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JP7642013B2 - Rolling bearings - Google Patents
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JP7642013B2 - Rolling bearings - Google Patents

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JP7642013B2
JP7642013B2 JP2023070404A JP2023070404A JP7642013B2 JP 7642013 B2 JP7642013 B2 JP 7642013B2 JP 2023070404 A JP2023070404 A JP 2023070404A JP 2023070404 A JP2023070404 A JP 2023070404A JP 7642013 B2 JP7642013 B2 JP 7642013B2
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oil
grease composition
rolling bearing
bearing
base oil
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JP2023100728A (en
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隆之 川村
新樹 田中
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NTN Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/18Ethers, e.g. epoxides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M115/00Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof
    • C10M115/08Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/04Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M133/12Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to a carbon atom of a six-membered aromatic ring
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/02Mixtures of base-materials and thickeners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/173Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/02Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/04Groups 2 or 12
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/02Bearings
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/10Form in which the lubricant is applied to the material being lubricated semi-solid; greasy

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Lubricants (AREA)
  • Rolling Contact Bearings (AREA)
  • Sealing Of Bearings (AREA)
  • Motor Or Generator Frames (AREA)

Description

本発明は、グリース組成物が封入された転がり軸受に関し、特に、サーボモータやエンコーダなどの回転電気機械用転がり軸受に関する。 The present invention relates to a rolling bearing filled with a grease composition, and in particular to a rolling bearing for rotating electrical machines such as servo motors and encoders.

サーボモータは、位置や速度などの検出器を備え、高精度な位置決めや、きめ細かい回転速度制御が可能であることから、工作機械やロボット用途を中心に需要が増加している。このうち、ロボット向けサーボモータは、関節部の駆動に用いられる場合が多く、関節部の軸速度や加減速度を高めるため、小型、高出力が求められる。小型化を図るため、転がり軸受の近傍に検出器やブレーキが配置されるが、軸受内部のグリースの一部飛沫が検出器やブレーキに付着すると、検出精度や制動性の低下を招くため、グリースには低発塵性が求められる。 Servomotors are equipped with detectors for position and speed, and are capable of high-precision positioning and fine-grained control of rotational speed, so demand is increasing, mainly for use in machine tools and robots. Servomotors for robots are often used to drive joints, and so they must be small and have high output to increase the shaft speed and acceleration/deceleration of the joints. To reduce size, detectors and brakes are placed near the rolling bearings, but if some of the grease inside the bearings splashes onto the detectors or brakes, it will reduce detection accuracy and braking performance, so the grease must be low-dust generating.

発塵は、転がり軸受の回転に伴う発熱と軸受内部の圧力上昇により、グリースの一部が蒸発または飛散し、軸受外部へ放出されることで生じる。発塵を抑制するためには、グリースの基油の粘度を高めて表面張力を大きくすることや、グリース中の基油の量を減らすことが有効である。しかしその反面、転がり面や滑り面への基油の供給(回り込み)が不十分となりやすく、軸受の過大昇温や、転がり面または滑り面の面荒れ、摩耗などの損傷を招くおそれがある。 Dust generation occurs when heat generated by the rotation of a rolling bearing and an increase in pressure inside the bearing cause some of the grease to evaporate or scatter and be released outside the bearing. In order to prevent dust generation, it is effective to increase the viscosity of the grease's base oil to increase the surface tension, or to reduce the amount of base oil in the grease. However, on the other hand, this can easily lead to insufficient supply (flow) of base oil to the rolling and sliding surfaces, which can cause excessive heating of the bearing and damage such as surface roughness and wear on the rolling and sliding surfaces.

従来、低発塵性を目的としたグリース組成物が種々検討されている。例えば、特許文献1では、40℃における動粘度が30mm/s~180mm/sであり、かつ、合成炭化水素油およびエーテル油から選ばれる少なくとも1種が配合された基油と、ウレア化合物からなる増ちょう剤とを含み、更に非金属元素のみからなる添加剤をグリース全量の0.1~1重量%配合してなるグリース組成物が提案されている。 Various grease compositions aimed at low dust generation have been studied in the past. For example, Patent Document 1 proposes a grease composition having a kinetic viscosity at 40°C of 30 mm2 /s to 180 mm2 /s, containing a base oil containing at least one oil selected from synthetic hydrocarbon oils and ether oils, a thickener containing a urea compound, and further containing an additive containing only nonmetallic elements in an amount of 0.1 to 1% by weight of the total amount of the grease.

また、特許文献2には、正逆回転するモータに組み込まれる転がり軸受ユニットにおいて、エンコーダの近傍に配設される転がり軸受が、合成炭化水素油およびエーテル油から選ばれる少なくとも1種からなり、かつ、40℃における動粘度が80mm/s~120mm/sである基油を含有するグリース組成物を封入してなることが記載されている。 Furthermore, Patent Document 2 describes that in a rolling bearing unit incorporated in a motor that rotates forward and backward, a rolling bearing disposed near an encoder is filled with a grease composition that contains at least one type of base oil selected from synthetic hydrocarbon oils and ether oils and has a kinetic viscosity at 40°C of 80 mm 2 /s to 120 mm 2 /s.

特開平11-166191号公報Japanese Patent Application Publication No. 11-166191 特開2010-127344号公報JP 2010-127344 A

近年、モータの小型化・高出力化に伴い、その軸受の使用環境は高温になるケースが増えており、発塵には不利な環境での使用が増えている。また、低発塵性が要求される転がり軸受においても、耐摩耗性やグリース寿命といった耐久性も求められる。特許文献1に記載されているグリース組成物は、半導体製造設備などのクリーンルーム内で使用される転動装置用であり、高温下での発塵性や耐久性については検討されておらず、これらの点で懸念がある。また、特許文献2に記載されているグリース組成物は、正逆回転するモータ用の軸受ユニットに用いられるものであり、基油およびその動粘度を単に規定するだけでは、耐摩耗性やグリース寿命の面で不十分な場合が考えられる。 In recent years, as motors have become smaller and more powerful, the environments in which their bearings are used are increasingly becoming hotter, and they are increasingly being used in environments that are unfavorable to dust generation. Even rolling bearings, which require low dust generation, are required to have durability, such as wear resistance and grease life. The grease composition described in Patent Document 1 is for rolling devices used in clean rooms in semiconductor manufacturing facilities, and dust generation and durability at high temperatures have not been considered, raising concerns about these points. In addition, the grease composition described in Patent Document 2 is for use in bearing units for motors that rotate forward and backward, and it is thought that simply specifying the base oil and its kinetic viscosity may be insufficient in terms of wear resistance and grease life.

本発明はこのような事情に鑑みてなされたものであり、耐摩耗性や寿命の低下を抑えつつ、低発塵性を実現できる転がり軸受を提供することを目的とする。 The present invention was made in consideration of these circumstances, and aims to provide a rolling bearing that can achieve low dust generation while minimizing deterioration in wear resistance and lifespan.

本発明の転がり軸受は、内輪と、外輪と、該内輪および外輪の間に介在する複数の転動体と、上記内輪および外輪の軸方向両端の開口部に設けられたシール部材と、軸受内空間に封入されるグリース組成物とを有する転がり軸受であって、上記グリース組成物は、基油と増ちょう剤とを含み、上記基油が、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm/s以上の混合油であり、上記増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物であり、上記基油と上記増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれ、上記グリース組成物は、JIS K 2220に準拠して測定される混和ちょう度が200~240であり、20℃で固体の有機酸金属塩を含むことを特徴とする。 The rolling bearing of the present invention has an inner ring, an outer ring, a plurality of rolling elements interposed between the inner ring and the outer ring, sealing members provided at openings at both axial ends of the inner ring and the outer ring, and a grease composition sealed in the space within the bearing, the grease composition comprising a base oil and a thickener, the base oil being a mixed oil comprising a synthetic hydrocarbon oil and an ether oil and having a kinetic viscosity of 120 mm2 /s or more at 40°C, the thickener being an aliphatic diurea compound and an alicyclic diurea compound and being contained in an amount of 12 to 15 parts by mass per 100 parts by mass of the total amount of the base oil and the thickener, and the grease composition having a worked penetration of 200 to 240 as measured in accordance with JIS K 2220 and containing an organic acid metal salt that is solid at 20°C.

上記有機酸金属塩が、ナトリウム塩またはカルシウム塩であることを特徴とする。また、上記有機酸金属塩が、炭素数2~18の有機カルボン酸の金属塩であり、上記グリース組成物は、分子構造内に硫黄およびリンを含む添加剤を含まないことを特徴とする。 The organic acid metal salt is a sodium salt or a calcium salt. The organic acid metal salt is a metal salt of an organic carboxylic acid having 2 to 18 carbon atoms, and the grease composition does not contain any additives that contain sulfur and phosphorus in the molecular structure.

上記グリース組成物はアミン系酸化防止剤を更に含み、該アミン系酸化防止剤がN-フェニル-N’-イソプロピル-p-フェニレンジアミン(PIPA)であることを特徴とする。 The grease composition further contains an amine-based antioxidant, and the amine-based antioxidant is N-phenyl-N'-isopropyl-p-phenylenediamine (PIPA).

上記シール部材が、トリメリット酸エステル系可塑剤を含むニトリルゴムで形成されることを特徴とする。 The sealing member is characterized by being made of nitrile rubber containing a trimellitic ester plasticizer.

上記転がり軸受が回転電気機械用軸受であることを特徴とする。 The rolling bearing is a bearing for a rotating electrical machine.

本発明の転がり軸受は、グリース組成物が軸受内空間に封入され、そのグリース組成物において、基油が、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm/s以上の混合油であり、増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物であり、基油と増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれ、混和ちょう度が200~240であり、20℃で固体の有機酸金属塩を含むので、耐摩耗性や寿命の低下を抑えつつ、低発塵性を実現できる。具体的には、所定の基油および所定の増ちょう剤の組み合わせに対して、20℃で固体の有機酸金属塩を添加することにより、基油の表面張力に影響せず、かつ、基油の供給が不足し、摩耗が懸念される場合に、有機酸金属塩が融解し、極圧剤として鋼表面を保護することができると考えられる。 The rolling bearing of the present invention has a grease composition sealed in the space within the bearing, the base oil being a mixed oil containing a synthetic hydrocarbon oil and an ether oil and having a kinetic viscosity of 120 mm 2 /s or more at 40° C., the thickener being an aliphatic diurea compound and an alicyclic diurea compound, being contained in an amount of 12 to 15 parts by mass per 100 parts by mass of the total amount of the base oil and the thickener, having a worked penetration of 200 to 240, and containing an organic acid metal salt that is solid at 20° C., so that low dust generation can be achieved while suppressing deterioration in wear resistance and life. Specifically, it is believed that by adding an organic acid metal salt that is solid at 20° C. to a combination of a specified base oil and a specified thickener, the surface tension of the base oil is not affected, and when the supply of base oil is insufficient and wear is a concern, the organic acid metal salt melts and can protect the steel surface as an extreme pressure agent.

本発明の転がり軸受は、例えば、サーボモータなどの回転電気機械に用いられる軸受に適しており、その回転電気機械の小型化、高出力化に貢献でき、高機能化に繋がる。 The rolling bearing of the present invention is suitable for use in rotating electrical machines such as servo motors, and can contribute to the miniaturization and high output of such rotating electrical machines, leading to higher functionality.

また、シール部材が、トリメリット酸エステル系可塑剤を含むニトリルゴムで形成されるので、可塑剤として低揮発性のトリメリット酸エステル系可塑剤を使用することで、可塑剤自体の蒸発が抑えられ、軸受としての低発塵性を一層向上できる。 In addition, the sealing member is made of nitrile rubber containing a trimellitate ester plasticizer, so by using a low-volatility trimellitate ester plasticizer as the plasticizer, evaporation of the plasticizer itself is suppressed, further improving the low dust generation properties of the bearing.

本発明の転がり軸受の一例である深溝玉軸受の断面図である。1 is a cross-sectional view of a deep groove ball bearing which is an example of a rolling bearing according to the present invention. 本発明の転がり軸受を適用したサーボモータの概要図である。1 is a schematic diagram of a servomotor to which a rolling bearing according to the present invention is applied.

本発明の転がり軸受に用いるグリース組成物は、所定の動粘度を有する基油と、所定の増ちょう剤と、添加剤とを含み、その添加剤が20℃で固体の有機酸金属塩を含むことを特徴としている。 The grease composition used in the rolling bearing of the present invention is characterized in that it contains a base oil having a specified kinetic viscosity, a specified thickener, and an additive, and that the additive contains an organic acid metal salt that is solid at 20°C.

上記グリース組成物に用いる基油は、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm/s以上の混合油である。この動粘度は、混合油の動粘度であり、40℃において120mm/s~160mm/sが好ましく、125mm/s~140mm/sがより好ましい。 The base oil used in the grease composition is a mixed oil containing a synthetic hydrocarbon oil and an ether oil, and having a kinetic viscosity of 120 mm 2 /s or more at 40° C. This kinetic viscosity is the kinetic viscosity of the mixed oil, and is preferably 120 mm 2 /s to 160 mm 2 /s at 40° C., and more preferably 125 mm 2 /s to 140 mm 2 /s.

合成炭化水素油としてはポリ-α-オレフィン油(PAO油)がより好ましい。PAO油は、α-オレフィンまたは異性化されたα-オレフィンのオリゴマーまたはポリマーの混合物である。α-オレフィンの具体例としては、1-オクテン、1-ノネン、1-デセン、1-ドデセン、1-トリデセン、1-テトラデセン、1-ペンタデセン、1-ヘキサデセン、1-ヘプタデセン、1-オクタデセン、1-ノナデセン、1-エイコセン、1-ドコセン、1-テトラドコセンなどが挙げられ、通常はこれらの混合物が使用される。 As the synthetic hydrocarbon oil, poly-α-olefin oil (PAO oil) is more preferable. PAO oil is a mixture of α-olefins or isomerized α-olefin oligomers or polymers. Specific examples of α-olefins include 1-octene, 1-nonene, 1-decene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicosene, 1-docosene, and 1-tetradocosene, and mixtures of these are usually used.

エーテル油としては、例えば、ポリフェニルエーテル油、アルキルジフェニルエーテル油、アルキルトリフェニルエーテル油、アルキルテトラフェニルエーテル油などが挙げられる。これらの中でも、高温での耐久性の点から、アルキルジフェニルエーテル油が好ましく、アルキルジフェニルエーテル油が基油(混合油)全体の50質量%以上含まれることがより好ましい。アルキルジフェニルエーテル油としては、モノアルキルジフェニルエーテル油、ジアルキルジフェニルエーテル油、ポリアルキルジフェニルエーテル油などが挙げられる。 Examples of ether oils include polyphenyl ether oil, alkyl diphenyl ether oil, alkyl triphenyl ether oil, and alkyl tetraphenyl ether oil. Among these, alkyl diphenyl ether oil is preferred from the viewpoint of durability at high temperatures, and it is more preferred that alkyl diphenyl ether oil accounts for 50 mass% or more of the entire base oil (mixed oil). Examples of alkyl diphenyl ether oils include monoalkyl diphenyl ether oil, dialkyl diphenyl ether oil, and polyalkyl diphenyl ether oil.

上記基油は、合成炭化水素油とエーテル油のみの混合油でもよく、更に他の油を添加した混合油でもよい。他の油としては、通常、転がり軸受に用いられるものであれば、特に制限なく用いることができる。例えば、パラフィン系鉱油、ナフテン系鉱油などの鉱油、エステル油、シリコーン油、フッ素油などが挙げられる。 The base oil may be a mixture of synthetic hydrocarbon oil and ether oil alone, or may further contain other oils. As the other oil, any oil that is normally used in rolling bearings may be used without any particular restrictions. Examples include mineral oils such as paraffinic mineral oil and naphthenic mineral oil, ester oil, silicone oil, and fluorine oil.

上記グリース組成物に用いる増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物の混合物である。これらジウレア化合物は、ジイソシアネート成分とモノアミン成分とを反応して得られる。脂肪族ジウレア化合物は、モノアミン成分としての脂肪族モノアミンとジイソシアネート成分とから得られ、脂環式ジウレア化合物は、モノアミン成分としての脂環式モノアミンとジイソシアネート成分とから得られる。ジイソシアネート成分としては、フェニレンジイソシアネート、トリレンジイソシアネート、ジフェニルジイソシアネート、ジフェニルメタンジイソシアネート、オクタデカンジイソシアネート、デカンジイソシアネート、ヘキサンジイソシアネー卜などが挙げられる。脂肪族モノアミンとしては、ヘキシルアミン、オクチルアミン、ドデシルアミン、ヘキサデシルアミン、オクタデシルアミン、ステアリルアミン、オレイルアミンなどが挙げられる。脂環式モノアミンとしては、シクロヘキシルアミンなどが挙げられる。上記増ちょう剤における脂肪族ジウレア化合物の含有量は、脂環式ジウレア化合物の含有量よりも多いことが好ましい。 The thickener used in the above grease composition is a mixture of an aliphatic diurea compound and an alicyclic diurea compound. These diurea compounds are obtained by reacting a diisocyanate component with a monoamine component. The aliphatic diurea compound is obtained from an aliphatic monoamine as the monoamine component and a diisocyanate component, and the alicyclic diurea compound is obtained from an alicyclic monoamine as the monoamine component and a diisocyanate component. Examples of the diisocyanate component include phenylene diisocyanate, tolylene diisocyanate, diphenyl diisocyanate, diphenylmethane diisocyanate, octadecane diisocyanate, decane diisocyanate, and hexane diisocyanate. Examples of the aliphatic monoamine include hexylamine, octylamine, dodecylamine, hexadecylamine, octadecylamine, stearylamine, and oleylamine. Examples of the alicyclic monoamine include cyclohexylamine. The content of the aliphatic diurea compound in the thickener is preferably greater than the content of the alicyclic diurea compound.

基油に増ちょう剤としてジウレア化合物を配合してベースグリースが得られる。ジウレア化合物を増ちょう剤とするベースグリースは、基油中でジイソシアネート成分とモノアミン成分とを反応させて作製する。増ちょう剤は、基油と増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれる。 A base grease is obtained by blending a diurea compound as a thickener with a base oil. A base grease using a diurea compound as a thickener is produced by reacting a diisocyanate component with a monoamine component in the base oil. The thickener is contained in an amount of 12 to 15 parts by mass per 100 parts by mass of the total amount of the base oil and thickener.

上記グリース組成物に用いる有機酸金属塩は、有機カルボン酸、アルキルベンゼンスルホン酸などの有機スルホン酸、アルキル硫酸などの有機硫酸、アルキルホスホン酸などの有機ホスホン酸、アルキルホスフィン酸などの有機ホスフィン酸などの置換基を有する脂肪族化合物または芳香族化合物と、金属イオンとの塩である。上記有機酸金属塩は、20℃で固体、つまり融点が20℃をこえていればよく、有機酸金属塩を構成する有機酸や金属イオンは、適宜選択できる。有機酸金属塩の融点は100℃以上であることが好ましく、150℃以上であることがより好ましい。 The organic acid metal salt used in the grease composition is a salt of a metal ion and an aliphatic or aromatic compound having a substituent, such as an organic carboxylic acid, an organic sulfonic acid such as alkylbenzenesulfonic acid, an organic sulfuric acid such as alkylsulfuric acid, an organic phosphonic acid such as alkylphosphonic acid, or an organic phosphinic acid such as alkylphosphinic acid. The organic acid metal salt is solid at 20°C, that is, it is sufficient that the melting point is above 20°C, and the organic acid and metal ion constituting the organic acid metal salt can be appropriately selected. The melting point of the organic acid metal salt is preferably 100°C or higher, and more preferably 150°C or higher.

有機酸金属塩を構成する金属としては、上記有機酸と塩を形成することができるものであればよく、リチウム、ナトリウム、カリウム、マグネシウム、カルシウム、バリウム、亜鉛、アルミニウムなどを用いることができる。金属塩として好ましくはナトリウム塩またはカルシウム塩であり、より好ましくはナトリウム塩である。 The metal constituting the organic acid metal salt may be any metal capable of forming a salt with the organic acid, such as lithium, sodium, potassium, magnesium, calcium, barium, zinc, or aluminum. The metal salt is preferably a sodium salt or a calcium salt, and more preferably a sodium salt.

有機酸金属塩を構成する上記有機酸は、分子構造中の脂肪族基または芳香族基にハロゲン基や、水酸基、アミノ基、アルキル基、アルコキシ基、エポキシ基などの置換基を有していてもよい。また、上記有機酸は、分子構造内に硫黄原子およびリン原子を含まないことが好ましく、構成原子が炭素原子、水素原子、窒素原子、および酸素原子の中から選択される原子であることがより好ましい。このような有機酸として、例えば、酢酸、プロピオン酸、酪酸、ヘキサン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、12-ヒロドキシステアリン酸、オレイン酸、リノール酸などの炭素数2~18の有機カルボン酸が挙げられ、中でも炭素数10~18の有機カルボン酸が好ましく、さらに、置換基を有しない直鎖状の有機カルボン酸がより好ましい。 The organic acid constituting the organic acid metal salt may have a halogen group, a hydroxyl group, an amino group, an alkyl group, an alkoxy group, an epoxy group, or other substituent on the aliphatic or aromatic group in the molecular structure. The organic acid preferably does not contain a sulfur atom or a phosphorus atom in the molecular structure, and more preferably the constituent atoms are selected from carbon atoms, hydrogen atoms, nitrogen atoms, and oxygen atoms. Examples of such organic acids include organic carboxylic acids having 2 to 18 carbon atoms, such as acetic acid, propionic acid, butyric acid, hexanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, 12-hydroxystearic acid, oleic acid, and linoleic acid, among which organic carboxylic acids having 10 to 18 carbon atoms are preferred, and linear organic carboxylic acids having no substituent are more preferred.

有機酸金属塩として、具体的には、酢酸ナトリウム(融点324℃)、酢酸カルシウム(融点160℃)、ステアリン酸ナトリウム(融点220℃)、ステアリン酸カルシウム(融点179℃)などを用いることができる。 Specific examples of organic acid metal salts that can be used include sodium acetate (melting point 324°C), calcium acetate (melting point 160°C), sodium stearate (melting point 220°C), and calcium stearate (melting point 179°C).

グリース組成物における有機酸金属塩の配合量は、基油と増ちょう剤との合計量100質量部に対して、0.5質量部~5質量部が好ましく、0.5質量部~3質量部がより好ましく、1質量部~3質量部がさらに好ましい。 The amount of organic acid metal salt in the grease composition is preferably 0.5 parts by mass to 5 parts by mass, more preferably 0.5 parts by mass to 3 parts by mass, and even more preferably 1 part by mass to 3 parts by mass, per 100 parts by mass of the total amount of the base oil and thickener.

上記グリース組成物は、添加剤として、更に酸化防止剤を含むことが好ましい。酸化防止剤としては、アミン系酸化防止剤、フェノール系酸化防止剤、イオウ系酸化防止剤などを用いることができ、これらの中でもアミン系酸化防止剤を用いることが好ましく、例えば、フェニル-1-ナフチルアミン、ジフェニル-p-フェニレンジアミン、ジピリジルアミン、フェノチアジン、N,N’-ジイソプロピル-p-フェニレンジアミン、N-フェニル-N’-イソプロピル-p-フェニレンジアミン、ジアルキルジフェニルアミン(DDPA)などが挙げられる。 The grease composition preferably further contains an antioxidant as an additive. As the antioxidant, an amine-based antioxidant, a phenol-based antioxidant, a sulfur-based antioxidant, etc. can be used, and among these, it is preferable to use an amine-based antioxidant, such as phenyl-1-naphthylamine, diphenyl-p-phenylenediamine, dipyridylamine, phenothiazine, N,N'-diisopropyl-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, dialkyldiphenylamine (DDPA), etc.

また、グリース組成物には、必要に応じて、防錆剤や、エステル、アルコールなどの油性剤といったその他の添加剤を添加することができる。例えば、グリース自体の防錆性能を確保するため、防錆剤を添加することが好ましい。防錆剤としては、特に限定されないが、エステル系防錆剤が好ましい。エステル系防錆剤としては、ソルビタン、ソルビトール、ペンタエリスリトール、ショ糖、グリセリンなどの多価アルコールと、オレイン酸、ラウリル酸などのカルボン酸との部分エステルや、コハク酸ハーフエステルなどが挙げられる。エステル系防錆剤の配合量は、基油と増ちょう剤との合計量100質量部に対して0.2質量部~0.6質量部含まれることがより好ましい。 In addition, other additives such as rust inhibitors and oily agents such as esters and alcohols can be added to the grease composition as necessary. For example, it is preferable to add a rust inhibitor to ensure the rust-preventing performance of the grease itself. The rust inhibitor is not particularly limited, but an ester-based rust inhibitor is preferable. Examples of ester-based rust inhibitors include partial esters of polyhydric alcohols such as sorbitan, sorbitol, pentaerythritol, sucrose, and glycerin with carboxylic acids such as oleic acid and lauric acid, and succinic acid half esters. It is more preferable that the amount of the ester-based rust inhibitor is 0.2 to 0.6 parts by mass per 100 parts by mass of the total amount of the base oil and thickener.

上記グリース組成物は、分子構造内にリン原子やイオウ原子を含む添加剤を含まないことが好ましい。後述の実施例で示すように、これらの添加剤を含むことで、基油の表面張力が低下する結果が得られ、その結果、発塵量が増大する傾向がある。このような添加剤として、例えば、トリクレジルホスフェートなどのリン酸エステルや、トリクレジルホスファイトなどの亜リン酸エステル、チオホスフェート、チオホスファイト、アルキルジチオリン酸亜鉛(ZnDTP)、アルキルジチオリン酸モリブデン(MoDTP)、ジチオカルバミン酸亜鉛(ZnDTC)などの極圧剤が挙げられる。 The grease composition preferably does not contain additives that contain phosphorus or sulfur atoms in the molecular structure. As shown in the examples below, the inclusion of these additives results in a decrease in the surface tension of the base oil, which tends to increase the amount of dust generated. Examples of such additives include phosphate esters such as tricresyl phosphate, phosphite esters such as tricresyl phosphite, thiophosphates, thiophosphites, zinc alkyldithiophosphates (ZnDTP), molybdenum alkyldithiophosphates (MoDTP), and zinc dithiocarbamate (ZnDTC) and other extreme pressure agents.

上記グリース組成物の混和ちょう度(JIS K 2220)は、200~240の範囲にある。発塵量を抑制する観点では、混和ちょう度は200~220の範囲にあることが好ましい。 The worked penetration of the above grease composition (JIS K 2220) is in the range of 200 to 240. From the viewpoint of suppressing the amount of dust generation, the worked penetration is preferably in the range of 200 to 220.

上記グリース組成物を封入してなる転がり軸受について図1に基づいて説明する。図1は深溝玉軸受の断面図である。転がり軸受1は、外周面に内輪軌道面2aを有する内輪2と内周面に外輪軌道面3aを有する外輪3とが同心に配置され、内輪軌道面2aと外輪軌道面3aとの間に複数個の転動体4が配置される。この転動体4は、保持器5により保持される。また、内・外輪の軸方向両端開口部8a、8bがシール部材6によりシールされ、少なくとも転動体4の周囲に上述のグリース組成物7が封入される。図1のシール部材6は、内径リップがシール溝内部で接触する接触形のシール部材である。内輪2、外輪3および転動体4は鉄系金属材料からなり、グリース組成物7が転動体4との軌道面に介在して潤滑される。 The rolling bearing filled with the above grease composition will be described with reference to FIG. 1. FIG. 1 is a cross-sectional view of a deep groove ball bearing. In the rolling bearing 1, an inner ring 2 having an inner ring raceway surface 2a on its outer peripheral surface and an outer ring 3 having an outer ring raceway surface 3a on its inner peripheral surface are concentrically arranged, and a plurality of rolling elements 4 are arranged between the inner ring raceway surface 2a and the outer ring raceway surface 3a. The rolling elements 4 are held by a cage 5. In addition, the axial end openings 8a, 8b of the inner and outer rings are sealed by a seal member 6, and the above grease composition 7 is sealed at least around the rolling elements 4. The seal member 6 in FIG. 1 is a contact type seal member in which the inner diameter lip comes into contact inside the seal groove. The inner ring 2, the outer ring 3, and the rolling elements 4 are made of an iron-based metal material, and the grease composition 7 is interposed between the raceway surface and the rolling elements 4 to lubricate them.

転がり軸受1において、内輪2、外輪3、転動体4、保持器5などの軸受部材を構成する鉄系金属材料は、軸受材料として一般的に用いられる任意の材料であり、例えば、高炭素クロム軸受鋼(SUJ1、SUJ2、SUJ3、SUJ4、SUJ5など;JIS G 4805)、浸炭鋼(SCr420、SCM420など;JIS G 4053)、ステンレス鋼(SUS440Cなど;JIS G 4303)、高速度鋼(M50など)、冷間圧延鋼などが挙げられる。 In the rolling bearing 1, the iron-based metal material constituting the bearing components such as the inner ring 2, outer ring 3, rolling elements 4, and cage 5 is any material commonly used as a bearing material, such as high carbon chromium bearing steel (SUJ1, SUJ2, SUJ3, SUJ4, SUJ5, etc.; JIS G 4805), carburized steel (SCr420, SCM420, etc.; JIS G 4053), stainless steel (SUS440C, etc.; JIS G 4303), high speed steel (M50, etc.), cold rolled steel, etc.

また、シール部材6は、金属製またはゴム成形体単独でよく、あるいはゴム成形体と金属板、プラスチック板、またはセラミック板との複合体であってもよい。耐久性、固着の容易さから、図1に示すようにゴム成形体と金属板との複合体が好ましい。ゴム成形体の材質としては、ニトリルゴム(NBR)、アクリルゴム、シリコーンゴム、フッ素ゴムなどが用いられ、ゴム成形体には可塑剤が含まれる。 The sealing member 6 may be made of metal or rubber alone, or may be a composite of a rubber molded body and a metal plate, a plastic plate, or a ceramic plate. From the viewpoint of durability and ease of attachment, a composite of a rubber molded body and a metal plate, as shown in FIG. 1, is preferred. Materials used for the rubber molded body include nitrile rubber (NBR), acrylic rubber, silicone rubber, and fluororubber, and the rubber molded body contains a plasticizer.

可塑剤は、公知の可塑剤の中から適宜選択して使用することができるが、エステル系可塑剤を使用することが好ましい。エステル系可塑剤としては、例えば、フタル酸ジ-n-オクチル、フタル酸ジ-2-エチルヘキシル、フタル酸ジイソノニルなどのフタル酸エステル系可塑剤や、アジピン酸エステル系可塑剤、トリメリット酸エステル系可塑剤、ピロメリット酸エステル系可塑剤などのエステル化合物が挙げられる。これらの中でも、発塵量を抑える観点から、トリメリット酸エステル系可塑剤がより好ましい。トリメリット酸エステル系可塑剤は、下記式(1)で表される。

Figure 0007642013000001
式(1)において、R、R、Rは同一であっても異なってもよい。好ましくは同一である。また、R、R、Rは炭素数が7~9の脂肪族1価アルコール残基であることが好ましい。この脂肪族1価アルコール残基は、直鎖状アルキル基であっても分岐状アルキル基であってもよい。具体的には、トリメリット酸トリ-n-オクチル、トリメリット酸トリ-2-エチルヘキシルなどが挙げられる。トリメリット酸エステル系可塑剤としては、レオルーブLTM、レオルーブTM10(FMC製)などを用いることができる。 The plasticizer can be appropriately selected from known plasticizers, but it is preferable to use an ester-based plasticizer. Examples of the ester-based plasticizer include phthalate ester-based plasticizers such as di-n-octyl phthalate, di-2-ethylhexyl phthalate, and diisononyl phthalate, and ester compounds such as adipate ester-based plasticizers, trimellitate ester-based plasticizers, and pyromellitate ester-based plasticizers. Among these, trimellitate ester-based plasticizers are more preferable from the viewpoint of suppressing the amount of dust generation. The trimellitate ester-based plasticizer is represented by the following formula (1).
Figure 0007642013000001
In formula (1), R 1 , R 2 and R 3 may be the same or different. They are preferably the same. Furthermore, R 1 , R 2 and R 3 are preferably an aliphatic monohydric alcohol residue having 7 to 9 carbon atoms. This aliphatic monohydric alcohol residue may be a linear alkyl group or a branched alkyl group. Specific examples include tri-n-octyl trimellitate and tri-2-ethylhexyl trimellitate. As the trimellitic acid ester plasticizer, Rheolub LTM, Rheolub TM10 (manufactured by FMC), etc. can be used.

ゴム成形体には、上記の可塑剤に加えて、必要に応じて、難燃剤、滑剤、安定剤、充填剤、発泡剤、酸化防止剤、加工助剤、中和剤、紫外線吸収剤、顔料、帯電防止剤、分散剤、増粘剤、金属劣化防止剤、防カビ剤、流動調整剤などの公知の各種添加剤を配合することもできる。 In addition to the plasticizers described above, the rubber moldings may also contain various known additives, such as flame retardants, lubricants, stabilizers, fillers, foaming agents, antioxidants, processing aids, neutralizing agents, UV absorbers, pigments, antistatic agents, dispersants, thickeners, metal deterioration inhibitors, antifungal agents, and flow adjusters, as necessary.

図1では軸受として玉軸受について例示したが、本発明の転がり軸受は、円筒ころ軸受、円すいころ軸受、自動調心ころ軸受、針状ころ軸受、スラスト円筒ころ軸受、スラスト円すいころ軸受、スラスト針状ころ軸受、スラスト自動調心ころ軸受などとしても使用できる。 Although FIG. 1 shows a ball bearing as an example of the bearing, the rolling bearing of the present invention can also be used as a cylindrical roller bearing, a tapered roller bearing, a spherical roller bearing, a needle roller bearing, a thrust cylindrical roller bearing, a thrust tapered roller bearing, a thrust needle roller bearing, a thrust spherical roller bearing, etc.

本発明の転がり軸受を、サーボモータに適用した構成を図2により説明する。図2に示すようにサーボモータ11は、ロータ12と、ステータ13と、シャフト14と、シャフト14の反負荷側にロータ12の角度を読み取るエンコーダ15とを有する。シャフト14は、負荷側に配置された転がり軸受16と、反負荷側に配置された本発明の転がり軸受1によって支持されている。本発明の転がり軸受1は、エンコーダ15の近傍に配置されるものの、軸受からの発塵量が抑えられるため、エンコーダ15による検出精度の低下を防ぐことができる。 The configuration in which the rolling bearing of the present invention is applied to a servo motor is described with reference to Figure 2. As shown in Figure 2, the servo motor 11 has a rotor 12, a stator 13, a shaft 14, and an encoder 15 that reads the angle of the rotor 12 on the anti-load side of the shaft 14. The shaft 14 is supported by a rolling bearing 16 arranged on the load side and the rolling bearing 1 of the present invention arranged on the anti-load side. Although the rolling bearing 1 of the present invention is arranged near the encoder 15, the amount of dust generated from the bearing is suppressed, so that a decrease in the detection accuracy by the encoder 15 can be prevented.

本発明の転がり軸受は、サーボモータに限らず、低発塵性が要求される、他の回転電気機械にも使用される。例えば、発電機や、スピンドルモータ、ステッピングモータ、ファンモータなどのサーボモータ以外の電動機が挙げられる。 The rolling bearing of the present invention can be used not only in servomotors, but also in other rotating electrical machines that require low dust generation. Examples include generators and electric motors other than servomotors, such as spindle motors, stepping motors, and fan motors.

表1および表2に示す組成のグリース組成物をそれぞれ調整した。表1および表2中、基油と増ちょう剤と添加剤の含有量は、ベースグリース(基油+増ちょう剤)に対する含有率(質量%)を示している。なお、表1の実施例1~8のグリース組成物は、添加剤として、有機酸金属塩およびアミン系酸化防止剤のみが配合されている。なお、表1および表2中のDDPAには、ジオクチルジフェニルアミンを用いた。また、表1下記の1)~9)は、表2においても同じである。 Grease compositions were prepared according to the compositions shown in Tables 1 and 2. In Tables 1 and 2, the contents of base oil, thickener, and additives are shown as the content (mass%) relative to the base grease (base oil + thickener). The grease compositions of Examples 1 to 8 in Table 1 contain only organic acid metal salts and amine-based antioxidants as additives. Dioctyldiphenylamine was used as the DDPA in Tables 1 and 2. Items 1) to 9) below in Table 1 are also the same in Table 2.

<発塵試験>
各グリース組成物をそれぞれ、接触形のシール部材を備える深溝玉軸受6900(内径10mm×外径22mm×幅6mm)に封入して、試験用軸受を作製した。実施例8以外のシール部材には、可塑剤としてフタル酸エステル系可塑剤(フタル酸ジ-2-エチルヘキシル)を含むNBRを使用し、実施例8のシール部材には、可塑剤としてトリメリット酸エステル系可塑剤(レオルーブLTM、FMC製、40℃における動粘度53mm/s)を含むNBRを使用した。得られた試験用軸受を、雰囲気温度120℃、6000min-1、200時間で内輪回転させた。試験用軸受の軸方向両端にガラス板を配置し、軸受から飛散したグリース組成物を付着させた。発塵量は、試験後のガラス板の重量から試験前のガラス板の重量を差し引くことで求めた。発塵量の評価について、3mg以下を◎印、3mgより大きく4mg以下を○印、4mgより大きく6mg以下を△印、6mgより大きいのを×印として表1および表2に併記する。
<Dust generation test>
Each grease composition was filled into a deep groove ball bearing 6900 (inner diameter 10 mm × outer diameter 22 mm × width 6 mm) equipped with a contact type seal member to prepare a test bearing. For the seal members other than Example 8, NBR containing a phthalate ester plasticizer (di-2-ethylhexyl phthalate) was used as a plasticizer, and for the seal member of Example 8, NBR containing a trimellitate ester plasticizer (Reolube LTM, manufactured by FMC, kinetic viscosity at 40°C 53 mm 2 /s) was used as a plasticizer. The inner ring of the obtained test bearing was rotated at an ambient temperature of 120°C, 6000 min -1 , and 200 hours. Glass plates were placed on both axial ends of the test bearing, and the grease composition scattered from the bearing was attached to them. The amount of dust was calculated by subtracting the weight of the glass plate before the test from the weight of the glass plate after the test. The amount of dust generated is evaluated in Tables 1 and 2 as follows: 3 mg or less is marked with a ◎, 3 mg to 4 mg is marked with a ○, 4 mg to 6 mg is marked with a △, and more than 6 mg is marked with an ×.

<フレッチング摩耗試験>
各グリース組成物についてボールオンディスク型往復動試験機を用いて、摩耗試験を行った。鋼材平板(20mm角で厚さ5mm)型試験片に各グリース組成物を塗布し、SUJ2製の鋼球1個(7/16inch)を98Nの荷重で押し当て、振幅0.47mm、振動数30Hzで8時間の微小往復摺動をさせた。この試験後の鋼材平板の摩耗深さ(μm)を測定した。摩耗深さの評価について、3μm以下を◎印、3μmより大きく5μm以下を○印、5μmより大きく10μm以下を△印、10μmより大きいのを×印として表1および表2に併記する。
<Fretting wear test>
A wear test was performed for each grease composition using a ball-on-disk type reciprocating tester. Each grease composition was applied to a steel plate (20 mm square, 5 mm thick) test piece, and a steel ball (7/16 inch) made of SUJ2 was pressed against it with a load of 98 N, and a small reciprocating movement was performed for 8 hours at an amplitude of 0.47 mm and a frequency of 30 Hz. The wear depth (μm) of the steel plate after this test was measured. The evaluation of the wear depth is shown in Tables 1 and 2, with 3 μm or less marked with ◎, more than 3 μm and less than 5 μm marked with ○, more than 5 μm and less than 10 μm marked with △, and more than 10 μm marked with ×.

<グリース寿命試験>
各グリース組成物をそれぞれ、深溝玉軸受6204(内径20mm、外径47mm、幅14mm)に1.8g封入して、試験用軸受を作製した。得られた試験用軸受を、軸受外輪の外径部温度180℃、アキシアル荷重67N、ラジアル荷重67Nの条件下で、10000min-1の回転速度で回転させて、焼き付きに至るまでの時間を測定した。グリース寿命時間の評価について、300時間以上を◎印、230時間以上300時間未満を○印、150時間以上230時間未満を△印、150時間未満を×印として表1および表2に併記する。
<Grease life test>
A test bearing was prepared by filling 1.8 g of each grease composition into a 6204 deep groove ball bearing (inner diameter 20 mm, outer diameter 47 mm, width 14 mm). The test bearing was rotated at a speed of 10,000 min -1 under the conditions of an outer diameter temperature of the outer ring of the bearing of 180°C, an axial load of 67 N, and a radial load of 67 N, and the time until seizure occurred was measured. The evaluation of the grease life time is shown in Tables 1 and 2 with a ◎ mark for 300 hours or more, a ○ mark for 230 hours or more but less than 300 hours, a △ mark for 150 hours or more but less than 230 hours, and an × mark for less than 150 hours.

Figure 0007642013000002
Figure 0007642013000002

Figure 0007642013000003
Figure 0007642013000003

なお、表1中の発塵量の評価について、実施例8は発塵量が2mg以下であり、他の◎印の試験例よりも、発塵性の面でより優れる結果になった。 Regarding the dust generation evaluation in Table 1, Example 8 generated less than 2 mg of dust, which was superior to the other test examples marked with ◎ in terms of dust generation.

表1および表2に示すように、PAO油およびエーテル油を含み、所定の動粘度を有する基油と、脂肪族ジウレア化合物および脂環式ジウレア化合物を含む増ちょう剤と、有機酸金属塩とを組み合わせた実施例1~8は、いずれの試験でも良好な結果を示した。比較例2や比較例6と比べると、有機酸金属塩が、特に耐摩耗性やグリース寿命の向上に寄与していることが分かる。20℃で固体の有機酸金属塩を添加することにより、基油の表面張力に影響せず、かつ、基油の供給が不足し、摩耗が懸念される場合に、有機酸金属塩が融解し、極圧剤として鋼表面を保護するためと考えられる。有機酸金属塩として、発塵量の面ではステアリン酸金属塩がより良好な結果を示し(実施例1、4、6、7)、耐摩耗性の面ではナトリウム塩がより良好な結果を示した(実施例4、5)。 As shown in Tables 1 and 2, Examples 1 to 8, which combine a base oil containing PAO oil and ether oil and having a predetermined kinetic viscosity, a thickener containing an aliphatic diurea compound and an alicyclic diurea compound, and an organic acid metal salt, showed good results in all tests. Compared with Comparative Examples 2 and 6, it can be seen that the organic acid metal salt contributes particularly to improving wear resistance and grease life. It is believed that by adding an organic acid metal salt that is solid at 20°C, the surface tension of the base oil is not affected, and when the supply of base oil is insufficient and wear is a concern, the organic acid metal salt melts and protects the steel surface as an extreme pressure agent. As an organic acid metal salt, the metal stearate showed better results in terms of dust generation (Examples 1, 4, 6, and 7), and the sodium salt showed better results in terms of wear resistance (Examples 4 and 5).

添加剤としてZnDTPを添加した比較例1、比較例4、比較例10は耐摩耗性やグリース寿命は比較的良好であったものの、発塵量が増大する結果になった。別途、JIS K2241に準拠した表面張力試験を行ったところ、40℃における動粘度が47mm/sのPAO油単体の表面張力が29.8mN/mであったのに対して、該PAO油に対してZnDTPを2質量%添加した試験油の表面張力は26mN/mであった。この結果より、ZnDTPを添加することで発塵量が増大した原因としては、表面張力の減少が考えられる。TCPの場合も同様に表面張力が減少した結果、発塵量が増大したと考えられる(比較例3)。 In Comparative Example 1, Comparative Example 4, and Comparative Example 10, in which ZnDTP was added as an additive, the wear resistance and grease life were relatively good, but the amount of dust generation increased. Separately, a surface tension test was conducted in accordance with JIS K2241, and the surface tension of the PAO oil alone with a kinetic viscosity of 47 mm2 /s at 40°C was 29.8 mN/m, while the surface tension of the test oil in which 2 mass% of ZnDTP was added to the PAO oil was 26 mN/m. From this result, it is considered that the increase in the amount of dust generation due to the addition of ZnDTP is due to a decrease in surface tension. In the case of TCP, it is considered that the amount of dust generation increased as a result of the decrease in surface tension (Comparative Example 3).

また、シール部材として、トリメリット酸エステル系可塑剤を含むNBRを使用した場合(実施例8)、フタル酸エステル系可塑剤を含むNBRを使用した場合(実施例3)に比べて発塵量が減少した。フタル酸エステル系可塑剤に比べて、トリメリット酸エステル系可塑剤の方が低揮発性(高沸点)であり、その結果、可塑剤自体の蒸発が抑えられ、発塵量が減少したと考えられる。このように、耐熱NBRのシール部材により低発塵性が向上している。 In addition, when NBR containing a trimellitate ester plasticizer was used as the sealing member (Example 8), the amount of dust generation was reduced compared to when NBR containing a phthalate ester plasticizer was used (Example 3). Trimellitate ester plasticizers have lower volatility (higher boiling point) than phthalate ester plasticizers, and as a result, it is believed that the evaporation of the plasticizer itself is suppressed, reducing the amount of dust generation. In this way, the low dust generation properties are improved by using a heat-resistant NBR sealing member.

以上より、本発明の転がり軸受において、グリース組成物は、所定の基油および所定の増ちょう剤の組み合わせ、具体的には、耐熱性に優れ表面張力が大きい基油、所定の増ちょう剤、低揮発/離油となる組合せに、20℃で固体の有機酸金属塩を添加することにより、基油の表面張力に影響せず、かつ、基油の供給が不足し、摩耗が懸念される場合に、有機酸金属塩が融解し、極圧剤として鋼表面を保護できる。 In view of the above, in the rolling bearing of the present invention, the grease composition is a combination of a specified base oil and a specified thickener, specifically, a combination of a base oil with excellent heat resistance and high surface tension, a specified thickener, and low volatility/oil separation, to which an organic acid metal salt that is solid at 20°C is added, so that the surface tension of the base oil is not affected, and when the supply of base oil is insufficient and wear is a concern, the organic acid metal salt melts and can protect the steel surface as an extreme pressure agent.

本発明の転がり軸受は、耐摩耗性や寿命の低下を抑えつつ、低発塵性を実現できるので、特に低発塵性が要求されるサーボモータやエンコーダなどの回転電気機械用転がり軸受に好適に利用できる。 The rolling bearing of the present invention achieves low dust generation while suppressing deterioration in wear resistance and life span, making it particularly suitable for use as a rolling bearing for rotating electrical machines such as servo motors and encoders, which require low dust generation.

1 転がり軸受
2 内輪
3 外輪
4 転動体
5 保持器
6 シール部材
7 グリース
8a、8b 開口部
11 サーボモータ
12 ロータ
13 ステータ
14 シャフト
15 エンコーダ
16 転がり軸受
REFERENCE SIGNS LIST 1 Rolling bearing 2 Inner ring 3 Outer ring 4 Rolling element 5 Cage 6 Sealing member 7 Grease 8a, 8b Opening 11 Servo motor 12 Rotor 13 Stator 14 Shaft 15 Encoder 16 Rolling bearing

Claims (3)

内輪と、外輪と、該内輪および外輪の間に介在する複数の転動体と、前記内輪および外輪の軸方向両端の開口部に設けられたシール部材と、軸受内空間に封入されるグリース組成物とを有する転がり軸受であって、
前記グリース組成物は、基油と増ちょう剤とを含み、
前記基油が、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm/s以上の混合油であり、
前記増ちょう剤は、ジイソシアネート成分とモノアミン成分とを反応して得られるジウレア化合物であり、前記モノアミン成分が、脂肪族モノアミンおよび脂環式モノアミンであり、前記基油と前記増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれ、
前記グリース組成物は、JIS K 2220に準拠して測定される混和ちょう度が200~240であり、20℃で固体の有機酸金属塩を含み、
前記有機酸金属塩が、炭素数2~18の有機カルボン酸のナトリウム塩またはカルシウム塩であり、
前記グリース組成物は、分子構造内に硫黄およびリンを含む添加剤を含まないことを特徴とする転がり軸受。
A rolling bearing comprising an inner ring, an outer ring, a plurality of rolling elements interposed between the inner ring and the outer ring, seal members provided at openings at both axial ends of the inner ring and the outer ring, and a grease composition sealed in a space within the bearing,
The grease composition includes a base oil and a thickener,
the base oil is a mixed oil containing a synthetic hydrocarbon oil and an ether oil and having a kinematic viscosity at 40°C of 120 mm2 /s or more;
the thickener is a diurea compound obtained by reacting a diisocyanate component with a monoamine component, the monoamine component being an aliphatic monoamine and an alicyclic monoamine, and is contained in an amount of 12 parts by mass to 15 parts by mass per 100 parts by mass of the total amount of the base oil and the thickener;
The grease composition has a worked penetration of 200 to 240 as measured in accordance with JIS K 2220 and contains an organic acid metal salt that is solid at 20°C,
the organic acid metal salt is a sodium salt or a calcium salt of an organic carboxylic acid having 2 to 18 carbon atoms ;
The rolling bearing is characterized in that the grease composition does not contain any additives containing sulfur and phosphorus in the molecular structure .
前記グリース組成物はアミン系酸化防止剤を更に含み、該アミン系酸化防止剤がN-フェニル-N’-イソプロピル-p-フェニレンジアミンであることを特徴とする請求項1記載の転がり軸受。 The rolling bearing according to claim 1, characterized in that the grease composition further contains an amine-based antioxidant, the amine-based antioxidant being N-phenyl-N'-isopropyl-p-phenylenediamine. 前記転がり軸受が回転電気機械用軸受であることを特徴とする請求項1または請求項2記載の転がり軸受。 3. The rolling bearing according to claim 1, wherein the rolling bearing is a bearing for a rotating electrical machine.
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