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JP7604227B2 - Denitrification catalyst polishing equipment - Google Patents
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JP7604227B2 - Denitrification catalyst polishing equipment - Google Patents

Denitrification catalyst polishing equipment Download PDF

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JP7604227B2
JP7604227B2 JP2020535144A JP2020535144A JP7604227B2 JP 7604227 B2 JP7604227 B2 JP 7604227B2 JP 2020535144 A JP2020535144 A JP 2020535144A JP 2020535144 A JP2020535144 A JP 2020535144A JP 7604227 B2 JP7604227 B2 JP 7604227B2
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denitration catalyst
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JPWO2021171624A1 (en
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敏和 吉河
和広 吉田
啓一郎 盛田
亨浩 吉岡
展充 伊田
大輔 坂本
広大 日高
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HASHIDA GIKEN INC.
Chugoku Electric Power Co Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
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    • B01J38/00Regeneration or reactivation of catalysts, in general

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Description

本発明は、脱硝触媒を研磨する、脱硝触媒研磨装置に関する。 The present invention relates to a de-nitrification catalyst polishing device for polishing de-nitrification catalysts.

火力発電所では、石炭燃焼に伴い窒素酸化物が発生する。環境保全のため、窒素酸化物の排出量は一定水準以下に抑える必要がある。このため、火力発電所には窒素酸化物を還元するための脱硝触媒が充てんされた脱硝装置が設置されている。脱硝触媒は、使用の継続に伴い性能が低下する。性能の低下した脱硝触媒を再生する技術の一つとして研磨再生が挙げられる。研磨再生は、性能の低下した脱硝触媒の表面を研磨することで、触媒性能を回復させる技術である。At thermal power plants, nitrogen oxides are generated when coal is burned. To protect the environment, nitrogen oxide emissions must be kept below a certain level. For this reason, thermal power plants are equipped with de-nitrification equipment filled with de-nitrification catalysts to reduce nitrogen oxides. The performance of de-nitrification catalysts deteriorates with continued use. One technique for regenerating de-nitrification catalysts with reduced performance is polishing regeneration. Polishing regeneration is a technique that restores catalytic performance by polishing the surface of de-nitrification catalysts with reduced performance.

国際公開第2014/155628号International Publication No. 2014/155628

特許文献1には、研磨材(研削材)と気体との混合物を脱硝触媒の貫通孔に通過させて、貫通孔の内壁を研削する脱硝触媒の再生方法に関する技術が開示されている。脱硝触媒からなる被研削部材の一端部には、当該被研削部材の断面積より大きな断面積の拡開部を具備する上流固定部材が連結される。当該拡開部には、スクリーン部材が配置される。このような拡開部内で、研磨材と気体との混合物は流速が低下されると共に分散され、貫通孔の内壁の均一な研削が可能となる。 Patent Document 1 discloses a technique for regenerating a denitration catalyst in which a mixture of an abrasive (grinding material) and gas is passed through the through-holes of the denitration catalyst to grind the inner walls of the through-holes. An upstream fixed member having an expansion section with a cross-sectional area larger than the cross-sectional area of the member to be ground, which is made of a denitration catalyst, is connected to one end of the member to be ground. A screen member is disposed in the expansion section. Within this expansion section, the flow rate of the mixture of abrasive and gas is reduced and dispersed, enabling uniform grinding of the inner walls of the through-holes.

特許文献1に開示された技術は、研磨材と気体との混合物の流速を低下させ、かつ十分に分散させるため、上流固定部材の流路長を一定以上の長さにする必要がある。しかし、上流固定部材の流路長を長くすると、研磨装置をコンパクトに構成できない課題があった。The technology disclosed in Patent Document 1 requires the flow path length of the upstream fixed member to be at least a certain length in order to reduce the flow rate of the mixture of abrasive and gas and to disperse it sufficiently. However, if the flow path length of the upstream fixed member is increased, there is an issue that the polishing device cannot be configured compactly.

本発明は、上記に鑑みてなされたものであり、脱硝触媒に流入する研磨材を均一に分散させ、脱硝触媒を均一に研磨できる脱硝触媒研磨装置を提供することを目的とする。The present invention has been made in consideration of the above, and aims to provide a de-nitration catalyst polishing device that can uniformly disperse the abrasive flowing into the de-nitration catalyst and uniformly polish the de-nitration catalyst.

本発明は、長手方向に延びる複数の貫通孔が設けられた脱硝触媒の前記貫通孔に、空気と共に研磨材を流通させて、前記貫通孔の内面を研磨する脱硝触媒研磨装置であって、前記脱硝触媒の上流側に配置され、研磨材と空気とを混合する混合部と、前記混合部と、前記脱硝触媒との間に配置され、空気と混合された研磨材が流通する流入路と、前記脱硝触媒の下流側に配置され、空気と共に研磨材と被研磨物とを吸引する吸引部と、を有し、前記流入路は、空気と混合された研磨材の流速を低下させる緩衝部材と、前記緩衝部材の上流側、かつ前記流入路の流路横断面における中央部に配置される第1規制部材と、前記第1規制部材の上流側、かつ前記流入路の流路横断面における両端部に配置される第2規制部材と、を有する脱硝触媒研磨装置に関する。The present invention relates to a denitration catalyst polishing device that polishes the inner surface of a denitration catalyst having a plurality of through holes extending in the longitudinal direction by circulating an abrasive together with air through the through holes. The device has a mixing section that is arranged upstream of the denitration catalyst and mixes the abrasive with air, an inflow passage that is arranged between the mixing section and the denitration catalyst and through which the abrasive mixed with air flows, and a suction section that is arranged downstream of the denitration catalyst and sucks the abrasive and the object to be polished together with air. The inflow passage has a buffer member that reduces the flow rate of the abrasive mixed with air, a first regulating member that is arranged upstream of the buffer member and in the center of the cross section of the inflow passage, and a second regulating member that is arranged upstream of the first regulating member and at both ends of the cross section of the inflow passage.

前記流入路は、前記脱硝触媒を固定する上流側固定部材と、前記上流側固定部材の上流側に配置され、屈曲部を有する上流側流路と、を有し、前記上流側固定部材の流路方向は、前記貫通孔の流路方向と同一方向であり、前記緩衝部材、前記第1規制部材、及び前記第2規制部材は、前記上流側固定部材の流路内に配置されることが好ましい。The inlet passage has an upstream fixed member that fixes the denitration catalyst, and an upstream flow path that is arranged upstream of the upstream fixed member and has a bent portion, and it is preferable that the flow path direction of the upstream fixed member is the same as the flow path direction of the through hole, and that the buffer member, the first regulating member, and the second regulating member are arranged within the flow path of the upstream fixed member.

前記第1規制部材及び前記第2規制部材は、略直方体形状を有し、前記上流側流路の流入方向に対し、長手方向が直交するように配置されていてもよい。The first regulating member and the second regulating member may have a substantially rectangular parallelepiped shape and be arranged so that their longitudinal direction is perpendicular to the inflow direction of the upstream flow path.

前記第2規制部材は、前記屈曲部の外側方向に配置される外側規制部と、前記屈曲部の内側方向に配置される内側規制部と、からなり、前記外側規制部の流路横断面に占める面積は、前記内側規制部の流路横断面に占める面積よりも大きくてもよい。The second regulating member may comprise an outer regulating portion arranged on the outer side of the bent portion and an inner regulating portion arranged on the inner side of the bent portion, and the area of the outer regulating portion in the cross section of the flow path may be larger than the area of the inner regulating portion in the cross section of the flow path.

前記第1規制部材及び前記第2規制部材は、略直方体形状を有し、前記上流側流路の流入方向に対し、長手方向が平行になるように配置されていてもよい。The first regulating member and the second regulating member may have a substantially rectangular parallelepiped shape and be arranged so that their longitudinal direction is parallel to the inflow direction of the upstream flow path.

前記緩衝部材は、2つ以上のメッシュ部材からなり、少なくとも1組の前記メッシュ部材の開口部は、流路方向に対して互いにずれた位置に配置されることが好ましい。It is preferable that the buffer member is made of two or more mesh members, and that the openings of at least one set of the mesh members are arranged at positions offset from each other in the flow path direction.

本発明は、脱硝触媒に流入する研磨材を均一に分散させ、脱硝触媒を均一に研磨できる脱硝触媒研磨装置を提供できる。 The present invention provides a de-nitration catalyst polishing device that can uniformly disperse the abrasive flowing into the de-nitration catalyst and uniformly polish the de-nitration catalyst.

本実施形態に係る脱硝触媒が使用される火力発電設備の構成図である。1 is a configuration diagram of a thermal power plant in which a denitration catalyst according to an embodiment of the present invention is used. 火力発電設備における脱硝装置の構成例を示す図である。FIG. 1 is a diagram showing an example of the configuration of a denitrification device in a thermal power generation facility. 第1実施形態に係る脱硝触媒研磨装置の概略構成図である。1 is a schematic configuration diagram of a denitration catalyst polishing apparatus according to a first embodiment. 第1実施形態に係る脱硝触媒研磨装置の要部断面図である。1 is a cross-sectional view of a main part of a polishing apparatus for a denitration catalyst according to a first embodiment. 第1実施形態に係る脱硝触媒研磨装置の要部分解斜視図である。1 is an exploded perspective view of a main part of a polishing apparatus for a denitration catalyst according to a first embodiment; 第2実施形態に係る脱硝触媒研磨装置の要部分解斜視図である。FIG. 6 is an exploded perspective view of a main part of a polishing apparatus for a denitration catalyst according to a second embodiment. 他の実施形態に係る脱硝触媒研磨装置の要部拡大図である。FIG. 4 is an enlarged view of a main part of a denitration catalyst polishing apparatus according to another embodiment.

以下、本発明の実施形態について説明する。
本発明の実施形態に係る脱硝触媒研磨装置の被研磨対象である脱硝触媒は、例えば、以下説明する石炭火力発電設備100で一定期間使用され、性能の低下した脱硝触媒Cである。
Hereinafter, an embodiment of the present invention will be described.
The denitration catalyst to be polished by the denitration catalyst polishing apparatus according to the embodiment of the present invention is, for example, a denitration catalyst C that has been used for a certain period of time in a coal-fired power plant 100 described below and has deteriorated in performance.

[石炭火力発電設備]
図1に示すように、石炭火力発電設備100は、石炭バンカ110と、給炭機115と、微粉炭機120と、微粉炭供給管130と、燃焼ボイラ140と、燃焼ボイラ140の下流側に設けられる排気通路150と、この排気通路150に設けられる脱硝装置160、空気予熱器170、熱回収用ガスヒータ180、電気集塵装置190、誘引通風機210、湿式脱硫装置220、再加熱用ガスヒータ230、脱硫通風機240、及び煙突250と、を備える。
[Coal-fired power generation facilities]
As shown in FIG. 1, the coal-fired power generation facility 100 includes a coal bunker 110, a coal feeder 115, a coal pulverizer 120, a pulverized coal supply pipe 130, a combustion boiler 140, an exhaust passage 150 provided downstream of the combustion boiler 140, a denitration device 160 provided in the exhaust passage 150, an air preheater 170, a heat recovery gas heater 180, an electrostatic precipitator 190, an induced draft fan 210, a wet desulfurization device 220, a reheat gas heater 230, a desulfurization fan 240, and a chimney 250.

石炭バンカ110は、図示しない石炭サイロから運炭設備により供給される石炭を貯蔵する。給炭機115は、石炭バンカ110から供給される石炭を所定の供給スピードで微粉炭機120に供給する。
微粉炭機120は、給炭機115から供給された石炭を平均粒径60μm~80μmに粉砕して微粉炭を製造する。微粉炭機120としては、ローラミル、チューブミル、ボーラミル、ビータミル、インペラーミル等が用いられる。
The coal bunker 110 stores coal supplied from a coal silo (not shown) by a coal transport facility. The coal feeder 115 supplies the coal supplied from the coal bunker 110 to the coal pulverizer 120 at a predetermined supply speed.
The coal pulverizer 120 pulverizes the coal supplied from the coal feeder 115 to an average particle size of 60 μm to 80 μm to produce pulverized coal. As the coal pulverizer 120, a roller mill, a tube mill, a bora mill, a beater mill, an impeller mill, or the like is used.

燃焼ボイラ140は、微粉炭供給管微粉炭機130から供給された微粉炭を、強制的に供給された空気と共に微粉炭バーナbにより燃焼する。微粉炭を燃焼することによりクリンカアッシュ及びフライアッシュなどの石炭灰が生成されると共に、排ガスが発生する。クリンカアッシュとは、石炭灰のうち、燃焼ボイラ140の底部に落下する塊状の石炭灰をいう。フライアッシュとは、石炭灰のうち、排ガスと共に排気通路150側に流通する、粒径の小さい(粒径200μm程度以下)の石炭灰をいう。
排気通路150は、燃焼ボイラ140の下流側に配置され、燃焼ボイラ140で発生した排ガス及び石炭灰を流通させる。
The combustion boiler 140 burns the pulverized coal supplied from the pulverized coal supply pipe coal pulverizer 130 with forcibly supplied air by the pulverized coal burner b. By burning the pulverized coal, coal ash such as clinker ash and fly ash is generated, and exhaust gas is generated. The clinker ash refers to the coal ash in the form of lumps that fall to the bottom of the combustion boiler 140. The fly ash refers to the coal ash with a small particle size (particle size of about 200 μm or less) that flows into the exhaust passage 150 side together with the exhaust gas.
The exhaust passage 150 is disposed downstream of the combustion boiler 140 and allows the exhaust gas and coal ash generated in the combustion boiler 140 to flow therethrough.

脱硝装置160は、排ガス中の窒素酸化物を除去する。脱硝装置160は、例えば、乾式アンモニア接触還元法により排ガス中の窒素酸化物を除去する。乾式アンモニア接触還元法は、比較的高温(300℃~400℃)の排ガス中に還元剤としてアンモニアガスを注入し、脱硝触媒との作用により排ガス中の窒素酸化物を窒素と水蒸気に分解する方法である。The denitration device 160 removes nitrogen oxides from the exhaust gas. The denitration device 160 removes nitrogen oxides from the exhaust gas, for example, by dry ammonia catalytic reduction. The dry ammonia catalytic reduction method involves injecting ammonia gas as a reducing agent into exhaust gas at a relatively high temperature (300°C to 400°C), and decomposing the nitrogen oxides in the exhaust gas into nitrogen and water vapor through the action of a denitration catalyst.

脱硝装置160は、図2に示すように、脱硝反応が行われる脱硝反応器161と、脱硝反応器161の内部に配置される複数段の脱硝触媒層162とを備える。脱硝触媒層162は、複数のケーシング163により構成される。ケーシング163には、複数の脱硝触媒Cが収容される。
脱硝触媒Cは、長手方向に延びる複数の貫通孔C1が形成されたハニカム構造を有する、長尺状(直方体状)の触媒である。複数の脱硝触媒Cは、貫通孔C1の延びる方向が排ガスの流路に沿うように配置される。
2, the denitration device 160 includes a denitration reactor 161 in which a denitration reaction takes place, and a plurality of denitration catalyst layers 162 disposed inside the denitration reactor 161. The denitration catalyst layers 162 are composed of a plurality of casings 163. A plurality of denitration catalysts C are housed in the casings 163.
The denitration catalyst C is an elongated (rectangular) catalyst having a honeycomb structure with a plurality of through holes C1 extending in the longitudinal direction. The plurality of denitration catalysts C are arranged such that the extension direction of the through holes C1 is along the flow path of the exhaust gas.

空気予熱器170は、排気通路150における脱硝装置160の下流側に配置される。空気予熱器170は、脱硝装置160を通過した排ガスと燃焼用空気とを熱交換させ、排ガスを冷却すると共に、燃焼用空気を加熱する。加熱された燃焼用空気は、押込通風機175によりボイラ140に供給される。The air preheater 170 is disposed downstream of the denitration device 160 in the exhaust passage 150. The air preheater 170 exchanges heat between the exhaust gas that has passed through the denitration device 160 and the combustion air, cooling the exhaust gas and heating the combustion air. The heated combustion air is supplied to the boiler 140 by the forced draft fan 175.

熱回収用ガスヒータ180は、排気通路150における空気予熱器170の下流側に配置される。熱回収用ガスヒータ180には、空気予熱器170において熱回収された排ガスが供給される。熱回収用ガスヒータ180は、排ガスから更に熱回収を行う。The heat recovery gas heater 180 is disposed downstream of the air preheater 170 in the exhaust passage 150. The heat recovery gas heater 180 is supplied with exhaust gas whose heat has been recovered in the air preheater 170. The heat recovery gas heater 180 further recovers heat from the exhaust gas.

電気集塵装置190は、排気通路150における熱回収用ガスヒータ180の下流側に配置される。電気集塵装置190には、熱回収用ガスヒータ180において熱回収された排ガスが供給される。電気集塵装置190は、電極に電圧を印加することによって排ガス中の石炭灰(フライアッシュ)を収集(捕捉)する装置である。電気集塵装置190において収集(捕捉)されるフライアッシュは、フライアッシュ回収装置191に回収される。The electrostatic precipitator 190 is disposed downstream of the heat recovery gas heater 180 in the exhaust passage 150. The electrostatic precipitator 190 is supplied with exhaust gas whose heat has been recovered in the heat recovery gas heater 180. The electrostatic precipitator 190 is a device that collects (captures) coal ash (fly ash) in the exhaust gas by applying a voltage to the electrodes. The fly ash collected (captured) in the electrostatic precipitator 190 is collected in the fly ash recovery device 191.

誘引通風機210は、排気通路150における電気集塵装置190の下流側に配置される。誘引通風機210は、電気集塵装置190においてフライアッシュが除去された排ガスを、一次側から取り込んで二次側に送り出す。The induced draft fan 210 is disposed downstream of the electrostatic precipitator 190 in the exhaust passage 150. The induced draft fan 210 takes in the exhaust gas from which the fly ash has been removed by the electrostatic precipitator 190 from the primary side and sends it out to the secondary side.

脱硫装置220は、排気通路150における誘引通風機210の下流側に配置される。脱硫装置220には、誘引通風機210から送り出された排ガスが供給される。脱硫装置220は、例えば湿式石灰-石膏法により排ガス中の硫黄酸化物を除去する。湿式石灰-石膏法は、排ガスに石灰石と水との混合液を吹き付けることにより、排ガスに含有されている硫黄酸化物を混合液に吸収させて脱硫石膏スラリーを生成させ、排ガス中の硫黄酸化物を除去する方法である。この際に発生したホウ素やセレン等の微量物質が含まれる排水は、排水処理装置221によって処理される。The desulfurization device 220 is disposed downstream of the induced draft fan 210 in the exhaust passage 150. The desulfurization device 220 is supplied with the exhaust gas sent out from the induced draft fan 210. The desulfurization device 220 removes sulfur oxides from the exhaust gas, for example, by a wet lime-gypsum method. The wet lime-gypsum method is a method in which a mixture of limestone and water is sprayed onto the exhaust gas, causing the sulfur oxides contained in the exhaust gas to be absorbed by the mixture to generate a desulfurized gypsum slurry, thereby removing the sulfur oxides from the exhaust gas. The wastewater generated during this process, which contains trace substances such as boron and selenium, is treated by the wastewater treatment device 221.

再加熱用ガスヒータ230は、排気通路150における脱硫装置220の下流側に配置される。再加熱用ガスヒータ230には、脱硫装置220において硫黄酸化物が除去された排ガスが供給される。再加熱用ガスヒータ230は、排ガスを加熱する。熱回収用ガスヒータ180及び再加熱用ガスヒータ230は、排気通路150における、空気予熱器170と電気集塵装置190との間を流通する排ガスと、脱硫装置220と脱硫通風機240との間を流通する排ガスと、の間で熱交換を行うガス-ガスヒータとして構成してもよい。The reheating gas heater 230 is disposed downstream of the desulfurization device 220 in the exhaust passage 150. The reheating gas heater 230 is supplied with exhaust gas from which sulfur oxides have been removed in the desulfurization device 220. The reheating gas heater 230 heats the exhaust gas. The heat recovery gas heater 180 and the reheating gas heater 230 may be configured as a gas-gas heater that performs heat exchange between the exhaust gas flowing between the air preheater 170 and the electrostatic precipitator 190 in the exhaust passage 150 and the exhaust gas flowing between the desulfurization device 220 and the desulfurization fan 240.

脱硫通風機240は、排気通路150における再加熱用ガスヒータ230の下流側に配置される。脱硫通風機240は、再加熱用ガスヒータ230において加熱された排ガスを一次側から取り込んで二次側に送り出す。The desulfurization fan 240 is disposed downstream of the reheat gas heater 230 in the exhaust passage 150. The desulfurization fan 240 takes in the exhaust gas heated in the reheat gas heater 230 from the primary side and sends it out to the secondary side.

煙突250は、排気通路150における脱硫通風機240の下流側に配置される。煙突250には、再加熱用ガスヒータ230で加熱された排ガスが導入される。煙突250は、排ガスを排出する。The chimney 250 is disposed downstream of the desulfurization fan 240 in the exhaust passage 150. Exhaust gas heated by the reheat gas heater 230 is introduced into the chimney 250. The chimney 250 discharges the exhaust gas.

[脱硝触媒研磨装置]
上記説明した石炭火力発電設備100に用いられる脱硝触媒Cは、使用の継続に伴いシンタリング等の熱的劣化、触媒成分の被毒による化学的劣化、及び煤塵が触媒表面を被覆する物理的劣化等により、脱硝性能が低下する。脱硝性能が低下した脱硝触媒Cは、触媒表面である貫通孔C1の内面を研磨し、表面の付着物等を除去することで脱硝性能が回復する。
以下、脱硝性能の低下した脱硝触媒Cの貫通孔C1の内面を研磨し、脱硝性能を回復させる脱硝触媒研磨装置1について説明する。
[Denitrification catalyst polishing equipment]
The denitration catalyst C used in the above-described coal-fired power plant 100 is subject to thermal deterioration such as sintering, chemical deterioration due to poisoning of the catalyst components, and physical deterioration due to soot coating the catalyst surface as a result of continued use. The denitration performance of the denitration catalyst C with the denitration performance deteriorates due to the above reasons. The denitration performance of the denitration catalyst C with the denitration performance deteriorated can be restored by polishing the inner surface of the through hole C1, which is the catalyst surface, and removing the deposits on the surface.
Hereinafter, a description will be given of a denitration catalyst polishing device 1 that polishes the inner surface of the through hole C1 of a denitration catalyst C whose denitration performance has deteriorated, thereby recovering the denitration performance.

〔第1実施形態〕
本実施形態に係る脱硝触媒研磨装置1は、脱硝触媒Cの貫通孔C1に空気と共に研磨材Aを流通させて、貫通孔C1の内面を研磨する装置である。脱硝触媒研磨装置1は、図3に示すように、混合部10と、流入路20と、流出路30と、サイクロン40と、コンプレッサ50と、バグフィルタ60と、吸引ファン70と、を備える。脱硝触媒研磨装置1の被研磨対象である脱硝触媒Cは、流入路20における上流側固定部材22と、流出路30における下流側固定部材32との間に挟持される。脱硝触媒Cは、脱硝触媒Cの貫通孔C1の流路方向が水平面に対して略垂直になるように固定される。
First Embodiment
The denitration catalyst polishing apparatus 1 according to this embodiment is an apparatus for polishing the inner surface of the through hole C1 of the denitration catalyst C by circulating an abrasive A together with air through the through hole C1. As shown in Fig. 3, the denitration catalyst polishing apparatus 1 includes a mixer 10, an inlet passage 20, an outlet passage 30, a cyclone 40, a compressor 50, a bag filter 60, and a suction fan 70. The denitration catalyst C, which is the object to be polished by the denitration catalyst polishing apparatus 1, is sandwiched between an upstream fixing member 22 in the inlet passage 20 and a downstream fixing member 32 in the outlet passage 30. The denitration catalyst C is fixed so that the flow direction of the through hole C1 of the denitration catalyst C is approximately perpendicular to a horizontal plane.

混合部10は、空気と研磨材Aとを混合し、流入路20を介して脱硝触媒Cに空気と混合された研磨材Aを供給する。混合部10には、ブラストガン11と、漏斗部12と、これらを収容するキャビネット13とが設けられる。ブラストガン11は、エアホース51を介してコンプレッサ50と連結されており、圧縮空気を噴射可能である。ブラストガン11は、複数台設けられていてもよい。ブラストガン11には、後述する研磨材供給路33が連結される。ブラストガン11から圧縮空気が噴射されると、エジェクター効果が生じ、研磨材供給路33を通じて研磨材Aがブラストガン11内に供給される。そして、ブラストガン11の内部で研磨材Aと圧縮空気とが混合され、漏斗部12に噴射される。噴射された研磨材Aは、空気と均一に混合された状態で、漏斗部12を通じて流入路20に流入する。The mixing section 10 mixes air and abrasive A, and supplies the abrasive A mixed with air to the denitrification catalyst C through the inflow passage 20. The mixing section 10 is provided with a blast gun 11, a funnel section 12, and a cabinet 13 that houses them. The blast gun 11 is connected to a compressor 50 through an air hose 51 and can inject compressed air. A plurality of blast guns 11 may be provided. The blast gun 11 is connected to an abrasive supply passage 33, which will be described later. When compressed air is injected from the blast gun 11, an ejector effect occurs, and the abrasive A is supplied into the blast gun 11 through the abrasive supply passage 33. Then, the abrasive A and the compressed air are mixed inside the blast gun 11 and injected into the funnel section 12. The injected abrasive A flows into the inflow passage 20 through the funnel section 12 in a state where it is uniformly mixed with air.

流入路20は、脱硝触媒Cの上流側の流路であり、空気と混合された研磨材Aが流入する流路である。流入路20は、上流側流路21及び上流側固定部材22からなる。上流側流路21は、屈曲部を有する流路であり、上流側が漏斗部12と連結され、下流側が上流側固定部材22と連結される。上流側固定部材22は、直線状の流路を有し、下流側が脱硝触媒Cの下端部(上流側端部)と連結されて脱硝触媒Cを固定する。上流側流路21及び上流側固定部材22の構成は後段で詳述する。The inlet passage 20 is a flow path upstream of the denitration catalyst C, and is a flow path through which the abrasive A mixed with air flows. The inlet passage 20 consists of an upstream flow path 21 and an upstream fixing member 22. The upstream flow path 21 is a flow path with a bent portion, and the upstream side is connected to the funnel portion 12, and the downstream side is connected to the upstream fixing member 22. The upstream fixing member 22 has a straight flow path, and the downstream side is connected to the lower end (upstream end) of the denitration catalyst C to fix the denitration catalyst C. The configurations of the upstream flow path 21 and the upstream fixing member 22 will be described in detail later.

流出路30は、脱硝触媒Cの下流側の流路である。流出路30は、研磨材Aと、脱硝触媒Cの表面が研磨されることで生じた被研磨物とが流通する流路である。研磨材Aと被研磨物とは、吸引部としての吸引ファン70により空気と共に吸引される。流出路30の途中にはサイクロン40が設けられ、研磨材Aと被研磨物とが分離される。
流出路30は、脱硝触媒Cの上端部(下流側端部)と連結されて脱硝触媒Cを固定する下流側固定部材32と、下流側固定部材32とサイクロン40とを連結する下流側流路31と、サイクロン40と混合部10とを連結する研磨材供給路33と、を有する。
The outflow path 30 is a flow path downstream of the denitration catalyst C. The outflow path 30 is a flow path through which the abrasive A and the object to be polished generated by polishing the surface of the denitration catalyst C flow. The abrasive A and the object to be polished are sucked together with air by a suction fan 70 serving as a suction section. A cyclone 40 is provided midway through the outflow path 30, and the abrasive A and the object to be polished are separated.
The outflow path 30 has a downstream fixing member 32 that is connected to the upper end (downstream end) of the denitration catalyst C to fix the denitration catalyst C, a downstream flow path 31 that connects the downstream fixing member 32 to the cyclone 40, and an abrasive supply path 33 that connects the cyclone 40 to the mixing section 10.

サイクロン40は、公知のサイクロン分級器であり、混合部10よりも高い位置に配置される。サイクロン40の上流端は、下流側流路31と連結される。サイクロン40の下部には研磨材供給路33が連結され、サイクロン40により分離された研磨材Aは、研磨材供給路33を通じて重力により落下して混合部10に供給される。サイクロン40の下流端は、搬送パイプ41と連結され、搬送パイプ41の下流端は、バグフィルタ60と連結される。サイクロン40により分離された被研磨物は、空気と共に搬送パイプ41を通じてバグフィルタ60に流入する。The cyclone 40 is a known cyclone classifier and is positioned higher than the mixing section 10. The upstream end of the cyclone 40 is connected to the downstream flow path 31. The abrasive supply path 33 is connected to the bottom of the cyclone 40, and the abrasive A separated by the cyclone 40 falls by gravity through the abrasive supply path 33 and is supplied to the mixing section 10. The downstream end of the cyclone 40 is connected to the conveying pipe 41, and the downstream end of the conveying pipe 41 is connected to the bag filter 60. The polished material separated by the cyclone 40 flows into the bag filter 60 through the conveying pipe 41 together with air.

バグフィルタ60は、公知の集塵装置である。バグフィルタ60は、脱硝触媒Cの被研磨物を含む空気中の粉塵を捕集する。捕集された粉塵は、バグフィルタ60の下部に設けられた図示しない貯蔵部に貯蔵され、所望のタイミングで回収される。バグフィルタ60の下流端は、連結パイプ61と連結される。連結パイプ61の下流端は、吸引部としての吸引ファン70に連結される。バグフィルタ60を通過して粉塵が除去された清浄な空気は、吸引ファン70によって吸引されて、排気ダクト71により大気中に排出される。The bag filter 60 is a known dust collecting device. The bag filter 60 captures dust particles in the air, including the object to be polished of the denitrification catalyst C. The captured dust particles are stored in a storage unit (not shown) provided at the bottom of the bag filter 60, and are collected at the desired timing. The downstream end of the bag filter 60 is connected to a connecting pipe 61. The downstream end of the connecting pipe 61 is connected to a suction fan 70 as a suction unit. The clean air from which dust particles have been removed by passing through the bag filter 60 is sucked in by the suction fan 70 and discharged into the atmosphere by an exhaust duct 71.

次に、本実施形態に係る脱硝触媒研磨装置1の、上流側流路21及び上流側固定部材22の構成の詳細について、図面を参照して以下説明する。図4は、脱硝触媒研磨装置1の流入路20付近を示す縦断面図であり、図5は、同様に流入路20付近を示す分解斜視図である。Next, the details of the configuration of the upstream flow path 21 and the upstream fixing member 22 of the denitration catalyst polishing apparatus 1 according to this embodiment will be described below with reference to the drawings. Figure 4 is a vertical cross-sectional view showing the vicinity of the inlet channel 20 of the denitration catalyst polishing apparatus 1, and Figure 5 is an exploded perspective view showing the vicinity of the inlet channel 20.

本実施形態に係る流入路20は、図4及び図5に示すように、屈曲部21aを有する上流側流路21を有する。そして、混合部10で空気と混合された研磨材Aを、屈曲部21aを有する上流側流路21を通じて脱硝触媒Cの下方から流通させる。上記構成により、混合部10と脱硝触媒Cとを並置できる。一方で、上流側流路21が屈曲部21aを有することで、脱硝触媒Cに流入する研磨材Aの分布に偏りが生じやすくなる。しかし、研磨材Aを分散させるために長い流路を設けることは好ましくない。
本実施形態に係る流入路20は、上流側固定部材22に以下説明する緩衝部材及び規制部材を設けることにより、屈曲部21aの後段の流路をコンパクトに構成でき、かつ十分な研磨材Aの分散効果が得られるものである。
As shown in Figures 4 and 5, the inflow channel 20 according to this embodiment has an upstream flow path 21 having a bent portion 21a. The abrasive A mixed with air in the mixing section 10 is caused to flow from below the denitration catalyst C through the upstream flow path 21 having the bent portion 21a. With the above configuration, the mixing section 10 and the denitration catalyst C can be arranged side by side. On the other hand, since the upstream flow path 21 has the bent portion 21a, the distribution of the abrasive A flowing into the denitration catalyst C tends to become uneven. However, it is not preferable to provide a long flow path in order to disperse the abrasive A.
In the inflow path 20 of this embodiment, by providing the upstream fixed member 22 with a buffer member and a regulating member as described below, the flow path downstream of the bent portion 21a can be configured compactly and a sufficient dispersion effect of the abrasive A can be obtained.

上流側固定部材22は、脱硝触媒Cの下端部(上流側端部)を固定し、内部に空気と混合された研磨材Aが流通する直線状の流路を有する。図4及び図5に示すように、上流側固定部材22の流路方向は、脱硝触媒Cの貫通孔の流路方向と同一方向である。即ち、上流側固定部材22の流路方向は、水平面に対して略垂直方向である。上流側固定部材22の流路内には、上方から順に緩衝部材22aと、第1規制部材22bと、第2規制部材22cと、が設けられる。The upstream fixing member 22 fixes the lower end (upstream end) of the denitration catalyst C, and has a linear flow path inside through which the abrasive A mixed with air flows. As shown in Figures 4 and 5, the flow path direction of the upstream fixing member 22 is the same as the flow path direction of the through hole of the denitration catalyst C. In other words, the flow path direction of the upstream fixing member 22 is approximately perpendicular to the horizontal plane. Within the flow path of the upstream fixing member 22, a buffer member 22a, a first regulating member 22b, and a second regulating member 22c are provided in this order from the top.

緩衝部材22aは、空気と混合された研磨材Aの流速を低下させる部材であり、また、研磨材Aを分散させる効果を有する。緩衝部材22aは、2枚のメッシュ部材22a1及び22a2からなる。緩衝部材22aにより研磨材Aの流速が低下されることで、脱硝触媒Cの上流側端部の破損を抑制できる。図4に示すように、脱硝触媒Cの上流側端部に当接する端面保護材Pを更に設けてもよい。端面保護材Pは、例えば脱硝触媒Cの貫通孔C1の形状に対応するメッシュ部材からなる。このような端面保護材Pを設けることで、脱硝触媒Cの上流側端部の破損をより抑制できる。The buffer member 22a is a member that reduces the flow rate of the abrasive A mixed with air, and also has the effect of dispersing the abrasive A. The buffer member 22a is made of two mesh members 22a1 and 22a2. The buffer member 22a reduces the flow rate of the abrasive A, thereby suppressing damage to the upstream end of the denitration catalyst C. As shown in FIG. 4, an end face protection material P that abuts against the upstream end of the denitration catalyst C may be further provided. The end face protection material P is made of, for example, a mesh member that corresponds to the shape of the through hole C1 of the denitration catalyst C. By providing such an end face protection material P, damage to the upstream end of the denitration catalyst C can be further suppressed.

メッシュ部材22a1及び22a2は、任意の開口率、メッシュ数、及び目開きを有する。開口率が大きすぎるとメッシュ部材が破損しやすくなり、小さすぎると上流側固定部材22の圧損が大きくなる。上記開口率は、例えば、脱硝触媒Cの開口率と同程度とすることができる。また、メッシュ部材22a1及び22a2のメッシュ数及び目開きについても、脱硝触媒Cと同程度とすることができる。
2枚のメッシュ部材22a1及び22a2の開口部は、上流側固定部材22の流路方向に対して互いにずれた位置になるように配置されることが好ましい。例えば、メッシュ部材22a1のメッシュ数と、メッシュ部材22a2のメッシュ数を異なるメッシュ数とすることで、開口部がずれた位置となるように、メッシュ部材22a1及び22a2を配置できる。例えば、メッシュ部材22a1の流路横断面におけるメッシュ数を21×21とし、メッシュ部材22a2の流路横断面におけるメッシュ数を、脱硝触媒Cの貫通孔C1の数と等しい20×20とすることができる。上記以外に、メッシュ部材22a1及び22a2のメッシュ数を同数とし、開口部がずれるように配置してもよい。
The mesh members 22a1 and 22a2 have any opening ratio, mesh number, and mesh size. If the opening ratio is too large, the mesh members are easily damaged, and if it is too small, the pressure loss of the upstream fixing member 22 increases. The opening ratio can be, for example, approximately the same as the opening ratio of the denitration catalyst C. The mesh number and mesh size of the mesh members 22a1 and 22a2 can also be approximately the same as those of the denitration catalyst C.
It is preferable that the openings of the two mesh members 22a1 and 22a2 are arranged so as to be offset from each other in the flow path direction of the upstream fixing member 22. For example, the mesh number of the mesh member 22a1 and the mesh number of the mesh member 22a2 are different from each other, so that the mesh members 22a1 and 22a2 can be arranged so that the openings are offset from each other. For example, the mesh number in the flow path cross section of the mesh member 22a1 can be 21×21, and the mesh number in the flow path cross section of the mesh member 22a2 can be 20×20, which is equal to the number of through holes C1 of the denitration catalyst C. In addition to the above, the mesh members 22a1 and 22a2 may have the same number of meshes and be arranged so that the openings are offset from each other.

第1規制部材22bは、上流側固定部材22の流路横断面における中央部に配置される、略直方体形状を有する部材である。第1規制部材22bの両端部は、上流側固定部材22の流路内面に当接して固定される。本実施形態において、第1規制部材22bの長手方向は、図4及び図5において白抜き矢印で示す上流側流路21の流入方向に対して直交するように配置される。また、第1規制部材22bの下面は、上流側固定部材22の流路方向に対して略垂直になるように配置される。The first regulating member 22b is a member having a substantially rectangular parallelepiped shape and is disposed in the center of the flow path cross section of the upstream fixed member 22. Both ends of the first regulating member 22b are fixed in contact with the flow path inner surface of the upstream fixed member 22. In this embodiment, the longitudinal direction of the first regulating member 22b is disposed so as to be perpendicular to the inflow direction of the upstream flow path 21 indicated by the white arrow in Figures 4 and 5. In addition, the lower surface of the first regulating member 22b is disposed so as to be substantially perpendicular to the flow path direction of the upstream fixed member 22.

第2規制部材22cは、上流側固定部材22の流路横断面における両端部に配置され、略直方体形状を有する2つの第2規制部材22c1及び22c2からなる。第2規制部材22c1及び22c2の両端部は、上流側固定部材22の流路内面に当接して固定される。本実施形態において、第2規制部材22c1及び22c2の長手方向は、図4及び図5において白抜き矢印で示す、上流側流路21の流入方向に対して直交するように配置される。また、第2規制部材22c1は、上流側流路21の屈曲部21aの外側方向に配置される外側規制部であり、第2規制部材22c2は、上流側流路21の屈曲部21aの内側方向に配置される内側規制部である。第2規制部材22c1及び22c2の下面は、上流側固定部材22の流路方向に対して略垂直になるように配置される。第2規制部材22c1の流路横断面に占める面積、即ち下面の面積は、第2規制部材22c2の下面の面積よりも大きい。上記構成により、屈曲部21aの外側方向に偏りやすい研磨材Aを好ましく分散させることができる。The second regulating member 22c is arranged at both ends of the flow path cross section of the upstream fixing member 22 and consists of two second regulating members 22c1 and 22c2 having an approximately rectangular parallelepiped shape. Both ends of the second regulating members 22c1 and 22c2 are abutted against the flow path inner surface of the upstream fixing member 22 and fixed. In this embodiment, the longitudinal direction of the second regulating members 22c1 and 22c2 is arranged so as to be perpendicular to the inflow direction of the upstream flow path 21, as shown by the white arrows in Figures 4 and 5. In addition, the second regulating member 22c1 is an outer regulating portion arranged on the outer side of the bent portion 21a of the upstream flow path 21, and the second regulating member 22c2 is an inner regulating portion arranged on the inner side of the bent portion 21a of the upstream flow path 21. The lower surfaces of the second regulating members 22c1 and 22c2 are arranged so as to be approximately perpendicular to the flow path direction of the upstream fixing member 22. The area of the second restricting member 22c1 in the flow passage cross section, i.e., the area of the lower surface, is larger than the area of the lower surface of the second restricting member 22c2. With the above-mentioned configuration, it is possible to preferably disperse the abrasive A which tends to be biased toward the outside of the bent portion 21a.

第1規制部材22b及び第2規制部材22cは、上流側固定部材22を流通する空気と混合された研磨材Aの流れを規制して分散させる。第1規制部材22b及び第2規制部材22cは流れを完全に遮断するものでもよいし、流れの大部分を遮断し、一部を通過させる例えばメッシュ部材のような部材であってもよい。The first regulating member 22b and the second regulating member 22c regulate and disperse the flow of the abrasive A mixed with the air flowing through the upstream fixed member 22. The first regulating member 22b and the second regulating member 22c may completely block the flow, or may be a member, such as a mesh member, that blocks most of the flow and allows some of it to pass through.

(研磨再生方法)
次に、脱硝触媒研磨装置1を用いて脱硝触媒Cを研磨再生する方法について説明する。
脱硝触媒研磨装置1の被研磨対象である、脱硝性能が低下した脱硝触媒Cを、石炭火力発電設備100の脱硝装置160から取り外す。この際、脱硝触媒Cの貫通孔C1は、石炭灰等で閉塞されている場合があるため、適宜エアブローや水洗等により閉塞物を取り除く。次に、上流側固定部材22と、下流側固定部材32との間に脱硝触媒Cを挟持し、脱硝触媒Cを固定する。この際、例えば脱硝触媒Cの、脱硝装置160における排ガスの入口側端部であった付着物の多い側を、研磨材Aの流速の高い下流側となるように配置して固定してもよい。
(Polishing and Regeneration Method)
Next, a method for polishing and regenerating the denitration catalyst C using the denitration catalyst polishing apparatus 1 will be described.
The denitration catalyst C with reduced denitration performance, which is the object to be polished by the denitration catalyst polishing device 1, is removed from the denitration device 160 of the coal-fired power plant 100. At this time, the through-holes C1 of the denitration catalyst C may be blocked by coal ash or the like, so the blocked material is removed by air blowing, water washing, or the like as appropriate. Next, the denitration catalyst C is sandwiched between the upstream fixing member 22 and the downstream fixing member 32 to fix the denitration catalyst C. At this time, for example, the side of the denitration catalyst C with more deposits, which was the inlet end of the exhaust gas inlet of the denitration device 160, may be arranged and fixed so that it is located downstream, where the flow rate of the abrasive A is high.

脱硝触媒研磨装置1の作動を開始すると、吸引ファン70及びコンプレッサ50が作動を開始し、混合部10で空気と混合された研磨材Aが上流側に吸引される。研磨材Aは、上流側流路21及び上流側固定部材22を介して脱硝触媒Cの貫通孔C1に流入し、貫通孔C1の内面の研磨を行った後、下流側固定部材32から流出する。流出した研磨材Aと被研磨物とは、空気と共に吸引ファン70により吸引されて、下流側流路31を介してサイクロン40に流入する。サイクロン40では、研磨材Aと被研磨物とが分離され、研磨材Aは研磨材供給路33を介して混合部10に供給される。即ち、研磨材Aは脱硝触媒研磨装置1内を循環する。サイクロン40で分離された被研磨物は吸引ファン70により吸引されて、搬送パイプ41を介してバグフィルタ60に流入して捕集される。被研磨物が捕集された後の空気は排気ダクト71を通じて外部に排出される。所定時間、脱硝触媒研磨装置1の作動を継続させ、脱硝触媒Cの貫通孔C1の内面を研磨し、貫通孔C1の内面に付着した付着物等を取り除くことで脱硝触媒Cを再生する。When the denitration catalyst polishing device 1 starts operating, the suction fan 70 and compressor 50 start operating, and the abrasive A mixed with air in the mixing section 10 is sucked upstream. The abrasive A flows into the through hole C1 of the denitration catalyst C through the upstream flow path 21 and the upstream fixing member 22, and after polishing the inner surface of the through hole C1, flows out from the downstream fixing member 32. The abrasive A and the object to be polished that flow out are sucked in by the suction fan 70 together with the air, and flow into the cyclone 40 through the downstream flow path 31. In the cyclone 40, the abrasive A and the object to be polished are separated, and the abrasive A is supplied to the mixing section 10 through the abrasive supply path 33. That is, the abrasive A circulates inside the denitration catalyst polishing device 1. The object to be polished separated in the cyclone 40 is sucked in by the suction fan 70, and flows into the bag filter 60 through the conveying pipe 41 and collected. The air after the objects to be polished have been collected is exhausted to the outside through the exhaust duct 71. The operation of the denitration catalyst polishing device 1 is continued for a predetermined time to polish the inner surface of the through hole C1 of the denitration catalyst C and to remove the deposits and the like adhering to the inner surface of the through hole C1, thereby regenerating the denitration catalyst C.

以上説明した第1実施形態に係る脱硝触媒研磨装置1によれば、以下の効果が奏される。
脱硝触媒研磨装置1を、脱硝触媒Cの上流側に配置され、研磨材Aと空気とを混合する混合部10と、混合部10と脱硝触媒Cとを連結し、空気と混合された研磨材Aが流通する流入路20と、脱硝触媒Cの下流側に配置され、空気と共に研磨材Aと被研磨物とを吸引する吸引ファン70と、を有し、流入路20は、緩衝部材22aと、緩衝部材22aの上流側、かつ流入路20の流路横断面における中央部に配置される第1規制部材22bと、第1規制部材22bの上流側、かつ流入路20の流路横断面における両端部に配置される第2規制部材22cと、を有するものとして構成した。これにより、緩衝部材22aにより空気と混合された研磨材Aの流速を低下させることができる。また、第1規制部材22b及び第2規制部材22cにより空気と混合された研磨材Aを分散させることができるため、脱硝触媒Cを均一に研磨できる。
According to the above-described denitration catalyst polishing apparatus 1 according to the first embodiment, the following effects are achieved.
The denitration catalyst polishing device 1 is configured to have a mixing section 10 arranged upstream of the denitration catalyst C and mixing the abrasive A with air, an inflow passage 20 connecting the mixing section 10 and the denitration catalyst C and through which the abrasive A mixed with air flows, and a suction fan 70 arranged downstream of the denitration catalyst C and sucking the abrasive A and the object to be polished together with air, and the inflow passage 20 is configured to have a buffer member 22a, a first restricting member 22b arranged upstream of the buffer member 22a and in the center of the cross section of the inflow passage 20, and a second restricting member 22c arranged upstream of the first restricting member 22b and at both ends of the cross section of the inflow passage 20. This makes it possible to reduce the flow rate of the abrasive A mixed with air by the buffer member 22a. In addition, the first restricting member 22b and the second restricting member 22c can disperse the abrasive A mixed with air, so that the denitration catalyst C can be polished uniformly.

流入路20を、脱硝触媒Cの上流側に配置され、流路方向が脱硝触媒Cの貫通孔の流路方向と同一である上流側固定部材22と、上流側固定部材22の上流側に配置され、屈曲部21aを有する上流側流路21を有し、緩衝部材22aと、第1規制部材22bと、第2規制部材22cとを、上流側固定部材22の流路内に設けた。これにより、流入路20が屈曲部を有する場合であっても、研磨材Aを分散させて脱硝触媒Cを均一に研磨できる。The inflow passage 20 is arranged upstream of the denitration catalyst C, and has an upstream fixed member 22 whose flow path direction is the same as the flow path direction of the through hole of the denitration catalyst C, and an upstream flow path 21 arranged upstream of the upstream fixed member 22 and having a bent portion 21a, and a buffer member 22a, a first regulating member 22b, and a second regulating member 22c are provided within the flow path of the upstream fixed member 22. As a result, even if the inflow passage 20 has a bent portion, the abrasive A can be dispersed to uniformly polish the denitration catalyst C.

第1規制部材22b及び第2規制部材22cを、長手方向が上流側流路21の流入方向に対して直交するように配置した。これにより、上流側流路21が屈曲部21aを有する場合において、研磨材Aを分散させる効果が好ましく得られる。The first and second restricting members 22b and 22c are arranged so that their longitudinal directions are perpendicular to the inflow direction of the upstream flow path 21. This makes it possible to preferably obtain the effect of dispersing the abrasive A when the upstream flow path 21 has a bent portion 21a.

外側規制部22c1の流路横断面に占める面積は、内側規制部22c2の流路横断面に占める面積よりも大きいものとした。これにより、上流側流路21が屈曲部21aを有する場合において、研磨材Aを分散させる効果がより好ましく得られる。The area of the outer regulating portion 22c1 in the cross section of the flow path is larger than the area of the inner regulating portion 22c2 in the cross section of the flow path. This makes it possible to more effectively disperse the abrasive A when the upstream flow path 21 has a bent portion 21a.

緩衝部材22aを、2つのメッシュ部材22a1及び22a2として構成し、メッシュ部材22a1及び22a2の開口部は、流路方向に対して互いにずれた位置に配置されるものとした。これにより、2つのメッシュ部材22a1及び22a2のいずれかに研磨材Aが衝突し、流速が低下すると共に分散される可能性が高くなるため、研磨材Aの流速を低下させ、かつ研磨材Aを分散させる効果が好ましく得られる。The buffer member 22a is configured as two mesh members 22a1 and 22a2, and the openings of the mesh members 22a1 and 22a2 are arranged at positions offset from each other in the flow path direction. This makes it more likely that the abrasive A will collide with one of the two mesh members 22a1 and 22a2, reducing the flow rate and dispersing the abrasive A, thereby preferably reducing the flow rate of the abrasive A and dispersing the abrasive A.

〔第2実施形態〕
第2実施形態に係る脱硝触媒研磨装置1Aについて、図面を参照して説明する。以下、第1実施形態と同様の構成については、説明を省略する場合がある。
図6は、本実施形態に係る脱硝触媒研磨装置1Aの流入路20の構成を示す分解斜視図である。本実施形態の流入路20以外の構成は第1実施形態と同様である。
Second Embodiment
A denitration catalyst polishing apparatus 1A according to a second embodiment will be described with reference to the drawings. Hereinafter, description of the same configuration as in the first embodiment may be omitted.
6 is an exploded perspective view showing the configuration of the inflow passage 20 of the denitration catalyst polishing apparatus 1A according to this embodiment. The configuration of this embodiment other than the inflow passage 20 is the same as that of the first embodiment.

流入路20は、図6に示すように、第1実施形態と同様、上流側流路21と、上流側固定部材22と、からなる。上流側流路21は、屈曲部21aを有する。上流側固定部材22は、緩衝部材22aと、第1規制部材22bと、第2規制部材22cと、を有する。緩衝部材22aは、第1実施形態と同様、2つのメッシュ部材22a1及び22a2からなる。As shown in Fig. 6, the inflow path 20 is composed of an upstream flow path 21 and an upstream fixing member 22, similar to the first embodiment. The upstream flow path 21 has a bent portion 21a. The upstream fixing member 22 has a buffer member 22a, a first regulating member 22b, and a second regulating member 22c. The buffer member 22a is composed of two mesh members 22a1 and 22a2, similar to the first embodiment.

第1規制部材22bは、第1実施形態と同様、流路横断面における中央部に配置される略直方体形状を有する部材である。第1規制部材22bの下面は、上流側固定部材22の流路方向に対して略垂直になるように配置される。The first restricting member 22b is a member having a substantially rectangular parallelepiped shape and located in the center of the cross section of the flow path, as in the first embodiment. The lower surface of the first restricting member 22b is located so as to be substantially perpendicular to the flow path direction of the upstream fixing member 22.

第2規制部材22cは、第2規制部材22c3及び22c4からなり、第1実施形態と同様、流路横断面における両端部に配置される略直方体形状を有する部材である。第2規制部材22c1及び22c2の下面は、上流側固定部材22の流路方向に対して略垂直になるように配置される。The second regulating member 22c is composed of the second regulating members 22c3 and 22c4, and is a member having a substantially rectangular parallelepiped shape arranged at both ends of the flow path cross section, as in the first embodiment. The lower surfaces of the second regulating members 22c1 and 22c2 are arranged so as to be substantially perpendicular to the flow path direction of the upstream fixing member 22.

第1規制部材22b及び第2規制部材22cの長手方向は、本実施形態において、図6において白抜き矢印で示す、上流側流路21の流入方向に対して平行になるように配置される。また、第2規制部材22c3及び第2規制部材22c4の流路横断面に占める面積は、略同一である。In this embodiment, the longitudinal direction of the first regulating member 22b and the second regulating member 22c is arranged to be parallel to the inflow direction of the upstream flow passage 21, as shown by the outlined arrow in Figure 6. In addition, the areas of the second regulating member 22c3 and the second regulating member 22c4 in the cross section of the flow passage are approximately the same.

上記第2実施形態に係る第1規制部材22b及び第2規制部材22cによっても、空気と混合された研磨材Aを分散させる効果が好ましく得られる。The first regulating member 22b and the second regulating member 22c of the second embodiment described above also preferably provide the effect of dispersing the abrasive A mixed with air.

〔他の実施形態〕
本実施形態に係る脱硝触媒研磨装置1Bについて、図面を参照して説明する。以下、第1実施形態及び第2実施形態と同様の構成については、説明を省略する場合がある。
図7は、本実施形態に係る脱硝触媒研磨装置1Bに固定された脱硝触媒Cと、上流側固定部材22及び下流側固定部材32付近の構成を示す斜視図である。
Other Embodiments
A denitration catalyst polishing apparatus 1B according to this embodiment will be described with reference to the drawings. Hereinafter, description of the same configuration as in the first and second embodiments may be omitted.
FIG. 7 is a perspective view showing the configuration of the Denitration catalyst C fixed to the Denitration catalyst polishing apparatus 1B according to this embodiment, and the upstream side fixing member 22, the downstream side fixing member 32 and the vicinity thereof.

本実施形態に係る脱硝触媒研磨装置1Bは、図7に示すように、回転機構R1及びR2を有する。回転機構R1及びR2は、脱硝触媒Cの貫通孔C1の流路方向を軸として、脱硝触媒Cを回転可能に支持する。上述のように、流入路20における上流側流路21が屈曲部21aを有する場合、流入路20から脱硝触媒Cに流入する研磨材Aの分布に偏りが生じる場合がある。本実施形態に係る脱硝触媒研磨装置1Bは、回転機構R1及びR2により、脱硝触媒Cの研磨中に脱硝触媒Cが回転される。これにより、流入路20の形状に起因して、脱硝触媒Cに流入する研磨材Aの分布に偏りが生じる場合であっても、脱硝触媒Cの貫通孔の内面を均一に研磨できる。 The denitration catalyst polishing apparatus 1B according to this embodiment has rotation mechanisms R1 and R2, as shown in FIG. 7. The rotation mechanisms R1 and R2 support the denitration catalyst C rotatably around the flow direction of the through hole C1 of the denitration catalyst C as an axis. As described above, when the upstream flow path 21 in the inflow path 20 has a bent portion 21a, the distribution of the abrasive A flowing from the inflow path 20 into the denitration catalyst C may become biased. In the denitration catalyst polishing apparatus 1B according to this embodiment, the denitration catalyst C is rotated by the rotation mechanisms R1 and R2 while being polished. As a result, even if the distribution of the abrasive A flowing into the denitration catalyst C becomes biased due to the shape of the inflow path 20, the inner surface of the through hole of the denitration catalyst C can be polished uniformly.

回転機構R1及びR2は、例えばモーター等の駆動部を有し、脱硝触媒Cを回転できる。脱硝触媒Cの回転数は、特に制限されないが、例えば、脱硝触媒Cの研磨に要する時間をTとする場合、時間Tにおける回転角度を360度×nとすることが好ましい。但し、上記時間Tにおける回転角度が十分に大きい場合はこの限りではない。また、回転機構R1及びR2は、脱硝触媒Cを常時回転させるものであってもよいし、一定時間が経過する毎に、脱硝触媒Cを所定の角度回転させるものであってもよい。例えば、時間Tにおける脱硝触媒Cの回転角度を360度とし、時間1/4Tが経過する毎に90度回転させるように、回転機構R1及びR2を構成することができる。The rotation mechanisms R1 and R2 have a drive unit such as a motor and can rotate the denitration catalyst C. The number of rotations of the denitration catalyst C is not particularly limited, but for example, when the time required to polish the denitration catalyst C is T, it is preferable to set the rotation angle at time T to 360 degrees x n. However, this is not the case when the rotation angle at the time T is sufficiently large. In addition, the rotation mechanisms R1 and R2 may rotate the denitration catalyst C constantly, or may rotate the denitration catalyst C by a predetermined angle every time a certain time has passed. For example, the rotation mechanisms R1 and R2 can be configured so that the rotation angle of the denitration catalyst C at time T is 360 degrees and the denitration catalyst C is rotated by 90 degrees every time 1/4T has passed.

回転機構R1は、図7に示すように、上流側固定部材22と、脱硝触媒Cとの間に配置される。同様に、回転機構R2は、下流側固定部材32と、脱硝触媒Cとの間に配置される。回転機構R1及びR2の構造は、脱硝触媒Cを回転可能に支持できるものであれば特に制限されない。As shown in Figure 7, the rotation mechanism R1 is disposed between the upstream fixed member 22 and the denitration catalyst C. Similarly, the rotation mechanism R2 is disposed between the downstream fixed member 32 and the denitration catalyst C. The structure of the rotation mechanisms R1 and R2 is not particularly limited as long as they can rotatably support the denitration catalyst C.

本発明は、上記実施形態に制限されるものではなく、適宜変更が可能である。The present invention is not limited to the above embodiments and can be modified as appropriate.

第1実施形態に係る緩衝部材22aを、2つのメッシュ部材22a1及び22a2からなるものとして説明したが、この構成に限定されない。緩衝部材22aは、3つ以上のメッシュ部材により構成してもよい。その場合、少なくとも一組のメッシュ部材の開口部が、流路方向に対して互いにずれた位置に配置されることが好ましい。Although the buffer member 22a according to the first embodiment has been described as being composed of two mesh members 22a1 and 22a2, this configuration is not limiting. The buffer member 22a may be composed of three or more mesh members. In this case, it is preferable that the openings of at least one pair of mesh members are positioned at positions offset from each other in the flow path direction.

上記実施形態に係る第1規制部材22b及び第2規制部材22cを、略直方体形状を有し、下面が上流側固定部材22の流路方向に対して略垂直になるように配置されるものとして説明したが、この構成に限定されない。第1規制部材22b及び第2規制部材22cは、直方体以外の形状を有していてもよい。また、下面が下流側固定部材22の流路方向に対して垂直ではなく、傾斜したものであってもよい。また、第1規制部材22b及び第2規制部材22cの流路方向に対する角度を、変更可能に構成してもよい。 The first and second regulating members 22b and 22c in the above embodiment have been described as having a substantially rectangular parallelepiped shape and being arranged so that the lower surfaces are substantially perpendicular to the flow path direction of the upstream fixed member 22, but are not limited to this configuration. The first and second regulating members 22b and 22c may have a shape other than a rectangular parallelepiped. Also, the lower surfaces may be inclined rather than perpendicular to the flow path direction of the downstream fixed member 22. Also, the angle of the first and second regulating members 22b and 22c with respect to the flow path direction may be configured to be changeable.

上記他の実施形態に係る回転機構R1及びR2を、第1実施形態や第2実施形態に係る上流側固定部材22の構成と組み合わせてもよい。これにより、脱硝触媒Cをより均一に研磨できる。The rotation mechanisms R1 and R2 according to the other embodiments described above may be combined with the configuration of the upstream fixing member 22 according to the first or second embodiment. This allows the denitration catalyst C to be polished more uniformly.

1 脱硝触媒研磨装置
10 混合部
20 流入路
21 上流側流路
22 上流側固定部材
22a 緩衝部材
22a1 メッシュ部材
22a2 メッシュ部材
22b 第1規制部材
22c 第2規制部材
70 吸引ファン(吸引部)
C 脱硝触媒
C1 貫通孔
1 Denitration catalyst polishing device 10 Mixing section 20 Inflow passage 21 Upstream side flow passage 22 Upstream side fixing member 22a Cushioning member 22a1 Mesh member 22a2 Mesh member 22b First restricting member 22c Second restricting member 70 Suction fan (suction section)
C Denitrification catalyst C1 through hole

Claims (2)

長手方向に延びる複数の貫通孔が設けられた脱硝触媒の前記貫通孔に、空気と共に研磨材を流通させて、前記貫通孔の内面を研磨する脱硝触媒研磨装置であって、
前記脱硝触媒の上流側に配置され、研磨材と空気とを混合する混合部と、
前記混合部と前記脱硝触媒との間に配置され、空気と混合された研磨材が流通する流入路と、
前記脱硝触媒の下流側に配置され、空気と共に研磨材と被研磨物とを吸引する吸引部と、を有し、
前記流入路は、空気と混合された研磨材の流速を低下させる緩衝部材と、
前記緩衝部材の上流側、かつ前記流入路の流路横断面における中央部に配置される第1規制部材と、
前記第1規制部材の上流側、かつ前記流入路の流路横断面における両端部に配置される第2規制部材と、を有し、
前記流入路は、前記脱硝触媒を固定する上流側固定部材と、前記上流側固定部材の上流側に配置され、屈曲部を有する上流側流路と、を有し、
前記上流側固定部材の流路方向は、前記貫通孔の流路方向と同一方向であり、
前記緩衝部材、前記第1規制部材、及び前記第2規制部材は、前記上流側固定部材の流路内に配置され、
前記第1規制部材及び前記第2規制部材は、略直方体形状を有し、前記上流側流路の流入方向に対し、長手方向が直交するように配置され、
前記緩衝部材は、2つ以上の部材からなり、少なくとも1組の前記緩衝部材の開口部は、流路方向に対して互いにずれた位置に配置される、脱硝触媒研磨装置。
A denitration catalyst polishing apparatus for polishing an inner surface of a denitration catalyst having a plurality of through holes extending in a longitudinal direction, the apparatus comprising:
A mixing section disposed upstream of the denitration catalyst and configured to mix an abrasive with air;
an inlet passage disposed between the mixing section and the denitration catalyst, through which the abrasive mixed with air flows;
a suction section that is disposed downstream of the denitration catalyst and that sucks in the abrasive and the object to be polished together with air;
The inlet passage includes a buffer member for reducing the flow rate of the abrasive mixed with the air,
a first restricting member disposed upstream of the buffer member and at a center of the inlet passage in a cross section;
a second restricting member disposed upstream of the first restricting member and at both ends of the inlet passage in a cross section of the inlet passage,
the inflow passage includes an upstream fixing member that fixes the denitration catalyst, and an upstream flow passage that is disposed upstream of the upstream fixing member and has a bent portion,
a flow path direction of the upstream fixing member is the same as a flow path direction of the through hole,
the buffer member, the first regulating member, and the second regulating member are disposed in a flow path of the upstream fixed member,
the first regulating member and the second regulating member have a substantially rectangular parallelepiped shape and are arranged such that a longitudinal direction thereof is perpendicular to an inflow direction of the upstream flow passage,
The buffer members are composed of two or more members, and openings of at least one set of the buffer members are arranged at positions shifted from each other in the flow path direction.
前記第2規制部材は、前記屈曲部の外側方向に配置される外側規制部と、前記屈曲部の内側方向に配置される内側規制部と、からなり、
前記外側規制部の流路横断面に占める面積は、前記内側規制部の流路横断面に占める面積よりも大きい、請求項1に記載の脱硝触媒研磨装置。
the second restricting member includes an outer restricting portion disposed on an outer side of the bent portion and an inner restricting portion disposed on an inner side of the bent portion,
2. The apparatus for polishing a denitration catalyst according to claim 1, wherein an area of the outer regulating portion in a cross section of the flow passage is larger than an area of the inner regulating portion in a cross section of the flow passage.
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WO2014155628A1 (en) 2013-03-28 2014-10-02 中国電力株式会社 Method for regenerating denitrification catalyst
WO2018025890A1 (en) 2016-08-05 2018-02-08 サンスター技研株式会社 Apparatus and method for mixing paste material and gas
WO2018211549A1 (en) 2017-05-15 2018-11-22 中国電力株式会社 Grinding device for denitrification catalysts

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JP2008207063A (en) 2007-02-23 2008-09-11 Fujio Hori Granular material-mixed gas producing apparatus
WO2014155628A1 (en) 2013-03-28 2014-10-02 中国電力株式会社 Method for regenerating denitrification catalyst
WO2018025890A1 (en) 2016-08-05 2018-02-08 サンスター技研株式会社 Apparatus and method for mixing paste material and gas
WO2018211549A1 (en) 2017-05-15 2018-11-22 中国電力株式会社 Grinding device for denitrification catalysts

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