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JP7621889B2 - Method and system for treating electroless plating wastewater - Google Patents
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JP7621889B2 - Method and system for treating electroless plating wastewater - Google Patents

Method and system for treating electroless plating wastewater Download PDF

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JP7621889B2
JP7621889B2 JP2021094693A JP2021094693A JP7621889B2 JP 7621889 B2 JP7621889 B2 JP 7621889B2 JP 2021094693 A JP2021094693 A JP 2021094693A JP 2021094693 A JP2021094693 A JP 2021094693A JP 7621889 B2 JP7621889 B2 JP 7621889B2
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waste liquid
electroless plating
ammonia
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JP2022186460A (en
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雅亮 佐藤
幸典 小田
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C Uyemura and Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/78Treatment of water, waste water, or sewage by oxidation with ozone
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/105Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/16Nitrogen compounds, e.g. ammonia
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/16Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
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  • Environmental & Geological Engineering (AREA)
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  • Chemically Coating (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)
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Description

本発明は、無電解めっき廃液の処理方法及び無電解めっき廃液の処理システムに関する。 The present invention relates to a method for treating electroless plating wastewater and a system for treating electroless plating wastewater.

従来、電子部品分野において、フレキシブル基板やシリコンウェハ基板のAlやCuパターン上に無電解めっき皮膜を形成することが行われている。 Traditionally, in the electronic components field, electroless plating films have been formed on Al or Cu patterns on flexible substrates or silicon wafer substrates.

無電解めっき処理は、電気めっき処理と異なり、めっき液中に被めっき物を浸漬するだけで、被めっき物の表面に金属皮膜を形成することができる方法であり、素材の形状や種類にかかわらず均一な厚みの皮膜が得られるため、複雑な形状や精密な部品のめっき加工処理に適している。 Unlike electroplating, electroless plating is a method that can form a metal film on the surface of an object to be plated by simply immersing the object in a plating solution. It can produce a film of uniform thickness regardless of the shape or type of material, making it suitable for plating parts with complex shapes or precision.

ここで、無電解めっき液は、液中に含まれる金属イオン(例えば、ニッケルイオン)を次亜リン酸塩等の還元剤で還元することにより、被めっき物の表面に金属として析出させるものであるが、めっきの進行につれて、次亜リン酸塩が、還元剤老廃物である亜リン酸に酸化されて蓄積する。そうすると、めっきの析出速度や無電解めっき被膜の物性が低下し、めっき液として使用できない状態になるため、廃液として排出する必要がある。 Here, electroless plating solutions are prepared by reducing metal ions (e.g. nickel ions) contained in the solution with a reducing agent such as hypophosphite, which deposits the metal on the surface of the object to be plated. As the plating process progresses, the hypophosphite is oxidized to phosphorous acid, a waste product of the reducing agent, and accumulates. This reduces the plating deposition rate and the physical properties of the electroless plating film, making the solution unusable and requiring disposal as waste liquid.

また、無電解めっき液には、金属イオンや還元剤以外に、錯化剤等の有機物が含まれているため、無電解めっき廃液の廃棄処理を行う際に、これらを排水基準以下に除去、あるいは分解させる必要がある。 In addition to metal ions and reducing agents, electroless plating solutions also contain organic substances such as complexing agents, so when disposing of electroless plating wastewater, these must be removed or decomposed to below wastewater standards.

無電解めっき廃液の処理方法としては、例えば、鉄、ニッケル、銅、亜鉛、アルミニウム等の重金属イオンを含有する排水を貯水槽よりpH調整槽に導き、pH調整して重金属イオンを凝集沈殿により沈降分離する方法が提案されている(例えば、特許文献1参照)。 As a method for treating electroless plating wastewater, for example, a method has been proposed in which wastewater containing heavy metal ions such as iron, nickel, copper, zinc, and aluminum is led from a water storage tank to a pH adjustment tank, where the pH is adjusted and the heavy metal ions are separated by sedimentation through coagulation precipitation (see, for example, Patent Document 1).

また、ニッケルを除去した後の亜リン酸を含有する廃液に、過酸化水素や次亜塩素酸ナトリウム等の酸化剤を加えて亜リン酸をオルトリン酸に酸化し、これにカルシウム塩を添加してリン酸カルシウムとして沈殿除去する方法が提案されている(例えば、特許文献2参照)。 In addition, a method has been proposed in which an oxidizing agent such as hydrogen peroxide or sodium hypochlorite is added to the waste liquid containing phosphorous acid after nickel has been removed, to oxidize the phosphorous acid to orthophosphoric acid, and then a calcium salt is added to this to precipitate and remove it as calcium phosphate (see, for example, Patent Document 2).

特開平11-221575号公報Japanese Patent Application Publication No. 11-221575 特開2003-112190号公報JP 2003-112190 A

しかし、上記特許文献1に記載の凝集沈殿法においては、ニッケル等の重金属を含有する排水にキレート系排水が混入して、錯化合物を形成した重金属が凝集処理水に残留するため、重金属を排水基準の規制値以下まで除去できないという問題があった。 However, in the coagulation and sedimentation method described in Patent Document 1, wastewater containing heavy metals such as nickel is mixed with chelate wastewater, and the heavy metals form complex compounds that remain in the coagulation treated water, so there is a problem in that the heavy metals cannot be removed to below the regulated value of the wastewater standard.

また、上記特許文献2に記載の酸化沈殿法においては、亜リン酸の除去はできるものの、錯化剤等の有機物の分解や除去は困難であるという問題があった。 In addition, the oxidation precipitation method described in Patent Document 2 above can remove phosphorous acid, but has the problem that it is difficult to decompose or remove organic substances such as complexing agents.

そこで、本発明は、上述の問題に鑑み、複雑な装置や特殊な薬剤等を使用することなく、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤の全てを排水基準以下に除去、あるいは分解させることが可能なめっき廃液の処理方法及び無電解めっき廃液の処理システムを提供することを目的とする。 In view of the above problems, the present invention aims to provide a plating wastewater treatment method and electroless plating wastewater treatment system that can remove or decompose all metal ions, ammonia, reducing agents, reducing agent waste products, and complexing agents to levels below wastewater standards without using complex equipment or special chemicals.

上記目的を達成するために、本発明に係るめっき廃液の処理方法は、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤を少なくとも含有する無電解めっき廃液の処理方法であって、無電解めっき廃液を電解して金属イオンを除去する電解処理工程と、電解処理工程が行われた無電解めっき廃液中のアンモニアを揮発させて除去するアンモニア揮発工程と、アンモニア揮発工程が行われた無電解めっき廃液を酸化して、還元剤、還元剤老廃物、及び錯化剤を分解する紫外線・オゾン処理工程と、紫外線・オゾン処理工程が行われた無電解めっき廃液にカルシウム化合物を添加することにより、リン酸塩を沈殿させて除去するリン酸塩除去工程とを少なくとも備えることを特徴とする。 In order to achieve the above object, the plating waste liquid treatment method according to the present invention is a method for treating electroless plating waste liquid that contains at least metal ions, ammonia, a reducing agent, reducing agent waste, and a complexing agent, and is characterized by comprising at least an electrolytic treatment process in which the electroless plating waste liquid is electrolyzed to remove metal ions, an ammonia volatilization process in which the ammonia in the electroless plating waste liquid that has been subjected to the electrolytic treatment process is volatilized and removed, an ultraviolet light/ozone treatment process in which the electroless plating waste liquid that has been subjected to the ammonia volatilization process is oxidized to decompose the reducing agent, reducing agent waste, and complexing agent, and a phosphate removal process in which a calcium compound is added to the electroless plating waste liquid that has been subjected to the ultraviolet light/ozone treatment process to precipitate and remove phosphate.

また、本発明に係るめっき廃液の処理システムは、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤を少なくとも含有する無電解めっき廃液の処理システムであって、無電解めっき廃液を電解して金属イオンを除去する電解処理装置と、電解処理が行われた無電解めっき廃液中のアンモニアを揮発させて除去するアンモニア処理装置と、アンモニア揮発処理が行われた無電解めっき廃液を酸化して、還元剤、還元剤老廃物、及び錯化剤を分解する紫外線・オゾン処理装置と、紫外線・オゾン処理が行われた無電解めっき廃液にカルシウム化合物を添加することにより、リン酸塩を沈殿させて除去するリン酸塩処理装置とを少なくとも備えることを特徴とする。 The plating waste liquid treatment system according to the present invention is a treatment system for electroless plating waste liquid that contains at least metal ions, ammonia, a reducing agent, reducing agent waste, and a complexing agent, and is characterized by comprising at least an electrolytic treatment device that electrolyzes the electroless plating waste liquid to remove metal ions, an ammonia treatment device that volatilizes and removes ammonia in the electroless plating waste liquid that has been electrolytically treated, an ultraviolet light/ozone treatment device that oxidizes the electroless plating waste liquid that has been ammonia volatilized to decompose the reducing agent, reducing agent waste, and complexing agent, and a phosphate treatment device that adds a calcium compound to the electroless plating waste liquid that has been ultraviolet light/ozone treated to precipitate and remove phosphate.

本発明によれば、複雑な装置や特殊な薬剤等を使用することなく、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤の全てを排水基準以下に除去、あるいは分解させることが可能になる。 The present invention makes it possible to remove or decompose all metal ions, ammonia, reducing agents, reducing agent waste products, and complexing agents to levels below wastewater standards without using complex equipment or special chemicals.

本発明のめっき廃液の処理方法を使用するめっき廃液の処理システムを説明するための概略図である。1 is a schematic diagram for explaining a plating waste liquid treatment system using the plating waste liquid treatment method of the present invention. FIG. 本発明のめっき廃液の処理方法において使用される電解処理装置を説明するための概略図である。1 is a schematic diagram for explaining an electrolytic treatment device used in a plating waste liquid treatment method of the present invention. FIG. 本発明のめっき廃液の処理方法において使用されるアンモニア揮発装置を説明するための概略図である。FIG. 1 is a schematic diagram for explaining an ammonia volatilization device used in the plating waste liquid treatment method of the present invention. 本発明のめっき廃液の処理方法において使用される紫外線・オゾン処理装置を説明するための概略図である。FIG. 1 is a schematic diagram for explaining an ultraviolet ray/ozone treatment device used in the plating waste liquid treatment method of the present invention. 本発明のめっき廃液の処理方法において使用されるリン酸塩除去装置を説明するための概略図である。FIG. 1 is a schematic diagram for explaining a phosphate removal device used in the plating waste liquid treatment method of the present invention.

以下、本発明のめっき廃液の処理方法について説明する。 The plating wastewater treatment method of the present invention is described below.

<被処理めっき廃液>
本発明の処理方法が適用されるめっき廃液としては、特に限定されないが、例えば、無電解ニッケルめっき液や無電解銅めっき液等の金属イオン、還元剤、及び錯化剤が配合されており、アンモニアを含むめっき液の廃液が挙げられる。
<Plating waste liquid to be treated>
The plating waste liquid to which the treatment method of the present invention can be applied is not particularly limited, but examples thereof include waste liquid from plating solutions that contain metal ions, a reducing agent, and a complexing agent, such as electroless nickel plating solutions and electroless copper plating solutions, and that also contain ammonia.

この無電解ニッケルめっき廃液には、金属イオンとして、例えば、ニッケルイオン(Ni2+)が含まれ、還元剤成分として、例えば、次亜リン酸イオン(HPO 2-)が含まれ、還元剤老廃物として、例えば、亜リン酸イオン(HPO 2-)が含まれている。 This electroless nickel plating waste liquid contains, as metal ions, for example, nickel ions (Ni 2+ ), as reducing agent components, for example, hypophosphite ions (HPO 2 2− ), and as reducing agent waste products, for example, phosphite ions (HPO 3 2− ).

また、錯化剤成分としては、例えば、クエン酸、リンゴ酸、酒石酸、マロン酸、乳酸、コハク酸、アジピン酸、グルコン酸等の有機酸、グリシン、グルタミン酸、アスパラギン酸等のアミノ酸、エチレンジアミン、ジエタノールアミン等のアミン化合物が挙げられる。なお、中和に用いられるアンモニアが含まれる場合がある。 Examples of complexing agent components include organic acids such as citric acid, malic acid, tartaric acid, malonic acid, lactic acid, succinic acid, adipic acid, and gluconic acid, amino acids such as glycine, glutamic acid, and aspartic acid, and amine compounds such as ethylenediamine and diethanolamine. Ammonia may also be included for neutralization.

また、処理される無電解ニッケルめっき廃液における各成分の濃度については、特に限定されないが、例えば、金属イオンであるニッケルイオンの濃度は0.5~15g/L、還元剤である次亜リン酸塩の濃度は0.5~100g/L、還元剤老廃物である亜リン酸塩の濃度は0~200g/L、錯化剤の濃度は10~150g/L、アンモニアの濃度は0~30g/Lである。 The concentrations of each component in the electroless nickel plating waste liquid being treated are not particularly limited, but for example, the concentration of nickel ions, which are metal ions, is 0.5 to 15 g/L, the concentration of hypophosphite, which is a reducing agent, is 0.5 to 100 g/L, the concentration of phosphite, which is a reducing agent waste product, is 0 to 200 g/L, the concentration of the complexing agent is 10 to 150 g/L, and the concentration of ammonia is 0 to 30 g/L.

なお、無電解ニッケルめっきに配合される次亜リン酸塩は、ニッケルイオンを金属(ニッケル)に還元して亜リン酸塩になる。また、不足する次亜リン酸塩やニッケルは、めっき処理中に補給されるため、反応によって生成する亜リン酸塩は、最終的に100g/L以上、蓄積する場合もある。また、錯化剤は、初期濃度から多少の増減はあるが、その変動量は、蓄積する亜リン酸塩よりは小さいと言える。 The hypophosphite used in electroless nickel plating reduces nickel ions to metal (nickel) to become phosphite. Also, since any hypophosphite or nickel that is lacking is replenished during the plating process, the phosphite produced by the reaction may eventually accumulate to 100 g/L or more. Also, although the concentration of the complexing agent may increase or decrease slightly from the initial concentration, the amount of fluctuation is smaller than that of the accumulated phosphite.

<めっき廃液の処理方法>
上述のごとく、無電解めっき液は使用していくと、有機物や還元剤老廃物等が蓄積することから、有機物や還元剤老廃物を多量に含む濃厚液であり、その廃液処理量は電解めっきの場合よりも多いため、上記従来の凝集沈殿法や酸化沈殿法等では処理が難しいという問題があった。
<Method of treating plating waste liquid>
As described above, as the electroless plating solution is used, organic matter, reducing agent waste products, etc. accumulate, and the electroless plating solution is a concentrated solution containing a large amount of organic matter and reducing agent waste products. The amount of waste liquid to be treated is greater than that in the case of electrolytic plating, and therefore there is a problem that treatment is difficult using the conventional coagulation sedimentation method, oxidation precipitation method, etc.

そこで、本発明者らは、上記問題点について検討したところ、複雑な装置や特殊な薬剤等を使用することなく、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤の全てを排水基準以下に除去、あるいは分解させることが可能な方法を見出した。 The inventors have therefore investigated the above problems and discovered a method that can remove or decompose all metal ions, ammonia, reducing agents, reducing agent waste products, and complexing agents to levels below wastewater standards without using complex equipment or special chemicals.

以下、図面を用いて、本発明のめっき廃液の処理方法について具体的に説明する。図1は、本発明のめっき廃液の処理方法を使用するめっき廃液の処理システムを説明するための概略図である。 The plating waste liquid treatment method of the present invention will be specifically described below with reference to the drawings. Figure 1 is a schematic diagram for explaining a plating waste liquid treatment system that uses the plating waste liquid treatment method of the present invention.

図1に示すように、本発明のめっき廃液の処理方法は、電解処理装置2により、めっき廃液を電解して金属イオンを除去する電解処理工程と、アンモニア処理装置6により、めっき廃液中のアンモニアを除去するアンモニア揮発工程と、紫外線・オゾン処理装置9により、めっき廃液を酸化して、還元剤、還元剤老廃物、及び錯化剤を分解する紫外線・オゾン処理工程と、リン酸塩処理装置16により、紫外線・オゾン処理工程により生成したリン酸塩を沈殿させて除去するリン酸塩除去工程とを備えている。 As shown in FIG. 1, the plating waste liquid treatment method of the present invention includes an electrolytic treatment process in which the plating waste liquid is electrolyzed to remove metal ions by an electrolytic treatment device 2, an ammonia volatilization process in which the ammonia in the plating waste liquid is removed by an ammonia treatment device 6, an ultraviolet light/ozone treatment process in which the plating waste liquid is oxidized by an ultraviolet light/ozone treatment device 9 to decompose the reducing agent, reducing agent waste, and complexing agent, and a phosphate removal process in which the phosphate generated by the ultraviolet light/ozone treatment process is precipitated and removed by a phosphate treatment device 16.

(電解処理工程)
無電解めっき処理において使用されためっき液(めっき廃液)1は、めっき処理が行われためっき槽からポンプ(不図示)により電解処理装置2における電解槽3に送られる。
(Electrolytic treatment process)
A plating solution (waste plating solution) 1 used in the electroless plating process is sent from the plating tank in which the plating process was carried out to an electrolytic tank 3 in the electrolytic processing device 2 by a pump (not shown).

この電解処理装置2としては、公知の撹拌可能な電解処理装置を使用でき、例えば、図2に示すように、電解槽3の内部に、白金-チタン合金等により形成された陽極4と、SUS等により形成された陰極5と、撹拌機20とが設けられたものが使用できる。 As the electrolytic treatment device 2, a known electrolytic treatment device capable of stirring can be used. For example, as shown in FIG. 2, an electrolytic cell 3 is provided with an anode 4 made of a platinum-titanium alloy or the like, a cathode 5 made of SUS or the like, and a stirrer 20 inside the electrolytic cell 3.

そして、めっき廃液1は、電解槽3内において、所定の電解電流により、所定時間、電解処理され、金属イオンが除去される。より具体的には、処理されるめっき廃液が、上述の無電解ニッケルめっき液の廃液の場合、この電解処理工程により、陽極4においてめっき廃液1中の還元剤成分である次亜リン酸イオンが亜リン酸イオンに酸化されるとともに、還元剤老廃物である亜リン酸イオンがリン酸イオンに酸化され、陰極5においてニッケルイオンがニッケルに還元されて析出処理されることになり、めっき廃液中のニッケルイオンの濃度を排水基準である2mg/L以下とすることが可能になる。 Then, the plating waste liquid 1 is electrolytically treated in the electrolytic cell 3 with a predetermined electrolytic current for a predetermined time, and the metal ions are removed. More specifically, when the plating waste liquid to be treated is the above-mentioned electroless nickel plating liquid waste, this electrolytic treatment process oxidizes the hypophosphite ions, which are the reducing agent components in the plating waste liquid 1, to phosphite ions at the anode 4, and phosphite ions, which are the reducing agent waste products, to phosphate ions, and reduces the nickel ions to nickel at the cathode 5 for precipitation treatment, making it possible to reduce the concentration of nickel ions in the plating waste liquid to 2 mg/L or less, which is the effluent standard.

なお、処理されるめっき廃液が、無電解ニッケルめっき液の廃液の場合、めっき廃液中に含まれる重金属、鉄、亜鉛等の不純物も除去することができる。 When the plating waste liquid being treated is electroless nickel plating liquid, impurities such as heavy metals, iron, and zinc contained in the plating waste liquid can also be removed.

電解処理時の処理温度は特に限定されず、常温における処理も可能であるが、装置への負担を軽減させて電析の効率を向上させるとの観点から、40~60℃が好ましい。 The treatment temperature during electrolytic treatment is not particularly limited, and treatment at room temperature is possible, but a temperature of 40 to 60°C is preferred from the viewpoint of reducing the burden on the equipment and improving the efficiency of electrolytic deposition.

また、電解処理時の電流密度は、コストと電力消費を抑制するとともに電析の効率を向上させるとの観点から、2A/dm以上が好ましく、5~15A/dmがより好ましい。 In addition, the current density during the electrolytic treatment is preferably 2 A/dm2 or more , and more preferably 5 to 15 A/ dm2 , from the viewpoints of suppressing costs and power consumption and improving the efficiency of electrodeposition.

また、使用する電極の表面積は、コストを抑制するとともに電析の効率を向上させるとの観点から、0.2dm/L以上が好ましく、0.5~1.5dm/Lがより好ましい。 The surface area of the electrode used is preferably 0.2 dm 2 /L or more, and more preferably 0.5 to 1.5 dm 2 /L, from the viewpoints of suppressing costs and improving the efficiency of electrodeposition.

また、電解処理が行われるめっき廃液1のpHは特に限定されないが、アンモニア(NH)を含む場合は、7以上が好ましく、8~10がより好ましい。このpHの範囲で電解処理を行うことにより、アンモニアの揮発も同時に起こるため、次工程(アンモニア揮発処理工程)における処理時間の短縮化が可能となる。 In addition, the pH of the plating waste liquid 1 to be electrolytically treated is not particularly limited, but when it contains ammonia (NH 3 ), it is preferably 7 or more, more preferably 8 to 10. By carrying out the electrolytic treatment within this pH range, the ammonia is simultaneously volatilized, making it possible to shorten the treatment time in the next step (ammonia volatilization treatment step).

そして、本工程を行うことにより、めっき廃液中おいて処理が必要なものとして、還元剤(本工程で除去しきれなかったもの)、還元剤老廃物(本工程で除去しきれなかったもの)、錯化剤、及びアンモニアが残っていることになる。 By carrying out this process, the substances remaining in the plating waste liquid that need to be treated are the reducing agent (which was not completely removed in this process), reducing agent waste products (which was not completely removed in this process), complexing agent, and ammonia.

(アンモニア揮発工程)
次に、電解処理装置2において電解処理されためっき廃液1は、電解処理が行われた電解処理装置2からポンプ(不図示)によりアンモニア処理装置6における加熱処理槽7に送られる。
(Ammonia volatilization process)
Next, the plating waste liquid 1 electrolytically treated in the electrolytic treatment device 2 is sent from the electrolytic treatment device 2 where the electrolytic treatment has been performed to a heating treatment tank 7 in the ammonia treatment device 6 by a pump (not shown).

このアンモニア処理装置6としては、公知の熱源を有する加熱処理装置を使用でき、例えば、図3に示すように、加熱処理槽7の内部に、熱源となるヒータ8と、撹拌機21とが設けられたものが使用できる。 As the ammonia treatment device 6, a heat treatment device having a known heat source can be used. For example, as shown in FIG. 3, a device having a heater 8 as a heat source and an agitator 21 installed inside a heat treatment tank 7 can be used.

なお、アンモニアの揮発を行うに際には、攪拌機21により、めっき廃液1の攪拌を十分に行って、めっき廃液1中のアンモニアが十分に揮発されるようにすることが好ましい。 When volatilizing ammonia, it is preferable to thoroughly stir the plating waste liquid 1 using the stirrer 21 so that the ammonia in the plating waste liquid 1 is thoroughly volatilized.

そして、めっき廃液1中にアンモニアが残存すると、次工程である紫外線・オゾン処理工程において、アンモニアが硝酸となり、除去することが困難になるが、本発明においては、加熱処理槽7内において、めっき廃液1が、所定の温度により、所定時間、加熱処理されることにより、めっき廃液1中のアンモニアを揮発させて除去する(めっき廃液中のアンモニアの濃度を排水基準である100mg/L以下にする)ことが可能になる。 If ammonia remains in the plating waste liquid 1, it will turn into nitric acid in the next ultraviolet light and ozone treatment process, making it difficult to remove. However, in the present invention, the plating waste liquid 1 is heated in the heating treatment tank 7 at a predetermined temperature for a predetermined time, making it possible to volatilize and remove the ammonia in the plating waste liquid 1 (reducing the ammonia concentration in the plating waste liquid to 100 mg/L or less, which is the effluent standard).

なお、加熱処理時の処理温度は特に限定されないが、装置への負担を軽減させてアンモニアの揮発効率を向上させるとの観点から、40~60℃が好ましい。 The processing temperature during the heat treatment is not particularly limited, but from the viewpoint of reducing the burden on the equipment and improving the efficiency of volatilization of ammonia, a temperature of 40 to 60°C is preferable.

また、めっき廃液1のpHは特に限定されないが、アンモニアの揮発を促進させるとの観点から、7以上が好ましく、若干、残存するニッケルイオンが水酸化ニッケルになることに起因するめっき廃液1における濁りの発生を抑制するとの観点から、9~10がより好ましい。 The pH of the plating waste liquid 1 is not particularly limited, but is preferably 7 or higher from the viewpoint of promoting the volatilization of ammonia, and more preferably 9 to 10 from the viewpoint of suppressing the occurrence of turbidity in the plating waste liquid 1 due to the conversion of some remaining nickel ions to nickel hydroxide.

また、例えば、触媒式脱臭装置(不図示)を用いて、揮発させたアンモニアを窒素化することにより、無害化することもできる。 In addition, the evaporated ammonia can be rendered harmless by nitrogenizing it using, for example, a catalytic deodorizer (not shown).

そして、本工程を行うことにより、めっき廃液中において処理が必要なものとして、還元剤、還元剤老廃物、及び錯化剤が残っていることになる。 By carrying out this process, the reducing agent, reducing agent waste products, and complexing agent remain in the plating waste liquid and need to be treated.

(紫外線・オゾン処理工程)
次に、アンモニア処理装置6において加熱処理されためっき廃液1は、加熱処理が行われたアンモニア処理装置6からポンプ(不図示)により紫外線・オゾン処理装置9における処理槽10に送られる。
(UV/ozone treatment process)
Next, the plating waste liquid 1 that has been heat-treated in the ammonia treatment device 6 is sent from the ammonia treatment device 6 where the heat treatment has been performed to a treatment tank 10 in the ultraviolet ray/ozone treatment device 9 by a pump (not shown).

この紫外線・オゾン処理装置9としては、例えば、図4に示すように、めっき廃液1を収容する処理槽10と、処理槽10に収容されためっき廃液1を循環させるためのポンプ11と、オゾンに変換される酸素が収容された酸素ボンベ12と、酸素ボンベ12に接続され、酸素ボンベ12から供給された酸素をオゾンに変換するオゾン発生装置13と、オゾン発生装置13に接続され、オゾン発生装置13において発生したオゾンを、循環するめっき廃液1中に分散させるエジェクター14と、エジェクター14及び処理槽10に接続され、循環するめっき廃液1に対して紫外線を照射する紫外線照射装置15が設けられたものが使用できる。 As shown in FIG. 4, for example, the ultraviolet ray/ozone treatment device 9 may be provided with a treatment tank 10 that contains plating waste liquid 1, a pump 11 for circulating the plating waste liquid 1 contained in the treatment tank 10, an oxygen cylinder 12 that contains oxygen to be converted to ozone, an ozone generator 13 that is connected to the oxygen cylinder 12 and converts the oxygen supplied from the oxygen cylinder 12 into ozone, an ejector 14 that is connected to the ozone generator 13 and disperses the ozone generated by the ozone generator 13 into the circulating plating waste liquid 1, and an ultraviolet ray irradiation device 15 that is connected to the ejector 14 and the treatment tank 10 and irradiates the circulating plating waste liquid 1 with ultraviolet rays.

そして、紫外線・オゾン処理装置9において、酸素ボンベ12から供給された酸素がオゾン発生装置13においてオゾンに変換された後、エジェクター14により、オゾン発生装置13において発生したオゾンが、循環するめっき廃液1中に分散されることにより、めっき廃液1中の還元剤成分である次亜リン酸が亜リン酸に酸化されるとともに、還元剤老廃物である亜リン酸がリン酸に酸化され、さらに錯化剤成分が二酸化炭素と水に分解される。 In the ultraviolet/ozone treatment device 9, oxygen supplied from the oxygen cylinder 12 is converted to ozone in the ozone generator 13, and then the ozone generated in the ozone generator 13 is dispersed into the circulating plating waste liquid 1 by the ejector 14, so that hypophosphorous acid, which is a reducing agent component in the plating waste liquid 1, is oxidized to phosphorous acid, and phosphorous acid, which is a reducing agent waste product, is oxidized to phosphoric acid, and further the complexing agent component is decomposed into carbon dioxide and water.

また、紫外線照射装置15により、循環するめっき廃液1に対して紫外線が照射されることにより、上述のオゾン処理による酸化反応の効率が高まることになる。 In addition, the ultraviolet irradiation device 15 irradiates the circulating plating waste liquid 1 with ultraviolet light, thereby increasing the efficiency of the oxidation reaction caused by the above-mentioned ozone treatment.

なお、紫外線・オゾン処理時の処理温度は特に限定されないが、常温~50℃が好ましい。これは、処理温度が常温未満の場合は、反応速度が低下して酸化効率が低下する場合があり、処理温度が50℃よりも高い場合は、めっき廃液1中におけるオゾンの溶存量が減少して酸化効率が低下する場合があるためである。 The treatment temperature during ultraviolet and ozone treatment is not particularly limited, but is preferably between room temperature and 50°C. This is because if the treatment temperature is below room temperature, the reaction rate may decrease and the oxidation efficiency may decrease, and if the treatment temperature is higher than 50°C, the amount of ozone dissolved in the plating waste liquid 1 may decrease and the oxidation efficiency may decrease.

また、めっき廃液1のpHは特に限定されないが、紫外線・オゾン処理装置9において、生成したリン酸塩の結晶化(析出)を抑制するとの観点から、7以下が好ましい。 The pH of the plating waste liquid 1 is not particularly limited, but is preferably 7 or less from the viewpoint of suppressing crystallization (precipitation) of the phosphate generated in the ultraviolet light/ozone treatment device 9.

そして、本工程を行うことにより、めっき廃液中において処理が必要なものとしては、本工程において発生したリン酸イオンのみとなる。 By carrying out this process, the only thing in the plating waste liquid that needs to be treated is the phosphate ions generated in this process.

(リン酸塩除去工程)
次に、紫外線・オゾン処理装置9において酸化処理されためっき廃液1は、酸化処理が行われた紫外線・オゾン処理装置9からポンプ(不図示)により、リン酸塩除去装置16における沈殿生成槽17に送られる。
(Phosphate Removal Process)
Next, the plating waste liquid 1 oxidized in the ultraviolet/ozone treatment device 9 is sent from the ultraviolet/ozone treatment device 9 where the oxidation treatment has been performed to a precipitation tank 17 in the phosphate removal device 16 by a pump (not shown).

このリン酸塩除去装置16としては、例えば、図5に示すように、めっき廃液を収容するとともに、カルシウム化合物が添加される沈殿槽17と、沈殿槽17の内部に設けられた撹拌機22と、沈殿槽17に収容されためっき廃液1を送るためのポンプ18と、ポンプ18を介して沈殿槽17に接続された脱水装置19が設けられたものが使用できる。 As shown in FIG. 5, for example, this phosphate removal device 16 can be equipped with a settling tank 17 that contains plating waste liquid and to which a calcium compound is added, an agitator 22 provided inside the settling tank 17, a pump 18 for sending the plating waste liquid 1 contained in the settling tank 17, and a dehydrator 19 connected to the settling tank 17 via the pump 18.

そして、まず、沈殿槽17に収容されためっき廃液1に対してカルシウム化合物(例えば、水酸化カルシウム、塩化カルシウム、硫酸カルシウム等)を添加すると、めっき廃液1中のリン酸イオンがリン酸塩(リン酸カルシウム)を形成して沈殿する。次に、ポンプ18を介して、リン酸塩が形成されためっき廃液1を脱水装置19に送り、当該脱水装置19において、脱水処理を行うことにより、沈殿成分であるリン酸塩と、ろ液とを分離して、リン酸塩が回収される。なお、ろ液には、処理が必要な化合物は残存していないため、排水処理が可能となる。 First, a calcium compound (e.g., calcium hydroxide, calcium chloride, calcium sulfate, etc.) is added to the plating waste liquid 1 contained in the settling tank 17, and the phosphate ions in the plating waste liquid 1 form phosphate (calcium phosphate) and precipitate. Next, the plating waste liquid 1 with the phosphate formed is sent via pump 18 to a dehydrator 19, where a dehydration process is carried out to separate the phosphate, which is a precipitate component, from the filtrate, and the phosphate is recovered. Note that since no compounds that require treatment remain in the filtrate, wastewater treatment is possible.

また、脱水装置19としては、例えば、フィルタープレス、スクリュープレス、遠心脱水機、及びベルトプレス等を使用することができる。 The dehydrator 19 may be, for example, a filter press, a screw press, a centrifugal dehydrator, or a belt press.

以上に説明したように、本発明においては、上述の電解処理工程、アンモニア揮発工程、紫外線・オゾン処理工程、及びリン酸塩除去工程をこの順序で行うことにより、複雑な装置や特殊な薬剤等を使用することなく、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤の全てを排水基準以下に除去、あるいは分解させることが可能になる。 As explained above, in the present invention, by carrying out the above-mentioned electrolytic treatment process, ammonia volatilization process, ultraviolet light/ozone treatment process, and phosphate removal process in this order, it is possible to remove or decompose all of the metal ions, ammonia, reducing agents, reducing agent waste products, and complexing agents to levels below the wastewater standards without using complex equipment or special chemicals.

なお、上記実施形態は以下のように変更してもよい。 The above embodiment may be modified as follows:

上記実施形態においては、電解処理工程が行われた無電解めっき廃液中のアンモニアを揮発させて除去する構成としたが、アンモニアを含有しないめっき廃液の処理を行う場合は、アンモニア揮発工程を省略してもよい。 In the above embodiment, the ammonia in the electroless plating waste liquid that has been subjected to the electrolytic treatment process is removed by volatilization, but when treating plating waste liquid that does not contain ammonia, the ammonia volatilization process may be omitted.

また、無電解銅めっき廃液の処理を行う場合は、上述の電解処理工程と紫外線・オゾン処理工程のみを実施し、アンモニア揮発工程とリン酸塩除去工程を省略してもよい。 When treating electroless copper plating wastewater, it is possible to carry out only the electrolytic treatment process and ultraviolet light/ozone treatment process described above, and omit the ammonia volatilization process and phosphate removal process.

以下、実施例及び比較例に基づき本出願に係る発明をさらに具体的に説明するが、本発明は以下の実施例に何ら限定されるものではない。 The invention of this application will be explained in more detail below with reference to examples and comparative examples, but the present invention is not limited to the following examples.

(実施例1)
<無電解めっき廃液>
無電解ニッケルめっき廃液として、6ターンの使用(各ターンにおいて、ニッケルイオンとして30g/Lを補給するとともに、還元剤である次亜リン酸ナトリウム・1水和物の消耗分とpH調整剤である水酸化ナトリウムを追加)に相当する下記の組成を有するものを用意した。
Example 1
<Electroless plating waste liquid>
As electroless nickel plating waste solution, one having the following composition corresponding to six turns of use (in each turn, 30 g/L of nickel ions were replenished, and the amount of sodium hypophosphite monohydrate consumed as a reducing agent and sodium hydroxide used as a pH adjuster were added) was prepared.

硫酸ニッケル(ニッケルイオンとして) 5g/L
アンモニア 6g/L
次亜リン酸ナトリウム・1水和物 20g/L
亜リン酸 120g/L
リンゴ酸、マロン酸、乳酸 合計で50g/L
Nickel sulfate (as nickel ion) 5g/L
Ammonia 6g/L
Sodium hypophosphite monohydrate 20g/L
Phosphorous acid 120g/L
Malic acid, malonic acid, lactic acid, total 50g/L

<電解処理>
次に、白金-チタン合金(5dm)により形成された陽極とSUS(5dm)により形成された陰極が設けられた10Lのビーカー内に、上述のめっき廃液を入れ、電流密度が10A/dm、温度が25℃、pHが9の条件下で、25時間、電解処理を行った。
<Electrolytic treatment>
Next, the above-mentioned plating waste liquid was placed in a 10 L beaker equipped with an anode made of a platinum-titanium alloy (5 dm 2 ) and a cathode made of SUS (5 dm 2 ), and electrolysis was carried out for 25 hours under conditions of a current density of 10 A/dm 2 , a temperature of 25° C., and a pH of 9.

次に、電解処理後のめっき廃液における各成分の濃度を測定した。より具体的には、原子吸光光度計(株式会社日立ハイテクサイエンス社製、商品名:日立偏光ゼーマン原子吸光光度計ZA-3300)を用いて、ニッケルイオン濃度を測定した。また、キャピラリー電気泳動装置(アジレント・テクノロジー株式会社社製、商品名:Agilent 7100 CE)を用いて、アンモニア、次亜リン酸イオン、亜リン酸イオン、リン酸イオンの濃度を測定した。また、上記キャピラリー電気泳動装置を用いて、硝酸イオンの濃度を測定した。以上の結果を表1に示す。 Next, the concentration of each component in the plating wastewater after electrolytic treatment was measured. More specifically, the nickel ion concentration was measured using an atomic absorption spectrophotometer (manufactured by Hitachi High-Tech Science Corporation, product name: Hitachi Polarized Zeeman Atomic Absorption Spectrophotometer ZA-3300). In addition, the concentrations of ammonia, hypophosphite ions, phosphite ions, and phosphate ions were measured using a capillary electrophoresis device (manufactured by Agilent Technologies, product name: Agilent 7100 CE). In addition, the nitrate ion concentration was measured using the above capillary electrophoresis device. The above results are shown in Table 1.

<アンモニア揮発処理>
次に、上述の電解処理が行われためっき廃液を、10Lのビーカー内に入れ、撹拌しながら、温度が50℃、pHが9の条件下で、30時間放置し、アンモニアの揮発処理を行った。
<Ammonia volatilization treatment>
Next, the plating waste liquid that had been subjected to the above-mentioned electrolytic treatment was placed in a 10 L beaker and left to stand for 30 hours under conditions of a temperature of 50° C. and a pH of 9 while stirring, thereby carrying out ammonia volatilization treatment.

その後、上述の方法により、アンモニア揮発後のめっき廃液における各成分の濃度を測定した。以上の結果を表1に示す。 Then, using the method described above, the concentration of each component in the plating waste liquid after ammonia volatilization was measured. The results are shown in Table 1.

<紫外線・オゾン処理>
次に、上述のアンモニア揮発処理が行われためっき廃液(8L)に対して、紫外線・オゾン処理装置(カイリン社製、商品名:UV-O3-1)を使用して、60時間、紫外線・オゾン処理を行った。より具体的には、ポンプを用いて、めっき廃液(常温)を20L/分で循環させながら、エジェクターにより、1L/分のめっき廃液に対して8.6g/時の供給量でオゾン含有気体を吹き込んで、オゾン処理を行った。また、紫外線照射装置により、循環するめっき廃液に対して、波長が254nmの条件下で紫外線を照射して、紫外線処理を行った。
<Ultraviolet rays and ozone treatment>
Next, the plating waste liquid (8 L) that had been subjected to the above-mentioned ammonia volatilization treatment was subjected to ultraviolet light and ozone treatment for 60 hours using an ultraviolet light and ozone treatment device (manufactured by Kairin Co., Ltd., product name: UV-O3-1). More specifically, while circulating the plating waste liquid (room temperature) at 20 L/min using a pump, an ozone-containing gas was blown in at a supply rate of 8.6 g/hr for 1 L/min of the plating waste liquid using an ejector, thereby performing the ozone treatment. In addition, the circulating plating waste liquid was irradiated with ultraviolet light at a wavelength of 254 nm using an ultraviolet irradiation device, thereby performing the ultraviolet treatment.

その後、上述の方法により、紫外線・オゾン処理後のめっき廃液における各成分の濃度を測定した。以上の結果を表1に示す。 Then, using the method described above, the concentration of each component in the plating wastewater after ultraviolet and ozone treatment was measured. The results are shown in Table 1.

<リン酸塩除去処理>
次に、紫外線・オゾン処理が行われためっき廃液(8L)に、当該めっき廃液1Lに対して300gの水酸化カルシウムを添加することにより、リン酸塩(リン酸カルシウム)を形成して沈殿させた。そして、ポンプを介して、リン酸カルシウムが形成されためっき廃液を脱水装置に送り、当該脱水装置において、脱水処理を行うことにより、沈殿成分であるリン酸カルシウムと、ろ液とを分離した。
<Phosphate removal treatment>
Next, 300 g of calcium hydroxide was added to 1 L of the plating waste liquid (8 L) that had been subjected to the ultraviolet light and ozone treatment, so that phosphate (calcium phosphate) was formed and precipitated. The plating waste liquid in which calcium phosphate had been formed was then pumped to a dehydrator, where dehydration treatment was carried out to separate calcium phosphate, which was a precipitate component, from the filtrate.

その後、上述の方法により、リン酸塩除去後のろ液における各成分の濃度を測定した。以上の結果を表1に示す。 Then, the concentration of each component in the filtrate after removing the phosphate was measured using the method described above. The results are shown in Table 1.

(比較例1)
上述の紫外線・オゾン処理を行わなかったこと以外は、上述の実施例1と同様にして、めっき廃液処理を行い、各成分の濃度を測定した。以上の結果を表2に示す。
(Comparative Example 1)
The plating waste liquid was treated in the same manner as in Example 1, except that the ultraviolet light and ozone treatment was not carried out, and the concentration of each component was measured. The results are shown in Table 2.

(比較例2)
上述のアンモニア揮発処理を行わなかったこと以外は、上述の実施例1と同様にして、めっき廃液処理を行い、各成分の濃度を測定した。以上の結果を表3に示す。
(Comparative Example 2)
The plating waste liquid was treated in the same manner as in Example 1, except that the above-mentioned ammonia volatilization treatment was not carried out, and the concentration of each component was measured. The results are shown in Table 3.

(比較例3)
上述の電解処理の後に、上述の紫外線・オゾン処理を行い、その後、上述のアンモニア揮発処理を行ったこと以外は、上述の実施例1と同様にして、めっき廃液処理を行い、各成分の濃度を測定した。以上の結果を表4に示す。
(Comparative Example 3)
The plating waste liquid was treated in the same manner as in Example 1, except that the above-mentioned electrolytic treatment was followed by the above-mentioned ultraviolet light and ozone treatment, and then the above-mentioned ammonia volatilization treatment was carried out, and the concentration of each component was measured. The results are shown in Table 4.

Figure 0007621889000001
Figure 0007621889000001

Figure 0007621889000002
Figure 0007621889000002

Figure 0007621889000003
Figure 0007621889000003

Figure 0007621889000004
Figure 0007621889000004

表1に示すように、実施例1においては、電解処理後のめっき廃液中のニッケルイオンの濃度が、排水基準の2mg/L以下(0.8ppm)になっていることが分かる。また、電解処理により、還元剤である次亜リン酸ナトリウムは全て酸化されて、亜リン酸になるとともに、亜リン酸の一部はリン酸まで酸化されていることが分かる。また、電解処理が行われるめっき廃液1のpHが9であるため、アンモニアの揮発により、アンモニアの濃度が6g/Lから2g/Lに減少しており、次工程(アンモニア揮発工程)における処理時間の短縮化が可能であることが分かる。 As shown in Table 1, in Example 1, the nickel ion concentration in the plating wastewater after electrolysis is below the effluent standard of 2 mg/L (0.8 ppm). It is also found that the electrolysis oxidizes all of the reducing agent, sodium hypophosphite, to phosphorous acid, and some of the phosphorous acid is also oxidized to phosphoric acid. In addition, because the pH of the plating wastewater 1 undergoing electrolysis is 9, the ammonia concentration is reduced from 6 g/L to 2 g/L due to the volatilization of ammonia, and it is found that the processing time in the next process (ammonia volatilization process) can be shortened.

また、アンモニア揮発工程後のめっき廃液中のアンモニアの濃度が、排水基準の0.1g/L以下になっていることが分かる。 It can also be seen that the ammonia concentration in the plating wastewater after the ammonia volatilization process is below the effluent standard of 0.1 g/L.

また、紫外線・オゾン処理後のめっき廃液中の亜リン酸の全てが、リン酸に酸化されるとともに、錯化剤成分が分解(二酸化炭素と水に分解)されていることが分かる。 It can also be seen that after ultraviolet light and ozone treatment, all of the phosphorous acid in the plating wastewater is oxidized to phosphoric acid, and the complexing agent components are decomposed (decomposed into carbon dioxide and water).

また、リン酸塩除去工程後のろ液においては、めっき廃液中のリン酸が除去(すなわち、リン酸カルシウムとして除去)されるとともに、誘導結合プラズマ発光分光分析装置(堀場製作所社製、商品名:Ultima Expert)を用いて、ろ液中のリン濃度を測定したところ、リンの濃度が排水基準の16ppm以下(1.8ppm)となっており、処理が必要な化合物は残存しておらず、排水処理が可能であることが分かる。 In addition, in the filtrate after the phosphate removal process, the phosphoric acid in the plating wastewater has been removed (i.e., removed as calcium phosphate), and when the phosphorus concentration in the filtrate was measured using an inductively coupled plasma optical emission spectrometer (manufactured by Horiba, Ltd., product name: Ultima Expert), the phosphorus concentration was found to be below the wastewater standard of 16 ppm (1.8 ppm), indicating that no compounds requiring treatment remain and that wastewater treatment is possible.

一方、比較例1においては、紫外線・オゾン処理を行わなかったため、表2に示すように、錯化剤成分の分解処理と亜リン酸の酸化処理が行われず、ろ液に大量に残存していることが分かる。 On the other hand, in Comparative Example 1, UV and ozone treatment was not performed, and therefore, as shown in Table 2, the decomposition process of the complexing agent component and the oxidation process of the phosphorous acid were not performed, and a large amount of phosphorous acid remained in the filtrate.

また、比較例2においては、アンモニア揮発処理を行わなかったため、表3に示すように、めっき廃液中にアンモニアが残存し、その一部が、次工程である紫外線・オゾン処理工程において硝酸となって、ろ液に残存し、除去することが困難になることが分かる。 In addition, in Comparative Example 2, because ammonia volatilization treatment was not performed, as shown in Table 3, ammonia remained in the plating waste liquid, and some of it became nitric acid in the next ultraviolet light/ozone treatment process, remaining in the filtrate and making it difficult to remove.

また、比較例3においては、紫外線・オゾン処理の前にアンモニア揮発処理を行わなかったため、紫外線・オゾン処理において、めっき廃液中に残存するアンモニアの一部が、硝酸となって残存し、アンモニア揮発処理において、pHを高くする(pH=9に設定する)とリン酸2ナトリウムとリン酸3ナトリウムの溶解度が低くなるため、リン酸塩が結晶化して沈殿してしまい、次工程への液の輸送が困難となり、次工程であるリン酸塩除去処理を行うことができなかった。 In addition, in Comparative Example 3, ammonia volatilization treatment was not performed before ultraviolet light and ozone treatment, so some of the ammonia remaining in the plating waste liquid remained as nitric acid during the ultraviolet light and ozone treatment, and when the pH was increased (set to pH = 9) during the ammonia volatilization treatment, the solubility of disodium phosphate and trisodium phosphate decreased, causing the phosphates to crystallize and precipitate, making it difficult to transport the liquid to the next process, and making it impossible to perform the next process of phosphate removal.

本発明のめっき廃液の処理方法は、特に、金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤を含有する無電解めっき廃液の処理において、好適に使用される。 The plating wastewater treatment method of the present invention is particularly suitable for use in treating electroless plating wastewater that contains metal ions, ammonia, reducing agents, reducing agent waste products, and complexing agents.

Claims (4)

金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤を少なくとも含有する無電解めっき廃液の処理方法であって、
前記無電解めっき廃液を電解して前記金属イオンを除去する電解処理工程と、
前記電解処理工程が行われた前記無電解めっき廃液中の前記アンモニアを揮発させて除去するアンモニア揮発工程と、
前記アンモニア揮発工程が行われた前記無電解めっき廃液を酸化して、前記還元剤、前記還元剤老廃物、及び前記錯化剤を分解する紫外線・オゾン処理工程と、
前記紫外線・オゾン処理工程が行われた前記無電解めっき廃液にカルシウム化合物を添加することにより、リン酸塩を沈殿させて除去するリン酸塩除去工程と
を少なくとも備え
前記還元剤が次亜リン酸塩であり、前記還元剤老廃物が亜リン酸イオンであることを特徴とする無電解めっき廃液の処理方法。
A method for treating an electroless plating waste solution containing at least metal ions, ammonia, a reducing agent, reducing agent waste products, and a complexing agent, comprising the steps of:
an electrolytic treatment step of electrolyzing the electroless plating waste liquid to remove the metal ions;
an ammonia volatilization step of volatilizing and removing the ammonia in the electroless plating waste solution after the electrolytic treatment step;
an ultraviolet light/ozone treatment step of oxidizing the electroless plating waste liquid after the ammonia volatilization step to decompose the reducing agent, the reducing agent waste product, and the complexing agent;
and a phosphate removal step of adding a calcium compound to the electroless plating waste liquid that has been subjected to the ultraviolet light/ozone treatment step to precipitate and remove the phosphate ,
2. A method for treating electroless plating waste liquid, wherein the reducing agent is a hypophosphite and the reducing agent waste product is a phosphite ion .
前記金属イオンがニッケルイオンであることを特徴とする請求項1に記載の無電解めっき廃液の処理方法。 2. The method for treating electroless plating wastewater according to claim 1, wherein the metal ions are nickel ions. 前記アンモニア揮発工程において、前記電解処理工程が行われた前記無電解めっき廃液を撹拌しながら前記アンモニアを揮発させることを特徴とする請求項1または請求項2に記載の無電解めっき廃液の処理方法。 The method for treating electroless plating wastewater according to claim 1 or 2, characterized in that in the ammonia volatilization process, the ammonia is volatilized while stirring the electroless plating wastewater that has been subjected to the electrolytic treatment process. 金属イオン、アンモニア、還元剤、還元剤老廃物、及び錯化剤を少なくとも含有する無電解めっき廃液の処理システムであって、
前記無電解めっき廃液を電解して前記金属イオンを除去する電解処理装置と、
電解処理が行われた前記無電解めっき廃液中の前記アンモニアを揮発させて除去するアンモニア処理装置と、
アンモニア揮発処理が行われた前記無電解めっき廃液を酸化して、前記還元剤、前記還元剤老廃物、及び前記錯化剤を分解する紫外線・オゾン処理装置と、
紫外線・オゾン処理が行われた前記無電解めっき廃液にカルシウム化合物を添加することにより、リン酸塩を沈殿させて除去するリン酸塩処理装置と
を少なくとも備え
前記還元剤が次亜リン酸塩であり、前記還元剤老廃物が亜リン酸イオンであることを特徴とする無電解めっき廃液の処理システム。
A system for treating electroless plating waste liquid containing at least metal ions, ammonia, a reducing agent, reducing agent waste products, and a complexing agent, comprising:
an electrolytic treatment device for electrolyzing the electroless plating waste liquid to remove the metal ions;
an ammonia treatment device that volatilizes and removes the ammonia in the electroless plating waste liquid that has been electrolytically treated;
an ultraviolet light/ozone treatment device that oxidizes the electroless plating waste liquid that has been subjected to the ammonia volatilization treatment to decompose the reducing agent, the reducing agent waste product, and the complexing agent;
and a phosphate treatment device that adds a calcium compound to the electroless plating waste liquid that has been subjected to the ultraviolet light and ozone treatment to precipitate and remove phosphate ,
13. A system for treating electroless plating waste liquid, wherein the reducing agent is a hypophosphite and the reducing agent waste product is a phosphite ion .
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