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JP7635483B2 - Blended yarns and fiber structures - Google Patents
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JP7635483B2 - Blended yarns and fiber structures - Google Patents

Blended yarns and fiber structures Download PDF

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JP7635483B2
JP7635483B2 JP2021034563A JP2021034563A JP7635483B2 JP 7635483 B2 JP7635483 B2 JP 7635483B2 JP 2021034563 A JP2021034563 A JP 2021034563A JP 2021034563 A JP2021034563 A JP 2021034563A JP 7635483 B2 JP7635483 B2 JP 7635483B2
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yarn
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thermoplastic fiber
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美波 山▲崎▼
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Kuraray Trading Co Ltd
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Description

本発明は、洗濯後でも十分な抗菌性を有し、かつ発色性および風合いに優れた混繊糸および前記混繊糸を含む繊維構造物に関する。 The present invention relates to a blended yarn that has sufficient antibacterial properties even after washing and has excellent color development and texture, and a fiber structure that includes the blended yarn.

従来、ブラックフォーマルなどの用途に用いられる繊維構造物には、深みのある発色性(深色性)の編織物が要求されており、さらに近年においては、衛生に関する意識の高まりから、抗菌性も兼備した深色性の織編物が要求されている。例えば、特許文献1(特開平10-53922号公報)では、銀イオンや銅イオン等を固体粒子に担持せしめた無機機能性付与剤(抗菌剤)を含有するポリエステル繊維が開示されており、抗菌性に優れ、染色性が改善されたことが提案されている。 Traditionally, textile structures used in applications such as black formal wear have required knitted fabrics with deep color development (deep color), and in recent years, due to growing awareness of hygiene, there has been a demand for deep color woven fabrics that also have antibacterial properties. For example, Patent Document 1 (JP Patent Publication 10-53922 A) discloses polyester fibers containing an inorganic functionality imparting agent (antibacterial agent) in which silver ions, copper ions, etc. are supported on solid particles, proposing that the fibers have excellent antibacterial properties and improved dyeability.

特開平10-53922号公報Japanese Patent Application Publication No. 10-53922

しかしながら、特許文献1に記載のポリエステル繊維は、ポリオレフィン系ポリマーに対しての染色性の改善はなされているが、アルカリ減量処理を想定したものではなく、多孔性微粒子の無機機能性付与剤に吸着されている吸着水あるいは結晶水が外部に放出されるときの割れ目によるものであるため、繊維表面の凹凸の密度も粗であり、ブラックフォーマルに要求される深色性は得られていない。また、生地にしたときの膨らみやハリ感も不足しており、抗菌性、深色性および風合いの両立において十分とは言えなかった。 However, although the polyester fiber described in Patent Document 1 has improved dyeability with polyolefin-based polymers, it is not designed for alkali weight reduction treatment, and is caused by cracks that occur when adsorbed water or crystal water adsorbed in the inorganic functionality imparting agent of the porous fine particles is released to the outside, so the density of the unevenness on the fiber surface is low and the deep color required for black formal wear is not obtained. In addition, the fluffiness and firmness when made into fabric are insufficient, and it cannot be said that the combination of antibacterial properties, deep color, and texture is sufficient.

上記事情に鑑み、本発明が解決しようとする課題は、上述の従来技術の欠点を解消し、洗濯後でも十分な抗菌性を有し、かつ発色性および風合いに優れた混繊糸および繊維構造物を提供することである。 In view of the above circumstances, the problem that the present invention aims to solve is to eliminate the drawbacks of the prior art and provide a blended yarn and a fiber structure that have sufficient antibacterial properties even after washing, and that have excellent color development and texture.

本発明者らは、上記の課題を解決するために鋭意検討した結果、本発明に到達した。すなわち、本発明は、以下の好適な態様を提供するものである。
[1]熱可塑性繊維(A)を芯糸、熱可塑性繊維(B)を側糸として含む混繊糸であり、前記熱可塑性繊維(A)は平均粒子径が0.1~10μmである無機系抗菌剤を熱可塑性繊維(A)に対して1.0~15重量%含有し、かつ平均粒子径が1~100nmである無機粒子を熱可塑性繊維(A)に対して0.5~10重量%含有し、前記熱可塑性繊維(B)は平均粒子径が1~100nmである無機粒子を熱可塑性繊維(B)に対して0.5~10重量%含有し、前記熱可塑性繊維(A)と前記熱可塑性繊維(B)の重量比率がA:B=30:70~60:40である、混繊糸。
[2]前記熱可塑性繊維(A)および前記熱可塑性繊維(B)を構成する熱可塑性樹脂がポリエステル系樹脂である、前記[1]に記載の混繊糸。
[3]前記無機系抗菌剤が銀ガラス系抗菌剤である、前記[1]または[2]に記載の混繊糸。
[4]一般社団法人繊維評価技術協議会「SEKマーク繊維製品の洗濯方法」に規定された高温加速洗濯法に基づいて80℃での洗濯処理を行った後の前記無機系抗菌剤の保持率が80%以上である、前記[1]~[3]のいずれかに記載の混繊糸。
[5]前記[1]~[4]のいずれかに記載の混繊糸を繊維構造物全体に対して25~100重量%用いてなる繊維構造物。
The present inventors have conducted extensive research to solve the above problems and have arrived at the present invention. That is, the present invention provides the following preferred embodiments.
[1] A mixed yarn including a thermoplastic fiber (A) as a core yarn and a thermoplastic fiber (B) as a side yarn, the thermoplastic fiber (A) containing an inorganic antibacterial agent having an average particle diameter of 0.1 to 10 μm in an amount of 1.0 to 15% by weight based on the thermoplastic fiber (A), and containing inorganic particles having an average particle diameter of 1 to 100 nm in an amount of 0.5 to 10% by weight based on the thermoplastic fiber (A), the thermoplastic fiber (B) containing inorganic particles having an average particle diameter of 1 to 100 nm in an amount of 0.5 to 10% by weight based on the thermoplastic fiber (B), and the weight ratio of the thermoplastic fiber (A) to the thermoplastic fiber (B) is A:B=30:70 to 60:40.
[2] The mixed fiber yarn according to [1], wherein the thermoplastic resin constituting the thermoplastic fiber (A) and the thermoplastic fiber (B) is a polyester-based resin.
[3] The mixed yarn described in [1] or [2] above, wherein the inorganic antibacterial agent is a silver glass-based antibacterial agent.
[4] The mixed yarn according to any one of [1] to [3], wherein the retention rate of the inorganic antibacterial agent after washing at 80°C based on the high temperature accelerated washing method specified in the "SEK Mark Textile Product Washing Method" by the Japan Textile Evaluation Technology Council (JETRC) is 80% or more.
[5] A fiber structure comprising the mixed yarn according to any one of [1] to [4] in an amount of 25 to 100% by weight based on the total weight of the fiber structure.

本発明によれば、以下に説明するとおり、洗濯後でも十分な抗菌性を有し、かつ発色性および風合いに優れた繊維構造物を提供することができる。 As described below, the present invention can provide a fiber structure that has sufficient antibacterial properties even after washing, and has excellent color development and texture.

以下、本発明について詳細に説明する。なお、本発明の範囲はここで説明する実施の形態に限定されるものではなく、本発明の趣旨を損なわない範囲で種々の変更をすることができる。 The present invention will be described in detail below. Note that the scope of the present invention is not limited to the embodiments described here, and various modifications can be made without departing from the spirit of the present invention.

本発明の混繊糸は、芯糸となる熱可塑性繊維(A)と、側糸となる熱可塑性繊維(B)とが混繊されてなるものである。 The blended yarn of the present invention is made by blending thermoplastic fiber (A) that serves as the core yarn and thermoplastic fiber (B) that serves as the side yarn.

本発明の混繊糸に用いられる熱可塑性繊維(A)は、平均粒子径が1~100nmである無機粒子を、熱可塑性繊維(A)に対して0.5~10重量%含有し、かつ平均粒子経が0.1~10μmである無機系抗菌剤を、熱可塑性繊維(A)に対して1.0~15重量%含有することが必要である。 The thermoplastic fiber (A) used in the blended yarn of the present invention must contain 0.5 to 10% by weight of inorganic particles having an average particle size of 1 to 100 nm relative to the thermoplastic fiber (A), and 1.0 to 15% by weight of an inorganic antibacterial agent having an average particle size of 0.1 to 10 μm relative to the thermoplastic fiber (A).

本発明の混繊糸に用いられる熱可塑性繊維(B)は、平均粒子径が1~100nmである無機粒子を、熱可塑性繊維(B)に対して0.5~10重量%含有することが必要である。 The thermoplastic fiber (B) used in the blended yarn of the present invention must contain 0.5 to 10% by weight of inorganic particles having an average particle size of 1 to 100 nm relative to the thermoplastic fiber (B).

上記熱可塑性繊維(A)および(B)を構成する熱可塑性樹脂としては、ポリエステル系樹脂が好ましい。ポリエステル系樹脂は、芳香族ジカルボン酸を主たる酸成分とする繊維形成能を有するポリエステルを指し、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリトリメチレンテレフタレート、ポリテトラメチレンテレフタレート、ポリシクロヘキサンジメチレンテレフタレート、ポリエチレン-2,6-ナフタレンジカルボキシレート等を挙げることができる。また、これらポリエステルは第3成分として、ブタンジオールのようなアルコール成分又はイソフタル酸等のジカルボン酸を共重合させた共重合体でも良く、更にこれら各種ポリエステルの混合体でも良い。熱可塑性繊維(A)と熱可塑性繊維(B)とで、構成するポリエステル系樹脂が同じであってもよく、異なっていてもよいが、発色性の観点から、同じポリエステル系樹脂を使用することが好ましい。 The thermoplastic resin constituting the thermoplastic fibers (A) and (B) is preferably a polyester-based resin. The polyester-based resin refers to a polyester having fiber-forming ability with aromatic dicarboxylic acid as the main acid component, and examples thereof include polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, polytetramethylene terephthalate, polycyclohexane dimethylene terephthalate, and polyethylene-2,6-naphthalenedicarboxylate. In addition, these polyesters may be copolymers in which an alcohol component such as butanediol or a dicarboxylic acid such as isophthalic acid is copolymerized as a third component, and may further be a mixture of these various polyesters. The polyester-based resins constituting the thermoplastic fibers (A) and (B) may be the same or different, but it is preferable to use the same polyester-based resin from the viewpoint of color development.

本発明の混繊糸に用いられる熱可塑性繊維(A)および(B)に含有される上記無機粒子は、具体的にはシリカゾル、微粒子状シリカ、アルミナゾル、粒子状アルミナ、極微粒子酸化チタン、炭酸カルシウムゾル、微粒子状炭酸カルシウム、変性シリカゾル等を挙げることができ、これらの混合物であってもよい。発色性、良好な光沢の観点から、シリカゾル、微粒子状シリカが好ましい。熱可塑性繊維(A)に含まれる無機粒子と、熱可塑性繊維(B)に含まれる無機粒子は、同じであってもよく、異なっていてもよいが、アルカリ減量速度の違いによる色ムラを軽減するため、同じ無機粒子であることが好ましい。 Specific examples of the inorganic particles contained in the thermoplastic fibers (A) and (B) used in the blended yarn of the present invention include silica sol, fine silica particles, alumina sol, particulate alumina, ultrafine titanium oxide particles, calcium carbonate sol, fine calcium carbonate particles, modified silica sol, and the like, and may be mixtures of these. From the viewpoint of color development and good gloss, silica sol and fine silica particles are preferred. The inorganic particles contained in the thermoplastic fiber (A) and the inorganic particles contained in the thermoplastic fiber (B) may be the same or different, but it is preferable that they are the same inorganic particles in order to reduce color unevenness due to differences in alkali reduction rates.

上記無機粒子は平均粒子径が1~100nmである必要がある。上記上限値を超えると、繊維表面に大きな凹凸が生じ、これに基づく色のくすみが発生することで、繊維の品位が劣る場合がある。一方、上記下限値未満では、無機粒子の比表面積が大きくなり、凝集粒子が形成されやすく、製糸時の断糸が増大する場合がある。無機粒子の平均粒子径は好ましくは10~60nmであり、より好ましくは15~30nmである。なお、上記平均粒子径は、例えばレーザー光回折法による粒度分布測定装置などを用いて、重量平均値(又はメジアン径)として求めることができる。 The inorganic particles must have an average particle size of 1 to 100 nm. If the upper limit is exceeded, the fiber surface may become significantly uneven, causing a dull color and resulting in poor fiber quality. On the other hand, if the particle size is less than the lower limit, the specific surface area of the inorganic particles may become large, which may lead to the formation of aggregated particles and increased yarn breakage during spinning. The inorganic particles preferably have an average particle size of 10 to 60 nm, and more preferably 15 to 30 nm. The average particle size can be determined as a weight average value (or median size) using, for example, a particle size distribution measuring device using a laser light diffraction method.

本発明の混繊糸に用いられる熱可塑性繊維(A)および(B)における無機粒子の含有量は、それぞれの熱可塑性繊維に対して0.5~10重量%である必要がある。該含有量が上記下限値未満では、最終的に得られる繊維構造物の発色性が不十分となる場合があり、また、上記上限値を超えると、製糸時の断糸が増大する場合がある。無機粒子の含有量は0.5~7.0重量%であることが好ましく、1.0~5.0重量%であることがより好ましい。 The content of inorganic particles in the thermoplastic fibers (A) and (B) used in the blended yarn of the present invention must be 0.5 to 10% by weight relative to each thermoplastic fiber. If the content is less than the lower limit, the color development of the final fiber structure may be insufficient, and if the content exceeds the upper limit, yarn breakage during spinning may increase. The content of inorganic particles is preferably 0.5 to 7.0% by weight, and more preferably 1.0 to 5.0% by weight.

本発明の混繊糸に用いられる熱可塑性繊維(A)に含まれる無機系抗菌剤としては、銀、銅、亜鉛等の抗菌性の金属を、結晶性アルミノケイ酸塩、無定形アルミノケイ酸塩、シリカゲル、活性アルミナ、珪藻土、活性炭、リン酸ジルコニウム、ヒドロキシアパタイト、酸化マグネシウム、過塩素酸マグネシウム、ガラス等に担持させたものが挙げられ、樹脂の黄変が起きにくいことから、特に銀をガラスに担持させた銀ガラス系抗菌剤、又はこれと他の無機系抗菌剤を併用したものが好ましい。また、担持する抗菌性金属の量は無機系抗菌剤の全重量に対して、10~30重量%であることが好ましい。抗菌性金属の量が上記下限値より少ないと十分な抗菌性が得られにくい場合があり、また、上記上限値より多いと繊維をアルカリ処理した後の色調が悪くなる場合があり、かつコストの点でも好ましくない。 The inorganic antibacterial agent contained in the thermoplastic fiber (A) used in the blended yarn of the present invention includes antibacterial metals such as silver, copper, and zinc supported on crystalline aluminosilicate, amorphous aluminosilicate, silica gel, activated alumina, diatomaceous earth, activated carbon, zirconium phosphate, hydroxyapatite, magnesium oxide, magnesium perchlorate, glass, etc., and is particularly preferably a silver-glass antibacterial agent in which silver is supported on glass, or a combination of this with another inorganic antibacterial agent, since it is less likely to cause yellowing of the resin. The amount of the supported antibacterial metal is preferably 10 to 30% by weight based on the total weight of the inorganic antibacterial agent. If the amount of the antibacterial metal is less than the lower limit, sufficient antibacterial properties may not be obtained, and if it is more than the upper limit, the color tone of the fiber after alkali treatment may be poor, and it is also not preferable in terms of cost.

上記無機系抗菌剤の平均粒子径は、0.1~10μmであることが重要である。平均粒子径が上記上限値よりも大きいと、紡糸する際に断糸、フィルター詰りが発生しやすく、また、繊維から無機系抗菌剤の粒子の脱落などが起き易くなる。一方、平均粒子径が上記下限値よりも小さいと、練り込みの際に無機系抗菌剤粒子間の凝集などが生じやすく、熱可塑性繊維(A)中に均一に分散しにくくなる。無機系抗菌剤の平均粒子径は好ましくは0.2~5.0μmであり、より好ましくは0.5~3.0μmである。なお、上記平均粒子径は、例えばレーザー光回折法による粒度分布測定装置などを用いて、重量平均値(又はメジアン径)として求めることができる。 It is important that the average particle diameter of the inorganic antibacterial agent is 0.1 to 10 μm. If the average particle diameter is larger than the upper limit, thread breakage and filter clogging are likely to occur during spinning, and the inorganic antibacterial agent particles are likely to fall off from the fibers. On the other hand, if the average particle diameter is smaller than the lower limit, aggregation between inorganic antibacterial agent particles is likely to occur during kneading, making it difficult to uniformly disperse the inorganic antibacterial agent in the thermoplastic fiber (A). The average particle diameter of the inorganic antibacterial agent is preferably 0.2 to 5.0 μm, more preferably 0.5 to 3.0 μm. The average particle diameter can be determined as a weight average value (or median size) using, for example, a particle size distribution measuring device using a laser light diffraction method.

本発明の混繊糸に用いられる熱可塑性繊維(A)における無機系抗菌剤の含有量は、熱可塑性繊維(A)に対して1.0~15重量%である必要がある。該含有量が上記下限値未満では、洗濯時の脱落や染色による失活により、抗菌性が低下する場合があり、また、上記上限値を超えると、製糸時の断糸が増大する場合がある。無機系抗菌剤の含有量は抗菌性とコストの点から1.0~10重量%であることが好ましく、2.0~6.0重量%であることがより好ましい。 The content of the inorganic antibacterial agent in the thermoplastic fiber (A) used in the blended yarn of the present invention must be 1.0 to 15% by weight relative to the thermoplastic fiber (A). If the content is less than the lower limit, antibacterial properties may decrease due to loss during washing or inactivation due to dyeing, and if the content exceeds the upper limit, yarn breakage during spinning may increase. From the standpoint of antibacterial properties and cost, the content of the inorganic antibacterial agent is preferably 1.0 to 10% by weight, and more preferably 2.0 to 6.0% by weight.

熱可塑性繊維(A)における無機系抗菌剤は、一般社団法人繊維評価技術協議会「SEKマーク繊維製品の洗濯方法」に規定された高温加速洗濯法による高温洗濯50回後に、洗濯処理前の無機系抗菌剤の含有量に対して80%以上保持していることが好ましい。上記抗菌剤保持率は、後述する実施例記載の方法にて算出することができる。 The inorganic antibacterial agent in the thermoplastic fiber (A) preferably retains 80% or more of the inorganic antibacterial agent content before the washing process after 50 high-temperature washings according to the high-temperature accelerated washing method specified in the "SEK Mark Textile Product Washing Method" by the Japan Textile Evaluation Technology Council. The antibacterial agent retention rate can be calculated by the method described in the Examples below.

本発明の混繊糸に用いられる熱可塑性繊維(A)および(B)の総繊度は特に限定されず、任意の総繊度にすることができるが、風合いと発色性の観点から、総繊度は40~200dtexであることが好ましく、50~170dtexであることがより好ましい。熱可塑性繊維(A)の総繊度と、熱可塑性繊維(B)の総繊度は、同じであってもよく、異なっていてもよい。また、本発明の混繊糸に用いられる熱可塑性繊維(A)および(B)の単糸繊度は特に限定されず、任意の繊度にすることができるが、抗菌性、風合い、発色性の観点から、単糸繊度は0.5~6dtexであることが好ましい。熱可塑性繊維(A)の単糸繊度と、熱可塑性繊維(B)の単糸繊度は、同じであってもよく、異なっていてもよい。 The total fineness of the thermoplastic fibers (A) and (B) used in the mixed yarn of the present invention is not particularly limited and can be any total fineness, but from the viewpoint of texture and color development, the total fineness is preferably 40 to 200 dtex, more preferably 50 to 170 dtex. The total fineness of the thermoplastic fiber (A) and the total fineness of the thermoplastic fiber (B) may be the same or different. In addition, the single yarn fineness of the thermoplastic fibers (A) and (B) used in the mixed yarn of the present invention is not particularly limited and can be any fineness, but from the viewpoint of antibacterial properties, texture, and color development, the single yarn fineness is preferably 0.5 to 6 dtex. The single yarn fineness of the thermoplastic fiber (A) and the single yarn fineness of the thermoplastic fiber (B) may be the same or different.

さらに、本発明の混繊糸に用いられる熱可塑性繊維(A)および/または(B)には、必要に応じて少量の添加剤、例えば滑剤、顔料、染料、酸化防止剤、固相重合促進剤、蛍光増白剤、帯電防止剤、紫外線吸収剤、光安定剤、熱安定剤、遮光剤、防ダニ剤、消臭剤、艶消剤等を含んでいてもよい。 Furthermore, the thermoplastic fibers (A) and/or (B) used in the blended yarn of the present invention may contain small amounts of additives, such as lubricants, pigments, dyes, antioxidants, solid-phase polymerization accelerators, fluorescent whitening agents, antistatic agents, UV absorbers, light stabilizers, heat stabilizers, light-blocking agents, anti-mite agents, deodorizers, and matting agents, if necessary.

本発明の混繊糸に用いられる熱可塑性繊維(A)および(B)の製造方法に特に限定はなく、従来公知の溶融紡糸装置を用いて製造することができる。例えば、熱可塑性繊維を構成する樹脂としてポリエステル系樹脂を270~300℃の範囲で溶融紡糸して製造してもよい。溶融紡糸の速度は400~5000m/分であることが好ましい。紡糸速度がこの範囲にあると、得られる繊維の強度も十分なものであると共に、安定して巻き取りを行うこともできる。また、延伸は繊維を巻き取ってから行ってもよく、あるいは一旦巻き取ることなく連続的に行ってもよい。熱可塑性繊維(A)に含有させる無機系抗菌剤は、ポリマーを重合するときに添加してもよいし、製糸工程中のポリマー溶融時に添加し、均一に混練、分散させてもよい。さらには、無機系抗菌剤を高濃度で含有するマスターポリマーとベースポリマーとを混練して使用することで繊維中に含有させてもよいし、無機系抗菌剤を低濃度で含有するマスターポリマーをそのまま使用して繊維中に含有させてもよい。 The manufacturing method of the thermoplastic fibers (A) and (B) used in the blended yarn of the present invention is not particularly limited, and they can be manufactured using a conventionally known melt spinning device. For example, the thermoplastic fibers may be manufactured by melt spinning polyester resin at a temperature of 270 to 300°C as the resin constituting the thermoplastic fibers. The melt spinning speed is preferably 400 to 5000 m/min. If the spinning speed is in this range, the strength of the obtained fiber is sufficient and the fiber can be wound stably. In addition, the fiber may be stretched after it is wound, or it may be stretched continuously without winding it once. The inorganic antibacterial agent to be contained in the thermoplastic fiber (A) may be added when the polymer is polymerized, or may be added when the polymer is melted during the spinning process and uniformly kneaded and dispersed. Furthermore, the inorganic antibacterial agent may be contained in the fiber by kneading a master polymer containing a high concentration of the inorganic antibacterial agent with a base polymer, or a master polymer containing a low concentration of the inorganic antibacterial agent may be used as it is to contain the inorganic antibacterial agent in the fiber.

本発明の混繊糸は、前記熱可塑性繊維(A)を芯糸、前記熱可塑性繊維(B)を側糸として、例えば流体加工して混繊・交絡することによって得ることができる。側糸用の糸の流体加工装置への供給速度が芯糸用の糸に対して、0~10%のオーバーフィード率になるようにしながら、両方の糸を100~1000m/分の速度でインターレースノズルなどに供給して、1~7kg/cmの流体圧で混繊・交絡させる一般的方法を採用することができる。 The mixed yarn of the present invention can be obtained by, for example, fluid processing the thermoplastic fiber (A) as the core yarn and the thermoplastic fiber (B) as the side yarn to mix and entangle them. A general method can be adopted in which the side yarn yarn and the core yarn yarn are fed to an interlace nozzle or the like at a speed of 100 to 1000 m/min while the feed rate of the side yarn yarn to a fluid processing device is set to an overfeed rate of 0 to 10% relative to the core yarn yarn, and mixed and entangled at a fluid pressure of 1 to 7 kg/ cm2 .

前記芯糸と前記側糸との混繊比率は、抗菌性、発色性の観点から、重量比で芯糸:側糸=30:70~60:40であることが必要である。混繊比率は40:60~50:50であることが好ましい。 From the viewpoint of antibacterial properties and color development, the blend ratio of the core yarn to the side yarn must be 30:70 to 60:40 by weight (core yarn:side yarn). The blend ratio is preferably 40:60 to 50:50.

本発明に用いられる混繊糸の総繊度は特に限定されず、任意の繊度にすることができるが、抗菌性、風合い、発色性の観点から、混繊糸の総繊度は22~250dtexであることが好ましい。 The total fineness of the mixed fiber yarn used in the present invention is not particularly limited and can be any desired fineness, but from the viewpoints of antibacterial properties, texture, and color development, it is preferable that the total fineness of the mixed fiber yarn is 22 to 250 dtex.

前記混繊糸を使用する繊維構造物は、例えば、織物、編物、不織布であってもよい。繊維構造物は前記混繊糸単独で構成されていてもよく、経糸および/または緯糸、表糸および/または裏糸に使用されても、さらに他の繊維が含まれていてもよい。 The textile structure using the blended yarn may be, for example, a woven fabric, a knitted fabric, or a nonwoven fabric. The textile structure may be composed of the blended yarn alone, or may be used as the warp yarn and/or weft yarn, the face yarn and/or the back yarn, or may further contain other fibers.

また、前記混繊糸は前記繊維構造物全体の重量に対して25~100%使用することが好ましい。混繊糸の使用比率が上記下限値未満であると十分な抗菌性能が得られない場合がある。繊維構造物全体に対する混繊糸の使用比率は、抗菌性の観点から35~100%であることがより好ましい。 The mixed yarn is preferably used in an amount of 25 to 100% by weight of the entire fiber structure. If the ratio of the mixed yarn used is less than the lower limit, sufficient antibacterial performance may not be obtained. From the viewpoint of antibacterial properties, it is more preferable that the ratio of the mixed yarn used in the entire fiber structure is 35 to 100%.

本発明の繊維構造物の製造方法は特に制限はなく、公知の編機、織機等を用いて製造することができる。 The method for producing the fiber structure of the present invention is not particularly limited, and it can be produced using a known knitting machine, loom, etc.

本発明の繊維構造物において、編物組織、織物組織としては特に限定されない。丸編み組織としては、平編み、ゴム編み、両面編み、タック編み等が挙げられる。経編み組織としては、トリコット、ラッセル、ミラニーズが挙げられる。織物組織としては、平織、綾織、朱子織、二重織等が挙げられる。 In the fiber structure of the present invention, the knitted or woven structure is not particularly limited. Examples of circular knitted structures include flat knitted structures, rib knitted structures, double knitted structures, and tuck knitted structures. Examples of warp knitted structures include tricot, russell, and Milanese. Examples of woven structures include plain weave, twill weave, satin weave, and double weave.

前記繊維構造物を染色する方法としては、通常のポリエステル繊維を染色する分散染料を使用することができ、特に制限は無い。 The method for dyeing the fiber structure is not particularly limited and any disperse dye that is used to dye ordinary polyester fibers can be used.

更に前記繊維構造物は、アルカリ減量処理が好ましく実施され、繊維表面に微細孔を形成させることにより、風合いを高めることができる。 The fiber structure is preferably subjected to an alkali weight reduction treatment to form micropores on the fiber surface, which enhances the texture.

アルカリ減量処理で使用する塩基性化合物としては、水酸化ナトリウム、水酸化カリウム、テトラメチルアンモニウムハイドロオキサイド、炭酸ナトリウム、炭酸カリウムなどを挙げることができる。中でも水酸化ナトリウム、水酸化カリウムが好ましい。この塩基性化合物水溶液の濃度は、塩基性化合物の種類、処理条件などによって異なるが、特に1.0~25重量%であることが好ましい。処理温度は常温~100℃であることが好ましい。 Examples of basic compounds used in the alkaline weight reduction treatment include sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, sodium carbonate, and potassium carbonate. Of these, sodium hydroxide and potassium hydroxide are preferred. The concentration of this aqueous solution of basic compounds varies depending on the type of basic compound and the treatment conditions, but is preferably 1.0 to 25% by weight. The treatment temperature is preferably room temperature to 100°C.

本発明における繊維構造物をアルカリ減量すると、従来使用される分散染料で染色することができ、繊維表面に形成される微細孔が光を乱反射させるため、鮮明かつ深みのある、色調を得ることができる。 When the fiber structure of the present invention is reduced in weight with an alkali, it can be dyed with conventionally used disperse dyes, and the fine pores formed on the fiber surface diffuse the light, resulting in a vivid and deep color tone.

次に、本発明を実施例によって具体的に説明する。なお、実施例における各種の特性値の測定と評価は、次の方法で行った。 Next, the present invention will be specifically explained using examples. Note that the measurement and evaluation of various characteristic values in the examples were performed using the following methods.

(抗菌性の評価(抗菌活性値))
実施例または比較例で得られた布帛サンプルについて、社団法人繊維評価技術協議会が定める制菌加工繊維製品認証基準JISL 1902「繊維製品の抗菌性試験方法及び抗菌効果」に従い、試験菌として黄色ブドウ状球菌(Staphylococcus aureusATCC 6538P)を用いて抗菌活性値を測定し、抗菌性の評価を行った。
抗菌性は未処理(洗濯処理前)と洗濯10回後についてそれぞれ評価した。ただし、洗濯方法はJIS L 0217;103号の試験方法により行い、洗剤はJAFET標準洗剤を使用した。無加工検体には綿布を用い、下記式より抗菌活性値を算出した。
抗菌活性値=(logCt-logC0)-(logTt-logT0)
Ct:綿標準布18時間培養の生菌数の平均値
C0:綿標準布接種直後の生菌数の平均値
Tt:筒編サンプル18時間培養の生菌数の平均値
T0:筒編サンプル接種直後の生菌数の平均値
増殖値:logCt-logC0
得られた抗菌活性値を以下の基準に従い、評価した。
◎・・・抗菌活性値4.0以上
○・・・抗菌活性値2.2以上4.0未満
×・・・抗菌活性値2.2未満
(Antibacterial property evaluation (antibacterial activity value))
For the fabric samples obtained in the Examples or Comparative Examples, the antibacterial activity values were measured using Staphylococcus aureus (ATCC 6538P) as the test bacteria in accordance with JIS L 1902 "Antibacterial test method and antibacterial effect of textile products," a certification standard for antibacterial processed textile products established by the Japan Textile Evaluation Technology Council, to evaluate the antibacterial properties.
The antibacterial activity was evaluated for untreated (before washing) and after 10 washes. The washing method was according to JIS L 0217;103, and the detergent used was JAFET standard detergent. Cotton cloth was used as the untreated specimen, and the antibacterial activity value was calculated according to the following formula.
Antibacterial activity value=(logCt-logC0)-(logTt-logT0)
Ct: average viable cell count after 18 hours of incubation on cotton standard fabric C0: average viable cell count immediately after inoculation on cotton standard fabric Tt: average viable cell count after 18 hours of incubation on tubular knitted sample T0: average viable cell count immediately after inoculation on tubular knitted sample Growth value: logCt-logC0
The obtained antibacterial activity values were evaluated according to the following criteria.
◎: Antibacterial activity value of 4.0 or more ○: Antibacterial activity value of 2.2 or more and less than 4.0 ×: Antibacterial activity value of less than 2.2

(抗菌剤保持率)
実施例または比較例で得られた布帛を、洗濯処理前および高温洗濯50回処理後に、蛍光X線分析し、洗濯処理前後での抗菌剤の保持率を測定した。洗濯方法は一般社団法人繊維評価技術協議会「SEKマーク繊維製品の洗濯方法」に規定された高温加速洗濯法に基づいて80℃での洗濯処理を行い、洗剤はJAFET標準洗剤を使用した。抗菌剤の保持率を、下記式より算出した。
抗菌剤保持率(%)=(X/Y)×100
X:高温洗濯50回後の抗菌剤成分量(ppm)
Y:洗濯処理前の抗菌剤成分量(ppm)
(Antibacterial agent retention rate)
The fabrics obtained in the examples and comparative examples were subjected to X-ray fluorescence analysis before washing and after 50 high-temperature washings to measure the retention rate of the antibacterial agent before and after the washing. The washing method was based on the high-temperature accelerated washing method specified in the "SEK mark textile product washing method" by the Japan Textile Evaluation Technology Council, and washing was performed at 80°C, using the JAFET standard detergent. The retention rate of the antibacterial agent was calculated from the following formula.
Antibacterial agent retention rate (%) = (X/Y) x 100
X: Amount of antibacterial agent (ppm) after 50 high-temperature washes
Y: Amount of antibacterial agent before washing (ppm)

(発色性の評価(L値))
発色性は、試料をJIS Z 8729(L*a*b*表色系及びL*u*v*表色系による物体色の表示方法)に示すL*a*b*表色系で測定した。
(Evaluation of Color Development (L Value))
The color development was measured by measuring the sample using the L*a*b* color system as specified in JIS Z 8729 (method of expressing object color using the L*a*b* color system and the L*u*v* color system).

(風合いの評価(布帛特性))
試験者3名により官能試験を行い、生地を指先で掴んだときに感じる生地の膨らみ感について、以下の基準に従い、評価した。
極めて良好・・・4点
良好 ・・・3点
若干不良 ・・・1点
不良 ・・・0点
次に、試験者3名の合計点から、以下のように風合いを評価した。
◎・・・10点以上
○・・・8点以上9点以下
△・・・6点以上7点以下
×・・・5点以下
(Evaluation of Texture (Fabric Properties))
A sensory test was conducted by three testers, and the feel of the dough's puffiness felt when the dough was grasped with the fingertips was evaluated according to the following criteria.
Extremely good: 4 points Good: 3 points Slightly poor: 1 point Poor: 0 point Next, the feel was evaluated as follows based on the total score given by the three examiners.
◎...10 points or more ○...8 points or more and 9 points or less △...6 points or more and 7 points or less ×...5 points or less

(実施例1)
平均粒子径20nmの微粒子状シリカを1.0重量%含有し、平均粒子経2.0μmの富士ケミカル株式会社製銀ガラス系抗菌剤「バクテキラー FK-65B」を5.0重量%含有したポリエチレンテレフタレートを使用し、紡糸温度287℃、巻取り速度4000m/分で溶融紡糸し、64dtex/12フィラメントの熱可塑性繊維(A)を得た。次に、平均粒子経20nmの微粒子状シリカを1.0重量%含有したポリエチレンテレフタレートを使用し、紡糸温度294℃、巻取り速度2800m/分で溶融紡糸し、86dtex/36フィラメントの熱可塑性繊維(B)を得た。上記で得られた熱可塑性繊維(A)および熱可塑性繊維(B)を3%のオーバーフィード率になるようにしながら、両方の糸を300m/分の速度でインターレースノズルに供給して混繊・交絡加工を行い、150dtex/48フィラメントの混繊糸を得た。次いでレピア織機を使用して、経糸および緯糸に前記混繊糸を100%使用して、布帛を得た。次いで、前記布帛をポリエステル100%生地の加工工程に準じて加工(連続式精錬-プレセット(190℃×1分)-減量(20%)-染色(130℃×30分)-ファイナルセット(170℃×1分))した。染色は、高圧液流染色機を用い、分散黒色染料を13.0%omfの濃度で浴比1:15、130℃×30分の条件で行い、ハイドロサルファイト1g/Lを含む水溶液にて80℃で15分間還元洗浄して黒色に染色した布帛を得た。
得られた布帛について、発色性、風合い、抗菌性をそれぞれ評価した結果を表1に示す。
Example 1
Polyethylene terephthalate containing 1.0% by weight of particulate silica having an average particle diameter of 20 nm and 5.0% by weight of a silver glass-based antibacterial agent "Bactekiler FK-65B" manufactured by Fuji Chemical Co., Ltd. having an average particle diameter of 2.0 μm was used, and melt-spun at a spinning temperature of 287° C. and a take-up speed of 4000 m/min to obtain a thermoplastic fiber (A) of 64 dtex/12 filaments. Next, polyethylene terephthalate containing 1.0% by weight of particulate silica having an average particle diameter of 20 nm was used, and melt-spun at a spinning temperature of 294° C. and a take-up speed of 2800 m/min to obtain a thermoplastic fiber (B) of 86 dtex/36 filaments. The thermoplastic fiber (A) and the thermoplastic fiber (B) obtained above were fed to an interlace nozzle at a speed of 300 m/min to be mixed and entangled, while maintaining an overfeed rate of 3%, to obtain a mixed fiber yarn of 150 dtex/48 filaments. Then, a rapier loom was used to obtain a fabric using 100% of the blended yarn for the warp and weft. The fabric was then processed in accordance with the processing steps for 100% polyester fabric (continuous scouring-presetting (190°C x 1 min)-weight reduction (20%)-dyeing (130°C x 30 min)-final setting (170°C x 1 min)). Dyeing was performed using a high-pressure jet dyeing machine with a disperse black dye at a concentration of 13.0% omf under the conditions of a bath ratio of 1:15 and 130°C x 30 min, and reduction washing was performed at 80°C for 15 min in an aqueous solution containing 1 g/L of hydrosulfite to obtain a fabric dyed black.
The obtained fabric was evaluated for color development, texture, and antibacterial properties, and the results are shown in Table 1.

(実施例2)
芯糸と側糸の重量比率を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
Example 2
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the weight ratio of the core yarn and the side yarn was changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(実施例3)
芯糸と側糸の重量比率を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
Example 3
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the weight ratio of the core yarn and the side yarn was changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(実施例4)
実施例1と同様にして混繊糸を作製し、経糸としてこの混繊糸と、ポリエステルマルチフィラメント仮撚り加工糸150dtex/48フィラメントを1:1の配列になるように使用し、緯糸としてポリエステルマルチフィラメント仮撚り加工糸150dtex/48フィラメントを使用し、生地全体の使用比率を混繊糸が30%、ポリエステルマルチフィラメント仮撚り加工糸が70%としたこと以外は、実施例1と同様にして布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
Example 4
A mixed yarn was prepared in the same manner as in Example 1, and a fabric was obtained in the same manner as in Example 1, except that this mixed yarn and a polyester multifilament false twist textured yarn of 150 dtex/48 filaments were used as the warp yarn in a 1:1 arrangement, a polyester multifilament false twist textured yarn of 150 dtex/48 filaments was used as the weft yarn, and the overall usage ratio of the mixed yarn was 30% and the polyester multifilament false twist textured yarn was 70%. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(実施例5)
芯糸及び側糸の無機粒子の含有量を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
Example 5
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the contents of the inorganic particles in the core yarn and the side yarn were changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(実施例6)
芯糸の抗菌剤の含有量を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
Example 6
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the content of the antibacterial agent in the core yarn was changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(比較例1)
芯糸の抗菌剤の平均粒子径を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 1)
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the average particle size of the antibacterial agent in the core yarn was changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(比較例2)
芯糸及び側糸の無機粒子の平均粒子径を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 2)
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the average particle diameter of the inorganic particles in the core yarn and the side yarn was changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(比較例3)
芯糸の抗菌剤の含有量を表1に示すように変更した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 3)
A mixed yarn and a fabric were obtained in the same manner as in Example 1, except that the content of the antibacterial agent in the core yarn was changed as shown in Table 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(比較例4)
芯糸及び側糸に無機粒子を使用せず紡糸した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 4)
Except for the fact that the core yarn and side yarn were spun without using inorganic particles, a mixed yarn and a fabric were obtained in the same manner as in Example 1. The evaluation results of color development, texture and antibacterial property are shown in Table 1.

(比較例5)
芯糸に抗菌剤を使用せず紡糸した以外は、実施例1と同様にして混繊糸を得た。次いでレピア織機を使用して、経糸および緯糸に前記混繊糸を100%使用して、布帛を得た。次いで、前記布帛をポリエステル100%生地の加工工程に準じて加工(連続式精錬-プレセット(190℃×1分)-減量(20%)-染色(130℃×30分:同時抗菌加工)-後加工(180℃×1分)-ファイナルセット(170℃×1分))した。染色は、高圧液流染色機を用い、分散黒色染料を13.0%omfの濃度で浴比1:15、130℃×30分の条件で行い、ハイドロサルファイト1g/Lを含む水溶液にて80℃で15分間還元洗浄して黒色に染色した布帛を得た。なお、この同時抗菌加工は酸化亜鉛系抗菌剤を使用した。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 5)
A mixed yarn was obtained in the same manner as in Example 1, except that the core yarn was spun without using an antibacterial agent. A rapier loom was then used to obtain a fabric using 100% of the mixed yarn as the warp and weft. The fabric was then processed in the same manner as for a 100% polyester fabric (continuous scouring - presetting (190°C x 1 min) - weight reduction (20%) - dyeing (130°C x 30 min: simultaneous antibacterial treatment) - post-processing (180°C x 1 min) - final setting (170°C x 1 min)). Dyeing was performed using a high-pressure jet dyeing machine with a disperse black dye at a concentration of 13.0% omf under the conditions of a bath ratio of 1:15 and 130°C x 30 min, and reduction washing was performed at 80°C for 15 minutes in an aqueous solution containing 1 g/L of hydrosulfite to obtain a fabric dyed black. A zinc oxide-based antibacterial agent was used for this simultaneous antibacterial treatment. The evaluation results of color development, texture and antibacterial properties are shown in Table 1.

(比較例6)
芯糸に抗菌剤を使用せず紡糸した以外は、実施例1と同様にして混繊糸を得た。次いでレピア織機を使用して、経糸および緯糸に前記混繊糸を100%使用して、布帛を得た。次いで、前記布帛をポリエステル100%生地の加工工程に準じて加工(連続式精錬-プレセット(190℃×1分)-減量(20%)-染色(130℃×30分:同時抗菌加工)-後加工(180℃×1分)-ファイナルセット(170℃×1分))した。染色は、高圧液流染色機を用い、分散黒色染料を13.0%omfの濃度で浴比1:15、130℃×30分の条件で行い、ハイドロサルファイト1g/Lを含む水溶液にて80℃で15分間還元洗浄して黒色に染色した布帛を得た。なお、この同時抗菌加工は窒素硫黄系抗菌剤を使用した。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 6)
A mixed yarn was obtained in the same manner as in Example 1, except that the core yarn was spun without using an antibacterial agent. A rapier loom was then used to obtain a fabric using 100% of the mixed yarn as the warp and weft. The fabric was then processed in the same manner as for a 100% polyester fabric (continuous scouring - presetting (190°C x 1 min) - weight reduction (20%) - dyeing (130°C x 30 min: simultaneous antibacterial treatment) - post-processing (180°C x 1 min) - final setting (170°C x 1 min)). Dyeing was performed using a high-pressure jet dyeing machine with a disperse black dye at a concentration of 13.0% omf under the conditions of a bath ratio of 1:15 and 130°C x 30 min, and reduction washing was performed at 80°C for 15 minutes in an aqueous solution containing 1 g/L of hydrosulfite to obtain a fabric dyed black. A nitrogen-sulfur-based antibacterial agent was used for this simultaneous antibacterial treatment. The evaluation results of color development, texture and antibacterial properties are shown in Table 1.

(比較例7)
芯糸に抗菌剤を使用せず紡糸した以外は、実施例1と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 7)
Except for the fact that the core yarn was spun without using an antibacterial agent, a mixed yarn and a fabric were obtained in the same manner as in Example 1. The evaluation results of color development, texture, and antibacterial property are shown in Table 1.

(比較例8)
芯糸及び側糸に無機粒子を使用せず紡糸し、芯糸と側糸の重量比率を表1に示すように変更した以外は、比較例6と同様にして混繊糸および布帛を得た。発色性、風合い、抗菌性の評価結果を表1に示す。
(Comparative Example 8)
A mixed yarn and a fabric were obtained in the same manner as in Comparative Example 6, except that the core yarn and the side yarn were spun without using inorganic particles and the weight ratio of the core yarn to the side yarn was changed as shown in Table 1. The evaluation results of color development, texture and antibacterial property are shown in Table 1.

実施例1~6は、芯成分に適切な含有量と平均粒子径の無機粒子および無機系抗菌剤を含有したポリエステル系樹脂からなる熱可塑性繊維、鞘成分に適切な含有量と平均粒子径の無機粒子を含有したポリエステル系樹脂からなる熱可塑性繊維を使用し、芯糸と側糸の重量比率が適切な範囲である混繊糸を使用したため、風合いが良好で、十分な抗菌性を維持し、発色性も良好であることがわかった。また、洗濯後でも抗菌性が低下することがなく、洗濯耐久性を有することがわかった。 In Examples 1 to 6, thermoplastic fibers made of polyester resin containing inorganic particles with an appropriate content and average particle size and inorganic antibacterial agent as the core component, thermoplastic fibers made of polyester resin containing inorganic particles with an appropriate content and average particle size as the sheath component, and mixed yarns with an appropriate weight ratio of core yarn to side yarn were used, and it was found that the texture was good, sufficient antibacterial properties were maintained, and color development was also good. It was also found that the antibacterial properties did not decrease even after washing, and the product had washing durability.

一方、比較例1は、無機系抗菌剤の平均粒子径が大きいため、繊維から無機系抗菌剤の粒子の脱落などが起き、洗濯後の抗菌性が劣ることがわかった。比較例2は、無機粒子の平均粒子径が大きいため、大きな凹凸の発生に基づく色のくすみが発生し、発色性が劣ることがわかった。比較例3は、無機系抗菌剤の含有量が少ないため、抗菌性が劣ることがわかった。比較例4は、無機粒子を含有していないため、発色性が劣ることがわかった。比較例5、6は、抗菌剤を後加工で付与しているため、洗濯処理によって抗菌加工剤の脱落などが起き、洗濯後の抗菌性が劣ることがわかった。比較例7は、抗菌剤を付与していないため、抗菌性が劣ることがわかった。比較例8は抗菌剤を後加工で付与しているため、洗濯後の抗菌性が劣り、さらに無機粒子を含有せず、混繊糸の芯糸と側糸の重量比率が適切な範囲を満たさないため、風合いと発色性に劣ることがわかった。 On the other hand, in Comparative Example 1, the average particle diameter of the inorganic antibacterial agent was large, so that the inorganic antibacterial agent particles fell off from the fibers, and the antibacterial properties after washing were poor. In Comparative Example 2, the average particle diameter of the inorganic particles was large, so that the color became dull due to the occurrence of large unevenness, and the color development was poor. In Comparative Example 3, the content of the inorganic antibacterial agent was low, so that the antibacterial properties were poor. In Comparative Example 4, since no inorganic particles were contained, the color development was poor. In Comparative Examples 5 and 6, since the antibacterial agent was added in the post-processing, the antibacterial processing agent fell off due to the washing treatment, and the antibacterial properties after washing were poor. In Comparative Example 7, since no antibacterial agent was added, the antibacterial properties after washing were poor because the antibacterial agent was added in the post-processing. In Comparative Example 8, since the antibacterial agent was added in the post-processing, the antibacterial properties after washing were poor, and furthermore, since no inorganic particles were contained, and the weight ratio of the core yarn and the side yarn of the blended yarn did not satisfy the appropriate range, the texture and color development were poor.

本発明の抗菌性ポリエステル繊維は、操業性よく低コストで得ることができ、抗菌性能と風合い、発色性に優れている。このため、紳士・婦人礼服のような、深色と抗菌防臭性、仕立て映えが要求される衣料に好適に用いることができる。
The antibacterial polyester fiber of the present invention can be obtained with good operability and low cost, and has excellent antibacterial performance, texture, and color development. Therefore, it can be suitably used for clothing such as men's and women's formal wear, which requires deep color, antibacterial and deodorizing properties, and good tailoring.

Claims (4)

熱可塑性繊維(A)を芯糸、熱可塑性繊維(B)を側糸として含む混繊糸であり、前記熱可塑性繊維(A)は平均粒子径が0.1~10μmであり、銀ガラス系抗菌剤である無機系抗菌剤を熱可塑性繊維(A)に対して1.0~15重量%含有し、かつ平均粒子径が1~100nmである無機粒子を熱可塑性繊維(A)に対して0.5~10重量%含有し、前記熱可塑性繊維(B)は平均粒子径が1~100nmである無機粒子を熱可塑性繊維(B)に対して0.5~10重量%含有し、前記熱可塑性繊維(A)と前記熱可塑性繊維(B)の重量比率がA:B=30:70~60:40である、混繊糸。 A mixed yarn including a thermoplastic fiber (A) as a core yarn and a thermoplastic fiber (B) as a side yarn, the thermoplastic fiber (A) having an average particle size of 0.1 to 10 μm, containing an inorganic antibacterial agent which is a silver glass-based antibacterial agent in an amount of 1.0 to 15% by weight based on the thermoplastic fiber (A), and containing inorganic particles having an average particle size of 1 to 100 nm in an amount of 0.5 to 10% by weight based on the thermoplastic fiber (A), the thermoplastic fiber (B) containing inorganic particles having an average particle size of 1 to 100 nm in an amount of 0.5 to 10% by weight based on the thermoplastic fiber (B), and the weight ratio of the thermoplastic fiber (A) to the thermoplastic fiber (B) is A:B=30:70 to 60:40. 前記熱可塑性繊維(A)および前記熱可塑性繊維(B)を構成する熱可塑性樹脂がポリエステル系樹脂である、請求項1に記載の混繊糸。 The blended yarn according to claim 1, wherein the thermoplastic resin constituting the thermoplastic fiber (A) and the thermoplastic fiber (B) is a polyester-based resin. 一般社団法人繊維評価技術協議会「SEKマーク繊維製品の洗濯方法」に規定された高温加速洗濯法に基づいて80℃での洗濯処理を行った後の前記無機系抗菌剤の保持率が80%以上である、請求項1または請求項2に記載の混繊糸。 The mixed yarn according to claim 1 or claim 2, wherein the retention rate of the inorganic antibacterial agent after washing at 80°C based on the high temperature accelerated washing method specified in the "SEK mark textile product washing method" of the Japan Textile Evaluation Technology Council, is 80% or more. 請求項1~請求項のいずれか一項に記載の混繊糸を繊維構造物全体に対して25~100重量%用いてなる繊維構造物。

A fiber structure comprising the mixed yarn according to any one of claims 1 to 3 in an amount of 25 to 100% by weight based on the total weight of the fiber structure.

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