating can be measured by dissolving the conversion coating in concentrated nitric acid and then performing ICP emission spectrometry. It can also be measured by analyzing the metal material having the conversion coating by X-ray fluorescence spectrometry.
塗装金属材料は、上記塗装金属材料の製造方法により製造することができる。ここで、塗装金属材料に形成された塗膜は、単層であっても複層であってもよい。複層である場合、各種層の塗料、塗装方法、乾燥方法等は、それぞれ同じであっても異なっていてもよい。また、塗膜の厚さは100μmを超えるような厚いものでもよいし、5μmを下回るような薄いものでもよい。例えば電着塗装の場合、塗膜の厚さは、一般的には、約10~30μmとなるように塗装されるが、100μmのように厚くてもよく、3μmのように薄くてもよい。 The coated metal material can be manufactured by the above-mentioned method for manufacturing a coated metal material. Here, the coating film formed on the coated metal material may be a single layer or multiple layers. In the case of multiple layers, the paint, coating method, drying method, etc. of each layer may be the same or different. Furthermore, the thickness of the coating film may be thick, exceeding 100 μm, or thin, less than 5 μm. For example, in the case of electrodeposition coating, the coating film is generally applied to a thickness of about 10 to 30 μm, but it may be thick, such as 100 μm, or thin, such as 3 μm.
また、本発明の別の実施形態は、金属材料の表面又は表面上に化成皮膜を有する金属材料であって、
化成皮膜により被覆された前記金属材料の表面には、亜鉛、アルミニウム、スズ及び鉛からなる群から選択される1種以上の両性金属が存在し、
前記化成皮膜は、前記両性金属とモリブデン及び/又はタングステンとを含み、該モリブデン及び/又はタングステンが、前記化成皮膜の下層に存在する、化成皮膜を有する金属材料である。
Another embodiment of the present invention is a metal material having a conversion coating on or at a surface of the metal material,
one or more amphoteric metals selected from the group consisting of zinc, aluminum, tin, and lead are present on the surface of the metal material coated with the chemical conversion coating;
The chemical conversion coating comprises the amphoteric metal and molybdenum and/or tungsten, the molybdenum and/or tungsten being present in an underlying layer of the chemical conversion coating, and is a metal material having a chemical conversion coating.
本実施形態において金属材料は、その表面、すなわち少なくとも化成皮膜によって被覆された表面に、亜鉛、アルミニウム、スズ及び鉛からなる群から選択される1種以上の両性金属を有する。
金属材料が有する化成皮膜は、前記金属材料に含まれる両性金属と、モリブデン及び/又はタングステンと、を有する。化成皮膜に含まれる両性金属は、金属材料に含まれる両性金属由来のものであるため、不可避的に混入するものであるが、意図的に化成皮膜に含めようとしてもよく、その形態は限定されない。
In this embodiment, the metal material has at least one amphoteric metal selected from the group consisting of zinc, aluminum, tin and lead on its surface, i.e., at least the surface coated with the chemical conversion coating.
The chemical conversion coating on the metal material contains an amphoteric metal contained in the metal material, and molybdenum and/or tungsten. The amphoteric metal contained in the chemical conversion coating is derived from the amphoteric metal contained in the metal material, and is therefore inevitably mixed in, but may be intentionally included in the chemical conversion coating, and the form thereof is not limited.
モリブデン及び/又はタングステンは、化成皮膜において、化成皮膜中に均一的に存在せず、化成皮膜の下層に存在する。この存在するモリブデン及び/又はタングステンは、化成皮膜を有する金属材料の断面において、典型的には層状に形成され得る。層状である場合、その膜厚は通常1nm以上であり、2nm以上であってよく、通常100nm以下であり、50nm以下であってよく、10nm以下であってよい。化成皮膜の下層に存在する形態としては、モリブデン及び/又はタングステンが層状に存在する場合、化成皮膜の厚さ方向において、モリブデン及び/又はタングステンの層が化成皮膜中央より金属材料寄りに位置してもよく、化成皮膜中金属材料寄り25%以内に位置してもよく、化成皮膜中金属材料寄り15%以内に位置してもよく、化成皮膜中金属材料寄り10%以内に位置してもよく、金属材料と積層していてもよい。
モリブデン及び/又はタングステンが、化成皮膜中で化成皮膜の下層に存在することは
、断面をSEM-EDSなどにより観察することで、判別できる。
Molybdenum and/or tungsten are not uniformly present in the chemical conversion coating, but are present in the lower layer of the chemical conversion coating. The molybdenum and/or tungsten present can typically be formed in a layer in the cross section of the metal material having the chemical conversion coating. When it is in a layered form, the thickness is usually 1 nm or more, and may be 2 nm or more, and usually 100 nm or less, and may be 50 nm or less, or may be 10 nm or less. As for the form of the molybdenum and/or tungsten present in the lower layer of the chemical conversion coating, when molybdenum and/or tungsten are present in a layered form, the molybdenum and/or tungsten layer may be located closer to the metal material than the center of the chemical conversion coating in the thickness direction of the chemical conversion coating, may be located within 25% closer to the metal material in the chemical conversion coating, may be located within 15% closer to the metal material in the chemical conversion coating, may be located within 10% closer to the metal material in the chemical conversion coating, or may be laminated with the metal material.
The presence of molybdenum and/or tungsten in the layer below the chemical conversion coating can be determined by observing a cross section using SEM-EDS or the like.
化成皮膜は、上記前記金属材料に含まれる両性金属、及びモリブデン及び/又はタングステン以外に、その他の成分を含有してもよい。その他の成分としては化成皮膜を形成し得る成分であれば特段限定されないが、例えばC、N、O及びHから選択される1種以上からなる化合物が挙げられ、このような化合物は樹脂等でありえる。また、その他の成分としてシラン化合物を含有してもよい。 The chemical conversion coating may contain other components in addition to the amphoteric metal contained in the metal material, and molybdenum and/or tungsten. The other components are not particularly limited as long as they are components capable of forming a chemical conversion coating, but examples include compounds consisting of one or more selected from C, N, O, and H, and such compounds may be resins, etc. In addition, the chemical conversion coating may contain a silane compound as another component.
化成皮膜の膜厚は特段限定されないが、化成皮膜を有する金属材料の断面を測定した際に、通常5nm以上であり、10nm以上であってよく、また通常1000nm以下であり、500nm以下であってよい。 The thickness of the chemical conversion coating is not particularly limited, but when the cross section of the metal material having the chemical conversion coating is measured, it is usually 5 nm or more, and may be 10 nm or more, and is usually 1000 nm or less, and may be 500 nm or less.
以下、実施例により本発明の効果を詳細に説明するが、本発明は以下の実施例によって制限されるものではない。 The effects of the present invention will be explained in detail below using examples, but the present invention is not limited to the following examples.
<前処理剤の調製>
表1に示すとおり、化合物(A)と金属酸イオン(B)供給源を所定モル濃度となるように水に添加することにより、前処理剤1~24を調製した。なお、前処理剤の調製には、化合物(A)及び金属酸イオン(B)の供給源として、下記のA1~A8及びB1~B4を用いた。前処理剤のpHは10とした。
A1;エチレンジアミン 東京化成工業(株)
A2;ジエチレントリアミン 東京化成工業(株)
A3;トリエチレンテトラミン 東京化成工業(株)
A4;テトラエチレンペンタミン 東京化成工業(株)
A5;ペンタエチレンヘキサミン 東京化成工業(株)
A6;N,N’-ビス(2-アミノエチル)-1,3-プロパンジアミン 東京化成工業(株)
A7;N,N’-ビス(3-アミノプロピル)エチレンジアミン 東京化成工業(株)
A8;エポミン(登録商標)SP-200 (株)日本触媒
B1;モリブデン酸ナトリウム二水和物 純正化学(株)
B2;モリブデン酸アンモニウム(4水和物) キシダ化学(株)
B3;タングステン酸ナトリウム二水和物 ナカライテスク(株)
B4;パラタングステン酸アンモニウム 日本無機化学工業(株)
<Preparation of pretreatment agent>
Pretreatment agents 1 to 24 were prepared by adding compound (A) and a metal acid ion (B) source to water to give predetermined molar concentrations as shown in Table 1. In preparing the pretreatment agents, the following A1 to A8 and B1 to B4 were used as the compound (A) and metal acid ion (B) source. The pH of the pretreatment agents was 10.
A1: Ethylenediamine Tokyo Chemical Industry Co., Ltd.
A2: Diethylenetriamine Tokyo Chemical Industry Co., Ltd.
A3: Triethylenetetramine Tokyo Chemical Industry Co., Ltd.
A4: Tetraethylenepentamine Tokyo Chemical Industry Co., Ltd.
A5: Pentaethylenehexamine Tokyo Chemical Industry Co., Ltd.
A6: N,N'-bis(2-aminoethyl)-1,3-propanediamine Tokyo Chemical Industry Co., Ltd.
A7: N,N'-bis(3-aminopropyl)ethylenediamine Tokyo Chemical Industry Co., Ltd.
A8: Epomin (registered trademark) SP-200, Nippon Shokubai Co., Ltd. B1: Sodium molybdate dihydrate, Junsei Chemical Co., Ltd.
B2: Ammonium molybdate (tetrahydrate) Kishida Chemical Co., Ltd.
B3: Sodium tungstate dihydrate, Nacalai Tesque, Inc.
B4: Ammonium paratungstate, manufactured by Nippon Inorganic Chemical Industry Co., Ltd.
[塗装金属材料の作製]
<金属材料>
金属材料として、JIS G3141:2011で規定された冷間圧延軟鋼板(SPC
C:厚さ0.8mm)、JIS G3302:2012で規定された溶融亜鉛めっき鋼板
(SGCC:厚さ0.8mm)、JIS G3302:2012で規定された合金化溶融
亜鉛めっき鋼板(SCGA:厚さ0.8mm)、およびJIS H4000:2014で
規定されたアルミニウム合金板(A6061:厚さ0.8mm)を準備し、それぞれを縦70mm×横150mmのサイズに切断したものを用いた。後述の塗装金属材料の評価では、金属材料のエッジ部に生じたバリが存在する面を、評価面とした。このとき生じたバリの高さは凡そ100μmであった。
<金属材料に対する脱脂処理>
[Preparation of painted metal material]
<Metal Materials>
The metal material is cold-rolled mild steel plate (SPC) specified in JIS G3141:2011.
C: thickness 0.8 mm), hot-dip galvanized steel plate (SGCC: thickness 0.8 mm) specified in JIS G3302:2012, hot-dip galvanized steel plate (SCGA: thickness 0.8 mm) specified in JIS G3302:2012, and aluminum alloy plate (A6061: thickness 0.8 mm) specified in JIS H4000:2014 were prepared, and each was cut to a size of 70 mm length x 150 mm width. In the evaluation of the painted metal material described below, the surface where burrs occurred on the edge of the metal material were present was used as the evaluation surface. The height of the burrs generated at this time was approximately 100 μm.
<Degreasing treatment for metal materials>
各種金属材料を、アルカリ脱脂剤[ファインクリーナーE2093(日本パーカライジング株式会社製)の、A剤を13g/L、B剤を11g/Lとそれぞれなるように水に混合した水溶液]に、45℃で2分間浸漬し、金属材料の表面上における油分や汚れを取り除いた。その後、金属材料の表面を水洗した。 Various metal materials were immersed in an alkaline degreasing agent [an aqueous solution of Fine Cleaner E2093 (manufactured by Nihon Parkerizing Co., Ltd.) in which agent A was mixed with 13 g/L and agent B was mixed with 11 g/L of water] at 45°C for 2 minutes to remove oil and dirt from the surfaces of the metal materials. The surfaces of the metal materials were then washed with water.
<金属材料に対する前処理>
表2及び3に示すように、上記脱脂処理を施した各種金属材料を、表1に示す各種前処理剤に25℃で90秒間浸漬させて前処理を行った。
<Pretreatment for metal materials>
As shown in Tables 2 and 3, various metal materials that had been subjected to the above-mentioned degreasing treatment were pretreated by immersing them in various pretreatment agents shown in Table 1 at 25° C. for 90 seconds.
<化成処理>
上記脱脂処理及び上記前処理を行った各種金属材料を、ジルコニウム化成処理液(パルシード1500、日本パーカライジング株式会社製)の50g/L水溶液に40℃で120秒間浸漬して、ジルコニウム化成皮膜が形成された金属材料を作製した。
なお、実施例25では、脱脂処理を行った各種金属材料を、ジルコニウム化成処理液(パルシード1500、日本パーカライジング株式会社製)の50g/L水溶液にKBM-603(信越化学工業(株))を100mg/L添加した水溶液に、40℃で120秒間浸漬して、ジルコニウム化成皮膜が形成された金属材料を作製した。
また、実施例26では、脱脂処理を行った各種金属材料を、ジルコニウム化成処理液(パルシード1500、日本パーカライジング株式会社製)の50g/L水溶液に硫酸銅(
II)五水和物(ナカライテスク(株))を銅換算で10mg/L添加した水溶液に、4
0℃で120秒間浸漬して、ジルコニウム化成皮膜が形成された金属材料を作製した。
<Chemical conversion treatment>
Various metal materials that had been subjected to the above-mentioned degreasing treatment and pretreatment were immersed in a 50 g/L aqueous solution of zirconium chemical conversion treatment solution (Palcido 1500, manufactured by Nippon Parkerizing Co., Ltd.) at 40° C. for 120 seconds to produce metal materials on which a zirconium chemical conversion coating was formed.
In Example 25, various metal materials that had been subjected to a degreasing treatment were immersed for 120 seconds at 40° C. in an aqueous solution in which 100 mg/L of KBM-603 (Shin-Etsu Chemical Co., Ltd.) was added to a 50 g/L aqueous solution of a zirconium conversion treatment solution (Pulseed 1500, manufactured by Nihon Parkerizing Co., Ltd.) to produce metal materials on which a zirconium conversion coating was formed.
In Example 26, various metal materials that had been degreased were immersed in a 50 g/L aqueous solution of zirconium conversion treatment solution (Palcido 1500, manufactured by Nihon Parkerizing Co., Ltd.) and copper sulfate (
II) Aqueous solution containing 10 mg/L copper pentahydrate (Nacalai Tesque, Inc.) was added.
The metal material was immersed at 0° C. for 120 seconds to produce a zirconium conversion coating.
<化成皮膜を有する金属材料に対する電着塗装処理>
上記ジルコニウム化成皮膜が形成された金属材料を純水で水洗した後、各種金属材料を陰極とし、カチオン電着塗料(GT-100、関西ペイント社製)を用いて、200Vに定めた電圧にて180秒間の電解を行い、金属材料の全表面に塗膜成分を析出させた。その後、純水で水洗し、170℃(PMT:焼付け時の金属材料の最高温度)で20分間焼き付けて塗装金属材料を作製した。なお、塗装金属材料の塗膜厚は20μmとなるように調整した。このとき作製した塗装金属材料を表2、3に示す通り、実施例1~26及び比較例1~4とした。なお、比較例1では、化成前処理を実施していない。
<Electrodeposition coating treatment for metal materials having chemical conversion coating>
The metal material on which the zirconium conversion coating was formed was washed with pure water, and then electrolysis was performed for 180 seconds at a voltage of 200 V using various metal materials as cathodes and a cationic electrodeposition paint (GT-100, manufactured by Kansai Paint Co., Ltd.) to deposit the coating film components on the entire surface of the metal material. Thereafter, the metal material was washed with pure water and baked for 20 minutes at 170°C (PMT: maximum temperature of the metal material during baking) to prepare a coated metal material. The coating film thickness of the coated metal material was adjusted to 20 μm. The coated metal materials prepared at this time were designated Examples 1 to 26 and Comparative Examples 1 to 4, as shown in Tables 2 and 3. In Comparative Example 1, no chemical pretreatment was performed.
<耐食性能評価>
上記準備した実施例1~26及び比較例1~4の各塗装金属材料のエッジのバリ部における耐食性能を確認するため、各塗装金属材料を、複合サイクル試験機に入れ、JASO-M609-91に則り複合サイクル試験を100サイクル実施した。100サイクル実
施後、切断時に生じたバリからの最大膨れ幅を測定し、以下に示す評価基準に従ってエッジのバリ部耐食性を評価した。なお、エッジのバリについて評価を行うため、各種塗装金属材料のエッジ及び裏面にはテープシールを行っていない。結果を表4及び5に示す。なお、評価基準B以上を実用可能範囲とした。
(評価基準)
S:最大膨れ幅が1.0mm未満である。(最も優れる)
A:最大膨れ幅が1.0mm以上1.5mm未満である。
B:最大膨れ幅が1.5mm以上2.5mm未満である。
C:最大膨れ幅が2.5mm以上5.0mm未満である。
D:最大膨れ幅が5.0mm以上である。
<Corrosion resistance evaluation>
In order to confirm the corrosion resistance of the edge burrs of each of the coated metal materials prepared above in Examples 1 to 26 and Comparative Examples 1 to 4, each coated metal material was placed in a combined cycle tester and subjected to 100 cycles of combined cycle testing in accordance with JASO-M609-91. After 100 cycles, the maximum bulge width from the burrs generated during cutting was measured, and the corrosion resistance of the edge burrs was evaluated according to the evaluation criteria shown below. In order to evaluate the edge burrs, no tape seal was applied to the edges and backsides of the various coated metal materials. The results are shown in Tables 4 and 5. Evaluation criteria B and above were considered to be within the practical range.
(Evaluation Criteria)
S: The maximum bulge width is less than 1.0 mm (best).
A: The maximum bulge width is 1.0 mm or more and less than 1.5 mm.
B: The maximum bulge width is 1.5 mm or more and less than 2.5 mm.
C: The maximum bulge width is 2.5 mm or more and less than 5.0 mm.
D: The maximum bulge width is 5.0 mm or more.
Claims (1)
下式(I)で表される構造を有し、且つ2つ以上の一級アミノ基を有する化合物から選ばれる1種以上の化合物(A)と、
モリブデン酸イオン及びタングステン酸イオンから選ばれる金属酸イオン(B)と、水と、を含み、pHが7以上10以下であり、
前記化成処理は、ジルコニウム化成処理、チタン化成処理、ハフニウム化成処理、及びバナジウム化成処理から選択される、処理剤。
-(NH-CH2-CH2)n- ・・・(I)
但し、nは1以上の整数である。 A treatment agent used in pretreatment of a chemical conversion treatment for forming a chemical conversion coating on the surface or surface of a metal material, the treatment agent comprising:
One or more compounds (A) selected from compounds having a structure represented by the following formula (I) and having two or more primary amino groups;
The present invention relates to a method for preparing a solution containing a metal ion (B) selected from a molybdate ion and a tungstate ion, and water, and having a pH of 7 or more and 10 or less;
The chemical conversion treatment is selected from a zirconium chemical conversion treatment, a titanium chemical conversion treatment, a hafnium chemical conversion treatment, and a vanadium chemical conversion treatment.
-(NH-CH 2 -CH 2 ) n - ... (I)
Here, n is an integer of 1 or more.
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| JP2019191827A JP7602865B2 (en) | 2019-10-21 | 2019-10-21 | Treatment agents and painted metal materials |
| PCT/JP2020/039363 WO2021079871A1 (en) | 2019-10-21 | 2020-10-20 | Treatment agent and painted metal material |
| CN202080072225.1A CN114616357A (en) | 2019-10-21 | 2020-10-20 | Treating agent and coated metal material |
| JP2024150468A JP7812417B2 (en) | 2019-10-21 | 2024-09-02 | Treatment agents and painted metal materials |
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| EP4595750A1 (en) | 2024-01-31 | 2025-08-06 | Follmann GmbH & Co. KG | In-can preservation of aqueous polymer compositions using lactic acid ester |
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| JP2006265578A (en) | 2005-03-22 | 2006-10-05 | Jfe Steel Kk | Zinc-based galvanized steel sheet for chemical conversion treatment, method for producing the same, and chemical conversion treated steel sheet |
| JP2007217743A (en) | 2006-02-16 | 2007-08-30 | Jfe Steel Kk | Manufacturing method of high-strength cold-rolled steel sheet with excellent corrosion resistance after painting |
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| JPH04218681A (en) * | 1990-12-19 | 1992-08-10 | Nippon Parkerizing Co Ltd | Surface treatment method and treatment liquid for molded products combining aluminum and steel materials |
| MX9703435A (en) * | 1994-11-11 | 1997-07-31 | Commw Scient Ind Res Org | Process and solution for providing a conversion coating on a metal surface. |
| JP3445683B2 (en) * | 1995-04-26 | 2003-09-08 | 新日本製鐵株式会社 | Manufacturing method of galvanized steel sheet with excellent pressability, chemical conversion property and adhesive compatibility |
| JP2004263252A (en) * | 2003-03-03 | 2004-09-24 | Jfe Steel Kk | Chrome-free chemical treated steel sheet with excellent white rust resistance |
| JP5163622B2 (en) * | 2009-10-26 | 2013-03-13 | マツダ株式会社 | Method for surface treatment of metal members |
| JP6055263B2 (en) * | 2011-10-14 | 2016-12-27 | 日本ペイント・サーフケミカルズ株式会社 | Manufacturing method of automobile parts |
| MX386149B (en) * | 2013-11-14 | 2025-03-18 | Nisshin Steel Co Ltd | CHEMICAL CONVERSION TREATMENT SOLUTION AND CHEMICALLY CONVERTED STEEL SHEET. |
| JP6326305B2 (en) * | 2014-06-19 | 2018-05-16 | 日本パーカライジング株式会社 | Method for surface treatment of metal material |
| JP6566798B2 (en) * | 2015-09-04 | 2019-08-28 | 日本パーカライジング株式会社 | Surface treatment agent, surface treatment method and surface treatment metal material |
| KR102250420B1 (en) * | 2016-09-01 | 2021-05-13 | 생-고뱅 퍼포먼스 플라스틱스 코포레이션 | Conversion coating and manufacturing method |
| WO2019087320A1 (en) * | 2017-10-31 | 2019-05-09 | 日本パーカライジング株式会社 | Pretreatment agent, pretreatment method, metal material having chemical conversion film and manufacturing method therefor, and painted metal material and manufacturing method therefor |
| CN110016659A (en) * | 2019-04-10 | 2019-07-16 | 湖南天一制造技术有限公司 | It is used to prepare the preparation method of the treatment fluid of the compound conversion film of fluorine zirconic acid, preparation method and conversion film |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2006265578A (en) | 2005-03-22 | 2006-10-05 | Jfe Steel Kk | Zinc-based galvanized steel sheet for chemical conversion treatment, method for producing the same, and chemical conversion treated steel sheet |
| JP2007217743A (en) | 2006-02-16 | 2007-08-30 | Jfe Steel Kk | Manufacturing method of high-strength cold-rolled steel sheet with excellent corrosion resistance after painting |
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| JP7812417B2 (en) | 2026-02-09 |
| JP2024159965A (en) | 2024-11-08 |
| WO2021079871A1 (en) | 2021-04-29 |
| JP2021066914A (en) | 2021-04-30 |
| CN114616357A (en) | 2022-06-10 |
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