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JP7610189B2 - Liquid crystal alignment agent, polymer for obtaining the same, liquid crystal alignment film, and liquid crystal display element using the same - Google Patents
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JP7610189B2 - Liquid crystal alignment agent, polymer for obtaining the same, liquid crystal alignment film, and liquid crystal display element using the same - Google Patents

Liquid crystal alignment agent, polymer for obtaining the same, liquid crystal alignment film, and liquid crystal display element using the same Download PDF

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JP7610189B2
JP7610189B2 JP2023004168A JP2023004168A JP7610189B2 JP 7610189 B2 JP7610189 B2 JP 7610189B2 JP 2023004168 A JP2023004168 A JP 2023004168A JP 2023004168 A JP2023004168 A JP 2023004168A JP 7610189 B2 JP7610189 B2 JP 7610189B2
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尚宏 野田
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C09K19/56Aligning agents
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    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
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    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers

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Description

本発明は、液晶配向剤、それを得るための重合体、液晶配向膜、及びそれを用いた液晶表示素子に関する。 The present invention relates to a liquid crystal alignment agent, a polymer for obtaining the same, a liquid crystal alignment film, and a liquid crystal display element using the same.

液晶表示素子において液晶配向膜は、液晶を一定の方向に配向させる役割を担う。現在、工業的に利用されている主な液晶配向膜は、ポリアミド酸(ポリイミド前駆体やポリアミック酸ともいわれる。)やポリイミド溶液からなるポリイミド系の液晶配向剤を基板に塗布し、焼成することで成膜される。 In liquid crystal display elements, the liquid crystal alignment film plays a role in aligning liquid crystals in a certain direction. Currently, the main liquid crystal alignment films used industrially are formed by applying a polyimide-based liquid crystal alignment agent made of polyamide acid (also called polyimide precursor or polyamic acid) or polyimide solution to a substrate and baking it.

液晶表示素子の表示特性の向上のために、数々の技術が提案されてきた。例えば、特許文献1(特開平2-287324号公報)では、高い電圧保持率(VHR)を得るために、特定の繰り返し構造を有するポリイミド樹脂を用いることが提案されている。また、特許文献2(特開平10-104633号公報)では、残像が消去されるまでの時間を短くするために、イミド基以外に窒素原子を有する可溶性ポリイミドを用いることが提案されている。 Numerous techniques have been proposed to improve the display characteristics of liquid crystal display elements. For example, Patent Document 1 (JP Patent Publication No. 2-287324) proposes using a polyimide resin with a specific repeating structure to obtain a high voltage holding ratio (VHR). Also, Patent Document 2 (JP Patent Publication No. 10-104633) proposes using a soluble polyimide that has nitrogen atoms in addition to imide groups to shorten the time it takes for an afterimage to be erased.

特開平2-287324号公報Japanese Patent Application Publication No. 2-287324 特開平10-104633号公報Japanese Patent Application Publication No. 10-104633

近年、液晶ディスプレイ(LCDパネル)の多機能化・多様化に伴い、ガラス基板を用いたディスプレイから、樹脂基板(プラスチック基板、すなわちフィルム基板)を用いたフレキシブルなディスプレイへと、開発が進んでいる。それに従い、低温での焼成で得ることができる液晶配向膜が必要となってきており、加えて、液晶配向膜に要求される信頼性(高い電圧保持率等)も求められるようになってきている。 In recent years, as liquid crystal displays (LCD panels) have become more multifunctional and diversified, development has progressed from displays using glass substrates to flexible displays using resin substrates (plastic substrates, i.e. film substrates). Accordingly, there is a growing need for liquid crystal alignment films that can be obtained by firing at low temperatures, and there is also a growing demand for the reliability of liquid crystal alignment films (high voltage retention rate, etc.).

液晶配向膜に用いられる材料としては、ポリアミド酸やポリアミド酸エステル等のポリイミド前駆体や、それらを焼成により或いは化学反応により脱水することで得られるポリイミド等が挙げられる。このうち、ポリアミド酸は、その合成が容易であり、かつ溶媒への溶解性に優れるため、基板への塗布性・成膜性に優れる液晶配向剤を得ることができる。しかし、ポリアミド酸は、その構造上、加水分解等により分解しやすいため、これを用いて得た液晶配向膜では、長期に亘って信頼性を確保することが難しい。 Materials used for liquid crystal alignment films include polyimide precursors such as polyamic acid and polyamic acid esters, and polyimides obtained by dehydrating them through baking or chemical reaction. Of these, polyamic acid is easy to synthesize and has excellent solubility in solvents, making it possible to obtain a liquid crystal alignment agent that has excellent applicability to substrates and film-forming properties. However, due to its structure, polyamic acid is easily decomposed by hydrolysis, etc., and it is difficult to ensure long-term reliability of liquid crystal alignment films obtained using it.

一方、可溶性ポリイミド(ポリアミド酸の脱水反応により得られる溶媒に可溶なポリイミド)は、プレイミド化されているため、加熱してイミド化させる熱硬化工程が必要なく、そのため、比較的低温での焼成が可能になる。また、化学的安定性・耐熱性に優れるため、可溶性ポリイミドを用いて得た液晶配向膜では、長期に亘って信頼性を確保しやすくなる。しかし、可溶性ポリイミドは、溶解させることができる溶媒の選択肢が少なく、それゆえに、使用できる溶媒が限られ、その結果、可溶性ポリイミドを用いる場合、塗布中・成膜中に析出等が生じ、塗膜に欠陥ができやすい。近年の、LCDパネルの大型化・高精細化・使用環境の多様化に伴い、それぞれの問題を解決するとともに、各種特性を向上させることができる手法の探索が求められている。 On the other hand, soluble polyimide (polyimide soluble in a solvent obtained by the dehydration reaction of polyamic acid) is pre-imidized, so there is no need for a heat curing process to heat it to imidize it, and therefore it can be baked at a relatively low temperature. In addition, because it has excellent chemical stability and heat resistance, it is easier to ensure long-term reliability in liquid crystal alignment films obtained using soluble polyimide. However, there are few options for solvents in which soluble polyimide can be dissolved, and therefore the solvents that can be used are limited. As a result, when soluble polyimide is used, precipitation occurs during application and film formation, and the coating film is prone to defects. In recent years, with the increase in size and resolution of LCD panels and the diversification of usage environments, there is a demand for methods that can solve each problem and improve various characteristics.

本発明は、上記の事情に鑑みなされたものであって、その課題は、低温での焼成が可能、かつ印刷性(得られる重合体の、有機溶媒への溶解性)が良好である液晶配向剤を提供することにある。また、上記液晶配向剤を得ることができる重合体を提供することにある。また、液晶配向性が良好であり(すなわち、高プレチルト角を実現でき)、かつ電圧保持率が高い液晶配向膜を提供することにある。更に、上記液晶配向膜を有する液晶表示素子を提供することにある。 The present invention has been made in consideration of the above circumstances, and its object is to provide a liquid crystal alignment agent that can be baked at a low temperature and has good printability (solubility of the resulting polymer in an organic solvent). It also aims to provide a polymer from which the above liquid crystal alignment agent can be obtained. It also aims to provide a liquid crystal alignment film that has good liquid crystal alignment properties (i.e., can achieve a high pretilt angle) and a high voltage retention rate. It also aims to provide a liquid crystal display element having the above liquid crystal alignment film.

本発明者は、鋭意研究した結果、特定の構造を有する重合体、及びそれを用いた液晶配向剤が、上記の目的を達成するために有効であることを見出し、本発明を完成するに至った。なお、上記重合体は新規であり、上記重合体を得るためのモノマーも、新規化合物を含んでいる。 As a result of intensive research, the inventors have found that a polymer having a specific structure and a liquid crystal alignment agent using the same are effective in achieving the above-mentioned objective, and have completed the present invention. The above-mentioned polymer is novel, and the monomer for obtaining the above-mentioned polymer also contains a novel compound.

すなわち、本発明は以下1.~10.を要旨とする。
1. 下式(1)で表されるジアミン誘導体と、ジイソシアネート誘導体と、特定の側鎖を有する、ジアミン又はジイソシアネートから選ばれるモノマーと、から得られる重合体を用いた、液晶配向剤。
That is, the present invention is summarized as follows: 1. to 10.
1. A liquid crystal aligning agent using a polymer obtained from a diamine derivative represented by the following formula (1), a diisocyanate derivative, and a monomer selected from diamines or diisocyanates having a specific side chain.

Figure 0007610189000001
Figure 0007610189000001
式中、Dは単結合、又は炭素数1~5の炭化水素基を示す。RIn the formula, D represents a single bond or a hydrocarbon group having 1 to 5 carbon atoms. 1 は炭素数1~4のアルキル基を示し、分岐していてもよい。represents an alkyl group having 1 to 4 carbon atoms, which may be branched.

2. 前記特定の側鎖を含有するモノマーが下式(2)で表される、1.に記載の液晶配向剤。 2. The liquid crystal aligning agent according to 1., wherein the monomer containing the specific side chain is represented by the following formula (2):

Figure 0007610189000002
式中、Nはアミノ基又はイソシアネート基を示し、R-O-、-COO-、又は-CH O-であり、X1、X2、及びX3はそれぞれ独立して、ベンゼン環又はシクロヘキサン環を示し、p,q,rはそれぞれ独立して、0又は1の整数を示し、Rは水素原子、炭素数~22のアルキル基、又はステロイド骨格を有する炭素数12~25である有機基を示すが、p=q=r=0の場合、R は炭素数10~22の直鎖アルキル基、又はステロイド骨格を有する炭素数12~25の有機基である。
Figure 0007610189000002
In the formula, N represents an amino group or an isocyanate group; R3 is -O-, -COO-, or -CH2O- ; X1 , X2 , and X3 each independently represent a benzene ring or a cyclohexane ring; p, q, and r each independently represent an integer of 0 or 1; R4 represents a hydrogen atom, an alkyl group having 1 to 22 carbon atoms, or an organic group having a steroid skeleton and 12 to 25 carbon atoms , but when p = q = r = 0, R4 is a linear alkyl group having 10 to 22 carbon atoms, or an organic group having a steroid skeleton and 12 to 25 carbon atoms.

3. 前記ジイソシアネート誘導体が、下式(4-1)~式(4-13)で表される構造の少なくとも1つである、2.に記載の液晶配向剤。3. The liquid crystal aligning agent according to 2., wherein the diisocyanate derivative has at least one of structures represented by the following formulas (4-1) to (4-13).

Figure 0007610189000003
Figure 0007610189000003
式中、RIn the formula, R 5 及びRand R 6 はそれぞれ独立して、炭素数1~10の脂肪族炭化水素基を示す。each independently represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms.

4. 1.~3.の何れか一つに記載の液晶配向剤から得られる、液晶配向膜。4. A liquid crystal alignment film obtained from the liquid crystal aligning agent according to any one of 1 to 3.

5. 4.に記載の液晶配向膜を用いた、液晶表示素子。5. A liquid crystal display element using the liquid crystal alignment film according to 4.

6. 下式(3-1)で表されるジアミノ化合物と、ジイソシアネート誘導体と、特定の側鎖を有する、ジアミン又はジイソシアネートから選ばれるモノマーと、から得られる、重合体。 6. A polymer obtained from a diamino compound represented by the following formula (3-1), a diisocyanate derivative, and a monomer selected from diamines and diisocyanates having a specific side chain:

Figure 0007610189000004
式中、Rは炭素数1~4のアルキル基を示し、分岐していてもよい。Bは単結合、又は炭素数1~5の脂肪族炭化水素基を示す。Ra及びRbはそれぞれ独立して、水素原子、又は炭素数1~2の脂肪族炭化水素基を示す。
Figure 0007610189000004
In the formula, R1 represents an alkyl group having 1 to 4 carbon atoms, which may be branched. B represents a single bond or an aliphatic hydrocarbon group having 1 to 5 carbon atoms. Ra and Rb each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 2 carbon atoms.

7. 前記特定の側鎖を含有するモノマーが下式(2)で表される、6.に記載の重合体。 7. The polymer according to 6. , wherein the monomer containing the specific side chain is represented by the following formula (2):

Figure 0007610189000005
式中、Nはアミノ基又はイソシアネート基を示し、R-O-、-COO-、又は-CH O-であり、X1、X2、及びX3はそれぞれ独立して、ベンゼン環又はシクロヘキサン環を示し、p,q,rはそれぞれ独立して、0又は1の整数を示し、Rは水素原子、炭素数1~22のアルキル基、又はステロイド骨格を有する炭素数12~25である有機基を示す。ただし、R が単結合であり、p=q=r=0であり、R が水素原子であるものは除く。
Figure 0007610189000005
In the formula, N represents an amino group or an isocyanate group, R3 is -O-, -COO-, or -CH2O- , X1 , X2 , and X3 each independently represent a benzene ring or a cyclohexane ring, p, q, and r each independently represent an integer of 0 or 1, and R4 represents a hydrogen atom, an alkyl group having 1 to 22 carbon atoms, or an organic group having a steroid skeleton and 12 to 25 carbon atoms, except for cases where R3 is a single bond, p=q=r=0, and R4 is a hydrogen atom.

8. 前記ジイソシアネート誘導体が、下式(4-1)~式(4-13)で表される構造の少なくとも1つである、7.に記載の重合体。 8. The polymer according to 7. , wherein the diisocyanate derivative has at least one structure represented by the following formulas (4-1) to (4-13).

Figure 0007610189000006

式中、R及びRはそれぞれ独立して、炭素数1~10の脂肪族炭化水素基を示す。
Figure 0007610189000006

In the formula, R 5 and R 6 each independently represent an aliphatic hydrocarbon group having 1 to 10 carbon atoms.

9. 6.~8.の何れか一つに記載の重合体を用いた、液晶配向剤。 9. A liquid crystal aligning agent using the polymer according to any one of 6. to 8.

10. 9.に記載の液晶配向剤から得られる、液晶配向膜。 10. A liquid crystal alignment film obtained from the liquid crystal aligning agent according to 9 .

11. 10.に記載の液晶配向膜を用いた、液晶表示素子。 11. A liquid crystal display element using the liquid crystal alignment film according to 10 .

本発明によれば、低温での焼成が可能であり、高品位な液晶配向膜を得ることができる上、印刷性に優れる液晶配向剤を提供することができる。また、本発明によれば、上記液晶配向剤を得るための新規な重合体を提供することができる。また、本発明によれば、高プレチルト角を実現できるのに加えて、電圧保持率が高い液晶配向膜を提供することができる。更に、本発明によれば、上記液晶配向膜を用いた液晶表示素子を提供することができる。 According to the present invention, it is possible to provide a liquid crystal alignment agent that can be baked at a low temperature, can obtain a high-quality liquid crystal alignment film, and has excellent printability. Furthermore, according to the present invention, it is possible to provide a novel polymer for obtaining the above liquid crystal alignment agent. Furthermore, according to the present invention, it is possible to provide a liquid crystal alignment film that can achieve a high pretilt angle and has a high voltage retention rate. Furthermore, according to the present invention, it is possible to provide a liquid crystal display element using the above liquid crystal alignment film.

本発明の一態様である液晶配向剤は、式(1)で表されるジアミン誘導体(以下「ジアミン」と称することがある)と、ジイソシアネート誘導体(以下「ジイソシアネート」と称することがある)と、特定の側鎖を有する、ジアミン又はジイソシアネートから選ばれるモノマー(以下「側鎖含有モノマー」と称することがある)と、から得られる、本発明の一態様である重合体を含有する。 The liquid crystal alignment agent, which is one aspect of the present invention, contains a polymer, which is one aspect of the present invention, obtained from a diamine derivative (hereinafter sometimes referred to as "diamine") represented by formula (1), a diisocyanate derivative (hereinafter sometimes referred to as "diisocyanate"), and a monomer selected from diamines or diisocyanates having a specific side chain (hereinafter sometimes referred to as "side chain-containing monomer").

<本発明に使用するジアミン>
本発明に使用するジアミンは、式(1)で表される。
<Diamine used in the present invention>
The diamine used in the present invention is represented by the formula (1).

Figure 0007610189000007
式中、Aは脂肪族炭化水素基又は芳香族炭化水素基の、二価の有機基を示し、B及びCはそれぞれ独立して、単結合、又は炭素数1~5の脂肪族炭化水素基を示す。R1は炭素数1~4のアルキル基を示し、分岐していてもよい。R2は水素原子、炭素数1~4の脂肪族炭化水素基、又は式(1-1)で表される有機基を示す。Ra及びRbはそれぞれ独立して、水素原子、又は炭素数1~2の脂肪族炭化水素基を示す。
Figure 0007610189000007
In the formula, A represents a divalent organic group such as an aliphatic hydrocarbon group or an aromatic hydrocarbon group, and B and C each independently represent a single bond or an aliphatic hydrocarbon group having 1 to 5 carbon atoms. R1 represents an alkyl group having 1 to 4 carbon atoms, which may be branched. R2 represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 4 carbon atoms, or an organic group represented by formula (1-1). Ra and Rb each independently represent a hydrogen atom, or an aliphatic hydrocarbon group having 1 to 2 carbon atoms.

モノマーの重合反応性や、耐熱性や液晶配向性に優れた液晶配向膜を得ることができる、等の観点からは、式(1)中、Aは芳香族炭化水素基、Bは炭素数1~3の脂肪族炭化水素基、Cは単結合、であると好ましい。式(1)は、具体的には以下の構造が挙げられる。 From the viewpoints of obtaining a liquid crystal alignment film having excellent polymerization reactivity of the monomer, heat resistance, and liquid crystal alignment properties, etc., it is preferable that in formula (1), A is an aromatic hydrocarbon group, B is an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and C is a single bond. Specific examples of formula (1) include the following structures.

Figure 0007610189000008
式中、Arはアリーレン基を示し、Dは単結合、又は炭素数1~5の炭化水素基を示す。R、R、Ra及びRbは上記のR、R、Ra及びRbと同義である。
Figure 0007610189000008
In the formula, Ar represents an arylene group , and D represents a single bond or a hydrocarbon group having 1 to 5 carbon atoms. R 1 , R 2 , Ra, and Rb are each synonymous with R 1 , R 2 , Ra, and Rb above.

ジアミンを合成するための試薬を入手するのが容易である、ジイソシアネートとの反応性が良好である、得られる上記重合体の物性が良好になる、等の観点を鑑みた場合、式(3)中、Arはフェニレン基が好ましく、Rは水素原子が好ましい。従って、式(3)は、好ましくは以下式(3-a)´で表される構造である。なかでも、式(3)中、Ra及びRbはそれぞれ水素原子であることが好ましい。従って、式(3)は、特に好ましくは、式(3-a)で表される。 Considering the viewpoints that a reagent for synthesizing a diamine is easily available, that the reactivity with a diisocyanate is good, that the physical properties of the obtained polymer are good, etc., in formula (3), Ar is preferably a phenylene group , and R2 is preferably a hydrogen atom. Therefore, formula (3) is preferably a structure represented by the following formula (3-a)'. In particular, in formula (3), it is preferable that Ra and Rb are each a hydrogen atom. Therefore, formula (3) is particularly preferably represented by formula (3-a).

Figure 0007610189000009
式中、D及びRは上記のD及びRと同義である。
Figure 0007610189000009
In the formula, D and R1 have the same meanings as D and R1 above.

目的とするモノマーを好適に得ることができる、上記の特性のすべてが良好になりやすい、等の観点からは、上記式(3-a)´は、好ましくは下式(3-1)で表される。 From the viewpoints of being able to obtain the desired monomer in an efficient manner and being able to easily obtain all of the above-mentioned properties, the above formula (3-a)' is preferably represented by the following formula (3-1).

Figure 0007610189000010

式中、B、R、Ra及びRbは上記のB、R、Ra及びRbと同義である。式(3-1)中、Bが炭素数1及び2であり、Ra及びRbがそれぞれ水素原子であると、式(3-1)は、式(3-1a)及び式(3-1b)で表される。
Figure 0007610189000010

In the formula, B, R 1 , Ra, and Rb have the same meanings as B, R 1 , Ra, and Rb above. In formula (3-1), when B has 1 or 2 carbon atoms and Ra and Rb are each a hydrogen atom, formula (3-1) is represented by formula (3-1a) or formula (3-1b).

Figure 0007610189000011

式中、Rは上記のRと同義である。
Figure 0007610189000011

In the formula, R 1 has the same meaning as R 1 above.

ただし、式(1)で表されるジアミンの具体例は、式(3)で表されるジアミンに限定されない。本発明の効果(例えば、高プレチルト角を実現できること)が損なわれない範囲であれば、上記重合体を合成するにあたり、式(1)又は式(3)で表されるジアミンの一部を、後述する式(5)で表されるジアミンに置き換えてもよい。 However, specific examples of the diamine represented by formula (1) are not limited to the diamine represented by formula (3). In synthesizing the above polymer, a part of the diamine represented by formula (1) or formula (3) may be replaced with the diamine represented by formula (5) described below, as long as the effects of the present invention (e.g., the ability to realize a high pretilt angle) are not impaired.

<本発明に使用するジイソシアネート>
本発明に使用するジイソシアネートは、下式(4)で表される。
<Diisocyanate used in the present invention>
The diisocyanate used in the present invention is represented by the following formula (4).

Figure 0007610189000012

式中、Xは二価の有機基を示す。式(4)は、好ましくは式(4-1)~式(4-13)で表される。
Figure 0007610189000012

In the formula, X represents a divalent organic group. Formula (4) is preferably represented by formula (4-1) to formula (4-13).

Figure 0007610189000013

式中、R及びRはそれぞれ独立して、炭素数1~10の脂肪族炭化水素基を示す。
Figure 0007610189000013

In the formula, R 5 and R 6 each independently represent an aliphatic hydrocarbon group having 1 to 10 carbon atoms.

式(4-1)~式(4-5)で表される脂肪族ジイソシアネートを用いる場合は、式(4-6)~式(4-13)で表される芳香族ジイソシアネートを用いる場合に比べ、得られる重合体が溶媒に良好に溶解するようになる。一方、上記芳香族ジイソシアネートは、上記脂肪族ジイソシアネートに比べ、ジアミンと良好に反応する。例えば、式(4-6)や式(4-7)に示すような芳香族ジイソシアネートは、ジアミンと良好に反応し、得られる液晶配向膜の耐熱性を向上させることができる。 When an aliphatic diisocyanate represented by formula (4-1) to formula (4-5) is used, the resulting polymer dissolves better in a solvent than when an aromatic diisocyanate represented by formula (4-6) to formula (4-13) is used. On the other hand, the aromatic diisocyanate reacts better with a diamine than the aliphatic diisocyanate. For example, aromatic diisocyanates such as those represented by formula (4-6) and formula (4-7) react well with a diamine, and can improve the heat resistance of the resulting liquid crystal alignment film.

上記重合体を得るのに汎用性が高い化合物である、得られる上記重合体の特性が良好になる、等の観点からは、式(4)は、式(4-1)、式(4-7)、式(4-8)、式(4-9)、又は式(4-10)が好ましい。また、式(5)は、得られる液晶配向膜の電気特性が良好になる観点からは、式(4-12)が好ましく、また、得られる液晶配向膜の液晶配向性が良好になる観点からは、式(4-13)が好ましい。 From the viewpoints of being a compound with high versatility for obtaining the above polymer, and of obtaining good properties of the above polymer, etc., formula (4) is preferably formula (4-1), formula (4-7), formula (4-8), formula (4-9), or formula (4-10). From the viewpoints of obtaining good electrical properties of the liquid crystal alignment film, formula (5) is preferably formula (4-12), and from the viewpoints of obtaining good liquid crystal alignment properties of the liquid crystal alignment film, formula (4-13) is preferable.

ただし、本発明の趣旨の範囲内であれば、式(4)は上記に限定されない。得られる重合体、液晶配向剤、及び液晶配向膜等の目標とする特性に応じて、入手が容易なジイソシアネートを好適に使用することができる。ジイソシアネートは、2種以上を併用して使用してもよい。 However, within the scope of the present invention, formula (4) is not limited to the above. Depending on the target properties of the resulting polymer, liquid crystal alignment agent, liquid crystal alignment film, etc., a diisocyanate that is easily available can be suitably used. Two or more diisocyanates may be used in combination.

<本発明に使用される側鎖含有モノマー>
本発明に使用される側鎖含有モノマーは、式(2)で表される。
<Side Chain-Containing Monomers Used in the Present Invention>
The side chain-containing monomer used in the present invention is represented by formula (2).

Figure 0007610189000014

式中、Nはアミノ基又はイソシアネート基を示し、Rは単結合、又は二価の有機基を示し、X1、X2、及びX3はそれぞれ独立して、ベンゼン環又はシクロヘキサン環を示し、p,q,rはそれぞれ独立して、0又は1の整数を示し、Rは水素原子、又は炭素数1~22のアルキル基或いはステロイド骨格を有する炭素数12~25より選ばれる、二価の有機基を示す。
Figure 0007610189000014

In the formula, N represents an amino group or an isocyanate group, R3 represents a single bond or a divalent organic group, X1 , X2 , and X3 each independently represent a benzene ring or a cyclohexane ring, p, q, and r each independently represent an integer of 0 or 1, and R4 represents a hydrogen atom, or a divalent organic group selected from an alkyl group having 1 to 22 carbon atoms or a steroid skeleton having 12 to 25 carbon atoms.

式(2)で表される側鎖含有モノマーは、液晶のプレチルト角を大きくすることに貢献する。側鎖含有モノマーがジアミンである場合、かかるジアミンは、長鎖アルキル基、パーフルオロアルキル基、芳香族環状基、脂肪族環状基、及びこれらを組み合わせた置換基、ステロイド骨格基等を有することが好ましい。プレチルト角の好ましい大きさは、液晶ディスプレイの表示モードにより種々異なるため、上記側鎖含有モノマーの構造や導入量を種々選択することにより、目的とするプレチルト角を得ることができる。 The side chain-containing monomer represented by formula (2) contributes to increasing the pretilt angle of the liquid crystal. When the side chain-containing monomer is a diamine, the diamine preferably has a long chain alkyl group, a perfluoroalkyl group, an aromatic cyclic group, an aliphatic cyclic group, a substituent that combines these, a steroid skeleton group, or the like. Since the preferred magnitude of the pretilt angle varies depending on the display mode of the liquid crystal display, the desired pretilt angle can be obtained by selecting the structure and the amount of the side chain-containing monomer introduced.

後述するVAモードより低い、3°~5°のプレチルト角が要求されるTNモードや8°~20°のプレチルトが要求されるOCBモード等では、プレチルト角を大きくする機能(チルト発現能)が比較的小さい側鎖含有モノマーを用いることが好ましい。チルト発現能が比較的小さな側鎖含有モノマーとしては、例えば、式(2)中、Rは―O-、又は-NHCO-(或いは-CONH-)が好ましく、pは0~1、qは0~1、rは0が好ましく、p及び/又はqが1の場合、Rは炭素数1~12の直鎖アルキル基が好ましく、p=q=r=0の場合、Rは炭素数10~22の直鎖アルキル基、又はステロイド骨格を有する炭素数12~25の有機基である二価の有機基が好ましい。チルト発現能の小さな側鎖含有モノマーの具体的な構造を表1に示すが、式(2)は、表1の構造に限定されない。なお、表1の[2-16]~[2-30]の各々において、Rの「-NHCO-」は、「-CONH-」と読み替えることができる。 In the TN mode, which requires a pretilt angle of 3° to 5°, which is lower than the VA mode described below, and the OCB mode, which requires a pretilt angle of 8° to 20°, it is preferable to use a side chain-containing monomer having a relatively small function of increasing the pretilt angle (tilt expression ability). As a side chain-containing monomer having a relatively small tilt expression ability, for example, in formula (2), R 3 is preferably -O- or -NHCO- (or -CONH-), p is preferably 0 to 1, q is preferably 0 to 1, and r is preferably 0. When p and/or q are 1, R 4 is preferably a linear alkyl group having 1 to 12 carbon atoms, and when p = q = r = 0, R 4 is preferably a divalent organic group that is a linear alkyl group having 10 to 22 carbon atoms or an organic group having 12 to 25 carbon atoms and a steroid skeleton. Specific structures of side chain-containing monomers having a small tilt expression ability are shown in Table 1, but formula (2) is not limited to the structure in Table 1. In addition, in each of [2-16] to [2-30] in Table 1, "-NHCO-" in R 1 can be read as "-CONH-".

Figure 0007610189000015
Figure 0007610189000015

得られる液晶配向膜の電気特性が良好になる観点からは、表1の[2-1]~[2-3]のような長鎖アルキル側鎖を有する側鎖含有モノマーが好ましい。また、得られる液晶配向膜の、液晶配向性及びプレチルトの安定性を向上させることができる観点からは、表1の[2-25]~[2-27]で表される側鎖含有モノマーが好ましい。 From the viewpoint of obtaining good electrical properties of the liquid crystal alignment film, side chain-containing monomers having long alkyl side chains such as [2-1] to [2-3] in Table 1 are preferred. Furthermore, from the viewpoint of improving the liquid crystal alignment properties and pretilt stability of the obtained liquid crystal alignment film, side chain-containing monomers represented by [2-25] to [2-27] in Table 1 are preferred.

一方、チルト発現能の大きな側鎖含有モノマーを用いることで、液晶が垂直に配向しやすくなる。従って、VAモードにおける式(2)の構造としては、例えば、Rは-O-、-COO-、又は-CHO-が好ましく、pは0~1、qは0~1、rは0~1が好ましく、Rは炭素数2~22が好ましい。p=q=r=0の場合、Rは炭素数18~22の直鎖アルキル基、又はステロイド骨格を有する炭素数12~25の有機基である二価の有機基が好ましい。チルト発現能の大きな側鎖含有モノマーの具体的な構造を表2-1及び表2-2に示すが、式(4)は、表2-1及び表2-2の構造に限定されない。 On the other hand, by using a side chain-containing monomer having a large tilt expression ability, the liquid crystal is easily aligned vertically. Therefore, as the structure of formula (2) in the VA mode, for example, R 3 is preferably -O-, -COO-, or -CH 2 O-, p is preferably 0 to 1, q is preferably 0 to 1, r is preferably 0 to 1, and R 4 is preferably a divalent organic group having 2 to 22 carbon atoms. When p = q = r = 0, R 4 is preferably a linear alkyl group having 18 to 22 carbon atoms, or an organic group having 12 to 25 carbon atoms and a steroid skeleton. Specific structures of side chain-containing monomers having a large tilt expression ability are shown in Tables 2-1 and 2-2, but formula (4) is not limited to the structures in Tables 2-1 and 2-2.

Figure 0007610189000016
Figure 0007610189000016

Figure 0007610189000017
Figure 0007610189000017

表2-1及び表2-2の側鎖含有モノマーは、チルト発現能が大きいため、VAモードに用いる場合に好ましい。特に、[2-43]、[2-92]等は、チルト発現能が大きく、比較的少ない側鎖量でも、液晶を垂直に配向させやすい。特に、[2-52]や[2-101]は、チルト発現能が極めて大きく、非常に少ない側鎖量でも、液晶を垂直に配向させることができる。従って、これらの側鎖含有モノマーは、液晶配向剤の印刷性を向上させる点で好ましい。 The side chain-containing monomers in Tables 2-1 and 2-2 have a high tilt expression ability and are therefore preferred for use in VA mode. In particular, [2-43], [2-92], etc. have a high tilt expression ability and are easy to align liquid crystals vertically even with a relatively small amount of side chains. In particular, [2-52] and [2-101] have an extremely high tilt expression ability and can align liquid crystals vertically even with a very small amount of side chains. Therefore, these side chain-containing monomers are preferred in terms of improving the printability of the liquid crystal alignment agent.

一方、式(2)で表される側鎖含有モノマーは、ジアミン又はジイソシアネートから選ばれる。ただ、ジイソシアネートは、毒性の高いホスゲン等をジアミンに作用させて誘導される。そのため、側鎖含有モノマーの入手が容易である観点からは、側鎖含有モノマーとしてジアミンを用いた方が簡便である。よって、式(2)のNは、アミノ基の方が好ましい。 On the other hand, the side chain-containing monomer represented by formula (2) is selected from diamines or diisocyanates. However, diisocyanates are derived by reacting highly toxic phosgene or the like with diamines. Therefore, from the viewpoint of easy availability of side chain-containing monomers, it is more convenient to use diamines as the side chain-containing monomers. Therefore, it is preferable that N in formula (2) is an amino group.

表1と、表2-1及び表2-2と、に重複するモノマーは、TNモードやOCBモード等に用いる場合と、VAモード等に用いる場合と、の何れにも用いることができる場合がある。上記重合体を得るにあたり、側鎖含有モノマーの含有量は、本発明の趣旨の範囲内で任意である。例えば、式(1)で表されるジアミンと、側鎖含有モノマーと、の合計モル数に対して、側鎖含有モノマーのモル数を、0.05~0.5とすることができる。 Monomers overlapping Table 1, Table 2-1, and Table 2-2 may be used in either TN mode, OCB mode, etc., or VA mode, etc. In obtaining the above polymer, the content of the side chain-containing monomer is arbitrary within the scope of the spirit of the present invention. For example, the number of moles of the side chain-containing monomer relative to the total number of moles of the diamine represented by formula (1) and the side chain-containing monomer may be 0.05 to 0.5.

<ジアミン>
上記重合体を得るにあたり、式(1)で表されるジアミンの一部を、それ以外のジアミン(他のジアミン、すなわち、式(1)で表されるジアミンに該当せず、かつ、側鎖含有モノマーにも該当しないジアミン)に置き換えてもよい。一般に、ジアミンは種類が豊富であり、また、様々な機能を有する有機基を持つ化合物が多いため、他のジアミンを併用することで、上記重合体に更なる効果を付与することができたり、上記ジアミンの上記効果を更に向上させることができたりする場合がある。式(1)で表されるジアミンのモル数に対する、他のジアミンのモル数の比は、本発明の効果(例えば、高プレチルト角を実現できること)が損なわれない範囲内で任意である。勿論、他のジアミンを併用しなくてもよい。このような他のジアミンとしては、例えば、下式(5)で表されるジアミンが挙げられる。
<Diamine>
In obtaining the above polymer, a part of the diamine represented by formula (1) may be replaced with other diamines (i.e., diamines that do not fall under the diamine represented by formula (1) and do not fall under the side chain-containing monomer). In general, there are many kinds of diamines, and many of them have organic groups with various functions. Therefore, by using other diamines in combination, it may be possible to impart further effects to the above polymer or to further improve the above effects of the diamine. The ratio of the number of moles of the other diamines to the number of moles of the diamine represented by formula (1) is arbitrary within a range in which the effects of the present invention (e.g., the ability to realize a high pretilt angle) are not impaired. Of course, it is not necessary to use other diamines in combination. Examples of such other diamines include diamines represented by the following formula (5).

Figure 0007610189000018

式中、Yは二価の有機基を示す。Yの具体的構造の例は、下式(Y-1)~式(Y-147)のように列挙されるが、これらに限定されない。式(Y-1)~式(Y-147)において、黒点は窒素原子への結合箇所を意味している。Rはそれぞれ独立して、水素原子、メチル基、又はエチル基を示す。テトラカルボン酸二無水物と、ジアミンと、の反応ではポリアミド酸を与え、ジイソシアネートと、ジアミンと、の反応ではポリウレアを与える。
Figure 0007610189000018

In the formula, Y represents a divalent organic group. Specific examples of the structure of Y are listed as the following formulae (Y-1) to (Y-147), but are not limited thereto. In formulae (Y-1) to (Y-147), the black dots represent the bonding sites to the nitrogen atoms. Each R 7 independently represents a hydrogen atom, a methyl group, or an ethyl group. The reaction of a tetracarboxylic dianhydride with a diamine gives a polyamic acid, and the reaction of a diisocyanate with a diamine gives a polyurea.

Figure 0007610189000019
Figure 0007610189000019

Figure 0007610189000020
Figure 0007610189000020

Figure 0007610189000021
Figure 0007610189000021

Figure 0007610189000022
式(Y-108)~式(Y-112)中、Aは炭素数2~24の、アルキル基又はフッ素含有アルキル基を示す。
Figure 0007610189000022
In formulae (Y-108) to (Y-112), A 1 represents an alkyl group or a fluorine-containing alkyl group having 2 to 24 carbon atoms.

Figure 0007610189000023
式(Y-113)~式(Y-114)中、Aは-O-、-OCH-、-CHO-、-COOCH-、又は-CHOCO-を示し、Aは炭素数1~22の、アルキル基、アルコキシ基、フッ素含有アルキル基又はフッ素含有アルコキシ基を示す。
Figure 0007610189000023
In formulae (Y-113) and (Y-114), A 2 represents —O—, —OCH 2 —, —CH 2 O—, —COOCH 2 —, or —CH 2 OCO—, and A 3 represents an alkyl group, alkoxy group, fluorine-containing alkyl group, or fluorine-containing alkoxy group having 1 to 22 carbon atoms.

Figure 0007610189000024
式(Y-115)~式(Y-117)中、Aは-COO-、-OCO-、-CONH-、-NHCO-、-COOCH-、-CHOCO-、-CHO-、-OCH-、又は-CH-を示し、Aは炭素数1~22の、アルキル基、アルコキシ基、フッ素含有アルキル基又はフッ素含有アルコキシ基を示す。
Figure 0007610189000024
In formulae (Y-115) to (Y-117), A 4 represents -COO-, -OCO-, -CONH-, -NHCO-, -COOCH 2 -, -CH 2 OCO-, -CH 2 O-, -OCH 2 - or -CH 2 -; and A 5 represents an alkyl group, an alkoxy group, a fluorine-containing alkyl group or a fluorine-containing alkoxy group having 1 to 22 carbon atoms.

Figure 0007610189000025
式(Y-118)~式(Y-119)中、Aは-COO-、-OCO-、-CONH-、-NHCO-、-COOCH-、-CHOCO-、-CHO-、-OCH-、-CH-、-O-、又は-NH-を示し、Aはフッ素基、シアノ基、トリフルオロメタン基、ニトロ基、アゾ基、ホルミル基、アセチル基、アセトキシ基、又は水酸基を示す。
Figure 0007610189000025
In formulae (Y-118) to (Y-119), A 6 represents -COO-, -OCO-, -CONH-, -NHCO-, -COOCH 2 -, -CH 2 OCO-, -CH 2 O-, -OCH 2 -, -CH 2 -, -O-, or -NH-, and A 7 represents a fluorine group, a cyano group, a trifluoromethane group, a nitro group, an azo group, a formyl group, an acetyl group, an acetoxy group, or a hydroxyl group.

Figure 0007610189000026
式(Y-120)~式(Y-121)中、Aは炭素数3~12のアルキル基を示し、1,4-シクロヘキシレンのシス-トランス異性は、それぞれトランス異性体である。
Figure 0007610189000026
In formulae (Y-120) and (Y-121), A8 represents an alkyl group having 3 to 12 carbon atoms, and the cis-trans isomers of 1,4-cyclohexylene are each a trans isomer.

Figure 0007610189000027
式(Y-122)~式(Y-123)中、Aは炭素数3~12のアルキル基を示し、1,4-シクロヘキシレンのシス-トランス異性は、それぞれトランス異性体である。
Figure 0007610189000027
In formulae (Y-122) and (Y-123), A 9 represents an alkyl group having 3 to 12 carbon atoms, and the cis-trans isomers of 1,4-cyclohexylene are each a trans isomer.

Figure 0007610189000028
式(Y-132)~式(Y-137)中、A12は-COO-、-OCO-、-CONH-、-NHCO-、-CH-、-O-、-CO-、又は-NH-を示し、A13は炭素数1~22の、アルキル基又はフッ素含有アルキル基を示す。
Figure 0007610189000028
In formulae (Y-132) to (Y-137), A 12 represents -COO-, -OCO-, -CONH-, -NHCO-, -CH 2 -, -O-, -CO- or -NH-, and A 13 represents an alkyl group or a fluorine-containing alkyl group having 1 to 22 carbon atoms.

Figure 0007610189000029
式(Y-140)、式(Y-144)及び式(Y-145)中、nは1~10の整数を示す。
Figure 0007610189000029
In formulae (Y-140), (Y-144) and (Y-145), n represents an integer of 1 to 10.

<重合体>
上記重合体(ポリウレア及びポリウレア共重合体)は、式(6)で表される。
<Polymer>
The above polymer (polyurea and polyurea copolymer) is represented by formula (6).

Figure 0007610189000030
式中、Xはジイソシアネート由来の二価の有機基を示し、Yはジアミン由来の二価の有機基を示す。Rは炭素数1~4のアルキル基を示し、分岐していてもよい。Rは、水素原子、炭素数1~4の脂肪族炭化水素基、又は下式(1-1)で表される有機基を示す。Ra及びRbはそれぞれ独立して、水素原子、又は炭素数1~2の脂肪族炭化水素基を示す。
Figure 0007610189000030
In the formula, X represents a divalent organic group derived from a diisocyanate, and Y represents a divalent organic group derived from a diamine. R1 represents an alkyl group having 1 to 4 carbon atoms, which may be branched. R2 represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 4 carbon atoms, or an organic group represented by the following formula (1-1). Ra and Rb each independently represent a hydrogen atom, or an aliphatic hydrocarbon group having 1 to 2 carbon atoms.

Figure 0007610189000031
式中、黒点は窒素原子への結合箇所を意味し、R、Ra及びRbは上記のR、Ra及びRbと同義である。
Figure 0007610189000031
In the formula, the black dot represents the bonding point to the nitrogen atom, and R 1 , Ra, and Rb are the same as R 1 , Ra, and Rb above.

ポリウレアは、ウレア結合の部位の極性により強固な水素結合を結ぶため、得られる膜は機械強度に優れる。一方、その強い水素結合力がポリマーの凝集の要因となり、ポリマー溶液の安定性等を悪くする場合がある(ポリマー溶液の粘度が増加する、ポリマーの一部が析出する、ポリマー溶液がゲル化する、等)。そのため、ポリウレアの構造によっては、使用可能な溶媒が制限され、例えば、高極性かつ高沸点の溶媒を使用する必要がある。 Polyurea forms strong hydrogen bonds due to the polarity of the urea bond sites, so the resulting film has excellent mechanical strength. On the other hand, the strong hydrogen bond force can cause the polymer to aggregate, which can reduce the stability of the polymer solution (increased viscosity of the polymer solution, partial precipitation of the polymer, gelation of the polymer solution, etc.). Therefore, depending on the structure of the polyurea, the solvents that can be used are limited; for example, it may be necessary to use a solvent with high polarity and high boiling point.

上記重合体は、式(6)で表される構造、すなわち、ポリウレアのN原子上に式(1-1)で表される有機基が置換された構造を有している。式(1-1)で表される有機基が水素結合の形成を阻害し、これにより、ポリマー同士の凝集を妨ぐことができる。このため、ポリマー溶液の安定性が大きく向上する。よって、ポリウレアのポリマー溶液を得るにあたり、使用可能な溶媒の選択の幅を広げることができ、ひいては、低温での焼成や、印刷性の大きな改善も可能となる。なお、ウレア結合の部位は、成膜時の焼成温度によっては、ヒダントイン環や分子間架橋を形成する場合がある。 The above polymer has a structure represented by formula (6), that is, a structure in which an organic group represented by formula (1-1) is substituted on the N atom of polyurea. The organic group represented by formula (1-1) inhibits the formation of hydrogen bonds, thereby preventing the aggregation of polymers. This greatly improves the stability of the polymer solution. Therefore, when obtaining a polyurea polymer solution, the range of solvents that can be used can be expanded, which in turn enables baking at low temperatures and greatly improves printability. Note that the urea bond site may form a hydantoin ring or an intermolecular crosslink, depending on the baking temperature during film formation.

<反応溶液>
反応溶液(上記重合体を得る為の反応に用いる有機溶媒)としては、上記重合体が溶解する溶液であれば特に限定されない。その具体例としては、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、N-エチル-2-ピロリドン、N-メチルカプロラクタム、ジメチルスルホキシド、テトラメチル尿素、ピリジン、ジメチルスルホン、ヘキサメチルスルホキシド、γ-ブチロラクトン、イソプロピルアルコール、メトキシメチルペンタノール、ジペンテン、エチルアミルケトン、メチルノニルケトン、メチルエチルケトン、メチルイソアミルケトン、メチルイソプロピルケトン、メチルセロソルブ、エチルセロソルブ、メチルセロソルブアセテート、エチルセロソルブアセテート、ブチルカルビトール、エチルカルビトール、エチレングリコール、エチレングリコールモノアセテート、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコール、プロピレングリコールモノアセテート、プロピレングリコールモノメチルエーテル、プロピレングリコール-tert-ブチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコール、ジエチレングリコールモノアセテート、ジエチレングリコールジメチルエーテル、ジプロピレングリコールモノアセテートモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノアセテートモノエチルエーテル、ジプロピレングリコールモノプロピルエーテル、ジプロピレングリコールモノアセテートモノプロピルエーテル、3-メチル-3-メトキシブチルアセテート、トリプロピレングリコールメチルエーテル、3-メチル-3-メトキシブタノール、ジイソプロピルエーテル、エチルイソブチルエーテル、ジイソブチレン、アミルアセテート、ブチルブチレート、ブチルエーテル、ジイソブチルケトン、メチルシクロへキセン、プロピルエーテル、ジヘキシルエーテル、ジオキサン、n-へキサン、n-ペンタン、n-オクタン、ジエチルエーテル、シクロヘキサノン、エチレンカーボネート、プロピレンカーボネート、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸n-ブチル、酢酸プロピレングリコールモノエチルエーテル、ピルビン酸メチル、ピルビン酸エチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸メチルエチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸、3-メトキシプロピオン酸、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、ジグライム、4-ヒドロキシ-4-メチル-2-ペンタノン、3-メトキシ-N,N-ジメチルプロパンアミド、3-エトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド等が挙げられる。これらは単独で使用しても、2種以上を混合して使用してもよい。上記重合体が析出しない範囲であれば、上記重合体を溶解させない溶液であっても、上記反応溶液に混合して使用することができる。
<Reaction solution>
The reaction solution (organic solvent used in the reaction to obtain the polymer) is not particularly limited as long as it is a solution in which the polymer can be dissolved. Specific examples thereof include N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-methylcaprolactam, dimethylsulfoxide, tetramethylurea, pyridine, dimethylsulfone, hexamethylsulfoxide, γ-butyrolactone, isopropyl alcohol, methoxymethylpentanol, dipentene, ethyl amyl ketone, methyl nonyl ketone, methyl ethyl ketone, methyl isoamyl ketone, methyl isopropyl ketone, methyl cellosolve, ethyl cellosolve, methyl cellosolve acetate, ethyl cellosolve acetate, butyl carbitol, and ethyl carbitol. , ethylene glycol, ethylene glycol monoacetate, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether, propylene glycol, propylene glycol monoacetate, propylene glycol monomethyl ether, propylene glycol-tert-butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol butyl ether, diisobutyl ether, amyl acetate, butyl butyrate, butyl ether, diisobutyl ketone, methylcyclohexene, propyl ether, dihexyl ether, dioxane, n-hexane, n-pentane, n-octane, diethyl ether, cyclohexanone, ethylene carbonate, propylene carbonate, Examples of the carboxylic acid ester include carboxylate, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, n-butyl acetate, propylene glycol monoethyl ether acetate, methyl pyruvate, ethyl pyruvate, methyl 3-methoxypropionate, methyl ethyl 3-ethoxypropionate, ethyl 3-methoxypropionate, 3-ethoxypropionic acid, 3-methoxypropionic acid, propyl 3-methoxypropionate, butyl 3-methoxypropionate, diglyme, 4-hydroxy-4-methyl-2-pentanone, 3-methoxy-N,N-dimethylpropanamide, 3-ethoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, and the like. These may be used alone or in combination of two or more. As long as the polymer does not precipitate, it can be mixed with the reaction solution and used even if the solution does not dissolve the polymer.

また、反応溶液中の水分は重合反応を阻害し、更には生成した重合体を加水分解させる原因となるので、脱水乾燥させた反応溶液を用いることが好ましい。ジイソシアネートとジアミンとを反応溶液中で反応させる際には、ジアミンを分散或いは溶解させた反応溶液を攪拌させ、ジイソシアネートをそのまま、又は反応溶液に分散或いは溶解させて添加する方法、逆にジイソシアネートを分散又は溶解させた反応溶液にジアミンを添加する方法、ジイソシアネートとジアミンとを反応溶液に交互に添加する方法等が挙げられ、これらの何れの方法を用いてもよい。 In addition, since moisture in the reaction solution inhibits the polymerization reaction and further causes hydrolysis of the produced polymer, it is preferable to use a dehydrated and dried reaction solution. When reacting diisocyanate and diamine in a reaction solution, any of the following methods may be used: a reaction solution in which the diamine is dispersed or dissolved is stirred, and the diisocyanate is added as is or dispersed or dissolved in the reaction solution; conversely, the diamine is added to the reaction solution in which the diisocyanate is dispersed or dissolved; or the diisocyanate and diamine are added alternately to the reaction solution.

また、ジイソシアネート又はジアミンが複数種の化合物からなる場合は、予め混合した状態で反応させてもよく、個別に順次反応させてもよく、更に個別に反応させた低分子量体を混合反応させ高分子量体としてもよい。その際の重合温度は-20℃から150℃の任意の温度を選択することができるが、好ましくは-5℃から100℃の範囲である。また、反応は任意の濃度で行うことができるが、濃度が低すぎると高分子量の重合体を得ることが難しくなり、濃度が高すぎると反応溶液の粘性が高くなり過ぎて均一な攪拌が困難となる。従って、ジイソシアネート(式(4)で表されるジイソシアネート)と、ジアミン(式(1)および(5)で表されるジイソシアネート)と、の反応溶液中での合計濃度は、好ましくは1質量%から50質量%、より好ましくは5質量%から30質量%である。反応初期は高濃度で行い、その後、反応溶液を追加することもできる。 In addition, when the diisocyanate or diamine is composed of a plurality of compounds, they may be reacted in a premixed state, or may be reacted individually in sequence, or low molecular weight compounds that have been reacted individually may be mixed and reacted to form a high molecular weight compound. The polymerization temperature at this time can be selected from -20°C to 150°C, but is preferably in the range of -5°C to 100°C. In addition, the reaction can be carried out at any concentration, but if the concentration is too low, it is difficult to obtain a high molecular weight polymer, and if the concentration is too high, the viscosity of the reaction solution becomes too high, making it difficult to stir uniformly. Therefore, the total concentration of the diisocyanate (diisocyanate represented by formula (4)) and the diamine (diisocyanate represented by formulas (1) and (5)) in the reaction solution is preferably 1% by mass to 50% by mass, more preferably 5% by mass to 30% by mass. The reaction can be carried out at a high concentration in the early stages, and then the reaction solution can be added.

ポリウレアの重合反応においては、ジイソシアネート(式(4)で表されるジイソシアネート)の合計モル数と、ジアミン(式(1)および式(5)で表されるジアミン)の合計モル数と、の比は0.8から1.2であることが好ましい。通常の重縮合反応と同様、このモル比が1.0に近いほど生成する重合体の分子量は大きくなる。 In the polymerization reaction of polyurea, the ratio of the total number of moles of diisocyanate (diisocyanate represented by formula (4)) to the total number of moles of diamine (diamine represented by formula (1) and formula (5)) is preferably 0.8 to 1.2. As in a normal polycondensation reaction, the closer this molar ratio is to 1.0, the higher the molecular weight of the polymer produced.

[ポリマーの回収]
反応溶液から、生成した上記重合体を回収するには、反応溶液を貧溶媒に投入して上記重合体を沈殿させればよい。貧溶媒としては、メタノール、アセトン、ヘキサン、ブチルセロソルブ、ヘプタン、メチルエチルケトン、メチルイソブチルケトン、エタノール、トルエン、ベンゼン、水等を挙げることができる。貧溶媒に投入して沈殿させた上記重合体は、濾過して回収した後、常圧又は減圧下で、常温又は加熱して乾燥させることができる。また、回収した上記重合体を有機溶媒に再溶解させ、再沈殿及び再回収する操作を2回から10回繰り返すと、上記重合体中の不純物を少なくすることができる。この際の貧溶媒として、例えば、アルコール類、ケトン類、炭化水素等が挙げられ、これらの内から選ばれる3種以上の貧溶媒を用いると、精製の効率がより一層上がるので好ましい。
[Polymer recovery]
To recover the polymer produced from the reaction solution, the reaction solution may be poured into a poor solvent to precipitate the polymer. Examples of poor solvents include methanol, acetone, hexane, butyl cellosolve, heptane, methyl ethyl ketone, methyl isobutyl ketone, ethanol, toluene, benzene, and water. The polymer precipitated by pouring into a poor solvent can be recovered by filtration, and then dried at room temperature or by heating under normal or reduced pressure. In addition, the recovered polymer can be redissolved in an organic solvent, and the reprecipitation and re-recovery operations can be repeated two to ten times to reduce impurities in the polymer. Examples of poor solvents in this case include alcohols, ketones, and hydrocarbons. It is preferable to use three or more poor solvents selected from these because the efficiency of purification is further improved.

上記重合体の分子量は、上記重合体から得られる塗膜の強度、及び、塗膜を形成する時の作業の容易性、塗膜の膜厚の均一性、等を考慮した場合、GPC(Gel Permeation Chromatography)法で測定した重量平均分子量で5,000から1,000,000とするのが好ましく、より好ましくは、10,000から150,000である。 The molecular weight of the polymer is preferably 5,000 to 1,000,000, more preferably 10,000 to 150,000, in terms of weight average molecular weight measured by GPC (Gel Permeation Chromatography), taking into consideration the strength of the coating film obtained from the polymer, the ease of work in forming the coating film, the uniformity of the coating film thickness, and the like.

<液晶配向剤>
本発明の一態様である液晶配向剤は、液晶配向膜を形成するための塗布液であり、塗膜(樹脂被膜)を形成するための樹脂成分が有機溶媒に溶解している。樹脂成分は、少なくとも一種の上記重合体を含む。液晶配向剤中の、樹脂成分の含有量は2質量%から20質量%が好ましく、より好ましくは3質量%から15質量%、特に好ましくは3質量%から10質量%である。本発明において、樹脂成分に含まれる重合体は、その全てが上記重合体(ポリウレア及びポリウレア共重合体)であってもよく、本発明の趣旨の範囲内であれば、それ以外の重合体(他の重合体)が含まれていてもよい。樹脂成分中、他の重合体の含有量は0.5質量%から15質量%、好ましくは1質量%から10質量%である。かかる他の重合体は、例えば、アクリルポリマー、メタクリルポリマー、ノボラック樹脂、ポリヒドロキシスチレン、ポリイミド前駆体、ポリイミド、ポリアミド、ポリエステル、セルロース、ポリシロキサン等が挙げられる。
<Liquid crystal alignment agent>
The liquid crystal alignment agent, which is one aspect of the present invention, is a coating liquid for forming a liquid crystal alignment film, and a resin component for forming a coating film (resin film) is dissolved in an organic solvent. The resin component contains at least one of the above polymers. The content of the resin component in the liquid crystal alignment agent is preferably 2% by mass to 20% by mass, more preferably 3% by mass to 15% by mass, and particularly preferably 3% by mass to 10% by mass. In the present invention, the polymers contained in the resin component may all be the above polymers (polyurea and polyurea copolymer), and may contain other polymers (other polymers) as long as they are within the scope of the purpose of the present invention. The content of the other polymers in the resin component is 0.5% by mass to 15% by mass, preferably 1% by mass to 10% by mass. Examples of such other polymers include acrylic polymers, methacrylic polymers, novolac resins, polyhydroxystyrene, polyimide precursors, polyimides, polyamides, polyesters, cellulose, polysiloxanes, and the like.

上記液晶配向剤に用いる有機溶媒は、樹脂成分を溶解させる有機溶媒であれば特に限定されない。その具体例としては、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン、N-メチルカプロラクタム、2-ピロリドン、N-エチルピロリドン、N-ビニルピロリドン、ジメチルスルホキシド、テトラメチル尿素、ピリジン、ジメチルスルホン、ヘキサメチルスルホキシド、γ-ブチロラクトン、3-メトキシ-N,N-ジメチルプロパンアミド、3-エトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド、1,3-ジメチル-イミダゾリジノン、エチルアミルケトン、メチルノニルケトン、メチルエチルケトン、メチルイソアミルケトン、メチルイソプロピルケトン、シクロヘキサノン、エチレンカーボネート、プロピレンカーボネート、ジグライム、4-ヒドロキシ-4-メチル-2-ペンタノン等が挙げられる。これらは単独で使用しても、2種以上を混合して使用してもよい。 The organic solvent used in the liquid crystal alignment agent is not particularly limited as long as it is an organic solvent that dissolves the resin component. Specific examples include N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, N-methylcaprolactam, 2-pyrrolidone, N-ethylpyrrolidone, N-vinylpyrrolidone, dimethylsulfoxide, tetramethylurea, pyridine, dimethylsulfone, hexamethylsulfoxide, γ-butyrolactone, 3-methoxy-N,N-dimethylpropanamide, 3-ethoxy-N,N-dimethylpropanamide, 3-butoxy-N,N-dimethylpropanamide, 1,3-dimethyl-imidazolidinone, ethyl amyl ketone, methyl nonyl ketone, methyl ethyl ketone, methyl isoamyl ketone, methyl isopropyl ketone, cyclohexanone, ethylene carbonate, propylene carbonate, diglyme, and 4-hydroxy-4-methyl-2-pentanone. These may be used alone or in combination of two or more.

上記液晶配向剤は、上記以外の成分を含有してもよい。その例としては、液晶配向剤を塗布して形成される塗膜の、膜厚の均一性や表面の平滑性を向上させる溶媒や化合物、又は、液晶配向膜と基板との密着性を向上させる化合物等である。 The liquid crystal alignment agent may contain components other than those mentioned above. Examples of such components include solvents or compounds that improve the uniformity of the film thickness or the surface smoothness of the coating film formed by applying the liquid crystal alignment agent, or compounds that improve the adhesion between the liquid crystal alignment film and the substrate.

膜厚の均一性や表面の平滑性を向上させる溶媒(貧溶媒)としては、低表面張力を有する溶媒、例えば、イソプロピルアルコール、メトキシメチルペンタノール、メチルセロソルブ、エチルセロソルブ、ブチルセロソルブ、メチルセロソルブアセテート、エチルセロソルブアセテート、ブチルカルビトール、エチルカルビトール、エチルカルビトールアセテート、エチレングリコール、エチレングリコールモノアセテート、エチレングリコールモノイソプロピルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコール、プロピレングリコールモノアセテート、プロピレングリコールモノメチルエーテル、プロピレングリコール-tert-ブチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコール、ジエチレングリコールモノアセテート、ジエチレングリコールジメチルエーテル、ジプロピレングリコールモノアセテートモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジプロピレングリコールモノアセテートモノエチルエーテル、ジプロピレングリコールモノプロピルエーテル、ジプロピレングリコールモノアセテートモノプロピルエーテル、3-メチル-3-メトキシブチルアセテート、トリプロピレングリコールメチルエーテル、3-メチル-3-メトキシブタノール、ジイソプロピルエーテル、エチルイソブチルエーテル、ジイソブチレン、アミルアセテート、ブチルブチレート、ブチルエーテル、ジイソブチルケトン、メチルシクロへキセン、プロピルエーテル、ジヘキシルエーテル、1-ヘキサノール、n-へキサン、n-ペンタン、n-オクタン、ジエチルエーテル、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸n-ブチル、酢酸プロピレングリコールモノエチルエーテル、ピルビン酸メチル、ピルビン酸エチル、3-メトキシプロピオン酸メチル、3-エトキシプロピオン酸メチルエチル、3-メトキシプロピオン酸エチル、3-エトキシプロピオン酸、3-メトキシプロピオン酸、3-メトキシプロピオン酸プロピル、3-メトキシプロピオン酸ブチル、1-メトキシ-2-プロパノール、1-エトキシ-2-プロパノール、1-ブトキシ-2-プロパノール、1-フェノキシ-2-プロパノール、プロピレングリコールモノアセテート、プロピレングリコールジアセテート、プロピレングリコール-1-モノメチルエーテル-2-アセテート、プロピレングリコール-1-モノエチルエーテル-2-アセテート、ジプロピレングリコール、2-(2-エトキシプロポキシ)プロパノール、乳酸メチルエステル、乳酸エチルエステル、乳酸n-プロピルエステル、乳酸n-ブチルエステル、乳酸イソアミルエステル等が挙げられる。これらの貧溶媒は1種でも複数種を混合して用いてもよい。上記貧溶媒を用いる場合は、液晶配向剤に含まれる有機溶媒全体の5質量%から80質量%であることが好ましく、より好ましくは20質量%から60質量%である。 Solvents (poor solvents) that improve the uniformity of the film thickness and the smoothness of the surface include solvents with low surface tension, such as isopropyl alcohol, methoxymethyl pentanol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, methyl cellosolve acetate, ethyl cellosolve acetate, butyl carbitol, ethyl carbitol, ethyl carbitol acetate, ethylene glycol, ethylene glycol monoacetate, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether, propylene glycol, propylene glycol monoacetate, propylene glycol monomethyl ether, and propylene glycol. -tert-butyl ether, dipropylene glycol monomethyl ether, diethylene glycol, diethylene glycol monoacetate, diethylene glycol dimethyl ether, dipropylene glycol monoacetate monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monoacetate monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monoacetate monopropyl ether, 3-methyl-3-methoxybutyl acetate, tripropylene glycol methyl ether, 3-methyl-3-methoxybutanol , diisopropyl ether, ethyl isobutyl ether, diisobutylene, amyl acetate, butyl butyrate, butyl ether, diisobutyl ketone, methylcyclohexene, propyl ether, dihexyl ether, 1-hexanol, n-hexane, n-pentane, n-octane, diethyl ether, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, n-butyl acetate, propylene glycol monoethyl ether acetate, methyl pyruvate, ethyl pyruvate, methyl 3-methoxypropionate, methyl ethyl 3-ethoxypropionate, ethyl 3-methoxypropionate, 3-ethoxypropionic acid, 3-methoxypropionic acid, 3- Examples of the poor solvent include propyl methoxypropionate, butyl 3-methoxypropionate, 1-methoxy-2-propanol, 1-ethoxy-2-propanol, 1-butoxy-2-propanol, 1-phenoxy-2-propanol, propylene glycol monoacetate, propylene glycol diacetate, propylene glycol-1-monomethyl ether-2-acetate, propylene glycol-1-monoethyl ether-2-acetate, dipropylene glycol, 2-(2-ethoxypropoxy)propanol, methyl lactate, ethyl lactate, n-propyl lactate, n-butyl lactate, and isoamyl lactate. These poor solvents may be used alone or in combination. When the poor solvent is used, it is preferably 5% to 80% by mass, more preferably 20% to 60% by mass, of the total organic solvent contained in the liquid crystal alignment agent.

膜厚の均一性や塗膜表面の平滑性を向上させる化合物としては、フッ素系界面活性剤、シリコーン系界面活性剤、ノニオン系界面活性剤等が挙げられる。より具体的には、例えば、エフトップEF301、EF303、EF352(トーケムプロダクツ社製)、メガファックF171、F173、R-30(大日本インキ社製)、フロラードFC430、FC431(住友スリーエム社製)、アサヒガードAG710、サーフロンS-382、SC101、SC102、SC103、SC104、SC105、SC106(旭硝子社製)等が挙げられる。これらの界面活性剤の使用割合は、液晶配向剤に含まれる樹脂成分の100質量部に対して、好ましくは0.01質量部から2質量部、より好ましくは0.01質量部から1質量部である。 Compounds that improve the uniformity of the film thickness and the smoothness of the coating surface include fluorine-based surfactants, silicone-based surfactants, and nonionic surfactants. More specifically, for example, EFTOP EF301, EF303, and EF352 (manufactured by Tochem Products), Megafac F171, F173, and R-30 (manufactured by Dainippon Ink Co., Ltd.), Fluorard FC430 and FC431 (manufactured by Sumitomo 3M), Asahiguard AG710, Surflon S-382, SC101, SC102, SC103, SC104, SC105, and SC106 (manufactured by Asahi Glass Co., Ltd.) are included. The proportion of these surfactants used is preferably 0.01 to 2 parts by mass, more preferably 0.01 to 1 part by mass, per 100 parts by mass of the resin component contained in the liquid crystal alignment agent.

液晶配向膜と基板との密着性を向上させる化合物の具体例としては、次に示す官能性シラン含有化合物やエポキシ基含有化合物等が挙げられる。例えば、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、2-アミノプロピルトリメトキシシラン、2-アミノプロピルトリエトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン、3-ウレイドプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、N-エトキシカルボニル-3-アミノプロピルトリメトキシシラン、N-エトキシカルボニル-3-アミノプロピルトリエトキシシラン、N-トリエトキシシリルプロピルトリエチレントリアミン、N-トリメトキシシリルプロピルトリエチレントリアミン、10-トリメトキシシリル-1,4,7-トリアザデカン、10-トリエトキシシリル-1,4,7-トリアザデカン、9-トリメトキシシリル-3,6-ジアザノニルアセテート、9-トリエトキシシリル-3,6-ジアザノニルアセテート、N-ベンジル-3-アミノプロピルトリメトキシシラン、N-ベンジル-3-アミノプロピルトリエトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、N-フェニル-3-アミノプロピルトリエトキシシラン、N-ビス(オキシエチレン)-3-アミノプロピルトリメトキシシラン、N-ビス(オキシエチレン)-3-アミノプロピルトリエトキシシラン、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、グリセリンジグリシジルエーテル、2,2-ジブロモネオペンチルグリコールジグリシジルエーテル、1,3,5,6-テトラグリシジル-2,4-ヘキサンジオール、N,N,N’,N’,-テトラグリシジル-m-キシレンジアミン、1,3-ビス(N,N-ジグリシジルアミノメチル)シクロヘキサン、N,N,N’,N’,-テトラグリシジル-4、4’-ジアミノジフェニルメタン等が挙げられる。 Specific examples of compounds that improve the adhesion between the liquid crystal alignment film and the substrate include the following functional silane-containing compounds and epoxy group-containing compounds. For example, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-aminopropyltrimethoxysilane, 2-aminopropyltriethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, -aminopropyltriethoxysilane, N-triethoxysilylpropyltriethylenetriamine, N-trimethoxysilylpropyltriethylenetriamine, 10-trimethoxysilyl-1,4,7-triazadecane, 10-triethoxysilyl-1,4,7-triazadecane, 9-trimethoxysilyl-3,6-diazanonyl acetate, 9-triethoxysilyl-3,6-diazanonyl acetate, N-benzyl-3-aminopropyltrimethoxysilane, N-benzyl-3-aminopropyltriethoxy Silane, N-phenyl-3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltriethoxysilane, N-bis(oxyethylene)-3-aminopropyltrimethoxysilane, N-bis(oxyethylene)-3-aminopropyltriethoxysilane, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether , neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerin diglycidyl ether, 2,2-dibromoneopentyl glycol diglycidyl ether, 1,3,5,6-tetraglycidyl-2,4-hexanediol, N,N,N',N',-tetraglycidyl-m-xylylenediamine, 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, N,N,N',N',-tetraglycidyl-4,4'-diaminodiphenylmethane, etc.

更に、基板と膜の密着性の向上に加え、バックライトによる光の照射が原因となる電気特性の低下等を防ぐ目的で、以下のようなフェノプラスト系の添加剤を添加してもよい。具体的なフェノプラスト系添加剤を以下に示すが、この構造に限定されない。 Furthermore, in order to improve the adhesion between the substrate and the film and to prevent deterioration of electrical properties caused by irradiation with light from a backlight, the following phenoplast-based additives may be added. Specific phenoplast-based additives are shown below, but are not limited to these structures.

Figure 0007610189000032
Figure 0007610189000032

基板と膜との密着性を向上させる化合物を使用する場合、その化合物の使用量は、液晶配向剤に含まれる樹脂成分の100質量部に対して0.1質量部から30質量部であることが好ましく、より好ましくは1質量部から20質量部である。使用量が上記値未満であると密着性が向上しにくくなり、上記値よりも多くなると液晶配向性が悪くなる場合がある。 When a compound that improves adhesion between the substrate and the film is used, the amount of the compound used is preferably 0.1 to 30 parts by mass, and more preferably 1 to 20 parts by mass, per 100 parts by mass of the resin component contained in the liquid crystal alignment agent. If the amount used is less than the above value, it will be difficult to improve adhesion, and if the amount used is more than the above value, the liquid crystal alignment may deteriorate.

上記液晶配向剤には、上記のような溶媒や化合物の他、本発明の効果が損なわれない範囲であれば、液晶配向膜の誘電率や導電性等の電気特性を変化させる目的で、誘電体や導電物質、更には、液晶配向膜にした際の膜の硬度や緻密度を高める目的で、所定の架橋性化合物を添加してもよい。 In addition to the above-mentioned solvents and compounds, the liquid crystal alignment agent may contain dielectric or conductive substances for the purpose of changing the electrical properties, such as the dielectric constant and conductivity, of the liquid crystal alignment film, and may also contain specific crosslinking compounds for the purpose of increasing the hardness and density of the film when made into a liquid crystal alignment film, as long as the effects of the present invention are not impaired.

<液晶配向膜・液晶表示素子>
上記液晶配向剤を、基板上に塗布して焼成した後、必要な場合には配向処理をして、垂直配向の用途等では配向処理無しでも、本発明の一態様である液晶配向膜を得ることができる。基板としては、透明性の高いガラス基板、又はプラスチック基板(例えば、アクリル基板やポリカーボネート基板)等を用いることができる。また、液晶を駆動させるためのITO電極等が形成された基板を用いることが、液晶表示素子を製造するプロセスを簡素化させる観点から好ましい。また、反射型の液晶表示素子では、片側の基板にシリコンウエハー等の不透明な物でも使用でき、この場合の電極は、アルミ等の光を反射する材料も使用できる。液晶配向剤を塗布する方法は特に限定されないが、工業的には、スピンコート印刷、スクリーン印刷、オフセット印刷、フレキソ印刷、インクジェット印刷等が一般的である。その他の塗布方法としては、ディップ、ロールコーター、スリットコーター、スピンナー等があり、目的に応じてこれらの方法を用いてもよい。
<Liquid crystal alignment film/Liquid crystal display element>
The liquid crystal alignment agent is applied to a substrate and baked, and then an alignment treatment is performed if necessary. In applications such as vertical alignment, the liquid crystal alignment film according to one embodiment of the present invention can be obtained without the alignment treatment. As the substrate, a highly transparent glass substrate or a plastic substrate (e.g., an acrylic substrate or a polycarbonate substrate) can be used. In addition, it is preferable to use a substrate on which an ITO electrode or the like for driving the liquid crystal is formed, from the viewpoint of simplifying the process of manufacturing a liquid crystal display element. In addition, in a reflective liquid crystal display element, an opaque material such as a silicon wafer can be used as the substrate on one side, and in this case, a material that reflects light such as aluminum can also be used as the electrode. The method of applying the liquid crystal alignment agent is not particularly limited, but in industry, spin coat printing, screen printing, offset printing, flexographic printing, inkjet printing, and the like are generally used. Other application methods include dip, roll coater, slit coater, spinner, and the like, and these methods may be used depending on the purpose.

焼成は、ホットプレート等の加熱手段により50℃から300℃、好ましくは80℃から250℃で行うことができる。液晶配向剤中の有機溶媒を蒸発させることで、塗膜を形成させることができる。塗膜の厚みは、厚すぎると液晶表示素子の消費電力が増えやすく、薄すぎると液晶表示素子の信頼性が低下する場合があるので、好ましくは5nmから300nm、より好ましくは10nmから150nmである。 The baking can be carried out at 50°C to 300°C, preferably 80°C to 250°C, using a heating means such as a hot plate. A coating film can be formed by evaporating the organic solvent in the liquid crystal alignment agent. If the coating film is too thick, the power consumption of the liquid crystal display element is likely to increase, and if it is too thin, the reliability of the liquid crystal display element may decrease, so the thickness is preferably 5 nm to 300 nm, more preferably 10 nm to 150 nm.

上記した手法により、上記液晶配向剤から、液晶配向膜付き基板を得た後、公知の方法で液晶セルを作製することで、本発明の一態様である液晶表示素子を得ることができる。液晶セルを作製する手法の一例としては、液晶配向膜の形成された1対の基板を用意し、片方の基板の液晶配向膜上にスペーサーを散布し、液晶配向膜面が内側になるようにして、もう片方の基板を貼り合わせ、液晶を減圧注入して封止する方法が挙げられる。又は、スペーサーを散布した液晶配向膜面に液晶を滴下した後に、基板を貼り合わせて封止を行う方法が挙げられる。このときのスペーサーの厚みは、好ましくは1μmから30μm、より好ましくは2μmから10μmである。上記液晶配向剤を用いて作製された上記液晶表示素子は、信頼性に優れるため、大画面で高精細の液晶テレビ等に好適に利用できる。 By the above-mentioned method, a substrate with a liquid crystal alignment film is obtained from the liquid crystal alignment agent, and then a liquid crystal cell is produced by a known method, thereby obtaining a liquid crystal display element, which is one embodiment of the present invention. One example of a method for producing a liquid crystal cell is a method in which a pair of substrates on which a liquid crystal alignment film has been formed are prepared, spacers are sprayed on the liquid crystal alignment film of one substrate, the other substrate is bonded so that the liquid crystal alignment film surface faces inward, and liquid crystal is injected under reduced pressure and sealed. Alternatively, a method in which liquid crystal is dropped onto the liquid crystal alignment film surface on which the spacers have been sprayed, and then the substrates are bonded together to perform sealing is exemplified. The thickness of the spacer in this case is preferably 1 μm to 30 μm, more preferably 2 μm to 10 μm. The liquid crystal display element produced using the liquid crystal alignment agent is highly reliable, and can be suitably used for large-screen, high-definition liquid crystal televisions, etc.

<ジアミンの合成>
実施例1
ethyl(4-aminobenzyl)glycinate[NG4ABA]の合成
<Synthesis of diamine>
Example 1
Synthesis of ethyl(4-aminobenzyl)glycinate [NG4ABA]

Figure 0007610189000033
Figure 0007610189000033

第1工程
窒素導入管と還流管を備えた1Lの4口フラスコに、グリシンエチル塩酸塩105.6g(0.694mol)、THF300g、トリエチルアミン93.6g(0.925mol)を加え、メカニカルスターラーを用いて室温で1時間撹拌した後、THFが還流する温度(設定70℃)で加熱し、4-ニトロベンジルブロミド50.0g(0.231mol)をTHF500.0gに溶解させてこれをゆっくり滴下し、滴下終了後、更に24時間反応させた。4-ニトロベンジルブロミドが消失した時点で反応終了とし、析出している固体を濾過により除去し、THFをロータリーエバポレーターで除去し、得られた粗物を酢酸エチル300.0gで再溶解させた。この溶液を純水100gで3回洗浄し、10%塩酸水溶液300gを加え、1時間撹拌し、水層側を回収して、その水層を酢酸エチル100gで3回洗浄した。水層に更に酢酸エチル300gを加え、炭酸カリウムをゆっくり加え、pHを10程にして1時間撹拌し、有機相側を回収し、純水100gで3回洗浄した。この有機相に無水硫酸マグネシウムを加えて乾燥させ、濾過し、活性炭を加えしばらく撹拌した後、濾過により活性炭を取り除き、ロータリーエバポレーターで溶媒を除去して、目的物(ニトロ体)である薄黄色の粘体46.0g(0.193mol)を得た。目的物が得られたことを、H-NMRで確認した。
H NMR (500MHz、CDCl):δ 8.2(2H)、7.53(2H)、4.22(2H)、3.93(2H)、3.42(2H)、1.89(1H)、1.27(3H)
Step 1: 1L 4-neck flask equipped with a nitrogen inlet tube and a reflux tube was charged with 105.6g (0.694mol) of ethyl glycine hydrochloride, 300g of THF, and 93.6g (0.925mol) of triethylamine. The mixture was stirred at room temperature for 1 hour using a mechanical stirrer, then heated at a temperature at which THF refluxes (set at 70°C). 50.0g (0.231mol) of 4-nitrobenzyl bromide was dissolved in 500.0g of THF and slowly dropped. After the dropwise addition was completed, the mixture was allowed to react for another 24 hours. The reaction was terminated when 4-nitrobenzyl bromide disappeared, the precipitated solid was removed by filtration, THF was removed by a rotary evaporator, and the obtained crude product was redissolved in 300.0g of ethyl acetate. This solution was washed three times with 100 g of pure water, 300 g of 10% aqueous hydrochloric acid was added, stirred for 1 hour, the aqueous layer was collected, and the aqueous layer was washed three times with 100 g of ethyl acetate. 300 g of ethyl acetate was further added to the aqueous layer, potassium carbonate was slowly added, the pH was adjusted to about 10, and stirred for 1 hour, the organic phase was collected, and washed three times with 100 g of pure water. Anhydrous magnesium sulfate was added to this organic phase to dry it, filtered, activated carbon was added and stirred for a while, the activated carbon was removed by filtration, and the solvent was removed with a rotary evaporator to obtain 46.0 g (0.193 mol) of a pale yellow viscous body, which was the target product (nitro body). The fact that the target product was obtained was confirmed by 1 H-NMR.
1H NMR (500MHz, CDCl3 ): δ 8.2 (2H), 7.53 (2H), 4.22 (2H), 3.93 (2H), 3.42 (2H), 1.89 (1H), 1.27 (3H)

第2工程
窒素導入管と撹拌子を備えた500mlの4口フラスコに、上記で得られたニトロ体45.0g(0.19mol)、THF300.0g、鉄ドープ型白金カーボン4.5gを加え、容器内を注意深く水素雰囲気下に置換し、室温で24時間反応させた。原料が消失した時点で反応終了とし、白金カーボンをメンブランフィルターで除去し、ろ液に活性炭(白鷺製)を加え、40℃で30分撹拌した。その後、再び濾過し、ロータリーエバポレーターで溶媒を除去した後、高真空ポンプで乾燥させ、目的物である薄黄色の粘体35.4g(0.17mol:収率89%)を得た。目的物(NG4ABA)が得られたことを、H-NMRで確認した。
H NMR (500MHz、CDCl):δ 6.99(2H)、6.63(2H)、4.15(2H)、3.70(2H)、3.38(2H)、3.00(2H)、1.24(3H)
Step 2: 45.0 g (0.19 mol) of the nitro compound obtained above, 300.0 g of THF, and 4.5 g of iron-doped platinum carbon were added to a 500 ml four-neck flask equipped with a nitrogen inlet tube and a stirrer, and the inside of the container was carefully replaced with a hydrogen atmosphere and reacted at room temperature for 24 hours. The reaction was terminated when the raw material disappeared, the platinum carbon was removed with a membrane filter, activated carbon (Shirasagi) was added to the filtrate, and the mixture was stirred at 40°C for 30 minutes. After that, the mixture was filtered again, the solvent was removed with a rotary evaporator, and the mixture was dried with a high vacuum pump to obtain 35.4 g (0.17 mol: yield 89%) of the target pale yellow viscous material. The fact that the target product (NG4ABA) was obtained was confirmed by 1 H-NMR.
1H NMR (500MHz, CDCl3 ): δ 6.99 (2H), 6.63 (2H), 4.15 (2H), 3.70 (2H), 3.38 (2H), 3.00 (2H), 1.24 (3H)

実施例2
ethyl(4-aminophenethyl)glycinate[NG4APhA]の合成
Example 2
Synthesis of ethyl(4-aminophenethyl)glycinate [NG4APhA]

Figure 0007610189000034
Figure 0007610189000034

第1工程
窒素導入管と還流管を備えた1Lの4口フラスコに、4-ニトロフェネチルアミン塩酸塩50g(0.246mol)、THF500g、トリエチルアミン62.1g(0.604mol)を加え、メカニカルスターラーを用いて室温で1時間撹拌し、THFが還流する温度(設定70℃)で加熱し、2-クロロ酢酸エチル25.1g(0.205mol)をTHF300gに溶解させてこれをゆっくり滴下し、滴下終了後、更に24時間反応させた。2-クロロ酢酸エチルが消失(HPLCにて確認)した時点で反応終了とし、析出している固体を濾過により除去し、THFをロータリーエバポレーターで除去し、得られた粗物を酢酸エチル500gで再溶解させた。この溶液を純水100gで3回洗浄し、10%塩酸水溶液500gを加え、1時間撹拌し、水層側を回収して、その水層を酢酸エチル100gで3回洗浄した。水層に更に酢酸エチル500gを加え、炭酸カリウムをゆっくり加え、pHを10程にして1時間撹拌し、有機相側を回収し、純水100gで3回洗浄した。この有機相に無水硫酸マグネシウムを加えて乾燥させ、濾過し、活性炭を加えしばらく撹拌した後、濾過により活性炭を取り除き、ロータリーエバポレーターで溶媒を除去し、目的物である薄黄色の粘体34.2g(0.136mol:収率66%)を得た。目的物(ニトロ体)が得られたことを、H-NMRで確認した。
H NMR (500MHz、CDCl):δ 8.14(2H)、7.37(2H)、4.16(2H)、3.43(2H)、2.95(4H)、2.19(1H)、1.25(3H)
Step 1: 50 g (0.246 mol) of 4-nitrophenethylamine hydrochloride, 500 g of THF, and 62.1 g (0.604 mol) of triethylamine were added to a 1 L four-neck flask equipped with a nitrogen inlet tube and a reflux tube, and the mixture was stirred at room temperature for 1 hour using a mechanical stirrer, heated to a temperature at which THF refluxes (set at 70°C), and 25.1 g (0.205 mol) of ethyl 2-chloroacetate was dissolved in 300 g of THF and slowly dropped into the mixture, and after the dropwise addition was completed, the mixture was allowed to react for another 24 hours. The reaction was completed when ethyl 2-chloroacetate disappeared (confirmed by HPLC), the precipitated solid was removed by filtration, THF was removed by a rotary evaporator, and the obtained crude product was redissolved in 500 g of ethyl acetate. This solution was washed three times with 100 g of pure water, 500 g of 10% aqueous hydrochloric acid was added, stirred for 1 hour, the aqueous layer was collected, and the aqueous layer was washed three times with 100 g of ethyl acetate. 500 g of ethyl acetate was further added to the aqueous layer, potassium carbonate was slowly added, the pH was adjusted to about 10, and stirred for 1 hour, the organic phase was collected, and washed three times with 100 g of pure water. Anhydrous magnesium sulfate was added to this organic phase to dry it, filtered, activated carbon was added and stirred for a while, the activated carbon was removed by filtration, and the solvent was removed with a rotary evaporator to obtain 34.2 g (0.136 mol: yield 66%) of the target pale yellow viscous body. It was confirmed by 1 H-NMR that the target product (nitro body) was obtained.
1H NMR (500MHz, CDCl3 ): δ 8.14 (2H), 7.37 (2H), 4.16 (2H), 3.43 (2H), 2.95 (4H), 2.19 (1H), 1.25 (3H)

第2工程
窒素導入管と撹拌子を備えた500mlの4口フラスコに、上記で得られたニトロ体30.0g、THF300g、鉄ドープ型白金カーボン3.0gを加え、容器内を注意深く水素雰囲気下に置換し、室温で24時間反応させた。原料が消失した時点で反応終了とし、白金カーボンをメンブランフィルターで除去し、ろ液に活性炭(白鷺製)を加え、40℃で30分撹拌した。その後、再び濾過し、ロータリーエバポレーターで溶媒を除去した後、高真空ポンプで乾燥させ、目的物(NG4APhA)である薄黄色の粘体25.1g(0.113mol:収率95%)を得た。目的物が得られたことをH-NMRで確認した。
H NMR (500MHz、CDCl):δ 6.99(2H)、6.60(2H)、4.18(2H)、3.42(2H)、2.89(2H)、2.86(2H)、2.75(2H)、1.24(3H)
Step 2: 30.0 g of the nitro compound obtained above, 300 g of THF, and 3.0 g of iron-doped platinum carbon were added to a 500 ml four-neck flask equipped with a nitrogen inlet tube and a stirrer, and the inside of the container was carefully replaced with a hydrogen atmosphere and reacted at room temperature for 24 hours. The reaction was terminated when the raw material disappeared, the platinum carbon was removed with a membrane filter, activated carbon (Shirasagi) was added to the filtrate, and the mixture was stirred at 40°C for 30 minutes. After that, the mixture was filtered again, the solvent was removed with a rotary evaporator, and then dried with a high vacuum pump to obtain 25.1 g (0.113 mol: yield 95%) of a pale yellow viscous material, which is the target product (NG4APhA). The fact that the target product was obtained was confirmed by 1 H-NMR.
1H NMR (500MHz, CDCl3 ): δ 6.99 (2H), 6.60 (2H), 4.18 (2H), 3.42 (2H), 2.89 (2H), 2.86 (2H), 2.75 (2H), 1.24 (3H)

<略語等>
液晶配向剤の調製で用いる略号は以下の通りである。
(ジイソシアネート)
IDI:イソホロンジイソシアネート
DI-2MG:1,2-ビス(4-イソシアナトフェノキシ)エタン
<Abbreviations etc.>
The abbreviations used in the preparation of the liquid crystal alignment agent are as follows.
(Diisocyanate)
IDI: Isophorone diisocyanate DI-2MG: 1,2-bis(4-isocyanatophenoxy)ethane

Figure 0007610189000035
(ジアミン)
p-PDA:パラフェニレンジアミン
NG4ABA:エチル(4-アミノベンジル)グリシネート
NG4APhA:エチル(4-アミノフェネチル)グリシネート
Me4APhA:N-メチル-4-アミノフェネチルアミン
DA-3MG:1,3-ジ(4-アミノフェノキシ)プロパン
APC16:2-ヘキサデシルオキシ-1,3-ジアミノベンゼン
PCH7:4-(4-(4-ヘプチルシクロヘキシル)フェノキシ)ベンゼン―1,3-ジアミン
Figure 0007610189000035
(Diamine)
p-PDA: paraphenylenediamine NG4ABA: ethyl (4-aminobenzyl) glycinate NG4APhA: ethyl (4-aminophenethyl) glycinate Me4APhA: N-methyl-4-aminophenethylamine DA-3MG: 1,3-di(4-aminophenoxy)propane APC16: 2-hexadecyloxy-1,3-diaminobenzene PCH7: 4-(4-(4-heptylcyclohexyl)phenoxy)benzene-1,3-diamine

Figure 0007610189000036
Figure 0007610189000036

(テトラカルボン酸二無水物)
CBDA:シクロブタンテトラカルボン酸二無水物
(Tetracarboxylic acid dianhydride)
CBDA: Cyclobutanetetracarboxylic dianhydride

(溶媒)
NMP:N-メチル-2-ピロリドン
BCS:ブチルセロソルブ
GBL:γブチロラクトン
(solvent)
NMP: N-methyl-2-pyrrolidone BCS: Butyl cellosolve GBL: γ-butyrolactone

また、ポリイミドの分子量測定条件は、以下の通りである。
装置:センシュー科学社製 常温ゲル浸透クロマトグラフィー(GPC)装置(SSC-7200)
カラム:Shodex社製カラム(KD-803、KD-805)
カラム温度:50℃
溶離液:N,N’-ジメチルホルムアミド(添加剤として、臭化リチウム-水和物(LiBr・HO)が30mmol/L、リン酸・無水結晶(o-リン酸)が30mmol/L、THFが10ml/L)
流速:1.0ml/分
検量線作成用標準サンプル:東ソー社製 TSK 標準ポリエチレンオキサイド(分子量約9000,000、150,000、100,000、30,000)、及び、ポリマーラボラトリー社製 ポリエチレングリコール(分子量 約12,000、4,000、1,000)
The conditions for measuring the molecular weight of polyimide are as follows.
Apparatus: Senshu Scientific Co., Ltd. room temperature gel permeation chromatography (GPC) apparatus (SSC-7200)
Column: Shodex column (KD-803, KD-805)
Column temperature: 50°C
Eluent: N,N'-dimethylformamide (additives: lithium bromide hydrate (LiBr.H 2 O) 30 mmol/L, phosphoric acid anhydrous crystal (o-phosphoric acid) 30 mmol/L, THF 10 ml/L)
Flow rate: 1.0 ml/min. Standard samples for creating calibration curves: TSK standard polyethylene oxide (molecular weights: approximately 9,000,000, 150,000, 100,000, and 30,000) manufactured by Tosoh Corporation, and polyethylene glycol (molecular weights: approximately 12,000, 4,000, and 1,000) manufactured by Polymer Laboratory Co., Ltd.

<重合体の合成>
実施例3
DI-2MG/NG4ABA、APC16
窒素導入管と撹拌子を備えた50mlの2口フラスコに、DI-2MG2.00g(6.75mmol)を測り取り、NMP19.61gを加え溶解させ、APC16 0.24g(0.68mmol)を加えた後、室温で1時間反応させた。更にNG4ABA1.22g(5.88mmol)を加え、窒素雰囲気下40℃で24時間反応させた。これにより、濃度15質量%、粘度220mPas、の重合体(ポリマー溶液:P-1)を得た。得られた重合体の重量平均分子量はMw:37200あった。
<Synthesis of Polymer>
Example 3
DI-2MG/NG4ABA, APC16
2.00g (6.75mmol) of DI-2MG was weighed out into a 50ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 19.61g of NMP was added and dissolved, 0.24g (0.68mmol) of APC16 was added, and the mixture was allowed to react at room temperature for 1 hour. 1.22g (5.88mmol) of NG4ABA was further added, and the mixture was allowed to react for 24 hours at 40°C under a nitrogen atmosphere. This resulted in a polymer (polymer solution: P-1) with a concentration of 15% by mass and a viscosity of 220mPas. The weight average molecular weight of the obtained polymer was Mw: 37200.

実施例4
DI-2MG/NG4APhA、APC16
窒素導入管と撹拌子を備えた50mlの2口フラスコに、DI-2MG2.00g(6.75mmol)を測り取り、NMP20.12gを加え溶解させ、APC16 0.24g(0.68mmol)を加えた後、室温で1時間反応させた。更にNG4APhA1.31g(5.88mmol)を加え、窒素雰囲気下40℃で24時間反応させた。これにより、濃度15質量%、粘度280mPas、の重合体(ポリマー溶液:P-2)を得た。得られた重合体の重量平均分子量はMw:39100であった。
Example 4
DI-2MG/NG4APhA, APC16
2.00g (6.75mmol) of DI-2MG was weighed out into a 50ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 20.12g of NMP was added and dissolved, 0.24g (0.68mmol) of APC16 was added, and the mixture was reacted at room temperature for 1 hour. 1.31g (5.88mmol) of NG4APhA was further added, and the mixture was reacted at 40°C under a nitrogen atmosphere for 24 hours. As a result, a polymer (polymer solution: P-2) with a concentration of 15% by mass and a viscosity of 280mPas was obtained. The weight average molecular weight of the obtained polymer was Mw: 39100.

実施例5
DI-2MG/NG4ABA、PCH7
窒素導入管と撹拌子を備えた50mlの2口フラスコに、DI-2MG2.00g(6.75mmol)を測り取り、NMP20.57gを加え溶解させ、PCH7 0.52g(1.36mmol)を加えた後、室温で1時間反応させた。更にNG4ABA1.11g(5.34mmol)を加え、窒素雰囲気下40℃で24時間反応させた。これにより、濃度15質量%、粘度230mPas、の重合体(ポリマー溶液:P-3)を得た。得られた重合体の重量平均分子量はMw:40200であった。
Example 5
DI-2MG/NG4ABA, PCH7
2.00g (6.75mmol) of DI-2MG was weighed out into a 50ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 20.57g of NMP was added and dissolved, 0.52g (1.36mmol) of PCH7 was added, and the mixture was reacted at room temperature for 1 hour. 1.11g (5.34mmol) of NG4ABA was further added, and the mixture was reacted at 40°C under a nitrogen atmosphere for 24 hours. As a result, a polymer (polymer solution: P-3) with a concentration of 15% by mass and a viscosity of 230mPas was obtained. The weight average molecular weight of the obtained polymer was Mw: 40200.

実施例6
IDI、DI-2MG/NG4ABA、PCH7
窒素導入管と撹拌子を備えた50mlの2口フラスコに、DI-2MG1.00g(3.38mmol)、NMP14.05gを加え溶解させ、PCH7 0.37g(0.97mmol)を加えた後、室温で1時間反応させた。更にIDI0.32g(1.45mmol)、NG4ABA0.79g(3.81mmol)を加え、窒素雰囲気下40℃で24時間反応させた。これにより、濃度15質量%、粘度300mPas、の重合体(ポリマー溶液:P-4)を得た。得られた重合体の重量平均分子量はMw:44200であった。
Example 6
IDI, DI-2MG/NG4ABA, PCH7
In a 50 ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 1.00 g (3.38 mmol) of DI-2MG and 14.05 g of NMP were added and dissolved, and 0.37 g (0.97 mmol) of PCH7 was added, followed by reaction at room temperature for 1 hour. Further, 0.32 g (1.45 mmol) of IDI and 0.79 g (3.81 mmol) of NG4ABA were added, and the reaction was carried out at 40° C. for 24 hours under a nitrogen atmosphere. As a result, a polymer (polymer solution: P-4) with a concentration of 15% by mass and a viscosity of 300 mPas was obtained. The weight average molecular weight of the obtained polymer was Mw: 44,200.

比較例1
DI-2MG/Me4APhA、APC16
窒素導入管と撹拌子を備えた50mlの2口フラスコに、DI-2MG2.00g(6.75mmol)を測り取り、NMP17.73gを加え溶解させ、APC16 0.24g(0.68mmol)を加えた後、室温で1時間反応させた。更にMe4APhA0.89g(5.94mmol)を加え、窒素雰囲気下40℃で24時間反応させた。これにより、濃度15質量%、粘度320mPas、の重合体(ポリマー溶液:PRef-1)を得た。得られた重合体の重量平均分子量はMw:39900あった。
Comparative Example 1
DI-2MG/Me4APhA, APC16
2.00g (6.75mmol) of DI-2MG was weighed out into a 50ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 17.73g of NMP was added and dissolved, 0.24g (0.68mmol) of APC16 was added, and the mixture was reacted at room temperature for 1 hour. Furthermore, 0.89g (5.94mmol) of Me4APhA was added, and the mixture was reacted at 40°C under a nitrogen atmosphere for 24 hours. As a result, a polymer (polymer solution: PRef-1) with a concentration of 15% by mass and a viscosity of 320mPas was obtained. The weight average molecular weight of the obtained polymer was Mw: 39900.

比較例2
DI-2MG/Me4APhA、PCH7
窒素導入管と撹拌子を備えた50mlの2口フラスコに、DI-2MG2.00g(6.75mmol)を測り取り、NMP18.7gを加え溶解させ、PCH7 0.51g(1.35mmol)を加えた後、室温で1時間反応させた。更にMe4APhA0.79g(5.27mmol)を加え、窒素雰囲気下40℃で24時間反応させた。これにより、濃度15質量%、粘度280mPas、の重合体(ポリマー溶液:PRef-2)を得た。得られた重合体の重量平均分子量はMw:37200であった。
Comparative Example 2
DI-2MG/Me4APhA, PCH7
2.00g (6.75mmol) of DI-2MG was weighed out into a 50ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 18.7g of NMP was added and dissolved, 0.51g (1.35mmol) of PCH7 was added, and the mixture was allowed to react at room temperature for 1 hour. 0.79g (5.27mmol) of Me4APhA was further added, and the mixture was allowed to react for 24 hours at 40°C under a nitrogen atmosphere. As a result, a polymer (polymer solution: PRef-2) with a concentration of 15% by mass and a viscosity of 280mPas was obtained. The weight average molecular weight of the obtained polymer was Mw: 37200.

比較例3
CBDA/p-PDA、PCH7
窒素導入管と撹拌子を備えた50mlの2口フラスコに、p-PDA1.00g(9.24mmol)、PCH7 0.88g(2.31mmol)を測り取り、NMP23.12gを加え溶解させた。その後、CBDA2.20g(11.20mmol)を加え、窒素雰囲気下室温で24時間反応させた。これにより、濃度15質量%、粘度380mPas、の重合体(ポリマー溶液:PRef-3)を得た。得られた重合体の重量平均分子量はMw:44200であった。
Comparative Example 3
CBDA/p-PDA, PCH7
In a 50 ml two-neck flask equipped with a nitrogen inlet tube and a stirrer, 1.00 g (9.24 mmol) of p-PDA and 0.88 g (2.31 mmol) of PCH7 were weighed out, and 23.12 g of NMP was added and dissolved. Then, 2.20 g (11.20 mmol) of CBDA was added, and the mixture was reacted for 24 hours at room temperature under a nitrogen atmosphere. As a result, a polymer (polymer solution: PRef-3) with a concentration of 15% by mass and a viscosity of 380 mPas was obtained. The weight average molecular weight of the obtained polymer was Mw: 44,200.

<液晶配向剤の調整>
実施例7
撹拌子を備えた50mlの三角フラスコに、実施例3で得られた重合体(P-1)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-1)を得た。
<Preparation of Liquid Crystal Alignment Agent>
Example 7
10.0 g of the polymer (P-1) obtained in Example 3 was weighed out into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-1) having a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

実施例8
撹拌子を備えた50mlの三角フラスコに、実施例4で得られた重合体(P-2)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-2)を得た。
Example 8
10.0 g of the polymer (P-2) obtained in Example 4 was weighed into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-2) with a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

実施例9
撹拌子を備えた50mlの三角フラスコに、実施例5で得られた重合体(P-3)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-3)を得た。
Example 9
10.0 g of the polymer (P-3) obtained in Example 5 was weighed out into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-3) with a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

実施例10
撹拌子を備えた50mlの三角フラスコに、実施例6で得られた重合体(P-4)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-4)を得た。
Example 10
10.0 g of the polymer (P-4) obtained in Example 6 was weighed out into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-4) with a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

比較例4
撹拌子を備えた50mlの三角フラスコに、比較例1で得られた重合体(PRef-1)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-5)を得た。
Comparative Example 4
10.0 g of the polymer (PRef-1) obtained in Comparative Example 1 was weighed out into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-5) with a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

比較例5
撹拌子を備えた50mlの三角フラスコに、比較例2で得られた重合体(PRef-2)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-6)を得た。
Comparative Example 5
10.0 g of the polymer (PRef-2) obtained in Comparative Example 2 was weighed out into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-6) with a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

比較例6
撹拌子を備えた50mlの三角フラスコに、比較例3で得られた重合体(PRef-3)10.0gを測りとり、NMP2.5g、GBL5.0g、BCS7.5gを加えた後、室温で30分撹拌した。これにより、固形分6.0質量%、NMP44質量%、GBL20質量%、BCS30質量%の、液晶配向剤(AL-7)を得た。
Comparative Example 6
10.0 g of the polymer (PRef-3) obtained in Comparative Example 3 was weighed out into a 50 ml Erlenmeyer flask equipped with a stirrer, and 2.5 g of NMP, 5.0 g of GBL, and 7.5 g of BCS were added, followed by stirring at room temperature for 30 minutes. As a result, a liquid crystal alignment agent (AL-7) with a solid content of 6.0 mass%, NMP 44 mass%, GBL 20 mass%, and BCS 30 mass% was obtained.

実施例7~10の液晶配向剤(AL-1~AL-4)及び比較例4~6の液晶配向剤(AL-5~AL-7)を用いて、下記手法に基づき、液晶配向膜を評価した。 The liquid crystal alignment films were evaluated using the liquid crystal alignment agents of Examples 7 to 10 (AL-1 to AL-4) and the liquid crystal alignment agents of Comparative Examples 4 to 6 (AL-5 to AL-7) based on the following method.

<白化耐性及び塗布性(印刷性)の評価>
得られた液晶配向剤を、よく洗浄したCr基板にそれぞれ1滴たらし、室温25℃、湿度60%で放置して、白くなる(白化する)までの時間を測定した。測定した時間に基づき、白化耐性を評価した。
<Evaluation of Whitening Resistance and Coatability (Printability)>
A drop of each of the obtained liquid crystal alignment agents was dropped onto a thoroughly washed Cr substrate, and the substrate was left at room temperature of 25° C. and humidity of 60% to measure the time until the substrate turned white (whitened). Based on the measured time, the whitening resistance was evaluated.

液晶配向剤を1.0μmのフィルターで濾過した後、洗浄したCr板上に配向膜印刷機(日本写真印刷社製「オングストローマー」)を用いてフレキソ印刷を行うことにより、塗布性試験を行った。 The liquid crystal alignment agent was filtered through a 1.0 μm filter, and then flexographic printing was performed on a cleaned Cr plate using an alignment film printer ("Angstromer" manufactured by Nissha Printing Co., Ltd.) to perform a coating test.

アニロックスロールに約1.0mlの液晶配向剤を滴下し、空運転を10回実施した後、10分間印刷機を止め、印刷版を乾燥させた。その後、Cr基板1枚に印刷を行い、印刷後の基板を70℃のホットプレート上に5分間放置して、塗膜の仮乾燥を行い、膜状態を観察した。目視と、光学顕微鏡(ニコン社製「ECLIPSE ME600」)での倍率50倍とで、主に膜厚ムラやエッジ部の膜厚ムラを観察した。 Approximately 1.0 ml of liquid crystal alignment agent was dropped onto the anilox roll, and after 10 idle runs, the printer was stopped for 10 minutes and the printing plate was dried. After that, printing was performed on one Cr substrate, and the printed substrate was left on a hot plate at 70°C for 5 minutes to pre-dry the coating film, and the film condition was observed. Film thickness unevenness and film thickness unevenness at edges were mainly observed visually and with an optical microscope (Nikon Corporation "Eclipse ME600") at a magnification of 50x.

<液晶配向性、電圧保持率、及びプレチルト角の評価>
[液晶配向性の観察、及び液晶セルの作製]
液晶配向剤を1.0μmのフィルターで濾過した後、電極付き基板(横30mm×縦40mmの大きさで、厚さが1.1mmのガラス基板。電極は幅10mm×長さ40mmの矩形で、厚さ35nmのITO電極)に、スピンコート印刷により塗布した。50℃のホットプレート上で5分間乾燥させた後、180℃のIR式オーブンで20分間焼成を行い、膜厚100nmの塗膜を形成させた。この膜をレーヨン布(吉川化工製YA-20R)でラビング(ローラー直径:120mm、ローラー回転数:1000rpm、移動速度:20mm/sec、押し込み長:0.4mm)した後、純水中で1分間、超音波を照射して洗浄し、エアブローで水滴を除去した後、80℃で15分間乾燥して液晶配向膜付き基板を得た。
<Evaluation of Liquid Crystal Alignment, Voltage Holding Ratio, and Pretilt Angle>
[Observation of liquid crystal alignment and preparation of liquid crystal cells]
After filtering the liquid crystal alignment agent with a 1.0 μm filter, the liquid crystal alignment agent was applied by spin-coating to a substrate with electrodes (a glass substrate with a size of 30 mm wide x 40 mm long and a thickness of 1.1 mm. The electrodes were rectangular with a width of 10 mm and a length of 40 mm, and were ITO electrodes with a thickness of 35 nm). The substrate was dried on a hot plate at 50° C. for 5 minutes, and then baked in an IR oven at 180° C. for 20 minutes to form a coating film with a thickness of 100 nm. The film was rubbed with a rayon cloth (YA-20R manufactured by Yoshikawa Kako Co., Ltd.) (roller diameter: 120 mm, roller rotation speed: 1000 rpm, moving speed: 20 mm/sec, indentation length: 0.4 mm), and then washed by irradiating ultrasonic waves in pure water for 1 minute, and water droplets were removed by air blowing, and then dried at 80° C. for 15 minutes to obtain a substrate with a liquid crystal alignment film.

上記の液晶配向膜付き基板を2枚用意し、その1枚の液晶配向膜面上に4μmのスペーサーを散布した後、その上からシール剤を印刷し、もう1枚の基板をラビング方向が逆方向、かつ膜面が向き合うようにして張り合わせた後、シール剤を硬化させて空セルを作製した。この空セルに減圧注入法によって、MLC-2041(メルク株式会社製)を注入し、注入口を封止して液晶セルを得た。その後、液晶配向性を観察した後、液晶セルを110℃で1時間加熱し、23℃で一晩放置し、電圧保持率測定用の液晶セルを得た。 Two substrates with the above liquid crystal alignment film were prepared, 4 μm spacers were sprayed onto the liquid crystal alignment film surface of one of them, and then a sealant was printed on top of them. The other substrate was attached with the rubbing direction in the opposite direction and the film surfaces facing each other, and the sealant was cured to create an empty cell. MLC-2041 (manufactured by Merck Ltd.) was injected into this empty cell by the reduced pressure injection method, and the injection port was sealed to obtain a liquid crystal cell. After that, the liquid crystal alignment was observed, and the liquid crystal cell was heated at 110°C for 1 hour and left at 23°C overnight to obtain a liquid crystal cell for measuring the voltage holding ratio.

上記の手順で得られた電圧保持率測定用の液晶セルを用いて、60℃の温度下で1Vの電圧を60μs間印加し、166.7ms後の電圧を測定し、電圧がどのくらい保持できているかを電圧保持率として計算した。なお、電圧保持率の測定には東陽テクニカ社製のVHR-1電圧保持率測定装置を使用した。 Using the liquid crystal cell for measuring the voltage retention rate obtained by the above procedure, a voltage of 1 V was applied for 60 μs at a temperature of 60°C, the voltage after 166.7 ms was measured, and the extent to which the voltage was retained was calculated as the voltage retention rate. Note that a VHR-1 voltage retention rate measuring device manufactured by Toyo Corporation was used to measure the voltage retention rate.

[プレチルト角の評価]
プレチルト角の測定にはオプトメトリクス社製 Axo Scan ミュラーマトリクスポーラリメーターを用いた。
[Evaluation of pretilt angle]
The pretilt angle was measured using an Axo Scan Mueller matrix polarimeter manufactured by Optometrics.

上記した各種評価の結果を表3に示す。 The results of the various evaluations mentioned above are shown in Table 3.

Figure 0007610189000037
Figure 0007610189000037

実施例7~10の液晶配向剤は、比較例と比べて白化耐性に優れており、また印刷性も良好である。比較例6はポリアミック酸系の材料であるため、白化耐性や印刷性は良好な材料系ではある。実施例7~10は、白化耐性や印刷性について、比較例5と同等以上の特性を得ることができると期待される。 The liquid crystal alignment agents of Examples 7 to 10 have superior whitening resistance and good printability compared to the comparative examples. Comparative Example 6 is a polyamic acid-based material, so it is a material system with good whitening resistance and printability. It is expected that Examples 7 to 10 will be able to achieve properties with whitening resistance and printability equal to or better than those of Comparative Example 5.

また、実施例7~10の液晶配向剤を用いて得られた液晶セルでは、高プレチルト角かつ高い電圧保持率が得られている。例えば、本実施例で用いた側鎖含有モノマーは、液晶のプレチルト角を大きくすることに貢献するため、側鎖含有モノマーモノマーの構造や導入量を種々選択することにより、目的とするプレチルト角を得ることができると期待される。本発明の一態様である液晶配向膜は、低温での焼成で得ることができる液晶配向膜として非常に有望であると考えられる。なお、実施例7~10の何れの液晶配向剤を用いても、液晶配向膜及び液晶表示素子を好適に得ることができた。 In addition, the liquid crystal cells obtained using the liquid crystal alignment agents of Examples 7 to 10 have a high pretilt angle and a high voltage retention rate. For example, the side chain-containing monomer used in this example contributes to increasing the pretilt angle of the liquid crystal, so it is expected that the desired pretilt angle can be obtained by selecting the structure and amount of the side chain-containing monomer. The liquid crystal alignment film, which is one aspect of the present invention, is considered to be very promising as a liquid crystal alignment film that can be obtained by baking at a low temperature. It should be noted that, when any of the liquid crystal alignment agents of Examples 7 to 10 was used, a liquid crystal alignment film and a liquid crystal display element could be obtained suitably.

本発明の液晶配向剤を用いて作製した液晶表示素子は、信頼性の高い液晶表示デバイスとすることができ、TN液晶表示素子、STN液晶表示素子、TFT液晶表示素子、VA液晶表示素子、OCB液晶表示素子等、種々の方式による表示素子に好適に用いることができる。
A liquid crystal display element prepared using the liquid crystal alignment agent of the present invention can be a highly reliable liquid crystal display device, and can be suitably used for display elements of various types, such as TN liquid crystal display elements, STN liquid crystal display elements, TFT liquid crystal display elements, VA liquid crystal display elements, and OCB liquid crystal display elements.

Claims (5)

下式(3-1)で表されるジアミノ化合物(a1)と、ジイソシアネート(a2)と、特定の側鎖を有する、ジアミン又はジイソシアネートから選ばれるモノマー(a3)と、から得られる重合体であり、前記モノマー(a3)は、下式(2)で表されるが、前記ジアミノ化合物(a1)及び前記ジイソシアネート(a2)と重複するものは除かれるものである、重合体。
Figure 0007610189000038
式(3-1)中、Rは炭素数1~4のアルキル基を示し、分岐していてもよい。Bは単結合、又は炭素数1~5の脂肪族炭化水素基を示す。Ra及びRbはそれぞれ独立して、水素原子、又は炭素数1~2の脂肪族炭化水素基を示す。
Figure 0007610189000039
式(2)中、Nはアミノ基又はイソシアネート基を示し、Rは単結合、-O-、-NHCO-、-CONH-、-COO-、又は-CHO-を示し、X1、X2、及びX3はそれぞれ独立して、ベンゼン環又はシクロヘキサン環を示し、p,q,rはそれぞれ独立して、0又は1の整数を示し、Rは水素原子、炭素数1~22のアルキル基、又はステロイド骨格を有する炭素数17~25である一価の有機基を示す。ただし、Rが単結合であり、p=q=r=0であり、Rが水素原子であるものは除く。
The polymer is obtained from a diamino compound (a1) represented by the following formula (3-1), a diisocyanate (a2), and a monomer (a3) having a specific side chain and selected from diamines and diisocyanates, the monomer (a3) being represented by the following formula (2), except that the monomer (a3) overlaps with the diamino compound (a1) and the diisocyanate (a2).
Figure 0007610189000038
In formula (3-1), R1 represents an alkyl group having 1 to 4 carbon atoms, which may be branched. B represents a single bond or an aliphatic hydrocarbon group having 1 to 5 carbon atoms. Ra and Rb each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 2 carbon atoms.
Figure 0007610189000039
In formula (2), N represents an amino group or an isocyanate group, R3 represents a single bond, -O-, -NHCO-, -CONH-, -COO-, or -CH2O- , X1 , X2 , and X3 each independently represent a benzene ring or a cyclohexane ring, p, q, and r each independently represent an integer of 0 or 1, and R4 represents a hydrogen atom, an alkyl group having 1 to 22 carbon atoms, or a monovalent organic group having a steroid skeleton and 17 to 25 carbon atoms, except for cases where R3 is a single bond, p=q=r=0, and R4 is a hydrogen atom.
前記ジイソシアネート(a2)が、下式(4-1)~式(4-13)で表される構造の少なくとも1つである、請求項1に記載の重合体。
Figure 0007610189000040
式中、R及びRはそれぞれ独立して、炭素数1~10の脂肪族炭化水素基を示す。
The polymer according to claim 1, wherein the diisocyanate (a2) is at least one of structures represented by the following formulas (4-1) to (4-13).
Figure 0007610189000040
In the formula, R 5 and R 6 each independently represent an aliphatic hydrocarbon group having 1 to 10 carbon atoms.
請求項1又は2に記載の重合体を用いた、液晶配向剤。 A liquid crystal alignment agent using the polymer according to claim 1 or 2. 請求項3に記載の液晶配向剤から得られる、液晶配向膜。 A liquid crystal alignment film obtained from the liquid crystal alignment agent according to claim 3. 請求項4に記載の液晶配向膜を用いた、液晶表示素子。

A liquid crystal display device using the liquid crystal alignment film according to claim 4.

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