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JP7636713B2 - Glass plate manufacturing apparatus and method - Google Patents
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JP7636713B2 - Glass plate manufacturing apparatus and method - Google Patents

Glass plate manufacturing apparatus and method Download PDF

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JP7636713B2
JP7636713B2 JP2021060603A JP2021060603A JP7636713B2 JP 7636713 B2 JP7636713 B2 JP 7636713B2 JP 2021060603 A JP2021060603 A JP 2021060603A JP 2021060603 A JP2021060603 A JP 2021060603A JP 7636713 B2 JP7636713 B2 JP 7636713B2
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glass sheet
waste outlet
cutting
chamber
transport path
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JP2022156757A (en
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幸雄 三宅
勲 奥山
洋平 桐畑
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Nippon Electric Glass Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
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Description

本発明は、ガラス板の製造装置、及びガラス板の製造方法の改良に関する。 The present invention relates to an improved glass sheet manufacturing apparatus and method.

周知のように、ガラス板を製造するための手法としては、オーバーフローダウンドロー法、スロットダウンドロー法、リドロー法に代表されるダウンドロー法を利用した手法や、フロート法を利用した手法が広く採用されている。これらの手法を利用したガラス板の製造工程の一例としては、以下のようなものが挙げられる。 As is well known, the most widely used methods for manufacturing glass sheets include downdraw methods such as the overflow downdraw method, the slot downdraw method, and the redraw method, and the float method. Examples of glass sheet manufacturing processes using these methods include the following:

はじめに、溶融ガラスからガラスリボンを連続的に成形する。このとき、ガラスリボンの幅方向の両端部には、中央部と比較して厚みの大きい耳部と称される部位が形成される。次に、ガラスリボンを所定の長さ毎に幅方向に切断することで、ガラスリボンから製品ガラス板の元となるガラス板を繰り返し切り出す。次に、これらのガラス板から耳部を含む不要部(製品にならない部位)を切断して分離させる。その後、不要部を分離させたガラス板に対して、研削・研磨加工や洗浄処理等の各種処理を施すことで、製品ガラス板が製造される。 First, a glass ribbon is continuously formed from molten glass. At this time, portions called ears, which are thicker at both ends of the glass ribbon in the width direction compared to the center portion, are formed. Next, the glass ribbon is cut in the width direction at predetermined lengths, and glass plates that will become the base of product glass plates are repeatedly cut out from the glass ribbon. Next, unnecessary portions (portions that do not become products), including the ears, are cut and separated from these glass plates. After that, the glass plates from which the unnecessary portions have been separated are subjected to various processes such as grinding, polishing, and cleaning to produce product glass plates.

ここで、ダウンドロー法を利用してガラス板を製造する場合には、成形後のガラスリボンが縦姿勢(鉛直姿勢)をとった状態にある。そのため、平面的なスペースを省略する観点等から、縦姿勢のガラスリボンから切り出したガラス板について、これを縦姿勢のまま搬送すると共に、その搬送経路上にてガラス板から不要部を切断する場合がある。特許文献1には、不要部の切断を行う切断室から、階下に設けられた廃棄室へ、切断された不要部を落下廃棄することで、効率良くガラス板を製造する方法が開示されている。この方法を用いる場合、廃棄室へ落下した不要部からガラス粉が発生し、廃棄室内に浮遊する。ガラス板へのガラス粉の付着を防ぐため、廃棄室内の気圧は切断室内の気圧より低く保たれている。 Here, when a glass sheet is manufactured using the down-draw method, the glass ribbon after molding is in a vertical position (vertical position). Therefore, from the viewpoint of saving planar space, the glass sheet cut from the vertically oriented glass ribbon may be transported in the vertical position while cutting off the unnecessary parts from the glass sheet on the transport path. Patent Document 1 discloses a method for efficiently manufacturing glass sheets by dropping and discarding the cut-off unnecessary parts from a cutting chamber where the unnecessary parts are cut off into a disposal chamber provided on a floor below. When this method is used, glass powder is generated from the unnecessary parts that have fallen into the disposal chamber and floats in the disposal chamber. To prevent the glass powder from adhering to the glass sheet, the air pressure in the disposal chamber is kept lower than the air pressure in the cutting chamber.

特開2020-176038号公報JP 2020-176038 A

上記製造方法を用いる場合、切断室と廃棄室との気圧差により、切断室から廃棄室へ向かう気流が発生し、搬送中のガラス板に揺れを発生させるという問題があった。ガラス板の揺れが大きくなると、周囲の構造物に衝突し、ガラス板が破損するおそれがある。 When using the above manufacturing method, there was a problem in that the difference in air pressure between the cutting chamber and the disposal chamber would generate an air current flowing from the cutting chamber to the disposal chamber, causing the glass plate to shake during transportation. If the glass plate shakes too much, it may collide with surrounding structures and be damaged.

上記の事情に鑑みてなされた本発明は、切断室から廃棄室へ向かう気流によるガラス板の揺れを低減し、ガラス板の破損を防止することを課題とする。 The present invention was developed in consideration of the above circumstances, and aims to reduce the shaking of the glass plate caused by the airflow from the cutting chamber to the disposal chamber, thereby preventing the glass plate from being damaged.

上記課題を解決すべく創案されたガラス板の製造装置は、縦姿勢のガラス板を搬送経路に沿って搬送する搬送機構と、前記搬送経路の途中に設けられた切断室と、前記搬送経路で前記ガラス板から不要部を切断して分離させる切断機構と、切断前後で前記不要部を保持可能な保持部材と、前記切断室の下方に設けられ前記切断室より気圧を低く保たれた廃棄室と、前記保持部材の保持の解除に伴って落下する切断後の前記不要部を前記廃棄室に排出して廃棄するための廃棄口と、を備えたガラス板の製造装置であって、前記搬送経路から前記廃棄口へ向かう気流を遮る遮蔽部材が設けられていることを特徴とする。廃棄室は切断室より気圧が低く保たれているため、切断室から廃棄口を経て廃棄室へ向かう気流が生じる。この気流によって搬送経路に沿って搬送されるガラス板が揺れ、周囲の構造物に衝突して破損するおそれがある。上記の構成によれば、搬送経路から廃棄室へ向かう気流を遮蔽部材で遮ることができるため、ガラス板の揺れを低減し、破損を防止することができる。 The glass plate manufacturing device invented to solve the above problem includes a conveying mechanism that conveys a vertically oriented glass plate along a conveying path, a cutting chamber provided in the middle of the conveying path, a cutting mechanism that cuts and separates unnecessary parts from the glass plate along the conveying path, a holding member that can hold the unnecessary parts before and after cutting, a waste chamber provided below the cutting chamber and maintained at a lower air pressure than the cutting chamber, and a waste outlet for discharging the unnecessary parts after cutting that fall when the holding member is released into the waste chamber and discarding them, and is characterized in that a shielding member is provided to block the airflow from the conveying path toward the waste outlet. Since the waste chamber is maintained at a lower air pressure than the cutting chamber, an airflow is generated from the cutting chamber through the waste outlet to the waste chamber. This airflow may cause the glass plate conveyed along the conveying path to shake, colliding with surrounding structures and causing damage. According to the above configuration, the airflow from the conveying path toward the waste chamber can be blocked by the shielding member, thereby reducing the shaking of the glass plate and preventing damage.

上記の構成において、前記遮蔽部材は、前記搬送経路と前記廃棄口との間に配置され、上下方向に伸びる防風部材であることが好ましい。このような構成によれば、縦姿勢のガラス板に沿うように防風部材を配置することができ、ガラス板の揺れを効果的に低減することができる。 In the above configuration, it is preferable that the shielding member is a windbreak member that is disposed between the transport path and the disposal outlet and extends in the vertical direction. With this configuration, the windbreak member can be disposed so as to follow the glass plate in a vertical position, and shaking of the glass plate can be effectively reduced.

上記の構成において、前記廃棄口は、前記搬送経路の上流側に位置する上流側廃棄口と、前記搬送経路の下流側に位置する下流側廃棄口とを備え、前記上流側廃棄口のうちで前記搬送経路の上流側に前記防風部材である第一防風部材が配置され、前記上流側廃棄口のうちで前記搬送経路の下流側が第一閉塞部材で閉塞され、前記下流側廃棄口のうちで前記搬送経路の下流側に前記防風部材である第二防風部材が配置され、前記下流側廃棄口のうちで前記搬送経路の上流側が第二閉塞部材で閉塞されることが好ましい。このような構成によれば、上流側廃棄口と下流側廃棄口を備えることにより、ガラス板の上流側と下流側それぞれから切断後された不要部を、並行して廃棄することができる。また、上流側に第一防風部材を配置すると共に下流側に第二防風部材を配置することにより、不要部を廃棄口上に移動させる際に第一防風部材及び第二防風部材が阻害することを防止できる。さらに、第一閉塞部材及び第二閉塞部材で廃棄口の一部を閉塞することにより、切断室から廃棄室へ向かう気流を遮ることができ、ガラス板の揺れをより確実に低減することができる。 In the above configuration, the waste outlet includes an upstream waste outlet located on the upstream side of the conveying path and a downstream waste outlet located on the downstream side of the conveying path, and it is preferable that the first windbreak member, which is the windbreak member, is arranged on the upstream side of the conveying path among the upstream waste outlets, the downstream side of the conveying path is blocked by a first blocking member among the upstream waste outlets, the second windbreak member, which is the windbreak member, is arranged on the downstream side of the conveying path among the downstream waste outlets, and the upstream side of the conveying path is blocked by a second blocking member among the downstream waste outlets. According to this configuration, by providing the upstream waste outlet and the downstream waste outlet, the unnecessary parts cut from the upstream side and the downstream side of the glass sheet can be discarded in parallel. In addition, by arranging the first windbreak member on the upstream side and the second windbreak member on the downstream side, it is possible to prevent the first windbreak member and the second windbreak member from obstructing the movement of the unnecessary parts onto the waste outlet. Furthermore, by blocking part of the waste port with the first and second blocking members, the airflow from the cutting chamber to the waste chamber can be blocked, and the shaking of the glass plate can be more reliably reduced.

上記の構成において、前記遮蔽部材は、前記廃棄口を開閉するシャッタであることが好ましい。このような構成によれば、シャッタによって廃棄口を閉じることにより、切断室から廃棄口を経て廃棄室へ向かう気流を遮ることができ、より確実にガラス板の揺れを低減することができる。 In the above configuration, it is preferable that the shielding member is a shutter that opens and closes the waste opening. With this configuration, by closing the waste opening with the shutter, it is possible to block the air flow from the cutting chamber through the waste opening to the waste chamber, and it is possible to more reliably reduce the shaking of the glass plate.

上記の構成において、前記廃棄口は、前記不要部を前記廃棄口に案内するように傾斜する滑り台状の案内部材を有することが好ましい。このような構成によれば、切断後の不要部を廃棄口へ落下させ、廃棄する際に、不要部が滑り台状の案内部材に沿って移動することから、不要部を確実に廃棄口に到達させることができる。 In the above configuration, it is preferable that the disposal outlet has a slide-like guide member that is inclined so as to guide the unnecessary part to the disposal outlet. With this configuration, when the unnecessary part after cutting is dropped into the disposal outlet and discarded, the unnecessary part moves along the slide-like guide member, so that the unnecessary part can be reliably delivered to the disposal outlet.

上記の構成において、前記ガラス板の厚さは、0.35mm以下であることが好ましい。ガラス板が薄いほど、気流による揺れが大きくなり、また、衝突した場合に破損するおそれも高まる。このような構成によれば、ガラス板の揺れを低減し、破損を防止する発明の効果が顕著に顕れる。 In the above configuration, the thickness of the glass plate is preferably 0.35 mm or less. The thinner the glass plate, the greater the vibration caused by the air current and the greater the risk of breakage in the event of a collision. With this configuration, the effect of the invention, which reduces the vibration of the glass plate and prevents breakage, is significantly manifested.

また、本発明に係るガラス板の製造方法は、縦姿勢のガラス板を搬送経路に沿って搬送する搬送工程と、前記搬送経路の途中に設けられた切断室内で前記ガラス板から不要部を切断して分離させる切断工程と、切断前後で前記不要部を保持可能な保持部材を用いて切断後の前記不要部を廃棄口に落下させ、前記切断室より気圧を低く保たれた廃棄室に前記不要部を廃棄する廃棄工程と、を有するガラス板の製造方法であって、前記搬送経路から前記廃棄口へ向かう気流が遮蔽部材によって遮られた状態で、前記搬送工程において前記搬送経路に沿って前記ガラス板を搬送することを特徴とする。このような構成によれば、切断室から廃棄室へ向かう気流を遮ることでガラス板の揺れを低減し、ガラス板の破損を防止することができる。 The method for manufacturing a glass plate according to the present invention includes a conveying step of conveying a vertically oriented glass plate along a conveying path, a cutting step of cutting and separating an unnecessary portion from the glass plate in a cutting chamber provided midway along the conveying path, and a disposal step of dropping the unnecessary portion after cutting into a disposal outlet using a holding member capable of holding the unnecessary portion before and after cutting, and disposing of the unnecessary portion in a disposal chamber whose air pressure is kept lower than that of the cutting chamber, and is characterized in that the glass plate is conveyed along the conveying path in the conveying step in a state in which the airflow from the conveying path toward the disposal outlet is blocked by a blocking member. With this configuration, the shaking of the glass plate can be reduced by blocking the airflow from the cutting chamber toward the disposal chamber, and damage to the glass plate can be prevented.

本発明によれば、切断室から廃棄室へ向かう気流によるガラス板の揺れを低減し、ガラス板の破損を防止することができる。 According to the present invention, it is possible to reduce the shaking of the glass plate caused by the air flow from the cutting chamber to the disposal chamber, thereby preventing the glass plate from being damaged.

図1は、ガラス板の製造装置及び製造方法を示す断面図である。FIG. 1 is a cross-sectional view showing an apparatus and method for producing a glass sheet. 図2は、切断工程を実行する際の折割機構及び廃棄口を示す平面図である。FIG. 2 is a plan view showing the breaking mechanism and the disposal outlet when the cutting step is performed. 図3は、切断工程を実行する際の折割機構及び廃棄口を示す正面図である。FIG. 3 is a front view showing the breaking mechanism and the disposal outlet when the cutting step is performed. 図4は、廃棄工程を実行する際の折割機構及び廃棄口を示す平面図である。FIG. 4 is a plan view showing the breaking mechanism and the disposal port when the disposal step is performed. 図5は、廃棄工程を実行する際の折割機構及び廃棄口を示す正面図である。FIG. 5 is a front view showing the breaking mechanism and the disposal port when the disposal step is performed. 図6は、廃棄口を示す斜視図である。FIG. 6 is a perspective view showing the disposal port.

以下、添付図面に従って、本発明に係るガラス板の製造装置の一実施形態について説明する。なお、実施形態の説明で参照する複数の図面の相互間において、X方向同士、Y方向同士、Z方向同士は、同方向である。また、X方向、Y方向、Z方向は互いに直交する方向である。 One embodiment of the glass plate manufacturing apparatus according to the present invention will be described below with reference to the attached drawings. Note that, in the drawings referred to in the description of the embodiment, the X directions, the Y directions, and the Z directions are the same. Also, the X direction, the Y direction, and the Z direction are perpendicular to each other.

図1に示すように、製造装置1は、切断室2と、廃棄室3と、搬送経路R(後述の図2参照)に沿って搬送方向Dにガラス板Gを搬送する搬送機構4とを備える。製造装置1は、複数階建て構造の建築物に設けられ、切断室2は、廃棄室3の上階に位置する。この製造装置1は、切断室2内にてガラス板Gから製品にならない不要部G2を切断して分離させ、切断後の不要部G2について、落下による廃棄室3への廃棄を行うように構成されている。 As shown in FIG. 1, the manufacturing device 1 includes a cutting chamber 2, a disposal chamber 3, and a transport mechanism 4 that transports the glass sheet G in a transport direction D along a transport path R (see FIG. 2 described below). The manufacturing device 1 is installed in a multi-story building, and the cutting chamber 2 is located on an upper floor of the disposal chamber 3. This manufacturing device 1 is configured to cut and separate unnecessary parts G2 that cannot be made into products from the glass sheet G in the cutting chamber 2, and to drop the unnecessary parts G2 after cutting into the disposal chamber 3 for disposal.

ここで、ガラス板Gは、搬送方向Dにおける上流側に位置する上流側不要部G21と、下流側に位置する下流側不要部G22と、これらとは異なって製品になる製品部G1とを有する。以下の説明では、上流側不要部G21と下流側不要部G22とを区別して表記する。ただし、上流側不要部G21と下流側不要部G22とに共通する説明については、両者を区別せずに単に不要部G2と表記する。上流側不要部G21は搬送中にガラス板Gの最後部となる部位であり、下流側不要部G22は搬送中にガラス板Gの先頭部となる部位である。これら上流側不要部G21及び下流側不要部G22の相互間に存する部位が製品部G1である。なお、不要部G2の各々には、他の部位と比較して厚みの大きい耳部と称される部位が含まれている。しかしながら、この限りではなく、不要部G2に耳部が含まれない場合もある。また、ガラス板Gは厚さが0.35mm以下であることが好ましい。ガラス板Gが薄いほど、切断室2から廃棄口7を経て廃棄室3へ向かう気流による、ガラス板Gの揺れが大きくなり、また、衝突した場合に破損するおそれも高まるため、気流を遮る本発明の効果が顕著に顕れる。 Here, the glass sheet G has an upstream unnecessary part G21 located on the upstream side in the conveying direction D, a downstream unnecessary part G22 located on the downstream side, and a product part G1 that will become a product different from these. In the following description, the upstream unnecessary part G21 and the downstream unnecessary part G22 will be distinguished from each other. However, for the description common to the upstream unnecessary part G21 and the downstream unnecessary part G22, they will not be distinguished from each other and will simply be referred to as the unnecessary part G2. The upstream unnecessary part G21 is the part that becomes the rear part of the glass sheet G during conveyance, and the downstream unnecessary part G22 is the part that becomes the front part of the glass sheet G during conveyance. The part that exists between these upstream unnecessary part G21 and downstream unnecessary part G22 is the product part G1. Each of the unnecessary parts G2 includes a part called an ear part that is thicker than other parts. However, this is not limited, and there are cases where the unnecessary part G2 does not include an ear part. In addition, it is preferable that the glass sheet G has a thickness of 0.35 mm or less. The thinner the glass sheet G, the greater the vibration of the glass sheet G caused by the airflow from the cutting chamber 2 through the waste outlet 7 to the waste chamber 3, and the greater the risk of breakage in the event of a collision, so the effect of the present invention in blocking the airflow becomes more pronounced.

切断室2は、搬送経路Rの途中に設けられ、天井壁21と床壁22と側壁23とを有する。床壁22には、切断後の不要部G2を廃棄室3に排出して廃棄するための廃棄口7が形成されている。この廃棄口7を通じて切断室2と廃棄室3とが空間的に繋がっている。 The cutting chamber 2 is provided midway along the transport path R and has a ceiling wall 21, a floor wall 22, and a side wall 23. The floor wall 22 is formed with a waste port 7 for discharging the unnecessary part G2 after cutting into the waste chamber 3 for disposal. The cutting chamber 2 and the waste chamber 3 are spatially connected through the waste port 7.

廃棄室3は、天井壁31と床壁32と側壁33とを有する。床壁32には、切断室2から落下してくる不要部G2を収容するための箱型の収容容器34が配置されている。この収容容器34は廃棄口7の真下に配置されている。 The disposal chamber 3 has a ceiling wall 31, a floor wall 32, and a side wall 33. A box-shaped storage container 34 is disposed on the floor wall 32 for storing the unnecessary parts G2 that fall from the cutting chamber 2. This storage container 34 is disposed directly below the disposal port 7.

廃棄室3内は、切断室2内よりも気圧が低くなるように調整されている。これにより、廃棄室3へ落下廃棄された不要部G2から発生するガラス粉が切断室2内へ流入することが防止される。また、切断室2内と廃棄室3内との間の気圧差により、切断室2から廃棄口7を経て廃棄室3へ向かう気流が発生する。 The air pressure inside the disposal chamber 3 is adjusted to be lower than that inside the cutting chamber 2. This prevents glass powder generated from the unwanted parts G2 that have fallen into the disposal chamber 3 from flowing into the cutting chamber 2. In addition, the difference in air pressure between the cutting chamber 2 and the disposal chamber 3 generates an air current that flows from the cutting chamber 2 through the disposal port 7 to the disposal chamber 3.

切断室2の搬送方向Dの上流側には、スクライブ室R1が設けられ、切断室2の搬送方向Dの下流側には、検査室R2が設けられる。スクライブ室R1及び検査室R2は、搬送経路Rの途中に設けられる。スクライブ室R1と切断室2の間及び切断室2と検査室R2の間は、図示しない仕切り壁で仕切られている。それらの仕切り壁には、搬送されるガラス板Gを通過させるために、スリット状の開口が設けられる。そのスリット状の開口は、シャッタで開閉することが可能である。 A scribing chamber R1 is provided upstream of the cutting chamber 2 in the conveying direction D, and an inspection chamber R2 is provided downstream of the cutting chamber 2 in the conveying direction D. The scribing chamber R1 and the inspection chamber R2 are provided midway along the conveying path R. The scribing chamber R1 and the cutting chamber 2, and the cutting chamber 2 and the inspection chamber R2 are separated by partition walls (not shown). Slit-shaped openings are provided in these partition walls to allow the glass sheet G being conveyed to pass through. The slit-shaped openings can be opened and closed by a shutter.

搬送機構4は、ガラス板Gの上辺部(製品部G1の上辺部)を把持する複数の把持部材41を備えている。複数の把持部材41は、X方向に延びた図示しないレールに沿って移動が可能となっている。これにより、複数の把持部材41によってガラス板Gを吊り下げ支持した状態でX方向(ガラス板Gの表面に沿う方向)に搬送することが可能となっている。この搬送に伴い、ガラス板Gがスクライブ室R1、切断室2及び検査室R2に搬出入される。 The transport mechanism 4 is equipped with multiple gripping members 41 that grip the upper edge of the glass sheet G (the upper edge of the product part G1). The multiple gripping members 41 are capable of moving along rails (not shown) that extend in the X direction. This makes it possible to transport the glass sheet G in the X direction (the direction along the surface of the glass sheet G) while it is suspended and supported by the multiple gripping members 41. As the glass sheet G is transported, it is carried in and out of the scribing chamber R1, the cutting chamber 2, and the inspection chamber R2.

切断機構5は、スクライブ機構51と、折割機構52とを備えている。 The cutting mechanism 5 includes a scribing mechanism 51 and a breaking mechanism 52.

スクライブ機構51は、搬送機構4によりスクライブ室R1に搬入されてくるガラス板Gに切断の起点となるスクライブ線Sを形成するための機構である。スクライブ機構51は、ガラス板Gの表面上を不要部G2と製品部G1との境界Lに沿って転動しながらスクライブ線Sを形成するスクライブホイール511と、ガラス板Gを裏面側から支持することによってスクライブホイール511によるスクライブ線Sの形成を補助する補助バー512とを備えている。なお、スクライブ線Sの形成後のガラス板Gは、搬送機構4によりスクライブ室R1から搬出された後、搬送経路Rの下流側に搬送されて切断室2に搬入される。 The scribing mechanism 51 is a mechanism for forming a scribe line S, which is the starting point for cutting, on the glass sheet G that is transported into the scribing chamber R1 by the transport mechanism 4. The scribing mechanism 51 is equipped with a scribing wheel 511 that forms the scribe line S by rolling on the front surface of the glass sheet G along the boundary L between the unnecessary portion G2 and the product portion G1, and an auxiliary bar 512 that supports the glass sheet G from the back side and assists the scribing wheel 511 in forming the scribe line S. After the scribe line S is formed, the glass sheet G is transported out of the scribing chamber R1 by the transport mechanism 4, and then transported downstream of the transport path R to be transported into the cutting chamber 2.

図1~図3に示すように、折割機構52は、スクライブ線Sを形成済みのガラス板Gを折り割って切断するための機構であり、切断室2に配置される。折割機構52は、ガラス板Gの製品部G1におけるスクライブ線Sの近傍を表裏から挟んで支持する一対の支持バー521、521と、ガラス板の不要部G2を表面側から裏面側に押し込むのに伴い、スクライブ線Sの周辺部を表面側が凸となるように湾曲させて曲げ応力を作用させる折割バー522とを備えている。なお、詳細は後述するが、不要部G2と分離させた後のガラス板G(製品部G1のみでなるガラス板G)は、切断後の不要部G2との衝突を回避しつつ、搬送経路Rの下流側に搬送され、切断室2から搬出されて検査室R2に搬入される。 As shown in Figures 1 to 3, the bending and splitting mechanism 52 is a mechanism for bending and splitting the glass sheet G on which the scribe line S has been formed, and is arranged in the cutting chamber 2. The bending and splitting mechanism 52 is equipped with a pair of support bars 521, 521 that sandwich and support the vicinity of the scribe line S in the product part G1 of the glass sheet G from the front and back, and a bending and splitting bar 522 that applies bending stress by curving the peripheral part of the scribe line S so that the front side is convex as the unnecessary part G2 of the glass sheet is pressed from the front side to the back side. Note that, as will be described in detail later, the glass sheet G (glass sheet G consisting only of the product part G1) after being separated from the unnecessary part G2 is transported downstream of the transport path R while avoiding collision with the unnecessary part G2 after cutting, and is transported out of the cutting chamber 2 and transported into the inspection chamber R2.

保持部材6は、折割機構52に併設されている。この保持部材6は、切断前後で不要部G2を縦姿勢のまま保持することが可能である。これにより、保持部材6は、切断室2に搬入されたガラス板Gについて、当該ガラス板Gの折割前から不要部G2を保持すると共に、折割中および折割後においても不要部G2を保持する構成となっている。折割中における保持部材6は、折割バー522による不要部G2の押し込み動作に付随して、スクライブ線Sを中心に旋回しながら、矢印Aに沿って廃棄位置Pdまで移動する。 The holding member 6 is provided alongside the bending mechanism 52. This holding member 6 is capable of holding the unnecessary portion G2 in a vertical position before and after cutting. As a result, the holding member 6 is configured to hold the unnecessary portion G2 of the glass sheet G brought into the cutting chamber 2 before bending the glass sheet G, and to hold the unnecessary portion G2 during and after bending. During bending, the holding member 6 moves along the arrow A to the disposal position Pd while rotating around the scribe line S in association with the bending bar 522 pushing in the unnecessary portion G2.

保持部材6は、不要部G2の保持のために、当該不要部G2の吸着保持が可能な複数の吸着部61を備えている。これら複数の吸着部61は上下複数段に並べて配置されている。各吸着部61は、図示しない負圧発生装置(例えば真空ポンプ)と接続されており、負圧発生装置の稼働に伴ってガラス板Gの不要部G2を裏面側から吸着保持することが可能である。さらに、吸着部61は、図4及び図5に示すように、不要部G2を廃棄口7を経て廃棄室3へ落下廃棄する際に、不要部G2に対して裏面側から表面側に流れる向きに真空破壊ガスとしての吸着破壊ガスGs(例えば空気)を噴射することが可能である。 The holding member 6 is provided with a plurality of suction sections 61 capable of suction-holding the unnecessary parts G2 in order to hold the unnecessary parts G2. These suction sections 61 are arranged in a vertical line in multiple tiers. Each suction section 61 is connected to a negative pressure generating device (e.g., a vacuum pump) not shown, and is capable of suction-holding the unnecessary parts G2 of the glass plate G from the back side as the negative pressure generating device operates. Furthermore, as shown in Figures 4 and 5, when the unnecessary parts G2 are dropped and discarded into the disposal chamber 3 through the disposal port 7, the suction section 61 is capable of injecting an adsorption destruction gas Gs (e.g., air) as a vacuum destruction gas in a direction flowing from the back side to the front side of the unnecessary parts G2.

本実施形態では、上流側不要部G21の切断及び下流側不要部G22の切断を並行して行うため、製造装置1はスクライブ機構51、折割機構52、保持部材6をそれぞれ2つずつ備えている。また、切断後の上流側不要部G21の廃棄及び下流側不要部G22の廃棄を並行して行うため、製造装置1は2つの廃棄口7を備えている。以下、搬送経路Rにおける上流側に位置する廃棄口7を上流側廃棄口71、下流側に位置する廃棄口7を下流側廃棄口72と称する。 In this embodiment, in order to cut the upstream unnecessary part G21 and the downstream unnecessary part G22 in parallel, the manufacturing device 1 has two scribing mechanisms 51, two folding mechanisms 52, and two holding members 6. In addition, in order to discard the upstream unnecessary part G21 after cutting and the downstream unnecessary part G22 in parallel, the manufacturing device 1 has two waste outlets 7. Hereinafter, the waste outlet 7 located upstream on the conveying path R will be referred to as the upstream waste outlet 71, and the waste outlet 7 located downstream will be referred to as the downstream waste outlet 72.

図2に示すように、廃棄口7は、平面視で(Z方向から視て)ガラス板Gの搬送経路Rから離間した状態で配置される。図2、図4、及び図6に示すように、上流側廃棄口71上には、落下中の上流側不要部G21を廃棄口7に案内するための上流側誘導部材821及び上流側案内部材811と、上流側廃棄口71の一部を閉塞する第一閉塞部材91と、上流側廃棄口71へ向かう気流を遮る遮蔽部材としての第一防風部材101とが設置されている。また、下流側廃棄口72上には、落下中の下流側不要部G22を廃棄口7に案内するための下流側誘導部材822及び下流側案内部材812と、下流側廃棄口72の一部を閉塞する第二閉塞部材92と、下流側廃棄口72へ向かう気流を遮る遮蔽部材としての第二防風部材102とが設置されている。 2, the waste outlet 7 is arranged in a state separated from the conveying path R of the glass sheet G in a plan view (as viewed from the Z direction). As shown in FIGS. 2, 4, and 6, an upstream guide member 821 and an upstream guide member 811 for guiding the falling upstream unnecessary part G21 to the waste outlet 7, a first blocking member 91 for blocking a part of the upstream waste outlet 71, and a first windbreak member 101 as a shielding member for blocking the air flow toward the upstream waste outlet 71 are installed on the upstream waste outlet 71. Also, a downstream guide member 822 and a downstream guide member 812 for guiding the falling downstream unnecessary part G22 to the waste outlet 7, a second blocking member 92 for blocking a part of the downstream waste outlet 72, and a second windbreak member 102 as a shielding member for blocking the air flow toward the downstream waste outlet 72 are installed on the downstream waste outlet 72.

ここで、以下の説明では、上流側廃棄口71と下流側廃棄口72とを区別して表記する。ただし、上流側廃棄口71と下流側廃棄口72とに共通する説明については、両者を区別せずに単に廃棄口7と表記する。同様に、上流側誘導部材821と下流側誘導部材822、上流側案内部材811と下流側案内部材812、第一防風部材101と第二防風部材102、第一閉塞部材91と第二閉塞部材92についても、それぞれに共通する説明については、両者を区別せずに、誘導部材82、案内部材81、防風部材10、閉塞部材9と表記する。 In the following description, the upstream waste outlet 71 and the downstream waste outlet 72 will be distinguished from each other. However, in the description common to the upstream waste outlet 71 and the downstream waste outlet 72, they will not be distinguished from each other and will simply be referred to as waste outlet 7. Similarly, in the description common to the upstream guide member 821 and the downstream guide member 822, the upstream guide member 811 and the downstream guide member 812, the first windbreak member 101 and the second windbreak member 102, and the first blocking member 91 and the second blocking member 92, they will not be distinguished from each other and will be referred to as guide member 82, guide member 81, windbreak member 10, and blocking member 9.

誘導部材82は、上下方向(Z方向)に伸びるように設置されており、上下方向に直交する断面形状がL字状であると共に、その下端部が廃棄口7の縁部に沿ってそれぞれ固定されている。なお、誘導部材82の上端部は、落下前の不要部G2の上端部と略同一高さに位置している。しかしながら、この限りではなく、誘導部材82の上端部が、落下前の不要部G2の上端部よりも低位置にあってもよいし、高位置にあってもよい。ここで、上流側誘導部材821は、矩形状の上流側廃棄口71のうちで上流側の辺及び搬送経路Rから遠い方の辺に固定されている。また、下流側誘導部材822は、矩形状の下流側廃棄口72のうちで下流側の辺及び搬送経路Rから遠い方の辺に固定されている。 The guide member 82 is installed so as to extend in the vertical direction (Z direction), has an L-shaped cross section perpendicular to the vertical direction, and has its lower end fixed along the edge of the waste outlet 7. The upper end of the guide member 82 is located at approximately the same height as the upper end of the unnecessary part G2 before it falls. However, this is not limited, and the upper end of the guide member 82 may be lower or higher than the upper end of the unnecessary part G2 before it falls. Here, the upstream guide member 821 is fixed to the upstream side and the side farther from the transport path R of the rectangular upstream waste outlet 71. The downstream guide member 822 is fixed to the downstream side and the side farther from the transport path R of the rectangular downstream waste outlet 72.

案内部材81は、切断後の不要部G2を廃棄口7に案内するように傾斜する滑り台形状である。傾斜角は鉛直方向に対して35°以上45°以下であることが好ましい。また、本実施形態では案内部材81は傾斜した平面形状であるが、曲面形状であっても良い。ここで、上流側案内部材811は、上流側へ向かって低くなるように傾斜している。また、下流側案内部材812は、下流側へ向かって低くなるように傾斜している。誘導部材82及び案内部材81により、落下廃棄される不要部G2を正確に廃棄口へ納めることができる。 The guide member 81 has a slide shape that is inclined so as to guide the unnecessary part G2 after cutting to the disposal port 7. The inclination angle is preferably 35° or more and 45° or less with respect to the vertical direction. In addition, although the guide member 81 has an inclined flat shape in this embodiment, it may have a curved shape. Here, the upstream guide member 811 is inclined so as to become lower toward the upstream side. Also, the downstream guide member 812 is inclined so as to become lower toward the downstream side. The guide member 82 and the guide member 81 allow the unnecessary part G2 to be dropped and discarded to be accurately placed in the disposal port.

閉塞部材9は、廃棄口7の一部を閉塞する平面形状の部材であり、廃棄口7の縁部に固定されている。閉塞部材9は、廃棄口7の一部を閉塞することにより、廃棄口7に向かう気流が発生する範囲を制限して狭くする。また、廃棄口7における圧力損失を増加させ、切断室2から廃棄口7を経て廃棄室3へ向かう気流の流量を低減する。閉塞部材9は案内部材81と一体として構成されていても良い。ここで、第一閉塞部材91は上流側廃棄口71の下流側を閉塞している。また、第二閉塞部材92は下流側廃棄口72の上流側を閉塞している。 The blocking member 9 is a flat member that blocks a portion of the waste outlet 7 and is fixed to the edge of the waste outlet 7. By blocking a portion of the waste outlet 7, the blocking member 9 limits and narrows the area in which airflow toward the waste outlet 7 occurs. It also increases the pressure loss at the waste outlet 7 and reduces the flow rate of airflow from the cutting chamber 2 through the waste outlet 7 to the waste chamber 3. The blocking member 9 may be configured integrally with the guide member 81. Here, the first blocking member 91 blocks the downstream side of the upstream waste outlet 71. In addition, the second blocking member 92 blocks the upstream side of the downstream waste outlet 72.

防風部材10は、廃棄口7と搬送経路との間に、上下方向に伸びるように設置される。防風部材10は、上下方向に直交する断面形状が矩形状であると共に、その下端部が廃棄口7の縁部(搬送経路Rから近い方の辺)に固定されている。防風部材10の上端部は、誘導部材82の上端部より低くても良い。また、防風部材10は、誘導部材82と一体として構成されていても良い。ここで、第一防風部材101は、上流側廃棄口71の上流側(搬送経路Rから近い方の辺の上流側)にのみ設置され、下流側は上流側廃棄口71上を不要部G21が通過可能である。また、第二防風部材102は、下流側廃棄口72の下流側(搬送経路Rから近い方の辺の下流側)にのみ設置され、上流側は下流側廃棄口72上を不要部G22が通過可能である。閉塞部材9及び防風部材10により、搬送経路Rから廃棄口7へ向かう気流を効果的に遮ることができる。 The windbreak member 10 is installed between the waste outlet 7 and the transport path so as to extend in the vertical direction. The windbreak member 10 has a rectangular cross-sectional shape perpendicular to the vertical direction, and its lower end is fixed to the edge of the waste outlet 7 (the side closer to the transport path R). The upper end of the windbreak member 10 may be lower than the upper end of the guide member 82. The windbreak member 10 may also be configured as one unit with the guide member 82. Here, the first windbreak member 101 is installed only on the upstream side of the upstream waste outlet 71 (the upstream side of the side closer to the transport path R), and the unnecessary part G21 can pass over the upstream waste outlet 71 on the downstream side. The second windbreak member 102 is installed only on the downstream side of the downstream waste outlet 72 (the downstream side of the side closer to the transport path R), and the unnecessary part G22 can pass over the downstream waste outlet 72 on the upstream side. The blocking member 9 and the windbreak member 10 can effectively block the airflow from the transport path R toward the waste outlet 7.

以下、製造装置1を用いたガラス板の製造方法について説明する。 The following describes a method for manufacturing glass sheets using the manufacturing device 1.

切断工程の実行にあたり、スクライブ線Sが形成済みのガラス板Gが切断室2に搬入されて図2及び図3に示す状態となると、保持部材6の吸着部61が不要部G2の吸着保持を開始する。まず、製品部G1におけるスクライブ線Sの近傍を一対の支持バー521、521により支持しつつ、折割バー522により不要部G2を裏面側に押し込む。これに応じて保持部材6を、スクライブ線Sを中心に旋回させながら、矢印Aに沿って廃棄位置Pdまで移動させる。これにより、表面側(スクライブ線Sが形成された面側)が凸となるようにスクライブ線Sの周辺部が湾曲し、やがてガラス板Gが折り割られて切断される。この時点でガラス板Gから不要部G2が分離される。以上により切断工程が完了し、図4及び図5に示す状態となる。切断後の不要部G2は、依然として保持部材6により保持された状態にある。 When the cutting process is performed, the glass sheet G on which the scribe line S has been formed is carried into the cutting chamber 2 and reaches the state shown in Figures 2 and 3, and the suction part 61 of the holding member 6 starts suction and holding the unnecessary part G2. First, while supporting the vicinity of the scribe line S in the product part G1 with a pair of support bars 521, 521, the unnecessary part G2 is pushed to the back side by the folding bar 522. In response to this, the holding member 6 is moved to the disposal position Pd along the arrow A while rotating around the scribe line S. As a result, the periphery of the scribe line S is curved so that the front side (the surface side on which the scribe line S is formed) becomes convex, and the glass sheet G is eventually folded and cut. At this point, the unnecessary part G2 is separated from the glass sheet G. The cutting process is completed as described above, and the state shown in Figures 4 and 5 is reached. The unnecessary part G2 after cutting is still held by the holding member 6.

切断工程が完了すると、次いで、切断後の不要部G2を廃棄室3に廃棄する廃棄工程を実行する。廃棄工程の実行にあたっては、まず、保持部材6が吸着部61による不要部G2の吸着保持を解除すると共に、吸着部61から誘導部材82に向かう方向に吸着破壊ガスGsを噴射する。これに伴って、図4及び図5に想像線で示すように、不要部G2を縦姿勢のまま誘導部材82側に誘導しつつ廃棄口7に向けて落下させる。落下する不要部は、誘導部材82及び案内部材81によって廃棄口7へ案内され、廃棄室3へ排出される。廃棄室3へ排出された不要部G2は、廃棄室3に配置された収容容器34内に収容される。以上により廃棄工程が完了する。なお、不要部G2と分離させた後のガラス板Gは、不要部G2が搬送経路Rから離間した廃棄位置Pdに移動した後、折割機構52から搬出して搬送経路Rの下流側に搬送される。これにより、不要部G2と、これと分離後のガラス板Gとの衝突が回避される。 After the cutting process is completed, the disposal process is performed to dispose of the unnecessary part G2 after cutting in the disposal chamber 3. In the disposal process, the holding member 6 first releases the suction hold of the unnecessary part G2 by the suction part 61, and injects the suction destruction gas Gs in the direction from the suction part 61 toward the guide member 82. As a result, as shown by imaginary lines in Figures 4 and 5, the unnecessary part G2 is guided toward the guide member 82 while remaining in a vertical position, and is dropped toward the disposal outlet 7. The dropped unnecessary part is guided to the disposal outlet 7 by the guide member 82 and the guide member 81, and is discharged to the disposal chamber 3. The unnecessary part G2 discharged to the disposal chamber 3 is stored in the storage container 34 arranged in the disposal chamber 3. This completes the disposal process. After the unnecessary part G2 is separated from the glass sheet G, the unnecessary part G2 is moved to the disposal position Pd away from the transport path R, and then conveyed out of the break mechanism 52 to the downstream side of the transport path R. This prevents the unwanted part G2 from colliding with the glass plate G after separation.

以上のようなガラス板の製造装置及びガラス板の製造方法は、防風壁として防風部材10を備えることで、搬送経路Rから廃棄口7へ向かう気流を低減し、ガラス板Gの揺れを防止することができる。また、誘導部材82及び案内部材81を備えることで、落下廃棄した不要部G2を確実に廃棄口7へ納めることができる。さらに、閉塞部材9を備えることで、切断室2から廃棄口7を経て廃棄室3へ向かう気流の流量を低減することができ、より確実にガラス板Gの揺れを防止することができる。これにより、例えば、切断室2にガラス板Gを搬入及び搬出する際に、ガラス板Gがスリット状の開口と衝突し難くなり、ガラス板Gの破損を防止できる。 The above-described glass sheet manufacturing apparatus and glass sheet manufacturing method are provided with a windbreak member 10 as a windbreak wall, thereby reducing the airflow from the transport path R toward the waste outlet 7 and preventing the glass sheet G from shaking. Furthermore, the provision of an induction member 82 and a guide member 81 allows the dropped and discarded unnecessary part G2 to be reliably placed in the waste outlet 7. Furthermore, the provision of a blocking member 9 allows the flow rate of the airflow from the cutting chamber 2 through the waste outlet 7 to the waste chamber 3 to be reduced, and shaking of the glass sheet G can be more reliably prevented. As a result, for example, when the glass sheet G is transported into and out of the cutting chamber 2, the glass sheet G is less likely to collide with the slit-shaped opening, preventing damage to the glass sheet G.

なお、本発明は、上記実施形態の構成に限定されるものではなく、上記した作用効果に限定されるものでもない。本発明は、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 The present invention is not limited to the configuration of the above embodiment, nor is it limited to the above-mentioned effects. Various modifications of the present invention are possible without departing from the gist of the present invention.

上記実施形態では、遮蔽部材としての防風部材を用いて、切断室から廃棄口を経て廃棄室へ向かう気流を遮っていたが、これに限定されない。防風部材に代えて又は防風部材に加えて遮蔽部材として廃棄口を開閉するシャッタを用いても良い。切断後の不要部が廃棄口通過する時のみシャッタを開き、それ以外の時(例えばガラス板Gの搬送時)はシャッタを閉じることで、より効率良く切断室から廃棄口を経て廃棄室へ向かう気流を低減することができる。これにより、効果的にガラス板Gの揺れ及び破損を防止できる。 In the above embodiment, a windbreak member is used as a shielding member to block the airflow from the cutting chamber through the waste outlet to the waste chamber, but this is not limited to the above. A shutter that opens and closes the waste outlet may be used as a shielding member instead of or in addition to the windbreak member. By opening the shutter only when the unnecessary parts after cutting pass through the waste outlet and closing the shutter at other times (for example, when the glass sheet G is being transported), the airflow from the cutting chamber through the waste outlet to the waste chamber can be more efficiently reduced. This effectively prevents the glass sheet G from shaking and breaking.

上記実施形態では、保持部材は吸着部による吸着保持を用いて不要部を保持していたが、これに限定されない。開閉動作を行う一対の爪部を設け、一対の爪部を閉じることで不要部を保持しても良い。 In the above embodiment, the holding member holds the unnecessary part by suction using the suction part, but this is not limited. A pair of claw parts that perform opening and closing operations may be provided, and the unnecessary part may be held by closing the pair of claw parts.

上記実施形態では、製造装置はスクライブ機構、折割機構、保持部材、廃棄口、閉塞部材、及び防風部材をそれぞれ2つずつ備え、上流側不要部及び下流側不要部の切断を並行して行い、廃棄を並行して行っていたが、これに限定されない。スクライブ機構、折割機構、保持部材、廃棄口、閉塞部材、及び防風部材をそれぞれ1つずつの備え、上流側不要部及び下流側不要部をそれぞれ別個に切断及び廃棄しても良い。 In the above embodiment, the manufacturing device includes two each of the scribing mechanism, the breaking mechanism, the holding member, the disposal port, the blocking member, and the windbreak member, and the upstream unnecessary portion and the downstream unnecessary portion are cut and disposed of in parallel, but this is not limited to the above. It may also include one each of the scribing mechanism, the breaking mechanism, the holding member, the disposal port, the blocking member, and the windbreak member, and the upstream unnecessary portion and the downstream unnecessary portion are cut and disposed of separately.

上記実施形態では、廃棄口の一部を閉塞部材で閉塞したが、閉塞部材を省略し、廃棄口を小さくしてもよい。既存の設備を有効利用すると共に設備コストを削減する観点では、廃棄口の一部を閉塞部材で閉塞することが好ましい。 In the above embodiment, a portion of the waste outlet is blocked by a blocking member, but the blocking member may be omitted and the waste outlet may be made smaller. From the viewpoint of effectively utilizing existing equipment and reducing equipment costs, it is preferable to block a portion of the waste outlet with a blocking member.

上記実施形態では、防風部材を廃棄口の縁部に沿って設けたが、搬送経路と廃棄口との間に配置されていればよい。効率良く気流を遮る観点では、上記実施形態のように、防風部材を廃棄口の縁部に沿って設けると共に、防風部材を廃棄口の縁部に沿って設けられた誘導部材と隙間なく繋がることが好ましい。また、防風部材の搬送方向の長さL1は、廃棄口の開口の搬送方向の長さL2よりも長いことが好ましく、1.2×L2≦L1≦2.0×L2であることが好ましい。 In the above embodiment, the windbreak member is provided along the edge of the waste outlet, but it is sufficient that it is disposed between the transport path and the waste outlet. From the viewpoint of efficiently blocking the airflow, it is preferable to provide the windbreak member along the edge of the waste outlet as in the above embodiment, and to connect the windbreak member to the guide member provided along the edge of the waste outlet without any gaps. In addition, it is preferable that the length L1 of the windbreak member in the transport direction is longer than the length L2 of the opening of the waste outlet in the transport direction, and it is preferable that 1.2 x L2 ≦ L1 ≦ 2.0 x L2.

本発明は、切断室から廃棄室へ向かう気流によるガラス板の揺れを低減し、ガラス板の破損を防止することに好適に使用することができる。 The present invention can be used effectively to reduce the shaking of glass sheets caused by airflow from the cutting chamber to the disposal chamber, and to prevent breakage of the glass sheets.

1 製造装置
2 切断室
3 廃棄室
4 搬送機構
5 切断機構
6 保持部材
7 廃棄口
71 上流側廃棄口
72 下流側廃棄口
81 案内部材
91 第一閉塞部材
92 第二閉塞部材
10 防風壁
101 第一防風壁
102 第二防風壁
G ガラス板
R 搬送経路
Reference Signs List 1 Manufacturing device 2 Cutting chamber 3 Disposal chamber 4 Conveying mechanism 5 Cutting mechanism 6 Holding member 7 Disposal outlet 71 Upstream disposal outlet 72 Downstream disposal outlet 81 Guide member 91 First closing member 92 Second closing member 10 Windbreak wall 101 First windbreak wall 102 Second windbreak wall G Glass sheet R Conveying path

Claims (6)

縦姿勢のガラス板を搬送経路に沿って搬送する搬送機構と、前記搬送経路の途中に設けられた切断室と、前記搬送経路で前記ガラス板から不要部を切断して分離させる切断機構と、切断前後で前記不要部を保持可能な保持部材と、前記切断室の下方に設けられ前記切断室より気圧を低く保たれた廃棄室と、前記保持部材の保持の解除に伴って落下する切断後の前記不要部を前記廃棄室に排出して廃棄するための廃棄口と、を備えたガラス板の製造装置であって、
前記搬送経路から前記廃棄口へ向かう気流を遮る遮蔽部材が設けられており、
前記廃棄口は、平面視で、前記搬送経路から離間しており、
前記遮蔽部材は、平面視で、前記搬送経路と前記廃棄口との間に配置され、上下方向に伸びるとともに、前記搬送経路に沿う方向に伸びる防風部材であることを特徴とするガラス板の製造装置。
A glass sheet manufacturing apparatus comprising: a conveying mechanism that conveys a glass sheet in a vertical position along a conveying path; a cutting chamber provided in the middle of the conveying path; a cutting mechanism that cuts and separates an unnecessary portion from the glass sheet on the conveying path; a holding member capable of holding the unnecessary portion before and after cutting; a waste chamber provided below the cutting chamber and maintained at a lower air pressure than the cutting chamber; and a waste port for discharging the unnecessary portion after cutting, which falls when the holding of the holding member is released, into the waste chamber and discarding it,
a shielding member is provided to block an air flow from the transport path toward the waste outlet ,
The waste outlet is spaced from the transport path in a plan view,
The glass sheet manufacturing apparatus is characterized in that the shielding member is a windbreak member that is arranged between the transport path and the waste outlet in a plan view, extends in the vertical direction, and extends in a direction along the transport path .
前記廃棄口は、前記搬送経路の上流側に位置する上流側廃棄口と、前記搬送経路の下流側に位置する下流側廃棄口と、を備え、
前記上流側廃棄口のうちで前記搬送経路の上流側に前記防風部材である第一防風部材が配置され、前記上流側廃棄口のうちで前記搬送経路の下流側が第一閉塞部材で閉塞され、
前記下流側廃棄口のうちで前記搬送経路の下流側に前記防風部材である第二防風部材が配置され、前記下流側廃棄口のうちで前記搬送経路の上流側が第二閉塞部材で閉塞されることを特徴とする請求項に記載のガラス板の製造装置。
the waste outlet includes an upstream waste outlet located on the upstream side of the transport path and a downstream waste outlet located on the downstream side of the transport path,
a first windbreak member that is the windbreak member is disposed on the upstream side of the upstream waste outlet in the transport path, and a first blocking member is disposed on the downstream side of the upstream waste outlet in the transport path,
2. The glass sheet manufacturing apparatus according to claim 1, characterized in that a second windbreak member which is the windbreak member is arranged on the downstream side of the downstream waste outlet in the conveying path, and a second blocking member is arranged on the upstream side of the downstream waste outlet in the conveying path.
前記遮蔽部材は、前記廃棄口を開閉するシャッタであることを特徴とする請求項1又は2に記載のガラス板の製造装置。 3. The apparatus for manufacturing a glass sheet according to claim 1 , wherein the shielding member is a shutter that opens and closes the waste opening. 前記廃棄口は、前記不要部を前記廃棄口に案内するように傾斜する滑り台状の案内部材を有することを特徴とする請求項1~のいずれかに記載のガラス板の製造装置。 4. The apparatus for manufacturing a glass sheet according to claim 1 , wherein the waste outlet has a slide-like guide member that is inclined so as to guide the unnecessary portion to the waste outlet. 前記ガラス板の厚さは、0.35mm以下であることを特徴とする請求項1~のいずれかに記載のガラス板の製造装置。 5. The apparatus for manufacturing a glass sheet according to claim 1 , wherein the glass sheet has a thickness of 0.35 mm or less. 縦姿勢のガラス板を搬送経路に沿って搬送する搬送工程と、前記搬送経路の途中に設けられた切断室内で前記ガラス板から不要部を切断して分離させる切断工程と、切断前後で前記不要部を保持可能な保持部材を用いて切断後の前記不要部を廃棄口に落下させ、前記切断室より気圧を低く保たれた廃棄室に前記不要部を廃棄する廃棄工程と、を有するガラス板の製造方法であって、
前記搬送経路から前記廃棄口へ向かう気流が遮蔽部材によって遮られた状態で、前記搬送工程において前記搬送経路に沿って前記ガラス板を搬送し、
前記廃棄口は、平面視で、前記搬送経路から離間しており、
前記遮蔽部材は、平面視で、前記搬送経路と前記廃棄口との間に配置され、上下方向に伸びるとともに、前記搬送経路に沿う方向に伸びる防風部材であることを特徴とするガラス板の製造方法。
A method for manufacturing a glass sheet, comprising: a conveying step of conveying a glass sheet in a vertical position along a conveying path; a cutting step of cutting and separating an unnecessary portion from the glass sheet in a cutting chamber provided in the middle of the conveying path; and a disposal step of dropping the unnecessary portion after cutting into a disposal port using a holding member capable of holding the unnecessary portion before and after cutting, and disposing of the unnecessary portion in a disposal chamber whose air pressure is kept lower than that of the cutting chamber,
In the transport step, the glass sheet is transported along the transport path while an airflow from the transport path toward the waste outlet is blocked by a blocking member ;
The waste outlet is spaced from the transport path in a plan view,
A method for manufacturing a glass sheet, characterized in that the shielding member is a windbreak member that is arranged between the transport path and the waste outlet in a planar view, extends in the vertical direction, and also extends in a direction along the transport path .
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JP2011241125A (en) 2010-05-20 2011-12-01 Nippon Electric Glass Co Ltd Apparatus and method for manufacturing glass film
JP2018058353A (en) 2016-09-30 2018-04-12 坂東機工株式会社 Breaking and splitting method, and breaking and dividing apparatus
JP2020176038A (en) 2019-04-22 2020-10-29 日本電気硝子株式会社 Glass plate manufacturing equipment and manufacturing method

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* Cited by examiner, † Cited by third party
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JP2008266098A (en) 2007-04-24 2008-11-06 Nippon Electric Glass Co Ltd Glass plate manufacturing method and glass plate manufacturing equipment
JP2011241125A (en) 2010-05-20 2011-12-01 Nippon Electric Glass Co Ltd Apparatus and method for manufacturing glass film
JP2018058353A (en) 2016-09-30 2018-04-12 坂東機工株式会社 Breaking and splitting method, and breaking and dividing apparatus
JP2020176038A (en) 2019-04-22 2020-10-29 日本電気硝子株式会社 Glass plate manufacturing equipment and manufacturing method

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