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JP7629632B2 - Submersible pump with air pipe and its equipment - Google Patents
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JP7629632B2 - Submersible pump with air pipe and its equipment - Google Patents

Submersible pump with air pipe and its equipment Download PDF

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JP7629632B2
JP7629632B2 JP2021086393A JP2021086393A JP7629632B2 JP 7629632 B2 JP7629632 B2 JP 7629632B2 JP 2021086393 A JP2021086393 A JP 2021086393A JP 2021086393 A JP2021086393 A JP 2021086393A JP 7629632 B2 JP7629632 B2 JP 7629632B2
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water level
air
air pipe
pump
submersible
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JP2022179126A (en
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俊勝 馬場
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Mizota Co Ltd
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Mizota Co Ltd
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Priority to TW111118453A priority patent/TWI907703B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/08Units comprising pumps and their driving means the pump being electrically driven for submerged use
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B8/00Details of barrages or weirs ; Energy dissipating devices carried by lock or dry-dock gates
    • E02B8/04Valves, slides, or the like; Arrangements therefor; Submerged sluice gates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0005Control, e.g. regulation, of pumps, pumping installations or systems by using valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/406Casings; Connections of working fluid especially adapted for liquid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/528Casings; Connections of working fluid for axial pumps especially adapted for liquid pumps

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Control Of Non-Positive-Displacement Pumps (AREA)

Description

本発明は、空気管付き水中ポンプとその設備に関する。更に詳しくは、河川等を横断して設けられる水門の扉体に固定して配置される水中ポンプにおいて、吸込口側の水位が全量排水運転可能な最低水位以下でも、定格回転数の運転を維持し、ポンプの起動と停止の繰り返しを抑制することを可能にした空気管付き水中ポンプとその設備に関する。 The present invention relates to an underwater pump with an air pipe and its installation. More specifically, the present invention relates to an underwater pump with an air pipe and its installation, which is fixed to the gate body of a water gate installed across a river or the like, and which maintains operation at the rated speed even when the water level on the suction side is below the minimum water level at which full discharge can be performed, and which makes it possible to suppress repeated starting and stopping of the pump.

水中ポンプでは、吸込口側の水位がある水位以下になると、吸込口から空気がポンプケーシングに吸いまれて気水混合運転となり、排水量が低下して振動や騒音が大きくなる。そのため、吸込口側の水位がある水位以下になると、ポンプの運転を一旦停止させ、その後流入量が増大して吸込口側の水位が上昇した時にポンプを再起動している。このような場合、吸込口側の水位に応じて頻繁にポンプのオン、オフが繰り返されると、運転管理が煩雑で、ポンプの起動、停止の頻度が煩雑になり、水中電動機及び始動器への負担が大きくなるため好ましくない。 When the water level on the suction side of a submersible pump drops below a certain level, air is sucked into the pump casing from the suction, causing the pump to operate in a mixed air-water mode, reducing the amount of discharge and increasing vibration and noise. For this reason, when the water level on the suction side drops below a certain level, the pump is temporarily stopped, and then restarted when the inflow rate increases and the water level on the suction side rises. In such cases, if the pump is frequently turned on and off depending on the water level on the suction side, this is undesirable as it makes operation management cumbersome, the pump needs to be started and stopped more frequently, and puts a heavy burden on the submersible motor and starter.

特許文献1に記載のポンプゲートは、ポンプの吸込口の上部に整流効果を備えた吸込カバーを設置することで、空気吸込渦、水中渦の発生を抑え、より低水位まで運転できるようにしている。特許文献2に記載の先行待機運転ポンプは、排水運転から保持運転に切替えられるとき、異常振動や騒音を防ぐために、立軸であるポンプの主軸内に圧縮空気供給通路を設けたものである。この圧縮空気供給通路は、羽根車の入口側から圧縮空気を吐出し、吐出管内の残存水を速やかに給水井に落水して、ポンプ井の水位に関係なく全速運転が可能な保持運転を短時間にするものである。更に、特許文献3に記載の水中ポンプは、吸込口側の水位の低下時には、吸込カバーに設けた切り欠き、又は吸気管から空気を吸わせ、気水混合運転を行って排水量を低下させ、吸込口側の水位が全量排水運転時の水位以下でも、定格回転数での運転を維持し、ポンプのオン、オフの繰り返しを抑制している。 The pump gate described in Patent Document 1 has a suction cover with a straightening effect installed above the pump suction port, which suppresses the occurrence of air suction vortices and underwater vortices, allowing the pump to operate at lower water levels. The advance standby operation pump described in Patent Document 2 has a compressed air supply passage in the main shaft of the vertical pump to prevent abnormal vibrations and noise when switching from drainage operation to water holding operation. This compressed air supply passage discharges compressed air from the inlet side of the impeller, quickly dropping the remaining water in the discharge pipe into the water supply well, and shortens the water holding operation, which allows full speed operation regardless of the water level of the pump well. Furthermore, the underwater pump described in Patent Document 3 draws air from a notch in the suction cover or from the intake pipe when the water level on the suction port side drops, and performs air-water mixing operation to reduce the amount of water discharged, and maintains operation at the rated speed even if the water level on the suction port side is below the water level during full water discharge operation, suppressing repeated on-off switching of the pump.

特開2003-3450号公報JP 2003-3450 A 特開平8-312580号公報Japanese Patent Application Publication No. 8-312580 WO2016/178387WO2016/178387

しかし、特許文献1に記載のポンプは、連続的な空気吸込渦の発生を防止し空気を吸い込むと発生する振動騒音を防ぐものであるが、吸込口側の水位に応じてポンプのオン、オフを繰り返すものであり、最低水位以下でも、定格回転数での運転を可能にするものではない。特許文献2に記載の先行待機運転ポンプは、羽根車の駆動軸は立軸のポンプであり、横軸、又は斜軸を想定したものではない。特許文献3に記載の水中ポンプは、横軸であり、ある水位以下になると空気を導入するものであるが、気水混合運転中は振動や騒音が大きくなり、排水量も低下する。また、更に水位が低下すると、排水量が失われたまま定格回転数で運転すると、気水混合運転から気中待機運転に移行するが、この気水混合運転は可能な限り短時間、又は事実上ないほうが良い。
本発明は、以上のような背景で発明されたものであり、以下の目的を達成するものである。
本発明の目的は、空気開閉弁を用いて、気水混合運転のない空気管付き水中ポンプとその設備を提供することにある。
本発明の他の目的は、吸込口側の水位が全量排水運転可能な最低水位以下でも、定格回転数での運転を維持し、ポンプの起動と停止の繰り返しを抑制することを可能にした空気管付き水中ポンプとその設備を提供することにある。
However, the pump described in Patent Document 1 prevents the continuous generation of air suction vortexes and prevents vibration noise that occurs when air is sucked in, but the pump is repeatedly turned on and off depending on the water level on the suction port side, and does not allow operation at the rated speed even when the water level is below the minimum water level. The pump in the advance standby operation described in Patent Document 2 is a pump with a vertical impeller drive shaft, and is not intended to be a horizontal or inclined shaft. The submersible pump described in Patent Document 3 is a horizontal shaft, and introduces air when the water level falls below a certain level, but vibrations and noise increase during air-water mixed operation, and the discharge volume also decreases. Furthermore, if the water level further decreases, if the pump is operated at the rated speed while the discharge volume is lost, it will switch from air-water mixed operation to air standby operation, but it is better to keep this air-water mixed operation as short as possible, or to not actually occur at all.
The present invention has been made against the above background and has the following objectives.
An object of the present invention is to provide an air pipe-equipped submersible pump and its equipment that uses an air on-off valve to prevent air-water mixed operation.
Another object of the present invention is to provide an underwater pump with an air pipe and its equipment which maintains operation at the rated speed even when the water level on the suction side is below the minimum water level at which full drainage is possible, thereby suppressing repeated starting and stopping of the pump.

本発明は、前記課題を解決するために、次の手段を採る。
即ち、本発明1の空気管付き水中ポンプは、
一方に吸込口と他方に排出口を有したケーシングと、
前記ケーシング内に固定され回転駆動するための電動機と、
前記電動機の出力軸の軸心が水平である横方向、又は、前記軸心が水平から所定角度傾斜して配置される前記出力軸に連結されて回転駆動される羽根車と、
前記ケーシングに固定され、流体を吸い込むための開口部が形成された吸込カバーと
からなる水中ポンプにおいて、
前記羽根車の上流側で、かつ前記水中ポンプ内に配置された吐出口から空気を前記水中ポンプ内に吸引するための空気管と、
前記空気管への空気の供給、又は遮断するための空気開閉弁と
前記吸込口側の水位を検知する水位計と、
前記水位計の水位検出値により前記空気開閉弁の開閉を制御する開閉弁制御手段と
前記空気管の前記吐出口は、前記羽根車と対向して、前記吐出口の中心軸が前記軸心と平行に配置されており、
前記吐出口の中心軸線は、前記出力軸の軸心より低い位置に配置されていることを特徴とする。
In order to solve the above problems, the present invention takes the following measures.
That is, the submersible pump with air pipe of the present invention 1 is as follows:
a casing having a suction port on one side and a discharge port on the other side;
an electric motor fixed within the casing for rotating and driving the device;
an impeller coupled to the output shaft of the electric motor, the output shaft being disposed in a lateral direction in which the axis of the output shaft is horizontal, or the axis of the output shaft being inclined at a predetermined angle from the horizontal, and being rotated;
a suction cover fixed to the casing and having an opening for sucking in a fluid,
an air pipe for drawing air into the submersible pump from a discharge port disposed upstream of the impeller and within the submersible pump;
an air on-off valve for supplying or blocking air to the air pipe ;
A water level meter that detects the water level on the suction port side;
an on-off valve control means for controlling the opening and closing of the air on-off valve based on a water level detection value of the water level gauge ;
The discharge port of the air pipe is disposed opposite the impeller, and a central axis of the discharge port is parallel to the axis of the impeller.
The central axis of the discharge port is disposed at a position lower than the axis of the output shaft .

本発明2の空気管付き水中ポンプは、本発明1の空気管付き水中ポンプにおいて、前記空気管付き水中ポンプは、前記羽根車で駆動される流体の流路が前記軸心に対して傾斜している水中斜流ポンプ、又は前記流体の流路が前記軸心方向である水中軸流ポンプであることを特徴とする。
本発明3の空気管付き水中ポンプは、本発明1又は2の空気管付き水中ポンプにおいて、前記開閉弁制御手段は、前記空気開閉弁を開閉するときの水位が、前記水位の上昇時と前記水位の下降時で異なる制御を行うことを特徴とする。
The submersible pump with an air pipe of the second aspect of the present invention is characterized in that, in the submersible pump with an air pipe of the first aspect of the present invention, the submersible pump with an air pipe is a submersible mixed flow pump in which the flow path of the fluid driven by the impeller is inclined with respect to the axis, or a submersible axial flow pump in which the flow path of the fluid is in the direction of the axis.
The submersible pump with an air pipe of the third aspect of the present invention is characterized in that, in the submersible pump with an air pipe of the first or second aspect of the present invention, the on-off valve control means controls the water level when opening and closing the air on-off valve differently when the water level is rising and when the water level is falling.

本発明4の空気管付き水中ポンプは、本発明1又は2の空気管付き水中ポンプにおいて、前記空気管は、前記吸込カバー又は前記ケーシングに接続されていることを特徴とする。
本発明5の空気管付き水中ポンプ設備は、本発明1ないし4の空気管付き水中ポンプを用いた水中ポンプ設備であって、前記空気管付き水中ポンプは、河川又は水路を横断する水門、又は樋門に搭載されていることを特徴とする。
The submersible pump with an air pipe of the fourth aspect of the present invention is the submersible pump with an air pipe of the first or second aspect of the present invention, characterized in that the air pipe is connected to the suction cover or the casing.
The submersible pump equipment with an air pipe of the fifth aspect of the present invention is a submersible pump equipment using the submersible pump with an air pipe of any one of the first to fourth aspects of the present invention, characterized in that the submersible pump with an air pipe is mounted on a sluice gate or a culvert that crosses a river or waterway.

本発明の空気管付き水中ポンプとその設備は、吸込口側水位が全量排水運転可能な最低水位以下になれば、空気管から空気を供給するので、全量排水運転から気中待機運転に瞬時に移行できる。気中待機運転中に吸込口側水位が上昇すれば、空気を遮断して、気中待機運転から全量排水運転に瞬時に移行できる。従って、気水混合運転を短時間に、又は無くして終了させるので、振動を小さくしながら、定格回転数での運転を維持し、ポンプの起動と停止の繰り返しを抑制することが可能となった。 The submersible pump with air pipe and the equipment thereof of the present invention supplies air from the air pipe when the water level on the suction side falls below the minimum water level required for full drainage operation, allowing instantaneous transition from full drainage operation to air standby operation. If the water level on the suction side rises during air standby operation, the air is cut off, allowing instantaneous transition from air standby operation to full drainage operation. As a result, air-water mixing operation is terminated in a short time or is eliminated entirely, making it possible to maintain operation at the rated speed while reducing vibration and suppressing repeated starting and stopping of the pump.

図1は、本発明の第1の実施の形態の空気供給回路60を備えた水中斜流ポンプ1を示す縦断面図である。FIG. 1 is a vertical cross-sectional view showing a submersible mixed-flow pump 1 equipped with an air supply circuit 60 according to a first embodiment of the present invention. 図2は、本発明の第1の実施の形態の水中斜流ポンプ1へ空気を供給又は遮断するための空気供給回路60の概要を示す説明図である。FIG. 2 is an explanatory diagram showing an overview of an air supply circuit 60 for supplying or cutting off air to the submersible mixed-flow pump 1 according to the first embodiment of the present invention. 図3は、本発明の第1の実施の形態の水中斜流ポンプ1へ空気を供給又は遮断するための電動弁制御回路71の動作の一例を示すフロー図である。FIG. 3 is a flow chart showing an example of the operation of the motor-operated valve control circuit 71 for supplying or cutting off air to the submersible mixed-flow pump 1 of the first embodiment of the present invention. 図4は、吸込口側水位を上下した時の本発明の第1の実施の形態の水中斜流ポンプ1の電流と振動を示すグラフである。FIG. 4 is a graph showing the current and vibration of the submersible mixed-flow pump 1 of the first embodiment of the present invention when the water level on the suction port side is increased and decreased. 図5は、吸込口側水位を上下した時の従来の水中斜流ポンプの電流と振動を示すグラフである。FIG. 5 is a graph showing the current and vibration of a conventional submersible mixed-flow pump when the water level on the suction port side is increased or decreased. 図6は、本発明の第2の実施の形態の空気供給回路60を備えた水中軸流ポンプ10を示す縦断面図である。FIG. 6 is a vertical cross-sectional view showing a submersible axial flow pump 10 equipped with an air supply circuit 60 according to a second embodiment of the present invention.

〔第1の実施の形態の水中斜流ポンプ1〕
以下、本発明の第1の実施の形態を図面に基づいて説明する。図1は、本発明の第1の実施の形態の水中斜流ポンプ1を示す縦断面図である。図1に示すように、本発明の第1の実施の形態の水中斜流ポンプ1は、河川、水路、下水路等を横断して設けられた水門又は樋門の扉体100に、ブラケット101等を介してボルト等で固定されている。なお、水中斜流ポンプ1のケーシング2のフランジ部を、直接、水門又は樋門の扉体100に固定する構造のものでも良い。これらの構造は、水門(ゲート)に水中ポンプを搭載して両者を一体化したものであり、ゲートポンプ(商標登録第2585973号、一般名称は「ポンプゲート」である。)と呼ばれているものである。
[Submersible mixed flow pump 1 according to the first embodiment]
A first embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a vertical cross-sectional view of a submersible mixed-flow pump 1 according to a first embodiment of the present invention. As shown in FIG. 1, the submersible mixed-flow pump 1 according to the first embodiment of the present invention is fixed to a gate body 100 of a water gate or a culvert installed across a river, a waterway, a sewerage channel, etc., via a bracket 101 or the like and bolts or the like. It is also possible to use a structure in which the flange portion of the casing 2 of the submersible mixed-flow pump 1 is directly fixed to the gate body 100 of the water gate or the culvert. These structures are structures in which a submersible pump is mounted on a water gate (gate) to integrate the two, and are called a gate pump (trademark registration No. 2585973, commonly known as a "pump gate").

本実施の形態の水中斜流ポンプ1は、羽根車から吐出される流体の流れが、出力軸31の中心線から斜め方向に流体を送る斜流ポンプと呼ばれているものである。水中斜流ポンプ1は、一方に吸込口21(図1の左側)と他方(図1の右側)に排出口22を有したケーシング2を有している。ケーシング2の内部には、羽根車32を回転駆動するための電動機3が固定されている。水中斜流ポンプ1の電動機3には、吸込口21側に出力軸31が取り付けられ、出力軸31に羽根車32が固定され、電動機3の回転トルクが羽根車32に伝達される。羽根車32よりも下流側に隣接して、ケーシング2の内周とオイル室34の外周との間に、案内羽根33が固定されている。案内羽根33は、羽根車32で汲み上げられる水を案内している。 The submersible mixed flow pump 1 of this embodiment is called a mixed flow pump in which the flow of fluid discharged from the impeller is diagonal from the center line of the output shaft 31. The submersible mixed flow pump 1 has a casing 2 with a suction port 21 on one side (left side of FIG. 1) and a discharge port 22 on the other side (right side of FIG. 1). Inside the casing 2, an electric motor 3 for rotating and driving the impeller 32 is fixed. An output shaft 31 is attached to the electric motor 3 of the submersible mixed flow pump 1 on the suction port 21 side, the impeller 32 is fixed to the output shaft 31, and the rotational torque of the electric motor 3 is transmitted to the impeller 32. A guide vane 33 is fixed adjacent to the downstream side of the impeller 32 between the inner circumference of the casing 2 and the outer circumference of the oil chamber 34. The guide vane 33 guides the water pumped by the impeller 32.

ケーシング2の排出口22側には、開閉可能に支持されたフラップ弁4が配置されている。このフラップ弁4は、ケーシング2の上部に配置した支点4aで、揺動自在に取り付けられている。フラップ弁4は、排出口22からの水の吐出圧力が低い時には、自重により閉じ、水の吐出圧力が高くなると、上部の支点4aを中心にして開くことで、排出口22からの水の排出を可能にする。ケーシング2の吸込口21には、水を吸込口21に円滑に誘導するための吸込カバー5が固定されている。吸込カバー5の先端の開口部53は、水平から斜め下方を向いており(迎角θ)、この開口部53から上流側の河川水を吸い込む。 A flap valve 4 that is supported so as to be able to open and close is disposed on the discharge port 22 side of the casing 2. This flap valve 4 is attached so as to be able to swing freely at a fulcrum 4a disposed at the top of the casing 2. When the water discharge pressure from the discharge port 22 is low, the flap valve 4 closes under its own weight, and when the water discharge pressure increases, it opens around the upper fulcrum 4a, allowing water to be discharged from the discharge port 22. A suction cover 5 is fixed to the suction port 21 of the casing 2 to smoothly guide water to the suction port 21. An opening 53 at the tip of the suction cover 5 faces diagonally downward from the horizontal (angle of attack θ), and upstream river water is sucked in through this opening 53.

図1に示すように、水中斜流ポンプ1は、この出力軸31の軸心311が水平に配置されている。水路の底面102から、吸込カバー5の開口部53の上縁(吸込案内板511の下面)531までの高さをY1、水路の底面102から羽根車32の下端までの高さをY3とすると、Y1がY3よりも高い位置に配置されている。なお、吸込カバー5の開口部53の上縁531は、電動機3の出力軸31の軸心311よりも低い位置に配置されている。開口部53の下縁532は、水路の底面102からY2の高さである。水位が開口部53の下縁532の水位Y2以下のときは、羽根車32の下端までの高さY3より低い位置であるので、水中斜流ポンプ1は河川水を吸い込むことはない。図1の左に示す水位は、本発明の第1の実施の形態の水中斜流ポンプ1の運転において、水位下降時、又は、水位上昇時の全量排水運転可能な水位と、待機運転水位(気中待機運転)の境界を示したものである。 As shown in FIG. 1, the submersible mixed-flow pump 1 has the axis 311 of the output shaft 31 arranged horizontally. If the height from the bottom surface 102 of the waterway to the upper edge (the lower surface of the suction guide plate 511) 531 of the opening 53 of the suction cover 5 is Y1, and the height from the bottom surface 102 of the waterway to the lower end of the impeller 32 is Y3, then Y1 is arranged at a position higher than Y3. The upper edge 531 of the opening 53 of the suction cover 5 is arranged at a position lower than the axis 311 of the output shaft 31 of the motor 3. The lower edge 532 of the opening 53 is at a height of Y2 from the bottom surface 102 of the waterway. When the water level is equal to or lower than the water level Y2 of the lower edge 532 of the opening 53, the position is lower than the height Y3 to the lower end of the impeller 32, so the submersible mixed-flow pump 1 does not suck in river water. The water level shown on the left in FIG. 1 indicates the boundary between the water level at which full drainage is possible when the water level is falling or rising, and the standby operation water level (air standby operation) when operating the submersible mixed-flow pump 1 of the first embodiment of the present invention.

空気供給回路60
図2は、水中斜流ポンプ1に空気を供給又は遮断するための空気供給回路60の概要を示すブロック図である。空気供給回路60は、水位計70、電動弁制御回路71、電動空気弁63、空気管64、吐出口65等からなる。大気である空気は、水中斜流ポンプ1の運転中の吸引力(負圧)により、電動空気弁63、空気管64を通り、吐出口65からケーシング2内へ吸引される。吐出口65は、吸込カバー5に取り付けられた空気管64に配管されている。電動空気弁63は、水に濡れないように、水密に密封された収納室66内に収納されている(図1参照)。管である吐出口65の中心軸線は、水中斜流ポンプ1の出力軸31の軸心311と平行に配置されている。より正確には、吐出口65の中心軸線は、出力軸31の軸心311より低い位置に配置されている。すなわち、羽根車32と対向して、軸心311より低い位置に吐出口65が配置されている。
Air supply circuit 60
2 is a block diagram showing an outline of an air supply circuit 60 for supplying or cutting off air to the submersible mixed-flow pump 1. The air supply circuit 60 includes a water level gauge 70, an electric valve control circuit 71, an electric air valve 63, an air pipe 64, and an outlet 65. Air, which is the atmosphere, passes through the electric air valve 63 and the air pipe 64 and is sucked into the casing 2 from the outlet 65 by the suction force (negative pressure) during operation of the submersible mixed-flow pump 1. The outlet 65 is piped to an air pipe 64 attached to the suction cover 5. The electric air valve 63 is stored in a watertight sealed storage chamber 66 so as not to get wet (see FIG. 1). The central axis of the outlet 65, which is a pipe, is arranged parallel to the axis 311 of the output shaft 31 of the submersible mixed-flow pump 1. More precisely, the central axis of the outlet 65 is arranged at a position lower than the axis 311 of the output shaft 31. That is, the discharge port 65 is disposed opposite the impeller 32 and at a position lower than the axis 311 .

このために、吐出口65から吸引された空気は、その空気の浮力により若干上方に向かいながら、羽根車32の中心方向と羽根車32の上下にほぼ均一に吸い込まれる。電動空気弁63の開閉のタイミングは、電動弁制御回路71により制御される。水位計70は、上流側の河川の水位を常時計測するものであり、水圧等でその水位を計測するものである。この構造、機能は、周知技術でありその説明は省略する。電動弁制御回路71は、水中斜流ポンプ1が稼働しているとき、水位計70の水位を見ながら電動空気弁63の開閉を制御する。電動空気弁63の開閉制御は、水位計70で検知された水位に応じて行う。図1において、最左部には、水位下降時の全量排水運転時から気中待機運転に切り替えるとき、電動空気弁63を開く水位を示している。この右には、水位上昇時に、気中待機運転から全量排水運転に切り替えるときの電動空気弁63を閉じる水位を示している。 For this reason, the air sucked in from the discharge port 65 is sucked in toward the center of the impeller 32 and above and below the impeller 32 almost uniformly while moving slightly upward due to the buoyancy of the air. The timing of opening and closing the electric air valve 63 is controlled by the electric valve control circuit 71. The water level gauge 70 constantly measures the water level of the upstream river, measuring the water level by water pressure, etc. This structure and function are well known technology and will not be described. The electric valve control circuit 71 controls the opening and closing of the electric air valve 63 while watching the water level of the water level gauge 70 when the submersible mixed flow pump 1 is operating. The opening and closing control of the electric air valve 63 is performed according to the water level detected by the water level gauge 70. In FIG. 1, the leftmost part shows the water level at which the electric air valve 63 is opened when switching from full discharge operation to air standby operation when the water level drops. To the right of this, the water level at which the electric air valve 63 is closed when switching from air standby operation to full discharge operation when the water level rises is shown.

水位下降時と水位上昇時において、電動空気弁63の開閉の水位位置が異なる理由は、以下の通りである。即ち、水位の上昇時と下降時に、気水混合運転を回避するために、『水位降下時は、吸込カバー5の開口部53の上縁531付近まで水位があれば、ケーシング2内は満水状態で全量排水運転がなされ、上縁531より水位が下がれば吸込カバー5から空気を吸込む。上縁531付近の水位となる「空気弁開水位」(本実施の形態では、上縁531より10ミリ程度高い水位)で電動空気弁63を開き、空気管64から空気をケーシング2内に吸引し、ケーシング2内の水を一気に落水させ、瞬時に全量排水運転から気中待機運転に移行する。』又、『水位上昇時は、水位が羽根車32の60%以上の高さになると、羽根車32が自らケーシング2内の水を吐出できるようになる。水位上昇時のこの付近の水位において、気水混合運転を確実に回避するため、その水位より少し低い水位となる「空気弁閉水位」(本実施の形態では、羽根車32の55%程度の水位)で電動空気弁63を閉じ、空気管64からの空気を遮断し、水位が全量排水運転可能水位(羽根車32の約60%水位)に達すれば、気中待機運転から全量排水運転に瞬時に移行する。』以上の理由で、水位下降時と水位上昇時において、電動空気弁63の開閉の水位位置が異なる。 The reason why the water level positions for opening and closing the motorized air valve 63 are different when the water level is falling and rising is as follows. That is, in order to avoid air-water mixed operation when the water level is rising and falling, "When the water level is falling, if the water level is near the upper edge 531 of the opening 53 of the suction cover 5, the casing 2 is full of water and full-volume drainage operation is performed, and when the water level falls below the upper edge 531, air is sucked in from the suction cover 5. The motorized air valve 63 is opened at the "air valve opening water level" (in this embodiment, a water level about 10 mm higher than the upper edge 531) which is the water level near the upper edge 531, air is sucked into the casing 2 from the air pipe 64, the water in the casing 2 is drained in one go, and the operation is instantly switched from full-volume drainage operation to air standby operation. " Also, "When the water level is rising, when the water level reaches 60% or more of the height of the impeller 32, the impeller 32 can discharge the water in the casing 2 by itself. In order to reliably avoid air-water mixed operation at this water level when the water level rises, the motorized air valve 63 is closed at the "air valve closing water level" (in this embodiment, a water level of about 55% of the impeller 32), which is a water level slightly lower than that water level, and air from the air pipe 64 is cut off. When the water level reaches a water level at which full drain operation is possible (about 60% of the impeller 32), the operation instantly shifts from air standby operation to full drain operation. For the above reasons, the water level positions at which the motorized air valve 63 opens and closes are different when the water level is falling and rising.

空気供給回路60の作動
図3は、空気供給回路60の電動弁制御回路71の動作例を示すフロー図である。このフロー図は、図1に示す位置に、電動空気弁63の「空気弁開水位」、「空気弁閉水位」を設定した場合の制御例である。電動機3(図1)の電源をオンにする(S1)。電動機3の運転時間を設定するタイマーカウンターをゼロに設定し、空気を遮断する状態である電動空気弁63の弁を閉じる(S2、S3)。この制御装置の動作開始時は、制御上は全量排水運転状態である。次に、水位計70で、取水側の水位を計測し水位データを得る(S4)。この水位データが、「空気弁閉水位以上」(図1参照)か、否かを判断する(S5)。
Operation of the air supply circuit 60 FIG . 3 is a flow diagram showing an example of the operation of the motor-operated valve control circuit 71 of the air supply circuit 60. This flow diagram is a control example when the "air valve opening water level" and "air valve closing water level" of the motor-operated air valve 63 are set to the positions shown in FIG. 1. The power supply to the motor 3 (FIG. 1) is turned on (S1). The timer counter that sets the operation time of the motor 3 is set to zero, and the valve of the motor-operated air valve 63, which is in a state of cutting off air, is closed (S2, S3). When the operation of this control device starts, the control is in a full-volume drainage operation state. Next, the water level gauge 70 measures the water level on the intake side to obtain water level data (S4). It is determined whether this water level data is "above the air valve closing water level" (see FIG. 1) or not (S5).

S3で電動空気弁63は閉じており、このS5において、水位が「空気弁閉水位以上」である場合(YES)、即ち、この水位は気中待機運転ではなく、全量排水運転領域の水位である(図1参照)。この場合(YES)、「電動空気弁63:閉?」か、否かを判断する(S12)。電動空気弁63が閉じている場合(YES)は、全量排水運転可能な状態であり、タイマーカウンターをゼロに設定して(S14)、「水位計測」(S4)に戻り全量排水運転を続行する。電動空気弁63が閉じていない場合(NO)、電動空気弁63が閉じて(S13)、タイマーカウンターをゼロに設定して(S14)、同様に「水位計測」(S4)に戻り全量排水運転を続行する。 In S3, the motorized air valve 63 is closed, and in S5, if the water level is "above the air valve closing water level" (YES), that is, this water level is not in air standby operation but is in the full-drain operation range (see FIG. 1). In this case (YES), it is determined whether "motorized air valve 63: closed?" (S12). If the motorized air valve 63 is closed (YES), full-drain operation is possible, the timer counter is set to zero (S14), and the process returns to "water level measurement" (S4) to continue full-drain operation. If the motorized air valve 63 is not closed (NO), the motorized air valve 63 is closed (S13), the timer counter is set to zero (S14), and the process similarly returns to "water level measurement" (S4) to continue full-drain operation.

S5において、水位が「空気弁閉水位以上?」でない場合(NO)、更に、この水位が「空気弁開水位以下?」か、否かを判断する(S6)。このS6で、水位が「空気弁開水位以下」である場合(YES)、このときの水位は、「水位下降時」、「水位上昇時」を問わず、気中待機運転領域であることを意味する(図1参照)。この気中待機運転領域と判断された場合(YES)、電動空気弁63が開いている必要があるので、確認のために次のステップS7に進み、「電動空気弁63:開?」か、否かを判断する(S7)。既に、電動空気弁63が開いている場合(YES)、ステッブS9に進む。電動空気弁63が閉じている場合(NO)、気中待機運転領域であるから、電動空気弁63を開き、電動機3を気中待機運転する稼働時間を設定する(S8、S9)。この稼働時間の設定は、水位が低い領域であり、必要以上に気中待機運転を継続する必要はないので、電動機3の稼働時間を設定するものである。S10において、気中待機運転に移行した時間が「稼働時間以上?」か、否かを判断する。 In S5, if the water level is not "above the air valve closing water level?" (NO), it is further determined whether the water level is "below the air valve opening water level?" (S6). In S6, if the water level is "below the air valve opening water level" (YES), the water level at this time means that the water level is in the air standby operation range regardless of whether the water level is "falling" or "rising" (see FIG. 1). If it is determined to be in this air standby operation range (YES), the electric air valve 63 must be open, so proceed to the next step S7 to confirm whether "electric air valve 63: open?" is determined (S7). If the electric air valve 63 is already open (YES), proceed to step S9. If the electric air valve 63 is closed (NO), it is in the air standby operation range, so the electric air valve 63 is opened and the operating time for air standby operation of the electric motor 3 is set (S8, S9). This operating time setting is for the low water level area, and since there is no need to continue air standby operation any longer than necessary, it sets the operating time of the motor 3. In S10, it is determined whether the time that the system transitioned to air standby operation is "longer than the operating time."

この電動機3の稼働時間が設定時間以上でない場合(NO)、ステップS4に戻る、即ち、気中待機運転を継続する。電動機3が稼働時間以上の場合(YES)、電動機3の電源を切る(ステップS11)。即ち、設定した水中斜流ポンプ1の運転時間が設定時間に達したので運転を停止するものである。他方、S6において、水位が「空気弁開水位以下?」でない場合(NO)、S15に移行する。このときの水位は、「空気弁閉水位以上?」(S5)でもなく、「空気弁開水位以下?」(S6)でもないので、この時の水位は、「空気弁開水位」と「空気弁閉水位」の間の中間水位を意味する(図1参照)。この中間水位では、水位上昇時は電動空気弁63を開いておき、水位下降時は電動空気弁63を閉じておく設定領域である。 If the operation time of the motor 3 is not equal to or greater than the set time (NO), the process returns to step S4, i.e., the air standby operation continues. If the operation time of the motor 3 is equal to or greater than the set time (YES), the power supply to the motor 3 is turned off (step S11). That is, the operation of the submersible mixed-flow pump 1 is stopped because the set operation time has reached the set time. On the other hand, if the water level is not "air valve opening water level or lower?" in S6 (NO), the process proceeds to S15. The water level at this time is neither "air valve closing water level or higher?" (S5) nor "air valve opening water level or lower?" (S6), so the water level at this time means an intermediate water level between the "air valve opening water level" and the "air valve closing water level" (see Figure 1). This intermediate water level is a setting range in which the motor air valve 63 is opened when the water level rises and closed when the water level falls.

このS15の「電動空気弁63:開?」において、電動空気弁63を開いている場合(YES)、「水位上昇時」の状態であることを意味する。「水位上昇時」において、上記中間水位である水位領域は、気中待機運転領域である。電動空気弁63をそのまま開いている状態とし、S9に飛び気中待機運転を設定時間まで続行する。即ち、この中間水位において、電動空気弁63が既に開いているということは、通常は水位が上昇していることを意味し、この水位では気中待機運転水位を意味する。このために電動空気弁63は開いた状態のままである。そして、S4に飛び、電動機3の運転を続行する。このステップS15の「電動空気弁63:開?」において、電動空気弁63を開いていない場合(NO)は、水位下降状態であることを意味する。電動空気弁63を閉じたまま運転を続行する。即ち、この中間水位において、電動空気弁63が開いていないということは、水位が下降している「水位下降時」であり、全量排水運転領域である領域を意味し、電動空気弁63が閉じた状態で、タイマーカウンターをゼロ設定(S16)し、「水位計側」(S4)に戻り全量排水運転を続行する。 In this step S15, if the motor air valve 63 is open (YES), it means that the water level is rising. In the "water level rising" state, the water level region that is the intermediate water level is the air standby operation region. The motor air valve 63 is left open, and the process jumps to S9 to continue the air standby operation until the set time. In other words, at this intermediate water level, the fact that the motor air valve 63 is already open usually means that the water level is rising, and at this water level, it means the air standby operation water level. For this reason, the motor air valve 63 remains open. Then, the process jumps to S4, and the operation of the electric motor 3 continues. In this step S15, if the motor air valve 63 is not open (NO), it means that the water level is falling. The process continues with the motor air valve 63 closed. In other words, when the electric air valve 63 is not open at this intermediate water level, it means that the water level is falling and the area is in the full drain operation range, and with the electric air valve 63 closed, the timer counter is set to zero (S16), and the system returns to the "water level gauge side" (S4) and continues the full drain operation.

以上の動作を概括すれば、以下のような制御となる。例えば、運転員が水中斜流ポンプ1の電動機3のスイッチ(図示せず)を入れてONにすると、電動機3は回転を開始し、上流側の河川水を汲み上げて下流側に流す。電動弁制御回路71は、水位計70からの水位信号により、現在の水位を判断し、電動空気弁63の開閉を制御し、全量排水運転、気中待機運転かを選択する。そして、その水位が上昇中か、又は下降中か否かによって、電動空気弁63の開閉のタイミングを変える。水位が下降中、全量排水運転中に吸込口側水位が低下しても、図1に示すように、吸込口側水位が「空気弁開水位」以上高ければ、開口部53から空気を吸い込まないので、吸込カバー5内及びケーシング2内は水で満たされている。従って、水中斜流ポンプ1は定格回転数で全量排水運転が継続して行われる。そして、全量排水運転の水位から水位が下降する場合、電動弁制御回路71は、「空気弁開水位」の位置に達したら電動空気弁63を開いて、空気を空気管64を介して、水中斜流ポンプ1に供給する。この空気の供給により、水中斜流ポンプ1は、一気に気中待機運転モードになる。 The above operations can be summarized as follows. For example, when an operator turns on the motor 3 of the submersible mixed flow pump 1 by turning on the switch (not shown), the motor 3 starts rotating and pumps up the river water from the upstream side and flows it downstream. The motor valve control circuit 71 judges the current water level based on the water level signal from the water level gauge 70, controls the opening and closing of the motor air valve 63, and selects full discharge operation or air standby operation. Then, the timing of opening and closing the motor air valve 63 is changed depending on whether the water level is rising or falling. Even if the water level on the suction port side drops during full discharge operation while the water level is falling, as shown in Figure 1, if the water level on the suction port side is higher than the "air valve opening water level", air is not sucked in from the opening 53, so that the suction cover 5 and the casing 2 are filled with water. Therefore, the submersible mixed flow pump 1 continues to operate in full discharge operation at the rated speed. When the water level drops from the full discharge operation water level, the motor-operated valve control circuit 71 opens the motor-operated air valve 63 when it reaches the "air valve open water level" position, and supplies air to the submersible mixed-flow pump 1 via the air pipe 64. This air supply causes the submersible mixed-flow pump 1 to immediately enter the air standby operation mode.

気中待機運転から水位が上昇する場合、電動弁制御回路71は、「空気弁閉水位」の位置に達したら電動空気弁63を閉じて、空気管64による水中斜流ポンプ1への空気を遮断する。この空気の遮断により、本実施の形態では水位が羽根車32の60%以上となったとき、羽根車が自らケーシング2内の水を吐出できる状態となるので、水中斜流ポンプ1は、一気に気中待機運転モードから全量排水運転モードになる。また、水位が上昇中、全量排水運転中に吸込口側水位が低下しても、図1に示すように、吸込口側水位が「空気弁閉水位」で、電動空気弁63を閉じるので、この水位より高ければ、開口部53から空気を吸い込まないので、吸込カバー5内及びケーシング2内は水で満たされている。従って、水中斜流ポンプ1は定格回転数で全量排水運転が継続して行われる。「空気弁開水位」と「空気弁閉水位」は、ポンプ(水中斜流ポンプ1)が設置される自然条件、正確には現場条件でも異なるので、実際に設置される河川で運転を行って、その結果で最適な水位を決めると良い。 When the water level rises from the air standby operation, the motor valve control circuit 71 closes the motor air valve 63 when it reaches the "air valve closing water level" position, and cuts off the air to the submersible mixed flow pump 1 through the air pipe 64. In this embodiment, when the water level reaches 60% or more of the impeller 32, the impeller is in a state where it can discharge the water in the casing 2 by itself, so the submersible mixed flow pump 1 goes from the air standby operation mode to the full discharge operation mode in one go. Also, even if the water level on the suction port side drops during the full discharge operation while the water level is rising, as shown in FIG. 1, the motor air valve 63 is closed when the water level on the suction port side is at the "air valve closing water level", so if the water level is higher than this water level, air is not sucked in from the opening 53, and the suction cover 5 and the casing 2 are filled with water. Therefore, the submersible mixed flow pump 1 continues to operate in full discharge operation at the rated speed. The "air valve opening water level" and "air valve closing water level" will differ depending on the natural conditions, or more precisely, the on-site conditions, where the pump (submersible mixed flow pump 1) is installed, so it is a good idea to operate the pump in the river where it will actually be installed and use the results to determine the optimal water level.

吸込口側水位が図1の「空気弁開水位」よりも低下すると、開口部53から空気が吸い込まれる。この開口部53から空気が吸込まれる前に電動空気弁63が開かれ、空気管64を通して、空気が供給される。その結果、水中斜流ポンプ1の吸込カバー5内及びケーシング2内の水が瞬時に落水して、羽根車32が水を吐き出させなくなるため、ポンプ内圧力が下がり、フラップ弁4が自重と外水の圧力により閉じ、羽根車32が空気中に露出した気中待機運転(電動機3は定格回転数で回転駆動状態を継続)となるために振動が小さく、電動機3への負担が少ない。吸込口側水位が更に低下しても、設定された時間内(例えば図示しないタイマーで設定)であれば、気中待機運転を継続する。従って、本発明の第1の実施の形態の水中斜流ポンプ1は、気水混合運転が無いため、振動が少ない。本実施の形態の水中斜流ポンプ1は、吸込口側水位が全量排水運転可能な最低水位以下になれば、全量排水運転から気中待機運転に瞬時に移行し、気中待機運転中に吸込口側水位が上昇し全量排水運転可能水位(羽根車32の約60%水位)に達すれば、気中待機運転から全量排水運転に瞬時に移行する。この結果、気水混合運転がなく、振動を小さくして、定格回転数での運転を維持できる。 When the water level on the suction port side falls below the "air valve opening water level" in FIG. 1, air is sucked in through the opening 53. Before air is sucked in through this opening 53, the electric air valve 63 is opened and air is supplied through the air pipe 64. As a result, the water in the suction cover 5 and the casing 2 of the submersible mixed flow pump 1 instantly falls, and the impeller 32 cannot discharge water, so the pressure inside the pump drops, the flap valve 4 closes due to its own weight and the pressure of the outside water, and the impeller 32 is exposed to the air and enters air standby operation (the motor 3 continues to rotate at the rated speed), so there is little vibration and the burden on the motor 3 is small. Even if the water level on the suction port side falls further, the air standby operation continues within a set time (for example, set by a timer not shown). Therefore, the submersible mixed flow pump 1 of the first embodiment of the present invention does not have air-water mixing operation, so there is little vibration. In this embodiment, the submersible mixed flow pump 1 instantly switches from full-flow drainage operation to air standby operation when the water level on the suction port side falls below the minimum water level at which full-flow drainage operation is possible, and if the water level on the suction port side rises during air standby operation and reaches the water level at which full-flow drainage operation is possible (approximately 60% of the water level of the impeller 32), it instantly switches from air standby operation to full-flow drainage operation. As a result, there is no air-water mixing operation, vibration is reduced, and operation at the rated speed can be maintained.

水位が吸込カバー5の開口部53の下縁532の水位Y2以下の場合、物理的に河川水を吸い込むことはできないので、空気管64の吐出口65からケーシング2内へ空気を吸引する必要はないが、気中待機運転の水位(図1参照)では、電動空気弁63を開いた状態で、設定された時間内(図示しないタイマーで設定)であれば、気中待機運転を継続する。この制御により、水中斜流ポンプ1の起動と停止の繰り返しを抑制することが可能となる。図4は本発明の本実施の形態の水中斜流ポンプ(ポンプ口径が300ミリ)1の電動機3の電流(A)と振動(注:X方向、Y方向、Z方向の合成振動)(μm)を示すグラフである。図4では、吸込口側水位を200ミリから600ミリまで上昇させた後、200ミリまで下降させている。図4に示すように、水位が上昇する時は、気中待機運転から全量排水運転に瞬時に移行し、水位が下降する時は、全量排水運転から気中待機運転に瞬時に移行し、気水混合運転が起きないため、電流(A)の変動と、振動(μm)の変動が小さくなる。 When the water level is below the water level Y2 at the lower edge 532 of the opening 53 of the suction cover 5, it is not possible to physically suck in river water, so there is no need to suck air into the casing 2 from the outlet 65 of the air pipe 64. However, at the water level for air standby operation (see FIG. 1), the air standby operation continues within a set time (set by a timer, not shown) with the electric air valve 63 open. This control makes it possible to suppress repeated starting and stopping of the submersible mixed-flow pump 1. Figure 4 is a graph showing the current (A) and vibration (note: composite vibration in the X, Y, and Z directions) (μm) of the electric motor 3 of the submersible mixed-flow pump (pump diameter 300 mm) 1 of this embodiment of the present invention. In FIG. 4, the water level on the suction port side is raised from 200 mm to 600 mm, and then lowered to 200 mm. As shown in Figure 4, when the water level rises, the system instantly switches from air standby operation to full drain operation, and when the water level falls, the system instantly switches from full drain operation to air standby operation. Since no air-water mixing operation occurs, the fluctuations in current (A) and vibration (μm) are reduced.

図5は空気管を備えていない従来の水中斜流ポンプ(ポンプ口径が300ミリ)の電動機3の電流(A)と振動(注:X方向、Y方向、Z方向の合成振動)(μm)を示すグラフである。図5に示すように、従来の水中斜流ポンプは開口部53の上縁531より空気を吸い込んで気水混合運転が起きるため、気中待機運転から全量排水運転への切り替わり、及び、全量排水運転から気中待機運転への切り替わりに時間がかかり、振動も大きい。これに対して本発明の第1の実施の形態の水中斜流ポンプ1は、図4に示すように気水混合運転が起きないため、気中待機運転から全量排水運転への切り替わり、及び、全量排水運転から気中待機運転への切り替わりが瞬時に行われ、振動も小さい。 Figure 5 is a graph showing the current (A) and vibration (note: composite vibration in the X, Y, and Z directions) (μm) of the motor 3 of a conventional submersible mixed flow pump (pump diameter 300 mm) that does not have an air pipe. As shown in Figure 5, the conventional submersible mixed flow pump draws in air from the upper edge 531 of the opening 53, causing air-water mixing operation, so it takes time to switch from air standby operation to full drain operation and from full drain operation to air standby operation, and the vibration is large. In contrast, the submersible mixed flow pump 1 of the first embodiment of the present invention does not cause air-water mixing operation as shown in Figure 4, so the switch from air standby operation to full drain operation and from full drain operation to air standby operation is instantaneous and the vibration is small.

〔第2の実施の形態の水中軸流ポンプ10〕
図6に示す第2の実施の形態の水中軸流ポンプ10は、前述した第1の実施の形態のものと異なる構造のポンプである。水中軸流ポンプ10は、出力軸31の軸心311方向に流体を送るポンプであり、一方(図6の左側)に吸込口21と、他方(図6の右側)に排出口22を有したケーシング2を有している。ケーシング2の内部には、回転駆動するための電動機3が固定されている。電動機3には、排出口22側に出力軸31が取り付けられ、出力軸31に羽根車32が固定され、電動機3の回転が羽根車32に伝達される。羽根車32よりも吸込口21側(上流側)には、ケーシング2の内周とオイル室34の外周との間に案内羽根33が固定されている。案内羽根33は、羽根車32で汲み上げられる水を案内している。
[Submersible axial flow pump 10 according to the second embodiment]
The submersible axial flow pump 10 of the second embodiment shown in FIG. 6 has a different structure from that of the first embodiment. The submersible axial flow pump 10 is a pump that sends a fluid in the direction of the axis 311 of the output shaft 31, and has a casing 2 having a suction port 21 on one side (left side of FIG. 6) and a discharge port 22 on the other side (right side of FIG. 6). An electric motor 3 for rotating is fixed inside the casing 2. An output shaft 31 is attached to the electric motor 3 on the discharge port 22 side, and an impeller 32 is fixed to the output shaft 31, and the rotation of the electric motor 3 is transmitted to the impeller 32. A guide vane 33 is fixed between the inner circumference of the casing 2 and the outer circumference of the oil chamber 34 on the suction port 21 side (upstream side) of the impeller 32. The guide vane 33 guides the water pumped up by the impeller 32.

ケーシング2には、排出口22側に開閉可能に支持されたフラップ弁4が取り付けられている。フラップ弁4は、排出口22からの水の吐出圧力が低い時には、自重により閉じ、水の吐出圧力が高くなると上部の支点4aを中心にして開くことで、排出口22からの水の排出を可能にする。ケーシング2の吸込口21には、水を吸込口21に円滑に誘導するための吸込カバー5が固定されている。図6に示すように、吸込カバー5は、一枚以上の板材から上板、側板等で形成されている。第2の実施の形態の水中軸流ポンプ10には、前述した第1の実施の形態と同様の原理で動作する空気供給回路60が配置されている。水位計70、電動弁制御回路71、電動空気弁63、空気管64、吐出口65等からなる。 The casing 2 is fitted with a flap valve 4 supported so as to be able to open and close on the discharge port 22 side. When the discharge pressure of the water from the discharge port 22 is low, the flap valve 4 closes under its own weight, and when the discharge pressure of the water is high, it opens around the upper fulcrum 4a, allowing the water to be discharged from the discharge port 22. A suction cover 5 is fixed to the suction port 21 of the casing 2 to smoothly guide the water to the suction port 21. As shown in FIG. 6, the suction cover 5 is formed of one or more plates such as an upper plate and a side plate. The submersible axial flow pump 10 of the second embodiment is provided with an air supply circuit 60 that operates on the same principle as the first embodiment described above. It is made up of a water level gauge 70, an electric valve control circuit 71, an electric air valve 63, an air pipe 64, a discharge port 65, etc.

大気である空気は、水中軸流ポンプ10の運転中の吸引力により、電動空気弁63に連結された空気管64が二つに分岐され、分岐管(図示せず)からそれぞれ二つの吐出口65からケーシング2内へ吸引される。二つの吐出口65は、電動機3の外周の左右、即ち電動機3の両側を挟んで吸込カバー5内に、吐出口65がそれぞれ配置されている。この吐出口65は、吸込カバー5に固定された空気管64に配管されている。吐出口65の中心軸線は、水中軸流ポンプ10の出力軸31の軸心311と平行に配置されている。正確には、吐出口65の中心軸線は、出力軸31の軸心311より若干低い位置に配置されている。すなわち、羽根車32の正面に対向するように、軸心311より低い位置に吐出口65が配置されている。第2の実施の形態の水中軸流ポンプ10の電動空気弁63を作動させるための水位計、制御回路等は、実質的に第1の実施の形態の水中斜流ポンプ1と同一であり、その説明は省略する。尚、図6の最左部に示すように、水位下降時と水位上昇時において、電動空気弁63の開閉の水位位置が異なる理由は、以下のとおりである。即ち、水位の上昇時と下降時に、気水混合運転を回避するために、『水位降下時は、吸込カバー5の開口部53の上縁531付近まで水位があれば、ケーシング2内は満水状態で全量排水運転がなされ、上縁531より水位が下がれば吸込カバー5から空気を吸込む。 The suction force of the underwater axial flow pump 10 during operation causes the air pipe 64 connected to the electric air valve 63 to branch into two, and the air, which is the atmosphere, is sucked into the casing 2 from the branch pipe (not shown) through two outlets 65. The two outlets 65 are arranged on the left and right sides of the outer periphery of the motor 3, that is, in the suction cover 5 on both sides of the motor 3. These outlets 65 are piped to the air pipe 64 fixed to the suction cover 5. The central axis of the outlet 65 is arranged parallel to the axis 311 of the output shaft 31 of the underwater axial flow pump 10. To be precise, the central axis of the outlet 65 is arranged slightly lower than the axis 311 of the output shaft 31. In other words, the outlet 65 is arranged lower than the axis 311 so as to face the front of the impeller 32. The water level gauge, control circuit, etc. for operating the electric air valve 63 of the submersible axial flow pump 10 of the second embodiment are substantially the same as those of the submersible mixed flow pump 1 of the first embodiment, and their description will be omitted. As shown in the leftmost part of Figure 6, the reason why the water level position for opening and closing the electric air valve 63 differs when the water level is falling and when the water level is rising is as follows. That is, in order to avoid air-water mixed operation when the water level is rising and falling, "when the water level is falling, if the water level is near the upper edge 531 of the opening 53 of the suction cover 5, the casing 2 is full and a total amount of water is discharged, and when the water level falls below the upper edge 531, air is sucked in from the suction cover 5.

上縁531付近の水位となる「空気弁開水位」(本実施の形態では、上縁531より10ミリ程度高い水位)で電動空気弁63を開き、空気管64から空気をケーシング2内に吸引し、ケーシング2内の水を一気に落水させ、瞬時に全量排水運転から気中待機運転に移行する。』又、『水位上昇時は、水位が羽根車32の60%以上の高さになると、羽根車32が自らケーシング2内の水を吐出できるようになる。水位上昇時のこの付近の水位において、気水混合運転を確実に回避するため、その水位より少し低い水位となる「空気弁閉水位」(本実施の形態では、羽根車32の55%程度の水位)で電動空気弁63を閉じ、空気管64からの空気を遮断し、水位が全量排水運転可能水位(羽根車32の約60%水位)に達すれば、気中待機運転から全量排水運転に瞬時に移行する。』以上の理由で、水位下降時と水位上昇時において、電動空気弁63の開閉の水位位置が異なる。 The motorized air valve 63 opens at the "air valve opening level" (in this embodiment, a water level about 10 mm higher than the upper edge 531), which is the water level near the upper edge 531, and air is sucked into the casing 2 from the air pipe 64, causing the water in the casing 2 to drain all at once, and instantly switching from full-flow drainage operation to air-standby operation. ' Also, 'When the water level rises, when the water level reaches 60% or more of the height of the impeller 32, the impeller 32 can discharge the water in the casing 2 by itself. In order to reliably avoid air-water mixed operation at this water level when the water level rises, the motorized air valve 63 closes at the "air valve closing level" (in this embodiment, a water level about 55% of the impeller 32), which is a water level slightly lower than that water level, and air from the air pipe 64 is cut off. When the water level reaches the water level that allows full-flow drainage operation (about 60% of the impeller 32), the operation instantly switches from air-standby operation to full-flow drainage operation. For the above reasons, the water level positions at which the motorized air valve 63 opens and closes differ when the water level is falling and rising.

[その他の実施の形態]
以上、本発明の実施の形態を説明したが、本発明はこの実施例に限定されることはない。例えば、前述した実施の形態の電動空気弁63は、モーター(電動機)を使用したアクチュエーターで駆動する弁であるが、これをソレノイド電磁石を使用した電磁弁であっても良い。また、前述した水中斜流ポンプ1及び水中軸流ポンプ10は、何れも電動機3の出力軸31、及びこれに連結されている羽根車32の軸心は、水平である横方向に配置されているものである。しかしながら、この軸心を水平から傾斜させたものであっても良い。また、気水混合運転を回避するために空気管に供給される空気は大気であるが、積極的にポンプケーシング内の水を落水させるため、ブロワー又はコンプレッサーによる加圧空気を供給しても良い。更に、前述した水中斜流ポンプ1、及び水中軸流ポンプ10の吸込カバー5の形状は、水中ポンプの構造により異なる。従って、本発明でいう吸込カバー5とは、ポンプ本体の吸込側のカバーに限らず本体部分を含む概念である。
[Other embodiments]
Although the embodiment of the present invention has been described above, the present invention is not limited to this embodiment. For example, the electric air valve 63 in the above-mentioned embodiment is a valve driven by an actuator using a motor (electric motor), but it may be an electromagnetic valve using a solenoid electromagnet. In addition, in the above-mentioned submersible mixed flow pump 1 and the submersible axial flow pump 10, the output shaft 31 of the electric motor 3 and the axis of the impeller 32 connected thereto are both arranged horizontally. However, this axis may be inclined from the horizontal. In addition, the air supplied to the air pipe to avoid air-water mixed operation is atmospheric air, but pressurized air may be supplied by a blower or compressor to actively drain the water in the pump casing. Furthermore, the shape of the suction cover 5 of the above-mentioned submersible mixed flow pump 1 and the submersible axial flow pump 10 differs depending on the structure of the submersible pump. Therefore, the suction cover 5 in the present invention is not limited to the cover on the suction side of the pump body, but is a concept that includes the main body part.

1…水中斜流ポンプ
10…水中軸流ポンプ
100…扉体
101…ブラケット
102…水路の底面
2…ケーシング
21…吸込口
22…排出口
3…電動機
31…出力軸
311…軸心
32…羽根車
33…案内羽根
34…オイル室
4…フラップ弁
5…吸込カバー
60…空気供給回路
63…電動空気弁
Reference Signs List 1...Submersible mixed flow pump 10...Submersible axial flow pump 100...Gate body 101...Bracket 102...Bottom surface of water passage 2...Casing 21...Suction port 22...Discharge port 3...Electric motor 31...Output shaft 311...Shaft center 32...Impeller 33...Guide vane 34...Oil chamber 4...Flap valve 5...Suction cover 60...Air supply circuit 63...Electric air valve

Claims (5)

一方に吸込口と他方に排出口を有したケーシングと、
前記ケーシング内に固定され回転駆動するための電動機と、
前記電動機の出力軸の軸心が水平である横方向、又は、前記軸心が水平から所定角度傾斜して配置される前記出力軸に連結されて回転駆動される羽根車と、
前記ケーシングに固定され、流体を吸い込むための開口部が形成された吸込カバーと
からなる水中ポンプにおいて、
前記羽根車の上流側で、かつ前記水中ポンプ内に配置された吐出口から空気を前記水中ポンプ内に吸引するための空気管と、
前記空気管への空気の供給、又は遮断するための空気開閉弁と
前記吸込口側の水位を検知する水位計と、
前記水位計の水位検出値により前記空気開閉弁の開閉を制御する開閉弁制御手段と
前記空気管の前記吐出口は、前記羽根車と対向して、前記吐出口の中心軸が前記軸心と平行に配置されており、
前記吐出口の中心軸線は、前記出力軸の軸心より低い位置に配置されている
ことを特徴とする空気管付き水中ポンプ。
a casing having a suction port on one side and a discharge port on the other side;
an electric motor fixed within the casing for rotating and driving the device;
an impeller coupled to the output shaft of the electric motor, the output shaft being disposed in a lateral direction in which the axis of the output shaft is horizontal, or the axis of the output shaft being inclined at a predetermined angle from the horizontal, and being rotated;
a suction cover fixed to the casing and having an opening for sucking in a fluid,
an air pipe for drawing air into the submersible pump from a discharge port disposed upstream of the impeller and within the submersible pump;
an air on-off valve for supplying or blocking air to the air pipe ;
A water level meter that detects the water level on the suction port side;
an on-off valve control means for controlling the opening and closing of the air on-off valve based on a water level detection value of the water level gauge ;
The discharge port of the air pipe is disposed opposite the impeller, and a central axis of the discharge port is parallel to the axis of the impeller.
The central axis of the discharge port is disposed at a position lower than the axis of the output shaft.
A submersible pump with an air pipe.
請求項1に記載の空気管付き水中ポンプにおいて、
前記空気管付き水中ポンプは、前記羽根車で駆動される流体の流路が前記軸心に対して傾斜している水中斜流ポンプ、又は前記流体の流路が前記軸心方向である水中軸流ポンプである
ことを特徴とする空気管付き水中ポンプ。
2. The submersible pump with air tube according to claim 1,
The submersible pump with an air pipe is a submersible mixed flow pump in which the flow path of the fluid driven by the impeller is inclined with respect to the axis, or a submersible axial flow pump in which the flow path of the fluid is in the axial direction.
請求項1又は2に記載の空気管付き水中ポンプにおいて、
前記開閉弁制御手段は、前記空気開閉弁を開閉するときの水位が、前記水位の上昇時と前記水位の下降時で異なる制御を行う
ことを特徴とする空気管付き水中ポンプ。
3. The submersible pump with air pipe according to claim 1 ,
The submersible pump with an air pipe, wherein the on-off valve control means controls the water level when opening and closing the air on-off valve differently when the water level is rising and when the water level is falling.
請求項1又は2に記載の空気管付き水中ポンプにおいて、
前記空気管は、前記吸込カバー又は前記ケーシングに接続されている
ことを特徴とする空気管付き水中ポンプ。
3. The submersible pump with air pipe according to claim 1 ,
An underwater pump with an air pipe, characterized in that the air pipe is connected to the suction cover or the casing.
請求項1ないしから選択される1項に記載の空気管付き水中ポンプを用いた水中ポンプ設備であって、
前記空気管付き水中ポンプは、河川又は水路を横断する水門、又は樋門に搭載されている
ことを特徴とする空気管付き水中ポンプ設備。
A submersible pump system using the submersible pump with an air pipe according to any one of claims 1 to 4 ,
1. An air pipe-equipped submersible pump system, characterized in that the air pipe-equipped submersible pump is mounted on a sluice gate or a culvert that crosses a river or a waterway.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016178387A1 (en) 2015-05-01 2016-11-10 株式会社石垣 Horizontal shaft submersible pump and suction cover used for horizontal shaft submersible pump
JP2020159285A (en) 2019-03-27 2020-10-01 株式会社クボタ How to operate the suction cover, horizontal axis pump, pump gate and pump gate
JP2021014815A (en) 2019-07-12 2021-02-12 株式会社石垣 Pump gate using vertical shaft submerged pump
JP2021025521A (en) 2019-08-05 2021-02-22 株式会社ミゾタ Submerged pump and equipment thereof

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Publication number Priority date Publication date Assignee Title
JPS63189689A (en) * 1987-01-30 1988-08-05 Kubota Ltd vertical shaft pump
JPH08312580A (en) * 1995-05-15 1996-11-26 Kubota Corp Leading standby pump
JP3749456B2 (en) 2001-06-20 2006-03-01 株式会社荏原製作所 Pump gate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016178387A1 (en) 2015-05-01 2016-11-10 株式会社石垣 Horizontal shaft submersible pump and suction cover used for horizontal shaft submersible pump
JP2020159285A (en) 2019-03-27 2020-10-01 株式会社クボタ How to operate the suction cover, horizontal axis pump, pump gate and pump gate
JP2021014815A (en) 2019-07-12 2021-02-12 株式会社石垣 Pump gate using vertical shaft submerged pump
JP2021025521A (en) 2019-08-05 2021-02-22 株式会社ミゾタ Submerged pump and equipment thereof

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