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JP7645445B2 - Heat-resistant crosslinked polyolefin foam and its manufacturing method - Google Patents
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JP7645445B2 - Heat-resistant crosslinked polyolefin foam and its manufacturing method - Google Patents

Heat-resistant crosslinked polyolefin foam and its manufacturing method Download PDF

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JP7645445B2
JP7645445B2 JP2020156901A JP2020156901A JP7645445B2 JP 7645445 B2 JP7645445 B2 JP 7645445B2 JP 2020156901 A JP2020156901 A JP 2020156901A JP 2020156901 A JP2020156901 A JP 2020156901A JP 7645445 B2 JP7645445 B2 JP 7645445B2
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melting point
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浩司 吉村
誠一 倉田
健 仙波
彰浩 伊藤
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Sanwa Kako Co Ltd
Kyoto Municipal Institute of Industrial Technology and Culture
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Description

本発明は、耐熱性を有する架橋ポリオレフィン系発泡体及びその製造方法に関する。 The present invention relates to a heat-resistant crosslinked polyolefin foam and a method for producing the same.

ポリオレフィン系樹脂に発泡剤及び架橋剤を添加して混練することにより架橋性発泡性組成物を得、その組成物を加熱し発泡させて発泡体を作製することは広く行われている。 It is common to add a blowing agent and a crosslinking agent to a polyolefin resin, knead the mixture to obtain a crosslinkable foamable composition, and then heat the composition to foam it to produce a foam.

低密度ポリエチレン(LDPE)のような融点が低く耐熱性の高くない樹脂を主原料とする発泡体は、熱が加わることで大きく収縮する。 Foams whose main ingredient is a resin with a low melting point and low heat resistance, such as low-density polyethylene (LDPE), shrink significantly when heat is applied.

高温下における発泡体の収縮を抑制するためには、より耐熱性の高い樹脂、例えば高密度ポリエチレン(HDPE)等を原料に用いることが考えられる。しかしながら、発泡体の風合いが変化し、また製造工程も変更する必要が生じる。 One way to prevent the foam from shrinking at high temperatures is to use a more heat-resistant resin, such as high-density polyethylene (HDPE), as the raw material. However, this would change the texture of the foam and would require changes to the manufacturing process.

そこで、耐熱性の高くない樹脂を主原料としつつ高温下における収縮が少ない架橋ポリオレフィン発泡体の製造方法が求められている。その一つとして、ポリエチレン樹脂中にポリブチレンテレフタラートをフィブリル化させたペレットを得、このペレットに発泡剤及び架橋剤を添加・混練し、発泡させるものが知られている(例えば、特許文献1を参照)。 Therefore, there is a demand for a method for producing a crosslinked polyolefin foam that uses a resin that is not highly heat resistant as the main raw material and that has little shrinkage at high temperatures. One method is known in which pellets are obtained by fibrillating polybutylene terephthalate in polyethylene resin, and a foaming agent and a crosslinking agent are added to and kneaded with the pellets to cause foaming (see, for example, Patent Document 1).

しかしながら、前記特許文献1記載の方法では、ポリエチレン樹脂中にポリブチレンテレフタラートをフィブリル化させたペレットを得る際に200℃という高い温度で混練する必要があり、融点が低く耐熱性の高くない樹脂を主原料とする製品の製造ラインをそのまま利用しにくいという問題がある。 However, the method described in Patent Document 1 requires kneading at a high temperature of 200°C to obtain pellets in which polybutylene terephthalate is fibrillated in polyethylene resin, which makes it difficult to use the same production line for products whose main raw material is a resin with a low melting point and low heat resistance.

その他、耐熱性を付与すべく融点が低く耐熱性の高くない樹脂により融点が高く耐熱性の高い樹脂を混練させる方法も考えられるが、融点が高い樹脂を溶融させて混練すると、混練工程中に発泡反応や架橋反応が進み、良好な形状を有する発泡体を形成するのが困難であるという問題が存在する。 Another method that can be considered to impart heat resistance is to knead a resin with a high melting point and high heat resistance with a resin with a low melting point and low heat resistance. However, if a resin with a high melting point is melted and kneaded, foaming reactions and crosslinking reactions will proceed during the kneading process, making it difficult to form a foam with a good shape.

特許第4605364号公報Patent No. 4605364

本発明は、耐熱性架橋ポリオレフィン発泡体を製造するにあたって、融点が低く耐熱性の高くない樹脂を主原料とする製品の製造ラインをそのまま利用できるようにすることを目的とする。 The present invention aims to make it possible to manufacture heat-resistant cross-linked polyolefin foam by utilizing the same production line for products whose main raw material is a resin with a low melting point and low heat resistance.

請求項1の発明に係る耐熱性架橋ポリオレフィン発泡体の製造方法は、主原料である融点が120℃未満のポリオレフィン樹脂中に融点が120℃以上の樹脂により形成された平均粒径が10μm~20μmの添加物の粉末を添加して発泡前混合物を生成する工程、発泡前混合物に発泡剤及び架橋剤を添加する工程、融点が120℃未満の前記ポリオレフィン樹脂の融点以上かつ前記添加物の融点よりも低い温度で混練して前記添加物の粉末を発泡前混合物内で分散させる工程、及び発泡前混合物を前記添加物が溶融可能な温度に加熱して発泡させる工程を含む。 The method for producing a heat-resistant cross-linked polyolefin foam according to the invention of claim 1 includes the steps of: generating a pre-foaming mixture by adding a powder of an additive, the powder being made of a resin having a melting point of 120°C or higher and having an average particle size of 10 μm to 20 μm, to a polyolefin resin, which is a main raw material, having a melting point of less than 120°C; adding a foaming agent and a cross-linking agent to the pre-foaming mixture; kneading the mixture at a temperature equal to or higher than the melting point of the polyolefin resin having a melting point of less than 120°C and lower than the melting point of the additive to disperse the powder of the additive in the pre-foaming mixture; and heating the pre-foaming mixture to a temperature at which the additive can melt to foam it.

このような製造方法によれば、主原料であるポリオレフィン樹脂の融点よりも高く添加物の融点よりも低い温度で混練することにより添加物の粉末を分散させた後、添加物が溶融可能な温度に加熱して発泡させることにより、発泡工程中に添加物の粉末が融解した上でフィブリル化し、架橋ポリオレフィン発泡体に耐熱性を付与させることができる。従って、主原料であるポリオレフィン樹脂の融点に対応させた比較的低温で混練工程を行うことができるので、主原料であるポリオレフィン樹脂に対応する設備をそのまま利用して耐熱性架橋ポリオレフィン発泡体を製造できる。 According to this manufacturing method, the additive powder is dispersed by kneading at a temperature higher than the melting point of the main raw material polyolefin resin and lower than the melting point of the additive, and then the additive is heated to a temperature at which the additive can melt and foamed, whereby the additive powder melts and fibrillates during the foaming process, imparting heat resistance to the crosslinked polyolefin foam. Therefore, since the kneading process can be performed at a relatively low temperature corresponding to the melting point of the main raw material polyolefin resin, a heat-resistant crosslinked polyolefin foam can be manufactured using the same equipment that is used for the main raw material polyolefin resin.

なお、本発明において、「添加物が溶融可能な温度」とは、添加物の融点以上の温度または融点を下回る場合であっても融点との差が10℃以下である温度を示す概念である。発泡工程中では発泡剤と主原料とが反応する際に発熱するので、発泡工程中の原料の温度は加熱温度より5~10℃程度高く、従って加熱する温度が融点を下回る場合であっても、融点との差が10℃以下であれば添加物の粉末を発泡工程中に溶融させることが可能である。 In the present invention, the "temperature at which the additive can melt" is a concept that refers to a temperature equal to or higher than the melting point of the additive, or a temperature that is lower than the melting point but is 10°C or less different from the melting point. During the foaming process, heat is generated when the foaming agent reacts with the main raw material, so the temperature of the raw material during the foaming process is about 5 to 10°C higher than the heating temperature. Therefore, even if the heating temperature is lower than the melting point, it is possible to melt the additive powder during the foaming process as long as the difference from the melting point is 10°C or less.

このような製造方法に用いられる融点が低いポリオレフィン樹脂の例として、低密度ポリエチレン又はエチレン-酢酸ビニル共重合体が挙げられる。 Examples of polyolefin resins with low melting points that can be used in this manufacturing process include low-density polyethylene and ethylene-vinyl acetate copolymers.

このような製造方法に用いられる添加物の粉末の成分の例として、高密度ポリエチレン又はポリプロピレンが挙げられる。 Examples of powdered additive components used in this manufacturing process include high density polyethylene or polypropylene.

請求項4の発明に係る耐熱性架橋ポリオレフィン発泡体は、主原料である融点が120℃未満のポリオレフィン樹脂と、融点が120℃以上の樹脂により形成された平均粒径が10μm~20μmの添加物が融解しフィブリル化したものとが含まれている。 The heat-resistant cross-linked polyolefin foam of the present invention according to claim 4 contains a polyolefin resin having a melting point of less than 120°C as a main raw material, and an additive having an average particle size of 10 μm to 20 μm formed from a resin having a melting point of 120°C or higher, which has been melted and fibrillated.

本発明によれば、発泡に先立つ混練工程を比較的低温で行うことができるので、融点が低く耐熱性の高くない樹脂を主原料とする製品の製造ラインをそのまま利用して耐熱性を有する架橋ポリオレフィン発泡体を製造することができる。 According to the present invention, the kneading process prior to foaming can be carried out at a relatively low temperature, so a heat-resistant crosslinked polyolefin foam can be produced using the same production line for products whose main raw material is a resin with a low melting point and low heat resistance.

本発明の一実施形態に係る耐熱性架橋ポリオレフィン発泡体の発泡工程前のFT-IRスペクトル強度を示す図。FIG. 2 is a diagram showing the FT-IR spectrum intensity of a heat-resistant crosslinked polyolefin foam according to one embodiment of the present invention before a foaming process. 同実施形態に係る耐熱性架橋ポリオレフィン発泡体の発泡工程後のFT-IRスペクトル強度を示す図。FIG. 4 is a diagram showing the FT-IR spectrum intensity of the heat-resistant crosslinked polyolefin foam according to the embodiment after the foaming process.

以下、本発明の実施の形態を説明する。本実施形態では、主原料である融点が120℃未満のポリオレフィン樹脂に融点が120℃以上の樹脂により形成された添加物、具体的にはポリプロピレン又は高密度ポリエチレンの粉末を添加することで高い耐熱性を有するポリオレフィン系発泡体を製造する。この発泡体は、ポリオレフィン樹脂に発泡剤、架橋剤及びポリプロピレン又は高密度ポリエチレンの粉末を添加して混練することにより架橋性発泡性組成物を得、その組成物を加熱して発泡させたものである。 The following describes an embodiment of the present invention. In this embodiment, a polyolefin-based foam having high heat resistance is manufactured by adding an additive formed of a resin having a melting point of 120°C or higher, specifically polypropylene or high-density polyethylene powder, to the main raw material polyolefin resin having a melting point of less than 120°C. This foam is manufactured by adding a blowing agent, a crosslinking agent, and polypropylene or high-density polyethylene powder to the polyolefin resin and kneading them to obtain a crosslinkable foamable composition, and then heating the composition to foam it.

発泡体の主原料となるポリオレフィン系樹脂の具体例としては、低密度ポリエチレン(LDPE)、エチレン-酢酸ビニル共重合体(EVA)等、融点が120℃未満のものを挙げることができる。 Specific examples of polyolefin resins that are the main raw material for foams include low-density polyethylene (LDPE) and ethylene-vinyl acetate copolymer (EVA), which have melting points below 120°C.

発泡材の具体例としては、アゾ系化合物であるアゾジカルボンアミドやバリウムアゾジカルボキシレート等、ニトロソ系化合物であるジニトロソペンタメチレンテトラミンやトリニトロトリメチルトリアミン等、ヒドラジッド系化合物であるp,p’-オキシビスベンゼンスルホニルヒドラジッド等、スルホニルセミカルバジッド系化合物であるp,p’-オキシビスベンゼンスルホニルセミカルバジッドやトルエンスルホニルセミカルバジッド等の有機化学発泡体を挙げできる。尤も、重曹のような無機発泡剤を用いることもできる。 Specific examples of foaming materials include organic chemical foams such as azo compounds such as azodicarbonamide and barium azodicarboxylate, nitroso compounds such as dinitrosopentamethylenetetramine and trinitrotrimethyltriamine, hydrazide compounds such as p,p'-oxybisbenzenesulfonylhydrazide, and sulfonylsemicarbazide compounds such as p,p'-oxybisbenzenesulfonylsemicarbazide and toluenesulfonylsemicarbazide. However, inorganic foaming agents such as baking soda can also be used.

架橋剤は、ポリオレフィン系樹脂中において少なくともポリオレフィン樹脂の流動開始温度以上の分解温度を有するものであって、加熱により分解され、遊離ラジカルを発生してその分子間もしくは分子内に架橋結合を生じせしめるラジカル発生剤であるところの有機過酸化物である。その具体例としては、ジクミルパーオキサイド、n-ブチル4,4-ビス(t-ブチルパーオキシ)バレレート、1,1-ジターシャリーブチルパーオキサイ
ド、1,1-ジターシャリーブチルパーオキシー3,3,5-トリメチルシクロヘキサン、2,5-ジメチルー2,5-ジターシャリーブチルパーオキシヘキサン、2,5-ジメチルー2,5-ジターシャリーブチルパーオキシヘキシン、α,α―ジターシャリーブチルパーオキシイソプロピルベンゼン、ターシャリーブチルパーオキシケトン、ターシャリーブチルパーオキシベンゾエート等を挙げることができる。但し、原料の樹脂に応じて、最適な有機過酸化物を選択する必要がある。
The crosslinking agent is an organic peroxide that has a decomposition temperature in the polyolefin resin that is at least equal to or higher than the flow initiation temperature of the polyolefin resin, and is a radical generator that is decomposed by heating to generate free radicals and cause crosslinking between or within the molecules. Specific examples include dicumyl peroxide, n-butyl 4,4-bis(t-butylperoxy)valerate, 1,1-ditertiary butyl peroxide, 1,1-ditertiary butylperoxy-3,3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-ditertiary butylperoxyhexane, 2,5-dimethyl-2,5-ditertiary butylperoxyhexyne, α,α-ditertiary butylperoxyisopropylbenzene, tertiary butyl peroxyketone, and tertiary butyl peroxybenzoate. However, it is necessary to select an optimal organic peroxide depending on the raw material resin.

添加物であるポリプロピレン又は高密度ポリエチレンの粉末は、本実施形態では平均粒径が10μm~100μmのものである。。 In this embodiment, the additive, polypropylene or high-density polyethylene powder, has an average particle size of 10 μm to 100 μm.

なお、架橋性発泡性組成物の物性の改良または価格の低下を目的として、架橋結合に著しい悪影響を与えない配合剤(充填剤)、例えば酸化亜鉛、酸化チタン、酸化カルシウム、酸化マグネシウム、酸化ケイ素等の金属酸化物や、炭酸マグネシウム、炭酸カルシウム等の炭酸塩、各種染料、顔料並びに蛍光物質、その他常用のゴム及びプラスチック配合剤等を必要に応じて添加することができる。 In addition, in order to improve the physical properties of the crosslinkable foamable composition or to reduce the cost, compounding agents (fillers) that do not have a significant adverse effect on the crosslinking bonds, such as metal oxides such as zinc oxide, titanium oxide, calcium oxide, magnesium oxide, and silicon oxide, carbonates such as magnesium carbonate and calcium carbonate, various dyes, pigments, and fluorescent substances, and other commonly used rubber and plastic compounding agents, can be added as necessary.

加えて、発泡剤の種類に応じた発泡助剤を添加しても構わない。発泡助剤の具体例としては、尿素を主成分とした化合物、酸化亜鉛、酸化鉛等の金属酸化物の他、サリチル酸、ステアリン酸等を主成分とする化合物、換言すれば高級脂肪酸あるいは高級脂肪酸の金属化合物等を挙げることができる。 In addition, a foaming assistant may be added according to the type of foaming agent. Specific examples of foaming assistants include compounds whose main component is urea, metal oxides such as zinc oxide and lead oxide, compounds whose main components are salicylic acid and stearic acid, in other words, higher fatty acids or metal compounds of higher fatty acids.

本実施形態における発泡体の製造の手順は、主原料となるポリオレフィン系樹脂にポリプロピレン又は高密度ポリエチレンの粉末を添加する点を除き、基本的に既存の発泡体の製造におけるそれと同様である。即ち、ポリオレフィン系樹脂に発泡剤、架橋剤及びポリプロピレン又は高密度ポリエチレンの粉末を添加して混練した後、これを加熱し発泡させて発泡体を得るのである。 The procedure for producing the foam in this embodiment is basically the same as that for producing existing foams, except that polypropylene or high-density polyethylene powder is added to the polyolefin resin, which is the main raw material. That is, a foaming agent, a crosslinking agent, and polypropylene or high-density polyethylene powder are added to the polyolefin resin and kneaded, and then the mixture is heated to foam and obtain a foam.

なお、混練工程は主原料となる第1のポリオレフィン系樹脂の融点以上で添加物であるポリプロピレン又は高密度ポリエチレンの融点を下回る温度、望ましくは90~120℃で行うようにしている。混練工程の温度が120℃を上回る場合、混練工程中に発泡剤や架橋剤が主原料と反応してしまう不具合が生じうる。 The kneading process is carried out at a temperature equal to or higher than the melting point of the first polyolefin resin, which is the main raw material, and lower than the melting point of the additive polypropylene or high-density polyethylene, preferably at 90 to 120°C. If the temperature of the kneading process exceeds 120°C, problems may occur in which the foaming agent or crosslinking agent reacts with the main raw material during the kneading process.

一方、発泡工程はポリプロピレン又は高密度ポリエチレン粉末が発泡工程中に融解可能な温度、例えば160℃で行うようにしている。なお、発泡工程の際の加熱温度は添加物の融点を上回っていることが望ましいが、添加物の融点を下回っている場合であっても添加物の融点との差が10℃以内であれば発泡剤と主原料とが反応する際の発熱により実際の温度が添加物の融点以上に上昇するので添加物を融解させることが可能である。 On the other hand, the foaming process is carried out at a temperature at which the polypropylene or high-density polyethylene powder can melt during the foaming process, for example 160°C. It is desirable that the heating temperature during the foaming process is higher than the melting point of the additive, but even if it is lower than the melting point of the additive, as long as the difference with the additive's melting point is within 10°C, the actual temperature will rise above the additive's melting point due to the heat generated when the foaming agent reacts with the main raw material, making it possible to melt the additive.

表1に、本実施形態の具体的な実施例を示す。なお、本発明は下記実施例に限定されるものではないことは言うまでもない。また、表2に、本実施形態の比較例を示す。 Table 1 shows specific examples of this embodiment. It goes without saying that the present invention is not limited to the following examples. Table 2 shows comparative examples of this embodiment.

Figure 0007645445000001
Figure 0007645445000001

Figure 0007645445000002
Figure 0007645445000002

<実施例1>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、高密度ポリエチレン(添加物)(商品名:フロービーズ HE-3040、融点130℃、粒径11μm、粘度303.6Pa・s、住友精化株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、89kg/m3となった。
Example 1: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of high density polyethylene (additive) (product name: Flow Beads HE-3040, melting point 130°C, particle size 11 μm, viscosity 303.6 Pa·s, manufactured by Sumitomo Seika Chemicals Co., Ltd.), 4 parts by weight of azodicarbonamide (ADCA, foaming agent), 2 parts by weight of zinc oxide (ZnO, foaming assistant), 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes, thereby decomposing the foaming agent and crosslinking agent and foaming. The apparent density of the resulting foam was 89 kg/ m3 .

<実施例2>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、ポリプロピレン(添加物)(商品名:PPW-5J、融点143℃、粒径10μm未満、粘度0.456Pa・s、株式会社セイシン企業製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、79kg/m3となった。
Example 2: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of polypropylene (additive) (product name: PPW-5J, melting point 143°C, particle size less than 10 μm, viscosity 0.456 Pa·s, manufactured by Seishin Enterprise Co., Ltd.), 4 parts by weight of azodicarbonamide (ADCA, foaming agent), 2 parts by weight of zinc oxide (ZnO, foaming assistant), 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes, thereby decomposing the foaming agent and crosslinking agent and foaming. The apparent density of the resulting foam was 79 kg/ m3 .

<実施例3>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、ポリプロピレン(添加物)(商品名:フロービーズ RP-2050、融点146℃、粒径10μm、粘度629.4Pa・s、住友精化株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、88kg/m3となった。
Example 3: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of polypropylene (additive) (product name: Flow Beads RP-2050, melting point 146°C, particle size 10 μm, viscosity 629.4 Pa·s, manufactured by Sumitomo Seika Chemicals Co., Ltd.), 4 parts by weight of azodicarbonamide (ADCA, foaming agent), 2 parts by weight of zinc oxide (ZnO, foaming assistant), 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes, thereby decomposing the foaming agent and crosslinking agent and foaming. The apparent density of the resulting foam was 88 kg/ m3 .

<実施例4>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、ポリプロピレン(添加物)(商品名:トーヨタック H-1000P、融点150℃、粒径100μm以上、粘度140.3Pa・s、東洋紡株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、82kg/m3となった。
Example 4: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight, polypropylene (additive) (product name: Toyotac H-1000P, melting point 150°C, particle size 100μm or more, viscosity 140.3 Pa·s, manufactured by Toyobo Co., Ltd.) 30 parts by weight, azodicarbonamide (ADCA, foaming agent) 4 parts by weight, zinc oxide (ZnO, foaming assistant) 2 parts by weight, zinc stearate (Zn-St, foaming assistant) 0.5 parts by weight, and dicumyl peroxide (DCP, crosslinking agent) 0.6 parts by weight was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes, thereby decomposing the foaming agent and crosslinking agent and foaming. The apparent density of the resulting foam was 82 kg/ m3 .

<実施例5>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、ポリプロピレン(添加物)(商品名:MA04A、融点165℃、粒径20μm、粘度813.3Pa・s、日本ポリプロ株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、73kg/m3となった。
Example 5: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of polypropylene (additive) (product name: MA04A, melting point 165°C, particle size 20μm, viscosity 813.3 Pa·s, manufactured by Japan Polypropylene Corporation) 30 parts by weight of azodicarbonamide (ADCA, foaming agent) 4 parts by weight of zinc oxide (ZnO, foaming assistant) 2 parts by weight of zinc stearate (Zn-St, foaming assistant) 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes to decompose the foaming agent and crosslinking agent and foam. The apparent density of the resulting foam was 73 kg/ m3 .

<実施例6>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、ポリプロピレン(添加物)(商品名:MA4AHB、融点165℃、粒径20μm、粘度2686Pa・s、日本ポリプロ株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、81kg/m3となった。
Example 6: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of polypropylene (additive) (product name: MA4AHB, melting point 165°C, particle size 20μm, viscosity 2686 Pa·s, manufactured by Japan Polypropylene Corporation) 30 parts by weight of azodicarbonamide (ADCA, foaming agent) 4 parts by weight of zinc oxide (ZnO, foaming assistant) 2 parts by weight of zinc stearate (Zn-St, foaming assistant) 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes, thereby decomposing the foaming agent and crosslinking agent and foaming. The apparent density of the resulting foam was 81 kg/ m3 .

<比較例1>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、86kg/m3となった。
Comparative Example 1: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of propylene glycol, 4 parts by weight of azodicarbonamide (ADCA, foaming agent), 2 parts by weight of zinc oxide (ZnO, foaming assistant), 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes, thereby decomposing the foaming agent and crosslinking agent and foaming. The apparent density of the completed foam was 86 kg/ m3 .

<比較例2>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、PA6(添加物)(商品名:A1020LP、融点225℃、粒径100μm、粘度75.20Pa・s、ユニチカ株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、97kg/m3
なった。
Comparative Example 2: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of PA6 (additive) (product name: A1020LP, melting point 225°C, particle size 100μm, viscosity 75.20 Pa·s, manufactured by Unitika Ltd.) 30 parts by weight of azodicarbonamide (ADCA, foaming agent) 4 parts by weight of zinc oxide (ZnO, foaming assistant) 2 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.5 parts by weight of dicumyl peroxide (DCP, crosslinking agent) 0.6 parts by weight was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes to decompose the foaming agent and crosslinking agent and foam. The apparent density of the resulting foam was 97 kg/ m3 .

<比較例3>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、PA11(添加物)(商品名:Rilsan D30、融点186℃、粒径24μm、粘度316.0Pa・s、アルケマ株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、108kg/m3となった。
Comparative Example 3: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of PA11 (additive) (product name: Rilsan D30, melting point 186°C, particle size 24 μm, viscosity 316.0 Pa·s, manufactured by Arkema Co., Ltd.), 4 parts by weight of azodicarbonamide (ADCA, foaming agent), 2 parts by weight of zinc oxide (ZnO, foaming assistant), 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes to decompose the foaming agent and crosslinking agent and foam. The apparent density of the resulting foam was 108 kg/ m3 .

<比較例4>エチレン-酢酸ビニル共重合体(EVA、商品名:ノバテックEVA L
V-440、融点89℃、密度0.938g/cm3、日本ポリエチレン株式会社製)1
00重量部、PA12(添加物)(商品名:VESTOSINT 2159、融点184℃、粒径10μm、粘度126.0Pa・s、ダイセル・エボニック株式会社製)30重量部、アゾジカルボンアミド(ADCA、発泡剤)4重量部、酸化亜鉛(ZnO、発泡助剤)2重量部、「ステアリン酸亜鉛(Zn-St、発泡助剤)0.5重量部、及びジクミルパーオキサイド(DCP、架橋剤)0.6重量部からなる組成物を100℃に加熱して混練し、その練和物を160℃に加熱したプレス内の金型に充填して50分間加圧下で加熱することで、発泡剤及び架橋剤を分解して発泡させた。出来上がった発泡体の見かけ上の密度は、101kg/m3となった。
Comparative Example 4: Ethylene-vinyl acetate copolymer (EVA, product name: Novatec EVA L
V-440, melting point 89°C, density 0.938g/ cm3 , manufactured by Japan Polyethylene Co., Ltd.) 1
A composition consisting of 0.00 parts by weight of PA12 (additive) (product name: VESTOSINT 2159, melting point 184°C, particle size 10μm, viscosity 126.0 Pa·s, manufactured by Daicel-Evonik Co., Ltd.), 4 parts by weight of azodicarbonamide (ADCA, foaming agent), 2 parts by weight of zinc oxide (ZnO, foaming assistant), 0.5 parts by weight of zinc stearate (Zn-St, foaming assistant), and 0.6 parts by weight of dicumyl peroxide (DCP, crosslinking agent) was heated to 100°C and kneaded, and the kneaded mixture was filled into a mold in a press heated to 160°C and heated under pressure for 50 minutes to decompose the foaming agent and crosslinking agent and foam. The apparent density of the resulting foam was 101 kg/ m3 .

なお、添加物に用いられる樹脂の上述した粘度は、高密度ポリエチレン及びポリプロピレンについては170℃、1Hzの条件下で、PA6については240℃、1Hzの条件下で、PA11及びPA12については200℃、1Hzの条件下でそれぞれ測定したものである。 The above-mentioned viscosities of the resins used as additives were measured at 170°C and 1 Hz for high-density polyethylene and polypropylene, at 240°C and 1 Hz for PA6, and at 200°C and 1 Hz for PA11 and PA12.

添加物を添加していない比較例1の発泡体は、これを100℃の室内に22時間置いておくとその体積が48.2%収縮する。このように、低密度ポリエチレンを主原料とする従来の発泡体は耐熱性が低く、低密度ポリエチレンの融点に近い温度環境下で大きく収縮してしまう。 The foam of Comparative Example 1, which does not contain any additives, shrinks in volume by 48.2% when left in a room at 100°C for 22 hours. In this way, conventional foams that use low-density polyethylene as the main raw material have low heat resistance and shrink significantly in temperature environments close to the melting point of low-density polyethylene.

これに対し、融点130℃、粒径11μm、粘度303.6Pa・sの高密度ポリエチレンパウダーを添加した実施例1の発泡体は、100℃の室内に22時間置いておくとその体積が7.0%収縮する。融点143℃、粒径10μm未満、粘度0.456Pa・sのポリプロピレンパウダーを添加した実施例2の発泡体は、100℃の室内に22時間置いておくとその体積が2.5%収縮する。融点146℃、粒径10μm、粘度629.400Pa・sのポリプロピレンパウダーを添加した実施例3の発泡体は、100℃の室内に22時間置いておくとその体積が20.0%収縮する。並びに、融点150℃、粒径100μm以上、粘度140.300Pa・sのポリプロピレンパウダーを添加した実施例4の発泡体は、100℃の室内に22時間置いておくとその体積が8.5%収縮する。融点165℃、粒径20μm、粘度813.300Pa・sのポリプロピレンパウダーを添加した比較例5の発泡体は、100℃の室内に22時間置いておくとその体積が17.5%収縮する。融点165℃、粒径20μm、粘度2686.000Pa・sのポリプロピレンパウダーを添加した比較例6の発泡体は、100℃の室内に22時間置いておくとその体積が32.8%収縮する。 In contrast, the foam of Example 1, which contains high-density polyethylene powder with a melting point of 130°C, a particle size of 11 μm, and a viscosity of 303.6 Pa·s, shrinks in volume by 7.0% when left in a room at 100°C for 22 hours. The foam of Example 2, which contains polypropylene powder with a melting point of 143°C, a particle size of less than 10 μm, and a viscosity of 0.456 Pa·s, shrinks in volume by 2.5% when left in a room at 100°C for 22 hours. The foam of Example 3, which contains polypropylene powder with a melting point of 146°C, a particle size of 10 μm, and a viscosity of 629.400 Pa·s, shrinks in volume by 20.0% when left in a room at 100°C for 22 hours. Similarly, the foam of Example 4, which contains polypropylene powder with a melting point of 150°C, a particle size of 100 μm or more, and a viscosity of 140.300 Pa·s, shrinks in volume by 8.5% when left in a room at 100°C for 22 hours. The foam of Comparative Example 5, which contains polypropylene powder with a melting point of 165°C, particle size of 20 μm, and viscosity of 813.300 Pa·s, shrinks in volume by 17.5% when left in a room at 100°C for 22 hours. The foam of Comparative Example 6, which contains polypropylene powder with a melting point of 165°C, particle size of 20 μm, and viscosity of 2686.000 Pa·s, shrinks in volume by 32.8% when left in a room at 100°C for 22 hours.

図1及び図2に、添加物としてポリプロピレンを付加した混合物におけるFT-IRスペクトルのポリプロピレンのピーク(2947cm-1)強度を示している。図1は発泡工程前のものであり、図2は発泡工程後のものである。また、ポリプロピレンの存在箇所は、各図の矢印の先にある一点鎖線で囲われた領域内の色が濃い箇所として示している。発泡工程前においては、図1に示すように、ポリプロピレンのピークの縦横比は1:1に近く、ポリプロピレンは粉末状態で存在している。これに対し、発泡工程後においては、図2に示すように、ポリプロピレンのピークの縦横比は1:1と大きく異なっている。このことから、添加物としてポリプロピレンを付加した発泡体では、添加物が融解しフィブリル化した状態となっている。 1 and 2 show the peak (2947 cm −1 ) intensity of polypropylene in the FT-IR spectrum of the mixture to which polypropylene was added as an additive. FIG. 1 shows the spectrum before the foaming process, and FIG. 2 shows the spectrum after the foaming process. The locations where polypropylene is present are shown as dark areas within the area surrounded by the dashed line at the tip of the arrow in each figure. Before the foaming process, as shown in FIG. 1, the aspect ratio of the polypropylene peak is close to 1:1, and polypropylene exists in a powder state. In contrast, after the foaming process, as shown in FIG. 2, the aspect ratio of the polypropylene peak is significantly different from 1:1. From this, in the foam to which polypropylene was added as an additive, the additive is melted and fibrillated.

ここで、樹脂の粒径が小さいものほど、また、樹脂の粘度が小さいものほど体積の収縮が少ない、すなわち耐熱性に優れているという傾向がある。但し、例えば上述した実施例3と実施例5のように粒径及び粘度の差が大きくない場合は、より融点が高い添加物が発泡工程中で融解してフィブリル化するため、粒径及び粘度が大きい添加物を用いたものの方が発泡体の耐熱性がより高くなる(熱収縮率が低くなる)ことがある。 Here, there is a tendency that the smaller the particle size of the resin and the lower the viscosity of the resin, the less the volume shrinks, i.e., the better the heat resistance. However, when the difference in particle size and viscosity is not large, as in the above-mentioned Examples 3 and 5, the additive with a higher melting point melts and fibrillates during the foaming process, so that the foam using an additive with a larger particle size and viscosity may have higher heat resistance (lower thermal shrinkage).

一方、融点225℃、粒径100μmのPA6樹脂パウダーを添加した比較例2の発泡体は、100℃の室内に22時間置いておくとその体積が49.7%収縮する。融点186℃、粒径24μmのPA11樹脂パウダーを添加した比較例3の発泡体は、100℃の室内に22時間置いておくとその体積が42.4%収縮する。並びに、融点184℃、粒径10μmのPA12樹脂パウダーを添加した比較例4の発泡体は、100℃の室内に22時間置いておくとその体積が41.4%収縮する。 On the other hand, the foam of Comparative Example 2, which contains PA6 resin powder with a melting point of 225°C and a particle size of 100 μm, shrinks in volume by 49.7% when left in a room at 100°C for 22 hours. The foam of Comparative Example 3, which contains PA11 resin powder with a melting point of 186°C and a particle size of 24 μm, shrinks in volume by 42.4% when left in a room at 100°C for 22 hours. And the foam of Comparative Example 4, which contains PA12 resin powder with a melting point of 184°C and a particle size of 10 μm, shrinks in volume by 41.4% when left in a room at 100°C for 22 hours.

上述した比較例2~4では、実施例と異なり、添加物の融点が混練温度(160℃)より10℃以上高いので、発泡体中では粉末のままである。 In the above-mentioned Comparative Examples 2 to 4, unlike the Examples, the melting point of the additive is 10°C or more higher than the kneading temperature (160°C), so it remains in powder form in the foam.

このように、融点がエチレン-酢酸ビニル共重合体より高く発泡工程中に溶融可能な添加物であるポリオレフィン粉末を添加し、ポリオレフィン粉末の融点より低い温度で混練した後発泡させることで、ポリオレフィン粉末が分散して発泡工程中にフィブリル化することによって発泡体の樹脂骨格の収縮を抑制し、高温環境下での収縮率を小さくすることができる。つまり、発泡体の耐熱性を大きく改善することができる。さらに、本実施形態では、100℃で混練し、160℃で発泡工程を行うようにしているので、従来の融点が低いポリオレフィン系樹脂を成分とする発泡体を製造するための設備をそのまま利用して耐熱性を有する発泡体を得ることができる。 In this way, by adding polyolefin powder, which is an additive with a melting point higher than that of ethylene-vinyl acetate copolymer and which can melt during the foaming process, and kneading and then foaming at a temperature lower than the melting point of the polyolefin powder, the polyolefin powder disperses and fibrillates during the foaming process, suppressing the shrinkage of the resin skeleton of the foam and reducing the shrinkage rate in a high-temperature environment. In other words, the heat resistance of the foam can be greatly improved. Furthermore, in this embodiment, kneading is performed at 100°C and the foaming process is performed at 160°C, so that a heat-resistant foam can be obtained by directly using equipment for producing foams containing conventional polyolefin resins with low melting points.

なお、本発明は以上に詳述した実施形態に限られるものではない。 The present invention is not limited to the embodiments described above.

例えば、上述した実施例1~4に係るエチレン-酢酸ビニル共重合体に限らず、低密度ポリエチレン等、融点が120℃未満である樹脂であれば本発明に係る発泡体の主原料として用いることができる。 For example, not limited to the ethylene-vinyl acetate copolymers described in Examples 1 to 4 above, any resin with a melting point below 120°C, such as low-density polyethylene, can be used as the main raw material for the foam according to the present invention.

また、上述した実施例1~4で利用したものに限らず、融点が120℃以上で発泡工程中に融解可能であり粉末状に加工された樹脂であれば、本発明に係る発泡体の添加物として用いることができる。その場合、粒径が小さく、また粘度が低いものであればより望ましい。 In addition, any resin that has a melting point of 120°C or higher, can be melted during the foaming process, and is processed into a powder form can be used as an additive to the foam of the present invention, not limited to those used in the above-mentioned Examples 1 to 4. In this case, it is more preferable that the particle size is small and the viscosity is low.

さらに、160℃を上回る温度で発泡工程を行ってもかまわない。その際、生成した発泡体の耐熱性そのものは160℃で発泡工程を行った場合と大きく変わらないが、発泡工程を例えば200℃で行った場合、融点が205~210℃程度までの樹脂を添加物として用いることができる。 Furthermore, the foaming process may be carried out at a temperature above 160°C. In that case, the heat resistance of the resulting foam will not change significantly from that of the foaming process carried out at 160°C. However, if the foaming process is carried out at, for example, 200°C, a resin with a melting point of approximately 205 to 210°C can be used as an additive.

その他、本発明の趣旨を逸脱しない範囲で種々変形が可能である。 Various modifications are possible without departing from the spirit of the present invention.

Claims (4)

主原料である融点が120℃未満のポリオレフィン樹脂中に融点が120℃以上の樹脂により形成された平均粒径が10μm~20μmの添加物の粉末を添加して発泡前混合物を生成する工程、
発泡前混合物に発泡剤及び架橋剤を添加する工程、
融点が120℃未満の前記ポリオレフィン樹脂の融点以上かつ前記添加物の融点よりも低い温度で混練して前記添加物の粉末を発泡前混合物内で分散させる工程、
及び発泡前混合物を前記添加物が溶融可能な温度に加熱して発泡させる工程
を含む耐熱性架橋ポリオレフィン発泡体の製造方法。
A step of adding a powder of an additive having an average particle size of 10 μm to 20 μm, which is formed of a resin having a melting point of 120° C. or more, to a polyolefin resin having a melting point of less than 120° C. as a main raw material, to produce a pre-foaming mixture;
adding a blowing agent and a crosslinking agent to the pre-foam mixture;
A step of kneading at a temperature equal to or higher than the melting point of the polyolefin resin having a melting point of less than 120° C. and lower than the melting point of the additive to disperse the powder of the additive in the pre-foaming mixture;
and heating the pre-foaming mixture to a temperature at which the additive can be melted to cause foaming.
前記ポリオレフィン樹脂が低密度ポリエチレン又はエチレン-酢酸ビニル共重合体である請求項1記載の耐熱性架橋ポリオレフィン発泡体の製造方法。 The method for producing a heat-resistant crosslinked polyolefin foam according to claim 1, wherein the polyolefin resin is low-density polyethylene or an ethylene-vinyl acetate copolymer. 前記添加物が高密度ポリエチレン又はポリプロピレンである請求項1又は2記載の耐熱性架橋ポリオレフィン発泡体の製造方法。 The method for producing a heat-resistant crosslinked polyolefin foam according to claim 1 or 2, wherein the additive is high-density polyethylene or polypropylene. 主原料である融点が120℃未満のポリオレフィン樹脂と、融点が120℃以上の樹脂により形成された平均粒径が10μm~20μmの添加物が融解しフィブリル化したものとが含まれている耐熱性架橋ポリオレフィン発泡体。 A heat-resistant cross-linked polyolefin foam containing the main raw material polyolefin resin with a melting point of less than 120°C and an additive with an average particle size of 10μm to 20μm formed from a resin with a melting point of 120°C or higher that has been melted and fibrillated.
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