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JP7644602B2 - Biaxially oriented polyester film - Google Patents
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JP7644602B2 - Biaxially oriented polyester film - Google Patents

Biaxially oriented polyester film Download PDF

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JP7644602B2
JP7644602B2 JP2020528140A JP2020528140A JP7644602B2 JP 7644602 B2 JP7644602 B2 JP 7644602B2 JP 2020528140 A JP2020528140 A JP 2020528140A JP 2020528140 A JP2020528140 A JP 2020528140A JP 7644602 B2 JP7644602 B2 JP 7644602B2
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biaxially oriented
temperature
polyester film
polyester resin
oriented polyester
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JP2021504512A (en
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シンヨン ファン
タエヨン キム
ジウォン パック
ジュンヨン パク
プヨン イ
ドキョン キム
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SK Chemicals Co Ltd
SK Discovery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/005Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/181Acids containing aromatic rings
    • C08G63/183Terephthalic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/12Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/16Dicarboxylic acids and dihydroxy compounds
    • C08G63/18Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
    • C08G63/199Acids or hydroxy compounds containing cycloaliphatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/421Polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • B29C55/14Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively
    • B29C55/143Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively firstly parallel to the direction of feed and then transversely thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Description

[関連出願の相互参照]
本出願は、2017年11月22日付の韓国特許出願第10-2017-0156747号に基づく優先権の利益を主張し、当該韓国特許出願の文献に開示された全ての内容は本明細書の一部として含まれる。
[CROSS REFERENCE TO RELATED APPLICATIONS]
This application claims the benefit of priority based on Korean Patent Application No. 10-2017-0156747 filed on November 22, 2017, the entire contents of which are incorporated herein by reference.

本発明は、ポリエステル樹脂組成物およびこれを含む二軸延伸ポリエステルフィルムに関する。 The present invention relates to a polyester resin composition and a biaxially oriented polyester film containing the same.

最近、自動車の軽量化のために金属素材を、プラスチック素材で代替しているが、このような自動車部品に使われるプラスチック素材は高耐熱性が要求され、体積節減のためにスリム化が要求されている。このような自動車部品の電装(電気装置)部品の中で、フレキシブルフラットケーブル(FFC;Flexible Flat Cable)は、PCB(Printed Circuit Boardd)またはPBA(Printed Board Assembly)間を連結するために使用する連結ケーブルの一種であり、一般的なコネクタよりも比較的小型で、厚みも薄い特徴がある。また、このようなFFCは、柔軟性を有するので折りたたむことができ、携帯電話などの電子機器内の連結コネクタに多く使われている。 Recently, metal materials have been replaced with plastic materials to reduce the weight of automobiles, but the plastic materials used in such automobile parts are required to have high heat resistance and be slim to reduce volume. Among the electrical equipment (electrical devices) parts of such automobile parts, flexible flat cables (FFCs) are a type of connecting cable used to connect PCBs (Printed Circuit Boards) or PBAs (Printed Board Assemblies), and are characterized by being relatively small and thin compared to general connectors. In addition, such FFCs are flexible and can be folded, and are widely used in connecting connectors in electronic devices such as mobile phones.

通常は、PET(Polyethylene terephthalate)延伸フィルムを利用してFFCを製造しているが、PET延伸フィルムは耐熱度がほぼ130℃であるので、PET延伸フィルムを利用したFFCは、高耐熱性が要求される自動車用パワートレイン、エンジン制御部品などの主要部品に適用できない。そこで、PET延伸フィルムをコーティング/ラミネーティングする技術で耐熱度を改善しようとする試みを行っているが、PET延伸フィルムが150℃以上の高温に耐えられる高耐熱性を持たせることが難しいのが実情である。 Normally, FFCs are manufactured using PET (Polyethylene terephthalate) stretched film, but since PET stretched film has a heat resistance of approximately 130°C, FFCs using PET stretched film cannot be used for key parts such as automobile powertrains and engine control parts, which require high heat resistance. Therefore, attempts have been made to improve heat resistance by using technology to coat/laminate PET stretched film, but the reality is that it is difficult to give PET stretched film high heat resistance to withstand high temperatures of 150°C or more.

また、高耐熱性を有するポリイミドフィルムも前記FFC用途に適用されているが、ポリイミドフィルムの場合、熱硬化性樹脂であるため、再使用が難しいという欠点がある。 Polyimide films, which have high heat resistance, are also used for the above-mentioned FFC applications, but because polyimide films are made of thermosetting resins, they have the disadvantage that they are difficult to reuse.

本発明は、高耐熱性および高耐湿性に優れたポリエステル樹脂組成物およびこれを含む二軸延伸ポリエステルフィルムを提供する。 The present invention provides a polyester resin composition having excellent heat resistance and moisture resistance, and a biaxially oriented polyester film containing the same.

本発明の一実施形態によれば、テレフタル酸およびイソフタル酸を含むジカルボン酸成分と、シクロヘキサンジメタノールを含むジオール成分の重縮合物を含むポリエステル樹脂を含み、前記ポリエステル樹脂は溶融温度が250℃以上であり、前記ポリエステル樹脂は溶融温度(Tm)および溶融結晶化温度(Tmc)の差(Tm-Tmc)が45℃以上であり、前記ポリエステル樹脂は、冷結晶化温度(Tcc)およびガラス転移温度(Tg)の差(Tcc-Tg)が40℃以上であるポリエステル樹脂組成物が提供され得る。 According to one embodiment of the present invention, a polyester resin composition can be provided that includes a polyester resin containing a polycondensate of a dicarboxylic acid component containing terephthalic acid and isophthalic acid and a diol component containing cyclohexanedimethanol, the polyester resin having a melting temperature of 250°C or higher, a difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) of 45°C or higher, and a difference (Tcc-Tg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) of 40°C or higher.

本発明の他の実施形態によれば、前記ポリエステル樹脂組成物を用いて形成される二軸延伸ポリエステルフィルムが提供され得る。 According to another embodiment of the present invention, a biaxially oriented polyester film formed using the polyester resin composition can be provided.

本発明によれば、高耐熱性および高耐湿性に優れたポリエステル樹脂組成物およびこれを含むポリエステルフィルムが提供され得る。 According to the present invention, a polyester resin composition having excellent heat resistance and moisture resistance and a polyester film containing the same can be provided.

実施例1(PCT)および比較例1(PET)のフィルムの吸湿率の測定結果を示すグラフである。1 is a graph showing the results of measuring the moisture absorption rates of the films of Example 1 (PCT) and Comparative Example 1 (PET). 実施例1(PCT)および比較例1(PET)のフィルムの耐加水分解率(固有粘度維持率)の測定結果を示すグラフである。1 is a graph showing the measurement results of hydrolysis resistance (intrinsic viscosity retention rate) of the films of Example 1 (PCT) and Comparative Example 1 (PET). 実施例1(PCT)および比較例1(PET)のフィルムの耐加水分解率(固有粘度維持率)の評価時のフィルム表面を撮影した写真である。1 is a photograph of the film surface during evaluation of the hydrolysis resistance rate (intrinsic viscosity retention rate) of the films of Example 1 (PCT) and Comparative Example 1 (PET). 実施例1(PCT)および比較例1(PET)のオリゴマー評価前後のフィルム表面を撮影した写真である。Photographs of the film surfaces of Example 1 (PCT) and Comparative Example 1 (PET) before and after oligomer evaluation.

以下、本発明の具体的な実施形態によるポリエステル樹脂組成物およびこれを含むフレキシブルフラットケーブル用二軸延伸ポリエステルフィルムについてより詳細に説明する。 Hereinafter, the polyester resin composition according to a specific embodiment of the present invention and the biaxially oriented polyester film for flexible flat cables containing the same will be described in more detail.

本発明者らは、テレフタル酸およびイソフタル酸を含むジカルボン酸成分と、シクロヘキサンジメタノールを含むジオール成分の重縮合物を含むポリエステル樹脂が、溶融温度が250℃以上であり、溶融温度(Tm)および溶融結晶化温度(Tmc)の差(Tm-Tmc)が45℃以上であり、冷結晶化温度(Tcc)およびガラス転移温度(Tg)の差(Tcc-Tg)が40℃以上の場合、1.0mm以上に厚みの厚い未延伸シートの生産が可能で、これを利用して延伸フィルムの製作時に伸び率を高めることができ、耐熱性および吸湿性を向上させることができることを実験により確認して発明を完成した。 The inventors have experimentally confirmed that when a polyester resin containing a polycondensate of a dicarboxylic acid component containing terephthalic acid and isophthalic acid and a diol component containing cyclohexanedimethanol has a melting temperature of 250°C or higher, a difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) of 45°C or higher, and a difference (Tcc-Tg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) of 40°C or higher, it is possible to produce an unstretched sheet having a thickness of 1.0 mm or more, and that this can be used to increase the elongation rate during the production of a stretched film and improve heat resistance and moisture absorption, thereby completing the invention.

具体的には、前記一実施形態の二軸延伸ポリエステルフィルムは、テレフタル酸およびイソフタル酸を含むジカルボン酸成分と、シクロヘキサンジメタノールを含むジオール成分の重縮合物を含むポリエステル樹脂を含む。また、前記ポリエステル樹脂の溶融温度は、250℃以上、250~350℃または253~340℃であり得る。前記ポリエステル樹脂の溶融温度が250℃未満であれば、耐熱性が低く高耐熱性が要求される部品などに適用できない問題がある。 Specifically, the biaxially stretched polyester film of the embodiment includes a polyester resin including a polycondensate of a dicarboxylic acid component including terephthalic acid and isophthalic acid and a diol component including cyclohexanedimethanol. The melting temperature of the polyester resin may be 250°C or higher, 250 to 350°C, or 253 to 340°C. If the melting temperature of the polyester resin is less than 250°C, there is a problem that the heat resistance is low and the film cannot be applied to parts that require high heat resistance.

前記ポリエステル樹脂は、溶融温度(Tm)および溶融結晶化温度(Tmc)の差(Tm-Tmc)が45℃以上、45~120℃または50~115℃であり得る。前記ポリエステル樹脂は、溶融温度および溶融結晶化温度の差が45℃未満であれば、前記ポリエステル樹脂がT-ダイ(T-die)以後、溶融状態(Tm付近)から溶融結晶化状態(Tmc付近)まで冷却されながら急速に結晶化して1.0mm以上の厚い厚みを有し、同時に延伸可能な透明な状態の未延伸シートを成形しにくい問題がある。 The polyester resin may have a difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) of 45°C or more, 45 to 120°C, or 50 to 115°C. If the difference between the melting temperature and the melt crystallization temperature of the polyester resin is less than 45°C, the polyester resin will rapidly crystallize after the T-die as it is cooled from the molten state (near Tm) to the melt crystallized state (near Tmc), resulting in a problem that it is difficult to form an unstretched sheet having a thickness of 1.0 mm or more and in a transparent state that can be stretched at the same time.

また、前記ポリエステル樹脂は、冷結晶化温度(Tcc)およびガラス転移温度(Tg)の差(Tcc-Tg)が40℃以上、40~100℃または43~90℃であり得る。前記ポリエステル樹脂は、冷結晶化温度およびガラス転移温度の差が40℃未満であれば、未延伸シートを延伸する工程を行うために昇温(加熱)する時、ガラス転移状態(Tg)を経て冷却結晶化状態(Tcc)に到達する区間が短くなって急速に結晶化して延伸加工条件を設定しにくいので、これにより、延伸が難しいこともある。 In addition, the polyester resin may have a difference (Tcc-Tg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) of 40°C or more, 40 to 100°C, or 43 to 90°C. If the difference between the cold crystallization temperature and the glass transition temperature of the polyester resin is less than 40°C, when the temperature is raised (heated) to perform the process of stretching the unstretched sheet, the section from the glass transition state (Tg) to the cooling crystallization state (Tcc) becomes shorter, so that the resin crystallizes rapidly, making it difficult to set the stretching processing conditions, and therefore stretching may be difficult.

すなわち、前記ポリエステル樹脂の溶融温度が250℃以上であるため、高い耐熱性を示すことができ、溶融温度および溶融結晶化温度の差が45℃以上であり、冷結晶化温度およびガラス転移温度の差が40℃以上であるため、成形性および延伸性に優れている。 In other words, since the melting temperature of the polyester resin is 250°C or higher, it exhibits high heat resistance, and since the difference between the melting temperature and the melt crystallization temperature is 45°C or higher, and the difference between the cold crystallization temperature and the glass transition temperature is 40°C or higher, it has excellent moldability and stretchability.

前記ポリエステル樹脂に含まれているイソフタル酸の含有量は、全体ジカルボン酸成分に対して3~20モル%、5~20モル%、6~18モル%、8~16モル%、10~14モル%であり得る。前記イソフタル酸の含有量が20モル%を超えれば、150℃以上の高温で熱収縮率が高くて耐熱性が低下し、3モル%未満であれば、透明な未延伸シートの厚みが0.1mm程度に非常に制限され、延伸比率も制限があるので、延伸フィルムの製作時に伸び率が低下して、所望する機械的物性および耐熱性が得られない。 The content of isophthalic acid contained in the polyester resin may be 3 to 20 mol%, 5 to 20 mol%, 6 to 18 mol%, 8 to 16 mol%, or 10 to 14 mol% based on the total dicarboxylic acid components. If the content of isophthalic acid exceeds 20 mol%, the thermal shrinkage rate is high at high temperatures of 150°C or higher, and heat resistance is reduced. If the content is less than 3 mol%, the thickness of the transparent unstretched sheet is very limited to about 0.1 mm, and the stretching ratio is also limited, so that the elongation rate is reduced when producing a stretched film, and the desired mechanical properties and heat resistance cannot be obtained.

前記ポリエステル樹脂に含まれるジカルボン酸成分およびジオール成分は、モル比が1:1~2、または1:1.2~1.8であり得る。前記ジカルボン酸成分およびジオール成分は、モル比が1:1未満であれば、溶融温度が低くなって耐熱性が低下し、1:2を超えれば、むしろ成形性が低下して所望する機械的物性が得られない問題がある。 The dicarboxylic acid component and the diol component contained in the polyester resin may have a molar ratio of 1:1 to 2, or 1:1.2 to 1.8. If the molar ratio of the dicarboxylic acid component and the diol component is less than 1:1, the melting temperature is low and heat resistance is reduced, and if it exceeds 1:2, moldability is reduced, and the desired mechanical properties cannot be obtained.

前記ジカルボン酸成分としては、前記テレフタル酸およびイソフタル酸以外に、2,6-ナフタレンジカルボン酸、ジメチルイソフタル酸およびジメチル2,6-ナフタレンジカルボン酸からなる群から選択される一つ以上のその他のジカルボン酸成分をさらに含むことができるが、これらに限定されるものではない。前記その他のジカルボン酸成分の含有量は、全体ジカルボン酸成分に対して20モル%以下、0.1~20モル%、5~15モル%であり得る。 The dicarboxylic acid component may further include, in addition to the terephthalic acid and isophthalic acid, one or more other dicarboxylic acid components selected from the group consisting of 2,6-naphthalenedicarboxylic acid, dimethylisophthalic acid, and dimethyl 2,6-naphthalenedicarboxylic acid, but is not limited thereto. The content of the other dicarboxylic acid components may be 20 mol % or less, 0.1 to 20 mol %, or 5 to 15 mol % based on the total dicarboxylic acid components.

また、前記ジオール成分は、炭素数2~20の脂肪族ジオールをさらに含むことができ、例えば、エチレングリコール、ジエチレングリコール、1,4-ブタンジオール、1,3-プロパンジオールおよびネオペンチルグリコールからなる群から選択される一つ以上のその他のジオール成分をさらに含むことができるが、これらに限定されるものではない。前記その他のジオール成分の含有量は、全体ジオール成分に対して20モル%以下、0.1~20モル%、5~15モル%であり得る。 The diol component may further include an aliphatic diol having 2 to 20 carbon atoms, for example, one or more other diol components selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol, and neopentyl glycol, but is not limited thereto. The content of the other diol components may be 20 mol% or less, 0.1 to 20 mol%, or 5 to 15 mol% based on the total diol components.

前記ポリエステル樹脂は、固有粘度(IV)が0.4~1.2dl/g、0.5~1.0dl/g、または0.7~0.9dl/gであり得る。前記固有粘度が0.4dl/g未満であれば、溶融温度が低くなって耐熱性が低下し、1.2dl/gを超えれば、むしろ成形性が低下して所望する機械的物性が得られない。 The polyester resin may have an intrinsic viscosity (IV) of 0.4 to 1.2 dl/g, 0.5 to 1.0 dl/g, or 0.7 to 0.9 dl/g. If the intrinsic viscosity is less than 0.4 dl/g, the melting temperature will be low and heat resistance will be reduced, and if it exceeds 1.2 dl/g, moldability will be reduced and desired mechanical properties will not be obtained.

前記ポリエステル樹脂は、数平均分子量が15,000~50,000g/mol、20,000~45,000g/mol、または25,000~40,000g/molであり得る。前記数平均分子量が15,000g/mol未満であれば、溶融温度が低くなって耐熱性が低下し、50,000g/molを超えれば、むしろ成形性が低下して所望する機械的物性が得られない。 The polyester resin may have a number average molecular weight of 15,000 to 50,000 g/mol, 20,000 to 45,000 g/mol, or 25,000 to 40,000 g/mol. If the number average molecular weight is less than 15,000 g/mol, the melting temperature is low and heat resistance is reduced, and if it exceeds 50,000 g/mol, moldability is reduced and desired mechanical properties cannot be obtained.

また、前記ポリエステル樹脂は、重量平均分子量が50,000~150,000g/mol、60,000~140,000g/mol、または70,000~130,000g/molであり得る。前記重量平均分子量が50,000g/mol未満であれば、溶融温度が低くなって耐熱性が低下し、150,000g/molを超えれば、むしろ成形性が低下して所望する機械的物性が得られない。 In addition, the polyester resin may have a weight average molecular weight of 50,000 to 150,000 g/mol, 60,000 to 140,000 g/mol, or 70,000 to 130,000 g/mol. If the weight average molecular weight is less than 50,000 g/mol, the melting temperature is low and heat resistance is reduced, and if it exceeds 150,000 g/mol, moldability is reduced and desired mechanical properties cannot be obtained.

前記ポリエステル樹脂は、溶融結晶化温度が150~230℃であることが好ましい。前記ポリエステル樹脂の溶融結晶化温度が150℃未満であれば、これを利用して後加工工程または実際の延伸フィルムを使用する途中でヒートセット(Heat Setting)効果が低下して、最終延伸フィルムの形態安定性を付与することが困難であり、具体的には、高収縮が発生し得る。前記溶融結晶化温度が230℃を超えれば、フィルム押出時に透明な未延伸シートを製造することが困難である。 The polyester resin preferably has a melt crystallization temperature of 150 to 230°C. If the melt crystallization temperature of the polyester resin is less than 150°C, the heat setting effect decreases during post-processing or actual use of the stretched film, making it difficult to impart dimensional stability to the final stretched film, specifically, high shrinkage may occur. If the melt crystallization temperature exceeds 230°C, it is difficult to produce a transparent unstretched sheet during film extrusion.

本発明の他の実施形態によれば、前記ポリエステル樹脂組成物を用いて形成された二軸延伸ポリエステルフィルムを提供することができる。前記二軸延伸ポリエステルフィルムは、150~200℃の高温で耐熱性を示すので、自動車用パワートレイン、エンジン制御および操向装置などの安全部品全般に適用され得、特に、優れた耐熱性、耐湿性、電気的絶縁特性などが要求されるフレキシブルフラットケーブル(FFC)の材料に使用することができる。 According to another embodiment of the present invention, a biaxially oriented polyester film formed using the polyester resin composition can be provided. The biaxially oriented polyester film exhibits heat resistance at high temperatures of 150 to 200°C, and can therefore be applied to safety parts such as automotive powertrains, engine controls, and steering devices, and can be used as a material for flexible flat cables (FFCs), which require excellent heat resistance, moisture resistance, electrical insulation properties, etc.

通常、フレキシブルフラットケーブル材料としては、未延伸時に最大1.2mmまでフィルムの厚みを制御できるPETフィルムを使用しているが、PETフィルムは、耐熱度がほぼ130℃であるので、熱に脆弱であるという欠点がある。そこで、ポリシクロへキシレンジメチレンテレフタレート(PCT)フィルムを利用して耐熱性が要求される部品に使用しようとする試みがあったが、従来のPCTフィルムは、ガラス転移温度(Tg)および溶融温度(Tm)が高い。 Typically, PET film is used as a flexible flat cable material, which can control the thickness of the film up to 1.2 mm when unstretched. However, PET film has the disadvantage of being vulnerable to heat, as it has a heat resistance of approximately 130°C. Therefore, there have been attempts to use polycyclohexylene dimethylene terephthalate (PCT) film for parts that require heat resistance, but conventional PCT films have high glass transition temperatures (Tg) and melting temperatures (Tm).

しかし、従来のPCTフィルムは、溶融結晶化温度(Tmc)も高くて、T-ダイ(T-Die)などを利用した押出直後に結晶化が急速になされ、透明な未延伸シートの厚みがほぼ0.1mmに非常に制限される問題がある。前記透明な未延伸シートの厚みがほぼ0.1mm程度に薄い場合、延伸工程で伸び率が低くなる。一方、従来のPCTフィルムは、冷結晶化温度(Tcc)が低いことにより、未延伸シートを延伸する工程を行うために昇温(加熱)する時、ガラス転移状態(Tg)を経て冷却結晶化状態(Tcc)に到達する区間が短くなって急速に結晶化して延伸加工条件を設定しにくいことで、延伸が難しい問題がある。 However, conventional PCT films have a high melt crystallization temperature (Tmc) and crystallization occurs rapidly immediately after extrusion using a T-die, etc., resulting in a problem that the thickness of the transparent unstretched sheet is very limited to approximately 0.1 mm. If the thickness of the transparent unstretched sheet is as thin as approximately 0.1 mm, the elongation rate is low during the stretching process. Meanwhile, conventional PCT films have a low cold crystallization temperature (Tcc), so when the temperature is raised (heated) to perform the stretching process of the unstretched sheet, the section from the glass transition state (Tg) to the cooling crystallization state (Tcc) is short, causing rapid crystallization and making it difficult to set the stretching processing conditions, making stretching difficult.

しかし、前記一実施形態によるポリエステル樹脂は、溶融温度(Tm)および溶融結晶化温度(Tmc)の差(Tm-Tmc)が45℃以上であり、前記ポリエステル樹脂は、冷結晶化温度(Tcc)およびガラス転移温度(Tg)の差(Tcc-Tg)が40℃以上であるので、押出直後に結晶化速度を遅らせることができ、透明な未延伸シートの最大厚みをPETフィルムの透明な未延伸シートの厚みと類似な水準であるほぼ1.2mmに制御することができる。また、延伸工程で結晶化速度を遅らせることができるので、未延伸シートの延伸を容易に行うことができ、ポリエステルフィルムの耐熱度を向上させることができる。 However, the polyester resin according to the embodiment has a difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) of 45°C or more, and the difference (Tcc-Tg) between the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) of 40°C or more, so that the crystallization rate can be delayed immediately after extrusion, and the maximum thickness of the transparent unstretched sheet can be controlled to approximately 1.2 mm, which is a similar level to the thickness of the transparent unstretched sheet of a PET film. In addition, because the crystallization rate can be delayed in the stretching process, the unstretched sheet can be easily stretched, and the heat resistance of the polyester film can be improved.

前記他の実施形態による二軸延伸ポリエステルフィルムは、前記ポリエステル樹脂組成物が共押出された2層以上の多層フィルムまたはラミネート(熱接着)フィルムであり得る。 The biaxially oriented polyester film according to the other embodiment may be a multilayer film having two or more layers in which the polyester resin composition is co-extruded, or a laminate (thermally bonded) film.

具体的には、2個以上の前記ポリエステル樹脂組成物をそれぞれ異なる押出機で溶融させた後、溶融した樹脂をダイス内に送って2層以上に積層し、以後、ブローン(Blown)またはキャスティング(Casting)などの方式で無延伸の多層フィルム(またはラミネートフィルム)を提供することができる。前記無延伸の多層フィルムに含まれているそれぞれの層は透明で、厚みがほぼ1.2mm以上であり得る。このとき、前記2個以上の前記ポリエステル樹脂組成物は同じ組成物であるか、または成分または含有量が異なる組成物であり得る。また、前記無延伸の多層フィルムを縦方向および横方向に二軸延伸して耐熱性などに優れた二軸延伸ポリエステルフィルムを得ることができる。 Specifically, two or more of the polyester resin compositions are melted in different extruders, and the molten resin is fed into a die to laminate two or more layers, and then a non-stretched multilayer film (or laminate film) can be provided by a method such as blown or casting. Each layer contained in the non-stretched multilayer film can be transparent and have a thickness of about 1.2 mm or more. In this case, the two or more polyester resin compositions can be the same composition or compositions with different components or contents. In addition, the non-stretched multilayer film can be biaxially stretched in the longitudinal and transverse directions to obtain a biaxially stretched polyester film with excellent heat resistance, etc.

前記二軸延伸ポリエステルフィルムは、150℃で30分間熱収縮率が0.5%未満、0.01~0.4%、または0.01~0.3%であり得、200℃で30分間熱収縮率が1.0%未満、0.01~0.9%、または0.01~0.8%であり得る。このような二軸延伸ポリエステルフィルムは、150~200℃の温度で熱収縮率が顕著に低いので、高耐熱性に優れていることを確認することができる。 The biaxially stretched polyester film may have a heat shrinkage rate of less than 0.5%, 0.01 to 0.4%, or 0.01 to 0.3% at 150°C for 30 minutes, and a heat shrinkage rate of less than 1.0%, 0.01 to 0.9%, or 0.01 to 0.8% at 200°C for 30 minutes. Such biaxially stretched polyester films have a significantly low heat shrinkage rate at temperatures of 150 to 200°C, and therefore can be confirmed to have excellent heat resistance.

また、前記二軸延伸ポリエステルフィルムは、耐湿性に優れ、具体的には、温度が85℃、相対湿度が85%であるとき、耐吸湿率が1%以下、0.01~0.9%、または0.01~0.8%であり得る。 The biaxially oriented polyester film also has excellent moisture resistance; specifically, when the temperature is 85°C and the relative humidity is 85%, the moisture absorption resistance can be 1% or less, 0.01 to 0.9%, or 0.01 to 0.8%.

一方、前記二軸延伸ポリエステルフィルムの製造方法はこれによって限定されるものではないが、例えば、前記ポリエステル樹脂組成物を真空乾燥して十分に水分を除去した後、押出機に供給し、200~300℃の温度で溶融押出し、T字型口金からシート型状に成形することができる。このように得られたシート形状物を鏡面冷却ドラム上で冷却固化して未延伸シートを得ることができる。このとき、キャストドラムとの密着性を高める目的で静電印加方式を使用することが好ましい。その後、得られた未延伸シートを縦方向(長さ方向または機械方向、MD;mechanical direction)に延伸を行う。縦方向延伸は結晶配向を下げ、また、熱結晶化を進行させることが望ましい。縦方向延伸後、横方向(幅方向、TD;trans machine direction)に延伸して熱処理を行った後、二軸延伸フィルムを得ることができる。 On the other hand, the method for producing the biaxially stretched polyester film is not limited thereto. For example, the polyester resin composition is vacuum dried to thoroughly remove moisture, and then fed to an extruder, melt extruded at a temperature of 200 to 300°C, and molded into a sheet shape from a T-shaped die. The sheet-shaped product thus obtained is cooled and solidified on a mirror-finished cooling drum to obtain an unstretched sheet. At this time, it is preferable to use an electrostatic application method in order to increase adhesion to the cast drum. The unstretched sheet obtained is then stretched in the longitudinal direction (length direction or machine direction, MD; mechanical direction). It is desirable that the longitudinal stretching lowers the crystal orientation and also promotes thermal crystallization. After the longitudinal stretching, the film is stretched in the transverse direction (width direction, TD; trans machine direction) and heat-treated to obtain a biaxially stretched film.

このとき、延伸比は、縦方向に2~5倍、好ましくは2.5~5倍、より好ましくは2.5~4.0倍であり得、横方向に2.5~5倍、好ましくは3~4.5倍、より好ましくは3.2~4.2倍であり得る。 In this case, the stretching ratio may be 2 to 5 times, preferably 2.5 to 5 times, and more preferably 2.5 to 4.0 times in the longitudinal direction, and 2.5 to 5 times, preferably 3 to 4.5 times, and more preferably 3.2 to 4.2 times in the transverse direction.

延伸温度は、ポリエステル樹脂のガラス転移温度(Tg)+5℃~Tg+50℃の範囲、またはTg+10℃~Tg+40℃の範囲であり得る。このとき、Tgが低いほど延伸性は良くなるが、破断が起こることができる。延伸温度が、特に、Tg+10℃~Tg+40℃の範囲の場合、製造されたフィルムの脆性を改善することができる。 The stretching temperature can be in the range of the glass transition temperature (Tg) of the polyester resin +5°C to Tg +50°C, or in the range of Tg +10°C to Tg +40°C. In this case, the lower the Tg, the better the stretchability, but breakage may occur. When the stretching temperature is particularly in the range of Tg +10°C to Tg +40°C, the brittleness of the produced film can be improved.

また、縦方向延伸速度は22~500m/分、25~400m/分、または25~200m/分であり得る。このとき、縦方向延伸速度が22m/分以上の場合、本発明で目的とする配向性を維持するのに有利であり、縦方向延伸速度と延伸比により結晶性が付与されるので、横方向延伸速度は、縦方向延伸条件により異なる。 The longitudinal stretching speed may be 22 to 500 m/min, 25 to 400 m/min, or 25 to 200 m/min. In this case, a longitudinal stretching speed of 22 m/min or more is advantageous for maintaining the orientation aimed at in the present invention, and since crystallinity is imparted by the longitudinal stretching speed and stretch ratio, the transverse stretching speed varies depending on the longitudinal stretching conditions.

本発明を下記の実施例でより詳細に説明する。ただし、下記の実施例は本発明を例示するものに過ぎず、本発明の内容が下記の実施例により限定されるものではない。 The present invention will be described in more detail in the following examples. However, the following examples are merely illustrative of the present invention, and the contents of the present invention are not limited to the following examples.

実施例1
1)ポリエステル樹脂組成物の製造
1,4-シクロヘキサンジメタノール2.0kg、テレフタル酸およびイソフタル酸を95モル%:5モル%のモル比で含むジカルボン酸1.8kg、トリエチルホスフェート0.4g、チタニウムオキシド系触媒(Sachtleben社製、Hombifast PC、触媒中のTi原子の含有量15重量%)0.2g、および三酸化アンチモン(触媒中のアンチモン原子の含有量83.5重量%)0.2gを反応器に投入し、常圧で3時間、280℃まで昇温してエステル化反応を進行した。次に、エステル化反応生成物を0.5~1torrの圧力下で295℃の温度で150分間加熱することによって、エステル化反応生成物を重縮合(polycondensation)してポリエステル樹脂を製造し、これをチップ形態で加工した。
Example 1
1) Preparation of polyester resin composition 2.0 kg of 1,4-cyclohexanedimethanol, 1.8 kg of dicarboxylic acid containing terephthalic acid and isophthalic acid in a molar ratio of 95 mol%:5 mol%, 0.4 g of triethyl phosphate, 0.2 g of a titanium oxide catalyst (Hombifast PC, manufactured by Sachtleben, Ti atom content in catalyst: 15 wt%), and 0.2 g of antimony trioxide (antimony atom content in catalyst: 83.5 wt%) were charged into a reactor, and an esterification reaction was carried out by increasing the temperature to 280°C at normal pressure for 3 hours. Next, the esterification reaction product was polycondensed by heating at a temperature of 295°C under a pressure of 0.5 to 1 torr for 150 minutes to prepare a polyester resin, which was then processed into chips.

2)二軸延伸ポリエステルフィルムの製造
前記ポリエステル樹脂チップを押出機で溶融押出し、シート状に成形および冷却させた。得られたシートを縦方向(MD)に3.6倍延伸した後、幅方向(TD)に3.8倍延伸した。前記延伸されたフィルムを238℃で熱固定して、二軸延伸ポリエステルフィルムを得た。
2) Manufacturing of biaxially stretched polyester film The polyester resin chips were melt-extruded by an extruder, formed into a sheet, and cooled. The obtained sheet was stretched 3.6 times in the machine direction (MD), and then stretched 3.8 times in the transverse direction (TD). The stretched film was heat-set at 238°C to obtain a biaxially stretched polyester film.

実施例2および3
前記イソフタル酸の含有量を下記表1に記載されたモル比で使用したことを除いて、実施例1の製造方法と同様の方法で、二軸延伸ポリエステルフィルムを得た。
Examples 2 and 3
A biaxially stretched polyester film was obtained in the same manner as in Example 1, except that the content of the isophthalic acid was the molar ratio shown in Table 1 below.

比較例1
反応槽にテレフタル酸1.2kgおよびエチレングリコール1.2kgを投入し、258℃で通常の重合反応を行ってポリエチレンテレフタレート(PET)重合体を製造し、これをチップ形態で加工した。これを押出機で溶融押出し、シート状に成形および冷却させ、縦方向(MD)に3.7倍延伸した後、幅方向(TD)に4.0倍延伸して、ポリエチレンテレフタレートフィルムを製造した。
Comparative Example 1
1.2 kg of terephthalic acid and 1.2 kg of ethylene glycol were charged into a reactor and a normal polymerization reaction was carried out at 258° C. to produce a polyethylene terephthalate (PET) polymer, which was then processed in the form of chips. The PET polymer was melt-extruded in an extruder, formed into a sheet, cooled, and stretched 3.7 times in the machine direction (MD), and then stretched 4.0 times in the transverse direction (TD) to produce a polyethylene terephthalate film.

比較例2~5
前記イソフタル酸の含有量を下記表1に記載されたモル比で使用したことを除いて、実施例1の製造方法と同様の方法で、二軸延伸ポリエステルフィルムを得た。
Comparative Examples 2 to 5
A biaxially stretched polyester film was obtained in the same manner as in Example 1, except that the content of the isophthalic acid was the molar ratio shown in Table 1 below.

評価
1.DSC分析によるガラス転移温度などの測定
実施例1~3および比較例1~5のポリエステル樹脂をDSC(Differential Scanning Calorimeter)で分析して、ガラス転移温度(Tg;glass transition temperature)、冷結晶化温度(Tcc;cold crystallization temperature)、溶融温度(Tm;melting temperature)、溶融結晶化温度(Tmc;melt crystallization temperature)を測定した。具体的には、DSCを用いて前記ポリエステル樹脂を10℃/分の昇温速度で30℃から320℃まで昇温した後、5分間維持させ、30℃まで急冷(Quenching)させた後、5分間維持させた。その後、10℃/分の昇温速度で30℃から320℃まで昇温させながらガラス転移温度(Tg)、冷結晶化温度(Tcc)および溶融温度(Tm)を測定した。320℃で5分間維持した後、10℃/分の冷却速度で30℃まで冷却させながら溶融結晶化温度(Tmc)を測定し、その結果を下記表1に示す。
Evaluation 1. Measurement of glass transition temperature, etc. by DSC analysis The polyester resins of Examples 1 to 3 and Comparative Examples 1 to 5 were analyzed by DSC (Differential Scanning Calorimeter) to measure the glass transition temperature (Tg), cold crystallization temperature (Tcc), melting temperature (Tm), and melt crystallization temperature (Tmc). Specifically, the polyester resins were heated from 30° C. to 320° C. at a heating rate of 10° C./min using DSC, maintained at 320° C. for 5 minutes, and then quenched to 30° C. and maintained at 320° C. for 5 minutes. Thereafter, the glass transition temperature (Tg), cold crystallization temperature (Tcc) and melting temperature (Tm) were measured while increasing the temperature from 30° C. to 320° C. at a heating rate of 10° C./min. After maintaining at 320° C. for 5 minutes, the melt crystallization temperature (Tmc) was measured while cooling to 30° C. at a cooling rate of 10° C./min. The results are shown in Table 1 below.

2.透明な未延伸シートの最大厚み測定
実施例1~3および比較例1~5のポリエステル樹脂を押出機で溶融押出し、縦方向(MD)および横方向(TD)に延伸する前に、透明な状態の未延伸シートの最大厚みを測定し、その結果を下記表1に示す。
2. Measurement of maximum thickness of transparent unstretched sheet The polyester resins of Examples 1 to 3 and Comparative Examples 1 to 5 were melt-extruded by an extruder, and the maximum thickness of the transparent unstretched sheet was measured before stretching in the machine direction (MD) and the transverse direction (TD). The results are shown in Table 1 below.

3.最大伸び率の測定
実施例1~3および比較例1~5の未延伸シートに対して縦方向および横方向両方とも二軸延伸を行い、最大伸び率を測定してその結果を下記表1に記載した。
3. Measurement of Maximum Elongation The unstretched sheets of Examples 1 to 3 and Comparative Examples 1 to 5 were biaxially stretched in both the machine direction and the transverse direction, and the maximum elongation was measured. The results are shown in Table 1 below.

4.面積熱収縮率の測定
実施例1~3および比較例1~5のフィルムに対して、一端は機械方向と平行で(縦方向)、他端は機械方向に垂直となるように(横方向)フィルムを切断して、10cmx10cmの正方形フィルム試料を準備した。150℃の空気循環式オーブンでフィルムを30分間維持させた後、試料を取り出して室温で縦方向および横方向それぞれの長さ変化を測定し、下記式1により縦方向および横方向の熱収縮率を算出した。同様の方法で、200℃のオーブンでフィルムを30分間維持させた後、熱収縮率を算出し、その結果を下記表1に記載した。
[式1]
熱収縮率(%)=[(L-L)/L]x100
上記式中、Lは熱処理前の長さであり、Lは熱処理後の長さである。
4. Measurement of areal heat shrinkage rate For the films of Examples 1 to 3 and Comparative Examples 1 to 5, the film was cut so that one end was parallel to the machine direction (longitudinal direction) and the other end was perpendicular to the machine direction (transverse direction) to prepare a square film sample of 10 cm x 10 cm. After the film was kept in an air circulating oven at 150°C for 30 minutes, the sample was taken out and the change in length in each of the longitudinal and transverse directions was measured at room temperature, and the longitudinal and transverse heat shrinkage rates were calculated according to the following formula 1. In the same manner, the film was kept in an oven at 200°C for 30 minutes, and the heat shrinkage rates were calculated, and the results are shown in Table 1 below.
[Equation 1]
Heat shrinkage rate (%)=[(L 0 −L)/L 0 ]×100
In the above formula, L0 is the length before heat treatment and L is the length after heat treatment.

5.引張伸び率維持率の評価
実施例1(PCT)および比較例1(PET)のフィルムを121℃の温度、100%の相対湿度および2atmの気圧条件(Pressure Cooker Test、高温高湿試験)で48時間および60時間維持させた後、引張伸び率維持率を測定し、その結果を下記表1に示す。
5. Evaluation of Tensile Elongation Retention Rate The films of Example 1 (PCT) and Comparative Example 1 (PET) were maintained at a temperature of 121° C., a relative humidity of 100%, and an atmospheric pressure of 2 atm (Pressure Cooker Test) for 48 hours and 60 hours, and then the tensile elongation retention rate was measured. The results are shown in Table 1 below.

6.耐吸湿率の評価
実施例1(PCT)および比較例1(PET)のフィルムを85℃の温度および85%の相対湿度で5,000時間維持させた後、増加した重量を測定して図1にグラフで示す。また、5,000時間後の吸湿率を計算し、その結果を下記表1に示す。
6. Evaluation of Moisture Absorption Resistance The films of Example 1 (PCT) and Comparative Example 1 (PET) were maintained at a temperature of 85° C. and a relative humidity of 85% for 5,000 hours, and the weight increase was measured and shown in the graph in Figure 1. In addition, the moisture absorption rate after 5,000 hours was calculated, and the results are shown in Table 1 below.

7.耐加水分解性の評価
(1)固有粘度測定
実施例1および比較例1のフィルムをo-chlorophenolに1.2g/dlの濃度に溶解させた後、Ubbelodhe粘度計を用いて35℃で固有粘度を測定した。
7. Evaluation of Hydrolysis Resistance (1) Intrinsic Viscosity Measurement The films of Example 1 and Comparative Example 1 were dissolved in o-chlorophenol to a concentration of 1.2 g/dl, and the intrinsic viscosity was measured at 35° C. using an Ubbelodhe viscometer.

(2)耐加水分解率(固有粘度維持率)の測定
実施例1および比較例1のフィルムを85℃の温度および85%の相対湿度で5,000時間維持させた後、固有粘度が維持される程度を測定して、その結果を図2のグラフで示す。また、5,000時間後の耐加水分解率(固有粘度維持率)を下記表1に記載した。また、5,000時間後の実施例1(PCT)および比較例1(PET)の表面を撮影し、図3に示す。
(2) Measurement of Hydrolysis Resistance (Intrinsic Viscosity Retention Rate) After the films of Example 1 and Comparative Example 1 were maintained at a temperature of 85° C. and a relative humidity of 85%, the extent to which the intrinsic viscosity was maintained was measured, and the results are shown in the graph of Figure 2. The hydrolysis resistance (intrinsic viscosity retention rate) after 5,000 hours is also shown in Table 1 below. The surfaces of Example 1 (PCT) and Comparative Example 1 (PET) after 5,000 hours were photographed and are shown in Figure 3.

8.オリゴマー評価
実施例1および比較例1のフィルムからオリゴマー溶出の有無を調べるため、150℃のオーブンで約60分間熱処理した後、ヘイズ測定器を用いて変化を観察して測定し、その結果を下記表1に記載した。
8. Oligomer Evaluation In order to examine whether oligomers were eluted from the films of Example 1 and Comparative Example 1, the films were heat-treated in an oven at 150° C. for about 60 minutes, and then the changes were observed and measured using a haze meter. The results are shown in Table 1 below.

ヘイズメーター(Haze Meter):NIPPON DENSHOKU社製、モデルNDH-7000
9.絶縁破壊電圧評価
実施例1および比較例1のフィルムを用いてフレキシブルフラットケーブルを製造し、隣接した導体にAC1,000Vを60秒間印加して、フィルムが破壊されて短絡した時の電圧を読み、その結果を下記表1に示す。
Haze Meter: NIPPON DENSOKU, model NDH-7000
9. Evaluation of Dielectric Breakdown Voltage Flexible flat cables were manufactured using the films of Example 1 and Comparative Example 1, and AC 1,000 V was applied to the adjacent conductors for 60 seconds to read the voltage at which the film broke down and short-circuited. The results are shown in Table 1 below.

Figure 0007644602000001
Figure 0007644602000001

-IPA:ポリエステル樹脂に含まれているジカルボン酸成分100モル%に対するイソフタル酸(IPA)の含有量
-P.C.T**:Pressure Cooker Test(P.C.T)またはAutoclave試験と称し、高温/高湿環境を製品が耐えられるかを評価する試験。121℃の温度、100%の相対湿度および2atmの気圧条件で試験が進行。
-IPA * : Content of isophthalic acid (IPA) relative to 100 mol% of dicarboxylic acid component contained in polyester resin -P.C.T ** : Pressure Cooker Test (P.C.T) or Autoclave test, a test to evaluate whether a product can withstand high temperature/high humidity environment. The test is carried out under conditions of 121°C temperature, 100% relative humidity, and 2 atm air pressure.

上記表1によれば、実施例1~3のPCTフィルムは、比較例1のPETフィルムに比べて、熱収縮率が低くて耐熱度に優れ、耐吸湿性、耐加水分解性および電気的特性に優れていることを確認した。 As shown in Table 1 above, the PCT films of Examples 1 to 3 were found to have lower thermal shrinkage rates and better heat resistance than the PET film of Comparative Example 1, as well as better moisture absorption resistance, hydrolysis resistance, and electrical properties.

また、実施例1~3のPCTフィルムは、比較例2~5のPCTフィルムに比べて、最大伸び率が高く、熱収縮率が低くて耐熱度に優れていることを確認した。さらに、実施例1~3のPCTフィルムは、比較例2および3のPCTフィルムに比べて、未延伸シートの厚みをさらに厚く制御できることを確認した。

It was also confirmed that the PCT films of Examples 1 to 3 had higher maximum elongation, lower thermal shrinkage, and better heat resistance than the PCT films of Comparative Examples 2 to 5. Furthermore, it was confirmed that the PCT films of Examples 1 to 3 could control the thickness of the unstretched sheet to be thicker than the PCT films of Comparative Examples 2 and 3.

Claims (10)

テレフタル酸およびイソフタル酸を含むジカルボン酸成分と、シクロヘキサンジメタノールを含むジオール成分の重縮合物を含むポリエステル樹脂を含み、
前記イソフタル酸の含有量は、全体ジカルボン酸成分に対して3~20モル%であり、 前記テレフタル酸の含有量は、全体ジカルボン酸成分に対して80~97モル%であり、
前記シクロヘキサンジメタノールの含有量は、全体ジオール成分に対して80~100モル%であり、
前記ジオール成分は、エチレングリコール、ジエチレングリコール、1,4-ブタンジオール、1,3-プロパンジオールおよびネオペンチルグリコールからなる群から選択される一つ以上のその他のジオール成分を、全体ジオール成分に対して0~20モル%の含有量で含み
前記ポリエステル樹脂は、数平均分子量が15,000~50,000g/molであり、
前記ポリエステル樹脂は、固有粘度(IV)が0.4~0.9dl/gであり、
前記ポリエステル樹脂は、溶融温度が250℃以上350℃以下であり、
前記ポリエステル樹脂は、溶融温度(Tm)および溶融結晶化温度(Tmc)の差(Tm-Tmc)が45℃以上120℃以下であり、
前記ポリエステル樹脂は、冷結晶化温度(Tcc)およびガラス転移温度(Tg)の差(Tcc-Tg)が40℃以上100℃以下であり、
前記溶融温度(Tm)、前記冷結晶化温度(Tcc)および前記ガラス転移温度(Tg)が、Differential Scanning Calorimeter(DSC)を用いて前記ポリエステル樹脂を10℃/分の昇温速度で30℃から320℃まで昇温した後、5分間維持させ、30℃まで急冷させた後、5分間維持させ、その後、10℃/分の昇温速度で30℃から320℃まで昇温させながら測定された温度であり、前記溶融結晶化温度(Tmc)が、前記昇温後に、320℃で5分間維持した後、10℃/分の冷却速度で30℃まで冷却させながら測定された温度である、
ポリエステル樹脂組成物を用いて形成され、
前記ポリエステル樹脂組成物が共押出された2層以上の多層フィルムまたはラミネートフィルムである、
二軸延伸ポリエステルフィルム。
The polyester resin includes a polycondensate of a dicarboxylic acid component including terephthalic acid and isophthalic acid and a diol component including cyclohexanedimethanol,
The content of the isophthalic acid is 3 to 20 mol % based on the total dicarboxylic acid components, and the content of the terephthalic acid is 80 to 97 mol % based on the total dicarboxylic acid components.
The content of the cyclohexanedimethanol is 80 to 100 mol % based on the total diol components,
The diol component includes one or more other diol components selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol, and neopentyl glycol, in an amount of 0 to 20 mol % based on the total diol components;
The polyester resin has a number average molecular weight of 15,000 to 50,000 g/mol;
The polyester resin has an intrinsic viscosity (IV) of 0.4 to 0.9 dl/g;
The polyester resin has a melting temperature of 250° C. or higher and 350° C. or lower,
The polyester resin has a difference (Tm-Tmc) between its melting temperature (Tm) and its melt crystallization temperature (Tmc) of 45°C or more and 120°C or less,
The polyester resin has a difference (Tcc-Tg) between its cold crystallization temperature (Tcc) and its glass transition temperature (Tg) of 40° C. or more and 100° C. or less,
The melting temperature (Tm), the cold crystallization temperature (Tcc) and the glass transition temperature (Tg) are measured by using a Differential Scanning Calorimeter (DSC) while heating the polyester resin from 30° C. to 320° C. at a heating rate of 10° C./min, maintaining the temperature for 5 minutes, rapidly cooling to 30° C., maintaining the temperature for 5 minutes, and then heating from 30° C. to 320° C. at a heating rate of 10° C./min. The melt crystallization temperature (Tmc) is measured by maintaining the temperature at 320° C. for 5 minutes after the heating, and then cooling to 30° C. at a cooling rate of 10° C./min.
It is formed using a polyester resin composition,
The polyester resin composition is a coextruded multilayer film or laminate film having two or more layers.
Biaxially oriented polyester film.
前記ジカルボン酸成分は、2,6-ナフタレンジカルボン酸、ジメチルイソフタル酸およびジメチル2,6-ナフタレンジカルボン酸からなる群から選択される一つ以上のその他のジカルボン酸成分を、全体ジカルボン酸成分に対して0~17モル%の含有量で含む
請求項1に記載の二軸延伸ポリエステルフィルム。
The dicarboxylic acid component includes one or more other dicarboxylic acid components selected from the group consisting of 2,6-naphthalenedicarboxylic acid, dimethylisophthalic acid, and dimethyl 2,6-naphthalenedicarboxylic acid, in an amount of 0 to 17 mol % based on the total dicarboxylic acid components;
2. The biaxially oriented polyester film according to claim 1.
前記ジカルボン酸成分およびジオール成分はモル比が1:1~2である、
請求項1に記載の二軸延伸ポリエステルフィルム。
The molar ratio of the dicarboxylic acid component and the diol component is 1:1 to 2.
2. The biaxially oriented polyester film according to claim 1.
前記ポリエステル樹脂は、重量平均分子量が50,000~150,000g/molである、
請求項1に記載の二軸延伸ポリエステルフィルム。
The polyester resin has a weight average molecular weight of 50,000 to 150,000 g/mol.
2. The biaxially oriented polyester film according to claim 1.
前記ポリエステル樹脂は、溶融結晶化温度が150~230℃である、
請求項1に記載の二軸延伸ポリエステルフィルム。
The polyester resin has a melt crystallization temperature of 150 to 230°C.
2. The biaxially oriented polyester film according to claim 1.
前記二軸延伸ポリエステルフィルムは、フレキシブルフラットケーブル用またはPCB(Printed Circuit Board)用である、
請求項1に記載の二軸延伸ポリエステルフィルム。
The biaxially oriented polyester film is for flexible flat cables or PCBs (Printed Circuit Boards).
2. The biaxially oriented polyester film according to claim 1.
前記二軸延伸ポリエステルフィルムは、150℃で30分間熱収縮率が0.5%未満であり、200℃で30分間熱収縮率が1.0%未満である、
請求項1に記載の二軸延伸ポリエステルフィルム。
The biaxially oriented polyester film has a heat shrinkage rate of less than 0.5% at 150° C. for 30 minutes and a heat shrinkage rate of less than 1.0% at 200° C. for 30 minutes.
2. The biaxially oriented polyester film according to claim 1.
前記二軸延伸ポリエステルフィルムは、縦方向(MD)に対して2~5倍に延伸され、横方向(TD)に対して2~5倍に延伸される、
請求項1に記載の二軸延伸ポリエステルフィルム。
The biaxially oriented polyester film is stretched 2 to 5 times in the machine direction (MD) and 2 to 5 times in the transverse direction (TD).
2. The biaxially oriented polyester film according to claim 1.
前記二軸延伸ポリエステルフィルムは、121℃の温度、100%の相対湿度、および2atmの気圧条件の高温高湿試験(Pressure Cooker Test)で、48時間経過した後の引張伸び率維持率が50%以上75%以下であり、60時間経過した後の引張伸び率維持率が30%以上60%以下である、
請求項1に記載の二軸延伸ポリエステルフィルム。
The biaxially oriented polyester film has a tensile elongation retention rate of 50% to 75% after 48 hours and a tensile elongation retention rate of 30% to 60% after 60 hours in a high temperature and high humidity test (Pressure Cooker Test) under conditions of a temperature of 121° C., a relative humidity of 100%, and an atmospheric pressure of 2 atm.
2. The biaxially oriented polyester film according to claim 1.
前記二軸延伸ポリエステルフィルムは温度が85℃であり、相対湿度が85%であるとき、耐吸湿率が1%以下である、
請求項1に記載の二軸延伸ポリエステルフィルム。
The biaxially oriented polyester film has a moisture absorption resistance of 1% or less when the temperature is 85° C. and the relative humidity is 85%.
2. The biaxially oriented polyester film according to claim 1.
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