JP7609459B2 - Spring elements for vertical seismic isolation bearings - Google Patents
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Description
本願発明は、鉛直免震支承に用いるばね要素に関し、重要物流道路の橋梁や原子力発電施設等の重要社会基盤等に適用する、10MNを超える支持力、想定を超える過大鉛直地震動に対する安全性、50年を超える耐用年数及び設置環境への適応性を備えるばね要素に関している。 The present invention relates to a spring element used in a vertical seismic isolation bearing, which is applicable to important social infrastructure such as bridges on important logistics roads and nuclear power plants, and which has a bearing capacity exceeding 10 MN, safety against excessive vertical earthquake motion that exceeds expectations, a service life exceeding 50 years, and adaptability to the installation environment.
新潟県中越地震(2004年)や熊本地震(2016年)では大きな加速度の地震動によって社会基盤等に大きな被害が発生した。これらの地震では重力加速度を超える大きさの鉛直加速度が観測されている。また、地震時において地中深部から地表面に向かう縦波によって構造物に衝撃的鉛直力が作用し、構造物に重大な損傷を与える可能性があることが指摘されている(非特許文献1参照)。地震で被災した社会の早期復旧を支えるため、重要物流道路の橋梁や原子力発電施設等の重要社会基盤はこのような過大鉛直地震動に対しても最低限の機能を維持するのが望ましい。重要社会基盤等の新設・更新に備えて、過大鉛直地震動にも対応できる地震動対策技術等の開発は必要であると考えられる。 In the Niigata Chuetsu earthquake (2004) and the Kumamoto earthquake (2016), large earthquake accelerations caused great damage to social infrastructure. Vertical accelerations exceeding the gravitational acceleration were observed in these earthquakes. It has also been pointed out that during earthquakes, longitudinal waves traveling from deep underground to the ground surface can cause impulsive vertical forces on structures, potentially resulting in serious damage to the structures (see Non-Patent Document 1). In order to support the early recovery of societies affected by earthquakes, it is desirable for important social infrastructure such as bridges on important logistics roads and nuclear power plants to maintain a minimum level of functionality even against such excessive vertical earthquake motions. In preparation for the construction and renewal of important social infrastructure, it is considered necessary to develop earthquake motion countermeasure technologies that can also handle excessive vertical earthquake motions.
水平免震支承と鉛直免震支承とを組み合わせた3次元免震は重要社会基盤等の地震時安全性を飛躍的に高めることができる。積層ゴム支承などの水平免震支承は広く普及しているが、重要社会基盤等に適用する鉛直免震支承は開発途上にある。例えば、原子力発電分野では72枚の皿ばねを用いた死荷重反力10MNの鉛直免震支承が研究されている(非特許文献2参照)。この支承では荷重、変形量及び固有振動数に対応するため皿ばねを6直列・3並列に重ね、さらに4組の重ねられた皿ばねを平面的に並べて、鉛直免震支承のばね要素を構成している。この鉛直免震支承のばね要素は部品が多く、部品の多くが露出しているので、屋内環境における設置は可能であるが、防食等に係る維持管理の観点で屋外環境における設置には向いていないと考えられる。 Three-dimensional seismic isolation, which combines horizontal and vertical seismic isolation bearings, can dramatically improve the safety of important social infrastructure during earthquakes. Horizontal seismic isolation bearings such as laminated rubber bearings are widely used, but vertical seismic isolation bearings for use in important social infrastructure are still under development. For example, in the field of nuclear power generation, a vertical seismic isolation bearing with a dead load reaction force of 10 MN using 72 disc springs is being researched (see Non-Patent Document 2). In this bearing, six disc springs are stacked in series and three in parallel to accommodate the load, deformation, and natural frequency, and four sets of stacked disc springs are arranged in a plane to form the spring element of the vertical seismic isolation bearing. The spring element of this vertical seismic isolation bearing has many parts, many of which are exposed, so it can be installed in an indoor environment, but is considered unsuitable for installation in an outdoor environment from the perspective of maintenance and management related to corrosion prevention, etc.
なお、10MN以上の力に耐えるものとは言い難いが、ゴムのような弾性体の弾性力を活かしたサスペンション装置のような技術はある(特許文献1)。 Although it is difficult to say that it can withstand forces of 10 MN or more, there is technology such as a suspension device that utilizes the elasticity of an elastic body such as rubber (Patent Document 1).
重要社会基盤等に適用する鉛直免震支承のばね要素としては、50年を超える耐用年数の期間内において稀に発生する地震動及び極稀に発生する大きな加速度を伴う地震動を受けてもばね要素は健全であり、想定を超える過大地震動に対してもばね要素に重大な損傷が生じないばね性能が求められる。ばね性能としては、最大支持力、最大変形量、ばね定数及び耐用年数などが指標である。屋外環境に設置できる等の設置環境への適応性や維持管理の難易度も重要である。常時ばね要素は上部構造物を支えているので、ばね性能に関わる部品等の交換や修理は困難を伴うことを認識する必要がある。 The spring elements of vertical seismic isolation bearings applied to important social infrastructure, etc., are required to have spring performance that ensures that the spring elements remain sound even when subjected to rare earthquake motions and extremely rare earthquake motions accompanied by large accelerations over a service life of more than 50 years, and that no serious damage is caused to the spring elements even when subjected to excessive earthquake motions that exceed expectations. Indicators of spring performance include maximum bearing capacity, maximum deformation, spring constant, and service life. Adaptability to the installation environment, such as the ability to install in an outdoor environment, and the difficulty of maintenance are also important. Because the spring elements constantly support the superstructure, it is necessary to recognize that replacement or repair of parts related to spring performance is difficult.
鉛直免震支承のばね要素が支持する上部構造物の重さと鉛直固有振動数をそれぞれ10MNと3Hzとすると、必要とするばね定数は363kN/mmとなる。極稀な鉛直地震動に対して最大支持力は重さの1.65倍とするのが一般的であるが、想定を超える過大鉛直地震動を考慮して、最大支持力を重さの2倍として、最大支持力と最大変形量はそれぞれ20MNと55mmとなる。また、耐用年数は50年とする。このようなばね性能を実現することが可能であって、屋外環境に設置が可能であり、非特許文献2に示すような既存技術に比べて、構造が単純であり、部品数が少なく、点検・維持管理が容易であるばね要素があれば、重要社会基盤等に適用する鉛直免震支承に使用できる。ばね要素が必要な減衰性能を備えれば、ばね要素を鉛直免震支承とすることが可能である。減衰性能が不足する場合は、ばね要素と減衰装置を組み合わせて使用する必要がある。 If the weight and vertical natural frequency of the superstructure supported by the spring element of the vertical seismic isolation bearing are 10MN and 3Hz, respectively, the required spring constant is 363kN/mm. For extremely rare vertical earthquake motion, the maximum bearing capacity is generally set to 1.65 times the weight, but considering excessive vertical earthquake motion that exceeds the assumption, the maximum bearing capacity is set to twice the weight, and the maximum bearing capacity and maximum deformation amount are 20MN and 55mm, respectively. The service life is set to 50 years. If there is a spring element that can achieve such spring performance, can be installed in an outdoor environment, and has a simple structure, fewer parts, and is easy to inspect and maintain compared to existing technologies such as those shown in Non-Patent Document 2, it can be used as a vertical seismic isolation bearing applied to important social infrastructure, etc. If the spring element has the necessary damping performance, it can be used as a vertical seismic isolation bearing. If the damping performance is insufficient, it is necessary to use a combination of the spring element and a damping device.
本願発明は、復元力と変形量を生成する仕組みが皿ばね等の従来のばね要素の仕組みと異なり、要求ばね性能を満たし、屋外環境に設置が可能であり、構造が単純であり、部品数が少なく、点検・維持管理が容易である鉛直免震支承のばね要素を提供する。 The present invention provides a spring element for a vertical seismic isolation bearing that has a mechanism for generating restoring force and deformation that differs from that of conventional spring elements such as disc springs, and that satisfies the required spring performance, can be installed in outdoor environments, has a simple structure, has a small number of parts, and is easy to inspect and maintain.
本願発明の第1の観点では、復元力と変形量を生成するために必要な最少の構成要素、各構成要素が備えるべき特徴及び変形量の特徴を示した。 In the first aspect of the present invention, we have shown the minimum number of components required to generate a restoring force and deformation amount, the characteristics that each component should have, and the characteristics of the deformation amount.
第一に、本発明の鉛直免震支承用ばね要素は、上部構造物を下から支持し、地震動が作用する下部構造物の上に在って、上部構造物の重さにより生じる鉛直方向の圧縮変形量が地震動に応じて増減するものであって、少なくとも、内側部材と、内側部材に対して外側に配置される外側部材と、内側部材と外側部材との間に形成される格納空間の中に隙間なく格納される圧縮部材とを備えるものである。 First, the vertical seismic isolation bearing spring element of the present invention supports the upper structure from below, is located above the lower structure on which seismic motion acts, and the amount of vertical compressive deformation caused by the weight of the upper structure increases or decreases according to the seismic motion. It comprises at least an inner member, an outer member that is placed on the outside of the inner member, and a compression member that is stored without gaps in the storage space formed between the inner member and the outer member.
第二に、内側部材は、下記それぞれの円形状の中心が内側部材の中心軸上に在る、上部構造物を下から支持する位置に配置される又は下部構造物によって下から支持される位置に配置される円環状の内側座面と、内側座面の外縁円周から内側座面の内向き法線ベクトルの向きに延伸する円柱面状の大径案内面と、大径案内面と角部を成し且つ内側座面の裏側に延伸する円環状の内側支持面と、内側支持面の内縁円周で隅角部を成し且つ内側座面の内向き法線ベクトルの向きに延伸する円柱面状の小径圧力面とを備える。内側部材は、小径圧力面に作用する面圧によって小径圧力面の半径は減少し且つ小径圧力面に作用する面圧が無くなると小径圧力面の半径は元に戻る力学的性質を備える。 Secondly, the inner member includes an annular inner seating surface, the center of each of the following circular shapes being on the central axis of the inner member, which is positioned to support the upper structure from below or is positioned to be supported from below by the lower structure, a cylindrical large diameter guide surface extending from the outer circumference of the inner seating surface in the direction of the inward normal vector of the inner seating surface, an annular inner support surface forming a corner with the large diameter guide surface and extending to the back side of the inner seating surface, and a cylindrical small diameter pressure surface forming a corner with the inner circumference of the inner support surface and extending in the direction of the inward normal vector of the inner seating surface. The inner member has a mechanical property in which the radius of the small diameter pressure surface decreases due to the surface pressure acting on the small diameter pressure surface, and the radius of the small diameter pressure surface returns to its original value when the surface pressure acting on the small diameter pressure surface is eliminated.
第三に、外側部材は、下記それぞれの円形状の中心が外側部材の中心軸上に在る、下部構造物によって下から支持される位置に配置される又は上部構造物を下から支持する位置に配置される円環状の外側座面と、外側座面の内縁円周から外側座面の内向き法線ベクトルの向きに延伸し且つ小径圧力面に摺動嵌合する円孔面状の小径案内面と、小径案内面と角部を成し且つ外側座面の裏側に延伸する円環状の外側支持面と、外側支持面の外縁円周で隅角部を成し且つ外側座面の内向き法線ベクトルの向きに延伸し且つ大径案内面に摺動嵌合する円孔面状の大径圧力面とを備える。外側部材は、大径圧力面に作用する面圧によって大径圧力面の半径は増加し且つ大径圧力面に作用する面圧が無くなると大径圧力面の半径は元に戻る力学的性質を備える。 Thirdly, the outer member includes an annular outer seating surface, the center of each of the following circular shapes being on the central axis of the outer member, which is positioned to be supported from below by the lower structure or to support the upper structure from below, a small diameter guide surface in the form of a circular hole surface that extends from the inner circumference of the outer seating surface in the direction of the inward normal vector of the outer seating surface and slides into engagement with the small diameter pressure surface, an annular outer support surface that forms a corner with the small diameter guide surface and extends to the back side of the outer seating surface, and a large diameter pressure surface in the form of a circular hole surface that forms a corner with the outer circumference of the outer support surface, extends in the direction of the inward normal vector of the outer seating surface, and slides into engagement with the large diameter guide surface. The outer member has a mechanical property in which the radius of the large diameter pressure surface increases due to the surface pressure acting on the large diameter pressure surface, and the radius of the large diameter pressure surface returns to its original value when the surface pressure acting on the large diameter pressure surface is eliminated.
第四に、格納空間は、内側支持面と外側支持面が対向し、大径案内面と大径圧力面が摺動嵌合し、且つ小径圧力面と小径案内面が摺動嵌合する状態に内側部材と外側部材を組み立てることにより、内側支持面、小径圧力面、外側支持面及び大径圧力面によって囲まれて構成される。 Fourth, the storage space is surrounded by the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface by assembling the inner member and the outer member in a state in which the inner support surface and the outer support surface face each other, the large diameter guide surface and the large diameter pressure surface slide in engagement, and the small diameter pressure surface and the small diameter guide surface slide in engagement.
第五に、圧縮部材は、内側支持面、小径圧力面、外側支持面及び大径圧力面を形成する材料に比べて、弾性係数が小さい材料を主要材料として用いて形成され、且つ内側支持面、小径圧力面、外側支持面及び大径圧力面とに摺接した状態で格納空間の中に格納される。 Fifth, the compression member is formed primarily from a material having a smaller elastic modulus than the materials forming the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface, and is stored in the storage space while in sliding contact with the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface.
第六に、本願発明の鉛直免震支承用ばね要素に生じる圧縮変形量は、小径圧力面と圧縮部材の滑り、大径圧力面と圧縮部材の滑り、小径圧力面の半径の減少及び大径圧力面の半径の増加によって発現する主圧縮変形量を含む、又は、主圧縮変形量に加えて圧縮部材の体積の減少によって発現する副圧縮変形量を含むことを特徴とする。 Sixthly, the amount of compressive deformation occurring in the vertical seismic isolation bearing spring element of the present invention is characterized in that it includes a main amount of compressive deformation occurring due to slippage between the small diameter pressure surface and the compression member, slippage between the large diameter pressure surface and the compression member, a decrease in the radius of the small diameter pressure surface, and an increase in the radius of the large diameter pressure surface, or includes a secondary amount of compressive deformation occurring due to a decrease in the volume of the compression member in addition to the main amount of compressive deformation.
第一より、例えば、内側部材と外側部材は、圧縮部材を隙間なく格納する格納容器であり、圧縮部材は格納容器に隙間なく格納される。内側部材、外側部材及び圧縮部材が、上部構造物の重さを支えて圧縮変形量が生じ、地震動に応じて圧縮変形量が増減し、鉛直方向の免震機能を発現する最少の構成要素である。 First, for example, the inner member and the outer member are a containment vessel that contains the compression member without any gaps, and the compression member is contained in the containment vessel without any gaps. The inner member, the outer member and the compression member support the weight of the upper structure, causing a compressive deformation, and the compressive deformation increases or decreases in response to seismic motion, making them the minimum components that provide vertical seismic isolation function.
第二より、例えば、内側部材は外径が2段に変化する鋼製円筒である。外径が大きい面が大径案内面であり、外径が小さい面が小径圧力面であり、これらの境界が内側支持面である。内側座面は外径が大きい側の端面である。内側座面は他の部材を介して間接的に上部構造物を下から支持するのが良いが、他の部材を介さずに直接的に上部構造物を下から支持しても良い。又は、内側座面は他の部材を介して間接的に下部構造物によって下から支持されるのが良いが、他の部材を介さずに直接的に下部構造物によって下から支持されても良い。内側座面は上部構造物又は下部構造物との位置関係においてこれらの支持が可能である位置に配置される。内側部材の半径内側の形状及び構造に制約はない。 From the second point of view, for example, the inner member is a steel cylinder whose outer diameter changes in two stages. The surface with the larger outer diameter is the large diameter guide surface, and the surface with the smaller outer diameter is the small diameter pressure surface, and the boundary between them is the inner support surface. The inner seating surface is the end surface on the side with the larger outer diameter. The inner seating surface preferably indirectly supports the upper structure from below via another member, but may also directly support the upper structure from below without using another member. Alternatively, the inner seating surface is preferably indirectly supported from below by the lower structure via another member, but may also directly support the lower structure from below without using another member. The inner seating surface is positioned in a position relative to the upper structure or lower structure that allows it to support them. There are no restrictions on the shape and structure of the inner radial inside of the inner member.
ここに、面圧とは、互いに接触し且つ押し合う二つの面に発生する、それぞれの面を直角に押す単位面積当たりの力である。内向き法線ベクトルとは、面に直交し、面に始点が有り、面を形成する材料側に終点が有るベクトルである。 Here, surface pressure is the force per unit area that occurs between two surfaces that are in contact with each other and press against each other, pushing each surface at a right angle. The inward normal vector is a vector that is perpendicular to the surface, has its origin on the surface, and its end point on the side of the material that forms the surface.
第三より、例えば、外側部材は内径が2段に変化する鋼製円筒である。内径が小さい面が小径案内面であり、内径が大きい面が大径圧力面であり、これらの境界が外側支持面である。外側座面は内径が小さい側の端面である。外側座面は他の部材を介して間接的に下部構造物によって下から支持されるのが良いが、他の部材を介さずに直接的に下部構造物によって下から支持されても良い。又は、外側座面は他の部材を介して間接的に上部構造物を下から支持するのが良いが、他の部材を介さずに直接的に上部構造物を下から支持しても良い。外側座面は下部構造物又は上部構造物との位置関係においてこれらの支持が可能である位置に配置される。外側部材の半径外側の形状及び構造に制約は無い。 From the third point of view, for example, the outer member is a steel cylinder whose inner diameter changes in two stages. The surface with the smaller inner diameter is the small diameter guide surface, and the surface with the larger inner diameter is the large diameter pressure surface, and the boundary between them is the outer support surface. The outer seating surface is the end surface on the side with the smaller inner diameter. The outer seating surface is preferably indirectly supported from below by the lower structure via another member, but may also be directly supported from below by the lower structure without using another member. Alternatively, the outer seating surface is preferably indirectly supported from below by the upper structure via another member, but may also be directly supported from below by the upper structure without using another member. The outer seating surface is positioned in a position relative to the lower structure or upper structure that allows support for these. There are no restrictions on the shape and structure of the outer radial outer side of the outer member.
第四より、格納空間の形状を分かりやすく説明すると、内側支持面と外側支持面は共に円環状であり、小径圧力面は円柱状面であり、大径圧力面は円孔状面であるから、内側支持面、小径圧力面、外側支持面及び大径圧力面によって囲まれて構成される格納空間の形状は円筒形である。 Fourthly, to explain the shape of the storage space in an easy-to-understand way, the inner support surface and the outer support surface are both annular, the small diameter pressure surface is a cylindrical surface, and the large diameter pressure surface is a circular hole-shaped surface, so the shape of the storage space surrounded by the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface is cylindrical.
第五より、例えば、圧縮部材はゴムを主要材料として格納空間と同じ形状に成形される。圧縮部材の形状は円筒形である。内側部材、圧縮部材及び外側部材を同時に組み立てることにより、圧縮部材は格納空間を形成する4つの面に摺接した状態で、格納空間の中に隙間なく格納される。材料の弾性係数については後述する。 Fifth, for example, the compression member is molded into the same shape as the storage space, using rubber as the main material. The shape of the compression member is cylindrical. By simultaneously assembling the inner member, compression member, and outer member, the compression member is stored without gaps within the storage space, in sliding contact with the four surfaces that form the storage space. The elastic modulus of the material will be described later.
第六より、上部構造物の重さによって、圧縮部材と小径圧力面及び大径圧力面とに滑りが生じ、小径圧力面の半径が減少し、大径圧力面の半径が増加することが原因となって、主圧縮変形量が発現する。さらに、圧縮部材の体積が減少する場合には、この体積の減少によって副圧縮変形量が発現し、圧縮変形量は主圧縮変形量に加えて副圧縮変形量を含む。 Sixth, the weight of the superstructure causes slippage between the compression member and the small and large diameter pressure surfaces, reducing the radius of the small diameter pressure surface and increasing the radius of the large diameter pressure surface, resulting in the occurrence of the primary compression deformation. Furthermore, if the volume of the compression member decreases, this reduction in volume causes the occurrence of a secondary compression deformation, and the compression deformation amount includes the secondary compression deformation amount in addition to the primary compression deformation amount.
この第1の観点では、第一に、格納空間内に何も無い状態にあっては、上部構造物の重さが内側座面又は外側座面に加わると内側部材と外側部材は鉛直方向に互いに摺動し続け、内側支持面と外側支持面の間隔が減少し続け、重さが無くなっても間隔は元に戻らない。さらに、小径圧力面と大径圧力面とに面圧が作用すると、小径圧力面の半径が減少し且つ大径圧力面の半径が増加することにより格納空間の水平面内の空間断面積が増加し、且つ面圧の作用が無くなると空間断面積は元に戻り、内側支持面と外側支持面との間隔が変化しても空間断面積は変化しない特徴を有することになる。 In this first viewpoint, firstly, when there is nothing in the storage space, when the weight of the upper structure is applied to the inner seating surface or the outer seating surface, the inner member and the outer member continue to slide against each other in the vertical direction, and the gap between the inner support surface and the outer support surface continues to decrease, and the gap does not return to its original size even if the weight is removed. Furthermore, when surface pressure acts on the small diameter pressure surface and the large diameter pressure surface, the radius of the small diameter pressure surface decreases and the radius of the large diameter pressure surface increases, increasing the spatial cross-sectional area in the horizontal plane of the storage space, and when the action of the surface pressure is removed, the spatial cross-sectional area returns to its original size, resulting in a feature in which the spatial cross-sectional area does not change even if the gap between the inner support surface and the outer support surface changes.
第二に圧縮部材が格納空間内に在る状態にあっては、上部構造物の重さは、上部構造物を下から支持する位置に配置される内側座面又は外側座面、内側支持面又は外側支持面、圧縮部材、外側支持面又は内側支持面、下部構造物によって下から支持される位置に配置される外側座面又は内側座面の順序で伝達される。内側支持面、外側支持面、小径圧力面及び大径圧力面並びに圧縮部材の表面に面圧が生じる。内側支持面と外側支持面とに生じる面圧の合力がそれぞれ重さとつり合うまで、格納空間と圧縮部材とは等しく変形し、圧縮部材の表面が小径圧力面と大径圧力面とにそれぞれ接触する部分では滑りが生じる。面圧の作用によって空間断面積が増加し且つ圧縮部材の水平面内の断面積が増加し、圧縮部材の体積が減少する。空間断面積の増加と圧縮部材の体積の減少によって内側支持面と外側支持面の間隔が減少して圧縮変形量が発現する特徴を有することになる。 Secondly, when the compression member is in the storage space, the weight of the upper structure is transferred in the following order: inner or outer bearing surface, which is positioned to support the upper structure from below, inner or outer support surface, compression member, outer or inner support surface, and outer or inner bearing surface, which is positioned to be supported from below by the lower structure. Surface pressure is generated on the inner support surface, outer support surface, small diameter pressure surface, large diameter pressure surface, and compression member surface. Until the resultant force of the surface pressure generated on the inner support surface and the outer support surface is balanced with the weight, respectively, the storage space and the compression member are equally deformed, and slippage occurs at the portions where the surface of the compression member contacts the small diameter pressure surface and the large diameter pressure surface, respectively. The action of the surface pressure increases the spatial cross-sectional area and the cross-sectional area of the compression member in the horizontal plane, and the volume of the compression member decreases. The increase in the spatial cross-sectional area and the decrease in the volume of the compression member reduce the distance between the inner support surface and the outer support surface, resulting in the characteristic of the amount of compressive deformation being expressed.
例えば、内側部材と外側部材は、圧縮部材を隙間なく格納する格納容器であり、上部構造物の重さにより圧縮部材を3軸圧縮状態に圧縮する受動的な圧縮容器であり、圧縮部材を格納空間の中に閉じ込める圧力容器である。圧縮部材は、上部構造物の重さを内力に変換し、格納空間の面に内力を作用させ、格納空間の変形に追随して変形する、液体の如き、弾性を有する部材である。この液体の如き振舞の要因は、内側支持面、小径圧力面、外側支持面及び大径圧力面を形成する材料に比べて弾性係数の小さい材料を主要材料として圧縮部材を形成するところにある。 For example, the inner member and the outer member are a containment vessel that contains the compression member without gaps, a passive compression vessel that compresses the compression member into a triaxial compression state by the weight of the upper structure, and a pressure vessel that confines the compression member within the containment space. The compression member is a liquid-like elastic member that converts the weight of the upper structure into an internal force, applies the internal force to the surface of the containment space, and deforms in response to the deformation of the containment space. The reason for this liquid-like behavior is that the compression member is formed primarily from a material with a smaller elastic modulus than the materials that form the inner support surface, small diameter pressure surface, outer support surface, and large diameter pressure surface.
第三に、地震動が作用する場合においては、上部構造物の鉛直方向の慣性力の影響によって、空間断面積の増加量と体積の減少量がそれぞれ変動することによって内側支持面と外側支持面の間隔の減少量が変動して圧縮変形量が増減する特徴を有することになる。 Thirdly, when earthquake motion is applied, the vertical inertial force of the superstructure affects the increase in the spatial cross-sectional area and the decrease in the volume, which in turn changes the amount of decrease in the space between the inner and outer support surfaces, resulting in an increase or decrease in the amount of compressive deformation.
第四に、圧縮部材を形成する主要材料が非圧縮性の材料である場合においては、圧縮部材の体積は減少しないので、圧縮変形量は空間断面積の増加によって発現する特徴を有することになる。 Fourth, when the main material forming the compression member is an incompressible material, the volume of the compression member does not decrease, and the amount of compression deformation is characterized by an increase in the spatial cross-sectional area.
前述の主圧縮変形量は小径圧力面の半径の減少及び大径圧力面の半径の増加によって発現するので、圧縮部材には上部構造物の重さをこれらの応力面に作用する面圧に効率良く変換する特性及び小径圧力面と大径圧力面の半径方向の変形に追随する変形特性が必要である。よって、圧縮部材の主要材料としては弾性係数が小さく且つポアソン比が0.5に近い又は0.5(非圧縮性)である材料が適している。また、これらの特性は塑性変形で生じても良いので、主要材料としては弾性係数が小さく且つポアソン比が0.5に近く且つ小さな応力で塑性流動化する弾塑性材料も適している。 The aforementioned amount of main compressive deformation is manifested by the decrease in radius of the small-diameter pressure surface and the increase in radius of the large-diameter pressure surface, so the compression member needs to have the property of efficiently converting the weight of the superstructure into surface pressure acting on these stress surfaces, and the deformation property of following the radial deformation of the small-diameter pressure surface and the large-diameter pressure surface. Therefore, a material with a small elastic modulus and a Poisson's ratio close to 0.5 or 0.5 (incompressible) is suitable as the main material for the compression member. In addition, since these characteristics may be generated by plastic deformation, an elastic-plastic material with a small elastic modulus, a Poisson's ratio close to 0.5, and which undergoes plastic flow under small stress is also suitable as the main material.
前述の副圧縮変形量は圧縮部材の体積減少量で発現し、体積減少量は体積弾性係数に反比例するので、副圧縮変形量を大きくする観点では、圧縮部材の主要材料としては体積弾性係数が小さい材料が適している。弾性材料の体積弾性係数は弾性係数を分子に有し且つ(1-2×ポアソン比)を分母に有する係数であるから、弾性係数が小さくなると体積弾性係数は小さくなるが、ポアソン比が0.5に近くなると体積弾性係数は逆に大きくなる。従って、主圧縮変形量を発現させる観点と副圧縮変形量を大きくする観点を総合すると、圧縮部材の主要材料としては弾性係数が小さい材料が適している。よって、圧縮部材の主要材料は格納空間の4つの面を形成する材料に比べて弾性係数が小さい材料が良い。 The aforementioned secondary compression deformation amount is expressed by the volumetric reduction amount of the compression member, and the volumetric reduction amount is inversely proportional to the bulk modulus, so from the viewpoint of increasing the secondary compression deformation amount, a material with a small bulk modulus is suitable as the main material of the compression member. The bulk modulus of an elastic material is a coefficient with the elastic modulus in the numerator and (1-2 x Poisson's ratio) in the denominator, so as the elastic modulus decreases, the bulk modulus decreases, but conversely, as the Poisson's ratio approaches 0.5, the bulk modulus increases. Therefore, taking into account the viewpoints of expressing the primary compression deformation amount and increasing the secondary compression deformation amount, a material with a small elastic modulus is suitable as the main material of the compression member. Therefore, it is preferable that the main material of the compression member has a smaller elastic modulus than the materials forming the four sides of the storage space.
鋼の弾性係数、ポアソン比及び体積弾性係数はそれぞれ約2.0×105 N/mm2、約0.3及び約1.7×105 N/mm2である。硬度65°のクロロプレンゴムのそれらは約4.0 N/mm2,約0.4998及び約3.4×103 N/mm2であり、純鉛のそれらは約1.5×104 N/mm2,約0.45及び約5.0×104 N/mm2である。橋梁用の積層ゴム支承では弾性係数が1.8~4.2 N/mm2のゴム材料が使用されている。 The elastic modulus, Poisson's ratio and bulk modulus of steel are approximately 2.0×105N/mm2, about 0.3 and about 1.7 x 105N/mm2The hardness of chloroprene rubber with a hardness of 65° is about 4.0. N/mm2, about 0.4998 and about 3.4×103N/mm2and those of pure lead are about 1.5 × 104N/mm2, about 0.45 and about 5.0×104N/mm2The elastic modulus of laminated rubber bearings for bridges is 1.8 to 4.2. N/mm2The rubber material used is:
例えば、第1の観点では、格納空間の4つの面を形成する材料を鋼とし、圧縮部材を形成する主要材料をゴム又は純鉛とする構成が可能である。ゴムの弾性係数に対して鋼の弾性係数は約5万~10万倍であり、格納空間の変形に追随してゴムは容易に変形できる。純鉛の弾性係数に対して鋼の弾性係数は約13倍であるが、純鉛は4 N/mm2程度の応力で塑性化するので、本願発明で想定している圧縮部材の圧縮応力40~80 N/mm2の範囲で、純鉛は容易に塑性流動化し、格納空間の変形に追随して変形できる。 For example, in the first aspect, it is possible to configure the four sides of the storage space to be made of steel, and the main material forming the compression member to be rubber or pure lead. The elastic modulus of steel is approximately 50,000 to 100,000 times that of rubber, so rubber can easily deform in response to deformations in the storage space. The elastic modulus of steel is approximately 13 times that of pure lead, but pure lead has an elastic modulus of 4 N/mm2The compressive stress of the compression member assumed in this invention is 40 to 80. N/mm2Within this range, pure lead easily becomes plastically fluid and can deform in accordance with the deformations of the storage space.
本願発明の第2の観点では、第1の観点における大径案内面と大径圧力面との摺動嵌合部及び小径案内面と小径圧力面の摺動嵌合部において3軸圧縮応力状態にある圧縮部材の主要材料の膨出を防止する方法を示した。具体的には,圧縮部材は、格納空間内に配置され、内側支持面と大径圧力面に摺接し、大径圧力面と大径案内面の摺動嵌合部に生じる外側隙間を塞ぎ、圧縮部材の主要材料に当接し、且つ小径圧力面に接せず、外側隙間からの主要材料の膨出を防ぐ短中空円筒状の外側摺動部材と、格納空間内に配置され、外側支持面と小径圧力面に摺接し、小径圧力面と小径案内面の摺動嵌合部に生じる内側隙間を塞ぎ、主要材料に当接し、且つ大径圧力面に接せず、内側隙間からの主要材料の膨出を防ぐ短中空円筒状の内側摺動部材を備えるものである。外側摺動部材と内側摺動部材は、断面形状が異形断面であり且つ全体形状が円環状又は不連続な円環状である摺動材を、円環状の半径と直交する方向に重ねて短中空円筒状に形成したものである。 In the second aspect of the present invention, a method for preventing the expansion of the main material of a compression member under triaxial compression stress at the sliding engagement between the large-diameter guide surface and the large-diameter pressure surface and at the sliding engagement between the small-diameter guide surface and the small-diameter pressure surface in the first aspect is shown. Specifically, the compression member is provided with a short hollow cylindrical outer sliding member that is arranged in the storage space, slides against the inner support surface and the large-diameter pressure surface, closes the outer gap that occurs at the sliding engagement between the large-diameter pressure surface and the large-diameter guide surface, abuts against the main material of the compression member, and does not contact the small-diameter pressure surface, preventing the expansion of the main material from the outer gap, and a short hollow cylindrical inner sliding member that is arranged in the storage space, slides against the outer support surface and the small-diameter pressure surface, closes the inner gap that occurs at the sliding engagement between the small-diameter pressure surface and the small-diameter guide surface, abuts against the main material, and does not contact the large-diameter pressure surface, preventing the expansion of the main material from the inner gap. The outer sliding member and the inner sliding member are formed into a short hollow cylinder by stacking sliding materials with irregular cross-sectional shapes and an overall shape of a ring or discontinuous ring in a direction perpendicular to the radius of the ring.
例えば、第2の観点は圧縮部材の主要材料を純鉛又はゴムとし、摺動材を銅合金の平角断面の異形線材で形成するような構成を示す。摺動材は硬さにおいて大径圧力面又は小径圧力面を形成する材料に比べて軟らかく、主要材料に比べて硬く、自己潤滑性を備える材料で形成するのが良い。なお、異形断面とは円形でない断面を示す。線材は断面形状が円形のものを示し、異形線材は断面形状が円形でないものを示す。 For example, the second viewpoint shows a configuration in which the main material of the compression member is pure lead or rubber, and the sliding material is formed from a copper alloy deformed wire rod with a rectangular cross section. The sliding material is preferably formed from a material that is softer in hardness than the material forming the large diameter pressure surface or small diameter pressure surface, harder than the main material, and has self-lubricating properties. Note that a deformed cross section refers to a cross section that is not circular. Wire rod refers to one with a circular cross section, and deformed wire rod refers to one with a non-circular cross section.
本願発明の第3の観点では、第2の観点における外側摺動部材と内側摺動部材の構成では、外側摺動部材を大径圧力面に押し当てる機能及び内側摺動部材を小径圧力面に押し当てる機能が圧縮部材の主要材料の材料特性に依存するため、主要材料と異なる特性の材料を用いて押し当て機能を発現させる方法を示した。具体的には、圧縮部材は、小径圧力面と内側支持面が形成する隅角部側の格納空間内に配置され、小径圧力面、内側支持面、及び外側摺動部材に摺接し、主要材料に当接し、外側摺動部材を大径圧力面に押し当てる環状の外側押圧部材と、大径圧力面と外側支持面が形成する隅角部側の格納空間内に配置され、大径圧力面、外側支持面、及び内側摺動部材に摺接し、主要材料に当接し、内側摺動部材を小径圧力面に押し当てる環状の内側押圧部材とをさらに備えるものである。外側押圧部材と内側押圧部材は、それぞれ内側支持面、小径圧力面、外側支持面及び大径圧力面を形成する材料に比べて、弾性係数が小さく且つポアソン比が大きい材料で形成されるものである。 In the third aspect of the present invention, since the function of pressing the outer sliding member against the large diameter pressure surface and the function of pressing the inner sliding member against the small diameter pressure surface in the configuration of the outer sliding member and the inner sliding member in the second aspect depend on the material properties of the main material of the compression member, a method of expressing the pressing function by using a material with properties different from that of the main material is shown. Specifically, the compression member further includes an annular outer pressing member that is arranged in the storage space on the corner side formed by the small diameter pressure surface and the inner support surface, slides against the small diameter pressure surface, the inner support surface, and the outer sliding member, abuts against the main material, and presses the outer sliding member against the large diameter pressure surface, and an annular inner pressing member that is arranged in the storage space on the corner side formed by the large diameter pressure surface and the outer support surface, slides against the large diameter pressure surface, the outer support surface, and the inner sliding member, abuts against the main material, and presses the inner sliding member against the small diameter pressure surface. The outer pressure member and the inner pressure member are formed from a material that has a smaller elastic modulus and a larger Poisson's ratio than the materials that form the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface, respectively.
例えば,第3の観点は、圧縮部材の主要材料をゴムとし、外側押圧部材と内側押圧部材の材料を純鉛とするような構成を示す。前述したように純鉛はゴムに比べて体積弾性係数が約7倍程度大きく、4 N/mm2程度の応力で塑性化する。これにより、第2の観点に比べて膨出防止効果が向上する。 For example, the third viewpoint shows a configuration in which the main material of the compression member is rubber, and the material of the outer pressing member and the inner pressing member is pure lead. As mentioned above, pure lead has a bulk modulus about seven times larger than that of rubber, and becomes plastic at a stress of about 4 N/ mm2 . This improves the swelling prevention effect compared to the second viewpoint.
本願発明の第4の観点では、第2の観点と第3の観点において、摺動材の全体形状が円環状の場合は摺動材の円周方向の内力の発生によって押し当て機能が抑制される可能性が有り、全体形状が不連続部を有する場合は摺動材の不連続部から主要材料が膨出する可能性があることから、これらを改善する方法を示した。具体的には、外側摺動部材及び内側摺動部材を、異形線材をらせん状に巻き重ねたらせん環状の摺動部材に代えたものである。全体形状が円環状又は不連続な円環状である摺動材を不連続部が無く連続したらせん環状の摺動部材に置き換えることにより膨出の防止効果を向上できる。 In the fourth aspect of the present invention, a method for improving the second and third aspects is presented, in which when the overall shape of the sliding material is annular, the pressing function may be suppressed due to the generation of internal forces in the circumferential direction of the sliding material, and when the overall shape has discontinuous parts, the main material may bulge from the discontinuous parts of the sliding material. Specifically, the outer sliding member and the inner sliding member are replaced with a spiral annular sliding member in which a deformed wire is wound in a spiral shape. By replacing a sliding member whose overall shape is annular or discontinuous annular with a continuous spiral annular sliding member without discontinuous parts, the effect of preventing bulging can be improved.
本願発明の第5の観点では、50年の耐用年数の期間に亘って、圧縮部材と内側支持面、小径圧力面、外側支持面及び大径圧力面は摺接した状態を維持する必要がある事から、内側支持面、小径圧力面、外側支持面及び大径圧力面は50年に亘って表面性状を維持できる方法を示した。具体的には、内側部材は大径案内面、内側支持面及び小径圧力面が耐食性鋼材で形成されるものであり、外側部材は小径案内面、外側支持面及び大径圧力面が耐食性鋼材で形成されるものである。 In the fifth aspect of the present invention, since it is necessary to maintain a sliding state between the compression member and the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface over the 50-year service life, a method is presented in which the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface can maintain their surface properties over 50 years. Specifically, the inner member has a large diameter guide surface, inner support surface, and small diameter pressure surface formed of corrosion-resistant steel, and the outer member has a small diameter guide surface, outer support surface, and large diameter pressure surface formed of corrosion-resistant steel.
例えば、耐食性鋼材はオーステナイト系ステンレス鋼材又はクラッド鋼の合わせ材であるオーステナイト系ステンレス鋼材等である。 For example, the corrosion-resistant steel material is an austenitic stainless steel material or an austenitic stainless steel material that is a combination material of clad steel.
本願発明の第6の観点では、内側部材に適した半径中心側の形状と構造を示した。具体的には、内側部材は、小径圧力面から半径内側に向かって同心円状の層構造を備えるものである。 In the sixth aspect of the present invention, we have shown a shape and structure of the radial center side suitable for the inner member. Specifically, the inner member has a concentric layer structure extending from the small diameter pressure surface toward the radial inside.
例えば、内側部材の耐力が安全性を満たす場合、層数は1でも良く、安全性を向上するために層数を2以上としても良く、半径中心側に充填材などを配置しても良い。層数が2を超える場合は内側部材を一体化するために及び小径圧力面に発生する円周方向の圧縮応力を低減するために、小径圧力面に初期引張応力を導入するのが良い。小径圧力面側の外側層に耐食性鋼材を使用し、内側層に高降伏点鋼材を使用するなど、外側層と内側層で材料が異なっても良い。 For example, if the strength of the inner member satisfies safety requirements, the number of layers may be one, or to improve safety, the number of layers may be two or more, and a filler material may be placed on the radial center side. If the number of layers exceeds two, it is advisable to introduce an initial tensile stress on the small diameter pressure surface in order to integrate the inner member and to reduce the circumferential compressive stress generated on the small diameter pressure surface. The outer and inner layers may be made of different materials, for example, a corrosion-resistant steel material may be used for the outer layer on the small diameter pressure surface side and a high yield point steel material may be used for the inner layer.
本願発明の第7の観点では、外側部材に適した半径外側の形状と構造を示した。具体的には、外側部材は、前記大径圧力面から半径外側に向かって同心円状の層構造を備えるものである。 In the seventh aspect of the present invention, a shape and structure suitable for the outer radial portion of the outer member are shown. Specifically, the outer member has a concentric layer structure extending from the large diameter pressure surface toward the outer radial portion.
例えば、外側部材の耐力が安全性を満たす場合、層数は1でも良く、安全性を向上するために層数を2以上としても良い。層数が2を超える場合は外側部材を一体化するために及び大径圧力面に発生する円周方向の引張応力を低減するために、大径圧力面に初期圧縮引張応力を導入するのが良い。 For example, if the strength of the outer member satisfies safety requirements, the number of layers may be one, or to improve safety, the number of layers may be two or more. If the number of layers exceeds two, it is advisable to introduce an initial compressive tensile stress into the large-diameter pressure surface in order to integrate the outer member and to reduce the circumferential tensile stress that occurs on the large-diameter pressure surface.
本願発明の第8の観点では、外側部材に最も適した半径外側の形状・構造を示した。具体的には、外側部材は、外側部材が備える同心円状の層構造の半径外側に、外側部材の中心軸の方向と円周方向に巻き廻して重ねた異形線材又は線材を備え、大径圧力面に円周方向の初期圧縮応力を導入するものである。 In the eighth aspect of the present invention, the shape and structure of the outer radius that is most suitable for the outer member is shown. Specifically, the outer member is provided with a deformed wire or wire wound and stacked in the circumferential direction and the central axis direction of the outer member on the radially outer side of the concentric layer structure of the outer member, and an initial compressive stress in the circumferential direction is introduced to the large diameter pressure surface.
例えば、外側部材には大径圧力面から半径外側に向かって漸減する円周方向の引張応力が発生する。高降伏点鋼材の平角断面の異形線材に一定張力を与えながら、外側部材が備える同心円状の層構造の半径外側に半径方向及び円周軸方向に巻き廻して重ねると、大径圧力面では圧縮であり、半径外側の最も外側では引張となり、その間は漸変する円周方向の初期直応力が導入できる。第8の観点では、大径圧力面に発生する円周方向の引張応力を低減し、最も半径外側の異形線材に生じる引張応力を異形線材の耐力より小さくすることにより、外側部材の強度上の安全性を高めることができる。平角断面の異形線材は円断面の線材に比べて、巻き廻して重ねた場合の異形線材間の空隙が少なく、効率的に初期直応力を導入できる。異形線材の断面形状は平角断面に限らない。 For example, the outer member is subjected to a circumferential tensile stress that gradually decreases from the large-diameter pressure surface toward the radially outer side. When a constant tension is applied to a deformed wire rod with a rectangular cross section made of high yield point steel material and the deformed wire rod is wound and stacked in the radial and circumferential axial directions on the radially outer side of the concentric layer structure of the outer member, the wire rod is compressed on the large-diameter pressure surface and tensile on the outermost radial side, and an initial normal stress in the circumferential direction that gradually changes between the two is introduced. In the eighth aspect, the circumferential tensile stress generated on the large-diameter pressure surface is reduced, and the tensile stress generated in the deformed wire rod at the radially outermost side is made smaller than the yield strength of the deformed wire rod, thereby improving the strength and safety of the outer member. Compared to wire rods with a circular cross section, deformed wire rods with a rectangular cross section have fewer gaps between them when wound and stacked, and initial normal stress can be introduced efficiently. The cross-sectional shape of the deformed wire rod is not limited to a rectangular cross section.
本願発明の第9の観点では、本願発明のばね要素に適した上部構造物及び下部構造物との接続方法を示した。具体的には、鉛直免震用ばね要素は、上部構造物を支持し且つ内側座面又は外側座面に支持される上側中空積層ゴムと,前記下部構造物に支持され且つ外側座面又は内側座面を支持する下側中空積層ゴムの内、少なくともどちらか一方をさらに備えるものである。 In the ninth aspect of the present invention, a method of connecting the spring element of the present invention to an upper structure and a lower structure is shown. Specifically, the vertical seismic isolation spring element further comprises at least one of an upper hollow laminated rubber that supports the upper structure and is supported on the inner seating surface or the outer seating surface, and a lower hollow laminated rubber that is supported on the lower structure and supports the outer seating surface or the inner seating surface.
常時及び地震時において上部構造物と下部構造物には相対鉛直変位に加えて水平相対変位と相対角変位が生じるので、中空積層ゴムでこれらの構造物とばね要素を接続し、水平相対変位と相対角変位がばね要素に与える影響を中空積層ゴムの変形で緩和するとともに、上部構造物の重さを中空積層ゴムとばね要素を経由して下部構造物に伝達できるようにした。また、内側座面又は外側座面の半径方向の変形は中空積層ゴムのせん断変形により弾性拘束されるようにした。 In addition to relative vertical displacement, horizontal relative displacement and relative angular displacement occur between the upper and lower structures both at normal times and during earthquakes. Therefore, these structures and the spring elements are connected with laminated hollow rubber bearings, and the impact of the horizontal relative displacement and relative angular displacement on the spring elements is mitigated by the deformation of the laminated hollow rubber bearing, while the weight of the upper structure can be transmitted to the lower structure via the laminated hollow rubber bearing and the spring elements. In addition, radial deformation of the inner or outer seating surface is elastically restrained by the shear deformation of the laminated hollow rubber bearing.
本願の発明によれば、内側部材と外側部材は、鉛直方向に互いに容易に相対摺動することにより格納空間の高さと容積が変化する格納容器であり、上部構造物の重さを利用して格納容器内の圧縮部材を3軸圧縮状態に圧縮する圧縮容器であり、3軸圧縮状態の圧縮部材を格納空間に閉じ込める圧力容器である。小径圧力面と大径圧力面に面圧が作用すると格納空間の水平面内の空間断面積は増加する。圧縮部材は、大径圧力面と小径圧力面を形成する材料より弾性係数が小さい材料を主要材料として形成されるので、格納空間の中に在って、上部構造物の重さを3軸圧縮状態の内力に変換し、且つ内力を面圧として格納空間の大径圧力面と小径圧力面に作用させ、且つ大径圧力面及び小径圧力面と滑りながら格納空間の変形に追随して変形する、液体の如き、弾性を有する部材である。 According to the invention of the present application, the inner member and the outer member are a containment vessel in which the height and volume of the containment space change by easily sliding relative to each other in the vertical direction, the compression vessel uses the weight of the upper structure to compress the compression member in the containment vessel into a triaxial compression state, and the pressure vessel confines the compression member in the triaxial compression state in the containment space. When surface pressure acts on the small diameter pressure surface and the large diameter pressure surface, the spatial cross-sectional area in the horizontal plane of the containment space increases. The compression member is formed mainly from a material with a smaller elastic modulus than the material forming the large diameter pressure surface and the small diameter pressure surface, so that it is a member with elasticity like a liquid that is in the containment space, converts the weight of the upper structure into an internal force in a triaxial compression state, and applies the internal force as surface pressure to the large diameter pressure surface and the small diameter pressure surface of the containment space, and deforms in accordance with the deformation of the containment space while sliding against the large diameter pressure surface and the small diameter pressure surface.
内側支持面と外側支持面に作用する面圧の合力が重さとつり合うまで格納空間と圧縮部材は等しく変形し、ばね要素に重さに応じた圧縮変形量が生じる。圧縮部材の体積と格納空間の容積は常に等しいので、重さに応じて格納空間の空間断面積が増加したり又は圧縮部材の体積が減少したりすると、圧縮部材と格納空間の高さが等しく減少する。格納空間の空間断面積の増加によって発現する高さの減少量が主圧縮変形量であり、圧縮部材の体積の減少によって発現する高さの減少量が副圧縮変形量である。圧縮性部材が非圧縮性であれば、副圧縮変形量は発現しないので、ばね要素の圧縮変形量は主圧縮変形量を含む。圧縮部材が圧縮性であれば、圧縮変形量は主圧縮変形量に加えて副圧縮変形量を含む。これらの二つの変形量は圧縮変形量の大部分を占める。 The storage space and the compression member deform equally until the resultant force of the surface pressure acting on the inner support surface and the outer support surface balances the weight, and the spring element experiences a compressive deformation amount according to the weight. Since the volume of the compression member and the volume of the storage space are always equal, when the spatial cross-sectional area of the storage space increases or the volume of the compression member decreases according to the weight, the height of the compression member and the storage space decrease equally. The amount of decrease in height caused by an increase in the spatial cross-sectional area of the storage space is the main compressive deformation amount, and the amount of decrease in height caused by a decrease in the volume of the compression member is the secondary compressive deformation amount. If the compressible member is incompressible, the secondary compressive deformation amount does not occur, so the compressive deformation amount of the spring element includes the main compressive deformation amount. If the compression member is compressible, the compressive deformation amount includes the secondary compressive deformation amount in addition to the main compressive deformation amount. These two deformation amounts account for the majority of the compressive deformation amount.
本願発明のばね要素は、内側部材、外側部材及び圧縮部材が最少の構成要素である。非特許文献2の部品数は少なく見積もっても72個であるから、本願発明のばね要素の部品数は極めて少ない。 The spring element of the present invention has a minimum number of components: an inner member, an outer member, and a compression member. The number of parts in Non-Patent Document 2 is estimated at 72 at the very least, so the number of parts in the spring element of the present invention is extremely small.
圧縮部材は格納空間内に在るので外気と接触しない。内側部材の内面と端面は、塗装等の防食対策が必要であるが、点検・維持管理が可能であり且つ閉鎖することが可能な空間の中に在る。外側部材の外面と端面は外気に触れるので塗装等の防食対策が必要であるが、外側部材の防食対策が必要な面は単純な形状であるから点検・維持管理は困難ではない。 The compression members are inside the containment space and do not come into contact with the outside air. The inner surface and end faces of the inner member require anti-corrosion measures such as painting, but they are inside a space that can be inspected and maintained and closed. The outer surface and end faces of the outer member are exposed to the outside air and require anti-corrosion measures such as painting, but the surfaces of the outer member that require anti-corrosion measures have a simple shape, so inspection and maintenance are not difficult.
本願発明者の試算によると、10MNの上部構造物の重さに対応するためには、小径圧力面と大径圧力面の半径をそれぞれ95cmと100cm程度とし、圧縮部材の高さを100cm程度とし、圧縮部材の主要材料を加硫天然ゴムとすることにより、鉛直固有振動数が約3Hzとなるばね要素を実現できる見込みである。これは後述する実施例1のばね要素の寸法を約10倍したものに相当する。 According to the inventor's calculations, in order to accommodate the weight of a superstructure of 10 MN, it is expected that a spring element with a vertical natural frequency of approximately 3 Hz can be realized by setting the radii of the small and large pressure surfaces to approximately 95 cm and 100 cm, respectively, making the height of the compression member approximately 100 cm, and using vulcanized natural rubber as the main material of the compression member. This is equivalent to approximately 10 times the dimensions of the spring element in Example 1 described below.
半径100cm程度の内側部材と外側部材は、圧力容器や水圧鉄管等の一般的な製造技術により製作が可能である。内半径×外半径×高さが95cm×100cm×100cmの加硫天然ゴムは、鉱山用大型トラックのタイヤ製造技術により製作が可能である。 The inner and outer components, with a radius of about 100 cm, can be manufactured using standard manufacturing techniques for pressure vessels and penstocks. The vulcanized natural rubber component, with inner radius x outer radius x height of 95 cm x 100 cm x 100 cm, can be manufactured using tire manufacturing techniques for large mining trucks.
よって、本願発明の鉛直免震支承用ばね要素によって、10MNの上部構造物の重さに対応するばね性能を満たし、屋外環境に設置が可能であり、構造が単純であり、部品数が少なく、点検・維持管理が容易である鉛直免震支承のばね要素を提供できる。 The vertical seismic isolation bearing spring element of the present invention therefore provides a vertical seismic isolation bearing spring element that meets the spring performance required to withstand a superstructure weight of 10 MN, can be installed in outdoor environments, has a simple structure, has a small number of parts, and is easy to inspect and maintain.
以下では、図面を参照して、本願発明の実施例について説明する。なお、本願発明は、この実施例に限定されるものではない。 Below, an embodiment of the present invention will be described with reference to the drawings. Note that the present invention is not limited to this embodiment.
1.発明の概要
天然ゴム(NR)、クロロプレンゴム(CR)及び高減衰ゴム(HDR)は積層ゴム支承の材料として広く使用されている。これらに拘わらずゴムはポアソン比が0.5に近いため非圧縮性に近い性質を持ち、3軸圧縮時における体積弾性係数が弾性係数に比べて飛躍的に大きくなることが知られている。例えば、鋼製円孔に格納されたスチレン・ブタジエンゴム製円柱の3軸圧縮試験において2.2~2.3GPaの体積弾性係数が得られている。この圧縮試験を参考にすると、格納容器内の格納空間にゴムを隙間なく閉じ込め、格納容器に圧縮力を作用させて、3軸圧縮状態のゴムの応力が圧縮力につり合うようにする手段があれば、ゴムの体積弾性係数を利用する圧縮ばねが実現できると考えられる。
1. Overview of the invention Natural rubber (NR), chloroprene rubber (CR) and high damping rubber (HDR) are widely used as materials for laminated rubber bearings. Despite these, rubber has a nearly incompressible property due to its Poisson's ratio being close to 0.5, and it is known that the bulk modulus of elasticity under triaxial compression is dramatically larger than the elastic modulus. For example, a triaxial compression test of a styrene-butadiene rubber cylinder housed in a steel hole has yielded a bulk modulus of elasticity of 2.2 to 2.3 GPa. Based on this compression test, it is believed that a compression spring utilizing the bulk modulus of rubber can be realized if there is a means to confine the rubber in the containment space inside the containment vessel without any gaps, apply a compressive force to the containment vessel, and make the stress of the rubber in the triaxial compression state balance the compressive force.
図面を参照して、このような発想を起点に、本願発明者は、鉛直免震支承に用いるばね要素として、内側部材2、内側部材2に対して外側に在る外側部材4及び内側部材2と外側部材4の間に形成される円筒形状の格納空間1Cの中に隙間なく閉じ込められる圧縮部材3から成る円筒ばね1を提案する。内側部材2と外側部材4に一対の圧縮力が作用する。内側部材2と外側部材4は前述の格納容器に相当し、格納空間1Cは前述の格納空間に相当し、圧縮部材3は前述のゴムに相当する。 Starting from this idea and referring to the drawings, the inventors of the present application propose, as a spring element for use in a vertical seismic isolation bearing, a cylindrical spring 1 consisting of an inner member 2, an outer member 4 located on the outside of the inner member 2, and a compression member 3 that is tightly enclosed in a cylindrical storage space 1C formed between the inner member 2 and the outer member 4. A pair of compression forces act on the inner member 2 and the outer member 4. The inner member 2 and the outer member 4 correspond to the aforementioned storage vessel, the storage space 1C corresponds to the aforementioned storage space, and the compression member 3 corresponds to the aforementioned rubber.
内側部材2と外側部材4は互いに隅角部を成す支持面と圧力面を備える。二つの支持面が圧縮力の方向(以後、軸方向と略す。)に対向し且つ二つの応力面が圧縮力と直交する方向(以後、軸直交方向と略す。)に対向するように内側部材2と外側部材4を組み立てることにより、格納空間1Cはこれらの4つの面で形成される。圧縮部材3は格納空間1Cの4つの面を形成する材料に比べて弾性係数が小さい材料を主要材料として格納空間1Cと同じ形状に成形され、且つ圧縮部材3の表面が4つの面に摺接する状態として格納空間1Cの中に隙間なく閉じ込められる。 The inner member 2 and the outer member 4 have support surfaces and pressure surfaces that form a corner. By assembling the inner member 2 and the outer member 4 so that the two support surfaces face the direction of the compressive force (hereafter abbreviated as the axial direction) and the two stress surfaces face the direction perpendicular to the compressive force (hereafter abbreviated as the axial direction), the storage space 1C is formed by these four surfaces. The compression member 3 is made primarily of a material with a smaller elastic modulus than the material that forms the four surfaces of the storage space 1C, and is molded into the same shape as the storage space 1C, and is enclosed within the storage space 1C without any gaps, with the surface of the compression member 3 in sliding contact with the four surfaces.
格納空間1Cは、内側部材2と外側部材4の軸方向の組立高さの減少に連動して格納空間1Cの軸方向の高さと容積が減少する容積減少特性、及び二つの圧力面に作用する面圧に連動して格納空間1Cの軸直交方向面内の空間断面積と容積が増加する容積増加特性を有する。円筒ばね1に一対の圧縮力が作用すると、圧縮部材3の表面と二つの応力面が滑ることにより格納空間1Cの二つの特性が有効となり、圧縮部材3の表面、二つの圧力面及び二つの支持面に面圧が発生し、容積減少特性に基づいて格納空間1Cの高さと容積は減少し、容積増加特性に基づいて格納空間1Cの空間断面積と容積が増加し、体積弾性係数に基づいて圧縮部材3の体積が減少する。 The storage space 1C has a volume reduction characteristic in which the axial height and volume of the storage space 1C decrease in conjunction with the decrease in the axial assembled height of the inner member 2 and the outer member 4, and a volume increase characteristic in which the spatial cross-sectional area and volume of the storage space 1C in the plane perpendicular to the axis increase in conjunction with the surface pressure acting on the two pressure surfaces. When a pair of compressive forces act on the cylindrical spring 1, the surface of the compression member 3 and the two stress surfaces slide, and the two characteristics of the storage space 1C become effective, generating surface pressure on the surface of the compression member 3, the two pressure surfaces, and the two support surfaces, decreasing the height and volume of the storage space 1C based on the volume reduction characteristic, increasing the spatial cross-sectional area and volume of the storage space 1C based on the volume increase characteristic, and decreasing the volume of the compression member 3 based on the bulk modulus of elasticity.
格納空間1Cの容積と圧縮部材3の体積は常に等しく且つ円筒ばね1の内力と圧縮力はつり合わなければならない。変形前後の格納空間1Cの容積変化量と体積弾性係数に基づく圧縮部材3の体積変化量が等しくなるまで、且つ支持面に作用する面圧の合力が圧縮力につり合うまで、圧縮部材3の表面と格納空間1Cの二つの圧力面は滑りながら、格納空間1Cと圧縮部材3の形状は等しく変形すると考えられる。格納空間1Cの空間断面積の増加により発現する格納空間1Cの高さの減少量を主圧縮変形量と呼び、圧縮部材3の体積の減少により発現する格納空間1Cの高さの減少量を副圧縮変形量と呼ぶ。円筒ばねの圧縮変形量は上記の主圧縮変形量と副圧縮変形量を含み、これらの二つの変形量は圧縮変形量の大部分を占めると考えられる。 The volume of the storage space 1C and the volume of the compression member 3 must always be equal, and the internal force of the cylindrical spring 1 must be balanced with the compressive force. Until the amount of change in the volume of the storage space 1C before and after deformation and the amount of change in the volume of the compression member 3 based on the bulk modulus are equal, and until the resultant force of the surface pressure acting on the support surface is balanced with the compressive force, it is considered that the shapes of the storage space 1C and the compression member 3 will deform equally while the surface of the compression member 3 and the two pressure surfaces of the storage space 1C slide. The amount of reduction in the height of the storage space 1C caused by an increase in the spatial cross-sectional area of the storage space 1C is called the main compressive deformation amount, and the amount of reduction in the height of the storage space 1C caused by a decrease in the volume of the compression member 3 is called the secondary compressive deformation amount. The compressive deformation amount of a cylindrical spring includes the above-mentioned main compressive deformation amount and secondary compressive deformation amount, and these two deformation amounts are considered to account for the majority of the compressive deformation amount.
前述の主圧縮変形量は格納空間1Cの空間断面積の増加すなわち記小径圧力面の半径の減少及び大径圧力面の半径の増加によって発現するので、圧縮部材には上部構造物の重さをこれらの応力面に作用する面圧に効率良く変換する特性及び小径圧力面と大径圧力面の半径方向の変形に追随する変形特性が必要である。よって、主圧縮変形量を発現する観点では、圧縮部材の主要材料としては弾性係数が小さく且つポアソン比が0.5に近い又は0.5(非圧縮性)である材料が適している。また、これらの特性は塑性変形で生じても良いので、主要材料としては弾性係数が小さく且つポアソン比が0.5に近く且つ小さな応力で塑性流動化する弾塑性材料も適している。 The aforementioned amount of main compressive deformation is manifested by an increase in the spatial cross-sectional area of the storage space 1C, i.e., a decrease in the radius of the small-diameter pressure surface and an increase in the radius of the large-diameter pressure surface, so the compression member needs to have the property of efficiently converting the weight of the superstructure into surface pressure acting on these stress surfaces, and the deformation property of following the radial deformation of the small-diameter pressure surface and the large-diameter pressure surface. Therefore, from the viewpoint of manifesting the amount of main compressive deformation, a material with a small elastic modulus and a Poisson's ratio close to 0.5 or 0.5 (incompressible) is suitable as the main material of the compression member. In addition, since these characteristics may be generated by plastic deformation, an elastic-plastic material with a small elastic modulus, a Poisson's ratio close to 0.5, and which undergoes plastic flow under small stress is also suitable as the main material.
前述の副圧縮変形量は圧縮部材の体積減少量で発現し、体積減少量は材料の体積弾性係数に反比例するので、副圧縮変形量を大きくする観点では、体積弾性係数が小さい材料が圧縮部材の主要材料として適している。弾性材料の体積弾性係数は弾性係数を分子に有し且つ(1-2×ポアソン比)を分母に有する係数であるから、弾性係数が小さくなると体積弾性係数は小さくなるが、ポアソン比が0.5に近くなると体積弾性係数は逆に大きくなる。従って、主圧縮変形量を発現させる観点と副圧縮変形量を大きくする観点を総合すると、圧縮部材の主要材料としては弾性係数が小さい材料が適している。よって、圧縮部材の主要材料は格納空間の4つの面を形成する材料に比べて弾性係数が小さい材料が良い。 The aforementioned secondary compression deformation amount is expressed by the volumetric reduction amount of the compression member, and the volumetric reduction amount is inversely proportional to the bulk modulus of the material, so from the viewpoint of increasing the secondary compression deformation amount, a material with a small bulk modulus is suitable as the main material of the compression member. The bulk modulus of an elastic material is a coefficient with the elastic modulus in the numerator and (1-2 x Poisson's ratio) in the denominator, so as the elastic modulus decreases, the bulk modulus decreases, but conversely, as the Poisson's ratio approaches 0.5, the bulk modulus increases. Therefore, taking into account the viewpoints of expressing the primary compression deformation amount and increasing the secondary compression deformation amount, a material with a small elastic modulus is suitable as the main material of the compression member. Therefore, it is preferable that the main material of the compression member has a smaller elastic modulus than the materials forming the four sides of the storage space.
以下、第一に円筒ばね1の基本構成、内側部材2と外側部材4の特性、格納空間1Cの容積減少性と容積増加性を説明する。第二に格納空間1Cと圧縮部材3の体積の等値性及び外力と円筒ばね1の内力のつり合いから復元力と変形量の関係を導く。最後に縮尺1/10のばねの試験体を用いた圧縮試験により得られたばねの復元力特性とひずみ特性を述べる。 First, the basic structure of the cylindrical spring 1, the characteristics of the inner member 2 and outer member 4, and the volumetric decrease and increase properties of the storage space 1C will be explained below. Second, the relationship between the restoring force and the amount of deformation will be derived from the equivalence of the volumes of the storage space 1C and the compression member 3, and the balance between the external force and the internal force of the cylindrical spring 1. Finally, the restoring force characteristics and strain characteristics of the spring obtained through compression testing using a 1/10-scale spring specimen will be described.
2.円筒ばね1の基本構成
(1)基本構成の概要
図1と図2に円筒ばね1の基本構成を示す。図中の数字は円筒ばね1が有する各部材などの照合番号である。本文中では部材名称等の直後に対応する照合番号を示す。図1は等角図で描かれた立体図であり、図では中心軸8(以後、軸と略す。)の回りの全体角度360°に対して交角90°に挟まれる部分を切断・削除している。図2は中央断面図である。円筒ばね1は軸対称の形状であるため、図では軸より右側の部分のみを描く。切断面は斜線、ドット及び黒塗りの3種類の柄で部材を区分する。軸8の矢印方向を軸の正方向と呼び、正方向と反対の向きを負方向と呼ぶ。図では、上部構造物及び下部構造物を図示していない。軸8の正方向側に上部構造物が在る場合は負方向側に下部構造物が在り、正方向側に下部構造物がある場合は負方向側に上部構造物が在ると考える。
2. Basic structure of the cylindrical spring 1 (1) Overview of the basic structure Figures 1 and 2 show the basic structure of the cylindrical spring 1. The numbers in the figures are the reference numbers of each component of the cylindrical spring 1. In the text, the corresponding reference numbers are shown immediately after the component names. Figure 1 is an isometric three-dimensional drawing, and in the drawing, the parts sandwiched between the 90° intersection angle and the total angle of 360° around the central axis 8 (hereinafter abbreviated as axis) are cut and removed. Figure 2 is a central cross-sectional view. Since the cylindrical spring 1 has an axisymmetric shape, only the part to the right of the axis is drawn in the drawing. The components are divided into three types of patterns on the cut surface: oblique lines, dots, and black paint. The direction of the arrow of the axis 8 is called the positive direction of the axis, and the direction opposite to the positive direction is called the negative direction. The upper structure and lower structure are not shown in the figures. If the upper structure is on the positive side of the axis 8, the lower structure is considered to be on the negative side, and if the lower structure is on the positive side, the upper structure is considered to be on the negative side.
図1と図2を参照して、円筒ばね1は、円環状の内側座面2Aを備える内側部材2、内側部材2を軸直交方向の外側から囲むように在り且つ円環状の外側座面4Aを備える外側部材4、及び内側部材2と外側部材4の間に在る圧縮部材3を有する。内側座面2Aと外側座面4Aは軸8を円周の中心とする。内側座面2Aと外側座面4Aに軸に対称で平行な等分布圧縮力qが作用し、ばねは軸方向に変形量を生じると仮定する。等分布圧縮力が作用しないときのばねの高さをhtotalとし、等分布圧縮力が作用するときのばねの高さ1Zをhtotal-wとする。ここに、wはばねの軸方向の変形量であり、変形量の正負符号はばねの高さが減少する場合を正符号とする。qの合力を(1)式で定義する。 1 and 2, the cylindrical spring 1 has an inner member 2 with an annular inner bearing surface 2A, an outer member 4 with an annular outer bearing surface 4A surrounding the inner member 2 from the outside in the direction perpendicular to the axis, and a compression member 3 between the inner member 2 and the outer member 4. The inner bearing surface 2A and the outer bearing surface 4A have an axis 8 as the center of the circumference. It is assumed that a uniformly distributed compressive force q that is symmetrical and parallel to the axis acts on the inner bearing surface 2A and the outer bearing surface 4A, and the spring generates a deformation in the axial direction. The height of the spring when the uniformly distributed compressive force is not acting is defined as h total , and the height 1Z of the spring when the uniformly distributed compressive force acts is defined as h total -w. Here, w is the amount of deformation of the spring in the axial direction, and the positive and negative signs of the deformation are positive when the height of the spring decreases. The resultant force of q is defined by equation (1).
(2)各部材の組立・幾何特性
a)内側部材2
図3は内側部材2の形状を表す立体図である。内側部材2は、内側座面2Aに加えて、内側座面2Aの外縁内周と角部を成し且つ軸の負方向に延伸する円柱面状の大径案内面2C、大径案内面2Cと角部を成し且つ内側座面2Aの裏側に延伸する円環状の内側支持面2D、及び内側支持面2Dの内縁円周と隅角部を成し且つ軸の負の方向に延伸する円柱面状の小径圧力面2Bを有する。大径案内面2C、内側支持面2Dおよび小径圧力面2Bは軸8を円周の中心とする。小径圧力面2Bと大径案内面2Cは軸8に平行であることに特に注意する。内側支持面2Dは軸直交方向に傾斜させても良い。図では内側部材2の内面2Eの半径を軸方向に一定として描いているが、半径は軸方向に変化させても良く、内面側を同心円の単層構造または複層構造にしたり、内面側に別の部材を装着したり、内面側に小径圧力面2Bを形成する材料と異なる材料を充填したりして良い。
(2) Assembly and geometric characteristics of each component a) Inner component 2
3 is a three-dimensional diagram showing the shape of the inner member 2. In addition to the inner bearing surface 2A, the inner member 2 has a cylindrical large diameter guide surface 2C that forms a corner with the inner circumference of the outer edge of the inner bearing surface 2A and extends in the negative direction of the axis, an annular inner support surface 2D that forms a corner with the large diameter guide surface 2C and extends to the back side of the inner bearing surface 2A, and a cylindrical small diameter pressure surface 2B that forms a corner with the inner circumference of the inner support surface 2D and extends in the negative direction of the axis. The large diameter guide surface 2C, the inner support surface 2D, and the small diameter pressure surface 2B have the axis 8 as the center of the circumference. It should be particularly noted that the small diameter pressure surface 2B and the large diameter guide surface 2C are parallel to the axis 8. The inner support surface 2D may be inclined in the direction perpendicular to the axis. In the figure, the radius of the inner surface 2E of the inner member 2 is drawn as being constant in the axial direction, but the radius may be changed in the axial direction, the inner surface side may have a concentric single-layer structure or a multi-layer structure, another member may be attached to the inner surface side, or the inner surface side may be filled with a material different from the material forming the small diameter pressure surface 2B.
b)外側部材4
図4は外側部材4の形状を表す立体図である。外側部材4は、外側座面4Aに加えて、外側座面4Aの内縁円周と角部を成し且つ軸の正方向に延伸し且つ小径圧力面2Bと摺動嵌合する円孔面状の小径案内面4C、小径案内面4Cと角部を成し且つ外側座面4Aの裏側に延伸する円環状の外側支持面4D、及び外側支持面4Dの外縁円周と隅角部を成し且つ軸の正の方向に延伸し且つ大径案内面2Cと摺動嵌合する円孔面状の大径圧力面4Bを有する。小径案内面4C、外側支持面4D及び大径圧力面4Bは軸8を円周の中心とする。小径案内面4Cと大径圧力面4Bは軸に平行であることに特に注意する。外側支持面4Dは軸直交方向に傾斜させても良い。図では外側部材4の外面4Eの半径を一定として描いているが、半径は軸方向に変化させても良く、外面側に別の部材を装着したりして、外面側を単層構造又は複層構造にしたり、最も外側に異形線材などを巻き廻したりして良い。
b) Outer member 4
4 is a three-dimensional diagram showing the shape of the outer member 4. In addition to the outer bearing surface 4A, the outer member 4 has a small diameter guide surface 4C in the form of a circular hole surface, which forms a corner with the inner circumference of the outer bearing surface 4A, extends in the positive direction of the axis, and slides with the small diameter pressure surface 2B, an annular outer support surface 4D which forms a corner with the small diameter guide surface 4C and extends to the back side of the outer bearing surface 4A, and a large diameter pressure surface 4B in the form of a circular hole surface, which forms a corner with the outer circumference of the outer support surface 4D, extends in the positive direction of the axis, and slides with the large diameter guide surface 2C. The small diameter guide surface 4C, the outer support surface 4D, and the large diameter pressure surface 4B have the axis 8 as the center of the circumference. It should be particularly noted that the small diameter guide surface 4C and the large diameter pressure surface 4B are parallel to the axis. The outer support surface 4D may be inclined in the direction perpendicular to the axis. In the figure, the radius of the outer surface 4E of the outer member 4 is drawn as being constant, but the radius may be changed in the axial direction, and another member may be attached to the outer surface side to give the outer surface side a single-layer structure or a multi-layer structure, or a deformed wire or the like may be wound around the outermost side.
c)格納空間1Cの形成と格納空間1Cの容積減少特性
図5は内側部材2と外側部材4の組立図(中央断面図)である。内側支持面2Dと外側支持面4Dは軸方向に対向し、大径案内面2Cと大径圧力面4Bは互いに外側隙間1Aを挟んで摺動嵌合し、且つ小径案内面4Cと小径圧力面2Bは互いに内側隙間1Bを挟んで摺動嵌合する状態になるように内側部材2と外側部材4は組み立てられる。外側隙間1Aと内側隙間1Bの軸直交方向の大きさは可能な限り小さい方が良い。小径圧力面2Bと大径圧力面4Bは軸直交方向に対向し、内側支持面2Dと外側支持面4Dは軸方向に対向し、これらの4つの面は円筒形状の格納空間1Cを形成する。これらの4つの面を格納空間1Cの内面と呼ぶ。ただし、この格納空間1Cの内側支持面2D側と外側支持面4D側にはそれぞれ概円環状の外側隙間1A及び内側隙間1Bが在る。内側支持面2Dと外側支持面4Dの軸方向の間隔を格納空間1Cの高さ1Yと呼ぶ。内側座面2Aと外側座面4Aの軸方向の間隔を内側部材2と外側部材4の組立高さ1Zと呼ぶ。
c) Formation of storage space 1C and volume reduction characteristics of storage space 1C Figure 5 is an assembly diagram (central cross-sectional view) of the inner member 2 and the outer member 4. The inner support surface 2D and the outer support surface 4D are opposed to each other in the axial direction, the large diameter guide surface 2C and the large diameter pressure surface 4B are slidably fitted to each other with an outer gap 1A therebetween, and the small diameter guide surface 4C and the small diameter pressure surface 2B are slidably fitted to each other with an inner gap 1B therebetween. It is preferable that the size of the outer gap 1A and the inner gap 1B in the axial direction be as small as possible. The small diameter pressure surface 2B and the large diameter pressure surface 4B are opposed to each other in the axial direction, the inner support surface 2D and the outer support surface 4D are opposed to each other in the axial direction, and these four surfaces form a cylindrical storage space 1C. These four surfaces are called the inner surfaces of the storage space 1C. However, there are roughly annular outer gaps 1A and inner gaps 1B on the inner support surface 2D side and the outer support surface 4D side of this storage space 1C, respectively. The axial distance between the inner support surface 2D and the outer support surface 4D is called the height 1Y of the storage space 1C. The axial distance between the inner seating surface 2A and the outer seating surface 4A is called the assembly height 1Z of the inner member 2 and the outer member 4.
圧縮力の作用に伴い組立高さ1Zが減少すると、格納空間1Cの高さ1Yも等しく減少する。格納空間1Cの高さの減少に拘わらず軸直交方向面内における格納空間1Cの空間断面積が変化しない条件においては、格納空間1Cの高さが減少することにより格納空間1Cの容積は高さの減少量と空間断面積の積に相当する分量だけ減少し、且つ格納空間1Cは格納空間1C内に在る物体に体積圧縮作用を及ぼす。物体が格納空間1Cの内部に在り且つ物体の表面と格納空間1Cの内面が摺接する条件では、体積圧縮作用により物体に圧縮性の応力が生じ、物体の表面と格納空間1Cの内面に面圧が生じる。さらに物体が体積減少性を有する場合は体積弾性係数に基づいて物体の体積が減少する。物体の体積減少量と格納空間1Cの容積減少量は等しい。これらの性質を格納空間1Cの容積減少特性と呼ぶ。 When the assembly height 1Z decreases due to the action of the compressive force, the height 1Y of the storage space 1C also decreases equally. Under conditions where the spatial cross-sectional area of the storage space 1C in the axially orthogonal plane does not change regardless of the reduction in the height of the storage space 1C, the volume of the storage space 1C decreases by an amount equivalent to the product of the reduction in height and the spatial cross-sectional area, and the storage space 1C exerts a volumetric compression effect on the object in the storage space 1C. Under conditions where an object is inside the storage space 1C and the surface of the object is in sliding contact with the inner surface of the storage space 1C, the volumetric compression effect generates compressive stress in the object, and surface pressure is generated between the surface of the object and the inner surface of the storage space 1C. Furthermore, if the object has a volumetric reduction property, the volume of the object decreases based on the bulk elasticity coefficient. The amount of volume reduction of the object and the amount of volume reduction of the storage space 1C are equal. These properties are called the volume reduction characteristics of the storage space 1C.
d)圧縮部材3
図6は圧縮部材3(5+6+7)の形状を表す立体図である。圧縮部材3は図5に示す格納空間1Cと等しい円筒形状を基準形とする。圧縮部材3の形状については、圧縮部材3と内側部材2と外側部材4とが一緒に組み立て可能であり且つ圧縮部材3の表面が格納空間1Cの内面に摺接し且つ圧縮部材3を格納空間1Cに隙間なく閉じ込められるようにするのが良い。また、圧縮部材3を内側部材2と外側部材4の間に圧入しながらこれらを組み立てても良い。圧縮部材3は外側密閉リング5、円筒6及び内側密閉リング7を有する。図に示すようにこれらは軸方向に重ねられる。圧縮部材3の高さ3Zをhmとし、円筒6の高さ6Zをhとする。円筒ばね1の軸方向の有効変形量を確保する観点から、比h/hmは0.8以上で1に近い比が適している。外側密閉リング5、円筒6及び内側密閉リング7は一体としても良い。
d) Compression member 3
FIG. 6 is a three-dimensional diagram showing the shape of the compression member 3 (5+6+7). The compression member 3 has a cylindrical shape equivalent to the storage space 1C shown in FIG. 5 as a standard shape. The shape of the compression member 3 is preferably such that the compression member 3, the inner member 2, and the outer member 4 can be assembled together, and the surface of the compression member 3 is in sliding contact with the inner surface of the storage space 1C, so that the compression member 3 is enclosed in the storage space 1C without any gaps. The compression member 3 may also be assembled while being pressed between the inner member 2 and the outer member 4. The compression member 3 has an outer sealing ring 5, a cylinder 6, and an inner sealing ring 7. These are stacked in the axial direction as shown in the figure. The height 3Z of the compression member 3 is h m , and the height 6Z of the cylinder 6 is h. From the viewpoint of ensuring the effective deformation amount of the cylindrical spring 1 in the axial direction, the ratio h/h m is suitable to be 0.8 or more and close to 1. The outer sealing ring 5, the cylinder 6, and the inner sealing ring 7 may be integrated.
図5と図6を参照して、圧縮部材3は自身の表面と格納空間1Cの内面が摺接する状態として格納空間1Cの中に隙間なく閉じ込められる。具体的には、圧縮部材3の筒内面3C(5C+6C+7C)と筒外面3D(5D+6D+7D)はそれぞれ小径圧力面2Bと大径圧力面4Bに潤滑液又は/及び潤滑剤を伴って摺接する。圧縮部材3の第一端面3A(外側密閉リング5の第一端面5A)は内側支持面2Dに潤滑液又は/及び潤滑剤を伴って摺接し且つ外側隙間1Aを塞ぐ。同第二端面3B(内側密閉リングの第二端面7B)は外側支持面4Dと潤滑液又は/及び潤滑剤を伴って摺接し且つ内側隙間1Bを塞ぐ。圧縮部材3の表面は小径圧力面2B、内側支持面2D、大径圧力面4B及び外側支持面4Dとはそれぞれ連結されないことに特に注意する。圧縮部材3を形成する材料を格納空間1Cに充填して圧縮部材3を形成しても良い。 5 and 6, the compression member 3 is enclosed in the storage space 1C without any gaps, with its own surface in sliding contact with the inner surface of the storage space 1C. Specifically, the cylinder inner surface 3C (5C+6C+7C) and the cylinder outer surface 3D (5D+6D+7D) of the compression member 3 are in sliding contact with the small diameter pressure surface 2B and the large diameter pressure surface 4B, respectively, with lubricating liquid or/and lubricant. The first end surface 3A of the compression member 3 (the first end surface 5A of the outer sealing ring 5) is in sliding contact with the inner support surface 2D with lubricating liquid or/and lubricant and closes the outer gap 1A. The second end surface 3B (the second end surface 7B of the inner sealing ring) is in sliding contact with the outer support surface 4D with lubricating liquid or/and lubricant and closes the inner gap 1B. Please note that the surface of the compression member 3 is not connected to the small diameter pressure surface 2B, the inner support surface 2D, the large diameter pressure surface 4B, and the outer support surface 4D. The compression member 3 may be formed by filling the storage space 1C with the material that forms the compression member 3.
(3)各部材の力学特性等
a)内側部材2
図3と図6を参照して、内側部材2の小径圧力面2Bは圧縮部材3の筒内面3Cと潤滑液又は/及び潤滑剤を伴って摺接するので、小径圧力面2Bには面圧と摩擦応力が作用する。内側部材2は小径圧力面2Bに面圧が作用すると小径圧力面2Bが変形し且つ面圧が無くなると小径圧力面2Bは元の形状に戻るものである。小径圧力面2Bに作用する面圧と小径圧力面2Bの半径方向の変形量との関係は弾性が良いが、面圧と変形量の関係では内側部材2を形成する材料等の内部摩擦による履歴差を含んでも良い。小径圧力面2Bは筒内面との摩擦係数が小さく筒内面の摩耗が少ない等の筒内面との摺動に適した表面性状とするのが良い。小径圧力面2Bの表面粗さは筒内面の表面粗さより小さいのが望ましい。小径圧力面2Bに潤滑液又は/及び潤滑剤を付着させるのが良い。小径圧力面2Bには可能変形量を大きくする観点から、焼き嵌めまたは膨張材の充填等により、小径圧力面とその近傍に円周方向の初期引張応力を導入するのが良い。大径案内面2Cには大径圧力面4Bとの摺動に備えて摺動材を付着させる、埋め込む又は取り付けるのが良い。また、大径案内面2Cには大径圧力面4Bに摺接して潤滑液の漏洩及び外部からの液体や粉塵などの侵入を防止するシーリングを施すのが良い。
(3) Mechanical properties of each component a) Inner component 2
3 and 6, the small diameter pressure surface 2B of the inner member 2 is in sliding contact with the cylinder inner surface 3C of the compression member 3 with lubricating liquid or/and lubricant, so that surface pressure and frictional stress act on the small diameter pressure surface 2B. When surface pressure acts on the small diameter pressure surface 2B of the inner member 2, the small diameter pressure surface 2B is deformed, and when the surface pressure is removed, the small diameter pressure surface 2B returns to its original shape. The relationship between the surface pressure acting on the small diameter pressure surface 2B and the amount of radial deformation of the small diameter pressure surface 2B is elastic, but the relationship between the surface pressure and the amount of deformation may include a history difference due to internal friction of the material forming the inner member 2, etc. It is preferable that the small diameter pressure surface 2B has a surface property suitable for sliding with the cylinder inner surface, such as a small friction coefficient with the cylinder inner surface and little wear of the cylinder inner surface. It is preferable that the surface roughness of the small diameter pressure surface 2B is smaller than the surface roughness of the cylinder inner surface. It is preferable that the small diameter pressure surface 2B is applied with lubricating liquid or/and lubricant. From the viewpoint of increasing the amount of possible deformation of the small diameter pressure surface 2B, it is preferable to introduce an initial tensile stress in the circumferential direction to the small diameter pressure surface and its vicinity by shrink fitting or filling with an expansion material. It is preferable to attach, embed or attach a sliding material to the large diameter guide surface 2C in preparation for sliding with the large diameter pressure surface 4B. It is also preferable to provide a seal to the large diameter guide surface 2C in sliding contact with the large diameter pressure surface 4B to prevent leakage of lubricating liquid and intrusion of liquid, dust, etc. from the outside.
b)外側部材4
図4と図6を参照して、外側部材4の大径圧力面4Bは圧縮部材3の筒外面3Dと潤滑液又は/及び潤滑剤を伴って摺接するので、大径圧力面4Bには面圧と摩擦応力が作用する。外側部材4は大径圧力面4Bに面圧が作用すると大径圧力面4Bが変形し且つ面圧が無くなると大径圧力面4Bは元の形状に戻るものである。大径圧力面4Bに作用する面圧と大径圧力面4Bの半径方向の変形量との関係は弾性が良いが、面圧と変形量の関係では外側部材4を形成する材料等の内部摩擦による履歴差を含んでも良い。大径圧力面4Bは筒外面との摩擦係数が小さく筒外面の摩耗が少ない等の筒外面との摺動に適した表面性状とするのが良い。大径圧力面4Bの表面粗さは筒外面の表面粗さより小さいのが望ましい。大径圧力面4Bには潤滑液又は/及び潤滑剤を付着させるのが良い。可能変形量を大きくする観点から、焼き嵌め、溶接嵌めまたはワイヤーラッピングなどにより、大径圧力面4Bとその近傍に円周方向の初期圧縮応力を導入するのが良い。小径案内面4Cには小径圧力面2Bとの摺動に備えて摺動材などを付着させる、埋め込む又は取り付けるのが良い。また、小径案内面4Cには小径圧力面2Bに摺接して潤滑液の漏洩及び外部からの液体や粉塵などの侵入を防止するシーリングを施すのが良い。
b) Outer member 4
4 and 6, the large-diameter pressure surface 4B of the outer member 4 is in sliding contact with the cylinder outer surface 3D of the compression member 3 with lubricating liquid or/and lubricant, so that the large-diameter pressure surface 4B is subjected to surface pressure and frictional stress. When surface pressure acts on the large-diameter pressure surface 4B of the outer member 4, the large-diameter pressure surface 4B is deformed, and when the surface pressure is removed, the large-diameter pressure surface 4B returns to its original shape. The relationship between the surface pressure acting on the large-diameter pressure surface 4B and the amount of radial deformation of the large-diameter pressure surface 4B is elastic, but the relationship between the surface pressure and the amount of deformation may include a history difference due to internal friction of the material forming the outer member 4. It is preferable that the large-diameter pressure surface 4B has a surface property suitable for sliding with the cylinder outer surface, such as a small friction coefficient with the cylinder outer surface and little wear of the cylinder outer surface. It is preferable that the surface roughness of the large-diameter pressure surface 4B is smaller than the surface roughness of the cylinder outer surface. It is preferable that the large-diameter pressure surface 4B is applied with lubricating liquid or/and lubricant. From the viewpoint of increasing the amount of possible deformation, it is preferable to introduce an initial compressive stress in the circumferential direction to the large diameter pressure surface 4B and its vicinity by shrink fitting, welding fitting, wire wrapping, etc. It is preferable to attach, embed, or attach a sliding material to the small diameter guide surface 4C in preparation for sliding with the small diameter pressure surface 2B. It is also preferable to provide a seal to the small diameter guide surface 4C in sliding contact with the small diameter pressure surface 2B to prevent leakage of lubricating liquid and intrusion of liquid, dust, etc. from the outside.
c)格納空間1Cの容積増加特性
小径圧力面2Bと大径圧力面4Bに面圧が作用すると、小径圧力面2Bの半径が減少し、且つ大径圧力面4Bの半径が増加し、且つ格納空間1Cの空間断面積が増加する。格納空間1Cの高さが変化しない条件においては、面圧の作用によって格納空間1Cの容積は面圧の作用による空間断面積の増加量と格納空間1Cの高さの積に相当する分量だけ増加する。面圧の作用が無くなると二つの半径は元に戻るので空間断面積と容積は元に戻る。格納空間1Cの中に物体が隙間なく閉じ込められ且つ物体の表面が格納空間1Cの内面に摺接する条件では、物体に圧縮性の応力が生じると、小径圧力面2B、大径圧力面4B及びこれらと摺接する物体の表面に面圧が発生し、面圧に応じて格納空間1Cの空間断面積と物体の軸直交方向面内の断面積が増加する。これらの性質を格納空間1Cの容積増加特性と呼ぶ。
c) Volume increase characteristics of the storage space 1C When surface pressure acts on the small diameter pressure surface 2B and the large diameter pressure surface 4B, the radius of the small diameter pressure surface 2B decreases, the radius of the large diameter pressure surface 4B increases, and the spatial cross-sectional area of the storage space 1C increases. Under conditions where the height of the storage space 1C does not change, the volume of the storage space 1C increases due to the action of surface pressure by an amount equivalent to the product of the increase in the spatial cross-sectional area due to the action of surface pressure and the height of the storage space 1C. When the action of surface pressure is eliminated, the two radii return to their original values, so the spatial cross-sectional area and volume return to their original values. Under conditions where an object is confined in the storage space 1C with no gaps and the surface of the object is in sliding contact with the inner surface of the storage space 1C, when compressive stress occurs in the object, surface pressure is generated on the small diameter pressure surface 2B, the large diameter pressure surface 4B, and the surface of the object in sliding contact with them, and the spatial cross-sectional area of the storage space 1C and the cross-sectional area in the plane perpendicular to the axis of the object increase according to the surface pressure. These properties are called the volume increase characteristics of the storage space 1C.
d)円筒6
図3、図4、図6及び図8(詳細は後述する)を参照して、円筒6の筒内面6Cと筒外面6Dは潤滑液又は/及び潤滑剤を伴ってそれぞれ小径圧力面2Bと大径圧力面4Bと摺接するので、筒内面6Cと筒外面6Dには面圧と摩擦応力が作用する。円筒6の第一端面6Aと第二端面6Bはそれぞれ外側密閉リング5及び内側密閉リング7とそれぞれ摺接するので、第一端面6Aと第二端面6Bにはそれぞれ面圧と摩擦応力が作用する。円筒6の材料としては、小径圧力面2Bと大径圧力面4Bに比べて体積弾性係数又は弾性係数が小さく且つ格納空間1Cの変形に追随可能な変形性能と圧縮耐力を備える材料が適している。例えば、天然ゴム、クロロプレンゴム、高減衰ゴム及び注形が可能なポリウレタンゴムなどの粘弾性材料は円筒6の材料として適している。同様な性質の弾性材料も適している。降伏点が低く塑性流動が生じ易い純鉛等の弾塑性材料も変形性能の観点で円筒6の材料として適している。ばね定数を低減する必要がある場合は、弾性係数がより小さく且つ体積弾性係数がより小さく且つ変形性能と圧縮耐力が高い材料を円筒の材料とするのが良い。円筒6は部位毎に異種の材料で形成しても良い。円筒6の体積または質量に対する円筒6に適した材料の合計体積または合計質量の比はそれぞれ0.8以上とするのが良く、1に近い比が適している。円筒6の筒内面6Cと筒外面6Dはそれぞれ小径圧力面2Bと大径圧力面4Bとの摺動に適した表面性状とするのが良い。例えば、筒内面6Cと筒外面6Dはシリコーンオイルなどの潤滑液又は/及びフッ素樹脂微粉末などの潤滑剤を保持できる微細な窪み等を備えるのが良い。筒内面6Cと筒外面6Dをフッ素樹脂繊維等の織物で被覆し、織物にシリコーンオイル等の潤滑液を含侵しても良い。
d) Cylinder 6
3, 4, 6 and 8 (details will be described later), the cylinder inner surface 6C and the cylinder outer surface 6D of the cylinder 6 are in sliding contact with the small diameter pressure surface 2B and the large diameter pressure surface 4B, respectively, accompanied by lubricating liquid or/and lubricant, so that surface pressure and frictional stress act on the cylinder inner surface 6C and the cylinder outer surface 6D. The first end surface 6A and the second end surface 6B of the cylinder 6 are in sliding contact with the outer sealing ring 5 and the inner sealing ring 7, respectively, so that surface pressure and frictional stress act on the first end surface 6A and the second end surface 6B, respectively. As the material of the cylinder 6, a material that has a smaller bulk modulus or elastic modulus than the small diameter pressure surface 2B and the large diameter pressure surface 4B and has a deformation performance and compressive strength that can follow the deformation of the storage space 1C is suitable. For example, viscoelastic materials such as natural rubber, chloroprene rubber, high damping rubber, and polyurethane rubber that can be cast are suitable as the material of the cylinder 6. Elastic materials with similar properties are also suitable. An elastoplastic material such as pure lead, which has a low yield point and is prone to plastic flow, is also suitable as the material for the cylinder 6 in terms of deformation performance. When it is necessary to reduce the spring constant, it is preferable to use a material with a smaller elastic modulus, a smaller bulk modulus, and high deformation performance and compressive strength as the material for the cylinder. The cylinder 6 may be formed of different materials for each part. The ratio of the total volume or total mass of the materials suitable for the cylinder 6 to the volume or mass of the cylinder 6 should be 0.8 or more, and a ratio close to 1 is suitable. The cylinder inner surface 6C and the cylinder outer surface 6D of the cylinder 6 should have surface properties suitable for sliding between the small diameter pressure surface 2B and the large diameter pressure surface 4B, respectively. For example, the cylinder inner surface 6C and the cylinder outer surface 6D should have fine recesses that can hold a lubricating liquid such as silicone oil and/or a lubricant such as fluororesin fine powder. The cylinder inner surface 6C and the cylinder outer surface 6D may be covered with a woven fabric such as fluororesin fiber, and the woven fabric may be impregnated with a lubricating liquid such as silicone oil.
e)外側密閉リング5及び内側密閉リング7
図5、図6及び図8(詳細は後述する)を参照して、外側密閉リング5は内側支持面2D、大径圧力面4B及び円筒6の第一端面6A(図8参照)にそれぞれ摺接し、内側支持面2Dと円筒6の第一端面6Aに圧縮力を伝達し、外側部材4と内側部材2の軸方向の相対移動を可能とし、且つ外側隙間への円筒の膨出を防止する。大径圧力面との摺動及び外側隙間への円筒の膨出防止の観点から、外側密閉リング5は、硬さにおいて大径圧力面4Bより軟らかく且つ円筒6より硬く且つ自己潤滑性を備える摺動材料を内側支持面側2Dと大径圧力面4B側に有するのが良い。外側密閉リング5の筒外面5Dが外側部材4の大径圧力面4Bと摺接する部分には初期面圧を導入するのが良い。内側密閉リング7は外側支持面4D、小径圧力面4B及び円筒6の第二端面6Bにそれぞれ摺接し、外側支持面4Dと円筒6の第二端面6Bに圧縮力を伝達し、外側部材4と内側部材2の軸方向の相対移動を可能とし、且つ内側隙間への円筒の膨出を防止する。小径圧力面2Bとの摺動及び内側隙間への円筒の膨出防止の観点から、内側密閉リング7は、硬さが小径圧力面2Bより軟らかく且つ円筒6より硬く且つ自己潤滑性を備える摺動材料を外側支持面4D側と小径圧力面2B側に有するのが良い。内側密閉リング7の筒内面7Cが内側部材2の小径圧力面2Bと摺接する部分には初期面圧を導入するのが良い。
e) Outer sealing ring 5 and inner sealing ring 7
5, 6 and 8 (details will be described later), the outer sealing ring 5 is in sliding contact with the inner support surface 2D, the large-diameter pressure surface 4B and the first end surface 6A of the cylinder 6 (see FIG. 8), respectively, and transmits a compressive force to the inner support surface 2D and the first end surface 6A of the cylinder 6, enabling the outer member 4 and the inner member 2 to move relative to each other in the axial direction, and preventing the cylinder from expanding into the outer gap. From the viewpoint of sliding with the large-diameter pressure surface and preventing the cylinder from expanding into the outer gap, it is preferable that the outer sealing ring 5 has a sliding material on the inner support surface side 2D and the large-diameter pressure surface 4B side that is softer in hardness than the large-diameter pressure surface 4B, harder than the cylinder 6, and has self-lubrication. It is preferable to introduce an initial surface pressure to the portion where the cylinder outer surface 5D of the outer sealing ring 5 is in sliding contact with the large-diameter pressure surface 4B of the outer member 4. The inner sealing ring 7 is in sliding contact with the outer support surface 4D, the small diameter pressure surface 4B, and the second end surface 6B of the cylinder 6, respectively, and transmits a compressive force to the outer support surface 4D and the second end surface 6B of the cylinder 6, allowing the outer member 4 and the inner member 2 to move relative to each other in the axial direction, and preventing the cylinder from expanding into the inner gap. From the viewpoint of sliding with the small diameter pressure surface 2B and preventing the cylinder from expanding into the inner gap, it is preferable that the inner sealing ring 7 has a sliding material on the outer support surface 4D side and the small diameter pressure surface 2B side that is softer than the small diameter pressure surface 2B, harder than the cylinder 6, and has self-lubrication. It is preferable to introduce an initial surface pressure to the portion where the cylindrical inner surface 7C of the inner sealing ring 7 is in sliding contact with the small diameter pressure surface 2B of the inner member 2.
(4)等分布圧縮力の伝達と変形の原理
先ず等分布圧縮力の伝達経路を説明し、次に格納空間1Cの容積減少特性、容積増加特性及び圧縮部材3(円筒6)を形成する材料の体積弾性係数に基づいて円筒ばね1の変形の原理を説明する。圧縮部材3の表面が格納空間1Cの内面に潤滑液又は/及び潤滑剤を伴って摺接し、小径圧力面2Bと大径圧力面4Bは軸と平行であることから、等分布圧縮力の大部分は内側座面2A、内側支持面2D、圧縮部材3の第一端面と第二端面、外側支持面及び外側座面4Aに発生する面圧並びに面圧に起因して発生する各面の間に介在する部材の応力によって伝達され、等分布圧縮力の残りの部分は内側応力面、外側内側圧力、筒内面及び筒外面に発生する摩擦応力並びに摩擦応力に起因して発生する内側部材2、外側部材4及び圧縮部材3の応力によって伝達されると考えられる。
(4) Principle of transmission and deformation of uniformly distributed compressive force First, the transmission path of the uniformly distributed compressive force will be explained, and then the principle of deformation of the cylindrical spring 1 will be explained based on the volume reduction characteristic, volume increase characteristic, and bulk modulus of the material forming the compression member 3 (cylinder 6) of the storage space 1C. Since the surface of the compression member 3 is in sliding contact with the inner surface of the storage space 1C accompanied by lubricating liquid or/and lubricant, and the small diameter pressure surface 2B and the large diameter pressure surface 4B are parallel to the axis, it is considered that the majority of the uniformly distributed compressive force is transmitted by the surface pressure generated on the inner seat surface 2A, the inner support surface 2D, the first end surface and the second end surface of the compression member 3, the outer support surface, and the outer seat surface 4A of the compression member 3, as well as the stress of the members interposed between each surface generated due to the surface pressure, and the remaining part of the uniformly distributed compressive force is transmitted by the friction stress generated on the inner stress surface, the outer inner pressure, the inner surface and the outer surface of the cylinder, and the stress of the inner member 2, the outer member 4, and the compression member 3 generated due to the friction stress.
円筒ばね1に等分布圧縮力が作用すると、圧縮部材3の筒内面と筒外面がそれぞれ小径圧力面2Bと大径圧力面4Bと滑ることによって格納空間1Cの容積減少特性が有効になり、格納空間1Cの高さと容積は減少し、圧縮部材3に圧縮性の応力が生じ、且つ圧縮部材3の表面と格納空間1Cの内面に面圧が発生する。これらと同時に容積増加特性が有効になり、格納空間1Cの空間断面積と容積が増加する。さらに圧縮部材3の円筒が体積減少性を有する場合は体積弾性係数に基づいて圧縮部材3(円筒)の体積が減少する。円筒6が体積減少性を有しない場合は圧縮部材3(円筒)の体積は減少しない。 When a uniformly distributed compressive force acts on the cylindrical spring 1, the inner and outer cylindrical surfaces of the compression member 3 slide against the small diameter pressure surface 2B and large diameter pressure surface 4B, respectively, and the volume reduction characteristic of the storage space 1C becomes effective, the height and volume of the storage space 1C decrease, compressive stress is generated in the compression member 3, and surface pressure is generated on the surface of the compression member 3 and the inner surface of the storage space 1C. At the same time, the volume increase characteristic becomes effective, and the spatial cross-sectional area and volume of the storage space 1C increase. Furthermore, if the cylinder of the compression member 3 has volume reduction properties, the volume of the compression member 3 (cylinder) decreases based on the bulk elasticity coefficient. If the cylinder 6 does not have volume reduction properties, the volume of the compression member 3 (cylinder) does not decrease.
格納空間1Cの容積と圧縮部材3の体積は常に等しく、等分布圧縮力と円筒ばね1の内力はつり合わなければならない。よって、圧縮部材3(円筒)が体積減少性を有する場合は、容積減少特性に基づく格納空間1Cの容積減少量と容積増加特性に基づく格納空間1Cの体積増加量の和が体積弾性係数に基づく圧縮部材3(円筒)の体積減少量に等しくなるまで、同時に内側支持面2Dに作用する面圧の軸方向成分の合力と小径圧力面に作用する摩擦応力の軸方向成分の合力の和が等分布圧縮力の合力(圧縮力)とつり合い且つ外側支持面に作用する面圧の軸方向成分の合力と大径圧力面に作用する摩擦応力の軸方向成分の合力の和が等分布圧縮力の合力(圧縮力)とつり合うまで、格納空間1Cと圧縮部材3の形状は等しく変形し、同時に格納空間1Cの内面と圧縮部材3の表面は互いに滑ると考えられる。 The volume of the storage space 1C and the volume of the compression member 3 must always be equal, and the uniformly distributed compression force and the internal force of the cylindrical spring 1 must be balanced. Therefore, when the compression member 3 (cylinder) has a volume reduction property, the shapes of the storage space 1C and the compression member 3 are equally deformed, and at the same time, the inner surface of the storage space 1C and the surface of the compression member 3 are considered to slide against each other until the sum of the volume reduction amount of the storage space 1C based on the volume reduction characteristic and the volume increase amount of the storage space 1C based on the volume increase characteristic becomes equal to the volume reduction amount of the compression member 3 (cylinder) based on the bulk elasticity coefficient, and the sum of the resultant force of the axial component of the surface pressure acting on the inner support surface 2D and the resultant force of the axial component of the friction stress acting on the small diameter pressure surface is balanced with the resultant force (compression force) of the uniformly distributed compression force, and the sum of the resultant force of the axial component of the surface pressure acting on the outer support surface and the resultant force of the axial component of the friction stress acting on the large diameter pressure surface is balanced with the resultant force (compression force) of the uniformly distributed compression force.
円筒6が体積減少性を有しない場合は、容積減少特性に基づく格納空間1Cの容積減少量と容積増加特性に基づく格納空間1Cの容積増加量は等しい。 If the cylinder 6 does not have a volume reduction property, the amount of volume reduction of the storage space 1C based on the volume reduction property is equal to the amount of volume increase of the storage space 1C based on the volume increase property.
摩擦応力の影響を考えなければ、体積弾性係数に基づく圧縮部材3(円筒)の体積の減少と格納空間1Cの空間断面積の増加によって格納空間1Cの高さと圧縮部材3の高さが減少すると考えて良い。内側部材2と外側部材4の軸方向の変形は圧縮部材3の高さの減少に比べて小さいと仮定すると、ばねの軸方向の変形量は圧縮部材3の高さの減少によって発現すると考えられる。また、圧縮部材3は格納空間1Cの変形に追随する変形性能と耐力を備える必要がある。 If the effects of frictional stress are not taken into consideration, it is reasonable to assume that the height of the storage space 1C and the height of the compression member 3 decrease due to the decrease in the volume of the compression member 3 (cylinder) based on the bulk modulus of elasticity and the increase in the spatial cross-sectional area of the storage space 1C. Assuming that the axial deformation of the inner member 2 and the outer member 4 is smaller than the decrease in the height of the compression member 3, it is believed that the axial deformation of the spring is expressed by the decrease in the height of the compression member 3. In addition, the compression member 3 needs to have the deformation performance and strength to follow the deformation of the storage space 1C.
圧縮部材3の断面積の増加に関わる変形は弾性変形に限らず弾塑性変形で生じても良いと考えられる。ただし、弾塑性変形が生じる場合は残留変形に注意する必要がある。 It is believed that the deformation associated with the increase in the cross-sectional area of the compression member 3 may occur not only due to elastic deformation but also due to elastoplastic deformation. However, if elastoplastic deformation occurs, attention must be paid to residual deformation.
外側密閉リング5と内側密閉リング7のそれぞれの軸方向の変形量は小さいと仮定すると円筒6の高さの減少量をばねの軸方向の変形量と見なすことができる。等分布圧縮力の作用が無くなると、格納空間1Cの容積減少特性と容積増加特性及び円筒6の弾性によりばねの変形量は元に戻ると考えられる。ただし、摺動部の摩擦応力、円筒の内部摩擦または塑性変形などによっての残留変形が生じる場合がある。 Assuming that the amount of axial deformation of each of the outer sealing ring 5 and the inner sealing ring 7 is small, the reduction in the height of the cylinder 6 can be considered the amount of axial deformation of the spring. When the uniformly distributed compressive force is no longer acting, the amount of deformation of the spring is thought to return to its original state due to the volume decrease and increase characteristics of the storage space 1C and the elasticity of the cylinder 6. However, residual deformation may occur due to frictional stress in the sliding parts, internal friction or plastic deformation of the cylinder, etc.
円筒6の変形を弾性の範囲に限ると、円筒6を形成する材料の体積弾性係数又は弾性係数、円筒6の出来形、小径圧力面2Bと大径圧力面4Bの半径、小径圧力面2Bの面圧に対する変形特性、大径圧力面4Bの面圧に対する変形特性、小径圧力面2Bと筒内面との摩擦係数、及び筒外面と大径圧力面4Bとの摩擦係数などが、ばねの圧縮力と変形量に関係すると考えられる。体積弾性係数が小さいほど及び面圧による格納空間1Cの空間断面積の増加が大きいほど円筒ばね1のばね定数はより小さくなると考えられる。円筒6の体積の減少を考慮しない場合は体積弾性係数の代わりに弾性係数を指標にして材料を選定して良い。なお、圧縮ばねの変形量の増加に伴い、外側隙間と内側隙間はそれぞれ拡大するので、円筒の膨出防止の観点で注意が必要である。 If the deformation of the cylinder 6 is limited to the elastic range, the bulk modulus or elastic modulus of the material forming the cylinder 6, the finished shape of the cylinder 6, the radius of the small diameter pressure surface 2B and the large diameter pressure surface 4B, the deformation characteristics of the small diameter pressure surface 2B against the surface pressure, the deformation characteristics of the large diameter pressure surface 4B against the surface pressure, the friction coefficient between the small diameter pressure surface 2B and the inner cylinder surface, and the friction coefficient between the outer cylinder surface and the large diameter pressure surface 4B are thought to be related to the compression force and deformation amount of the spring. The smaller the bulk modulus of elasticity is and the greater the increase in the spatial cross-sectional area of the storage space 1C due to the surface pressure, the smaller the spring constant of the cylindrical spring 1 is thought to be. If the decrease in the volume of the cylinder 6 is not taken into consideration, the elastic modulus may be used as an indicator instead of the bulk modulus of elasticity to select the material. Note that as the deformation amount of the compression spring increases, the outer gap and the inner gap each expand, so care must be taken to prevent the cylinder from bulging.
3.圧縮力と変形量の関係
(1)基本寸法と材料定数
図7では円筒ばね1の基本寸法を定義する。内側部材2の内面の半径、小径圧力面と筒内面の半径、筒外面と大径圧力面の半径、及び外側部材4の外面の半径をそれぞれr0、r1、r2及びr3とする。内側部材2の高さと大径案内面の高さをそれぞれhinとhin,gとし、外側部材4の高さと小径案内面の高さをそれぞれhoutとhout,gとする。図中の高さwcrを幾何限界変形量と定義する。括弧()内の数値は、後述する試験体の寸法である。内側部材2と外側部材4を弾性体として、これらの弾性係数とポアソン比をそれぞれEsとνsとする。外側密閉リングと内側密閉リングは弾性体とし、これらの変形および体積変化は小さいとしてこれらが軸方向の変形量に及ぼす影響は考えない。また、摩擦応力が力のつり合い及び変形に及ぼす影響は考えない。円筒の材料定数は後述する。
3. Relationship between compression force and deformation (1) Basic dimensions and material constants In Figure 7, the basic dimensions of the cylindrical spring 1 are defined. The radius of the inner surface of the inner member 2, the radius of the small diameter pressure surface and the inner surface of the cylinder, the radius of the outer surface of the cylinder and the large diameter pressure surface, and the radius of the outer surface of the outer member 4 are respectively r 0 , r 1 , r 2 , and r 3 . The height of the inner member 2 and the height of the large diameter guide surface are respectively h in and h in,g , and the height of the outer member 4 and the height of the small diameter guide surface are respectively h out and h out,g . The height w cr in the figure is defined as the geometric limit deformation. The values in parentheses () are the dimensions of the test specimen described later. The inner member 2 and the outer member 4 are elastic bodies, and their elastic coefficients and Poisson's ratios are respectively E s and ν s . The outer sealing ring and the inner sealing ring are elastic bodies, and their deformation and volume change are small, so their influence on the axial deformation is not considered. In addition, the influence of friction stress on the balance of forces and deformation is not considered. The material constants of the cylinder will be described later.
(2)円筒ばね1の原理
円筒は3軸等圧縮の状態にあり、円筒においては(2)式の近似式が成り立つと仮定する。
(2) Principle of Cylindrical Spring 1 It is assumed that the cylinder is in a state of equal compression on three axes, and that the approximation equation (2) holds true for the cylinder.
図8では円筒に作用する面圧と筒内面と筒外面の半径方向の変形量を定義する。筒内面、筒外面、第一端面(6A)及び第二端面(6B)に面圧pが一様に作用する。図では一部に面圧が作用する様に描いているが、面圧は各面に一様に作用する。pが作用するときの筒内面と筒外面の半径方向の変形量をそれぞれu1とu2とする。変形量の正負符号は半径が増加する方向を正とする。 In Figure 8, the surface pressure acting on the cylinder and the amount of radial deformation of the inner and outer surfaces are defined. Surface pressure p acts uniformly on the inner and outer surfaces of the cylinder, the first end face (6A), and the second end face (6B). Although the figure shows the surface pressure acting on only a portion, the surface pressure acts uniformly on each surface. The amounts of radial deformation of the inner and outer surfaces of the cylinder when p acts are u1 and u2 , respectively. The positive and negative signs of the deformation are positive in the direction in which the radius increases.
図9は円筒の変形前と変形後の形状変化を模式的に描いた図である。図では円筒の変形前の形状を細い破線で示し、変形後の形状を太い実線で示す。変形前と変形後の円筒の高さはそれぞれhとh-wであり、wは円筒の軸方向の変形量である。筒内面と筒外面の半径方向の変形量はそれぞれu1とu2であるから、筒内面と筒外面の変形後の半径はそれぞれr1+u1とr2+u2となる。これらの半径は高さ方向には変化しないと仮定する。円筒は3軸等圧縮の状態であると仮定しているので、図9(b)に示すように、円筒の円周方向にはpと大きさが等しい直応力σθが生じる。 Figure 9 is a schematic diagram of the shape change of a cylinder before and after deformation. In the figure, the shape of the cylinder before deformation is shown by a thin dashed line, and the shape after deformation is shown by a thick solid line. The heights of the cylinder before and after deformation are h and h-w, respectively, and w is the amount of deformation in the axial direction of the cylinder. The amounts of radial deformation of the inner and outer surfaces of the cylinder are u1 and u2 , respectively, so the radii of the inner and outer surfaces after deformation are r1 + u1 and r2 + u2 , respectively. It is assumed that these radii do not change in the height direction. Since it is assumed that the cylinder is in a state of uniform compression on three axes, a normal stress σ θ, which is equal in magnitude to p, is generated in the circumferential direction of the cylinder, as shown in Figure 9(b).
変形前の円筒の断面積をAとする。断面積Aは図9(b)に示す左上がりの斜線で示す部分の面積である。変形前の体積Vは図9(a)に示す右上がりの斜線部に相当する体積V1と左上がりの斜線部に相当する体積V2の和となる。ここで、V1は格納空間1Cの容積減少特性に基づく円筒の体積減少量である。A、V、V1及びV2は(4)式~(7)式で表せる。 The cross-sectional area of the cylinder before deformation is A. Cross-sectional area A is the area of the part shown by the diagonal line slanting upwards to the left in Figure 9(b). The volume V before deformation is the sum of the volume V1 corresponding to the part with the diagonal line slanting upwards to the right in Figure 9(a) and the volume V2 corresponding to the part with the diagonal line slanting upwards to the left in Figure 9(a). Here, V1 is the amount of volume reduction of the cylinder based on the volume reduction characteristics of the containment space 1C. A, V, V1 , and V2 can be expressed by equations (4) to (7).
格納空間1Cの容積増加特性に基づく円筒の断面積増加量と体積増加量をそれぞれΔAとV3する。面積増加量ΔAは図9(b)の右上がりの斜線で示す二つの円弧状の細長い部分の面積である。体積増加量V3は図9(a)に示す右上がりの斜線で示す二つの細長い部分に相当する体積である。変形後の円筒の体積はV2+V3である。ΔAとV3はそれぞれ(8)式~(9)式で表せる。変形後の円筒の体積減少量ΔVを用いると、変形前と変更後の体積のつり合い式は(10)式となる。(6)式、(9)式及び(10)式により、体積減少量ΔVは(11)式で表される。(2)式、(5)式及び(11)式により、(12)式を得る。(12)式を等式に改め、式を変形すると、(13a)式を得る。ここで、ΔA/A|pは面圧がpであるときの断面積ひずみΔA/Aを示す。(13a)式のw/hとp/Bはそれぞれ円筒の軸ひずみと体積ひずみであるから、(13a)式より面圧pにおける円筒の軸ひずみは体積ひずみと断面積ひずみで決まり、円筒の軸方向の変形量は体積減少量と断面積増加量で決まると考えられる。断面積増加量は変形量u1、u2とpの関係が分かれば容易に求められる。 The cross-sectional area increase and the volume increase of the cylinder based on the volume increase characteristics of the storage space 1C are ΔA and V3 , respectively. The area increase ΔA is the area of the two arc-shaped elongated parts shown by the diagonal lines slanting upward to the right in FIG. 9(b). The volume increase V3 is the volume corresponding to the two elongated parts shown by the diagonal lines slanting upward to the right in FIG. 9(a). The volume of the cylinder after deformation is V2 + V3 . ΔA and V3 can be expressed by equations (8) to (9), respectively. Using the volume reduction ΔV of the cylinder after deformation, the equation for the balance of the volume before and after deformation is equation (10). From equations (6), (9), and (10), the volume reduction ΔV is expressed by equation (11). From equations (2), (5), and (11), equation (12) is obtained. By changing equation (12) to an equal equation and transforming the equation, equation (13a) is obtained. Here, ΔA/A| p indicates the cross-sectional strain ΔA/A when the surface pressure is p. Since w/h and p/B in equation (13a) are the axial strain and volumetric strain of the cylinder, respectively, it can be considered from equation (13a) that the axial strain of the cylinder at surface pressure p is determined by the volumetric strain and cross-sectional strain, and the amount of deformation in the axial direction of the cylinder is determined by the amount of volume reduction and the amount of cross-sectional area increase. The amount of cross-sectional area increase can be easily calculated if the relationship between the amounts of deformation u1 , u2 , and p is known.
図10では、(13a)式における円筒の軸ひずみ、体積ひずみ及び断面積ひずみの関係を示す。0%、2%及び4%の3ケースの体積ひずみに限定して、0%から5%までの断面積ひずみの範囲について軸ひずみの変化を示している。図の体積ひずみと断面積ひずみは共に等しい面圧で発生していることに注意が必要である。面積ひずみはΔA/A≦0.05≪1であるから、(13a)式より近似的に軸ひずみは体積ひずみと断面積ひずみの和と考えて良い。図より、3ケースの体積ひずみのそれぞれについて、断面積ひずみの増加に概ね比例して軸ひずみが増加すること、概ね軸ひずみは体積ひずみと断面積ひずみの和と見なせることが確認できる。これより、体積ひずみと断面積ひずみを大きくすることによって円筒の軸ひずみを大きくできると考えられる。 Figure 10 shows the relationship between the axial strain, volumetric strain, and cross-sectional strain of a cylinder in formula (13a). The change in axial strain is shown for the range of cross-sectional strain from 0% to 5%, limited to three cases of volumetric strain: 0%, 2%, and 4%. It should be noted that the volumetric strain and cross-sectional strain in the figure are both generated at the same surface pressure. Since the area strain is ΔA/A≦0.05<<1, the axial strain can be approximately considered to be the sum of the volumetric strain and the cross-sectional strain according to formula (13a). From the figure, it can be confirmed that for each of the three cases of volumetric strain, the axial strain increases roughly in proportion to the increase in the cross-sectional strain, and that the axial strain can be roughly considered to be the sum of the volumetric strain and the cross-sectional strain. From this, it is thought that the axial strain of a cylinder can be increased by increasing the volumetric strain and the cross-sectional strain.
体積ひずみを大きくする方法としては、体積弾性係数を小さくすること及び面圧を大きくすることが考えられる。円筒を形成する材料の3軸圧縮耐力が大きいほど、小径圧力面と大径圧力面の耐力が高いほど面圧を大きくすることができる。断面積ひずみを大きくする方法としては、断面積の増加量を大きくすること及び断面積を小さくすることが考えられる。円筒ばね1は小径圧力面の半径の減少と大径圧力面の半径の増加により断面積の増加を発現させている。 Possible methods for increasing volumetric strain include decreasing the bulk modulus of elasticity and increasing the surface pressure. The greater the triaxial compressive strength of the material forming the cylinder, and the greater the strength of the small diameter pressure surface and the large diameter pressure surface, the greater the surface pressure can be. Possible methods for increasing cross-sectional area strain include increasing the amount of increase in cross-sectional area and decreasing the cross-sectional area. The cylindrical spring 1 exhibits an increase in cross-sectional area by decreasing the radius of the small diameter pressure surface and increasing the radius of the large diameter pressure surface.
円筒ばね1の変形量は円筒の軸ひずみと高さによって決まるので、縦ひずみを固定すると高さを増加することによって変形量を増加でき、変形量を固定すると縦ひずみを増加させることにより高さを減少でき、高さと変形量を固定すると必要とする軸ひずみが決まると考えられる。(13a)式は円筒ばね1の軸方向の変形の原理を示す。 The amount of deformation of the cylindrical spring 1 is determined by the axial strain and height of the cylinder, so if the longitudinal strain is fixed, the amount of deformation can be increased by increasing the height, and if the amount of deformation is fixed, the height can be decreased by increasing the longitudinal strain, and it is believed that the required axial strain is determined when the height and amount of deformation are fixed. Equation (13a) shows the principle of axial deformation of the cylindrical spring 1.
(3)面圧と変形量
(13a)式に(8)式を代入し、式を変形すると、(13b)式を得る。筒内面と小径圧力面の半径方向の変形量は等しく、筒外面と大径圧力面の半径方向の変形量は等しくなければならない。面圧に対する小径圧力面の半径方向の変形係数及び大径圧力面のそれをそれぞれnin及びnoutとし、面圧と半径方向の変形量の関係を(14a)式及び(14b)式で表す。面圧の作用により小径圧力面の半径は減少するので、u1<0である。(14a)式と(14b)式を(13b)式に代入し、さらに式を変形すると、(15a)式及び(15b)式を得る。ここに、Ψ(x)は面圧xを変数とする軸方向の弾性関数と呼ぶ。小径圧力面と大径圧力面に生じる摩擦応力の影響を省略して、第一端面と第二端面に作用する面圧pは変形前の円筒の断面積Aと摩擦応力の影響を省略した圧縮力Qrを用いて(16)式で表す。ここで、Qrは円筒ばね1の復元力に相当する。(16)式を(15a)式に代入すると(17)式を得る。ここに、(17)式の右辺の(A/h)Ψ(x=Qr/A)は、Qr-w曲線の接線剛性を表すと考えられる。(17)式より、円筒の軸方向の変形量は復元力Qrの非線形関数となる。Qr-w曲線の原点における初期接線剛性をK0とすると、K0は(18)式で与えられる。なお、(15b)式と(18)式において、体積弾性係数をB=∞として、これらの式中のBに関わる項を消滅させると、円筒が体積減少性を有しない場合の弾性関数と初期接線剛性が得られる。
(3) Surface pressure and deformation amount Substituting equation (8) into equation (13a) and transforming the equation, we obtain equation (13b). The radial deformation amount of the cylinder inner surface and the small diameter pressure surface must be equal, and the radial deformation amount of the cylinder outer surface and the large diameter pressure surface must be equal. The radial deformation coefficient of the small diameter pressure surface with respect to the surface pressure is n in and that of the large diameter pressure surface are n out , respectively, and the relationship between the surface pressure and the radial deformation amount is expressed by equations (14a) and (14b). The radius of the small diameter pressure surface decreases due to the action of the surface pressure, so u 1 <0. Substituting equations (14a) and (14b) into equation (13b) and further transforming the equation, we obtain equations (15a) and (15b). Here, Ψ(x) is called the axial elastic function with the surface pressure x as a variable. Ignoring the effect of frictional stress occurring on the small diameter pressure surface and the large diameter pressure surface, the surface pressure p acting on the first end surface and the second end surface is expressed by equation (16) using the cross-sectional area A of the cylinder before deformation and the compressive force Qr with the effect of frictional stress omitted. Here, Qr corresponds to the restoring force of the cylindrical spring 1. Substituting equation (16) into equation (15a), equation (17) is obtained. Here, (A/h)Ψ(x= Qr /A) on the right side of equation (17) is considered to represent the tangent stiffness of the Qr -w curve. From equation (17), the amount of deformation in the axial direction of the cylinder is a nonlinear function of the restoring force Qr . If the initial tangent stiffness at the origin of the Qr -w curve is K0 , K0 is given by equation (18). In addition, in equations (15b) and (18), if the bulk modulus is set to B = ∞ and the terms related to B in these equations are eliminated, the elastic function and initial tangent stiffness for a cylinder that does not have volume reduction properties can be obtained.
(4)小径圧力面と大径圧力面の変形係数
内側部材2を小径圧力面(円筒外面)に面圧pが作用する厚肉円筒と考え且つ外側部材4を大径圧力面(円筒内面)に面圧pが作用する厚肉円筒と考えて、変形係数ninとnoutをLameの厚肉円筒の理論により導く。厚肉円筒の理論により、小径圧力面の半径方向の変形量は(19a)式~(19d)式で表される。同様に、大径圧力面の半径方向の変形量は(20a)式~(20d)式で表される。内側部材2と外側部材4は円筒と接しない部分があることから、これらの半径方向の変形量と面圧は軸方向に一様でないと考えられる。内側部材2の高さhinより円筒の高さhが小さいほど半径方向の実変形量は(19a)式の変形量に比べて小さくなると考えられる。外側部材4も同様である。円筒と内側部材2の高さの比h/hinを用いて、(19a)式の係数ein/Esを(21)式のように減少補正し、変形係数ninを(21)式で定義する。同様に、円筒と外側部材4の高さの比h/houtを用いて、(20a)式のbout/Esを(22)式のように減少補正し、変形係数noutを(22)式で定義する。ninとnoutは(21)式と(22)式に依らずに、内側部材2と外側部材4のそれぞれの面圧と変形量の実情に応じて他の方法で定めて良い。
(4) Deformation coefficients of small diameter pressure surface and large diameter pressure surface Considering the inner member 2 as a thick-walled cylinder with surface pressure p acting on the small diameter pressure surface (cylinder outer surface) and the outer member 4 as a thick-walled cylinder with surface pressure p acting on the large diameter pressure surface (cylinder inner surface), the deformation coefficients n in and n out are derived from Lame's theory of thick cylinder. According to the theory of thick cylinder, the radial deformation amount of the small diameter pressure surface is expressed by formulas (19a) to (19d). Similarly, the radial deformation amount of the large diameter pressure surface is expressed by formulas (20a) to (20d). Since the inner member 2 and the outer member 4 have parts that do not contact the cylinder, it is considered that the radial deformation amount and surface pressure are not uniform in the axial direction. It is considered that the actual radial deformation amount becomes smaller than the deformation amount in formula (19a) as the height h of the cylinder is smaller than the height h in of the inner member 2. The same applies to the outer member 4. Using the height ratio h/h in of the cylinder to the inner member 2, the coefficient e in /E s in equation (19a) is reduced and corrected as in equation (21), and the deformation coefficient n in is defined by equation (21). Similarly, using the height ratio h/h out of the cylinder to the outer member 4, b out /E s in equation (20a) is reduced and corrected as in equation (22), and the deformation coefficient n out is defined by equation (22). n in and n out may be determined by other methods depending on the actual surface pressure and deformation amount of the inner member 2 and the outer member 4, respectively, without relying on equations (21) and (22).
(5)内側部材2と外側部材4の応力とひずみの評価
小径圧力面と大径圧力面の半径方向の実変形量は軸方向に変化すると考えられるので、(14a)式と(14b)式を用いて得られるu1とu2より大きな変形量が部分的に発生すると考えられる。(14a)式と(14b)式を用いて得られるu1とu2を中位の変形量と呼び、部分的に発生が予想される大きな変形量を高位の変形量と呼ぶ。ここでは、中位の変形量から高位の変形量を推定し、高位の変形量から内側部材2と外側部材4の応力とひずみを近似的に得る方法について述べる。
(5) Evaluation of stress and strain of the inner member 2 and the outer member 4 Because the actual radial deformation of the small diameter pressure surface and the large diameter pressure surface is considered to change in the axial direction, it is considered that deformations larger than u1 and u2 obtained using equations (14a) and (14b) will occur in some places. u1 and u2 obtained using equations (14a) and (14b) are called the medium deformations, and the large deformations expected to occur in some places are called the high deformations. Here, we will describe a method for estimating the high deformations from the medium deformations and approximately obtaining the stress and strain of the inner member 2 and the outer member 4 from the high deformations.
内側部材2と外側部材4の円筒厚肉内部に発生する応力を定義するため極座標系(θ、r、z)を設定する。ここに、θ、r及びzはそれぞれ角度、半径及び軸上の座標とする。座標zは下向きを正符号とする。θ、r及びzの各方向の直応力をそれぞれσθ、σr及びσzと表し、これらの直応力の正負符号は圧縮の場合を正とする。σθとσrは軸方向に大きさが変化しないと仮定し、σzは座標に拘わらず大きさが一定と仮定する。 A polar coordinate system (θ, r, z) is set up to define the stress generated inside the thick cylindrical wall of the inner member 2 and the outer member 4. Here, θ, r and z are the angle, radius and axial coordinates, respectively. The positive sign of the coordinate z is downward. The normal stresses in the θ, r and z directions are represented as σ θ , σ r and σ z, respectively, and the positive and negative signs of these normal stresses are positive in the case of compression. It is assumed that the magnitude of σ θ and σ r does not change in the axial direction, and that the magnitude of σ z is constant regardless of the coordinate.
円周方向(θ方向)のひずみと半径方向(r方向)の変形量をそれぞれεθとuとすると、これらと各直応力には(23)式の関係がある。ここに、σθ、σr及びσzの正負符号は圧縮を正符号とする。また、厚肉横断面の任意の点で(24)式が成り立つ。ここに、Cは定数である。 If the strain in the circumferential direction (θ direction) and the deformation in the radial direction (r direction) are ε θ and u, respectively, the relationship between these and each normal stress is given by equation (23). Here, the positive and negative signs of σ θ , σ r and σ z indicate compression. Furthermore, equation (24) holds true at any point on the thick-walled cross section. Here, C is a constant.
内側部材2の小径圧力面の円周方向と半径方向の中位の直応力をそれぞれσin,θ,1とσin,r,1とする。軸方向の直応力は小さいと仮定し省略する。半径方向の境界条件からσin,r,1=pであるから、これらの直応力と(14a)式で求められたu1を(23)式に適用すると、(25)式を得る。内側部材2の内面の円周方向と半径方向の中位の直応力をそれぞれσin,θ,0とσin,r,0とする。軸方向の直応力は小さいと仮定し省略する。また、内面には面圧は作用しないので、σin,r,0=0である。(24)式の関係を用いると、(26)式を得る。 The medium normal stresses in the circumferential and radial directions on the small diameter pressure surface of the inner member 2 are respectively σ in,θ,1 and σ in,r,1 . The normal stress in the axial direction is assumed to be small and is omitted. Since the boundary condition in the radial direction gives σ in,r,1 =p, applying these normal stresses and u 1 obtained from equation (14a) to equation (23) gives equation (25). The medium normal stresses in the circumferential and radial directions on the inner surface of the inner member 2 are respectively σ in,θ,0 and σ in,r,0 . The normal stress in the axial direction is assumed to be small and is omitted. In addition, since no surface pressure acts on the inner surface, σ in,r,0 =0. Using the relationship in equation (24), equation (26) is obtained.
外側部材4の大径圧力面の円周方向と半径方向の中位の直応力をそれぞれσout,θ,2とσout,r,2とする。軸方向の直応力は小さいと仮定し省略する。また、境界条件からσout,r,2=pであるから、これらの直応力と(14b)式で求められたu2を(23)式に適用すると、(27)式を得る。外側部材4の外面の円周方向と半径方向の中位の直応力をそれぞれσout,θ,3とσout,r,3とする。軸方向の直応力は小さいと仮定し省略する。また、内面には面圧は作用しないので、σout,r,3=0である。(24)式の関係を用いると、(28)式を得る。(25)式、(26)式、(27)式及び(28)式で求めた中位の直応力に、(21)式と(22)式で用いた係数h/hinとh/houtの逆数を掛けて、高位の直応力を(29)式及び(30)式で推定する。ここに、σh,in,θ,j,j=0,1及びσh,out,θ,j,j=2,3はそれぞれ内側部材2と外側部材4の円周方向の高位の直応力である。 The medium normal stresses in the circumferential and radial directions on the large diameter pressure surface of the outer member 4 are respectively σ out,θ,2 and σ out,r,2 . The normal stress in the axial direction is assumed to be small and is omitted. Furthermore, from the boundary conditions, σ out,r,2 =p, so by applying these normal stresses and u 2 obtained from equation (14b) to equation (23), equation (27) is obtained. The medium normal stresses in the circumferential and radial directions on the outer surface of the outer member 4 are respectively σ out,θ,3 and σ out,r,3 . The normal stress in the axial direction is assumed to be small and is omitted. Furthermore, since no surface pressure acts on the inner surface, σ out,r,3 =0. Using the relationship in equation (24), equation (28) is obtained. The intermediate normal stresses obtained by equations (25), (26), (27) and (28) are multiplied by the reciprocals of the coefficients h/h in and h/h out used in equations (21) and (22) to estimate the high normal stresses by equations (29) and (30), where σ h,in,θ,j , j=0,1 and σ h,out,θ,j , j=2,3 are the high normal stresses in the circumferential direction of the inner member 2 and the outer member 4, respectively.
後述する円筒ばね1の圧縮試験において内側円筒の内面と外側円筒の外面のそれぞれの円周方向のひずみを計測する。これらのひずみの中位と高位は(26)式、(28)式、(29)式及び(30)式で示される直応力を弾性係数で除して計算する。計算式は(31a)式、(31b)式、(32a)式、(32b)式で示される。ここに、εin,θ,0とεh,in,θ,0は内側部材2の内面の中位と高位の円周方向のひずみである。εout,θ,3とεh,out,θ,3は外側部材4の外面の中位と高位の円周方向のひずみである。 In the compression test of the cylindrical spring 1 described later, the circumferential strains of the inner surface of the inner cylinder and the outer surface of the outer cylinder are measured. The medium and high levels of these strains are calculated by dividing the normal stresses shown in equations (26), (28), (29), and (30) by the elastic modulus. The calculation formulas are shown in equations (31a), (31b), (32a), and (32b). Here, ε in,θ,0 and ε h,in,θ,0 are the medium and high circumferential strains of the inner surface of the inner member 2. ε out,θ,3 and ε h,out,θ,3 are the medium and high circumferential strains of the outer surface of the outer member 4.
4.円筒ばね1の試験体と圧縮試験
(1)試験体の諸元
円筒ばね1の力学的妥当性を確認するため、縮尺1/10のばねの試験体を製作し、圧縮試験により試験体の圧縮力と変形量の関係及び試験体のひずみを調べる。試験体の基本寸法を図7に示す。表1は試験体の基本寸法を除く諸元である。
4. Cylindrical spring 1 specimen and compression test (1) Specifications of the specimen In order to confirm the mechanical validity of cylindrical spring 1, a 1/10 scale spring specimen is manufactured and a compression test is carried out to examine the relationship between the compressive force and the deformation amount of the specimen, as well as the strain of the specimen. The basic dimensions of the specimen are shown in Figure 7. Table 1 shows the specifications of the specimen excluding the basic dimensions.
内側部材2と外側部材4の材料は機械構造用炭素鋼鋼材(S45C)相当の鋼管である。円筒の材料はクロロプレンゴム・硬度65度(CR-A65)である。外側密閉リング及び内側密閉リングは後述する。図11に示す写真は試験体と各部材の外観である。図11(a)は内側部材2の外観である。内側座面2A、小径圧力面2B、大径案内面2C、内側支持面2D及び内面2Eが視認できる。内側座面2Aにはひずみゲージのリード線を通すための溝を設ける。溝の個数は8個とする。溝の深さ15mmを除いた高さを内側部材2の高さhin=121mmとする。小径圧力面の算術平均粗さは0.2~0.4μmである。 The material of the inner member 2 and the outer member 4 is a steel pipe equivalent to carbon steel material for mechanical structures (S45C). The material of the cylinder is chloroprene rubber, hardness 65 degrees (CR-A65). The outer sealing ring and the inner sealing ring will be described later. The photograph shown in Figure 11 shows the appearance of the test specimen and each member. Figure 11 (a) shows the appearance of the inner member 2. The inner seating surface 2A, the small diameter pressure surface 2B, the large diameter guide surface 2C, the inner support surface 2D, and the inner surface 2E can be seen. The inner seating surface 2A has a groove for passing the lead wire of the strain gauge. The number of grooves is 8. The height of the inner member 2 excluding the groove depth of 15 mm is set to h in = 121 mm. The arithmetic mean roughness of the small diameter pressure surface is 0.2 to 0.4 μm.
図11(b)は外側部材4の外観である。大径圧力面4B、小径案内面4C、外側支持面4D及び外面4Eが視認できる。外側座面4Aは視認できない。大径圧力面の算術平均粗さは0.7~1.0μmである。内側部材2と外側部材4を組み立てて形成する格納空間1C(図6の1C)の半径寸法の出来形はr1=104mmとr2=109mmである。 Figure 11(b) shows the external appearance of the outer member 4. The large diameter pressure surface 4B, small diameter guide surface 4C, outer support surface 4D, and outer surface 4E are visible. The outer seat surface 4A is not visible. The arithmetic mean roughness of the large diameter pressure surface is 0.7 to 1.0 μm. The radial dimensions of the storage space 1C (1C in Figure 6) formed by assembling the inner member 2 and the outer member 4 are r 1 = 104 mm and r 2 = 109 mm.
図11(c)は円筒の外観である。円筒の寸法の出来形はr1=104mm、r2=109.5mm及びh=80mmである。円筒は市販のブロック材料を切削加工により製作した。筒外面6Dと筒内面6Cの算術平均粗さは約1μmである。円筒と空間の内半径は等しいが、円筒の外半径が空間の外半径より大きいため、円筒は格納空間1Cに押し込むように閉じ込めた。 Figure 11(c) shows the external appearance of the cylinder. The dimensions of the cylinder are r1 = 104 mm, r2 = 109.5 mm, and h = 80 mm. The cylinder was manufactured by cutting a commercially available block of material. The arithmetic mean roughness of the cylinder outer surface 6D and cylinder inner surface 6C is approximately 1 μm. The inner radii of the cylinder and the space are equal, but the outer radius of the cylinder is larger than the outer radius of the space, so the cylinder is confined by being pushed into the storage space 1C.
図11(d)は外側密閉リングと内側密閉リングの外観である。材料はポリアセタール(曲げ弾性率2200N/mm2、ロックウェル硬度M78、ポアソン比0.35)である。基準寸法は内径208mm×外径218mm×厚5mmである。これらの密閉部材は大径圧力面と小径圧力面の出来形にはめあうように内径と外径を微調整した。 Figure 11(d) shows the external appearance of the outer and inner sealing rings. The material is polyacetal (flexural modulus 2200N/ mm2 , Rockwell hardness M78, Poisson's ratio 0.35). The standard dimensions are inner diameter 208mm x outer diameter 218mm x thickness 5mm. The inner and outer diameters of these sealing members were finely adjusted to fit the finished shapes of the large and small diameter pressure surfaces.
図11(e)は試験体の外観である。内側部材2、圧縮部材3及び外側部材4をそれぞれシリコーンオイル槽(動粘度10,000mm2/s、比重0.975、25℃)に沈めて、さらに減圧容器で部材表面の空気を取り除いて、これらの部材を組み立てた。試験体の幾何限界変形量と総高さはそれぞれwcr=25mmとhtotal=146mmである。円筒を閉じ込めた後の幾何限界変形量の出来形寸法wcr=25mmより、閉じ込め後の円筒の高さはh=90mmと推定された。図7の基本寸法はこの円筒の閉じ込め後の高さに基づく。外側部材4の外面4Eには円周方向ひずみを計測する4枚のひずみゲージを接着した。図の写真では視認できないが、内側部材2の内面2Eにも4枚のひずみゲージを接着した。 Figure 11(e) shows the appearance of the test specimen. The inner member 2, compression member 3, and outer member 4 were each submerged in a silicone oil tank (dynamic viscosity 10,000 mm 2 /s, specific gravity 0.975, 25°C), and the air on the surface of the members was removed in a vacuum vessel, and these members were assembled. The geometric limit deformation and total height of the test specimen were w cr =25 mm and h total =146 mm, respectively. From the finished dimension of the geometric limit deformation after confining the cylinder, w cr =25 mm, the height of the cylinder after confinement was estimated to be h=90 mm. The basic dimensions in Figure 7 are based on the height of this cylinder after confinement. Four strain gauges were attached to the outer surface 4E of the outer member 4 to measure the circumferential strain. Although not visible in the photograph in the figure, four strain gauges were also attached to the inner surface 2E of the inner member 2.
表1を参照して、鋼管の弾性係数とポアソン比はそれぞれ2.0×105N/mm2と0.3とする。クロロプレンゴムのポアソン比0.4998と弾性係数4.05N/mm2は文献調査により仮定した。ポアソン比は「藤本邦彦、手塚悟:ゴムの体積弾性率とポアソン比、日本ゴム協会誌、第59巻、第7号、pp.385-398、1986年」より、類似のゴムを参考にした。弾性係数とポアソン比から計算した体積弾性係数は3375N/mm2である。ポアソン比が0.5に近いことから弾性係数は静的せん断弾性係数の3倍とした。静的せん断弾性係数は天然ゴム(NR)に対する硬度Hsと静的せん断弾性係数Gの関係を求めた(33)式の実験式を用いて硬度65度から推定した。推定した静的せん断弾性係数は1.35N/mm2である。 Referring to Table 1, the elastic modulus and Poisson's ratio of the steel pipe are set to 2.0×10 5 N/mm 2 and 0.3, respectively. The Poisson's ratio of 0.4998 and the elastic modulus of 4.05 N/mm 2 of chloroprene rubber were assumed based on literature research. The Poisson's ratio was taken from "Fujimoto Kunihiko, Tezuka Satoru: Bulk Modulus and Poisson's Ratio of Rubber, Journal of the Japan Rubber Association, Vol. 59, No. 7, pp. 385-398, 1986" for similar rubber. The bulk modulus calculated from the elastic modulus and Poisson's ratio is 3375 N/mm 2. Since the Poisson's ratio is close to 0.5, the elastic modulus was set to three times the static shear modulus. The static shear modulus was estimated from the hardness of 65 degrees using the empirical formula (33) that determines the relationship between hardness Hs and static shear modulus G for natural rubber (NR). The estimated static shear modulus is 1.35 N/ mm2 .
(16)式より圧縮力117.3kNにおける面圧は35.1N/mm2であり、(17)式より軸方向変形量は4.24mmと計算される。圧縮力117.3kNは後述する圧縮試験で計測する試験体の復元力である。(18)式より初期接線剛性は26.6kN/mmと計算される。円筒の中位の円周方向圧縮応力は35.1N/mm2と計算される。内側部材2の内面2Eにおける中位と高位の円周方向圧縮応力は206N/mm2と278N/mm2と計算される。外側部材4の大径圧力面4Bにおける中位と高位の円周方向引張応力は189N/mm2と254N/mm2と計算される。内側部材2の内面2Eにおける中位と高位の円周方向圧縮ひずみは1030×10-6と1390×10-6と計算される。外側部材4の外面4Eにおける中位と高位の円周方向引張ひずみは770×10-6と1030×10-6と計算される。これらのひずみは後述する試験体の圧縮実験で計測するひずみと比較される。 From equation (16), the surface pressure at a compressive force of 117.3 kN is 35.1 N/ mm2 , and from equation (17), the axial deformation is calculated to be 4.24 mm. The compressive force of 117.3 kN is the restoring force of the test specimen measured in the compression test described below. From equation (18), the initial tangential stiffness is calculated to be 26.6 kN/mm2. The middle circumferential compressive stress of the cylinder is calculated to be 35.1 N/ mm2 . The middle and high circumferential compressive stresses on the inner surface 2E of the inner member 2 are calculated to be 206 N/ mm2 and 278 N/ mm2 . The middle and high circumferential tensile stresses on the large diameter pressure surface 4B of the outer member 4 are calculated to be 189 N/ mm2 and 254 N/ mm2 . The medium and high circumferential compressive strains at the inner surface 2E of the inner member 2 are calculated to be 1030× 10-6 and 1390× 10-6 . The medium and high circumferential tensile strains at the outer surface 4E of the outer member 4 are calculated to be 770× 10-6 and 1030× 10-6 . These strains are compared with the strains measured in the compression experiment of the test specimen described later.
(2)圧縮試験の要領
図12の写真は圧縮試験装置と試験体の外観である。装置の容量は250kNである。図12の写真では載荷具、載荷盤、試験体、支持盤、梁、変位計(左右2個)及び歪ゲージリード線が視認できる。載荷具は装置の付属品である。載荷盤は載荷具からの圧縮力を内側部材2の内側座面2Aに伝達する。支持盤は装置の梁からの圧縮力を外側部材4の外側座面4Aに伝達する。載荷盤と内側座面2Aの間には鏡面ステンレス板(厚1mm)とシリコーンオイル(動粘度10,000mm2/s、比重0.975、25℃)を塗布したフッ素樹脂シート(厚0.05mm)を挟み、載荷盤と内側座面2Aの半径方向の摩擦を小さくした。外側座面4Aと支持盤の間も同様の処置を行った。最大変形量1.5mm、3mm及び5mmの6サイクル繰り返し圧縮試験をそれぞれ行った。載荷速度は毎分0.885mmである。
(2) Compression test procedure The photograph in Figure 12 shows the appearance of the compression test device and the test specimen. The capacity of the device is 250kN. In the photograph in Figure 12, the loading tool, loading plate, test specimen, support plate, beam, displacement gauge (two on the left and right), and strain gauge lead wires can be seen. The loading tool is an accessory of the device. The loading plate transmits the compression force from the loading tool to the inner seat 2A of the inner member 2. The support plate transmits the compression force from the beam of the device to the outer seat 4A of the outer member 4. A mirror-finished stainless steel plate (thickness 1mm) and a fluororesin sheet (thickness 0.05mm) coated with silicone oil (dynamic viscosity 10,000mm2 /s, specific gravity 0.975, 25℃) were sandwiched between the loading plate and the inner seat 2A to reduce the radial friction between the loading plate and the inner seat 2A. The same treatment was performed between the outer seat 4A and the support plate. Six-cycle compression tests were carried out with maximum deformations of 1.5 mm, 3 mm, and 5 mm, respectively, at a loading rate of 0.885 mm per minute.
(3)変形量―圧縮力曲線
図13は最大変形量5mmの第1サイクルと第4サイクルの圧縮力―変形量曲線を示したグラフである。図中の破線が第1サイクルの曲線であり、実線が第4サイクルの曲線である。第2サイクルから第6サイクルの曲線は互いに近接し図では違いが視認できないため、第1サイクルと第4サイクルの二つの曲線を図示する。また、最大変形量1.5mmと3mmの曲線も最大変形量5mmの曲線と近接し、互いに違いが視認できないため、図示を省略する。図より第1サイクルに比べて第4サイクルの圧縮力が僅かに減少しているのが確認できる。第4サイクルの最大変形量はwmax=4.95mmであり、組立後の円筒の高さはh=90mmであるから、円筒の軸方向最大ひずみはwmax/h=0.055である。最大圧縮力はQmax=135kNである。
(3) Deformation-Compression Curve Figure 13 is a graph showing the compression force-deformation curves for the first and fourth cycles with a maximum deformation of 5 mm. The dashed line in the figure is the curve for the first cycle, and the solid line is the curve for the fourth cycle. The curves for the second to sixth cycles are close to each other and the difference between them cannot be seen in the figure, so the two curves for the first and fourth cycles are shown. In addition, the curves for the maximum deformation of 1.5 mm and 3 mm are also close to the curve for the maximum deformation of 5 mm, so the difference between them cannot be seen, so they are not shown. It can be seen from the figure that the compression force in the fourth cycle is slightly reduced compared to the first cycle. The maximum deformation in the fourth cycle is w max =4.95 mm, and the height of the cylinder after assembly is h=90 mm, so the maximum axial strain of the cylinder is w max /h=0.055. The maximum compression force is Q max =135 kN.
第4サイクルの曲線において、圧縮力の増加に連れて変形量が増加し、圧縮力が減少すると変形量が元に戻ることが確認される。変形量が大きくなるに連れて圧縮力の増加の割合が大きくなる傾向が確認される。載荷時と除荷時で同一の変形量における圧縮力に差があり、変形量が大きくなるに連れて圧縮力の差が大きくなる傾向が確認される。載荷時と除荷時の圧縮力の差を円筒と大径圧力面及び円筒と小径圧力面とのそれぞれの摺動部の摩擦に起因すると仮定して、復元力と摩擦力を計算する。 In the curve for the fourth cycle, it can be seen that the amount of deformation increases as the compressive force increases, and that the amount of deformation returns to normal when the compressive force is decreased. A tendency for the rate of increase in compressive force to increase as the amount of deformation increases is confirmed. There is a difference in compressive force for the same amount of deformation when loading and unloading, and a tendency for the difference in compressive force to increase as the amount of deformation increases. The restoring force and friction force are calculated assuming that the difference in compressive force when loading and unloading is due to friction in the sliding parts between the cylinder and the large diameter pressure surface and between the cylinder and the small diameter pressure surface.
(4)復元力と摩擦力
図14は原点移動した第4サイクルの圧縮力―変形量曲線を示すグラフである。この曲線の変形量0.5mm~4.5mmの範囲において、載荷過程の曲線と除荷過程の曲線を3次関数で最良近似すると(34a)式及び(34b)式で示す二つの関数が得られた。ここに、Q+(w)とQ-(w)はそれぞれ載荷過程と除荷過程における圧縮力の近似関数であり、力と変形量の単位はそれぞれkNとmmである。圧縮力に含まれる復元力を載荷過程と除荷過程の圧縮力の和の1/2とし、摩擦力を載荷過程と除荷過程の圧縮力の差の1/2とし、(34a)式と(34b)式を適用すると、(35a)式及び(35b)式で示す復元力と摩擦力の近似関数が得られた。ここに、Qr(w)とQf(w)はそれぞれ復元力と摩擦力の近似関数である。
(4) Restoring force and frictional force Figure 14 is a graph showing the compressive force-deformation curve of the fourth cycle with the origin shifted. When the curves of the loading process and the unloading process are best approximated by a cubic function in the deformation range of 0.5 mm to 4.5 mm, the two functions shown in equations (34a) and (34b) are obtained. Here, Q + (w) and Q - (w) are approximate functions of the compressive force in the loading process and the unloading process, respectively, and the units of force and deformation are kN and mm, respectively. When the restoring force included in the compressive force is set to 1/2 the sum of the compressive forces in the loading process and the unloading process, and the frictional force is set to 1/2 the difference between the compressive forces in the loading process and the unloading process, and equations (34a) and (34b) are applied, the approximate functions of the restoring force and the frictional force shown in equations (35a) and (35b) are obtained. Here, Q r (w) and Q f (w) are approximate functions of the restoring force and the frictional force, respectively.
図14は(35a)式の復元力と(35b)式の摩擦力を図示する。Qr(w)は実線で表され、Qf(w)は破線で表されている。図の復元力―変形量曲線より、変形量の増加に連れて復元力が単調に増加し、変形量が大きくなるに連れて復元力の増加の割合が大きくなる傾向が確認される。図の摩擦力―変形量曲線より、初期摩擦力が4.1kNであり、変形量の増加に連れて摩擦力が僅かに増加することが確認できる。変形量4.5mmにおける復元力と摩擦力はそれぞれ117.3kNと7.7kNである。摩擦力の大きさは復元力の大きさの約6.5%である。 FIG. 14 illustrates the restoring force of Equation (35a) and the frictional force of Equation (35b). Qr (w) is shown by a solid line, and Qf (w) is shown by a dashed line. From the restoring force-deformation curve in the figure, it can be seen that the restoring force increases monotonically as the deformation increases, and that the rate of increase in the restoring force increases as the deformation increases. From the frictional force-deformation curve in the figure, it can be seen that the initial frictional force is 4.1 kN, and that the frictional force increases slightly as the deformation increases. The restoring force and frictional force at a deformation of 4.5 mm are 117.3 kN and 7.7 kN, respectively. The magnitude of the frictional force is about 6.5% of the magnitude of the restoring force.
図15は、試験体の復元力、体積の減少が生じるB=3375N/mm2の条件(表1参照)及び体積の減少が生じないB=∞の条件における(17)式の復元力を比較するための図である。変形量約4.5mm付近の復元力を比較すると、試験体の復元力は体積の減少が生じる条件の(17)式の復元力に比べて約5%小さく、体積減少が生じない条件の(17)式の復元力に比べて約36%小さいことが確認される。 15 is a diagram for comparing the restoring force of the test specimen, the restoring force of equation (17) under the condition of B = 3375 N/ mm2 where a volume reduction occurs (see Table 1), and the condition of B = ∞ where no volume reduction occurs. Comparing the restoring forces at around a deformation of 4.5 mm, it is confirmed that the restoring force of the test specimen is approximately 5% smaller than the restoring force of equation (17) under the condition where a volume reduction occurs, and approximately 36% smaller than the restoring force of equation (17) under the condition where no volume reduction occurs.
(5)体積弾性係数、初期接線剛性及び変形量
図16では、(18)式で試算した試験体の初期接線剛性と体積弾性係数の関係及び(17)式において復元力を117.3kNに固定して試算した試験体の体積弾性係数と変形量の関係を示す。試算には図7に示す基本寸法と表1の試験体の諸元を用いた。圧縮試験で得られた初期接線剛性(●:TEST)と復元力117.3kNの時の変形量(〇:TEST)を併記する。ただし、体積弾性係数は表1に示す3375N/mm2とした。
(5) Bulk modulus, initial tangent stiffness, and deformation Figure 16 shows the relationship between the initial tangent stiffness and bulk modulus of the test specimen calculated using formula (18), and the relationship between the bulk modulus and deformation of the test specimen calculated using formula (17) with the restoring force fixed at 117.3kN. The basic dimensions shown in Figure 7 and the specifications of the test specimen in Table 1 were used for the calculation. The initial tangent stiffness (●: TEST) obtained in the compression test and the deformation at a restoring force of 117.3kN (◯: TEST) are shown together. However, the bulk modulus was set to 3375N/ mm2 as shown in Table 1.
図より、体積弾性係数が小さくなるに連れて、初期接線剛性は単調に小さくなり、逆に変形量は単調に大きくなり、体積弾性係数が小さくなるほど減少と増加の割合が大きくなることが確認できる。初期接線剛性が小さくなることと変形量が増加することはばね定数を小さくすることであるから、体積弾性係数を小さくすることにより円筒ばね1のばね定数を小さくできると考えられる。例えば、試験体で使用したクロロプレンゴムの弾性係数は約4N/mm2であり、弾性係数が約1.8N/mm2の免震用天然ゴム(NR)が規格化されている。免震用天然ゴムのポアソン比が0.4998程度と仮定すると、体積弾性係数は約1500N/mm2と推定される。このような材料を試験体に用いると、初期接線係数は約5kN/mm(約20%)減少し、変形量は約1mm(約20%)増加すると考えられる。 From the figure, it can be confirmed that as the bulk modulus becomes smaller, the initial tangent stiffness becomes monotonically smaller, and conversely, the deformation amount becomes monotonically larger, and the ratio of decrease and increase becomes larger as the bulk modulus becomes smaller. Since a decrease in the initial tangent stiffness and an increase in the deformation amount result in a decrease in the spring constant, it is considered that the spring constant of the cylindrical spring 1 can be reduced by reducing the bulk modulus. For example, the elastic modulus of the chloroprene rubber used in the test specimen is about 4N/ mm2 , and natural rubber (NR) for seismic isolation with an elastic modulus of about 1.8N/ mm2 is standardized. Assuming that the Poisson's ratio of natural rubber for seismic isolation is about 0.4998, the bulk modulus is estimated to be about 1500N/ mm2 . If such a material is used in the test specimen, it is considered that the initial tangent stiffness will decrease by about 5kN/mm (about 20%) and the deformation amount will increase by about 1mm (about 20%).
(6)内側部材2と外側部材4の円周方向のひずみ
図14の復元力117.3kNと軸変形量4.5mmにおいて内側部材2の内面と外側部材4の外面で計測された円周方向の平均計測ひずみを図17に示す。平均計測ひずみとは載荷過程と除荷過程の計測ひずみの和に1/2を乗じたひずみである。また、表1に示す中位と高位の円周方向の計算ひずみを併記する。内側部材2の内面においては、円筒の第一端面付近、中央付近及び第二端面付近でそれぞれ670×10-6、1210×10-6及び1140×10-6の圧縮ひずみが生じた。円筒の中央付近が最大となり、内側座面2Aに近くなるほどひずみが小さくなることが確認できる。円筒の第二端面付近と中央付近の計測ひずみは中位と高位の計算ひずみの間に在ることが確認できる。高位の計算ひずみは計測ひずみの最大値の約1.15倍である。
(6) Circumferential strain of the inner member 2 and the outer member 4 Figure 17 shows the average measured strain in the circumferential direction measured on the inner surface of the inner member 2 and the outer surface of the outer member 4 at the restoring force of 117.3 kN and the axial deformation of 4.5 mm in Figure 14. The average measured strain is the strain obtained by multiplying the sum of the measured strains in the loading and unloading processes by 1/2. The medium and high calculated strains in the circumferential direction shown in Table 1 are also shown. On the inner surface of the inner member 2, compressive strains of 670 x 10 -6 , 1210 x 10 -6 , and 1140 x 10 -6 occurred near the first end face, the center, and the second end face of the cylinder, respectively. It can be confirmed that the strain is maximum near the center of the cylinder, and the closer to the inner bearing surface 2A, the smaller the strain becomes. It can be confirmed that the measured strain near the second end face and the center of the cylinder is between the medium and high calculated strains. The high-order calculated strain is about 1.15 times the maximum measured strain.
外側部材4の外面においては、円筒の第一端面付近、中央付近及び第二端面付近でそれぞれ880×10-6、1000×10-6及び670×10-6の引張ひずみが生じた。円筒の中央付近が最大となり、外側座面4Aに近くなるほどひずみが小さくなることが確認できる。円筒の第一端面付近と中央付近の計測ひずみは中位と高位の計算ひずみの間に在ることが確認できる。高位の計算ひずみは計測ひずみと同程度であった。内側部材2及と外側部材4はどちらも計測ひずみの最大値が中位と高位の計算ひずみの間にあることから、(17)式の復元力と変形量の関係を導く過程は概ね力学的に妥当であると考えられる。 On the outer surface of the outer member 4, tensile strains of 880× 10-6 , 1000× 10-6 , and 670× 10-6 occurred near the first end face, the center, and the second end face of the cylinder, respectively. It can be confirmed that the strain is maximum near the center of the cylinder, and decreases the closer to the outer bearing surface 4A. It can be confirmed that the measured strains near the first end face and the center of the cylinder are between the medium and high calculated strains. The high calculated strain was comparable to the measured strain. Since the maximum measured strains of both the inner member 2 and the outer member 4 are between the medium and high calculated strains, the process of deriving the relationship between the restoring force and the deformation amount in equation (17) is generally considered to be mechanically appropriate.
内側部材2と外側部材4はどちらも軸方向に円周方向ひずみが変化していることから、内側部材2と外側部材4には軸方向の曲げ応力及び半径方向と軸方向のせん断応力が発生していると考えられる。内側部材2と外側部材4の安全性評価にあたっては円周方向の直応力に加えてこれらの応力を考慮する必要がある。 Because the circumferential strain changes in the axial direction in both the inner member 2 and the outer member 4, it is believed that axial bending stress and radial and axial shear stresses occur in the inner member 2 and the outer member 4. When assessing the safety of the inner member 2 and the outer member 4, it is necessary to take these stresses into account in addition to the circumferential normal stress.
(7)断面積ひずみと体積ひずみの推定
図17に示す二つの曲線ε0(z)とε3(z)はそれぞれ内側部材2の内面と外側部材4の外面の平均計測ひずみと計測位置を通る3次関数である。これらの3次関数は(36a)式及び(36b)式で示される。ここに、zは計測位置を表す座標である。(36a)式と(36b)式のひずみと計測位置zの単位は10-6とmmである。内側部材2と外側部材4が円筒と接触するzの範囲を(36c)式で示す。円筒の高さは変形後の高さ85.5mmである。(36a)式を(36c)式の範囲で積分してε0(z)が囲む面積を求め、得られた面積を(36c)式の円筒の高さで割って、内側部材2の内面における中位の円周方向のひずみεin,θ,0を推定する。εin,θq,0から(31a)式と(26)式を経由して(25)式に戻り、内側部材2の小径圧力面における半径方向の変形量u1を推定する。同様にして、(36b)式から外側部材4の外面における中位の円周方向のひずみεout,θ,3を推定し、(32a)式と(28)式を経由して(27)式に戻り、外側部材4の大径圧力面における半径方向の変形量u2を推定する。
(7) Estimation of cross-sectional strain and volumetric strain The two curves ε 0 (z) and ε 3 (z) shown in Figure 17 are cubic functions passing through the average measured strain and measurement position on the inner surface of the inner member 2 and the outer surface of the outer member 4, respectively. These cubic functions are expressed by equations (36a) and (36b). Here, z is the coordinate representing the measurement position. The units of strain and measurement position z in equations (36a) and (36b) are 10 -6 and mm. The range of z where the inner member 2 and the outer member 4 contact the cylinder is shown by equation (36c). The height of the cylinder after deformation is 85.5 mm. The area enclosed by ε 0 (z) is calculated by integrating equation (36a) within the range of equation (36c), and the obtained area is divided by the height of the cylinder in equation (36c) to estimate the medium circumferential strain ε in,θ,0 on the inner surface of the inner member 2. From ε in,θq,0, we return to equation (25) via equations (31a) and (26), and estimate the amount of radial deformation u 1 at the small diameter pressure surface of the inner member 2. Similarly, from equation (36b), we estimate the medium circumferential strain ε out,θ,3 at the outer surface of the outer member 4, and return to equation (27) via equations (32a) and (28), and estimate the amount of radial deformation u 2 at the large diameter pressure surface of the outer member 4.
変形量u1とu2が求まると、(8)式から容積増加特性に基づく円筒の断面積増加量ΔAが求まり、ΔAと軸方向の変形量wを(9)式に代入して容積増加特性に基づく円筒の体積増加量V3が求まる。容積減少特性に基づく円筒の体積減少量V1は(6)式から求まる。V1とV3を(11)式に代入することにより円筒の体積減少量ΔVが求まる。さらに、ΔAとΔVにより断面積ひずみと体積ひずみを推定する。 Once the deformation amounts u1 and u2 are determined, the cross-sectional area increase amount ΔA of the cylinder based on the volume increase characteristics can be determined from equation (8), and the volume increase amount V3 of the cylinder based on the volume increase characteristics can be determined by substituting ΔA and the axial deformation amount w into equation (9). The volume decrease amount V1 of the cylinder based on the volume decrease characteristics can be determined from equation (6). The volume decrease amount ΔV of the cylinder can be determined by substituting V1 and V3 into equation (11). Furthermore, the cross-sectional area strain and volume strain can be estimated from ΔA and ΔV.
表2は円筒の体積ひずみ、断面積ひずみ及び軸ひずみを、理論式の計算値と圧縮試験に基づく推定値とで比較する。 Table 2 compares the volumetric strain, cross-sectional strain, and axial strain of the cylinder between the theoretical calculations and the estimated values based on compression tests.
5.まとめ
鉛直免震支承に用いるばね要素として、内側部材2、内側部材2に対して外側に在る外側部材4及び内側部材2と外側部材4の間に形成される格納空間1Cの中に隙間なく閉じ込められる圧縮部材3から成る円筒ばね1を提案した。第一に円筒ばね1の基本構成、内側部材2と外側部材4の特性、格納空間1Cの容積減少特性と容積増加特性を説明した。第二に格納空間1Cと圧縮部材3の体積の等値性及び外力と円筒ばね1の内力のつり合いから復元力と変形量の関係を導いた。最後に縮尺1/10のばねの試験体を用いた圧縮試験により得られたばねの復元力特性とひずみ特性について述べた。
5. Summary As a spring element for use in vertical seismic isolation bearings, we proposed a cylindrical spring 1 consisting of an inner member 2, an outer member 4 located outside the inner member 2, and a compression member 3 that is tightly enclosed within a containment space 1C formed between the inner member 2 and the outer member 4. First, we explained the basic structure of the cylindrical spring 1, the characteristics of the inner member 2 and the outer member 4, and the volume decrease and increase characteristics of the containment space 1C. Secondly, we derived the relationship between the restoring force and the amount of deformation from the equivalence of the volumes of the containment space 1C and the compression member 3, and the balance between the external force and the internal force of the cylindrical spring 1. Finally, we described the restoring force characteristics and strain characteristics of the spring obtained from a compression test using a 1/10-scale spring specimen.
以下に、知見をまとめる。1)円筒ばね1に圧縮力を作用させると軸方向に変形量が生じ、圧縮力を取り除くと変形量は元に戻る。2)同一変形量で比べると除荷過程の力は載荷過程の力より小さく、変形量が大きくなるに連れて力の差が大きくなる。3)復元力は変形量の増加に連れて単調に増加し、変形量が大きくなるに連れて復元力の増加の割合が大きくなる傾向がある。4)内側部材2と外側部材4には軸方向に大きさが変化する円周方向のひずみが発生する。これらの部材の安全性評価では円周方向のひずみの変化を考慮する必要がある。5)変形量は内側部材2の小径圧力面の半径の減少と外側部材4の大径圧力面の半径の増加と体積弾性係数に基づく圧縮部材3(円筒)の体積減少により発現する。6)格納空間1Cと圧縮部材3(円筒)の体積の等値性及び外力と円筒ばね1の内力のつり合いにより復元力と変形量の関係を数式で示すことが出来る。 The findings are summarized below. 1) When a compressive force is applied to the cylindrical spring 1, a deformation occurs in the axial direction, and when the compressive force is removed, the deformation returns to the original amount. 2) When comparing the same deformation amount, the force during the unloading process is smaller than the force during the loading process, and the difference in force increases as the deformation amount increases. 3) The restoring force increases monotonically as the deformation amount increases, and the rate of increase in the restoring force tends to increase as the deformation amount increases. 4) The inner member 2 and the outer member 4 generate circumferential strain whose magnitude changes in the axial direction. In the safety evaluation of these members, it is necessary to consider the change in circumferential strain. 5) The deformation amount is expressed by the decrease in the radius of the small diameter pressure surface of the inner member 2, the increase in the radius of the large diameter pressure surface of the outer member 4, and the decrease in the volume of the compression member 3 (cylinder) based on the bulk elasticity coefficient. 6) The relationship between the restoring force and the deformation amount can be expressed by a formula due to the equality of the volumes of the storage space 1C and the compression member 3 (cylinder) and the balance between the external force and the internal force of the cylindrical spring 1.
縮尺1/10の試験体を用いた限られた条件の圧縮試験と材料定数を仮定した数値計算で得られた知見からの結論であるが、得られた円筒ばね1の復元力と変形量の関係より、提案の円筒ばね1は鉛直免震支承のばね要素として使用できる可能性があると考えられる。円筒の材料である粘弾性材料の圧縮時の体積弾性係数と小径圧力面と大径圧力面の半径方向の変形量を正確に求めることにより、復元力と変形量の関係式は円筒ばね1の基本設計などに役に立つと考えられる。 This conclusion is based on knowledge gained from compression tests under limited conditions using a 1/10-scale test specimen and numerical calculations assuming material constants, but from the relationship between the restoring force and deformation of the obtained cylindrical spring 1, it is believed that the proposed cylindrical spring 1 may be usable as a spring element for vertical seismic isolation bearings. By accurately determining the bulk modulus of elasticity during compression of the viscoelastic material that makes up the cylinder, and the radial deformation of the small diameter pressure surface and large diameter pressure surface, the equation for the relationship between the restoring force and deformation is believed to be useful for the basic design of cylindrical spring 1, etc.
実施例1の密閉リングを用いた円筒の膨出を防止する方法を改良した実施例2について説明する。図2、図5、図6及び図8を参照して、圧縮力が増加すると、容積増加特性に基づき小径圧力面2Bの半径は減少し且つ大径圧力面4Bの半径は増加する。大径圧力面4Bの半径の増加は外側部材4の大径圧力面4Bに摺接する外側密閉リング5の筒外面5Dの面圧の減少につながり、外側密閉リング5の円筒6の第一端面6Aに対する膨出防止機能が低下する可能性がある。また、小径圧力面2Bの半径の減少は内側部材2の小径圧力面2Bと摺接する内側密閉リング7の筒内面7Cの面圧の減少につながり、内側密閉リング7の円筒6の第二端面6Bに対する膨出防止機能が低下する可能性がある。 A second embodiment is described below, which is an improved method of preventing the bulging of a cylinder using a sealing ring according to the first embodiment. With reference to Figs. 2, 5, 6, and 8, when the compressive force increases, the radius of the small diameter pressure surface 2B decreases and the radius of the large diameter pressure surface 4B increases based on the volume increase characteristics. An increase in the radius of the large diameter pressure surface 4B leads to a decrease in the surface pressure of the cylinder outer surface 5D of the outer sealing ring 5 that is in sliding contact with the large diameter pressure surface 4B of the outer member 4, and the bulging prevention function of the outer sealing ring 5 against the first end surface 6A of the cylinder 6 may be reduced. In addition, a decrease in the radius of the small diameter pressure surface 2B leads to a decrease in the surface pressure of the cylinder inner surface 7C of the inner sealing ring 7 that is in sliding contact with the small diameter pressure surface 2B of the inner member 2, and the bulging prevention function of the inner sealing ring 7 against the second end surface 6B of the cylinder 6 may be reduced.
図18は、円筒に対する膨出防止機能を高めた外側密閉リング5と内側密閉リング7の構成を示す。先ず外側密閉リングの構成を説明し、次に内側密閉リングの構成を説明する。 Figure 18 shows the configuration of the outer sealing ring 5 and inner sealing ring 7, which have improved anti-bulging function for the cylinder. First, the configuration of the outer sealing ring will be explained, and then the configuration of the inner sealing ring will be explained.
外側密閉リング5(5E+5F)は共に短円筒形状の外側押圧部材5Eと外側摺動部材5Fを有す。外側摺動部材5Fは、外側隙間1A側の格納空間内1Cに在って、大径圧力面4Bと内側支持面2Dに摺接し、円筒6の第一端面6Aに当接し、外側隙間1Aを塞ぎ、外側隙間1Aからの円筒6の膨出を防止する。外側押圧部材5Eは、内側支持面2Dと小径圧力面2Bが形成する隅角部側の格納空間内1Cに在って、小径圧力面2Bと内側支持面2Dに摺接し、円筒の第一端面6Aと外側摺動部材5Fに当接し、外側摺動部材5Fの円筒6に対する膨出防止を補助する。 The outer sealing ring 5 (5E+5F) has an outer pressing member 5E and an outer sliding member 5F, both of which are short cylindrical in shape. The outer sliding member 5F is located in the storage space 1C on the outer gap 1A side, and is in sliding contact with the large diameter pressure surface 4B and the inner support surface 2D, and abuts against the first end surface 6A of the cylinder 6, blocking the outer gap 1A and preventing the cylinder 6 from expanding from the outer gap 1A. The outer pressing member 5E is located in the storage space 1C on the corner side formed by the inner support surface 2D and the small diameter pressure surface 2B, and is in sliding contact with the small diameter pressure surface 2B and the inner support surface 2D, and abuts against the first end surface 6A of the cylinder and the outer sliding member 5F, helping to prevent the outer sliding member 5F from expanding relative to the cylinder 6.
外側押圧部材5Eには、内側支持面2Dと円筒6の第一端面6Aから相互に圧縮力が面圧として伝達され、軸方向の圧縮性縦ひずみと軸直交方向の膨張性横ひずみが生じる。外側押圧部材5Eに生じる膨張性横ひずみは外側押圧部材5Eと外側摺動部材5Fの当接部5Gに押圧応力(面圧)を発生させる。この押圧応力によって大径圧力面4Bの半径の増加に追随して外側摺動部材5Fの半径は増加し、外側摺動部材5Fの筒外面5Dと大径圧力面4Bとの面圧は維持される。圧縮力が増加するに連れて押圧応力は増加するので、小径圧力面2Bと大径圧力面4Bの変形によって生じる外側摺動部材5Fの筒外面5Dと大径圧力面4Bの面圧の減少を外側押圧部材5Eは軽減又は解消する。外側押圧部材5Eと内側支持面2Dが摺接することによって、外側押圧部材5Eが内側支持面2Dに連結される場合に比べて、外側押圧部材に発生する半径方向の膨張性ひずみは大きくなる。よって、内側支持面2Dと摺接する外側押圧部材5Eは外側摺動部材5Fによる円筒6の膨出防止効果を高める重要な部材である。 The outer pressing member 5E is subjected to a compressive force transmitted from the inner support surface 2D and the first end surface 6A of the cylinder 6 as surface pressure, which generates compressive longitudinal strain in the axial direction and expansive lateral strain in the direction perpendicular to the axis. The expansive lateral strain generated in the outer pressing member 5E generates a compressive stress (surface pressure) at the contact portion 5G between the outer pressing member 5E and the outer sliding member 5F. This compressive stress increases the radius of the outer sliding member 5F in accordance with the increase in the radius of the large diameter pressure surface 4B, and the surface pressure between the outer cylinder surface 5D and the large diameter pressure surface 4B of the outer sliding member 5F is maintained. Since the compressive force increases, the compressive stress increases, so that the outer pressing member 5E reduces or eliminates the decrease in surface pressure between the outer cylinder surface 5D and the large diameter pressure surface 4B of the outer sliding member 5F caused by the deformation of the small diameter pressure surface 2B and the large diameter pressure surface 4B. The sliding contact between the outer pressing member 5E and the inner support surface 2D increases the radial expansive strain that occurs in the outer pressing member compared to when the outer pressing member 5E is connected to the inner support surface 2D. Therefore, the outer pressing member 5E that slides against the inner support surface 2D is an important member that enhances the effect of the outer sliding member 5F in preventing the cylinder 6 from expanding.
外側摺動部材5Fは大径圧力面4Bに押し当てられた状態で大径圧力面4Bと摺接することで円筒6の主要材料の摺接部への侵入を防ぎ、外側隙間1Aからの円筒6の膨出を防止する。円筒ばね1は50年を超える耐用年数を目標としているので、長期期間に亘って円筒6に対する膨出防止機能を維持するため、外側摺動部材5Fは平角断面等の異形線材を円環状に成形した摺動材5Hを軸方向に重ねる多重構造として、膨出防止機能を多重化するのが良い。異形線材の断面形状は平角断面に限らずL字形やL字形と逆L字形を繋げた形状等でも良い。円筒側6の摺動材5Hで膨出が発生した場合でも、隣接する内側支持面側2Dの摺動材によって膨出を防止するため、軸方向に摺動材が重なることで膨出防止機能が多重化される。外側摺動部材5Fの摺動材5Hは押圧応力により半径が増加するので円周方向に引張応力が発生する。この円周方向の引張応力は摺動材5Hの半径の増加を妨げる作用がある。摺動材の半径の増加を優先する場合は、摺動材の形態はバイアスカット等の不連続部を有する円環状として、円周方向の引張応力が小さくなる形態とするのが良い。ただし、不連続部同士が軸方向に連通して円筒6の膨出経路とならないように、すなわち不連続部が軸方向に重ならないように摺動材5Hを重ねるのが良い。 The outer sliding member 5F is pressed against the large-diameter pressure surface 4B and slides against it to prevent the main material of the cylinder 6 from entering the sliding contact portion and prevent the cylinder 6 from expanding from the outer gap 1A. Since the cylindrical spring 1 is intended to have a service life of more than 50 years, in order to maintain the expansion prevention function for the cylinder 6 over a long period of time, it is preferable that the outer sliding member 5F has a multiple structure in which the sliding material 5H, which is a deformed wire material with a rectangular cross section or the like formed into a circular ring, is stacked in the axial direction to multiply the expansion prevention function. The cross-sectional shape of the deformed wire material is not limited to a rectangular cross section, and may be an L-shape or a shape in which an L-shape and an inverted L-shape are connected. Even if the sliding material 5H on the cylinder side 6 expands, the expansion is prevented by the adjacent sliding material on the inner support surface side 2D, so that the sliding material overlaps in the axial direction to multiply the expansion prevention function. The sliding material 5H of the outer sliding member 5F increases in radius due to the pressing stress, so tensile stress is generated in the circumferential direction. This tensile stress in the circumferential direction acts to prevent an increase in the radius of the sliding material 5H. If an increase in the radius of the sliding material is prioritized, the sliding material should be in a circular shape with discontinuous parts such as bias cuts, so that the tensile stress in the circumferential direction is small. However, it is preferable to overlap the sliding materials 5H so that the discontinuous parts do not communicate with each other in the axial direction and become a bulging path for the cylinder 6, that is, so that the discontinuous parts do not overlap in the axial direction.
内側密閉リング7(7E+7F)は共に短円筒形状の内側押圧部材7Eと内側摺動部材7Fを有する。内側摺動部材7Fは、内側隙間側1Bの格納空間内1Cに在って、小径圧力面2Bと外側支持面4Dに摺接し、内側押圧部材7Eと円筒の第二端面6Bに当接し、内側隙間1Bを塞ぎ、内側隙間1Bからの円筒6の膨出を防止する。内側押圧部材7Eは外側支持面4Dと大径圧力面4Bが形成する隅角部側の格納空間内1Cに在って、大径圧力面4Bと外側支持面4Dに摺接し、円筒の第二端面6Bと内側摺動部材7Fに当接し、内側摺動部材7Fの円筒6に対する膨出防止を補助する。 The inner sealing ring 7 (7E+7F) has an inner pressing member 7E and an inner sliding member 7F, both of which are short cylindrical in shape. The inner sliding member 7F is located in the storage space 1C on the inner gap side 1B, and is in sliding contact with the small diameter pressure surface 2B and the outer support surface 4D, and is in contact with the inner pressing member 7E and the second end surface 6B of the cylinder, blocking the inner gap 1B and preventing the cylinder 6 from expanding from the inner gap 1B. The inner pressing member 7E is located in the storage space 1C on the corner side formed by the outer support surface 4D and the large diameter pressure surface 4B, and is in sliding contact with the large diameter pressure surface 4B and the outer support surface 4D, and is in contact with the second end surface 6B of the cylinder and the inner sliding member 7F, helping to prevent the inner sliding member 7F from expanding relative to the cylinder 6.
内側押圧部材7Eには外側支持面4Dと円筒6の第二端面6Bから相互に圧縮力が面圧として伝達され、軸方向の圧縮性縦ひずみと軸直交方向の膨張性横ひずみが生じ、内側押圧部材7Eに生じる膨張性横ひずみは内側押圧部材7Eと内側摺動部材7Fの当接部7Gに押圧応力(面圧)を発生させる。この押圧応力によって小径圧力面2Bの半径の減少に追随して内側摺動部材7Fの半径は減少し、内側摺動部材7Fの筒内面7Cと小径圧力面2Bとの面圧が維持される。圧縮力が増加するに連れて押圧応力は増加するので、小径圧力面2Bと大径圧力面4Bの変形によって生じる内側摺動部材7Fの筒外面7Cと小径圧力面2Bの面圧の減少を内側押圧部材は軽減又は解消する。内側押圧部材7Eと外側支持面4Dが摺接することによって、内側押圧部材7Eが外側支持面4Dに連結される場合に比べて、内側押圧部材7Eに発生する半径方向の膨張性ひずみは大きくなる。よって、外側支持面4Dと摺接する内側押圧部材7Eは内側摺動部材7Fによる円筒6の膨出防止効果を高める重要な部材である。 The inner pressing member 7E is transmitted as a surface pressure from the outer support surface 4D and the second end surface 6B of the cylinder 6, generating compressive longitudinal strain in the axial direction and expansive lateral strain in the direction perpendicular to the axis. The expansive lateral strain generated in the inner pressing member 7E generates a pressing stress (surface pressure) at the contact portion 7G between the inner pressing member 7E and the inner sliding member 7F. This pressing stress reduces the radius of the inner sliding member 7F in accordance with the reduction in the radius of the small diameter pressure surface 2B, and the surface pressure between the inner cylinder surface 7C of the inner sliding member 7F and the small diameter pressure surface 2B is maintained. Since the pressing stress increases as the compressive force increases, the inner pressing member reduces or eliminates the reduction in the surface pressure between the outer cylinder surface 7C and the small diameter pressure surface 2B of the inner sliding member 7F caused by the deformation of the small diameter pressure surface 2B and the large diameter pressure surface 4B. The sliding contact between the inner pressing member 7E and the outer support surface 4D increases the radial expansive strain that occurs in the inner pressing member 7E compared to when the inner pressing member 7E is connected to the outer support surface 4D. Therefore, the inner pressing member 7E that slides against the outer support surface 4D is an important member that enhances the effect of the inner sliding member 7F in preventing the cylinder 6 from expanding.
内側摺動部材7Fは小径圧力面2Bに押し当てられた状態で小径圧力面2Bと摺接することで円筒6の主要材料の内側隙間1Bへの侵入を防ぎ、内側隙間1Bからの円筒6の膨出を防止する。外側摺動部材5Fと同様な理由により、内側摺動部材7Fは平角断面等の異形線材を円環状に成形した摺動材7Hを軸方向に重ねる多重構造として、膨出防止機能を多重化するのが良い。内側摺動部材7Fの摺動材7Hは押圧応力により半径が減少するので円周方向に圧縮応力が発生する。この円周方向の圧縮応力は摺動材の半径の減少を妨げる作用がある。摺動材の半径の減少を優先する場合は、摺動材7Hの形態は外側摺動部材5Fの摺動材5Hと同様に不連続部を有する円環状として、不連続部が軸方向に重ならないように摺動材7Hを重ねるのが良い。 The inner sliding member 7F prevents the main material of the cylinder 6 from entering the inner gap 1B by sliding against the small diameter pressure surface 2B while being pressed against the small diameter pressure surface 2B, and prevents the cylinder 6 from expanding from the inner gap 1B. For the same reason as the outer sliding member 5F, the inner sliding member 7F is preferably made of a multi-layer structure in which sliding materials 7H, which are made by molding irregular wire material with a rectangular cross section or the like into a circular ring shape, are stacked in the axial direction to provide multiple expansion prevention functions. The sliding material 7H of the inner sliding member 7F is reduced in radius by pressure stress, so compressive stress is generated in the circumferential direction. This compressive stress in the circumferential direction has the effect of preventing the reduction of the radius of the sliding material. If the reduction of the radius of the sliding material is prioritized, the sliding material 7H should be in the form of a circular ring having discontinuous parts, similar to the sliding material 5H of the outer sliding member 5F, and the sliding materials 7H should be stacked so that the discontinuous parts do not overlap in the axial direction.
内側押圧部材7Eと外側押圧部材5Eは軸直交方向の膨張性横ひずみを利用して押圧応力を発現させるので、外側押圧部材と内側押圧部材の材料は、内側支持面、外側支持面、大径圧力面及び小径圧力面より、弾性係数が小さく、ポアソン比が大きく、圧縮による体積減少が少ない材料が適している。円筒6に適した材料も適している。純鉛、繊維補強ゴム、又は硬いゴムなどは外側押圧部材と内側押圧部材の材料に適している。外側押圧部材と内側押圧部材はそれぞれ円筒と一体としても良い。 The inner pressing member 7E and the outer pressing member 5E generate a pressing stress by utilizing expansive lateral strain perpendicular to the axis, so the material for the outer pressing member and the inner pressing member should have a smaller elastic coefficient, a larger Poisson's ratio, and less volume loss due to compression than the inner support surface, the outer support surface, the large diameter pressure surface, and the small diameter pressure surface. Materials suitable for the cylinder 6 are also suitable. Pure lead, fiber-reinforced rubber, or hard rubber are suitable materials for the outer pressing member and the inner pressing member. The outer pressing member and the inner pressing member may each be integral with the cylinder.
摺動材5H,7Hは、大径圧力面4B又は小径圧力面2Bの半径方向の変形に追随する変形能力、外側隙間1A又は内側隙間2Bの拡大により生じる曲げ応力等に対する耐力、並びに内側支持面、外側支持面、小径圧力面及び大径圧力面との良好な摺動性能を備える必要がある。摺動材5H,7Hの材料は硬さにおいて、内側支持面、外側支持面、小径圧力面及び大径圧力面を形成する材料より軟らかく、円筒を形成する材料より硬く、且つ自己潤滑性を有する材料が適している。これらの支持面と圧力面の材料は高張力鋼や合金鋼等が適しているので、摺動材5H,7Hの材料としては銅合金等又は繊維補強された合成樹脂等が適している。 The sliding materials 5H and 7H must have the ability to deform to follow the radial deformation of the large diameter pressure surface 4B or the small diameter pressure surface 2B, resistance to bending stress caused by the expansion of the outer gap 1A or the inner gap 2B, and good sliding performance with the inner support surface, outer support surface, small diameter pressure surface, and large diameter pressure surface. The material of the sliding materials 5H and 7H is suitable to be softer in hardness than the material forming the inner support surface, outer support surface, small diameter pressure surface, and large diameter pressure surface, harder than the material forming the cylinder, and to be self-lubricating. High tensile steel or alloy steel is suitable for the material of these support surfaces and pressure surfaces, so copper alloy or fiber-reinforced synthetic resin is suitable for the material of the sliding materials 5H and 7H.
不連続部を有する円環状の摺動材5H,7Hでは、不連続部が重ならないように摺動材5H,7Hを軸方向に重ねたとしても、不連続部からの円筒2の膨出の可能性がある。不連続部を設ける理由は、円周方向の直応力の発生を低減し、外側押圧部材5Eと内側押圧部材7Eによる押圧効果を高めることにある。 In the case of the annular sliding members 5H and 7H having discontinuous portions, even if the sliding members 5H and 7H are stacked in the axial direction so that the discontinuous portions do not overlap, there is a possibility that the cylinder 2 may bulge from the discontinuous portions. The reason for providing the discontinuous portions is to reduce the generation of normal stress in the circumferential direction and to increase the pressing effect of the outer pressing member 5E and the inner pressing member 7E.
図19は不連続部を無くし且つ円周方向の直応力の発生を低減する、内側らせん摺動部材5FS及び外側らせん摺動部材7FSである。図18の外側摺動部材5Fと内側摺動部材7Fを図19の外側らせん摺動部材5FSと内側らせん摺動部材7FSに置き換える。二つのらせん摺動部材は摺動材5H,7Hに適した材料で形成され、不連続面が無く、連続する異形線材9を軸回りにらせん状に巻き軸方向に重ねて成る。断面幅9Bは内側隙間と外側隙間の最大隙間より大きく、最大隙間の3倍以上とするのが良い。断面厚9Aは最大隙間より大きくするのが良い。外側らせん摺動部材は外側半径9Dを大径圧力面4Bの半径より大きくして、初期面圧を導入するのが良い。内側せん摺動部材は内側半径9Cを小径圧力面2Bの半径より小さくして、初期面圧を導入するのが良い。 Figure 19 shows an inner spiral sliding member 5FS and an outer spiral sliding member 7FS that eliminate discontinuous parts and reduce the occurrence of circumferential normal stress. The outer sliding member 5F and the inner sliding member 7F in Figure 18 are replaced with the outer spiral sliding member 5FS and the inner spiral sliding member 7FS in Figure 19. The two spiral sliding members are made of a material suitable for the sliding members 5H and 7H, and are formed by winding a continuous deformed wire 9 around an axis in a spiral shape without discontinuous surfaces and stacking it in the axial direction. The cross-sectional width 9B is larger than the maximum gap between the inner gap and the outer gap, and is preferably three times or more the maximum gap. The cross-sectional thickness 9A is preferably larger than the maximum gap. The outer spiral sliding member is preferably made larger in outer radius 9D than the radius of the large diameter pressure surface 4B to introduce initial surface pressure. The inner spiral sliding member is preferably made smaller in inner radius 9C than the radius of the small diameter pressure surface 2B to introduce initial surface pressure.
外側らせん摺動部材の場合の端面9Eと端面9Fはそれぞれ内側支持面2Dと円筒の第一端面6Aに接する形状とするのが良い。内側らせん摺動部材の場合の端面9Eと端面9Fは円筒の第二端面6Bと外側支持面4Dに接する形状とするのが良い。 In the case of an outer spiral sliding member, the end faces 9E and 9F are preferably shaped to contact the inner support surface 2D and the first end face 6A of the cylinder, respectively. In the case of an inner spiral sliding member, the end faces 9E and 9F are preferably shaped to contact the second end face 6B of the cylinder and the outer support surface 4D, respectively.
円筒ばねは50年を超える耐用年数を目標としているので、50年を超える期間に亘って内側部材2の小径圧力面2Bと外側部材4の大径圧力面4Bは圧縮部材3との摺接状態を維持する必要がある。圧縮部材3をゴム等の粘弾性材料、純鉛等の低降伏点弾塑性材料及び銅合金等を組み合わせて形成する場合は、小径圧力面2Bと大径圧力面4Bをステンレス鋼板等の耐食性鋼材で形成するのが良い。小径圧力面2Bには円周方向に圧縮応力が発生し、大径圧力面4Bには円周方向に引張応力が発生する。上部構造物の重さに対応するために円筒ばねが大型になる場合、内側部材2と外側部材4は耐力が大きく弾性域が広い高降伏点鋼材を用いて形成し、強度上の安全性と半径方向の変形量を確保する必要がある。 The cylindrical spring is intended to have a service life of more than 50 years, so the small diameter pressure surface 2B of the inner member 2 and the large diameter pressure surface 4B of the outer member 4 must maintain a sliding contact state with the compression member 3 for a period of more than 50 years. When the compression member 3 is formed from a combination of a viscoelastic material such as rubber, a low yield point elastic-plastic material such as pure lead, and a copper alloy, it is preferable to form the small diameter pressure surface 2B and the large diameter pressure surface 4B from a corrosion-resistant steel material such as a stainless steel plate. A compressive stress occurs in the circumferential direction on the small diameter pressure surface 2B, and a tensile stress occurs in the circumferential direction on the large diameter pressure surface 4B. When the cylindrical spring is large to accommodate the weight of the superstructure, the inner member 2 and the outer member 4 must be formed from a high yield point steel material with high strength and a wide elastic range to ensure safety in terms of strength and the amount of radial deformation.
オーステナイト系熱間圧延ステンレス鋼板(JIS G4304)、これを合せ材とするステンレスクラッド鋼(JIS G 3601)又は圧力容器用ステンレス鋼鍛鋼品(JIS G 3214)等の耐食性鋼材は、曲げ加工と溶接又は鍛造と研削加工を組み合わせることにより円柱状又は円孔上の圧力面を形成できる。ただし、オーステナイト系ステンレス鋼板の代表鋼種であるSUS304の耐力(205 N/mm2、 JIS G4304)は、クロムモブデン鋼鍛鋼品の耐力(360~755 N/mm2、 JIS G 3221)、橋梁用高降伏点鋼板の耐力(500~700 N/mm2、 JIS G 3140)又は溶接構造用高降伏点鋼板の耐力(665~685 N/mm2、 JIS G 3128)に比べて低い。 Corrosion-resistant steel materials such as austenitic hot-rolled stainless steel plate (JIS G4304), stainless clad steel (JIS G 3601) made of this material, or stainless steel forgings for pressure vessels (JIS G 3214) can be formed into a cylindrical or circular hole pressure surface by combining bending and welding or forging and grinding. However, the yield strength of SUS304, a representative austenitic stainless steel plate (205 N/ mm2 , JIS G4304), is lower than the yield strength of chromium-molybdenum steel forgings (360-755 N/ mm2 , JIS G 3221), the yield strength of high yield point steel plates for bridges (500-700 N/ mm2 , JIS G 3140), or the yield strength of high yield point steel plates for welded structures (665-685 N/ mm2 , JIS G 3128).
よって、小径圧力面2B側と大径圧力面4B側はそれぞれ耐食性鋼材で形成し、圧力面の反対面側を耐食性鋼材より耐力が高い高降伏点鋼材で形成し、内側部材2又は外側部材4は耐食性鋼材と高降伏点鋼材を同心円状に重ねた層構造とするのが良い。さらに、焼き嵌め等により層構造を形成する過程で、小径圧力面2B側に円周方向の初期引張応力を、大径圧力面4B側に円周方向の初期圧縮応力を導入して、応力面側の円周方向の利用可能な弾性域を大きくするのが良い。ただし、これらの初期応力の導入に伴い、内側部材2の内面2Eには円周方向の初期圧縮応力が、外側部材4の外面4Eには円周方向の初期引張応力が導入されるので、強度上の安全性に注意しなければならない。使用環境によって耐食性鋼材を用いる必要がない場合でも、内側部材と外側部材は強度上の安全性と半径方向の変形量を確保する観点から層構造としても良い。層数は2を超えても良い。 Therefore, it is preferable to form the small diameter pressure surface 2B side and the large diameter pressure surface 4B side with corrosion-resistant steel, and the opposite side of the pressure surface with high yield point steel having higher strength than the corrosion-resistant steel, and the inner member 2 or the outer member 4 has a layered structure in which the corrosion-resistant steel and the high yield point steel are stacked concentrically. Furthermore, in the process of forming the layered structure by shrink fitting or the like, it is preferable to introduce an initial tensile stress in the circumferential direction on the small diameter pressure surface 2B side and an initial compressive stress in the circumferential direction on the large diameter pressure surface 4B side to increase the available elastic range in the circumferential direction on the stress surface side. However, with the introduction of these initial stresses, an initial compressive stress in the circumferential direction is introduced on the inner surface 2E of the inner member 2, and an initial tensile stress in the circumferential direction is introduced on the outer surface 4E of the outer member 4, so attention must be paid to safety in terms of strength. Even if it is not necessary to use corrosion-resistant steel depending on the usage environment, the inner member and the outer member may have a layered structure from the viewpoint of ensuring safety in terms of strength and the amount of deformation in the radial direction. The number of layers may exceed two.
なお、内側部材2は円周方向の圧縮応力が発生するので、座屈強度の観点から、圧力容器用ステンレス鋼鍛鋼品(JIS G 3214)等の耐食性鋼材を用いた厚肉単層構造としても良い。 In addition, since compressive stress occurs in the circumferential direction in the inner member 2, from the viewpoint of buckling strength, it may be possible to use a thick-walled single-layer structure using corrosion-resistant steel such as stainless steel forgings for pressure vessels (JIS G 3214).
図20は同心円状の二層構造を成す内側部材2の実施例である。軸8側より、内面2Eを形成する内面側胴部2G、小径圧力面2Bを形成する小径圧力面側胴部2F及び大径案内面2Cと内側支持面2Dを形成する大径案内面側胴部2Hを、内側部材は備える。内側座面2Aは内面側胴部2G、小径圧力面側胴部2F及び大径案内面側胴部2Hの軸8の正方向側の端面で形成する。 Figure 20 shows an example of an inner member 2 having a concentric two-layer structure. From the shaft 8 side, the inner member is provided with an inner surface side body portion 2G forming the inner surface 2E, a small diameter pressure surface side body portion 2F forming the small diameter pressure surface 2B, and a large diameter guide surface side body portion 2H forming the large diameter guide surface 2C and the inner support surface 2D. The inner seat surface 2A is formed by the end faces of the inner surface side body portion 2G, the small diameter pressure surface side body portion 2F, and the large diameter guide surface side body portion 2H on the positive side of the shaft 8.
大径案内面側胴部2H、小径圧力面側胴部2F及び内面側胴部2Gは、それぞれオーステナイト系ステンレス鋼板、オーステナイト系ステンレス鋼板と溶接構造用圧延鋼材のステンレスクラッド鋼及び溶接構造用高降伏点鋼板を用いて、曲げ加工、溶接及び研削加工により製作するのが良い。小径圧力面側胴部2Fと内面側胴部2Gは溶接構造用圧延鋼材と溶接構造用高降伏点鋼材が当接するようにして焼き嵌めにより一体化する。大径案内面側胴部2Hと小径圧力面側胴部2Fは溶接又は焼き嵌めにより一体化する。 The large diameter guide surface side body 2H, the small diameter pressure surface side body 2F and the inner surface side body 2G are preferably manufactured by bending, welding and grinding using austenitic stainless steel plate, stainless clad steel made of austenitic stainless steel plate and rolled steel for welded structure, and high yield point steel plate for welded structure. The small diameter pressure surface side body 2F and the inner surface side body 2G are integrated by shrink fitting so that the rolled steel for welded structure and the high yield point steel for welded structure abut against each other. The large diameter guide surface side body 2H and the small diameter pressure surface side body 2F are integrated by welding or shrink fitting.
図20の内側部材2では、内側支持面2Dと小径圧力面2Bはオーステナイト系ステンレス鋼板で形成されるため、長期間に亘って圧縮部材との摺接状態を維持できる。内面側2Eは高降伏点鋼材で形成されるので、高降伏点鋼材の耐力又は座屈耐力を超えない範囲の円周方向の圧縮応力に対して安全性が確保できる。内側座面2A、内面2E及び軸8の負方向側の端面2Iの防食処理を適切に行うことにより、異種金属接触腐食を防止できる。 In the inner member 2 of FIG. 20, the inner support surface 2D and the small diameter pressure surface 2B are formed of austenitic stainless steel plate, so that the sliding contact state with the compression member can be maintained for a long period of time. The inner side 2E is formed of high yield point steel material, so safety can be ensured against circumferential compressive stress within a range that does not exceed the yield strength or buckling strength of the high yield point steel material. By performing appropriate corrosion prevention treatment of the inner seat surface 2A, the inner surface 2E, and the end surface 2I on the negative side of the shaft 8, galvanic corrosion can be prevented.
図21は同心円状の二層構造を成す外側部材4の実施例である。軸側8より、小径案内面4Cと外側支持面4Dを形成する大径案内面側胴部4H、大径圧力面4Bを形成する大径圧力面側胴部4F及び外面4Eを形成する外面側胴部4Gを、内側部材4は備える。外側座面4Aは小径案内面側胴部4H、大径圧力面側胴部4F及び外面側胴部4Gの軸8の負方向側の端面で形成する。 Figure 21 shows an example of an outer member 4 having a concentric two-layer structure. From the shaft side 8, the inner member 4 has a large diameter guide surface side body 4H that forms the small diameter guide surface 4C and the outer support surface 4D, a large diameter pressure surface side body 4F that forms the large diameter pressure surface 4B, and an outer surface side body 4G that forms the outer surface 4E. The outer seat surface 4A is formed by the end faces of the small diameter guide surface side body 4H, the large diameter pressure surface side body 4F, and the outer surface side body 4G on the negative side of the shaft 8.
小径案内面側胴部4H、大径圧力面側胴部4F及び外面側胴部4Gは、それぞれオーステナイト系ステンレス鋼板、オーステナイト系ステンレス鋼板と溶接構造用圧延鋼材のステンレスクラッド鋼板及び溶接構造用高降伏点鋼板を用いて、曲げ加工、溶接及び研削加工により製作するのが良い。大径圧力面側胴部4Fと外面側胴部4Gは溶接構造用圧延鋼材と溶接構造用高降伏点鋼材が当接するようにして焼き嵌めにより一体化する。小径案内面側胴部4Hと大径圧力面側胴部4Fは溶接又は焼き嵌めにより一体化する。 The small diameter guide surface side body 4H, the large diameter pressure surface side body 4F and the outer surface side body 4G are preferably manufactured by bending, welding and grinding using austenitic stainless steel plate, stainless clad steel plate made of austenitic stainless steel plate and rolled steel for welded structure, and high yield point steel plate for welded structure. The large diameter pressure surface side body 4F and the outer surface side body 4G are integrated by shrink fitting so that the rolled steel for welded structure and the high yield point steel for welded structure abut against each other. The small diameter guide surface side body 4H and the large diameter pressure surface side body 4F are integrated by welding or shrink fitting.
図21の外側部材4では、外側支持面4Dと大径圧力面4Bはオーステナイト系ステンレス鋼板で形成されるため、長期間に亘って圧縮部材との摺接状態を維持できる。外面側4Eは高降伏点鋼材で形成されるので、高降伏点鋼材の耐力を超えない範囲の円周方向の引張応力に対して安全性が確保できる。外側座面4A、外面4E及び軸8の正方向側の端面4Iの防食処理を適切に行うことにより、異種金属接触腐食を防止できる。 In the outer member 4 in FIG. 21, the outer support surface 4D and the large diameter pressure surface 4B are formed from austenitic stainless steel plate, so they can maintain a sliding contact state with the compression member for a long period of time. The outer surface side 4E is formed from high yield point steel material, so safety can be ensured against circumferential tensile stress within a range that does not exceed the yield strength of the high yield point steel material. By appropriately performing anticorrosion treatment on the outer seat surface 4A, the outer surface 4E, and the end surface 4I on the positive side of the shaft 8, galvanic corrosion can be prevented.
外面側胴部4Gは、大径圧力面側胴部4Fを形成する材料より降伏点の高い異形線材を、大径圧力面側胴部4Fの外周に、巻き廻しながら軸方向及び半径方向に重ねたものとしても良い。異形線材の断面形状は平角形が良いが他の断面形状でも良い。異形線材は初期張力を与えて巻き廻し、大径圧力面側4Bに円周方向の初期圧縮応力を発生させるのが良い。この方法では、円周方向の直応力について、大径圧力面4Bが圧縮であり、外面4Eが引張であり、大径圧力面4Bと外面4Eの間は階段状に漸変する初期応力が導入できる。この方法により、外側部材4の強度上の安全性と半径方向の変形量を確保することができる。 The outer surface side barrel portion 4G may be formed by winding an irregular wire rod having a higher yield point than the material forming the large diameter pressure side barrel portion 4F around the outer circumference of the large diameter pressure side barrel portion 4F and stacking it in the axial and radial directions. The cross-sectional shape of the irregular wire rod is preferably rectangular, but other cross-sectional shapes are also acceptable. The irregular wire rod is preferably wound with an initial tension to generate an initial compressive stress in the circumferential direction on the large diameter pressure side 4B. In this method, the large diameter pressure side 4B is compressive and the outer surface 4E is tensile in terms of the normal stress in the circumferential direction, and an initial stress that gradually changes in a step shape can be introduced between the large diameter pressure side 4B and the outer surface 4E. This method ensures the strength safety of the outer member 4 and the amount of deformation in the radial direction.
内側座面2Aと外側座面4Aの半径方向の変形をそれぞれ拘束すると、小径圧力面2Bと大径圧力面4Bの変形係数がそれぞれ減少し、円筒ばね1の初期接線剛性は増加する。これは円筒ばね1と上部構造物からなる振動系の鉛直固有振動数が増加することを意味する。円筒ばね1では、免震効果を得るために鉛直固有振動数を3Hz以下とすることを目標としているので、円筒ばね1と上部構造物及び下部構造物を接続する際、内側座面2Aと外側座面4Bに対する両構造物による半径方向の変形拘束は小さいほど良い。 When the radial deformation of the inner seating surface 2A and the outer seating surface 4A are restrained, the deformation coefficients of the small diameter pressure surface 2B and the large diameter pressure surface 4B decrease, and the initial tangential stiffness of the cylindrical spring 1 increases. This means that the vertical natural frequency of the vibration system consisting of the cylindrical spring 1 and the superstructure increases. Since the cylindrical spring 1 aims to have a vertical natural frequency of 3 Hz or less to obtain a seismic isolation effect, when connecting the cylindrical spring 1 to the superstructure and the substructure, the smaller the radial deformation restraint placed on the inner seating surface 2A and the outer seating surface 4B by both structures, the better.
上部構造物は温度変化によって伸縮・湾曲したり、下部構造物は地盤内の地下水位の変化によって沈下・傾斜したり、上部構造物と下部構造物は地震動によって複雑に変形したりするので、これらの変形によって円筒ばね1が損傷せずに圧縮力を確実に伝達できる手段を介して、円筒ばね1は上部構造物と下部構造物に接続する必要がある。 The superstructure expands, contracts, and bends due to temperature changes, the substructure sinks and tilts due to changes in the groundwater level, and the superstructure and substructure are subject to complex deformations due to seismic motion. Therefore, the cylindrical spring 1 must be connected to the superstructure and substructure via a means that can reliably transmit the compressive force without damaging the cylindrical spring 1 due to these deformations.
図22は中空積層ゴムを用いた円筒ばね1と上部構造物及び下部構造物との接続方法を示す。図は中央断面図である。図では、上部構造物及び下部構造物を図示していない。軸8の正方向側に上部構造物が在る場合は負方向側に下部構造物が在り、正方向側に下部構造物がある場合は負方向側に上部構造物が在るとする。 Figure 22 shows a method of connecting a cylindrical spring 1 using a hollow laminated rubber to an upper structure and a lower structure. The figure shows a central cross section. The upper structure and lower structure are not shown in the figure. If the upper structure is on the positive side of the shaft 8, the lower structure is on the negative side, and if the lower structure is on the positive side, the upper structure is on the negative side.
内側部材2は、内側座面2Aと上部構造物又は下部構造物の間に在る内側中空積層ゴム2Jと内側接続盤2Kを備える。内側中空積層ゴム2Jは軸側8が中空の短円筒形状の積層ゴムであり、軸方向8にゴムと鋼板が交互に積層されて、ゴムは隣接する鋼板に連結されたものである。内側接続盤2Kの内側第一接続面2Mは上部構造物又は下部構造物に連結される。内側中空積層ゴム2Jは内側座面2Aと連結し、内側接続盤2Kの内側第二接続面2Lに連結する又は摺接する。内側中空積層ゴム2Jを内側座面2Aに連結する際は、ゴムを加硫接着等で内側座面2Aに連結するのが良いが、ゴムが連結された鋼板を内側座面2Aに連結しても良い。内側中空積層ゴム2Jを内側第二接続面2Lに摺接する際は、ゴムが連結された鋼板を、低摩擦摺動材と摺動液を介して内側第二接続面2Lに摺接させるのが良い。ゴム層数は1以上である。内側第二接続面2Lは上部構造物又は下部構造物に連結された別途設置される水平免震支承の一部の面としても良い。 The inner member 2 comprises an inner hollow laminated rubber 2J and an inner connecting plate 2K located between the inner seat surface 2A and the upper structure or lower structure. The inner hollow laminated rubber 2J is a laminated rubber with a hollow short cylinder shape on the axial side 8, in which rubber and steel plates are alternately laminated in the axial direction 8, and the rubber is connected to the adjacent steel plate. The inner first connecting surface 2M of the inner connecting plate 2K is connected to the upper structure or lower structure. The inner hollow laminated rubber 2J is connected to the inner seat surface 2A, and is connected to or in sliding contact with the inner second connecting surface 2L of the inner connecting plate 2K. When connecting the inner hollow laminated rubber 2J to the inner seat surface 2A, it is preferable to connect the rubber to the inner seat surface 2A by vulcanization adhesion or the like, but it is also possible to connect a steel plate to which the rubber is connected to the inner seat surface 2A. When the inner hollow laminated rubber 2J is brought into sliding contact with the inner second connection surface 2L, it is preferable to bring the steel plate to which the rubber is connected into sliding contact with the inner second connection surface 2L via a low-friction sliding material and a sliding fluid. The number of rubber layers is one or more. The inner second connection surface 2L may be a part of the surface of a horizontal seismic isolation bearing that is separately installed and connected to the upper structure or lower structure.
外側部材4は、外側座面4Aと下部構造物又は上部構造物の間に在る外側中空積層ゴム4Jと外側接続盤4Kとを備える。外側中空積層ゴム4Jは軸側8が中空の短円筒形状の積層ゴムであり、軸方向8にゴムと鋼板が交互に積層されて、ゴムは隣接する鋼板に連結されたものである。外側接続盤4Kの外側第二接続面4Mは下部構造物又は上部構造物に連結される。外側中空積層ゴム4Jは外側座面4Aと連結し、外側接続盤4Kの外側第一接続面4Lと連結する又は摺接する。外側中空積層ゴム4Jを外側座面4Aに連結する際は、ゴムを加硫接着等で外側座面4Aに連結するのが良いが、ゴムが連結された鋼板を外側座面4Aに連結しても良い。外側中空積層ゴムを外側第二接続面2Lに摺接する際は、ゴムが連結された鋼板を、低摩擦摺動材と摺動液を介して外側第一接続面4Lに摺接させるのが良い。ゴム層数は1以上である。外側第二接続面4Lは下部構造物又は上部構造物に連結された水平免震支承の一部の面としても良い。 The outer member 4 comprises an outer hollow laminated rubber 4J and an outer connection board 4K located between the outer seat surface 4A and the lower structure or upper structure. The outer hollow laminated rubber 4J is a laminated rubber with a hollow short cylinder shape on the axial side 8, and rubber and steel plates are alternately laminated in the axial direction 8, with the rubber connected to the adjacent steel plate. The outer second connection surface 4M of the outer connection board 4K is connected to the lower structure or upper structure. The outer hollow laminated rubber 4J is connected to the outer seat surface 4A, and is connected or in sliding contact with the outer first connection surface 4L of the outer connection board 4K. When connecting the outer hollow laminated rubber 4J to the outer seat surface 4A, it is preferable to connect the rubber to the outer seat surface 4A by vulcanization adhesion or the like, but it is also possible to connect the steel plate to which the rubber is connected to the outer seat surface 4A. When the outer hollow laminated rubber is brought into sliding contact with the outer second connection surface 2L, it is preferable to bring the steel plate to which the rubber is connected into sliding contact with the outer first connection surface 4L via a low-friction sliding material and a sliding fluid. The number of rubber layers is one or more. The outer second connection surface 4L may be a part of the surface of a horizontal seismic isolation bearing connected to the lower structure or upper structure.
内側座面2Aと外側座面4Aの半径方向のそれぞれの変形は内側座面2Aと外側座面4Aに連結されたそれぞれのゴムのせん断剛性により弾性拘束されるが、これらの座面の半径方向の最大変形量は半径の0.5%を超えないので、ゴムによる弾性拘束が鉛直固有振動数に及ぼす影響は無視できる。上部構造物と下部構造物の水平相対変位・相対角変位が円筒ばね1に及ぼす力は、内側中空積層ゴム2J又は/及び外側中空積層ゴム4Jのせん断変形、曲げ変形及びねじり変形により緩和される。 The radial deformation of the inner seat 2A and the outer seat 4A is elastically restrained by the shear stiffness of the rubber connected to the inner seat 2A and the outer seat 4A, but since the maximum radial deformation of these seats does not exceed 0.5% of the radius, the effect of the elastic restraint by the rubber on the vertical natural frequency can be ignored. The force acting on the cylindrical spring 1 by the horizontal relative displacement and relative angular displacement of the upper structure and lower structure is mitigated by the shear deformation, bending deformation, and torsional deformation of the inner hollow laminated rubber 2J and/or the outer hollow laminated rubber 4J.
内側中空積層ゴム2J又は/及び外側中空積層ゴム4Jの諸元を適切に決定することにより、円筒ばね1と上部構造物からなる振動系の水平固有振動数を0.25Hz程度とすることもできる。これにより、鉛直方向の免震機能に加えて水平方向の免震機能が追加される。 By appropriately determining the specifications of the inner hollow laminated rubber 2J and/or the outer hollow laminated rubber 4J, the horizontal natural frequency of the vibration system consisting of the cylindrical spring 1 and the superstructure can be set to approximately 0.25 Hz. This adds a horizontal seismic isolation function in addition to the vertical seismic isolation function.
内側第二接続面2Lと内側中空積層ゴム2Jを摺接する場合又は/及び外側第一接続面4Lと外側中空積層ゴム4Jを摺接する場合は、これらの中空積層ゴムは水平免震における弾性すべり支承に相当し、摺接部の摩擦力を越える地震時水平慣性力が上部構造物に発生した時に摺接部で滑りが生じ、上部構造物に及ぼす水平地震動の影響を緩和することにより水平免震効果が向上する。内側支持盤2Kに内側中空積層ゴム側2Jに突出する内側突起2Nを設けたり、外側支持盤4Kに外側中空積層ゴム側4Jに突出する外側突起4Nを設けたりして、それぞれの摺接部で発生する相対水平変位を制限するのが良い。内側突起2Nと外側突起4Nはそれぞれ外側に設置しても良い。 When the inner second connection surface 2L and the inner hollow rubber bearing 2J are in sliding contact and/or the outer first connection surface 4L and the outer hollow rubber bearing 4J are in sliding contact, these hollow rubber bearings correspond to elastic sliding bearings in horizontal seismic isolation, and when horizontal inertial force during an earthquake that exceeds the frictional force of the sliding contact occurs in the superstructure, slippage occurs at the sliding contact, and the horizontal seismic isolation effect is improved by mitigating the effect of horizontal earthquake motion on the superstructure. It is advisable to provide the inner support plate 2K with an inner protrusion 2N that protrudes toward the inner hollow rubber bearing 2J, or the outer support plate 4K with an outer protrusion 4N that protrudes toward the outer hollow rubber bearing 4J, to limit the relative horizontal displacement that occurs at each sliding contact point. The inner protrusion 2N and outer protrusion 4N may be installed on the outside, respectively.
また、内側接続盤2Kに内側開口部2O又は外側接続盤4Kに外側開口部4Oを設け、これらの開口部に連絡する点検通路を上部構造物又は下部構造物に設けることにより、円筒ばね1の内側の点検が可能となる。これにより、円筒ばねの外側と内側の点検・維持管理が可能となり、50年を超える耐用年数に対応できる。 In addition, by providing an inner opening 2O in the inner connection board 2K or an outer opening 4O in the outer connection board 4K, and providing an inspection passageway in the upper structure or lower structure that connects to these openings, it becomes possible to inspect the inside of the cylindrical spring 1. This makes it possible to inspect and maintain the outside and inside of the cylindrical spring, enabling it to have a useful life of more than 50 years.
中空積層ゴムは1990年代に実用化された水平免震支承であるが、本願発明の円筒ばねと中空積層ゴムを組み合わせることにより、これまで実現されていない鉛直免震支承と水平免震支承が一体化した3次元免震支承も可能となる。 Hollow rubber bearings are horizontal seismic isolation bearings that were put into practical use in the 1990s, but by combining the cylindrical springs of this invention with hollow rubber bearings, it is possible to realize a three-dimensional seismic isolation bearing that integrates vertical and horizontal seismic isolation bearings, something that has not been realized until now.
なお,上部構造物に連結又は摺接する内側中空積層ゴム2Jと外側中空積層ゴム4Jを総称して上側中空積層ゴムと呼び、下部構造物に連結又は摺接する内側中空積層ゴム2Jと外側中空積層ゴム4Jを総称して下側中空積層ゴムと呼ぶ場合がある。すなわち,内側座面2Aに連結する上側中空積層ゴムは内側中空積層ゴム2Jであり、外側座面4Aに連結する上側中空積層ゴムは外側中空積層ゴム4Jである。また、外側座面2Aに連結する下側中空積層ゴムは外側中空積層ゴム4Jであり、内側座面2Aに連結する下側中空積層ゴムは内側中空積層ゴム4Jである。 The inner hollow laminated rubber 2J and the outer hollow laminated rubber 4J that are connected to or in sliding contact with the upper structure are sometimes collectively referred to as the upper hollow laminated rubber, and the inner hollow laminated rubber 2J and the outer hollow laminated rubber 4J that are connected to or in sliding contact with the lower structure are sometimes collectively referred to as the lower hollow laminated rubber. In other words, the upper hollow laminated rubber that is connected to the inner seating surface 2A is the inner hollow laminated rubber 2J, and the upper hollow laminated rubber that is connected to the outer seating surface 4A is the outer hollow laminated rubber 4J. Also, the lower hollow laminated rubber that is connected to the outer seating surface 2A is the outer hollow laminated rubber 4J, and the lower hollow laminated rubber that is connected to the inner seating surface 2A is the inner hollow laminated rubber 4J.
1・・・円筒ばね、1A・・・外側隙間、1B・・・内側隙間、1C・・・格納空間、1Y・・・高さ、1Z・・・組立高さ、2・・・内側部材、2A・・・内側座面、2B・・・小径圧力面、2C・・・大径案内面、2D・・・内側支持面、2E・・・内面、2F・・・小径圧力面側胴部、2G・・・内面側胴部、2H・・・大径案内面側胴部、2I・・・負方向側の端面、2J・・・内側中空積層ゴム、2K・・・内側接続盤、2L・・・内側第二接続面、2M・・・内側第一接続面、2N・・・内側突起、2O・・・内側開口部、3・・・圧縮部材、3A・・・第一端面、3B・・・第二端面、3C・・・筒内面、3D・・・筒外面、3Z・・・高さ、4・・・外側部材、4A・・・外側座面、4B・・・大径圧力面、4C・・・小径案内面、4D・・・外側支持面、4E・・・外面、4F・・・大径圧力面側胴部、4G・・・外面側胴部、4H・・・大径案内面側胴部、4I・・・正方向側の端面、4J・・・外側中空積層ゴム、4K・・・外側接続盤、4L・・・外側第一接続面、4M・・・外側第二接続面、4N・・・外側突起、4O・・・外側開口部、5・・・外側密閉リング、5A・・・第一端面、5E・・・外側押圧部材、5F・・・外側摺動部材、5G・・・当接部、5H・・・摺動材、5FS・・・内側らせん摺動部材、6・・・円筒、6A・・・第一端面、6B・・・第二端面、6C・・・筒内面、6D・・・筒外面、6Z・・・高さ、7・・・内側密閉リング、7B・・・第二端面、7C・・・筒内面、7E・・・内側押圧部材、7F・・・内側摺動部材、7G・・・当接部、7H・・・摺動材、7FS・・・外側らせん摺動部材、8・・・中心軸、9・・・異形線材、9A・・・厚、9B・・・幅、9C・・・内側半径、9D・・・外側半径、9E・・・端面、9F・・・端面 1: cylindrical spring, 1A: outer gap, 1B: inner gap, 1C: storage space, 1Y: height, 1Z: assembly height, 2: inner member, 2A: inner seat, 2B: small diameter pressure surface, 2C: large diameter guide surface, 2D: inner support surface, 2E: inner surface, 2F: small diameter pressure surface side body part, 2G: inner surface side body part, 2H: large diameter guide surface side body part, 2I: negative direction side end face, 2J: inner hollow laminated rubber, 2K: inner contact Continuation panel, 2L...Inner second connection surface, 2M...Inner first connection surface, 2N...Inner protrusion, 2O...Inner opening, 3...Compression member, 3A...First end surface, 3B...Second end surface, 3C...Cylinder inner surface, 3D...Cylinder outer surface , 3Z...height, 4...outer member, 4A...outer seat surface, 4B...large diameter pressure surface, 4C...small diameter guide surface, 4D...outer support surface, 4E...outer surface, 4F...large diameter pressure surface side body, 4G...outer surface side body, 4H. ...Large diameter guide surface side trunk, 4I...End face on the forward side, 4J...Outer hollow laminated rubber, 4K...Outer connection board, 4L...Outer first connection surface, 4M...Outer second connection surface, 4N...Outer protrusion, 4O...Outer opening, 5... Outer sealing ring, 5A... First end surface, 5E... Outer pressing member, 5F... Outer sliding member, 5G... Contact portion, 5H... Sliding material, 5FS... Inner spiral sliding member, 6... Cylinder, 6A... First end surface , 6B... Second end surface, 6C... Cylinder inner surface, 6D... Cylinder outer surface, 6Z... Height, 7... Inner sealing ring, 7B... Second end surface, 7C... Cylinder inner surface, 7E... Inner pressing member, 7F... Inner sliding member, 7G...・Abutment part, 7H...Sliding material, 7FS...Outer spiral sliding member, 8...Central shaft, 9...Deformed wire material, 9A...Thickness, 9B...Width, 9C...Inner radius, 9D...Outer radius, 9E...End face, 9F...End face
Claims (7)
少なくとも、内側部材と、
前記内側部材に対して外側に配置される外側部材と、
前記内側部材と前記外側部材との間に形成される格納空間の中に隙間無く格納される圧縮部材とを備える鉛直免震支承用ばね要素であって、
前記内側部材は、
前記上部構造物を下から支持する位置に配置される又は前記下部構造物によって下から支持される位置に配置される円環状の内側座面と、
前記内側座面の外縁円周で角部を成し且つ前記内側部材の中心軸と平行に延伸する円柱面状の大径案内面と、
前記大径案内面と角部を成し且つ前記内側座面の裏側に延伸する円環状の内側支持面と、
前記内側支持面の内縁円周で隅角部を成し且つ前記内側部材の中心軸と平行に延伸する円柱面状の小径圧力面とを備え、
前記小径圧力面に作用する面圧によって前記小径圧力面の半径は減少し且つ前記小径圧力面に作用する面圧が無くなると前記小径圧力面の半径は元に戻るものであり、
前記外側部材は、
前記下部構造物によって下から支持される位置に配置される又は前記上部構造物を下から支持する位置に配置される円環状の外側座面と、
前記外側座面の内縁円周で角部を成し且つ前記外側部材の中心軸と平行に延伸し且つ前記小径圧力面に摺動嵌合する円孔面状の小径案内面と、
前記小径案内面と角部を成し且つ前記外側座面の裏側に延伸する円環状の外側支持面と、
前記外側支持面の外縁円周で隅角部を成し且つ前記外側部材の中心軸と平行に延伸し且つ前記大径案内面に摺動嵌合する円孔面状の大径圧力面とを備え、
前記大径圧力面に作用する面圧によって前記大径圧力面の半径は増加し且つ前記大径圧力面に作用する面圧が無くなると前記大径圧力面の半径は元に戻るものであり、
前記格納空間は、
前記内側支持面と前記外側支持面が対向し、前記大径案内面と前記大径圧力面が摺動嵌合し、且つ前記小径圧力面と前記小径案内面が摺動嵌合する状態に前記内側部材と前記外側部材を組み立てることにより、前記内側支持面、前記小径圧力面、前記外側支持面及び前記大径圧力面によって囲まれて構成され、
前記圧縮部材は、
前記小径圧力面及び前記大径圧力面を形成する材料に比べて弾性係数が小さい材料を主要材料として用いて形成され、且つ前記内側支持面、前記小径圧力面、前記外側支持面及び前記大径圧力面とに摺接した状態で前記格納空間の中に前記隙間なく格納され、
前記圧縮変形量は、前記小径圧力面と前記圧縮部材の滑り、前記大径圧力面と前記圧縮部材の滑り、前記小径圧力面の半径の減少及び前記大径圧力面の半径の増加によって発現する主圧縮変形量を含む、又は、前記主圧縮変形量に加えて前記圧縮部材の体積の減少によって発現する副圧縮変形量を含むことを特徴とする、鉛直免震支承用ばね要素。 The upper structure is supported from below, and is located on the lower structure on which the seismic motion acts. The amount of vertical compressive deformation caused by the weight of the upper structure increases or decreases according to the seismic motion.
At least an inner member;
an outer member disposed outwardly relative to the inner member;
A vertical seismic isolation bearing spring element comprising a compression member stored without gaps in a storage space formed between the inner member and the outer member,
The inner member includes :
An annular inner bearing surface disposed at a position supporting the upper structure from below or at a position supported by the lower structure from below;
a cylindrical large-diameter guide surface that forms an angle at an outer periphery of the inner seat surface and extends parallel to a central axis of the inner member ;
an annular inner support surface that forms an angle with the large diameter guide surface and extends to a rear side of the inner seat surface;
a cylindrical small-diameter pressure surface that forms a corner portion at an inner peripheral edge of the inner support surface and extends parallel to a central axis of the inner member ;
a radius of the small diameter pressure surface is reduced by a surface pressure acting on the small diameter pressure surface, and when the surface pressure acting on the small diameter pressure surface is eliminated, the radius of the small diameter pressure surface is restored to its original value;
The outer member includes :
An annular outer bearing surface disposed at a position supported from below by the lower structure or at a position supporting the upper structure from below;
a small diameter guide surface having a circular hole shape, the small diameter guide surface forming a corner on an inner edge circumference of the outer seat surface, extending parallel to a central axis of the outer member , and slidingly fitted to the small diameter pressure surface;
an annular outer support surface that forms an angle with the small diameter guide surface and extends to a rear side of the outer seat surface;
a large-diameter pressure surface having a circular hole shape, the large-diameter pressure surface forming a corner portion at an outer peripheral circumference of the outer support surface, extending parallel to a central axis of the outer member, and slidingly fitted into the large-diameter guide surface;
a radius of the large-diameter pressure surface increases due to a surface pressure acting on the large-diameter pressure surface, and when the surface pressure acting on the large-diameter pressure surface is eliminated, the radius of the large-diameter pressure surface returns to its original value;
The storage space includes:
the inner member and the outer member are assembled in a state in which the inner support surface and the outer support surface face each other, the large diameter guide surface and the large diameter pressure surface are slidably fitted together, and the small diameter pressure surface and the small diameter guide surface are slidably fitted together, thereby being surrounded by the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface,
The compression member is
the small diameter pressure surface and the large diameter pressure surface are formed mainly using a material having a smaller elastic modulus than a material forming the small diameter pressure surface and the large diameter pressure surface, and the small diameter pressure surface is stored in the storage space without any gaps while being in sliding contact with the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface,
A spring element for vertical seismic isolation support, characterized in that the compressive deformation amount includes a main compressive deformation amount generated by slippage between the small diameter pressure surface and the compression member, slippage between the large diameter pressure surface and the compression member, a decrease in the radius of the small diameter pressure surface, and an increase in the radius of the large diameter pressure surface, or includes a secondary compressive deformation amount generated by a decrease in the volume of the compression member in addition to the main compressive deformation amount.
前記格納空間内に配置され、前記内側支持面と前記大径圧力面に摺接し、前記大径圧力面と前記大径案内面の摺動嵌合部に生じる外側隙間を塞ぐ短中空円筒状の外側摺動部材と、
前記格納空間内に配置され、前記外側支持面と前記小径圧力面に摺接し、前記小径圧力面と前記小径案内面の摺動嵌合部に生じる内側隙間を塞ぐ短中空円筒状の内側摺動部材とを備えた、請求項1又は請求項2に記載の鉛直免震支承用ばね要素。 The compression member is
an outer sliding member having a short hollow cylindrical shape that is disposed within the storage space, is in sliding contact with the inner support surface and the large diameter pressure surface, and closes an outer gap that occurs at a sliding engagement portion between the large diameter pressure surface and the large diameter guide surface;
3. The spring element for vertical seismic isolation bearing as described in claim 1 or claim 2, comprising: a short hollow cylindrical inner sliding member that is arranged in the storage space, is in sliding contact with the outer support surface and the small diameter pressure surface , and closes an inner gap that occurs at the sliding engagement portion between the small diameter pressure surface and the small diameter guide surface.
前記小径圧力面と前記内側支持面が形成する隅角部側の前記格納空間内に配置され、前記小径圧力面、前記内側支持面、及び前記外側摺動部材に摺接し、前記外側摺動部材を前記大径圧力面に押し当てる環状の外側押圧部材と、
前記大径圧力面と前記外側支持面が形成する隅角部側の前記格納空間内に配置され、前記大径圧力面、前記外側支持面、及び前記内側摺動部材に摺接し、前記内側摺動部材を前記小径圧力面に押し当てる環状の内側押圧部材とを備え、
前記外側押圧部材と前記内側押圧部材は、それぞれ前記内側支持面、前記小径圧力面、前記外側支持面及び前記大径圧力面を形成する材料に比べて、弾性係数が小さく且つポアソン比が大きい材料で形成されたものである、請求項4に記載の鉛直免震支承用ばね要素。 The compression member is
an annular outer pressing member that is disposed in the storage space on a side of a corner portion formed by the small diameter pressure surface and the inner support surface, and is in sliding contact with the small diameter pressure surface, the inner support surface, and the outer sliding member, and presses the outer sliding member against the large diameter pressure surface;
an annular inner pressing member that is disposed in the storage space on a side of a corner portion formed by the large diameter pressure surface and the outer support surface, and is in sliding contact with the large diameter pressure surface, the outer support surface, and the inner sliding member, and presses the inner sliding member against the small diameter pressure surface;
The spring element for vertical seismic isolation bearing described in claim 4, wherein the outer pressure member and the inner pressure member are formed of a material having a smaller elastic coefficient and a larger Poisson's ratio than the materials forming the inner support surface, the small diameter pressure surface, the outer support surface, and the large diameter pressure surface, respectively .
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| JP2004257120A (en) | 2003-02-26 | 2004-09-16 | Fujita Corp | Connection structure used for building foundation |
| JP2008025683A (en) | 2006-07-20 | 2008-02-07 | Kawaguchi Metal Industries Co Ltd | Fixed bearing |
| JP2010116945A (en) | 2008-11-11 | 2010-05-27 | Kihei Ito | Three-dimensional base isolation support |
| JP2013019166A (en) | 2011-07-11 | 2013-01-31 | Ihi Infrastructure Systems Co Ltd | Elastic body restraining degree variable structure |
| JP2014163114A (en) | 2013-02-25 | 2014-09-08 | Oiles Ind Co Ltd | Rubber bearing |
| CN214036518U (en) | 2020-12-25 | 2021-08-24 | 泉州市盈茂机械配件有限公司 | A New Type of Bushing for Automobile Suspension System |
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| JP2000178921A (en) | 1998-12-17 | 2000-06-27 | Nkk Corp | Hermetic structure of hermetic rubber bearing plate support |
| JP2004257120A (en) | 2003-02-26 | 2004-09-16 | Fujita Corp | Connection structure used for building foundation |
| JP2008025683A (en) | 2006-07-20 | 2008-02-07 | Kawaguchi Metal Industries Co Ltd | Fixed bearing |
| JP2010116945A (en) | 2008-11-11 | 2010-05-27 | Kihei Ito | Three-dimensional base isolation support |
| JP2013019166A (en) | 2011-07-11 | 2013-01-31 | Ihi Infrastructure Systems Co Ltd | Elastic body restraining degree variable structure |
| JP2014163114A (en) | 2013-02-25 | 2014-09-08 | Oiles Ind Co Ltd | Rubber bearing |
| CN214036518U (en) | 2020-12-25 | 2021-08-24 | 泉州市盈茂机械配件有限公司 | A New Type of Bushing for Automobile Suspension System |
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| JP2024008378A (en) | 2024-01-19 |
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