JP7638754B2 - Filling structure and stuffed object using same - Google Patents
Filling structure and stuffed object using same Download PDFInfo
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- JP7638754B2 JP7638754B2 JP2021056044A JP2021056044A JP7638754B2 JP 7638754 B2 JP7638754 B2 JP 7638754B2 JP 2021056044 A JP2021056044 A JP 2021056044A JP 2021056044 A JP2021056044 A JP 2021056044A JP 7638754 B2 JP7638754 B2 JP 7638754B2
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- 238000011049 filling Methods 0.000 title claims description 72
- 239000000835 fiber Substances 0.000 claims description 227
- 239000004745 nonwoven fabric Substances 0.000 claims description 68
- 229920000728 polyester Polymers 0.000 claims description 28
- 238000002844 melting Methods 0.000 claims description 10
- 238000009958 sewing Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 6
- 239000011230 binding agent Substances 0.000 claims description 5
- 229920002545 silicone oil Polymers 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 210000003746 feather Anatomy 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 229920002050 silicone resin Polymers 0.000 description 12
- 229920000139 polyethylene terephthalate Polymers 0.000 description 10
- 239000005020 polyethylene terephthalate Substances 0.000 description 10
- 238000005406 washing Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 241000272517 Anseriformes Species 0.000 description 6
- 210000003127 knee Anatomy 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 210000001217 buttock Anatomy 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- -1 polypropylene Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 210000004243 sweat Anatomy 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 241000271566 Aves Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000001513 elbow Anatomy 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 210000003128 head Anatomy 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 210000002832 shoulder Anatomy 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 206010028391 Musculoskeletal Pain Diseases 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 208000007613 Shoulder Pain Diseases 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Nonwoven Fabrics (AREA)
Description
本発明は中綿構造体及びこれを用いた詰め物体に関する。さらに詳しくは、嵩高で形態安定性の高い中綿構造体及びこれを用いた詰め物体に関する。 The present invention relates to a filling structure and a stuffed object using the same. More specifically, the present invention relates to a filling structure that is bulky and has high shape stability, and a stuffed object using the same.
羽毛布団、羽毛ジャケットなどの羽毛製品に充填される羽毛は、一般的には水鳥の羽毛が使用されている。水鳥としてはグース(ガチョウ)、ダック(アヒル)、北極圏の海岸線に生息するアイダー(野生の鴨)などである。羽毛には、胸毛にあたるダウンと、羽根と呼ばれるフェザーがあり、ともに羽毛製品に使われている。羽毛の産地はポーランド、ハンガリーなどの中欧、スカンジナビア半島を含む北欧、中国などである。羽毛は、嵩高性に優れ、暖かく、掛け布団や羽毛ジャケットの羽毛製品として高級素材の地位を占めている。
しかし、天然の羽毛は水鳥に依存しており、その供給量には限度がある上、自然条件や厄病(例えば鳥ウィルス)の影響によって供給量も変動するという問題がある。あるいは自然保護の観点から、野生の鳥を捕捉することには限度がある。その上、天然の羽毛は、洗いが不充分であると悪臭の原因となるため、事前に悪臭の原因となる汚物を除去し、羽毛の洗浄の程度を見る清浄度と酸素計数を一定のレベルに保つ管理が必要である。加えて、羽毛布団、羽毛ジャケットなどの羽毛製品の洗濯は容易ではないという基本的な問題がある。
The feathers used to fill feather products such as down comforters and down jackets are generally from waterfowl. Waterfowl include geese, ducks, and eiders (wild ducks) that live on the coastlines of the Arctic Circle. There are two types of feathers: down, which is like chest hair, and feathers, both of which are used in feather products. Feathers are produced in Central Europe, such as Poland and Hungary, Northern Europe, including the Scandinavian Peninsula, and China. Feathers are bulky and warm, and occupy a position as a high-quality material for feather products such as duvets and down jackets.
However, natural feathers depend on waterfowl, and there is a limit to the supply, and the supply fluctuates depending on natural conditions and harmful diseases (such as avian viruses). From the viewpoint of nature conservation, there is also a limit to capturing wild birds. Furthermore, natural feathers can cause a foul odor if not washed properly, so it is necessary to remove the foul odor-causing filth in advance and to maintain a certain level of cleanliness and oxygen count, which indicate the degree of cleaning of the feathers. In addition, there is a basic problem that it is not easy to wash feather products such as feather duvets and feather jackets.
そこで、従来から詰め綿については多くの提案がある。特許文献1にはポリエステル繊維を加熱処理により収縮させて捲縮を発現させ、嵩高と弾力性を持たせることが提案されている。特許文献2には芯糸に花糸を巻き付けて絡ませた詰め綿が提案されている。本出願人は特許文献3~5において芯糸と花糸を交絡した詰め綿を提案している。 There have been many proposals for batting in the past. Patent Document 1 proposes shrinking polyester fibers through heat treatment to cause crimping and provide bulk and elasticity. Patent Document 2 proposes batting in which decorative yarns are wrapped around and entangled with a core yarn. In Patent Documents 3 to 5, the applicant has proposed batting in which a core yarn and decorative yarn are entangled.
しかし、従来の中綿構造体及び詰め物体は保温性、嵩高性及び洗濯などの耐久性に問題があった。 However, conventional padding structures and stuffing materials have problems with heat retention, bulkiness, and durability, such as washing.
本発明は、前記従来の問題を解決するため、保温性、嵩高性及び洗濯などの耐久性の高い中綿構造体及びこれを用いた詰め物体を提供する。 To solve the above-mentioned problems of the conventional art, the present invention provides a padding structure with high durability such as heat retention, bulkiness, and washability, and a stuffed object using the same.
本発明の中綿構造体は、少なくとも2種類の長繊維A及び長繊維Bで構成され、前記長繊維Aは前記長繊維Bに比べて相対的に短く、前記長繊維A及び前記長繊維Bは繊維同士が絡み合い及び/又は巻き付いた状態で一体化されている長繊維中綿と、不織布を含む中綿構造体であって、
前記不織布は中空ポリエステル短繊維と、捲縮ポリエステル短繊維と、低融点短繊維が混綿された繊維ウェブで構成されており、
前記不織布の上に長繊維中綿を一方向に配列し、長繊維中綿の長さ方向と直交する方向に縫製糸で固定するか、又は前記不織布に対して複数列に多数のスリット孔を開け、前記スリット孔に前記長繊維中綿を通し、前記不織布の表面及び裏面に交互に前記長繊維中綿を露出させることにより、前記長繊維中綿と不織布は一体化されていることを特徴とする。
The filling structure of the present invention is a filling structure including a long fiber filling, which is composed of at least two types of long fibers A and B, the long fibers A being relatively shorter than the long fibers B, and the long fibers A and the long fibers B being integrated in a state in which the fibers are entangled and/or wound around each other , and a nonwoven fabric,
The nonwoven fabric is composed of a fiber web in which hollow polyester staple fibers, crimped polyester staple fibers, and low melting point staple fibers are mixed,
The long fiber filling and the nonwoven fabric are integrated by arranging the long fiber filling in one direction on the nonwoven fabric and fixing it with sewing thread in a direction perpendicular to the longitudinal direction of the long fiber filling, or by opening a large number of slit holes in multiple rows in the nonwoven fabric, passing the long fiber filling through the slit holes, and exposing the long fiber filling alternately on the front and back surfaces of the nonwoven fabric.
本発明の詰め物体は、前記の中綿構造体を、表地と裏地からなる側地内の少なくとも一部または全部に充填したものである。 The stuffed object of the present invention is formed by filling at least a part or all of the inside of a cover material consisting of a surface material and a lining material with the above-mentioned padding structure.
本発明は、長繊維中綿と不織布を含み、不織布は中空ポリエステル短繊維と、捲縮ポリエステル短繊維と、低融点短繊維が混綿された繊維ウェブで構成されており、長繊維中綿と不織布は一体化されていることにより、保温性、嵩高性及び洗濯などの耐久性の高い中綿構造体及びこれを用いた詰め物体を提供できる。また、本発明の中綿構造体は、全体が合成繊維で形成され、長繊維中綿と不織布は一体化されており、嵩高であることから、汗、雨、水などで濡れても乾きやすく、洗濯後も乾燥しやすい利点がある。 The present invention includes a long fiber batting and a nonwoven fabric, the nonwoven fabric being composed of a fiber web in which hollow polyester staple fibers, crimped polyester staple fibers, and low melting point staple fibers are mixed, and the long fiber batting and the nonwoven fabric are integrated, thereby making it possible to provide a batting structure and a stuffed object using the same that have high heat retention, bulkiness, and durability such as washing. In addition, the batting structure of the present invention is formed entirely of synthetic fibers, the long fiber batting and the nonwoven fabric are integrated, and since it is bulky, it has the advantage of being easy to dry even when wet with sweat, rain, water, etc., and easy to dry after washing.
本発明の中綿構造体は長繊維中綿と不織布が一体化されていることにより、長繊維中綿と不織布はそれぞれ互いに固定した構造となり、自由な動きが制限され、保温性、嵩高性及び洗濯などの耐久性が向上する。また、長繊維中綿は、少なくとも2種類の長繊維A及び長繊維Bで構成され、前記長繊維Aは前記長繊維Bに比べて相対的に短く、前記長繊維A及び前記長繊維Bは一体化されており、不織布は中空ポリエステル短繊維と、捲縮ポリエステル短繊維と、低融点短繊維が混綿された繊維ウェブで構成されていることにより、保温性、嵩高性が優れると共に捲縮繊維と長繊維中綿とが適度に絡まることにより、洗濯耐久性が向上する。 In the filling structure of the present invention, the long fiber filling and the nonwoven fabric are integrated, so that the long fiber filling and the nonwoven fabric are fixed to each other, restricting their free movement, and improving heat retention, bulkiness, and durability against washing, etc. In addition, the long fiber filling is composed of at least two types of long fibers A and B, the long fiber A being relatively short compared to the long fiber B, and the long fibers A and B being integrated, and the nonwoven fabric is composed of a fiber web in which hollow polyester staple fibers, crimped polyester staple fibers, and low melting point staple fibers are mixed, so that the heat retention and bulkiness are excellent, and the crimped fibers and the long fiber filling are moderately entangled, improving washing durability.
長繊維中綿と不織布の質量割合は、中綿構造体を100質量%としたとき、長繊維中綿10~90質量%、不織布90~10質量%が好ましく、より好ましくは長繊維中綿20~80質量%、不織布80~20質量%、さらに好ましくは長繊維中綿30~70質量%、不織布70~30質量%、とくに好ましくは長繊維中綿40~60質量%、不織布60~40質量%である。 The mass ratio of the long fiber filling and the nonwoven fabric, when the filling structure is taken as 100% by mass, is preferably 10-90% by mass for the long fiber filling and 90-10% by mass for the nonwoven fabric, more preferably 20-80% by mass for the long fiber filling and 80-20% by mass for the nonwoven fabric, even more preferably 30-70% by mass for the long fiber filling and 70-30% by mass for the nonwoven fabric, and particularly preferably 40-60% by mass for the long fiber filling and 60-40% by mass for the nonwoven fabric.
前記不織布は、シート状不織布であり、繊維ウェブ表面からバインダー樹脂がスプレー付与されたケミカルボンド不織布であるのが好ましい。これにより形態安定性の良いシート状不織布とすることができる。また、内部のバインダーが少なくなることで、風合いの柔らかいものとすることができる。なお、内部の保形のために、接着性繊維、すなわち中空ポリエステル短繊維や捲縮ポリエステル短繊維よりも表面が低融点の短繊維、好ましくは低融点ポリエステル短繊維を混綿する。 The nonwoven fabric is preferably a sheet-like nonwoven fabric, and is preferably a chemically bonded nonwoven fabric to which a binder resin is sprayed from the surface of the fiber web. This allows for a sheet-like nonwoven fabric with good dimensional stability. In addition, by reducing the amount of binder inside, it is possible to make the fabric soft to the touch. In order to maintain the internal shape, adhesive fibers, i.e., staple fibers with a lower melting point on the surface than hollow polyester staple fibers or crimped polyester staple fibers, preferably low-melting polyester staple fibers, are blended.
前記不織布に用いる繊維のうち、少なくとも中空ポリエステル短繊維繊維表面にシリコーン油剤が付与されているのが好ましい。これにより風合いを良好にできる。 Of the fibers used in the nonwoven fabric, it is preferable that at least the hollow polyester staple fibers have a silicone oil applied to their surfaces. This improves the texture.
前記不織布の単位面積当たりの質量(目付)は5~50g/m2であるのが好ましい。これにより、目付の軽い中綿構造体が得られる。中綿構造体の単位面積当たりの質量(目付)は10~40g/m2が好ましく、さらに好ましくは15~30g/m2である。 The mass per unit area (basis weight) of the nonwoven fabric is preferably 5 to 50 g/ m2 . This allows for a light-weight padding structure to be obtained. The mass per unit area (basis weight) of the padding structure is preferably 10 to 40 g/ m2 , and more preferably 15 to 30 g/ m2 .
前記不織布の静置状態における見かけ厚さは2~15mmであるのが好ましい。これにより、長繊維中綿と組み合わせて所望の厚さの中綿構造体(詰め綿体)とすることができる。なお、見かけ厚さは、特に荷重をかけることなく測定する。 The apparent thickness of the nonwoven fabric when left at rest is preferably 2 to 15 mm. This allows it to be combined with long fiber filling to form a filling structure (stuffed cotton body) of the desired thickness. Note that the apparent thickness is measured without applying any particular load.
前記不織布を構成する繊維の繊度は0.5~5decitexであるのが好ましく、さらに好ましくは1~3.3decitexである。これにより、保温性の高い中綿構造体とすることができる。 The fineness of the fibers constituting the nonwoven fabric is preferably 0.5 to 5 decitex, and more preferably 1 to 3.3 decitex. This allows for a padding structure with high thermal insulation properties.
前記不織布は中空ポリエステル短繊維と、捲縮ポリエステル短繊維と、低融点ポリエステル短繊維が混綿された繊維ウェブで構成されている。中空ポリエステル短繊維は保温性が高い。中空率は30%程度が好ましい。これに捲縮ポリエステル短繊維、特に顕在捲縮ポリエステル短繊維と混綿することで嵩高でソフトな風合いにでき、長繊維中綿のループ繊維と絡まることにより耐久性が向上する。また低融点ポリエステル短繊維を混綿することにより、形態安定性を高く維持できる。各繊維の混綿割合は、不織布を100質量%としたとき、中空ポリエステル短繊維は30~50質量%、顕在捲縮ポリエステル短繊維は30~50質量%、低融点ポリエステル短繊維は10~30質量%が好ましい。各短繊維の繊維長は38~60mm程度が好ましい。この不織布はシリコーン油剤を付与した中空ポリエステル短繊維を混綿し、ウェブ形成し、バインダー樹脂をスプレーして乾燥することにより製造する。なお、このような不織布は、倉敷繊維加工株式会社から市販されている。 The nonwoven fabric is composed of a fiber web in which hollow polyester staple fibers, crimped polyester staple fibers, and low-melting polyester staple fibers are mixed. Hollow polyester staple fibers have high heat retention. The hollow ratio is preferably about 30%. By mixing this with crimped polyester staple fibers, especially visibly crimped polyester staple fibers, a bulky and soft texture can be achieved, and durability is improved by entangling with the loop fibers of the long fiber filling. In addition, by mixing low-melting polyester staple fibers, high shape stability can be maintained. The blend ratio of each fiber is preferably 30 to 50% by mass for hollow polyester staple fibers, 30 to 50% by mass for visibly crimped polyester staple fibers, and 10 to 30% by mass for low-melting polyester staple fibers, when the nonwoven fabric is taken as 100% by mass. The fiber length of each staple fiber is preferably about 38 to 60 mm. This nonwoven fabric is manufactured by blending hollow polyester staple fibers treated with silicone oil, forming a web, spraying a binder resin on it, and drying it. This type of nonwoven fabric is commercially available from Kurashiki Textile Processing Co., Ltd.
本発明の長繊維中綿は、少なくとも2種類の長繊維A及び長繊維Bで構成される。長繊維A及び長繊維B以外の繊維を加えることは任意であるが、長繊維中綿を100質量%としたとき長繊維A及び長繊維B合計で70質量%以上が好ましく、より好ましくは80質量%以上とする。長繊維A及び長繊維Bは一体化されている。ここで一体化とは、繊維同士が絡み合ったり巻き付いた状態をいう。長繊維Aは長繊維Bに比べて相対的に短い。長繊維Aと長繊維Bとの長さの差を設けることでかさ高性を出すことができる。 The long fiber filling of the present invention is composed of at least two types of long fibers, A and B. Although it is optional to add fibers other than long fibers A and B, when the long fiber filling is taken as 100% by mass, the total of long fibers A and B is preferably 70% by mass or more, and more preferably 80% by mass or more. Long fibers A and B are integrated. Here, "integrated" refers to a state in which the fibers are entangled or wound around each other. Long fibers A are relatively short compared to long fibers B. Bulkiness can be achieved by creating a difference in length between long fibers A and B.
本発明の長繊維中綿には、導電性繊維を長繊維Aに含ませてもよい。長繊維Aは長繊維Bに比べて相対的に短く、帯電防止に効果がある。長繊維Aは導電性繊維を10質量%以上100質量%以下含むことが好ましい。具体的には、長繊維Aは導電性繊維10質量%以上100質量%以下とするのが好ましい。より好ましくは15質量%以上50質量%以下である。前記の範囲であれば帯電防止機能を発揮できる。導電性繊維を10質量%以上100質量%未満とする場合は、導電性繊維糸と通常の糸(例えば下記の長繊維Bとして使用するポリエステル糸など)を引き揃え、交絡、合糸などの方法で一体化する。導電性繊維は、金属繊維、炭素繊維、金属粒子や炭素粒子を練りこんだ繊維、導電性高分子を用いた繊維などがある。例えばKBセーレン社製制電糸、クラレ社製制電糸などがある。また、長繊維Aは長繊維Bに比べて相対的に短いことから、長繊維Aに導電性繊維糸を含ませると導電性繊維糸の使用量を少なくでき、コストを安くできる。一方、長繊維Bに導電性繊維糸を含ませると、嵩高性は低くなる傾向となる。長繊維A及び長繊維Bを含む長繊維中綿の中における導電性繊維の割合は、0.5~5質量%程度が好ましい。この範囲であれば帯電防止機能を発揮できる。さらに、得られた長繊維中綿を5~50本程度の束状として用いられることがある。この場合、5~50本すべての長繊維中綿の長繊維Aに導電性繊維を用いなくともよく、長繊維Aに導電性繊維を含む長繊維中綿を、例えば30本の束であれば3~12本程度、すなわち束状本数における5~40%程度の本数用いればよい。この場合、長繊維中綿を複数本用いた束状体における導電性繊維の割合は、0.05~0.9質量%程度が良い。 In the long fiber filling of the present invention, the long fiber A may contain conductive fibers. The long fiber A is relatively short compared to the long fiber B, and is effective in preventing static electricity. It is preferable that the long fiber A contains 10% by mass or more and 100% by mass or less of conductive fibers. Specifically, it is preferable that the long fiber A contains 10% by mass or more and 100% by mass or less of conductive fibers. More preferably, it is 15% by mass or more and 50% by mass or less. If it is within the above range, the antistatic function can be exhibited. When the conductive fiber is 10% by mass or more and less than 100% by mass, the conductive fiber yarn and the normal yarn (for example, the polyester yarn used as the long fiber B described below) are aligned and integrated by a method such as intertwining or doubling. The conductive fiber includes metal fibers, carbon fibers, fibers kneaded with metal particles or carbon particles, and fibers using conductive polymers. For example, there are antistatic yarns made by KB Seiren Co., Ltd. and antistatic yarns made by Kuraray Co., Ltd. In addition, since the long fiber A is relatively short compared to the long fiber B, the amount of the conductive fiber yarn used can be reduced by adding the conductive fiber yarn to the long fiber A, and the cost can be reduced. On the other hand, if the conductive fiber yarn is added to the long fiber B, the bulkiness tends to be lower. The proportion of the conductive fiber in the long fiber filling containing the long fiber A and the long fiber B is preferably about 0.5 to 5 mass %. If it is within this range, the antistatic function can be exhibited. Furthermore, the obtained long fiber filling may be used in a bundle of about 5 to 50 fibers. In this case, it is not necessary to use conductive fiber in the long fiber A of all 5 to 50 long fiber fillings. For example, if the bundle contains 30 fibers, about 3 to 12 long fiber fillings containing conductive fiber in the long fiber A, that is, about 5 to 40% of the number of fibers in the bundle, may be used. In this case, the proportion of conductive fiber in a bundle using multiple long fiber fillings is preferably about 0.05 to 0.9 mass %.
長繊維Bは、ポリエステル、ナイロン、ポリプロピレンなどの中実糸(普通糸)が使用できるが、好ましくはポリエチレンテレフタレート(PET)中空糸である。ポリエチレンテレフタレート中空糸は断熱効果により温かく、かつPETはコシがあり、かさ高性を高く維持できる。中空率は30%程度が好ましい。 The long fibers B can be solid yarns (ordinary yarns) such as polyester, nylon, or polypropylene, but polyethylene terephthalate (PET) hollow yarns are preferred. Polyethylene terephthalate hollow yarns are warm due to their insulating effect, and PET is stiff and can maintain high bulkiness. A hollow ratio of around 30% is preferred.
長繊維中綿1本の単位長さ当たりの質量は0.01~3g/mが好ましく、0.02~1.5g/mがさらに好ましい。この範囲であると、詰め物加工にする際の取り扱いに便利である。 The mass per unit length of one long fiber filling is preferably 0.01 to 3 g/m, and more preferably 0.02 to 1.5 g/m. This range makes it easy to handle when processing into stuffing.
長繊維Bは、長繊維Aに比べて1.1~100倍長いのが好ましく、より好ましくは2~100倍であり、さらに好ましくは4~60倍である。この範囲であると、長繊維Bが長い分だけループ繊維になり、嵩高くできる。 The long fibers B are preferably 1.1 to 100 times longer than the long fibers A, more preferably 2 to 100 times longer, and even more preferably 4 to 60 times longer. Within this range, the long fibers B will become loop fibers to the extent that they are longer, making the material bulkier.
長繊維A及び長繊維Bは、交絡加工、エアージェット加工、巻き付け加工及び長繊維Aに対して長繊維Bを噴射する加工から選ばれる少なくとも一つの加工により一体化されているのが好ましい。交絡加工は長繊維Aと長繊維Bの走行方向に対して垂直方向に圧空を噴射するエアー交絡機による加工である。エアージェット加工はいわゆるタスラン加工であり、長繊維Aと長繊維Bに対して進行方向に圧空を押し込む加工である。巻き付け加工は長繊維Aに対して長繊維Bを巻き付け、一体化する加工である。長繊維Aに対して長繊維Bを噴射させる加工は、長繊維Aに長繊維Bを噴射させ絡める加工である。 It is preferable that long fibers A and long fibers B are integrated by at least one process selected from entanglement, air jet processing, wrapping, and a process in which long fibers B are sprayed onto long fibers A. Entanglement is a process using an air entanglement machine that sprays compressed air perpendicular to the running direction of long fibers A and B. Air jet processing is a so-called Taslan process in which compressed air is forced into long fibers A and B in the direction of travel. Wrapping is a process in which long fibers B are wrapped around long fibers A to integrate them. Spraying long fibers B onto long fibers A is a process in which long fibers B are sprayed onto long fibers A to entangle them.
長繊維中綿は、平滑剤が固定されていることが好ましい。生産性が向上するためである。平滑剤としてはシリコーン樹脂、フッ素樹脂等がある。一例としてシリコーン樹脂を挙げると、長繊維中綿に、シリコーン樹脂を付与し、キュアリングにより熱固定するのが好ましい。シリコーン樹脂の好ましい付着量は、長繊維中綿に対して0.1~10質量%の範囲である。さらに、硬さ調整のためアクリル系樹脂、ウレタン系樹脂、エポキシ系樹脂等を併用しても良い。 It is preferable that a smoothing agent is fixed to the long fiber filling. This is because it improves productivity. Examples of smoothing agents include silicone resins and fluororesins. Taking silicone resin as an example, it is preferable to apply the silicone resin to the long fiber filling and then heat fix it by curing. The preferred amount of silicone resin attached is in the range of 0.1 to 10 mass% of the long fiber filling. Furthermore, acrylic resins, urethane resins, epoxy resins, etc. may be used in combination to adjust the hardness.
長繊維A及び長繊維Bの単繊維繊度は0.1~300decitex、かつトータル繊度が10~600decitexの範囲が好ましい。更に好ましくは単繊維繊度が1.0~50decitex、かつトータル繊度が20~250decitexの範囲である。繊度が前記の範囲であれば、へたりにくく、かつ風合いも良好である。 The single fiber fineness of long fiber A and long fiber B is preferably in the range of 0.1 to 300 decitex, and the total fineness is preferably in the range of 10 to 600 decitex. More preferably, the single fiber fineness is in the range of 1.0 to 50 decitex, and the total fineness is in the range of 20 to 250 decitex. If the fineness is in the above range, the fibers are less likely to become sagging and have a good texture.
次に不織布と長繊維中綿の一体化について説明する。両者の一体化手段としては、一例として下記が挙げられる。
(1)不織布の上に長繊維中綿を一方向に配列し、長繊維中綿の長さ方向と直交する方向に縫製糸で固定する。
(2)不織布に対して、複数列に多数のスリット孔を開け、前記スリット孔に長繊維中綿を通し、前記不織布の表面及び裏面に交互に前記長繊維中綿を露出させる。
前記(2)の手段は縫製糸を使用しないことから風合いが良く、かつ長繊維中綿と不織布はそれぞれ互いに固定した構造となり、自由な動きが制限され、保温性、嵩高性及び洗濯などの耐久性が向上する。長繊維中綿は複数本まとめて配列するのが好ましい。
Next, the integration of the nonwoven fabric and the long fiber filling will be described. Examples of the means for integrating the two are as follows.
(1) Long fiber batting is arranged in one direction on top of a nonwoven fabric and fixed with sewing thread in a direction perpendicular to the length direction of the long fiber batting.
(2) A large number of slits are formed in multiple rows in the nonwoven fabric, and long fiber batting is passed through the slits so that the long fiber batting is exposed alternately on the front and back surfaces of the nonwoven fabric.
The above-mentioned (2) method does not use sewing thread, so that the texture is good, and the long fiber filling and the nonwoven fabric are fixed to each other, restricting their free movement and improving heat retention, bulkiness, and durability against washing, etc. It is preferable to arrange a plurality of long fiber fillings together.
本発明の中綿構造体は衣服の所望に位置に配置させることができる。例えば衿、前身頃、後身頃、腰裏等の衣服のパーツや、肩、肘、膝、尻、頭等の部位にパーツとして配置し、他のパーツと縫製一体化し衣服を作製することで温めたい部分のみを温めることができる。また、中綿構造体をパーツとして配置させることで、激しい動きを伴う場合にも有効な、動きやすさと保温の両方の機能を有する衣服になる。さらに、身体の一部の保護を強化する機能も付加することができる。用途としては、作業用、スポーツ用、カジュアル用が挙げられる。服の種類としては、ブルゾン、ジャケット、コート、パンツ、ツナギの衣類などがある。 The padding structure of the present invention can be placed in a desired position in a garment. For example, it can be placed as a part in parts of the garment such as the collar, front body, back body, back of the waist, or in parts such as the shoulders, elbows, knees, buttocks, and head, and then sewn together with other parts to create a garment, making it possible to warm only the parts that are desired. Furthermore, by placing the padding structure as a part, the garment becomes one that has both the functions of ease of movement and heat retention, which is effective even in cases involving vigorous movement. Furthermore, it can also be given the function of strengthening protection for parts of the body. Applications include work, sports, and casual wear. Types of clothing include blousons, jackets, coats, pants, and overalls.
詰め物体の使用例として、例えば、作業服の衿部に中綿構造体を配置させることで、首にソフトにフィットして保温性と肌触りの良さに寄与し、寒冷地での屋外作業においても快適に作業することが可能となる。また、作業服の背中部に中綿構造体を配置させることで、保温性と共に仰向けの状態で実施する作業でも背中を痛めずに快適に作業することが可能となる。また、作業服の肩部に中綿構造体を配置させることで、保温性と共に重い荷物を肩にかけたり担いだりしても肩を痛めないことが可能となる。また、作業服の肘部または膝部に中綿構造体を配置させることで、保温性と共に肘部または膝部をアスファルト等の固い地面に突くような体勢をとっても肘または膝を痛めないことが可能となる。また、尻部に中綿構造体を配置させることで、保温性と共に屋外の至る場所に座っても、尻部を痛めずまたは不快感を与えないという機能を付加できる。また、作業服のフード部位に中綿構造体を配置させることで、保温性と共に落下物から保護することが可能となる。 As an example of the use of the padding material, for example, by placing the padding structure in the collar of the work clothes, it fits softly around the neck, contributing to heat retention and a pleasant texture, and it becomes possible to work comfortably even when working outdoors in cold regions. Also, by placing the padding structure in the back of the work clothes, it becomes possible to work comfortably without hurting the back even when working while lying on one's back, in addition to providing heat retention. Also, by placing the padding structure in the shoulders of the work clothes, it becomes possible to not only provide heat retention, but also to prevent shoulder pain even when carrying or carrying heavy loads on the shoulders. Also, by placing the padding structure in the elbows or knees of the work clothes, it becomes possible to provide heat retention and not hurt the elbows or knees even when the body is in a position where the elbows or knees are pressed against hard ground such as asphalt. Also, by placing the padding structure in the buttocks, it is possible to add a function that not only provides heat retention, but also does not hurt the buttocks or cause discomfort even when sitting anywhere outdoors. Also, by placing the padding structure in the hood of the work clothes, it becomes possible to provide heat retention and protection from falling objects.
以下図面を用いて説明する。以下の図面において同一符号は同一物を示す。図1は本発明の一実施形態の中綿構造体の模式的斜視図である。この中綿構造体は、不織布22のスリット孔24に長繊維中綿23が通され一体化している。 The following description will be given with reference to the drawings. In the following drawings, the same reference numerals indicate the same objects. Figure 1 is a schematic perspective view of a padding structure according to one embodiment of the present invention. This padding structure is integrated with a long fiber padding 23 that is passed through slit holes 24 in a nonwoven fabric 22.
図2A-Dは本発明の一実施形態の不織布と長繊維中綿を一体化する工程を示す模式的説明図であり、図2Aは不織布22にスリット孔24を形成した模式的斜視図、図2Bは不織布22のスリット孔24に長繊維中綿23を通した模式的斜視図、図2Cは図2Bの模式的断面図、図2Dは不織布を拡開した模式的断面図である。
まず、図2Aに示すように不織布22を折り畳み、スリット孔24を複数列、間を開けて形成する。次に、図2Bに示すように不織布22のスリット孔24に長繊維中綿23を通す。図2Cは図2Bの模式的断面図である。次に、図2Dに示すように不織布22を拡開する。これにより中綿構造体21が得られる。なお、中綿構造体は、不織布シートの上に長繊維中綿が複数本まとめられて一方向に多数列配列され、例えば縫製糸によって固定されていてもよい。中綿構造体21における長繊維中綿19は、間をあけて配列されていてもよいし、密に配列されていてもよい。好ましくは芯糸間隔として3~9cm、より好ましくは4~8cm程度、間をあけて配列されていると、空気を多く含み、嵩高となる。また、洗濯しても長繊維中綿同士の絡みが生じにくく、嵩高性を高く維持できる。通常長繊維中綿は10本から50本程度まとめられた「束」をとして取り扱われることが多いが、その場合は、束における複数本の芯糸の略中心の間隔を、前述の通り間をあけて配列する。
Figures 2A-D are schematic explanatory diagrams showing the process of integrating a nonwoven fabric and long fiber filling according to one embodiment of the present invention, where Figure 2A is a schematic oblique view of a nonwoven fabric 22 with a slit hole 24 formed therein, Figure 2B is a schematic oblique view of a long fiber filling 23 passed through a slit hole 24 in the nonwoven fabric 22, Figure 2C is a schematic cross-sectional view of Figure 2B, and Figure 2D is a schematic cross-sectional view of the nonwoven fabric expanded.
First, as shown in FIG. 2A, the nonwoven fabric 22 is folded, and slit holes 24 are formed in a plurality of rows with a space therebetween. Next, as shown in FIG. 2B, the long fiber filling 23 is passed through the slit holes 24 of the nonwoven fabric 22. FIG. 2C is a schematic cross-sectional view of FIG. 2B. Next, the nonwoven fabric 22 is expanded as shown in FIG. 2D. This results in a filling structure 21. The filling structure may be formed by gathering a plurality of long fiber fillings on a nonwoven fabric sheet and arranging them in a large number of rows in one direction, and may be fixed, for example, by sewing thread. The long fiber filling 19 in the filling structure 21 may be arranged with a space therebetween or may be arranged densely. When the core threads are arranged with a space of preferably 3 to 9 cm, more preferably 4 to 8 cm, the filling contains a lot of air and becomes bulky. In addition, the long fiber fillings are less likely to become entangled with each other even after washing, and the bulkiness can be maintained at a high level. Typically, long fiber batting is handled as a "bundle" of about 10 to 50 threads, in which case the multiple core threads in the bundle are spaced apart approximately at their centers as described above.
図3は図2Dの実施形態の中綿構造体21の模式的斜視図である。この中綿構造体21は、不織布22に、複数列に多数のスリット孔24が開けられ、スリット孔24に長繊維中綿23を通し、不織布22の表面及び裏面に交互に長繊維中綿23を露出させている。この中綿構造体21は、縫製糸を使用しないことから風合いが良く、かつ長繊維中綿23と不織布22はそれぞれ互いに固定した構造となり、自由な動きが制限され、保温性、嵩高性及び洗濯などの耐久性が向上する。 Figure 3 is a schematic perspective view of the padding structure 21 of the embodiment of Figure 2D. This padding structure 21 has multiple slit holes 24 in multiple rows in nonwoven fabric 22, long fiber padding 23 is passed through the slit holes 24, and the long fiber padding 23 is exposed alternately on the front and back surfaces of the nonwoven fabric 22. This padding structure 21 has a good texture because it does not use sewing thread, and the long fiber padding 23 and nonwoven fabric 22 are fixed to each other, restricting their free movement and improving heat retention, bulkiness, and durability against washing, etc.
図4は本発明の一実施形態の長繊維中綿の側面図である。この長繊維中綿1は、芯糸2(長繊維A)と花糸3(長繊維B)の構成繊維が互いに絡まっており、花糸3(長繊維B)が開繊されて部分的にループ状繊維を形成している。この長繊維中綿はエアー交絡糸ともいう。 Figure 4 is a side view of a long fiber filling of one embodiment of the present invention. In this long fiber filling 1, the constituent fibers of the core thread 2 (long fiber A) and the filament thread 3 (long fiber B) are entangled with each other, and the filament thread 3 (long fiber B) is opened to form partially looped fibers. This long fiber filling is also called air-entangled yarn.
図5は長繊維中綿の製造方法を示す模式的説明図である。巻き糸体4から芯糸4a(長繊維A)と巻き糸体15から芯糸15a(長繊維Aの制電糸)を引き出し、巻き糸体5から花糸5a(長繊維B)を引き出し、2個のフィードローラ6、7と糸ガイド8を通過させてエアー交絡装置10に供給する。エアー交絡装置10に圧力空気11を供給すると、糸道9内の繊維は開繊されたり旋回されることにより、互いに交絡する。12は長繊維中綿である。芯糸の供給速度は10~200m/分、花糸の供給速度は20~10000m/分、巻き取り速度10~200m/分、空気圧力0.01~1.0MPaの交絡ノズルで混繊交絡処理を施した後、デリベリローラ13とワインダーローラ14を通過後の糸を巻き糸体16に巻き取る。この方法は、糸の巻き取り速度を20~1500m/分と高速化でき、生産性が高いところに利点がある。 Figure 5 is a schematic diagram showing the manufacturing method of long fiber batting. The core yarn 4a (long fiber A) and the core yarn 15a (antistatic yarn of long fiber A) are drawn from the winding body 4, and the decorative yarn 5a (long fiber B) is drawn from the winding body 5, and are passed through two feed rollers 6, 7 and a yarn guide 8 and supplied to the air entanglement device 10. When compressed air 11 is supplied to the air entanglement device 10, the fibers in the yarn path 9 are opened and rotated, and are entangled with each other. 12 is the long fiber batting. The core yarn is supplied at a speed of 10 to 200 m/min, the decorative yarn is supplied at a speed of 20 to 10,000 m/min, the winding speed is 10 to 200 m/min, and the mixed fiber entanglement process is performed using an entanglement nozzle with an air pressure of 0.01 to 1.0 MPa. After passing through the delivery roller 13 and the winder roller 14, the yarn is wound on the winding body 16. This method has the advantage of being highly productive, as it allows for high yarn winding speeds of 20 to 1,500 m/min.
得られた長繊維中綿は、シリコーン樹脂を付与する。シリコーン樹脂としては、分子末端がハイドロジェン基(-OH)、ビニル基(-CH=CH2)等を有する反応性シリコーン処理剤を使用するのが好ましい。例えば、松本油脂製薬社製、商品名“TERON E 530”バルキーシリコーン、“TERON E 731”、“TERON E 722”等のソフトシリコーンを使用できる。付与量は、乾燥重量で中綿構造体に対し0.1~10質量%付与するのが好ましい。次に熱処理工程において、140~190℃で1~10分間熱処理し、シリコーン樹脂をキュアリングする。 The obtained long fiber filling is imparted with a silicone resin. As the silicone resin, it is preferable to use a reactive silicone treatment agent having a hydrogen group (-OH), a vinyl group (-CH=CH 2 ) or the like at the molecular end. For example, soft silicones such as "TERON E 530" bulky silicone, "TERON E 731" and "TERON E 722" manufactured by Matsumoto Yushi Seiyaku Co., Ltd. can be used. The amount of the silicone resin imparted is preferably 0.1 to 10% by mass based on the dry weight of the filling structure. Next, in a heat treatment step, the silicone resin is cured by heat treatment at 140 to 190°C for 1 to 10 minutes.
以下実施例を用いて本発明を具体的に説明する。なお、本発明は下記の実施例に限定されるものではない。 The present invention will be specifically described below using examples. Note that the present invention is not limited to the following examples.
(実施例1)
(1)不織布の作成
シリコーン油剤加工された次の繊維を使用した。
・ポリエチレンテレフタレート(PET)中空繊維(繊度3.3decitex、繊維長51mm、シリコーン油剤加工)40重量%、
・顕在捲縮PET繊維(繊度3.3decitex、繊維長51mm)40重量%、
・低融点PET繊維(繊度3.3decitex、繊維長51mm)20重量%
以上の繊維を混綿し、ウェブとし、アクリル系エマルジョンバインダーをスプレー塗布して乾燥し、ケミカルボンド不織布とした。単位当たりの質量(目付)は30g/m2、厚みは約6mmであった。
(2)長繊維中綿の作成
芯糸として、導電性繊維であるKBセーレン社製制電糸、繊度22decitex、フィラメント数3本及びPETフィラメント糸、繊度41decitex、フィラメント数18本を使用し、花糸としてPET中空フィラメント糸(中空率35%)、繊度39decitex、フィラメント数12本を使用し、長繊維中綿を作製した。芯糸中の導電性繊維は約40質量%であった。長繊維中綿全体における導電性繊維の割合は約1.6質量%であった。
次にシリコーン樹脂付与工程では、上記長繊維中綿を15本束状にして処理した。シリコーン樹脂としては、松本油脂製薬社製、商品名“テロン E-530”、10質量%、架橋剤として同社製、商品名“マーポテロン E-722”、0.5質量%を加えた水溶液を使用し、付与量は乾燥重量で長繊維中綿に対し3.0wt%散布した。次に熱処理工程において、140~190℃で1~13分間熱処理し、シリコーン樹脂を熱キュアリング固定した。得られた長繊維中綿15本の束の質量は1.8g/mであった。
(3)中綿構造体の作製
前記で得られたケミカルボンド不織布の表面に長繊維中綿15本の束を図1に示すように配列した。配列本数は15本/5cm、長繊維中綿束と束の間隔は5cm開けた。その後、不織布と長繊維中綿を縫製により固定した。縫製糸の間隔は10cmとした。
(4)詰め物体の作製
前記中綿構造体を質量(目付)250g/m2の織物(ポリエステル100%)の表地と裏地内に充填し、ジャンパーを縫製した。得られたジャンパーはJIS L0217 103法で10回洗濯後においても中綿の偏りはなく、保温性、嵩高性及び形態安定が良好であった。また、汗、雨、水などで濡れても乾きやすく、洗濯後も乾燥しやかった。
Example 1
(1) Preparation of nonwoven fabric The following fibers treated with silicone oil were used.
- 40% by weight of polyethylene terephthalate (PET) hollow fiber (fineness 3.3 decitex, fiber length 51 mm, silicone oil coating),
- 40% by weight of visibly crimped PET fiber (fineness 3.3 decitex, fiber length 51 mm),
Low melting point PET fiber (fineness 3.3 decitex, fiber length 51 mm) 20% by weight
The above fibers were mixed to form a web, which was then spray-coated with an acrylic emulsion binder and dried to form a chemically bonded nonwoven fabric with a mass per unit area (basis weight) of 30 g/m 2 and a thickness of approximately 6 mm.
(2) Preparation of long fiber batting As the core yarn, electrostatically conductive fiber manufactured by KB Seiren Co., Ltd., fineness 22 decitex, number of filaments 3, and PET filament yarn, fineness 41 decitex, number of filaments 18, were used, and as the filament yarn, PET hollow filament yarn (hollow rate 35%), fineness 39 decitex, number of filaments 12 were used to prepare long fiber batting. The conductive fiber in the core yarn was about 40 mass%. The proportion of conductive fiber in the entire long fiber batting was about 1.6 mass%.
Next, in the silicone resin application step, the long fiber filling was treated in a bundle of 15 pieces. As the silicone resin, an aqueous solution containing 10% by mass of "Teron E-530" (trade name, manufactured by Matsumoto Yushi Seiyaku Co., Ltd.) and 0.5% by mass of "Marpoteron E-722" (trade name, manufactured by the same company) was used, and the amount applied was 3.0 wt% based on the long fiber filling in terms of dry weight. Next, in the heat treatment step, the silicone resin was heat treated at 140 to 190°C for 1 to 13 minutes to thermally cure and fix the silicone resin. The mass of the resulting bundle of 15 long fiber fillings was 1.8 g/m.
(3) Preparation of batting structure 15 bundles of long fiber batting were arranged on the surface of the chemically bonded nonwoven fabric obtained above as shown in Figure 1. The number of bundles arranged was 15/5 cm, and the interval between the bundles of long fiber batting was 5 cm. The nonwoven fabric and the long fiber batting were then fixed by sewing. The interval between the sewing threads was 10 cm.
(4) Preparation of stuffed object The above-mentioned filling structure was filled into the outer and inner linings of a woven fabric (100% polyester) with a mass (basis weight) of 250 g/ m2 , and a jumper was sewn. The obtained jumper had no unevenness of the filling even after 10 washes according to JIS L0217 103 method, and had good heat retention, bulkiness, and shape stability. In addition, it was easy to dry even when wet with sweat, rain, water, etc., and was easy to dry after washing.
(実施例2)
実施例1の不織布と長繊維中綿を使用して図2A-Dに示す中綿構造体を作成した。配列本数は5本/5cm、スリットとスリットの間隔は4cm開けた。得られた中綿構造体の質量(目付)は72g/m2、静置状態における見かけ厚さは30mmであった。それ以外は実施例1と同様にジャンパーを縫製した。得られたジャンパーはJIS L0217 103法で10回洗濯後においても中綿の偏りはなく、保温性、嵩高性及び形態安定が良好であった。また、汗、雨、水などで濡れても乾きやすく、洗濯後も乾燥しやかった。
Example 2
A filling structure as shown in Figures 2A-D was made using the nonwoven fabric and long fiber filling of Example 1. The number of fibers arranged was 5/5 cm, and the slits were spaced 4 cm apart. The mass (basis weight) of the resulting filling structure was 72 g/ m2 , and the apparent thickness in a stationary state was 30 mm. A jumper was otherwise sewn in the same manner as in Example 1. The resulting jumper had no bias in the filling even after 10 washes according to the JIS L0217 103 method, and had good heat retention, bulkiness, and shape stability. In addition, it was easy to dry even when wet with sweat, rain, water, etc., and was easy to dry after washing.
本発明の中綿構造体は衣服又は掛け布団等の中綿に好適である。また本発明の中綿構造体は衣服の一部に配置されるのが好ましく、例えば衿、前身頃、後身頃、腰裏等の衣服のパーツや、肩、肘、膝、尻、頭等の部位にパーツとして配置し、他のパーツと縫製一体化し衣服を作製することで温めたい部分のみを温めることができ、また保護したい部分のみを保護することができる。このような多岐の用途としては作業用、スポーツ用、カジュアル用が挙げられ、服の種類としてはブルゾン、ジャケット、コート、パンツ、ツナギ等がある。 The padding structure of the present invention is suitable for use as padding in clothing or comforters. The padding structure of the present invention is preferably placed in a part of clothing, for example, in parts of clothing such as the collar, front body, back body, or back of the waist, or in parts such as the shoulders, elbows, knees, buttocks, and head, and can be sewn together with other parts to create clothing, making it possible to warm only the parts that are desired to be warmed and to protect only the parts that are desired to be protected. Such a wide variety of uses include work, sports, and casual wear, and types of clothing include blousons, jackets, coats, pants, and overalls.
1 長繊維中綿
2,4a 芯糸
3,5a 花糸
4,5,15,16 巻き糸体
6,7 フィードローラ
8 糸ガイド
9 交絡機の糸道
10 エアー交絡装置
11 圧力空気
12 混繊交絡糸
13 デリベリローラ
14 ワインダーローラ
15a 芯糸(長繊維Aの制電糸)
21 中綿構造体
22 不織布
23 長繊維中綿
20 縫製糸
24 スリット孔
Reference Signs List 1 Long fiber filling 2, 4a Core yarn 3, 5a Effect yarn 4, 5, 15, 16 Wound yarn body 6, 7 Feed roller 8 Yarn guide 9 Yarn path of interlacing machine 10 Air interlacing device 11 Compressed air 12 Mixed interlacing yarn 13 Delivery roller 14 Winder roller 15a Core yarn (antistatic yarn of long fiber A)
21 Filling structure 22 Nonwoven fabric 23 Long fiber filling 20 Sewing thread 24 Slit hole
Claims (7)
前記不織布は中空ポリエステル短繊維と、捲縮ポリエステル短繊維と、低融点短繊維が混綿された繊維ウェブで構成されており、
前記不織布の上に長繊維中綿を一方向に配列し、長繊維中綿の長さ方向と直交する方向に縫製糸で固定するか、又は前記不織布に対して複数列に多数のスリット孔を開け、前記スリット孔に前記長繊維中綿を通し、前記不織布の表面及び裏面に交互に前記長繊維中綿を露出させることにより、前記長繊維中綿と不織布は一体化されていることを特徴とする中綿構造体。 A filling structure including a long fiber filling, which is composed of at least two kinds of long fibers A and B, the long fibers A being relatively short compared to the long fibers B, and the long fibers A and the long fibers B being integrated in a state in which the fibers are entangled and/or wound around each other , and a nonwoven fabric,
The nonwoven fabric is composed of a fiber web in which hollow polyester staple fibers, crimped polyester staple fibers, and low melting point staple fibers are mixed,
A filling structure characterized in that the long fiber filling and the nonwoven fabric are integrated by arranging long fiber filling in one direction on the nonwoven fabric and fixing it with sewing thread in a direction perpendicular to the longitudinal direction of the long fiber filling, or by opening a large number of slit holes in multiple rows in the nonwoven fabric, passing the long fiber filling through the slit holes, and exposing the long fiber filling alternately on the front and back surfaces of the nonwoven fabric.
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| JP2016027215A (en) | 2014-07-02 | 2016-02-18 | 株式会社ヒラカワコーポレーション | Feathery cotton material bundle, futon housing feathery cotton material bundle and method for producing the same, and clothing housing feathery cotton material bundle |
| JP2020066826A (en) | 2018-10-26 | 2020-04-30 | 倉敷紡績株式会社 | Quilting cloth |
| JP2020165025A (en) | 2019-03-29 | 2020-10-08 | 倉敷紡績株式会社 | Stuffing thread and stuffing object using it |
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|---|---|---|---|---|
| JP2011202302A (en) | 2010-03-25 | 2011-10-13 | Toray Ind Inc | Mixed raw cotton for wadding, and wadding |
| JP2016027215A (en) | 2014-07-02 | 2016-02-18 | 株式会社ヒラカワコーポレーション | Feathery cotton material bundle, futon housing feathery cotton material bundle and method for producing the same, and clothing housing feathery cotton material bundle |
| JP2020066826A (en) | 2018-10-26 | 2020-04-30 | 倉敷紡績株式会社 | Quilting cloth |
| JP2020165025A (en) | 2019-03-29 | 2020-10-08 | 倉敷紡績株式会社 | Stuffing thread and stuffing object using it |
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